INSTALLATION AND SERVICE MANUAL FOR LANCER LEV® FILL
Contents
1. A ADJUSTING WATER FLOW The Model 145 LEVe water flow may be adjusted from 2 0 oz sec 59 2 ml sec to 4 50 oz sec 133 2 ml sec The restricted flow adjustment plug adjusts to a maximum flow of 3 3 oz sec 97 7 ml sec 1 Slide I D panel UP until flow control adjustments are exposed see Figure 2 2 Remove nozzle by twisting counter clockwise and pulling down 3 Remove diffuser by pulling down 4 Install Lancer syrup separator PN 54 0201 smoke for Model 145 valves in place of the nozzle 5 Activate valve to fill separator syrup tube zb E 6 Hold a Brix cup under syrup separator Dispense Snewn in open position water and syrup into cup for two 2 seconds Divide number of ounces ml of water in cup by two 2 to determine water flow rate per second l SOR SEREN 7 To obtain desired water flow rate use a screwdriver EOW ONTROL LOW CONTROL to adjust water flow control see Figure 2 SXRUE gt B ADJUSTING WATER TO SYRUP BRIX METTE 7 R Increase Decrease The Model 145 syrup flow may be adjusted from 0 50 Di mi oz sec 14 8 ml sec to 0 90 oz sec 26 6 ml sec Tm oc 1 Hold the Brix cup under the syrup separator and jac DIFFUSER INSIDE activate valve Check Brix 2 To obtain desired Brix use screwdriver to adjust syrup flow control see Figure 2 3 Remove syrup separator Valve Adjustment Flgure 2 5 62. Red eth baa en Ke keen RR Rae ER RR REX DXY ENERSEN REES 5 6 TROUBLESHOOTING eo nstinisask ku ra ERRTRRRRED E XR EER AA FER RUE XE ELRARER CERE ERE RACER AS S MORR AA ERN MARA RO ERAS ARR ER ARA GS 5 6 1 GREEN POWER LIGHT DOES NOT COME ON 5 6 2 UNDER SOLD OUT CONDITION SOLD OUT ALARM SOUNDS BUT THE RED SOLD OUT LED DOES NOT 145 piian aniani aiaa iiaa 6 6 3 UNIT WILL NOT GO INTO AUTO MODE 6 6 4 SOLD OUT ALARM DOES NOT SHUT OFF 6 6 5 WATER NOT DISPENSING FROM VALVE 6 6 6 RED LIGHT ON CIRCUIT COMES ON OR GREEN LIGHT ON THE CIRCUIT BOARD DOES NOT COME ON enne nnne 6 6 7 WATER LEAKAGE AROUND NOZZLE 6 6 8 LEAKAGE BETWEEN UPPER AND LOWER 80 0 6 6 9 MISCELLANEOUS LEAKAGE 6 6 10 INSUFFICIENT WATER FLOW vice eren teen was fik e rne eee epe bana eade AE adque 6 6 11 INSUFFICIENT SYRUP FLOW 6 6 12 ERRATIC RATIO PBRIX 7 6 13 NO PRODUCT DISPENSED rr ntt re nen dades canto Ranma kwa Rx calles Nana AA Aaa ENS 7 6 14 WATER ONLY DISPENSED NO SYRUP OR SYRUP ONLY D
3. S41 471 Z WWHOVIQ 9NISIM L 10 0ZSZ 90 ep Az m m l 6096 06 YINYOISNVEL HM HM 938 0 08 2d GHVOS od es ya l yg A 6690 06 Da vr vr JAWA OL 90 09 rd JAVA OL E I 90 09 rd pa 0810711 0810711 Lr I dd en zr Lr Pod en zr PM i Jol a T 9690 09 8 a a 9690 09 8 a a HOLIMS 3 S HOLIMS S X X IE a lt me Y y o me Yay gt a E a SE E gt gt wo Hore T PER oH pre T ellll r Yy m r e DA DA l e DA UA und mm 5380 C und FHM 5380 C C IH IH NO NO am am 01 01 Ed 01 01 lt woo C3 yg AWL OL woo O wg d eed ON C3 aay ON C3 aay NMOQ 1V13 NMOG LY14 WU ON CJ AVMV 031 ON CJ HOLIMS J NASSIUA HOLIMS J NSSIUA 13
4. 5 7 5 8 4 Install diffuser and nozzle 5 Slide I D panel Valve Cover down WATER SYRUP WATER SYRUP STEMS OPEN STEMS CLOSED Mounting Block Stems in OPEN Position Mounting Block Stems in CLOSED Position Figure 3 Figure 4 CHANGING SYRUP PACKAGE PROCEDURE When a package of syrup is empty and the unit is in AUTO mode or MANUAL mode the SOLD OUT light will blink and the alarm will sound until a new package is replaced as described in Section 5 7 CHANGING THE BOX OF SYRUP A If the ratio does not need to be changed 1 Putthe switch in the AUTO position 2 The unit should be ready to fill in the AUTO mode again B If the ratio does need to be changed 1 Putthe Switch in OFF mode and use MANUAL mode to dispense