Parts and Service Manual for Turret Head
Contents
1. HEAD INSTALLATION INSTALLATION INSTRUCTIONS THE HANGER BRACKETS WELDED ON THE BACK OF THE ATTACHMENT CONFORM TO THE SPECIFICATIONS OF THE MAST INSTALL THE MAST ROLLER BEARING KIT ACCORDING TO THE MAST MANUFACTURER S MANUAL MEASURE THE INSIDE DIMENSIONS OF THE MAST CHANNEL AND THE OUTSIDE DIMENSIONS OF THE ROLLER BEARINGS AND SHIM THE BEARINGS TO THE MANUFACTURER S SPECIFICATIONS THE THRUST BEARINGS THAT ROLL ON THE OUTSIDE OR INSIDE OF THE MAST RAIL SOULD BE LOOSENED AND ADJUSTED AWAY FROM THE MAST RAIL FOR INSTALLATION BEFORE INSTALLING THE TURRET HEAD CHECK THE HYDRAULIC SUPPLY GROUP INSTALLED INTERNALLY OR EXTERNALLY ON THE MAST FOR COMPATIBILITY WITH THE ATTACHMENT HYDRAULIC PRESSURE MUST NOT EXCEED 2500 5 THE PIVOT CIRCUIT REQUIRES ONLY 1 GPM FOR PROPER ACTIVATION BUT WILL WORK WELL UP TO 5 GPM THE SIDE SHIFT CIRCUIT REQUIRES A MINIMUM OF 5 GPM AND WORKS WELL UP TO 10 GPM CONNECT THE HOSES FOR COMPATIBILITY TO THE DIRECTIONAL MARKINGS ON THE CONTROL VALVE HANDLES AFTER ALL CONNECTIONS ARE COMPLETED ADJUST THE THRUST BEARINGS TO TOUCH THE MAST RAIL AFTER ALL CONNECTIONS HAVE BEEN SECURED RAISE THE MAST TO CHECK FOR INTERFERENCE BETWEEN THE ATTACHMENT AND MAST PARTS AFTER ALL CONNECTIONS ARE CHECKED FOR SAFE OPERATION REMOVE ANY FOREIGN PARTICLES OF DEBRIS FROM THE ATTACHMENT BEARING TRACKS LOWER THE ATTACHMENT TO A SAFE WORKING LEVEL AND OPERATE WITHOUT A LOAD TO ELIMINATE ANY AIR THE HYDRAULIC CI2. LBS PIVOT CYLINDER MOUNT BOLTS 90 FT LBS NOTE USE LOCKTITE 242 ON ALL THREADS HYDRAULIC CIRCUITS SINGLE ACTING CYLINDER ADJUSTABLE FLOW RESTRICTOR WITH REVERSE FREE FLOW 55 RELIEF VALVE 2 CARRIAGE ROTATION HYDRAULIC MOTOR FIXED DISPLACEMENT REVERIBLE DOUBLE ACTING CYLINDER SIDE SHIFTING ATANASSV LOAId ALVIAANUAINI ANVUA 4 14 gt zs sz L m gt gt Un w A FIXED FRAME ASSEMBLY ASSEMBLY O gt 8204 8362 8360 83605 9109 8357 9110 8355 9104 83280 375STDx1 00 8328C 05 o 4 cooo DESCRIPTION FIXED FRAME THRUST BEARING THRUST BEARING STUD THRUST BEARING STUD NUT ROLLER BEARING NUT LOAD BEARING NUT GUARD MOUNT BOLTS GUARD w BOLTS EXTERNAL SIDE THRUST NOT USED IN ALL APPLICATIONS MUST HAVE SERIAL NUMBER OF UNIT 10 TURRET P MANUAL INTERMEDIA TE FRAME TRAVERSE DRIVE COMPONENTS INTERMEDIATE FRAME ITEM NO REQ D PART NO DESCRIPTION 1 1 8201 INT FRAME 48 STROKE 1 1 820140 INT FRAME 40 STROKE 1 1 820142 INT FRAME 42 STROKE 1 1 820154 INT FRAME 54 STROKE 1 1 820160 INT FRAME 60 STROKE 2 1 306399 HYDRAULIC MOTOR 3 1 SE1002 THRUST BEARING KIT 4 4 91134 WASHER 5 4 911
