1969.5 Mark 23
Contents
1. AA 9 31 33853 End p Xv uA yas 2 32 33038 SPACER eh 6X c DU rec 2 34 9376817 BUMPER Used Mark 23 and 26 Sy TYE Sa 1 33786 BUMPER Used Mark 1 34 32537 SUPPORT ee PORRAS A IR ARO EPA 35 27522 BOLT Curved HD SSRI byr orececeesrense 1 36 9413447 NUT 5 TEST diia ARIAL RITATEM 3 37 446363 WASHER pose AGARRE En La 2 38 126358 BOLT Hes HD 5 16 18 by 1 ee 2 39 123316 SCREW HD 1 4 28 by 1 2 Used Mark 23 and 26 2 123316 SCREW HD 1 4 28 hy 1 2 Used on Mark III Qd v bas PE 1 40 445188 rtc ed 1 174 38 Used on Mark a a Fe A 1 11 61 Figure 1 Figure 1 Description 1234567 34036 LOCKNUT 1 4 28 Used on Mark 23 and 26 ere 2 30218 RBADDAME AGSEMBIN orinar ars 52552 Ne kart 1 34522 HEADLAMP ASSEMBLY Used o2. 1 38436 THROTTLE WIRE BRACKET Used on Mark 23 and 26 TTI CLES Tree 1 34466 THROTTLE WIRE BRACKET Used Mark 5815 2000A 1 34516 THROTTLE WIRE BRACKET Used on Mark 5815 1100 1 123749 SCREW 1 4 28 by 1 1 2 Tub x Paar 1 181575 SCREW Hex HD 1 4 28 by 1 1 2 Used on Mark 5815 2000A 1 33579 3 LOCKNUT 1 4 28 B ow PW o ON b B P W B X etek oe eee OR 1 34050 TERMINAL Used on Mark 23 and 26 Py 3 33855 TERMINAL ARCA ARA A AAA 3 33856 COVER amp WO amp ROB RR OR S B OB B o BO ROB OB ee OR t Boso 3 32723 OUTLET CAP aQ ip EP P 1 34515 BATTERY SUPPORT WELDMENT a xax 1 33979 einen et ra Areas 1 33984 HOLDDOWN ROD Battery TENT b ru 2 34155 STRAP Battery holddown Used on Mark 23 and 26 2 33982 STRAP Battery holddown Used on Mark 5815 1100A aM an Mia a a 1 34036 LOCKNUT exusoras VE REGE VEN 2 123316 SCREW Hex HD eR Y RIA Aene atomi M 2 446188 WASHER
3. CUP WASHER 66 2 24 5 1 1 1 1 1 1 1 1 1 1 1 Figure 6 Description 1234556 7 DRIVEN CLUTCH ASSEMBLY FIXED FACE MOVABLE FACE KEY TORQUE BRACKET RETAINING RING 25 1 1 1 1 1 1
4. B m m o m B RP B m m os m B B B B m m gt s A B P G B M m m s B M NW d m w hb a P B o B B B n m B P o4 m M m b 4 a B m B M B M B B m i m SB E B E B B B P B m B B amp Bh OB B B B WS Bod PB BONG E B BH w 4 W E E P W B B P B M m m B m F S s BOB B d B B RB m E 5 B B B HM B B S B B W B a W m m x m o OB m m m M m M B b m mw m kb m m
5. ren SCREEN Air cleaner Used on Mark 23 and 26 df COVER Air cleaner Used on Mark 23 and 26 TITTEN 22 2 STUD cleaner Used on Mark 23 26 Sara Sawa awet qa s Gala LOCKWASHER 1 4 ID Used on Mark 23 and 26 NUT Acorn 1 4 20 Used on Mark 23 and 26 GAS LINE Carburetor to engine Used on Mark 23 and 26 GAS LINE Carburetor to engine Used on Mark a Rael wens ohare PRIMER VALVE Used on Mark 5815 2000A TUBING Rubber Used on Mark 5815 2000 15646 TUBING Rubber Used on Mark 5815 20004 ETTEN OLEATE BULB Primer Used on Mark 5815 2000 RET EN BRACKET Used on Mark HI 5815 2000 TEE Used on Mark 5815 2000A TUBING Used on Mark 5815 2000A MANIFOLD Carburetor Used on Mark et CLIP Gas line Used on Mark III EXHAUST PIPE Engine Used on Mark EXHAUST TUBE Flexible long Used on Mark 23 and 26 EXHAUST TUBE Flexible short Used on Mark 23 and 26 544 18 0 A I a aa
6. 3 33911 BOGIE SUPPORT ASSEMBLY LH waya 1 33908 BOGIE SUPPORT ASSEMBLY RH C n s s EET ful 33341 BELT ADJUSTING ANGLE RH Used Mark 93 n wa Fe 34140 BELT ADJUSTING ANGLE RH Used on Mark 33342 BELT ADJUSTING ANGLE LH Used on Mark 23 and 26 Aa eT LS 1 34141 BELT ADJUSTING ANGLE LH Used on Mark 32266 ADJUSTING SCREW STRIP CELT eT CCU TL Cree 2 32265 ADJUSTING BLOCK 4 oe Teter Xp Cire oO ee d 456145 WASHER Flat NE aa k Wi Rn 4 33579 4 tere 4 33725 2 BOLT Carriage 5 16 24 by 3 4 TEC APERTO 2 33346 REAR SUPPORT ARM ASSEMBLY RH ia da 1 33347 REAR SUPPORT ARM ASSEMBLY LH 2 1 33356 TORSION SPRING Rear RH Ae 65 5 1 33357 TORSION SPRING Rear LH _ a 1 181651 SCREW Hex HD 3 8 24 by 2 3 4 2 25 gt asas 2 32237 RETAINER Torsion Spring TEEN 2 33579 5 SEHEN ra Sark anes Bsa AA 2 33705 SPACE Ferf Shore bn Tte ES 2 93706 GREASE PIP TING 3 5
7. 34511 BRAKE CONTROL CABLE Used on Mark 23 and 26 Mur 34055 BRAKE CONTROL CABLE Used on Mark 1 34512 BRAKE CONTROL HOUSING Used on Mark 23 and 26 1 34054 BRAKE CONTROL HOUSING Weed on Mate T erwarten 32286 GUIP 5 wre Ae eo 33861 BOOT Throttle control 1 33710 BRAKE MOUNTING BRACKET ASSEMBLY 181595 SCREW Hex HD 5 16 24 by 3 4 a a A DAY AMA 2 456145 WASHER a phi a aspa aq s qa sa pas be as 2 33827 DISC CALIPER BRAKE ASSEMBLY 34044 SPRING 77 gang kuss een RAE LEE dx S wA S PEF 33410 CHAIN HOUSING COVER ASSEMBLY es 1 34058 bDOCENUT 274220 Pad ERA ba coer kt 2 446188 WASHER Plain 1 4 rw as oq na oae Mar hee TR Eq 2 33444 SCREW GASKET T nd EE SEL ere ee I duae exa at 2 33434 GASKET Chain case bd don doa 1 33662 RUBLER CHAIN AQ bie 1 1 33411 gt sh I TT I 4 15 16 Figure amp Index Number 33725 1 33579 4 456145 181595 125250 121224 33821 33822 323
