User and Service Manual
Contents
1. aoad Leed Lebd La Had Lead Leb Leti uuely Alarm wey AOL O 10 WWOZ O y AOL O 10 WO ot dI1I5SHS AOL O 10 WWO ot AOL O JO WW ot Temp Output Vv N BE AOL O 10 WW ot AOL O 10 YWZ ot AHS sey X BE Sey Resistive El 9PA0 L 0 SPAOL O WO ot ywoz 0 y q1I3HS 9PAOL O 9PAOL 0 YW ot vuoz 0 y Sensor 2 Sensor 1 ONS Hlava vuna aN INPUT POWER INPUTS OUTPUTS AND gt ALARM OUTPUTS Fan Monitoring System 29 Our Commitment As a result of our commitment to continuous improvement Greenheck reserves the right to change specifications without notice Specific Greenheck product warranties are located on greenheck com within the product area tabs and in the Library under Warranties AMCA Publication 410 96 Safety Practices for Users and Installers of Industrial and Commercial Fans provides a2. 5 43 inches 137 92 mm 5 00 inches 127 mm Ta cf ee P TO N ww Gp LZ L SOYU big ww g8 seyoul Zg 6 ONILNNOW Of FAO d II v E O oun Y BA og i o si E UE e P SS l d Di Ki LI e EE gz eo re 5O Fell j ES s ED S i Noo o vam ED H D O HE n i war E Ke UL T DN SN ll E On SO s Sg Si S ig IBE T 1 T 5 A E ei oy tL Se N XI S O O O O O O 2 Hy o dEIIOd a lea bh od hila hilda bh bea bh d hilahila hila bh
3. Temp 4 Alarm low or high selection and value Value entry for sensor Touch green box enter value press enter key A Fan Monitoring System WD Settings Systems setup screen information Settings System General System 1 Time Military and Date MM DD YY System 2 Motor Detail information voltage and phase with current sensor System 3 Measurement unit English or Metric for readings and values see below a Vibration English in sec or Metric mm sec b Pressure English in wg or Metric Pa c Temperature English F or Metric C d Current English and Metric Amps e RPM English and Metric RPM System 4 Alarm delay for On and Off Seconds Note System is setup with factory defaults but they can be changed or added available features selected by customer Settings Output 1 Output 2 Output 3 setup screen information Settings Output 1 Output 2 Output 3 Output 1 2 3 1 Output analog 4 20 mA 0 10 Vdc 2 10 Vdc signal from monitor Output 1 2 3 2 Output scale automatic from appropriate input sensor Read only value for reference and can be changed at sensor input only Note Output 1 is programmed to follow Sensor 1 Output 2 is programmed to follow Sensor 2 Output 3 is programmed to follow Sensor 3 System is set up with factory defaults Only output signal is changed if scale is incorrect changes are made at the appropriate sensor input setting screen 16
4. Fan Monitoring System A Settings Alarm setup screen information Alarm 1 C Alarm 2 Alarm 3 a Alarm 4 EN SEVERE ALWAYS ON High H Temp Settings Alarm Relay Output Alarm 1 Select High Low Temperature Resistive Maintenance Category 4 Severe Closed Alarm 2 Select High Low Temperature Resistive Maintenance Category 3 Pulse 2 sec Alarm 3 Select High Low Temperature Resistive Maintenance Category 2 Pulse 4 sec Alarm 4 Select High Low Temperature Resistive Maintenance Category 1 Pulse 8 sec Note System is set up with factory defaults but they can be changed or added available features selected by customer All maintenance alarms are selected and the responsibility of the installer Each alarm type can only be selected once Will shade out in other screens once selected Home Readings screen information Sensor settings will automatically fill in name Value will be active reading from sensor with units All boxes are read only Value box will change from green to red during an alarm Note System is set up with factory defaults and changes to these screens are done at the settings level of the monitor Items for this screen will automatically change depending on the sensor settings Home Output screen information Output settings will automatically fill in name Value will be active reading from output with units All boxes are read only Value box will always be
5. Custom Range Settings Refer to fan monitor section for adjustments in range or default settings Fan Monitoring System Vibration Sensor Kit Sensor used to detect vibration on fan shaft bearing or motor bearing Fault setting for alarm or trend indicating future failure Fan monitoring system is available with one or two bearing vibration sensors Single vibration sensor kit systems can monitor a single vibration point either on a fan shaft bearing or the motor depending which is more critical Two vibration sensor kit systems can monitor both fan shaft bearings or one shaft bearing and motor Ratings Enclosure NEMA 4 IP 67 Temperature Range 40 to 185 F 40 to 85 C Input Voltage 10 Vdc minimum 30 Vdc maximum Output Signal 4 20 mA Accuracy 5 transverse sensitivity 2 repeatability WARNING Turn fan off and lock out power prior to mounting any sensors or running connection wiring Kit includes One vibration sensor Sensor mounting base Packet of epoxy adhesive Connection cable Sensor Mounting Base a Epoxy Adhesive Connection Cable Hardware not included Tie downs and zip ties Vibration Sensor Assembly Bolt sensor into threaded hole in mounting base use breakable thread lock if necessary for a stronger connection Positioning Vibration sensor detects vibration in a single plane parallel to sensor base The orientation of the vibration sensor determines which axi
