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Model 1080 - Standard Scale & Supply Company

1. Supervisor Menu Each Stats H o3 oara PASS_ id TARE SELECT ZERO PRINT UNITS pa ESCAPE p ENTER z Scroll in 1793 and press F1 t Date Hour H Setup Test Audit TypeX Typex CFG CAL Items in the box such as the one at left only appear if SensorComm is enabled under Scale gt Source menu item M XX HH xx About H Adc H Disp H Button SensorComm is available in North America only l DD XX fig Software mV V_ Display Button version output test test yy xx MXX and revision SS XX App Only appears if Type 1 selected Prints Print log of overloads Port 1 H Port 2 Prints log PLU Clear Clear Sure Port 1 j Port2 Sure Min Size Mode Clear T T Port 1H Port 2 Numeric Numeric Sure entry entry Bulk Dribbl Print Type Trips Clear Stats I Port 1 H Port 2 imal Spl sure Enabie H Port H Print Numeric entry Stndrd Target1 H Target2 Button Print Recipe H Mode Clear Port 1 j Port 2 Auto Man Sure Port 1 H Port 2 Aber Rel Abs Rel None Bar rH Stdev H Both Print Clear Type Preact ngr 1 8 Port Port 2 Sure Const H Gross on or Clear Ei Numeric entry Figure 3 13 Supervisor menu flowchart 1080 Service Manual foe fafa fom 103 3 Using the Menus 6 Scroll in the date and press the F1 key YY XX is displayed YY stand
2. Cal Port 1 Port 2f TCPIP1H TCPIP2 1 re 4 Key in s Keyin Keyin delay division in secs size Port ew jou ES 2 String editing Figure 3 5 APP applications submenu CO aa IMPORTANT Only one application can be active or enabled at one time If you enable one any other enabled application becomes automatically disabled Applications are enabled in the Service menu but you do each application s setup in the Supervisor menu Follow these steps to access each item in the APP menu and to understand what they do and how to set them A Access the Service menu CAL is displayed 1080 Service Manual 41 3 Using the Menus lt Rg 42 2 Press the UNITS key twice APP is displayed SITE Setting site defaults 3 Press the PRINT key SitE is displayed Use this item to choose your instrument location NA North America EU Europe Choosing the correct one will set defaults to your location s requirements 4 Press the PRINT key Current setting is displayed 5 Toggle between the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice SitE is displayed See the note below Master Reset If you change the site setting and save the change then change it back to the original site and save the defaults will be reset to factory defaults This will not affect calibration pri
3. Sure Enable Port Print T Numeric Stndrd y Target1 Target2 Button entry Each Stats Print Recipe Mode Clear Port 1 Port 2 Port 1 H Port 2 Abs Rel Abs Rel None H Bar rH Stdev H Both Clear Type Preactt Ingr 1 8 Port 1 Port 2 Sure Const Clear Basis H Setpt Delay pm m Hross Onf Off T Numeric entry 1H2 3HNonel Scale Time Numeric entry 1080 Service Manual allen Sure User Menu Normal Operation Mode Press and hold ZERO for 3 5 seconds Pass ED S gt 04 A Gi he Gey 829 toy Ute a Scroll in 111 and press F1 Software mV V Display Button version test test and revision Pass Fail Pass Fail 145 Normal Operation Mode Press and hold ZERO for 3 5 seconds PASS _ Scroll in 0801 and press F1 Cal Scale App Seriat Test Audit input Cfg Cal 1H2H3 of of cfgs cals Zero HrareH Print H Units H Fikey T CneelH Start H Stop H None Disp Button Input Output
4. 11 8 1080 Dimensional Drawings I lt 5 28 134 000 mm gt s9 ODOOOOD OOOODOOO O80L TICOM uoum Atay lt _______5 82 147 889 mm gt l 5 28 134 000 A g N Avery Weigh Tronix pe O O O O 0 0 Q lb v04 f he es i a a To A 3 23 82 000 mm 2 55 64 654 mm 6 06 154 000 mm 154 1080 Service Manual Avery Weigh Tronix LL Standard Scale amp Supply Company 25421 Glendale Avenue Redford MI 48239 313 255 6700 www standardscale com
5. 149 1080 Service Manual 11 4 1080 PC Boards cont q YL U7 U19 U18 Uuu UUU F F C47 C91 RN1 1 L7RT1 RT2 RT1 LLL U J13 fac O O C41 De K epee avi gU15 Z A Q P Q O O O D7 5 _ que U U4 o Turor lt b gt L17 lt U12 fb AL lt of FN us lt b NO A i Z U3 lt q U13 b T lt of ICR6 VR1 P gt AU1 U9 13 L1 L2 of L6 LUI CR1 CR2 CR3 LLU L5 L4 J11 J12 oOoOO00 0000000000090 oooOOoOo000O000O0OOOO OG Component side of the 1080 interface PC board PN AWT25 500373 Some components not shown 150 Back side of the 1080 interface PC board PN AWT25 500373 1080 Service Manual 11 5 Trips interface unit T
6. Software HBE Hh T T mvv Display Button and revision test test Pass Pass Por 3 Por 2 Sting 1 10 Eo Choose string content ass ove Pay Choose from 7 300 115200 g g C t Rts in box below only appears for Port 2 PHE ER String editing Sensor Fore a Hre Items in boxes such as the one below only appear if SensorCcomm is enabled under Scale gt Source menu item SensorComm is available in North America only Items in box below ani only appear for Port 1 Enq B cast Sma R disp RS485 485 HD tusec z secf s sec fiorseq _ Re4100ffRaAppt H RdAppa RdApp3 RaApe Ea Tajes Key in format 1 Sec H 2 Sec Fj 5 Sec H10 Seq number s F a PftX stringH PH Delay Div Pit Poll Stable T T ey in K Key in Key in format Key in s format polling char number s Keyin Keyin number s delay division in secs size Numeric entry Numeric Entry arto S Gor T iz Div Cust COTAN e f ee Ho Eeoa Numeric entry Numeric Entry Entry of capacity Numeric String entry mas ses af re wal ans aso 2059 HHHH 00 00 0 On Off corner rost ee Numeric Entry Live weight live weight Print calibration report oes Peet o ca ovr muy a
7. The current baud rate is displayed This may be 125 125k 250 250k or 500 500k Scroll through the choices by pressing the TARE or UNITS key Press the PRINT key when the value you want is displayed bAud is displayed Press the UNITS key Out is displayed Press the PRINT key dAtA 7 is displayed Press the PRINT key The display will show something change to 000 FF or something similar The 000 is the type of output and the FF is the output token A list of output tokens and types is shown in Table 4 Tokens on page 97 Use the TARE or UNITS key to change the output type Use the SELECT or PRINT key to change the output token When the desired type and token appear on the display press the F1 key dAtA 7 is displayed You can configure up to 16 items of information to output from the indicator Press the UNITS key Display changes to dAtA 2 Repeat steps 9 and 10 above to configure up to 16 data items Press the SELECT key Out is displayed Press the UNITS key in is displayed Press the PRINT key dAtA 7 is displayed Press the PRINT key The display will show something change to 000 FF or something similar The 000 is the type of input and the FFis the input token A list of input tokens and types is shown in Table 4 Tokens on page 97 Use the TARE or UNITS key to change the input type Use the SELECT or PRINT key to change the input token When the desired type and token ap
8. Cfg Cal of of cfgs cals Figure 3 9 AUDIT submenu Follow these steps to access each item in the AUDIT menu 1 Access the Service menu CAL is displayed 2 Press the UNITS key repeatedly until Audit is displayed CFG Configuration audit counter 3 Press the PRINT key CFG is displayed This stands for the Configuration audit counter Use this item to see how many times this indicator has been configured 4 Press the PRINT key A number is displayed This is the number of times this indicator has been configured 5 Press SELECT CFG is displayed 70 1080 Service Manual 3 4 Service Menu CAL Calibration audit counter 6 Press the UNITS key CAL is displayed This stands for the Calibration audit counter Use this item to see how many times this indicator has been calibrated 7 Press the PRINT key A number is displayed This is the number of times this indicator has been calibrated 8 Press the SELECT key twice Audit is displayed This completes the AUDIT submenu Press the UNITS key to go to the InPut submenu or press ZERO to return to normal weighing mode 3 4 9 INPUT submenu The next section of the Service menu is the INPUT submenu See Figure 3 10 This menu lets you configure the inputs of the indicator Normal Operation Mode it tt te D Be 82 fo fa F1 Press and hold ZERO for 3 5 seconds UNIS 5 ESCAPE ENTER PASS_ E t l gt Scroll in 0801 and pres
9. dELAY is displayed Repeat steps 12 through 22 for all the ingredients in your recipe Press the SELECT key twice rEciPE is displayed Press the UNITS key ModE is displayed Use this item to set the mode of the batching application Your choices are shown below Auto MAn Fill Cont rFill In auto mode after the user begins the batching process the indicator will activate the OP2 output when the weight for OP1 has been reached When the weight for OP2 is reached OP3 will activate This happens with no intervention from the operator In manual mode after the user begins the batching process the user must press the F1 key to activate each subsequent output after each output weight is reached In fill mode any recipe that has been setup is ignored The filling process is run based on the values set for the outputs In order to complete the filling process at least one output must be enabled Under this item you can choose one of the following abS Setpoints activate when the F1 key is pressed When the net weight on the scale reaches the configured setpoint value the setpoint will deactivate rel When the F1 key is pressed the starting weight is captured and the setpoints activate The setpoint will not deactivate until the net weight on the scale reaches the starting weight plus the configured setpoint value Continuous batching mode This mode is very close to the Auto mode but in continuous mode
10. If you pick OFF A out is displayed and you can continue to the next menu item If you pick on continue to step 6 Press the PRINT key Lois displayed Use this to set the weight which is equal to the lowest analog output Press the PRINT key Current value is displayed Scroll in a value using the numeric entry procedure and press F1 Lo is displayed Press the UNITS key Hi is displayed This is the weight at which the analog output will be at maximum Press the PRINT key Current value is displayed Scroll in a value using the numeric entry procedure and press F1 Hi is displayed Press the UNITS key bASiS is displayed Use this to choose if output is based on gross or net weight Press the PRINT key GroSS or nEt is displayed 75 3 Using the Menus 76 14 15 16 18 19 20 21 22 23 24 Toggle between the choices by using the TARE or UNITS key Press F1 when your choice is displayed bASIS is displayed Press the UNITS key CAL is displayed Use this to calibrate the analog output Press the F1 key ZEro is displayed Use this to set the analog output zero point Press the PRINT key AdJuSt is displayed Use this to adjust the zero output up or down by pressing the SELECT up or PRINT down key Each key press changes the output by 0 25 of available range for the output When you are done press the F1 key and go to step 21 If you need t
11. LittLE or biG is displayed Press the TARE or UNITS key to toggle between LITTLE and BIG When the desired selection appears on the display press the F1 or PRINT key EndiAn is displayed Press the UNITS key dPort is displayed 89 3 Using the Menus 29 Press the PRINT key Numeric entry screen is displayed 30 Key in the ethernet port which will be used to download applications from etools and press F1 dPort is displayed 31 This completes the Modbus TCP configuration Press the ZERO key to exit the service menu 90 1080 Service Manual 1080 Service Manual 3 4 Service Menu NETS ETHERNET 3 Ethernet IP Raw sockets 1 10 11 12 13 If E nEt3 Ethernet IP was chosen at step 5 of NETS Network setup on page 78 iP is displayed Press the PRINT key to configure the IP address of the indicator The first octet of the IP address is shown Use the numeric enter method to enter the desired number for the first octet of the IP address XXX XXX XXX The second octet of the IP address is shown Repeat step 4 for all 4 octet numbers of the IP address HH HHH HHH HHH After all four parts of the IP address have been entered iP is displayed Press the UNITS key SubnEt is displayed Press the PRINT key to enter the Subnet mask This will be a numeric entry in four parts just like the ip address HHH HHH HHH After all four parts of the subnet mask
12. lt LF gt U lt uuu gt lt CR gt Sets the unit of measure label to uuu Example Ib_ _ space Works for Ib or kg only not custom units lt LF gt D lt CR gt Runs scale diagnostics and sends diagnostic message lt LF gt A lt CR gt Sends the SMA compliance level See note at left lt LF gt B lt CR gt 1st B sent returns manufacturer 2nd B sent returns model software 3rd B sent returns the software revision level 4th B sends an END 5th or more sends a lt LF gt U lt CR gt Toggles the units of measure if no motion Dashes displayed if motion on scale lt LF gt I lt CR gt Sends the SMA compliance level as SMA compliance level revision level lt LF gt XB lt CR gt This command can be sent over a serial or sockets connection if it is configured for SMA mode This returns a list of keys that have been pressed since the list was last cleared Each key pressed is represented by a letter shown below TARE T SELECT S ZERO Z PRINT P UNITS U F1 F POWER O Example lt LF gt XBTSF lt CR gt This response shows that the Tare Select and F1 keys have been pressed since the last time the list was cleared 58 1080 Service Manual 3 4 Service Menu Table 3 SMA protocol Command Sent to Indicator lt LF gt XBC lt CR gt Result This will clear the list of key presses from memory Response lt LF gt XBCDone lt CR gt lt LF gt N lt CR gt 1st N sends the scale type S or
13. 13 Press the PRINT key bASIS is displayed 14 Press the PRINT key The current setting is displayed SCALE or TimE See Figure 3 13 to reference the Supervisor s menu 15 Scroll through the choices with the TARE or UNITS key Press the F1 key to accept the displayed choice If you choose SCALE you are prompted to enter an ingredient weight If you choose TIME your are prompted to enter a time value If SCALE is chosen for the basis you can enter a negative weight to do an unload The selected output will activate until the entered amount of weight is removed from the scale 16 Scroll in values using the numeric entry procedure and press the F1 key bASIS is displayed 17 Press the UNITS key SEtPt is displayed 18 Press the PRINT key 1 is displayed This stands for Setpoint 1 19 Scroll through the choices with the TARE or UNITS key Press the F1 key to accept the displayed choice SEtPt is displayed If you chose 7 this ingredient will use output 1 The same is true for the 2 and 3 choices If you choose NONE no output will be activated when the ingredient is called by the recipe 109 3 Using the Menus 110 20 21 22 23 24 Press the UNITS key dELAY is displayed Press the F1 key The current delay value in seconds is displayed Accept this value by pressing F1 or scroll in a new value using the numeric entry procedure and press the F1 key
14. instance x 139 8 Ethernet Industrial Protocols 8 2 Ethernet IP Implicit Messaging 8 2 1 AWTX Assembly Instance for PLC Configuration Input 100 Output 112 Configuration 128 8 3 ModBus TCP 8 3 1 Starting Register Locations for PLC Configuration Input Read Only 30001 Input Read Write 40001 Output Read Write 40101 Read only values are mirrored at the Read Write location 140 1080 Service Manual 9 Optional Analog Output Board Installation These instructions will guide you through the installation of the optional analog output PC board 1 Remove the screws six total from top and sides of the indicator case There are two screws on each of three sides See Figure 9 1 Figure 9 1 Remove case screws 6 2 Carefully slide the two sections apart and remove the four screws that hold the top pc board in place The screws are located in each corner of the pc board See Figure 9 2 Figure 9 2 Remove top pc board screws four 1080 Service Manual 141 9 Optional Analog Output Board Installation 3 Carefully pull up the edge of the pc board pointed out in Figure 9 3 to disconnect the top pc board from the bottom pc board Figure 9 3 Separate here first 4 Pull the top pc board free from the connections on the rear panel pc board and set it aside 5 Take the plastic standoffs Figure 9 4 which come with the analog output board Figure 9 5 and place press them into the four holes in the bo
15. Axle index Vehicle Following number will be Hex Codes MANDATORY ASCII HEX transmitted by value Also Range 00 FF Editor Default 00 use this selection to transmit a NUL as well Reserved for future use as a token extender 1080 Service Manual End of String Notes These tokens can be optionally followed by an ASCII 2 to 9 to specify the number of weight digits including decimal point If no specifier is given it defaults to 6 digits decimal point equivalent to ASCII 6 Further parameter values may be ASCII digits i e range 0 thru 9 or DECIMAL values i e range 0 thru 255 In all cases parameters consume one byte In the term token table parameters are indicated as follows Optional ASCII Optional Decimal Mandatory ASCII n Mandatory Decimal x n X 53 3 Using the Menus 3 4 6 SERIAL submenu The next section of the Service menu is the SERIAL submenu See Figure 3 7 This menu lets you configure the serial ports and create custom print formats 1 10 Normal Qperation Mode asian a ae pice Sah cm atin go ceca een te i x Press and hold ZERO for 3 5 seconds 7 F1 A9 Gy Bio w UNITS 4 ESCAPE m ENTER Scroll in 0801 and press F1 se yah dal cathe E ves tue AE E EE E ay ain ee Se E Port 1 H Port 2 1 10 Seas Choose string content Bava fori Party Horo Five Am Lead Rts in box nin Ite
16. Current setting is displayed These are the choices you scroll through in step 3 ENQ This stands for enquire When an appropriate enquire code is sent to the indicator the configured print format is sent through the port B CAST This stands for broadcast If this is enabled the indicator will send out the configured print format at the configured rate whenever scale weight is stable SMA Scale Manufacturers Association protocol See Table 3 SMA protocol on page 58 R DISP This stands for remote display If this is enabled you can pick the type of remote display info to send and the rate the info is sent This choice sends info continuously regardless of the motion on the scale Choosing R DISP in the Serial menu will configure the HOST indicator The remote display indicator is configured by selecting the R DISP application in the APP submenu RS 485 SMA protocol over an RS 485 multidrop connection Port 1 only 485 HD SMA protocol over an RS 485 half duplex multidrop connection Port 1 only 3 Scroll through the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice If you pick 1080 Service Manual all 1080 Service Manual ENQ B CAST SMA R DISP RS 485 485 HD ENQ 3 4 Service Menu go to ENQ on page 57 go to B CAST on page 57 go to SMA on page 58 go to R DISP on page 60 for port 1 only go to RS 485 on page 61 for port 1 only go to 485Hd on page 6
17. AWT25 500784 SWITCH OVERLAY 1080 54006 1017 SCREW FHD MACH M3x 5x5mm LONG 60084 0623 SCREW MACH PH M3x0 5x5mm SST Torque value for panel mounting screws AWT20 503171 STANDOFF HEX M3 x 0 5mm x 10mm M F SST not shown is 4 6 in Ibs AWT20 503172 STANDOFF HEX M3 x 0 5mm x 18mm M F SST CO CO N a A oe N AWT25 500640 CABLE ASSY DSPL MAIN BD 1080 AWT20 503186 STANDOFF HEX M3 x 7MM LONG AWT25 500375 PCB ASSY CONNECTOR 1080 AWT05 503533 PCB ASSY COMPUTER 1080 PROGRAMMED AWT25 500373 PCB ASSY INTERFACE 1080 18009 0011 TERMINAL BLOCK PLUG 2 PIN AWT25 500442 TERMINAL BLOCK 5 POS PLUG AWT25 500443 TERMINAL BLOCK 6 POS PLUG AWT25 500782 TERM BLK 7 POS PLUG PHOENIX AWT20 503822 DECAL 1080 REAR PANEL AWT25 500444 TERMINAL BLOCK 8 POS PLUG 60043 1043 TERMINAL BLOCK 5 POS PLUG AWT20 503179 GASKET PLATE FRONT 1080 57359 0015 NETWORK CERTIFICATION LABEL 1080 Service Manual AWT20 503823 LABEL CERTIFICATION 1080 DESCRIPTION SIGNAL GROUND RS
18. Lees Plesy eer ees Es Items in box only appear if SensorComm is enabled under Scale gt Source menu item Numeric Entry Ni umeric Entry 146 Option Numeric entry 10 2 Service Menu Items in box only appear if Sensorcomm is enabled under Scale gt Source menu item ra mia or Hore Hras Herehere H ir Babee ae Se H Foe Hvar Po Door Sma Era Raisp po Eoee iP Subnet Out Data 1 16 Data 1 16 On Off Littie T T Sensor Numeric entry Numeric entry Edit Edit l iP HSubne Hea ou In Hra Endian H Dport Data 1 16 Data 1 16 On Off Littl Numeric i pr For D net Edit Edit and P bus only IP HH Subnet Gate H Dhcp HH Smtp H Host IPH Port H Email protei S E Numeric Sece 553 o e in frrade fEnaan mHE Heee n Numeric entry Data 1 16 Data 1 16 On Off Littte H Big String edit String edit cos Cros off On crn erg Ex eral ued enfant onl on Pon sf Pon 2 Pons Pon 2 ree war f rer Numeric entry 1080 Service Manual 11 Technical Illustrations 11 1 Enclosure parts and assembly Part Number AWT20 503176 Description ENCLOSURE COVER WELDMENT 1080 AWT20 503185 ENCLOSURE ASSEMBLY BASE 1080 AWT25 500377 PCB ASSY DISPLAY 1080
19. PAss_ ML TARE ES Gi lt _ ESCAPE p EMER Scroll in 1793 and press F1 s t l 3 Supervisor Menu Date Hour Setup Test Audit TypeX TypeX CFG CAL Items in the box such as the one at left I R scectnes M XX HH XX About Adc H Disp H Button H Serial H Input H Output Option SensorComm is available in North America only LP xx c Software mV V_ Display Button 2H 3 A ou version output test test YY xx M XX and revision SS XX App H Logs Only appears if Type 1 selected Cal Err Log Port 1 H Port2 o1oaa erf cear Pent ferar Port 2 Prints Cntr H Print log of overloads overloads Port 1 Port 2 Port 1 Prints Prints log log PLU Acc Batch Target Count Top I Print Clear Print Clear Port 1 Port 2 Sure Print Min size Mode Clear T T Port 1 H Port 2 Numeric Numeric Sure entry entry Buk Dribbl Print Type Trips Clear Stats Port 1 H Port 2 Limit Spl
20. another batch is started immediately after the previous batch has finished In Auto mode the user must press the F1 key to start each batch Reverse Filling mode of operation This mode is very similar to the filling mode However the weight on the scale should be above the configured setpoint weight when the F1 key is press in order for the setpoint to be activated When the weight on the scale decreases enough to fall below the configured setpoint value the setpoint will deactivate Under this item you can choose one of the following abS Setpoints activate when the F1 key is pressed When the net weight on the scale reaches the configured setpoint value the setpoint will deactivate 1080 Service Manual all 1080 Service Manual 3 5 Supervisor Menu rel When the F1 key is pressed the starting weight is captured and the setpoints activate The setpoint will not deactivate until the net weight on the scale reaches the starting weight plus the configured setpoint value 25 From the ModE display press the PRINT key The current mode setting is displayed 26a Toggle between the choices by pressing the TARE or UNITS key If you choose Auto MAn or Cont press the F1 key to accept the displayed choice ModE is displayed OR 26b If you choose Fill or rFill you will see abS or rel Toggle between the choices by pressing the TARE or UNITS key Press F1 to accept the displayed choice and press the SELECT key ModE is
21. format any values beyond this in the sequence are ignored and the display will wrap back to the 001 item You can overwrite the FF value and use up to the maximum string length if so desired In the 1080 the maximum sequence length is 256 However the last character in the print format must be FF Be sure to add the FF character if it is removed The default print formats for each application are shown below Print Formats 1 8 are for the Zebra Thermal printer See examples on the following pages Print Formats 9 amp 10 G 123456 1b ACT DSP UN lt CR gt lt LF gt EOS Accumulator Print Format 11 Batching Print Format 12 and Checkweigher Print Format 13 General Application Print Format 23 and Axle Weighing Application Print Format 24 all use the following G 123456 1b ACT DSP UN lt CR gt lt LF gt EOS Counting Print Format 14 Count 48 Count CNT lt CR gt lt LF gt EOS Peak Print Format 15 123456 lb PWT UN lt CR gt lt LF gt EOS Remote Display Print Format 16 G 123456 lb ACT DSP UN lt CR gt lt LF gt EOS The following are the default print formats are for the corresponding Mode setting in the serial port configuration menu 1080 Service Manual 1080 Service Manual 3 4 17 Port 1 Enquire HEX05 18 Port 1 Broadcast 19 Port 1 RD4100 20 Port 2 Enquire HEX05 21 Port 2 Broadcast 22 Port 2 Remote display G 123456 1b ACT DSP UN lt CR
22. 1 and Port 2 using the TARE or UNITS key Press the F1 key to accept the displayed choice Display shows bUSY briefly then returns to Print 5 Press the UNITS key rEciPE is displayed Use this item to create a recipe 107 3 Using the Menus a 108 6 Press the PRINT key tYPE is displayed Set the type of recipe Constant Gross or Percentage ConSt You set the weights for each ingredient and the batch size is always the total of these ingredient weights GroSS You set the gross weight at which each ingredient will stop The ingredient is complete when the gross weight on the scale reads the value that was set regardless of the weight on the scale when the batch was started You set the percentage of a total batch for each ingredient and you can pick a batch size and each ingredient amount will be calculated automatically 7 Press the PRINT key Current setting is displayed 8 Toggle between the choices by pressing the TARE or UNITS key Press the F1 key to accept the displayed choice Your choice is selected and tYPE is displayed roy Be OX TARE SELECT ZERO Key legend reminder lt 4 t ESC Move to left cursor or cursor or in menu Increment Decrement in menu digit igit v 2 Z l a z on 9 Press the UNITS key PrEAct is displayed A preact is the time it takes an ingredient which is falling from an auger or other feeding device to reach the sc
