Pre-installation Manual CONCEPT 205 C
Contents
1. 60 Hz type HO7RN F as delivered US 3W PE 230 VAC Min 4 x 10 AWG UL62 listed 3 x 23 Amps 50 60 Hz type S SJ SJO or SJT as delivered All Voltage tolerance 10 Fuses The fuses must have a breaking capacity of min 100kA If using automatic circuit breakers make sure that they are Type D Power consumption Power consumption at All 230 400 VAC operation 10 000 W 1438 Pre installation Manual CONCEPT 205 C ES Installation requirements Electrical requirements Pre installation Manual CONCEPT 205 C 1407 Pre installation checklist Ei Part 3 Pre installation checklist Please ask the customer to answer the following questions in order to ensure a trouble free installation of the equipment Send this completed pre installation checklist to your regional service coordinator 1 Delivery of the crate and transport to the installation site YES NO A Is there a place indoor where the crated equipment can be stored E L temporarily B Is there a fork lift truck or any other lifting device available C Can the crate be transported directly to the installation site See minimum width specifications on page 1 3 D Is it sufficient to unpack the equipment before it is transported to the installation site See minimum width specifications on page 1 3 D U OO D OO E Are there other factors stairs elevators corners obstacles etc which should be taken into accoun2. The recommended minimum free space around the equipment is e 1200 mm 47 2 in front of the equipment e 800 mm 31 5 on the sides and at the back of the equipment Fi Fi fo ra x N x t E N y fx Y N Y ZN Y AN 2 r EZ T11377 Pre installation Manual CONCEPT 205 C 1407 Installation requirements Space requirements Equipment dimensions and connection locations T11378 1407 Pre installation Manual CONCEPT 205 C EI Installation requirements Space requirements Compressed air supply The compressed air supply pressure must be min 6 bar 87 psi and max 10 bar 145 psi Solvent connection If the solvent barrels are more than 5 meters from the processor and the piping is lifted higher that the solvent tanks it is recommended to mount a nonreturn valve at the barrels to prevent backlash of solvent air in the hoses during process In case of need to turn off the solvent supply to the processor it is recommended to install handvalves in the end of the solvent installation Never lead solvent out hose into a drain as most solvents are strong pollutants It is also illegal to empty these types of chemicals into the public sewer system Under all circumstances local regulations applying to the treatment of chemical waste must be followed strictly Exhaust Processor and dryer exhausts must be connected to the appropriate location dire
3. Pre installation Manual CONCEPT 205 C GLUNZ amp JENSEN DEGRAF Pre installation Manual CONCEPT 205 C Edition AD September 2014 This book has part No 10073807 This manual is published by Glunz amp Jensen Degraf S p A Il Girasole Palazzo Donatello 8 03b 20084 Lacchiarella MI Italy Internet www degraf glunz jensen com Copyright 2014 by Glunz amp Jensen Degraf S p A Pre installation Manual CONCEPT 205 C 1425 Introduction CE Part O Introduction Reservations e This manual was written and illustrated using the best possible information available at the time of publication Any differences between this manual and the equipment reflect improvements introduced after the publication of the manual Changes technical inaccuracies and typographic errors will be corrected in subsequent editions As a part of our policy of continuous improvement we reserve the right to alter design and specifications without further notice Pre installation instructions The instructions in this Pre installation Manual allow the customer and the Service Technician to prepare the installation site for the equipment and for the installation itself Never install the equipment in explosive environments tis the responsibility of the owner and operator s of the equipment that the installation is made in accordance with local regulations and by engineers au
4. ace indoors to store the crated equipment The crate Dimensions and weight ee L x Width W 1870 mm 73 6 Length L 2470 mm 97 2 Height H 1550 mm 61 Weight crated 5 approx 1260 kg 2778 Ib Weight equipment approx 1000 kg 2205 Ib 1407 Pre installation Manual CONCEPT 205 C Transportation The crate Checking the crate for damage Check if the crate is damaged at the time of delivery Take note of the damage before you allow the Service Technician to unpack the equipment Provide a detailed description or take a photograph of the damage m Report any damage to the crate to the transport company Handling the crate The icons on the crate indicate how to handle the crate during transport and storage te 4 3 Ensure that the side Handle d crate with Never expose the crate to Do not stack the crates Do not tilt the crate indicated by the arrows e water or place it in a high is always up humidity area Pre installation Manual CONCEPT 205 C 1407 Transportation Z3 Transporting the equipment Transporting the equipment Lifting the crate The equipment is supplied in a wooden crate The equipment is very heavy equipment To lift the crate a fork lift truck is required P di gt DID Available width for transport T32327 Depending on the width of the door s through which the equipment has to be transported to the installat
5. ation Manual CONCEPT 205 C 1438
