200020A TMC Parts and Service Manual
Contents
1. Internal Fuse Removal and Installation 1 Ensure the unit is unplugged from its power source With 5 16 screwdriver remove 10 pan head screws and lockwashers securing transformer cover to housing Remove cover Locate fuseholder at base of transformer housing below output cable opening Figure 3 6 Using fingers remove fuse from fuse holder and inspect it visually If fuse has blown replace it with a fuse of equal type and rating After replacing the fuse secure the trans former cover to housing using 5 16 screwdriver to tighten 10 pan head screws and lockwashers If no other maintenance actions are required plug unit back into its power source G INPUT FRAME REPLACEMENT P N 7310C640 Tools Needed 1 2 Wrench 9 16 Wrench Flat blade Screwdriver Removal 1 2 Unplug the unit from its power source With screwdriver remove five screw caps at each end of input frame Figure 3 7 Remove both rubber axis pointers by turning them counterclockwise With 1 2 wrench remove six screws and washers from each end of input frame Remove the input frame from pivot assemblies Use a rubber mallet if necessary to release the input frame If replacing the input frame only not the scapula pad remove the scapula pad locking handle by turning it counter clockwise and gently pulling it until it comes free Slide scapula pad assembly free of input frame Installation 12. 3 17 Figure 3 11 Linear Actuator 3 18 Figure 3 12 Top Cover Replacement 3 21 SECTION 4 ASSEMBLY ILLUSTRATIONS AND PARTS LIST Figure 4 1 Base Frame Actuator and Countershalf 4 2 Figure 4 2 Top Cover Input Arm Pelvic Belt Buckle and Input Pivot Assemblies 4 4 Figure 4 3 Scapula Pad and Input Frame Assemblies sse 4 6 Figure 4 4 Footplate Carriage Rear Strut Docking Adapter Assemblies 4 8 Figure 4 5 Chest Pad Tie Rod Docking Adapter Popliteal Tube Assemblies 4 10 Figure 4 6 Toggle Clamp Thigh Knee and Tibial Pad 4 12 Figure 4 7 Internal Isolation Transformer Footplate Switch 4 14 Figure 4 8 External Isolation Transformer Footplate Switch 4 16 IMPORTANT INFORMATION Qualified Personnel Notice WARNING The TMC System contains no user serviceable parts Installation Assembly and Repair of the TMC should only be performed by qualified service personnel Classification Information e The TMC is MET Labs Listed and CE Certified e The TMC has been classified for use in accordanc
3. HEX HEAD CAP SCREW amp LOCKWASHER PIVOT ASSEMBLY amp BUMPER RUBBER AXIS POINTER SPACER INPUT ARM 0a ca 129 1 Figure 3 7 Scapula Pad Input Frame and Pivot Assembly Replacement REPAIR PRODCEDURES H PIVOT ASSEMBLY REPLACEMENT P N 7310650 Tools Needed 3 16 Allen Wrench Removal 1 Unplug the unit from its power source 2 Perform Input Frame G Removal Pro cedure Figure 3 7 3 Perform Tie Rod K Removal Procedure Figure 3 8 4 Remove both rubber axis pointers by turning them counterclockwise 5 With a 3 16 Allen wrench loosen the Socket head cap screw in the locking col lar securing the pivot assembly Figure 3 7 6 Remove the locking collar and the spacer behind it 7 Remove the pivot assembly Installation 1 Slide the replacement pivot assembly onto the pivot shaft 2 Slide the spacer and locking collar onto the pivot shaft 3 With a 3 16 Allen wrench tighten the Socket head screw in the locking collar 4 Reinstall both rubber axis pointers and turn them clockwise until hand tight 5 Perform Tie Rod K Installation Proce dure Figure 3 8 6 Perform Input Frame G Installation Procedure Figure 3 7 7 fno other maintenance actions are re quired plug unit back into its power source l ROD END REPLACEMENT Rear right hand thread P N AP030069 and Front left hand thread P N 030070 Tools Needed 3 8
4. NOTE If binding occurs remove the socket head cap screw securing the rod end Move the input arm assembly to the range where the binding occurs Hold the rod end and screw up to the pivot assembly Adjust the length so that the screw will thread easily Reinstall the screw and check for binding Adjust as necessary Tighten the locknut 7 Remove socket head cap screw and apply Loctite 242 to its threads Thread into pivot assembly and tighten with 3 8 Allen wrench 8 If no other maintenance actions are re quired plug unit back into its power source J CASTOR REPLACEMENT P N UB021500 Tools Needed Channel lock Pliers or Adjustable Wrench Removal and Replacement 1 Unplug the unit from its power source 2 Lock all three swivel castors Figure 3 2 3 Raise and securely prop the leg of unit having the castor to be replaced so that wheel is approximately two inches above the floor 4 Using channel lock pliers or adjustable wrench loosen the castor locknut and remove the castor 5 Place the flat washer from the original wheel onto the replacement Install the replacement and tighten 6 Return the unit to the floor 7 fno other maintenance actions are re quired plug unit back into its power Source REPAIR PRODCEDURES K TIE ROD REPLACEMENT P N 73100502 Tools Needed 3 8 Allen Wrench e 3 4 Wrench e Loctite 242 NOTE The following procedure is specific
5. Slide the input frame onto the pivot assemblies Align the holes in the input arms with the holes in the pivot assem blies Reinstall 12 hex head screws five with screw cap washers and one with bumper cushion on each side through input frame and into pivot assemblies Finger tighten REPAIR PRODCEDURES With a 9 16 wrench gradually tighten each screw one at a time working from side to side Repeat until all screws are completely tightened Move the input frame back and forth through its range of motion It should be free of any binding If it is not loosen the Screws and move the arm through its range of motion while adjusting the arm on the pivot assemblies so that there is no further binding Tighten the screws Reinstall screw caps at each end of input frame Reinstall both rubber axis pointers and turn them clockwise until hand tight If the scapula pad was removed slide the block towards the top of the tube Insert a pencil or screwdriver through the hole just above the slot and into the replacement block Holding the block in place slide the assembly into place Slide the assembly so that the pencil is located in line with the locking handle Insert the locking handle and thread into place turning it clockwise Tighten until hand tight If no other maintenance actions are re quired plug unit back into its power source INSERT GLIDE THREADED INSERT S LOCK BLOCK SCAPULA SCREW
6. 11 2 1 11011 nasua usta enirn 3 12 Rod End Replacemeont oet eerte ek tete dto e e ea eed 3 12 Castor Replacements ie ttd int ect a eret eb a det pia Rap e ELE Lg 3 13 Tie Rod Replacement reda dete edant 3 14 Dynamometer Docking Adapter Clamp Wedge 3 16 Popliteal Pad Locking Lever Spring 3 17 Countershaft Assembly 1 eene nennen nnne 3 18 Pelvic Belt 2 2 2 1 1001 SAAE PAARA AR ass tenni snnt 3 20 Chest Pad Belt 3 20 Gluteal Pad Assembly Pivot Replacement sse 3 20 Linear Actuator Isolation Pad Replacement a 3 22 Linear Actuator Replacement 212 iiaii aaa ena vaa Ieka FATA NAE AAE KASTE Ok SAREA Chn SAS diata 3 22 SECTION 4 PART ORDERING INFORMATION Part Ordering Information and Procedures n as 4 1 Base Frame Actuator and Countershalf 4 2 Top Cover Input Arm Pelvic Belt Buckle and Input Pivot Assemblies 4 4 Scapula Pad and Input Frame Assemblies n 4 6
7. ASSEMBLY POPLITEAL PAD LOCKING o LEVER SPRING ROD END COUNTER K SHAFT TIE ROD PELVIC L BELT DOCKING ADAPTER CLAMP WEDGE GLUTEAL F EXTERNAL PAD ASSEMBLY PIVOT TRANSFORMER FUSES LINEAR ACTUATOR E ISOLATION PAD INTERNAL TRANSFORMER FUSE LINEAR LIFT PIVOT ACTUATOR s SWIVEL CASTERS 128 1C Figure 3 1 Trunk Extension Flexion Modular Component 3 3 REPAIR PRODCEDURES A ELASTIC CORD REPLACEMENT P N PR250001 Tools Needed e Phillips screwdriver e 5 64 Allen wrench e 3 wire cord or cable to help guide elastic cord through the frame assembly Removal 1 Unplug the unit from its power source 2 Remove the gluteal pad by turning the fore aft alignment wheel clockwise until the pad can be pulled free Figure 3 2 3 With a Phillips screwdriver remove six screws securing the back panel 4 Perform Input Frame G Removal Procedure Figure 3 7 5 Perform Tie Rod K Removal Procedure Figure 3 8 6 Remove left and right input arms from frame assembly using 9 16 wrench to untighten four hex head cap screws and washers two per side 7 Remove top cover from frame assembly and ensure it is supported safely when performing the following steps 8 Note the routing of the elastic cord Working through the back of the unit use a 3 foot wire cord or cable and tie it to elastic cord end attached to popliteal carriage tab Maintaining wire tension remove elastic
