A010408EN GST20 Snow Plow - Hagie Help
Contents
1. uv ada 55 Snow DIOWA aS Semo y uos 1 pe ue oc Osee 56 FAX a 57 1 TO OWNER A CAUTION READ OPERATOR S MANUAL BE ALERT LEARN TO OPERATE THIS MACHINE SAFELY OBSERVE ALL SAFETY PRACTICES MACHINES CAN BE HAZARDOUS IN THE HANDS OF AN UNFAMILIAR UNTRAINED OR COMPLACENT OPERATOR SHUT ENGINE BEFORE SERVICING WHEN MECHANISM BECOMES CLOGGED SHUT OFF ENGINE BEFORE CLEANING DON T RISK INJURY OR DEATH 650952 FOR THE OPERATOR Thank you for choosing Vammas by Hagie PS 4200 plow This operator s manual is intended for both beginners and experienced operators It is recommended that before starting to operate the machine the operator read this operator s manual to master the efficient and economic use of the machine even if the operator has worked with an equivalent machine previously The principles introduced in this manual apply to the use of this machine only The persons responsible for airfield maintenance are also responsible for properly adapting these principles for practical use The information contained in this manual is based on the facts available at the time of its compilation This manual is intended for operators of Vammas by Haige equipment only Reproducing the manual in any form without prior authorization from Patria Vammas by Hagie is strictly prohibited Identification pl2. Du Faaa 2A hours a 7 week PARTS ORDER Ph 1 800 247 4885 1 515 532 3553 Photocopy and fax to Hagie Customer Support Department ORDERED BY BILL TO SHIP TO Name Name Co Name o Name Street Street City St Zip City St Zip Ph Fx Fx HOW SHIP UPS Ground Next Day 3 Dhy OtHe If HOW SHIP is left blank parts will be sent UPS ground service If part is over 150 pounds an independent motor freight company will be used PAYMENT L Hagie Account American Express Discover Card Signature 0 00 000 0000000000 name as appears on card card NO exp date 0 Year and Model NO Serial NO Item Serial No if necessary Engine include type C C Hydrostatic Pump g 1 Torque Hub O LF JRF Wheel Motor O LF JRF Description Check here if you want phone confirmation of parts order i Orders received before 3 00 p m CST will be processed the same business day Regular business hours are Monday through Friday 7 00 a m through 5 00 p m iai If you do not have a Hagie account number contact the Hagie Customer Support Department and you will be issued one 57 Gw lt 24 hours a
3. 77 CANS a week HAGIE PARTS ORDER F NENNEN Ph 1 800 247 4885 1 515 532 3553 Photocopy and fax to Hagie Customer Support Department ORDERED BY BILL TO SHIP TO Name Name Co Name o City St Zip City St Zip Ph Fx Pho Fx HOW SHIP UPS Ground Next Day 3 Dhy OtHe If HOW SHIP is left blank parts will be sent UPS ground service If part is over 150 pounds an independent motor freight company will be used PAYMENT Hagie Account American Express Discover Maker Card Signature 0 card no OO exp date 0 Year and Model No _ Serial No Item Serial No if necessary Engine include type Hydrostatic Pump s LF ORF RR LF ORF Torque Hub Wheel Motor Description Check here if you want phone confirmation of parts order Orders received before 3 00 p m CST will be processed the same business day Regular business hours are Monday through Friday 7 00 a m through 5 00 p m T If you do not have a Hagie account number contact the Hagie Customer Support Department and you will be issued one 58
4. I 20 A TPE DR poor Td 4 BERE x 35 gg PODES 4 4 COVER LEFT PODES 3 COVER WHEEL DSC da ger HATO ETEA Fi 428 PLAIN eS Dc My ares CFeChAZN nici AWI 7 TAA HETTA SPUTAN DN AHA HL x Mg X 2 ESOT M 8 ME ALIIS ALLER X 917 RES WHET WAIL aed Par DIS E TME DOOR TO HEX SCARE Mid x 7010 4017 BETS Ti HEX EAE X 20 ESC 431 B O Z NS Don P WASHER E SE GES Lacy d 2204 aman ON 29 a Assembly number code The letter at the end of the code if shown indicates the version of the part list 2 Assembly name 3 Reference number 4 Spare part code 8 Quantity or length in motors 0 9 m 1 Part name 1 d Part description identifier Indicates the identifier of a standard part The part description column may include marking A19 This means Ihat the part has a separate spare part drawing and Isl In a place indicaled by the marking 8 Page code 12 SPARE PART LIST VAMMAS This page intentionally left blank 30 12 SPARE PART LIST VAMMAS Patria 11 11 2005 SPARE PART LIST P093122 1 PLOW SWEEPER l l 099232 2 GUIDE
5. Invisible form and outlines Center lines symmetry lines and Invisibic form outlines seers m trajectories Cross section lines Center line N OWN Alternate or extreme positions of moving double dolled lines Cross section lime Cross section views and detail diagrams In a cross section view the components are viewed as having been cut through from a localion The viewing direction is indicaled by arrow 28 12 SPARE PARTS LIST VAMMAS List of spare parts Patria fo 18 12104 L 1 2 uA i f n Gh p 346 50 0J SWEEPER ASSEMEH Y s op vt mi Rar Sin 6 O4 ha med CYLIROER EEN SLEEVE CASTOR WHI TET A Posi 4 2 1533 4 FO 35A 5 ETT 5313 3 fae 3 Ace SEERA BrAGHRE T po PLA ER Ea Ad bd PLETE 488713 Ae FOOT PLURI Fj de PO Pos iis WASHEN EX Alu SEAL SE Al oe ded Anon piisit RIFET FIF ARIES BCE LER E SAPP TY 8 AXLE NUT SEAL Sm 1 r JH a 7