product as needed 2 Follow the procedure to change the ratio see Section 5 5 3 Putthe Switch in AUTO mode to go into AUTO fill mode The unit should be ready to fill in the AUTO mode again FUNCTIONS AND ALARMS A Probes monitor the level of product in the hopper if the level of product flows below the Lo probes then the valve comes on and begins filling the hopper until contact is made with both Lo probes plus an additional 17 seconds after that and then shuts off If the level of product ever comes in contact the Hi probe then the valve shuts off until the level drops below this probe Applies for AUTO and MANUAL Mode B Sold out Alarm monitors the amount of syrup in the bag in the box when the level i
5. Inlet 3 8 Syrup Inlet Y 1 i i A BA P Fr x Sh u NL Power Cord A Three Prong l Grounded Rear View LFS 1 SPECIFICATIONS SHIPPING WEIGHT Fourteen 14 pounds 6 4 kg DIMENSIONS 25 5 x 5 5 x 6 5 64 77 cm x 13 97 cm x 16 51 cm ELECTRICAL 115V 60Hz 2 0A ELECTRICAL 115V 60Hz 1 0A Power Cord is provided with three prong grounded plug INLET SYRUP CONNECTIONS 3 8 inch Male Flare INLET WATER CONNECTIONS 3 8 inch Male Flare NSE emis Ell m EM Eum m uso e NO 120 c sre FLOW 4 5 ounces per second wn INSTALLATION 2 1 RECEIVING Each unit is completely tested under operating conditions and thoroughly inspected before shipment At the time of shipment the carrier accepts the unit and any claim for damage must be made with the carrier Upon receiving unit s from the delivering carrier carefully inspect carton for visible indication of damage If damage exists have carrier note same on bill of lading and file a claim with the carrier 2 2 UNPACKING A Carefully remove unit from shipping carton B Inspect unit for concealed damage If damage exists notify delivering carrier note and file a claim against the carrier 2 3 INSTALLATION WARNING DISCONNECT SLUSH MACHINE FROM POWER SOURCE BEFORE BEGINNING INSTALLATION OF THE LANCER LEVe FILL STATION TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS INJURY IN U U
6. in the sanitizing solution visually inspect around the nozzle mounting area for syrup residue Using a cloth or nozzle brush and sanitizing solution clean this area and the bottom of the nozzle body f Wipe off the valve shroud assembly and any other areas that may have been splashed by syrup g Wearing sanitary gloves remove drain and air dry the nozzle housing h Make certain the nozzle o ring is in place around the nozzle mounting area on the valve If necessary slide a new nozzle o ring PN 02 0228 onto the nozzle mounting area Wear sanitary gloves while handling the o ring If needed apply 111 lubricant or another FDA approved lubricant to the o ring i Wearing sanitary gloves install the nozzle housing by inserting it into the nozzle body and twisting it clockwise to lock it in place j Connect power and replace cover k Reconnect syrup containers and ready Unit for operation WARNING REMOVE SANITIZING SOLUTION FROM DISPENSER AS INSTRUCTED RESIDUAL SANITIZING SOLUTION LEFT IN SYSTEM COULD CREATE HEALTH HAZARD Draw drinks to refill lines and flush the chlorine solution from the dispenser NOTE Please note that a fresh water rinse cannot follow sanitization of equipment Purge only with the end use product This is an NSF requirement m Taste the beverage to verify that there is no off taste 5 OPERATION OF THE LFS 5 1 CONNECTIONS A Attach 3 8 syrup hoses between syrup BIB syrup pump and the u