23. 25 for outputs 2 and 3 28 Press the SELECT key outPut is displayed OPTION 29 From the outPut display press the UNITS key 1080 Service Manual oPtion is displayed Under this item are these options you can test A out SEnSor if Sensorcomm is installed and nEtS networks See the instructions below 123 3 Using the Menus 124 A OUT test 30 From the oPtion display press the PRINT key A Out is displayed This stands for the analog output test 31 Press the PRINT key A numeric entry screen is displayed 32 Scroll in a percentage between 0 and 100 and press the F1 key The analog output will put out that percentage of voltage For example If you have output set from 0 to 10V and you scroll in a percentage of 25 the analog output voltage should read 2 5 volts You can continue to scroll in other percentages press the F1 key and check the analog output voltage 33 When you are finished testing the analog output press the F1 key A Out is displayed SENSOR test This test can be used to properly adjust the deadload of the scale Each sensor should have similar mV V outputs if the physical load on the scale is equally distributed 34 From the A Out display press the UNITS key SEnSor is displayed Use this to test the function of each weight sensor attached via Sensorcomm 35 Press the PRINT key 1 is displayed 36 Scroll through the available weight sensor numbers
24. AE AA a AAN ai 148 TOBO FC Boards kuo E a r A ne ae Ae 149 1080 PC Boards COnt sdrrriiiaieir a en ied e A e a bend 150 Trips interface unit TIU3 optional parts amp assembly sssseseesseeeeeeesseerrssseerrrssrerrresee 151 Analog Output Cardo cece ee cneee i eee t ieee Aasa E AE E EAA AAE A 152 Panel Mount IllUStrations reiia tiie e ae eaaa ae iaee Ea rA 153 1080 Dimensional Drawings seseisn psani a a E a 154 4 1080 Service Manual Manual revision history pa Date Created Details of Changes AA January 2010 New manual AB January 2011 Added two pages in chapter 11 PC board illustrations AC February 2011 Correction to step 3 and note in section 2 1 moved label on page 149 AD February 2011 Removed erroneous paragraph in section 4 1 about RS485 jumper 1080 Service Manual 1080 Service Manual 1 1 About this manual 1 General information and warnings 1 1 About this manual This manual is divided into chapters by the chapter number and the large text at the top of a page Subsections are labeled as shown by the 1 and 1 1 headings shown above The names of the chapter and the next subsection level appear at the top of alternating pages of the manual to remind you of where you are in the manual The manual name and page numbers appear at the bottom of the pages 1 1 1 Text conventions Key names are shown in bold and reflect the case of the key being described If a key has dual functions the fu
25. F1 to save the custom value div is displayed 6 Press the UNITS key SEC is displayed Use this item to set the time window for stability determination 7 Press the PRINT key The current time window size is displayed If a weight changes less than this number of divisions set above in the time period you select the motion light turns off and the weight is considered stable You choices are 1 10 seconds and CUST custom If CUSTOM is selected only fractional time between 0 10 seconds can be entered Example 1 5 seconds 2 25 seconds etc 8 Scroll through the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice SEC is displayed for any choice other than CUST If you pick CUST go to step 9 If you picked any other division size got to step 10 9 If you pick a custom time you are shown the current value Scroll in a custom time using the numeric entry procedure and press F1 to save the custom value SEC is displayed 31 3 Using the Menus 32 10 Press the SELECT key StAbLE is displayed AZT Automatic Zero Tracking Use this item to set the division size and seconds The division size you pick defines a range above and below zero When scale weight is inside this range for the number of seconds you picked of the weight will be zeroed The indicator will repeat removing 2 the weight every X seconds X being the number of seconds you ha
26. Menu 2 Press the PRINT key Print is displayed Use this item to print out a complete report of peak application information 3 Press the PRINT key Port 1 or Port 2is displayed Use this item to select which port to use for printing the report 4 Toggle between Port 7 and Port 2 using the TARE or UNITS key Press the F1 key to accept the displayed choice Display shows bUSY briefly then returns to Print 5 Press the UNITS key CLEAr is displayed Use this item to clear all the information stored for this application CAUTION Only do this if you are sure you want the information permanently removed You may want to print out the report before clearing all the information See step 2 above 6 Press the PRINT key to clear all the information OR skip to step 7 SuRE is displayed This is asking if you are sure you want to clear the information If you are press the F1 key If you do not want to clear the data press the SELECT key CLEAr is displayed 7 Press the SELECT key Top is displayed 8 Press the SELECT key APP is displayed LOGS Log submenu 9 From the APP display press the UNITS key LOGS is displayed The Logs menu item allows you to view print or clear logs for the following Calibration Overload and Underload Errors SensorComm Errors Ghost Errors 117 3 Using the Menus 10 11 12 13 14 15 16 118 Press the PRINT key CAL
27. Remote weight display only Mode one sends G lt SP gt 00000 lt SP gt Ib lt CR gt lt LF gt at the display update rate The remote indictor will display Gross or Net weight values only Mode 2 Remote weight display with annunciators Mode two sends G lt SP gt 00000 lt SP gt b lt CR gt lt LF gt lt AN1 gt lt AN2 gt lt ANn gt lt CR gt lt LF gt at the display update rate The remote indicator will display weight and annunciators such as motion center of zero outputs or annunciators specific to a configured application 1080 Service Manual 133 6 Remote Display Functionality 6 2 4 Mode 3 Remote weight display with keypad Mode three sends G lt SP gt 00000 lt SP gt Ib lt CR gt lt LF gt at the display update rate The remote indictor will display Gross or Net weight values only The host indicator will accept key press commands when a key is pressed on the remote indicator configured to operate in mode three 6 2 5 Mode 4 Remote display with keypad and annunciators Mode four sends G lt SP gt 00000 lt SP gt Ib lt CR gt lt LF gt lt AN1 gt lt AN2 gt lt ANn gt lt CR gt lt LF gt at the display update rate The remote indicator will display weight and annunciators such as motion center of zero outputs or annunciators specific to a configured application The host indicator will accept key press commands when a key is pressed on the remote indicator configured to operate in mode three Table 1 Host indicator output
28. SELECT key repeatedly until Err LoG is displayed See the section SensorComm Errors to see the list of error codes The S COM log only appears if the scale is configured as a SensorComm scale The Ghost log will only appear if ghosting is enabled 18 Press the UNITS key S COM is displayed This is the SensorComm error log See a sample below SensorComm Log Error 1 15 00 on 12 17 03 Misc Overloads 12 overloads Last overload 12 00 on 12 17 03 19 Press the PRINT key Print is displayed 20 Press the PRINT key to print the report Port 1 or Port 2is displayed Use this item to select which port to use for printing the report 21 Toggle between Port 7 and Port 2 using the TARE or UNITS key Press the F1 key to accept the displayed choice Display shows bUSY briefly then returns to Print 22 Press the UNITS key CLEAr is displayed Use this to clear the log from memory 23 Press PRINT to clear the log SuRE is displayed 24 Press the F1 key to clear the log CLEAr is displayed 25 Press the SELECT key S COM is displayed 119 3 Using the Menus ig lt 120 26 Press the UNITS key GHOST is displayed This is the Ghost error log See a sample below Ghost Log 12 16 Ghost is not engaged Time Date 04 12 06 27 Press the PRINT key Print is displayed 28 Press the PRINT key to print the report Port 1 or Port 2is displayed Use this ite
29. Setup Unpack your indicator and check for any shipping damage If shipping damage is found save all packing materials and contact the shipping company immediately 1 Use the included material and i nstall the indicator into an IP54 enclosure 2 Connect all necessary cables to the appropriate connector on the back of the indicator See Figure 2 2 The function of each connector and pinout is clearly marked 2 zzo A warne 3 8 3 3 2 DISCONNECT ALL POWER TO THIS UNIT SCALE BEFORE SERVICING OR PROFIBUS ANALOG OUT E Analog Output card is an option Figure 2 1 Figure 2 2 Rear panel connections on the 1080 3 Connect DC voltage 9 36 VDC 5A to the indicator IMPORTANT See the System Block Diagram or Main Board Assembly pages in the technical illustrations at the back of this manual for wiring instructions 11 1080 Service Manual 2 Introduction 2 2 Front Panel The front panel shown in Figure 2 2 consists of the keys and display Avery Weigh Tronix 1000 E TARE SELECT ZERO PRINT UNITS Figure 2 2 1080 front panel 2 2 1 Keys Never press a key with anything but your finger Damage to the overlay may result if sharp or rough objects are used Press the TARE key to perform a tare function Also acts as a left arrow key when in the menu structure Press the SELECT key to toggle between Gross Net Tare Count Gross Accumulator Net Accumulator Trans
30. been ghosted Check the ghost log Green a sensorcomm error has occurred Check the error log Off Scale is functioning normally Net1 The annunciator will show the status of network 1 Net2 The annunciator will show the status of network 2 Red A network error has occurred Check the network settings on the indicator and PLC and reboot the indicator Green The network connection has been established Amber The network is ready for a connection but no connection has been established This completes the Service menu Press the ZERO key to return to normal weighing mode You will be prompted to save the changes you ve made Press the ZERO key to abort any changes made and return to normal operating mode or press F1 to accept them and return to normal operating mode buSY flashes on the display while the unit saves data 101 3 Using the Menus 3 5 Supervisor Menu A The 1080 has a Supervisor menu shown in Figure 3 13 you use to do the following Set time and date Setup the various applications View print and clear logs and cal reports Perform diagnostic tests View audit counters WARNING Entering this menu and changing settings may affect operation of the indicator and may require a service call to correct Be sure you want to change settings before doing so Access the Supervisor menu by pressing and holding the ZERO key for 3 5 seconds PASS_ is displayed Scroll in th
31. device port is slaved to serial port 2 If port 2 is selected data will be sent via serial port 2 and USB 1080 Service Manual ay 1080 Service Manual 3 5 Supervisor Menu 4 Toggle between Port 1 and Port 2 using the TARE or UNITS key press the F1 key to accept the displayed choice Display shows bUSY briefly then returns to Print 5 Press the UNITS key CLEAr is displayed Use this item to clear all the information stored for this application CAUTION Only do this if you are sure you want the information permanently removed You may want to print out the report before clearing all the information See step 2 above 6 Press the PRINT key to clear all the information OR skip to step 7 SuRE is displayed This is asking if you are sure you want to clear the information If you are press the F1 key If you do not want to clear the data press the SELECT key CLEAr is displayed 7 Press the SELECT key Acc is displayed BATCH Application 1 From the Acc display press the UNITS key bAtch is displayed 2 Press the PRINT key Print is displayed Use this item to print out a complete report of recipe information 3 Press the PRINT key Port 1 or Port 2is displayed Use this item to select which port to use for printing the report A USB device port is slaved to serial port 2 If port 2 is selected data will be sent via serial port 2 and USB 4 Toggle between Port
32. displayed 27 Press the UNITS key CLEAr is displayed Use this item to clear all the information stored for this application CAUTION Only do this if you are sure you want the information permanently removed You may want to print out the report before clearing all the information See step 2 in this section 28 Press the PRINT key to clear all the information OR skip to step 29 SuRE is displayed This is asking if you are sure you want to clear the information If you are press the F1 key If you do not want to clear the data press the SELECT key 29 Press the UNITS key Print is displayed 30 Press the PRINT key Port 1 is displayed 31 Toggle between Port 1 and Port 2 using the TARE or UNITS key Press the F1 key to accept the displayed choice The recipes and batch report will be printed A USB device port is slaved to serial port 2 If port 2 is selected data will be sent via serial port 2 and USB 32 Press the SELECT key bAtch is displayed 111 3 Using the Menus lt Eo Eo 112 TARGET application Checkweighing E al TARE SELECT ZERO PRINT UNITS Key legend reminder 4m E86 m ENTER mee to l eer rig cursor or in menu cursor or Increment Decrement in menu digit digit 1 From the bAtch display press the UNITS key tArGEt is displayed Use this item to print and clear reports for the checkweigher application and to set the type o
33. expired and the weight is stable an auto tare is triggered A Print Enable on or disable OFF the Auto print feature If on a print will occur whenever an automatic tare is done Delay This defines the amount of time in seconds after the weight falls into the auto tare window until an auto tare is done 33 3 Using the Menus 34 Follow these steps to set the Tare item 1 10 11 12 13 14 15 From the AZt display press the UNITS key tArE is displayed Press the PRINT key CLEAr is displayed Press the PRINT key on or OFF is displayed Use this to enable or disable the Clear tare item Toggle between the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice CLEAr is displayed Press the UNITS key P b is displayed Press the PRINT key onor OF Fis displayed Use this to enable or disable the Pushbutton tare item Toggle between the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice P b is displayed Press the UNITS key A tarE is displayed Press the PRINT key EnAbLE is displayed Use this to enable or disable the Pushbutton tare item Press the PRINT key on or OFF is displayed Use this to enable or disable the Auto tare item Toggle between the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice EnADbLE is displayed Press
34. for PORT 2 19 Press SELECT key to return to the SEriAL item SEriAL is displayed 66 1080 Service Manual 3 4 Service Menu INPUT Input test 20 21 22 23 From the SEriAL display press the UNITS key InPut is displayed This is the input test item Press the PRINT key to access the test 123 is displayed 7 stands for input 1 etc If you jumper pins 1 and 2 of the I O connector on the bottom of the indicator 1 becomes 0 until the jumper is removed To test input 2 jumper pins 1 and 3 2 becomes 0 until the jumper is removed To test input 3 jumper pins 1 and 4 3 becomes 0 until the jumper is removed Press the SELECT key InPut is displayed OUTPUT Output test 24 25 26 27 28 29 30 1080 Service Manual From the nPut display press the UNITS key outPut is displayed This is the output test item Press the PRINT key to access the test 1 is displayed This stands for output 1 Press the PRINT key The display toggles between on and OFF This will toggle the output off and on Monitor the output to see that it is turning off and on Use a Trips Interface Unit TIU3 or other output device Stop the test by pressing the SELECT key 1 is displayed Press the UNITS key 2is displayed Repeat steps 26 and 27 for outputs 2 and 3 Press the SELECT key outPut is displayed 67 3 Using the Menus lt 68 OPTION Option tests 31 Press t
35. four parts of the IP address have been entered iP is displayed Press the UNITS key SubnEt is displayed Press the PRINT key to enter the Subnet mask This will be a numeric entry in four parts just like the ip address HHH HHH HHH After all four parts of the subnet mask have been entered SubnEt is displayed Press the UNITS key GAIE is displayed Press the PRINT key to enter the gateway address This will be a numeric entry in four parts just like the ip address H HHH HHH After all four parts of the gateway have been entered GAIE is displayed Press the UNITS key Out is displayed Press the PRINT key dAtA 7 is displayed Press the PRINT key The display will show something change to 000 FF or something similar The 000 is the type of output and the FF is the output token A list of output tokens and types is shown in Table 4 Tokens on page 97 Press the TARE or UNITS key to scroll through the output types Press the SELECT or PRINT key to change the output token When the desired type and token appear on the display press the F1 key dAtA 7 is displayed You can configure up to 16 items of information to output from the indicator Press the UNITS key to make the display change to dAtA 2 Repeat steps 11 through 13 above to configure up to 16 data items 1080 Service Manual 1080 Service Manual 14 17 19 20 21 22 23 24 25 26 27
36. lt LF gt lt AN1 gt 0x00 lt AN2 gt 0x38 lt AN3 gt 0x00 lt AN4 gt 0x00 lt AN5 gt 0x01 lt AN6 gt 0x00 lt AN7 gt 0x3E lt AN8 gt 0x00 Table 3 Remote keypad press protocol Command Description of command Emulates a Zero key press Emulates a Select key press Emulates a Tare key press Emulates a Print key press Emulates a Units key press Emulates an F1 key press 6 3 Communications Timeout If communications is lost between the host and the remote the remote will display middle dashes until a signal is acquired again The timeout for this error to occur should be 5 10 seconds in duration 1080 Service Manual 135 7 Network Connections 7 Network Connections RJ 45 connector for Ethernet 10 100 interface s oS O Z I warnine amp amp DISCONNECT ALL POWER TO THIS UNIT SC BEFORE SERVICING OR CLEANING 3 ANALOG OUT Oe PROFIBUS DP DeviceNet DB9 Female Rear Panel Network Bus Rear Panel Signal Signal Signal Signal 6 5 0 100mA 1 5 0 Vde V Bus Power V 5 Ground 2 Ground CAN LOW CAN 8 Tx Rx 3 Signal Shield Shield 3 Tx Rx 4 Signal CAN HI CAN Housing Shield 5 Shield V 24Vdc V An external power supply will be used to supply V power Typically this supply will be previously installed 136 1080 Service Manual 7 1 Default network settings featu
37. on modifying a print format ey al There are default print formats for each application These are all given a format number 0 6 Modify the print format as needed and press the F1 key when finished StrinG is displayed 7 Press the UNITS key P Ftis displayed This stands for print format You can send one or more print formats through a port each time the PRINT key is pressed This is the item you use to define which formats get printed SOCK EY You can exit the Service menu at any time by pressing the ZERO key When SAvE appears on screen you can press ZERO to lose any changes or press F1 to save the changes and return to normal operating mode 8 Press the PRINT key Numeric entry screen is displayed 9 Scroll in the format numbers you want printed using the numeric entry procedure See note below For example to print formats 0 1 and 4 key in 014 and press the F1 key To print the 0 1 3 and 10 formats key in 01310 and press the F1 key P Ft is displayed Ys Po r P A When you scroll in a 1 followed by a 0 the indicator is smart enough to know this is a 10 not separate 1 and 0 formats Always enter format numbers in ascending order 1080 Service Manual 43 3 Using the Menus 44 10 Press the SELECT key Acc is displayed BATCH Batch application 1 From the Acc display press the UNITS key bAtch is displayed 2 Press the PRINT key Repeat steps 2
38. page 78 nodE will appear on the display Press the PRINT key The node address that is currently set is displayed Scroll in the desired node address for the PROFIBUS connection or press F1 to accept the node address that is currently configured nodE will reappear on the display Press the UNITS key bAud is displayed Press the PRINT key to configure the baud rate The current baud rate is displayed This may be Auto the correct baud rate is selected automatically default 81 3 Using the Menus 82 10 11 12 13 14 15 16 17 9 6 9 6K 19 2 19 2K 187 5 187 5K 500 500K 1 5 1 5M 6 6M 12 12M Scroll through the choices by using the TARE or UNITS key Press the PRINT key when the value you want is displayed bAud is displayed Press the UNITS key Out is displayed Press the PRINT key dAtA 7 is displayed Press the PRINT key The display will show something change to 000 FF or something similar The 000 is the type of output and the FF is the output token A list of output tokens and types is shown in Table 4 Tokens on page 97 Use the TARE or UNITS key to change the output type Use the SELECT or PRINT key to change the output token When the desired type and token appear on the display press the F1 key dAtA 7 is displayed You can configure up to 16 items of information to output from the indicator Press the UNITS key Display changes to dAtA 2 Repeat ste
39. press the UNITS key d Point is displayed 2 Press the PRINT key The current setting is displayed Example decimal 000 00 comma 000 00 3 Toggle between the choices dEc or coma by using the TARE or UNITS key and press the F1 key to accept the choice d Point is displayed 1080 Service Manual 1080 Service Manual 3 4 Service Menu 0 RANGE Zero range Use this item to key in a percentage of capacity within which the ZERO key will zero the scale 1 From the d Point display press the UNITS key 0 rngE is displayed 2 Press the PRINT key The current setting is displayed This is a percentage of capacity 3a Scroll in a new value using the numeric entry procedure and press F1 to accept the value OR 3b Press the F1 key to accept the displayed choice 0 rngE is displayed O CAP Over capacity range Use this item to set the point at which over range upper dashes are displayed You can choose between 105 of capacity or Divisions 9 20 div over and under capacity 1 From the 0 rngE display press the UNITS key O CAP is displayed 2 Press the PRINT key The current setting is displayed 3 Toggle between the choices by using the TARE or UNITS key and press the F1 key to accept the choice O CAP is displayed G BAND Gross zero band Use this item to set the gross zero band This is a parameter used to trigger the tare clear function covered previously in the
40. test button is displayed Press the UNITS key SEriAL is displayed This is the serial test item Press the PRINT key to access the serial test Port is displayed If you jumper the transmit and receive lines on the serial port and press the PRINT key the display should show PASS If there is a problem the display will show FAIL Press the SELECT key after checking the port function Port1 is displayed Press the UNITS key Port2 is displayed Repeat the test from step 14 to check the port Press the SELECT key twice to exit the serial test SEriAL is displayed Press the SELECT key tESt is displayed Press the UNITS key Audit is displayed 1080 Service Manual 1080 Service Manual 20 3 3 User Menu Press the PRINT key CFG is displayed This stands for the configuration audit counter Calibration and configuration counters cannot be reset 21 22 23 24 25 26 Press the PRINT key to see the number of times the configuration has been altered on this indicator Press the SELECT key CFG is displayed Press the UNITS key CAL is displayed This stands for the calibration audit counter Press the PRINT key The number of times the indicator has been calibrated is displayed Press the ZERO key twice The display returns to normal operation mode This completes the User menu 21 3 Using the Menus 3 4 Service Menu The first level of the Service menu i
41. through 9 from the section ACC Accumulator application on page 42 to set up the Batch application 3 Press the SELECT key bAtch is displayed TARGET Checkweighing application Outputs 1 2 and 3 must be turned on for the checkweighing annunciators Over Accept Under to work This is done in the Service menu See OUTPUT submenu on page 72 1 From the bAtch display press the UNITS key tArGEt is displayed 2 Press the PRINT key Repeat steps 2 through 9 from the section ACC Accumulator application on page 42 to set up the Target application 3 Press the SELECT key tArGEt is displayed COUNT Counting application 1 From the tArGEt display press the UNITS key Count is displayed 2 Press the PRINT key Repeat steps 2 through 9 from the section ACC Accumulator application on page 42 to set up the Count application 3 Press the SELECT key Count is displayed TOP Peak hold application 1 From the Count display press the UNITS key tOP is displayed 1080 Service Manual 3 4 Service Menu 2 Press the PRINT key Repeat steps 2 through 9 from the section ACC Accumulator application on page 42 to set up the Top application 3 Press the SELECT key tOP is displayed R DISP Remote Display 1 From the tOP display press the UNITS key r diSP is displayed 2 Press the PRINT key on or OFF is displayed depending on the current setting 3 Press the PRI
42. weight being set out of the network connection will be multiplied by 102 100 If the gross weight on the display is 110 54 you should see a value of 11054 on the network connection 1080 Service Manual 1080 Service Manual 3 4 Service Menu Inbound Values The following tokens may be affected by division size Tare token 2 PLU Piece Weight token 5 PLU Tare Value token 11 PLU Lower Target Weight token 13 PLU Upper Target Weight token 14 If the division size of the scale is less than 1 the value that is mapped will be scaled down by 10X Where X equals the number of digits to the right of the decimal point Any floating point values will not be scaled down Example Token 2 Tare Type 4 Signed Long Division Size 0 01 There are two digits to the right of the decimal point so the tare weight coming into the indicator will be divided by 102 100 If the desired tare weight is 99 56 a value of 9956 must be sent Error Error Annunciator Follow these steps to configure the Network Sensorcomm status annunciator 1 With Error displayed press the PRINT key The current setting will be displayed This may be Off S comm nett or net2 2 Use the UNITS and TARE keys to change the setting and press the F1 key to accept the desired setting once it is displayed Off The annunciator will always remain off S comm The annunciator will show the status of the Sensorcomm scale Red a cell has
