BAKER CRUISE DRIVE TOP COVER BAKER 1.5 OIL PAN
Contents
1. of the 1 4 20x2 SHCS bolts and just start by hand to keep the gasket aligned refer to figure 8 Snug the long bolts then torque to 110 130 in lbs following the sequence in figure 8 a 3 Remove the two 2 long bolts used for keeping the gasket aligned Prepare A gt the remainder of the BAKER 1 5 bolts by applying Blue Loctite to the threads TOP PAN TORQUE SEQUENCE FIGURE 8 PAGE 6 PREP INSTALLATION V4 100312 BAKER 1 5 OIL PAN INSTALLATION BE VERY CAREFUL WHILE INSTALLING THE BOTTOM PAN WITH GASKET NOT TO DAMAGE THE GASKET DURING INSTALLATION MAKE SURE GASKET IS gt lt ALIGNED WITH DOWEL S BEFORE PUSHING UP INTO POSITION 4 Install the bottom pan with gasket figure 9 5 After the bottom pan is in position and seated with the gasket aligned install the bottom pan bolts referring to figure 1 Snug and torque to 110 130 in lbs referencing figure 10 6 Following your Factory Service Manual re install your rear wheel with belt belt guard exhaust hanger bracket exhaust mufflers and rear brake caliper 7 Fill transmission fluid per your Factory Service Manual and fill the BAKER 1 5 with motor oil of your choice We recommend Spectro Synthetic V Twin 20W50 motor oil and Spectro Synthetic 75W140 transmission fluid 8 When filling the motor oil refer to page 8 2 depending which way best suits your needs Test ride Follow your Factory Service Manua2. 520 09 37KKPFOZ 22H SO5M CLR 25C200KCSS P lk NO con a a N FIGURE 1 DESCRIPTION Gasket Top Oil Pan Top Pan Billet 1 4 20X3 4 SHCS Polished Alignment Dowel Gasket Bottom Pan Bottom Pan Billet 3 8 18 NPT Socket Plug 1 2 20 Zero Leak Plug Hex 1 4 20X2 SHCS Polished PAGE 4 INCLUDED PARTS DETAIL LEGEND V4 100312 BAKER 1 5 OIL PAN PREPARATION DISSASSEMBLY 1 For your safety DISCONNECT BOTH BATTERY TERMINALS FAILURE TO DUE SO COULD RESULT IN PERSONAL INJURY 2 Remove the oil and transmission drain plugs drain fluid and dispose of at your local recycler Remove the oil fill plug with dip stick 3 Remove the saddle bags and place them out of the way so that they don t get damaged 4 Remove the right side and left side exhaust e muffler Remove the left side muffler at the LEFT MUFFLER WITH CROSSOVER FIGURE 2 catalytic converter section the crossover pipe will stay attached to the left muffler figure 2 5 Remove the exhaust hanger located in the rear of the oil pan 6 Remove the rear brake caliper from the CALIPER REMOVAL FIGURE 3 bracket by removing the 2 fastener bolts and Sliding the caliper off of the brake disk and hang the caliper off of the bottom saddle bag rail so it s out of the way figure 3 e DO NOT JACK ON THE CROSSMEMBER OF J g THE FRAME AS THIS WILL BEND THE j JACK SHOULD BE PLACED SO THAT IT CONTACTS BOTH FRAME RAILS INSTALLATION NO
3. TE Due to the design of the BAKER 1 5 Pan to maximize oil volume the pan will not fit properly if the crossmember on the frame is bent Make sure that the crossmember is flat and not bent upward toward the transmission If the crossmember is bent the pan will hit on the right side frame rail Proper fitment should leave around 1 8 clearance or more between the pan and the right side frame rail 7 Place a bike jack underneath the frame and raise the rear wheel so its just barely off of the ground enough to get the weight of the bike off of the rear axle Remove the rear plastic belt guard The front bolt of the guard will stay in the swing arm this will aid in the pan installation by holding the belt out of the way 8 Loosen the rear axle slide tire forward then slide the belt off of the rear pulley and remove the axle Now slide the tire all the way back inside the rear fender This will allow you enough room to remove and install the BAKER 1 5 oil pan 9 With the bike still supported take a few 2 x 4 s and block up under the motor area of the frame so you can remove the jack get it out of the way and the bike will stay supported properly Make sure that you block this up under the motor so you have enough room to remove the front oil pan bolts figure 4 2 X 4 S UNDER THE MOTOR AREA FIGURE 4 PAGE 5 PREPARATION V4 100312 BAKER 1 5 PREP INSTALLATION 10 Using the front belt guard bolt loosen the bolt a