8. 5 Thread the screw into the pivot assembly NOTE If the rod cannot be easily threaded into the pivot assembly loosen the locknut and adjust the length of the assembly by turning the rod end on the tie rod Thread the screw into the pivot assembly 6 With a 3 8 Allen wrench snug the screw in the rod end 7 Move the input arm through the full range of motion Check for binding If no binding is present tighten the both locknuts with a 3 4 wrench Be sure to keep both rod ends parallel 8 Remove the socket head cap screw and apply Loctite 242 to its threads Thread into the pivot assembly and tighten with a 3 8 Allen wrench 9 If no other maintenance actions are re quired plug unit back into its power source NOTE If binding occurs remove the socket head cap screw securing the rod end Move the input arm assembly to the range where the binding occurs Hold the rod end and screw up to the pivot assembly Adjust the length so that the screw will thread easily Reinstall the screw and check for binding Adjust as necessary Tighten the locknut REPAIR PRODCEDURES L DYNAMOMETER DOCKING ADAPTER CLAMP WEDGE REPLACEMENT P N 7300P785 Tools Needed e Phillips Screwdriver NOTE ASSEMBLY The following procedure is specific to the dynamometer docking adapters used with CYBEX 6000 systems On units used with NORM systems the docking adapter is a single welded pa
9. Footplate Carriage Rear Strut Docking Adapter Assemblies 4 8 Chest Pad Tie Rod Docking Adapter Popliteal Tube 4 10 Toggle Clamp Thigh Knee and Tibial Pad 4 12 Internal Isolation Transformer Footplate Switch Assemblies 4 14 External Isolation Transformer Footplate Switch 4 16 LIST OF FIGURES SECTION 3 REPAIR PROCEDURES Figure 3 1 Elastic Cord and Carriage Cover Replacement 3 3 Figure 3 2 Pivot bracket 3 5 Figure 3 3 Internal Isolation Transformer Fuse 3 6 Figure 3 4 External Isolation Transformer Fuse Replacement 3 7 Figure 3 5 Input Frame and Pivot Assesmbly Replacement 3 8 Figure 3 6 Tie Rod Replacement 022444 3 9 Figure 3 7 Docking Adapter 3 11 Figure 3 8 Rod End and Tie Rod Replacement eene 3 14 Figure 3 9 Popliteal Pad Spring Replacement 3 16 Figure 3 10 Pelvic Belt and Chest Pad Belt
10. 8 Hex Head Cap Cap Screw Washer 3 8 Weldment Rear Support Panel Back Pan L Screw 10 32 UNF x 1 2 Label Flat Washer 1 2 1 3 80Dx9 16IDx 11T Wheel Standoff Base Frame Nut 1 2 13 Regular Hex Jam 1 2 13 Leveling Glide Flat Washer 1 2 1 3 80Dx9 16IDx 11T Wheel Insert Glide 2x3xlIGA Black Nut 1 2 13 Regular Hex Jam 1 2 13 Leveling Glide Standoff Base Frame Flat Washer 1 2 1 3 80Dx9 16IDx 11T Wheel Insert Glide 2x3xllGA Black Nut 1 4 20 Hex Jam Lockwasher 8 Med Split Screw 8 32x1 2 Socket Head Bracket Carriage Lockwasher 10 Split 10 32x1 2 Soc Head Cap Screw 8 32x1 2 Socket Head Lockwasher 8 Med Split Screw 10 32x1 2 Socket Head Cap Lockwasher 10 Split Screw 10 32x1 2 Socket Head Cap Lockwasher 10 Split Weldment Short Gear Rack Nut 1 4 20 Hex Jam Roller Screw Modified Socket Head Shoulder Nut 1 4 20 Hex Jam Nut 5 16 18 Hex Screw Modified Socket Head Shoulder Roller Lockwasher 5 16 5860Dx5 16IDx 07T Nut 1 4 20 Hex Jam Nut 1 4 20 Hex Jam Screw Modified Socket Head Shoulder Roller Screw Modified Socket Head Shoulder Roller Pivot Weldment Pivot Bracket Weldment Footplate Label Arrow Indicator Label Arrow Indicator Screw 5 16 18x2 1 4 Hex Head Cap PART NO 7310 073 581812 1 HS010000 HC701217 080006 080006 701214 HS010000 7310C066 7310C072 581812 1 731 100 HS387500 WB021500 7310C095 H
11. Allen Wrench 3 4 Wrench e Loctite 242 NOTE The following procedure is specific to units manufactured prior to 1997 On later model units the tie rod is a single welded part and can be removed using 3 8 Allen wrench Removal 1 Unplug the unit from its power source 2 With a 3 8 Allen wrench remove the Socket head cap screw securing the rod end to the pivot assembly Figure 3 8 3 Note the number of threads on the rod end which are exposed 4 With a 3 4 wrench loosen the rod end locknut 5 Remove the rod end and locknut Installation 1 Remove the locknut from the rod end and install on the replacement rod end 2 Setthe locknut to the number of exposed threads noted in step 3 of removal proce dure Thread the rod end into the tie rod until the locknut rests against the tie rod 3 Install socket head cap screw through the rod end Install two washers onto the Screw REPAIR PRODCEDURES 4 Thread the screw into the pivot assembly NOTE If the rod cannot be easily threaded into the pivot assembly loosen the locknut and adjust the length of the assembly by turning the rod end on the tie rod 5 With a 3 8 Allen wrench snug the screw in the rod end 6 Move the input arm through the full range of motion Check for binding If no binding is present tighten the locknut with a 3 4 wrench Be sure to keep both rod ends parallel
12. Head Cap Bracket Pointer Pan L Screw 8 32x1 2 Label Arrow Indicator Pan L Philips 4 20x3 4 Cover Middle Popliteal Cushion Popliteal Cushion Weldment Popliteal Receiving Tube Pan L Philips 1 4 20x3 4 Label Arrow Indicator Pan L Screw 8 32x1 2 Cover Front Top Foam Grip Rod End 1 2 20 RH Delrin Nut 1 2 20 UNF 2B Hex Jam Screw 1 2 20x1 3 4 Socket Head Cap Rod End 1 2 20 LH Delrin Nut Hex Jam 1 2 20 LH Thread Tie Rod Screw 1 2 13x2 1 2 Washer 1 2 Washer End Cap Screw 5 16 18x3 4 Flat Head Socket 1 2 Washer 1 2 Washer Flatwasher 1 000Dx 260IDx 031TH Nylok Screw 1 4 20x3 4 hex Head Cap Lockwasher 4890Dx 255IDx 062T Retaining Ring Ext 22510 1 2 Shim PART NO HS347600 HC701222 HC661015 7310P785 7310M767 521008 5070732 050055 731 790 HS107601 582112 7310P780 HS308300 HC621214 HS347707 HS347707 HC782826 030069 HN794400 7310 502 HN794401 AP030070 HC792824 1670 115 543408 7310 086 543408 7310 327 541812 1 730 018 622515 1 7310 085 17500081 17500081 7310 301 622515 1 730 018 541812 1 7310 084 1670 115 030069 HN794400 792824 030070 HN794401 7310C502 HC782826 HS347707 HS347707 73100728 HC661015 HS347707 HS347707 HS008004 HC621215 HS308300 BR030045 HS307603 REF 343 344 345 346 348 349 350 351 352 353 354 355 356 357 357A 358 359 360 361 36
13. countershaft assembly to rear of unit Installation 1 Working through top of frame assembly locate screw holes for countershaft assembly Lift countershaft assembly into position and secure it to TMC frame assembly by tightening four screws and lockwashers using 9 16 wrench Position both countershaft arms on the countershaft Reinstall the flat head cap screw from the docking adapter to its original position Tighten with a 3 16 Allen wrench Reinstall the flat head cap screw from the end cap through the end cap into the end of countershaft Tighten with a 3 16 Allen wrench 10 11 12 With a 1 4 Allen wrench tighten the set screws loosened previously in the countershaft arms Apply Loctite 242 to the threads of the rod end cap screws Reinstall screws into countershaft arms Tighten with a 3 8 Allen wrench Reinstall top cover Install left and right input arms to frame assembly using 9 16 wrench to secure four hex head cap screws and washers two per side to top cover Perform Tie Rod K Installation Procedure Figure 3 8 Perform Input Frame G Installation Procedure Figure 3 7 If no other maintenance actions are required plug unit back into its power source REPAIR PRODCEDURES O PELVIC BELT REPLACEMENT Long Belt w Buckle P N 73108078 Short Belt w Release Fitting P N 1750S672 10 and Pad P N 3400U216 10 Tools Needed e 9 16 Wrench 2 Removal and Installatio
14. other maintenance actions are re quired plug unit back into its power Source D SCAPULA PAD LOCKING BLOCK REPLACEMENT P N 7310M682 Tools Needed Flat blade Screwdriver Removal and Installation 1 2 3 7 Unplug the unit from its power source Move the input arm assembly fully for ward With a screwdriver remove the insert glide at the top of the adjusting tube See Figure 3 7 While holding the scapula pad in position rotate the scapula pad locking handle counterclockwise gently pulling it until it is free of the input arm assembly Slide the scapula pad assembly free Remove the faulty block and slide the re placement into the tube Slide the block towards the top of the tube Insert a pencil or screwdriver through the hole and into the replacement block Holding the block in place slide the scap ula pad assembly into the input frame assembly so that the pencil is located in line with the locking handle Insert the locking handle and thread into place turn ing it clockwise Hand tighten Reinstall the insert glide If no other maintenance actions are re quired plug unit back into its power source REPAIR PRODCEDURES i fuse NOTE 7 Press the footplate switch to test the fuse 9 Ifthe motor does not operate check the Units manufactured prior to 1997 were replacement fuse equipped with an Internal Isolation Transformer Starting in 1997 the isolation transformer is exte
15. to units manufactured prior to 1997 On later model units the tie rod is a single welded part and can be removed and installed using a 3 8 Allen wrench Removal 1 Unplug the unit from its power source 2 With a 3 8 Allen wrench remove the Socket head cap screw securing the tie rod to the pivot assembly Figure 3 8 3 Note the number of threads on the rod ends that are exposed 4 With a 3 4 wrench loosen the locknuts for both of the rod ends of the tie rod 5 Remove the front rod end and locknut 6 Remove the tie rod from the rear rod end NOTE The rear rod end uses a right hand thread while the front uses a left hand thread Loosen accordingly D INPUT FRAME INPUT ARM SOCKET HEAD CAP SCREW TIE ROD Figure 3 8 Rod End and Tie Rod Replacement REPAIR PRODCEDURES Installation 1 Slide the foam off the tie rod and onto the replacement tie rod 2 Setthe locknut for the rear rod end so that the number of exposed threads noted in step 3 is visible Thread the tie rod onto the rear rod end until the tie rod contacts the locknut Tighten the rear locknut 3 Setthe locknut for the front rod end so that the number of exposed threads noted in step 3 is visible Thread the rod end into tie rod until the tie rod contacts the locknut 4 Install the socket head cap screw through the rod end Install two washers onto the Screw