43. 1 For preact values in recipe Active Recipe Ingredient x Preact value Recipe MANDATORY HEX s Range 31 38 Editor Default 1 For target weights in recipe Active Recipe Ingredient x units Recipe MANDATORY HEX s Range 31 38 Editor Default 1 For ingredient units lb or kg for weight based ingredients sec for time based ingredients cnts or gallons for pulse counter based ingredients To be printed after the target or actual ingredient value Piece Weight 52 Current Count Value 1080 Service Manual 3 4 Service Menu Table 2 Printing Commands Chart Application Group Parameter Gross Accumulator Weight Clears G T or N Accum in print Misc Net Accumulator Weight PLU NumberData PLU PLU ID PLU Remote Display Status Miscellaneous Software Version Number Miscellaneous Weight Steady Weight Tare associated with the PLU PLU PLU Totals Information PLU PLU Count Total PLU Net Accumulator PLU Gross Accumulator PLU Print the displayed weight Weight OPTIONAL ASCII Range 2 9 Indicator Default 6 Null Token Strings Print the active value G for Weight gross N for net T for tare Remote display token Axle Vehicle mode Active Value Axle mode Vehicle Axle total Vehicle Peak Hold Weight value Weight
44. 2 1 With Enq displayed press the PRINT key There are 3 items that can be changed when the Enquire mode is selected Use the TARE and or UNITS keys to scroll through the following items P FT POLL STABLE Change the print format s that will be printed when the enquire character is received through the serial port Press the PRINT key with P ft displayed PftX is displayed The X stands for the current print format setting Press F1 to accept this format or key in a new format or formats and press the F1 key to accept Change the ASCII character that the indicator will respond to Press the PRINT key with POLL displayed The current character represented as a decimal number will be displayed Example for a carriage return Hex 0D 73 will be displayed Press the F1 key to accept the character that is displayed or key in the decimal equivalent for the desired character and press the F1 key Change the stability setting for the Enquire mode This can be set to YES which will require that there is no motion on the scale for a response to be sent or no Press the PRINT key with StAbLE displayed Either YES or no will be displayed depending on the previous setting Use the TARE or UNITS key to toggle between YES or no When the desired setting is displayed use the F1 key to accept When all three items have been set correctly press the SELECT key and Enq is displayed The EOM character should be entered as a decimal value f
45. 2 Key in the User menu password 111 and press F1 tESt is displayed advance or backspace ronga the entry C all Choose the first digit using the UP or DOWN keys Use the LEFT and RIGHT keys to 3 Press the PRINT key About is displayed Press the PRINT key then the UNITS key to view the part number and revision level for the software found in your indicator Press SELECT key to return to About 4 Press the UNITS key AdC is displayed This is the calibrated mV V output of the connected analog scale 1080 Service Manual 19 3 Using the Menus 10 11 12 14 Serial Port Connector 16 17 18 19 20 43 Press the PRINT key The mV V value is displayed This value should increase as weight is applied to the scale Press the SELECT key AdC is displayed Press the UNITS key diSP is displayed This is the display test item Press the PRINT key to perform a dynamic test of the display All parts of the display flash Press the ZERO key to stop the test The display flashes a couple more times and then diSP is shown Press the UNITS key button is displayed This is the button test item Press the PRINT key to perform a button test Each key you press will be reflected on the display screen to confirm the button is functioning correctly The ZERO key is excluded from this test It is used to stop the testing and return to the menu item Press ZERO key to stop the button
46. 2 can be outputs for net Bridge tokens that are inbound to net1 can be outputs for net2 99 3 Using the Menus 100 Data Type of Bytes Range of Value 0 Signed Character 1 127 to 127 1 Unsigned Character 1 0 to 255 2 Signed Integer 2 32767 to 32767 3 Unsigned Integer 2 0 to 65535 4 Signed Long 4 2 147 483 647 to 2 147 483 647 5 Unsigned Long 4 0 to 4 294 967 295 6 Float 4 1 0E 37 to 1 0E37 Network Scaling When mapping signed characters unsigned characters signed integers unsigned integers signed longs and unsigned longs an outbound value may be scaled up down depending on the division size of the scale Outbound Values The following tokens may be affected by division size Gross token 0 Net token 1 Tare token 2 Peak token 3 PLU Piece Weight token 5 PLU Gross Accumulator token 7 PLU Net Accumulator token 8 PLU Tare Value token 11 PLU Lower Target Weight token 13 PLU Upper Target Weight token 14 Recipe Ingredient Target Weight token 16 Recipe Ingredient Actual Weight token 17 If the division size of the scale is less than 1 the value that is mapped will be scaled up by 10X Where X equals the number of digits to the right of the decimal point Any floating point values will not be scaled up Example Token 0 Gross Type 4 Signed Long Division Size 0 01 There are two digits to the right of the decimal point so the gross
47. 232 RS485 or Sensorcomm 485 signal ground RS485 Transmit B RS485 Transmit A RS485 Receive B RS485 Receive A ssaaae age all Below are the specifications for the external SensorComm power source 15 VDC provided separately Wiring connections at the indicator are shown in the table above Refer to SensorComm installation manual for SensorComm box wiring 4 2 Enable Sensorcomm EY Only one SensorComm box can be connected to the indicator The indicator can be 1000 feet from the SensorComm box 1 Access the Service 0801 menu CAL is displayed 2 Press the UNITS key SCALE is displayed 3 Press the PRINT key SourCE is displayed 4 Press the PRINT key AnALoG or S Com is displayed 5 Press the UNITS key to display S COM 1080 Service Manual 126 6 7 4 3 Enable Configure Weigh Bars Press the F1 key SensorComm is now enabled Press the ZERO key to exit and F1 to save the configuration at the prompt 4 3 Enable Configure Weigh Bars 1080 Service Manual 1 10 Access the Service 0801 menu CAL is displayed Press the TARE key oPtion is displayed Press the PRINT key A out is displayed Repeatedly press the UNITS key until SEnSor is displayed Press the PRINT key GhoSt is displayed Press the TARE key CELLS is displayed Press PRINT 1 is displayed Press PRINT on or OFF is displayed Toggle between the choices
48. 232 TRANSMIT RETURN TO SEND HANDSHAKE RS232 RECEIVE CLEAR TO SEND HANDSHAKE ANALOG OUT TB7 5 VDC 150 mA POWER DESCRIPTION ANALOG VOLTAGE OUTPUT COMMON ANALOG GROUND ANALOG CURRENT OUTPUT N A GND CHASSIS GROUND SHIELD TERMINAL DESCRIPTION SIGNAL GROUND TX XMTB RS232 TRANSMIT RS485 TRANSMIT B XMTA RS485 TRANSMIT A RX RCVB RS232 RECEIVE RS485 RECEIVE B RCVA RS485 RECEIVE A 5 VDC 5VDC 150 mA POWER USB COM 2 COM 1 Analog Scale SCALE INPUT TB5 Profibus EXC 1080 Interface PCB AWT25 500373 11 2 System block diagram 1080 Display PCB AWT25 500377 1080 Switch Overlay AWT25 500784 Cable Assembly AWT25 500640 POWER LABEL DESCRIPTION TB6 1 9 36 VDC POWER IN TB6 2 POWER GROUND 1080 Main PCB AWT05 503533 O CUTOFF ath DESCRIPTION TB31 GND CHASSIS GROUND SHIELD TERMINAL 4080 Indicator Powerin S eve TB32 INI INPUT 1 Sonnentons TB33 IN2 JINPUT2 Ethernet TB34 IN3 INPUTS TB35 OUT1 DIGITAL OUTPUT 1 insuieiGutbars TB36 OUT2 DIGITAL OUTPUT 2 pene TB37 OUT3 DIGITAL OUTPUT 3 TB38 RLYV RELAY VOLTAGE Analog Out DEVICENET TB4 NEGATIVE EXCITATION BLK TB4 1 V BUS POWER GROUND DESCRIPTION DESCRIPTION EXC POSITIVE EXCITATION GRN TB4 2 CAN_L CAN BUS LOW SEN NEGATIVE SEN
49. 28 3 4 Service Menu Press the SELECT key Out is displayed Press the UNITS key in is displayed Press the PRINT key dAtA 7 is displayed Press the PRINT key The display will show something change to 000 FF or something similar The 000 is the type of input and the FF is the input token A list of input tokens and types is shown in Table 4 Tokens on page 97 Use the TARE or UNITS key to change the input type Use the SELECT or PRINT key to change the input token When the desired type and token appear on the display press the F1 key dAtA 7 is displayed You can configure up to 16 items of information to input into the indicator Press the UNITS key to make the display change to dAtA 2 Repeat steps 16 through 19 above to configure up to 16 data items Press the SELECT key in is displayed Press the UNITS key trAdE is displayed Press the PRINT key to configure word swapping Word swapping only affects the output and or input data if long unsigned long or floating point data types are used These three data types are each made up of 4 bytes or 2 16 bit words Word swapping will change the order that the 16 bit words are output input The display will show either on or oFF Press the TARE or UNITS key to toggle between on and oFF When the desired selection appears on the display press either the F1 or PRINT key trAdE is displayed Press the UNITS key EndiAn is displayed Press the PRINT key
50. Avery Weigh Tronix LL Model 1080 Weight Indicator Avery Weigh Tronix JOGO Standard Scale amp Supply Company 25421 Glendale Avenue Redford MI 48239 313 255 6700 www standardscale com Service Manual AWT35 500446 Issue AD February 2011 Avery Weigh Tronix LLC 2011 All rights reserved No part of this publication may be reproduced stored in an electronic retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written consent of the copyright owner or as permitted by law or under license Full acknowledgment of the source must be given Avery Weigh Tronix is a registered trade mark of the Avery Weigh Tronix LLC This publication was correct at the time of going to print however Avery Weigh Tronix LLC reserves the right to alter without notice the specification design price or conditions of supply of any product or service at any time All third party brands and product names used within this document are trademarks or registered trademarks of their respective holders 1080_s_en_500446 book Table of Contents page Manual revision history 0 ccc te nn eee eee eee eee eee eee naeeee eee naeeeeeeeneeeeentad 5 Chapter 1 General information and warningS cccecceceeeeeeee eee eeeeeeeeeeeeeeeeeeeeeeeaeeeeeseeeaaeeeeeeeaeeees 7 About this man al eese a a ena es errata ta eee santa need a A EERE 7 Text
51. C TYP S scale TYP C Classifier 2nd N sends CAP uuu c c n d where uuu unit of measure c c full capacity of this range If multi interval is not enabled this is the scale capacity n Least significant count by digit d decimal point position 0 none 1 XXXX X 2 XXX XX 3 XX XXX etc 3rd N sends a list of the SMA level 2 commands that are implemented CMD PTMCU Last valid N sends END Subsequent N commands will return a response ESC This reboots the indicator lt LF gt XP lt num gt lt CR gt Request a print format to be printed 0 10 lt LF gt XT lt cutoff gt lt xxxx xx gt lt CR gt Set a cutoff trip weight Attempts the take lt xxxx xx gt as the weight for cutoff lt cutoff gt The indicator will respond with lt LF gt XT lt cutoff gt lt xxxx xx gt Set lt CRz if the cutoff weight was accepted or lt LF gt XTFail lt CR gt if the cutoff weight could not be set to the value specified Cutoff 1 3 Weight limited to scale cap lt LF gt XT lt cutoff gt lt CR gt Request a cutoff trip weight The indicator will respond with lt LF gt XT lt cutoff gt lt xxxx xx gt lt CR gt where lt Xxxxx xx gt is the weight for cutoff number lt cutoff gt or lt LF gt XTError lt CRz if the cutoff number specified is invalid Cutoff 1 3 Weight limited to scale cap lt LF gt XC lt channel gt lt CR gt Set the PLU channel Attempts to set the PLU channel to lt channel gt T
52. CUSt is displayed 6 Press the UNITS key C Unit is displayed This stands for calibration unit Use this item to set the calibration unit of measure Ibs or kgs 1000 G 7 Press the PRINT key Current calibration unit is displayed Choices are lb or 1000G 8 Toggle between the choices by using the TARE or UNITS key and press the F1 key to accept the choice C Unit is displayed 9 Press the SELECT key UnitS is displayed 1080 Service Manual Bo 1080 Service Manual 3 4 Service Menu STABLE Stability window Use this item to define the stability window in terms of X divisions for a period of time in seconds you set 1 From the UnitS display press the UNITS key SItAbLE is displayed 2 Press the PRINT key div is displayed 3 Press the PRINT key The current division size is displayed If a weight changes less than this number of divisions in the time period you select in the next steps the motion light turns off and the weight is considered stable You choices are 0 25 0 5 1 3 and CUST custom 4 Scroll through the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice div is displayed for any choice other than CUST If you pick CUST go to step 5 If you picked any other division size go to step 6 5 If you pick a custom window size you are shown the current value Scroll in a custom size using the numeric entry procedure and press
53. Default is 9600 Scroll the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice bAud is displayed D BITS Data Bits 3 From the bAud display press the UNITS key d bitS is displayed Use this item to set the data bits value Press the PRINT key 7 or 8 is displayed Toggle between the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice d bitS is displayed PARITY Parity setting 1 an Se eae 3 1080 Service Manual From the d bitS display press the UNITS key PAritY is displayed Use this item to set parity Press the PRINT key nonE Odd or EvEn is displayed Scroll through the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice PAritY is displayed 55 3 Using the Menus lt 56 C TROL Handshake control 1 From the PAritY display press the UNITS key C trol is displayed Use this item to set the handshake control 2 Press the PRINT key nonE rtS or SoFt Xon Xoff is displayed See note below rtS appears under Port 2 only not under Port 1 3 Scroll through the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice C trol is displayed TYPE Serial port mode 1 From the C trol display press the UNITS key tYPE is displayed Use this item to set the port mode 2 Press the PRINT key
54. IU3 optional parts amp assembly NOTE TORQUE SPEC All M5 fasteners 25 0 in Ibs 3 0 N m All M3 5 fasteners 12 0 in Ibs 1 35 N m 1080 Service Manual DESCRIPTION Enclosure stainless steel 55909 0071 AC Power Cord USA 49180 0116mts AC Power Cord UK 49180 0124mts Cover stainless steel 55907 0016 Gasket 55908 0015 Relay Control PC Board Assy 56957 0013mts Neoprene Plug 1 4 dia 27429 0014 Neoprene Plug 8mm dia 27429 1087 Nut Hex M5 x 0 8 46574 0090 Screw Washer Assy M3 5 x 0 6 55511 0014 Power Supply 90 264VAC 12VDC 2 2A AWT25 000674 Neoprene Washer 26357 0020 Neoprene Washer 26357 0053 Strain Relief 55177 0027 Strain Relief 55177 0043 Lock Nut 55177 1025 Lock Nut 55177 1041 PO OD N HD N MM AC POWER IN T PPLY FROM TI DETAIL LLUS STRATION amp SYSTEM BLOCK SONNECTION DETAIL OUT FROM El T OWER IN TO TB4 LINE TRIPS I
55. LinEAr is displayed Use this item to set extra calibration points Press the PRINT key 2 is displayed This represents cal point 2 Press the F1 key to set this calibration point A numeric value is displayed ra Linear points must be done in order from lightest weight to heaviest Scroll in a weight value for this calibration point using the numeric entry procedure and press the F1 key Live weight on the scale is displayed Place the test weight for this calibration on the scale and press F1 Busy is briefly displayed and then 2 1080 Service Manual E 1080 Service Manual 3 4 Service Menu 6 Press the UNITS key to move to the next calibration point 3 is displayed 7 Repeat steps 3 through 6 for cal point 3 and 4 When you are done 4 will be displayed 8a Press the SELECT key to return to the LinEAr menu item OR 8b Press the ZERO key to return to normal operating mode You will be prompted to save the changes Press F1 to save them or the ZERO key to abort the save process and return to normal operating mode without saving calibration INPUT Input Calibration Use this item to hand enter zero and span calibration factors This is useful if one indicator fails and is replaced with another but no test weights are available Linearization factors cannot be entered To use this item you must have recorded the calibration factors from your previously installed 1080 indicator Calibration fact
56. Menu SPL __Inthis mode you use a correct weight product on the scale to set the target weight The indicator will use this weight to run the display After SPL is chosen a number is displayed This is the sample tolerance When a sample is done the upper and lower limits will automatically be sample tolerance divisions from the target weight 7 Toggle between the choices by pressing the TARE or UNITS key Press the F1 key to accept the displayed choice tYPE is displayed 8 Press the UNITS key triPS is displayed Use this to set outputs to follow over under accept or to function as standard outputs 9 Press the PRINT key StndRd tArGt 1 or tArGt 2 is displayed Each is explained below StndRd Trips are configurable outputs An output value can be entered in weigh mode of operation tArGt 1 Latched outputs When weight is added to the scale the appropriate trip OP1 OP2 or OP3 activates The trip is now activated and will remain active until the scale returns to gross zero tArGt 2 Unlatched outputs When weight is added to the scale the appropriate trip OP1 OP2 or OP3 activates The trip will de activate when weight decreases below the configured trip 10 Scroll through the choices by pressing the TARE or UNITS key Press the F1 key to accept the displayed choice triPS is displayed 11 Press the UNITS key CLEAr is displayed Use this item to clear all the information stored for t
57. N 60950 1 2006 Avery Weigh Tronix Limited Reg Office Foundry Lane Smethwick West Midiands B66 2LP England Registered in England No 595129 Fabricante Avery Weigh Tronix Limited Tipo 1080 Numero del certificado de aprobaci n de tipo CE UK2880 conforme a las exigencias de las siguientes directivas CE Directiva CME Directiva de baja tensi n Directiva para equipos de pesaje no autom ticos Las normas armonizadas en vigor son EN 61000 6 1 2006 EN 61000 6 3 2006 Nota Esta declaraci n es v lida solamente si el equipo de pesaje no autom tico ha sido verificado por el fabricante o con certificado de conformidad emitido por un organismo notificado EN 45501 1994 EN 60950 1 2006 Avery Weigh Tronix Limited Reg Office Foundry Lane Smethwick West Midlands B66 2TE England Registered in England No 595129 Authorised signatory for Avery Weigh Tronix Limited Namens van Avery Weigh Tronix Limited Signataire autoris d Avery Weigh Tronix Limited UnterschrifvName Firma Nome Firma Nombre Unterschriftsberechtigter f r Avery Weigh Tronix Limited Firmatorio autorizzato per Avery Weigh Tronix Limited Firmante autorizado para Avery Weigh Tronix Limited S Hine Head of R amp D UK 5 January 2010 76501 313 Issue 2 10 1080 Service Manual Introduction This manual covers the information you need to setup configure and service your 1080 indicator 2 1 Unpacking and
58. NT key Portis displayed Use this item to select which port the master indicator will use to communicate with this remote display 4 Press the PRINT key The current port selection is displayed Choices are Port 1 Port 2 TCPIP 1 or TCPIP 2 5 Scroll through the choices by using the TARE or UNITS key Press the F1 key when your choice is displayed Port is displayed 6 Press the UNITS key ModE is displayed Use this item to configure how the remote will operate 7 Press the PRINT key Current mode value is displayed MODE 1 Indicator displays gross annunciator weight and units annunciator This is an emulation of the RD4100 remote display MODE 2 Indicator does the same thing as Mode 1 plus annunciators reflect the main display status MODE 3 Indicator acts as Mode 1 plus the following keys work TARE SELECT ZERO PRINT and UNITS MODE 4 Indicator acts the same as in Mode 3 plus all the annunciators reflect the main display status 8 Scroll through the choices using the TARE or UNITS key When your choice is displayed press the F1 key ModE is displayed 1080 Service Manual 45 3 Using the Menus 46 GENRAL General weighing application 1 From the ModE display press the UNITS key GEnrAL is displayed This is the general weighing function This is the default application in a new indicator 2 Press the PRINT key Repeat steps 2 through 9 from the section ACC Accumulator app
59. NTERFACE UNIT MAI BOAR P N 5 a mt F oe a a tl f Power Supply AWT25 000674 I ae ad A ae FROM INDICATO LH NEUT a Ney Le June a5 7 ND FROM POWER 7 lE levy SUPPLY oval ml 4 o m mn 1B calf le K n I g OM CI 1 ATCHDIODE lt Ge L i _ hy ELAY_I a O ELAY_INe J 2ELAY_INI Mi A Ot me i 4 ELAY CONTACTS TB Bh Ree ee Bee OM C OMMON ELAYS NO NORMALL EN NC NORMALL LOSEI 151 11 6 Analog Output Card Jumpers shown in bold lines O uua a A o _ eee Oo Eel Types of Output 4 TO 20MA 0 TO 20MA 0 TO 24MA 0 TO 5V 0 TO 10V 5V 10V 152 1080 Service Manual 11 7 Panel Mount Illustrations Tension plate PN AWT20 503368 TENSION PLATE RN Torque value for the eat Ss tension blocks is 4 6 in Ibs 4 a N SKS a Oly TENSION BLOCK Tension block PN N 57769 0019 EXPLODED VIEW B EXPLODED VIEW A INSIDE VIEW ASSEMBLY CUTOUT DIMENSIONS 1080 Service Manual
60. PESE TESTMENT A AA a ae EE 121 AUDIT Audit counters Menu sercis sen iirinn nne nE ea r rE AREE AREER ERRARE REREN 125 Chapter 4 SensorComm Configuration and Calibration eeeeeeeeseeeeeeeerersstrrrestterrssrtrrrrssrnrnnnt 126 Intr d ctioN sisien e aa eevee ate ee l he a eee 126 1080 Service Manual Enable SensorCom Mise2nt sei ee ison te hdd he Rede a a teen 126 Enable Configure Weigh Bars ceecceceeeecceeeeeeeeeeeeeeteeeeeeeeeseneeeeeeseeeeeeeeseeeaeeeeteeaaaees 127 CAL submenu for SensorComm scales North America Only s es 128 CORNER SensorComm Cornering cccceeeeeeeeeeeeeeeeneeeeeeecneeeeeeeeaaeeeeeeeesaeeeeeeeaes 129 GHOST Ghost Calibration Factors ccccecceeeeeeceeeeeeeeenneeeeeeeenieeeeeeeenaeeeeeeenaas 130 Chapter 5 SensorComm Error Messages c cccceeceeeeeee eee istsr ttet eeeaaaeeeeeeeaeeeeeeeenaeeeeeeenaeeeeeeeaas 131 Chapter 6 Remote Display Functionality 2 0 0 0 ccc cence eeeeeeee eee eeeaaaeeeeeeeaaeeeeeeeeaeeeeeeenaeeeeeeeaas 132 Remote Display Modes App Settings Remote Indicator ccceeeeeeeeeeeeeeees 132 Mode 1 Remote weight display only eeeseeeeeeeeeeeeeeeeenteeeeeeeenaeeeeseenaeeeeeseeaes 132 Mode 2 Remote weight display with annunciators 20 0 eeeeeete eee eeeereeeteeeeeneaeees 132 Mode 3 Remote weight display with keypad cccceccceeceeeeeeeeeeeeeeeseeeneeeeeeeenates 132 Mode 4 Remote weight display with keypad and annunciato
61. RINT key to enter the IP Address of the server host that you will be connecting to This will be a numeric entry in 4 parts 44 HHH HHH HHH just like the indicator s IP address After all four parts of the Host IP Address have been entered hoSt iP is displayed Press the UNITS key Port is displayed Press the PRINT key to enter the port number of the indicator This is a numeric entry After the Port number has been entered Port is displayed Press the UNITS key Email is displayed If you want the indicator to automatically send an email when an error occurs press the PRINT key to configure this Err LoGis displayed Press the PRINT key on or OF Fis displayed Use the UNITS or TARE key to toggle between on and OFF To send an email when an overload or underload occurs on the scale select ON Otherwise select OFF Press either the PRINT or F1 key to accept your selection Err LoG is displayed Press the UNITS key S Com is displayed Press the PRINT key on or OF Fis displayed 85 3 Using the Menus 28 29 30 31 32 33 34 86 Press UNITS or TARE to toggle between on and oFF If the indicator is being connected to a SensorComm junction box and you want to send an email when a SensorComm error occurs select ON Otherwise select oFF Press either the PRINT or F1 key to accept your selection S Com is displayed Press the UNITS key GhoSt is displaye
62. RLEG 1080 Service Manual Displayed while a key is pressed when attempting to modify a sealed selection without edit privileges 15 2 Introduction When you are in the Linearity menu item in the Service menu you may see the following errors Display Description Out of ascending order Entered value is less than 1 of scale capacity Entered value causes resolution of greater than 100 000 divisions a zA Linear points must be done in order from lightest weight to heaviest When you are in the Span menu item in the Service menu you may see the following errors Display Description m Entered value is greater than the configured scale capacity err wu 1 Entered value is less than 1 of scale capacity Err F __ z Entered value causes resolution of greater than 100 000 divisions rl No ADC counts OR cap a in Overload OR All these relate to mV V input cil in Underload 16 1080 Service Manual 3 Using the Menus 3 1 Available Menus There are several menus you use to setup or service the 1080 You access the menus through the front panel Each menu is briefly described here For in depth information about a menu go to that menu s section in this manual 3 1 1 User menu password is 111 The first menu covered in this manual is the User menu This menu allows the user to view software part numbers and revision level view mV V output of the scale tes