6. RGSEENHECK Building Value in Air Document 479585 Fan Monitoring System User and Service Manual Please read and save these instructions for future reference Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply with instructions could result in personal injury and or property damage The fan monitoring system is designed to provide live access to key operating metrics as well as routine maintenance notifications The fan monitoring system ultimately can assist in both reducing the operating cost of your system as well as helping avoid costly shut downs H GREENHECK Fan Monitaring System General Safety Information This instruction manual provides installation operating maintenance and replacement parts information for the Fan Monitoring System WARNING Improper installation adjustment alterations service or maintenance can cause injury and property damage as well as possible voiding of factory warranty No person may install operate or maintain the fan monitor controller and transmitters without first being fully trained and qualified in the installation operation and maintenance and carefully reading and understanding the contents of this manual If you have any questions about these instructions contact your local representative CAUTION Risk of electrical shoc
7. WARNING Turn fan off and lock out power prior to mounting any sensors or running connection wiring Kit includes J type thermocouple terminal ring with wiring 4 ft 1 2 m length Packet of epoxy adhesive Temperature transmitter Transmitter enclosure nly a fa j 1 2 inch FNPT Transmitter Enclosure Temperature Transmitter Hardware not included Signal wiring between transmitter enclosure and fan monitoring system Mounting fasteners for transmitter housing Tie downs and zip ties Temperature Ring and Transmitter Installation Terminal Ring Mounting The thermocouple terminal ring is mounted on the bearing housing For best results install terminal ring near the bearing grease zerk or bearing insert Do not install on bearing feet or directly on the insert Prepare surface where sensor will mount by removing any dust or oils with a dry cloth or with alcohol wipe Al Follow directions on epoxy packaging to activate adhesive Mix until a uniform color is achieved Apply epoxy adhesive to one surface Press terminal ring into place and hold for five to ten minutes to achieve holding bond Allow 24 hours for bond to fully cure Bring wiring out of fan and away from any moving components Care should be taken to ensure wiring is not interfering with moving components Tie downs and zip ties are recommended to secure wiring Transmitter and Enclosure Mounting Install temperature transmitter
8. Motor Leed 4 Sensor Sensor A Sensor mounted on motor mounting pedestal Vibration Sensor Mounting Prepare surface where sensor will mount by removing any dust or oils with a dry cloth or with alcohol wipe Follow directions on epoxy packaging to activate adhesive Apply epoxy adhesive to one surface Press sensor into place and hold for five to ten minutes to achieve holding bond Allow 24 hours for bond to fully cure Connect wiring cable and run out of fan and away from any moving components Care should be taken to ensure wiring is not interfering with moving components Tie downs and zip ties are recommended to secure wiring A Mock Assembly Detail Bearing F gt Cable w Sensor Sensor Wiring and Point Connection Wiring size 18 AWG Wiring Type 2w shield Wiring diagram connection Electronic Monitor TB2 VIBRATION SENSOR TRANSMITTER NOTE Shield cable required from sensor to electronic monitor Vibration Sensor Interconnect Wiring Factory Fan Monitor Default Settings for Vibration Sensor s Type Vibration Signal 4 20 mA Scale Min 0 IPS inches per second 0 mm sec Scale Max 1 66 IPS 42 2 mm sec Alarm Low No Alarm Low Value None Alarm High Yes Alarm
9. Temperature Sensor Kit 6 7 8 32 screws Open the front cover by unscrewing Bearing Vibration Sensor Kit 8 9 the two captive thumb screws to gain access to the Current Sensor kt 9 10 four mounting locations pictured at right Pressure Sensor kt 11 12 Note Mount the controller within 100 feet of the fan RPM Sensor kt 12 13 being monitored Monitor Detail 2 Disconnecting switch or breaker is required for the Display Setting Options and Setup 14 installation It also must be suitably located and Settings Sensor 1 ANd 2 s rria aiaa aie o ct 15 easily reached to remove power to the controller and Settings Temperature Resistive 15 must be marked as being the disconnecting means Settings System Genera 16 for the controller Settings Output 1 Output 2 Output 3 16 3 Remove terminal block TB1 and perform wiring for Settings Alarm Relay Output 17 the pins listed below For liquid tight applications Home Reading a na dew peek Eh Swe NEE 17 use only 1 2 inch liquid tight conduit Home Output EE 17 Terminal Block TB1 Input Power Home History ge ENEE ER SEN 18 Pin 1 Line HOMO IVICE EE 19 Pin 2 Neutral Home Default EE EE Ee e 20 Brna EC General Information l o l l l Specifications 4 eet a 21 Note All field wiring to be in ordinance with Wiring Notes 21 equivalent national standard All wiring to be copper Maintenance 22 and 75 C rated