16. view drawings of the TEF Modular Component and a complete list of part numbers When ordering replacement parts refer to the appropriate part number Part ordering procedure 1 Identify the appropriate part s needing replacement in the exploded view drawings 2 Using the item number on the drawing locate the corresponding item number on the Parts List to obtain the correct Part Description and Part Number 3 Please have the following information ready when calling Your CUSTOMER NUMBER is helpful but not necessary a The unit SERIAL NUMBER b The unit NAME c The PART DESCRIPTION and the PART NUMBER d The FACILITY ADDRESS PHONE NUMBER and CONTACT NAME REPLACEMENT PARTS Figure 4 1 Base Frame Actuator and ountershaft Assemblies 4 2 REPLACEMENT PARTS REF N 10 29A 29B 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 49A 50 51 52 53 54 55 56 DESCRIPTION Label Indicator Arrow Screw 10 32x1 2 Screw Head Cap Knob Lever Popliteal Screw 8 32x3 8 Hex Soc Flat Head Bushing Right Side of Frame Weldment Lockwasher 10 Split Cap Screw Washer 1 4 Screw 10 32x1 2 Soc Flat Head Label TMC logo Bracket Wheel Wheel Elastic Cord Guide Round Roller Guide Round Roller Guide Roller Stop Popliteal Lockwasher 10 Split Screw Soc Head Cap 10 32x1 1 2 Lockwasher 10 Split Screw 10 32x1 2 S
17. 00 PR520004 HN624400 7310C213 7310 083 7310 083 7310 213 7310 092 7310 215 7310 092 7310 215 7310 083 7310 083 HN624400 HS347600 HY622920 HS307600 HS308300 HN624100 HS347500 HS348300 HC701217 REPLACEMENT PARTS Figure 4 5 Chest Pad Tie Rod Docking Adapter Popliteal Tube Assemblies 4 10 REPLACEMENT PARTS REF 289 290 291 291A 291B 291C 291D 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 N 55 O Ww 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 338 339 340 341 342 DESCRIPTION Flat Washer 3 8 8120D x 406IDx 065T Screw 3 8 16x1 1 2 Hex Head Cap Screw 5 16 18x1 4 Flat Head Socket Clamp Weldment Slide Strip Screw 4 40x1 4Lg Slot Head Spring Compression 2 1 2 Thrust Washer 750 OD x 377ID Vinyl Dipped Knob Flat Washer 10 1 20Dx7 321Dx3 64T 10 32x1 2 Round Head Machine Screw Docking Adapter Weldment Lockwasher 4890Dx 255IDx 062T Screw 1 4 20x5 8 Hex Head Cap 1 2 Washer 1 2 Washer Screw 1 2 13x2 Rod End 1 2 20 RH Delrin Nut 1 2 20 UNF 2B Hex Jam Tie Rod Nut Hex Jam 1 2 20 LH Thread Rod End 1 2 20 LH Delrin Screw 1 2 20x1 3 4 Socket Head Cap Foam Grip Screw 8 32x1 4 Low Socket Head Cap Cover Foot Plate Carriage Screw 8 32x1 4 Low Socket
18. 2 363 DESCRIPTION Belt Support Pan L Screw 1 4 20x2 1 4 Pan L Screw 1 4 20x2 1 4 Pan L Screw 1 4 20x2 1 4 Pan L Screw 1 4 20x2 1 4 Retaining Ring Ext 22510 1 2 Shim Hanger Chest Pad Lockwasher 4890Dx 255IDx 062T Screw 1 4 20x3 4 Hex Head Cap Chest Pad Belt Buckle Assembly Flatwasher 1 000Dx 260IDx 031TH Nylok Pin Clevis Annular 1 4 2 1 2 Belt Support Chest Pad S A Weldment Chest Cushion Bracket Chest Pad S A Pin Clevis Annular 1 4x2 1 2 Flatwasher 1 000Dx 260IDx 031TH Nylok Chest Pad Belt Buckle Assembly Popliteal Carriage Cover Bracket Pointer PART NO 1750P659 HM621828 HM621828 HM621828 HM621828 BR030045 5307603 7310 517 HS308300 HC621215 17505657 1 HS008004 HP306530 1750P659 73108512 7310 511 73105512 HP306530 HS008004 1750S657 1 7310C087 7310 327 REPLACEMENT PARTS Ss u Figure 4 6 Toggle Clamp Thigh Knee and Tibial Pad Assemblies REPLACEMENT PARTS REF 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 378 378 378 379 380 381 382 383 384 385 386 387 388 388A 389 390 391 392 393 394 395 396 397 398 308A 399 400 401 402 403 404 DESCRIPTION Pan L Philips 1 4 20x3 4 Cushion Bracket Thigh Tibial Cushion Thigh Tibial Cushion Pan L Philips 1 4 20x3 4 Flat Washer 1 4 5 80Dx9 32IDx 062TH Lockwasher 1 2 4890Dx 255IDx 062T Nut 1 4 20 Hex Shaft Collar ClampWasher Clamp Bushi
19. 302 HC582822 7310 326 7310 315 5070731 7310 221 REF 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 81A 81B 82 83 84 85 86 87 88 89 89A 90 91 92 93 94 95 96 97 98 99 100 101 102 103 103A 104 105 106 107 108 DESCRIPTION Nut 10 32UNF Hex Steel Left Side of Frame Weldment Screw Low Soc Head Cap 8 32 1 4 Screw Soc Head Cap 10 32x1 1 2 Screw 10 32x1 2 Soc Head Cap Lockwasher 10 Split Screw 8 32x3 8 Hex Soc Flat Head Lever Popliteal Knob Lockwasher 10 Split Bushing Cap Screw Washer 1 4 Screw 10 32x1 2 Soc Head Cap Label Arrow Indicator Label TMC Logo Label Footplate Popliteal Scale Label Footplate Popliteal Scale Roller Guide Roller 1 4 20x3 4 Hx Head Cap Screw Lockwasher 10 Split Stop Popliteal Bolt Shoulder 1 4 x 3 4 Lockwasher 4890Dx 255IDx 062T Spacer Bar Screw 3 8 16x3 Hex Head Cap Screw 3 8 16x1 Hex Head Cap Lockwasher 3 8 685ODx 3911IDx 095T Motor Isolation Pad Motor Isolation Pad Linear Actuator Motor Isolation Pad Nut 3 8 16 Hex Center Lock Spacer Bar Motor Isolation Pad Wheel Elastic Cord Locknut 10 24 Hex Bracket Wheel Lockwasher 4890Dx 255IDx 062T Screw 1 4 20x3 4 Hex Head Cap Weldment Motor Mtg Bracket Weldment Long Gear Rack Insert Glide 2x3xlIGA Black Flat Washer 1 2 1 3 80Dx9 16IDx 11T Flat Washer 1 2 1 3 80Dx9 16IDx 11T Flat Washer 1 2 1 3 80
20. 34 5010000 HC701220 7310 067 HN704002 1758672 1 REPLACEMENT PARTS Figure 4 3 Scapula Pad and Input Frame Assemblies 4 6 REPLACEMENT PARTS REF DESCRIPTION 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 178A 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 Insert Glide 1 1 2x2x11GA Block Lock Block Mounting Delrin Strip Block Mounting Delrin Strip Label Scapula Pad Position Scale Weldment Scapula Pad Mounting Bracket Delrin Block Tube Pad Mounting Delrin Block Slide Strip Screw 10 32x1 2 Socket Flat Head Insert Glide 1 25 Diax 11 GA Buckle Bracket Label Flat Washer Delrin 401IDx 7500Dx 125 Ball Knob Weldment Lock Handle Release Fitting Basic Lockwasher 4890Dx 255IDx 062T Screw 1 4 20x3 4 Button Head Cap Input Frame Weldment Cap Screw Washer 5 16 Lockwasher 5 16 5860Dx5 16Dx 07T Screw 5 16 18x3 4 Hex Head Screw Cap Cap Screw Washer 5 16 Lockwasher 5 16 5860Dx 5 16IDx 07T Insert Glide 1 2 2 Screw 5 16 18x3 4 Hex Head Cap Screw Cap Screw 5 16 18 3 4 Hex Head Recess Bumper Screw 5 16 18x3 4 Hex Head Cap Screw Cap Lockwasher 5 16 5860Dx5 16Dx 07T Cap Screw Washer 5 16 Scapula Pad S A Delrin Block Flat Washer 1 4 1 20Dx 281IDx 062TK Buckle Brac
21. Computer Sports Medicine Inc CSMI TEF MODULAR COMPONENT PARTS amp SERVICE MANUAL For HUMAC NORM and CYBEX 6000 Testing amp Rehabilitation Systems WARNING Service and Repair of the TEF Modular Component should be performed by qualified service personnel only Copyright 02004 Computer Sports Medicine Inc Stoughton MA All Rights Reserved Disclaimer CSMI makes no representation or warranties regarding the contents of this manual We reserve the right to revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such revisions or changes Printed in the United States of America Part No 20020 Rev A Medical Device Reporting MDR is intended to provide the Food and Drug Administration FDA with the necessary information to assure product safety without imposing an unreasonable burden on device manufacturers and importers In accordance with FDA regulations original equipment manufacturers OEM and importers of medical devices are required to report to the FDA whenever the OEM or importer receives or becomes aware of information suggesting that one of its marketed devices may have caused or contributed to a death or serious injury Also the OEM and importer s are required to report to the FDA if one of their devices has malfunctioned and a recurrence of that malfunction would be likely to cause or contribute to a death o
22. Dx9 16IDx 11T Wheel Standoff Base Frame Nut 1 2 13 Regular Hex Jam Leveling Glide 1 2 13 Wheel Wheel Standoff Base Frame Leveling Glide 1 2 13 Nut 1 2 13 Regular Hex Jam Insert Glide 2x3x11GA Black Weldment Base Frame PART NO HN584100 7310C071 HC543408 HC582822 582812 H S108302 HM540910 7310C322 PP460028 5108302 7310 324 HS010003 582812 730 018 7310 010 731 079 731 079 7310 222 HC621215 5108302 7310 221 HD303315 5308300 7310 074 701234 701217 HS348360 7310M227 7310M227 AG030731 7310 227 HN704002 7310 074 7310 227 7310 305 HN624400 7310 317 HS308300 HC621215 7310C203 7310W310 120005 HS387500 HS387500 HS387500 WB21500 7310 095 HN784400 HG780029 WB21500 WB21500 7310 095 HG780029 HN784400 PP120005 7310C059 REPLACEMENT PARTS Top Cover Input Arm Pelvic Belt Buckle and Input Pivot Assemblies Figure 4 2 4 4 REPLACEMENT PARTS REF 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 123A 124 125 126 126A 127 128 129 130 131 132 133 134 134A 135 136 137 138 139 140 140A 141 142 143 144 144A 144B 144C 145 146 147 148 149 150 DESCRIPTION Pelvic Belt Buckle Assembly Belt Pad Screw 3 8 16x1 4 Hex Head Cap Cap Screw Washer 3 8 Screw 3 8 16x3 Hex Head Cap Belt Bracket Pelvic Nut 3 8 16 Hex Center Lock Weldment Input Pivot Arm Right Insert