7. incorrect cables crossed A Loose connection B Switch is broken C Failed PCB A Pressure Switch is ON B Failed PCB A Water is not on B Chiller is clogged or shut OFF A Loose connection B Bad solder joint or failed PCB A O ring is not properly installed above diffuser B O ring is damaged or missing A One or more retaining screws loose B Paddle arm assemblies are worn or damaged A Gap between parts B Damaged missing or improperly installed o rings A Water flowing pressure is too low or restricted B Foreign debris in water flow controls A Syrup flowing pressure is too low or restricted B Foreign debris in syrup flow controls m REMEDY Ensure cables are secure Looking at terminals LED away from you ensure flat side of the rectangle between the terminals is at bottom and that the red positive wire is on the right terminal Check to ensure cables plugged in correctly Replace Switch Replace PCB 1 Check Syrup supply 2 Check Syrup Bag Line Connections 3 Check CO supply 4 Check 10 loose connection 5 Replace pressure switch Replace PCB Check water supply Ensure there are no leaks or clogs in the chiller and that chiller is ON Check all connections Replace PCB Install or replace o ring correctly Replace o ring Tighten all six 6 retaining screws Replace paddle arm assemblies Tighten appropri
8. EN TUR EARREE RARE ja ARRE MARE SER RRE dS 1 2 INSTALLATION tei rh ite SER gt 1 243 REGENG U EC a 78 1 2 2 UNPAGCHKINQ rt ner e ade iv nid eec rad 1 2 3 INSTALLATION mi A A a a da fa 1 2 4 CONNECTING TO ELECTRICAL POWER rent rae etn eee et nn t nn n nn tt 2 2 5 CONNECTING SUPPLY LINES TO SOURCES 2 3 SCHEDULED MAINTENANCE lt conn i ck i Fina nn Dc ca a 2 OMNES 2 3 2 BIWEEKLY 2 3 3 EVERY SIX MONTHS i iate Brand iii 2 4 DISPENSER CLEANING AND SANITIZING enne tm nn rra carne cananea 2 41 AMBIENT PROCES Siraan eaae M M 2 5 OPERATION OF THE LESisiciscissssctasisssncnsasiansnsacsbasceascostsnnansacsanedennacshdnaensvabessandanedsacocnsasinnanistensnanaacdsvanspesedan 3 5 1 CONNECTIONS EE 3 5 2 INITIAL POWER UB rette trt tert e tlt nere eee ener ero dae 4 53 AUTO MODE Io 4 54 IMANUAEL AA 4 9 0 SETTING THE DESIRED RATIO cocoa tt e tere tte eere e ei a pea sedate 4 5 6 CHANGING SYRUP PACKAGE PROCEDURE 5 5 CHANGING THE BOX OF 5 9 8 FUNCTIONS AND ALARMS
9. ISPENSED NO WATER 7 6 15 VALVE WILL NOT SHUT OFF 7 6 16 EXCESSIVE FOAMING ci iria ss a te ree n er ente e ae 7 7 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS 8 7 1 CONTROL BOX ASSEMBLY FRONT VIEW 8 T RLM ING acto ca om 9 7 3 WIRING HARNESS DIAGRAM eterne enters 10 7 4 CONTROL BOX ASSEMBLY REAR 11 19 INTERNAL COMPONENTS etit ric heces retain rr e eese aane 12 26 WIRING DIAGRAM je EM 13 WARRANTY STATEMENT Lancer warrants that equipment and parts are free from defects in material and workmanship under normal use and service If there are questions contact the Lancer Warranty Department 1 800 729 1565 providing the Equipment type series model serial number and the date of purchase The Lancer Certificate of Warranty PN 38 0508 03 is available upon request Introduction to the Lancer LEVe Fill Station LFS Two Valve Power Switch Power Switch Probe Assembly LO Level Probe Assembly HI Level Probe Assembly LO Level LEV LED Red pes dog Sold Out eve Probe Assembly Probe Assembly LED Green LO Level HI Level Power Front View LFS 3 8 Water Inlet 3 8 Syrup Inlet 3 8 Water
