Innovator Personal Use Wheelchair Lift Service Manual
Contents
1. 20157104 M3MO1 SI WMOALV Id 20151108 35175 13431 50 8 7 N SI N 3807 3 2 939019 YAMO exMpoad 22. e A RESSUR gt ELECTRIC e RELEASE 7M MOTOR VALVE GEAR PUMP LL FIGURE 3 2 HYDRAULIC SYSTEM 32DFL02 E D LIFT ELECTRICAL WIRING 1 DIAGRAM LEGENDS a Wire Color Codes TABLE 3 4 WIRE COLOR CODES LETTER COLOR LETTER BLK Black RED Red BLU Blue WHT White BRN Brown YEL Yellow GRN Green YEL BLK Yellow w black stripe VIO Violet ORG Orange WHTORG White w orange stripe GRY Grey GRN BLK Green w black stripe END OF TABLE b Electrical Symbols e s 4 PIN PLUC DOWN VALVE 2 BATTERY 30 AMPS 6 CIRCUIT BREAKER JUMPER et AMPERAGE CONNECTOR SPADE TERMINAL INDICATED PRESSURE SWITCH E NOT CONNECTED 2 P 9 THREADED LIMIT SWITCH TERMINAL POST P PLUG RECEPTACLE HARNESS eS PUMP SOLENOID CONNECTOR Be ME TOR FIGURE 3 3 ELECTRICAL SYMBOLS 3 16 32DFLO2 E 2 ELECTRICAL CONNECTORS Refer to Figure 3 4 for standard pin arrangements of several plugs and receptacles used in the lift electrical wiring Note that receptacles are designated on the electrical d
3. 00 31N34VDNILNO2 223 34 IS 63 O1N3IWIN3LNVW Na 34938 283 31139 IS ALIVA 34143 3oNYN3LNIVW ATSNONNILNOO 3I 0396 88 JINVNALNIVW 00060 5 8 MOO NUNL ti INVA N23 q aunssauid 7 991 01 2 318 32 43 ATNO 717230 1VI43S dO Livd 32DFLO2 E This page intentionally left blank 32DFL02 D MAINTENANCE AND TROUBLESHOOTING egular maintenance of the Ricon Innovator Wheelchair Lift will reduce the frequency of repairs and contribute to optimum performance and safe operation This chapter contains cleaning and lubrication instructions a maintenance schedule a troubleshooting section plus hydraulic and electrical diagrams WARNING THIS RICON PRODUCT IS HIGHLY SPECIALIZED MAINTENANCE AND REPAIRS MUST BE PERFORMED BY A RICON AUTHORIZED SERVICE TECHNICIAN USING RICON REPLACEMENT PARTS MODIFYING OR FAILING TO PROPERLY MAINTAIN THIS PRODUCT WILL VOID THE WARRANTY AND MAY RESULT IN UNSAFE OPERATING CONDITIONS AFTER THE WARRANTY PERIOD RICON RECOMMENDS THAT TROUBLESHOOTING BE CONTINUED BY A RICON AUTHORIZED SERVICE TECHNICIAN A CLEANING Regular cleaning with mild soap and water i e li
4. NUMBER FUNCTION LIFT CONDITION 00 None Default display control pendant and handrail control switch are not in use Platform is at selected restin any position 05 UP Platform on ground rollstops in transition moving from horizontal to vertical position with ground a a evel s i Door command sent to vehicle door operators T s s 2 75 Error message displayed only when platform is at floor level and there is communication between front and rear platform assemblies contact switch assembly is open 76 Error message displayed only when platform is below vehicle floor level and there is no communication between front and rear platform assemblies contact switch assembly is open 7 7 T 2 85 STOW Platform fully wrapped Close Door command sent to door operators if installed 32DFL02 E TABLE 3 5 DISPLAY NUMBER DESCRIPTIONS FOR DEPLOY MOTION STATUS NUMBER 50 SEE 70 NOTE 5 INPUT SWITCHES SEE NOTE 4 GROUND CONTACT __ j j j ROLLSTOPIS UP ON ON ON ON PLATFORM IS WRAPPED p jemmen jp 1 ON ON ON PLATFORM IS UNWRAPPED BADGEPLATESDOWINU T epeePuiesu T on on on on mworemo T 8 66 on on o o o o SEE NOTE 6 PLATFORM BELOW FLOOR LEVEL T PLAT
5. RED N BLK RED WHT RED ROLLSTOP UP WHT WN WN RED YEL RED D CONTACT THER SHEET FO 18 G UNLE BLU WN 32DFLO2 E 24 J10 21 P26 J2 4 4 2 211 JI 1 2 2 4 1 FIGURE 3 5 INNOVATOR ELECTRICAL WIRING SHEET 1 OF 2 N FLOOR gt la Q 6 O 2 PUES RE BRN UP 2 239 ma BLK DEPLOY SIGNAL IE BLU WRAP
6. GRNBLK18AWG ORG 18 AWG O BLU 18 AWG I ern 18 awe WT 18 ANG 7 J U e e A I 2 NOR bu NE c 7 amp RED 10 AWG 6 IN RED 10 AWG 6 IN RED 10 AWG d RED 10 AWG RED 10 AWG e Kerk 190 awa y 7 GRY 18 AWG YEL 18 AWG x m BRN 18 AWG RED 18 AWG Cur WHT 18 AWG B RED 18 AWG a AE SS RED 10 AWG cc CITE BLK 10 AWG FIGURE 4 3 TOWER ELECTRICAL CABLES 32DFL02 E FIGURE 4 3 TOWER ELECTRICAL CABLES REF DESCRIPTION QTY PART NO 1 HARNESS MAIN CONTROLLER CONTROL PENDANT J1 1 24332 2 HARNESS MAIN CONTROLLER HYDRAULIC PUMP J2 1 24331 3 HARNESS POWER AND DATA BUS 1 24327 4 HARNESS HANDRAIL SWITCH 1 23941 5 CABLE ASSY SOLENOID GND 10 AWG BLK 4 1 24338 6 CABLE ASSY SOLENOID GND 10 AWG BLK 19 1 24337 7 CABLE ASSY SOLENOID PWR 4 AWG RED 6 1 24315 8 CABLE ASSY PUMP GND 4 AWG BLK 24 1 24314 9 CABLE ASSY PUMP PWR 4 AWG RED 24 1 24313 32DFLO2 E
7. 4 22 SIDE BARRIER MOTOR ASSEMBLY 4 24 BRIDGEPLATE MOTOR ASSEMBLY 4 26 oi maaa yay mamay non i 4 28 LIFT SPECIFICATION G coi 4 30 32DFLO2 E 4 1 909 0 NE WOQ3NH 18192 DEN un p 1SNI ONILVHAdO 4V31O GNVLS 7 URSS IB y 1930 NOLLNVO 1930 NA R f T GOZE HA TIS 930 d N 05072 NMOG dn 930 12542 N ANNIXVA INIOd HONId gt 6998 Nounvoy NOLLNVO 930 gt 105 QNOO3S N wW N 30 030 HomaaauoduaoNnuuvw 994 01 26 N Ero ness OGVNIWNTI 8029 0 i E 3 nr ASVATIH a NOOIY INO 8 ATSNONNILNOD 1 320928 1v930 i 171436 40 lHVd L 00262 Od K dp 2 AWA Al asyay _ 6292 AMAT aunssaud Pases INWA S EN B val nz 99 04 20 roze E 3 0 we 319V30V 1d3iy ipis NOOIY ATNO RUES WO3d
8. TOWER ASSEMBLY 002000000 bai ds TOWER ELECTRICAL CABLES TRAVELING FRAME ASSEMBLY PLATFORM LEVELING ASSEMBLY REAR PLATFORM ASSEMBLY FRONT PLATFORM ASSEMBLY SHEET 1 FRONT PLATFORM ASSEMBLY 2 32DFLO2 E FIGURE 4 9 FRONT PLATFORM ASSEMBLY SHEET 3 u u 4 18 FIGURE 4 10 FRONT PLATFORM ASSEMBLY SHEET 4 l U u T 4 20 FIGURE 4 11 PLATFORM WRAP MOTOR ASSEMBLY 4 22 FIGURE 4 12 ROLLSTOP AND SIDE BARRIER MOTOR ASSEMBLY 4 24 FIGURE 4 13 BRIDGEPLATE MOTOR ASSEMBLY u u u uuu u T 4 26 FIGURE 4 14 PUMP ASSEMBLY ua ah 4 28 APPENDIX dorar a Spa RE A 4 30 32DFL02 E l INNOVATOR INTRODUCTION T his manual provides basic descriptions and maintenance instructions for the Ricon Innovator Wheelchair Lift The platform on the Innovator is raised and lowered by a single arm The single arm design keeps the vehicle doorway clear which maximizes available space inside the vehicle and allows the front passenger seat to fully r
9. N Q31vOIQNI 3SIMS3HLO SSTINN N3349 38 5031 38v N LP SNOLLNE TOSLNOO WSOJLVId dvam n E NSOALWIE WNOIS 38 EXC A TWNOIS SNOUYOINnANOO TYN9IS z A SR 5 TWNOIS 1071430 E Xi 2 a PN B 9 Q31HOHS SI 41 8 LWOO SI A C3 36 X I y LINOXIO ZWOD p 031900920 2 NSO4LYId 4 rm nmn 80853 310N3y web 8 o av Salyyvg IQIS o dn SI o 31719320158 o NMOQ SI I o 31414390198 o GaddyaNNn _ 2 3 J SI NHOJLV 1a Ne SI HAE A 2 NHOALY Id gt 7 34v 3018 ONY INSAZAON 40 5 640151104 LNOMJ AMOdIVild JZ WYO 54015 A 31v3 41 A ONnONO NO 5 3NDN2 Nad NMOQ 0 S WHOdlVid OIH3A 54000 35010 NO dWnd 2 NANI 32DFLO2 E TABLE 3 3 DIAGNOSTIC LED DISPLAY GUIDE LED LABEL DESCRIPTION Bridgeplate is down On when bridgeplate is fully lowered Bridgeplate is up Close vehicle doors Com 1 circuit is shorted Com 2 circuit is shorted Communications failure Deploy signal Down signal Lower bridgeplate Lower rollstop Lift sta
10. 3 MAIN POWER CABLE CAUTION Check vehicle before drilling Do not drill into factory wiring hydraulic lines fuel lines fuel tank etc a Refer to installation instructions Using hole saw drill two 1 0 dia holes through vehicle floor to provide routing for heavy power cables to power terminals located on base at left side of lift tower Use split plastic grommets supplied to protect cable b Crimp 4 ring terminal supplied on each end of short power cable minimum 12 long Connect one end of cable to BAT terminal on circuit breaker leave other end disconnected Install terminal end of long 4 AWG power cable 32DFL02 D 4 a b CAUTION Route electrical cables away from moving parts fuel hydraulic lines and exhaust system Connect long power cable to main circuit breaker AUX terminal Route power cable beneath vehicle floor back to lift and up through hole near lift baseplate Secure cable to vehicle with nylon clamps and or cable ties Cut cable about one foot beyond power terminals located at base of tower Install ring terminal on cable and fasten it to red positive power terminal Connect short cable from main circuit breaker BAT terminal to positive battery terminal LIFT ELECTRICAL GROUNDING Refer to installation instructions Connect the black negative power terminal located at lower left of lift
11. 7 LOWERBADGEPLATET RAISE BRIDGEPLATE ON 7 UNWRAPPLATFORMT ___wrappiatrorm OUTPUT RELAYS SEE NOTE 3 OPENDOWNVAE mwmAwucPUMPON coseponm 55665 e z 2 FF BELOW FLOOR ALARM SPEED z 2 z OJO 2 NOTES 1 Lit continuously when WRAP DISABLE switch is in the OFF wrap enabled position 2 Command LEDs illuminate only while controller sends command to lift and are off at all other times 3 When marked ON switch must be closed controller command must be active or relay must be energized When marked OFF switch must be open controller must not issue command or relay must not be energized Blank Don t care 4 Lit continuously when the power door operator jumper is connected to J5 3 12 32DFLO2 E TABLE 3 7 DISPLAY NUMBER DESCRIPTIONS FOR UP MOTION status number o 7 10 5 2 INPUT SWITCHES SEE NOTE 3 GROUNDCONTACT o T or o on on ow PLATFORM IS UNWRAPPED ON 68 ON on on BRDGEPLATESDOWN 1 BADGEPATESUP on oN on rousto stocke on on o l MEMOTEERRORI T T J PLATFORM OCCUPIED ON oN ET RS EA Ni a a fo SEE NOTE 4 Wao pw pm Ten FLOOR LEVEL L 1 FLOOR LEVEL PsrfohvSFo T L ajala SEE NOTE 1 CONTROLLER COMMANDS SEE NOTES 2 AND 3 aocw
