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TECHNICAL MANUAL

1. 1 D x eo 9 Fr DC BLUE RED WHITE BROWN RED WHITE BLUE 014 014 44 014 CA XU N oy Y V 7 PLC1 1 2 3 4 6 2 1 2 1 2 1 2 1 2 FN N Iu 27 5 Iw NJ N gt gt N E Os O RED RED BLACK RED WHITE RED RED BLACK BLUE RED WHTE PHOTO EYE CABLE Page Created 02 25 2011 Revised N A 72 L1 Technical Manual 07610 003 78 18 SCHEMATIC 44 ELECTRICALLY HEATED 208 230 460 VOLT 60 HZ 3 PHASE END Le GND Hi Mi Me M3 14111 eM L 51 52 53 54 55 Ti E1 51 WFS FRS R1 R2 R3 R4 HC1 TL POWER DIS GROUND WASH HEATER DRIVE MOTOR WASH PUMP MOT CONTROL BOX F DRIVE MOTOR O WASH PUMP MOT POWER SWITCH DOOR SAFETY S RACK IN FINAL R JELIME TRANSFORMER TRANSFORMER POWER LIGHT WASH REGULAT WASH FILL SOL NAL R ENT FAN RELA NSE SIGNAL EMPERATURE SWITCH BOOSTER HEATER RELAY OPTION WASH HEAT CO DRIVE MOTOR C WASH MOTOR CO LOGIC CONTROL TABLE LIMIT D RIBUTION BLOCK OR AN 24V DC VERLOAD OR OVERLOAD WITCH LET SWITCH NSE SWITCH
2. E N gt 5 sg uM Su THERMOSTA S Page Created 06 30 2011 Revised N A 70 Technical Manual 07610 003 78 18 TEMPERATURE BOARD 4 QTD JHT TEMPERATURE T DISPLAY BDASD DL INSE JHT ER RINSE BLI 2 WHT BLK PRE Hc N ASH S WHT Alk WASH TANK TANK STD RTD Item QTY Description Part Number a 2 44 Units RTD TEMPERATURE PROBE SHOWN 06680 002 16 80 3 66 Units Page Created 05 04 2010 Revised 02 25 2011 71 Technical Manual 07610 003 78 18 SCHEMATIC PHOTOCELL TABLE LIMIT SWITCH OPTION WARNING DO NOT CONNECT ENSURE RED WHITE FROM DOOR SWITCH RED WHITE TO 12 OF R3 HERE 12 OF IS CONNECTED ONLY RED WHITE TO INPUT 2OF PLC BOARD RED WHITE BROWN RED WHITE DCF Wr
3. VV 8 Mandatory Specs Options Accessories Specify Onboard Booster 36 Compartment Rack Electric 40 F 4 C Rise L 4 1 8 tall 104 mm Steam 70 F 21 Rise 5 5 8 tall 143 mm Specify Voltage 0 18kW Wash Tank Heater 7 tall 178 mm Specify Sanitizing Method Strike Plate Table Limit Switch Combination Rack Peg Rack High Temperature Flanged Feet Sheet Pan Rack Chemical Sanitizing Door Accent Panels must be specified at time of order Specify Direction of Operation Drain Quench System Left to Right Right to Left Scaltrol Water Hammer Arrestor Prison Package Specifications Uses 0 32 gallons of water 1 44 liters per rack Cleans 218 racks per hour 18 457 mm wash section with a 14 356 mm separation between wash and rinse c US Lis ret Stainless steel construction Intertek i ENERGY STAR SHIPPING ADDRESS MAILING ADDRESS Tel 1 888 800 5672 www jacksonmsc com 6209 North U S Highway 25E P O Box 1060 Fax 606 523 1799 eO anifowoc Gray KY 40734 Barbourville KY 40906 info jacksonmsc com Left to Right CREW 44 14 44 355 6 mm 1117 6 mm _ 32 1 2 RECOMMENDED SCRAP SINK 825 5 mm a 29 1 2 1 ELECTRICAL CONNECTION 7 749 3
4. 1 Le 106 1064 1 4 Le e 1 BLACK 14GA BLACK 1464 RED 14GA 3 RED 1 6 4 Ho un Be 2 GRN HGRA ve ce ce q BLACK 1464 BLACK 146 RED 14GA RED 14G4 GND 4 GRN 146 1 04 1 BLACK 185 o o BLACK 18GA P 208 230 vac 84 BLK BLK WHT WHT 12 xe BLK DETERGENT WHT m 2 DISPENSER O R BLK VENT FAN WHT o 5 14 SIGNAL R 4 BLK RINSE WHT 4 SiL e BLK TEMP WHT 5 14 BDARD 4 BLK fi BLK BOOSTER WHT HEATER 0 5 14 lt OPTION R BLK 55 WHT 4 9 14 BLK dl va WHT BRN BRN BLU BLU 24 vDC lt BLU BRN O18 gt 0 758 BRN ORG BLU GRY GRY BLU 17 06 Ne Al BRN 1 1 19 WHT BLK 2756 WHT RED 5 8 50 BLU 4 16 05 ON o BLK GRN 1 0 75 WHT BLU WHT BLU BLU I 65 4 4 BLK WHT WHT p 0 75A ei YEL BLU YEL BLU BLU q 1 5 BRN RED BLK NER BLU BLU 4 1 04 WFS 4 BRN RED YEL 5 ae WHT YEL WHT YEL BLU 4 RED WHT BRN JUMPER RED WHT BLU YEL di BLU YEL BLU YEL WS BLU 01 s T 1 ON O 5 BRN RED GRN BLU 4 GND p BLU YEL q BRN 24 BLU BRN 24 V BLU 4 4 RED RED 3 BLK BLU 4 RED Jo BLU q RED R3 BLU 4 RED WHT BLU R4 1
5. Technical Manual 07610 003 78 18 BOOSTER HEATER SCHEMATIC 1 PHASE 18kW USE THIS SCHEMATIC FOR THE FOLLOW ING BOOSTER HEATER OPTIONS e 208V 60HZ 1 PHASE 18kW 70 RISE 9 230V 60HZ 1 PHASE 18kW 70 RISE 1 18BK CIR2 SPECIFY 24VAC OR 120VAC RATED 2 AMP CIRI CIRCUIT LEADS DISHMACHINE MANL ZTURER AT THE TIME OF INSTALLATION jo x 3 1 e 60 BK 2 81 25 lt lt 61 2 YEZH 2 63 BK ot lo CIR1 L2 27 M 64 BK 4 A 65 GND x c c ae e m ke as apas apas ec ied Lie Rt ELS E 3h i oN 9905 003 79 50 C 442 ELM 3 oro Oo T ssl ELM ELM 2 Page Created 05 04 2010 Revised N A 69 Technical Manual 07610 003 78 18 STEAM BOOSTER HEATER SCHEMATIC STEAM B 2 a 70 ED Z 3
6. CHEMICAL DISSPENSER TUBE CONNECTION POINTS TO RINSE INJECTOR P PRESSURE SWITCH 1 4 NPT S SANITIZER 1 8 NPT R RINSE AID 1 8 NPT Page Created 05 04 2010 Revised N A 21 Technical Manual 07610 003 78 18 CURTAIN INSTALLATION INSTRUCTIONS You will find decals on the unit marking the locations for the placement of curtains inside the machine start ing from the load end and going all the way to the unload end The illustrations below indicates the size of the curtain to be placed on the curtain hooks provided If you are missing any of the curtain components it is very important you obtain replacement parts in order to make sure your unit runs correctly Curtains are used to control the air currents inside your unit and they greatly assist in maintaining the heat necessary to keep energy costs down DETERMINING CONVEYOR DIRECTION Your dish machine will be configured for either Left to Right or Right to Left operation Direction is always from the Load End to the Unload End as shown in the examples 44 Left to Right 44 Right to Left XL 15 L L X Load Unload Unload Load 66 Right to Left Unload Load 66 Left to Right S L L XL Load Unload IMPORTANCE OF PROPER CURTAIN PLACEMENT The curtains inside the dish machine are required to be installed in a particular fashion Note the approximate locations for each type of curtain in the above illustrations S
7. 24 NG THERMOSTAT ENDID NSE SOLENOID Y RELAY OARD RELAY TACTOR ONTACTOR NTACTOR BOARD GND 208 460 TD 120 gt ul 12 13 6GA 6GA 6GA 15kw OPTION Le 3 HCL HCI FIBERGLASS o sa risseetass a aca FIBERGLASS 45 FIBERGLASS Le HCl HCI d 100 FIBERGLASS o ac FIBERGLASS 6 FIBERGLASS 4 T8 HCI FIBERGLASS 6 o 10GA FIBERGLASS 3 4 FIBERGLASS 10GA FIBERGLASS Le 1 IMOL IMOL 1 BLACK 14GA BLACK 1464 RED 14GA RED 1464 1 4 mm 2 GND 1588146 BLUE 14GA gt BLUE 1464 D qu a B a ce 2 2 2 BLACK 1464 BLACK 1464 G 1 211050 1 2 ve GND BLUE 1464 BLUE 1464 GRN M YL of YQ 4 460V 0 SA T3 208 230V 10 1 BLACK 18GA BLACK 18GA RED 185A BLK BLK WHT A 120 A 280 2 BLK BLK DETERGENT WHT m DISPENSER O 3 4 14 13 q fi BLK VENT FAN WHT g 5 SIGNAL
8. DRIVE ROD HOLE COVER P N 05700 003 75 68 PAWL BAR DRIVE LINKAGE P N 09515 021 87 73 Description Part Number TOP GUIDE BLOCK 05700 011 69 49 BOTTOM GUIDE BLOCK 05700 011 69 50 PAWL BAR GUTTER WELDMENT 05700 021 66 86 DRIVE GUTTER GASKET NOT SHOWN 05330 011 68 55 GUTTER WELDMENT REPLACEMENT KIT W HARDWARE 06401 003 09 95 GUIDE BLOCK REPLACEMENT KIT 06401 003 10 15 Page Created 05 04 2010 Revised N A 48 Technical Manual 07610 003 78 18 PARTS SECTION RACK PADDLE ASSEMBLY Item QTY Description Part Number 1 SCREW 1 4 20 X 7 8 SS HH SCREW 1 4 20 X 2 3 4 HEX HEAD wo WASH RINSE END 05700 011 60 92 ENTIRE ASSEMBLY 05700 003 76 74 Page Created 05 04 2010 Revised N A 49 Technical Manual 07610 003 78 18 PARTS SECTION RINSE PADDLE ASSEMBLIES RINSE PADDLE ASSEMBLY FOR LEFT TO RIGHT UNITS RINSE PADDLE WELDMENT FOR RIGHT TO LEFT UNITS ALL OTHER PARTS ARE THE SAME REGARDLESS OF DIRECTION Item QTY Description Part Number RINSE PADDLE WELDMENT R L 05700 003 81 96 STUD 1 4 20 8 50 LONG S S DOUBLE ENDED THREAD 05306 003 76 31 LOCKNUT 1 4 20 HEX W NYLON INSERT 05310 374 01 00 MAGNET 05930 003 31 63 END CAP 05700 011 60 92 BUMPER RINSE PADDLE 09330 003 81 04 1 ENTIRE ASSEMBLY L R 05700 003 81 92 ENTIRE ASSEMBLY R L 05700 003 81 95 Page Created 05 04 2010 Revised 02 25 201
9. BLK RINSE WHT 4 5 SIGNAL R3 BLK BLK TEMP WHT 5 1 4 BOARD BLK of BLK BOOSTER WHT 9 14 HEATER O 7s 5 lt OPTION BLK L 20 wur WHT BRN BRN aaa BLU BLU 24 VDC E BLU 4 ce 1 BLU d 2 52 0 75 BRN RG BLU Y GRY DRGABH 17 06 b e G 0 75 BRN F HIGH WHT BLK WHT RED 78 WHT RED ISL GRY RED BLU 16 05 4 BLR AD WHT BLU BL 15 04 4 PD BLK WHT cas WHT 0 758 YEL BLU YEL BLU BLU q 5 4 4 RED BLK 5 aO BCU 4 3 10 wFs BRN P d RED YEL 13 us WHT YEL WHT YEL BLU 4 RED WHT JUMPER 10 FRS BRN RED WHT d BLU YEL BLU YEL e BLU YEL BLU 4 s BRN RED GRN Yi 2 BLU 4 O 4 IL 9 Re e BRN 24 y BRN 24 Me BLU 4 M3 4 RED RED BLK BLU 4 4 RED a BLU 8 RED R3 BLU 4 R RED WHT ft RED WHT BLU 1 44 Ae Page Created 05 04 2010 Revised N A 73 Technical Manual 07610 003 78 18 SCHEMATIC 44 ELECTRICALLY HEATED 208 230 VOLT 60 HZ 1 PHASE GNI EGEND EE TA GND H1 M1 M2 M3 51 5 53 54 52 11 Te El 51 FRS 1 3 4 1 1 G2 TL POWER DISTRIBUTION BLOCK G WASH HEATER DRIVE MOTOR WASH PUMP MOTOR CONTROL BOX FAN e4VDC POWER SWITCH D R OOR SAFETY SWITCH
10. 9 93 in MAX NOTE 1 64 in 63 in 6115 in 34 in 2354 in Pd 154 in INE NOTE 4 e 441 in 1014 in NOTE 3 334 in 17 APPLIES STEAM HEATED UNITS CHEMICAL SANITIZING UNITS ONLY Eg MAIN ELECTRICAL CONNECTION 1 375 DIA HOLE 22 BOOSTER HEATER ELECT CONNECTION 1 375 DIA MAIN INLET WATER CONNECTION 1 2 NPT F gt connucrv ACES cors ES STEAM TO WASH TUB HEATING COIL 3 4 NPT F vi VENTILATION DUCT CONN LOAD END Z4 x 16 ID v2 VENTILATION DUCT CONN UNLOAD END 4 x 16 ID CP V1 V2 E1 E2 DETERGENT BULKHEAD ACCESS 875 DIA HOLE SA SANITIZER INLET TO RINSE 1 8 NPT F Page Created 06 30 2011 Revised N A 6 Technical Manual 07610 003 78 18 MACHINE DIMENSIONS 44 Right to Left NOTE 1 THE MAXIMUM DOOR HEIGHT MAY BE REDUCED BY THE ADDITION OF OPTIONAL DOOR BRACKETS MAXIMUM HEIGHTS OF 91 89 amp 87 ARE AVAILABLE NOTE 2 VENTILATION DUCT ADAPTERS ARE ADJUSTABLE FROM 51 1 2 TO 54 NOTE 3 THE DRIVE ASSEMBLY AND GUARD MAY BE INSTALLED ON EITHER END OF THE UNIT INSTALLATION ON THE U
11. VENTILATION COWL WITH CUTOUT FOR L R UNITS 22 00 1 10 00 Z a T ELECTRICAL CONDUIT 1 00 SIDE LOADER T DRAIN HOSE _____ VENTILATION SCOOP VENTILATION COWL CUTOUT FOR R L UNITS 7 Page Created 06 30 2011 Revised N A 10 22 00 i 10 00 o o ELECTRICAL CONDUIT 1 00 34 00 1 00 SIDE LOADER DRAIN HOSE Technical Manual 07610 003 78 18 STEAM BOOSTER HEATER DIMENSIONS BOOSTER HEATER STEAM CONSUMPTION Temperature Rise 40 50 70 Degrees Fahrenheit Steam Consumption 30 37 45 52 Ibm hr Based upon a Steam Inlet Pressure of 15 25psig I 41015 STEAM SUPPLY TO BOOSTER 1 NPT F STEAM CONDENSATE CONNECTION 3 4 NPT F Page Cre
12. 1154 in 1014 in NOTE 3 gt in 6616 in 5 1115 in APPLIES TO STEAM HEATED UNITS CHEMICAL SANITIZING UNITS ONLY pRE WASH COLD WATER THERMOSTAT OPTION ONLY D1 D2 DET EM DRAIN CONNECTION WASH 1 1 2 NPT F 2 DRAIN CONNECTION PRE WASH 1 1 2 NPT F DET DETERGENT BULKHEAD ACCESS 875 DIA PRE WASH COLD WATER CONN 1 2 NPT F SANITIZER INLET TO RINSE 1 8 NPT F RINSE AID CONNECTION TO RINSE 1 8 NPT F CONDUCTIVITY PROBE ACCESS 875 DIA HOLE STEAM TO WASH TUB HEATING COIL 3 4 NPT F CONDENSATE RETURN 3 4 NPT F NTILATION DUCT CONN LOAD END 4 x 16 ID VE VENTILATION DUCT CONN UNLOAD END 4 16710 cP V1 2 Page Created 06 30 2011 Revised N A 9 Technical Manual 07610 003 78 18 SIDE LOADER DIMENSIONS 23 L R UNHOODED SIDE LOADER 30 ADJUSTABLE VENTILATION _ 16 35 23 00 DIMENSION IS 30 00 FOR THE 30 UNHOODED SIDE LOADER DUCT ADAPTER 23 UNHOODED SIDE LOADER 30 29 00 32 16 35 23 00 DIMENSION 1 30 00 FOR THE 30 UNHOODED SIDE LOADER _ VENTILATION DUCT ADAPTER VENTILATION SCOOP
13. sawa fi EN ANS URP Page Created 02 25 2011 Revised N A 79 Technical Manual 07610 003 78 18 SCHEMATIC 66 STEAM HEATED 208 230 VOLT 60 HZ 1 PHASE 5 8 LEGEND L1 Le 3 GND 1 M3 M4 51 52 1 Sese S3 S4 55 TL POWER DISTRIBUTION BLOCK GROUND DRIVE MOTOR WASH PUMP MOTOR PRE WASH PUMP MOTOR CONTROL BOX FAN lt 24VDC gt POWER SWITCH DOOR SAFETY SWITCH WASH DOOR SAFETY SWITCH lt RACK INLET SWITCH FINAL RINSE SWITCH DELIME SWITCH TRANSFORMER 208 460 TO 120 TRANSFORMER 120V TO 4 DRIVE MOTOR CONTACTOR WASH MOTOR CONTACTOR PRE WASH MOTOR CONTACTOR WASH TANK FLOAT PRE WASH TANK FLOAT POWER LIGHT WASH REGULATING THERMOSTAT PRE WASH FILL SOLENOID WASH FILL SOLENOID FINAL RINSE SOLENOID WASH TANK STEAM SOLENOID VENT FAN RELAY RINSE SIGNAL RELAY TEMPERATURE BOARD RELAY BOOSTER HEATER RELAY lt OPTION WASH TANK STEAM RELAY LOGIC CONTROL BOARD LOGIC CONTROL BOARD EXPANSION UNIT TABLE LIMIT lt OPTION gt Page Created 02 25 2011 Revised N A 80 1 Le 66 6GA Le ML 1 4 1 a BLACK 1464 ls BLACK 14G RED 14GA f
