BRODA REPAIR AND MAINTENANCE MANUAL
Contents
1. followed by 1 2 plastic spacer then a 14 plastic spacer followed by the cylinder actuator end with the actuator pin pointing up place another 4 plastic spacer and thread bolt through the connecting tab on the chair tighten with a nylon lock nut 2 Puta black plastic plug in the vertical post on the front part of the base on both sides 3 The front of the seat then gets attached through the plugs that were inserted in the front legs Using 3 Ys bolts thread from the outside through the base followed by the 34 post on the seat and tighten with a lock nut 10 11 12 13 14 13 16 17 Medical Parts Source Inc www mpsource com Take the seat and attach it to the two PA B4 that were just attached to the base The cylinders get attach to the back of the seat on both sides where a half loop is located Use a 1 34 bolt thread the bolt starting from the outside through the chair loop Place a 1 8 plastic spacer on the bolt followed by the cylinder then put a 3 8 plastic spacer on and put the bolt through the chair loop and tighten with a lock nut The PABS for the recline will then be attached This will get attached to the back middle portion of the seat Using a 1 34 bolt thread the bolt from the right side through the chair tab putting a 14 plastic spacer on the bolt Then attach the cylinder by the actuator end having the pin face inwards Place another 4 plastic spacer on the2. next to the good caster 47 Medical Parts Source Inc www mpsource com 8 Holding the stem of the replacement caster in one hand determine if it is set in the directional lock mode the caster housing should not rotate around the stem but the wheel still spins If so skip to step 10 9 Set the caster in the directional lock mode By inserting a large flat blade screwdriver into the hexagonal hole located in the caster stem and rotate it until you hear a click the head of a 14 bolt will fit in the hexagonal hole and it can be held and rotated with a pair of locking pliers 10 Hold the stem of the caster and swivel the caster housing until the directional lock engages The caster won t swivel but the wheel still rotates in the fork 11 Install the caster in the chair frame with the wheel trailing behind the chair the same as the other caster 48 Medical Parts Source Inc www mpsource com 15 Install new end cap 16 Check for proper function If the casters are not synchronized refer to the following instructions on re synchronizing the casters 49 Medical Parts Source Inc www mpsource com Re synchronizing Steps 1 Identify the caster that is not functioning properly the mounting bolts are probably missing from the problem caster If both casters are malfunctioning skip to step 3 do one caster and then repeat for second caster 2 Adjust the pedal the rear part of the pedal is in the
3. 2T Medical Parts Source Inc www mpsource com 5 Remove the thread guards from the old wheel 6 Place the thread guards on the new wheel 9 Reinstall and tighten the axle bolt 28 Medical Parts Source Inc www mpsource com 5 Directional Lock Caster Maintenance and Repair These casters are designed to be maintenance free The bearings in these casters are permanently lubricated and should not require further lubrication The Directional locks on these casters are not adjustable or repairable if they fail the caster must be replaced The only repair that can be done to these casters is to change the wheel itself Caster Removal and Installation Instructions This Caster has and integral mounting stud that is inserted into the right rear leg as viewed from the back of the chair and held in place by a 4 X 1 1 2 bolt through the right rear leg of the chair Steps 1 Tip the chair forward so that the chair is lying on its front with the back wheels up in the air 2 Remove the nut from the 4 bolt located on the right rear leg of the chair as viewed from the back just above the caster 3 Remove the bolt from the right rear leg by sliding it out of the hole 29 Medical Parts Source Inc www mpsource com 4 Pull the old caster out of the right rear leg of the chair 5 Insert the new caster into the right rear leg of the chair being careful to make sure the bolt hole in the stud of the
4. Spring ASFASANCDIESPRO Vertical Legrest FCP 18 20 LGRT14 Removable Wing Right FCP W IR RH Removable Wing Left FCP W IR LH Cable assembly consisting of Cable Handle Mounting PRT CABLEASSEMBLY Screw Lower Half of Adjustable Removable Arm FCP ARMBOTTOM78 Upper Half of Adjustable Removable Arm FCP ARMTOP785 Black Armrest comes with Mounting Screws ACS A 3 10 11 12 13 14 15 16 17 18 19 0 l 2 23 24 25 26 21 28 Ze om Inc www mpsource c Medical Parts Source Broda Seating 35V Parts Schematic Drawing January 15 2001 N a LD S l lt wa f A o N 3 gA e O 7 Medical Parts Source Inc www mpsource com Broda Seating 35V Parts Schematic Legend January 15 2001 Control Rod for PRT CASTER6 SL 6 Gas Spring Assembly Locking Release head 8 Vertical Legrest SF FCP 18 20 LGRTI4 9 Compression Spring for Footrest Rod ASFASPRE0000003 Medical Parts Source November 1 2000 Broda Seating CS 385 Parts Schematic Drawing Medical Parts Source Inc www mpsource com Broda Seating CS 385 Parts Schematic Legend November 1 2000 6 Gas spring assembly non locking with head PAB4NL_ 8 Back for commode shower chair FPP CS BACK PABS 11 m Inc www mpsource co Medical Parts Source Broda Seating 48 Parts Schematic Medical Parts Source Inc www mpsource com 48 Parts Schematic Legend 200104000 5 Armrest 430402000 e
5. bolt followed by the tab on the chair tightening with a lock nut At the back left of the 785 insert a 3 steel plug in the bottom left vertical post and a 5 16 black plastic plug in the bottom right Make sure the holes match up to the back so bolts can be inserted Some force may need to use to put this in Using 2 1 2 1 4 diameter bolts attach the chair back to the seat Use the holes directly below the last strap to attach it to the seat Put the bolt through the seat from the outside followed by a 5 32 plastic spacer then the chair back put a split lock washer on next and tighten with a lock nut Finish attaching the recliner cylinder to the middle bar on the back Do so by using a 1 34 bolt through the right side of the chair tab putting a 4 plastic spacer on and then the cylinder followed by another Ys plastic spacer Continue by putting the bolt through the left tab on the chair and tighten with a lock nut On both sides of the chair use a 2 bolt and place through the bottom hole of the back the bolt will travel through the plug that has been put in After putting the bolt through the back from outside in put a 1 8 plastic spacer on followed by the extension bar and another 1 8 plastic spacer tighten with a lock nut Apply a little bit of grease to the attachment rods From the inside out place them through the tubes located on both sides of the seat They will be found underneath the front horizont