12. enables deploy function REMOTE CONTROLLER Electronic component located on bottom side of platform controls lift functions and processes inputs from limit switches Linked to main controller by data bus RIGHT ROLLSTOP Electric motor raises and lowers right side barrier and right front rollstop RIGHT SIDE BARRIER LOCKED Limit switch closes when barrier on right side is upright and locked RIGHT SIDE ROLLSTOP AND BARRIER UP Limit switch closes when rollstop is fully raised upright RX RX TX and TX Signals data bus signals transfer data between main and remote controllers STOW SIGNAL Signal from control pendant raises platform and folds it into vehicle UP SIGNAL Signal from control pendant or handrail switch raises platform from any height VEHICLE DOORS ARE OPEN Signal from power door operator enables deploy function WRAP DISABLE Control switch user operated to prevent platform from wrapping after it has been folded END OF TABLE 4 WIRING DIAGRAMS Refer to Figures 3 5 and 3 6 on the following pages 32DFLO2 E This page intentionally left blank 32DFL02 E PLATFORM O BL WHT RX TX TX LOCKE EPLATE L RED BRIDGEPLATE DO PLATFORM UNWRA PLATFORM RED WN RED RED
13. to vehicle chassis Grounding point on chassis must be free of paint and other material Make connection using an appropriate length of 4 AWG cable Install two 4 ring terminals supplied on cable and fasten one end to black negative power terminal on lift Route other end through vehicle floor using a grommet to protect cable Fasten ground cable to chassis with a 14 1 4 hex head sheet metal screw Clean area of electrical contact to bare metal before fastening 32DFLO2 E 2 5 C FINAL ADJUSTMENTS It may be necessary to adjust the PLATFORM ABOVE FLOOR and PLATFORM BELOW FLOOR limit switches after installation if the platform does not deploy and stow properly The ANTI STOW PRESSURE SWITCH may require adjustment after replacement or when major lift repair work is done NOTE NOTE NOTE NOTE N CAUTIONI Be certain the area is clear of obstruction before operating lift PLATFORM LIMIT SWITCHES To avoid operational dead spots always adjust PLATFORM ABOVE FLOOR switch before PLATFORM BELOW FLOOR switch When loosening adjustment screws applv enough pressure to screw to move block instead of screw The block might stick if insufficient pressure is applied to screw If lift does not operate after 1 2 full turns of adjustment screw cycle platform UP and DOWN the PLATFORM BELOW FLOOR switch is less sensitive than the PLATFORM ABOVE FLOOR switch Contact Ricon Product Support for as
14. A 7 FIGURE 4 4 TRAVELING FRAME ASSEMBLY 32DFL02 E FIGURE 4 4 TRAVELING FRAME ASSEMBLY REF DESCRIPTION QTY PART NO 1 KIT HYDRAULIC CYLINDER ASSY 1 27511 2 KIT PIVOT PIN 1 0OD 2 27512 3 LINK ASSY HYDRAULIC CYLINDER 1 27061 4 KIT HANDRAIL ASSY 1 27513 5 KIT SHAFT PLATFORM PIVOT 1 27514 6 HARNESS HANDRAIL W SWITCH 1 23941 7 KIT GAS SPRING 1 28735 8 BUSHING FLANGED 1 00IDx 75W 4 27071 9 BUMPER RUBBER BAG OF 10 1 19784 10 KIT ACCESS COVER 1 28736 11 KIT FOLD CAM 1 28737 12 BUSHING FLANGED 75IDx 5W 2 27074 13 CAP ROUND BLK CAPLUG MFG NO FCR 2 1 25550 14 SPRING TORSION 1 27068 15 BUMPER RUBBER BAG OF 10 1 20653 16 KIT COVER VERTICAL ARM 1 30115 32DFLO2 E 4 9 FIGURE 4 5 PLATFORM LEVELING ASSEMBLY 32DFL02 E 4 10 FIGURE 4 5 PLATFORM LEVELING ASSEMBLY REF DESCRIPTION QTY PART NO 1 KIT BLOCK ALIGNMENT 1 28738 2 LINK PLATFORM FOLD REAR 1 21553 3 PUSHROD FOLD LINKAGE 1 22875 4 ROD END 375 ID LH THD 1 24596 5 KIT PIN WHDWR 1 27518 6 FOLD LINKAGE 1 23544 7 KIT LINKS PLATFORM FOLD W PIN 1 27517 8 KIT KNEE ASSY FOLD ACCELERATOR 1 27516 9 KIT ROLLERS PLATFORM FOLD CAM 1 27515 32DFL02 E 4 11 4 12 Part of 10 we FIGURE 4 6 REAR PLATFORM ASSEMBLY 32DFLO2
15. E FIGURE 4 6 REAR PLATFORM ASSEMBLY REF DESCRIPTION QTY PART NO 1 KIT BRIDGEPLATE LEFT SIDE SECTION 1 27519 2 KIT BRIDGEPLATE RIGHT SIDE SECTION 1 27520 3 KIT HINGE BRIDGEPLATE 1 27521 4 PLATFORM ASSY REAR LEFT SIDE AND RIGHT SIDE SECTIONS 1 21442 5 SAFETREAD PLATFORM REAR RIGHT SIDE 1 21438 6 SAFETREAD PLATFORM REAR LEFT SIDE 1 21439 7 KIT HINGE BRIDGEPLATE LEFT SIDE SECTION 1 28720 8 KIT SWITCH ASSY BRIDGEPLATE UP 1 28721 9 KIT SWITCH ASSY BRIDGEPLATE DOWN 1 28722 10 KIT HINGE BRIDGEPLATE RIGHT SIDE SECTION 1 28723 11 KIT COVER REAR PLATFORM BOTTOM 1 28724 12 MOTOR ASSY W CLUTCH 1 29055 13 KIT RODENDS W SCREW 1 28725 14 KIT BELLCRANK W OFFSET LINK AND HDWR 1 28726 15 KIT WHEEL REAR PLATFORM 1 28727 16 KIT ELECTRICAL CONTACTS SPRING LOADED 3 28728 17 SAFETREAD BRIDGEPLATE LEFT SIDE SECTION 1 21448 18 SAFETREAD BRIDGEPLATE RIGHT SIDE SECTION 1 21449 19 SPRING TORSION BRIDGEPLATE 4 25463 32DFLO2 E 4 13 FIGURE 4 7 FRONT PLATFORM ASSEMBLY SHEET 1 4 14 32DFL02 E FIGURE 4 7 FRONT PLATFORM ASSEMBLY SHEET 1 REF DESCRIPTION QTY PART NO 1 SAFETREAD LEFT SIDE PLATFORM FRONT 1 21435 2 SAFETREAD RIGHT SIDE PLATFORM FRONT 1 21434 3 GROMMET SPLIT 1 BAG OF 10 1 19778 4 BARRIER LEFT SIDE 1 23243 5 EDGING PROTECTIVE SIDE BARRIER 2 29039 6 SAFETREAD RIGHT SIDE BARRIER 1 21447 7 SAFETREAD RIGHT SIDE ROLLSTOP 1 21450 8 ROLL
16. Each exploded view enced by a number On each associated list is the reference number a part description the quantity used and the Ricon part number NOTE To order a part Locate the part or assembly on an exploded view note its reference number find this number on the associated parts list following page and order the part number in the far right column Most kits con tain a single part plus hardware Therefore you may need to order more than one kit if the part is used more than once on a major assembly Diagram FIGURE 4 1 FIGURE 4 2 FIGURE 4 3 FIGURE 4 4 FIGURE 4 5 FIGURE 4 6 FIGURE 4 7 FIGURE 4 8 FIGURE 4 9 FIGURE 4 10 FIGURE 4 11 FIGURE 4 12 FIGURE 4 13 FIGURE 4 14 APPENDIX 1 Page DECAL PART NUMBERS AND LOCATIONS iii 4 2 TOWER ASSEMBLY x au m h 4 4 TOWER EEEGTRIGAE GABLES Z m n s u Spa Susu 4 6 TRAVELING FRAME 4 8 PLATFORM LEVELING ASSEMBLY 4 4 10 REAR PLATFORM ASSEMBLY I uns a 4 12 FRONT PLATFORM ASSEMBLY SHEET 1 ue 4 14 FRONT PLATFORM ASSEMBLY SHEET 2 4 16 FRONT PLATFORM ASSEMBLY SHEET 3 ue 4 18 FRONT PLATFORM ASSEMBLY SHEET 4 ins 4 20 PLATFORM WRAP MOTOR ASSEMBLY
17. lift performance Although installation details vary amongst vehicle makes the following principle applies to all vehicles 9 lft must be fastened directly to the vehicle floor Remove door trim carpet plywood molding wall paneling or any other material that may interfere with the installation If subflooring is present you must cut out an area in the subfloor of sufficient size to accommodate the stepwell bracket and baseplate Use the bracket as a template to determine the size of the area to be cut NOTE Refer to vehicle specific installation instructions for appropriate dimensions and fastening details 3 LIFTINSTALLATION a Install power door operators if used Refer to the installation instructions provided with the door operators for more information NOTE Refer to installation instructions as necessary b Assemble aluminum baseplate to lift as shown in installation instructions c Check location of lift N CAUTION CHECK VEHICLE BEFORE DRILLING DO NOT DRILL INTO FACTORY WIRING HYDRAULIC LINES FUEL LINES FUEL TANK ETC d If necessary cut a hole in subflooring to accommodate baseplate installation e Refer to installation instructions Using stepwell bracket as a template drill mounting holes for baseplate as follows 1 Drill two 1 2 holes in side of stepwell Install two 74 screws to secure bracket 2 Drill four 3 8 holes in stepwell Install four 3 8 screws in
18. platform is fully folded but not wrapped On when platform is fully folded and wrapped On when there is no weight present on platform off when 50 lbs or more is present Blinks when controller microprocessor is operating normally On when controller sends a raise signal to bridgeplate motor On when controller sends a raise signal to left and right rollstop motors On if main controller receives a communications error signal from remote controller commands not accepted On when both front rollstops are raised On when both side barriers are raised and locked On when Stow button is pressed on the control pendant On when controller energizes hydraulic pump solenoids On when controller sends an unwrap signal to the platform wrap motor On when Up button is pressed on the control pendant On when power door operator if installed detects that vehicle doors adjacent to lift are open indicating that lift can be deployed This light is on continuously when the power door operator jumper is connected to J5 On when vehicle engine speed is at idle or higher 32DFL02 E 3 9 TABLE 3 3 DIAGNOSTIC LED DISPLAY GUIDE LED LABEL DESCRIPTION Wrap enable Wrap platform On when wrap disable switch is off When switch is off the platform wraps normally On when controller sends a wrap signal to the platform wrap motor TABLE 3 4 NUMERICAL DISPLAY DESCRIPTIONS
