Condensate Pump Info - Tarantin Tank and Equipment Co.
Contents
1. Check Valve Removable check valve for easy cleaning 0 m This information is available as a contractor handout C Order item number LIT FLY PUMP 0 N Overflow D safety Switch E E N i A T T 1 4 quick connect terminals provide easy connection to the built in overflow E switch Three terminals are provided allowing the installer flexibility to connect air handler shut down and optional alarm as needed Switch features SPDT isolated contacts ready for connection to building automation systems M J A 22 Lift L N En WE lt 3 gt WwW 29 of lift standard A versus 20 from G other pumps E M E N T Suitable for use with condensate from condensing boilers and high efficiency condensing furnaces Derste wan divarcitach com DIVERSITECH Condensate Pump Rated Voltage Rated Current Draw Input Type Head Height Flow Rate at Zero Head Product Dimensions LxWxH Product Weight Inlet Height from Base Included Accessories Wiring Color References CP 22 CP 22LP CP 22T CP 22LPT 120 Volts 60 Hz USA 3 prong plug 22 ff maximum 11 8 99 KOA 4 9 H low profile 5 Ibs 4 7 Ibs low profile 4 4 1 75 low profile e Instruction Sheet e Stainless Steel Hang Tabs e Plug Protector e Algaecide Tablet Dispenser e 4 Remote Shutoff Leads with Insulated Terminals e Polyethelene Inlet Covers 3 Black Live Hot White Ne2. we MODINE DiversiTech Brand Condensate Handling Products Literature for model PTC August 2009 A WARNING Gas supply shall be shut off and the electrical power disconnected before proceeding with the conversion Failure to do so could result in fire explosion electrical shock or the unit starting suddenly resulting in injury IMPORTANT The use of this manual is specifically intended for a qualified installation and service agency All installation and service of these kits must be performed by a qualified installation and service agency The supplier instructions that ship with the DiversiTech accessories must be used in conjunction with the Installation and Service manual originally shipped with the unit heater in addition to any other accompanying component supplier literature SCM 186 6 DiveRsilEci gt Flow Plus Pump Treatment Condensate Pump CP 22 Condensate Pump Treatment SCM 186 6 Overflow Switch SOS 1 Modine Item Code 57869 Modine Item Code 57871 Modine Item Code 57927 This PDF is a compilation of DiversiTech created literature pieces for the Condensate Pump Condensate Pump Treatment and Condensate Drain Line Overflow Switch and is current as of August 2009 For updated literature or additional information please visit the DiversiTech website at www diversitech com Diversilech products supplied by Modine will ship with vendor supplied installation instructions Modine Manufacturing Company
3. Treat tablets and to look for the ALARM LED if they think that there is system trouble Pump Maintainance and Disassembly Always disconnect power before performing maintenance Pump and deck may be removed from the tank by pushing tabs located on the tank sides away from the deck while liffing on the pump cover Periodically inspect the Pump tank to assure it is free of accumulated dirt or sludge Do not use solvent cleaners Clean Tank with soap and warm water only The check valve may be removed for cleaning or replace ment by unscrewing with a 9 16 wrench illustration Clean inlet and outlet piping Tubing may be cleared of slime or debris instantly with a Wagner brand Gallo Gun tool and Swoosh cartridges Add Pro Treat Tabs to the tablet tray Reassemble system and check for correct operation Limited Warranty All pumps manufactured by or for Diversilech Corporation the Com pany and sold by the Company under the Diversilech brand are warranted to be free of defects in workmanship and materials for a period of 24 months from date of sale from the distributor to the contractor The Company will credit repair or replace at its option any Pump if deemed defective within this time period All products returned to the Company must include a return authorization issued by the Company The returned product should be suitably packaged and shipped prepaid from the point of shipment to the point designated in the Company s retu