10. connection INPUT POWER OO JUMPER LOCATION VW RNG NOTE Shield cable required from sensor to electronic monitor Pressure Sensor Interconnect Wiring Factory Fan Monitor Default Settings for Pressure Sensor s Type Pressure Signal O to 10 Vdc Scale Min 28 inches w g 6 9 KPa Scale Max 28 inches w g 6 9 KPa Alarm Low No Alarm Low Value None Alarm High No Alarm High Value None Output Signal O to 10 Vdc Custom Range Settings Refer to fan monitor section for adjustments in range or default settings em Fan Monitoring System RPM Sensor Kit Sensor used to detect rom of fan Fan monitor provides fault setting for alarm exceeding maximum limit actual run time and maintenance for fan bearing lubrication motor lubrication and belt replacement Ratings Enclosure NEMA 4X IP 67 proximity sensor and supplied transmitter enclosure Temperature Range 32 to 120 F 0 to 50 C Input Voltage 9 VCD minimum 32 Vdc maximum Output Signal 4 20 mA Maximum Distance from fan monitor 100 feet 30 m Accuracy 0 1 WARNING Turn fan off and lock out power prior to mounting any sensors or running connection wiring Kit includes Proximity sensor Stainless steel sensor mounting bracket Polycarbonate enclosure Wiring between sensor and rpm transmitter Transmitter Polycarbonate Enclosure Wiring with Mounted Transmitter Proximity Sensor Hardware not included Signal wi
11. enclosure near terminal ring mounting location either on fan or remotely Note the maximum distance between transmitter and fan monitor is 100 feet 30 m Mount enclosure using conduit and fittings Lower connection stem has offset collar to accept conduit clamp Install transmitter in enclosure using supplied screws located inside of enclosure Terminal Ring and Signal Wire Connection Bring terminal ring wiring in through bottom stem of transmitter enclosure See the Temperature Sensor Interconnect Wiring diagram below for terminal connection locations Final connection wiring from transmitter to fan monitor brought through side stem center opening of transmitter Mock Assembly Detail Transmitter Enclosure Conduit and Wire by others if 4 d Clamp by others _ Epoxy A Fastened da Sens E Bearing Thermocouple Sensor Wiring and Point Connection Wiring size 18 22 AWG by others to fan monitor Wiring Type 2w shield Wiring diagram connection Electronic Monitor TB2 A 3 Q E N gt O 72 E Ka NOTE Shield cable required from sensor to electronic monitor Bearing Sensor Interconnect Wiring Factory Fan Monitor Default Settings for Bearing Temperature Sensor s Type Temperature Signal 4 20 mA Scale Min 32 F 0 C Scale Max 482 F 250 C Alarm Low No Alarm Low Value None Alarm High No Alarm High Value None Output Signal 4 20 mA
12. screen s access for system Alarm The screen is a LCD touch screen Pressing any of the yellow bars will take you into the menu for that portion of the monitoring system Touching the home icon take you back to the home screen and the question mark will take you to the help information for that screen 14 Fan Monitoring System Al Settings Sensor 1 and Sensor 2 setup screen information CMER le ova EC OU EAR A GDEGH JK L ZA GV BN M Backspace Enter Custom sensor name and units Value entry for sensor Touch green box enter value press enter key Touch green box enter value press enter key Settings Sensor 1 and Sensor 2 Sensor 1 or 2 1 Sensor selection Vibration Current Pressure Temperature RPM Custom Sensor 1 or 2 2 Input analog 4 20 mA 0 10 Vdc 2 10 Vdc signal coming from the sensor Sensor 1 or 2 3 Scale minimum and Scale maximum for the sensor Sensor 1 or 2 4 Alarm low or high selection and value Note Sensor 1 and Sensor 2 are similar settings screens System is set up with factory defaults for the sensors ordered but they can be changed or added available features selected by customer Settings Temperature Resistive setup screen information Alarm High Settings Temperature Resistive Temp 1 Sensor selection Temperature Resistive Temp 2 Input resistive value 0 12 000 Ohm coming from the sensor Temp 3 Scale minimum and Scale maximum for the sensor
13. High Value 0 65 IPS 16 5 mm sec Output Signal 4 20 mA Custom Range Settings Refer to fan monitor section for adjustments in range or default settings Current Sensor Kit Sensor used to detect current amps usage of motor Fan monitor provides fault setting for alarm run time value for maintenance and power usage Ratings Enclosure NEMA 4 4X IP 66 67 with supplied mounting enclosure Temperature Range 5 to 104 F 15 to 40 C Input Voltage NA Output Signal O to 10 Vdc Maximum Motor Current 0 to 50 amps or O to 100 amps Maximum Distance from Fan Monitor 100 feet 30 m Accuracy 1 2 to 100 FSO WARNING Turn fan off and lock out power prior to mounting any sensors or running connection wiring Kit includes Current sensor Polycarbonate mounting enclosure s SS ss d E K ga J Current Sensor Polycarbonate Mounting Inside Enclosure Enclosure Hardware not included Mounting fasteners for enclosure Signal wire between sensor and fan monitoring system Current Sensor Installation Enclosure Mounting Current sensor enclosure can be installed on the fan or remotely Do not exceed maximum distance between current sensor and fan monitor Final wiring to primary system transmitter is the responsibility of others Install enclosure to desired mounting location using the four 4 through holes in the back of the enclosure See Figure 3 or Figure 4 on next page Figur