4. V4 100312 BAKER 1 5 OIL PAN INNOVATIVE DRIVETRAIN COMPONENTS FOR AMERICAN MOTORCYCLES PN BD 1 5B Wrinkle Black Highlighted Pan Assembly BD 1 5CVO Granite Highlighted Pan Assembly CVO Models BD 1 5P show Polished Pan Assembly BD 1 5C Chrome Pan Assembly PAGE 1 COVER V4 100312 BAKER 1 5 OIL PAN OVERVIEW FEATURES e Unlike oil coolers the 1 5 pan reduces the engine oil temperature by 16 degrees or more whether the bike is moving down the road or stuck in traffic e 2 piece 6061 16 aluminum construction with metal core gasket e Design features cooling fins on bottom with highlighted finish e Co planar baffle labyrinth channels hot return oil from front to rear on the top plane and back to the oil pickup in the front on the bottom plane for complete oil circulation e Clearanced in the rear for crossover exhaust pipe compatibility e Zero leak drain plugs for engine and transmission oil e Easy installation and no modification required Remove axle from rear wheel and move it rearward against the fender to remove stock pan and install new one To realize maximum engine cooling benefit Install the 1 5 pan and fill the oil sump to 5 5 quarts 1 5 quarts to realize the maximum reduction in oil temperature Oil fill level on the dipstick will read the same as stock To realize maximum oil blow by reduction Oil blow by on SE 110 engines Is a chronic issue for aggressive riders It is caused by the la
5. arranty period for any reason this limited warranty will no longer apply PAGE 8 TERMS V4 100312 BAKER 1 5 OIL PAN DISCLAIMER The words Harley Davidson and H D are registered trademarks and are for reference only Use of H D model designations and part numbers are for reference only BAKER Drivetrain has no association with and makes no claim against these words trademarks or companies It is the sole responsibility of the user to determine the suitability of this product for his or her use and the user shall assume all legal personal injury risk and liability and all other as well as all other obligations duties and risks associated therewith CUSTOMER SUPPORT For any installation or service questions please contact our BAKER technical department toll free 1 877 640 2004 Mia DRIVETRAIN INNOVATIVE DRIVETRAIN COMPONENTS FOR AMERICAN MOTORCYCLES PAGE 9 DISCLAIMER
6. l for 2 recommended oil change intervals BAKER 1 5 OIL PAN INSTALLED FIGURE 11 PAGE 7 INSTALLATION V4 100312 BAKER 1 5 OIL PAN TERMS SPECIAL ORDERS A minimum 500 deposit is required with all special orders Special orders include unique finishes ALL OTHER ORDERS Orders can be pre paid using VISA MasterCard or American Express Prices shown are F O B Haslett Ml BAKER provides free UPS ground shipping on all retail orders for complete transmissions or transmission kit UPS air shipment is available upon request Customer is responsible for air shipment premiums LIMITED WARRANTY BAKER Inc Oil Pans are guaranteed to the original purchaser to be free of manufacturing defects in materials and workmanship for a period of 5 years from the date of purchase or up to 50 000 miles whichever is sooner If the product is found by BAKER to be defective such products will at the option of BAKER be replaced or repaired at cost to BAKER In the event warranty service is required the original purchaser must call or write BAKER immediately with the problem If it is deemed necessary for BAKER to make an evaluation to determine whether the transmission assembly or transmission kit is defective the entire transmission assembly whether originally purchased as an assembly or kit must be properly packaged and returned prepaid to BAKER with a copy of the original invoice of purchase If after an evaluatio