4. S Flow Plus Total Pages 2 Date 04 01 09 Flow Plus Condensate Pan Treatment SECTION 1 PRODUCT AND COMPANY IDENTIFICATION Manufactured by Specialty Chemical Manufacturing A DiversiTech Company 1633 B High Bridge Road Quincy FL 32351 EMERGENCY Phone No 1 800 434 9300 Chem Tel Chemical Emergencies Only Phone Number for Information 850 875 1716 Fax 850 627 2699 Date Revised April 2009 Prepared by Anthony J ernigan SECTION 2 HAZARDOUS INGREDIENTS INFORMATION INGREDIENT CAS No OSHA ACIGH OTHER or Range PEL TLV STEL Alkyl dimethylbenzy ammonium chloride 68424 85 1 None established SECTION 3 PHYSICAL CHEMICAL CHARACTERISTICS Boiling Point N A Specific gravity H20 1 1 03 Vapor pressure mm Hg N A Melting Point Pour Point 175 F Vapor Density Air 1 Same as water Evaporation Rate Water 1 N A Solubility in water Water soluble Appearance and odor Waxy blue solid with a wintergreen odor SECTION 4 FIRE AND EXPLOSION HAZARD DATA Flash Point Method Used None Flammable Limits None Extinguishing media Not applicable Special Fire Fighting Procedures None Unusual Fire and Explosion Hazards None SECTION 5 REACTIVITY DATA Stability Stable Conditions to avoid None Incompatibility Materials to avoid Strong oxidizers Hazardous Decomposition or Byproducts May evolve carbon monoxide carbon dioxide and other unidentified fragments if this product is involved in a fire Hazardous Polymerizat
5. er nears the SOS s sensor the switch triggers i and the control circuit is opened Then the LED indicator 505 1 lights to show that there may be system trouble Eatme Ai Fell Ae eA HAAS HOLLI ai TP wonen AQB HOLA f Furnished complete with switch 5 1 5 meter 18 AWG 2 wire lead and a 3 4 PVC male fitting adapter for direct coupling to a primary pan drain line connection 800 995 2222 DivERsITECH gt gt This information is available as a contractor handout Order item number LIT FLY COND a Je E e ty R Sw i LANG pee ar fectronically senses water i in the PIC drain tubing oo ae Sos is designed for use on 3 4 PVC le condensate train line a a al ath e 505 snaps easily over existing wait a af drain line tubing Furnished with a tube adapter for direct connection to a secondary port Y ld www diversitech com March 2009 CONDENSATE DRAIN LINE SWITCHES www diversitech com 1 800 995 2222 Safety Overflow Switch SOS The SOS 1 is a patent pending drain line switch that operates by sensing an electrical property of water called Dielectric Constant When a material which does not conduct electricity is slid between the two parallel metal plates of a capacitor the capacitance value will usually increase The ratio of the capacitance before and after the material is placed between the tw
6. has a continuous product improvement program and therefore reserves the right to change design and specifications without notice Commercial Products Group e Modine Manufacturing Company e 1500 DeKoven Avenue e Racine Wisconsin USA 53403 Phone 1 800 828 4328 HEAT e www modine com Modine Manufacturing Company 2009 i ee a a A ee a E a ee ee gt ee r a Ss Diversifech Condensate Pumps Metal Hang Tabs Shatterproof stainless steel hang tabs have hole and slot design for easy mounting Tabs are located on convenient 8 centers A Float that Floats A float manufactured from foamed polyethylene is a simple chemical and environmentally resistant long lasting float Rather than mold a trapped air float from a material that sinks or use an expanded polystyrene EPS float the DiversiTech float simply floats Rubber Feet Vibration Isolation An elastomeric motor mounting gasket dampens vibration Indicator Lights Red yellow and green indicator lights show the pump status Green for power applied yellow for pump running and red for high level alarm Four Inlet Holes Four inlets versus two or three on other pumps provide the greatest installation versatility Inlet holes have a reinforced wall for durability Pan Pill Dispenser ai ae ai A pan tablet dispenser is included free with every pump Perfectly compatible with DiversiTech s Pro Treat pan tablets