14. OLATED 4 to 20mA 0 10Vdc 2 10Vdc TRANSMITTER SOURCE POWER TRANSMITTER Sensor 2 Input ai 0 10Vdc Input 2 10Vdc Input Resistive Output ISOLATED 4 to 20mA 0 10Vdc 2 10Vde TRANSMITTER Resistive 1 Input SOURCE POWER FOR TEMP SENSOR WR Alarm Output S ra oJ D to _Sensor 1 Output SL Le LOAD Sg ZS SEO 3 Output Ee USED SR Alarm Open Collector Output Alarm Open Collector Output To BMS Building Managment System Airstream Temperature Sensor Kit Sensor used to detect system process temperature Temperature sensor kit is provided with one temperature probe and transmitter Fan monitor can provide a system fault alarm for high or low temperature and current status reading Ratings Enclosure NEMA 4X IP 66 with supplied mounting enclosure Temperature Range Temperature Probe 148 to 212 F 100 to 100 C Transmitter 4 to 158 F 20 to 70 C Input Voltage 24 Vdc Output Signal 4 20 mA Accuracy 0 9 F 0 5 C WARNING Turn fan off and lock out power prior to mounting any sensors or running connection wiring Kit includes J type thermocouple probe with wiring 4 ft 1 2 m length Temperature transmitter Transmitter enclosure 1 2 inch FNPT Transmitter Enclosure Hardware not included Signal wiring between transmitter enclosure and fan monitor Mounting fasteners for transmitter housing Mounting fasteners for te
15. WI 44 ULSA H GREENHECK Label and Order Information Unit specific label is located on the inside cover of the controller CONFORMS TO UL STD 61010 2 030 c uS CERTIFIED TO WARNING LISTED CAN CSA STDC22 2 61010 2 030 Maximum Sensor Loop Power DO NOT Intertek ee EXCEED 24Vdc 100mA Per Sensor Input uipment For Measuremen E3192905 Fan Size 24F17 Fan Model VADS Sensor 1 Pressure Sensor 2 RPM Sensor 3 Resistive Date Code 10 14 Description Fan Monitoring System Input Power 24Vac dc 10VA 50 60Hz P N 5550123 Tag Mark EF 1 Sales Order 6606573 Agent Order K1543 P 0 597728 Schofield WI 54476 U S A Homie wie Fan Monitoring System Wiring Diagram TB LINE e INPUT POWER NEUTRAL O UJ NO 4 to 20mA O 4 to 20mA a 0 10Vdc 2 10Vdc 0 10Vdc 2 10Vdc o 4 to 20mA O 4 to 20mA O 0 10Vdc 2 10Vdc To Ng O0 00O 9090 0 10Vdc 2 10Vdc o lt Resistive Temperature Sensor NOT USED NOTE UNIT IS NOT WATER TIGHT UNTIL AFTER UNIT AND CONDUIT CONNECTION ARE SEALED BY CUSTOMER AFTER WIRING WARNING BEFORE APPLING INPUT POWER CHECK FOR PROPER INPUT VOLTAGE REFER TO DOOR LABEL FOR DETAILS 4 Fan Monitoring System Home 12 00 05 28 14 ous a TB2 Output 1 ISOLATED 4 to 20mA 0 10Vdc 2 10Vdc TRANSMITTER SOURCE POWER TRANSMITTER Sensor 1 Input 0 10Vdc Input 2 10Vdc Input NN Output 2 IS
16. al defaults are needed to be recovered each specific component or the entire system can be set back to defaults The customer can also create their own defaults and save them this will override the factory settings and they will not be able to be recovered Home Assistance screen information Assistance Greenheck Fan Corp 1S 359 617 www greenheck com Note Assistance with the monitoring system can be obtained by calling Greenheck Fan Corporation at the phone number shown Additional information regarding the monitoring system is found on our website 20 Fan Monitoring System Specifications Service Enclosure Rating Dimensions Mounting Thermal Effects Stability Temperature Range Power Requirements Power Consumption Output Signal Connections Fusing Zero Span Adjust Display Type Resistive Temp Weight Agency Approvals Air and non combustible compatible gases NEMA 4 and IP56 5 x 5 3 8 x 2 1 2 inches 127 x 136 5 x 63 5 mm Mount unit in vertical plane with 8 32 screws 4 hole locations 0 015 F 0 027 C from 13 thru 185 F 25 thru 85 C lt 1 per year 4 to 140 F 20 to 60 C 100 to 240 Vac at 50 60 Hz or 24 Vac 24 Vdc Power 21 VA at 120 Vac User selectable 4 20 mA 900 ohms max or 0 10 Vdc or 2 10 Vdc Euro type removable or push button terminal block and 1 2 inch watertight conduit fittings A 250 Vac MEDIUM LAG fuse require
17. ally change depending on the system settings 18 Fan Monitoring System Home Service screen information Service 3 Service 1 b O Service 2 an a Bearings Motor Bearings Belts Settings System General Service 1 Current maintenance status for equipment components Service 2 Bearing maintenance schedule 24 7 or Actual Time with Current or RPM sensor Service 3 Motor maintenance schedule 24 7 or Actual Time with Current or RPM sensor Service 4 Belts maintenance schedule 24 7 or Actual Time with Current or RPM sensor Note System is set up with factory defaults and changes to these screens are done at the settings level of the monitor Items for this screen will automatically change depending on the output settings Service 1 Service 1 Beari Bean SS Value box will change SS Touch DUE red box Motor from green to red Motor to reset alarm back to during an alarm OK Belts Belts Reset confirmation to show service has been completed and system is now OK Note Remove service alarm from history A Fan Monitoring System 19 Home Default screen information Defaults 1 Defaults 2 ous Touch orange box to reset to defaults Reset confirmation to verify that the saved default setting for a sensor or the system are required by the user Note System is set up with factory defaults However the customer can make changes to the settings If the origin