6. ctly to the outside or to the building exhaust installation Light finisher exhaust must be connected to the separate location Exposure exhaust does not need any connection and may blow directly to the room Exposure exhaust can be loud and can introduce warm air into air conditioned room Make sure that the airflow is correct and minimum exhaust capacity is according to the table below Dryer min 100 m R Light finisher min 400 m h Processor min 400 m2 h Pre installation Manual CONCEPT 205 C 1438 Installation requirements c3 Electrical requirements Electrical requirements A Electrical installation must conform to local regulations and guidelines Main power outlet Provide a main power outlet close to the installation site The table on the next page indicates the applicable power supply types Power supply cable The power supply cable 5 m is delivered with the equipment The power supply table on the next page shows recommended power supply cable for equipment o Provide for additional cable protection e g cable covers if cable is exposed to heavier transport such as fork lift trucks etc A The equipment is Class 1 equipment Therefore the equipment must be connected to earth to avoid electrical shocks Electrical specifications Installation requirements for power supply Supply fuse Recommended cable type EUR 3W N PE 400 VAC Min 5 x 2 5 mm 3 x 15 Amps 50
7. ion site the Service Technician may have to perform the actions described in the table below If width of the door is Then gt 1920 mm No action is required as the crated equipment can be transported immediately to the installation site 1920 1720 mm The Service Technician has to unpack the equipment 1407 Pre installation Manual CONCEPT 205 C Transportation Transporting the equipment Pre installation Manual CONCEPT 205 C 1407 Installation requirements c9 Environmental requirements Part 2 Installation requirements A This equipment must be installed in restricted access locations only Check the delivery route to the installation location for necessary clearance and remove all obstructions Environmental requirements Provide a heating and ventilation system capable of maintaining room temperature between 17 and 28 C 63 and 82 F and relative humidity on max 80 For heat emission see Power consumption on the page 2 5 Installation kit The installation kit is included with the equipment It comprise all parts necessary to make the installation See the Service Manual for installation part list 1438 Pre installation Manual CONCEPT 205 C ea Installation requirements Space requirements Space requirements Free space around the equipment Decide where the equipment shall be placed and make sure that the free space around the equipment makes servicing and work possible
8. t when transporting the crate or equipment lf s6 explain iano iaia 2 Power supply YES NO A Make a note of the present supply specifications No of Phases Voltage V Fused by Amps Neutral Wire Earth Wire Frequency Hz B Has a connection box been provided to connect the equipment to the mains C Is the customer aware that he she should provide or order all supplies cables hoses etc necessary to connect the equipment to the mains D Is there a house electrician available D D oO LU D oO oO LU E Are there any known problems in the building where the equipment will be installed ESO Exp laine sts E 1407 Pre installation Manual CONCEPT 205 C 3 2 Pre installation checklist 3 Connections A Capacity of air condition ventilation adequate with regard to power consumption as specified on pages 2 1 and 2 5 Is there a compressed air supply available Can a hose 96 be connected to the compressed air supply Is the supply air pressure 6 10 bar 87 145 psi Is there an exhaust system available Can hoses 960 and 9100 be connected to the exhaust system Is there a solvent installation available 20 Availability of warm water for cleaning purposes 4 Comments and questions YES NO O Lu O Lu O Lu O Lu O Lu O Lu O Lu O Lu 5 Disposition of the various supplies and equipment on the installation site Pre install
9. thorized to carry out plumbing and electrical installations The manufacturer cannot be held responsible for any damage caused by incorrect installation of the equipment m Only qualified Service Technicians are allowed to unpack and install the equipment Al When preparing the installation site please take into consideration that this equipment is for restricted access locations only Notes cautions and warnings Throughout the manual warnings cautions and notes are written in bold like the example below A Electrical installation must conform to local regulations and guidelines Symbol Meaning Explanation The operator should observe and or act according to the m Note information in order to obtain the best possible function of the equipment The operator must observe and or act according to the o Caution information in order to avoid any mechanical or electrical damage to the equipment The operator must observe and or act according to the A Warning information in order to avoid any personal injury 1407 Pre installation Manual CONCEPT 205 C Introduction Table of contents Table of contents Part 0 Introduction usu ume soc ek meae OR moe 0 3 Reservations 2 0 3 Pre installation instructions segs lcscleeeee rh 0 3 Notes cautions and warnings l a asuaan 0 3 Part 1 Transportation sasa ee ira 1 1 When the equipment arriveS 0 ee ee eee eee 1 1 S
10. toring the equipment before installation o 1 1 iro sh eee aes ili 1 1 Dimensions and weight i 1 1 Checking the crate for damnages zs rac qur he ws dw Rey se obs 1 2 Handling the crate LL 1 2 Transporting the equiprrienit 3g herd y nw DE Rea UR ea 1 3 Lille We Cle captare ed E Gees a Can RR ZR ra Rl 1 3 Available width for transport LL 1 3 Part 2 Installation requirements lle 2 1 Environmental requirements 2 1 Accessories to be provided by customer for connections LL 2 1 Installation RIE ssa Rei pria dee aaa 2 1 SPACE requirements 3 siii iaia erre 2 2 Free space around the equipment 2 2 Equipment dimensions and connection locations 2 3 Electrical requirements LL 2 5 Main power connection s a saa ena eee 2 5 Main power Outlet 2 annita ERA Re i be 2 5 Power supply cable lt a si semg 0 ce eee 2 5 Electrical specifications LL 2 6 i1 P 2 6 Power CONSUMPTION ss sober canes eR a an Xu Ed aep d rd t 2 6 Part 3 Pre installation checklist eee ees 3 1 Pre installation Manual CONCEPT 205 C 1407 Transportation E When the equipment arrives Part 1 Transportation When the equipment arrives Storing the equipment before installation The crated equipment will usually be delivered some time before the arrival of the Service Technician In which case you should prepare an appropriate pl
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