6. OPERATOR and SERVICE MANUAL FOR VAMMAS 54200 PLOW HAGIE MANUFACTURING COMPANY 721 CENTRAL AVENUE WEST BOX 273 CLARION IOWA 50525 0273 515 532 2861 MANUAL FOR MODEL YEAR 2007 04 08 A010408EN eb NO 10 12 13 VAMMAS Plow Sweeper PS 4200 Operator and Service Manual FOR THE OPERATOR 1 2 2 1 OPERATOR RESPONSIBILITIES iu LL eO we cesi con 2 SAFETY 3 S END Uo m 3 oua Sal Selys e obest ues enu 4 1 ACO ho PER 6 SANG el ZONES 6 SVT DOLLS tiet euo 6 INTRODUCTION i M M 7 Extemalaimerisloris audisset 1000 7 LUAM Ap EM 8 2x Madre T 8 44 NAY CALM IG mutis Miu diio maw kausa 9 OPERATING THE MACHINE 10 5 1 Connecting the plow sweeper to the machine 10 5 2 DISCONNECTING from the 12 19 5 4 Operating the plow sweeper 18 5 4 Usingrie COMMONS c ss uu 19 SPECIFICATIONS i P R 20 TIGHTENING TORQUES FOR B
7. HAGIE 0 5015 LAO EE ilm rd Q PRAMCH TEF 97168JUC 45 9714 I 50 5115078 BRANCH TE TRL VALVE SAUER i E ADPTS LE 047 HKC X 3 4 HEX HLT IESCKT TIIS TL 3 TF DT EUR LT w ET VALVE ATSEMELY MES I wg ED o GTY FART Mawar OK OP H 54 13 SPARE PART LIST HAGIE e us H E EEE 2 tee gt E Boobs Se ee T 2 8 5 z Eug I H REEL E m m w m mee un PART 99 P 13 SPARE PART LIST HAGIE XH X JNE 1 4 37711 DAE 515 MFA Md INS 8015 311 15 HF L477 Old SAE x OSE x EE Tales dI MOA Ud Sed 1411 MRS We LITT S3 LAT IDA x WIFE 915 O TI K OD E 143 OAT 1 5 26 21 91 33 X FFI BI sali KIJMESH 3 TAHA 7414 HOLTH f THI 82 02 OT LH TL H 00157 LITT 90 3w 1111 325941 515 HIM ld HEF 515 WIA Nid 142 111 ED 15 HIM TW 142 14 ED 15 819 0 TM LET 3 1 TM leg sln LAKES ew IET STIS IONS 56 0
8. The runners 4pcs must be adjusted so that they sup port the plow slightly above the surface of the ground This way the plow does not grind against small irregularities on the ground and plowing does not excessively wear the wing blades Adjustment is done manually by turning the trapezoid screws 1 amp 2 of the adjustment runners located on the inside of the plow wings and the inside rear corners of the stationary blade Adjustment should be made when the plow is slightly off the ground which makes it easier to turn the screws Brush height The ground clearance of the brush is adjusted by turning the trapezoid screw 3 The right clearance is best found by testing but it is good to remember that the brush should not be set too low This wears down the bristles quickly and strains the hydraulic motors Brush tilt The brush tilt 4 is adjusted in the same way as the brush height These adjustments should be made at the same time and tested The brush should be tilted forward as this gives the best results Brush distances The brush distances below are adjusted to the desired setting hydraulically from inside the cab The brush distances are also adjusted as the bristles wear The brushes must not be set too close to each other as this results in excessive wear and may also damage the motor bearings Neither should they be set too far apart as they wear down when they hit the inner edge of the plow wings A
9. and other hazardous waste must be delivered to a licensed waste treatment loca tion or be disposed of according to local regulations Air conditioning units which contain CFC and HCFC compounds must always be delivered for treatment to a licensed waste disposal facility For disposal instructions for fluids and lubricants check your state or federal guidelines These instructions are not binding but they offer suggestions for appropriate waste disposal procedures Local authorities always have more detailed instructions and recommendations on the disposal of different materials When removing a machine from use you must always follow the relevant authorities regulations on waste disposal that are in force at the time and location of disassembly 24 11 CONTACT INFORMATION Hagie Manufacturing Company 721 Central Avenue West PO Box 273 Clarion lowa 50525 0273 Phone 1 800 247 4885 Fax 1 515 532 3553 E mail www hagie com Notes 25 Notes 26 12 SPARE PARTS LIST VAMMAS All dimensions given in the drawings are in milli meters unless specified 1 25 4mm NOTICE 12 1 Instructions for spare part manual readers The spare part manual is compiled to make ordering of spare parts easier and faster for our customers The contents of the spare part manual have been compiled to correspond with the structure of the machine deliv ered However continuous product development may cause modificati