23. Glide 2x3xlIGA Black Modified Split Collar Spacer Bearing Pivot Input Back Cushion Assembly Fore Aft Drum Scale Spacer Bearing Bearing Spherical 1 7500D Split Collar Bumper Vibration Mount Axis Ind Key 1 8x1 8x1 1 4 Lg Thrust Washer Weldment Top Cover Flanged Bearing Clamp Collar 1 2 Revolving Handle Wheel Pivot Acme Shaft Weldment Cushion Mtg Plate Pan L Phl 1 4 20x3 4 Weldment Telescoping Tube Flat Washer 1 4 1 20Dx 281IDx 062TK Lockwasher 4890Dx 255IDx 062T Screw 1 4 20x5 8 Hex Head Cap Bumper Vibration Mount Axis Ind Split Collar Spacer Bearing Bearing Spherical 1 7500D Spacer Bearing Weldment Input Pivot Arm Left Modified Split Collar Insert Glide 2x3xlIGA Black Bracket Hanger Lockwasher 10 Split Screw Low Soc Head Cap 10 32x1 2 Screw 3 8 16x3 Hex Head Cap Cap Screw Washer 3 8 Screw 3 8 16x1 1 4 Hex Head Cap Bracket Pelvic Belt Nut 3 8 16 Hex Center Lock Buckle Release Belt Assembly PART NO 73105078 34000216 HC701220 5010000 HC701234 7310 067 HN704002 7310 089 120005 7310 091 7310 090 7310 650 17500110 000127 1 7310 090 030029 030030 PR069473 BK030020 5387604 7310 701 050044 030028 3400 426 7310M702 7310M703 7310C708 622515 1 7310 711 5307601 HS308300 HC621214 PR069473 030030 7310 090 030029 7310 090 7310 050 7310 091 120005 7310 093 HS108302 583412 HC7012
24. L CARRIAGE ASSEMBLY FRONT TOP COVER POPLITEAL CUSHION F EXTERNAL TRANSFORMER FRONT TOP COVER POPLITEAL NS ELASTIC COVER VR i9 BACK PANEL LOWER PULLEY MIDDLE COVER FOOTPLATE CARRIAGE SWIVEL CASTORS ASSEMBLY amp COVER Figure 3 2 Elastic Cord and Carriage Cover Removal 3 5 REPAIR PRODCEDURES 6 Counting the number of turns remove the the pivot and bracket from the linear actuator drive Screw 7 Slide the pivot from the bracket HEX HEAD CAP SCREW amp LOCKWASHER PIVOT BRACKET PIVOT Figure 3 3 Pivot bracket Replacement Installatlon 1 Slidethe replacement pivot into the bracket 2 Threadthe pivot onto linear actuator drive screw Install the pivot onto the screw the same number of turns required to remove the original 3 Reinstall the two hex head screws and lockwashers through the footplate and into the bracket and finger tighten 4 Checkthat the footplate is located at 21 the dash just below 20 on footplate height scale 5 If the footplate is properly located tighten the two screws with a 9 16 wrench NOTE If the footplate is not properly located remove the two screws and turn the pivot on the screw the appropriate direction and number of turns to obtain the proper footplate positioning Reinstall the two screws and check the position of the footplate Adjust if necessary Tighten the screws 6 Rein
25. N784400 HG780029 HS387500 WB021500 PP120005 HN784400 HG780029 7310 095 HS387500 WB021500 PP120005 HN624400 HS088300 542812 7310M315 HS108302 582812 542812 HS088300 582812 HS108302 HM582812 HS108302 7310W311 HN624400 7310M214 7310 092 HN624400 HN664000 7310 092 7310 214 HS328300 HN624400 HN624400 7310 092 7310 214 7310 092 7310 214 7310 212 7310 209 7310 220 730 018 730 018 HC661228 REF 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 2776 277 278 279 280 281 282 283 284 285 286 287 288 DESCRIPTION Flat Washer 5 16 7 80Dx3 8IDx 078TK Screw Modified Socket Head Shoulder Roller Guided Screw 3 8 16x1 Hex Head Cap Lockwasher 3 8 6850Dx 3911Dx 095T Screw Modified Socket Head Shoulder Roller Guided Nut 1 4 20 Hex Jam Safety Walk Nut 1 4 20 Hex Jam Roller Carriage Cover Bracket Cover Bracket Roller Carriage Screw Modified Socket Head Shoulder Roller Guided Screw Modified Socket Head Shoulder Roller Guided Bracket Cover Bracket Cover Nut 1 4 20 Hex Jam Flat Washer 3 8 8120Dx 406IDx 065T Screw Set 1 4 20x1 1 4 Flat Washer 1 4 5 80Dx9 32IDx 062TH Lockwasher 4890Dx255IDx 062T Nut 1 4 20 Hex Flat Washer 3 8 1 00Dx7x1611Dx 083T Lockwasher 3 8 6850Dx 391Dx 095T Screw 3 8 16x1 Hex Head Cap PART NO HS327500 7310M092 7310M215 HC701217 HS348300 7310M092 7310M215 HN6244
26. NT The procedures contained in this section apply to units used with both the NORM and CYBEX 6000 Testing amp Rehabilitation Systems Because of configuration differences some procedures may apply to one system and not the other Procedures unique to either system are identified by a note of explanation Units produced prior to 1997 were equipped with an Internal Isolation Transformer Starting in 1997 the isolation transformer is externally mounted All voltage settings are made at the isolation transformer Refer to the TEF Modular Component Assembly amp Installation Manual for voltage adjustment procedures When ordering a replacement part refer to exploded view assembly illustrations and corresponding part numbers in Section 4 of this manual 3 1 REPAIR PRODCEDURES REPLACEMENT PROCEDURES PROCEDURE PAGE A Elastic 3 4 B Patient Lift Pivot 3 3 4 Footplate Switch Replacement 0 trennen nsn nnne nnns 3 6 D Scapula Pad Locking Block Replacement sse nennen 3 7 E Internal Isolation Transformer Fuse 3 8 F External Isolatio
27. PLATE TELSCORING FORE AFT ALIGNMENT WHEEL HEX HEAD FLAT WASHER F HER amp PAN HEAD PHILLIPS LOCK WASHER SCREW GLUTEAL PAD TRANSFORMER LONG GEAR RACK N HEX CENTER LOCK NUT SEE DETAIL 0 2 ISOLATION PAD ncc HEAD CAP BOLT DRIVE SCREW HEIGHT INDICATOR DETAIL OF LINEAR ACTUATOR 126 1 Figure 3 13 Pad and Linear Actuator Replacement REPAIR PRODCEDURES 7 Run footplate to the full down position Remove the pivot and bracket from the drive Screw 8 Unplug the unit from its power source 9 Squeeze the footplate switch retainer tabs against the body of the switch and slide the switch through the top of the cover Figure 3 14 10 Pull the power cord free 11 With a pair of 9 16 wrenches remove the bolt securing the top of the linear actuator Note the location of isolation pads Figure 3 13 12 Pull the linear actuator and actuator power cord free of the unit 13 Position the replacement linear actuator in the unit Reassemble the isolation pads and bolt to secure the linear actuator to its mount Tighten the bolt 14 Disconnect green wire from the spade terminal adjacent to switch Disconnect the red wire from terminal 1 Disconnect the power cord white wire not the jumper from terminal 6 Disconnect the black wire from terminal 3 15 Remove the ty wraps holding the actuator power cord to the unit 16 Route the actuator power co
28. a voltmeter check that voltage is present at the two motor power wires If voltage is not present remove the footplate switch refer to procedure C Footplate Switch Replacement and check for voltage If voltage is present replace the footplate switch If no voltage is present check the power cord and wiring harness to the switch for continuity Replace as necessary If power cord harness and switch are OK check the continuity of the harness from the switch to the motor and replace as necessary Patient lift linear actuator is Linear actuator isolation pad Perform procedure R Linear Actuator noisy has failed Isolation Pad Replacement Patient lift assembly is failing Perform procedure S Linear Actuator Replacement Popliteal pad feels heavy Elastic cord has failed Perform procedure A Elastic Cord Replacement Popliteal pad locking lever does not lock popliteal pad Locking lever spring has failed Perform procedure M Popliteal Pad Locking Lever Spring Replacement Input arm assembly appears to be binding Installation adjustment is incorrect Pivot assemblies counter shaft or rod end are binding Refer to TMC Installation manual to realign the TEF Modular Component With a 3 8 Allen wrench disconnect the rod ends from the pivot assemblies Isolate the binding assembly and replace it Scapula pad locking handle will not lock Locking handle block is stripped Perform proc
29. any questions please contact the CSMI Customer Services Department at Voice 781 297 2034 or FAX 781 297 2039 or e mail service csmisolutions com Electrical Connections Notes ZN e The can be wired for 100 110 or 220 VAC e The following ratings apply for 100 VAC 100 1 50 60 2 e The following ratings apply for 110 VAC iv 110V 19 50 60 Hz 2 5A e The following ratings apply for 220 VAC 220V 19 50 60 Hz 1 5A e Any changes made to the transformer configuration must be done by a qualified technician Labels Symbol IEC Publication Description 417 5032 Alternating Current 417 5019 Protective earth ground 417 878 02 02 Type B applied part No 348 Attention consult accompanying documents K 60601 2 38 Weight Limits on support parts IMPORTANT PRE USE CONSIDERATIONS Read carefully BEFORE operating the NORM and TMC Systems The HUMAC NORM and Testing and Rehabilitation Systems provide a wide variety of choices for overall treatment of your patients The NORM is a dynamic system adhere to the following precautions and instructions to ensure optimum patient safety and proper system usage DO NOT operate the system until you fully understand its operation and have either e attended the in service provided as a service by CSMI or e fully read and understand the documentation provided with the sy