7. he SOS Switch Bakelite plastic 5 0 draws a very small fraction of an Amp it does not cause the contactor to energize the contactor simply passes all of the voltage to the SOS At the beginning of each AC power Dry wood 1 5 5 0 cycle the line voltage is zero As the voltage rises the SOS switch sensor circuitry starts to Paper 2 0 3 0 operate If it detects that there is no water present it shorts itself out and passes the power to the load compressor contactor Since the switch is closed and the power consuming part of the SOS is shorted out the SOS does not draw any power for the rest of the power Paraffin wax 2 5 cycle If the sensor detects that there is water it remembers and tests for a few more cycles If the water remains the switch never turns on and the system is locked out Teflon plastic 2 1 Sm amp Am lt O 2OCUOA Vv Polyethylene plastic 2 3 Polystyrene plastic 2 6 Typical Capac itor Distilled Water 80 Plexiglas plastic 2 8 Rubber 3 0 4 0 Celluloid plastic 4 0 Quartz 4 0 5 0 Formica 4 7 Mica 4 5 8 0 Pyrex Glass 4 8 Window glass 7 0 8 0 2 metal plates with seperator dialectric in between Porcelain 5 0 6 0 SOS Switch Sensor 3 Rounded Plates Low Water and Debris High Water Do Not Intercept Field Completely Intercept Electrostatic Field ZN a Ws www diversitech com P 678 542 3600 1 800 995 2222 F 678 542 3700
8. ion Will not occur SECTION 6 HEALTH HAZARD DATA Routes of Entry Inhalation No mists Skin No Ingestion Yes Eyes No Health Hazards acute and chronic The toxicological properties of this compound have not been fully tested Analogous compounds are essentially non toxic Carcinogenicity NTP No IARC Monographs No OSHA Regulated No Signs and symptoms of exposure Inhalation Not applicable Skin Irritation or other physiological effects are unlikely from contact or prolonged exposure Ingestion Do not take internally Low toxicity on ingestion May cause nausea or diarrhea Eyes May cause temporary eye irritation Medical Conditions Aggravated by Exposure Contact may exacerbate existing skin disorders Emergency and First Aid Procedures Eyes Flush with water for 15 minutes Consult a physician if irritation persists Skin Remove contaminated clothing Wash the affected area with soap and water Launder or dry clean clothes before reuse Inhalation Remove affected individual to fresh air Ingestion DO NOT induce vomiting Force fluids Administer activated charcoal tablets Chemical Emergency P 800 255 3924 P 678 542 3600 Page lof2 F 678 542 3700 VIATERIAL SAFELY DATA SHEE AD Flow Plus Condensate Pan Treatment SECTION 7 PRECAUTIONS FOR SAFE HANDLING AND STORAGE STEPS TO BE TAKEN IF MATERIAL IS SPILLED OR RELEASED Remove contaminated garments promptly Remove unnecessary personnel from the area If this
9. ions The pump is also equipped with a switch that activates when the water in the tank reaches an overflow condition The overflow safety switch may be connected to turn off the appliance if the high water condition occurs The switch also has an alarm terminal that may optionally be connected to an audible alarm or remote indicator light to indicate a trouble condition Pump should be stored indoors NA CHECK FOR SHIPMENT The chosen location should be clean and dry Unpacking PAMAGE Carefully open the carton to avoid damage to the pump Do not use a knife or other sharp object that may scratch the pumps cover After opening carton look for damage If damage is found file a claim with the freight carrier CAUTION Be sure to remove the cardboard insert It is used to protect the float during shipment Failure to remove the insert will cause the pump to run continuously Power Source Supply voltage and frequency must match what is shown on the pump nameplate Source voltages lower than rated supply can reduce perfor mance and cause the pump to overheat Pump installation The pump must be level and should be placed on a solid surface or floor The pump has rubber feet to reduce noise and keep it in place during operation Do not use this pump in the presence of spraying or standing water it may cause a shock This pump is not suitable for use in Class or Class Il explosive gas or dust locations Do not cover the
10. lways contain some water which blocks the flow of air from the AC unit which is wasteful and can cause other prob lems such as accelerated algae growth Outlets and Tubing Conections The pump is equipped with a combination barb type fitting and check valve The fitting allows the connection of 3 8 flexible vinyl tubing such as Diversilech CVI clear vinyl Attach the tubing by pressing it over the barb fitting and secure with a screw type hose clamp Route the tubing up and away from the pump avoid compressing or kinking the tubing The tube route should be the shortest possible distance from the pump to the building exterior or other drain location For best results the distance that the water must go UP should be shorter than the distance that it goes DOWN With the longer DOWN tubing the length will help siphon the condensate from the tank soeeding the pump out time Pro Treat Tabs The pump features a dispenser which holds Diversilech Pro Treat pan treatment tablets The disoenser may be filled with multiple tablets to aid in keeping the pump tank and outlet tubing slime free Pump Electrical Connections Connect the pump power to a properly grounded outlet capable of providing power that exceeds the requirements listed on the pump name plate Avoid the use of extension cords wherever possible The pump must be operated by a continuous source of power and must not be connected to switched outlets or other power supplie