14. RESTAURANT APPLIANCE SERVICE 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com WEST VIRGINIA STATEWIDE SERVICE INC 603 MAIN AVE NITRO WV 25143 304 755 1811 800 441 9739 FAX 304 755 4001 sws3182 aol com WISCONSIN APPLIANCE SERVICE CENTER INC 2439 ATWOOD AVE MADISON WI 53704 608 246 3160 800 236 7440 FAX 608 246 2721 ascmad execpc com APPLIANCE SERVICE CENTER INC 6843 W BELOIT RD WEST ALLIS WI 53219 414 543 6460 800 236 6460 FAX 414 543 6480 ascmil execpc com APPLIANCE SERVICE CENTER 786 MORRIS AVE GREEN BAY WI 54304 920 496 9993 800 236 0871 FAX 920 496 9927 ascfox execpc com Page Created 07 06 2011 Revised N A 85 Technical Manual 07610 003 78 18 MAINTENANCE amp REPAIR CENTERS GENERAL PARTS INC W223 N735 SARATOGA DRIVE WAUKESHA WI 53186 262 650 6666 800 279 9946 262 650 6660 FAX WYOMING HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com INTERNATIONAL GLOBAL PARTS AND SUPPLY 7758 NW 72ND ST MIAMI FL 33166 305 885 6353 H D SHELDON AND CO 19 UNION SQUARE WEST NEW YORK NY 10003 212 627 1759 212 924
15. BLU 4 240 Pwrs 0 YEL BLK GRN EEN oO eb BRN BLU 24 v 4 BRN 24 ve mu J 4 BRN ow 5 2 05A BRN Pd DRG BLU gt amp 4 075A ag warren Jb WHT BLU WHT BLU BLU FLOW 55 94 BRN BLK WHT RED 075 us YEL BLU YEL BLU BLU 4 ai ae 5 BRN RED BLK i ms 10A WFS BRN RED YEL wHT YEL WHT YEL BLU 4 2 RED WHT BRN JUMPER mue S O BLU TL a i BRN RED BLU is BLU YEL 9 2 BRN ie BLU 8 24 ve BLU 4 RED RED 4 RED BLU 4 RED R RED WHT BLU iu Page Created 02 25 2011 Revised N A 77 Technical Manual 07610 003 78 18 SCHEMATIC 66 ELECTRICALLY HEATED 208 230 VOLT 60 HZ 1 PHASE GN LEGEND Li Le 3 GND Hi ML M3 M4 51 52 1 52 2 53 54 55 FL POWER DISTRIBUTION BLOCK GROUND WASH HEATER DRIVE MOTOR WASH PUMP MOTOR PRE WASH PUMP MOTOR CONTROL BOX FAN 24V DC POWER SWITCH DOOR SAFETY SWITCH WASH DOOR SAFETY SWITCH PRE WASHD RACK INLET SWITCH FINAL RINSE SWITCH DELIME SWITCH TRANSFORMER 208 460 120V TRANSFORMER 120V TO 24VDO WASH TANK FLOAT PRE WASH T
16. For units with the Booster Heater Option this hose will connect to the booster heater inlet See page 64 Item QTY Description Part Number 1 STRAINER INLET 1 2 04730 217 01 10 NIPPLE 1 2 CLOSE BRASS 04730 207 15 00 TEE BRASS 1 2 X 1 2 X 1 2 04730 211 27 00 HOSE 1 2 X 42 S S BRAIDED W PTFE MALE SWIVEL 04720 003 76 09 BRACKET INLET PLUMBING SUPPORT 05700 003 74 42 BRACKET UPPER INLET PLUMBING SUPPORT 05700 003 74 86 Page Created 05 04 2010 Revised N A VALVE 1 2 NPT BRASS 24VDC COIL 04810 003 75 16 x REGULATOR 1 2 37 Technical Manual 07610 003 78 18 PARTS SECTION WASH TANK FILL ASSEMBLY The hose from the Main Water Inlet Plumbing connects to this solenoid valve See page37 Item QTY Description Part Number 2 ELBOW 90 DEGREE 1 2 STREE BRASS 04730 206 08 00 1 VACUUM BREAKER 1 2 04820 003 06 13 VACUUM BREAKER REPAIR KIT 06401 003 06 23 NIPPLE 1 2 CLOSE BRASS 04730 207 15 00 GASKET RINSE MANIFOLD 05330 003 75 91 VALVE 1 2 NPT BRASS 24VDC COIL 04810 003 75 16 WELDMENT FILL 05700 003 76 81 TANK FILL INJECTOR WELDMENT 05700 003 76 84 LOCKNUT 1 4 20 HEX WITH NYLON INSERT NOT SHOWN 05310 374 01 00 Page Created 05 04 2010 Revised N A 38 Technical Manual 07610 003 78 18 PARTS SECTION PRE WASH TANK FILL ASSEMBLIES STANDARD PRE WASH FILL PLUMBING PRE WASH FILL PLUMBING WITH OPTIONA
17. Item QTY Description Part Number Ls 8 969 LOCKNUT 1 4 20 HEX W NYLON INSERT SCREW 1 4 20 X 1 82 COUNTERSINK PHILLIPS Ls z seewier raosan 60569 Page Created 05 04 2010 Revised 02 25 2011 34 Technical Manual 07610 003 78 18 PARTS SECTION PRE WASH DOOR ASSEMBLY 22 Item QTY Description Part Number 5 1 ENDPCEDOORIEFTSIDE END PIECE DOOR LEFT SIDE 09330 00375 84 003 73 84 DOOR STOP AND SUPPORT WELDMENT R L 05700 003 82 50 L5 E 1746 EJET SCREW 1 4 20 X 1 82 COUNTERSINK PHILLIPS Ls roar masemo Page Created 02 25 2011 Revised N A 35 Technical Manual 07610 003 78 18 PARTS SECTION DOOR SPRING ASSEMBLY 8 E A N b OVERALL ASSEMBLY 4 N 29 05700 003 77 49 44 Wash doors use 2 assemblies 22 Pre Wash doors use 1 assembly Item QTY Description Part Number 05310 374 01 00 05315 207 01 00 Page Created 05 04 2010 Revised N A 36 Technical Manual 07610 003 78 18 PARTS SECTION PLUMBING ASSEMBLY MAIN WATER INLET The opposite end of this hose connects to the Wash Tank Fill Assembly See page 38 The opposite end of this hose connects to the Final Rinse Assembly See page 44
18. LEXINGTON KY 606 255 0746 800 432 9260 FAX 606 255 0748 LOUISIANA HERITAGE SERVICE GROUP 1532 RIVER OAKS WEST NEW ORLEANS LA 70123 504 734 8864 800 499 2351 504 733 2559 FAX MAINE GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 MASSACHUSETTS RESTAURANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 686 5331 PINE TREE FOOD EQUIPMENT 175 LEWISTON ROAD GRAY ME 04039 207 657 6400 800 540 5427 207 657 5464 FAX MARYLAND EMR SERVICE DIVISION 700 EAST 25TH STREET BALTIMORE MD 21218 410 467 8080 800 879 4994 FAX 410 467 4191 baltparts emrco com Page Created 07 06 2011 Revised N A 82 Technical Manual 07610 003 78 18 EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 888 687 8080 FAX 410 548 4038 baltparts emrco com EMR SERVICE DIVISION 5316 Sunnyside Ave Beltsville MD 20715 301 931 7000 800 348 2365 FAX 301 931 3060 baltparts emrco com GCS SERVICE INC SILVER SPRING MD 301 585 7550 DC 410 792 0338 BALT 800 638 7278 FAX 301 495 4410 MASSACHUSETTS ACE SERVICE CO 95 HAMPTON AVE NEEDHAM MA 02494 781 449 4220 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com MASSACHUSETTS RESTAURANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5331 GCS SE
19. e f your machine is equipped with a rinse booster option note the booster shall turn on when the unit turns on e If your machine is heated with a steam booster then you will need to turn on the steam booster in accordance with the manufacturer s instructions e tisimportant that you do not attempt to start the unit until e The unit stops filling The unit has reached the appropriate wash tank temperature FIRST RACK The first rack of ware that you place into the unit usually has the effect of very quickly reducing the temperature of the wash tank This is because you are introducing cold materials into the dish machine environment and the unit has to circulate water to get the heating cycle going You may have to run the first rack through the unit again Any time the unit has not been operated for an extended period of time this is possible but unlikely This is usually dependent on the type of ware you are using its temperature and the ambient temperature of the kitchen area Always observe the temperatures of the wash and rinse when first starting the unit to ensure proper operation WARE PREPARATION Proper preparation of ware is essential for the smooth efficient operation of your dish machine If done properly you can expect to have fewer re washes and use substantially less de tergent Any ware placed inside the machine should have all solid food waste and scraps removed It is rec ommended that ware also be sprayed down pri
20. 5 BRN RED Ri a Ju BLU YEL BRN 24 BLU q BRN 24 ve BLU 4 RED RED BLK BLU 4 RED Gy BLU E BLU 4 R RED WHT RED WHT Ra BLU 44 Technical Manual 07610 003 78 18 ALABAMA JONES McLEOD APPLIANCE SVC 1616 7TH AVE NORTH BIRMINGHAM AL 35203 205 251 0159 800 821 1150 FAX 205 322 1440 service jones mcleod com JONES McLEOD APPLIANCE svc 854 LAKESIDE DRIVE MOBILE AL 36693 251 666 7278 800 237 9859 FAX 251 661 0223 ALASKA RESTAURANT APPLIANCE SERVICE 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com ARIZONA AUTHORIZED COMMERCIAL FOOD EQMT SVC 4832 SOUTH 35TH STREET PHOENIX AZ 85040 602 234 2443 800 824 8875 FAX 602 232 5862 acsboss aol com GCS SERVICE INC PHOENIX AZ 602 474 4510 800 510 3497 FAX 602 470 4511 ARKANSAS BROMLEY PARTS amp SVC 10TH AND RINGO P O BOX 1688 LITTLE ROCK AR 72202 501 374 0281 800 482 9269 FAX 501 374 8352 service bromleyparts com parts bromleyparts com GCS SERVICE INC 3717 CHERRY ROAD MEMPHIS TN 38118 901 366 4587 800 262 9155 FAX 901 366 4588 MAINTENANCE amp REPAIR CENTERS CALIFORNIA BARKERS FOOD MACHINERY SERVICES 5367 SECOND STREET RWINDALE CA 91706 626 960 9390 800 258 6999 FAX 626 337 4541 service barkers com GCS SERVICE INC LOS ANGELES CA 2
21. ACK INLET SWITCH NSE SWITCH TCH RANSFORMER lt 208 460 120 gt RANSFORMER 120 TO 24VDC gt ASH FILL SOLENOID NAL RINSE SOLENOID ENT FAN RELAY NSE SIGNAL RELAY EMPERATURE BOARD RELAY BOOSTER HEATER RELAY lt OPTION WASH HEAT CONTACTOR DRIVE MOTOR CONTACTOR WASH MOTOR CONTACTOR LOGIC CONTROL BOARD TABLE LIMIT OPTION F D T P WASH REGULATING THERMDSTAT V Le Page Created 05 04 2010 Revised N A 74 44 6GA 6GA 1 15 OPTION Le 8GA FIBERGLASS 1 8GA FIBERGLASS 45 sca FIBERGLASS a7 FIBERGLASS m v ie 1 Pi Te T4 4 M1 1 4 1 1 BLACK 1464 ol BLACK 14GA RED 14GA un Te GRN M2 3 HP c2 BLACK 146 BLACK 14GA RED 14GA RED 146 1 GND T Le GRN 146A oa 11 H4 BLACK 18GA No BLACK 18GA 208 230 vac BLK BLK WHT WHT x 120 Ff BLK BLK DETERGENT WHT i O DISPENSER O ul 14 13 RI BLK BLK VENT FAN WHT 9 gt 14 Ri ff BLK RINSE WHT 9 14 SIGNAL BLK off BLK TEMP WHT 5 14 BOARD RA BLK BLK BOOSTER WHT
22. TO HH s B at s Hm u eo x9 oN E L S 20 Sy Q9 Q8 55 f 98 lt wi 8 7 355 6 mj RS Se Lon BUE 528 254 mm 55 882 B RH DE TE 12 1 2 Mu Mo re 29 1 2 Visit us at www jacksonmsc com call us at 1 888 800 5672 Jackson RECOMMENDED TABLE FABRICATION TABLE CONNECTION zuo AJ RACK RAIL c T 3 amp e aH gt gb lt 6 21 00 533 3 4 19mm 0 DISHMACHINE TUB MAX TURNDOWN TABLE USE SILICONE SEAL BETWEEN TABLE amp LIP OF DISHMACHINE MACHINE DIMENSIONS SHIPPING INFORMATION MODEL NO LENGTH DRAIN HEIGHT HEIGHT WITH BETWEEN DEPTH HEIGHT weight CLASS CUBE HEIGHT WIDTH DEPTH DISHTABLES CREW 44 65 3 4 93 44 30 6 1 2 821 65 925 147 07 89 41 1670 mm 2362 mm 1118 762 mm 165 mm 372 kg cu ft 2261 mm 1956 mm 1041 mm OPERATING CAPACITY WATER REQUIREMENTS High Temperature Chemi
23. al 5 I Page Created 02 25 2010 Revised N A 63 Technical Manual 07610 003 78 18 PARTS SECTION BOOSTER HEATER OPTION ELECTRIC This hose connects to the Main Inlet Plumbing solenoid valve See page 37 p This hose connects to the Final Rinse Plumbing See page 44 Item QTY Description Part Number La eC NIPPLE 1 2 NPT x 4 LONG BRASS 1 8 7 me neare serenan _ BOOSTER HEATER Part Number Page Created 05 04 2010 Revised 02 25 2011 64 Technical Manual 07610 003 78 18 PARTS SECTION STEAM BOOSTER HEATER OPTION N 7 221 5456 7 NS 22 21 Item QTY Description Part Number STEAM BOOSTER HEATER ST T120 U BOLT 1 2 13 THREAD ZINC COADTED 86 2 Ls oe emnes Page Created 06 30 2011 Revised N A 65 Technical Manual 07610 003 78 18 PARTS SECTION STEAM BOOSTER HEATER OPTION CONTINUED Item QTY Description Part Number Ls o 11 12 2 NIPPLE 3 4 NPT x 4 LONG BRASS 04730 207 05 00 2 UNION 3 4 NPT
24. 05 04 2010 Revised N A 55 Technical Manual 07610 003 78 18 PARTS SECTION VENTILATION COWL FOR UNHOODED SIDE LOADER OPTION TO ATTACH THE CURTAIN AND ROD TO VENTILA TION COWL ENSURE THE CURTAIN IS ORIENTED AS DEPICTED AND FOLLOW THE STEPS BELOW STEP 1 INSERT THE ROD INTO THE HOLE AT THE REAR OF DEPICTS VENTILATION THE VENTILAION COWL COWL FOR LEFT UN 800080 SIDE LOADER STEP 2 INSERT THE ROD INTO THE BRACKET AT THE FRONT OF THE VENTILATION COWL STEP 3 GENTLY LIFT THE ROD AT THE CURTAIN CUTOUT OVER AND ONTO THE CURTAIN HOOK ENSURING THAT THE ENDS OF THE ROD STAY INSERTED IN THE HOLES DEPICTS VENTILATION COWL FOR p RIGHT UNHOODED SIDE LOADER 4 S wd 10 DSF ORIENT THE CURTAIN SO THAT THE 3 CUTOUTS ARE LOCATED AT THE BEND OF THE ROD CT Item Description Part Number 1B 1 VENTILATION COWL w CUTOUT FOR RIGHT SIDELOADER 05700 003 84 66 1 e ues 1 17 Page Created 06 27 2011 Revised N A 56 Technical Manual 07610 003 78 18 PARTS SECTION DRIVE ASSEMBLY VIS Page Created 05 04 2010 Revised N A 57 Technical Manual 07610 003 78 18 PARTS SECTION DRIVE ASSEMBLY
25. 1562 FAX 860 527 6355 SUPERIOR KITCHEN SERVICE INC 22 THOMPSON ROAD WINDSOR CT 06088 888 590 1899 888 590 1996 FAX DELAWARE FOOD SERVICE EQMT 2101 PARKWAY SOUTH BROOMALL PA 19008 610 356 6900 FAX 610 356 2038 dancerule aol com GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 ELMER SCHULTZ SERVICE 36 BELMONT AVE WILLMINGTON DE 19804 302 655 8900 800 225 0599 FAX 302 656 3673 elmer2 erols com EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 FAX 410 548 4038 FLORIDA COMMERCIAL APPLIANCE SERVICE 8416 LAUREL FAIR CIRCLE BLDG 6 SUITE 114 TAMPA FL 33610 813 663 0313 800 282 4718 FAX 813 663 0212 commercialappliance world net att net GCS SERVICE INC MIAMI FL 305 621 6666 800 766 8966 FAX 305 621 6656 GCS SERVICE INC ORLANDO FL 407 841 2551 800 338 7322 FAX 407 423 8425 NASS PARTS AND SERVICE INC 1144 BELVILLE ROAD UNIT 359 DAYTONA BEACH FL 32114 386 226 2642 800 432 2795 386 736 7695 FAX GCS SERVICE INC TAMPA FL 813 626 6044 800 282 3008 FAX 813 621 1174 Page Created 07 06 2011 Revised N A 81 Technical Manual 07610 003 78 18 JONES McLEOD APPLIANCE SVC 854 LAKESIDE DRIVE MOBILE AL 36693 251 666 7278 800 237 9859 FAX 251 661 0223 service jones mcleod com NASS PARTS AND SERVICE INC 1108 SOUTH WOODS AVENUE ORLANDO