19. to fold bracket Adjust linkage rod ends unfold or fold requires adjustment completely Debris between folding platform cam follower and track Clean cam follower and track part of platform folding bracket Wrap motor continues Platform Unwrapped limit switch is defective contacts Replace switch to run when platform open or out of adjustment is fully unwrapped Faulty Platform Unwrapped limit switch wiring Controller platform wrapping circuit is defective Replace controller Lift moves down Control pendant Up Down switch is defective down automatically from contacts shorted floor Handrail mounted control switch is defective down Replace switch contacts shorted or below vehicle floor adjustment level when Deploy button is pressed Platform Below Floor limit switch is defective or out of Repair or adjust switch adjustment Loose or faulty floor level switch wiring 32DFL02 E TABLE 3 2 TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE REMEDY Up function Hydraulic pump motor is defective Replace motor inoperative pump motor does not Front and rear platform contacts are dirty or do not Clean or adjust platform operate touch contacts Rollstop and Barrier Up limit switch is defective left or Repair or adjust switch right side or out of adjustment Side Barrier Locked limit switch left or right side i Repair or adjust switch defective or out of adjustment Controller pump circuit
20. 0 2 19784 22 SCREW BHS M4X12MM SST BAG OF 10 2 30119 32DFL02 E 4 17 FIGURE 4 9 FRONT PLATFORM ASSEMBLY SHEET 3 32DFL02 E 4 18 FIGURE 4 9 FRONT PLATFORM ASSEMBLY SHEET 3 REF DESCRIPTION QTY PART NO 1 PIN 380Dx 65L 5 23555 2 BELLCRANK RIGHT SIDE PLATFORM 1 21481 3 BUSHING FLANGED 38IDx 25L 4 253845 4 LINK BELLCRANK PLATFORM 2 24521 5 KIT SWITCH ASSY ROLLSTOP amp BARRIER UP W HDWR 2 28758 6 PIN 380Dx1 38L 2 23553 7 BELLCRANK LEFT SIDE PLATFORM 1 21482 8 LINK ASSY FRONT ROLLSTOP R H 1 29745 9 KIT SWITCH ASSY LEFT SIDE BARRIER LOCKED 1 29232 10 KIT RELEASE FOOT ROLLSTOP 1 28757 11 SPRING TORSION 1 27078 12 LINK ASSY FRONT ROLLSTOP LH 1 29746 13 MANUAL PLATFORM RELEASE ROLLER ASSY 1 29001 32DFL02 E 4 19 FIGURE 4 10 FRONT PLATFORM ASSEMBLY SHEET 4 4 20 32DFL02 E FIGURE 4 10 FRONT PLATFORM ASSEMBLY SHEET 4 REF DESCRIPTION QTY PART NO 1 SCREW FHP M6 1 0x16MM BAG OF 10 14 29240 2 KIT COVER PLATFORM BOTTOM RIGHT 1 29237 3 KIT COVER PLATFORM BOTTOM LEFT 1 29236 4 KIT LINKAGE PLATFORM WRAPPING 1 28760 5 NUT TRI LOBULAR FOLDOVER M6 1 0 14 29747 32DFLO2 E 4 21 FIGURE 4 11 PLATFORM WRAP MOTOR ASSENBLY 32DFL02 E 4 22 FIGURE 4 11 PLA
21. D 8 CLOSE DOORS OPEN DOORS LOWER ROLLSTOP RAISE ROLLSTOP LOWER BRIDGEPLATE RAISE BRIDGEPLATE UNWRAP PLATFORM WRAP PLATFORM OUTPUT RELAYS SEE NOTE 8 OPEN DOWN VALVE HYDRAULIC PUMP ON CLOSE DOORS OPEN DOORS BELOW FLOOR ALARM SPEED NOTES 1 Error message is displayed only when platform is at floor level and there is no communication between front and rear platform assemblies contact switch assembly is open 2 Error message is displayed only when platform is below vehicle floor level and there is no communication between front and rear platform assemblies contact switch assembly is open Lit continuously when WRAP DISABLE switch is in the OFF wrap enabled position Command LEDs illuminate only while controller sends command to lift and are off at all other times LED is turned off when spring loaded contacts open LED will blink momentarily and then is turned off LED will illuminate when platform is above vehicle floor level When marked ON switch must be closed controller command must be active or relay must be energized When marked OFF switch must be open controller must not issue command or relay must not be energized Blank Dont care 9 Lit continuously when the power door operator jumper is connected to J5 3 14 32DFLO2 E HYDRAULIC SYSTEM FLOW CONTROL
22. DISABLE gt sluo Ao HT PLATFORM ABOVE FLOOR BLK VEHICLE DOORS ARE OPEN 2 P9 12 RED 412 VDC P27 J27 3LK BLK 2 gt Io GRN 3 H WHT PLATFORM UP HANDRAIL O m A z DOOR OPEN ENABLE ED 2 OPEN VEHICLE DOOR GRY 3 u E SE VEHICLE DOOR YEL 4 5 2 J2 5 VE SPEED CONTROL 300 9 81 4 AWG AN RED 4 AWG 12 VOLTS REFER TO OTHER SHEET FOR MATING CONNECTOR THREADED TERN NAL POST 12 VDC 1A OUTPUT OPERATOR IS NOT INSTALLED N 5 2 ALL SWITCHES S THER WITH PLATFORM ON FIGURE 3 6 INNOVATOR ELECTRICAL WIRING SHEET 2 OF 2 E SPECIFIED ROUND AND BARR S LOWERED 32DFLO2 E 3 21 This page intentionally left blank 32DFL02 E IV SPARE PARTS of a major lift assembly shows individual components or components that comprise an assembly or kit refer T his chapter contains parts diagrams and parts list for the RICON Innovator Wheelchair Lift
23. ER ORIENTATION IMPORTANT CUSTOMER ORIENTATION Ricon Sales or Service personnel must review the Warranty and Operator Manual with customer to be certain he or she understands the safe operation of lift Instruct customer to follow operating instructions without exception 32DFLO2 D 1819 lt H4319 GNVLS NOLLAWI 7 030 n 109 2 gt 0103 gt NO INIOd HONId NouovoY NOILNVO 30 8Z94Z ONIS asyay WANVW WHO4LVId 930 69 0 LON 1v930 lt NT 1 55 X XITA Ke 4 SNOILVOOT 1V94d 34N914 OZ NMOQ dN No3aa LEGLZ lt QvOo1 WAWIXVA 1930 8198 NOILAVO 1930 15 9NILVH3dO 86816 NO033Y3 zeoze 143A NOOIH 9940 6 318 3 29 43 NOOIM ATNO 30 YIGINNN VIN3S 40 18 4 9NIQN3d 1N3LYd 17930 6 9 Ng 6 TWANVIN 30 J8NSSIYd QION310S ANOI3S 3118398043 ONNLAYM 151 39I3ZNV IHOTINNVM
24. FORM ABOVE FLOOR LEVEL on on on or PLAFORMISFOLDED f on on 1 I WRAPENABLESEENOTEZI on on 68 68 NOTES 1 Lit momentarilv at beginning of sequence if platform is fully wrapped 2 Lit continuously when WRAP DISABLE switch is in the OFF wrap enabled position 3 Command LEDs illuminate only while controller sends command to lift and are off at all other times 4 When marked ON switch must be closed controller command must be active or relay must be energized When marked OFF switch must be open controller must not issue command or relay must not be energized Blank Don t care Displayed only when power door operators are installed 6 Lit continuously when the power door operator jumper is connected to J5 e 32DFLO2 E 3 11 TABLE 3 6 DISPLAY NUMBER DESCRIPTIONS FOR DOWN MOTION STATUS NUMBER 2 2 35 INPUT SWITCHES SEE NOTE 3 GROUNDCoT 7 RousrPisuP on PLATFORMISWRAPPEDT PLATFORM IS UNWRAPPED ON 7 BRDGEPLATEISDOWN BRIDGEPLATESUP RousToP ISLOCKED ON 7 7 PLATEORMOCCUPEED ON MT SEE NOTE 4 PLATFORM BELOW FLOORLEVEL PLATFORM ABOVE FLOOR LEVEL OFF PLATFORMISFOLDED war SEE NOTE 1 CONTROLLER COMMANDS SEE NOTES 2 AND 3 coseno 7 7 FF tower mosto maserousro
25. INNOVATION IN MOBILITY Innovator Personal Use Wheelchair Lift PRINT Service Manual 10 13 03 32DFL02 E 1995 2003 RICON CORPORATION U S and Foreign Patents Pending All Rights Reserved Printed in the United States of America This Ricon service manual is for use by qualified service technicians and is not intended for use by non professionals do it yourselfers The manual provides es sential instructions and reference information which sup ports qualified technicians in the correct installation and maintenance of Ricon products Qualified service technicians have the training and knowl edge to perform maintenance work properly and safely For the location of a Ricon authorized service technician in your area call Ricon Product Support at 1 800 322 2884 Customer Name Installing Dealer Date Installed Serial Number 32DFL02 E REVISION RECORD races oesenronorcnance se Zu 10 13 03 Edited Table 3 1 Maintenance Checklist Edited Table 3 7 Display Number Descriptions for Up Motion Edited Table 3 8 Display Number Descriptions for Stow Motion 4 5 Changed p n for the following items 2 from 21205 to 29080 10 from 19066 to 29297 14 V2 ES 93 to offering it in kit V2 ES 61 Added item 20 V2 ES 82 4 8 4 9 Changed p n for item 13 from 29241 to 25550 Callouts for Items 12 15 were missing from the drawing Removed item 16 29051 fr