6. desired brake pressure is achieved caution over adjustment could result in tire or brake damage 32 Medical Parts Source Inc www mpsource com Gas Cylinders The use of gas charged springs on Broda products allow the caregiver to easily make adjustments to the tilt recline and leg rest with a minimum amount of effort The gas cylinders contain Nitrogen gas it is not flammable nor is it toxic The cylinders provide a lifting force of 300 Newtons approx 68Lbs In other words the cylinders reduce the amount of weight the care giver has to lift by 68Lbs Part No Description Where Used 300N locking gas cylinder with a nine Used for the seat tilt on pedal chair Part No PRT PAB4 inch long body 48 full recliner 785 and tilt and recline for Commode Shower chair 385 Part No PRT PAB4 NL 300N non locking cylinder with anine Used for the tilt and recline on the inch long body CS 385 and since Sept 8 2001 for the tilt on the 785 300N locking gas cylinder with a Used for the leg rest on all models eleven inch long body Used for back recline on all Part No PRT PABS reclining models except the CS 385 and for the tilt on the 75V 35V 85V 30VT and 80V 300N non locking gas cylinder with an Used for the tilt on the 785 prior to Part No PRT PAB5S NL eleven inch long body Sept 8 2001 and previous model 885 as the right hand tilt cylinder How do they work On the end of the stem of the cylinder is a small pin Wh
7. manuals for further details The maintenance cycle of Broda chairs may vary due to the following factors how often the chair is used the manner in which the chair is used and the condition of the resident in the chair Patients of a more aggressive nature may contribute to more wear on the chair This may call for more frequent observation of the chair We do recommend regular visual inspection for signs of wear damage loose or missing fittings and other safety concerns Also periodic testing of the chairs functions is appropriate If a breakage defect or operational problem is detected the chair must be repaired inspected and tested for function before it is returned to service In regular use after the initial inspection and functional testing the chair should be inspected and tested on bimonthly basis The chair should be inspected and tested as often as each use if the chair is used 1 By aggressive or agitated residents 2 By residents who have involuntary movement 3 On irregular or sloped surfaces 4 By residents weighing over 90 kg 198 lbs 5 By any unauthorized person Do not use any lubricants that contain solvents Solvents will damage many of the moving components of the chair Do not use spray lubricants as they contain solvents Suggested Maintenance of Particular Parts Vinyl Straps Maintenance required for the vinyl straps is general cleaning with ammonia or chlorine based cleaners One parts cleaner and fou
8. middle hole for the 35V and the bottom hole for the 85V models may vary check with customer service before ordering the parts 4 Attach the handle to the base of the chair You will need to drill a 3 16 hole into the frame for the mounting screw which is a 8 1 12 screw 5 Attach the actuator to the cylinder You will need to secure the cable under the chair You may want to wind it around the base underneath so it won t get caught on anything 6 Follow instructions on adjusting the actuator in the Repair and Maintenance Manual 72
9. BOLT 1 4 diameter 4 3 8 PLASTIC SPACER 2 2 PLASTIC SPACER 10 14 PLASTIC SPACER 12 1 8 PLASTIC SPACER 2 PLAIN NUTS 5 16 2 ACORN NUTS 5 16 4 LOCK NUT 1 4 2 BLACK PLASTIC PLUG 1 4 passhole 1 BLACK PLASTIC PLUG 5 16 passhole are for a 785 seat depth extension 14 LOCK NUT 5 16 9 METAL WASHER 1 PAB4 WITH ACTUATOR 1 PAB4NL 1 PAB5 WITH ACTUATOR 1 PAB5 LEGREST CYLINDER 1 3 STEEL PLUG 2 EXTENSION BARS 2 ATTACHMENT RODS 1 J LEVER 1 ELEVATION TUBE 1 ELEVATION ROD 3 CABLE amp HANDLES 2 14 SPLIT LOCK WASHER 4 5 32 PLASTIC SPACER are size specific depending on a depth change of 18 5 or 20 1 1 2 inch rods are needed for 18 5 depth 3 inch rods are needed for 20 depth When referring to Left amp Right sides of the chair it is while in a seated position Please note spacers and bolts may be interchanged with different sizes to match the manufacturing of the chair 1 On the base of the chair locate two holes one on each side on the bottom bar of the base found just behind the front horizontal bar Using 3 bolts attach the PAB4 amp PAB4NL cylinders to the base of the chair The PAB4 cylinder goes on the right side of the chair and the PAB4NL goes on the left side For each side place the 3 bolt through the hole in the frame facing inward
10. Medical Parts Source Inc www mpsource com Cups Medical Parts Source 1 800 779 2660 BRODA REPAIR AND MAINTENANCE MANUAL Section I Section II Section III Section IV Section V Section VI Section VII Section VIII Section IX Section X Section XI Section XII Section XIII Section XIV Section X V Section X VI Section X VII Section X VIII Section XX Section X XI Medical Parts Source Inc www mpsource com Index Suggested Tool Kit List of Commonly Replaced Parts Schematics Cables and Handles Casters and Wheels 5 TotalLock Caster 5 Non Locking Caster 5 Directional Lock Caster 5 Fixed Caster 4 TotalLock Solus Caster 6 Single Directional Locking Caster 6 and 8 Multi Directional Lock Caster Re synchronizing Gas Cylinders Seat Depth Extensions Vinyl Straps Oxygen Tank IV Pole Suggested Maintenance of Broda Chairs Conversions and Retrofitting Page 2 Page 3 Page 4 13 Page 14 16 Page 17 20 Page 21 24 Page 25 28 Page 29 32 Page 33 36 Page 37 41 Page 42 45 Page 46 49 Page 50 52 Page 53 57 Page 58 61 Page 62 64 Page 65 Page 66 Page 67 68 Page 69 72 Medical Parts Source Inc www mpsource com Suggested Tool Kit A variety of fasteners are used in the assembly of Broda s products The majority of these are 14 or 5 16 diameter bolts and nuts However some of the
11. WHETENPLASTL Tente 5 Plastic Total Lock Standard on the front of Caster light grey pedal grey Models casing 785 and Elite From July 1 2001 Basic From May 7 2001 Rolls and swivels when From Sept 20 unlocked Pedal 500 Series 2001 From Nov 21 Swivel and rolling lock when Pedal standard 2001 pedal is depressed 385 CS From Oct 2000 ASWHETENTPLASFX Tente 5 Fixed Brake Caster Standard on rear of From Nov 21 light grey pedal grey casing Pedal chairs 2001 Rolls and doesn t swivel the wheel locks when pedal is depressed ASWHETENPLASDL Tente 5 Plastic Directional Standard on the right rear of Locking Caster dark grey pedal grey casing Basic Chairs From May 7 2001 385 CS From Oct 2000 Rolls and swivels has directional swivel lock when the pedal is depressed ASWHETENSDLCOOO Tente 6 Single Directional Standard on the rear of all From July 1 2001 Locking Caster grey casing Elite Chairs 785 75V 85V and 35V Has a three position pedal total lock directional lock swivel PRT WHEEL20 Skyway 20 Mag Style wheel Standard on 785 and 48 From inception 20 Mag Style Wheels with handrim and patient available on request on all operated brakes other models Standard on all 500 550 From Oct 18 PRT WHEEL24 Gendron 24 Mag Style wheel chairs 1999 24 Mag Style Wheels with handrim and patient except 48 s and 785 s before that they were Skyway operated brakes Mags 17 Non Current Casters Medical Pa
12. ach the legrest by using 1 42 bolts The bolts will thread through the top hole of the V flange on the legrest outside inward Place a washer on each bolt followed by the attachment rods then a 5 32 plastic spacer for each and tighten with an acorn nut On the left side attach the legrest cylinder to the bottom hole on the V flange part of the legrest Using a 1 4 bolt and a 1 8 plastic spacer thread it through the cylinder inside outward After the 60 18 19 20 21 Medical Parts Source Inc www mpsource com cylinder place a 1 4 plastic spacer on the bolt along with a nut may already be assembled refer to step14 Thread the bolt through the bottom hole of the legrest and tighten with a lock nut Grease the elevation rod Put the elevation rod into the elevation tube on the right side On the right side attach the elevation rod in the top hole of the V on the legrest Thread a 2 12 bolt inside outward with a washer on it through the elevation rod followed by another washer Place a 3 8 plastic spacer on the bolt next followed by another metal washer and nut Put the bolt through the legrest and tighten with a lock nut Attach the cable handles to the tilt recline and legrest cylinders The legrest cable handle gets attached to the left side of the chair in the hole on the diagonal bar on the base handle facing towards the front The cable will need to be fed carefully from one s