26. 27 Overloads Page 29 Miscellaneous Electrical Components Page 30 Wash Heater and Heater Shroud Assemblies Page 31 Pump Suction Assembly Page 32 Wash Heaters Page 33 Door Assembly Page 34 Pre Wash Door Assembly Page 35 Wash Door Spring Assembly Page 36 Plumbing Assembly Main Water Inlet Page 37 Wash Tank Fill Assembly Page 38 Pre Wash Tank Fill Assemblies Page 39 Wash Manifold and Arm Assembly Page 40 Pre Wash Manifold and Arm Assemblies Page 42 Rinse Assembly Page 44 Pawl Bar Assembly Page 46 Pawl Bar Bracket Assembly Page 47 Pawl Bar Gutter Assembly Page 48 TABLE OF CONTENTS CONTINUED Parts Section Continued Rack Paddle Assembly Page 49 Rinse Paddle Assemblies Page 50 Drain Assembly Parts Page 51 Covers Guards and Panels Page 52 Brackets Page 53 Miscellaneous Parts Page 54 Ventilation Cowl Parts Page 55 Ventilation Cowl for Unhooded Side Loader Page 56 Drive Assembly Page 57 Side Loaders Page 59 Side Loader Drive Linkage Page 62 Steam Heating Coil Assembly Page 63 Booster Heater Option Electric Page 64 Booster Heater Option Steam Page 65 Electrical Diagrams and Schematics Booster Heater Schematic 3 Phase Page 67 Booster Heater Schematic 1 Phase 12 KW Page 68 Booster Heater Schematic 1 Phase 18 KW Page 69 Steam Booster Heater Schematic Page 70 Temperature Board Page 71 Schematic Photo Cell Table Limit Switch Page 72 Schemat
27. 4 f BLK O VENT FAN 4 SIGNAL IL BLK RINSE WHT SIGNAL BLK TEND 4 of Lo BOARD off BLK booster WHT 911 9 HEATER 14 Te lt OPTION BLK BK L 129 wer BRN BRN FARE S RU BLU 24 vie BLU ce 61 4 ow vi ov 65 035 mU 0 758 65 o2 EL YEL AC BLU PES BLK YEL c 10A T RN je dr WHT GRN WHT GRN 5 BLU 9 PWFS 4 PES WHT TS RED 24 O BRN 4 azs ve 0 4 4 4 wo BRN Z ORG BLU PLL 4 7 RY c BLU g 075 Tey dec wH RK ou Er mu 4 xm ai WHT BLU 0758 WHT BLU BLU 3 15 04 4 N PE BLk wHT 7 WATS RED 075 O ac EL BLU G YEL BLU BLU 5 PES RED BLK 7 BLU mu 4 Z 10A WFS 4 372121 o 49 di WAT VEL BLU RED WHT BRN JUMPER RED WHT BLU YEL 10 BLU YEL BLU YEL S BLU 4 lt D ac A 4 5 BRN RED GRN gt BLU 4 mares Jo Buu BRN 24 v Qaes RED RED JT BLU J lt RED PLU BLU ae Ra RED WHT ot RED WHT BLU SCHEMATIC 66 STEAM HEATED 208 230 460 VOLT 60 HZ 3
28. 7100 800 392 5325 FAX 713 661 0520 gm armstrongrepair com COMMERCIAL KITCHEN REPAIR CO 1377 N BRAZOS P O BOX 831128 SAN ANTONIO TX 78207 210 735 2811 800 292 2120 FAX 210 735 7421 brock commercialkitchen com GCS SERVICE INC DALLAS TX 972 484 2954 800 442 5026 FAX 972 484 2531 GCS SERVICE INC HOUSTON TX 713 785 9187 800 868 6957 FAX 713 785 3979 GCS STOVE PARTS 2120 SOLANA STREET FORT WORTH TX 76117 817 831 0381 800 433 1804 FAX 817 834 7754 bud stoveparts com UTAH LA MONICA S RESTAURANT EQUIPMENT SVC 6182 SOUTH STRATLER AVE MURRAY UT 84107 801 263 3221 800 527 2561 FAX 801 263 3229 lamonica81 aol com VERMONT NORTHERN PARTS amp SVC 4874 S CATHERINE STREET PLATTSBURGH NY 12901 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 VIRGINIA DAUBERS INC 7645 DYNATECH COURT SPINGFIELD VA 22153 703 866 3600 800 554 7788 FAX 703 866 4071 daubers aol com GCS SERVICE INC SILVER SPRING MD 301 585 7550 DC 410 792 0388 BALT 800 638 7278 FAX 301 495 4410 GCS SERVICE INC RICHMOND VA 804 672 1700 800 899 5949 FAX 804 672 2888 GCS SERVICE INC VIRGINIA BEACH VA 757 464 3500 800 476 4278 FAX 757 464 4106 WASHINGTON GCS SERVICE INC SEATTLE WA 206 763 0353 800 211 4274 FAX 206 763 5943
29. BRASS 04730 212 05 00 3 NIPPLE 3 4NPT x 2 LONG BRASS 04730 207 46 00 3 NIPPLE CLOSE 3 4 NPT x 1 3 8 NPT BRASS 04730 207 34 00 B BUSHING HEX 1 1 4 X 3 4 REDUCER 04730 011 88 80 TEE BRASS 3 4 X 3 4 X 3 4 04730 211 01 34 ADAPTER 3 8 FNPT X 3 4 NPT BRASS 04730 011 89 19 VALVE STEAM RELIEF 3 4 EDP 0274751 04820 100 07 06 TEE BRASS 3 4 X 3 4 X 1 4 04730 211 04 00 VALVE BALL TEST COCK 1 4 BRONZE 04810 011 72 67 PRESSURE GAUGE 1 4 NPT M 0 100 PSI 06685 111 88 34 2 2 1 1 1 2 2 A CONTROL J120 ASSEMBLY MAJOR COMPONENTS ARE LISTED BELOW 05700 002 98 95 THERMOSTAT CORKSCREW 351 254461 06680 500 01 77 SWITCH DPDT 05930 011 49 55 LIGHT SOLICO RED INDICATING 05945 111 21 57 TERMINAL BLOCK 2 POLE 05940 500 09 61 GROUND LUG 05940 200 76 00 N VALVE SAFETY RELIEF 1 NPT 04820 100 01 35 05700 003 22 96 COUPLING 1 4 NPT BLACK IRON 04730 904 01 04 x Page Created 06 30 2011 Revised N A 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 66 USE THIS SCHEMATIC FOR THE FOLLOW Technical Manual 07610 003 78 18 BOOSTER HEATER SCHEMATIC 3 PHASE ING BOOSTER HEATER OPTIONS 208V 60HZ 3 PHASE 12kW 40 RISE 230V 60HZ 3 PHASE 12kW 40 RISE 460V 60HZ 3 PHASE 12kW 40 RISE 208V 60HZ 3 PHASE 18kW 70 RI
30. Item Description Part Number BEARING ROLLER WC88013 GEAR 50 1 DRIVE MOTOR W COUPLING amp EXPANSION LEGS WELD BLOCK PILLOW 1 W DRIVE SUPPORT WELDMENT 1 F SOCKET DRIVE 1 F PLATE SPACER PLATE DRIVE ROD 05700 021 67 42 1 1 1 1 2 1 1 SPRING DRIVE 05315 011 83 51 3 WASHER 1 2 FLAT S S 5311 011 71 93 BOLT 1 2 13 X 1 3 4 05305 011 71 94 1 12 3 8 LOCKWASHER WASHER 3 8 FLAT S S NUT HEX3 8 16 5 5 BOLT 3 5 1 X1 16 P 3 8 16X 3 4 LONG WASHER 5 51 4201 LOCKNUT 1 4 20 HEX W NYLON INSERT BOLT HEX HEAD 1 4 20 X 3 4 LOCKWASHER SPRING 1 4 WASHER 5 16 185 5 SET SCREW 5 16 18 X 1 4 COLLAR SHAFT CONVEYOR DRIVE W DRIVE LEVER WELDMENT SCREW 10 32 X 75 SHOULDER 25 SCREW 1 4 20 x 5 8 S S HEX HEAD 1 STUD 1 4 20 x 5 75 ALL THREAD 20 Page Created 05 04 2010 Revised N A P N 1 1 1 1 oo CSES 1 2 2 is 10 wunHexsedess maaa EJES 1 8 ESEN 58 Technical Manual 07610 003 78 18 PARTS SECTION SIDE LOADERS DETAIL ILLUSTRATION DEPICTS 23 RIGHT TO LEFT UNHOODED SIDE LOADER THE 23 LEFT TO RIGHT AS WELL AS BOTH DIRECTIONS OF THE 30 SIDE LOADERS HAV
31. NC 28403 910 313 1250 FAX 910 313 6130 WHALEY FOODSERVICE 8334 K ARROWRIDGE BLVD CHARLOTTE NC 28273 704 529 6242 FAX 704 529 1558 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 203 D CREEK RIDGE RD GREENSBORO NC 27406 336 333 2333 FAX 336 333 2533 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 335 105 SHERWEE DRIVE RALEIGH NC 27603 919 779 2266 FAX 919 779 2224 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 6418 101 AMSTERDAM WAY WILMINGTON NC 28405 910 791 0000 FAX 910 791 6662 info whaleyfoodservice com NORTH DAKOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX OHIO CERTIFIED SERVICE CENTER 890 REDNA TERRACE CINCINNATI OH 45215 513 772 6600 800 543 2060 FAX 513 612 6600 sbarasch certifiedsc com CERTIFIED SERVICE CENTER 171 NORTH HAMILTON RD COLUMBUS OH 43213 614 751 3769 866 862 1252 FAX 614 751 5792 jadkins certifiedsc com CERTIFIED SERVICE CENTER 6025 N DIXIE DRIVE DAYTON OH 45414 937 898 4040 800 257 2611 FAX 937 898 4177 dharvey certifiedsc com COMMERCIAL PARTS amp SVC OF COLUMBUS 5033 TRANSAMERICA DRIVE COLUMBUS OH 43228 614 221 0057 800 837 8327 FAX 614 221 3622 GCS SERVICE INC COLUMBUS OH 614 476 3225 800 282 5406
32. Once unpacked verify there are no missing parts to the best of your ability If you discover a part is missing contact the manufacturer imme diately LEVEL THE DISHMACHINE The dish machine is designed to operate while level This is important to prevent any damage to the machine during operation and to ensure the best results possible The unit comes equipped with adjustable bullet feet which can be turned using a pair of pliers Verify the unit is level from front to back and side to side prior to making any electrical or plumbing connections PLUMBING THE MACHINE All plumbing connections must be made to adhere to local state territorial and national codes The installing plumber is responsible for ensuring the incoming water lines are flushed of debris prior to connecting to the machine Note that chips and materials from cutting processes can be come lodged in the solenoid valves and prevent them from opening or closing Any valves that are found to be fouled or defective because of foreign matter left in the water line and any subsequent water damage are not the responsibility of the manufacturer Water hardness should be a maximum of 6 grains per gallon Hard water should be treated prior to be used by the machine Iron in the water line can cause staining A filter designed to remove iron from the wa ter supply is highly recommended for supplies in excess of 0 1 ppm Your dish machine comes with a Water Pressure Regulating Valve The
33. PHASE Technical Manual 07610 003 78 18 GND LI 11 L3 1 4 ve 5 GND BLUE 1464 gt 12 BLUE 146A 3 16 a P 6 BLACK 14 IL X mace us RED 146A 2 02 H n GND 14GA BLUE 14GA 3 BLUE 14GA 19 6 0 ca M3 8 HP BLACK Y gt BLACK RED RED 146A BLUE 1464 LE gg GRN GA 17 3MOL ca 460v 208 230 10A BLACK 18GA BLACK 18GA HI 208 460 vac _ 4 RED 18 BLK BLK 21 BLK DETERGENT WHT gt O DISPENSER a a off s 5 3 R 4 5 gt BLK o ENE 4 WHT q BLK BLK BOOSTER WHT 9 wss mk 5 BRN RN ARR au a vic LEGEND 11 L2 L3 POWER DISTRIBUTION BLOCK 2 GND GROUND Y BLU 4 1 DRIVE WASH PUMP MOTOR X M3 PRE WASH PUMP MOTOR M4 CONTROL BOX FAN 4VDC 8 7 550 DRIVE MOTOR OVERLOAD 2800 WASH PUMP MOTOR OVERLOAD 3 00 PRE WASH PUMP MOTOR OVERLOAD 65 51 POWER SWITCH 2 2 52 1 D
34. RED 1465 4 GND 4 QUE TRN 1465 M2 3 HP 55 d 1468 BLACK 1464 RED 140 RED 14GA Pew 277 GRN 146A M3 2 HP 63 BLACK 146 BLACK 146A RED 1464 Prep aca UA LN DD GRN 146 460v 058 208 230V 10 T1 i BLACK 106A BLACK 186A RED 196A 8 BLK war Q Mad Vac BLK IE BLK DETERGENT wat J the DISPENSER 2x ofi vente r SIGNAL off BLK RINSE wat 4 SIGNAL BLK I BLK WHT 4 5 14 BOARD BLK BLK BOOSTER WHT ell Ha 1 lt OPTION gt BLK FP BLK wss wur 5 1 5 BLK mk b wer BRN BRN BLU BLU 4 BLU BRN ols 205 0505 15 030 O 075A us w lt gt BLU 4 BRN 6695 BLK YEL 10 BE TERN m i WHT GRN WHT GRN BLU q BRN YEL BLK GRN WAT TS RED BRN mu 4 24 v BRN wel CASO mu BLU 4 ce 809 4 BRN RG d Y BRN ORG BLU m 68 e BLU 4 RE FACHIGH 675 Re BRN WHT BLK 5 waT ReD WHT RED ISL cerren BLU 4 BLK ANNI RE MHT BLU 5756 WHT BLU BLU FLOW 5 94 ui BRN BLK WHT WATS RED 975 YEL BLU YEL BLU cre BLU a ai EN os me RU 89 4 1 04 WFS RED YEL as VBT YEL VHT YEL Be seii seo 550 JUMPER BRN 4 PEER E BLUZYEL BLU YEL e BLU YEL BLU 4
35. ps Page Created 05 04 2010 Revised N A 45 Technical Manual 07610 003 78 18 PARTS SECTION PAWL BAR ASSEMBLIES TYPICAL PAWL DOG WITH HARDWARE PAWL BAR WELDMENT FOR ALL 66 UNITS PAWL BAR WELDMENT AND PAWL DOGS ARRANGED FOR ALL 66 UNITS PAWL BAR WELDMENT FOR ALL 44 UNITS PAWL BAR WELDMENT AND PAWL DOGS ARRANGED FOR ALL 44 UNITS Item QTY Description Part Number 1 PAWL BAR WELDMENT 44 Units 05700 031 72 77 ul PAWL BAR WELDMENT 66 Un 5700 005 85 54 44 Units SPACER PAWL BAR DOG 05700 011 71 45 de 66 Units 4 12 44 Units PAWL BAR DOG CASTING 09515 021 69 00 18 66 Units 5 12 44 Units LOCKNUT 3 8 16 W NYLON INSERT 05310 011 72 55 18 66 Units 12 44 Units BOLT 3 8 16 X 1 3 4 LONG 05306 011 36 94 18 66 Units Page Created 05 04 2010 Revised 06 27 2011 46 Technical Manual 07610 003 78 18 PARTS SECTION PAWL BAR BRACKET ASSEMBLY N The PAWL BAR ROLLER REPLACEMENT KIT comes with items 2 3 5 and 6 QTY Description Part Number PAWL BAR BRACKET WELDMENT 05700 003 74 39 SCREW 1 4 20 X 1 3 4 HEX HEAD 05305 274 10 00 LOCKNUT 1 4 20 HEX W NYLON INSERT 05310 374 01 00 SHAFT ROLLER 3 8 X 1 13 Page Created 05 04 2010 Revised N A 47 Technical Manual 07610 003 78 18 PARTS SECTION PAWL BAR GUTTER ASSEMBLY
36. unit utilizes a flow pressure of 15 PSI for the incoming water line Do not confuse static pressure with flow pressure Static pressure is the pressure when there is no flow and the valves are closed flow pressure is when the water is running into the machine The WPRV should be adjusted to the proper flow pressure at a minimum The water supply line shall be 1 2 NPT minimum and must be able to provide water at the minimum temperature indicated on the machine data plate It is recommended a shut off valve be installed to allow isolating the dish machine from the water sys tem in the event maintenance or other activities require it Also it is suggested that a shock absorber be in Page Created 05 04 2010 Revised N A 17 Technical Manual 07610 003 78 18 INSTALLATION INSTRUCTIONS CONTINUED stalled on the incoming water line This prevents water hammer hydraulic shock induced by the solenoid valve as it operates from causing damage to the equipment CONNECTING THE DRAIN LINE The drain for the unit is a gravity discharge drain All piping to the machine drain must be a minimum 1 1 2 NPT AND SHALL NOT BE REDUCED There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity of 30 gallons 44 units have one drain connection point 66 units have two points STEAM LINE CONNECTIONS Some machines covered in this manual ar