63. SE LEAD BLU TB4 3 SHIELD SHIELD TERMINAL SEN POSITIVE SENSE LEAD YEL TB4 4 CAN_H CAN BUS HIGH SIG NEGATIVE SIGNAL RED TB4 5 V 24 VDC SIG POSITIVE SIGNAL WHT An external power supply will be used to supply V power SHIELD Typically this supply will be preinstalled at the location CHASSIS GROUND SHIELD TERMINAL 148 1080 Service Manual 11 3 1080 PC Boards Store sense jumpers XP2 and XP4 on Pin 1 of P2 and P4 These jumpers must be installed if using four wire loadcells Sense Jumpers TU iY iy iy iy uy Lr Tel LT T I 6 WARNING amp amp DISCONNECT ALL 2 BEFORE SERVICINGOR SCALE 9 DEVICENET CLEANING INPUTS OUTPUTS VEY ED LYLE LA ETHERNET P12 o o oOo o o o ooogooaoadoadooaod oP ae ae eae O x O Ir L es Prot 0 o0 0 0 o0 o0 3 9 3 T1 PROFIBUS ANALOG OUT HHBAHHEE Ze jag ite 0 Back side of the 1080 connector board P10 PN AWT25 500375 O meee OPPE E O Component side of the 1080 connector board ES 0 PN AWT25 500375 some components not shown 0 Qi AANNAUANARAN U8 1g J4 a FID2 O O Component side of the 1080 display board PN AWT25 500377
64. Scale submenu It also sets the Return to Zero range for Autoprint Accumulate Checkweighing and Counting functions You can enter values between 0 and 100 divisions 1 From the O CAP display press the UNITS key G bAnd is displayed 2 Press the PRINT key The current setting is displayed 3a Scroll in a new value using the numeric entry procedure and press F1 to accept the value OR 3b Press the F1 key to accept the displayed choice G bAnd is displayed 39 3 Using the Menus 40 all C ZERO Center of zero window This item is to set the window size for the center of zero annunciator You can choose between and division When the weight falls within the window size the center of zero annunciator lights 1 From the G bAnd display press the UNITS key C ZEro is displayed 2 Press the PRINT key The current setting is displayed 3 Toggle between the choices by using the TARE or UNITS key and press the F1 key to accept the choice C ZEro is displayed SERIAL Serial number entry Use this item to enter the serial number for your indicator This value is used in some serial outputs and reports for record keeping purposes 1 From the C ZEro display press the UNITS key SEriAL is displayed 2 Press the PRINT key The current setting is displayed The serial number of your indicator can be found on the affixed tag on the outside of the indicator case 3a Scroll in the s
65. The information printed can be very useful in case of service issues later 2 Press the PRINT key Port 1 is displayed The other choice is Port 2 This allows you to choose a port through which the calibration report is printed 3 Toggle between the choices using the TARE or UNITS key and press F1 when your choice is displayed The report is printed and the display returns to Print 4 Press the ZERO key to return to normal operation mode SAVE is displayed 5 Press the F1 key to save changes or press the ZERO key to exit the menu without saving This completes the CAL section of the Service menu for analog scales If you have a SensorComm system see the chapter SensorComm Configuration and Calibration on page 126 for calibration and configuration information The next Service menu item SCALE is covered in SCALE Submenu on page 27 1080 Service Manual 3 4 Service Menu 3 4 2 SCALE Submenu Use this section of the Service menu for scale configuration Figure 3 4 shows this menu item Follow the directions and explanations below to set up these items Nonmal Operation Mode a acma ede aaa scene eee E i Press and hold ZERO for 3 5 seconds F1 EAG Gey CAY PRINT Jig UNITS PASS t ESCAPE p EMER Scroll in 0801 and press F1 ee ee Numeric Numeric Entry Entry 0 25 0 5 N A Numeric Enty Entry of capacity Figure 3 4 Scale submenu flowchart 1 Access the Serv
66. abrasives solvents scouring cleaners or a small amount of mild detergent alkaline cleaning solutions Spray the cloth when using a proprietary Spray any liquid directly on to the display windows cleaning fluid 1 5 Training Do not attempt to operate or complete any procedure on a machine unless you have received the appropriate training or read the instruction books To avoid the risk of RSI Repetitive Strain Injury place the machine on a surface which is ergonomically satisfactory to the user Take frequent breaks during prolonged usage 1 6 Sharp objects Do not use sharp objects such as screwdrivers or long fingernails to operate the keys 1 7 FCC and EMC declarations of compliance United States This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Canada This digital apparatus does not exceed the Class A limits for rad
67. action Counter Piece Weight and Peak Dependent on the current application Also acts as an up arrow key when in the menu structure 2 m zf m ZQ 9 m Press the ZERO key to zero the display Also acts as an ESCAPE key when in the menu structure t Press the PRINT key to send information to a peripheral device through the Comm port Also acts as a down arrow key when in the menu structure Press the UNITS key to scroll through the available units of measure while in normal operating mode Also acts as a right arrow key when in the menu structure Press the F1 key to select application specific choices Press and hold to access the outputs menu Also acts as an ENTER key in the menu structure Press and release the ON OFF key to turn the unit on Press and hold the key until the unit turns off c v Z 5 a 5 o 12 1080 Service Manual 2 3 Numeric Entry Procedure 2 3 Numeric Entry Procedure lt 1080 Service Manual Some keys have alternate functions when you need to enter numbers See Figure 2 amp Fi GG SELECT ZERO PRINT UNITS 4 t ESCAPE ENTER Figure 2 3 Alternate key functions Press the ZERO key to terminate a value entry and leave the previous value if any active In screens where numeric entry is possible choose the first digit using the UP or DOWN keys Use the LEFT and RIGHT keys to advance or backspace through the entry Press the F1 key to accept an entry Below is an examp
68. activate the custom unit of measure you will be prompted for a multiplier which defines the custom unit in relation to the calibration unit of measure and a string entry for a unit label See the note below Key the multiplier in and press F1 to enter the value String entry screen is displayed Edit the string up to seven characters long to create a name for the custom unit of measure For directions on string editing see the section Extra Info Print Format Editing on page 47 String editing is covered in that section If your new custom unit is larger than one CAL UNIT then you key in how many CAL UNITS make up 1 new custom unit For example 1 TON 2000 pounds so with pounds selected as our CAL UNIT we would key in 2000 for the multiplier one cal unit number of custom units If your new custom unit is smaller than one CAL UNIT then you divide one cal unit by the number of custom units it takes to make up a single CAL UNIT Multipliers are limited to a total of seven digits by the display Example 1 16 ounces 1 pound Do the math one cal unit number of custom units the multiplier 1 16 0 0625 So with pounds selected as our CAL UNIT we would key in 0 0625 for the multiplier Example 2 1000 Grams 1 KG Do the math one cal unit number of custom units the multiplier 1 1000 0 001 So with KG selected as our CAL UNIT we would key in 0 001 for the multiplier 5 Press F1 key to accept the string values
69. aeaaecaeeeeeeeeeeseesenssenieeeeees 139 Ethernet IP Explicit Messaging cece sete cece ernie eee ee eicieeeeeesaeeeeeesieeeeerenieeeeeenaa 139 AWTX Input Point Object Data Out oc ceeece eee eeeeeee eee eeeeeeeeeeseneaeeeeeeeeaaeees 139 AWTX Output Point Object Data IN 0 ec eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeaaeeeeeeeaeees 139 Ethernet IP Implicit Messaging eee eceeeee eee eeeeeee tees eeeeee eee seaaeaeeeseeeeaeeeeseeeaeeeeteeeaeees 140 AWTX Assembly Instance for PLC Configuration eccceeeeeeeeeeeeeeeeneeeeeeeneaeees 140 ModBus TOP roiie ieia re endive nen nbd E iE ce 140 Starting Register Locations for PLC Configuration eeeeseeeeeeeeseeresseeersssererrseee 140 Chapter 9 Optional Analog Output Board Installation 00 cccccceccceeceeeeeeeeeeeceeeeeeeeeeeeteteenenneaees 141 Chapter 10 Complete Menu Structures c ccccccceceeeeeeeeeceecceceeeeeeeeeeeeeeseaaaaaeaeeeeeeeeeeeseeeeeeenaees 145 Supervisor and User Menus ccccecceeeeeeeeeeeeeceeeaecaeeeeeeeeeeeseteceeenciaeeeeeeereneeetees 145 Service MeN arrini iaaii a FTE E iE ETENEE E NA alddeeevuasddeeslveties 146 Chapter 11 Technical Illustrations cccccccccccecee eee ee ee eeceeee eee eeeeeeeeeceeseccaaaecaeeeeeeeeeeseesenseeneeeeeeees 147 Enclosure parts And assembly ce eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeceeeaaeeeseeeeaeeeeeeeeaaeeeseeeaaeees 147 System block diagram oresund ir e a
70. ale after the auger or feeder is shut off There will always be material in free fall after an ingredient is shut off and the indicator will automatically calculate this and update this value The first time a batch is run overage for any ingredient weight is calculated and the next time the ingredient is being weighed the output will be shut down so approximately 70 of the overage is reduced This occurs each time a batch is run so that the system quickly learns and produces accurate batches Under this item you can turn the preact on or off or clear a current preact 10 Press the PRINT key to set the preact on or OFF is displayed 11 Scroll through the choices on OFF CLEAr with the TARE or UNITS key Press the F1 key to accept the displayed choice PrEAct is displayed 1080 Service Manual lt 1080 Service Manual 3 5 Supervisor Menu 12 Press the UNITS key Ingr X is displayed Xis the ingredient number You have up to 8 ingredients for which you can set the following bASIS Set whether the ingredient is based on weight Scale or time Time SEtPt Set the output you want associated with the ingredient Choices are 1 2 3 or None Outputs must be enabled in a password protected menu Contact your local supplier or Avery Weigh Tronix distributor for assistance with the password protected menu dELAY Seta time delay between when a basis is met and the next ingredient action is started
71. anged only viewed Follow these steps to access each item in the AUDIT submenu CFG Configuration audit counter 1 From the tESt display press the UNITS key Audit is displayed 2 Press the PRINT key CFG is displayed This stands for the Configuration audit counter Use this item to see how many times this indicator has been configured 3 Press the PRINT key A number is briefly displayed then CFG is displayed This is the number of times this indicator has been configured CAL Calibration audit counter 4 From the CFG display press the UNITS key CAL is displayed This stands for the Calibration audit counter Use this item to see how many times this indicator has been calibrated 5 Press the PRINT key A number is briefly displayed then CAL is displayed This is the number of times this indicator has been calibrated 6 Press the SELECT key Audit is displayed This completes the Audit submenu and the Supervisor menu Press the ZERO key to return to normal weighing mode 125 4 SensorComm Configuration and Calibration 4 1 Introduction SensorComm will only connect to communications port 1 An external power source is required to power the SensorComm option See the note below SensorComm External 15VDC 0 25 Amps required 1080 Input Voltage 9 to 36VDC 5 0 Amps Serial port power provided by 1080 5VDC 0 3 Amps Excitation 5VDC up to 8 x 350 ohm transducers Com Port 1 RS
72. ate the calibration factors Display shows buSY then returns to GHOST The display will show Abort if the process fails The display will show CAnt if Ghost is not enabled under OPTION gt SENSOR gt GHOST in this service menu 16 Press the UNITS key to move to the ZERO item in the Cal menu See the steps for this in the earlier section CAL submenu for analog scales When you are done with the Sensorcomm cornering and Ghost items you need to continue with the rest of the calibration menu See the section Zero Setting Zero Reference Point on page 23 1080 Service Manual 5 SensorComm Error Messages All messages in the table below which mention components are referring to components within the SensorComm product Table 5 SensorComm errors Error Error Possible Cause Communications error Power fault Description of Error SensorComm not responding Vin EXC or EXC has fallen out of tolerance Voltage 5 Cable SensorComm hardware failure Indicator hardware failure Power supply failure Cable A to D overrange More than 5mV V has been applied to the A to D converter Cable weight sensor Weight sensor failure SensorComm PC board A to D underrange A to D Initialization failure Less than 5mV V has been applied to the A to D converter A to D converter not responding Cable weight sensor Weight sensor failure SensorComm PC board SensorComm PC board Weight se
73. ayed This is the print format number 63 3 Using the Menus 2 6a 6b Ta OR 7b 64 Scroll through the list of 1 10 using the TARE or UNITS key and press F1 to select the displayed choice The current destination is displayed This may be Port 1 serial port 1 Port 2 serial port 2 tcPIP7 if you want to send the format s through network connection 1 net1 must be configured as Enet1 or Enet4 tcPIP2 if you want to send the format s through network connection 2 net2 must be configured as Enet1 or Enet4 SmtP1 if you want to send the format s as an email through network connection 1 net1 must be configured as Enet1 or Enet4 SmtP2 if you want to send the format s as an email through network connection 2 net2 must be configured as Enet1 or Enet4 Scroll through the choices shown above by using the TARE or UNITS key and press the F1 key to accept the displayed choice A string is displayed Refer to Extra Info Print Format Editing on page 47 to understand how to edit strings When you are done editing a string press the F1 key The print format number is displayed Do 6a or 6b Repeat steps 2 6b Press the SELECT key twice to return to the SEriAL display SEriAL is displayed This completes the SERIAL submenu Press the UNITS key to go to the TEST submenu Press ZERO to return to normal operation mode If you press ZERO SAVE is displayed Press F1 to save the changes or the ZERO k
74. by pressing the TARE or UNITS key Press the F1 key when the sensor you want to test is displayed mvV V output of the selected sensor is displayed 37 Apply weight to the scale to verify the mV V level changes 38 Press the F1 key to exit the test Sensor number is displayed 39 Repeat steps 35 37 for each sensor you want to test 40 Press the SELECT key SEnSor is displayed NETS test 41 From the SEnSor display press the UNITS key nEtsS is displayed 1080 Service Manual 3 5 Supervisor Menu 42 Press the PRINT key nEt 1 is displayed 43 Toggle between nEt 7 or nEt 2 using the TARE or UNITS key and press PRINT when the network you want to view is displayed The first screen of network configuration information is displayed 44 Repeatedly press the PRINT key to view all the configuration information The display will return to nEt 1 or nEt 2 when you ve seen all the information This completes the tESt submenu Press the SELECT key until tESt is displayed and then press the UNITS key to go to the Audit submenu To return to normal weighing mode press ZERO If you press ZERO you will be prompted to save any changes made Press ZERO to abort any changes or press the F1 key to save changes 3 5 5 AUDIT Audit counters menu 1080 Service Manual The next section of the Supervisor menu is the AUDIT submenu This menu lets you view configuration and calibration audit counters These counters cannot be ch
75. by pressing the UNITS or TARE key Press F1 to accept when on is displayed Press UNITS to advance to the next cell Repeat steps 7 10 for the correct number of cells being connected 127 4 SensorComm Configuration and Calibration 4 4 CAL submenu for SensorCcomm scales North America only If your system is set up for a SensorComm j box the shaded portion of the calibration menu is the first item See Figure 4 1 Follow these steps to corner the system and then continue on with the calibration procedures outlined in CAL submenu for analog scales wey SensorComm is available in North America only Normal Operation Mode Press and hold ZERO for 3 5 seconds BP FL LLG SELECT y4 4 510 PRINT UNITS PASS _ 275055 Scroll in 0801 and press F1 Live Numeric weight Entry Print calibration report Items in the box such as the one at left only appear if Sensorcomm is enabled under Scale gt Source menu item SensorComm is available in North America only Figure 4 1 SensorComm cornering menu 128 1080 Service Manual 4 4 CAL submenu for SensorComm scales North America only 4 4 1 CORNER SensorComm Cornering 1 Access the Service menu CAL is displayed Press the PRINT key CornEr is displayed Use this item to corner the SensorComm system Press the PRINT key d LoAd is displayed This stands for deadload Press the PRINT key Numeric entry screen is display
76. ce lt SP gt The serial string will end with the current unit of scale measure lt UN gt and the end of message character lt CR gt carriage return Annunciators are mapped according to the bit table Table 2 and transmitted from the host indicator to the remote display after the end of message character 6 1 3 Mode 3 Remote weight display with keypad 132 The indicator will be configured for Remote Display mode without annunciators This will enable the remote display keypad and display whatever valid message is received from the serial port Mode 3 contains the string G lt SP gt 00000 lt SP gt UN lt CR gt lt LF gt 1080 Service Manual 6 1 4 6 2 Remote Display Modes Serial Port Settings Host Indicator The first character can be a G or N for Gross or Net weight active value This is followed by a space lt SP gt and a six digit numeric weight followed by another space lt SP gt The serial string will end with the current unit of scale measure lt UN gt and the end of message character lt CR gt carriage return followed by a line feed lt LF gt Refer to figure 1 for host output protocol The remote display can also transmit key presses for basic weight functions back to the host indicator Functions include Print Zero and Tare Refer to Table 3 for remote key press protocol Mode 4 Remote weight display with keypad and annunciators The host sends the same serial string as mode 3 but the addition of annu
77. configured slave address the indicator will respond with the slave address as part of the response All SMA responses begin with a lt LF gt The slave address will be the character immediately following the lt LF gt 61 3 Using the Menus 62 lt 485Hd This section applies only if you are configuring Port 1 1 With 485 Hd displayed press the PRINT key Adr XX is displayed This is the slave address of the indicator 2 Press the F1 key to accept the displayed address or key in a new value then press F1 485 Hd mode is essentially the same as RS 485 mode but the transmission is over a Half Duplex 2 wire connection instead of the Full Duplex connection that must be in place for RS 485 mode The protocol is exactly the same a RS 485 mode the slave address is sent with the commands and responses See the RS 485 description above for complete details RS485Hd wiring 4 wire RS485 to 2 wire RS485 TXA RXA TXB G Bor RXB Jumper TXA to RXA and TXB to RXB The indicator will adjust for the serial loop back when RS485 Half duplex is selected When you are done with the TYPE menu item and tYPE is displayed do one of the following Return to normal operation 1 Press the ZERO key SAvE is displayed 2a Press ZERO to abort the save and return to normal operation mode OR 2b Press the F1 key to save the changes and return to normal operation mode OR Continue with the Serial submenu Press th
78. conventions iie cries ee eel teed edie eben at ines eves sl lee inten eee onan aaia 7 Special MESSAGES anniina arae e a Ser A S 7 Installation nsi n L aaea aa aa ed een lace tage a 8 Safe handling of equipment with batteries ceceececeeeeeeceecceeceeeeeeeeeeesecesenstneeeeeees 8 Wet condition SE n n ieee ae ela e ee eh eae nee ae ene anne 8 Routine maintenance etren reeet r aa saa a ea aaaea aera rerai adat 8 Cleaning the machine oscscniecsraeiiiatai ieia a r A E S E S AAA 9 Trati adaa a ARR AOTEA A AI REE E A AAE AAN 9 Sharp Objects 02 ind ei ae ea ee a ei ed 9 FCC and EMC declarations of compliance eeeeceececeeeeeeeeeeeeeeeceecaeeeeeeeeeeeeeteetteneesaeeees 9 Declaration of Conformity ccccccecceceeeceeeeeeeecceceaaeeeeeeeeeeeeeseeseccaeaaeaeeeeeeeeeeeeeeeeeeeenees 10 Ghapter 2 Introduction i iaig eset dapectetaiddaiediadaegecbbatdanetents Led clacindadd deceased a aE tas 11 Unpacking angi Setu piss a agentes zea Saeed sd teens ahoe ates A seen ca cued tateasgandeanevasted aa 11 Eront Panel E E cede oeieniae Ste Ne eased te ha a eek elated De ans tela an ata 12 IOVS E AEE EIA Ae eves ea sae ces E deat tami gies Sagat ence eee E E ease 12 Numeric Entry Procedure ansni channticete chavtecee eeabtactede al ieee EE EERE E ein 13 ANINUINCIAL ONS ove cede cteae testi tact act ca face chee setennteh tas iat skt ada tt tien hada a eaten ated tales 14 Error Me SSages iisietes lutecectenits deni satir
79. d Press the PRINT key on or OF Fis displayed If the indicator is being connected to a SensorComm junction box and Ghosting is enabled and you want to send and email when a cell is ghosted select ON Otherwise select oFF Toggle to your choice and press either the PRINT or F1 key to accept your selection GhoSt is displayed Press the SELECT key then the UNITS key ProtcL is displayed Press the PRINT key SMA Enq or rdiSP is displayed Scroll through the choices using the TARE and UNITS keys When the desired choice is shown press the PRINT key to select it SMA The SMA protocol over the Ethernet connection This is the exact same protocol used on the serial ports See the Service Serial section of this manual for details Enq If Enq is chosen you will be prompted to key in a polling character This can be any value from 0 to 255 Example if the desired polling character is a carriage return enter 13 for the polling character After the polling character is keyed in press the F1 key and the display will return to protcL When the polling character is received on the Ethernet connection the indicator will act as if the PRINT key has been pressed all of the formats to print will be sent out of the configured port If you want the print format s to be sent back on the Ethernet connection the print formats must be configured for tcpip1 net1 or tcpip2 net2 See the Service App and Service Serial sections of th
80. d choice Repeat for all three items in 22 Press the SELECT key three times to return to the tArGEt menu item COUNT Application 1 From the tArGEt display press the UNITS key Count is displayed Use this item to clear and print reports for the count application Press the PRINT key Print is displayed Use this item to print out a complete report of count application information Press the PRINT key Port 1 or Port 2is displayed Use this item to select which port to use for printing the report Toggle between Port 1 and Port 2 using the TARE or UNITS key Press the F1 key to accept the displayed choice Display shows bUSY briefly then returns to Print Press the UNITS key Min is displayed Use this item to set the minimum sample weight as a percent of capacity Press the PRINT key Current value is displayed Scroll in a percentage from 0 100 using the numeric entry procedure and press the F1 key Min is displayed Press the UNITS key SiZE is displayed This is the sample size parameter Use this to set the sample size for the counting application 115 3 Using the Menus 9 Press the PRINT key Current sample size is displayed 10 Use the numeric entry procedure to scroll in a new sample size Press the F1 key to accept the displayed choice SIZE is displayed 11 Press the UNITS key ModE is displayed Use this to select the sampling mode from these two choic
81. de This completes the APP menu 3 4 4 Extra Info Print Format Editing Sequence number hexadecimal command The first three numbers are the sequence of the print commands The last two characters are the hexadecimal number for the print command Use the keys as described in Figure 3 6 to scroll through the sequence and change the hex character value Long press DELETE a Fi TARE SELECT ZERO PRINT UNITS ACCEPT Short press q Toggle to gt INSERT Move to i omar 7 Move to previous ex digi next sequence sequence number Increment Increment number hex character hex character up down Figure 3 6 Key legend for hex editing TARE moves to the previous sequence number SELECT increments hex character up ZERO Toggles between first and second hex digit PRINT decrements hex character down UNITS moves right through the print string F1 Accepts print string and exits edit mode ON OFF A short key press inserts a new character in front of the displayed character Press and hold to delete the currently displayed hex character 1080 Service Manual 47 3 Using the Menus 48 Hex values of 7F 127 decimal and below are printable characters and can be seen in Table 3 1 Hex values from 80 128 decimal to FF 255 decimal is for print command tokens and can be seen in Table 2 Printing Commands Chart on page 52 See note below FF is the hex value for End of String EOS When this value is entered in a print