13. al bar The Ts on the top of the attachment rods needs to be facing up in order to be attached to the bars under the seat On the left side of the chair use a 2 bolt then a 1 8 plastic spacer and thread the bolt through the extension bar Place a metal washer on the bolt and then attachment rod another metal washer on the bolt and tight with a lock nut Next on the right side of the chair use a 2 44 bolt with a 1 8 plastic spacer Put this through the extension bar followed by a metal washer then the attachment rod with another metal washer next attach the J Lever onto the bolt with the J facing toward the chair Put another 1 8 spacer on and tighten with a lock nut Attach the legrest cylinder PABS5 next This should have the bolt with the correct spacers on it already However if it does not use a 1 34 bolt with a 1 8 spacer then through the cylinder followed by 14 spacer and a nut Using a 1 34 bolt place a 1 8 spacer on and place through the J lever Then put a 3 8 spacer on the bolt along with the actuator end of the cylinder pin facing upward Put another 1 8 spacer on the bolt and tighten with a lock nut Attach the elevation tube using a 2 34 bolt Thread the bolt through the 3 plug outside inward that was inserted on the bottom of the back on the left side Next place a 4 spacer on the bolt followed by the elevation tube and then tighten with a lock nut Next att
14. calf straps LEGREST LEGREST top strap 64 2I 50 23a 55 Ib 2y 24 2 293a 26 2 2472 24 2 23127 15 22 ie ed 24 2 25 1 2 23 72 272 222 14 21 22 a 23 1 2 24 2 pp ia i 22 21 14 20 2A 2202 2372 212 21a 20 42 N A 19 20 1 2 Zh 2272 Medical Parts Source Inc www mpsource com DIX Oxygen Tank Holder Installation instructions Installation time 10 minutes Tools required 1 1 wrench 2 7 16 wrenches 1 Choose desired location on chair frame for mounting clamps Please note certain locations may hinder the functions of the chair i e elevating leg rest swing away arm rests back recline seat tilt 2 Remove center bolts that secure clamps to the tank cage Note placement of washers and spacers before disassembling 3 Remove bolts that secure clamp pieces together 4 Position clamps around tubular frame of chair at desired location 5 Using the two 7 16 wrenches tighten the bolts that will secure the clamps around the chair frame with threaded hole facing outward 6 Install the 5 16 bolts removed in Step 2 through the slots in tank cage and using 2 wrench secure cage to clamp block installed in Step 4 7 Insert oxygen tank and use hand wheel to secure BRODA does not recommend the use of this accessory with other manufacturer s products 65 1 2 3 4 5 6 Med
15. caster lines up with the bolt hole in the right rear leg of the chair 7 Reinstall the nut onto the above bolt and tighten 30 Medical Parts Source Inc www mpsource com Wheel Removal and Installation Instructions Steps 1 Tip the chair forward so that the chair is lying on its front with the back wheels up in the air 3 Slide the axle bolt out of the caster housing 31 Medical Parts Source Inc www mpsource com 5 Remove the thread guards from the old wheel 6 Place the thread guards on the new wheel 9 Reinstall and tighten the axle bolt 32 Medical Parts Source Inc www mpsource com 5 Fixed Caster Maintenance and Repair These casters are designed to be maintenance free The bearings in these casters are permanently lubricated and should not require further lubrication The Brakes on these casters are not adjustable or repairable if they fail the caster must be replaced The only repair that can be done to these casters is to change the wheel itself Caster Removal and Installation Instructions This Caster has and integral mounting stud that is inserted into the rear leg of the chair and held in place by a 14 X 1 bolt through the rear leg of the chair Steps 3 Remove the bolt from the rear leg by sliding it out of the hole 33 Medical Parts Source Inc www mpsource com 4 Pull the old caster out of the rear leg of the chair 5 Insert the new caster in
16. chair and is held in place by two mounting bolts located above the caster on the front and rear of the rear leg of the chair The caster functions are controlled by pedals mounted on each side of the chair at the rear These pedals control the function of casters at the same time They are mounted on a hexagonal shaft that run through the frame of the chair from one side to the other and are held in place by set screw located on the underside of the pedal and a chrome end cap These casters must be synchronized with each other during installation as per the following instructions Steps 1 Identify the caster that needs to be replaced 2 Adjust the pedal so that the caster which is not being replaced is locked in the directional lock mode the caster is locked from rotating and is trailing behind the chair and the wheel still spins 46 Medical Parts Source Inc www mpsource com 3 Remove the end cap from the hex shaft by placing a flat blade screwdriver between the pedal and the end cap and prying 4 Usea 3mm Allen wrench to loosen the setscrew in the pedal beside the caster you are replacing Remove the pedal from the hexagonal shaft Check to make sure there are no burrs on the shaft where the pedal was secured If there are burrs present use a file to remove them before proceeding to the next step 6 Slide the hexagonal shaft out of the frame of the chair approximately 6 on the side with the pedal still attached
17. cut hole in the end of the strap to the frame with the crowned side of the strap up shiny side Wrap the strap around the frame over the top of the rivet Stretch the strap and wrap it around the other side of the frame next the rivet hole do not cover the rivet hole with the strap Rivet the other end of the strap through the precut hole in the end of the strap to the frame Stretch the strap and move the offset strap over to cover the rivet Note If the strap cools off during the installation you can reheat it with a heat gun 62 Medical Parts Source Inc www mpsource com 63 Medical Parts Source Inc www mpsource com Replacement Strap Lengths 24 WIDE CHAIRS CROSS WEAVE SEAT top 2 SEAT bottom 8 BACK top 9 BACK bottom 7 F SD bottom straps F FD bottom straps F SD F FD calf straps LEGREST LEGREST top strap 22 WIDE CHAIRS SEAT BACK top 10 BACK bottom 7 F SD bottom straps F FD bottom straps F SD F FD calf straps LEGREST LEGREST top strap 20 WIDE CHAIRS SEAT BACK top 10 BACK bottom 7 F SD bottom straps F FD bottom straps F SD F FD calf straps LEGREST LEGREST top strap 18 WIDE CHAIRS SEAT BACK top 10 BACK bottom 7 F SD bottom straps F FD bottom straps F SD F FD calf straps LEGREST LEGREST top strap 16 WIDE CHAIRS SEAT BACK top 10 BACK bottom 7 F SD bottom straps F FD bottom straps F SD F FD