3. 3 BOLT 6 1 8376A MOTOR DRIVE SPROCKET 7 2 91131 WASHERS 8 1 91132 WASHERS 9 1 91133 BOLT 10 1 8386 DRIVE CHAIN 11 2 60M MASTER LINKS 12 1 8385 CHAIN ADJUSTER 13 1 8501 IDLER SPROCKET 14 1 83862 SPACER 15 1 8384 ROLL PIN 16 1 8381 SPROCKET PIN 12 TURRET P MANUAL E Q L y gt J gt f y lt 2 lt PIVOT HEAD ASSEMBLLY ITEM NO REQ D PART NO 1 1 9008 2 1 8380 3 2 8326 5 1 8354 6 1 8353 7 2 9107 8 2 8394 9 2 9103 10 1 8393 11 4 9104 12 4 8355 13 6 9105 14 2 9106 15 2 8352 16 1 8351 17 6 8357 5 18 24 SHOWN ASSY 40 48 LOAD GUARD CYLINDER CYLINDER BRACKET CYLINDER BRACKET FASTENER BUSHING SNAP RING GREASE FITG ZERK NUT LOAD BEARING NUT NUT CONNECTING LINK PIVOT CHAIN ROLLER BRG 5 20 24 ARE FOR TURRET HEAD WITH TILT CARRIAGE 14 TURRET P MANUAL 2 lt Q L lt I gt O E W ios 2 zs 29 29 m m gt 2 1 PIVOT HYDRAULIC SYSTEM PARTS REQ D N N A lt a gt 8326 8326SK 8322 8331 8336 8301 8302 8311 8321 8332 8318 8319 8304 8303 8328A 8312 8322 8324 8324A 8324B 8399 8329A 8330A 16 DESCRIPTION PIVOT CYLINDER PIVOT CYL SEAL KIT ADAPTER FITT
4. 326 PARTS PART NO 51385 51368 51390 51389 51391 51394 51395 51396 51397 51398 51399 51337 51338 8326SK 22 DESCRIPTION TUBE ASSY ROD ASSY HEAD PISTON NUT WEAR BAND PISTON SEAL O RING O RING BACKUP RING SNAP RING ROD SEAL ROD WIPER SEAL KIT TURRET P MANUAL SIDE SHIFT CYLINDER 5 30 97 8327 SIDE SHIFT CYLINDER PARTS REF NO gt m 51384 51161 51986 51782 51262 51409 51662 51462 51387 51369 51437 51369 51386 51308 51137 83275 O O O1 ON AAA N N 2 PART NO DESCRIPTION ROD S H CAP SCREW LOCK WASHER ROD WIPER RETAINER RETAINING RING ROD SEAL HEAD O RING HEAD BACKUP PISTON O RING BACKUP PISTON NUT S LOCKING TUBE ASSY SEAL KIT PART NUMBER 8327SK CONTAINS ALL ITEMS MARKED WITH AN ASTERISK 24 TURRET P MANUAL RECOMMENDED SPARE PARTS LIST TURRET HEAD PART NO DESCRIPTION 1 2 3 5 6 10 8351 ROTATION CHAIN 1 1 2 8352 MASTER LINK 2 4 6 8326 PIVOT CYLINDER 0 1 2 83265 PIVOT CYL SEAL 1 1 2 8327 SIDE SHIFT CYL 0 1 2 8327SK SS CYLINDER SEAL KIT 1 1 2 8324A PIVOT CHECK VALVE 1 2 3 8324B PIVOT RELIEF VALVE 1 2 3 8349 HOSE TRACK INNER 1 1 2 8328A HOSE TRACK OUTER 1 1 2 8394 PIVOT BUSHING 2 2 4 9103 SNAP RINGS 4 4 6 8355 MAIN LOAD BEARING 1 2 4 8357 SECONDARY BEARING 1 2 4 306399C HYDRAULIC MOTOR 0 1 2 SE1000B HYD MOTOR SEAL 1 1 2 8382 PIVOT SHAFT 0 1 1 8374