82. device port is slaved to serial port 2 If port 2 is selected data will be sent via serial port 2 and USB 1080 Service Manual 105 3 Using the Menus all lt 106 6 Toggle between Port 1 and Port 2 using the TARE or UNITS key press the F1 key to accept the displayed choice The report is printed and the display shows bUSY briefly then returns to Print 7 Press the UNITS key CLEAr is displayed Use this item to clear all the information stored for each application CAUTION Only do this if you are sure you want the information permanently removed You may want to print out the reports before clearing all the information See step 4 above 8 Press the PRINT key to clear all the information OR skip to step 9 SuRE is displayed This is asking if you are sure you want to clear the information If you are press the PRINT key If you do not want to clear the data press the SELECT key CLEAr is displayed 9 Press the SELECT key PLU is displayed ACC Application 1 From the PLU display press the UNITS key Acc is displayed This stands for the accumulator application See Figure 3 13 to reference the Supervisor s menu 2 Press the PRINT key Print is displayed Use this item to print out a complete report of accumulator totals 3 Press the PRINT key Port 1 or Port 2is displayed Use this item to select which port to use for printing the report A USB
83. e Counting application The indicator will respond with lt LF gt XE lt pcwt gt lt CR gt The A and B commands are related An A command MUST be sent before the first B command can be sent Multiple B commands can be sent after the A command and each one will return a different piece of data If a B command returns a or END response an A command is needed to reset the B command all The and N commands are related An command MUST be sent before the first N command can be sent Multiple N commands can be sent after the command and each one will return a different piece of data If an N command returns a or END response an command is needed to reset the N command R DISP 1 With SMA displayed press the PRINT key Current setting is displayed Use this item to choose what style of output you want for this indicator as a master indicator going to a remote display Choices are RD4100 RDAPP1 RDAPP2 RDAPP3 and RDAPP4 RD4100 Select this to emulate output to an RD 4100 You can pick a print format to be sent to the remote display If you pick format 0 a default G XXXXXxX Ib format will be sent RDAPP 1 Select this to send G XXXXXxX Ib RDAPP2 Select this to send the same as RDAPP1 annunciators RDAPP3 Select this to send the same as RDAPP1 will accept the keys presses from the remote TARE SELECT ZERO PRINT UNITS RDAPP4 Select this to send the same as RDAPP2 accepts the keys pres
84. e UNITS key to move on to the next Serial menu item which is A Prnt A PRINT Autoprint minimum trigger weight 1 From the tYPE display press the UNITS key A Prnt is displayed Use this item to set a minimum weight as a percentage of capacity under which the indicator will send out the configured print format when the weight is stable no motion 1080 Service Manual 1080 Service Manual 3 4 Service Menu 2 Press the PRINT key Current setting is displayed 3 Scroll in your weight choice using the numeric entry procedure and press the F1 key to accept A Prnt is displayed LEAD O Leading zero 1 From the A Prnt display press the UNITS key LEAd 0 is displayed Use this item to turn a leading zero on or off for all system variables 2 Press the PRINT key on or OF Fis displayed 3 Toggle between the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice LEAd 0 is displayed 4 Press the SELECT key Port 1 or 2is displayed 5 Repeatedly press the UNITS key until StrinG is displayed STRING Custom print formats Use the StrinG item to create customized print formats The default print format is always 0 and it is edited under the APP menu item Use the StrinG menu to create formats 1 10 These formats are called from application specific settings or from Serial menu item settings 1 From the StrinG display press the PRINT key 1 is displ
85. e password 1793 see Numeric Entry Procedure on page 13 and press the F1 key dAIE is displayed Use this to set the current date 3 5 1 DATE Set date 102 all 3 From the dAtE display press the PRINT key tYPEO is displayed Dates styles are listed below along with number you enter to create that style 0 MM DD YY 1 MM DD YYYY 2 DD MM YY 3 DD MM YYYY See Figure 3 13 to reference the Supervisor s menu While in a menu the annunciator lights at the top of the display flash as a reminder Scroll through the choices using the TARE or UNITS key and press the F1 key to accept the displayed choice M XX is displayed This stands for month Scroll in the month number 01 for Jan 02 for Feb 12 for Dec and press the F1 key DD XX is displayed DD stands for date and XX represents the current value 1080 Service Manual Normal Operation Mode Press and hold ZERO for 3 5 seconds 3 5
86. ed Scroll in the size of your cornering test weight using the numeric entry procedure Press the F1 key to enter this value and to record the deadload weight buSY is briefly displayed and then d LoAd is displayed Press the UNITS key 1 is displayed This stands for sensor 1 Press the PRINT key mV V is displayed for sensor 1 Place the cornering weight over sensor 1 Wait for the scale to stabilize then press the F1 key buSY is briefly displayed and then 1 is displayed ey All sensors 1 4 will be displayed in Calibration If the sensor is not enabled when you press the PRINT key the display will show CANT 1080 Service Manual Repeat steps 6 through 8 for each sensor The last sensor number will be displayed Press the UNITS key donE is displayed Press the F1 buSY is briefly displayed and then the live weight Press the F1 key to finish the cornering process donE is displayed 129 4 SensorComm Configuration and Calibration 4 4 2 GHOST Ghost Calibration Factors 130 13 Press SELECT key CornEr is displayed Downloading a configuration file to the 1080 may corrupt the Ghost function or cause of the loss of Ghost calibration 14 Place a weight in the center of your scale and press the UNITS key GhoSt is displayed Use this to calculate the ghost calibration factors the ghost function will use in case a weight sensor fails 15 Press the F1 key to calcul
87. erial number of your indicator using the numeric entry procedure and press F1 to accept the value OR 3b Press the F1 key to accept the displayed choice SEFiAL is displayed 4 This completes the SCALE portion of the Service menu You can exit to normal weighing mode or continue on to the next menu item APP To exit go to step 5 To continue go to step 7 5 Press the ZERO key SAVE is displayed 6a Press F1 to save the changes you ve made OR 6b Press ZERO to abort the changes Display returns to normal operation mode 1080 Service Manual 3 4 Service Menu 7 Press the SELECT key SCALE is displayed 8 Press the UNITS key APP is displayed 3 4 3 APP Applications submenu The next section of the Service menu is the APP Applications submenu See Figure 3 5 This menu lets you choose the default parameters for your location and also lets you enable or disable each application available in this indicator Under each enabled application you can edit the default print format 0 and choose which formats 0 10 to print and through which port You can configure the extra formats 1 10 in the SERIAL submenu item in the Service menu een ra See the Communications section of the User Manual for print format information Normal Operation Mode Press and hold ZERO for 3 5 seconds D gt x E Gi z ELO Gey CY PRINT PASS_ q t ERORE l gt Scroll in 0801 and press F1 eo ke RO Ah eh
88. es or buLK This is bulk sampling In this method you place the specified number of items on the scale all at once in bulk and the scale automatically starts to calculate piece weight when the weight stabilizes The count is then displayed dribbL This is dribble sampling In this method you count out the specified number of items onto the scale and when you are ready press the F1 key and the scale starts to calculate piece weight and then shows the count 12 Toggle between the choices by using the TARE or UNITS key Press the F1 key to accept the displayed choice ModE is displayed 13 Press the UNITS key CLEAr is displayed Use this item to clear all the information stored for this application CAUTION Only do this if you are sure you want the information permanently removed You may want to print out the report before clearing all the information See step 2 in this section 14 Press the PRINT key to clear all the information OR skip to step 15 SuRE is displayed This is asking if you are sure you want to clear the information If you are press the F1 key If you do not want to clear the data press the SELECT key CLEAr is displayed 15 Press SELECT Count is displayed TOP Peak Application 1 From the Count display press the UNITS key tOP is displayed Use this item to clear and print reports for the peak application 116 1080 Service Manual 1080 Service Manual 3 5 Supervisor
89. es eta a eee aden tees ede ee 15 Chapter 3 Using the Menus jcii iiesccseeed riinan an E RE A ceeua eed peed PEER AA AERA 17 Avalla De M NU Sa a aa aaa a a a a a a a i a a S 17 User menu password iS 11T eeror rE EE E Er ETE 17 Service menu password is 0801 ssesssssseessesrrsssssrrsestrnnnestennnestnennnastnanneeentaneaenenne 17 Supervisor menu password is 1793 sseesssseessrireesssrressrersresrrrnneestnnnaestninassteenneennnn 17 Accessing he Monts inaron onn Ai 18 Yser Menus mmanee a a sada E a St 19 service ET aE an ais eee eh ee AE E O 22 CAL Submenu for Analog Scales 0 ecccecceceeeeeeeeeeeecneeeeeeeenaeeeeeeeeaeeeeeeeenaeeeeeeeenaees 23 SCALE SUDIMGNU a Bek rin te et ted es elt auras wera t eet hte e a ahead 27 APP Applications SUBMENU cccccceeereeeetteeee teeter eee ee NKE reun R E ARARUNA Errr ENER i kS 41 Extra Info Print Format Editing wr er T R T ATE 47 Thermal Labels Print Formats seora aa aa a ae aa a aait 50 SERIAL SU MO NU T aa iat ack ae 2 tanks cette ea O aaa aiaa 54 TESTFSUbmMen n sanne a a Se a e cod a EE 65 AUDIT SUBMENU EA EE E AT A EE 70 INPUT SUBMONU e pe iii anaa iaa aaa aaaea aa aa aae aa a a 71 OUTPUT SUBMENU a e ra aT tat aaa a aaa Sadie cand a aai 72 OPTION SUBMENU reri a ether heeds ee tite eal E O EEA 74 SUPERVISOR METU a dk ees e eect aces a a aaae 102 DATE Set date men E a N E N A E EEA 102 HOUR SSEMMG ia a TA TA 104 SETUP Saup Monu aneen E nE A Eaa 105
90. etup menu 1 From the Hour display press the UNITS key SEtuP is displayed Use this submenu to print and or clear application reports choose operation modes or values for applications which have choices and view various function logs Each is explained in the following steps APP Application submenu 2 From the SEtuP display press the PRINT key APP is displayed Each application is listed below this menu item Applications are enabled or turned on in a password protected menu the user does not have access to but each application s setup is done in this area of the Supervisor menu PLU Product Look Up 3 Press the PRINT key PLU is displayed This stands for Product Look Up This memory channel contains all the parameter values and accumulator totals associated with all the different applications This menu item lets you print out all the information in all the applications and or clear it out Channel ID Gross Accum Net Accum Count Accum Total Tare Value Lower Limit Upper Limit Piece Weight Output Wt1 Output Wt2 Output Wt3 CC lt The PLU report contains the following information for each of the 11 channels 4 Press the PRINT key Print is displayed Use this item to print out a complete report of all application parameters and totals 5 Press the PRINT key Port 1 or Port 2is displayed Use this item to select which port to use for printing the report ey A USB
91. everifieerd of met een Verklaring van overeenstemming afgegeven door een bevoegde instantie Avery Weigh Tronix Limited Reg Office Foundry Lane Smethwick West Midlands B66 2LP England Registered in England No 595129 Produttore Avery Weigh Tronix Limited Modello 1080 N di certificato di approvazione di tipo CE UK2880 conforme alle caratteristiche previste dalle seguenti direttive CE Normativa EMC Normativa per la bassa tensione Normativa per strumenti di pesatura non automatici Le norme standard armonizzate e nazionali applicate sono EN 45501 1994 EN 60950 1 2006 EN 61000 6 1 2006 EN 61000 6 3 2006 Nota Questa dichiarazione valida solamente se lo strumento di pesatura non automatico stato verificato dal produttore o provvisto di un certificato di conformit rilasciato da un ente riconosciuto Avery Weigh Tronix Limited Reg Office Foundry Lane Smethwick West Midlands B66 2LP England Registered in England No 595129 Directive CEM Directive Basse Tension Directive pour les instruments de pesage fonctionnement non automatique Les normes harmonis es applicables sont EN 61000 6 1 2006 EN 61000 6 3 2006 Nota Cette d claration est valide seulement si l instrument de pesage fonctionnement non automatique a t v rifi par le fabricant ou avec une attestation de conformit d livr e par un organisme notifi EN 45501 1994 E
92. ey to abort the save process and return to normal operating mode 1080 Service Manual 3 4 Service Menu 3 4 7 TEST submenu The next section of the Service menu is the TEST submenu See Figure 3 8 This menu lets you view indicator information and test the display keypad serial ports inputs and outputs Normal Operation Mode Press and hold ZERO for 3 5 seconds gt gt 0e TARE S ZERO Q Pass_ t ESCAPE ENTER Scroll in 0801 and press F1 Items in the box such as the one below only appear if Sensorcomm is enabled under Scale gt Source menu item SensorComm is available in North America only naan Software mV V Display Button and revision test test Pass Pass Fail Fail Figure 3 8 TEST diagnostic submenu Follow these steps to access each item in the TEST submenu and to understand what they do and how to set them 1 Access the Service menu CAL is displayed 2 Press the UNITS key repeatedly until tESt is displayed ABOUT Indicator information 3 Press the PRINT key About is displayed Use this item to view the part number and revision level for the software found in your indicator 4 Press the PRINT key The first part of the software part number is displayed 5 Press the UNITS key The second part of the software part number is displayed 6 Press the UNITS key The software revision level is displayed 7 Press SELECT key to return
93. f sampling to be used Limit or Sample 2 Press the PRINT key Print is displayed Use this item to print out a complete report of checkweigher information 3 Press the PRINT key Port 1 and Port 2 is displayed Use this item to select which port to use for printing the report A USB device port is slaved to serial port 2 If port 2 is selected data will be sent via serial port 2 and USB 4 Toggle between Port 1 and Port 2 using the TARE or UNITS key Press the F1 key to accept the displayed choice Display shows bUSY briefly then returns to Print 5 Press the UNITS key tYPE is displayed Use this to choose the mode of setting the target weight for the checkweighing application limit or SPL sample 6 Press the PRINT key limit or SPL sample is displayed See note below You do not set the limits in this menu Limits are set in normal operation mode This menu item tYPE allows you to set the mode of choosing the target weight and limits Target outputs can only be reset when the scale returns to within the configured Gross Zero Band Gross Zero Band is configured in a password protected menu Contact your local supplier or Avery Weigh Tronix distributor for assistance with the password protected menu limit In this mode you enter the upper and lower limits for your item and the indicator will use those values to run the display 1080 Service Manual 1080 Service Manual 3 5 Supervisor
94. gt lt LF gt EOS Service Menu 49 3 Using the Menus 3 4 5 Thermal Labels Print Formats Print Formats 1 2 amp 3 Time G T N Date Gross Weight Tare Value Net Weight Format 1 label 1 25 Wide x 1 00 Long Format 2 label 2 50 Wide x 4 00 Long Format 3 label 4 00 Wide x 6 00 Long Print Format 4 same as above with barcode 02 23 Label Size 2 50 Wide 4 00 Long 02 23 12 08 04 ID 10 2242 lb 0 lb 2242 b 12 08 04 HANA AOON O A G 2242 lb OCCA ONDON A N 2242 lb Print Formats 5 6 amp 7 Time Date PLU Totals Information Gross Total Accumulator Format 5 label 1 25 Wide x 1 00 Long Format 6 label 2 50 Wide x 4 00 Long Format 7 label 4 00 Wide x 6 00 Long Print Format 8 same as above with barcode 02 24 12 08 04 I Label Size 2 50 Wide 4 00 Long 50 02 24 12 08 04 Count 8 Total Q lb 1080 Service Manual 3 4 Service Menu Table 3 1 Printable Characters Chart Code Cont Print Hex Code Cont Print Hex Code Cont Print Hex Char Char Char Char Char Char 090 091 092 093 094 095 096 097 098 099 0100 0101 0102 0103 0104 0105 0106 0107 0108 0109 0110 0111 0112 0113 0114 0115 0116 0117 0118 0119 0120 0121 0122 0123 0124 0125 0126 0127 DEL oA nN DO F amp F wWonNYN HF O gt A A B B C D D E E F F G G H H lt x lt xS lt cCHownwmwowpvredz
95. have been entered SubnEt is displayed Press the UNITS key GAIE is displayed Press the PRINT key to enter the gateway address This will be a numeric entry in four parts just like the ip address H HHH HHH After all four parts of the gateway have been entered GAIE is displayed Press the UNITS key Out is displayed Press the PRINT key dAtA 7 is displayed Press the PRINT key The display will show something change to 000 FF or something similar The 000 is the type of output and the FF is the output token A list of output tokens and types is shown in Table 4 Tokens on page 97 Press the TARE or UNITS key to scroll through the output types Press the SELECT or PRINT key to change the output token When the desired type and token appear on the display press the F1 key dAtA 7 is displayed You can configure up to 16 items of information to output from the indicator Press the UNITS key to make the display change to dAtA 2 Repeat steps 11 through 13 above to configure up to 16 data items 91 3 Using the Menus 92 14 17 19 20 21 22 23 24 25 26 27 28 Press the SELECT key Out is displayed Press the UNITS key in is displayed Press the PRINT key dAtA 7 is displayed Press the PRINT key The display will show something change to 000 FF or something similar The 000 is the type of input and the FF is the input token A list of inpu
96. he UNITS key oPtion is displayed The option tests are explained below A OUT test 32 From the oPtion display press the PRINT key A Out is displayed This stands for the analog output test 33 Press the PRINT key A numeric entry screen is displayed 34 Scroll in a percentage between 0 and 100 using the numeric entry procedure and press the F1 key The analog output will put out that percentage of voltage For example If you have output set from 0 to 10V and you key in a percentage of 25 the analog output voltage should read 2 5 volts You can continue to key in other percentages press F1 and check the analog output voltage 35 When you are finished testing the analog output press the ZERO key A Out is displayed SENSOR test this appears only if SensorComm is enabled 36 From the A Out display press the UNITS key SEnSor is displayed Use this to test the function of each weight sensor attached via Sensorcomm This test can be used to properly adjust the deadload of the scale Each sensor should have similar mV V outputs if the physical load on the scale is equally distributed 37 Press the PRINT key 1 is displayed 38 Scroll through the available weight sensor numbers by pressing the TARE or UNITS key Press the F1 key when the sensor you want to test is displayed mV V output of the selected sensor is displayed 39 Apply weight to the scale to verify the mV V level changes 40 Pres
97. he indicator responds with lt LF gt XC lt channel gt Set lt CR gt if the channel number was valid Or lt LF gt XCFail lt CR gt if the channel number was invalid Valid channel numbers are 0 10 lt LF gt XC lt CR gt Request the PLU current channel The indicator will respond with lt LF gt XC lt channel gt lt CR gt lt LF gt Xl lt id gt lt CR gt Set the ID number of current PLU channel 1080 Service Manual The indicator will respond with lt LF gt Xl lt id gt Set lt CR gt 59 3 Using the Menus Table 3 SMA protocol Command Sent to Indicator lt LF gt XI lt CR gt Request the id number of the current PLU channel Result The indicator will respond with lt LF gt Xl lt id gt lt CR gt lt LF gt XK lt lower limit gt lt upper limit gt lt CR gt Set the checkweigher lower and upper limit The indicator will respond with lt LF gt XK lt lower limit gt lt upper limit gt Set lt CR gt if the limits where set successfully Or lt LF gt XKFail lt CRz if the limit values were invalid lt LF gt XK lt CR gt Request the checkweigher lower and upper limit values The indicator will respond with lt LF gt XK lt lower limit gt lt upper limit gt lt CR gt lt LF gt XE lt pcwt gt lt CR gt Set the piece weight for the Counting application The indicator will respond with lt LF gt XE lt pcwt gt Set lt CR gt lt LF gt XE lt CR gt Request the piece weight for th
98. hese capacities function in conjunction with the decimal place position For example if you choose a division value of 5 and a decimal position of 12345 6 your division size will be 5 When your choice is displayed press F1 div is displayed 1080 Service Manual LLLE ES Q Bo CU 3 sc gt ENTER 1080 Service Manual 3 4 Service Menu DP POS Decimal point position Use this item to set the decimal point position in the displayed weight 1 Press the UNITS key dPPoS is displayed This stands for decimal point position Press the PRINT key The current decimal point position is shown Choices available are 123456 12345 6 1234 56 123 456 12 3456 and 1 23456 Scroll through the choices by using the TARE or UNITS key When your choice is displayed press F1 dP PoOS is displayed UNITS Unit of measure You can have up to three units of measure active They are lbs kgs or a custom unit of measure Follow these steps Press the UNITS key UnitS is displayed Press the PRINT key Lb is displayed Turn each unit of measure on or oF F by scrolling to the unit by using the TARE or UNITS key and pressing the PRINT key The current state of the unit is displayed For lbs and kgs toggle between on or oF F by using the TARE or UNITS key Press F1 when your choice is displayed Display returns to Lb or 1000 G 29 3 Using the Menus lt 30 4a If you choose to
99. his application CAUTION Only do this if you are sure you want the information permanently removed You may want to print out the report before clearing all the information See step 2 in this section 12 Press the PRINT key to clear all the information OR skip to step 25 SuRE is displayed This is asking if you are sure you want to clear the information 13 If you want to clear the information press the F1 key If you do not want to clear the data press the SELECT key CLEAr is displayed 113 3 Using the Menus Press the UNITS key StAtS is displayed This item lets you enable and set up the gathering of statistical information Press the PRINT key EnAbLE is displayed Press the PRINT key to configure statistics One of the following is displayed nonE No statistical features are enabled bar r The XBar R feature is enabled Stdev The standard deviation feature is enabled both Both the Standard Deviation and XBar R features are enabled Scroll through the choices by pressing the TARE or UNITS key Press the F1 key to accept the displayed choice EnAbLE is displayed Press the UNITS key Port is displayed ey The information printed depends on the statistical features that are enabled and the type of printing that is enabled 19 20 21 22 114 Press the PRINT key Port 1 or Port 2 is displayed Port 1 Choose this and statistical information will be sent
100. icator must be unsealed to change anything in the Service menu To access screws on the sides and top of the indicator to access the PC boards Remove the jumper to seal the indicator 1 Unsealed 3 2 Accessing the Menus 1 Access the menus by pressing and holding the ZERO key for 3 5 seconds See the note below PASS_ is displayed ey You must begin to scroll in the password within 10 seconds or the display returns to normal operation mode 2 Scroll in the password of the menu you want to enter by using the steps shown in Numeric Entry Procedure on page 13 and press F1 The first item in that menu is displayed 3 Use the navigation keys shown in the box near each menu to move through the menu 1080 Service Manual 3 3 User Menu 3 3 User Menu The User menu lets you test various functions of the indicator The User menu is shown in Figure 3 1 Normal Operation Mode Press and hold ZERO for 3 5 seconds SBS 80 TARE SELECT ZERO PRINT UNITS ESCAPE ENTER Scroll in 111 and press F1 t gt Test Audit CFG CAL About abc pispiay Button Serial Software mV V Display Button Port 1 Port 2 version test test and revision Pass Fail Pass Fail Figure 3 1 User menu Following are specific instructions for the User menu 1 Access the User menu by pressing and holding the ZERO key for 3 5 seconds PASS_ is displayed
101. ice menu using the procedures in Accessing the Menus on page 18 CAL is displayed 2 Press the UNITS key SCALE is displayed 1080 Service Manual 27 3 Using the Menus 28 lt Source Analog or SensorComm Calibration instructions for Analog scales are in CAL Submenu for Analog Scales on page 23 Calibration instructions for SensorComm scales are in CAL submenu for SensorComm scales North America only on page 128 3 Press the PRINT key SourCE is displayed Use this item to choose between an analog or SensorComm based system 4 Press the PRINT key The current setting is displayed 5 Toggle between the AnALoG and S Com North America only choices using the TARE or UNITS key When your choice is displayed press the F1 key SourCE is displayed CAP Capacity 1 Press the UNITS key CAP is displayed Use this item to set the capacity for the scale 2 Press the PRINT key The current capacity value is shown 3 Press F1 to accept this value or key in a new capacity and press F1 CAP is displayed DIV Division This item and the next one DP POS set the division size 1 Press the UNITS key div is displayed This stands for the division value of your displayed weight Press the PRINT key The current division value is shown Scroll through the choices by using the TARE or UNITS key Pick from the following values 1 2 5 10 20 50 100 200 and 500 All of t