10. NT VIEW Item WN Part No 51 1411 30 3170 04 0148 06 2520 01 06 2483 12 0446 06 2484 06 2485 Description Control Box Assy 2 LEV LFS Cover 2 LEVe LFS Screw 10 32 x 0 250 THD SL MS SS Decal Wiring Diagram 2 LEVe LFS Label Switch LFS Switch Rocker Double Pole Double Throw Label Power LED LFS Label Sold Out LED LFS Part No 9 12 0448 10 12 0447 11 13 0005 12 19 0181 01 13 04 1089 14 54 0029 01 15 05 0287 02 16 51 1414 Description LED Green Snap Mount 5VDC LED Red Snap Mount 5VDC Bushing Strain Relief 0 312 OD LEVe 4 5 W O C L S WH includes back block Screw 10 32 RH PFH SL 1 000 Cover Subassy LEVe Lift Off Panel ID LEVe Basic Lift Off Lid Hopper SS R in margin indicates new or revised material 7 2 PLUMBING Item Part No Description 1 12 0115 Switch Pressure Assy Syrup Out 2 01 2207 Tee SS 1 4 Barb X 1 4 Barb X 1 4 NPT 3 08 0461 Tubing Redline 0 265 x 0 457 4 01 0012 Adaptor 1 4 Barb x Dole 5 02 0005 O Ring 2 010 6 07 0433 Clamp Hose STPLS 13 3 mm 1 2 7 01 2241 Fitting Bulkhead SS 3 8 FLR x 1 4 Barb 7 3 WIRING HARNESS DIAGRAM TO 6 PRESSURE SWITCH PRIMARY Item Part No Description 1 52 2511 Harness Valve to PCB LFS 2 52 2538 Harness Switch 2 LEVe LFS 3 52 2498 Harness LED LFS 4 11 0180 Connector Housing Wire to Board 5 52 2497 Harness Sold Out Valve LFS 6 52 2500 Harness P
11. Please refer to the Lancer web site www lancercorp com for information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc INSTALLATION AND SERVICE MANUAL FOR LANCER LEVe FILL STATION LFS TWO VALVE NOTICE TO USERS THIS DISPENSER UNIT IS INTENDED FOR IN DOOR USE ONLY This manual supersedes Installation and Service Manual 28 0497 dated 07 02 01 ANCER 6655 LANCER BLVD SAN ANTONIO TEXAS 78219 USA 210 310 7000 FAX SALES NORTH AMERICA 210 310 7245 INTERNATIONAL SALES 210 310 7242 e CUSTOMER SERVICE 210 310 7242 LATIN AMERICA 210 524 9567 210 310 7245 EUROPE 32 2 755 2399 PACIFIC 61 8 8268 1978 FAX ENGINEERING 210 310 7096 Lancer is the registered trademark of Lancer Copyright 2001 by Lancer all rights reserved REV 08 15 01 LEVe is a registered trademark of the Coca Cola Company PN 28 0497 01 TABLE OF CONTENTS NOTICE TO USERS ia su ri SER REC O O COVER TABLE OF CONTENTS inscius one paca a Do CO RERO a ADR ER D CER REO RC DR RERO DO ERE EET DOR RR E AX EG BEN i WARRANTY STATEMENT iis cssccssecssssscccassnssasstoceranassaasieaassacnsnsasennaenauassastasdunnnnaniuag caanseastaneautoehnanseansasuannaassnes i INTRODUCTION TO THE LANCER LEVe FILL STATION LFS TWO VALVE ii 1 SPECIFICATIONS iii O O DO DERE ER Ina FR AS EEERM IEEE ERR FRAGE tani o i UR ER R
12. ast ten 10 minutes Flush the detergent solution from the lines with clean water Continue rinsing until testing with phenolpthalein shows that the rinse water is free of residual detergent Fill the lines with a low pH 7 0 chlorine solution containing at least 100 parts per million PPM 100 mg L available chlorine Make sure that lines are completely filled and allow to stand for ten 10 minutes Nozzle Diffuser Sanitizing Use the following procedure to sanitize the nozzle housing during dispenser sanitization 1 Cleaning Solution Prepare a low sudsing non perfumed and easily rinsed detergent solution and clean potable water at a temperature of 90 to 110 F 2 Sanitizing Solution Prepare a chlorine solution less than pH 7 0 containing 100 PPM available chlorine with clean potable water at a temperature of 90 to 110 F Any sanitizing solution may be used as long as it is prepared in accordance with the manufacturer s written recommendations and safety guidelines and provides 100 PPM available chlorine 3 Cleaning Procedure CAUTION BE CAREFUL NOT TO GET SANITIZING SOLUTION ON THE CIRCUIT BOARD a Disconnect power so the valve will not be inadvertently activated while cleaning b Remove nozzle housing by twisting it counter clockwise and pulling it down c Wash the nozzle housing with the cleaning solution d Immerse the nozzle housing in a bath of the sanitizing solution for 15 minutes e While the parts are
