View Acrobat Installation and Service Manual SPC
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1. Installation amp Service Manual for Small Portable Cartridge Collector Model SPC 1000 March 16 2006 Table of Contents DISCIAIME E carrera tease tement antenne tan 3 WIGAN Ghat RP on sne E SN BOS SEAN Er NN SSA 4 Description amp Operatoria ciao 4 Optional EQUI AIG Al a cans Ne no O rer aor SS 4 Applications General 22 sssorssdssssrsdessoonisdesesettsnnivek spenen en ssnskk mp Dnr ser as ker AR eneennde 5 IN ST N N 208s sc old nn OSA VANOR RNE ER eee 6 Installation continued ieira e EAE aea E AAE a a a eaei 7 Figure 1 Motor amp Transformer Connection Diagram s ssseeeerrrrrrrrrrrrrsrrrsserrnnnn 7 PIQUICS2 CONMIGO TIMBRES nn bone aaa A A E ns AERA ar 8 Installation continue e PP n aa a e 9 Ordering Replacement Parts m ssnnsssssrsrrrrrrrsrrrsrrrrarrrsnrssnrssnrr rr rss nr rr aren rr rr RR nn 10 Maintenance A het RS loa riadas 11 TFOUDISS ROOMS sers en nains et ne ns nt 12 Specifications SELS cacti etna N 13 Limited Waraniyi asen caian AREAN SAN ANA 14 Disclaimer Although instructions and recommendations are included for installation of your Small Por table Cartridge Collector SPC 1000 the manufacturer does not assume responsibility for the installation of this equipment nor shall he be held liable for direct or consequential damages resulting from improper installation application maintenance or use The immense variety of contaminants make it impossible to list all of the potential hazards that may2. according to local require ments WARNING Failure to comply fully with the following instructions and local code requirements may increase your risk of physical injury due to fire explosion or electrical shock All data and dimensions in this manual have been thoroughly checked however we cannot assume responsibility for possible errors or omissions We reserve the right to change designs and or specifications without notice SECTION 1 Uncrating 1 Remove banding and cardboard shipping carton and packing 2 Extraction Arm is typically labeled and packed with the unit to be installed Mount ing hardware is included for mounting the arm Be sure to check all boxes for any miscellaneous parts or hardware items before discarding 3 Inspect the exterior of the unit and accessories for shipping damage or shortages that may not have been noticed or recorded when the shipment was initially received you have 30 days to notify AER Control Systems LLC of any discrepancies Contact the shipping company if any damage or shortages have occurred Description amp Operation The Small Portable Cartridge Collector SPC 1000 consist of a horizontally mounted filter cabinet which houses the cartridge filter The cartridge has a filter media pack of 3 inch pleated media and is formed in the shape of a hollow cylinder The interior of the cartridge cylinder is open to the pulse tank module which periodically cleans the cartridges by com pres
3. at AER Control Sys tems LLC s option AER Control Systems LLC shall not be liable for any incidental or con sequential cost expenses or damages resulting from any failure defect or malfunction of this product liability is expressly disclaimed AER Control Systems LLC s liability in all events is limited to and will not exceed the purchase price of the product Title and risk of loss pass to the buyer on delivery to the common carrier If a product is damaged in transit the recipi ent MUST make note of the damage upon receipt of the product and file a claim with the carrier AER Control Systems LLC will make a good faith effort for prompt correction or other adjustment with respect to any product that proves to be defective within the warranty period Collection of combustible or explosive materials and collection on flame or spark generat ing operation any require specific system configurations contact AER Control Systems LLC s Applications Engineering Department for questions and or design assistance The combined collection of combustible or explosive materials and contaminants from spark or flame generating operations with acommon collector or duct system is not recommended unless special design provisions have been made to the system sparks or flames resulting from such operations may ignite the combustible or explosive material Under no circum stances should anyone be allowed to discard a lighted cigarette other burning mate