10. 2 GRADER BLADE 18 099280 4 2 GRADER BLADE 17 P 084082 2 1 SIGHT 84863 3 1 SIGHT PUSSO207 3 2 UPPER 4278401 18 SPLIT PIN 8 3 X 63 DIN 84 ZNS ST 21 099304 3 2 LOWER 22 PUBS2B8 4 2 BUSHING 23 099254 4 BUSHING 24 FP098305 3 2 PIN 28 099306 3 2 PIN 28 085156 4 2 FIN af 095155 4 1 PIN 2H 099233 4 2 PIN 2H 099236 4 2 a0 5 THRUST PLATE GLACIER WC40DU 31 8 BEARING BUSHING GLACIER MB 4030DU 32 P098259 4 4 BLISHING 33 P098235 4 4 BLISHING 34 4284880 22 LOCK SCREW M18 X 40 SFS 2458 8 2 5 35 4284496 22 LOCK NUT 3 0024027 22 WASHER 17 SFS204 1 ZMS 37 4272425 e HEX SCREW M12 X 70 150 4017 8 8 2 5 38 0035052 e NUT M12 SFS2067 M 3 ZNS 38 0010875 8 WASHER 13 SF3204 1 40 0012178 15 GREASE FITTING KR 1 8 12 SPARE PART LIST VAMMAS Patria GUIDE BAR 099232 2 11 11 2005 34 4 12 SPARE PART LIST VAMMAS Patria en qp ore F Code 099232 2 909122 2 P098220 3 P0SS8127 3 Qty GUIDE BAR BRUSH BARS HEXAGON HEAD SCREW NORD LOCK MOUNTING PLATE 35 A5 Description M18 X 30 5 5 2064 NL 16 SS 11 11 2005 12 SPARE PART LIST VAMMAS BRUSH P099122 2 _ Yo e um i TN E f 1 fo 090 EAS EIS AS i 1 1 N m u ee s W
11. Qn SWEEPER AXLE LOWER PIPE MOVING FRMAE AXLE FLANGE SPACER PLATE PLASTIC PART HYDRAULIC MOTOR ROLLER BEARING SEALING SEALING GREASE MIPPLE NORD LOCK NORD LOCK ALLEN SCREW ALLEN SCREW 49 A19 Description RG 230 270 320 A18 12 222 10E SKF 50 X 85 X 10 58 X 72 X 10 NIB NL1D SS NL12 35 M12 X 30 SFS 2218 M10 X 25 SFS 2218 11 11 2005 A19 12 SPARE PART LIST VAMMAS Patria SKID ASSEMBLY P099230 1 11 11 2155 50 A20 12 SPARE PART LIST VAMMAS Patria 11 11 2515 Code Qty Description 099230 1 SKID ASSEMBLY A21 OUTER SUPPORT 2 1 INNER SUPPORT 3 1 TRAPEZOID THREAD SHAFT 4 SLEEVE 5 BEARING SLEEVE 7 2 THRUST BEARING 1 SAFETY RING 1 LEVER 10 1 KNOB 11 1 SKID 12 1 13 1 1 GREASE MIPPLE 51 A21 13 SPARE PART LIST HAGIE mee z BISH ETT asss XE trm dn l rm cn m K 2 Sait L 51 Lu 52 13 SPARE PART LIST HAGIE XH FE I METE 7 1 331 MR 5 TIT FHI I Wis 19 aldTv ADAPS 1 217 WOT T 087 SIBGT G O6 2ITWGT 8 amp T 413 de TID LE in 105 dab pw FOILS A HHS JAWA IX BILE 53 13 SPARE PART LIST
12. The operator must check that the ground clearance of the loader is greater than the height of the lights to be cleaned NOTICE When operating the machine all regulations and laws governing airports must be adhered to NOTICE W ARN NG When using the plow sweeper care must be taken to ensure the plow wings do not damage the items being cleaned It is advisable to practice operating the ma chine Once the plow sweeper is connected to the machine and the necessary adjustments and lubrications have been made the machine is ready for operation Starting and operating the machine Once the hydraulics have been connected and the WORK MODE and FLOAT switches have been en gaged the brushes begin to rotate and operation can begin Adjust the brush speed with the dial on the side of the console Drive along the direction of the row of lights using the sight bars as guidance When approaching the first light use the directional control valve control button to open the wedge You can drive over the light as usual The brushes clean the base of the light When the wedge part of the plow has passed the light and the light is at the brushes use the control button to close the wedge part Continue plowing towards the next light and repeat the procedure It is advisable to stop the rotation of the brushes when plowing between the lights especially if the lights distance is long This saves the brushes from wear To shut the brushes o
13. WARNING Incorrectly adjusted brushes load the hydraulic motors and wear down the brush 15 5 OPERATING MACHINE With the help of the sight bars plowing can be performed in a straight line and the wedge part can be accurately directed at the lights The plow coupling is located slightly to the left of the centerline so as to allow the operator to bet ter see the plow s wedge part Due to the location of the coupling the sight bars can also be adjusted The rear sight bar can be moved sideways to the desired location The sight bars are adjusted after which they can be used for accurately defining the driving direction 5 Check the hydraulic system The hydraulic system must be checked Leaks can result in inaccuracies in the controlling of the system It is also advisable to check the condition of the electric valve control cable and the cleanliness of the connec tions Inspect Hydraulic hoses and connections Hydraulic valves Hydraulic motors Cylinders 16 5 OPERATING MACHINE Apply grease on the grease nipples at least once a week Greasing prevents wearing of the joints and increases the service life of the components The total number of grease nipples in the machine is 21 The Hagie lift arm has a grease zerk in each level cylinder shaft They are located on the right hand side of each shaft 17 5 OPERATING MACHINE 5 4 Operating the plow sweeper