13. ate retaining Screws Replace appropriate o rings 1 Check incoming water from carbonator to ensure minimum flowing pressure See SPECIFICATIONS 2 Check stems on mounting block to ensure it is in fully OPEN position Remove water flow control from upper body and clean out any foreign materials to ensure smooth free piston movement 1 Check incoming syrup to ensure minimum flowing pressure See SPECIFICATIONS 2 Check shutoff on mounting block to ensure it is in fully OPEN position Remove syrup flow control from upper body and clean out any foreign materials to ensure smooth free piston movement TROUBLE 6 12 Erratic Ratio 9Brix 6 13 No product dispensed 6 14 Water only dispensed no syrup or syrup only dispensed no water 6 15 Valve will not shut OFF 6 16 Excessive foaming CAUSE Incoming water and or syrup supply not at sufficient flowing pressure Foreign debris in water and or syrup flow controls Water and syrup shutoffs are not fully OPEN Ensure cup lever arm or I D Panel actuator is actuating Switch Electric current not reaching valve Improper or inadequate water or syrup supply BIB empty Water or syrup stem on mounting block not fully OPEN Improper or inadequate water or syrup supply Cup Lever may be sticking or binding Switch not actuating properly Solenoid armature not returning to bottom position Debris or damage to Paddle arms Incom
14. ing water or syrup temperature too high Water flow rate too high Nozzle and diffuser not clean Nozzle and diffuser not properly installed 602 pressure too high NOTES REMEDY Check incoming water and syrup supply to ensure sufficient flowing pressure Remove flow controls and clean out any foreign materials to ensure smooth free piston movement Check stems on mounting block to ensure they are in fully OPEN position If not repair or replace Check electric current supplied to valve See SPECIFICATIONS If current is adequate check solenoid coil and switch Replace if necessary Remove valve from mounting block and open stems slightly and check to ensure proper water and syrup supply If no supply check dispenser for freeze up or other problems Replace BIB Check stems on mounting block to ensure they are in full OPEN position Remove valve from mounting block and open stem slightly to check for proper syrup and water supply If no supply check dispenser for freeze up or other problems Correct or replace lever Check switch for free actuation Replace defective solenoid armature or spring Remove debris and or replace damaged paddle arms Correct at dispenser Readjust and reset Brix See Section 5 5 Remove and clean Remove and install properly Check for proper pressure setting 7 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS 7 1 CONTROL BOX ASSEMBLY FRO
15. nit Inlet syrup hose 3 8 attaches to left side of unit 3 B Attach CO2 connection to syrup pump NOTE The unit recognizes the left side of the unit as syrup and right side as water WARNING FAILURE TO RUN UNIT WITHOUT WATER LINES CONNECTED WILL RESULT IN OVERHEAT OF THE SOLENOID VALVES 5 2 5 3 5 4 5 5 C Attach water lines from water source or prechiller to the unit INITIAL POWER UP A Insure the switches on the unit are set to the middle OFF position B Plugin the unit AUTO MODE A Switch the unit into AUTO Mode The Green power light will come on and the valve will start dispensing syrup and water out of the valve MANUAL MODE A Switch the unitin MANUAL Mode this requires holding down the switch The Green power light will come on and the valve will start dispensing syrup and water out of the valve SETTING THE DESIRED RATIO The ratio of BIB slush for Sonic should only be set at 4 5 1 This is the approved ratio for this product Use the special 4 5 1 and 5 0 1 Ratio Cup to target Coca Cola PN 15507 Follow the same valve ratio targeting method that is used to set the LEVe for fountain dispensing IMPORTANT NOTE TO TECHNICIAN Failure to properly set the LFS LEVe for 4 5 1 ratio can result in damage to the customer owned slush dispenser Low brix high ratio can lead to barrel freeze up and subsequent motor part damage High brix low ratio can lead to longer than normal freeze down times