18. ddle and back of the hoop to attach these to Make sure the clip goes around both the rod and the hoop as this is what aids the contracture sling to move back and forth 6 Slide the other two sling rings on the rod one on each side and attach the small screw and white spacer into the underside of the sling rod at the front Attaching the pad to the hoop Slip the hoop through the front and larger opening of the pad and attach the flaps around the hoop with the elastic strapping Insert the plastic covered rod through the smaller opening at the back of the pad Attach the rod to the hoop by inserting it into the holes and tightening the nut provided 69 Medical Parts Source Inc www mpsource com Changing from Contracture to Elevated Legrest The first step is to remove the sling footrest 1 Remove the 4 bolts at each of the sling clips There will be 4 clips 2 Pull out the sling frame completely 3 Remove the bolts at the back of the chair that secure the sling rails to the base frame 4 Remove the rails The second step is to install the elevating legrest 1 Remove the front strap of the seat by cutting the strap 2 Remove the rivets Use a hammer if necessary to shear off the rivet or drill them out with a 3 16 diameter drill bit 3 Remove the black plugs that are inserted into the front of the seat frame sockets by prying them out with a screwdriver You may find it easier to remove them by hammerin
19. ders on Broda chairs the cylinder is not bad it just needs adjustment There are two common adjustments 1 The pin that the cable handle pulls on at the end of the cylinder is not connected correctly 2 Or the handle or cable assembly have become broken or disconnected The cable mechanism works exactly like a bicycle brake and is easy to check when experiencing problems Other solutions to common problems are listed below 1 Chair is not reclining or tilting when cylinder handle is pulled a The pin in the end of the cylinder is not being depressed when the handle is pulled Action to take See adjustment steps 2 The chair seems to slowly slide out of position a The pin in the end of the cylinder may be still partially depressed Action to take See adjustment steps Adjustment Steps Note Cylinder does not need to be removed from the chair to make this adjustment l 2 Loosen the lock nut located on the stem of the gas cylinder next to the actuator 17mm or 11 16 wrench From the above instruction determine whether you want to wind the stem further into the actuator or further out of the actuator You will need to wind the stem further into the actuator if the chair is not tilting or reclining wind it clockwise and wind it further out of the actuator if the chair is slowly sliding out of position wind it counter clockwise 54 Medical Parts Source Inc www mpsource com Note When adjusting cylinders wit
20. down position so that the caster that is still functioning is in the directional lock mode the caster won t swivel but the wheel still spins with the wheel in the trailing position 3 Use a prop to elevate the rear of the chair so that the wheels are off the floor 50 Medical Parts Source Inc www mpsource com 4 Rotate the problem caster counter clockwise until it will no longer rotate do not force once resistance is felt 5 Rotate the caster clockwise six full turns 6 Install the two mounting bolts finger tight only at this time If doing both casters return to step 1 and proceed with the second caster now a Remove the prop elevating the chair off the floor 8 Check the function of the casters If the casters are synchronized tighten the bolts with a 13mm wrench Check the bolts in the other caster to make sure the bolts are tight 9 If one of the casters is still not functioning properly remove the two mounting bolts and rotate the caster counterclockwise one more full turn 10 Reinstall and tighten the mounting bolts 51 Medical Parts Source Inc www mpsource com Brake Adjustment Steps 1 Tip chair forward so that the rear casters are elevated Inside the housing above the wheel you will see a hexagonal plastic brake shoe with slots 1n it 2 Insert a flat blade screwdriver into the slot 3 Turn the brake shoe counter clockwise one half turn 4 Test the brake Repeat step 3 until
21. e handle and cable 1 Mount the handle to the base with the handle pointing to the back and facing down using the hole provided 2 Make sure the cable is on the inside of the chair base and run it between the legrest cylinder and the base 3 Attach the cable to the actuator and using a plastic tie tie it to the cross bar of the seat Pull it tight and cut off the excess tie The fifth step is to replace the strap that was cut off 1 Cut a notch in the strap approximately 1 long and 12 deep at 1 from the end of the strap This allows for the strap to go around the bolt 2 Rivet the strap to the chair following the directions for replacing a strap 3 Cover the bolt ends for safety 71 Medical Parts Source Inc www mpsource com How to Retrofit an Old Style Jorgensen Unit with a New Style Cylinder Legrest Only The first step is to remove the old style cylinder and its attachments Unbolt the existing bolt and pipe at the front of the chair that 1s attached to the legrest Unbolt the clamp at the back of the chair 1 Insert the black plug into the back frame at the bottom left side of chair 2 Hook the back end of the cylinder the one with the actuator using the screws and spacers provided into the black plastic insert 3 Attach the front end of the cylinder to the flange on the legrest the V shaped chrome piece with three holes in it Attach it in the top hole of the flange for the 75V and the 785 the
22. eating vinyl straps during strap replacement or reversal Used for installation of vinyl straps 2 Part No ACS A 3 PRT CABLE PRT CABLEACT PRT CABLEHANDLE PRT CABLERELEAS PRT CASTER4 PRT CASTERS PRT CASTERS NL PRT CASTERFIX5 PRT CASTERS DL PRT CASTER6 SL PRT TIRE 5 PRT MDLC BOLTS PRT MDLC6 PRT MDLC8 PRT PAB4 PRT PABS5 PRT PABS NL PRT STRAP Medical Parts Source Inc www mpsource com List of Commonly Replaced Parts Description black urethane plastic arm rests control cable for gas cylinder release mechanism actuator for gas cylinder release mechanism control handle for gas cylinder release mechanism complete release mechanism for gas cylinders consisting of the prt cable prt cableact and prt cablereleas four inch white solus caster five inch grey total lock caster five inch grey non locking caster five inch grey fixed caster with brake five inch grey directional locking caster six inch white single directional locking caster five inch grey tire for five inch casters MDLC mounting bolts 8mm x 10mm metric six inch grey multi directional locking caster eight inch grey multi directional locking caster 300N locking gas cylinder with a nine inch long body 300N locking gas cylinder with an eleven inch long body 300N non locking gas cylinder with an eleven inch long body vinyl straps used on chairs you must specify the color seat w