7. n has been made by BAKER and a defect in materials and or workmanship is found BAKER will at BAKER option repair or replace the defective part of the assembly Warranty card must be returned within 45 days of purchase to be valid ADDITIONAL WARRANTY PROVISIONS This limited warranty does not cover labor or other costs or expenses incidental to the repair and or replacement of BAKER products This warranty does not apply if one or more of the following situations is judged by BAKER to be relevant improper installation accident modification including but not limited to use of unauthorized parts racing high performance application mishandling misapplication neglect including but not limited to improper maintenance or improper repair BAKER shall not be liable for any consequential or incidental damages arising out of or in connection with a BAKER transmission assembly transmission kit component or part Consequential damages shall include without limitation loss of use income or profit or losses sustained as the result of injury including death to any person or loss of or damage to property BAKER transmissions transmission kits and components are designed exclusively for use in Harley Davidson motorcycles BAKER shall have no warranty or liability obligation if a BAKER part is used in any other application If it is determined that a BAKER transmission assembly has been disassembled during the w
8. rger displacement engine building up pressure in the cam chest and the oil sump This forces oil up the push rod tubes out the head breathers into the air cleaner and all over the right side of the bike Harley tech line is advising dealers to run the stock oil sump 1 quart low to increase the volume of air in the sump This corrects the blow by issue but makes the oil temperature skyrocket By running the 1 5 pan at 5 quarts over stock 4 5 quarts the blow by condition can be cured with a small improvement in oil temperature reduction FITMENT e 2009 Later Touring Models TOOLS RESOURCES REQUIRED PARTS Factory Service Manual For Your Motorcycle Factory Parts Manual For Your Motorcycle Common Hand Tools Allen Wrenches Sockets Screwdrivers etc 1 7 16 Socket Rear Wheel Torque Wrench ft lbs and in lbs Blue Loctite 242 Removable or Equivalent Motor Oil BAKER Recommends Spectro Synthetic 20W50 Transmission Fluid BAKER Recommends Spectro synthetic GL 5 75W140 PAGE 2 OVERVIEW V4 100312 BAKER 1 5 OIL PAN TABLE OF CONTENTS 2 3 4 O 6 7 8 9 Overview Table Of Contents Included Parts Breakdown amp Legend BAKER 1 5 Oil Pan Preparation Preparation Installation Installation Terms Disclaimer PAGE 3 TABLE OF CONTENTS BAKER 1 5 OIL PAN EXPLODED VIEW V4 100312 ITEM O CON Of W PDP OTY PN 26077 99 12510 09 25C75KCSS P 609B 12530 GAS 12
9. up enough to stick the rear belt underneath it f This bolt will hold the rear belt up and out of the way while you work on the oil pan figure 5 11 Remove the 12 retaining bolts from the stock oil pan and remove the pan out the left rear side of the motorcycle figure 6 Make sure not to damage the transmission to pan gasket surface area while removing the pan 12 With the pan out of the way use a clean lint free cloth or shop rag and wipe the gasket surface clean BAKER DRIVETRAIN SHIPS THE 1 5 JJ ASSEMBLED THE PAN MUST BE DISSASSEMBLED FOR INSTALLATION MAKE SURE THAT YOU DISSASSEMBLE THE PAN USE SHOP AIR AND BLOW OUT THE M INTERNAL AREA OF THE PAN TO GET RID OF ANY DEBRIS THAT MIGHT BE PRESENT FROM SHIPPING IF YOU ARE GOING TO RUN A TEMPERATURE i 3 SENSOR WITH A SENDING UNIT REMOVE THE ACSA ENEN AE RE G 3 8 NPT PLUG FROM THE FRONT OF THE BOTTOM OIL PAN AND INSTALL THE SENDING UNIT WITH PIPE THREAD SEALANT AND SNUG INTO PLACE BAKER 1 5 INSTALLATION 1 Make sure and wipe down the gasket surface area of the transmission with some brake cleaner using a lint free rag Referring to the exploded view figure 1 get the top pan bolts 9pcs of 1 4 20x 750 SHCS ready by applying Blue Loctite to the threads 2 Install the top pan with top gasket through the left rear side of the motorcycle figure 7 Install the 9 bolts just start the bolts for now making sure that the top gasket is aligned properly Use two
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