26. ITCH An adjustable pressure sensitive electrical switch is installed in the body of the hydraulic pump When properly adjusted the switch protects platform occupants by preventing the accidental stow or deploy of the platform the platform cannot be stowed if a weight of 50 pounds or greater is on the platform The switch changes state when a 50 Ib load is on the deployed platform a CHECK SWITCH 1 2 3 Apply power to lift and deploy platform Lower platform to ground and place a 50 Ib weight in center of platform Press STOW button Platform should stop at stow height but not enter enclosure Proceed to next step if plattorm moves into enclosure b ADJUST SWITCH 1 Refer to Figure 2 3 The adjusting screw is on the end face of the pressure switch body between the two lead wires There is a setscrew locking the adjustment screw in place and this setscrew must be removed before you can access the adjustment screw FIGURE 2 3 ANTI STOW PRESSURE SWITCH Remove locking setscrew requires hex key and turn adjustment screw 1 8 turn CCW to increase sensitivity Repeat above steps until the 50 Ib weight inhibits stowing of platform Repeat test from floor height platform should stop at stow height and not enter enclosure Remove test weight and check platform stow function from ground height and floor height Platform should stow properly from either level Replace locking setscrew Normal platform operation platform d
27. OAP DO NOT SMOKE OR USE OPEN FLAME IN THE VICINITY OF BATTERY WORK IN A PROPERLY VENTILATED AREA DO NOT PLACE ANYTHING METALLIC ON TOP OF BATTERY 1 CONTROL INTERFACE AND DOOR OPERATOR a Connect appropriate RICON lift interface control control pendant etc to lift connector Secure interface control cable to lift bracket with supplied strain relief kit b Connect power door operator to lift connector If a power door operator is not used install a shorting plug included in installation kit here N CAUTION Check control interface and door operator cables for interference with moving lift parts Route control interface door operator cables secure them so that moving lift parts or lift users will not entangle them Use nylon cable ties and cable clamps to secure cables d Install the pendant mounting clip on interior wall Locate the clip where it will be accessible from either inside or outside of vehicle 2 MAIN CIRCUIT BREAKER a Disconnect battery ground lead b Mount main circuit breaker within 12 of battery and use no more than 12 of cable to connect Locate it as near to battery as possible to minimize length of unprotected cable N CAUTION Do not over tighten circuit breaker mounting hardware Fasten circuit breaker to supplied bracket Fasten bracket to vehicle structure with sheet metal screws or blind rivets
28. RRIER UP No S FRONT m SIDE BARRIER LOCKED FIGURE 1 5 LIMIT SWITCH LOCATIONS 32DFLO2 E RIGHT SIDE ROLLSTOP AND BARRIER UP TABLE 1 1 INNOVATOR LIFT MAJOR COMPONENTS Left Right Front and Rear DESCRIPTION Lift reference when viewing installation from outside of vehicle Control pendant Hand held control box used to operate lift Tower Houses hydraulic pump assembly circuit breakers and manual back up pump Hydraulic pump assembly Electric motor driven hydraulic pump that produces pressure used to raise plat form includes a manual backup pump Manual backup pump handle Used to operate the manual back up pump located on hydraulic pump assembly Parallel arms Upper and lower links connecting vertical arm to tower Vertical arm Connects platform to parallel arms Handrail Provides handhold for user Handrail may vary from that shown Handrail sw
29. SIGIANNN TVINS JO 48 FIGURE 4 1 DECAL PART NUMBERS AND LOCATIONS 32DFL02 E 4 2 This page intentionally left blank 32DFL02 E 4 4 FIGURE 4 2 TOWER ASSEMBLY 32DFLO2 E FIGURE 4 2 TOWER ASSEMBLY DESCRIPTION QTY PART NO 1 HYDRAULIC HOSE HYDRAULIC PUMP ASSEMBLY 1 28690 2 PUMP ASSEMBLY 12V 1 PM212000008 3 KIT BUSHINGS FLANGED TOWER 1 28733 4 BUSHING RETAINER TOP 1 24591 5 GAS SPRING 22MMOD 1 23539 6 BUSHING RETAINER BOTTOM 1 24593 7 KIT MAIN CONTROLLER 1 28734 8 KIT TERMINAL BLACK 1 28731 9 KIT TERMINAL RED 1 28732 10 KIT SOLENOID 12V SGL POLE SGLTHROW 2 29297 11 COVER TOWER PLASTIC 1 22841 12 HANDLE MANUAL BACK UP PUMP 1 V2 SH 111 13 SWITCH LIMIT PLATFORM FLOOR 2 V2 ES 110 14 KIT LIMIT SWITCH BLOCK REPLACEMENT 2 V2 ES 61 15 KIT ACTUATOR LIMIT SWITCH 1 29238 16 SWITCH ROCKER SPST 1 28530 17 ADAPTOR 625 D HOLE TO 484 ROUND 2 V2 ES 059 18 CIRCUIT BREAKER 30 AMP 2 26510 19 SWITCH LIMIT FOLD CUTOFF 1 V2 ES 111 20 SWITCHBLOCK ASSY 2 V2 ES 82 32DFL02 E RED 4 AWG 24 BLK 4 AWG 24 BLK 4 AWG 6 BLK 10 AWG 19 BLK 10 AWG 4 ES wariore t8 awa
30. STOP RIGHT SIDE 1 21465 9 EDGING PROTECTIVE RIGHT SIDE ROLLSTOP 1 29057 10 EDGING PROTECTIVE LEFT SIDE ROLLSTOP 1 29058 11 ROLLSTOP LEFT SIDE 1 21436 12 SAFETREAD LEFT SIDE ROLLSTOP 1 21451 13 BARRIER RIGHT SIDE 1 21529 14 SAFETREAD LEFT SIDE BARRIER 1 21446 32DFL02 E 4 15 4 16 FIGURE 4 8 FRONT PLATFORM ASSEMBLY SHEET 2 32DFL02 E FIGURE 4 8 FRONT PLATFORM ASSEMBLY SHEET 2 REF DESCRIPTION QTY PARTNO 1 CONTROLLER ELECTRONIC 1 28515 2 HARNESS PLATFORM 1 24328 3 KIT MOTOR ASSY ROLLSTOP amp SIDE BARRIER W HDWR 2 29212 4 KIT MOTOR ASSY PLATFORM WRAP W HDWR 1 28761 5 KIT CONTACT ASSY PLATFORM W HDWR 1 29235 6 KIT SWITCH ASSY PLATFORM UNWRAPPED W HDWR 1 28758 7 KIT PIVOT LINK LEFT SIDE BARRIER 1 28745 8 KIT RELEASE FOOT LEFT SIDE BARRIER 1 28762 9 KIT SWITCH ASSY LEFT SIDE BARRIER LOCKED W HDWR 1 29232 10 KIT PIVOT LINKS RIGHT ROLLSTOP 1 28764 11 KIT PIVOT LINKS LEFT ROLLSTOP 1 28741 12 KIT PIVOT LINK RIGHT SIDE BARRIER 1 28746 13 SPRING TORSION SIDE BARRIER 8 25463 14 KIT HINGE SIDE BARRIER 2 28739 15 KIT RELEASE FOOT RIGHT SIDE BARRIER 1 28763 16 KIT SWITCH ASSY RIGHT SIDE BARRIER LOCKED W HDWR 1 29233 17 T HANDLE MANUAL RELEASE PLATFORM 1 24915 18 KIT COVER SENSOR W HDWR LH 1 30116 19 KIT COVER SENSOR W HDWR RH 1 30117 20 KIT REST ARM HANDRAIL 1 30118 21 BUMPER RUBBER 315 009 BAG OF 1
31. TFORM WRAP MOTOR ASSEMBLY REF DESCRIPTION QTY PART NO 1 GEARMOTOR HIGH TORQUE 1 27069 2 KIT TRANSMISSION PLATFORM FOLD MOTOR 1 29213 32DFL02 E 4 23 FIGURE 4 12 SIDE BARRIER MOTOR ASSEMBLY 4 24 32DFL02 E FIGURE 4 12 SIDE BARRIER MOTOR ASSEMBLY REF DESCRIPTION QTY PART NO 1 GEARMOTOR HIGH TORQUE 1 27069 2 KIT TRANSMISSION SIDE BARRIER MOTOR 1 29214 32DFL02 E 4 25 FIGURE 4 13 BRIDGEPLATE MOTOR ASSEMBLY 4 26 32DFL02 E FIGURE 4 13 BRIDGEPLATE MOTOR ASSEMBLY REF DESCRIPTION QTY PART NO 1 GEARMOTOR HIGH TORQUE 1 27069 2 KIT TRANSMISSION BRIDGEPLATE MOTOR 1 29215 32DFL02 E 4 27 FIGURE 4 14 PUMP ASSEMBLY 4 28 32DFL02 E FIGURE 4 14 PUMP ASSEMBLY REF DESCRIPTION QTY PART NO 1 MOTOR ASSY 12V 3 ISKRA 1 14332 2 KIT RETRO SWCH PRESS ADJ 300 13000 PSI 1 16640 3 KIT SPOOL VALVE W DCLR 12V 1 01176 4 MANUAL BACK UP PUMP ASSY 1 V2 SH 210 5 SEAL KIT MANUAL BACK UP PUMP 1 V2 SH 220 6 RESERVOIR PUMP PLASTIC W DECAL AND PLUG 1 30938 7 PLUG 3 8 NPT PLASTIC 1 10333 8 CLAMP WORM 52 SST 1 V2 SH 109 9 MANUAL PUMP HANDLE 1 V2 SH 111 10 PUMP ASSEMBLY 12V 1 PM212000008 32DFL02 E 4 29 APPENDIX 1 LIFT SPECIFICATIONS INNOVATOR LIFT Lifting system electro hydraulic pump and hydraulic cylinder Hydraulic pump rating 1250 25 PSI Operating voltag
32. al installation B Electrical installation C Final adjustments D Installation verification 32DFL02 E 2 1 A MECHANICAL INSTALLATION 1 VEHICLE PREPARATION WARNING WEAR PROTECTIVE CLOTHING AND EYE PROTECTION AT ALL TIMES BATTERIES CONTAIN ACID THAT CAN BURN IF ACID COMES INTO CONTACT WITH SKIN IMMEDIATELY FLUSH AFFECTED AREA WITH WATER AND WASH WITH SOAP DO NOT SMOKE OR USE OPEN FLAME IN THE VICINITY OF BATTERY WORK IN A PROPERLY VENTILATED AREA DO NOT PLACE ANYTHING METALLIC ON TOP OF BATTERY e The lift is designed to carry the weight of one wheelchair and its passenger The vehicle structure must be capable of supporting all loads produced during lift operation as well as those forces caused by motion of the vehicle when it is driven Safely park vehicle on a flat level surface and turn engine off Disconnect the cable from the negative battery terminal at vehicle engine compartment The lift installation surface must be flat with a total variation of less than 1 Perform the procedures in the order that they are presented here Remove vehicle stepwell cover Install power door operators if used before installing lift door operators may influence lift location Refer to power door operator installation instructions for more information 2 LIFT INSTALLATION NOTES The correct lift mounting is very important Improper mounting and or fastening of lift can adversely affect