18. d Accessible via touch screen menu 2 8 inch 320 x 240 TFT color backlight LCD display with touch panel Honeywell Industrial Temp sensor part number 6655 90980004 Less than 3 Ibs ETL Wiring Notes 1 10 Input power Two versions of this controller are available Verify requirements prior to applying power High Voltage Input Apply 100 to 265 Vac to terminals TB1 1 line TB1 2 Neutral and TB1 3 Earth Ground Low Voltage Input Apply 24 Vac or 24 Vdc to terminals TB1 1 or TB1 2 or and TB1 3 Earth Ground 4 20 mA Sensors Controller provides loop power for sensor 24 Vdc at 100 mA max See wiring diagram for hookup The configuration can be verified via the LCD touch screen menu Changes to factory sensor defaults can be adjusted as required in settings 0 10 or 2 10 Vdc Sensors Controller provides loop power for sensor 24 Vdc at 100 mA max See wiring diagram for hookup The configuration can be verified via the LCD touch screen menu Changes to factory sensor defaults can be adjusted as required in settings Resistive Sensor Use only Honeywell Temperature sensor part number 6655 90980004 See wiring diagram for hookup The configuration can be verified via the LCD touch screen menu Changes to factory sensor defaults can be adjusted as required in settings Output 1 Optically isolated will track readings from Sensor 1 input See wiring diagram for hooku
19. dditional safety information This publication can be obtained from AMCA International Inc at www amca org I GREENHECK Building Value in Air Phone 715 359 6171 Fax 715 355 2399 e Parts 800 355 5354 E mail gfcinfo greenheck com e Website www greenheck com 24 479585 e Fan Monitoring System Rev 1 November 2014 Copyright 2014 Greenheck Fan Corporation
20. e 3 0 to 50 amps e XY KS 1 97 in 5 12 in 130 05 mm gd 4 82 in 122 43 mm Fan Monitoring System a Figure 4 O to 100 amps rq 4 80 in 121 92 mm 5 51 in 139 95 mm e 8 35 in 212 09 mm 4 12 in 104 65 mm 9 08 in 230 63 mm et ae Current Sensor Connection e Remove current sensor from enclosure e Remove required knock outs on enclosure for installation Main power wiring is run through the sides and control wiring can be run through the bottom e Install any connector fitting into knock out locations as necessary e Feed control wiring in through enclosure housing e Connect control wiring to current sensor see Mock Assembly Detail Image 1 and the Current Sensor Interconnect Wiring Diagram e Mount current sensor back into enclosure e Run main power wiring in through corresponding knock out holes See Mock Assembly Detail 1 and 2 for wire placement All local electrical codes and proper wiring techniques are to be followed during installation Liquid tight conduit is required to maintain enclosure rating Mock Assembly Detail 1 e Only one lead thru sensor single and three phase Bar NOTE One power lead thru sensor shown Resolution Jumper Set O to 50A Control Wiring 10 Fan Monitoring System Mock Assembly Detail 2 C
21. eading Entry status ok ma felon Reading Alarm value cy Jg Aani White Alarm icon system ok Red Alarm icon flashing or solid color system in alarm OO w Green Control item selected Red Alarm item selected IP Not Select Green Control item is not selected Red Alarm item is not selected I E L IE Home Screen Home 12 00 05 28 14 Pi ous a Settings System settings menu screen s selection Readings Sensor inputs real time readings from system Outputs System output analog real time readings to building management system History System history for sensors and alarms Service Maintenance functions and set up Defaults Reset to factory defaults or save user defaults Assistance General assistance to Greenheck Fan Corporation The screen is a LCD touch screen Pressing any of the yellow bars will take you into the menu for that portion of the monitoring system Touching the alarm icon will show you the alarm history and the question mark will take you to the help information for that screen Settings Settings Main Screen Sensor 1 Settings screen s access for Sensor 1 Sensor 2 Settings screen s access for Sensor 2 Temp Setting screen s access for Resistive Temperature System Setting screen s access for general system settings Output 1 Settings screen s access for Output 1 Output 2 Settings screen s access for Output 2 Output 3 Settings screen s access for Output 3 Alarm Settings
22. green and are not programmed to an alarm Note System is set up with factory defaults and changes to these screens are done at the settings level of the monitor Items for this screen will automatically change depending on the output settings Al Fan Monitoring System Home History screen s information History 1 Live readings tracking run time and motor power No values will display if these sensors are not installed 1 Run time is tracked with Current or RPM sensor 2 Power is determined by current sensor then settings for the motor voltage and phase History 2 3 4 Screens are similar History 2 Sensor 1 History 3 Sensor 2 History 4 Resistive 1 Name is automatically entered with sensor settings 2 Maximum value is history of the highest sensor reading over time 3 Number of alarms are tracked over time 4 Reset of maximum value and alarm count by factory password Touching the alarm icon will launch the History 5 screen QO d History 5 Live history of the past three alarms present in the system 1 Alarm is the type of alarm High Low Temp Service 2 Time and date stamp of the recorded alarm History 5 aD os m Touch red box to reset alarm s Reset confirmation to show alarm history line to be reset Note History is set up with factory defaults and changes to these screens are done at the settings level of the monitor unless noted Items for this screen will automatic