5. BVIOUS PROBLEMS ALWAYS INSPECT THE ATTACHMENT AFTER ANY COLLISIONS SHOCKS OR UNUSUAL NOISES A 200 HOUR OR MONTHLY CHECK e OBSERVE ALL BEARINGS AND TRACKS e HYDRAULIC HOSES AND TRACK ASSEMBLY e CHECK TRAVERSE CHAIN ADJUSTMENT e CHAIN TENSIONS DURING ROTATION SEE ROTATION ASSEMBLY DRAWING B 1000 HOUR OR 6 MONTH CHECK e PERFORM ALL OPERATIONS PARAGRAPH A e CLEAN ALL MOVING PARTS e CLEAN THE ROTATION CHAIN INSPECT THE CONDITION OF THE CHAIN AND CONNECTION LINKS LUBRICATE WITH OIL OR LIGHT GREASE CLEAN AND INSPECT THE TRAVERSE CHAIN ASSEMBLY LOCATE THE GREASE FITTING FOR THE PIVOT SHAFT AND GREASE GREASE THE EIGHT MAIN LOAD BEARINGS CHECK ALL STRUCTURAL ASSEMBLIES AND THE BOLT ON PARTS FOR TIGHTNESS REFER TO SPECIFICATION PAGE SEE LUBRICATION CHART 2 TURRET P MANUAL 2000 HOUR ONE YEAR CHECK e PERFORM ALL OPERATIONS ON A AND e INSPECT THE CHAIN ANY EXCESSIVE WEAR IN THE PIN CONNECTION REQUIRES REPLACEMENT e INSPECT ALL ROLLER BEARINGS ANY SURFACE IMPERFECTION OR NOISE DURING OPERATION REQUIRES REPLACEMENT e INSPECT ROTATION ASSEMBLY ANY EXCESSIVE WEAR WILL REQUIRE THE REPLACEMENT OF THE BUSHINGS e INSPECT FORKS ANY CRACKS IN THE FORK REQUIRES REPLACEMENT PAY PARTICULAR ATTENTION IN THE AREA OF THE HEEL AND HOOKS INSPECT FOR WEAR ON THE BOTTOM OF THE HEEL 10 PERCENT WEAR REDUCES CAPACITY 50 PERCENT WELDING CANNOT REPAIR FORKS ONLY REPLACEMENT IS ACCEPTABLE e INS
6. ING ADAPTER FITTING HOSE ASSEMBLY R HAND PIVOT CYL HOSE L HAND PIVOT CYL HOSE ADAPTER FITTING FLOW CONTROL VALVE ADAPTER FITTING ADAPTER FITTING ADAPTER HOSE ASSY HOSE ASSY CABLE TRACK ADAPTER FITTING ADAPTER CHECK VALVE ASSY RELIEF VALVE CHECK VALVE ADAPTER FIXED BRACKET SWIVEL BRACKET TURRET P MANUAL B 7 7 7 Y AA THESE HOSES GO INSIDE OF THE TRACK TRAVERSE DRIVE E HYD COMPONENTS PAGE 1 O1 D O TRAVERSE DRIVE PARTS PART NO 306399 8319 8323 8340 8349 8343 8348 8342 8341 8338 8317 8327 304449 304448 304464 18 DESCRIPTION HYD MOTOR ADAPTOR ADAPTOR ADAPTOR HOSE TRACK HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY ADAPTOR ADAPTOR CYLINDER BOLT WASHER LOCK NUT TURRET P MANUAL gt gt E v gt N N ee lt 1 N O 0 D CARRIAGE ASSEMBLY REQ D PART NO 8206 8374 9108 9101 9102 8382 9500 DESCRIPTION ASSY STOP BLOCK FASTENER LOCKING BOLT SHAFT FIELD BULLETIN FOR SPROCKET REPLACEMENT WELDING PROCEDURE INSTRUCTIONS 20 TURRET P MANUAL PIVOT CYLINDER ASSEMBLY 21 21 REF O JO O1 ON m A A N A a PIVOT CYLINDER 8