33. ansferable The warranty gives specific legal rights and there may be other rights that vary from state to state 1 2 32DFL02 E C SHIPMENT INFORMATION Ricon does not sell directly to the user because of the specialized nature of this product Instead the product is dis tributed through a worldwide network of authorized Ricon dealers who perform the actual sale and installation 9 When the product is received unpack the product and check for freight damage Claims for any damage should be made to the carrier immediately Besure the installation kit contains all items listed on the included packing list Please report any missing items immediately to Ricon Product Support Save packing list for future reference The warranty and owner regis tration cards must be completed and returned to Ricon within 20 days to validate the warranty D GENERAL SAFETY PRECAUTIONS The following general safety precautions must be followed during installation operation service and maintenance e Under no circumstances should installation maintenance repair or adjustments be attempted without the im mediate presence of a person capable of rendering aid e regardless of how slight must be attended to Administer necessary first aid or seek medical atten tion immediately e Protective eye shields and appropriate clothing must be worn at all times e avoid injury always exercise caution when operating and be certain t
34. defective Repair door operator linkage do not close vehicle doors Loose or faulty wiring Platform Wrapped limit switch is defective or out of Repair switch or wiring adjustment Controller vehicle door operator circuit is defective Replace controller END OF TABLE 3 6 32DFL02 E 2 ELECTRICAL SYSTEM DIAGNOSTIC DISPLAYS Observe the LED display on the main controller board located at the lower front of the tower to monitor electrical events that occur in the lift These lights provide an indication of what the lift status is such as the position of components rollstop up platform wrapped platform below floor level etc or occurrence of output signals that energize electrical components hydraulic pump rollstop motor etc or the need for precaution high current in certain circuits vehicle door open etc Refer to Figure 3 1 and Table 3 3 on the following pages for the location of each light and a description of what each light indicates Refer to Tables 3 4 through 3 8 on the following pages Also located on the main controller board is a numerical LED display that is useful for troubleshooting electrical problems Each platform motion deploy lower raise stow can be divided into a series of steps and one or more events occur during that step Each event has input and output signals associated with it If a problem occurs during one of those steps a number representing the step will be shown
35. ds that this product be inspected by an authorized Ricon service technician at least once every six months or sooner if necessary Any required maintenance should be performed at that time WARNING THIS PRODUCT HAS BEEN DESIGNED AND MANUFACTURED TO EXACT SPECIFICATIONS MODIFICATION OF THIS PRODUCT IN ANY RESPECT CAN BE DANGEROUS This Warranty is Void if Product has been installed or maintained by someone other than an authorized Ricon service technician Product has been modified or altered any respect from its original design without written authorization by Ricon Ricon disclaims liability for any personal injury or property damage that results from operation of a Ri con product that has been modified from the original Ricon design No person or company is author ized to change the design of this Ricon product without written authorization by Ricon Ricon s obligation under this warranty is exclusively limited to the repair or exchange of parts that fail within the applicable warranty period Ricon assumes no responsibility for expenses or damages including incidental or consequential dam ages Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply Important The warranty registration card must be completed and returned to Ricon within 20 days af ter installation of this Ricon product for the warranty to be valid The warranty is not tr
36. e Current max 120 amps Current peak inrush 350 amps Load capacity max 660 Ibs 300kg Lift weight tvpical 350 Ibs 159kg DIMENSIONS inches cm MODEL 515 1308 205078 77 5 48 6 123 4 300062 76 2 400 1016 Install Depth Install Width Install Height Travel Floor Traveling to Ground Frame Width 22 5 57 2 27 0 68 6 48 0 121 9 31 0 78 7 32 0 81 3 4 30 32DFLO2 E
37. e contact Ricon Product Support Ricon Corporation 7900 Nelson Road Panorama City CA 91402 Telephona iii en 818 267 3000 Outside 818 Area Code du 800 322 2884 World Wide Website www riconcorp com B RICON ONE YEAR LIMITED WARRANTY refer to following page 32DFLO2 E 1 1 RICON CORPORATION ONE YEAR LIMITED WARRANTY Ricon Corporation Ricon warrants to original purchaser of this product that Ricon will repair or replace at its option any part that fails due to defective material or workmanship as follows Repair or replace parts for a period of one year from date of purchase Labor costs for specified parts replaced under this warranty for a period of one year from date of purchase A Ricon rate schedule determines the parts covered and labor allowed If You Need to Return a Product Return this product to Ricon Please give as much advance notice as possible and allow a reasonable amount of time for repairs This Warranty Does Not Cover Malfunction or damage to product parts caused by accident misuse lack of proper maintenance neglect improper adjustment modification alteration the mechanical condition of vehicle road hazards overload ing failure to follow operating instructions or acts of Nature i e weather lightning flood NOTE Ricon recommen
38. ecline The front rollstop and side barriers on the platform automatically lower when the platform contacts the ground The lowered side barriers allow entry onto the platform from a wide angle The Innovator lift is operated by either a trained attendant or the wheelchair occupant Force to raise the platform is provided by a self contained electro hydraulic pump which has a minimum lifting capacity of 660 pounds 300 kilograms The pump assembly houses built in manual backup pump that is used to raise the platform if the lift loses power The platform is unfolded from the vehicle deployed by pressing a switch on the control pendant A second switch is then pressed to lower the platform to the ground An auxiliary switch located on the platform handrail can be used to raise or lower the platform inde pendently of the control pendant When the wheelchair lift is no longer needed the platform is raised and folded into the vehicle stowed If necessary the platform can be stowed in a partially folded position allowing a wide object to be placed inside the vehicle The operating instructions must be read thoroughly to promote pas senger and operator safety operating instructions are in the Ricon operator manual 32DFL01 It is important to follow the Ricon rec ommendations for cleaning inspecting and lubricating the wheel chair lift A RICON SERVICE SUPPORT If there are questions about this manual or you need copies pleas
39. ever not all possible problems or combinations of problems are listed The guide assumes that the vehicle battery is fully charged and its connections are clean and tight WARNING THE TROUBLESHOOTING GUIDE DOES NOT INCORPORATE ROUTINE SAFETY PRECAUTIONS OR PRELIMINARY PROCEDURES TROUBLESHOOTING MUST BE PERFORMED BY A TRAINED AUTHORIZED RICON SERVICE TECHNICIAN DURING THE RICON WARRANTY PERIOD IT IS RECOMMENDED THAT TROUBLESHOOTING ALSO BE PERFORMED BY AN AUTHORIZED RICON SERVICE TECHNICIAN AFTER THE WARRANTY PERIOD 3 2 32DFLO2 E TABLE 3 2 TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE REMEDY Lift does not operate Main Circuit Breaker located in engine compartment Reset circuit breaker when Deploy button is has tripped pressed Control System Circuit Breaker located on lift tower Reset circuit breaker has tripped Lift does not operate Safety interlock not engaged Engage safety interlock when Deploy button is pressed circuit Control pendant Stow Deploy switch is defective Replace stow deploy switch breakers have not deploy contacts open tripped Lift wrap motor is defective Replace motor Controller unwrap circuit is defective Replace controller Lift unwraps but does Down Valve is defective Replace down valve not unfold when Deploy button is Controller down valve circuit is defective Replace controller pressed Platform does not Platform folding linkage connected
40. hat hands feet legs and clothing are not in the path of platform movement e Batteries contain acid that can burn If acid comes in contact with skin flush affected area with water and wash with soap immediately e Always work in a properly ventilated area Do not smoke or use an open flame near battery e Do not place anything metallic on top of battery e Check under vehicle before drilling to avoid drilling into frame subframe members wiring hydraulic lines fuel lines fuel tank etc e Read and thoroughly understand the operating instructions before attempting to operate e Inspect the product before each use If an unsafe condition unusual noises or movements exists do not use the product until the problem is corrected e Keep others clear during operation e The product requires regular periodic maintenance Ricon recommends a thorough inspection at least once every six months The product must always be maintained at the highest level of performance 32DFLO2 E 1 3 E INNOVATOR COMPONENT TERMS The references used throughout this manual are illustrated in Figure 1 1 and defined in Table 1 1 Figure 1 2 shows electrical and hydraulic control details on the lift tower Figure 1 3 shows the lift with its platform in the folded position with the platform not wrapped Figure 1 4 shows the lift fully stowed with platform folded and wrapped Refer to Chapter SPARE PARTS for more details Refer to Figure 1 5 for locati