14. hydraulic cylin der and the brushes behind the wedge clean the light Once the light is cleaned the wedge is closed The distance be tween the lights is plowed normally with the plow wedge closed note that some of the drawings and pictures may not depict the plow as it is used by Hagie Manufacturing 7 4 INTRODUCTION 4 2 Plow lt lt by construction except for the opening s J Wedge part The wedge part 2 is constructed from two wings The wings are articulated so that they can be spread into an open position The wedge part is also equipped with replaceable blades Coupling The plow is equipped with a quick coupling The coupling is attached to the frame slightly to the side of the machine s centerline so that the wedge part of the plow is visible from the loader cabin 4 3 Brushes There are two brushes attached to the plow frame inside the wings The brushes can be adjusted vertically and horizontally and they can also be tilted This is necessary in order to ensure efficient brushing as the brushes wear down Exhausted brushes can be re placed 4 INTRODUCTION 4 4 Hydraulic system The plow sweeper hydraulic system is based on the hydraulics of the tractor When connecting the plow the pressure and tank hoses are connected These hoses are equipped with quick couplings Operating principle The plow sweeper is operated using the hydraulics of the machine The oil flow gene
15. machine is responsible for its decommissioning If the end user does not have the ability or the resources to disassemble the machine the work must be performed by someone who does possess the necessary knowledge and skills In disposing of the waste material from disassembly of the machine the fol lowing matters should be considered machine body all the steel constructions and the copper and aluminum in the electrical wiring are recyclable The metals can be melted and used as raw material for new products except for machine parts that have been in contact with substances that are regarded as haz ardous waste The contaminated parts can usually be simply cleaned or rinsed after which they can be recycled Most plastic parts are recyclable similarly to the metals Each plastic part carries information on the material used and a manufacturing date which can be used for determining whether the part can be recycled Rubber parts are not regarded as hazardous and they can be disposed of according to nor mal procedures Tubes hydraulics etc must be cleaned before they are disposed of Worn out tires can be returned to the dealer from whom they were originally bought Windshields and other cabin windows not accepted for conventional glass recycling but they can be disposed of via normal waste disposal methods Electrical components that are classified as hazardous waste accumulators batteries cir cuit boards
16. of the face on the handle 4 The green light in the front center of the headliner will light when the brushes are active You can adjust the brush speed by turning the speed control knob on the left side of the console next to the hydrostat handle To use the plow Turn on the FLOAT switch on the side console make sure WORK MODE switch is on lower the plow close to or on the ground and turn the brushes on by pressing the button on the handle This activates the float and will lower the plow and allow it to tilt as it rides along the ground You can manually assist the plow down once the brushes are active The float is only activated when the brushes are turning and the float switch is on As you approach a edge light rock the switch to open the plow and if needed adjust the brush width to clear the snow away from the light Once the light has cleared the plow doors rock the switch to close the plow again 19 6 SPECIFICATIONS PRINCIPAL DIMENSIONS Operating width 12ft 11in Transport width 16ft 2in 9ft Sin 6ft Sin Wing height at the rear 4ft 2in 4740 lbs GENERAL Coupling Multifaster Mobile quick coupling Plow frame Welded from steel plates and profiles Plow wing blades 4 detachable blades Brushes 2 2x10 replaceable brushes HYDRAULIC SYSTEM Oil flow 15 85 g m max brushes only Max pressure 210 bar Rotation rate of hydraulic engines 250 rpm LUBRICANT AND MEDIUM RECOMMENDATIONS Hydraulic oil Mobil Fluid 424 Grea
17. 178 GREASE FITTING KR 1 8 39 A9 12 SPARE PART LIST VAMMAS Patria REGULATING UNIT HORIZONTAL LEVER 094965 2 11 11 2155 H i nur un if 154 i 40 A10 12 SPARE PART LIST VAMMAS Patria 11 11 2005 Code Qty Description 094965 2 REGULATING UNIT HORIZONTAL LEVER AM 1 095137 3 1 OUTER 2 P095133 3 1 INNER PIPE 3 P095134 3 1 TRAPEZOID THREAD AXLE 095 135 4 1 BUSHING 7504230 5 PO0S85037 3 1 LEVER 212 4284877 1 BALL KNOB P35 M12 Di 4284881 1 BEARING BUSHING MB 3030 DU 5 PUS5136 4 2 THRUST BEARING 10 417 1 SAFETY RING 3D X 1 5 DIN 471 11 0012178 2 GREASE FITTING KR 1 8 41 A11 12 SPARE PART LIST VAMMAS Patria EXTRA PLOW EXTRA P099291 1A 11 11 2155 42 A12 12 SPARE PART LIST VAMMAS Patria 11 11 2515 Code Qty Mame Description 099291 1 EXTRA PLOW EXTRA A13 1 1 COVER d 1 PIPE B 1 PLASTIC FART a 1 WASHER 11 1 PIPE 13 1 RUBBER PLATE 14 1 FLATE 15 1 LOCK NUT NM30 8 8 18 1 COMPRESSION SPRING 0 50 L 250 17 4 HEXAGON HEAD SCREW M10 X 8 8 18 4 LOCK NUT NM10 8 8 18 B HEXAGON HEAD SCREW M10 X 35 WASHER M10 ZNC 43 A13 12 SPARE PART LIST VAMMAS Patria CYLINDER 4286246 11 11 2155 44 A14 12 SPARE PART LIST VAMMAS Patria Ma ch p c 4286245 099359 3 P 0SS350 3 0