30. ar should be immediately replaced Keeping extra shin pads and stabilization belts on hand ensures timely replacement and avoids possible injury or down time e Calibration procedure should be run once per month to assure accurate measurements e user is responsible for disposal of any components per local regulations Assembly and Installation Notes e The TMC System can be installed in any Ordinary Location e system should be installed in such a way that the User is able to carry out the necessary cleaning and where applicable the sterilization and disinfection measures as specified in this document e Do not attempt to lift the System lii Power Cord 120 304 8 Isolation Transformer Box 4 12 30 cm from wall Figure 0 1 TMC Floorplan Ratings The TMC System is not intended for use in the presence of flammable anesthetics The TMC System is rated for Continuous Operation Operating Temperature 10 Centigrade to 35 Centigrade Storage Temperature 10 Centigrade to 55 Centigrade Operating Relative Humidity 2096 noncondensing to 8096 noncondensing Storage Relative Humidity 2096 noncondensing to 8096 noncondensing Special cooling is not required for the operation of the TMC O O O O O O O Note is not recommended that the TMC be changed in way If any changes are made adherence to the CE standards becomes the owner s responsibility if you have
31. c Microsoft is a trademark and Windows is a trademark of Microsoft Corporation TABLE CONTENTS SECTION 1 INTRODUCTION TetModular GombpoTieft 2 Ren ee eee ri aedes eese debe ties 1 1 InstallatiOT uw t a cod eet eae EE eco edad a eu etus 1 1 Part Ordering a u u uu un tuqu a a a a a aaa aa a qala G nnns lise 1 1 SECTION 2 PREVENTIVE MAINTENANCE Troubleshooting Chart Periodic EUDrication tnit e eee aec tee een a ae dede Su sayas 2 2 Lubricating Replacement 2 110000000 eene ener enne enne nennen nns 2 2 Linear Actuator Drive Screw and Pivot Rod Lubrication 2 2 SECTION 3 REPAIR PROCEDURES gt Elastic Cord Replacement o te tee ater 3 4 Patient Lift Pivot un ete d ete i Le a e e e adita doe ed 3 4 Footplate Switch 3 6 Scapula Pad Locking Block 3 7 Internal Isolation Transformer Fuse 3 8 External Isolation Transformer Fuse 3 9 Input Frame Replacement iecore ere roe etr t de e eid d d eee 3 10 Pivot Assembly Replacement
32. cord end from popliteal carriage Remove elastic cord from tabs and pulleys Guide elastic cord through frame assembly and remove it 3 4 Installation 1 Attach the 3 foot wire cord or cable to the replacement elastic cord Route one free end of the cord over the lower pulley and attach it to the tab just below the upper pulley Using the 3 foot wire to guide elastic cord through the frame assembly route the other free end of the cord over the top pulley and attach it to the tab on the popliteal assembly Remove 3 foot wire from elastic cord Reinstall top cover and input arms Perform Tie Rod K and Input Frame G Installation Procedures Install back panel and gluteal pad B PATIENT LIFT PIVOT REPLACEMENT P 7310M212 Tools Needed 9 16 Wrench 5 64 Allen Wrench Phillips Screwdriver Removal 1 Pressing the switch at the top cover run the footplate to the full down position Unplug the unit from its power source With a Phillips screwdriver remove the six screws securing the back panel Figure 3 2 With 5 64 Allen wrench remove four Allen screws securing the footplate carriage cover With 9 16 wrench remove the two hex head screws and lockwashers securing the pivot bracket to the footplate Figure 3 3 REPAIR PRODCEDURES INSERT GLIDE SCAPULA PAD LOCKING HANDLE INPUT ARM UPPER PULLEY RUBBER AXIS POINTER FORE AFT GLUTEAL PAD ALIGNMENT WHEEL POPLITEA
33. crew Head Cap Screw Low Soc Head Cap 8 32x1 4 Screw Low Soc Head Cap 10 32x1 2 Stop Popliteal Lockwasher 10 Split Lockwasher 10 Split Screw Soc Head Cap 10 32x1 1 2 Bolt Shoulder 1 4x3 4 Cord Elastic Terminal Fastener Ring Locking Bolt Shoulder 1 4x3 4 Input Arm Weldment Helicoil 1 2 13 Set Screw Modified Screw Soc Head Cap 6 32x1 4 Nylok V Pusher Spacer Counter Shaft Bearing Radial Ball 1 1 2 ID Weldment Counter Shaft Housing Bearing Radial Ball 1 1 2 ID Spacer Counter Shaft Counter Shaft Set Screw Modified Helicoil 1 2 13 V Pusher Screw Soc Head Cap 6 32x1 4 Nylok Input Arm Weldment Screw 1 4x3 8 Link 1 Popliteal Spacer Weldment Lever Shaft Screw Soc Head Cap 10 32x1 1 2 Lockwasher 10 Split Screw Soc Head Cap 10 32x1 1 2 Roller Spring Bracket Carriage Spring Extension Stop Popliteal PART NO 730CM018 HM582812 PP460028 7310 322 540910 7310 324 7310 070 HS108302 HS010003 581012 731 010 7310 314 7310 305 7310 201 7310 201 7310 202 7310 221 HS108302 HC582822 HS108302 HM582812 HC543508 583412 7310 221 H S108302 5108302 HC582822 HD303315 PR250001 HF349001 BRO70001 HD303315 7310C725 030073 7300 112 532807 7300 111 7310 747 030028 7310 733 030028 7310 747 7310 734 7300 112 BR030073 7300 111 532807 7310 725 HD303310 7310M318 7310 323 7310 321 582822 HS108
34. e pivot and bracket until the pivot and bracket are clear of any obstructions Turn the pivot on the screw to adjust Repeat the step Verify that the footplate stops at 0 when the footplate switch is used Run the footplate to 21 the dash below 20 on the height indicator Reinstall the upper motor switch cam with the lobe rotated slightly clockwise of the switch lever Rotate the cam counter clockwise until a click is heard Hold the cam in position and tighten the screws Using the footplate switch verify that the linear actuator stops at the appropriate locations 0 and 21 If both stop locations are correct reinstall the the motor cover f the bottom stop position is not correct readjust the cam and test Reinstall the motor cover when stop location is correct Run the footplate to 21 on the height indi cator and apply a small amount of multi purpose lithium grease to the ex posed threads of the drive screw Using the footplate switch run the footplate through its complete range several times to distribute the grease Remove any grease that may have splattered Reinstall the footplate middle and back panel covers REPAIR PRODCEDURES 3 26 REPLACEMENT PARTS PART ORDERING INFORMATION To order parts for the TEF Modular Component or for technical assistance contact CSMI Customer Service at 781 297 2034 Customer Service Fax 781 297 2038 or www csmisolutions com Section 4 includes exploded
35. e with the following sections of the Standards for Medical Electrical Equipment o IEC 60601 1 1988 Medical Electrical Equipment Part 1 General Requirements for Safety A1 91 A2 95 o EN 60601 1 1990 Medical Electrical Equipment Part 1 General Requirements for Safety A1 93 A2 95 UL 60601 1 2003 Medical Electrical Equipment Part 1 General Requirements for Safety o CAN CSA C22 2 No 601 1 90 1990 Medical Electrical Equipment Part 1 General Requirements for Safety o IEC 60601 1 1 2000 2nd Edition Medical Electrical Equipment Part 1 General Requirements for Safety Collateral Standard Safety Requirements for Medical Electrical Systems o Scheme e The System is rated as Class Type B as indicated by the icon located on the Transformer box rating label Cleaning and Maintenance CAUTION Do not use Benzene thinner or any volatile substance to clean the unit as they may leave a permanent mark Never leave the unit in contact with rubber or vinyl for an extended period e Mechanical parts which contact the patient that appear rusted or can not be cleaned should be replaced e Clean Sterilize removable mechanical parts only Upholstery Use a cloth dampened with a mild household cleaner after each use Straps The belts used on the TMC absorb large and repetitive loads To ensure patient safety it is important to check regularly for signs of wear Any belt with significant we
36. edure D Scapula Pad Locking Block Replacement Dynamometer docking adapter will not fit into dynamometer input tube Dynamometer docking adapter wedge is bents Perform procedure L Dynamometer Docking Adapter Wedge Replacement 2 1 PERIODIC LUBRICATION The TEF MODULAR COMPONENT requires NO periodic lubrication If the TEF MODULAR COMPONENT seems to be noisy or otherwise in need of lubrication refer to LUBRICATING REPLACEMENT PARTS listed below for lubrication points and lubricant types LUBRICATING REPLACEMENT PARTS The following parts must be lubricated when installing replacements but do not generally require regular lubrication e Linear Actuator Drive Screw and Pivot Rod use multi purpose Lithium grease 2 2 Linear Actuator Drive Screw and Pivot Rod Lubrication If itis necessary to lubricate the linear actuator drive screw at times other that replacement use the following procedure 1 With a Phillips screwdriver remove the six screws securing the back panel 2 Apply a small amount of multi purpose lithium grease to the exposed threads of the drive screw 3 Using the footplate switch run the footplate through its complete range several times to distribute the grease 4 Inspect the interior of the unit Remove any excess grease that may have splattered 5 Reinstall the back panel REPAIR PROCEDURES TEF MODULAR COMPONE