37. 003 78 18 PARTS SECTION BRACKETS STARTSWITCH BRACKET LIMIT SWITCH BRACKET 05700 003 74 65 05700 021 71 18 UPPER DRIVE SUPPORT BRACKET 05700 003 77 18 FILL TUBE BRACKET 05700 003 79 55 LOWER DRIVE SUPPORT BRACKET 05700 003 77 19 2 CONDUIT 05700 003 77 87 2 PANEL BRACKET LEFT 05700 003 78 13 PANEL RIGHT FLOAT amp STANDPIPE 05700 003 78 14 BRACKET ASSEMBLY 05700 003 81 87 Page Created 05 04 2010 Revised 02 25 2011 53 Technical Manual 07610 003 78 18 PARTS SECTION MISCELLANEOUS PARTS REAR RACK RAIL 05700 003 77 54 44 UNITS 05700 003 80 57 66 UNITS FRONT RACK RAIL 05700 003 79 09 44 L R 05700 003 79 09 44 R L 05700 003 81 93 66 L R 05700 003 81 89 66 R L CURTAIN BRACKET END 05700 003 77 60 CURTAIN BRACKET MIDDLE 05700 003 77 61 05700 003 74 31 DOOR LATCH ASSEMBLY 05700 003 75 76 STRAINER PRE WASH 05700 003 80 75 Page Created 05 04 2010 Revised 02 25 2011 54 Technical Manual 07610 003 78 18 PARTS SECTION VENTILATION COWL PARTS Item QTY Description Part Number VENTILATION COWL 05700 003 77 50 VENTILATION COWL LEFT SIDE FOR DOOR ACCENT PANEL OPTION 05700 003 75 77 VENTILATION COWL RIGHT SIDE FOR DOOR ACCENT PANEL OPTION 05700 003 75 78 Page Created
38. 1 50 Technical Manual 07610 003 78 18 PARTS SECTION DRAIN ASSEMBLY PARTS THIS CONFIGURATION IS USED FOR THE 44 UNIT WASH TANK amp THE 66 UNIT PRE WASH TANK AND IS THE OVERFLOW TO THE DRAIN lt 1 THIS CONFIGURATION IS USED FOR THE 66 UNIT WASH TANK AND ACTS AS A STOPPER Part Number 05700 003 83 66 05700 003 75 55 05700 003 82 76 05330 400 05 00 05310 374 01 00 05700 003 83 67 Page Created 05 04 2010 Revised 02 25 2011 51 Technical Manual 07610 003 78 18 PARTS SECTION COVERS GUARDS AND PANELS t zd k 8 yee 2 lt a Fy SS 7 PRE WASH PANEL ASSEMBLY W HANDLE 05700 003 82 49 LEFT SIDE PANEL 05700 003 73 82 Electric Units amp Steam L R 05700 003 83 87 Steam R L RIGHT SIDE PANEL 05700 003 73 81 Electric Units amp Steam R L 05700 003 83 71 Steam L R Units LOWER DRESS PANEL 05700 003 72 81 44 UNITS 05700 003 80 42 66 UNITS TOP PANEL ASSEMBLY 05700 003 78 06 44 amp 66 UNITS Page Created 05 04 2010 Revised 02 25 2011 52 HANDLE 05700 002 67 21 Ml COVER WASH HEATER 05700 003 74 73 ELECTRICALLY HEATED UNITS ONLY CONTROL DRESS PANEL 05700 003 78 15 SS 22 DRIVE MOTOR GUARD 05700 003 79 45 Technical Manual 07610
39. 13 683 2090 800 327 1433 FAX 213 683 2099 GCS SERVICE INC SANTA ANA CA 714 542 1798 800 540 0719 FAX 714 542 4787 GCS SERVICE INC S SAN FRANCISCO CA 650 635 0720 800 969 4427 FAX 650 871 4019 COMMERCIAL APPLIANCE SERVICE INC 6507 PACIFIC AVENUE Suite 102 STOCKTON CA 95207 916 567 0203 800 464 2222 916 567 0266 FAX GCS SERVICE INC SAN DIEGO CA 858 549 8411 800 422 7278 FAX 858 549 2323 INDUSTRIAL ELECTRIC SVC 5662 ENGINEER DRIVE HUNTINGTON BEACH CA 92649 714 379 7100 800 457 3783 FAX 714 379 7109 P amp D APPLIANCE SVC 100 SOUTH LINDEN AVE S SAN FRANCISCO CA 94080 650 635 1900 800 424 1414 FAX 650 635 1919 pndappl aol com P amp D APPLIANCE 4220 C ROSEVILLE ROAD NORTH HIGHLANDS CA 95660 916 974 2772 800 824 7219 FAX 916 974 2774 COMMERCIAL APPLIANCE SERVICE INC 281 LATHROP WAY 100 SACRAMENTO CA 95815 916 567 0203 800 464 2222 916 567 0324 FAX COLORADO GCS SERVICE INC SHERIDAN CO 303 371 9054 800 972 5314 FAX 303 371 4754 HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com CONNECTICUT GCS SERVICE INC HARTFORD CT 860 549 5575 800 423
40. 2 1 2 NPT 180 F WATER INLET FOR WASH AND FINAL RINSE 3 1 1 2 NPT DRAIN CONNECTION 4 VENT CONNECTION INCLUDES DAMPER 2 PLACES 4 1 0 X 16 I D 3 4 NPT STEAM CONNECTION 3 4 NPT CONDENSATE RETURN LINE OPTIONAL TOP MOUNTED BOOSTER HEATER ELECTRICAL CONNECTION 4 3 4 MIN 120 6 MM 26 660 4 mm o Ix e M 254 0 mm 5 12 1 2 277 5 4 46 1 2 101 6 mm 44 6 ADJUSTABLE FROM 51 1 2 TO 54 1117 6 mm 152 4 mm 1308 1 TO 1371 6 mm 32 1 2 825 5 mm 1625 6 mm 22 3 4 577 8 __ 20 1 4 1 514 4 mil 27 533 4 mm 7 CLEARANCE B 2 X E 63 LALA ozu 9 2362 2 OF DOOR WHEN E 1 32 1 4 879 2 mm i B N e 2 05 ei EL 3 N N eo N 1 YS We ER 20 L oo 39 aA 8 5 355 6 oo c gt 5 OG 10 1 8 E 254 mm Smo 25 mama 4 o LI H 1 H 5 E E 12 1 2 317 5 mm 29 1 2 749 3 mm 46 1 2 7 1181 1 mm 7
41. 2 44 Page Created 02 25 2011 Revised N A 76 Technical Manual 07610 003 78 18 SCHEMATIC 66 ELECTRICALLY HEATED 208 230 460 VOLT 60 HZ 3 PHASE LEGEND L1 Le L3 GND Hi 1 3 M4 1MOL eMnL 3MDL 51 52 1 52 2 2 3 PLCe TL POWER DISTRIBUTION BLOCK GROUND WASH HEATER DRIVE MOTOR WASH PUMP MOTOR PRE WASH PUMP MOTOR CONTROL BOX FAN lt 24VDC gt DRIVE MOTOR OVERLOAD WASH PUMP MOTOR OVERLOAD PRE WASH PUMP MOTOR OVERLOAD POWER SWITCH DOOR SAFETY SWITCH WASH DOOR SAFETY SWITCH 5 RACK INLET SWITCH FINAL RINSE SWITCH DELIME SWITCH TRANSFORMER 208 460V TO 120V TRANSFORMER 120V TO 24VDC WASH TANK FLOAT PRE WASH TANK FLOAT POWER LIGHT WASH REGULATING THERMOSTAT PRE WASH FILL SOLENOID WASH FILL SOLENOID FINAL RINSE SOLENOID VENT FAN RELAY RINSE SIGNAL RELAY TEMPERATURE BOARD RELAY BOOSTER HEATER RELAY OPTION WASH HEAT CONTACTOR DRIVE MOTOR CONTACTOR WASH MOTOR CONTACTOR PRE WASH MOTOR CONTACTOR LOGIC CONTROL BOARD LOGIC CONTROL BOARD EXPANSION UNIT TABLE LIMIT lt OPTION gt u 43 66A ec
42. 4 Coot DISPENSER R DRIVE MOTOR aes BLK VENT WHT q WASH PUMP MOTOR E 4 9 4 CONTROL BOX FAN lt 24VDC T as DRIVE MOTOR OVERLOAD BOARD WASH PUMP MOTOR OVERLOAD BS TENER POWER SWITCH R5 ak wss DOOR SAFETY SWITCH 1 2119 75 es 1 RACK INLET SWITCH I eg F NAL RINSE SWITCH BRN BRN TA XC BLU BLU DELIME SWITCH TRANSFORMER 208 460 120 gt PLC 1 TRANSFORMER 120V TD 24VDC POWER LIGHT 1 Vi WASH REGULATING THERMOSTAT 0 754 WASH TANK STEAM SOLENOID BRN P2 ORG BLU GRY GRY m BLU d WASH FILL SOLENOID dy 4 WHT BLK E WHT RED wHT RED BLU 4 FINAL RINSE SOLENOID ee 85 9 VENT RELAY z di ocak y BRN BLK WHT Ae RINSE SIGNAL RELAY wn EET et TEMPERATURE BDARD RELAY ae 4 95 1 BOOSTER HEATER RELAY lt OPTION 2 EE Bro BLU 4 WASH TANK STEAM RELAY q BRN 7 RED YEL 3 WHT YEL WHT YEL ws BLU 4 RED WHT RIVE MOTOR CONTACTOR Ben gt JER RED WHT T 5 BLuzyeL BLUZYEL g BLUZYEL b BLU 4 TL WASH MOTOR CONTACTOR _ q BR E n GND GRN BLU YEL gt BLU LOGIC CONTROL BOARD ai S he BRN ABLE LIMIT OPTION 4 BRN 24 ve BLU 4 RED RED 4 BLK BLU 4 4 RED El BLU q RED e BLU 4 RED WHT RED WHT BLU 55 Technical Man
43. 421 1270 FAX MONTANA RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com NEBRASKA GOODWIN TUCKER GROUP 7535 D STREET OMAHA NE 68124 402 397 2880 800 228 0342 FAX 402 397 2881 askme goodwintucker com NEVADA HI TECH COMMERCIAL SERVICE 1840 STELLA LAKE STREET NORTH LAS VEGAS NV 89106 702 649 4616 877 924 4832 FAX 702 649 4607 larry hitechnv com HI TECH COMMERCIAL SERVICE 5454 LOUIE LANE RENO NV 89511 775 852 9696 FAX 775 852 5104 GCS SERVICE INC LAS VEGAS NV 702 450 3495 800 500 9060 FAX 702 450 3491 NEW HAMPSHIRE GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 ACE SERVICE CO 95 HAMPTON AVE NEEDHAM MA 02494 781 449 4220 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com MASSACHUSETTS RESTAURANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5331 NEW JERSEY JAY HILL REPAIRS 90 CLINTON RD FAIRFIELD NJ 07004 973 575 9145 800 836 0643 FAX 973 575 5890 jhrepair aol com GCS SERVICE INC EAST RUTHERFORD NJ 973 614 0003 800 399 8294 FAX 973 614 0230 GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 ELMER SCHULTZ SERVICES 201 W WASHINGTON AVE PLEASANTVILLE NJ 08232 609 641 0317 800 378 1641 FAX 609 641 8703 e
44. 65 3 4 1670 0 mm We reserve the right to change speciflcations appearing in this bulletin without incurring any obligation for equipment previously or subsequently sold CREW 44 749 3 mm 46 1 2 1181 1 T 44 1 1117 6 14 32 3 4 355 6 831 8 mm RECOMMENDED SCRAP SINK 1 ELECTRICAL CONNECTION 7 zs IN TABLE 4 102 mm WIDE 2 1 2 NPT 180 F WATER INLET 0577 8 FOR WASH AND FINAL RINSE E 520 7 3 1 1 2 DRAIN a cite e CONNECTION O3 ox WB 2 268 5 mm zo 4 VENT CONNECTION RS 75 SN A s x INCLUDES DAMPER 2 PLACES E 4 10 16710 il L 5 3 4 STEAM CONNECTION CENTER LINE OF l 1 Ii i 2 CENTER LINE 0E RX RY 7 OPTIONAL TOP MOUNTED BOOSTER lt 8 HEATER ELECTRICAL CONNECTION Ig m 1 1 gt 2 1 2 so N 3 63 5 mm 4 8 5 101 6 mm s 35 1 2 ADJUSTABLE FROM 8000 4 51 1 4 TO 54 44 1308 1 mm TO 1371 6 mm 152 4 5 1117 6 64 32 3 4 1625 6 mm mi 22 3 4 577 8 mm 20 1 2 520 7 mm 533 4 CLEARANCE Q 2 R 4 NS ses His ra 58 ls as _ S _ SS NS s
45. 6920 CANADA THE GARLAND GROUP 1177 KAMATO ROAD MISSISSAUGA ONTARIO L4W 1X4 905 206 8380 SALES 905 624 1419 FAX 905 624 1851 SERVICE 800 427 6668 FAX 800 361 7745 Page Created 07 06 2011 Revised N A 86 Jackson CREW 44 Project Item Quantity CSI Section 11400 Approval Date Models CREW 44 Product image shown with optional Door Accent Panels Standard Features 19 3 4 502 mm standard clearance WISR Cleaning System Double wall insulated door retains heat keeping wash water hot amp generating less heat in the dish room Self cleaning wash arms Fully automatic including auto fill Incoming water pressure regulator Digital temperature readout Adjustable vent cowl collars 24V DC control circuit Exclusive EnergyGuard controls Self draining SS wash pump Vent fan control Internally operated drain lever PLC controls Large front access for ease of maintenance Conveyor drive motor comes standard on the output end of machine must be specified at time of order for input end placement Inline heater for wash tank patent pending Rainbow Rinse with arched rinse arm patent pending Stainless steel strainer pans Splash shields Stainless steel frame and legs Exhaust vent fan control 15kW wash tank heater Front dress panel Adjustable bullet feet
46. ANK FLOAT POWER LIGHT WASH REGULATING THERMOSTAT PRE WASH FILL SOLENOID WASH FILL SOLENOID FINAL RINSE SOLENOID VENT FAN RELAY RINSE SIGNAL RELAY TEMPERATURE BOARD RELAY BOOSTER HEATER RELAY lt OPTION gt WASH HEAT CONTACTOR DRIVE MOTOR CONTACTOR WASH MOTOR CONTACTOR PRE WASH MOTOR CONTACTOR LOGIC CONTROL BOARD LOGIC CONTROL BOARD EXPANSION UNIT TABLE LIMIT OPTION Page Created 02 25 2011 Revised N A 78 D 1 ite 3 lesa s 1 1 ssa FIBERGLASS m o 59 FIBERGLASS 655 mens 87 21 BGA FIBERGLASS 4 Gn T ta dL 82 Eo Fd 5 t 1 4 HP 4 4 BLACK 146A BLACK 1464 RED 146A H RED 146A a L2 ON ce lt 4 BLACK 1468 BLACK 146A RED 14 RED 1 1 212 GRN 1465 2 4 PLACK 146 BLACK 146A RED 146A RED 14GA 1 z Le GRN 1465 460v 05 208 230 108 BLACK 186A BLACK 186A RED 1864 BLK BLK wer x x2 ce BLK DETERGENT WHT
47. ANKS AND ALL STEAM HEATED TANKS Item QTY Description Part Number Page Created 02 25 2011 Revised N A 32 Technical Manual 07610 003 78 18 PARTS SECTION WASH HEATERS VOLTAGE PHASE KW PART NUMBER CONTACTOR 208 1 04540 121 68 45 05945 003 73 22 230 208 230 04540 121 68 46 04540 121 68 45 05945 003 73 22 05945 003 75 02 04540 121 68 46 04540 121 68 47 05945 003 75 02 05945 003 75 02 208 230 208 230 460 208 230 208 230 460 04540 121 79 30 04540 121 79 31 05945 003 73 22 05945 003 73 22 04540 121 79 30 04540 121 79 31 04540 121 79 32 05945 003 75 02 05945 003 75 02 05945 003 75 02 SERVICE NOTES when replacing wash heaters it is highly recommended you also change out the gasket as well Once installed gaskets become compressed and are subject to extreme temperature changes Replacing the gasket with a new one when replacing the heater may prevent future leaks 15 15 15 15 15 18 18 18 18 8 1 The nuts used to secure the heater to the casting should be torque to 16 in lbs After tightening the unit should be allowed to heat up and operate normally for approximately 30 minutes Secure power to the machine and check the nuts once more to verify they are torque to 16 in lbs Page Created 05 04 2010 Revised N A 33 Technical Manual 07610 003 78 18 PARTS SECTION DOOR ASSEMBLY 44
48. CAL COMPONENTS Description Part Number FITTING 1 90 DEGREE HUB 2 per 44 units 1 per 66 units 05975 003 77 44 FITTING 1 STRAIGHT HUB 1 per 66 units 05975 003 88 01 FITTING 3 4 STR QT 8495 SNAP 05975 003 77 46 FITTING 3 4 90 DEGREE QT 8510 SNAP 05975 003 77 45 FITTING 1 2 NPT 90 DEGREE 8507 05975 003 35 32 FITTING 1 2 NPT STR 8490 05975 003 33 27 FITTING 231 X 394 LIQUIDTITE 05975 011 49 03 CLAMP 1 FLEX2 CONDUIT 1031 05975 003 77 88 CLAMP 3 4 FLEX2 CONDUIT 1029 05975 003 77 89 PLUG 2 5 HOLE LOUVERED 2596 05975 003 77 39 PLUG HEYCO 2700 G 875 05975 011 47 81 PLUG HEYCO 2723 05975 002 29 94 PLUG HEYCO 2683 05340 011 46 79 PLUG HEYCO 2790 05975 011 59 49 BUSHING HEYCO 2236 05975 003 10 46 GROMMET 1 250 OD X 1 000 ID 05975 111 58 01 GROMMET 7 8 SPLIT HEYCO 2119 05975 200 40 00 TEMPERATURE RTD PROXIMITY SWITCH 24VDC 06680 002 16 80 Ns P N 05930 003 76 51 THERMOSTAT DELIME SWITCH P N 05930 510 02 79 P N 05930 301 46 00 START SWITCH FLOAT SWITCH P N 05930 003 76 52 P N 06680 003 62 65 Page Created 05 04 2010 Revised N A 30 Technical Manual 07610 003 78 18 PARTS SECTION WASH HEATER amp HEATER SHROUD ASSEMBLIES Part Number 05310 275 01 00 05310 275 01 00 SEE HEATER CHART Page Created 05 04 2010 Revised N A 31 Technical Manual 07610 003 78 18 PARTS SECTION PUMP SUCTION ASSEMBLY USED ON PRE WASH T