4. be encountered with air pollution control systems It is therefore important that the application of the equipment be discussed with an AER Control Systems representative or application engineer prior to use Additionally users should consult and comply with all National and Local Fire Electrical and or other appropriate codes when determining the application location and operation of any air pollution control equipment Collection of combustible or explosive materials and collection on flame or spark generating operations may require specific system configurations contact AER Control Systems LLC Applications Engineering Department for questions and or design assistance The com bined collection of combustible or explosive materials and contaminants from spark or flame generating operations with a common collector or duct system is not recommended un less special design provisions have been made to the system sparks or flames resulting from such operations may ignite the combustible or explosive material Under no circum stances should anyone be allowed to discard a lighted cigarette other burning materials or refuse into an inlet hood or the duct of the collection system It is the responsibility of the end user to comply with all applicable national state and local fire and safety codes This manual should be read completely before attempting Operation or Maintenance of this equipment All work should be performed by qualified personnel
5. size unit has been selected for the application Too little airflow will not draw the contaminant into the filter and the unit will not be completely effective Too much airflow may result in loss of efficiency or the unit will pick up large or heavy solid particles increasing the frequency of maintenance or filter replacement Questions regarding proper unit sizing should be directed to your local AER Control Systems representative or the main office toll free 866 265 2372 Models Model codes are utilized to identify the various unit configurations available The model SPC Small Portable Cartridge collector uses a direct drive blower Sometimes called a plug fan along with the number 1000 The 1000 unit has a 1 5 HP direct drive motor and has one cartridge filter Dust Drawer The removable dust drawer is required for dirt storage Portable The SPC 1000 has four casters for portability two 10 inch rear wheels and two 5 inch swivel front wheels SECTION 3 Installation Assembly amp Installation SPC 1000 Standard Collectors are pre assembled for the SPC 1000 with the exception to the extrac tion arm The assembly of the extraction arm consists of removing all the parts from the two boxes one box is the arm and the other is the hood 1 Bend the arm out untilthe angle between the arms is 45 degrees 2 Attach the end of the gas spring extension to the swivel base using two M6 Metric bolts washers and nuts 3 Attach the ot
6. the maximum recommended working pressure of the valves and air reservoir Note The air reservoir system has a 120 psig relief valve The total consumption of compressed air is variable and is dependent upon how often the manual push button is depressed causing the diaphram valve to open and the air pressure in the reservoir at the time of the air pulse If the valve is opened for 0 1 second and the air reservoir pressure is at 100 psig approximately 0 9 cubic feet of free air will be used per pulse While the cartridges are being cleaned the average usage rate in CFM of free air depends upon the time in between the next pulse Ifthe valve opens at 30 second intervals 2 pulses per minute the average usage rate during a cleaning cycle would be 0 9 cu ft pulse x 2 pulses minute 1 8 CFM of free air SECTION 4 Ordering Replacement Parts Information required for prompt delivery of replacement parts will be 1 Model and Serial Number 2 Part Number and Description Contact your local AER Control Systems LLC distributor for replacement parts Use either our toll free telephone number or our website www aercontrolsystem com to obtain the near est AER Control Systems LLC distributor s name and telephone number 1 866 265 2372 Part Number Description SECTION 5 Maintenance Operation amp Maintenance Lubrication or other routine periodic preventative maintenance is not required All that is needed is an occasional chec
7. e if valves are opening Check timer set points Off time be set for a longer period than you expect Check high and low pressure set points on the Photohelic gauge High pressure set point may be set too high Check timer board settings Timer board is designed for pulse intervals every 8 5 sec to 3 minutes High Pressure and or Low Pressure set points may be set too low Specifications A 2 1 Total Filter Area Sq Ft 50 E Program Timer Off Time On Time Manual Pushbutton pa 6G A Fame NEMA 5 O BE mins m Ss Limited Warranty AER Control Systems LLC warrants all products sold only to purchasers for use in business or for resale against defects in workmanship or materials under normal use for one 1 year after the date of purchase from AER Control Systems LLC Misapplication of the product decomposition by reaction or chemical action and wear caused by abrasion will not consti tute or be considered as a defect Warranty is void if the product has been subject to dam age unreasonable use neglect improper service improper installation or other causes not arising from defects in original materials or workmanship Any part that is determined to be defective in material or workmanship and returned to an AER Control Systems LLC distributor or authorized service facility as AER Control Systems LLC designates shipping costs prepaid will be as the exclusive remedy repaired or replaced