102. ing the TARE or UNITS key When your choice is displayed press the F1 key EnADbLE is displayed Press the UNITS key WArn is displayed Use this to set the zero drift as a percentage of total capacity which will cause a warning to be logged Press the PRINT key Numeric entry screen appears Enter a number in percentage of total capacity and press F1 to accept it WArn is displayed Press the UNITS key Error is displayed Use this to set the zero drift as a percentage of total capacity which will cause an error to be logged Press the PRINT key Numeric entry screen appears Scroll in a number in percentage of total capacity using the numeric entry procedure and press F1 to accept it Error is displayed Press the SELECT key Z dRIFT is displayed Press the UNITS key ErrR LoG is displayed Use this to view error logs for the Sensorcomm system Press the PRINT key oLoAd is displayed This is the overload counter 77 3 Using the Menus 78 18 Toggle between oLoAd overload and uLoAd underload by using the TARE or UNITS key and press F1 when your choice is displayed Under both oLoAd and uLoAd are choices to view the counter Cntr or print Print the report 19 Toggle between Cntr and Print by using the TARE or UNITS key and press F1 when your choice is displayed If you chose Cntr the overload or underload count will be displayed If you chose Print you can cho
103. io noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications Le pr sent appareil num rique n met pas de bruits radio lectriques d passant les limites applicables aux appareils num riques de la Classe A prescrites dans le R glement sur le brouillage radio lectrique edict par le minist re des Communications du Canada European Countries 1080 Service Manual 9 1 General information and warnings 1 8 Declaration of Conformity Avery Weigh Tronix a Foundry Lane Smethwick West Midlands B66 2LP England Declaration of Conformity Verklaring van Overeenstemming Konformitatserklarung Dichiarazione di conformita CE Manufacturer Avery Weigh Tronix Limited Type 1080 No of EC type approval certificate UK2880 corresponds to the requirements of the following EC directives EMC Directive 2004 108 EC Low Voltage Directive Non Automatic Weighing Instruments Directive The applicable harmonised standards are EN 45501 1994 EN 61000 6 1 2006 EN 60950 1 2006 EN 61000 6 3 2006 Note This declaration is only valid if the non automatic weighing instrument was verified by the manufacturer or with a certificate of conformity issued by a notified body Avery Weigh Tronix Limited Reg Office Foundry Lane Smethwick West Midlands B66 2LP England Registered in England No 595129 Hersteller Avery Weigh Tron
104. is displayed You must print out this log to view it Below is a sample of a calibration log printout Calibration Log Time 23 58 Date 12 17 2003 Scale Serial 123456 Calibration Zero 0 3456 mV V Calibration Span 2 3455 mV V 3000 lb Press the F1 key to print the report Port 1 or Port 2 is displayed Use this to choose which port to print through Toggle between the port choices using the TARE or UNITS key and press the F1 key to accept the displayed choice Report is printed and display returns to CAL Press the UNITS key Err LoG is displayed Press the PRINT key oLoAd is displayed This is the overload counter Toggle between oLoAd and uLOAD overload by using the TARE or UNITS key and press the F1 key to accept the displayed choice Under both oLoAd and uLOAD are choices to view the counter Cntr or print PRINT the report Toggle between Cntr and Print by using the TARE or UNITS key and press the F1 key to accept the displayed choice If you chose Cntr the overload or underload count will be displayed If you chose Print you can choose the port to print through and press the F1 key The counter value for overload or underload will be printed Example Overloads 0 overloads 00 00 on 00 00 00 1080 Service Manual lt 1080 Service Manual 3 5 Supervisor Menu Underloads 0 underloads 00 00 on 00 00 00 17 When you are done with the error log section press the
105. is manual for details on setting up the print formats 1080 Service Manual 1080 Service Manual 35 36 37 38 3 4 Service Menu rdisP Choose this to set the indicator to broadcast the weight through this ethernet socket The slave indicator must be set to the Rdisp application The slave indicator s port must be set to TCP1 if Option gt Net 1 is chosen in the master The slave indicator s port must be set to TCP2 if Option gt Net 2 is chosen in the master The master indicator must have the Rdisp mode chosen in either Ethernet 1 or Ethernet 4 Press the UNITS key dPort is displayed Press the PRINT key Numeric entry screen is displayed Key in the ethernet port which will be used to download applications from etools and press F1 dPort is displayed This completes the Ethernet TCP IP configuration Press the ZERO key to exit the service menu 87 3 Using the Menus 88 NETS ETHERNET 2 Modbus TCP 1 10 11 12 13 If E nEt2 Ethernet ModbusTCP at step 5 of NETS Network setup on page 78 iP is displayed Press the PRINT key to configure the IP address of the indicator The first octet of the IP address is shown Use the numeric enter method to enter the desired number for the first octet of the IP address XXX XXX XXX The second octet of the IP address is shown Repeat step 4 for all 4 octet numbers of the IP address HH HHH HHH HHH After all
106. is received on the Ethernet connection the indicator will act as if the PRINT key has been pressed all of the formats to print will be sent out of the configured port If you want the print format s to be sent back on the Ethernet connection the print formats must be configured for tcpip1 net1 or tcpip2 net2 See the Service App and Service Serial sections of this manual for details on setting up the print formats Press the UNITS key dPort is displayed Press the PRINT key Numeric entry screen is displayed Key in the ethernet port which will be used to download applications from etools and press F1 dPort is displayed This completes the Ethernet TCP IP Server configuration Press the ZERO key to exit the service menu 1080 Service Manual 3 4 Service Menu Table 4 Tokens Inbound Outbound Inbound Outbound Token toneti fromnet1 tonet2 fromnet2 dec Description Output GROSS weight to the network Output NET weight to the network Input TARE weight value from the network or output TARE weight to the network Output PEAK weight to the network Only used with the TOP application Output the piece COUNT to the network Only used with the COUNT application PLU Piece Input PLU PIECE WEIGHT from network or weight output PLU PIECE WEIGHT to network Allows selection of PLU for a COUNT application or returns the PLU PIECE WEIGHT to the network PLU number Input PLU NUMBER from network or
107. isplayed Press the PRINT key then repeatedly press the UNITS key to view the part number and revision level for the software found in your indicator Press SELECT key to return to About ADC Analog scale test 3 From the About display press the UNITS key Adc is displayed This is the mV V output of the connected analog scale 4 Press the PRINT key The mV V value is displayed This value should increase as weight is applied to the scale 5 Press the SELECT key Adc is displayed DISP Display test 6 From the Adc display press the UNITS key diSP is displayed This is the display test item 7 Press the PRINT key to perform a dynamic test of the display 8 Press the ZERO key to stop the dynamic test The display flashes a few more times then diSP is displayed BUTTON Key test 9 From the diSP display press the UNITS key button is displayed This is the button test item 10 Press the PRINT key to perform a button test Each key you press will be reflected on the display screen to confirm the button is functioning correctly 11 Press the ZERO key to stop the button test button is displayed 121 3 Using the Menus 122 SERIAL Serial port test 12 13 14 15 16 17 From the button display press the UNITS key SEriAL is displayed This is the serial test item Press the PRINT key to access the serial test Port 1 is displayed Jumper the transmit and receive line
108. ix Limited Typ 1080 Nr der EG Bauartzulassung UK2880 entspricht den Anforderungen folgender EG Richtlinien EMV Richtlinie 2004 108 EC Niederspannungs Richtlinie 2006 95 EC Waagenrichtlinie far nichtselbsttatige Waagen Die angewendeten harmonisierten Normen sind EN 61000 6 1 2006 EN 61000 6 3 2006 EN 45501 1994 EN 60950 1 2006 Anmerkung Diese Erklarung gilt nur wenn die nichtselbsttatige Waage vom Hersteller geeicht wurde oder in Verbindung mit einer Konformitatsbescheinigung einer benannten Stelle Avery Weigh Tronix Limited Reg Office Foundry Lane Smethwick West Midlands B66 2LP England Registered in England No 595129 Signature Name Handtekening Naam Signature Nom D claration de Conformit Avery Weigh Tronix Limited Type 1080 Nummer van de Verklaring van EG typegoedkeuring UK2880 is in overeenstemming met de voorschriften van de volgende EG richtlijnen Declaraci n de Conformidad Avery Weigh Tronix Limited Type 1080 No de certificat d approbation de type CE UK2880 correspond aux exigences des directives CE suivantes EMC Richtlijn 2004 108 EC Laagspanningsrichtlijn 2006 95 EC Richtlijn niet automatische 2009 23 EC Toegepaste geharmoniseerde normen EN 61000 6 1 2006 EN 61000 6 3 2006 EN 45501 1994 EN 60950 1 2006 Noot Deze verklaring is alleen geldig indien het weegwerktuig door de fabrikant is g
109. kweighing Lights when preset tare is active Lights when a custom unit of measure is active Lights when an accumulation occurs and while in the count and peak applications This is configurable to light to show status of the Network 1 Network 2 or SensorComm See the note following this table Lights when pounds is the active unit of measure Center of Zero Lights when weight on the scale is within the zero range KG Lights when kilograms is the active unit of measure 1080 Service Manual lt 2 5 Error Messages Far Right LED color Chosen as SCOM or Network in configuration Can t be both SCOM Red a cell has been ghosted Check the ghost log Green a sensorcomm error has occurred Check the error log Off Scale is functioning normally Network 1 or 2 Red A network error has occurred Check the network settings on the indicator and PLC and reboot the indicator Green The network connection has been established Amber The network is ready for a connection but no connection has been established 2 5 Error Messages The following are displayed messages you may see if problems occur or if invalid operations are attempted with your indicator Display Description Overrange weight Scale is overloaded Underrange weight Scale is underloaded LAnt ALLL The unit cannot perform a function Displayed only while key is held down SE
110. ld ZERO for 3 5 seconds 2 F1 EAG odM Cg PRINT Jat UNITS PASS q ESCAPE i gt ENTER Scroll in 0801 and press F1 Lea Hse H moe H Sorat res Haa firmer foun fore A out Sensor Error Items in the boxes such as the one at left ou Sensor Ness Eror Oo only appear if SensorComm is enabled under Scale gt Source menu item Sensorcomm Net 1H Net 2 is available in North America only Frs F entry entry HH F oa 118 Baa 75 orfon ells ere Edit Edit pr fsb fo a EnH bata 1e aee ffion Eefje eree For D net Edit Edit and P bus P only PEH n Bata 110 data 16 orfon Gel String edit String edit Hee oof on Numeric entry orf on Enebi onio Warn Error Her E css Re Numeric Numeric entry entry Figure 3 12 OPTION submenu 74 1080 Service Manual 1080 Service Manual 3 4 Service Menu Follow these steps to access and configure the options i 2 Access the Service menu CAL is displayed Press the UNITS key repeatedly until oPtion is displayed A OUT Analog Output 3 10 11 13 From the oPtion display press the PRINT key A out is displayed This is the analog output menu item Press the PRINT key on or oFF is displayed on enables analog output OFF disables it Toggle between on and OFF by using the TARE or UNITS key and press the F1 key to accept the displayed choice
111. le Example To enter the number 507 Press the SELECT or PRINT key until 5 appears on the display Press the UNITS key once to move cursor one space to the right Press the SELECT or PRINT key until 0 appears on the display Press the UNITS key once to move cursor one space to the right Press the SELECT or PRINT key until 7 appears on the display Press the F1 key to enter the value You can move the entry function one digit to the left with a press of the TARE key This effectively deletes the current value in that position and allows you to enter a new value in that position 13 2 Introduction 2 4 Annunciators There are several annunciators around the edge of the display Figure 2 4 explains each one Accumulator Output 1 Output 2 Output 3 Count or Network or under accept over Preset Tare Custom Unit Peak SensorComm status Motion Gross weight Pound Tare weight Center of zerc Net weight Kilogram Print Figure 2 4 Annunciators Motion Lights during scale motion Goes out when scale is stable Lights when gross weight is displayed Lights when net weight is displayed Lights when tare weight is displayed Lights when print format sent through serial port Lights when output one is activated or for Under condition during checkweighing Lights when output two is activated or for Accept condition during checkweighing Lights when output three is activated for Over condition during chec
112. lication on page 42 to set up the General application 3 Press the SELECT key GEnfrAL is displayed SPLIT Axle weighing application 1 From the GEnrAL display press the UNITS key SPLIt is displayed This is the axle weighing application 2 Press the PRINT key Repeat steps 2 through 9 from the section ACC Accumulator application on page 42 to set up the Split application 3 Press the UNITS key dELAY is displayed This is the maximum time in seconds the driver has once the first axle leaves the scale to the next axle coming on the scale 4 Press the PRINT key The numeric entry screen appears Use the numeric entry procedure to enter a delay time in seconds 5 Press the F1 key to accept dELAY is displayed 6 Press the UNITS key div is displayed This is the minimum weight for an axle in divisions The weight must go above this and become stable before the scale captures the weight 7 Press the PRINT key The numeric entry screen appears Use the numeric entry procedure to enter the number of divisions 8 Press the F1 key to accept div is displayed 9 Press the SELECT key twice APP is displayed 10 Press the ZERO key to exit the Service menu SAVE is displayed 1080 Service Manual 3 4 Service Menu 11 Press F1 to save your changes or press ZERO to abort any changes made in the Service menu buSY flashes until the indicator returns to normal operation mo
113. m to select which port to use for printing the report 29 Toggle between Port 7 and Port 2 using the TARE or UNITS key Press the F1 key to accept the displayed choice Display shows bUSY briefly then returns to Print 30 Press the UNITS key CLEAr is displayed Use this to clear the log from memory 31 Press PRINT to clear the log SuRE is displayed 32 Press the F1 key to clear the log CLEAr is displayed 33 Press the SELECT key GHOST is displayed 34 Repeatedly press the SELECT key until SEtuP is displayed This completes the Setup submenu of the Supervisor menu You can return to normal operation step 35 or go to the next submenu item tESt by pressing the UNITS key 35 Press the ZERO key to return to normal weighing mode You will be prompted to save the changes you ve made Press the ZERO key to abort any changes made or press F1 to accept them and return to normal operating mode oD x Boe TARE SELECT v4 5 e a Key legend reminder lt qeumm ae B ENTER sate to cursor or in menu cursor or aati in menu Increment digit 1080 Service Manual 3 5 Supervisor Menu 3 5 4 TEST Test menu 1080 Service Manual 1 From the SEtuP display press the UNITS key tESt is displayed This menu lets you view indicator information and test the display keypad serial ports inputs and outputs ABOUT Indicator information 2 Press the PRINT key About is d
114. mber low for small vibration problems and use a higher setting for more dampening effect 6 Scroll through the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice ConSt is displayed 37 3 Using the Menus 38 lt 7 Press the UNITS key tHrESH is displayed This stands for Threshold the 2nd filtering parameter Threshold causes the indicator to respond quickly to large weight changes Threshold is the amount of weight change in calibration units beyond which the filtering will be temporarily disabled For example if you set this to 10 Ibs a weight change over 10 pounds occurring during the sample time will disable the filtering until the weight change during the sample time drops below 10 Ibs A threshold setting of 0 will turn filtering on all the time 8 Press the PRINT key Current value is displayed 9 Scroll in a value using the numeric entry procedure Press the F1 key tHrESH is displayed 10 Press the SELECT key FLtr 1 or FLtr 2 is displayed 11 Press the SELECT key buSY is displayed briefly then FiLtEr Whichever filter you set up becomes the active filter for the indicator D POINT Decimal point Use this item to toggle between decimal point and a comma for the fraction delimiter for the display For example if you pick DEC the display will show 10 5 If you pick COMMA the display will show 10 5 1 From the FiLtEr display
115. ms in box below Sore P wign Er oniy appear for Pot eo Rts a e e A anon Ranoval Ranna ar x Key in fi t 1 Sec H 2 Sec Fy 5 Sec H10 Se ae ccs es tie Pftx Fa R ey in inet since irene number s Figure 3 7 SERIAL serial communication submenu CA a KY The default serial port parameters are 9600 baud 8 databits no parity and 1 stop bit Stop bits for the serial communication are preset to 1 stop bit This is not configurable Follow these steps to access each item in the SERIAL menu and to understand what they do and how to set them 1 Access the Service menu CAL is displayed 2 Press the UNITS key repeatedly until SEriAL is displayed 3 Press the PRINT key Port 1 is displayed 54 1080 Service Manual 3 4 Service Menu Port 1 or Port 2 4 Scroll through the other choices Port 2 and StrinG by using the TARE or UNITS key and press the F1 key to accept the displayed choice If you choose Port 1 or Port 2 continue with the rest of this step If you choose StrinG go to STRING Custom print formats on page 63 All the port configuration items are identical for Port 1 and Port 2 except port 1 has two additional TYPE selections RS 485 and 485HD Use the following steps to configure each port bAud is displayed Use this item to set the baud rate BAUD Baud rate 1 2 From the bAud display press the PRINT key Current baud rate is displayed Choices are from 300 to 115 200
116. nciator information will be present in the serial string from the host Mode 4 contains the string G lt SP gt 00000 lt SP gt Ib lt CR gt lt AN1 gt lt AN2 gt lt ANn gt lt CR gt lt LF gt Refer to figure 1 for host output protocol The first character can be a G or N for Gross or Net weight active value This is followed by a space lt SP gt and a six digit numeric weight followed by another space lt SP gt The serial string will end with the current unit of scale measure lt UN gt and the end of message character lt CR gt carriage return Annunciators are mapped according to the bit table figure 2 and transmitted from the host indicator to the remote display after the end of message character The remote display can also transmit key presses for basic weight functions back to the host indicator Functions include Print Zero and Tare Refer to Table 3 for remote key press protocol 6 2 Remote Display Modes Serial Port Settings Host 6 2 1 6 2 2 6 2 3 Indicator There should be five modes of operation for the remote display Serial Port setting This only describes Remote display modes There may be more serial modes such as RS 485 ENQ Mode 4100 Remote weight display only This is a serial port mode which will send a configured print format at the display update rate to an Avery Weigh Tronix RD 4100 remote display The print format can be edited to allow communications to any remote display Mode 1
117. nction is shown first followed by the key name in parentheses and in bold such as in these examples F1 SELECT PRINT etc Displayed messages appear in bold italic type and reflect the case of the displayed message 1 1 2 Special messages 1080 Service Manual Examples of special messages you will see in this manual are defined below The signal words have specific meanings to alert you to additional information or the relative level of hazard WARNING This is a Warning symbol Warnings mean that failure to follow specific practices and procedures may have major consequences such as injury or death CAUTION This is a Caution symbol Cautions give information about procedures that if not observed could result in damage to equipment or corruption to and loss of data NOTE This is a Note symbol Notes give additional and important information hints and tips that help you to use your product 1 General information and warnings 1 2 Installation Eo NO USER SERVICEABLE PARTS REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE 1 2 1 Safe handling of equipment with batteries CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Dispose of used batteries according to the manufacturer s instructions ATTENTION Il y a danger d explosion s il y a remplacement incorrect de la batterie remplace
118. not be used with DeviceNet 4 5 With either nEt 1 or nEt 2 on the display press the PRINT key The network type is displayed The selections for network type are off no network configured d nEt DeviceNet P buS PROFIBUS E nEt1 Ethernet TCP IP Client E nEt2 Ethernet Modbus TCP E nEt3 Ethernet IP E nEt4 Ethernet TCP IP Server The default selection is off Use the TARE and UNITS keys to scroll through the network types until the desired selection is displayed Press the PRINT key If you pick d nEt go to NETS DEVICENET on page 79 If you pick P buS go to NETS PROFIBUS on page 81 If you pick E nEt1 go to NETS ETHERNET 1 TCP IP Client on page 84 If you pick E nEt2 go to VETS ETHERNET 2 Modbus TCP on page 88 If you pick E nEt3 go to NETS ETHERNET 3 Ethernet IP Raw sockets on page 91 If you pick E nEt4 go to NETS ETHERNET 4 TCP IP Server on page 94 NETS DEVICENET 1 If d nEt DeviceNet was selected at step 5 nodE will appear on the display Press the PRINT key The node address that is currently set is displayed Scroll in the desired node address for the DeviceNet connection or press F1 to accept the node address that is currently configured nodE will reappear on the display Press the UNITS key bAud is displayed 79 3 Using the Menus 80 10 11 12 13 14 15 16 18 Press the PRINT key to configure the baud rate
119. nsor overrange The weight sensor output has exceeded the configured amount Abuse of scale Weight sensor failure Weight sensor deadload shift warning The weight sensor output has exceeded the configured amount of capacity since calibration Gauging problem on the weight sensor Mechanical issue with the scale Weight sensor deadload shift error The output of the weight sensor has increased more than a configurable percent of capacity since calibration Gauging problem on the weight sensor Mechanical issue with the scale Weight sensor stability 1080 Service Manual The output of 1 or more weight sensor is not in the same range as the rest of the scale Mechanical issue with the scale Weight sensor problem 131 6 Remote Display Functionality 6 Remote Display Functionality 6 1 Remote Display Modes App Settings Remote Indicator This will configure the indicator to function as a remote display to another Evolution Series indicator Functionality of the remote display can be configured through the Service menu The remote display is capable of displaying weight information Gross Tare or Net weight sent from the host indicator In addition to displaying weight the remote display can be configured to display the scale annunciators Motion Center of Zero outputs or other application specific data The remote display can also transmit key presses for basic weight function
120. nt formats or recipes ACC Accumulator application 1 From the SitE display press the UNITS key Acc is displayed This stands for the Accumulator application 2 Press the PRINT key onor OFF is displayed depending on the current setting 3a Press the SELECT key to back out of this item without enabling it OR 3b Press the F1 key to enable this application StrinGis displayed This is where you can choose a port to print through and view and or edit the default print format 4 With StrinG displayed press the PRINT key The current port setting appears Choices are Port 1 Port 2 TCPIP1 TCPIP2 SMTP 1 or SMTP 2 See the note below If you choose TCPIP1 or SMTP1 Net 1 under OPTION gt NETS must be set to E net 1 or E net 4 If you choose TCPIP2 or SMTP2 Net 2 under OPTION gt NETS must be set to E net 1 or E net 4 1080 Service Manual 3 4 Service Menu 5 Toggle between the choices with the TARE or UNITS key and press F1 to accept the displayed choice Eee ee een Pee ee eae l A string of numbers appears See example and note below Sequence number hexadecimal command These numbers represent the default print format in numbered sequence of hexadecimal commands Each hexadecimal command represents one printing character or print command These numbers allow you to customize the print output of the indicator See Extra Info Print Format Editing on page 47 for full explanation and instruction