49. COIL 3 4 NPT F EX DRAIN CONNECTION 1 1 2 NPT F CONDENSATE RETURN 3 4 NPT F DETERGENT BULKHEAD ACCESS 875 DIA HOLE VENTILATION DUCT CONN LOAD END 4 x 16 ID SANITIZER INLET TO RINSE 1 8 NPT F VENTILATION DUCT CONN UNLOAD END 4 x 16 ID Page Created 06 30 2011 Revised N A 7 Technical Manual 07610 003 78 18 MACHINE DIMENSION 66 Left to Right owt THE MAXIMUM DOOR HEIGHT MAY BE e_h RE REDUCED BY THE ADDITION OF OPTIONAL 4 c DOOR BRACKETS MAXIMUM HEIGHTS OF 57542 lt lt w1 Ra 91 89 amp 87 ARE AVAILABLE iva WA 1 A Nas S NOTE 2 E 5 oue VENTILATION DUCT ADAPTERSARE ADJUSTABLE FROM 73 1 2 TO 76 i NOTE 3 4in 52s a 29 THE DRIVE ASSEMBLY AND GUARD EE Ney AA INSTALLED EITHER END 29 29 W OF THE UNIT INSTALLATION ON THE UNLOAD END IS STAN
50. CONTINUED DETERGENT INJECTION POINT ANOTHER BULKHEAD PLUG IS PROVIDED ON THE LEFT SIDE OF THE UNIT ADJUSTABLE BULLET FEET 24 14 2 NPTF DRAIN CONNECTION BULKHEAD OPENING FOR CONDUCTIVITY PROBE SHOWN FROM REAR OF LEFT TO RIGHT UNIT RIGHT TO LEFT UNIT IS MIRRORED CHEMICAL TUBE INSERTION POINT 6 875 BOOSTER HEATER ELECTRICAL CONNECTION OPENING P ss 1375 INLET WATER FITTING Ae 1 2 NPTF SS MAIN ELECTRICAL CONNECTION OPENING 91 375 Page Created 05 04 2010 Revised N A 20 Technical Manual 07610 003 78 18 INSTALLATION INSTRUCTIONS CONTINUED ELECTRICAL CONNECTION POINTS FOR TABLE LIMIT SWITCH VENTILATION FAN SIGNAL amp CHEMICAL DISPENSING SYSTEMS SIGNAL BOARD IS LOCATED IN THE MAIN CONTROL BOX BEHIND THE LOWER DRESS PANEL CONNECTION FOR REMOVE THIS JUMPER DETERGENT ALLOW FOR DISPENSER FROM DOOR SWITCH cx TABLE LIMIT SWITCH Bim CONNECTIONS CONNECTION POINT RINSE AID amp SANITIZER FOR VENT FAN SIGNAL CONNECTION SIGNALS TABLE LIMIT SWITCH CONNECTION ook Z M 1 7 a braw VENT FAN SIGNAL WASH RELAY RINSE RELAY poon i4 4 Li 112 12 Li an LIM 000 o aoaoot o
51. CREW SERIES el n TO WO RACK CONVEYOR 4 TECHNICAL MANUAL INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS ELECTRICALLY HEATED MODELS CREW 44 Or AG ENERGY STAR B CREW 66 STEAM HEATED MODELS CREW 44S CREW 66S 77 Jackson Clean the First Time Jackson MSC LLC Box 1060 Hwy 25E Barbourville KY USA Feb 25 2011 1 606 523 9795 P N 07610 003 78 18 Revision C www jacksonmsc com Revision Revision Made By Applicable ECNs Details Letter Date 07 27 10 LA release of manual we e release of 23 amp 30 unhooded side 06 30 11 02 25 11 Transformer change for 208 Volt units Drain handle operation amp alignment change Door splash shield addition Rinse paddle switch operation Initial release of 66 units 44 Steam units amp 66 Steam units TABLE OF CONTENTS Specifications Machine Dimensions Page 6 Side Loader Dimensions Page 10 Steam Booster Heater Dimensions Page 11 Operating Parameters Page 12 Notes Regarding Electrical Requirements Page 13 Electrical Requirements Page 14 Instructions Installation Instructions Page 17 Curtain Installation Instructions Page 22 Operating Instructions Page 23 Delime Instructions Page 25 Maintenance Troubleshooting Page 26 Parts Section Control Box Components Page
52. DARD IF ms INSTALLED ON THE LOAD END PLEASE ENSURE ANY SCRAP SINKS IN THE TABLING ARE AT AN ADEQUATE s DISTANCE TO PROVIDE FOR CLEARANCE e to TABLE OF THE DRIVE ASSEMBLY 66 in NOTE 4 UE 8515 Yor ALL VERTICAL DIMENSIONS MAY VARY DUE TO THE ADJUSTABLE FEET 5 2 1 NOTE 2 2314 in T 21 in V2 L 1114 in 4078 8 in 1 1 1 1 1 1 1 1 W2 el Im 5 5 22 HP lt Su ana 55 f IBE N 1 1 gt gt SIT 1 e 9 d id lt y J e 1 02 P 5 i G iN T D1 ex Le Eu 1 ler E 1 w QN p NS 5 dp o 34 in NOTE4 NOTE4 d F in NOTE 4 E sy 3315 in gt os 6614 in 1016 in NOTE 3 APPLIES TO STEAM HEATED UNITS CHEMICAL SANITIZING UNITS ONLY PRE WASH COLD WATER THERMOSTAT OPTION ONLY SANITIZER INLET TO RINSE 1 8 NPT F RINSE AID CONNECTION TO RINSE 1 8 NPT F D1 D2 DET CONDUCTIVITY PROBE ACCESS 875 DIA HOLE CONDENSATE RETURN 3 4 NPT F NTILATION DUCT CONN LOAD END 4 x 16 ID STEAM WASH TUB HEATING COIL 3 4 NPT F e CP V1 2 VE VENTILATION DUCT CONN UNLOAD END 4 16710 Page C
53. E THE DIFFERENCES IN THE PARTS REFLECTED IN THE PARTS LIST NOTE Order lengths of Hose or Conduit by x measuring the lengths in the field and add an Bs f OS additional 1 foot to ensure any custom cut lengthsare accounted for Page Created 06 27 2011 Revised N A 59 Technical Manual 07610 003 78 18 PARTS SECTION SIDE LOADERS CONTINUED ILLUSTRATION DEPICTS A 23 RIGHT 23 LEFT UNHOODED SIDE LOADER THE 23 LEFT RIGHT AS WELL AS BOTH DIRECTIONS OF THE 30 SIDE LOADERS HAVE THE DIFFERENCES IN THE PARTS REFLECTED IN THE PARTS LIST Page Created 06 27 2011 Revised N A 60 Technical Manual 07610 003 78 18 PARTS SECTION SIDE LOADERS CONTINUED Item QTY Description Part Number TUB WELDMENT 23 SIDE LOADER L R 05700 003 84 59 TUB WELDMENT 23 SIDE LOADER R L 05700 003 84 58 TUB WELDMENT 30 SIDE LOADER L R 05700 003 88 46 TUB WELDMENT 30 SIDE LOADER R L 05700 003 88 39 RACK SUPPORT L R RACK SUPPORT R L 05700 003 89 95 PAWL BAR DRIVE LINKAGE SEE SIDE LOADER DRIVE LINKAGE PAGE ACTUATOR SWITCH ASSEMBLY FOOT ADJUSTABLE GUTTER PAWL BAR GUIDE BLOCK TOP SLOTTED GUIDE BLOCK BOTTOM SLOTTED GASKET DRIVE GUTTER BRACKET LOADER PAWL BAR SUPPORT WASHER 1 4 ID STAINLESS STEEL SCREW 1 4 20 x 1 3 4 LONG HEX HEAD BRACKET LIMIT SWITCH TERMINAL BOARD SWITCH ASSEMBLY SIDE LOADER 24VDC COVER SIDE LOADER SWITCH LOCKNUT 6 32 HEX w NY
54. ERIOR KITCHEN SERVICE INC 669 ELMWOOD AVENUE PROVIDENCE RI 02907 888 590 1899 401 781 1996 FAX SOUTH CAROLINA AUTHORIZED APPLIANCE SERVICECENTER 1811 TAYLOR ST COLUMBIA SC 29202 803 254 8414 FAX 803 254 5146 AUTHORIZED APPLIANCE SERVICECENTER 2249 AUGUSTA RD GREENVILLE SC 29605 864 235 9616 FAX 864 235 9623 WHALEY FOODSERVICE REPAIRS 126 amp US1 P O BOX 4023 WEST COLUMBIA SC 29170 803 791 4420 800 877 2662 FAX 803 794 4630 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 748 CONGAREE ROAD GREENVILLE SC 29607 864 234 7011 800 494 2539 FAX 864 234 6662 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 1406 C COMMERCE PL MYRTLE BEACH SC 29577 843 626 1866 FAX 843 626 2632 info whaleyfoodservice com MAINTENANCE amp REPAIR CENTERS WHALEY FOODSERVICE REPAIRS 4740 A FRANCHISE STREET N CHARLESTON SC 29418 843 760 2110 FAX 843 760 2255 info whaleyfoodservice com SOUTH DAKOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX TENNESSEE GCS SERVICE INC MEMPHIS TN 901 366 4587 800 262 9155 FAX 901 366 4588 GCS SERVICE INC NASHVILLE TN 615 244 8050 800 831 7174 FAX 615 244 8885 TEXAS ARMSTRONG REPAIR CENTER 5110 GLENMOUNT DRIVE HOUSTON TX 77081 713 666
55. FAX 614 476 1196 ELECTRICAL APPLIANCE REPAIR SVC 5805 VALLEY BELT ROAD CLEVELAND OH 44131 216 459 8700 800 621 8259 FAX 216 459 8707 tomr electapplrep com OKLAHOMA HAGAR RESTAURANT EQMT 1229 W MAIN STREET OKLAHOMA CITY OK 73106 405 235 2184 800 445 1791 FAX 405 236 5592 OREGON RON S SERVICE 16364 SW 72ND AVE PORTLAND OR 97224 503 624 0890 800 851 4118 FAX 503 684 6107 lrobinson ronsservice com PENNSYLVANIA COMMERCIAL PARTS amp SERVICE 1816 WEST 26TH STREET ERIE PA 16508 814 456 3732 800 332 3732 FAX 814 452 4843 aiserie aol com ELMER SCHULTZ SVC 540 NORTH 3RD STREET PHILADELPHIA PA 19123 215 627 5400 FAX 215 627 5408 elmer2 erols com GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 GCS SERVICE INC HARRISBURG PA 717 564 3282 800 367 3225 FAX 717 564 9286 GCS SERVICE INC PITTSBURGH PA 412 787 1970 800 738 1221 FAX 412 787 5005 K amp D PARTS AND SERVICE CO 1833 41 N CAMERON STREET HARRISBURG PA 17103 717 236 9039 800 932 0503 FAX 717 238 4367 kdparts service paonline com CLARK SERVICE amp PARTS 306 AIRPORT DRIVE BOX 10 SMOKETOWN PA 17576 717 392 5590 717 392 5735 Page Created 07 06 2011 Revised N A 84 Technical Manual 07610 003 78 18 RHODE ISLAND GCS SERVICE INC EAST PROVIDENCE RI 401 434 6803 800 462 6012 FAX 401 438 9400 SUP
56. FL 32805 407 425 2681 800 432 2795 407 425 3463 FAX NASS PARTS AND SERVICE INC 1376 HEIDE AVENUE PALM BAY FL 32907 321 952 2012 800 432 2795 321 953 0266 FAX GEORGIA GCS SERVICE INC ATLANTA GA 770 452 7322 800 334 3599 FAX 770 452 7473 HERITAGE FOODSERVICE GROUP OF ATLANTA 2100 NORCROSS PKWY SUITE 130 NORCROSS GA 30071 770 368 1465 866 388 9837 FAX 866 388 9838 WHALEY FOODSERVICE REPAIRS 109 OWENS INDUSTRIAL DRIVE SAVANNAH GA 31405 912 447 0827 888 765 0036 FAX 912 447 0826 PIERCE PARTS amp SERVICE 2422 ALLEN ROAD MACON GA 31216 478 781 6003 800 368 2512 FAX 478 781 7186 MAINTENANCE amp REPAIR CENTERS HAWAII FOOD EQMT PARTS amp SERVICE CO 300 PUUHALE RD HONOLULU HI 96819 808 847 4871 808 842 1560 fepsco hula net IDAHO RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com RON S SERVICE 703 E 44TH STREET STE 10 GARDEN CITY ID 83714 208 375 4073 FAX 208 375 4402 ILLINOIS CONES REPAIR SVC 2408 40TH AVE MOLINE IL 61265 309 797 5323 800 716 7070 FAX 309 797 3631 jackb cones com EICHENAUER SERVICES INC 130 5 OAKLAND ST DECATUR IL 62522 217 429 4229 800 252 5892 FAX 217 429 0226 esi esiquality com GCS SERVICE INC ELMHURST IL 630 941 7800 800 942 9689 FAX 630 941 6048 GCS
57. IP FUSE HOLDER 6 SLOT 4 HOLDER BUSSMAN FUSE 1 FUSE 1 0 AMP 208 amp 230 VOLT UNITS FUSE 0 5 AMP 460 VOLT UNITS 05920 011 72 88 RELAY SOCKET 20 300V USED FOR R1 R2 R4 R5 amp R6 RELAY SOCKET 16 300V USED FOR R3 1 CONTROL BOX WELDMENT 44 UNITS CONTROL BOX WELDMENT 66 UNITS 05700 003 82 04 Page Created 05 04 2010 Revised 02 25 2011 1 1 1 1 1 1 1 1 1 P 28 Technical Manual 07610 003 78 18 PARTS SECTION OVERLOADS WASH MOTORS Overloads are specified for 3 phase units only For GE brand MT03 series overloads the process for setting is as follows e Determine the Full Load Amps for the wash motor Setthe overload at the closest setting without going over for the FLA of the motor overload already compensates for the FLA and will have a set point that is 125 of the FLA Example Wash Motor is rated at 10 0 FLA on the data plate The replacement MT03 overload would be set at 10 0 It would actually trip at 12 5 Amps Wash Motor Voltage Part Number GE Part Number 05945 003 76 29 MT03N Blue Selector switch should be set to H for manual reset 05945 00162 MTO3N 05945 003 76 27 MT03L DRIVE MOTORS Overloads are specified for 3 phase units only For GE brand MT03 series overloads the process for setting is as follows e Determine the Full L
58. L COLD WATER FILL Item QTY Description Part Number TUBE WELDMENT TANK FILL GASKET RINSE MANIFOLD LOCKNUT 1 4 20 HEX WITH NYLON INSERT NOT SHOWN TANK FILL INJECTOR WELDMENT ELBOW 90 DEGREE 1 2 STREET BRASS VACUUM BREAKER 1 7 VACUUM BREAKER REPAIR KIT 06401 003 06 23 3 Wiru 1 2 CLOSE BRASS po magia NPT BRASS 0 PLUG 1 2 NPT BRASS REMOVED FOR COLD WATER FILL OPTION 2 VALVE 1 2 NPT BRASS 24VDC COIL 2 HOSE 1 2 X 42 S S BRAIDED W PTFE MALE SWIVEL 2 WATER INLET FITTING NUMBERS IN PARENTHESIS DENOTE CHANGED QUANTITIES WHEN THE COLD WATER PRE WASH FILL OPTION IS ADDED 1 4 6 1 2 rra 0 pun rum mn ru Page Created 02 25 2011 Revised N A 39 Technical Manual 07610 003 78 18 PARTS SECTION WASH MANIFOLD AND ARM ASSEMBLY Mechanical Pump Seal 05330 002 34 22 Page Created 05 04 2010 Revised N A 40 Technical Manual 07610 003 78 18 PARTS SECTION WASH MANIFOLD AND ARM ASSEMBLY CONTINUED Item QTY Description Part Number 1 2 Eus ES ES HOSE WASH PUMP DISCHARGE 05700 003 77 62 L R MACHINES LOWER MANIFOLD 05700 003 74 29 R L MACHINES LOWER MANIFOLD 05700 003 74 28 O RING SILICONE 103 DIA 2 1 2 X 2 11 16 OD 05330 003 73 71 O RING SILICONE 139 DIA 2 1 4 ID X 2 1 2 OD 05330 003 73 72 PUMP amp MOTOR ASSEMBLY Part Number WASH
59. LON INSERT NOTE DRAIN HOSE POLYBRAID 1 ID SEE NOTE 2 HOSE CLAMP RANGE 13 16 TO 1 1 2 DRAIN FITTING WELDMENT TEE 1 1 2 BRASS F NPT NIPPLE 1 1 2 CLOSE BRASS ELBOW 90 DEG STREET BRASS 1 1 2 NPT CONDUIT 1 2 FLEX 2 SEE NOTE FITTING 1 2 STRAIGHT TWIST SNAP NOTE Order lengths of Hose or Conduit by measuring the lengths in the field and add an additional 1 foot to ensure any custom cut lengths are accounted for 5 NOTE 1 1 1 1 s IERI RIEN ESEA ETEA EN Eke Page Created 06 27 2011 Revised N A 61 Technical Manual 07610 003 78 18 PARTS SECTION SIDE LOADER DRIVE LINKAGE Item QTY Description Part Number PAWL BAR SIDE LOADER 05700 021 86 88 DRIVE LINKAGE SIDE LOADER 05700 001 99 16 1 1 3 Page Created 06 27 2011 Revised N A 62 Technical Manual 07610 003 78 18 PARTS SECTION STEAM HEATING COIL ASSEMBLY Item QTY Description Part Number STEAM COIL WELDMENT 05700 003 83 70 SLEEVE 1 4 ID 5 8 LONG 05700 003 83 35 Y STRAINER 3 4 NPT STEAM 04730 217 01 32 NIPPLE 3 4 NPT x 4 LONG BLACK IRON 04730 907 02 34 VALVE GATE 3 4 NPT STEAM 04820 100 19 00 TRAP STEAM 3 4 NPT 06680 500 02 77 PLUG 3 4 NPT SQUARE HEAD BLACK IRON 04730 002 86 59 2 al