41. iagram with the letter J and plugs with the letter P 1110 9 8 P3 P4 2 1 3 5 S x VOS gt 7 bt sx Y f f N J J 7 4 6 2 2 4 FIGURE 3 4 ARRANGEMENTS FOR ELECTRICAL 5 3 WIRING DIAGRAM LABELS TABLE 3 5 WIRING DIAGRAM LABEL DEFINITIONS LABEL DESCRIPTION 12 VDG System operating voltage BRIDGEPLATE Electric motor raises and lowers bridgeplate BRIDGEPLATE DOWN Limit switch closes when bridgeplate is lowered horizontal BRIDGEPLATE UP Limit switch closes when bridgeplate is fully stowed perpendicular to platform CLOSE VEHICLE DOOR Signal from controller to power door operator closes doors adjacent to lift CONTROL PENDANT Hand held device controls platform motions of deploy stow up and down DEPLOY SIGNAL Signal from control pendant unfolds platform and lowers it to floor height DOWN SIGNAL Signal from control pendant or handrail switch lowers platform from any height DOWN VALVE Signal from controller opens down valve FOLD CUTOFF Limit switch closes when platform is fully folded GROUND Common point for electrical system HYDRAULIC PUMP Electric motor coupled to hydraulic pump HYDRAULIC PUMP SOLENOIDS Signal from con
42. is defective Replace controller Control Up Down switch is defective u Replace control pendant contacts open Handrail mounted control switch is defective u Replace control switch contacts open Up function Platform overloaded Load must not exceed 660 Ibs inoperative pump 300 kg motor operates Backup pump manual release valve open Close valve lightly taking care Hydraulic fluid level low Check fluid level add fluid as necessary Air in hydraulic system Cycle lift several times or bleed system Leak in hydraulic system Check lines and fittings repair or tighten as necessary Bridgeplate does not Bridgeplate motor is defective Replace motor stow or does not deploy Platform Above Floor or Platform Below Floor limit Repair or adjust switches switches are defective or out of adjustment Controller bridgeplate circuit is defective Replace controller Bridgeplate mechanism is jammed or defective Repair or replace bridgeplate mechanism Loose or faulty bridgeplate motor wiring 3 4 32DFL02 E TABLE 3 2 TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE REMEDY Rollstop does not Rollstop motor is defective Replace rollstop motor open Platform On Ground limit switch is defective or out of Repair or adjust switch adjustment Rollstop mechanical linkage is defective Repair rollstop linkage Controller rollstop lowering circuit is defective Replace controller Loose or faulty rollstop motor wiring R
43. itch Toggle switch allows platform occupant to raise and lower platform Switch does not stow or deploy platform Bridgeplate Plate that bridges gap between platform and lift baseplate when platform is at floor level Also acts as a rear rollstop when platform is in motion Platform sections Curbed area for passenger transports passenger between ground and vehicle floor breaks into four sections Side barriers Side barriers help confine passenger to platform They unfold automatically when platform contacts ground allowing access to platform from sides Barrier release Mechanical latch that holds side barriers in vertical position One per barrier Front rollstop Front barrier prevents wheelchair from slow inadvertent rolling off of platform Unfolds automatically when platform contacts ground Two sections Manual pump handle socket Accepts manual backup pump handle used to operate manual backup pump Manual pressure release valve Relieves hydraulic pressure in hydraulic system Control system circuit breaker Provides electrical power to lift Power door operator circuit breaker Provides electrical power to optional power door operator if door operator is in stalled Wrap disable switch Rocker switch at base of tower selects one of two available platform stow posi tions When switch is ON platform folds into vertical upright position and stops Figure 1 3 When s
44. nd Manual operation 1 Manually unfold platform by using manual release T handle as specified in Chapter of the Operator Manual Platform must unfold smoothly with no binding or jamming 2 Lower platform to vehicle floor level using manual backup pump release valve Close release valve when platform reaches vehicle floor level Platform must deploy smoothly with no binding or hesitation 3 With platform at floor level attempt to lower unfold bridgeplate without pushing bridgeplate release lever Bridgeplate must resist unfolding Push bridgeplate release lever and deploy bridgeplate to its horizontal position Check that bridgeplate moves into horizontal position Raise and lock bridgeplate in vertical position 4 Verify that side barriers and front rollstop resist deployment unfolding when not at ground level 5 Verify that side barriers and front rollstop can be fully deployed unfolded manually when platform is at ground level Manually stow platform as specified in Chapter of the Operator Manual Platform must lock in place when T handle is released Cleaning and Clean exposed lift surfaces with mild soap and water dry thoroughly Inhibit rust by using a lubrication clean soft cloth to apply a light film of oil to all surfaces Remove excess oil END OF TABLE C TROUBLESHOOTING 1 TROUBLESHOOTING GUIDE The troubleshooting guide is intended to provide a logical starting point for general lift problems How
45. oes not stow when a weight that is significantly less than 50 Ib is present is not possible if the pressure switch adjustment is too sensitive Turn adjusting screw CW to decrease pressure switch sensitivity Also if erratic platform movement occurs because the setting of the pressure switch is marginal correct this by turning adjusting screw 1 16 turn in the appropriate direction 32DFLO2 E 2 7 D E VERIFY INSTALLATION 1 LOAD TEST N CAUTION This load test is designed to test the vehicle structure and the lift mounting method not the lift capacity Do not operate lift while test weight is on platform Remove test weight immediately after test Vehicle suspension will compress and vehicle will lean when test weight is placed on platform If weighted platform contacts ground remove weight raise platform and retest Test weight requirement is 825 lbs Use great care when handling weight Positioning must be performed by at least two people Verify that neither the vehicle structure nor any other components interfere with movement of the platform Verify integrity of lift installation by test loading the platform at 125 of its rated load capacity of 660 pounds Position lift platform 2 6 above ground Place 825 pound test weight in center of platform and inspect lift mounting points for deformation or loosening of hardware REMOVE TEST WEIGHT 2 DECAL INSPECTION Verify that all decals a
46. ollstop does not Rollstop motor is defective Replace motor close Controller rollstop circuit is defective Replace controller Rollstop mechanical linkage is defective Repair rollstop linkage Loose or faulty rollstop motor wiring Rollstop does not Debris in latch mechanism part of actuator shoe Remove debris latch assy Lift operates with Rollstop and Barrier Up limit switches left or right Repair or adjust switch rollstop open side is defective or out of adjustment Rollstop opens at any Platform On Ground limit switch is defective or out of Repair or adjust switch lift position adjustment Lift moves up Control pendant Up Down switch is defective up Replace switch automatically from contacts shorted or handrail mounted control switch is ground defective up contacts shorted Control pendant or control switch faulty wiring Platform stops above Platform Below Floor limit switch is defective or out of Repair or adjust switch floor level when Up adjustment button is pressed Pump solenoids Poor electrical connection between negative bus bar Tighten or clean connections chatter pump block or solenoid plate Lift will not stow Fold Cutoff limit switch is defective or out of Repair switch or wiring adjustment Control pendant Stow Deploy switch is defective stow Replace switch wiring contacts open Platform Pressure Switch is defective Replace pressure switch Lift stows Control pendant Stow De