8. mw hb m m w m E E b m b Bom 9 od Wo B G B o B d E oS x B ON W b P G B B G B m E B K B B B B B B B E P m S amp m me B S P B B o P B 4 Es B B a B M B B EF M B s B A m Bo BP gp B m B B HB E P B HB HB B B B 4 i P B b AB B b m e B b 9 amp m mM RP B w w P B m itt do amp o B B B B B B E om BR a B m O m gp lt
9. 4 E P m m B P m 4 X x i w B B w P o B a 3 G ROB amp m A m m m w OB w Cod E N SH P B P B m E B B B E B ORB Boe B B m m Roa B BOB B B P Po F E B om c m mo B B B Qty BO D2 52 d R ge ge 43 amp Index Number 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 233 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 37072 33785 34107 33701 38446 33702 34207 33610 33610 38424 38425 34047 34048 38426 180121 131099 33930 33725 4 33579 5 33780 34319 33782 33781 33780 33783 33725 3 456145 33579 4 33725 5 120426 120384 38432 38433 33829 33953 3357
10. Figure 3 23 26 59 58 57 4 ee MARK 23 26 and MARK 5815 1100A MARK ili 5815 1100A Model 5818 only 19 Figure 3 Description Part No 1234561 32588 CLAMP Flexible tube Used on Mark 23 and 29 TEM 4 32588 CLAMP Flexible tube Used on Mark 2 34033 MUFFLER Used on Mark qu ere 1 38435 MUFFLER Used on Mark 23 and 26 1 34032 BAND ASSEMBLY ALI brava 1 181635 SCREW Hex HD 3 8 24 by 3 4 TIRE DE Gres TM 2 274517 WASHER Plain 3 8 7 424549 NE ada 2 33579 5 LOCKNUT RE LEAK Ema Sarees 2 34031 ELBOW Muffler inlet Used on Mark 1 38407 DRIVE CLUTCH Cy Na pbs 1 181709 BOLT Hex HD 1 2 20 by 2 1 2 Used Mark 1 189348 BOLT 1 2 20 by 5 Used on Mark 23 and 26 1 138549 WASHER Shakeproof ve VEA 1 38450 SPACER wh Em 1 38460 ADAPTOR Bolt Used on Mark a 1 37172 VARIABLE SPEED BELT
11. Fuel level Part of 34570 energie 1 15 33033 GROMMET Hood Used on Mark rv REG 1 16 33644 FUEL INLET TUBE ASSEMBLY Used on Mark hee Weta 1 17 24180 HOSE CLAMP Used on Mark Ih REIR ns 2 18 33646 CONNECTOR Fuel inlet tube Used Mark IH dae eee T 1 34154 tank outlet Used on Mark AR C SCA PR Sa 1 20 34152 GAS OUTLET Gas tank Used Mark 1 21 30229 GAS LINE Tank to carburetor Used on Mark 1 22 30270 GAS LINE Gas tank Used on Mark HD 1 23 30489 CLAMP Used n Mark IH urn C Ec PR 24 34105 FILTER Fuel tank Used Mark EST 39 33430 MAIN FRAME ASSEMBLY Used on Mark 23 and 26 1 34006 MAIN FRAME ASSEMBLY Used on Mark 5815 1100A 1 34564 MAIN FRAME ASSEMBLY Used Mark 5815 2000A o sa 26 33788 BUMPER Rubber Used Mark 23 and 26 ETA ADA 1 33763 BUMPER Rubber sed on Mark HI wen rte ny ko 1 27 32986 DERE NEE eyes aa ke 1 92 32987 EMI ttn de ont LAR NL dts cx dt Dame 21 32852 SCREW Phillips HD 1 4 28 ae me 2 90 33579 3 o
12. support arms 4 Remove the right and left hand adjusting angle locknuts 1 5 Remove the rear sprocket assembly 6 Remove the support armsifnecessary to replace bearings seals and sprockets 7 Remove press on bearings and grease seals 8 Remove screws and nut securing sprocket plate and sprocket 9 Reassembly is the reverse of removal During reassembly follow instructions for traction belt align ment and adjustment DRIVE SPROCKET ASSEMBLY REMOVAL AND RE PLACEMENT 1 Remove the hood assembly and set the sled on its right side 2 Remove the chain housing cover plate DRIVE SHAFT y OIL SEAL 4 ING RETAINER p 8 3 Loosen the chain adjustment locknut and push down to slacken drive chain 4 Remove the sprocket from the drive shaft re move chain 9 Loosen traction beli takeup and release torsion springs Drop takeup assembly clear of belt Using a screwdriver carefully pry the oil seals figure 8 away from the ball bearings at each end of the drive shaft 7 Remove bearing retainer from right side of sled 8 Move the drive shaft and sprocket assembly toward the right side until the shaft clearsthe bearing retainer on the chain housing Remove drive shaft and sprocket assembly NOTE When replacing the drive sprocket assem bly add 1 1 2 pints of No 2 lithium bearing grease to the chain case housing and coat the sprocket bearings liberally w
13. Clutch Removal and Replacement CUANTA es P B B P NH X M B M HM B M P B M b B M P E M NM P EM EM B B NM WE m bh B b b b B b Traction Belt Tension Adjustment Traction Belt Alignment 4 4 2 Bogie Wheel Assembly Removal and Te TTT Ler wa pak k k Mark Hand Mark 28 RACE t Mark III Bogie Wheels and Spring Assembly Removal and Replac ement cunas Rear Sprocket Assembly Removal and Replacement Drive Sprocket Assembly Removal and Replacement Traction Belt Removal Replacement CARBURETOR ADIUSTMENTS Opes Cece ana High and Low Speed Adjustments 2 ran an a xa Rd Mark 23 Tillotson HR24A Carburetor 2 2 22 5 4 Mark 26 Tillotson HR42A Carburetor as Mark HI Tillotson HDIBA Carburetor dr Idle Speed Adjustment Ww BOR God w Bo ELECTRICA