8. her end ofthe gas spring to the tube using two M6 Metric bolts wash ers and nuts 4 Bolt the handle to the other tube using two M6 Metric bolts washers and nuts 5 Attach the hood to both sections of the internal hood articulation arms using four M6 Metric bolts and nuts 6 Slide the hose ends onto the hood both tubes and swivel base and secure with hose clamps 7 Mount the swivel base to the surface you are bolting by using six M6 metric bolts washers and nuts 8 Adjust the tension of the arm The collector will be pre wired to an ON OFF switch and power cord for 115 volts 1 phase unless otherwise specified on the purchase order Suitable overload protection is required to protect the motor a correctly sized circuit breaker is fine Refer to the electrical section Manual and Combination motor starters with fusible disconnect packages are available through most local AER Control Systems LLC and distributors Aconnection for clean dry compressed air is located outside the pulse tank module and connected to the air reservoir tank The supply airline should be purged to remove any de bris before connecting it to the unit to prevent damage to the pulse valves on the system The supply compressed air line should be equipped with a manual shut off valve a filter separa tor air regulator and a pressure gauge and located close to the SPC 1000 system If the unit is to be installed in an area where freezing temperatures or high h
9. k of fasteners hoses and clamps and an overall visual check of the unit Periodic replacement of the cartridges is required when necessary Always empty the dust drawer before it fills completely Do NOT allow the dust to collect to the point where it begins to touch the bottom of the cartridge filter since this would result in the dust being re entered into the air stream re depositing on the cartridge and shortening their life Cartridge Replacement SPC 1000 The pressure drop across the cartridge will eventually reach a point at which the airflow and suction are too low At this time the cartridges should be replaced as follows 1 Shut off electrical power to the blower by unplugging the electrical cord 2 Open the cartridge access door on the front of the filter cartridge module 3 Slide the cartridges out on the rail by grabbing the cartidge and pulling it toward you Remove the cartridge for inspection or replacement 4 Reinstall cartridge by sliding the cartridge into the cabinet on the rail 5 Close the cartridge access doors Troubleshooting Motor Fails to Start Low airflow and or suction Contaminant blowing out of the collector exhaust No air pulse when pushbutton is depressed Unit is not pulsing but motor is running optional timer Unit is not pulsing but motor is running units with delay timer or Photohelic pulse option Unit pulses all of the time optional timer No Power To Unit Power to u
10. nameplates show the appropriate wire connections these diagrams are also shown below Low Voltage High Voltage Low Voltage E 6 as A r a 3 9 8 7 8 3 4 3 2 1 2 1 2 Line Line Line Interchange any two line wires to reverse rotation 3 Phase Figure 1 Motor Connection Diagram NOTE A motor starter with overload protection must be provided by the User Thermal overload heaters are installed in the external motor starter Consult the starter manufacturer for recommended heater size for the installed motor Optional Switch Input For on demand photohelic cleaning or optional on off switch jumper provided on standard unit Off time adjustment 8 On time adjustme 3 Amp fuse 1 2 Amp fuse Transformer output 110 volt 1 phase ME 1 Amp fuses Figure 2 Optional Control Timer SECTION 3 Installation continued WARNING Permanent damage to the motor will be sustained if connected to voltages other than the normal operating voltage for which the unit is pre wired Control Systems MANUAL CONTROLS for the SPC 1000 include an integrated push button operated pilot valve for the diaphragm valve The compressed air tank and valve are fully enclosed and located between the cartridge and the blower Compressed Air Requirements Air reservoir pressure should be set between 90 psig the minimum pressure which will assure truly effective cleaning of the cartridges and 105 psig