18. 180 30 1 515517 Q amp 451TC 6FJX O6F JX 168 B 6 618126 S 156MJIC 9 16MUR ADPTR 31 1 616618 06 45 TC O056F JX D6F JX 83 HFA 9 1 618327 3 4MJIC 7 EMU amp ADPTR 32 1 616619 05 151 16 JX O6F JX 191 HA 10 amp 618629 9 1 5 BRANCH TEE 9 16MJIC 33 1 06 451 7TC 06F JX DGF JX9 30 11 2 518534 X S I156MJIC 45 9 I6FJIC SWIV LED 34 1 616621 O8 4517C 06F JX D6F JX90 37 HFA 12 1 618637 FF MOE TEE 7 58MJIC 4 5 1 bl D amp 4581TC O SF JX 9 42 H A 13 518734 047 ORIFICE ADPTR 16 1 616623 O amp 451TC D6F JX D6F JX90 47 HFA 14 511127 1 1 15MJIC 1 1 1 6408 37 1 6516624 D amp 4581TC O6F JX 90 116 HFA 13 1 619109 4 ADPTR 38 1 616625 D 4531TC D6F JX D6F Jx 90 1256 BFA 16 e 618308 1 1 16MJIC 1 S 16MUR 39 1 616626 06 4511C 06F JX QGF 3490 17595 HFA 17 818486 S 16F JIC SW RUM TEE 9 16MJIC 40 1 616627 D08 451TC DBFJX D8F JX90 31 HFA 18 1 619487 1 1 16 SV RUN TEE 1 1 1649J 41 1 616628 0 451 12 JX DBF Jx90 42 19 618849 3 4MJIC 90 S 185MDR LED 42 1 616629 10 451 08 JX 10F JX90 125 HFA eu 1 610425 S 16MJIC 43 9 1640R LB 43 61653 10 451 12 JX 1cF Jx90 GSoSLH A el 515582 D amp 6 451TC D amp FJX DG6FJX90 51 H A 44 1 616631 10 451TE I2gFJX 12FJX B6 SL HFA 1 615609 04 451TC 06F Jx O6F JX 4 amp H A 45 1 616632 12 4517C 1eF JX 1eF JX 84 H A l 1 10 DECOMMISSIONING The end user of the
19. 85381 4 099382 3 4288275 CYLINDER CYLIMDER PISTON ROD PISTON COVER ROCKER BEARING LOCK RING GREASE NIPPLE ALLEN SCREW SEALING SET 45 A15 Description zt ro o o coy i 42 X 1 R18 DIM 71412 X 12 DIN 916 To DIN 472 11 15 11 2005 12 SPARE PART LIST VAMMAS Patria CYLINDER 4286245 11 11 2155 m i Fh 4115 JC 2 Y 2 LI E d ag li i d 1 iff j gt F 1 1 2H d z A L Spe l 46 A16 12 SPARE PART LIST VAMMAS Patria 11 11 2005 Code Qty Description 4285245 CYLINDER 1 00351 3 1 CYLINDER PIPE 5D 50 345 2 009352 3 1 PISTON ROD 25 348 3 P0885353 3 1 COVER MEA x 2 029354 3 1 PISTON M20 X 1 5 5 2 ROCKER BEARING GE 25 DO B 2 LOCK RING 42 X 1 75 DIN 742 7 2 GREASE MIPPLE R18 DIN 71412 8 1 ALLEM SCREW X 12 DIM 8 4288274 1 SEALING SET 47 A17 12 SPARE PART LIST VAMMAS SWEEPER AXLE 099133 2 11 11 2155 c4 gt Eee OOE S id i a ng I prom LE mi 5 48 18 12 SPARE PART LIST VAMMAS en dq ore F d J n 12 13 14 15 Code POSS 133 2 099129 3 099128 3 POS8123 3 099130 3 099132 3 099131 3 Qty Cn
20. BAR 99122 2 BRUSH 099246 2 REGULATING UNIT VERTICAL LEVER 094965 2 REGULATING UNIT HORIZONTAL LEVER P099215 2 SUSPENSION P099291 1 EXTRA PLOW EXTRA 4266246 CYLINDER 4286245 CYLINDER 099133 2 SWEEPER AXLE V A21 099230 1 SKID me ene E 23 31 A 12 SPARE PART LIST VAMMAS Patria PLOW SWEEPER P099122 1 11 17 2005 aos N LE j Jj es F C Ju a TH iy 3 d TEE y p lt 5 C 7 E 1 m S i cy EP Fi 5 5 T Fi 5 F ra a T Y T eu S I 32 2 12 SPARE PART LIST VAMMAS Patria 11 11 2005 33 A3 Code Qty Description P099122 1 PLOW SWEEPER 1 099248 2 1 FRAME 2 283 3 1 RIGHT POINT 3 PUBS282 3 1 LEFT POINT 4 PUSS211 2 1 QUICK COUPLING PLATE 5 F099307 2 SUPPORT 099212 2 1 VERTICAL LEVER T 099232 2 1 GUIDE BAR A5 3 099246 2 1 REGULATING UNIT VERTICAL LEVER G P0S4865 2 1 REGULATING UNIT A11 HORIZONTAL LEVER F098215 2 1 SUSPENSION A13 11 099291 1 1 EXTRA PLOW EXTRA A15 12 099291 1 1 EXTRA PLOW EXTRA A15 13 4288246 2 CYLINDER A17 4288245 2 CYLINDER A13 15 PUSS258 4
21. I L ae Lm Cy CL V A AP 11 11 2005 36 A6 12 SPARE PART LIST VAMMAS Patria Mo d co R3 aJ om co 11 Da 12 1 14 15 18 17 18 18 Code POSS 122 2 POSE 129 3 099126 3 099123 3 099130 35 0991352 5 90131 3 PD981354 cn J Ch Ch Ch BRUSH LOWER PIPE MOVING FRMAE AXLE FLANGE SPACER PLATE PLASTIC FART HYDRAULIC MOTOR ROLLER BEARING SEALING SEALING FASTENER BRUSH UNIT BRUSH UNIT GREASE NIPPLE NORD LOCK ALLEN SCREW ALLEN SCREW LOCK NUT NUT WASHER 37 A7 Description A G 230 270 320 18 12 2210E SKF DX85x10 RSTICCIBASL 8xX72X1D RSTICCIBASL m F 05013408501350 01011025011227 1255 M12 X 30 SFS 2218 M12 X 50 DIN 7881 NM 12 M12 DIN 834 13 DIN 433 11 11 2005 12 SPARE PART LIST VAMMAS Patria REGULATING UNIT VERTICAL LEVER P099246 2 11 11 2155 38 8 12 SPARE PART LIST VAMMAS Patria 11 11 2005 Code Qty Description P099246 2 REGULATING UNIT VERTICAL LEVER 1 0242 3 1 OUTER 2 095133 3 1 INNER 3 P095134 3 1 TRAPEZOID THREAD AXLE 4 095 135 4 1 BUSHING 7504230 8 PO0S85037 3 1 LEVER 212 4284877 1 BALL KNOB 35 M12 Di 42824881 1 BEARING BUSHING MB 3030 DU 5 851 36 4 2 THRUST BEARING 10 1008407 SAFETY RING 3D X 1 5 DIN 471 11 0012
22. OLTS AND SCREMWS 21 ELECTRICAL 0000 22 HYDRAULIC DIAGRAM 0000 23 DECOMMISSIONING I U I III III III 24 CONTACT 25 SPARE PART EIST e 27 12 1 Instructions for spare part manual readers 25 P09S9122 1 PEOW 33 A3 P099252 2 GUIDE BAR u a tuts a 35 A5 3 P0SS122 Der 37 7 P099246 2 REGULATING UNIT VERTICAL LEVER 39 A9 P094965 2 REGULATING UNIT HORIZONTAL LEVER 41 A11 PO99291 EXTRA PLOW EXTRA isses u uu ua uut 43 A13 72428962406 CYLINDER 45 A15 74286 240 de 15 C 47 A17 P099T33 2 SWEEPER toten de eO eg o ESE 49 A19 P099230 1 SKID ASSEMIBLDY TEE CCo E 51 A21 SPARE PART LIST 8 52 SNOW DIOW E emm 52 EET 53 Cohtrolvalve dssembly 2984992 8 4 d I ER qud D 54 Pleci panel asselribly sain