121. o change the zero output by a custom amount press the F1 key and go to step 18 To change the zero output by a custom amount from the AdJuSt display press the UNITS key CUS is displayed Press the PRINT key A numeric entry screen appears Enter a custom amount in percentage of available range for the output and press the F1 key CUSt is displayed Press the SELECT key ZEro is displayed Press the UNITS key SPAn is displayed Use this to set the analog output span point Repeat steps 17 20 to adjust span Repeatedly press the SELECT key until A out is displayed SENSOR SensorComm setup This section appears only if Sensorcomm is chosen as the scale source 1 From the A out display press the UNITS key SEnSor is displayed Use this item to configure the SensorCcomm Press the PRINT key GhoSt is displayed Use this to enable or disable Ghost function Press the PRINT key on or oFF is displayed 1080 Service Manual 1080 Service Manual 10 11 12 13 14 15 16 17 3 4 Service Menu Toggle between the choices by pressing the TARE or UNITS key When your choice is displayed press the F1 key GhoSt is displayed Press the UNITS key Z dRIFT is displayed Use this to set levels of zero drift that will trip warnings and errors Press the PRINT key EnAbLE is displayed Press the PRINT key on or OF Fis displayed Toggle between the choices by press
122. off trips operation in each of the applications Outputs must also be enabled to use the annunciators for the Target checkweighing application If the batch application is enabled outputs are automatically enabled Normal Operation Mode i wt nunn nn nu u nunnunum P 04 Press and hold ZERO for 3 5 seconds ae ZERO Q lah lt ESCAPE ENTER Scroll in 0801 and press F1 Pe 7 Figure 3 11 OUTPUT submenu Follow these steps to access and configure the outputs 1 Access the Service menu CAL is displayed 2 Press the UNITS key repeatedly until outPut is displayed 72 1080 Service Manual 1080 Service Manual 3 4 Service Menu Press the PRINT key 1 is displayed This stands for output 1 You can scroll to each output by using the TARE or UNITS key Access each output by pressing the PRINT key and enable or disable the output by selecting on or oFF Toggle between on and OFF by using the TARE or UNITS key and press the F1 key to accept the displayed choice The output is displayed Repeat for the other outputs Press the SELECT key to return to the OUTPUT menu item outPut is displayed 73 3 Using the Menus 3 4 11 OPTION submenu The next section of the Service menu is the OPTION submenu See Figure 3 12 This menu lets you configure analog output a pulse counter SensorCcomm and networks Normal Operation Mode Rae See wy oe eer ee eels ee alee Press and ho
123. oggle between on and oFF If the indicator is being connected to a SensorComm junction box and you want to send an email when a SensorComm error occurs select ON Otherwise select oFF Press either the PRINT or F1 key to accept your selection S Com is displayed Press the UNITS key GhoSt is displayed Press the PRINT key on or oF Fis displayed If the indicator is being connected to a SensorComm junction box and Ghosting is enabled and you want to send and email when a cell is ghosted select ON Otherwise select oFF Toggle to your choice and press either the PRINT or F1 key to accept your selection GhoSt is displayed Press the SELECT key then the UNITS key ProtcL is displayed Press the PRINT key SMA or Enq is displayed Toggle between the two choices using the TARE and UNITS keys When the desired choice is shown press the PRINT key to select it SMA This is the SMA protocol over the Ethernet connection This is the exact same protocol used on the serial ports See the Service Serial section of this manual for details 95 3 Using the Menus 96 29 30 31 32 Enq If Eng is chosen you will be prompted to key in a polling character This can be any value from 0 to 255 Example if the desired polling character is a carriage return enter 13 for the polling character After the polling character is keyed in press the F1 key and the display will return to protcL When the polling character
124. op of the display flash as a reminder 1 Access the Service menu CAL is displayed Zero Setting Zero Reference Point 2 Press the PRINT key ZEro is displayed Use this item to set the zero reference for the indicator scale Ay zA Press the ZERO key to abort calibration 3 Remove all weight from the scale and press the F1 key Live weight is shown 4 Press the F1 key to perform the zero procedure buSY is briefly displayed then the live weight which should be 0 5 Press the F1 key to save and return to the ZERO menu item ZEro is displayed 1080 Service Manual 23 3 Using the Menus 24 E amp Y SPAN Setting Span 1 3a OR 3b 6a OR 6b Press the UNITS key SPAn is displayed Use this item to set the span for the indicator scale Press the PRINT key Current capacity is displayed Scroll in a new span weight value using the numeric entry procedure and press F1 Press F1 to accept current span weight value The live weight is displayed Place the correct span weight on the scale and press F1 when weight is stable buSY is briefly displayed then the weight Press the F1 key to accept the calibration and return to the SPAn menu item SPAn is displayed Press ZERO to exit to normal weighing mode You will be prompted to save the changes Press F1 to save changes Go to step 1 below LINEAR Linearization 1 2 3 Press the UNITS key
125. ors can be viewed under CAL gt INPUT or you can print them out using the CAL gt PRINT menu item 1 With LinEAr displayed press the UNITS key InPut is displayed 2 Press the PRINT key ZEro is displayed 3 Press the PRINT key A numeric value is displayed 4 Scroll in the zero factor from your previous indicator using the numeric entry procedure and press the F1 key buSY is briefly displayed then ZEro 5 Press the UNITS key SPAn is displayed 6 Press the PRINT key A numeric value is displayed 7 Scroll in the span factor from your previous indicator using the numeric entry procedure and press the F1 key A span weight is displayed 8 Accept the span weight by pressing the F1 key or key in a new span weight and press the F1 key to accept it buSY is briefly displayed then SPAn 25 3 Using the Menus 26 9 Press the SELECT key to return to the InPut menu item DISP Live Weight Display 1 With InPut displayed press the UNITS key diSP is displayed Use this item to view the live weight on the scale without exiting the Service menu 2 Press the PRINT key The live weight is displayed 3 Press the SELECT key diSP is displayed OR 3a Press the SELECT key to move to the top of the Service menu CAL is displayed PRINT Print a Calibration Report 1 With CAL displayed press the UNITS key Print is displayed This item lets you print a calibration report
126. ose the port to print through and press F1 The counter value for overload or underload will be printed 20 When you are done with the error log section press the SELECT key repeatedly until ErrR LoG is displayed 21 Press the UNITS key CELLS is displayed Use this to check the mV V level of each cell 22 Press the PRINT key 1 is displayed This stands for cell 1 23 Press the PRINT key on or OFF is shown for the chose cell 24 Toggle between the choices by using the TARE or UNITS key and press F1 to select the displayed choice 1 is displayed Cells must be enabled in order 1 4 Only one scale can be connected to the SensorComm box 25 Press the UNITS key to scroll to the next cell 26 Repeat steps 22 through 25 for each cell you need to enable 27 Repeatedly press the SELECT key until SEnSor is displayed NETS Network setup 1 From the A out display or the SEnSor display if SensorComm installed and enabled press the UNITS key nEtS is displayed Use this to set up the networks that are used with the indicator 2 Press the PRINT key nEtT is displayed 1080 Service Manual 1080 Service Manual 3 3 4 Service Menu Press the PRINT key again to setup network connection number 1 or press the TARE or UNITS key to change to net2 IMPORTANT Only one Ethernet type connection can be used at a time i e E net 1 or E net 2 or E net 3 or E net 4 Also Enet 3 can
127. out port 1 Port2 Choose this and statistical information will be sent out port 2 or the USB port Toggle between the choices by pressing the TARE or UNITS key Press the F1 key to accept the displayed choice Port is displayed Press the UNITS key Print is displayed Press the PRINT key Each of the three settings listed below can be enabled or disabled individually button Enable this item and a report of the data captured is printed when you press the PRINT key The information printed depends on the features that are enabled If this type of printing is enabled the user will be prompted to clear the statistical information after the PRINT key is pressed to print the report Press the F1 key to clear statistical data 1080 Service Manual 1080 Service Manual 23 24 25 3 5 Supervisor Menu each Enable this item and each sample weight is printed as it is captured The range under over accept that the sample falls into is also printed StAtS Enable this item and a report of the data captured is automatically printed when the sample size is reached If this type of printing is enabled the statistical information will automatically be cleared after the report is printed Scroll through the three items in step 22 by pressing the TARE or UNITS key Press the PRINT key to see the on oFF choice for each Toggle between the choices by pressing the TARE or UNITS key Press the F1 key to accept the displaye
128. output PLU NUMBER to network PLU Gross Output PLU GROSS ACCUMULATED Accumulator WEIGHT to network Used with ACCUM application PLU Net Output PLU NET ACCUMULATED WEIGHT Accumulator to network Used with ACCUM application PLU Total Output PLU TOTAL COUNTER to network counter PLU Count Output PLU ACCUMULATED PIECE Accumulator COUNT to network Used with COUNT application PLU Tare value Input PLU TARE WEIGHT from network or output PLU TARE WEIGHT to network PLU ID Input PLU ID from network or output PLU ID to network Select preconfigured PLU s from the network or will return the active PLU ID PLU Lower Input PLU LOWER TARGET WEIGHT from network or output PLU LOWER TARGET WEIGHT to network Used with CHECKWEIGHER application Input PLU UPPER TARGET WEIGHT from network or output PLU UPPER TARGET WEIGHT to network Used with CHECKWEIGHER application Output ingredient number for the selected recipe to the network Used with BATCH application Output the configured ingredient target weight value for the selected recipe Used with BATCH application 1080 Service Manual 97 3 Using the Menus Table 4 Tokens Inbound to net Outbound from net 1 Inbound to net 2 Outbound from net 2 Token Description Recipe Ingredient actual weight dec 11 Output the actual weight the of the ingredient Used with the BATCH applica
129. packet it will send back a message in the following format MODEL SERIAL FBUS1 FBUS2 MODEL the indicators model E1070 E1065 or 1080 SERIAL the indicators serial number FBUS1 fieldbus configuration for FBUS1 FBUS2 fieldbus configuration for FBUS2 138 1080 Service Manual 8 8 1 Ethernet IP Explicit Messaging 8 1 1 AWTX Input Point Object Data Out Class Code 64 hex Table 8 1 Supported services for this Class Attributes attribute hex Data Type 8 1 Ethernet Industrial Protocols Ethernet IP Explicit Messaging E es es Instance Attributes 03 Value Table 8 2 Supported services for this attribute hex OE Get_Attribute_Single 8 1 2 AWTX Output Point Object Data In 1080 Service Manual Class Code 65 hex Table 8 3 Data Type SINT INT DINT REAL based on network config in indicator USINT UINT UDINT Instances 17 all enabled data items in one message 1 16 out data item x in indicator is bound to instance x Supported services for this Class Attributes attribute hex Data Type a ae Instance Attributes 03 Value Table 8 4 Supported services for this attribute hex 10 Set_Attribute_Single Data Type SINT INT DINT USINT UINT UDINT REAL based on network config in indicator Instances 17 all enabled data items in one message 1 16 out data item x in indicator is bound to
130. pear on the display press the F1 key dAtA 7 is displayed You can configure up to 16 items of information to input into the indicator Press the UNITS key dAtA 2 is displayed 1080 Service Manual 1080 Service Manual 19 20 21 22 23 24 25 26 27 3 4 Service Menu Repeat steps 16 and 17 above to configure up to 16 data items Press the SELECT key in is displayed Press the UNITS key trAdE is displayed Press the PRINT key to configure word swapping Word swapping only affects the output and or input data if a long unsigned long or floating point data type is used These three data types are each made up of 4 bytes or 2 16 bit words Word swapping will change the order that the 16 bit words are output input The display will show either on or oFF Use the TARE or UNITS key to toggle between the choices When the desired selection appears on the display press either the F1 or PRINT key trAdE is displayed Press the UNITS key EndiAn is displayed Press the PRINT key The current setting is displayed Choices are LITTLE or BIG Use the TARE or UNITS key to toggle between the choices When the desired selection appears on the display press either the F1 or PRINT key EndiAn is displayed This completes the DeviceNet configuration Press the ZERO key to exit the service menu NETS PROFIBUS 1 If you selected P buS PROFIBUS at step 5 of NETS Network setup on
131. picked any other division size got to step 8 If CUSTOM is selected only fractional time between 0 10 seconds can be entered Example 1 5 seconds 2 25 seconds etc 7a If you pick a custom time you are shown the current value Scroll in a custom time using the numeric entry procedure and press F1 to save the custom value SEC is displayed 8 Press the SELECT key AZt is displayed TARE Tare parameters Use this item to set the tare function parameters Clear tare If you enable this item on the tare will be automatically cleared when the weight falls below the value set under the G Band menu item Pushbutton tare If you enable this item on you can use the TARE key to tare a weight from the scale If you disable OFF this item you cannot tare using the TARE key A Tare If you enable this item on the indicator will automatically tare off any weight on the scale when the weight is both above a configurable threshold and stable Under this item set the following Enable Enable on or disable OFF the Auto tare feature Lo Set the lower threshold Lo in of scale capacity When the weight on the scale is above the lower threshold and below the upper threshold and the delay has expired and the weight is stable an auto tare is triggered Hi Set the upper Hi threshold in of scale capacity When the weight on the scale is above the lower threshold and below the upper threshold and the delay has
132. protocol G lt SP gt 00000 lt SP gt Ib lt CR gt lt LF gt Mode 1 and 3 Remote display input string G lt SP gt 00000 lt SP gt Ib lt CR gt lt AN1 gt lt AN2 gt lt ANn gt lt CR gt lt LF Mode 2 and 4 Remote display input string w Annunciators lt ANn gt represents the annunciator bytes that are available for the remote from the host Table 2 Annunciator map bit table Annunciator Byte TGO Bit5 Bit 4 Bit 3 ET OP3 N A Peak Count N A N A N A 134 UBx Under Target Bars TGx The word target has multiple LED s under it The x represents which LED to turn on Opx Represents the outputs N et Net LED s T are Tare LED s Obx Over Target Bars CMx Comma s Peak Count Count mode if no units Peak mode if any unit of measure is turned on As you can see the annunciator NET is broken into two different bits One for N the other for ET The host indicator will transmit a 1 or true in both bit positions to activate the annunciator NET Example 1080 Service Manual 6 3 Communications Timeout Transmit 20000 Ib of Gross weight with Gross Motion and all Under bar UB1 6 segments turned on A typical serial string is as follows Mode 3 amp 4 Serial String G lt SP gt 20000 lt SP gt b lt CR gt lt AN1 gt lt AN2 gt lt AN3 gt lt AN4 gt lt AN5 gt lt AN6 gt lt AN7 gt lt AN8 gt lt CR gt
133. ps 6 and 7 above to configure up to 16 data items Press the SELECT key Out is displayed Press the UNITS key in is displayed Press the PRINT key dAtA 7 is displayed Press the PRINT key The display will show something change to 000 FF or something similar The 000 is the type of input and the FFis the input token A list of input tokens and types is shown in Table 4 Tokens on page 97 Use the TARE or UNITS key to change the input type Use the SELECT or PRINT key to change the input token When the desired type and token appear on the display press the F1 key dAtA 7 is displayed 1080 Service Manual 1080 Service Manual 18 19 20 21 22 23 24 25 26 27 3 4 Service Menu You can configure up to 16 items of information to input into the indicator Press the UNITS key dAtA 2 is displayed Repeat steps 13 and 14 above to configure up to 16 data items Press the SELECT key in is displayed Press the UNITS key trAdE is displayed Press the PRINT key to configure word swapping Word swapping only affects the output and or input data if a long unsigned long or floating point data type is used These three data types are each made up of 4 bytes or 2 16 bit words Word swapping will change the order that the 16 bit words are output input The display will show either on or oFF Use the TARE or UNITS key to toggle between the choices When the desired selection appears on the di
134. r uniquement avec une batterie du m me type ou d un type quivalent recommand par le constructeur Mettre au rebut les batteries usag es conform ment aux instructions du fabricant 1 2 2 Wet conditions Under wet conditions the plug must be connected to the final branch circuit via an appropriate socket receptacle designed for washdown use Installations within the USA should use a cover that meets NEMA 3R specifications as required by the National Electrical Code under section 410 57 This allows the unit to be plugged in with a rain tight cover fitted over the plug Installations within Europe must use a socket which provides a minimum of IP56 protection to the plug cable assembly Care must be taken to make sure that the degree of protection provided by the socket is suitable for the environment 1 3 Routine maintenance IMPORTANT This equipment must be routinely checked for proper operation and calibration Application and usage will determine the frequency of calibration required for safe operation Always turn off the machine and isolate from the power supply before starting any routine maintenance to avoid the possibility of electric shock 1080 Service Manual 1 4 Cleaning the machine 1 4 Cleaning the machine Table 1 1 Cleaning DOs and DON Ts Wipe down the outside of standard products Attempt to clean the inside of the machine with a clean cloth moistened with water and Use harsh
135. rage for the weight that is displayed 20 is the default value 1 From the UPdAtE display press the UNITS key AvG is displayed 2 Press the PRINT key The current value is displayed 1080 Service Manual 1080 Service Manual 3 4 Service Menu 3a Press F1 to accept the current value OR 3b Scroll in a new value between 0 and 512 using the numeric entry procedure and press F1 to accept it buSY is briefly displayed then AvG FILTER Noise filtering Use this item to set the noise filtering parameters 1 From the AvG display press the UNITS key FiLtEr is displayed 2 Press the PRINT key Current setting is displayed Choices are oFF FLir 1 and FLtr 2 Off means no filtering FLTR 1 filtering is slower response to weight in a longer time period with improved accuracy FLTR 2 filtering is faster response to weight in a short time 3 Scroll through the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice If you choose OFF display returns to FiLtEr You can continue to the next menu item D POINT Decimal point on page 38 If you choose FLtr 1 or 2 continue to step 4 4 With FLir 7 or FLtr 2 displayed press the PRINT key ConSt is displayed This stands for Constant and is one of two filtering parameters you need to set 5 Press the PRINT key Current value is displayed For the Constant value you can pick a value between 1 and 10 Set the nu
136. re 7 1 Default network settings feature 7 1 1 General Description The fieldbus network settings can now be set to their default values by holding the SELECT key while powering the indicator on The user must hold the SELECT key while the indicator is powered on While the SELECT key is being held the user must press the PRINT key The display will show Fbus d indicating that the network settings have been set to their default values The network settings will return to the configured values the next time the indicator is powered on 7 1 2 Fieldbus 1 default values Type Ethernet 4 server IP Address 192 168 1 1 Subnet 255 255 255 0 Gateway 0 0 0 0 SMTP 192 168 1 100 Port 10001 Download Port 10002 Socket Mode SMA 7 1 3 Fieldbus 2 default values Type Disabled 7 2 UPD indicator Discovery 7 2 1 General Description 7 2 2 Protocol 1080 Service Manual When the indicator is configured for Ethernet one of the fieldbus interfaces is set to Ehternet1 2 3 or 4 a remote client application can send out a UPD broadcast message and get all indicators on the subnet to respond with their Model IP address port download port and serial number The indicator will listen for UPD messages on the download port Remote Client The remote Client should send a 1 character UPD broadcast message with lt ENQ gt 0x05 as the data 137 7 Network Connections Indicator Response When the indicator sees an ENQ
137. rom 0 255 not a hex value B CAST 1 With b CASt displayed press the PRINT key Current update rate is displayed Choices are 1 SEC 2 SEC 5 SEC and 10 SEC 57 3 Using the Menus 2 Scroll through the choices using the TARE or UNITS key Press the F1 key when your choice is displayed PFtX is displayed The X stands for the current print format setting 3 Press the F1 key to accept this format or key in a new format or formats and press the F1 key to accept b CASt is displayed SMA 1 With SMA displayed press the PRINT key The SMA protocol is selected and tYPE is displayed Table 3 SMA protocol Command Sent to Indicator Result lt LF gt W lt CR gt Weight returned if no motion Dashes displayed if motion on scale lt LF gt P lt CR gt Weight returned if no motion Dashes displayed if motion on scale lt LF gt Z lt CR gt Scale zeros itself if no motion Dashes displayed if motion on scale lt LF gt T lt CR gt Scale tares itself and returns G or N weight if no motion Dashes displayed if motion on scale lt LF gt T lt XXXXXX XXX gt lt CR gt Scale attempts to take the lt xxxxxx xxx gt data as the tare weight and returns G or N weight if no motion Dashes displayed if motion on scale lt LF gt M lt CR gt Returns the tare weight if no motion Dashes displayed if motion on scale lt LF gt C lt CR gt Clears the tare weight if no motion Dashes displayed if motion on scale
138. rs eeeeeeees 133 Remote Display Modes Serial Port Settings Host Indicator cc eeeeeeeeeeteees 133 Mode 4100 Remote weight display Only ccccesceeeseeeeeeeeeeeeeeeeeeeseeeneeeeeeeeaeees 133 Mode 1 Remote weight display only 0 0 0 0 ceseecceeeeeeeeeeeeeeeteeeeeeeenaeeeeeeenaeeeeenenaaes 133 Mode 2 Remote weight display with annunciators 20 0 eee eee e eee teeeteeteeteeeaeees 133 Mode 3 Remote weight display with keypad cccccceeeeeeeeeeeeeeneeeeeeeeeneeeeeeeenaees 134 Mode 4 Remote display with keypad and annunciators s 134 Communications TiIMCOUt erresire oee EE E A R T 135 Chapter 7 Network Connections cccceccccceecccce cence eee ee eee aeaeeceeeeeeeeeeesecsaaaecaeeeeeeeeeeseesenssensaaeeees 136 Default network settings feature ooo eeeeceeeeeeeereeeeeeeeeeeeeeeeeeeeeeeeseeeeaeeeeeeeaaaeeeteeeeaaees 137 General DeScription sin a a a aa a eta 137 Fieldbus 1 default values ooo eee ceceeeeceeeeeeeenceeeseeeeaeeeeeeeaeeeeeseeiaeeeeeseenaeeeeenenaes 137 Fieldbus 2 default values eee eeeecceeeeeeeeeeeenceeeeeeenaeeeeeeeaeeeeeeeeeeeeeseeneeeeeseeaes 137 UPD indicator DiSCOVCIY 2 2sccccedeeceneeeeecten eee a r a Ea A A ia 137 General Descriptio asides aae dae eee aeaa eaaa raea 137 Protocol sieer i a e eee RA T E TAEA E E dese ee ewes 137 Chapter 8 Ethernet Industrial Protocols 0 cccccccccccececeeceeeeeceeeee cette ee ce
139. ry screen is displayed 30 Key in the ethernet port which will be used to download applications from etools and press F1 dPort is displayed 31 This completes the Ethernet IP configuration Press the ZERO key to exit the service menu 1080 Service Manual 93 3 Using the Menus 94 NETS ETHERNET 4 TCP IP Server 1 10 11 12 13 14 15 If you selected E nEt4 ETHERNET 4 TCP IP Server at step 5 of NETS Network setup on page 78 iP is displayed Press the PRINT key to configure the IP address of the indicator The first octet of the IP address is shown Scroll in the desired number for the first octet of the IP address using the numeric entry procedure fH XXX XXX XXX The second octet of the IP address is shown Repeat step 3 above for all 4 octet numbers of the IP address Ht HHH HHH After all four parts of the IP address have been entered iP is displayed Press the UNITS key SubnEt is displayed Press the PRINT key to enter the Subnet mask This will be a numeric entry in four parts just like the IP address HHH HHH HHH After all four parts of the subnet mask have been entered SubnEt is displayed Press the UNITS key GAIE is displayed Press the PRINT key to enter the gateway address This will be a numeric entry in four parts just like the IP address HHH HHH After all four parts of the gateway have been entered GAIE is di
140. s back to the host indicator Functions include Print Zero and Tare The remote display can be configured for these individual functions or a combination of these functions 6 1 1 Mode 1 Remote weight display only The indicator will be configured for Remote Display mode without annunciators or key functions This will disable the keypad and annunciators of the remote indicator and display whatever valid message is received from the serial port Mode 1 contains the string G lt SP gt 00000 lt SP gt UN lt CR gt lt LF gt The first character can be a G or N for Gross or Net weight active value This is followed by a space lt SP gt and a six digit numeric weight followed by another space lt SP gt The serial string will end with the current unit of scale measure lt UN gt and the end of message character lt CR gt carriage return followed by a line feed lt LF gt Refer to Table 1 for host output protocol 6 1 2 Mode 2 Remote weight display with annunciators The host sends the same serial string as mode 1 but the addition of annunciator information will be present in the serial string from the host Mode 2 contains the string G lt SP gt 00000 lt SP gt Ib lt CR gt lt AN1 gt lt AN2 gt lt ANn gt lt CR gt lt LF gt Refer to figure 1 for host output protocol The first character can be a G or N for Gross or Net weight active value This is followed by a space lt SP gt and a six digit numeric weight followed by another spa