14. Mark 23 26 imp NUT 3 8 24 Used on Mark 23 and 28 MOUNTING STRAP WELDMENT Used on Mark REAR MOUNTING STRAP Used on Mark HI ENGINE BASE PLATE Used on Mark OS AE PCR SPACER BAR Used on Mark Rh phar CHANNEL ASSEMBLY Used on Mark TOP PLATE on Mark TI BOLT Carriage 5 16 24 by 1 Used on Mark HD WASHER Plau 5 46 LOCKNUT 5 16 24 Used on Mark OCT b n d B BOLT Carriage 5 16 24 by 1 1 2 Used on Mark TOP BOLT Hex HD 1 2 13 by 1 1 4 Used on Mark E1193 204 2354 02 LOCKWASHER Split 1 2 ID Used on Mark een CARBURETOR Used on Mark 23 CARBURETOR Used on Mark 26 6 CARBURETOR Used on Mark sassa STUD Used on Mark 2649 94Pted p bad gS Dee R LOCKNUT Used on Mark amp WF amp M COVER Air intake Used on Mark II SCREW RD HD 1 4 20 by 1 1 2 Used on Mark VP r MOUNT PLATE Used on Mark 23 and 26
15. Plain esencias rr ras TIT TER 4 33519 3 LOCENUT 1 4 2H nun ARR A 2 123435 SCREW Hex ie A ees mE EP ERA 2 34029 SOLENOID Used on Mark 5815 11004 Lp Mn 4494 1 436750 SCREW Pan HD 10 32 by 1 2 Used on Mark 5815 11004 4 9417373 WASHER Plain No 10 Used on Mark HI 5815 1100A e wb Pag 33579 2 LOCENUT 10 32 Used on Mark 5815 1100A 4 34013 ASSEMBLY Used on Mark 5815 1100 23 26 s EN 1 34014 CABLE ASSEMBLY Used on Mark 815 1100 1 34015 CABLE ASSEMBLY Used Mark 5815 1100 23 26 1 34020 WIRING HARNESS Hood Used on Mark 5815 1100A eRe 1 34022 WIRING HARNESS Engine Used on Mark 5815 11004 1 34021 BATTERY CHARGE ASSEMBLY Used on Mark 5815 1100 1 33123 BATTERY CHARGE UNIT Used on Mark 5815 1100 1 33855 TERMINAL Male Used on Mark 5815 1100A 1 33856 COVER Male terminal Used on Mark 5815 1100 1 34050 TERMINAL Female Used on Mark 5815 1100A Tere 2 34051 COVER Female terminal Used on Mark 818 1100 hvac ewe oras 2 34016 CABLE ASSEMBLY Used on Mark 23 and 26 dido keer 1 34017 CABLE ASSEMBLY U
16. TRACTION BELT Figure 5 6 Start the engine and permit the traction belt to rotate several turns Stop the engine and repeat steps 1 and 2 to ensure that proper tension is maintained 1 Before tightening locknuts 1 check traction belt alignment as outlined in the following paragraph TRACTION BELT ALIGNMENT 1 Place Ski Daddler on the kickstand WARNING Do not run Ski Daddler engine in an en closed area unless properly ventilated 2 Start and run engine until the clutch engages and the traction belt turns SLOWLY 3 While the traction belt is turning SLOWLY stand to the rear of the sled and note the position of the sprocket teeth the traction belt slots and clear ance between the traction belt and the support arms on each side of the sled 4 If traction belt is not centered loosen locknuts 1 figure 6 securing belt adjusting angle 2 on each side of the sled Tighten adjusting screw 3 on the side on which the traction belt is closer to the support arm until the track is centered 5 Check traction belt tension as described in the previous paragraph and then tighten locknuts 1 BOGIE WHEEL ASSEMBLY REMOVAL AND RE PLACEMENT MARK 23 and MARK 26 The front bogie wheel assembly contains five wheels To remove the center bogie wheel proceed as follows cu 1 Place the sled on the kickstand 2 Remove the locknut securing the center bogic wheel on one side only and remove the wh
17. circuitry for the Mark III Model 5815 2000 Ski Daddler HEADLAMP ASSEMBLIES Mark 23 and Mark Model 5815 1100A When replacing the headlamp use a 12 volt 18 watt GE No 4414 bulb or equivalent Mark 26 and Mark III Model 5815 2000 When replacing the headlamp use 12 volt 60 watt GE No 4466 bulb or equivalent ex SPEED SCREW ao 2 THROTTLE WIRE ADJUSTMENT SCREW i 4 TR lt Im IDLE MIXTURE SCREW 12 KOHLER K399 T2 ENGINE TAILLIGHT 67 IGNITION SWITCH Lents OFF OFF START BLUE KOHLER K399 T2 ENGINE TAILLIGHT NO 67 IGNITION SWITCH LIGHTS LIGHTS ON OFF ENGINE HEADLIGHT 18 WATT GE 4414 ENGINE BATTERY CHARGE UNIT RED WHITE HEADLIGHT WATT GE4466 CABLE ASSEMBLY STARTER ENGINE 75 WATT ruse CABLE ASSEMBLY COIL WIRING HARNESS GREEN l LITE 2 VOLT START CONTACT yA YELLOW FUSE SFE6 CABLE M ASSEMBLY TO ENGINE BATTERY CHARGE ASSEMBLY BLUE GREEN RED m Cl HOOD WIRING HARNESS ye 5 g IGNITION SWITCH TAILLIGHT YELLOW IGNITION STEH HEADLIGHT 18 WATT 4414 r OFF Lite ENGINE E START MOM CONTACT RED ENGINE TAILLIGH
18. skis properly aligned and the steering handle in the straight ahead position rotate the rod end bearings as required to bring the bearings in line with the holes in the spindle arm 7 Secure the drag link and tie rod assembly rod end bearings to the spindle arm Check for proper alignment and tighten jam nuts to secure rod end bearings NOTE If the preceding procedure fails to align the skis it will be necessary to adjust the spindle assembly as follows 8 Remove locknut washers and screw securing spindle tube assembly to spindle arm 9 Lift spindle arm clear of spindle tube assembly and rotate the ski and spindle tube as required for proper alignment Replace and secure spindle arm c SPINDLE aM SPINDLE TUBE 10 Recheck alignment and replace hood assembly POWER TRAIN DRIVE BELT TENSION 1 Loosen three bolts marked A figure 3 and the two nuts securing the lower chain housing to the main frame DO NOT loosen bolts marked 2 Loosen locknut and turn adjusting bolt D clock wise to tighten the drive belt Toloosen the belt turn bolt D counterclockwise and move the chain case to the rear Turn in the adjusting bolt and secure with the locknut 3 When proper belt tension is achieved tighten all nuts and bolts including the two lower nuts NOTE Proper tension for a NEW belt is obtained when clutch centers are spaced 10 3 4 inches apart figure Proper tension for a used beltis obt