11. ng Not required for normal use Work Hygienic Practices Use proper industrial hygiene practices to minimize exposure Wash hands after handling this material and before eating or smoking SECTION 9 ADDITIONAL INFORMATION Transportation Information DOT HAZARD LABEL None DOT Description Cleaning Compound Liquid NOS Non hazardous TSCA All ingredients are TSCA approved SARA TITLE Ill Reporting Requirements Section 302 EHS reporting not required Section 304 Hazardous releases reporting not required Section 311 Community Right To Know reporting is required if the inventory is above the Threshold Planning Quantity Section 312 R T K Inventory data reporting is not required Section 313 Emissions and release reporting may be required for users of this product within the manufacturing sector This does not apply to service companies 10 MANUFACTURED FOR Diversitech 6650 Sugarloaf Parkway Suite 100 Duluth GA 30097 Phone 1 678 542 3600 EMERGENCY Phone No 1 800 255 3924 Chem Tel Chemical Emergencies Only 11 REFERENCE NUMBER AND DATE OF ISSUE COSHH Safety Data Sheet Flow Plus Issued 04 01 2009 This information is to the best of our knowledge and belief accurate and reliable as of the date completed However no representation warranty or guarantee is made as to its accuracy reliability or completeness It is the user s responsibility to satisfy himself as to the completeness and suitability of such informati
12. ng the center electrode of the SOS causes it to sense the added capacitance and like water in the PVC will cause the SOS switch to trip to the off position Why is the SOS Switch is better than mechanical level switches The SOS Switch detects water and is not significantly affected by debris which can foul mechanical type switches e The SOS Switch does not have moving parts or touching electrical contact points that may be subject to failure from corrosion acid and vibration e The SOS Switch does not require tees penetrations or cutting into the drain line in any way There is nowhere for system air to leak or blow by the switch and a vent is not normally required The SOS Switch simply snaps onto existing PVC condensate drains e Once tripped the SOS Switch locks out the system until the problem is solved A handy yellow LED located on the SOS switch top helps the homeowner or technician locate the problem area The LED indicates check drain before condensate buildup becomes a problem tT or om 2OCUOA Vv P 678 542 3600 F 678 542 3700 aivensilEe gt March 2009 ES Ses CONDENSATE DRAIN LINE SWITCHES What Powers the SOS Switch Vacuum 1 00 The SOS Switch is super efficient and very smart It tests the water level 120 times each second at the start of each AC power cycle 60 sets of complete positive and negative Air 1 0006 cycles 120 The SOS Switch is wired in series with the contactor Since t
13. o plates is equal to the dielectric constant of the center material The dielectric constant of a vacuum is 1 00 Dry air is 1 0006 Distilled Water is 80 The SOS Switch uses a sensor which has been made by curving the metal plates of a Special clip on capacitor These plates are clipped onto the PVC or other plastic or non conducting drain line When there is little or no water present inside the PVC drain the dielectric constant is very low near that of air or the PVC plastic of the pipe As the pipe fills with water the dielectric constant and the capacitance increase The SOS Switch compares the capacitance value from the sensor to a reference value and if that value is exceeded the SOS Switch opens and turns the AC compressor off The Magic Formula The table to the right lists the dielectric constant of some common materials Note that water has a high dielectric constant Water and objects containing mostly water dramati cally increase the capacitance when inserted between the capacitor plates Other types of materials do not significantly affect the capacitance If itis only sensitive to water why does it trip when I touch it The skin of the human finger is thin and the human blood under the skin makes a nice electrical conductor The outside surface area of the human body is also large compared to the scale of the SOS Switch The act of touching a human finger to a metal surface will Cause a Sizable capacitance change Touchi