23. en the operator depresses the Handle this pulls on the cable which in turn pulls on a small lever inside the actuator mechanism into which the stem of the cylinder is mounted This depresses the pin which in turn opens a valve located inside the barrel of the cylinder This allows for changes in position When the operator releases the handle the valve closes and locks the cylinder in the desired position Over the years Broda has used many different types of actuators to operate the gas cylinders used on our products Although they may look different their function is one and the same to push against the pin and open the valve that controls the cylinder If the cylinder is not properly adjusted when mounted in the actuator the cylinder may not function properly Maintenance The gas cylinders do not require any maintenance although they may need to be adjusted due to wide temperature variations or cable stretch 53 Medical Parts Source Inc www mpsource com When adjusting the cylinder it is important that you do not damage the stem on the cylinder Small scratches left by applying the jaws of pliers or Vice Grips directly to the shaft while making adjustments will destroy the seal and allow the gas inside the cylinder to escape Use a piece of vinyl strapping or rubber to protect the cylinder shaft from the jaws of the tool you are using to make the adjustments Trouble shooting for cylinders Often when experiencing problems with cylin
24. ers 5 TotalLock Caster Maintenance and Repair These casters are designed to be maintenance free The bearings in these casters are permanently lubricated and should not require further lubrication The brake and directional lock on these casters are not adjustable or repairable if they fail the caster must be replaced The only repair that can be done to these casters is to change the wheel itself Caster Removal and Installation Instructions This Caster is mounted on to a stud along with a dust cap and is held in place by a 12 mm retaining nut 19 mm or 34 wrench The stud is inserted into the front leg of the chair and held in place by a 4 X 1 72 bolt through the front leg of the chair Steps 1 Tip the chair forward so that the chair is lying on its front with the back wheels up in the air 2 Remove the retaining nut that is located inside the caster housing above the tire 21 Medical Parts Source Inc www mpsource com 5 Reinstall and tighten the retaining nut Wheel Removal and Installation Instructions Steps 1 Tip the chair forward so that the chair is lying on its front with the back wheels up in the air 22 Medical Parts Source Inc www mpsource com ss e ae S ee Pfa N 2 Remove the nut from the axle bolt 2 x 14mm or 9 16 wrenches 5 Remove the thread guards from the old wheel 6 Place the thread guards on the new wheel 23 Medical Parts Source Inc www mpsource co
25. f the housing Be careful to make sure that the pins on the brake shoe and the brake pedal are lined up with the appropriate hole 40 Medical Parts Source Inc www mpsource com 8 Reinstall and tight the Allen screws 9 Reinstall the rubber dust boot Make sure the flats on the inside of the dust boot are lined up with the flats on the side of the caster housing 10 Reinstall the caster onto the chair as per above Installation instructions 4 Medical Parts Source Inc www mpsource com 6 Single Directional Locking Caster applies to current and non current models Maintenance and Repair These casters are designed to be maintenance free The bearings in these casters are permanently lubricated and should not require further lubrication There are no adjustments or repair for this caster Should the caster become defective it must be replaced Replacement Instructions This caster has a stem that is inserted into the rear leg of the chair and is held in place by two mounting bolts located above the caster on the front and rear of the rear leg of the chair The caster functions are controlled by pedals mounted on each side of the chair at the rear These pedals control the function of casters at the same time and are mounted on a hexagonal shaft that run through the frame of the chair from one side to the other and are held in place by set screw located on the underside of the pedal These casters must be synchronized w
26. fasteners used are supplied with the components which are purchased offshore hence some of these are metric Listed below are the most common tools used in the assembly of our chairs from time to time you may be required to do repairs or modifications in the field Therefore we suggest the following items to make your job easier Qty 2 Item 7 16 combination wrenches 1 combination wrenches 34 combination wrench 13mm combination wrench 17mm combination wrench 5 8 combination wrench 10mm combination wrench 2 Robertson screwdriver red 3 Robertson screwdriver black 3mm Allen wrench 5 32 Allen wrench Heat gun Hand Rivet Gun Where Used Nuts amp bolts used to secure seat to base frame adjusting seat height on the Pedal Chair Nuts amp bolts used to secure gas cylinders adjusting arm heights all models Nut used to Secure 5 casters on the front of Pedal and Basic chairs Bolts used to secure rear casters in the Elite Chair line Adjustments to lock nut on the stem of the gas cylinders Axle bolt amp lock nut on wheelchair models Nuts used to secure wheel locks on wheelchair models Screws which fasten cable handles screw in the footrest rod Screws which secure the armrests to chair Set screw used to secure pedals on the Elite Chair line and on the housing bolts of the 4 Solus caster Set screw used in conjunction with arm heights Use for h
27. g a screwdriver through the center of the plug and twisting them out 4 Insert the black plastic reinforced seat plugs Ensure that the hole on the frame and the hole on the plug line up properly to insert the bolt for the legrest 5 Insert the bolts and spacers provided in the order you received them all complete legrest assemblies will come already partially assembled with all the bolts and spacers in their proper place 6 Attach the legrest to the chair and tighten all bolts The third step is to attach the cylinder to the legrest Where it is attached to the legrest varies with the model There is a V with three holes in it on the legrest see diagram A l 2 3 The cylinder is attached in the bottom hole for both an 85V and 80V the middle hole for the 35Vand 30VT The top hole is used for the 785 and 75V which is never supplied with a contracture sling Make sure the actuator is angled downward with the arm of the actuator facing the floor Tighten the screw at the legrest Attach the cylinder to the base for an 85V 80V using the hole provided about 1 2 way from the front of chair on the lower side rail of the base For a 35V 30VT attach to the left side at the 70 Medical Parts Source Inc www mpsource com bottom back of the seat using the black reinforced seat plug inserted into the bottom of the chair back Bolt the cylinder through the plug and actuator The fourth step is to attach th
28. h tools that come in contact with the cylinder rods A cloth piece of vinyl strap or some other protective material must be used to protect the sliding surface of the rod If the rod becomes scratched or scarred it will puncture the seal on the cylinder and the cylinder will fail Damaging a cylinder in this fashion voids the manufacturers warranty 3 Wind the stem in the correct direction one half turn When viewing the cylinder with stem pointing towards you turn the stem clockwise to wind the stem out of the actuator and counter clockwise to wind the stem into the actuator 4 Check the function of the cylinder and repeat steps 3 amp 4 until the cylinder functions properly 5 Tighten the lock nut loosened in step 1 If adjusting the cylinder does not correct the problem the cylinder may need to replaced Removal and Installation Steps 19 A 70 oag TAg ae r 50 1 Remove the 5 16 mounting bolt from the end of the cylinder requires 2 x 2 wrenches 55 Medical Parts Source Inc www mpsource com 3 Wind the stem of the cylinder out of the actuator 4 Wind the stem of the new cylinder into the actuator 5 Reinstall the 5 16 mounting bolt 6 Adjust the cylinder as per the above adjustment instructions 56 Medical Parts Source Inc www mpsource com Installing an Actuator 1 Hold the small pin in your right hand with the long flat side and the u cut out pointing u