16. nts Do not plug into electrical outlet unless unit electrical configuration located on serial plate agrees with local available power supply B Route the power supply cord to a grounded electrical outlet of the proper voltage and amperage rating and plug in the unit CONNECTING SUPPLY LINES TO SOURCES A Connect free end of plain water lines to water supply must be 30 110 PSI 2 1 to 7 6 BAR B Mark both ends of product and water lines and route to dispenser Flush lines to be sure each is clean Failure to do so may result in clogging of valve s resulting in improper operation Connect lines to dispenser and secure using Oetiker clamps Turn on water supply Open all dispenser valves until air is bled from system Actuate valve until a smooth flow of water is obtained by holding in Manual Mode Check for leaks Connect free ends of product lines to bag in box Activate syrup pump until smooth flow of syrup is obtained by holding in Manual Mode Check for syrup leaks Adust the water flow Adjust water to syrup ratio brix see Section 5 5 A TLQMMDOQ 3 SCHEDULED MAINTENANCE Drain host product unit hopper before starting the sanitization process to prevent overfilling The LFS must be sanitized first 3 1 3 2 3 3 DAILY CLEANING A Nozzle and diffuser must be cleaned daily 1 Remove nozzle by twisting counter clockwise and pulling down 2 Remove diffuser by pulling down 3 Wash nozzle and diffuser wi
17. om U Q c Figure 1 LN Mounting A The dispenser is designed for in door use ONLY and to be mounted on unit in a well lighted visible area CAUTION FAILURE TO MAINTAIN PROPER AIR CLEARANCE WILL CAUSE THE UNIT TO OVERHEAT AND WILL RESULT IN PREMATURE COMPONENT FAILURE B Locate slush machine with approximately five 5 inches clearance between a wall and the back of the LFS unit Follow slush machine manufacturer s installation instructions for side and rear ventilation requirements C If required locate and mark five 5 holes using base of fill station see Figure 1 D Cover hopper with lid before drilling holes CAUTION ENSURE HOLES ARE CAREFULLY DRILLED TO AVOID DRILLING TOO DEEP AND THEREBY POSSIBLY DAMAGING REFRIGERATION LINES E Drill five 5 holes using a 19 drill bit 0 166 drill bit F Using the ROLOC screws provided PN 04 0558 attach the LFS to the slush machine 1 2 4 2 5 CONNECTING TO ELECTRICAL POWER WARNING THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR THE POWER CORD IS PROVIDED WITH A THREE PRONG GROUNDED PLUG IF A THREE HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE USE AN APPROVED METHOD TO GROUND THE UNIT DO NOT USE EXTENSION CORDS WITH THIS UNIT DO NOT GANG TOGETHER WITH OTHER ELECTRICAL DEVICES ON THE SAME OUTLET A Check the dispenser serial number plate for unit s correct electrical requireme