141. s F1 Pee Figure 3 10 INPUT submenu Follow these steps to access and configure the inputs 1 Access the Service menu CAL is displayed 2 Press the UNITS key repeatedly until InPut is displayed 3 Press the PRINT key 1 is displayed This stands for input 1 You can scroll to each input by using the TARE or UNITS key When you access each input by pressing the PRINT key you get to choose from this list of input types NONE Input does nothing ZERO Input zeroes the scale TARE Input tares the scale 1080 Service Manual 71 3 Using the Menus PRINT Input causes the print function to occur UNITS Input toggles the unit of measure F1KEY Input performs current F1 function T CNCEL Input clears the tare START Starts a batch fill if the batching application is active STOP Stops a batch fill if the batching application is active None 4 Scroll through the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice The input is displayed 5 Repeat steps 3 and 4 for each input 6 Press the SELECT key to return to the InPut menu item InPut is displayed This completes the INPUT submenu Press the UNITS key to go to the OUTPUT submenu or press ZERO to return to normal weighing mode 3 4 10 OUTPUT submenu The next section of the Service menu is the OUTPUT submenu See Figure 3 11 This menu lets you configure the outputs of the indicator Outputs must be enabled to use the cut
142. s displayed Choices are 1 2 5and 10 times per second 3 Scroll through the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice UPdAtE is displayed AVG Averaging of A D General Filtering Information The AvG and FiLtEr menu items discussed on the following pages are best explained by an example of how the filtering works in this indicator Filtering is used to counteract vibration of the scale The A D weight conversion happens 100 times per second in the 1080 AVG is the number of conversions you want to average For example if you pick 50 the unit will average the weight values from the last 50 conversions or 12 second and uses that value for displayed data If you turn the filtering on you need to set the Constant Typical values are between 1 10 Set the number low for small vibration problems and higher for more dampening effect The purpose of the Threshold is so the indicator will respond quickly to large weight changes Threshold is the amount of weight change in calibration units beyond which the filter will be temporarily disabled For example if you set this to 10 Ibs a weight change over 10 pounds occurring during the sample time 1 2 sec in our example will disable the filter until the weight change during the sample time drops below 10 Ibs The A D weight conversion happens 100 times per second in this indicator AVG is the number of conversions you want to ave
143. s for year and XX represents the current value 7 Scroll in the year 04 2004 etc and press the F1 key dAtE is displayed ey gt So BSS fo LO fi TARE SELECT ZERO PRINT UNITS ESC p Key legend reminder 4m ENTER Move to Move to left cursor or in menu Increment Decrement in menu digit digit 3 5 2 HOUR Set time 1 From the dAtE screen press the UNITS key Hour is displayed Set the time in this item 2 Press the PRINT key tYPEO is displayed Time can be in 24 hour or 12 hour styles Time styles are listed below along with number you enter to create that style 0 HH MM 1 HH MM AM PM 3 Scroll through the choices using the TARE or UNITS key and press the F1 key to accept the displayed choice HH XX is displayed This stands for hour and its current value 4 Scroll in the hour based on the type of time you selected in step 2 and press the F1 key If you picked 0 military time in step 2 skip to step 5 If you picked 1 AM PM time continue below P yes or P no is displayed P yes is for PM P no is for AM 5 Toggle between the choices using the TARE or UNITS key and press the F1 key to accept the displayed choice M XX is displayed M stands for minute and XX represents the current value 6 Scroll in the minute see Numeric Entry Procedure on page 13 and press the F1 key Hour is displayed 104 1080 Service Manual 3 5 Supervisor Menu 3 5 3 SETUP S
144. s on the serial port and press the PRINT key The display should show PASS If there is a problem the display will show FAIL Press the SELECT key Port 1 is displayed Press the UNITS key Port 2 is displayed Repeat steps 14 and 15 to test port 2 Press SELECT key SEriAL is displayed 1080 Service Manual 3 5 Supervisor Menu INPUT Input test 18 From the SEriAL display press the UNITS key InPut is displayed This is the input test item 19 Press the PRINT key to access the test 1 2 3is displayed 1 stands for input 1 etc 20 If you jumper pins 1 and 2 of the I O connector on the bottom of the indicator 1 becomes 0 until the jumper is removed To test input 2 jumper pins 1 and 3 2 becomes 0 until the jumper is removed To test input 3 jumper pins 1 and 4 3 becomes 0 until the jumper is removed 21 Press the SELECT key InPut is displayed OUTPUT Output test 22 From the InPutdisplay press the UNITS key outPut is displayed This is the output test item 23 Press the PRINT key to access the test 1 is displayed This stands for output 1 24 Press the PRINT key The display toggles between on and OFF This will toggle the output off and on Monitor the output to see that it is turning off and on Use a Trips Interface Unit TIU3 or other output device 25 Stop the test by pressing the SELECT key 1 is displayed 26 Press the UNITS key 2is displayed 27 Repeat steps 23
145. s shown in Figure 3 2 Under these items you can do most of the configuration and calibration procedures to ready the indicator for use Normal Operation Mode 8 8 8 8s ee ee ee ee eg BSS pas FO fe Press and hold ZERO for 3 5 seconds hina Ga CO PRINT al UNITS js ESCAPE ENTER Scroll in 0801 and press F1 Be ee Serial Figure 3 2 Service menu top level flowchart CC Password for the Service menu is 0801 While in a menu the annunciators at the top of the display flash as a reminder Since the complete Service menu is quite large it has been broken up into its individual submenus Each submenu is illustrated on the following pages with specific instructions for that submenu A full menu can be seen in Service Menu on page 146 22 1080 Service Manual 3 4 Service Menu 3 4 1 CAL Submenu for Analog Scales If your system is configured for analog scales use the menu shown in Figure 3 3 If your system is configured for SensorComm follow the instructions in CAL submenu for SensorComm scales North America only on page 128 Normal Operation Mode Press and hold ZERO for 3 5 seconds 7 Gi g AS Gey EZO PRINT Jal UNITS i PASS_ E Jj ESCAPE gt ENTER Scroll in 0801 and press F1 Live Numeric weight Entry Print calibration report Figure 3 3 CAL submenu for analog scales is lt Password for the Service menu is 0801 While in a menu the annunciators at the t
146. s the F1 key to exit the test Sensor number is displayed 41 Repeat steps 38 through 40 for each sensor you want to test 42 Press the SELECT key SEnSor is displayed 1080 Service Manual 1080 Service Manual 3 4 Service Menu NETS test 43 From the SEnSor display press the UNITS key nEtS is displayed 44 Press the PRINT key nEt 1 is displayed 45 Toggle between nEt 7 or nEt 2 using the TARE or UNITS key and press PRINT when the network you want to view is displayed The first screen of network configuration information is displayed 46 Repeatedly press the PRINT key to view all the configuration information The display will return to nEt 1 or nEt 2 when you ve seen all the information This completes the TEST submenu Press the SELECT key until tEStis displayed and then press the UNITS key to go to the AUDIT submenu To return to normal weighing mode press ZERO If you press ZERO you will be prompted to save any changes made Press ZERO to abort any changes or press F1 to save changes 69 3 Using the Menus 3 4 8 AUDIT submenu The next section of the Service menu is the AUDIT submenu See Figure 3 9 This menu lets you view configuration and calibration audit counters These counters cannot be changed only viewed Normal Operation Mode i ww wt runnen euunnrsunnnn amp a for fi Press and hold ZERO for 3 5 seconds ae UNITS E n t ESCAPE gt ENTER Scroll in 0801 and press F1
147. ses from the remote TARE SELECT ZERO PRINT UNITS 60 1080 Service Manual 1080 Service Manual 3 4 Service Menu 2 Scroll through the choices using the TARE or UNITS key Press the F1 key when your choice is displayed Current update rate is displayed Choices are 1 SEC 2 SEC 5 SEC and 10 SEC This is the update rate 3 Scroll through the choices using the TARE or UNITS key Press the F1 key when your choice is displayed If you chose RD4100 PFTX is displayed The X stands for the current print format setting Press the F1 key to accept this format or key in a new format or formats and press the F1 key to accept Otherwise R diSP is displayed RS 485 This section applies only if you are configuring Port 1 1 With RS485 displayed press the PRINT key Adr XX is displayed This is the slave address of the indicator 2 Press the F1 key to accept the displayed address or key in a new value then press F1 RS 485 mode is very similar to SMA mode but the transmission is over an RS 485 multidrop connection instead of over RS 232 hardware There is a slight difference in the protocol as well The master must send the slave address as part of the request For example instead of sending lt LF gt W lt CR to the indicator lt LF gt lt sadd gt W lt CR gt must be sent lt sadd gt is the slave address of the indicator that the master wants a response from If the slave address sent to an indicator matches the
148. splay press either the F1 or PRINT key trAdE is displayed Press the UNITS key EndiAn is displayed Press the PRINT key The current setting is displayed Choices are LITTLE or BIG Use the TARE or UNITS key to toggle between the choices When the desired selection appears on the display press either the F1 or PRINT key EndiAn is displayed This completes the PROFIBUS configuration Press the ZERO key to exit the service menu 83 3 Using the Menus 84 NETS ETHERNET 1 TCP IP Client 1 10 11 12 13 If you selected E nEt ETHERNET 1 TCP IP Client at step 5 of NETS Network setup on page 78 iP is displayed Press the PRINT key to configure the IP address of the indicator The first octet of the IP address is shown Scroll in the desired number for the first octet of the IP address using the numeric entry procedure fH XXX XXX XXX The second octet of the IP address is shown Repeat step 3 above for all 4 octet numbers of the IP address H HHH HHH After all four parts of the IP address have been entered iP is displayed Press the UNITS key SubnEt is displayed Press the PRINT key to enter the Subnet mask This will be a numeric entry in four parts just like the ip address H HHH HHH HHH After all four parts of the subnet mask have been entered SubnEt is displayed Press the UNITS key GAIE is displayed Press the PRINT key to enter
149. splayed Press the UNITS key SmiP is displayed If you are connecting to a mail server and you plan to send e mails from the indicator press the PRINT key to enter the IP address of the host mail server This will be a numeric entry in four parts H HHH HHH HHH just like the IP address The E tools PC application must be used to enter the indicator s user name domain name recipient address and sender address After all four parts of the SMTP Address have been entered SmiP is displayed Press the UNITS key Port is displayed Press the PRINT key to enter the port number of the indicator This is a numeric entry After the Port number has been entered Port is displayed 1080 Service Manual 16 18 19 20 21 22 23 24 25 26 27 28 1080 Service Manual 3 4 Service Menu Press the UNITS key Email is displayed If you want the indicator to automatically send an email when an error occurs press the PRINT key to configure this Err LoG is displayed Press the PRINT key on or OF Fis displayed Use the UNITS or TARE key to toggle between on and oFF To send an email when an overload or underload occurs on the scale select ON Otherwise select OFF Press either the PRINT or F1 key to accept your selection Err LoG is displayed Press the UNITS key S Com is displayed Press the PRINT key on or OF Fis displayed Press UNITS or TARE to t
150. t tokens and types is shown in Table 4 Tokens on page 97 Use the TARE or UNITS key to change the input type Use the SELECT or PRINT key to change the input token When the desired type and token appear on the display press the F1 key dAtA 7 is displayed You can configure up to 16 items of information to input into the indicator Press the UNITS key to make the display change to dAtA 2 Repeat steps 17 through 20 above to configure up to 16 data items Press the SELECT key in is displayed Press the UNITS key trAdE is displayed Press the PRINT key to configure word swapping Word swapping only affects the output and or input data if long unsigned long or floating point data types are used These three data types are each made up of 4 bytes or 2 16 bit words Word swapping will change the order that the 16 bit words are output input The display will show either on or oFF Press the TARE or UNITS key to toggle between on and oFF When the desired selection appears on the display press either the F1 or PRINT key trAdE is displayed Press the UNITS key EndiAn is displayed Press the PRINT key LittLE or biG is displayed Press the TARE or UNITS key to toggle between LITTLE and BIG When the desired selection appears on the display press the F1 or PRINT key EndiAn is displayed Press the UNITS key dPort is displayed 1080 Service Manual 3 4 Service Menu 29 Press the PRINT key Numeric ent
151. t the display and buttons test the serial ports audit the number of configurations and calibrations performed on the indicator For complete information see User Menu on page 19 3 1 2 Service menu password is 0801 The second menu covered is the Service menu See the note below about unsealing the indicator In it you can calibrate the scale system configure the metrological functions of the indicator enable or disable available applications configure serial ports test the display and buttons test the serial ports test the inputs and outputs audit the number of configurations and calibrations performed on the indicator configure inputs and outputs and options For complete information see Service Menu on page 22 3 1 3 Supervisor menu password is 1793 The third menu is the Supervisor menu This section lets you set time and date clear and or print data gathered by each application choose special modes of operation for applications O configure a recipe set sample mode set over under values etc test the display and buttons test the serial ports test the inputs and outputs analog output pulse counter input and networks audit the number of configurations and calibrations performed on the indicator For complete information see Supervisor Menu on page 102 1080 Service Manual 17 3 Using the Menus the menu a jumper must be placed over the pins of P2 shown below Remove the CCCG lt The ind
152. the UNITS key Lois displayed Press the PRINT key A numeric entry screen appears Use the numeric entry procedure to enter in a low threshold value and press the F1 key to accept Lois displayed Press the UNITS key Hi is displayed 1080 Service Manual 1080 Service Manual 16 18 19 20 21 22 23 24 3 4 Service Menu Press the PRINT key A numeric entry screen appears Use the numeric entry procedure to enter in a high threshold value and press the F1 key to accept Hi is displayed Press the UNITS key A Prnt is displayed Press the PRINT key on or oFF is displayed Use this to enable or disable the Auto tare print function Toggle between the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice A Prnt is displayed Press the UNITS key Delay is displayed Press the PRINT key A numeric entry screen appears Use the numeric entry procedure to enter in a delay time in seconds and press the F1 key to accept Delay is displayed Press the SELECT key twice tArE is displayed This completes the Tare item 35 3 Using the Menus all 36 UPDATE Display Update Rate Use this item to set the number of display updates second Choices are 1 2 5 and 10 times second 10 is the default value 1 From the tArE display press the UNITS key UPdAtE is displayed 2 Press the PRINT key Current update rate i
153. the gateway address This will be a numeric entry in four parts just like the ip address HHH HHH HHH After all four parts of the gateway have been entered GAIE is displayed Press the UNITS key dHcP is displayed Press the PRINT key on or OF Fis displayed Press the UNITS or TARE key to toggle between the choices When the desired selection is on the display press the PRINT key dHcP is displayed If you are connecting to a DHCP server and want the server to automatically assign an IP address to the indicator you should select ON The IP address Subnet mask and Gateway do not need to be entered Otherwise choose OFF to use the static IP address Subnet mask and Gateway that have been entered 1080 Service Manual 14 15 16 17 18 19 20 21 22 23 24 25 26 27 1080 Service Manual 3 4 Service Menu Press the UNITS key SmiP is displayed If you are connecting to a mail server and you plan to send e mails from the indicator press the PRINT key to enter the IP address of the host mail server This will be a numeric entry in four parts HHH HHH HHH just like the IP address The E tools PC application must be used to enter the indicators user name domain name recipient address and sender address After all four parts of the SMTP Address have been entered SmiP is displayed Press the UNITS key hoSt iP is displayed Press the P
154. tion Motion Weigher Steady Output to the network to determine the stability of the scale 0 MOTION 1 STABLE Center of Zero zero balance Output to the network to determine if the scale is at Center of Zero 0 NOT Coz 1 CoZ Overload Output to network to determine if the scale has an OVERLOAD condition 0 Not O L 1 0 L Underload Output to the network to determine if the scale has an UNDERLOAD condition 0 Not ULL 1 ULL Inputt 3 Trigger an indicator INPUT from the network or output the status of an indicator INPUT to the network Bito set input1 active Bit1 set input2 active Bit2 set input 3 active Output 1 3 Set the OUTPUT value from the network or output the OUTPUT status to the network BitO set output1 active Bit1 set output2 active Bit3 set ouput active Serial number Output the indicator serial number unique ID to the network Watchdog counter Output the value of the WATCHDOG counter to the network Enables the operator to verify scale is functioning Remote zero 26 Allows the network to perform a ZERO operation ZERO operation dependant upon indicator configuration Remote tare 27 Allows the network to perform a TARE operation TARE operation dependant upon indicator configuration Remote print 28 1C Allows the network to perform a PRINT operation PRINT operation dependant upon indica
155. to About ADC Analog scale test 8 From the About display press the UNITS key Adc is displayed This stands for the analog to digital converter value in mV Vs 1080 Service Manual 65 3 Using the Menus 9 Press the PRINT key The mV V value coming into the indicator is displayed 10 Press the SELECT Adc is displayed DISP Display test 11 From the Adc display press the UNITS key diSP is displayed This is the display test item 12 Press the PRINT key to perform a dynamic test of the display 13 Press the ZERO key once to stop the dynamic test The display may flash one or two more times and then diSP will be displayed BUTTON Key test 14 From the diSP display press the UNITS key button is displayed This is the button test item 15 Press the PRINT key to perform a button test Each key you press will be reflected on the display screen to confirm the button is functioning correctly 16 Press the ZERO key to stop the button test button is displayed SERIAL Serial port test 17 From the button display press the UNITS key SEriAL is displayed This is the serial test item 18 Press the PRINT key to access the serial test Port 1 is displayed If you jumper the transmit and receive lines on the serial port and press the PRINT key the display should show PASS If there is a problem the display will show FAIL See illustration below jumper Serial Port Connector Repeat this
156. tor configuration Remote accumulate 98 29 1D Allows the network to perform a ACCUM operation ACCUM operation dependant upon indicator configuration 1080 Service Manual Table 4 Tokens 3 4 Service Menu Inbound to net Outbound from net 1 Inbound to net 2 Outbound from net 2 Token dec Description Network BRIDGE tokens These allow data to be mapped from NETWORK 1 to NETWORK 2 or from NETWORK 2 to NETWORK 1 Bridge tokens which are INBOUND on Net 2 can be OUTBOUND on Net 1 Bridge tokens which are INBOUND on Net 1 can be OUTBOUND on Net 2 Output of 2 bytes to the network indicating any faults in the indicator When no errors the value outputtothenetworkis OxFFFF Byte 1 Bit 0 Any Fault Bit 1 ADC Error Bit 2 SRAM ErroR Bit 3 EEPROM Error Bit 4 N A Bit 5 Overload Bit 6 Underload Bit 7 N A Byte 2 bit 0 bit 7isnotusedatthistime Input from network to change the weight of OUTPUT 1 or an output to the network to view the weight value of OUTPUT 1 Input from network to change the weight of OUTPUT 2 or an output to the network to view the weight value of OUTPUT 2 1080 Service Manual Input from network to change the weight of OUTPUT 3 or an output to the network to view the weight value of OUTPUT 3 Bridge tokens that are inbound to net
157. ttom of the analog board as shown in Figure 9 6 These jumpers must be in place to send analog signal to the connector on the back panel of the indicator Figure 9 5 Analog output board 142 1080 Service Manual AUGUST 2008 KRP Figure 9 6 Standoffs in place on bottom of analog output board 6 You will connect the analog board to the bottom pc board in the next step Figure shows the four holes for the standoffs and the connection point Holes for the Connection point for standoffs the analog board Figure 9 7 Holes and connector for the analog board 7 Place the analog board into place on the bottom pc board as shown in Figure 9 8 Be sure the connector aligns as shown by the arrow below and press the standoffs and connector firmly in place Figure 9 8 Connecting the analog board 1080 Service Manual 143 9 Optional Analog Output Board Installation 8 Replace the top pc board by reversing the disassembly steps Be sure all connections are made correctly 9 Figure 9 9 shows the completed assembly of the boards before the indicators halves are reassembled Figure 9 9 PC boards with the analog board in place 10 Place the two halves of the indicator housing together and insert the six screws and tighten 144 1080 Service Manual 10 Complete Menu Structures 10 1 Supervisor and User Menus Normal Operation Mode Press and hold ZERO for 3 5 seconds ai sie sos Ware hee ee ee Ce ea ae 29 Frys
158. ve picked 1 From the StAbLE display press the UNITS key AZt is displayed 2 Press the PRINT key div is displayed 3 Press the PRINT key The current division size is displayed You choices are 0 25 0 5 1 3and CUST custom For the purpose of explaining all items in the menus these instructions show an orderly accessing of each part of the menu You do not have to access an item in this way Use the navigation buttons to skip around to the item you want to change or view 4 Scroll through the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice div is displayed for any choice other than CUST If you pick CUST go to step 4a If you picked any other division size got to step 5 4a If you pick a custom window size you are shown the current value Scroll in a custom size using the numeric entry procedure and press F1 to save the custom value div is displayed 5 Press the UNITS key SEC is displayed Use this item to set the time window for stability determination 6 Press the PRINT key The current time window size is displayed You choices are 1 10 seconds and CUST custom 1080 Service Manual Eo 1080 Service Manual 3 44 Service Menu 7 Scroll through the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice SEC is displayed for any choice other than CUST If you pick CUST go to step 7a If you
159. zz rxre lt xSe lt cCHowMoDWDOoOVDOSO 2 er Re 1080 Service Manual 51 3 Using the Menus Table 2 Printing Commands Chart Application Gross Weight 1 Group Parameter OPTIONAL ASCII Range 2 9 Indicator Default 6 Net Weight 1 OPTIONAL ASCII Range 2 9 Indicator Default 6 Semi Auto Tare 1 OPTIONAL ASCII Range 2 9 Indicator Default 6 Units Scale Serial Number Time MANDATORY DECIMAL Range 0 2 Editor Default 0 Format as set active in indicator 1 hh mm 2 hh mm AM PM MANDATORY DECIMAL Range 0 4 Editor Default 1 0 Format as set active in indicator 1 MM DD YY 2 MM DDIYYYY 3 DD MM YY 4 DD MM YYYY Target Value Trip MANDATORY HEX s Range 31 33 Editor Default 1 For target weights Last axle weight Vehicle Checkweigher Low Accept value 1 Checkweight OPTIONAL ASCII Range 2 9 Indicator Default 6 Checkweigher High Accept value 1 Checkweight OPTIONAL ASCII Range 2 9 Indicator Default 6 Active Recipe Ingredient x Actual value Recipe MANDATORY HEX s Range 31 38 Editor Default 1 For target weights in recipe Active Recipe Ingredient x Target value Recipe MANDATORY HEX s Range 31 38 Editor Default

Model 1080 - Standard Scale & Supply Company

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Model 1080 - Standard Scale &amp; Supply Company

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Model 1080 - Standard Scale & Supply Company