29. i Plug with 1 4 pass hole plastic 430113000 Cable handle assembly 600614000 Pab4 locking cylinder 600612000 5 total lock caster 430101000 Medical Parts Source Inc www mpsource com Cables and Handles Maintenance The cables and handles do not require any maintenance Removal and Installation The cable is used in conjunction with a cable handle and an actuator to control the function of the gas cylinder The cable and handle are one unit On the actuator end the cable hooks into the lever that depresses the control pin on the cylinder The cable housing either clips into the actuator housing or is held in place by a cable tie Steps 2 Cut the cable ties that secure the cable to the frame of the chair carefully note the location of the cable ties and how the cable is threaded around the frame of the chair 14 Medical Parts Source Inc www mpsource com 5 Thread the new cable around the frame of the chair the same as the old one and install new cable ties where necessary 6 Hook the end of the cable into the lever in the actuator and clip the cable housing into the actuator housing 15 Medical Parts Source Inc www mpsource com 7 Install a new cable tie around the end of the cable housing and the actuator if the chair was originally equipped with one Note This procedure may vary on earlier models 16 Medical Parts Source Inc www mpsource com CASTERS AND WHEELS Current Casters AS
30. ical Parts Source Inc www mpsource com Broda IV Pole Installation Instructions Choose the desired location on the chair for mounting the IV pole clamps They can fit around any vertical part of the chair frame Please note certain locations may hinder functions of the chair ie back recline seat tilt On most chairs the IV pole is installed on the rear of the chair near the caster On chairs with mag wheels it is installed on the front of the chair Turn the handle at the bottom of the pole to loosen and release the clamp that fits inside the pole so the clamp can be attached to the chair To attach clamp to the chair remove the bolts from the clamp so it 1s now in two pieces It can now be fitted to the desired location on the chair frame Place clamps around desired location of the chair frame with the part of clamp with the tubular shape to the outside of the frame Using two 7 16 wrenches tighten the bolts that will secure the clamps around the chair frame Once secured the IV pole is attached by fitting it back over the tubular shaped part of the clamp and tightened by turning the handle Broda does not recommend use of this accessory with other manufacturer s product 66 Medical Parts Source Inc www mpsource com Suggested Maintenance of Broda Chairs The following pertains to the maintenance of Broda chairs when used according to the Broda Operating Instructions and Cleaning Instructions See Operating
31. ide of the chair to the other as it attaches to the cylinder on the right side In doing this please make sure that the cable does not interfere with any other parts on the chair If necessary use plastic cable ties to attach the cable to the frame 61 Medical Parts Source Inc www mpsource com Vinyl Straps Maintenance The only maintenance required for the vinyl straps is general cleaning with an ammonia or chlorine based cleaners Do Not use petroleum based cleaners Installation Replacement Instructions The vinyl strapping has both elasticity and memory retention this allows each strap to conform to the resident as an independent unit Occasionally a strap may lose memory or be cut This makes it necessary to replace them These straps are installed under tension this is done by heating the straps so that they are soft and pliable and this enables them to be easily stretched during installation They are held in place by riveting them to the steel frame of the chair and then wrapping them around the frame over the top of the rivet This is done the same for both ends of the strap Steps 1 2 3 4 5 6 7 Remove the old strap by cutting it in two and drilling out the rivets with a 3 16 drill bit Heat the strap either by placing it in a pot of boiling water for a couple of minutes or by laying it out and heating it with a heat gun Rivet one end of the strap with a 3 16 diameter 3 8 long rivet through the pre
32. idth of the chair and location of the strap on the chair when ordering Note Please include the model number and serial number of the chair whenever you are ordering parts These can be found on a sticker that is attached to the cross member on the back of the seat back 3 Medical Parts Source Inc www mpsource com Broda Seating 785 Parts Schematic Drawing For Chairs Built After September 8 2000 June 1 2001 Medical Parts Source Inc www mpsource com Broda Seating 785 Parts Schematic Legend For chairs built after Sept 8 2000 PRT CASTERS PT Control Pedal for PRT CASTER6 SL 6 Gas Spring assembly Non Locking with Head PRT PAB4NE _ _ Gas Spring assembly Locking with Release Head 8 SeatforModel785 0 FPP 18 20 785 STOO 9 Back for Reclining Models FCP 18 20 BACK 4 x 3 Green Die Spring FCP 18 20 LGRT14 26 Cable assembly consisting of Cable Handle Mounting PRT CABLEASSEMBLY OO Black Armrest comes with Mounting Screws Medical Parts Source Inc www mpsource com Broda Seating 785 Parts Schematic Drawing For Chairs Built After September 8 2000 February 2004 Medical Parts Source Inc www mpsource com Broda Seating 785 Parts Schematic Legend For Chairs Built After September 8 2000 February 2004 Control Rod for PRT CASTER6 SL Gas Spring assembly Locking with Release Head SS 7 2 cm x 7 5 cm Green Die
33. ir 5 Insert the new caster into the front leg of the chair being careful to make sure the bolt hole in the stud of the caster lines up with the bolt hole in the front leg of the chair 7 Reinstall the nut onto the above bolt and tighten 38 Medical Parts Source Inc www mpsource com Brake Pedal Removal and Installation Instructions Steps 1 Remove the caster from the chair as per above Removal and Installation instructions 2 Remove the grey rubber dust boot from the top of the caster by prying up on the bottom edge of the dust boot between the dust boot and the white housing this may take bit of effort as they are quiet tight sometimes 3 Remove the Allen screws that hold the two halves of the caster together These Allen screws are located one side of the caster at the top 39 Medical Parts Source Inc www mpsource com 4 Pry the two halves of the caster apart Be careful to observe where all the various parts are install and try not to knock any of them out of place 5 Lift the old brake pedal out of the housing Ps i 6 Place the new brake pedal into the rear of the housing above the silver colored brake shoe Make sure that the round tab on the brake pedal is inserted into the round hole at the rear of the caster housing and the wide end of the pedal is sticking out the back of the caster The same as the old brake pedal Q 7 Reinstall the other half o