23. ate The machine s identification plate is located in the frame on the right side of the machine as indicated in the figure 2 OPERATOR RESPONSIILITIES Before starting to use the machine familiarize yourself with the con tents of this manual paying special attention to the SAFETY section regardless of whether or not you have previously operated similar NOTICE equipment The operator of the driving machine bears the primary responsibility for the maintenance and safe use of the equipment To ensure proper and effective functioning of the machine the instructions provided in this manual must be followed carefully This is also required for the guarantee to be valid The safety instructions contain a summary of the instructions and rules that must be followed whenever working with the machine However these instructions do not replace the various statutory occupational and traffic safety requirements that may be in force on different sites Everything possible has been done to ensure that the information contained in this manual is correct and that the manual contains all necessary warnings Vammas by Hagie does not assume any direct or indirect liability for damages caused by the information contained in this manual or lack of any warnings issued therein Neither Vammas by Hagie nor its representatives are liable for any form of damage caused by the use of their tools or components Due to constant product develo
24. ey are worn and the length of the bristles is at least 4 inches Replacement Lift the plow sweeper up and place a support under the plow Lift the brushes up and turn them to the rear position Open the retaining bolts located in the middle of the bristles Replace the brush cassettes and check the operation of the brushes 13 5 OPERATING THE MACHINE The plow sweeper must be adjusted before use With appropriate adjustments the quality of work is im proved and unnecessary damage caused by wear is prevented Adjustments Plow floating Wing blades Plow height Brush height Brush tilt Brush distances Plow floating Test the plow and its floating The plow is floating when the FLOAT switch has been acti vated It simply means that the plow is in an auto matic operational status and will make minor correc tional adjustments on its own Although the plow is being operated automatically you may still make corrections manually The plow can be adjusted horizontally from the cab using the lift and level functions Wing blades The wing blades are made from wear resistant steel However the blades wear in time Lower the blades by adjusting the location of the mounting holes 14 5 OPERATING MACHINE Plow height It is possible to adjust the plow sweeper s height from the ground The height is adjusted according to the desired plowing precision
25. ff press the button at the bottom of the control lever 18 5 OPERATING MACHINE 5 5 Using the plow controls Hagie GST20 Edge Light Plow Controls PLOW CONTROLS To activate ALL the plow controls you must first have the GST in work mode by turning on the WORK MODE switch on the right side console The machine must be stopped for any mode change to take effect TILT LOWER N The plows functions are controlled primarily via the hydrostat handle Raise and lower plow To raise or lower the plow rock the switch at the top of the face on the handle 1 Pushing forward raises the plow pulling lowers the plow Tilt the plow BRUSHES ON OFF To manually tilt the plow forward or backward rock the round switch on the left or right hand side of the face on the handle up and down 2 amp 3 Pushing forward lowers the front plow tip pulling back raises the front plow tip Adjust brushes To increase open or decrease close the brush width rock the switch on the left hand side on the face of the handle left or right 2 Pushing right narrows the brushes pushing left widens the brushes Open and close plow doors To open or close the front of the plow rock the switch on the right side of the face of the handle to the left or right 3 Pushing right will open the plow pushing left will close the plow Activate the brushes To turn the brushes on or off press the button at the bottom
26. k that there are no persons under the equipment when lowering it Danger of clamping e Space between the coupling and the wheel loader Brushes e Opening wedge part and its opening mechanism Never service or repair the machine alone When working under the machine make sure that it is securely and safely supported Danger of clamping 3 SAFETY Do not allow unauthorized persons inside the loader cabin when you are servicing the machine When making adjustments to the machine adhere to the given instructions and settings Appropriate use of the machine increases its service life A WARNING Always use original spare parts and components NOTICE Keep in mind the following facts and hazards associated with high pressure hydraulics Use protective clothing and goggles when servicing the hydraulic sys tem he hydraulic system is under high pressure Escaping high pressure oil may penetrate the skin and cause severe injuries and accidents The oil spray can be very difficult to detect Oil operating temperature can be very high The hydraulic system must be depressurized before it can be opened Before servicing ensure that the machine has been lowered and that the cylinder is in a static state Clean all connections and components and store the system free of impurities Check the tightness of hose connections Replace worn or damaged hoses New hoses must meet the requirements