14. on for his own particular use We do not accept liability for any loss or damage that may occur from the use of this information nor do we offer any warranty against patent infringement DiversiTech Corporation Chemical Emergency P 800 255 3924 6650 Sugarloaf Parkway P 678 542 3600 Duluth GA 30097 Page 2 of 2 F 678 542 3700 Safety Overflow Switch SOS What is the Bits Sata Safety Overflow LAM Of ede Switch SOs FS hig a esigned for use on 3 4 PVC condensate drain line the SOS snaps easily over existing drain line tubing and can be glued in place using PVC cement iy The SOS electronically senses water near the inside wall of the PVC drain tubing By locating the SOS with its body away from the normal flow it can detect a possible overflow condition when the PVC drain line becomes full with water Like a culvert a condensate drain line is normally mostly empty with a small amount of water flowing in the lower parts of the horizontal run Since the SOS s sensor component only covers part of the tubing a low volume of flowing water does not activate the switch The pipe must be full or near full to activate the switch The SOS can be mounted horizontally vertically or at any angle r e jel oe The SOS works with 24 VAC control circuits and typical 3 contactors When not detecting water it is normally Duaal closed and allows normal air conditioner operation BE i When wat
15. product is wet with water it becomes very slippery Use care to avoid falling when walking on floors where wet product is present If the product is spilled sweep or pick up and return to the container if uncontaminated Product that is contaminated with hazardous material should be treated on the basis of the hazardous contaminant WASTE DISPOSAL METHODS Incinerate this material and all associated wastes or bury in an approved landfill in accordance with governmental regulations Dispose of product that is contaminated in a manner that is appropriate for the hazardous contaminant Observe all local state and federal regulations when disposing of recovered materials If the stated options for disposal are unavailable consign the material to a licensed hazardous waste contractor for proper disposal HANDLING AND STORAGE Keep containers closed when not in use Store this product in a dry cool well ventilated area Empty containers may retain residue All containers should be disposed of in an environmentally safe manner and in accordance with all governmental regulations Keep this and all chemicals out of the reach of children SECTION 8 CONTROL MEASURES Respiratory Protection Specify Type Not required Ventilation Local exhaust is recommended when used in enclosed areas Protective Gloves Neoprene or other materials may used be to minimize contact with sensitive skin Eye protection Not required for normal use Other Protective Clothi
16. pump air vents The pump is air cooled Do not cover the vent holes located on the top or sides of the pump housing The pump may be operated continuously as long as the air vents are not covered The condensate pump is equipped with metal mounting tabs which allow the tank to be screwed to a wall or equipment side panel The screw to screw distance is 8 When mounting into drywall or concrete walls the screws must have anchors which provide the necessary support in the wall material The pump top is reversible It may be turned around to allow easy access TO the pump outlet pan tab tray or power connection as may be required by the particular installation 4 inlet holes are located in the top deck of the pump Flexible vinyl tubing or PVC may be connected to any of the pump inlets Pop out covers are provided to cover unused inlets Be sure to cover the unused holes to prevent the pump from collecting debris or insects Tubing installed into the inlet holes must be straight The tubing must not bend inward where it will interfere with the pump or float mechanism When using rigid tubing such as PVC be sure to cut the end at an angle This will allow the condensate water to drain freely and keep the tubing end from being blocked by the tank bottom It may be desirable to use a P or U trap between the AC unit and the condensate pump to provide a liquid barrier to air flow from the air condi tioner These types of traps a