60. NLOAD END IS STANDARD IF INSTALLED ON THE LOAD END PLEASE ENSURE ANY SCRAP SINKS IN THE TABLING ARE AT AN ADEQUATE DISTANCE TO PROVIDE FOR CLEARANCE OF THE DRIVE ASSEMBLY to TABLE NOTE 4 ALL VERTICAL DIMENSIONS MAY 44 in 15 633 VARY DUE TO THE ADJUSTABLE 78 FEET 5194 in mi 239 4i 8 v2 239 NOTE 2 2114 in H 1116 in 414 in 641 in 93 in MAX 7195 in NOTE 1 6395 in 61 YO KU 34 in 2334 in 11 in 5 NOTE 4 NOTE 4 NOTE 4 NOTE 4 NOTE 3 1044 in _ _____ 1 in 4416 in APPLIES TO STEAM HEATED UNITS CHEMICAL SANITIZING UNITS ONLY MAIN ELECTRICAL CONNECTION 1 375 DIA HOLE RINSE AID CONNECTION RINSE 1 8 BOOSTER HEATER ELECT CONNECTION 1 375 DIA CONDUCTIVITY PROBE ACCESS 875 DIA HOLE MAIN INLET WATER CONNECTION 1 2 NPT F STEAM TO WASH TUB HEATING
61. OOR SAFETY SWITCH WASH S2 2 DOOR SAFETY SWITCH 0 758 3 RACK INLET SWITCH id m veL veL BRN F2CHIGH BLK YEL Al 54 FINAL RINSE SWITCH ne a o wires y ood 55 DELIME SWITCH AUT Mus TRANSFORMER 208 460 TH 120V m TRANSFORMER 120V 24VDC BRN SEEN au Fl WASH TANK FLOAT Fe PRE WASH TANK FLOAT Qg _ 1 POWER LIGHT TS1 WASH REGULATING THERMOSTAT mu 4 PWFS PRE WASH FILL SOLENOID WFS WASH FILL SOLENOID ce BLU g FRS FINAL RINSE SOLENOID EA WSS WASH TANK STEAM SOLENOID gt 075A R1 VENT FAN RELAY ou m 0 4 URS RINSE SIGNAL RELAY AD wun sre 152 3 TEMPERATURE BDARD RELAY BLE ory WHT BLU BLU 4 4 BOOSTER HEATER RELAY lt OPTION gt anus 55 ceo R5 WASH TANK STEAM RELAY i vemu g G Bu 4 5 ae DRIVE MOTOR CONTACTOR T iid c2 WASH MOTOR CONTACTOR ys RED YEL c VHT YEL BLU 3 PRE WASH MOTOR CONTACTOR PTPP us ee 4 LOGIC CONTROL BOARD BLU YEL 4 A RU 4 PLC2 LOGIC CONTROL BOARD EXPANSION UNIT s 1 v L i E 6 TL TABLE LIMIT lt OPTION BRN 24 v BLU q Qes ve BLU 4 RED mu 4 s mu 4
62. PUMP 208 60HZ 3 PHASE 06105 003 76 11 Page Created 05 04 2010 Revised N A 41 Technical Manual 07610 003 78 18 PARTS SECTION PRE WASH MANIFOLD AND ARM ASSEMBLIES ILLUSTRATES PARTS FOR A LEFT TO RIGHT PRE WASH ILLUSTRATES PARTS FOR RIGHT TO LEFT PRE WASH Mechanical Pump Seal 05330 002 34 22 Page Created 02 25 2011 Revised N A 42 Technical Manual 07610 003 78 18 PARTS SECTION PRE WASH MANIFOLD AND ARM ASSEMBLY CONTINUED Item QTY Description Part Number O RING SILICONE 103 DIA 2 1 2 X 2 11 16 OD O RING SILICONE 139 DIA 2 1 4 ID X 2 1 2 amp MOTOR ASSEMBLY Part Number PRE WASH PUMP 2HP 208 60HZ 3 PHASE 06105 003 76 12 PRE WASH PUMP 2HP 230V 60HZ 3 PHASE 06105 003 76 12 PRE WASH PUMP 2 460 60HZ 3 PHASE 06105 003 76 12 10 11 12 13 14 EN PRE WASH PUMP 2 208V 60HZ 1 PHASE 06105 003 76 14 N PRE WASH PUMP 2 230 60 7 1 PHASE 06105 003 76 14 TS Mechanical Pump Seal 05330 002 34 22 Page Created 02 25 2011 Revised N A 43 Technical Manual 07610 003 78 18 PARTS SECTION RINSE ASSEMBLY Note 1 RINSE INJECTOR CONNECTIONS P PRESSURE SWITCH S SANITIZER R RINSE AID Note 1 This hose connects to part 16 at one end and to part 20 at the opposite end Note 2 A hose
63. RVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 GCS SERVICE INC HARTFORD CT 860 549 5575 800 723 1562 FAX 860 527 6355 SUPERIOR KITCHEN SERVICE INC 399 FERRY STREET EVERETT MA 02149 617 389 1899 888 590 1899 617 389 1996 FAX MAINTENANCE amp REPAIR CENTERS MICHIGAN GCS SERVICE INC LIVONIA MI 248 426 9500 800 772 2936 FAX 248 426 7555 JACKSON SERVICE COMPANY 3980 BENSTEIN RD COMMERCE TWSHP MI 48382 248 363 4159 800 332 4053 FAX 248 363 5448 GCS SERVICE INC GRAND RAPIDS 616 241 0200 800 823 4866 FAX 616 241 0541 MINNESOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 11311 HAMPSHIRE AVENUE SOUTH BLOOMINGTON MN 55438 2456 952 944 5800 800 279 9980 800 279 9980 FAX MISSISSIPPI GCS SERVICE INC JACKSON MS 601 956 7800 800 274 5954 FAX 601 956 1200 GCS SERVICE INC MEMPHIS TN 901 366 4587 800 262 9155 FAX 901 366 4588 MISSOURI GCS SERVICE INC KANSAS CITY MO 816 920 5999 800 229 6477 FAX 816 920 7387 GCS SERVICE INC ST LOUIS MO 314 638 7444 800 284 4427 FAX 314 638 0135 KAEMMERLIN PARTS amp SVC 2728 LOCUST STREET ST LOUIS MO 63103 314 535 2222 FAX 314 535 6205 petek kps stl com GENERAL PARTS INC 1101 EAST 13TH STREET KANSAS CITY 64106 816 421 5400 800 279 9967 816
64. S deu ges urs PWR INPUTS 9 pe 22 L ey 60 S 8 RUN PS Gas Gay E 2 0 2 0 2 3 0 OUTPUTS ourPurs p 5 6 TD REP ERP B NOU NC NEY INPUTS INPUTS 1 ON OFF SWITCH 1 LOWER PRE WASH FLOAT SWITCH 66 UNITS ONLY 2 DOOR SWITCH SAFETY INTERLOCKS 2 UPPER PRE WASH FLOAT SWITCH 66 UNITS ONLY 3 RACK INLET SWITCH 3 NA 4 FINAL RINSE SWITCH 4 N A 5 LOWER WASH FLOAT SWITCH 5 6 UPPER WASH FLOAT SWITCH 6 N A 7 MANUAL DELIME SWITCH 7 8 N A amp OUTPUTS OUTPUTS 1 RINSE SOLENOID RINSE SIGNAL RELAY PRE WASH TANK FILL SOLENOID 66 UNITS ONLY 2 WASH TANK FILL SOLENOID 2 PRE WASH MOTOR 66 UNITS ONLY 3 DRIVE MOTOR CONTACTOR 3 N A 4 WASH MOTOR CONTACTOR 4 NA 5 WASH HEATER CONTACTOR or STEAM HEAT RELAY 5 6 VENTILATION FAN RELAY 6 N A 7 7 8 SIDE LOADER SWITCH ON WITH NO RACK PRESENT N A Page Created 05 04 2010 Revised 02 25 2011 26 Technical Manual 07610 003 78 18 PARTS SECTION CONTROL BOX COMPONENTS Alloperational relays utilize green LED indicating Ton lights to verify proper operation These relays are mounted immediately to the right of the motor contactors Please refer to the illustration to th
65. SE 230V 60HZ 3 PHASE 18kW 70 RISE 460V 60HZ 3 PHASE 18kW 70 RISE CIR2 L1 T STAT COM HNC 2 12 CIR2 SPECIFY 24 OR 120 RATED 1 AMP CIR1 CIRCUIT Ne au DISHMACHINE AT THE TIME OF J 1 12 60 1 12 61 BK CIR1 L3 62 c d m oe x lo E F e 1 3 cred L 09905 003 79 39 ELM 1 ELM 2 Page Created 05 04 2010 Revised N A 67 Technical Manual 07610 003 78 18 BOOSTER HEATER SCHEMATIC 1 PHASE 12kW USE THIS SCHEMATIC FOR THE FOLLOW ING BOOSTER HEATER OPTIONS e 208V 60HZ 1 PHASE 12kW 40 RISE e 230V 60HZ 1 PHASE 12kW 40 RISE CIR2 L1 LIMIT 2 18BK o CIR2 SPECIFY 24 OR 120VAC RATED 1 AMP n CIR1 CIRCUIT LEADS BY DISHMACHINE MANUFACTURER AT THE TIME OF INSTALLATION 4 18 BK CIR1 L2 BK B BK B CIRT L2 62 BK 63 BK 5 7 5 md m GND x 2 9 x gt NO M spese E AZ o 79 49 8 1 8 2 Page Created 05 04 2010 Revised N A 68
66. SERVICE INC ST LOUIS MO 314 683 7444 800 284 4427 FAX 314 638 0135 GENERAL PARTS INC 248 JAMES STREET BENSONVILLE IL 60106 630 595 3300 800 880 3604 FAX 630 595 0006 INDIANA GCS SERVICE INC INDIANAPOLIS IN 317 545 9655 800 727 8710 FAX 317 549 6286 GCS SERVICE INC B622 LA PAS TRAIL INDIANAPOLIS IN 46268 317 290 8060 800 410 9794 317 290 8085 FAX IOWA GOODWIN TUCKER GROUP 2900 DELAWARE AVENUE DES MOINES IA 50317 515 262 9308 800 372 6066 FAX 515 262 2936 parts goodwintucker com CONES REPAIR SVC 1056 27TH AVENUE SW CEDAR RAPIDS IA 52404 319 365 3325 800 747 3326 FAX 319 365 0885 KANSAS GCS SERVICE INC KANSAS CITY MO 816 920 5999 800 229 6477 FAX 816 920 7387 GENERAL PARTS INC 1101 E 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 9967 816 421 1270 FAX KENTUCKY CERTIFIED SERVICE CENTER 127 DISHMAN LANE BOWLING GREEN KY 42101 270 783 0012 877 907 0012 FAX 270 783 0058 CERTIFIED SERVICE CENTER RAMCO BUSINESS PARK 4283 PRODUCE ROAD LOUISVILLE KY 40218 502 964 7007 800 637 6350 FAX 502 964 7202 cwalker certifiedsc com droenigk certifiedsc com CERTIFIED SERVICE CENTER 1051 GOODWIN DRIVE LEXINGTON KY 40505 606 254 8854 800 432 9269 FAX 606 231 7781 jatkins certifiedsc com GCS SERVICE INC LOUISVILLE KY 502 367 1788 800 752 6160 FAX 502 367 0400 GCS SERVICE INC
67. Short L Long amp XL Extra Long See the chart below for actual curtain lengths and part numbers Note the XL Curtain and Curtain Rod difference for the Load End when a Side Loader Option is present Legend Length Part Number 08415 131 73 44 Side Loader Option Length Part Number 08415 002 14 41 XL Load End Only 24 25 08415 003 84 88 24 25 08415 002 47 37 Curtain Rod 05700 003 84 57 Load End Only 20 50 05700 003 77 52 Page Created 05 04 2010 Revised 06 27 2011 22 Technical Manual 07610 003 78 18 OPERATION INSTRUCTIONS PREPARATION Before proceeding with the start up of the unit verify the following e Thedrain stopper is installed The strainers are installed The pawl bar is installed and secure The actuator switches move with relative freedom and do not bind The curtains are installed correctly POWER UP To place the unit in standby press the Start Button on the front of the machine The unit will automatically determine if there is a proper water level in the wash tank If not the unit will begin to fill until the appropriate level is reached 9 Ifthe wash tank temperature is not at the minimum level for the mode of operation the wash heat er will energize Refer to the machine data plate for a better understanding of the minimum temper atures needed to operate the unit correctly It may take several minutes for the wash tank to heat up depending on the initial temperature of the water
68. a 1 18w 12 L3 FIBERGLASS 88 m 11111111 1111 FIBERGLASS 45 E FIBERGLASS 2 4 IQ 10GA FIBERGLASS 1 FIBERGLASS O U UUU 55 10GA FIBERGLASS 4 Hm FIBERGLASS 86 106A FIBERGLASS 4 o ca se 1 TU 2 1 4 e 149 e d BLACK 1460 BLACK RED 14GA RED 146A 14 GND HRN aca BLUE 146A BLUE 14 4 T3 qn M2 3 HP evo 2n d BLACK ol BLACK 146A RED 156 RED 1 B n GND BLUE 14GA BLUE 14GA GRN 146A 13 MOL ce 13 M3 2 d BLACK BLACK 146A RED 146 RED a 1 GND BLUE 14GA 2 BLUE 14GA GRN 14 13 3 0 450 05 208 2309 10A BLACK 18 BLACK 18 Hl 208 460 RED 18GA BLK BLK EO NAE xe BLK FE BLK DETERGENT WHT 4 1 03 ool 1 DISPENSER 5 911 02 SIGNAL E BLK BLK RINSE othe SIGNAL 4 1 R BLK FE BLK TEMP 4 9 BOARD BOOSTER E 4 a 55 lt OPTION BLK E 120 BRN BRN BLU BLU 24 vc mu J BLU 2 4 BRN O16 05 1 YEI 9756 BL E lt BRN BLKAYEL 10A BLON GRN T ai
69. ash Drive Volts Phase Freq Motor Motor FLA MCA MOP Amps Amps 10 0 11 8 A 143A 24 3A e sa a soa 1 Denotes 240 Volt heating elements that have been down rated when 230 Volts is applied Denotes 480 Volt heating elements that have been down rated when 460 Volts is applied Page Created 05 04 2010 Revised 02 25 2011 14 Technical Manual 07610 003 78 18 Electrical Requirements for 66 Units 66 with 18 kW Wash Heater Pre Wash Wash Drive Wash Volts Phase Freq Motor Motor Motor Heater FLA MCA MOP Amps Amps Amps Amps 10 2 10 0 86 5 108 5 111 1 121 3 9 4 10 0 71 9 93 1 95 6 105 6 9 4 10 0 75 0 96 2 98 7 108 7 66 Steam Pre Wash Wash Drive Volts Phase Freq Motor Motor Motor FLA MCA MOP Amps Amps Amps sa ma 222 oo sea s Ce oo Denotes 240 Volt heating elements that have been down rated when 230 Volts is applied Denotes 480 Volt heating elements that have been down rated when 460 Volts is applied Page Created 02 25 2011 Revised N A 15 Technical Manual 07610 003 78 18 Electrical Requirements for Booster Tanks 40 F Rise 12 KW Booster Rinse Volts Phase Freq Heater Am
70. ated 06 30 2011 Revised N A 11 Technical Manual 07610 003 78 18 Operating Parameters Model Designation 44 66 44 Steam 66 Steam Operating Capacity Racks per Hour 218 218 218 218 Dishes per Hour 3488 3488 3488 3488 Glasses per Hour 7848 7848 7848 7848 Tank Capacity gallons Wash Tank 35 6 35 6 35 6 35 6 Pre Wash Tank N A 15 8 N A 15 8 Electrical Loads as applicable Wash Motor HP 3 0 3 0 3 0 3 0 Drive Motor HP 0 25 0 25 0 25 0 25 Pre Wash Motor HP N A 2 0 N A 2 0 Wash Heater KW 15 or 18 18 N A N A NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and is subject to change without notice HOT WATER SANITIZING Water Temperatures Fahrenheit Pre Wash Temperature Recommended N A 110 140 N A 110 140 Minimum Wash Temperature 160 160 160 160 Minimum Rinse Temperature 180 180 180 180 Incoming Water Temperature 12 KW Booster 140 140 N A N A 18 KW Booster 110 110 N A N A No Booster 180 180 180 180 CHEMICAL SANITIZING Water Temperatures Fahrenheit Pre Wash Temperature Recommended N A 110 120 N A 110 120 Minimum Wash Temperature 120 120 120 120 Minimum Rinse Temperature 120 120 120 120 Incoming Water Temperature 12 KW Booster 80 80 N A N A 18 KW Booster 50 50 N A N A No Booster 120 120 120 120 Other Water Requirements Water Flow Pressure PSIG 15 15 15 15 Flow Rate Minimum GPM 1 18 1 18 1 18 1 18 Water L