19. taa 2 37196 REAR SPROCKET ASSEMBLY Used on Mark 23 and 26 1 37199 REAR SPROCKET ASSEMBLY Used Mark ID PLETE A T 1 37144 SPROCKET Ta iq asa Sas MEME 30079 UREASESGERI _ q pu hin teehee case OP ewer 2 33417 BALL BEARING TEE 2 37197 CUPPED PLUG stk oink aaa ara Figure 4 ALL MODELS MARK 23 and 26 22 Figure 4 Figure amp Index Description Number Part No 12327 45 67 9000123 LOCKNUT 1 4 28 APIS 181566 SCREW Hex HD 1 4 28 by TREE terres rer 37198 REAR SHAFT AND SPROCKET PLATE ASSEMBLY Used on Mark 23 and k k n 37200 33317 SPROCKET SUPPORT PLATE 23 Figure 5 Description 1234567 DRIVE CLUTCH ASSEMBLY MOVABLE FACE SPRING KIT 9 4 ROLLER RAMP PLATE 4 2 6444 0 5 SPACER seasons SCREW KIT RETAINING RING 44444
20. 21 33892 34232 30184 33893 8290 38401 180126 124829 9417098 33976 33430 34006 34564 30228 137044 33579 5 131639 274517 33724 34218 337929 33730 33731 33296 33748 144518 28762 33297 33739 33744 33579 3 33746 34218 Figure 2 Description 1234567 BOLT Carriage 5 16 24 by 5 8 LOCKNUT 5 16 24 WASHER Flain 5 16 SCREW Hex HD 5 16 24 by 3 4 NUT Slotted hex 1 2 20 COTTER PIN 3 32 by 1 SPROCKET 16 tooth SPROCKET 17 tooth Used on Mark 5815 2000A WAVE WASHER SBM 54556 O SPACER WASHER O RING OIL SEAL ROLLER BEARING DRIVEN CLUTCH SCREW Hex HD 3 8 16 by 1 1 2 JAM NUT WASHER 1 2 ID FORMED WASHER MAIN FRAME ASSEMBLY Used on Mark 23 and 26 ves MAIN FRAME ASSEMBLY Used on Mark 5815 11004 MAIN FRAME ASSEMBLY Used on Mark 5815 20004 FOOT PAD SCREW Hex HD 3 8 24 3 1 2 LOCKNUT 3 8 24 SCREW Hex HD 3 8 24 by 1 1 4 WASHER 3 8 SPRING MOUNTING BRACKET SKI PAD MAIN LEAF SPRING MIDDLE LEAF SPRING TOP LEAF SPRING SPRING PLATE SPRING PIVOT PIN COTTER PIN PIVOT PIN RUBBER BUMPER SKI ASSEMBLY SKI WEAR ROD ASSEMBLY LOCKNUT 1 4 28 SKI WEAR PLATE m ee 17 Bo m PF go a a B mw m m B P
21. 9 3 33859 420998 30180 30176 30178 30375 120380 995246 34090 30270 34074 34070 34071 34076 34073 34075 34072 33951 2791 32591 37142 37143 Figure 3 Description 1234567 KEY SWITCH Used on Mark 23 and 26 dank T SWITCH Used Mark Hf T WIRING HARNESS Used on Mark 23 and 26 A 5 WIRING HARNESS Used on Mark WIRING HARNESS Engine Used Mark 23 and 26 a WIRING HARNESS Engine Used on Mark 5815 1100A WIRING HARNESS Engine Used on Mark 5815 40004 CLIP Wiring harness Used on Mark 23 and 26 AER PERS CLIP Wiring harness Used on Mark 234343655 A2 Z4 2E RAE ENGINE Used on Mark 23 adria rr rara ra Tite ENGINE Used on Mark 26 ENGINE Used on Mark 5815 1100A ENGINE Used on Mark 5815 2000A ENGINE MOUNT Used on Mark 23 and 26 SCREW HD 3 8 16 by 7 8 Used Mark 23 and 26 LOCKWASHER 3 8 Used on Mark 23 and 26 MOUNTING STRAP Used on Mark 23 and 26 A 72214224 BOLT Carriage 3 8 24 2 1 4 Used
22. ING COLUMN AND HANDLE ASSEMBLY Used on Mark 5815 33933 33667 245205425635 4 PER TS 34543 STEERING COLUMN AND HANDLE ASSEMBLY Used on Mark 5815 UDAY 7 loas nod et tach U ved d mals Pond d a 24054 Laird 44 WES 1 181566 SCREW Hex HD 1 4 28 by 3 2 446188 UA CO 2 33579 3 108488 Prada RR 2 28416 HAND GRIP PT TREE shen sexes k A ae ae Sel 2 33687 TIE ROD Used on Mark 23 and ERE oe Ban Sehr 1 33651 OD Used on Mare IH 2 ulya46 2x3ax amp 222 30081 o pan a hotte 2 124925 3 8 T in TI ce DP 4 33979 5 DOCENTE 878424 ari rx exa 2 33689 DRAG LINK Used on Mark 23 and 26 HET OL ERE we Si 1 33653 DRAG LINK Used Mark 33927 STEERING COLUMN SUPPORT Used on Mark 23 26 34579 STEERING COLUMN SUPPORT Used on Mar
23. L SYSTEM w M wm V Ai ha tan q ya sg EN Mark 23 Mark 26 au AAC k ACE m n b B b RB H G P B P B M P B B m M W E E W B m Mark Model 5815 1100A tau Mark Model 5815 2000 EALE A Headlamp Assemblies B B E P HB EH T P b E B B B B B B m P B M P M Mark 23 and Mark Model 5815 1100 a u EG Mark 26 and Mark Model 5815 2000 Taillamp Assemblies FUEL MIXTURE Oils and Additives LUBRICATION mm z m Z G w m m ER M P NE AC a E M B E B i iP m w lt B a 9 b P m b m Mm M m ILLUSTRATED PARTS LIST saca daa re A fi xA C 4 1 1 10 10 10 INTRODUCTION This maintenance manual contains service instructions for Ski Daddler Models SD18E24A Mark 23 SD18E 25A Mark 26 and Mark Models 5815 1100A and 2000A Where difference