11. nit Blower is running backwards Cartridges are not being cleaned Obstruction in ducting Hole in the cartridge Cartridge not properly installed Valve is leaking No power to timer board Power is getting to timer board Not set properly Off time may be set too short Set times on the Photohelic Gauge option are not properly set Check circuit breaker fuses replace or reset if necessary Check for proper wire connections to and from the starter and collector if supplied Check wires from power cord and switch on the collector to the motor Check motor wiring Check to see if motor is faulty Check rotation of blower If running backwards interchange 2 of the 3 input power leads 3 phase motors only Single phase switch wires 5 amp 8 Check air pulse system to see if it is working correctly Check air pressure Check arm for blockage Check for dampers in the arm they may be closed Improper duct design Replace cartridge Check for correct cartridge orientation Check cartridge gasket gasket must seal around hole in tube sheet of cartridge cabinet Check cartridge access door knob should be tight for proper door and filter sealing Check tube to pulse valve for leaks Replace diaphragm valve seals or valve Check for blown fuses replace if necessary Check transformer Check to see if compressed air is on and connected to unit Check wiring from board to valve assembly Check to se
12. rials or refuse into an inlet hood or the duct of the collection system It is the responsibility of the end user to comply with all applicable national state and local fire and safety codes AER Con trol Systems LLC s liabiltiy for consequential and incidental damage resulting from a fire or explosion is expressly disclaimed Installation of suitable overload protection such as a motor starter according to NEC guide lines is required Failure to provide proper overload protection will void warranty coverage on electrical components in the system Combination motor starters with fusible disconnect packages are available through your local AER Control Systems LLC representative To ensure optimum collector performance always use AER Control Systems LLC replace ment filters
13. sed air pulse jet flushing Diaphragm valve is mounted to a compressed air reservoir tank and is activated by a manually controlled push button which opens the pulse valve for a brief second During operation a short blast of compressed air to the interior of the filter results in media vibration and airflow reversal that back flushes collected contaminants off of the exterior surface of the filter cartridge The motor blower cabinet is located on the clean air side of the system after the pulse tank module and provides airflow for the collection system Optional Equipment Special Filters Motor Starters Mechanical Arm sizes Various pulsing options including none or automatic SECTION 2 Applications General 1 Dust amp Fume The Small Portable Cartridge Collector SPC 1000 is designed for the capture and removal of DRY dust and or fumes generated from sanding grinding welding and other industrial processes The SPC 1000 cartridge collector is a modular system with an extraction arm consisting of a filter media cartridge filter module collection trays and a final module containing the air reservoir tank and pulse jet cleaning system blower and motor The unit can be arranged in a variety of configurations and can be equipped with specialized filters for application specific filtration requirements Optional add on filters are available including HEPA Activated Carbon for odors and pre filters Size Itis important that the proper
14. umidity are to be expected an air dryer capable of drying the compressed air to below the dew point must also be provided If excessive moisture is present check drain on the dryer frequently or install an automatic drain SECTION 3 Installation continued Electrical The standard collector is wired for 115 volt single phase with a switch and cord Three phase units are wired for the input voltage specified on the purchase order Unless speci fied otherwise standard units are wired for 460 volt 3 phase 60 Hz operation Motors used on the SPC 1000 collectors are UL recognized and internal wiring is UL rated at 600 volts Input power line protection is required for the motor and electrical components Line load and current requirements are identified on the motor nameplate Unless ordered with the machine the power switch for operating the machine any fusible disconnect motor starter or controller are to be provided by the customer user and located externally to the machine After electrical hook up it is important to verify that the fan rotation is correct Incorrect rota tion results in much lower airflow and increased noise For standard three phase installa tions changing connections of any two of the three input power lines will usually reverse fan rotation Rotation direction can be found on the side and or back of the motor If it becomes necessary to change the input voltage the wiring diagram on the motor and transformer
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