23. k More than one disconnect switch may be required to de energize the equipment before servicing Fan Monitoring System Features e NEMA 4 and IP56 Enclosure Rating e Factory calibrated plug and play wiring e 120 240 Vac or 24 Vac Vdc input voltage e Two analog sensor inputs using any of the following 4 20 mA 0 10 Vdc 2 10 Vdc e Available system monitoring Airstream Temperature Bearing Temperature Motor Current Motor Vibration Motor Speed Fan Vibration Motor Vibration Static Pressure Differential Pressure e One resistive temperature input not used e Three selectable isolated outputs matched to inputs 4 20 mA 0 10 Vdc 2 10 Vdc e LCD display with user friendly touch panel interface e English or Metric readings e Simple Installation Fan Monitoring System etl Table of Contents Installation General Fan Monitoring System Information IMStAUNGHION ssi bens eee ae ee Ne eet 2 WARNING Dimensions and Mounting Patterns 3 When wiring the instrument you must follow industry Label and Order Information 3 standard practices for control and protection against Wiring and System Components 3 electrostatic discharge ESD Failure to exercise good Wiring Diagram acc cies wee ECK aoe tk ee ELE ee ae 4 ESD practices may cause damage to the controller Sensor Information Airstream Temperature Sensor Kit 5 6 1 Mount the monitor in the vertical plane using four Bearing
24. minimum Replacement Darts 29 4 Wire TB2 accordingly See wiring details for all sensor Dimensions 23 input s scaled output s and alarm signal Our Commitment o an anaa 24 Note Signal isolator may be required when two or more output signals share a common connection at the PLC controller 5 For resistive temperature sensor by others Only use Honeywell Industrial Temperature sensor part number 6655 90980004 Caution must be taken at install to not short sensor terminals or permanent damage may occur 6 Provide power to the monitor to turn it on 7 The monitor is factory programmed per sensor selections Verify settings menu and adjust to meet installation requirements Refer to Display Setting Options and Setup section for details When the above steps are completed make sure the front cover is properly aligned to the housing and the two captive thumb screws are securely tightened ES Fan Monitoring System Al Dimensions and Mounting Patterns 4 5 32 in 105 6 mm 3 9 32 in 83 3 mm 5 3 8 in 136 5 mm L 5 in 127 mm Wiring and System Components as PE RH EE TH ww Sea ia W ER Ke e Ac CTT Rn Em PN A Dees EW irinertes CAE ii aes dp ege Je Pieper Feo Sper Peete Te Reg 1 Detten Te Mesaj ety ele fen Baksh 22021 lesch Fee mpr ieee lr Prii g hee 7 degia o Age Gn 1 2 be hen agent Gees Boren ODON Beia ae F GREENHE ani
25. mperature probe bracket Thermocouple Probe and Transmitter Installation Thermocouple Probe Mounting At location to have temperature measured secure provided mounting bracket to ductwork or other fixture Attach mounting bracket in desired orientation If needed drill 5 16 inch 6 3 mm diameter hole at location where the temperature probes would pass through ductwork Secure probe to mounting bracket Note the thermocouple section of probe should not touch bracket as this will give false temperature reading Al Transmitter and Enclosure Mounting The mounting location of the temperature transmitter enclosure should be near the probe mounting location Note that the maximum distance between transmitter and fan monitor is 100 feet 30 m Mount temperature transmitter enclosure using conduit and fittings Lower connection stem has offset collar to accept conduit clamp Install temperature transmitter in enclosure using supplied screws located inside of enclosure Temperature Probe and Signal Wire Connection Bring temperature probe wiring in through bottom stem of transmitter enclosure See Temperature Sensor Interconnect Wiring Diagram below for terminal connection locations Final connection wiring from transmitter to fan monitor is brought through side stem center opening of the temperature transmitter Mock Assembly Detail Transmitter Enclosure ae Conduit and Wire A oe V el l by others wr B n
26. nd electrical connection downwards Figure 5 2 56 in 65 02 mm 1 Negative J Pressure 2 2 17 in Positive 2 64 in Port 55 12 mm Pressure 67 06 mm Port 1 Three 188 in 47 75 mm holes equally spaced on a 4 115 B C Pressure Probe Connection Connect pressure probe s to transmitter using round tubing Actual tubing length required varies based on distance between probes to transmitter mounting location Static pressure single probe Negative static pressure measurement Connect the pressure probe to the negative port as indicated on the transmitter Leave positive port open to atmosphere Positive static pressure measurement Connect the pressure probe to the positive port as indicated on the transmitter Leave negative port open to atmosphere Figure 6 4 e Negative Positive Pressure Port Pressure Port 7 2 Differential pressure two probes Connect each probe to the corresponding port on the transmitter If measured results are opposite then switch tubing into opposite port Fan Monitoring System atl Mock Assembly Detail Pressure Transmitter Pressure Tubing by others Conduit and Wire by others Sensor Wiring and Point Connection e Wiring size 18 22 AWG by others to fan monitor e Wiring Type 2w shield e Wiring diagram