37. gure 3 13 4 Reassemble the bolt and replacement isolation pads securing the actuator to its mount Tighten the bolt using the 9 16 wrenches 5 Reinstall the back panel 6 Ifno other maintenance actions are re quired plug unit back into its power source S LINEAR ACTUATOR REPLACEMENT CE P N 7310A900 Rev A NON CE P N 7310A900 Tools Needed e 9 16 Wrench 2 e 5 64 Allen Wrench e Multi Purpose Lithium Grease CAUTION The following procedure requires significant disassembly and important alignment actions It should be accomplished in the field only when absolutely necessary If the assembly has failed completely begin with step 2 so that the screws to be loosened in step 4 may be accessed Procedure 1 Run the footplate to the full down posi tion 2 With a Phillips screwdriver remove the six screws securing the back panel 3 With a 5 64 Allen wrench remove the four Allen screws securing the footplate carriage cover gray 4 With a 5 64 Allen wrench loosen the four screws securing the middle cover They may be accessed through the space created by the removal of the back panel 5 Run the footplate to the full up position Note the number of threads visible on the drive screw above the pivot 6 With a 9 16 wrench remove the two screws securing the pivot bracket to the footplate Figure 3 3 REPAIR PRODCEDURES TOP COVER MOUNTING
38. he unit or would like to order an Interface Adapter Kit call CSMI Customer Service at 781 297 2034 Refer to the CSMI Warranty and Service Policy for explanations of coverage PART ORDERING INFORMATION Procedures for part ordering and detailed illustrations of each assembly are located in Section 4 of this Manual The following manuals are available for the NORM System and TEF Modular Component NORM User s Guide P N 7700D0000B NORM Service amp Parts Manual P N 770006000 NORM Assembly amp Installation Manual P N 7700D4000B TEF Modular Component Service amp Parts Manual P N 7310D4004B TEF Modular Comp Assembly amp Install Manual P N 7310D4000B TEF Modular Comp Interface Kit Instructions P N 731004005 This page intentionally left blank PREVENTIVE MAINTENANCE PROBLEM POSSIBLE CAUSE REPAIR PROCEDURE Patient lift linear actuator motor does not function Unit is not plugged in Fuse is faulty Patient lift motor is faulty Verify that the unit is plugged in Plug in if necessary For units manufactured prior to 1997 perform procedure E Internal Isolation Transformer Fuse Replacement For units manufactured in 1997 and subsequently perform procedure F External Isolation Transformer Fuse Replacement Unplug the unit Remove the back panel With 1 4 wrench remove the two screws securing the linear actuator motor cover Plug the unit in With
39. ket Rellase Fitting Basic Lockwasher 4890Dx 255IDx 062T Screw 1 4 20x3 4 Button Head Cap Insert Glide 1 25 Dia x 11 GA Delrin Block Flat Washer 1 4 1 20Dx 281IDx 062TK Screw 1 4 20x2 3 4 Hex Head Cap Screw 1 4 20x2 3 4 Hex Head Cap Slide Strip Screw 10 32x1 2 Socket Flat Head Tube Pad PART NO PP320001 7310M682 7310 679 7310 679 731CM683 7310C690 7310 623 7310 696 7310 623 7310 694 581012 280010 7310 689 731 225 5348001 PP460024 7310 680 FC030006 5308300 620415 7310 640 5010002 HS328300 HC661215 PP080006 5010002 HS328300 HC661215 PP080006 PP080006 HC661215 060003 HC661215 PP080006 HS328300 5010002 73105699 7310 623 HS307601 7310C689 FC030006 5308300 620415 280010 7310 623 HS307601 HC62132 HC62132 7310M694 581012 REPLACEMENT PARTS Roller Footplate Carriage Rear Strut Docking Adapter Assemblies Figure 4 4 4 8 REPLACEMENT PARTS REF 201 202 203 204 205 206 208 209 ON tA N F2 oc 220 221 222 223 224 225 226 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 248 249 250 251 252 253 254 255 256 257 258 259 DESCRIPTION Panel Back Top Pan L Screw 10 32 UNF x 1 2 Cap Screw Washer 3 8 Screw 3 8 16x1 Hex Head Cap Screw Cap Screw Cap Screw 3 8 16x5
40. lation Transformer Footplate Switch Assemblies Units made before 1997 4 14 REPLACEMENT PARTS REF 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 DESCRIPTION Rocker Switch Jumper S A Ground Wire S A Wire S A Fuse To Switch Black Wire S A Power Cord to Switch White Transformer Screw 10 24x5 8 Socket Head Lockwasher 10 Split Flat Washer 1 200Dx 7 32IDx3 64T Cable Ties 5 8 3 4 Dia Cable Ties 5 8 3 4 Dia Cable Ties 5 8 3 4 Dia Cable Ties 5 8 3 4 Dia Rubber Washer supplied with fuse holder Fuse Holder Fuse Holder Cap supplied with fuse holder 5 Amp 250V Slo Blo Fuse Line Cord S A Strain Relief Internal Tooth Star Washer supplied with fuse holder Hex Nut supplied with fuse holder Lockwasher 8 Med Split Nut 8 32 Hex Lockwasher 8 Med Split Nut 8 32 Hex Wire S A Fuse to Switch Black Line Cord S A Ground Wire S A Wire S A Power Cord to Switch White PART NO ES110731 73105955 73105960 73105975 73105980 ET300026 HC572814 1 5108302 5107601 EW000013 EW000013 EW000013 EW000013 EF000731 EF000731 EF000731 EF290011 73108950 EL270008 EF000731 EF000731 5088300 544101 5088300 HN544101 73105975 73105950 73105960 73105980 REPLACEMENT PARTS N Front panel has been removed for clarity DETAIL See detail for External I
41. n 1 Unplug the unit from its power source 2 With a pair of 9 16 wrenches remove nut securing the right side belt attachment bolt 3 Remove the bolt from the bracket The belt will fall free Figure 3 12 4 Repeat steps 1 and 2 for the opposite end of the bracket 5 Remove the pad from the belt and install the buckle on the end of replacement belt 6 Hold the loop end of the replacement belt open in the mounting bracket and pass the bolt through the bracket and belt 7 Secure the bolt with the nut removed previously 8 Repeat steps 5 and 6 for the opposite bracket 9 f no other maintenance actions are required plug unit back into its power Source P CHEST PAD BELT REPLACEMENT P N 17505657 1 Tools Needed External Snap Ring Pliers Removal and Replacement 1 Using external snap ring pliers remove the snap ring and washer from the belt retaining pin Figure 3 12 Slide the belt retaining pin out so the bottom plastic washer and belt can be removed Slide replacement belt onto the pin noting the orientation of the buckle Install the bottom plastic washer Install the washer and snap ring onto the belt retaining pin Slide belt retaining pin through the bracket Q GLUTEAL PAD ASSEMBLY PIVOT REPLACEMENT P 7310M702 Removal and Installation 1 2 Unplug the unit from its power source Remove the gluteal pad by turning the fore aft alignment wheel clockwise until
42. n Transformer Fuse Replacement 2 3 9 G Input Frame 3 10 H Pivot Assembly 3 12 Rod End 2 42244 0 3 12 J Castor Replacements isis nae ie e edi utm eect ged ce ua adaa 3 13 K Replacement ilice desee dna ic s eeu da 3 14 L Dynamometer Docking Adapter Clamp Wedge 3 16 M Popliteal Pad Locking Lever Spring Replacement sssseeeeene 3 17 Countershaft Assembly Replacement sse 3 18 O Pelvic Belt 3 20 P Chest Pad Belt Replacement estne nennen nnns nnns nnne 3 20 Q Gluteal Pad Assembly Pivot Replacement 04 00000 entente 3 20 Linear Actuator Isolation Pad Replacement sse enne 3 22 S Linear Actuator Replacement nett i oret br eee kat on v Reddere 3 22 Note When ordering a replacement part refer to exploded view illustrations and corresponding part numbers in Section 4 3 2 REPAIR PRODCEDURES CHEST PAD BELT SCAPULA PAD LOCKING BLOCK INPUT FRAME A ELASTIC CORD FOOTPLATE PIVOT
43. ng Mounting Tube Screw 1 4 20x5 8 Socket Flat Head Knee Cushion Bracket Knee Cushion Assembly Shaft Collar Mounting Tube Nut 1 4 20 Hex Mounting Tube Nut 1 4 20 He Flat Washer 1 2 4890Dx 255IDx 062T Flat Washer 1 4 5 80Dx9 32IDx 062TH Thigh Tibial Cushion Thigh Tibial Cushion Cushion Bracket Pan L Philips 1 4 20x3 4 Pan L Philips 1 4 20x3 4 Modified Toggle Clamp Clamp Sleeve Black Screw 1 4 20x2 1 4 Hex Head Cap Flat Washer 1 4 5 80Dx9 32IDx 062TH Drive Screw 2x3 16 P O Modified Toggle Clamp Nut 3 8 16 Jam Clamp Rod Lockwasher 1 2 4890Dx 255IDx 062T Screw 1 4 20x1 2 Socket Head Cap Knee Cushion Assembly Clamp Sleeve Black Screw 2x3 16 Large Drive Modified Toggle Clamp P O Modified Toggle Clamp Nut 3 8 16 Jam Clamp Rod Screw 1 4 20x2 1 4 Hex Head Cap Flat Washer 1 4 5 80Dx9 32IDx 062TH PART NO 622515 1750C082 1750U067 1750U067 622515 HS307600 HS308300 HN624100 030027 1750 068 1750 069 1750 076 620914 1750 056 1750 059 030027 1750 068 1750 069 1750P052 HN624100 HS308300 HS307600 1750U067 1750U067 1750C079 622515 622515 1750 070 129701 1 621228 HS307600 HX012007 1750M070 HN704400 1750P071 HS308300 HC622812 1750U059 PP129701 1 HX012007 1750M070 1750M070 HN704400 1750P071 HC621228 HS307600 1 1 1 1 REPLACEMENT PARTS 189 1 Figure 4 7 Internal Iso