27. ll sound for modules off line Accept the warnings 9 Release parking brake 10 Back away from the plow slowly 11 Line up to the boom and approach unit the list assembly begins to engage the machine 12 Set the parking brake 13 Shut machine off 14 Connect the hydraulic connection 15 Connect the electrical connection 16 Start machine 17 Raise the boom making sure the hooks on the lift assembly engage the machine completely 18 Release the quick connect pins make sure they fully engage 19 Connect the solution hose to the boom 20 Raise the boom support stands 21 Check that all functions are working properly see the GST 20 Operator Manual for more detailed instructions 12 5 OPERATING MACHINE 5 3 Daily inspections The following checks must always be carried out before operating the machine These checks should also be repeated at the end of the working day This way any fluid leaks and damages can be detected more quickly and service and repair procedures can be planned well in advance 1 Check the condition of the structures Check the following e Welded seams Tightness of bolts and nuts e Possible wear e Corrosion damage e General structure of the machine 2 Check the wear of the brush bristles The bristles are made of a plastic compound and they wear down Operating efficiency and results suffer if an over worn brush is used Re place the brush cassettes when th
28. ons to the machine and the appropriate spare part manual Always include the following data when ordering spare parts 1 1 Type and serial number of the machine e g PSB 4500 Serial No 001 The data can be found in the machine identification plate located on the frame of the machine If the part to be ordered is for example a hydraulic motor gasket it is advisable to also attach to the order the type plate data from the appropriate motor 2 Part code spare part number name and required quantity 3 Date of the spare part manual 4 Exact shipping address and method of delivery 5 Name and invoicing address of the orderer 6 Order number if used In ambiguous cases consult the dealer for help in selecting the correct part 27 12 SPARE PARTS LIST VAMMAS Viewing a spare parts drawing spare part drawing Patria EXHAUST PIPE AGOREGATE ENOIME 095060 28 d Assembly name Assembly number code The letter at the end indicates the version of the E drawing Date of compilation of the spare wem manual mde ii Manufacturer of the machine Drawing with reference numbers Views directions he different views use the so called one turn method This is a European standard previously the E method VIEW FROM VIEW FROM THE SIDE A Ax ABOVE Line types Vielble form and outlines Visible form and oullines
29. pment Vammas by Hagie reserves the right to alter any machine function or structure after the publication of this manual 3 SAFETY 3 1 Warning symbols The following warning symbols are used in this manual to emphasize points of great importance which are to be noted Injury risk Neglecting the safety measures may cause serious injury or death Equipment damage or environmental risk Incorrect operation or servicing of the machine may cause damage to the environment or to the machine itself Note Pay attention to specific instructions NOTICE References Consideration for the environment when using the machine 3 SAFETY 3 2 Safety instructions Read and familiarize yourself with all warnings and safety instructions specified in this manual The machine may not be operated repaired or serviced by a person who is unqualified tired ill or intoxicated The operator of the machine is always responsible for safety The operator must have adequate training on the machine and its operation Keep a first aid kit at hand at all times Check the contents of the first aid kit regularly and update the contents if necessary When moving the machine may cause personal injury in the operating area During operation no person is to stay in the operating area on top of or on the steps or platforms of the machine Do not step between the coupling and the wheel loader when connecting Chec