34. ith each other during installation as per the following instructions E ae eee O a O P O 1 Identify the caster that is not functioning properly Steps 2 Adjust the pedal so that the caster which is still fully functional is locked in the directional lock mode the caster s locked from rotating and is trailing behind the chair and the wheel still spins 42 Medical Parts Source Inc www mpsource com 3 If applicable remove end caps on the end of the hexagonal shaft in the middle of the pedal Use a 3mm Allen wrench to loosen the setscrew in the pedal beside the caster you are replacing Remove the pedal from the hexagonal shaft Check to make sure there are no burrs on the shaft where the pedal was secured If there are burrs present use a file to remove them before proceeding to the next step 5 Slide the hexagonal shaft out of the frame of the chair approximately 6 on the side with the pedal still attached next to the good caster 6 Remove the faulty caster from the chair 43 Medical Parts Source Inc www mpsource com 7 Holding the stem of the replacement caster in one hand determine if it is set in the directional lock mode the caster housing should not rotate around the stem but the wheel still spins If so skip to step 10 8 Set the caster in the directional lock mode By inserting a large flat blade screwdriver into the hexagonal hole located in the caster stem and rotating counter c
35. lock directional lock and a swivel mode 19 Medical Parts Source Inc www mpsource com Current Casters The current casters used on Broda chairs include the Tente 5 Plastic Total Lock Caster Tente 5 Fixed Brake Caster Tente 5 Plastic Directional Locking Tente 6 Single Directional Locking See page 17 19 for chair models in which each current caster is used and dates for which they began Caster Removal and Installation Instructions For caster removal and installation of non current casters see instructions beginning on page 21 for Non Current Casters For caster removal and installation of Tente 6 Single Directional Locking Casters applies to current and non current see page 42 Repair and Maintenance There is limited repair and maintenance that can be done with Tente casters Tente casters do not have individual parts that can be replaced The whole caster must be replaced Chairs with non current 4 front Colson casters that need these casters replaced must purchase a pair of 4 Tente casters to ensure the chair is level If only the Colson tire or brake pedal needs to replaced these individual parts are available Chairs with the current Tente casters that need these casters replaced may purchase casters individually See pages 17 19 for a list of all current and non current casters and date ranges in which they were used 20 Medical Parts Source Inc www mpsource com Non Current Cast
36. lockwise when viewing the caster with the blue side of the stem facing towards you until it clicks The head of a 14 bolt will fit in the hexagonal hole and it can be held and rotated with a pair of locking pliers 9 Hold the stem of the caster and swivel the caster housing until the directional lock engages The caster won t swivel but the wheel still rotates in the fork 10 Install the caster in the chair frame with the wheel trailing behind the chair the same as the other caster 44 Medical Parts Source Inc www mpsource com 11 Reinsert the hexagonal rod through the new caster a gentle tap may be required here 13 Reinstall the pedal removed in step 3 and tighten the setscrew Insert new caps on the hexagonal shaft in the middle of the pedal Please note that after the end caps have been removed from the chair they must be replaced with new ones They are NOT reusable 45 Medical Parts Source Inc www mpsource com 6 and 8 Multi Directional Lock Caster Maintenance and Repair These casters are designed to be maintenance free The bearings in these casters are permanently lubricated and should not require further lubrication There are some adjustments that can be done on this caster The brakes can be adjusted to compensate for wear and the casters can and be resynchronized if they become unsynchronized Removal and Installation This caster has a stem that is inserted into the rear leg of the
37. m 7 Insert the new wheel with the thread guards into the housing 9 Reinstall and tighten the axle bolt 24 Medical Parts Source Inc www mpsource com 5 Non Locking Caster Maintenance and Repair These casters are designed to be maintenance free The bearings in these casters are permanently lubricated and should not require further lubrication Caster Removal and Installation Instructions This Caster is mounted on to a stud along with a dust cap and two spacers this held in place by a 12 mm retaining nut 19 mm or 34 wrench The spacers are located between the dust cap and the caster and the caster and the retaining nut The stud is inserted into the front leg of the chair and held in place by a 4 X 1 12 bolt through the front leg of the chair 1 Tip the chair forward so that the chair is lying on its front with the back wheels up in the air 3 Remove the lower spacer that is located between the retaining nut and the caster 25 Medical Parts Source Inc www mpsource com 5 Make sure the dust cap and upper spacer is still in place and slide the new caster onto the mounting stud 7 Reinstall and tighten the retaining nut 26 Medical Parts Source Inc www mpsource com Wheel Removal and Installation Instructions Steps 1 Tip the chair forward so that the chair is lying on its front with the back wheels up in the air 3 Slide the axle bolt out of the caster housing
38. ont of all Elite chairs including 500 series White Casing Grey Casing Standard on rear of all Elite chairs White Casing Grey Casing Prior to May 7 2001 Prior to May 28 1997 Prior to May 28 1997 Prior to Sept 20 2001 Prior to May 7 2001 Prior to Nov 21 2001 May 15 2000 to July 1 2001 From May 15 2000 to Sept 27 2000 From Sept 28 2000 to July 1 2001 From May 28 1998 To Sept 27 200 From Sept 28 2000 To July 1 2001 Medical Parts Source Inc www mpsource com Non Current Casters con t Part Number Description Where Used PRT CASTER4 SL Colson 4 grey wheel white Standard on the front of all From Dec 22 1997 Total Lock Solus casing and grey brake pedal Elite chairs to May 15 2000 Caster Rolls and swivels when unlocked swivel and rolling lock when pedal is depressed PRT WHEEL8 Colson 8 grey wheel with 5 Standard on Basic chairs Prior to Feb 14 Fixed wheel 8 piece step on brake 1997 Wheel does not swivel and has separate step on brake PRT MDLCASTER6 Tente 6 grey wheel chrome Standard on the rear of From Dec 22 1997 Multi directional Caster plate housing Elite chairs to May 28 1998 Has a three position pedal with total lock directional lock and swivel mode PRT MDLCASTER8 Tente 8 grey wheel chrome Standard on the rear of all Prior to Dec 22 Multi directional Caster plate housing Elite chairs 1997 Has a three position pedal with a total
39. pward 2 Hold the head of the actuator in your left hand with the tail portion pointing to the right and the rounded head pointing up 3 Slide the small end of the pin through the hole bringing it through just until it becomes flush with the side of the actuator 4 Holding the pin in place wind the cylinder into the actuator making sure the pin stays in place at all times 5 Tighten the actuator on the cylinder until the pin reaches the top of the hold in the actuator 6 Using a wrench tighten the bolt that will be located just underneath the attached actuator 37 Medical Parts Source Inc www mpsource com Seat Depth Extension Models 35V 75V 85V 80V and 30VT Note Please call factory at 1 800 668 0637 When attempting a Seat Depth Extension Please have serial number of chair you are working on Steps 1 Remove the front strap from the seat by cutting the strap and drilling out the rivets that hold it in place with a 3 16 drill 2 Detach the gas cylinder from the leg rest by removing the bolt that fastens the front of the cylinder to the leg rest Requires two half inch wrenches The cylinder is located on the left hand side of the chair as seated in the chair 3 Detach the leg rest from the front of the seat by removing the pivot bolts that fasten the leg rest to the seat Requires two half inch wrenches 4 Remove the two chrome seat plugs from the front of the seat frame one on each side of the seat 5 Ins