17. rn authorization This warranty is a limited warranty and shall be in lieu of any other warranties expressed or implied including but not limited to any implied warranty of merchantability or fitness for a particular purpose There are no other warranties that extend beyond the description of the face hereof The liability of the Company arising out of it s supply of said products or their use shall not in any case exceed the cost of correcting defects in the products as set forth above The Company shall not be liable for any costs or damage incurred by its customers in the removal or replacement of defective products from units in which the products have been assembled In no event shall the company be liable for loss of profits indirect consequential or incidental damages SAFETY WARNING FOLLOW ALL SAFETY INFORMATION TO REDUCE POTENTIAL ELECTRICAL SHOCK DISCONNECT POWER BEFORE SERVICING UNIT PUMP MUST BE PROPERLY GROUNDED NEVER USE THE PUMP TO MOVE FLAMMABLE LIQUIDS NEVER USE THE PUMP IN AN EXPLOSIVE GAS ENVIRONMENT OR WHERE GAS FUMES OR VAPOR MAY BE PRESENT ALWAYS DISCONNECT THE POWER PRIOR TO MOVING ADJUSTING OR SERVICING THE PUMP OR ATTACHED SYSTEMS Diversitech Corporation 6650 Sugarloaf Parkway Suite 100 Duluth GA 30097 2008 DiversiTech Corporation 800 995 2222 PRINTED IN CHINA FAX 770 593 8600 VALERIAL SACELY YN NBS 1 USEI gt DiversiTech Corporation 6650 Sugarloaf Parkway Duluth GA 30097 MSD
18. s that may be inadvertently or automatically turned off All aspects of the installation must conform to requirements of the NEC and any applicable local codes Safety Switch The pump safety switch should be used on 24V Class Il control circuits only The pump safety switch connections are available on standard 44 quick connect terminals located on the top cover Two wires with pre crimped connectors may be plugged onto the COMMON and RUN terminals and wired into the 24 Volt thermostat circuit to shut off A C systems should an overflow condition occur The Safety Switch operates with or without power provided to the pump Optional alarm or remote trouble light connection The third terminal of the safety switch closes when the water exceeds the high level limit This terminal be connected to a light or buzzer to indicate system trouble Pump Operation Apply power by plugging in the pump Check for green LED indication the power is available Test float and safety switch by filling the tank or manu ally operating the float see disassembly below Test Safety Switch operation if used to be sure that the A C system shuts down and the red ALARM LED lights when the float is raised to the upper part of its travel Leak Check Operate the pump by filling tank to trigger operation Pump RUN will be indicated by the yellow RUN LED Homeowner Instruction Instruct the homeowner about the pump s general operation how to add Pro
19. utral Green Ground All installations must conform to NEC requirements CP 22 230 CP 22LP 230 CP 22T 230 CP 22LPT 230 220 Volts 60 Hz 208 230 1 0 Amps NEMA 6 15 plug 22 ff maximum 11 8 x 5 9 x 6 7 4 9 H low profile lbs 4 7 Ibs low profile 4 4 1 75 low profile e Instruction Sheet e Stainless Steel Hang Tabs e Plug Protector e Algaecide Tablet Dispenser e 4 Remote Shutoff Leads with Insulated Terminals e Polyethelene Inlet Covers 3 Brown Live Hot Blue Neutral Green Yellow Ground All installations must conform to NEC requirements CT Ta liel Mel jeldnalen ela Thank you for the purchase of this Diversilech condensate pump This pump is designed to automatically remove the condensate water that collects from appliances such as air conditioners high efficiency furnaces and de humidifiers The pump has a built in tank that collects the water from the appliance When the water collected reaches sufficient level inside the pump tank the pump switches on and pumps the water to a remote location for disposal When the tank is sufficiently empty the pump automatically switches off The pump is capable of lifting water to its rated height and is equipped with a check valve that prevents water from flowing back into the tank when the pump shuts off The pump is outfitted with lights that show the status of power available motor running and high water alarm condit
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