24. PARTS AND SERVIGE MANUAL SKI DADDLER MODELS MARK 23 5018 24 MARK 26 5018 25 MARK 111 5815 1100 MARK 5815 2000A AME SkI DADDLER AMERICAN MACHINE FOUNDRY COMPANY CONSUMER PRODUCTS SALES DIVISION PARTS amp SERVICE DEPARTMENT Whiteford Road York Pennsylvania 17402 Area Code 717 848 1177 PART NO 37782 GUARANTEE CERTIFICATE AMF SKI DADDLER SNOWMOBILE AMF guarantees that it will free of charge for parts or factory labor repair or replace in its sole discretion any part of the snowmobile which it finds upon examination and to its satisfaction to be defective in workmanship or materials provided a the part alleged to be defective is discovered and reported writing to 5 nearest author ized distributor or dealer 1 within a period of thirty 30 days from the date of its original retail purchase the case of a snowmobile put into a business or commercial including without limita tion lease or rental use and 2 within a period of ninety 90 days from the date of its original retail purchase in the case of a snowmobile not put into any business or commercial use b the part alleged to be defective is returned freight prepaid AMF s nearest authorized dis tributor or dealer within a period of thirty 30 days from the date of the defect s discovery a report thereof having been made and this undertaking shall not apply to any snowmobile after it has been sold by the
25. T E Figure 16 TAILLAMP ASSEMBLIES When replacing taillamps use 12 volt 6 watt GE No 67 bulb or equivalent FUEL MIXTURE The correct gasoline to oil ratio is 20 1 20 parts regular gasoline to 1 part SAE 30 40 weight oil If using AMF oil use 32 parts regular gasoline to 1 part oil for the first 25 hours of operation and 40 parts regular gasoline to 1 part oil thereafter For severe service conditions always use 32 to 1 mixture CAUTION Gasoline and oil should be mixed at tem peratures above freezing Belowfreezing gas and oil mix with difficulty Mix with care or engine damage may result Usea good grade of SAE 30 or 40 weight non detergent oil AMF oil or a good grade of two cycle engine oil Do notuselight duty or multivisocosity oils Use a good grade of regular gasoline do not use gas left over from summer uses OILS AND ADDITIVES Fuels containing additives are not recommended for Ski Daddler engines small amount of DRI GAS or equivalent may be added to fuel mixture if moisture in the system is evident CAUTION Some outboard motor oils contain deter gents that work well in low temperature water cooled outboard engines These detergents may cause spark plug ouling air cooled engines LUBRICATION Refer to the lubrication chart for periodic lubrication requirements LUBRICATION CHART Steering spindles Zerk fitting on spindle Drive chain Chain case h
26. ained when the opposite sides of the belt can be squeezed together to within 2 3 4 to 3 1 4 inches of each other at the drive clutch see figure 3 DRIVE BELT REMOVAL AND REPLACEMENT Remove the hood Relieve belt tension by following step 1 of the preceding procedure Remove the belt guard and the drive belt from the driven clutch sheave Hemove the other end from the drive clutch sheave Install the replacement belt in reverse order After replacement check drive belt tension as outlined in steps 2 and 3 of the previous procedure DRIVE BELT ALIGNMENT 1 Remove the clutch guard 2 Loosen the four bolts securing the engine to the engine mount figure 34 fw CHAIN HOUS INC 3 Place a straightedge on the fixed face ofthe drive clutch and move the engine until the offset between the straightedge and the front and rear edges of the driven clutch is 1 4 inch 4 Tighten engine holddown nuts and check alignment Rotate driven clutch 90 degrees and repeat procedure if necessary DRIVE CHAIN REMOVAL AND REPLACEMENT 1 Remove hood assembly 2 Remove chain housing cover plate seefigure 4 3 Loosen chain adjustment bolt and push down to slacken drive chain Remove the cotter pin nut and washer 4 Remove chain and sprocket 5 Chain replacement is the reverse of removal Before assembling chain housing cover plate pack chain housing with 1 1 2 pints of No 2 lithium bearing grease Adjust drive chain as outl
27. ark ee 1 33777 SPACER Long Used on Mark re 2 33778 SPACER Short A A O A AAA T 2 32234 SPRING ais a 2 181573 SCREW Hex 114 28 by 1 74 rra rr rc a ridad 2 181577 SCREW HD 1 4 28 by 1 3 4 4 2 181578 SCREW Hex HD 1 4 28 by 1 naar er 2 33579 3 LOCKNUT AUE ERN NR C ee 6 33808 WASHER Formed M EAE RS we AE 4 446188 SIGNE A E CA Iva 4 34159 HOOD HOLDDOWN WELDMENT PM ER 2 34271 vu e W a 12 34237 LATCH ASSEMBLY el Esau 1 34555 LATCH ASSEMBLY Used on Mark III 5815 2000 1 34000 STUE 254 EI R S 1 34163 2 CENTER CIS lt Figure 1 Description 128456 7 STRAP Holddown ren em A Pe HOOK Holddown strap a ka Tiana GLOVE BOX ASSEMBLY Used on Mark 14 Figure 2 Firure Index Number Description 1234567 STEERING COLUMN AND HANDLE ASSEMBLY Used on Mark 23 and 26 STEER