27. omponent T manufacturer maintenance recommendations which are Tanie AC stated in their Installation Operation and Maintenance Enclosure Outdoor IOM document s NEMA 4X Fibox Inspect System LOOK for cracked frayed Rail P 7 bare wiring Replace as Quarterly Sensor RPM Wire Red Lion necessary Transmitter Look for loose fittings and Switch RPM Proximity Inspect System cracked or broken down Giani Square D XS518B1PAM12 Conduit seal tight Replace as y Cable RPM Proximit necessary GE Y Pepperl Fuchs V1 G BK5M PVC U Look for loose or broken S D Inspect Wiring terminals Tighten to Quarterly sia Dwyer MS2 W103 LCD Terminations required torque for each or replace as necessary Tap Static Pressure Probe EZ Inspect Inspect all gaskets and Weather Proof look for moisture Replace Quarterly Sensor Air Gaskets if necessary Temperature Dwyer Inspect Inspect all enclosures and Transmitter Electrical look for broken hardware Quarterly Sensor Bearing Enclosures Replace as necessary Temperature Dwyer DE Transmitter Finally it is recommended to follow the fan IOM Sabana S document for recommended service and also routine A Mel maintenance on the mechanical components of the Probe Bearing Dwyer remaining items in the system Temperature 50 PCM100 125G 2 O lt IFMA0035 A 489 659TC JI 200C 659TC JM 250C 122095 06 122095 32 22 Fan Monitoring System A Imensions D
28. on Clamp by others ee i Mounting ben ki Bracket e TEE F p Probe in Air Sensor Z dree Eet Thermocouple 2 Sensor Wiring and Point Connection Wiring size 18 22 AWG by others to fan monitoring system Wiring Type 2w shield Wiring diagram connection Electronic Monitor A 3 O Ke N gt O 72 eg Ka NOTE Shield cable required from sensor to electronic monitor Temperature Sensor Interconnect Wiring Fan Monitoring System 5 Factory Fan Monitor Default Settings for Airstream Temperature Sensor s Type Temperature Signal 4 20 mA Scale Min 148 F 700 C Scale Max 212 F 100 C Alarm Low No Alarm Low Value None Alarm High No Alarm High Value None Output Signal 4 20 mA Custom Range Settings Refer to fan monitor section for adjustments in range or default settings 6 Fan Monitoring System Bearing Temperature Sensor Kit Sensor used to detect bearing temperatures Each bearing temperature sensor kit is provided with one thermocouple terminal ring and temperature transmitter Fan monitor provides a system fault alarm for high temperature and analog outputs for current status reading Ratings Enclosure NEMA 4X IP 66 with supplied mounting enclosure Temperature Range Temperature Terminal Ring 32 to 482 F 0 to 250 C Transmitter 4 to 158 F 20 to 70 C Input Voltage 24 Vdc Output Signal 4 20 mA Accuracy 0 9 F 0 5 C
29. p The signal output can be verified via the LCD touch screen menu Changes to factory output defaults can be adjusted as required in settings Output 2 Optically isolated will track readings from Sensor 2 input See wiring diagram for hookup The signal output can be verified via the LCD touch screen menu Changes to factory output defaults can be adjusted as required in settings Output 3 Optically isolated will track readings from Temp Resistive input See wiring diagram for hookup The signal output can be verified via the LCD touch screen menu Changes to factory output defaults can be adjusted as required in settings Alarm Output Optically isolated open collector output Maximum collector emitter voltage is 80 Vdc at 50 mA Fan Monitoring System 21 Maintenance Replacement Parts rate Fan Monitor System Consult Factory WARNING Disconnect all electrical power and secure to the OFF position prior to inspection or servicing Failure to comply with this safety precaution could result in serious injury or death ER Wilcoxin PC420VR 20 Transmitter Cable Vibration The following list is recommended preventive mee Reese maintenance of the controls system All of these items Mounting Pad WW should be done before initial power up of the system Wibraton E Wilcoxin SF8 2 VERSIL406 and then done on a routine maintenance schedule Epoxy Kit Wilcoxin It is also recommended to follow the c
30. ring from enclosure to fan monitor Sensor target Mounting fasteners for mounting bracket Mounting fasteners for transmitter enclosure Tie downs and zip ties Adapter bracket Installation of RPM Sensor Proximity Sensor Mounting Determine location of sensor mounting bracket Sensor needs to be mounted near fan shaft to detect rotation Maximum distance between sensor and target is DU inch 75 2 mm Mounting bracket adjustment may be necessary depending on fan configuration Sensor Bearing Bearing Sensor Target Sensor by others Bearing Wei Bearing G 3 B Remove one adjustment nut from sensor and slide Sensor Wiring and Point Connection proximity sensor into mounting bracket Thread nut Wiring size 18 AWG back on sensor to secure the sensor to the bracket Wiring Type 3w shielded Final adjustments to proximity sensor location can be Wiring diagram connection made through loosening and tightening of threaded nuts Attach wiring to end of sensor Locate mounting Electronic position of bracket and mark location Remove sensor o S o KR and wring from bracket and secure bracket to fan at location marked Bracket can be secured using self A a taping screws or using an epoxy adhesive Reinstall 10 20mA TRANSMITTER sensor and wiring in mounting bracket Secure sensor wiring avoiding any rota