47. om list Switched item 1 with item 2 Switched item 4 with item 13 Changed items 8 and 15 Switched item 10 with item 11 Changed item 8 from 24581 to 29745 Changed item 5 from 29216 to 29747 4 28 amp Added figure and parts list for pump assembly A 29 Changed part number for item 2 from 21205 to 212000008 5191 5198 m END OF TABLE ii 32DFLO2 E Chapter INTRODUCTION A RICON SERVICE SUPPORT B RICON ONE YEAR WARRANTY C SHIPMENT INFORMATION D GENERAL SAFETY PRECAUTIONS E INNOVATOR COMPONENT TERMS INSTALLATION A MECHANICAL INSTALLATION 1 VEHICLE PREPARATION 2 LIFT INSTALLATION NOTES 3 LIFT INSTALLATION B ELECTRICAL INSTALLATION 1 CONTROL INTERFACE AND DOOR OPERATOR 2 MAIN CIRCUIT BREAKER 3 MAIN POWER CABLE 4 LIFT ELECTRICAL GROUNDING C FINAL ADJUSTMENTS 1 PLATFORM LIMIT SWITCHES 2 ANTI STOW PRESSURE SWITCH D VERIFY INSTALLATION 1 LOAD TEST 2 DECAL INSPECTION 3 MISCELLANEOUS E CUSTOMER ORIENTATION MAINTENANCE AND TROUBLESHOOTING A CLEANING B MAINTENANCE CHECKLIST C TROUBLESHOOTING 1 TROUBLESHOOTING GUIDE 2 ELECTRICAL SYSTEM DIAGNOSTICS DISPLAY D HYDRAULIC SYSTEM E LIFT ELECTRICAL WIRING 1 DIAGRAM LEGENDS 2 ELECTRICAL CONNECTORS 3 WIRING DIAGRAM LABELS 4 WIRING DIAGRAMS SPARE PARTS FIGURE 4 1 FIGURE 4 2 FIGURE 4 3 FIGURE 4 4 FIGURE 4 5 FIGURE 4 6 FIGURE 4 7 FIGURE 4 8 TABLE OF CONTENTS DECAL PART NUMBERS AND LOCATIONS
48. on the display Table 3 4 describes the main controller s numerical display Tables 3 5 through 3 8 describe each platform motion When one of the motions begins all of the numbers listed at the top of the appropriate platform motion table will quickly flash in sequence If a problem occurs during that motion the number for the faulty step will be displayed continuously Refer to the table column below the number displayed for the events that occur during that step The problem could be caused by one of the controllers an input signal switch an output component motor valve etc or the related wiring and connectors Each platform motion table is formatted to reflect lift operation The table has a status number at the top of a column with a list of input switches controller commands and output relays The state of each input and output is specified for a given step Ifthe state is specified as ON then the switch must be closed the controller command must be active or the output relay coil must be energized during that step If the state is specified as OFF then the switch must be open the controller command must be inactive or the output relay coil must be de energized no power applied A blank space means that the input or output is ignored during that step 32DFLO2 E 3 7 1 OAV1 Q319ILSONS9VIG ti3T1OH1NOO NIVWI L 340914 q318vN3 SI W804 030104 SI NSOILYV 5 a 38 4315 3A31 40014 3AO8V
49. ons of the limit switches that provide input signals to the two controllers MANUAL BACKUP PUMP HANDLE HYDRAULIC PUMP ASSEMBLY inside tower REAR PARALLEL ARM UPPER BRIDGEPLATE SECTIONS OW HANDRAIL HANDRAIL SWITCH REAR PLATFORM SECTION MAIN CONTROLLER inside tower RIGHT SIDE FRONT PLATFORM SECTION PARALLEL ARM RIGHT SIDE LOWER RIGHT SIDE 7 BARRIER VERTICAL ARM I u ROLLSTOP REAR PLATFORM SECTION 7265 LEFT SIDE CONTROL PENDANT BARRIER RELEASE SECTIONS d REMOTE CONTROLLER LEFT SIDE ka LEFT beneath platform BARRIER FRONT FRONT PLATFORM SECTION LEFT SIDE FIGURE 1 1 INNOVATOR LIFT COMPONENTS MANUAL PUMP HANDLE SOCKET N MANUAL PUMP RELEASE VALVE MANUAL BACKUP PUMP HANDLE CONTROL SYSTEM CIRCUIT BREAKER INTERLOCK __ INDICATOR LIGHT OPTIONAL POWER N DOOR OPERATOR x A CIRCUIT BREAKER WRAP DISABLE SWITCH FIGURE 1 2 INNOVATOR TOWER DETAILS 1 4 32DFLO2 E FIGURE 1 3 INNOVATOR FOLDED BUT NOT WRAPPED PLATFORM FOLD CUTOFF IDE OF TO BRID DO GEPLATE LEFT SIDE 4 r WN BARRIER LOCKED FIGURE 1 4 INNOVATOR FOLDED AND WRAPPED LEFT E PLATFORM ROLLSTOP AND BA
50. os ___openpoors J T j 1 T x MASEROLISTOPI on on LOWERBAIDGEPLATE e T RABEBRIDGEPJATE T 3 UNWRAPPLATFORMT T J l wmePurrow TT j owpwwav CLOSE DOORS OPENDOORS BELOW FLOOR ALARM SPEED NOTES 1 Lit continuously when WRAP DISABLE switch is in the OFF wrap enabled position 2 Command LEDs illuminate only while controller sends command to lift and are off at all other times 3 When marked ON switch must be closed controller command must be active or relay must be energized When marked OFF switch must be open controller must not issue command or relay must not be energized Blank Dont care 4 Lit continuously when the power door operator jumper is connected to J5 32DFLO2 E 3 13 TABLE 3 8 DISPLAY NUMBER DESCRIPTIONS FOR STOW MOTION STATUS NUMBER 75 SEE 76 SEE 77 78 NOTE 1 NOTE 2 INPUT SWITCHES SEE NOTE 8 GROUND CONTACT ROLLSTOP IS UP PLATFORM IS WRAPPED PLATFORM IS UNWRAPPED ON ON SEE NOTE 5 BRIDGEPLATE IS DOWN BRIDGEPLATE IS UP ROLLSTOP IS LOCKED ON REMOTE ERROR PLATFORM OCCUPIED VEHICLE DOORS ARE OPEN SEE NOTE 9 PLATFORM BELOW FLOOR LEVEL OFF ON SEE NOTE 7 ON SEE NOTE 6 ON PLATFORM ABOVE FLOOR LEVEL PLATFORM IS FOLDED WRAP ENABLE SEE NOTE 3 ON TROLLER COMMANDS SEE NOTES 4 AN
51. ploy switch is defective stow Replace switch automatically when at contacts shorted floor level or above Faulty control pendant wiring 32DFL02 E 3 5 TABLE 3 2 TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE REMEDY Pump motor runs Fold Cutoff limit switch is defective or out of Repair switch or wiring after lift is stowed adjustment Faulty Fold Cutoff limit switch wiring Controller Fold Cutoff circuit is defective Replace controller Wrap motor runs after Platform Wrapped limit switch is defective or out of Repair switch or wiring lift is stowed adjustment Controller platform wrapping circuit is defective Replace controller Platform folds into Wrap Disable switch set to ON Set Wrap Disable switch to vehicle but does not OFF wrap when Stow ae mm button is pressed Wrap Disable switch or its wiring faulty Repair switch or wiring Platforms fully wraps Wrap Disable switch or its wiring faulty Replace switch into vehicle with Wrap Disable switch set to ON Power door operators Power door operator circuit breaker located on lift Reset circuit breaker do not open vehicle tower is tripped doors Left power door operator motor is defective Replace power door operator Power door operator mechanical linkage is defective Repair door operator linkage Controller vehicle door operator circuit is defective Replace controller Power door operators Power door operator mechanical linkage is
52. quid dish soap or liquid car wash soap and then drying thoroughly will protect painted lift surfaces Cleaning the lift is especially important in areas of the country where roads are salted in winter or when dirt mud snow etc can be tracked into vehicle B MAINTENANCE CHECKLIST Under normal operating conditions maintenance inspections are required at least every six months 1750 cycles and thorough inspection should be performed as specified in Table 3 1 Service should be more frequent when the lift is used ten times per day or more TABLE 3 1 MAINTENANCE CHECKLIST SERVICE POINT ACTION TO PERFORM Decals Refer to Figure 2 5 Verify that all lift decals are properly affixed clearly visible and legible Replace if necessary Overall condition Inspect lift for damaged or missing parts Control pendant Check control pendant for damage and verify that its cable connections are secure Electrical wiring Inspect all accessible electrical wiring for damaged wires cut frayed unsecured and loose connectors Handrail Verify that handrail fasteners are properly tightened Lift mounting e Verify that the mounting hardware is secure and undamaged points eVerifv that mounting bracket screws are properly tightened Main lifting pivots Check that all traveling frame pins are in place free from damage and locked in position Hydraulic system eCheck for hydraulic fluid leakage along all lines Check that backup pump manual
53. re properly located and affixed as shown in Figure 2 4 on following page 3 MISCELLANEOUS Reinstall stepwell cover Reinstall plastic moisture barriers on doors Reinstall door trim carpet plywood molding wall paneling or any other material that was removed Perform several cycles of operation with the control pendant During each cycle check for the following conditions Operation must be smooth and free of wobble or hesitation If power door operators are installed doors must open and close in proper sequence Bridgeplate must deploy when platform reaches vehicle floor level Bridgeplate must be stowed at all other positions Front rollstops and side barriers must lower when platform contacts ground Rollstops and barriers must be raised at all other platform positions If you observe unusual movements or noise during any cycle of operation stop the cycle immediately Check that the lift is installed as specified in the installation instructions Refer to Chapter III for detailed troubleshooting information Set WRAP DISABLE switch to on position Perform one cycle of operation deploy lower raise stow while observing lift When STOW button is pressed the platform must fold into vertical position and move into vehicle but not wrap Set WRAP DISABLE switch to off position Perform one cycle of operation while observing lift Platform must fully fold and wrap into vehicle when control pendant STOW button is pressed CUSTOM