18. robe LFS 7 52 2509 Cord Assy Power 115V LFS 8 52 2539 Harness Transformer to PCB 2 LEVe LFS 10 7 4 CONTROL BOX ASSEMBLY REAR VIEW Item Part No Description 30 3169 Base 2 LEVe LFS 2 04 0558 Screw 10 32 x 0 375 ROLOC Phillips 3 30 3134 Hinge Bottom LFS 4 04 0148 Screw 10 32 x 0 250 THD SL MS SS 5 07 0575 Hinge SS Concealed Removable 6 13 0028 Relief Strain 7 8 DIA 7 30 3135 Support Syrup and Water LFS 8 04 0045 Cap Protective Shipping 5 8 18 9 04 0684 Nut Hex 5 8 18 JAM SST 10 06 0112 Label Water 11 06 0075 01 Nameplate Vinyl PN SN ELEC Only 11 Item Part No 1 2 NO 7 5 INTERNAL COMPONENTS 25 0039 04 0504 04 0286 52 2502 05 1535 52 2493 52 2492 Description Transformer 120V 50 60Hz 24V 50VA Screw 8 18 x 0 375 PHD W ELW PH AB Nut Hex 10 24 x 5 16 SS KEPS Washer PCB Assy LFS Support PCB 0 156 x 0 187 x 0 25 OH Probe Assy HI Level LFS Probe Assy LO Level LFS 12 Item 10 11 12 13 14 Part No 04 1315 04 1285 30 3131 04 1053 04 1308 03 0095 03 0342 Description Washer Flat 3 8 x 5 8 x 1 16 Thick Nut SS 3 8 16 Kick Stand LFS Screw Shoulder 10 24 Draft Washer Flat 0 032 x 0 265 ID x 0 500 OD SS Spring Outside Yoke Ring Retaining 1 8 Shaft External Self Locking 7 6 WIRING DIAGRAM
19. s low the pressure switch activates and triggers an alarm and red led light which will blink The alarm can be turned off by replacing the bag in the box changing the 602 bottle or switching the unit in MANUAL NOTE By switching the unit in MANUAL and then back into AUTO you turn the sound alarm only OFF The red SOLD OUT switch continues to blink until one of the above is performed 6 TROUBLESHOOTING 6 1 TROUBLE REMEDY Green power light does Unit not plugged in Check to ensure unit is plugged in not come on Loose connection Unscrew cover and ensure all connections are secure Polarity incorrect wires Looking at terminals LED away crossed from you ensure flat side of the rectangle between the terminals is at bottom and that the red positive wire is on the right terminal Failed transformer Replace transformer Failed PCB Replace PCB 6 2 6 3 6 4 6 5 6 6 6 7 6 8 6 9 6 10 6 11 TROUBLE Under SOLD OUT condition SOLD OUT alarm sounds but the Red SOLD OUT LED does not flash Unit will not go into AUTO mode SOLD OUT Alarm does not shut OFF Water not dispensing from valve Red light on the circuit comes on or Green light on the circuit board does not come on Water leakage around nozzle Leakage between upper and lower bodies Miscellaneous leakage Insufficient water flow Insufficient syrup flow A Loose connection B Polarity
20. th warm water DO NOT use soap or detergent This will cause foaming and off taste in finished product 4 Reinstall diffuser and nozzle 5 With a clean cloth and warm water wipe off all of the unit s exterior surfaces DO NOT USE ABRASIVE SOAPS OR STRONG DETERGENTS 6 Taste each product for off tastes and or brix changes 7 Check for leaks BI WEEKLY SANITIZING Nozzle and diffuser must be sanitized bi weekly Comply with the instructions of the dispenser manufacturer to properly sanitize the nozzle and diffuser and ensure no off taste is present EVERY SIX MONTHS Clean and sanitize the LFS unit using the appropriate procedures outlined in Section 4 of this manual 4 DISPENSER CLEANING AND SANITIZING 4 1 AMBIENT PROCESS A The ambient process is the most common method for cleaning and sanitizing dispenser equipment The detergent should be caustic based and the sanitizer should be a low pH less 2 than 7 0 chloride solution Disconnect syrup containers and remove product from tubing by purging with water Rinse the lines and fittings with clean room temperature water to remove all traces of residual product Fill lines with a caustic based low sudsing non perfumed and easily rinsed detergent solution The solution should be prepared in accordance with the manufacturer s recommendations but should be at least two 2 percent sodium hydroxide Make sure the lines are completely filled and allow to stand for at le
Download Pdf Manuals
Related Search