28. e 1 34154 GASKET Gas tank outlet Used on Mark 23 and 26 1 34152 OUTLET Gas tank Used on Mark 23 and 26 1 34105 FILTER Fuel tank Used on Mark 23 and 26 1 33580 BRACKET AND SOCKET ASSEMBLY 1 39583 LENS Oy 1 33584 BULB Tallam b one STE CTT 1 34024 RIVET 5 82 by 374 _ 44 T n 2 134190 SCREW Oval HD 6 32 1 1 4 Py Sew 3 33699 yz Z nan rei n Ara akaw ds 1 133046 SCREW HD 1 4 20 by 7 8 Used on Mark 23 2 133056 SCREW RD HD 1 4 20 by 1 1 2 Used on Mark III Model No 5815 1100A 2 133063 SCREW RD HD 1 4 20 by 2 Used on Mark Model No 5815 20004 4 9414920 WASHER Plain 1 2 OD Used on Mark um 229766 vies su NS 4 33647 SPACER KickEstand bumper pase x pu 2 33616 BUMPER Kickstand UELRAEAARANRRRANEIVWEECERTR CS 52 2 32252 PLATE Trailer hitch RA RA RANA AA T TIT 1 33726 3 SCREW Truss HD 1 438 1 1 4 3 33579 3 LOCKNUT LAA span y vate 3 33775 KICKSTAND ASSEMBLY Used on Mark 23 and 1 33774 KICKSTAND ASSEMBLY Used on M
29. e and replace rear idler shaft assembly or bearings Remove and replace rear support arms 2 Remove and replace throttle cable Remove and brake cable Remove and replace bogie support half 1 or both Remove and replace bogie wheel Remove and replace steering spindle Remove and replace spindle arm 1 1 2 Hours 1 4 Hour 1 2 Hour 1 Hour 1 2 Hour 1 Hour 2 Hours 1 Hour 3 Hours 1 Hour 1 Hour 1 4 Hour 1 4 Hour 1 2 Hour 1 4 Hour 1 2 Hour 1 4 Hour Section INTRODUCTION CHASSIS TABLE OF CONTENTS H B B m B E b m M G P wm m m Hood Assembly Removal and Replacement rag ed TSE TUE S Hood Assembly Repair eee babe gt aveo POWER TRAIN Drive Belt Tension s amp d B B m m B Drive Belt Removal and Replacement a Ey DR quii e niece PS Drive Belt Alignment k B B B B P B b E B m B 3 m mn amp b b Drive Chain Removal and Replacement SCT ROOT CTI TRC ER Driv Chain AdjuBtm nt soc sed peop eas peg oe imdi AA eee Brake Adjustment Driven
30. ed on Mark 23 and 26 9 125680 SCREW Truss HD 1 4 20 by 5 8 Used Mark re 8 9000556 Jack 1 4 20 sed Mark 23 209126 5 31157 RIVNUT 1 4 20 Used on Mark HU 22 8 38403 HOOD AND HEADLIGHT ASSEMBLY Used on Mark 23 BOW vo 34559 HOOD AND HEADLIGHT ASSEMBLY Used on Mark 4 38404 FRONT SHROUD Used on Mark 23 and 26 l 33386 FRONT SHROUD Used on Mark A 1 5 33402 LID Glove box Used on Mark 23 and 26 1 33403 L box Used Mark a a k 1 6 32253 LATCH CLIP Glove box 84 22 4 1 1 30272 HINGE Glove box lid Tue tp aa er EHE 2 8 30285 PLATE Glove box d 9 34270 POP RIVET Used on Mark 23 26 10 34270 POP RIVET Mark B versah 12 10 132911 SCREW RD HD 10 32 by 5 8 ee UM sies 1 41 33579 2 10289 34570 GAS CAP AND INDICATOR ASSEMBLY Used on Mark 1 12 30268 GAS CAP 34570 ayy F A Lea m 1 13 34569 CHAIN tPart B4570 ne age 1 14 34573 INDICATOR
31. eel 3 Remove the opposite center wheel and axle as a unit through the support assembly CAUTION the axle shaft passes through the center the support assembly the center bogie wheel will fall free Do not lose the bushings 4 To remove the remaining bogie wheels remove the locknut securing the bogie wheel to the shaft and then remove the wheels 5 Reassembly is essentially the reverse of re moval However be certain the wheel bushings are properly positioned when inserting the axle shaft through the support assemblies 1 Place sled kickstand Remove locknut securing bogie wheel assembly to axle shaft 3 Remove bogie wheel 4 Reassembly is the reverse of removal BOGIE WHEELS AND SPRING ASSEMBLY REMOVAL AND REPLACEMENT 1 Place sled on kickstand 2 Remove the bogie wheel assembly by removing bolt figure 7 and washer from each endof the bogie wheel support shaft BOGIE WHEEL ASSEMBLY Figure 7 3 Pull out the bogie wheel assembly 4 Remove the support shaft which holds the bogie wheel support assembly halves together 9 the bogie wheel support halves apart to re move the springs 6 Reassembly is the reverse of removal REAR SPROCKET ASSEMBLY REMOVAL AND PLACEMENT 1 Place sled on kickstand 2 Relieve traction belt tension by loosening adjust ing screws 3 figure 6 3 Unlock the torsion springs connected to the