44. nt knee position by tibial popliteal and thigh pads and a pelvic belt Starting posture for testing and exercising is located at biomechanically derived anatomical zero This positioning and stabilization ensure safety and can be accurately reproduced Before placing a patient on the TEF Modular Component the clinician should make sure that itis securely docked to the Testing and Rehabilitation System and that no parts of the unit bind when the input arm assembly is manually moved through the range of motion The clinician should also be familiar with the clinical aspects of back testing and exercising as well as the CSMI HUMAC Application and Patient Set up procedure INSTALLATION Prior to installing the TEF Modular Component read through the Assembly amp Installation Manual to become familiar with the procedures Read each procedure completely and follow the steps in order The TEF Modular Component is designed to be used with either the CSMI CYBEX NORM or the CYBEX 6000 Testing and Rehabilitation Systems For those TEF units currently being used with a CYBEX 6000 an Interface Adapter Kit P N 7700K535 is available to convert it for use with a NORM System Recommended system floor plan requirements physical dimensions and special delivery instructions for the TEF Modular Component are outlined in the Assembly amp Installation Manual If you encounter any difficulty with the installation procedure have a problem with t
45. ntighten four hex head cap screws and washers two per side Remove top cover from frame assembly and ensure it is safely supported in the following step The spring is located to the right of the opening when looking in through the front of the unit Remove the spring from the spring roller and then from its mounting tabs Figure 3 10 Installation 1 Connect the replacement spring to its mounting tabs and loop it over the spring roller Reinstall top cover Install left and right input arms to frame assembly using 9 16 wrench to secure four hex head cap screws and washers two per side to top cover 4 Perform Tie Rod K Installation Proce dure Figure 3 8 5 Perform Input Frame G Installation Procedure Figure 3 7 6 Reinstall gluteal pad 7 fno other maintenance actions are re quired plug unit back into its power Source LOCKING LEVER SPRING LONG GEAR RACK MOUNTING BRACKET H y e wa B A A J DETAIL OF LOCKING LEVER SPRING Figure 3 10 Popliteal Pad Spring Replacement REPAIR PRODCEDURES N COUNTERSHAFT ASSEMBLY REPLACEMENT Countershaft Assembly includes the following parts Countershaft Housing P N 7310C733 Countershaft P N 7310C734 and Countershaft Arms P N 7310C725 CAUTION The countershaft assembly is extremely heavy Two people are needed to perform this procedure Ensure that the countershaft i
46. number of turns Proceed to step 28 26 Turn the pivot and bracket onto the screw the same number of turns The result should place the pivot and bracket in the same position as step 25 REPAIR PRODCEDURES 27 While holding the pivot and bracket run the motor to the full up position The motor should turn off automatically when the same number of threads noted in step 5 are visible If the number of visible threads differs run the motor downward while holding the pivot and bracket until the pivot and bracket are clear of any obstructions Turn the pivot on the screw to adjust for the difference Hold the pivot and bracket and again the run the motor full up Re peat if necessary FOOTPLATE SWITCH GREEN YELLOW GREEN DETAIL OF TOP COVER 125 1A Figure 3 14 Top Cover Wire Replacement NOTE During the next step do not allow the pivot to be pulled above the threaded portion of the drive screw 28 Lift the footplate up to the pivot and bracket Reinstall the two hex head screws through the footplate and into the 29 30 31 32 33 34 35 pivot bracket Finger tighten The height indicator position should be 0 If height indicator is not at 0 note the distance between the height indicator and 0 Each half turn of the pivot changes the foot plate height by approximately 1 8 Remove the screws securing the footplate Run the motor downward while holding th
47. r serious injury An injury is considered serious if it is life threatening or results in permanent impairment of a body function or permanent damage to a body structure A serious injury is also defined as an injury requiring medical or surgical intervention to preclude permanent impairment of a body function or permanent damage to a body structure or to relieve unanticipated temporary impairment of body function or unanticipated temporary damage to a body structure Please contact the CSMI Quality Assurance Department to report any such stated incidence The CSMI NORM M and TMC Systems are designed to be operated with software that is installed at the time of shipment Any additional software not authorized by CSMI that is added to the factory installed program is done at the user s risk and may cause service problems not covered by the customer s warranty The software used to operate either system is protected under copyright laws Any use of the software other than its intended use with the CSMI 6000 or NORM Testing and Rehabilitation System is prohibited Altering or tampering of the software in any manner constitutes an unwarranted use of the NORM system and immediately voids all warranties expressed or implied by CSMI CSMI assumes no liability for damaged equipment or harm to any individual as a result of malfunction due to tampered software Trademark Note HUMAC and NORM are registered trademarks of Computer Sports Medicine In
48. rd through the footplate switch opening in the top cover 17 Connect the top cover wires as follows green wire to the spade terminal adjacent to the switch red wire to terminal 1 white wire of the power cord to terminal 6 and black wire to terminal 3 Figure 3 14 18 the actuator power cord to the ty wrap mounts 19 Reinstall the footplate switch in the top cover 20 With a 1 4 wrench remove the cover from the linear actuator motor 21 With a 1 4 wrench remove the two screws securing the upper switch cam Remove cam 22 Plug the unit into power source 23 Run the motor to the full up position 24 Turn the pivot and bracket onto the drive screw as far as possible 25 Count the number of threads visible above the pivot Note the number From that number subtract the number of threads visible in step 5 The result is the number of turns that the drive screw must be turned clockwise viewed from above NOTE If the original motor failed completely reinstall the two hex head screws through the footplate and into the pivot bracket and finger tighten Measure in inches the distance between the height indicator and 0 Multiply by 6 this is the number of complete turns that the pivot must be raised on the drive screw Remove the screws Turn the drive screw clockwise viewed from above the same number of turns noted previously Turn the pivot onto the drive screw the noted
49. rnally mounted To replace fuses in the External Isolation Transformer refer to procedure Ifthe fuse has failed again unplug unit from its power source and check for an electrical short F Ifthe fuse has not failed check power source Check the unit for a faulty E INTERNAL ISOLATION footplate switch or linear actuator Per TRANSFORMER FUSE form replacement procedures for those REPLACEMENT P N EF290011 parts as necessary Items Needed e Replacement Fuse Removal and Installation 1 Unplug the unit from its power source 2 Locate fuse holder at lower left rear of unit See Figure 3 5 3 Push in fuse holder cap and turn counter clockwise Remove fuse holder cap and D TT wf an 3 fuse CAUTION HOLDER Do not substitute different value fuses under any 8 CAP circumstances SE FUSE FUSE 4 Examine the fuse Look for blackened HOLDER glass or a broken wire Replace defective RUBBER fuses with a type 3AG 5A 250V fuses WASHER only 5 Place the fuse into the fuse holder cap Insert into the fuse holder press in and turn fuse holder clockwise until it catches then release 6 If no other maintenance actions are re quired plug unit back into its power Source Figure 3 5 Internal Isolation Transformer Fuse Replacement 3 8 REPAIR PRODCEDURES F EXTERNAL ISOLATION Panel Fuse Removal and Installation TRANSFORMER FUSE REPLACEMENT 1 Unplug the uni
50. rt There are no subassembly units Removal and Installation 1 Unplug the unit from its power source 2 With a Phillips screwdriver remove the screw and washer located in the dyna CLAMP mometer docking adapter locking knob SECO ENT Figure 3 9 COMPHESSION PRING 3 Unscrew the locking knob Remove the thrust washer clamp wedge and spring from the docking adapter weldment 4 Remove the spring from the original clamp wedge and install it on the replacement THRUST WASHER wedge LOCKING KNOB PHILLIPS 5 Install the stud of the replacement clamp SOREN QD wedge through the docking adapter weld ment Install the thrust washer onto the clamp wedge stud Thread the locking knob onto the stud Figure 3 9 Docking Adapter Replacement 6 Install the screw and washer into the lock stud Tighten with Phillips screwdriver 7 fno other maintenance actions are re quired plug unit back into its power source REPAIR PRODCEDURES M POPLITEAL PAD LOCKING LEVER SPRING REPLACEMENT Pn 85070731 Tools Needed 9 16 Allen Wrench Removal 1 2 Unplug the unit from its power source Remove the gluteal pad by turning the fore aft alignment wheel clockwise until the pad may be pulled free Figure 3 13 Perform Input Frame G Removal Pro cedure Figure 3 7 Perform Tie Rod K Removal Procedure Figure 3 8 Remove left and right input arms from frame assembly using 9 16 wrench to u