30. rated by the ma chine is operated proportionately with on off and speed controls manipulated by the operator The electro hydraulic control valve is used for controlling the wedge and the brush distances when directing the oil for use in the cylinders The system allows the brushes to operate during opening of the wedge and operation can continue without stop ping The flow control valve broom speed valve is used for operating the hydraulic motors for brush operation The motors are connected in a series so that they rotate in opposite directions The relief valves on the lift cylinders are set at 1500 1800psi Relief valves All plow functions are electronically controlled by the operator from inside the cab Broom speed valve 5 OPERATING MACHINE 5 1 Connecting the plow to the tractor Hagie GST20 Attachment Change over Instructions Boom to Edge Light Plow Set the machines parking brake Fold the booms out half way Lower the boom to a height accessible from the ground Lower the boom support stands Disconnect the solution hose to the Cap and plug the hose and connection Pull the quick connect pins and lock them open MU me Lower the booms to the ground and continue lowering the booms until the lift arms are free from the ma chine Shut machine off Disconnect the hydraulic connection Disconnect electrical connection Start 3
31. se lubrication EP general grease the measurements are for the plow only they do not include the lift arm assembly 20 4253mm 4930mm 28 1mm 1964mm 1280mm 2150 kg 7 TIGHTENING TORQUES If there are any special requirements related to bolt and screw torques they are specified in Parts List and Manufacturer s Manuals The table below shows general torques applicable to all other bolts and screws Maximum tolerance is 10 of given torque 21 8 ELECTRICAL DIAGRAM Wo ORISO SEIJMHYvH Md MONG 1 81 Lea 50 STH OL free 8 X L GG 22 8 HYDRAULIC DIAGRAM LH DOOR RH DOOR ki 5 O x a PU TE 11807 ni TEER a z lm 616610 04 4511 06 JX D6F JX BB H A 46 47 23 616633 12 45 TC I2F JX 12F JX B6 H A 616534 08 451TC O6F JX 10F JX ee l 6065983 PLOW CTRL VALVE SAUER 07 54 1 616611 06 451 76 051 JX D6F JX 91 HZA e 1 618803 MULTIFASTER MOBILE 25 1 5156512 06 451TC O6F JX D6F JX 109 3 4 621558 LEVEL CYL 3 00 X 1L 00 STs 26 1 616613 Q0 amp 451TC 6F JX D5F JX 125 4 e 605914 RELIEF VALVE ASSY cr 1 616614 06 451 7C O6F JX D6F Jx 1 45 HFA 5 1 606253 CTRL VALVE SOLU PUMP SAUER 28 1 616615 Q06 451TC O 6FJX D6FJX 153 H A 6 2 611125 3 4MJIC 3 4MDR ADPTR cy 1 616616 05 451 057 JX D6F JXx 159 H A 7 518119 9 16HJIC 90 9 16MD amp
32. set by Vammas by Hagie Do not discard oil into the environment If welding is necessary take the following precautions Remove the battery cables of the loader before welding Always use a welding mask and protective clothing Be careful not to become part of the welding electrical circuit Always keep fire extinguishing equipment close at hand Welding gases are hazardous to health do not breath in the gases 5 3 SAFETY 3 3 Risk factors Personal injury risks Insufficient training on correct use of the machine Unauthorized persons in the operating area Negligence of occupational safety regulations Equipment damage risks Negligence of operating and service instructions Incorrect operation of the machine 3 4 Danger zones Minimum safety distance from the machine during operation is 5 meters 17 ft 3 5 Warning symbols The adjacent figure shows the location of the warning symbols with arrows The upper arrows indicate the loca tion of the symbols the symbols are located on the cou pling side Clean dirty warning symbols replace them when necessary 4 INTRODUCTION 4 1 External dimensions dasem 1511 12 Bi mn BES TH E gt The plow sweeper is designed for plow ing and cleaning airport lights located on the ground The plow opens at the wedge When approaching the light the wedge is opened using a
33. warnings will sound for modules off line Accept the warnings Release parking brake Back away from the booms slowly Hydraulic connection T Electrical connection see the GST 20 Operator Manual for more detailed instructions 10 5 OPERATING MACHINE Line up to the plow and approach until the lift assembly begins to engage the machine Set the parking brake Shut machine off Connect the hydraulic connection Connect the electrical connection Start machine 3 warnings will sound for module off line Accept the warning Raise the plow making sure the hooks on the lift assembly engage the tractor completely Release the quick connect pins make sure they fully engage Connect the support ratchets to the machine Check that all functions are working properly Make sure the hooks are fully engaged Connect the support ratchets 11 5 OPERATING MACHINE 5 2 Disconnecting the plow from the tractor Hagie GST20 Attachment Change over Instructions Edge Light Plow to Boom 1 Setthe machines parking brake 2 Disconnect the lower support ratchets from the machine 3 Pullthe quick connect pins and lock them open 4 Lower the plow to the ground and con tinue lowering until the lift arms are free from the machine Shut machine off Disconnect the hydraulic connection Disconnect electrical connection 897 M Start machine 9 warnings wi
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