40. quire any maintenance They may need to be adjusted due to wide temperature variations or cable stretch Occasional adjustments may also be required depending on the wear of the chair Cables and Handles The cables and handles do not require any maintenance 68 Medical Parts Source Inc www mpsource com Conversions and Retrofitting Conversion of an Elevating Legrest to a Contracture Sling Most likely you will receive all the parts assembled together from Broda You will have to unscrew the small screw and spacer at the front of the rod to remove the sling in order to assemble it to the chair You will need to keep these screws and spacers as they are required for the final step of assembly In the event that the parts you have received are not already assembled you will need to place the pad on the sling hoop See below for instructions 1 Remove the existing legrest including the cylinders and all hardware 2 Drill two holes in the base 14 in diameter on the vertical arm rest socket at the rear of the chair Place the hole about 34 above the horizontal bar 3 Using the hardware provided attach the sling rods to the base 4 Slide one sling ring on each rod and push all the way to the back of the chair These are the parts with the thumb screw attached Make sure the ring is loose enough to move along the rod 5 Attach the sling hoop to the rod using the sling clips U type part There are holes towards the mi
41. r parts water Do not use petroleum based cleaners as they may break down the vinyl If any strap is showing nicks or cracking replace it immediately Padding Maintenance required for vinyl padding is general cleaning with ammonia or chlorine based cleaners One part cleaner and four parts water Do not use petroleum based cleaners as they may break the vinyl down Seat and back pads can be wiped down with the same solution The terri cloth covers on the seat and back pads can be washed with regular laundry Chair Frame Maintenance required for the chair frame is general cleaning by wiping the chair down with a damp cloth Occasional tightening of nuts and bolts may be required depending on the wear of the chair Pay particular attention to the legrest and footrest area Broda suggests that they be checked on a quarterly basis Broda does not suggest Basic Pedal or Elite Chairs be used in a shower as this may 67 Medical Parts Source Inc www mpsource com cause the frame to rust and will void the warranty A Broda Shower Commode Chair is recommended for showers as it s made of stainless steel Tente Casters These casters are designed to be maintenance free They do not have individual parts to be replaced bearings in the casters are permanently lubricated and should not require further lubrication If needed the entire caster will be replaced as opposed to the individual components Gas Cylinders The gas cylinders do not re
42. rts Source Inc www mpsource com CASTERS AND WHEELS Part Number Where Used PRT CASTERS Total lock Caster PRT CASTERS5 NL Non Locking Caster PRT CASTERS DL Directional Locking Caster PRT CASTERFIX5 Fixed Caster PRT CASTER5 SL Total lock Solus Caster PRT CASTER6 SL Single Directional Locking Caster Colson 5 grey wheel zinc plated housing black brake pedal Rolls and swivels when unlocked Swivel and rolling lock when pedal is depressed Colson Grey wheel zinc plated housing no brake pedal Rolls and swivels has no lock or brake of any type Colson 5 grey wheel zinc plated housing blue pedal Rolls and swivels has directional swivel lock when pedal is depressed Colson 5 grey wheel zinc plated housing black brake pedal Rolls and doesn t swivel the wheel locks when the pedal is depressed Colson 5 grey wheel white or grey housing grey brake pedal Rolls and swivels when unlocked Swivel and rolling lock when Pedal is depressed Colson 6 grey wheel white or grey housing chrome brake pedal Has a three position pedal total lock directional lock swivel 18 Standard on the front and left rear of Basic S0VT 80V And on the front of 785 85V 35V 75V Standard on the front of all Pedal chairs 48 48 500 Standard on right rear of Basic Chairs 30VT amp 80V Standard on the rear of Pedal chairs model 48 Standard on the fr
43. tall the two new seat extension plugs and secure them to the seat frame with the 4 x 1 4 fasteners supplied Make sure the rivet holes on the seat extension plug are on the outside when the plugs are installed 6 Reinstall the leg rest using the fasteners that were removed in step 3 7 Install the cylinder extension bar fcp pabbar onto the cylinder by sliding it on over the cylinder with the forked end towards the front of the chair and bolting in the appropriate hole Use the fourth hole from the end of the fork for a three inch seat extension and the third hole from the end for a 1 2 seat extension The holes in the fork are offset to one side The extension bar should mounted with this side upwards Use a 5 16 x 2 4 Long bolt to attach extension bar to cylinder 8 Attach the front end of the extension bar to the leg rest with a 5 16 x 2 14 long bolt and appropriate spacers to keep the cylinder running straight 9 Install new straps on seat extension plugs Refer to strap installation instructions 58 Medical Parts Source Inc www mpsource com Seat Depth Extension for model 785 amp Mounting Seat and Legrest for model 785 1 2 2 BOLT 5 16 in diameter 2 1 BOLT 5 16 diameter 6 1 32 BOLT 5 16 diameter 3 2 BOLT 5 16 diameter 1 2 BOLT 5 16 diameter 2 2 2 BOLT 1 4 diameter 1 2 34 BOLT 5 16 diameter 2 3 BOLT 5 16 diameter 2 3
44. to the rear leg of the chair being careful to make sure the bolt hole in the stud of the caster lines up with the bolt hole in the rear leg of the chair 7 Reinstall the nut onto the above bolt and tighten 34 Medical Parts Source Inc www mpsource com Wheel Removal and Installation Instructions Steps 1 Tip the chair forward so that the chair is lying on its front with the rear wheels up in the air 35 Medical Parts Source Inc www mpsource com 4 Remove the old wheel from the caster housing 5 Remove the thread guards from the old wheel 6 Place the thread guards on the new wheel 9 Reinstall and tighten the axle bolt 36 Medical Parts Source Inc www mpsource com 4 TotalLock Solus Caster Maintenance and Repair These casters are designed to be maintenance free The bearings in these casters are permanently lubricated and should not require further lubrication There are no adjustments on this caster and the only repair that can be done to them is to replace the brake pedal if it brakes Caster Removal and Installation Instructions This Caster has and integral mounting stud that is inserted into the front leg of the chair and held in place by a 14 X 1 bolt through the front leg of the chair Steps 3 Remove the bolt from the front leg by sliding it out of the hole y Medical Parts Source Inc www mpsource com 4 Pull the old caster out of the front leg of the cha
Download Pdf Manuals
Related Search