71. cal Sanitizing Inlet Temperature minimum Racks per Hour 218 218 With 40 F 4 C Rise Booster Heater 140 F 60 C Dishes per Hour 5 450 5 450 With 70 F 21 Rise Booster Heater 110 F 43 C Glasses per Hour 7 848 7 848 Gallons per Hour 69 8 gal 264 L Gall Rack 0 32 gal 1 2 OPERATING TEMPERATURES ee Waterline Size IPS minimum 1 2 High Temperature Chemical Sanitizing Drainline Size IPS minimum 1 1 2 Wash minimum 160 71 120 49 Flow Pressure PSI 15 Rinse minimum 180 F 82 C 120 F 49 C Flow Rate GPM minimum 1 16 4 4 LPM ELECTRICAL REQUIREMENTS Wash Tank Capacity 35 6 gal 135 L Approximate Total Load AMPS WASH PUMP 15kW 18kW Steam Tank Heat Tank Heat Wash Pump Motor 3hp 208V 60HZ 3PH 51 3 59 7 9 7 Wash Pump Capacity 270 GPM 1022 LPM 208V 60HZ 1PH 83 9 98 3 11 8 CONVEYOR 230V 60HZ 3PH 44 1 54 7 9 5 Conveyor Motor 1 4 hp 230V 60HZ 1PH 71 7 90 1 11 8 Conveyor Speed feet per minute 6 07 FPM 1 85 MPM 460V 60HZ 3PH 22 1 252 4 8 VENTING REQUIREMENTS BOOSTER HEATER OPTIONS Input End 200 CFM 40 F 4 C Minimum Rise 70 F 21 C Minimum Rise Output End 200 CFM kw AMPS kw AMPS Total CFM 400 CFM 208V 60HZ 3PH 12 33 3 17 2 47 7 208V 60HZ 1PH 12 57 7 17 2 82 7 STEAM COIL TANK HEAT STEAM MODELS ONLY 230V 60HZ 3PH 12 27 7 18 415 Steam Connection IPS 3 4 230V 60HZ 1PH 12 47 9 18 71 9 Steam Flow Pressure PSIG 10 20 460V 60HZ 3PH 12 13 8 18 20 7 C
72. e adjusted by an authorized service agent CHEMICAL FEEDER EQUIPMENT Your dish machine DOES NOT COME WITH AN INTEGRAL CHEMI CAL SUPPLY FEEDER SYSTEM You must connect the unit to a third party chemical dispenser that meets the requirements of NSF Standard 29 for the machine to operate correctly You should contact your chemical supplier about connecting a dispenser to your dish machine Chemi cal dispensers must be set for the type and concentration of chemicals being used and there are several fac tors that have to be taken into account Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dish machine will operate Using the proper amount of detergent can become in time a source of substantial sav ings A qualified water treatment specialist can explain in detail to you what is needed to gain the maximum efficiency from your detergent The dish machine is able to operate in either hot water sanitizing mode or chemical sanitizing mode Your unit should be clearly marked above the data plate as to the mode it is in If you cannot determine this contact the manufacturer immediately for assistance It is important to remember that if you decide to operate the unit in chemical sanitizing mode you must ensure an appropriate chlorine based sanitizer is used in the final rinse line Page Created 05 04 2010 Revised N A 19 Technical Manual 07610 003 78 18 INSTALLATION INSTRUCTIONS
73. e designed to use low pressure steam as a source of heat for the wash tank Those machines come with lines by which an outside source of steam i e steam booster is connected Connect all steam lines from the booster to the machine in accord ance with the booster manufacturer s instructions Ensure that all applicable codes and regulations are ad hered to See the machine data plate for information related to steam flow requirements ELECTRICAL POWER CONNECTIONS All electrical connections are to be made in accordance with ap plicable portions of local state territorial and national codes DISCONNECT ELECTRICAL POWER SUPPLIES AND TAG OUT IN ACCORDANCE WITH APPROPRIATE PROCEDURES AND CODES AT THE DISCONNECT SWITCH TO INDICATE YOU ARE WORKING ON THAT CIR CUIT This manual provides reference information regarding electrical requirements and loads but that infor mation may change without notice Always refer to the machine data plate for voltage requirements ma chine voltage total amperage load and serial number If you cannot read your data plate because it has been damaged you should contact the manufacturer The main power terminal blocks for the dish machine and for the rinse booster heater if applicable are located at the top of the machine You will have to remove the top cover to access these connections Route incoming power lines within conduit that will connect via fittings to the pre punched holes in the back of the unit Ins
74. e ee right LES LED THE ILLUSTRATION BELOW DEPICTS THE COMPONENTS OF A 66 ELECTRICALLY HEATED UNIT WITH THE BOOSTER HEATER OPTION COMPONENT QUANTITIES AND PART NUMBERS MAY VARY FOR DIFFERENT UNITS PLEASE REFER TO THR NOTES WITHIN THE PARTS LIST ON THE NEXT PAGE TO VERIFY THAT THE REQUIRED PART NUMBER IS CORRECT 10 Page Created 05 04 2010 Revised 02 25 2011 27 Technical Manual 07610 003 78 18 PARTS SECTION CONTROL BOX COMPONENTS CONTINUED QTY Description Part Number 1 PLc 24VDC IC200UDD104 1 PLc 24VDC IC200UEX014 66 UNITS ONLY 1 TRANSFORMER 208 T0 120VAC 208 VOLT UNITS TRANSFORMER 230 460 TO 120VAC 05950 011 68 35 1 POWER SUPPLY 24VDC 1 CONTACTOR 24VDC 3 POLE USED ON 3 PHASE UNITS CONTACTOR 24VDC 4 POLE USED ON 1 PHASE UNITS 05945 003 73 22 1 CONTACTOR DRIVE MOTOR 1 CONTACTOR WASH PUMP 1 CONTACTOR PRE WASH MOTOR 66 UNITS ONLY 1 RELAY VENT FAN RELAY RINSE SIGNAL RELAY TEMPERATURE BOARD RELAY BOOSTER HEATER OPTIONAL RELAY WASH TANK STEAM STEAM UNITS ONLY RELAY PHOTO CELL TABLE LIMIT OPTIONAL OVERLOAD DRIVE MOTOR USED ON 3 PHASE UNITS 1 OVERLOAD WASH MOTOR USED ON 3 PHASE UNITS 1 OVERLOAD PRE WASH MOTOR USED ON 3 PHASE 66 UNITS TERMINAL BOARD SIGNAL TERMINAL BOARD DC TERMINAL BOARD L1 TERMINAL BOARD L2 TERMINAL BLOCK 3 POLE 2 FAN FINGER GUARD 1 BRACKET FUSE STR
75. from the Main Water Inlet Assembly connects to this elbow See page 37 For units with the Booster Heater Option the hose will connect to the booster heater outlet See page 64 Page Created 05 04 2010 Revised N A 44 Technical Manual 07610 003 78 18 PARTS SECTION RINSE ASSEMBLY CONTINUED Part Number m zd 5 LBOW 90 DEGREE 1 2 STREET BRASS 04730 206 08 00 lt ACUUM BREAKER 1 2 04820 003 06 13 PPER RINSE ARM 05700 003 76 02 OWER RINSE ARM 05700 003 76 04 INSE MANIFOLD 05700 003 76 79 INSE INJECTOR L R UNITS 05700 003 76 82 NIPPLE 1 2 CLOSE BRASS 04730 207 15 00 VALVE BALL TEST COCK 1 4 BRONZE 04810 011 72 67 TEE 1 2 FNPT X 1 2 FNPT 1 4 FNPT 04730 002 22 56 PLUG 1 8 N P T BRASS 04730 209 07 37 GASKET RINSE MANIFOLD 05330 003 75 91 ITTING IMPERIAL BRASS 05310 924 02 05 v LUG 1 4 211P 4 04730 209 01 00 RING SILICON 103 DIA 11 16 X 7 8 OD 05330 003 77 82 ELBOW BRASS 90 DEGREE 1 4 NPTM x 1 4 NPTF 04730 003 77 83 LOCKNUT 1 4 20 HEX W NYLON INSERT 05310 374 01 00 OLT 1 4 20 X 1 2 LONG 05305 274 02 00 OCKWASHER SPRING 1 4 05311 274 01 00 LBOW WELDMENT TEMP GAUGE 05700 003 77 12 AUGE 0 100 PRESSURE 06685 111 88 34 ECAL 15 25 PSI 09905 002 97 74 ND PLUG 05700 011 35 92 1 4 30 SS BRAIDED W PTFE MALE SWIVEL 04720 003 76 10
76. ic 44 208 230 460 60 3 Phase Page 73 Schematic 44 208 230 60 1 Phase Page 74 Schematic 44 Steam 208 230 460 60 3 Phase Page 75 Schematic 44 Steam 208 230 60 1 Phase Page 76 Schematic 66 208 230 460 60 3 Phase Page 77 Schematic 66 208 230 60 1 Phase Page 78 Schematic 66 Steam 208 230 460 60 3 Phase Page 79 Schematic 66 Steam 208 230 60 1 Phase Page 80 Maintenance amp Repair Centers Page 81 Technical Manual 07610 003 78 18 MACHINE DIMENSIONS 44 Left to Right NOTE 1 THE MAXIMUM DOOR HEIGHT MAY BE REDUCED BY THE ADDITION OF OPTIONAL DOOR BRACKETS MAXIMUM HEIGHTS OF 91 89 amp 87 ARE AVAILABLE NOTE 2 VENTILATION DUCT ADAPTERS ARE ADJUSTABLE FROM 51 1 2 TO 54 t NOTE 3 THE DRIVE ASSEMBLY AND GUARD MAY BE INSTALLED ON EITHER END OF THE UNIT INSTALLATION ON THE UNLOAD END IS STANDARD IF INSTALLED ON THE LOAD END PLEASE ENSURE ANY SCRAP SINKS IN THE TABLING ARE AT AN ADEQUATE DISTANCE TO PROVIDE FOR CLEARANCE OF THE DRIVE ASSEMBLY NOTE 4 ALL VERTICAL DIMENSIONS MAY VARY DUE TO THE ADJUSTABLE FEET 14 in 3075 in 162 in 44 in H TABLE to TABLE 3 4 6334 5115 in MIN NOTE 2 23 50 21 in
77. ine Size NPT 1 2 1 2 1 2 1 2 Drain Line Size NPT 1 1 2 1 1 2 1 1 2 1 1 2 Steam Requirements Steam Line for Wash Tank NPT N A N A 3 4 3 4 Steam Flow Pressure PSIG N A N A 10 20 10 20 Consumption 15 PSIG Ibm hr N A N A 60 60 Page Created 05 04 2010 Revised 02 25 2011 12 Technical Manual 07610 003 78 18 Notes Regarding Electrical Requirements All electrical ratings provided in this manual are for reference only Always refer to the machine data plate to get the exact electrical information for your machine All electrical work performed on machines should be done in accordance with applicable local state territorial and national codes Work should only be performed by qualified electricians and authorized service agents A list of authorized Service Agen cies is located in the back of this manual Note that all electrical wiring used in the dish machine must be rated at a minimum for 100 212 Furthermore use copper conductors only Where applicable heating element amperage draws have been adjusted for the assumed input voltage Jack son assumes incoming voltages will be either 208 230 or 460 volts Some of the heating elements used in our machines are actually rated for other voltages such as 240 or 480 volts Always verify the amperage draw of the machine in operation when sizing circuit protection If your machine is equipped with the optional rinse heater note the rinse heater has its ow
78. lluminated to the 24vdc power supply immediately to the left LIGHTS of the PLC If the RUN light is still off replace the PLC INPUTS Refer to the illustration below for the designation of each LED wem a is used for the 44 Electric amp Steam units An expansion PLC ale outputs PLC2 is used in conjunction with for 66 Electric amp Steam ae units Inputs correspond to the connections behind the top flip up panel of the PLC and are marked thru 18 Outputs correspond to the con nections behind the bottom flip up panel of the PLC and are marked UTILIZE THESE SCREWS FOR PLC REPLACEMENT QI thru Q8 Note All outputs are fused Q1 amp Q2 outputs for both PLC s utilize 1 0 Amp fuses and Q3 Q8 outputs utilize 0 75 Amp fuses When illuminated the LED lights on the front of each PLC will show the input from and the outputs to various components as illustrated below LED s that may illuminate on PLC2 that are marked NOT USED have no bearing on the operation of the current ware washers PLC1 PLC2 LIGHT CONFIGURATION LIGHT CONFIGURATION ENOTES SEN FEN GN P QE AC C INPUT
79. lmer2 erols com NEW YORK APPLIANCE INSTALLATION AND SERVICE CORP 1336 MAIN STREET BUFFALO NY 14209 716 884 7425 800 722 1252 FAX 716 884 0410 ais worldnet att net Page Created 07 06 2011 Revised N A 83 Technical Manual 07610 003 78 18 B E S T INC 3003 GENESEE STREET BUFFALO NY 14225 716 893 6464 800 338 5011 FAX 716 893 6466 bestserv aol com DUFFY S EQUIPMENT SVC 3138 ONEIDA STREET SAUQUOIT NY 13456 315 737 9401 800 443 8339 FAX 315 737 7132 duffyequip aol com NORTHERN PARTS amp SVC 21 NORTHERN AVENUE PLATTSBURGH NY 12903 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com GCS SERVICE INC BROOKLYN NY 718 486 5220 800 969 4271 FAX 718 486 6772 ALL SERVICE KITCHEN EQUIPMENT REPAIR 10 CHARLES ST NEW HYDE PARK NY 11040 516 378 1176 FAX 516 378 1735 ALL ISLAND REPAIRS 40 9 BURT DRIVE DEER PARK NY 11729 631 242 5588 FAX 631 242 6102 NORTH CAROLINA AUTHORIZED APPLIANCE SERVICECENTER 1020 TUCKASEEGEE RD CHARLOTTE NC 28208 704 377 4501 800 532 6127 FAX 704 377 4504 AUTHORIZED APPLIANCE SERVICECENTER 800 N PERSON ST RALEIGH NC 27604 919 834 3476 FAX 919 834 3477 MAINTENANCE amp REPAIR CENTERS AUTHORIZED APPLIANCE SERVICECENTER 904 S MARSHALL ST WINSTON SALEM NC 27403 336 725 5396 FAX 336 721 1289 AUTHORIZED APPLIANCE SERVICECENTER 104 HINTON AVE WILMINGTON
80. n electrical con nection and therefore requires a separate service Amperage loads for motors and heaters are called out on the machine data plate for the installation service technician The electrical configurations of the machines are as follows Available Electrical Characteristics e 208 volt 60 Hz single phase 230 volt 60 Hz single phase 208 volt 60 Hz three phase 230 volt 60 Hz three phase 460 volt 60 Hz three phase Available Wash Tank Heaters e 15KW standard for CREW 44 e 18KW optional for CREW 44 standard for CREW 66 Available Rinse Heaters Booster Heaters e None standard e 12KW 40F rise in temperature e 18KW 70F rise in temperature Page Created 05 04 2010 Revised 02 25 2011 13 Technical Manual 07610 003 78 18 Electrical Requirements for 44 Units 44 with 15 kW Wash Heater Wash Drive Wash Volts Phase Freq Motor Motor Heater FLA MCA MOP Amps Amps Amps Wash Drive Wash Phase Freq Motor Motor Heater FLA MCA MOP Amps Amps Amps s i woa 184 ossa 8834 mosa noga o oa mioa za e oa oo sa aa soon sora ea Pas a Po eee naa asa maa maa eis Pao gt e wean gt oo osa ons 56 3094 e ara 44 Steam W