32. i Alignment variable speed belt removed 3 Brake variable speed or traction belt adjustment 7 Broken windshields or variable speed belt replacement 8 Any modifications other than factory recommen 4 Brake lining or ski wear rod replocement dations 5 Paint body dents damoged fibergloss and 9 Traction belt failure due to misalignment or abuse chrome or trim damage due to use 10 Use of sled for competition racing willl void the 6 Engine damage due to lack of sufficient oil in fuel guarantee mixture incorrect oil too lean carburetor adjust NOTE SAVE THE SKI DADDLER INSPECTION RECORD FORM NO 4477QA ATTACHED THE SNOWMOBILE STEERING COLUMN THIS INSPECTION TAG IDENTIFIES YOUR SLED BY MODEL AND SERIAL NUMBER AND SHOULD BE SHOWN TO YOUR DEALER WHEN MAKING ANY CLAIM UNDER THE AMF GUARANTEE c 3 c q CO 10 11 12 13 14 15 16 wg GUARANTEE FLAT RATE LABOR SCHEDULE Models MARK 23 SDIBE24A MARK 26 018 25 MARK Ill 5815 1100 2000 Remove and replace chain case assembly Remove and replace chain case cover or gasket Remove and replace chain and adjust tension Remove and replace driven clutch or chain case bearings Remove and replace driving clutch Remove and replace engine mount and or strap Remove and replace drive sprockets drive shaft or bearings Remove and replace traction belt spliced and adjust Remove and replace traction belt endless and adjust Remov
33. ined in following procedure DRIVE CHAIN ADJUSTMENT 1 Remove chain housing cover plate figure 4 2 Check drive chain for slack Aproperly adjusted chain should have 1 8 to 1 4 inch slack 3 If chain slack is greater than 1 4 inch or less than 1 8 inch loosen the locknut under the chain adjustment bolt Push the bolt up to tighten the chain or down to loosen the chain NOTE The drive clutch cam contains 3 threaded holes forthe adjustment bolt If necessary relocate the bolt to obtain proper chain tension DRIVEN STRAIGHT EDGE ENGINE HDLDDOWN HUTS new O 4 When properly adjusted tighten locknut on ad justment bolt securely and replace cover plate BRAKE ADJUSTMENT Remove the hood assembly and proceed as follows 1 Remove cotter pin and tighten castellated nut on brake arm until the brake padjust clearsthe driven pulley figure 3 Reinstall cotter pin 2 If brake is too tight reverse the procedure DRIVEN CLUTCH REMOVAL AND REPLACEMENT 1 Remove hood assembly 24 Remove clutch guard and drive belt Refer to previous procedure 3 Remove drive chain Refer to previous pro cedure 4 Remove the spacer washer between the sprocket and bearing 5 Disconnect the brake cable by loosening the screw on the brake Remove the cable and spring Remove the screws spacers and nuts securing the disc caliper brake components 7 Remove the driven clutch assembly The outer bearing wil
34. ith No 2 lithium bearing grease 9 To replace the sprocket remove the ball bearing oil seal and oil seal retainer spring Remove the screws and nuts securing the support plate and sprocket to the drive shaft and sprocket plate assem bly remove the sprocket 10 Reassembly is the reverse of removal Follow instructions for traction belt tension and drive chain adjustment and traction belt alignment Be sure to pack chain case and sprocket bearings with 2 lithium bearing grease RETAINER r po OIL SEAL DRIVING SPROCKETS d GREASE SEALS AND BALL BEARINGS REMOVAL AND REPLACEMENT Follow rear and drive sprocket assembly removal and replacement instructions to remove and replace seals and bearings TRACTION BELT REMOVAL AND REPLACEMENT 1 Place sled on kickstand 2 Remove bogie wheel assemblies by removing bolts figure 7 and washers from each end of bogie wheel support shafts 3 Pull out bogie wheel assemblies 4 Relieve traction belt tension by loosening ad justing screws 3 figure 6 9 Unlock torsion springs connected to support arms 6 Remove right and left hand adjusting angle locknuts 1 7 Remove rear sprocket assembly 8 Remove hood assembly and place sled on right side 9 Remove chain housing cover plate 10 Loosen chain adjustment locknut and push down on bolt to slacken drive chain 11 Remove the sprocket from
35. k IIT 21777 SPACER Used on Mark 23 and 26 21777 SPACER Used ti ee eyes 5 30251 2 995364 SCREW 3 58 24 EHE cr rr apii s l 189329 SCREW Hex 3 8 24 by 3 1 4 E TEEI E ET A E EEN 181643 SCREW HD 3 8 24 by 1 1 2 1 33634 CaCl ES sees gees 2244 2 33635 SPINDLE ASSEMBLY iin 2 33698 GREASE PIPING sizes rn ra AAA 2 30149 SPR decis 2 181620 SCREW HD 5 16 24 by 2 Ke VRS 2 274517 WASHER Plain 3 8 alrite ya sa Js 4 32186 A NECS Pl 2 32187 THUMB LEVER aime eads LAA AA AA 2 32188 SPACER Thumbidever scise ce seen y ede ps E a 4 9417420 SCREW Truss HD 6 32 by 3 8 TCI s WEARS opt d eA dae 4 142443 SCREW Truss HD 10 32 by 1 VR A bid i dk 2 33579 2 LOCKNUT 10 3345 2 34053 THROTTLE CONTROL CABLE 1 34052 THROPILE CONTROL HO USIMG 38437 REINFORCEMENT Throttle cable sa kapa war