31. s is measured If single vibration sensor is being connected or if two vibration sensors are used with second vibration sensor for motor vibration detection place first sensor between the fan shaft bearings but closer to the drive bearing nearer to the fan drive sheaves or motor 8 Fan Monitoring System Fan Shaft Bearing Monitoring Align the sensor to the shaft as shown in Figure 1 Vibration sensor positioned to detect vibration in the horizontal direction Orient sensor with wiring pin connection in the direction cable will run Position sensor and wiring not to interfere with moving components belts shafting sheaves Mark sensor mounting location prior to applying epoxy adhesive Figure 1 Top View A Bearing Bearing Shaft Sheave rrsan d Sensor 2 Sensor 1 One sensor per kit is provided Motor Monitoring Vibration sensor can be positioned to detect vibration in either the horizontal or axial direction Align the sensor to the shaft as shown in Figure 2 Sensor can be mounted on motor or on motor mounting pedestal Orient with wiring pin connection in the direction cable will run Position sensor and wiring not to interfere with moving components belts shafting sheaves Mark sensor mounting location prior to applying epoxy adhesive Figure 2 Sensor Sensor mounted on motor
32. t Signal O to 10 Vdc Accuracy 1 WARNING Turn fan off and lock out power prior to mounting any sensors or running connection wiring Kit includes Two 2 pressure probes with integral mounting bracket and gasketing Pressure transmitter y Fee Pressure Probes Pressure Transmitter Hardware not included 3 16 inch 4 8 mm inner diameter tubing required for connection between probe s and transmitter Mounting fasteners for transmitter housing Mounting fasteners for pressure probe s Pressure Probe and Transmitter Installation Pressure Probe Mounting Drill 5 16 inch 6 3 mm diameter hole at location where pressure measurement is desired Insert pressure probe into hole Secure probe using pre punches holes until bracket is flush with mounting location and gasket is compressed Figure4 lace the bracket flush with the end of the tube and crimp into place N Mounting bracket detail for the pressure probe Flange bracket 6 mm hollow tube 1 4 in hose barb a 1 00 in 25 4 mm 75 in 19 5 mm N a 1 00 in a 25 4 mm J YZ D e 2 00 in 50 8 mm See Transmitter Mounting Install pressure transmitter in a location near pressure probe s mounting location s Note maximum distance between pressure transmitter and primary system transmitter is 100 feet 30 m Mount pressure transmitter with pressure ports a
33. ting components Tie downs oer and zip ties are recommended to secure wiring Sensor 2 Input z Lu lt E lt T wo HI T a Transmitter Enclosure Mounting Transmitter enclosure can be installed on the fan or NOTE Shield cable required from sensor to electronic monitor remotely Do not exceed maximum distance of 100 ft RPM Interconnect Wiring 30 m between transmitter and electronic monitor Wiring to electronic monitor is the responsibility of Factory Fan Monitor Default Settings for RPM others Sensor s Install enclosure to desired mounting location using the Type RPM four 4 thru holes in the back of the enclosure Signal 4 20 mA See Figure 8 Scale Min 0 RPM Figure 8 Scale Max 4200 RPM Alarm Low No Alarm Low Value None Alarm High Yes Alarm High Value Nameplate fan RPM x 1 02 Output Signal 4 20 mA 4 47 in 113 54 mm ae Custom Range Settings 5 12 in 130 05 mm 4 82 in 122 43 mm Refer to fan monitor section for adjustments in range or default settings Connect proximity sensor wiring cable to transmitter Make final connection between transmitter enclosure and fan monitor Mock Assembly Detail RPM Transmitter e Enclosure Conduit and Wire by others Al Fan Monitoring System 413 Monitor Settings Options and Setup ge mn e Menu Grey Name Green R
34. urrent Sensor Inside Enclosure Conduit and Wiring by others d Control Wiring Sensor Wiring and Point Connection e Wiring size 18 22 AWG by others to fan monitoring controller e Wiring Type 2w shield e Wiring diagram connection Electronic Monitor lt d e o SW o o JUMPER LOCATION HIGH VOLTAGE POWER LEAD TO MOTOR Sensor 2 Input NOTE Shield cable required from sensor to electronic monitor Current Sensor Interconnect Wiring Factory Fan Monitor Default Settings for Current Sensor Type Current Signal 0 to 10 Vdc Scale Min 0 amps Scale Max 50 or 100 amps Alarm Low No Alarm Low Value None Alarm High Yes Alarm High Value Fan mark specific factory set at motor nameplate FLA x 1 15 Output Signal O to 10 Vdc Custom Range Settings Refer to fan monitor section for adjustments in range or default settings Pressure Sensor Kit Pressure sensor used to detect system pressure or pressure differential Each pressure sensor kit is provided with two pressure probes and a pressure transmitter For static pressure reading relative to atmosphere a single pressure probe is necessary For pressure differential measurements two pressure probes are required Fan monitor can provide a system fault for alarm or current status reading Ratings Enclosure NEMA 4X IP 66 with supplied mounting enclosure Temperature Range 0 to 150 F 78 to 66 C Input Voltage 10 to 35 Vdc Outpu
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