81. oad Amps for the drive motor Set the overload at the closest setting without going over for the FLA of the motor overload already compensates for the FLA and will have a set point that is 125 of the FLA Example Drive Motor is rated at 1 0 FLA on the data plate The replacement MT03 overload would be set at 1 0 It would actually trip at 1 25 Amps Drive Motor Voltage Part Number GE Part Number 05945 003 76 23 MTO3F Blue Selector switch should be set 05945 003 76 23 to H for manual reset 05945 003 76 21 MT03D PRE WASH MOTORS Overloads are specified for 3 phase units only For GE brand 03 series overloads the process for setting is as follows e Determine the Full Load Amps for the drive motor Set the overload at the closest setting without going over for the FLA of the motor overload already compensates for the FLA and will have a set point that is 125 of the FLA Example Drive Motor is rated at 6 0 FLA on the data plate The replacement MT03 overload would be set at 6 0 It would actually trip at 7 5 Amps Pre Wash Motor Part Number GE Part Number Voltage Blue Selector switch should be set 05945 003 76 28 MT03M to H for manual reset m 05945 003 76 28 MT03M 05945 003 76 26 MT03K NOTE Connections should be tightened to 7 in lbs Page Created 05 04 2010 Revised 02 25 2011 29 Technical Manual 07610 003 78 18 PARTS SECTION MISCELLANEOUS ELECTRI
82. ole O HEATER 9 14 2 lt OPTION BLK mk L 120 Vac WHT BRN BRN BLU BLU 24 BLU eo BLU BRN O18 25 BRN ORG BLU GRY a GRY BLU 17 0660 rx BRN FACHIGH WHT BLK WHT RED GRY RED BLU 16 05 O 5 BLK vw GRN Al WHT BLU BLU 15 04 4 BRN BLK WHT Al WHT De 0 75 ci YEL BLU YEL BLU ry BLU 5 BRN RED BLK MS s BLU 4 10 WFS BRN RED YEL 3 WHT YEL WHT YEL BLU q RED WHT JUMPER 104 FRS BRN d d RED WHT BLU YEL BLU YEL BLUZYEL o BLU q BRN RED GRN B LU RN E 24 v O BLU BRN 24 vo BLU q RED RED BLK BLU q RED 9 BLU q RED BLU q 1 e 5 RED WHT RED WHT BLU 1 LEG Li Le L3 PO GND M3 1MOL eM L 51 52 59 54 So Ti Te El TS1 WSS WFS FRS R1 R2 R4 R5 c2 TL GND 1064 11 Le mw HP BLACK T S BLACK 1464 RED 146A H RED 14GA 5 2 GND 146 BLUE 14GA BLUE 14GA 13 a BLACK 14GA BLACK 1464 RED 14GA RED 1404 1 1 Le GND BLUE 1464 BLUE 14GA BLUE 146A 460 0 56 RN 1406 g Cv oot s 208 230V 10 1 _ ce BLACK 18GA BLACK 18GA Hl 508 460 vac RED 1864 E N D BLK BLK WHT WHT x 120 VAC WER DISTRIBUTION BLOCK PI 2 6 GROUND 1 32
83. onsumption 15 PSIG Ibs hr 60 HOW TO SPECIFY CREW 44 SHIPPING ADDRESS MAILING ADDRESS Tel 1 888 800 5672 www jacksonmsc com 6209 North U S Highway 25E P O Box 1060 Fax 606 523 1799 07610 003 75 83 05 25 12 Su anifowoc Barbourville KY 40906 info jacksonmsc com Gray KY 40734 We reserve the right to change specifications appearing in this bulletin without incurring any obligation for equipment previously or subsequently sold
84. or to entry into the dish machine Place cups and glasses upside down in racks so they do not hold water during the cycle Presoak flat ware in warm water to assist in getting stuck on material off Load plates and saucers in the same direction with the surface food is placed on facing towards the unload end of the machine WASHING A RACK OF WARE The dish machine is designed to wash ware placed in a rack Under no circumstance should any materials be placed inside the unit that have not been properly secured into a dish rack To start the cycle gently push the rack into the unit on the load end Once the wash actuator has moved sufficiently the unit will automatically begin to convey the dish rack through the unit The entire cycle is automatic Page Created 05 04 2010 Revised N A 23 Technical Manual 07610 003 78 18 OPERATION INSTRUCTIONS CONTINUED OPERATIONAL INSPECTIONS It is recommended that operators periodically review the following items while the machine is operating All of these items are important to operating the machine in an effi cient manner Review wash and rinse temperatures and compare to the minimums required by the data plate Low temperatures can be an indication of a faulty thermostat a thermostat that needs adjustment or some other condition that needs to be addressed Verify the pan strainers are not becoming clogged Keeping these free of soil and debris allows for much better flow of water
85. ps 70 F Rise 18 KW Booster Volts Phase Freq Heater Note 0n the 208 volt machines the rinse heater is actually rated at 17 2 KW Page Created 05 04 2010 Revised N A 16 Technical Manual 07610 003 78 18 INSTALLATION INSTRUCTIONS VISUAL INSPECTION Before installing the unit check the container and the machine for damage damaged container may be an indication there is possible damage to the product If there is any type of dam age to both the container and the unit NOT THROW AWAY THE CONTAINER The dish machine has been previously inspected at the factory and is expected to arrive to you in new undamaged condition However rough handling by carriers or others may result in damage to the unit while it is in transit If such a situation occurs DO NOT RETURN THE UNIT TO THE MANUFACTURER Instead contact the carrier and ask them to send a representative to the site to inspect the damage You should request that an inspection report be completed You must contact the carrier within 48 hours of receiving the machine in order to re port possible freight damage You are also encouraged to contact the dealer through which you purchased the unit UNPACKING THE MACHINE The machine should be unboxed and removed from the pallet prior to installing Also remove the wooden lift beams and their associated brackets after the unit has been posi tioned Open the front door and remove all of the materials from the inside
86. reated 06 30 2011 Revised N A 8 Technical Manual 07610 003 78 18 MACHINE DIMENSION 66 Right to Left NOTE 1 THE MAXIMUM DOOR HEIGHT MAY BE G REDUCED BY THE ADDITION OF OPTIONAL DOOR BRACKETS MAXIMUM HEIGHTS OF 91 88 amp 87 ARE AVAILABLE NOTE 2 16 in 26 in VENTILATION DUCT ADAPTERS ARE ADJUSTABLE FROM 73 1 2 TO 76 NOTE 3 THE DRIVE ASSEMBLY AND GUARD MAY BE INSTALLED ON EITHER END OF THE UNIT INSTALLATION ON THE UNLOAD END IS STANDARD IF EL TABLE to TABLE 436 in 66 in 8512 in INSTALLED ON THE LOAD END PLEASE ENSURE ANY SCRAP SINKS IN THE TABLING ARE AT AN ADEQUATE DISTANCE TO PROVIDE FOR CLEARANCE m I 2315 in fan v2 I 21 in L114 in 414 in 7314 in NOTE 2 107 in OF THE DRIVE ASSEMBLY NOTE 4 ALL VERTICAL DIMENSIONS MAY VARY DUE TO THE ADJUSTABLE FEET 7158 in 27 x Not 67 in 93 in MAX NOTE 1 2 64 63 in 61 in NOTE 4 1 5 NOTE 4
87. tall power and ground wires to lugs as indicated by the appropriate decals in the control box Use copper conductors only Use of a anti oxidation agent is permissible on the power connections Tighten all connections Verify the incoming voltage matches the voltage indicated on the decal next to the incoming power pre punched hole Please note the dish machine has a separate power connection from the rinse booster heater and the circuit protection requirements are different for each Refer to the machine data plate for information on minimum circuit protection DISHMACHINE VENTILATION The dish machine should be located with provisions for venting into an adequate exhaust hood or ventilation system This is essential to permit efficient removal of the condensa tion exhaust Ensure the exhaust system is acceptable in accordance with applicable codes and standards Page Created 05 04 2010 Revised N A 18 Technical Manual 07610 003 78 18 INSTALLATION INSTRUCTIONS CONTINUED Note any damage that is caused by steam and or moisture due to improper ventilation is NOT covered under the warranty The dish machine has the following ventilation requirements e Load End 200 e Unload End 200 CFM The exhaust system must be sized to handle this volume for the dish machine to operate in the manner it was designed to THERMOSTATS The thermostats on your unit have been set at the factory for the wash tank They should only b
88. through the machine and prevents any sort of redeposit issues Water pressure The dish machine is designed to run at a minimum of 15 PSIG any lower than that you won t have enough rinse water to properly remove detergent from your ware Wash and rinse arm nozzles should be free of debris Open nozzles are essential to the operation of the dish machine SHUTDOWN To shut the unit down press the Start Switch on the front of the machine To drain the machine open the front door and pull up on the drain release inside the unit If you have a steam booster for heating the dish machine shut it down in accordance with its manufacturer s instructions CLEANING It is recommended the unit be cleaned at least once every 24 hours or at the end of the day Cleaning assists in maintained the efficient operation of the unit by removing soil and debris that might oth erwise become trapped in nozzles or get deposited onto ware Curtains should be removed and scrubbed with mild detergent soap and a brush and allowed to air dry Strainers should be removed and have debris scooped out Never hit strainers to remove debris this can cause them to warp and not seat correctly Rinse under water should remove the rest of any debris trapped in the part Wash Arms the wash arms can be removed using a 7 16 driver however the dish machine is de signed so the wash arms are self cleaning Operators have the ability to flush the arms by removing the plas
89. tic end caps and running a rack through the unit This should only be done as a cleaning function with an empty rack and a tub that is filled with water Internal Chamber Mild detergent soap and a dishrag should be all that is needed to clean the inside of the machine Strainers and the pawl bar should be removed to provide as much room as possible External Areas The outside of the unit should be cleaned with a standard countertop or general cleaner Never attempt to clean inside any compartments boxes or chambers that are secured with a cover These normally contain live electrical components DO NOT CLEAN THE UNIT WITH ANY TYPE OF METALLIC SCRUBBING SPONGE Page Created 05 04 2010 Revised N A 24 Technical Manual 07610 003 78 18 DELIME INSTRUCTIONS To proceed with the delime operation fill the dish machine and the correct amount of delime solution as recommended by the manufacturer of the chemicals The tank capacities of the machine can be found on the specifications page of this manual After the chemicals are added perform the following steps Flipthe NORMAL DELIME Switch to DELIME Disconnect or turn off chemical feeder pumps Close all doors Press the Start Switch and run the machine for the length of time required by the chemical solution manufacturer Press the Start Switch to shut the unit off Open the door and step away for 5 minutes 7 Inspectthe inside ofthe unit to determine if your expectations ha
90. ual 07610 003 78 18 SCHEMATIC 44 STEAM HEATED 208 230 460 VOLT 60 HZ 3 PHASE Le Page Created 02 25 2011 Revised N A 75 3 LEG L1 Le POWER DIST GND M1 Me M3 S1 Se S3 S4 55 1 El S1 55 WFS END GROUND Technical Manual 07610 003 78 18 SCHEMATIC 44 STEAM HEATED 208 230 VOLT 60 HZ 1 PHASE 4 33595 RIBUTION BLOCK DRIVE MOTOR WASH CONT PUMP ROL B DOR SAFE ACK INLE ELIME SW RANSFOR TRANSFOR POWER LIG WASH WASH TA WASH FILL FINAL RI VENT FA RINSE SIG TEMPERATU BOOSTER H WASH DRIVE MOT WASH MOTOR CO LOGIC TABLE LI REGULATING K STEA SE SOLE TROL MOTOR OX FAN 4 OWER SWITCH Y SWITCH SWITCH INAL RINSE SWITCH TCH 208 460V 120V ER TO 24VDC gt HT THERMOSTAT SOLENOID SOLENOID 01 RELAY AL REL RE BOARD RELAY EATER RELAY lt OPTION RELAY AY STEA OR CONTACTOR NTACTOR BOARD T lt OPTION
91. ve been met If not you may need to run the delime solution through the unit for more time 8 Once clean drain the machine completely 9 Closethe door 10 Refill the unit 11 Press the Start Switch and run the unit in Manual for 10 minutes 12 Press the Start Switch to turn off the unit 13 Open the front door 14 Drain the unit 15 Flip the NORMAL DELIME Switch to NORMAL 16 Your machine is ready to use PWN gt ovo This equipment is not recommended for use with deionized water or other aggressive fluids Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and com ponents Use of deionized water or other aggressive fluids will void the manufacturer s warranty Page Created 05 04 2010 Revised N A 25 Technical Manual 07610 003 78 18 TROUBLESHOOTING UTILIZE THESE SCREWS Green LED lights are illuminated on the PLC when in operation The FOR PLC REPLACEMENT POWER OK amp RUN lights indicate that 24VDC power is available to the PLC and that is functioning properly If the RUN light is out first check that the RUN toggle switch located behind the snap cover panel of the PLC is in the RUN position Less likely is that the opera tional program of the PLC may have been corrupted or lost Tempo rary power surges may have occurred Secure all power to the ma STATUS chine wait for 30 seconds and restore power Verify that the Green INDICATING light is i

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