54. release valve is lightly closed Check hydraulic cylinder for leaks e Inspect hydraulic hoses for damage e Verify that all fittings are tightly secured Add hydraulic fluid when platform is at ground level Filling reservoir when platform is above ground level will result in overflow from reservoir when platform is lowered Lower platform to ground level and check hydraulic fluid level If level is below FULL mark add Texaco 01554 Aircraft Hydraulic Oil or equivalent fluid per U S Mil Spec H5606G 32DFLO2 E 3 1 TABLE 3 1 MAINTENANCE CHECKLIST SERVICE POINT ACTION TO PERFORM Operate lift through several full cycles deploy lower raise stow using control pendant Note unusual noises or movements Deploy lift to floor level Set Wrap Disable switch to on position and stow lift using control pendant Platform must fold into vertical position and move into vehicle but not wrap Figure 1 3 Deploy lift to floor level Set Wrap Disable switch to off position and stow lift using control pendant Platform must fully fold and wrap into vehicle Figure 1 4 Handrail mounted Verify switch moves platform from floor level to ground when held in Down position control switch Verify switch moves platform from ground to floor level when held in Up position Platform rollstop Check for proper rollstop operation when platform contacts ground side barriers and front rollstop must deploy unfold fully and lay flush against grou
55. sistance if needed a b c Be certain that area is clear and the vehicle is parked on a flat level surface Deplov lift using control pendant DEPLOY button until lift platform is at vehicle floor level Refer to Figures 2 2 and 2 3 Rotate PLATFORM ABOVE FLOOR and PLATFORM BELOW FLOOR adjustment screws 6 8 turns counter clockwise and then slowly push both screws toward rear of lift interior of vehicle until thev hit the mechanical stops PLATFORM ABOVE FLOOR ABOVE FLOOR ADJUSTMENT LIMIT SWITCH SCREW N CASE AND HYDRAULIC PUMP ASSY OMITTED FOR CLARITY FIGURE 2 2 PLATFORM ABOVE FLOOR AND BELOW FLOOR LIMIT SWITCHES Push control pendant STOW button then push and hold control pendant DEPLOY button until platform stops moving Push and hold control pendant DEPLOY button Slowly turn PLATFORM ABOVE FLOOR adjustment screw clockwise until platform moves down to vehicle floor level Push and hold control pendant DOWN button until platform is at ground level Push and hold control pendant UP button until platform stops moving Push and hold control pendant UP button Slowly turn PLATFORM BELOW FLOOR adjustment screw clockwise until platform moves up to vehicle floor level Release UP button Repeat steps d h until platform stops at floor level Cycle platform through all functions DEPLOY DOWN UP and STOW to verify correct adjustment 32DFL02 D 2 ANTI STOW PRESSURE SW
56. stepwell 3 Drill two mounting holes 4 Cuttwo 1 1 8 holes using hole saw as shown in the installation instructions f Installthe wall mounting brackets 32DFL02 D WARNING LIFT WEIGHT IS APPROXIMATELY 330 LBS USE EXTREME CARE WHEN POSITIONING POSITIONING MUST BE PERFORMED BY AT LEAST TWO PEOPLE Position lift align the rear mounting holes of lift with holes in floor bracket Secure lift 1 Insert two 2 13 screws through holes 2 Loosely install below floor reinforcement brackets 3 Install the front 34 10 x 4 studs through the reinforcement brackets and secure with flat washers lock washers and nuts 4 Tighten all 12 and 34 hardware Install mounting support bracket Install vertical support 32DFLO2 E ELECTRICAL INSTALLATION A CAUTIONI DISCONNECT BATTERY BEFORE STARTING WORK ROUTE ELECTRICAL CABLES AWAY FROM ANY MOVING PARTS FUEL HYDRAULIC LINES AND EXHAUST SYSTEM ATTACH SECURELY TO VEHICLE USE SUITABLE GROMMETS TO PROTECT CABLES FROM DAMAGE WHEN ROUTING THEM THROUGH VEHICLE FLOOR OR WALLS CHECK VEHICLE BEFORE DRILLING DO NOT DRILL INTO FACTORY WIRING HYDRAULIC LINES FUEL LINES FUEL TAM ETC MOUNT MAIN CIRCUIT BREAKER WITHIN 12 OF BATTERY WEAR PROTECTIVE CLOTHING AND EYE PROTECTION AT ALL TIMES BATTERIES CONTAIN ACID THAT CAN BURN IF ACID COMES INTO CONTACT WITH SKIN IMMEDIATELY FLUSH AFFECTED AREA WITH WATER AND WASH WITH S
57. troller to pump solenoids solenoids provide current to hydraulic pump motor LEFT ROLLSTOP Electric motor raises and lowers left side barrier and left front rollstop LEFT SIDE BARRIER LOCKED Limit switch closes when barrier on left side is upright and locked LEFT SIDE ROLLSTOP AND BARRIER UP Limit switch closes when rollstop is fully raised upright MAIN CONTROLLER Electronic component located in base of tower controls lift functions and processes inputs from limit switches Linked to remote controller by data bus 32DFL02 E 3 17 TABLE 3 5 WIRING DIAGRAM LABEL DEFINITIONS LABEL DESCRIPTION OPEN VEHICLE DOOR Signal from controller to power door operator opens doors adjacent to lift PLATFORM ALARM Signal 12 VDC 1A output available to vehicle for passenger warning PLATFORM OCCUPIED Pressure switch opens when platform is loaded with 50 Ibs or more PLATFORM ON GROUND Limit switch closes when platform contacts ground PLATFORM UNWRAPPED Limit switch closes when platform is fully unwrapped Figure 1 3 PLATFORM UP DOWN Toggle switch mounted on handrail raises or lowers platform PLATFORM WRAP Electric motor unwraps or wraps platform PLATFORM WRAPPED Limit switch closes when platform is fully wrapped in stow position POWER DOOR OPERATOR JUMPER Connector installed in absence of power door operator
58. tus Open down valve Open vehicle doors Platform below floor warning Platform is above floor level Platform is below floor level Platform is folded Platform is on ground Platform is unwrapped Platform is wrapped Platform occupied Processor status Raise bridgeplate Raise rollstop Remote error Rollstop is up Side barriers are locked Stow signal Turn hydraulic pump on Unwrap platform Up signal Vehicle doors are open Vehicle engine is running On when bridgeplate is fully folded perpendicular to platform On when controller sends a close signal to door operators On when a high current condition occurs in COM1 circuit On when a high current condition occurs in COM2 circuit On if remote controller does not respond to commands from main controller On when Deploy button is pressed on control pendant On when Down button is pressed on control pendant On when controller sends a lower signal to bridgeplate motor On when controller sends a lower signal to left and right rollstop motors Counter display provides lift status number On when controller energizes the down valve On when controller sends an open signal to power door operators On when platform is lower than floor level 12VDC will be available at pin 5 of P2 On when platform is higher than floor level On when platform is lower than floor level On when platform is fully folded On when platform has fully settled on ground On when the
59. witch is OFF platform stows fully into vehicle Figure 1 4 Controllers Two electronic controllers process input signals from the pendant and limit switches and send command signals to the hydraulic pump motors valves etc The main controller is located in the base of the tower and the remote controller is on the bottom right side of the front platform section END OF TABLE 32DFL02 E I INNOVATOR INSTALLATION his chapter contains instructions for installing the RICON Innovator Series Personal Use Wheelchair Lift The installation kit for the Innovator Series Lift provided with lift contains detailed installation instructions Contact Ricon Product Support for applications not covered by the included installation instructions or the instructions that follow Be certain that installation instructions are followed exactly and do not eliminate any steps or modify product WARNING THIS PRODUCT MUST BE INSTALLED BY A TRAINED AUTHORIZED RICON SERVICE TECHNICIAN NOTE Refer to Figure 2 1 Verify the serial number of this product Record number on page i of this manual E SERIAL NUMBER gt DECAL FIGURE 2 1 SERIAL NUMBER LOCATION Lift installation consists of the following four steps each of which is briefly explained in this chapter Refer to the kit installation instructions for more detailed installation information A Mechanic
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