51. s properly supported when removing screws Tools Needed e 9 16 Wrench e 3 16 Allen Wrench e 1 4 Allen Wrench e 3 8 Allen Wrench e Loctite 242 NOTE Depending on the maintenance required it may not be necessary to remove all parts of the countershaft assembly If the entire countershaft assembly is to be removed begin the removal procedure at step 5 Removal 1 Unplug the unit from its power source 2 With a 3 16 Allen wrench remove flat head cap screws from the left and right countershaft arms docking adapter and end plate 3 With a 1 4 Allen wrench loosen the set screws from left and right countershaft arms 4 Remove both countershaft arms from the countershaft Figure 3 11 5 With a Phillips screwdriver remove the six screws securing the back panel 6 Perform Input Frame G Removal Procedure Figure 3 7 7 Perform Tie Rod K Removal Procedure Figure 3 8 HEX HEAD CAP SCREW amp LOCKWASHER BP H COUNTER SHAFT ASSEMBLY tii LOCKING HEAD SCHEW VIEW A 132 1 Countershaft Assembly Figure 3 11 Replacement REPAIR PRODCEDURES 8 10 Remove left and right input arms to frame assembly using 9 16 wrench to untighten four hex head cap screws and washers two per side to top cover Remove top cover from frame assembly and ensure it is safely supported With a 9 16 wrench remove four screws securing
52. solation Transformer Figure 4 8 External Isolation Transformer Footplate Switch Assemblies Units made after Jan 1997 4 16 REPLACEMENT PARTS REF DESCRIPTION PART NO 434 Rocker Switch ES110731 435 Jumper S A 73108955 436 Ground Wire S A 73105960 437 Cable Ties 5 8 3 4 Dia EW000013 438 Cable Ties 5 8 3 4 Dia EW000013 439 Cable Ties 5 8 3 4 Dia EW000013 440 Cable Ties 5 8 3 4 Dia EW000013 441 Transformer ET490036 442 Fuseholder 3AG Panel Mount 000731 443 Power Inlet IEC ES000731 444 Fuse 2 5A Slo Blo EF000024 445 Fuse 3 0A Slo Blo EF290004 446 Fuse 1 5A Slo Blo EF000023 447 Fuseholder 3AG EF000770 448 Fuse 2 5A Slo Blo EF000024 449 Screw 6 32x1 4 w Lock Washer 532508 450 Rubber Washer supplied with fuse holder EF000731 451 Fuse Holder Cap supplied with fuse EF000731 holder 452 Nut 10 24 Hex HN574100 453 Washer 10 External Tooth Star 5108301 454 Screw 6 32x3 8 HM532410 455 Housing Transformer Domestic 7310C097 456 Cover Transformer 7310 096 REPLACEMENT PARTS Q NOTES 4 18
53. stall the footplate carriage cover and back panel 7 other maintenance actions are re quired plug unit back into its power source C FOOTPLATE SWITCH REPLACEMENT P ES110731 Tools Needed e 9 16 Wrench Removal 1 Unplug the unit from its power source 2 Remove the gluteal pad by turning the fore aft alignment wheel clockwise until the pad can be pulled free Figure 3 2 3 Perform Input Frame G Removal Pro cedure Figure 3 7 4 Remove left and right input arms from frame assembly using 9 16 wrench to untighten four hex head cap screws and washers two per side 3 6 REPAIR PRODCEDURES Figure 3 4 Perform Tie Rod K Removal Proce dure Figure 3 8 Remove top cover and ensure it is safely supported when performing the following step Squeeze the footplate switch retainer tabs and slide the switch through top of cover Figure 3 4 32 22 FOOTPLATE 54 SWITCH Footplate Switch Replacement Installation 1 Remove the wires one at a time and transfer them to the new switch Slide the switch into top of cover and press into place Reinstall top cover to frame assembly Perform Tie Rod K Installation Proce dure Figure 3 8 Install left and right input arms to frame assembly using 9 16 wrench to secure four hex head cap screws and washers two per side to top cover 6 7 Perform Input Frame G Installation Procedure Figure 3 7 Install gluteal pad If no
54. stem Note Federal law restricts the use of this device to or on the order of a licensed physician or licensed practitioner If you have any questions please call the CSMI Technical Services Department at 1 781 297 2034 When using the NORM System It is the operator s responsibility to e take the time to properly instruct all patients especially those who have difficulty following and carrying out instructions It is highly recommended that such patients be continually coached and verbally guided throughout the session e closely monitor all patients using the system e ensure that the computer range of motion stops are always used and that the mechanical range limiting stops are set to the position indicated by the software The clinician must ensure that the mechanical range of motion stops are securely set to a maximum safe range for the individual patient regardless of the operating mode selected WARNING Failure to operate the system without properly positioning the computer and mechanical range limiting stops prior to use may place the patient at risk and or damage the system e ensure that the Patient Comfort Switch s purpose is clearly explained to the patient and that it is handed to the patient prior to the performance of an activity The switch is used to stop the input arm from moving when the patient determines that the speed or force has become excessive e ensure that the System s input adapter is tightened prior to
55. t from its power source P N EF000024 for 2 5A Fuse P N EF290004 for 3 0A Fuse CAUTION P N 000023 for 1 5A Fuse Do not substitute different value fuses under any 5 16 Phillips Screwdriver 2 Locate fuseholder above power inlet See Figure 3 6 e Flat blade Screwdriver 3 Using flat blade screwdriver turn fuse e Replacement Fuses holder clockwise and remove it from panel NOTE The External Isolation Transformer is equipped with two fuses One fuse is panel mounted and is accessible externally at the back of the unit The second fuse is base mounted inside the transformer 4 Remove fuse from fuseholder and inspect it visually If fuse has blown replace it with a fuse of equal type and rating SCREW amp LOCKWASHER EXTERNAL FUSE 1 5A FUSE on 230V only EXTERNAL FUSE 2 5A FUSE LINE CORD OUTPUT CABLE POWER INLET INTERNAL FUSE 25AFUSE 100V 115V 230V NOTE Wiring for 100V transformer shown Figure 3 6 External Isolation Transformer Fuse Replacement 3 9 REPAIR PRODCEDURES Insert fuseholder into panel using flat blade screwdriver to turn it counter clockwise until it locks into position If no other maintenance actions are required plug unit back into its power source NOTE External Isolation Transformers configured for 230V applications have 2 panel mounted 1 5A fuses in addition to the 1 5A base mounted fuse
56. the pad can be pulled free Figure 3 13 Slide the pivot from gluteal pad telescoping tube Install replacement pivot into telescoping tube Position gluteal pad so that the acme screw can be threaded into the pivot Turn the alignment wheel clockwise to thread pivot onto screw If no other maintenance actions are required plug unit back into its power source REPAIR PRODCEDURES ER CHEST PAD gt Pa Q PELVIC BELT PAD HEX HEAD 3 CAP SCREW NYLON WASHER CHEST PAD SHIM RIGHT BUCKLE SNAP RING ONLY DETAIL OF CHEST BUCKLE Figure 3 12 Pelvic Belt and Chest Pad Belt Replacement REPAIR PRODCEDURES R LINEAR ACTUATOR ISOLATION PAD REPLACEMENT P N 7310M227 Tools Needed e Phillips Screwdriver e 9 16 Wrench 2 NOTE It is very important to secure the linear actuator in place when replacing isolation pads The position of the actuator s drive screw in relation to the pivot bracket is critical for proper operation of the footplate carriage Should the actuator slip from its original position it will be necessary to realign the actuator Refer to Linear Actuator replacement procedure Removal and Installation 1 Unplug the unit from its power source 2 With a Phillips screwdriver remove the Six screws securing the back panel 3 With a pair of 9 16 wrenches remove the bolt securing the top of the linear ac tuator Note the location of the isolation pads Fi
57. the patient beginning an activity CAUTION Failure to tighten the input adapter could result in improper positioning for the pattern e follow the instructions on the screen at all times During power up care must be taken not to place any torque on the input arm as instructed e place the system back at the main HUMAC screen at the end of a session and leave it in the setup mode of operation e Lock the input arm whenever the system in not in use and when placing patients on or off the system to prevent any inadvertent contact with the input arm vi This page intentionally left blank vii INTRODUCTION TEF MODULAR COMPONENT The TEF Modular Component is designed to test and rehabilitate the trunk musculature involved in daily lifting carrying and reaching as well as posture and movement Upon docking the unit becomes an integral part of the CSMI Testing and Rehabilitation System CSMI application software is used for all back testing and exercise sessions Detailed information on using this software can be found in the User s Manual of the respective system To help the clinician quantify trunk strength deficits the TEF Modular Component combines safe totally accommodating resistance with comfortable secure stabilization Scapular and chest pads provide upper body stabilization and are the cushions against which the patient flexes and extends The lower body is completely stabilized in a slightly be
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