7. PECT ALL HYDRAULIC CONNECTIONS AND COMPONENTS FOR SPECIFIC REPAIR REFER TO INDUVIDUAL REPAIR INSRUCTION SHEETS 3 TURRET P MANUAL THE CHAIN TENSION ADJUSTMENT IS PROVIDED BY AN ADJUSTABLE CHAIN ANCHOR ON ONE END OF THE CHAIN LOCATED ON THE BACKSIDE OF THE BOOM LOOSEN THE TWO LOCKING NUTS AND TURN THE 34 NUT CLOCKWISE LOOKING FROM THE END OF THE CHAIN ANCHOR TO INCREASE THE CHAIN TENSION OR COUNTER CLOCKWISE TO REDUCE THE CHAIN TENSION THE PROPER ADJUSTMENT IS ATTAINED WHEN THE CHAIN IS STRAIGHT FROM END TO END AND DOES NOT HAVE ANY SLACK AFTER THIS POSITION IS AQUIRED TURN THE ADJUSTING NUT ONE FULL ROUND CLOCKWISE TO SET ADJUSTMENT LIGHTLY TIGHTEN THE LOCK NUT OPERATE THE UNIT SEVERAL TIMES EACH WAY RE CHECK ADJUSTMENT AND TIGHTEN LOCK NUT NEW ATTACHMENTS OR CHAINS MAY REQUIRE ADJUSTMENT AFTER THE FIRST FEW HOURS OF LUBRICATION CHART THE FOLLOWING LUBRICANTS ARE RECOMMENDED MANUFACTURER BEARINGS SHELL ALVANIA EP2 EXXON RONEX WB TEXACO MULTIFAX EP2 MOBIL MOBILUX EP2 UNION UNOBA EP2 SUN PRESTIGE 742 EP LUBRICANTS OF THE SAME QUALITY BY OTHER MANUFACTURERS MAY ALSO BE USED MOTOR HYDRAULIC ANY LIGHT OIL CAN BE USED FOR LIGHTLY LUBRICATING CHAIN PIVOT POINTS 4 TURRET P MANUAL TORQUE SPECIFICATIONS ITEM NO QUANTITY DESCIPTION TORQUE 8 MAIN LOAD BEARINGS 425 FT LBS SECONDARY LOAD BEARINGS 235 FT LBS MOTOR SUPPORT BOLTS 45 FT LBS PIVOT SHAFT ALIGNMENT BOLTS 65 FT
8. RCUITS RECHECK ALL CONNECTIONS FOR POSSIBLE HYDRAULIC LEAKS OR MECHANICAL INTERFERENCE LOAD THE ATTACHMENT AND OPERATE BOTH HYDRAULIC FUNCTIONS AND CHECK FOR HYDRAULIC LEAKS OF MECHANICAL PROBLEMS OPERATING THE ATTACHMENT e CHECK THE ATTACHMENT SPECIFICATIONS CAPACITY LOAD SIZE e CHECK THE LOAD SPECIFICATIONS TO INSURE COMPATIBILITY WITH THE TRUCK ATTACHMENT COMBINATIONS YOUR FORKS SHOULD NOT EXCEED THE LENGH OF YOUR LOAD AND SHOULD BE ADJUSTED AS WIDE APART AS YOUR LOAD WILL ACCEPT 1 TURRET P MANUAL OPERATIONAL RECOMMENDATIONS e TRAVEL WITH THE LOAD IN LOWERED POSITION THIS WILL INCREASE THE TRUCK STABILITY AND OPERATOR VISIBILITY e OPERATE THE ROTATION AND SIDE SHIFTING FUNCTIONS AT LOW SPEED e STORE THE HEAVIEST LOADS IN THE LOWER STORAGE POSITIONS e NOT SIDE SHIFT THE ATTACHMENT WHEN LOADED UNLESS THE LIFT TRUCK IS INA STORAGE RACK AREA OR IN A LOWERED POSITION e ROTATE THE TURRET ATTACHMENT WHEN LOADED UNLESS YOUR LOAD IS INA LOWERED POSITION ADJUSTMENTS 1 TRAVERSE CHAIN ADJUSTMENT SEE TRAVERSE CHAIN ADJUST SHEET 2 ADJUST THE ROTATION SPEED BY MEANS OF THE FLOW VALVES AT THE TOP OF THE PIVOT HEAD AREA RECOMMENDED SPEED 6 TO 8 SECONDS 3 THE DOUBLE PILOT LOCK VALVE IS FIXED THEREFORE ADJUSTMENT IS NOT REQUIRED MAINTENANCE THE TURRET HEAD ATTACHMENT IN MOST APPLICATIONS NEEDS TO BE SERVICED AFTER 200 HOURS IT IS HIGHLY RECOMMENDED TO VISUALY CHECK THE ATTACHMENT DAILY FOR O
9. STOP BLOCK 2 4 6 8206 CARRIAGE 0 0 1 8380 CHAIN GUARD 0 1 1 25 TURRET P MANUAL
Download Pdf Manuals
Related Search