36. l be released B Remove the inner bearing and grease seal CHAIN ADJUSTHENT BOLT CHAIN HOUSING COVER PLATE 9 Replacement is reverse of removal Pack the bearings in the chain adjusting cam with 2 lithium bearing grease 10 During reassembly followdrive belt and driving chain adjustment procedures TRACK GROUP TRACTION BELT TENSION ADJUSTMENT Traction belt tension should be checked regularly A properly tensioned belt should have 1 to1 1 4 inch sag at the approximate top center of the belt This dimension is determined as follows 1 Place the sled on a clean flat surface 2 Place a sufficiently long straight bar along the top surface and near the edge of the traction belt see figure 5 Check for the 1 to 1 1 4 inch sag at the approximate center between the drive andidler shafts Repeat this procedure on the opposite side and note the difference in belt tension 3 If adjustment is necessary loosen locknuts 1 figure 6 sufficiently to permit movement of belt adjusting angle 2 4 If measurement exceeds 1 1 4 inches turn ad justing screw 3 clockwise to tighten belt tension If measurement is less than 1 inch turnadjusting screw 3 counterclockwise to relieve tension Adjust both sides equally to maintain proper belt alignment 5 Set sled on kickstand WARNING Do not run Ski Daddler engine in an en closed area unless properly ventilated STRAIGHT BAR
37. n Mark 5815 2004 1 134243 SCREW Oval HD 8 32 by 1 1 4 2 33579 1 OCENI 2 rennen puren 2 38461 CLUTCH GUARD ASSEMBLY Used on Mark 23 and 26 1 32321 CLUTCH GUARD ASSEMBLY Used on Mark 1 32511 CLUTCH GUARD SPRING alas E A 1 132908 SCREW HD 10 32 by 1 2 NG 2 33579 2 LOCENTT 10 89 ede AER ARA ER ax ada Vos 2 33604 SEAT BOTTOM Used on Mark 23 26 1 33394 SEAT BOTTOM Used on Mark 33393 SPAT Pett YO a 1 34115 REAR COVER AND TAILLIGHT ASSEMBLY Used Mark 23 and 26 1 33578 REAR COVER AND TAILLIGHT ASSEMBLY Used on Mark 1 34100 REAR COVER Used Mark 23 26 AIMER Y AES ms 1 33396 REAR COVER Used Mark ID 1 34229 GAS LINE Tank to tube Used on Mark 23 and 26 1 34228 GAS LINE Tube to carburetor Used on Mark 23 and 26 1 34117 FUEL GAGE ASSEMBLY Used on Mark 23 and 26 paseo 1 34168 GAS TANK WELDMENT Used on Mark 23 and 26 Mio 1 34177 GAS LINE Used on Mark 23 and 26 gt 4 1 34176 CHECK VALVE Gas tank Used Mark 23 and 26 eas
38. or 1 Turn the high and low speed mixture screws into the seats figure 10 DO NOT FORCE SCREWS INTO SEATS 2 Open the high speed mixture screw 1 5 8 to 1 7 8 turns 3 Open the low speed mixture screw 3 4 to 7 8 turn NOTE Carburetor settings should never deviate from those specified unless warranted by high altitude conditions Mark III Tillotson HD15A Carburetor 1 Turn thehigh and low speed mixture screws into the seats figure 11 DO NOT FORCESCREWS INTO SEATS 2 Open the high speed mixture screw 1 1 8 to 1 1 4 turns 3 Open the low speed mixture serew 3 4 to 7 8 turn NOTE Carburetor settings should never deviate from those specified unless warranted by high altitude conditions IDLE SPEED ADJUSTMENT _ 1 With the engine not running turn the idle screw figure 12 until it contacts the throttlearm Turn the screw one additional turn 2 Place sled on kickstand WARNING Do not operate the engine a closedarea unless it is adequately ventilated 3 Start the engine and set the idle speed at 1400 to 1700 RPM by adjusting the idle screw ELECTRICAL SYSTEM MARK 23 Figure 13 shows the electrical circuitry for the Mark 23 Ski Daddler MARK 26 Figure 14 shows the eiectrical circuitry for the Mark 26 Ski Daddler MARK III 5815 1100 Figure 15 shows the electrical circuitry for the Mark Model 5815 1100 Ski Daddler MARK III 5815 2000A Figure 16 shows the electrical
39. original retail purchaser Damage or deterioration resulting from misuse neglect accident transit handling by com mon carrier alterations or unauthorized repairs shall in no event be deemed to be a defect in mate rial or workmanship This guarantee does not apply to engines engine parts batteries or other components or accesso ries not manufactured by AMF EXCEPT SPECIFICALLY SET FORTH IN THE FOREGOING UNDERTAKING AMF SHALL NOT IN ANY EVENT BE LIABLE FOR ANY COSTS COVER LOSSES OR DAMAGES WHETHER SPECIAL INCIDENTAL CONSEQUENTIAL OR OTHERWISE IN ANY WAY RELATED TO ANY SNOWMOBILE OR ITS SALE NO WARRANTY EXPRESS IMPLIED OR STATUTORY AS TO MERCHANTABIL ITY FITNESS FOR A PARTICULAR PURPOSE DESCRIPTION QUALITY OR ANY OTHER MATTER IS GIVEN IN CONNECTION WITH ANY SNOWMOBILE OR ITS SALE NO AGENT EMPLOYEE OR OTHER PERSON HAS ANY AUTHORITY TO VARY ANY OF THE PROVISIONS OF THIS GUARANTEE CERTIFICATE IMPORTANT Please return the Purchaser Guarantee Registration card immediately in order to register your standing as the original purchaser IMPORTANT WHILE THE GUARANTEE COVERS DEFECTS IN MATERIAL AND WORKMANSHIP CERTAIN MAINTENANCE ITEMS AS LISTED BELOW ARE CONSIDERED NORMAL OPERATING EXPENSE ITEMS AND ARE NOT COVERED UNDER THE GUARANTEE Engine tune up cleaning or replacement of spark ment or clutch or traction belt damage due to plugs running engine at high RPM on kickstand or with 2 Sk
40. ousing Sprocket bearings Front and rear sprockets Zerk fitting in center of bogie wheel Bogie wheels Driven clutch Clutch bearing Steering End of BERAE column Low temperstire grease 50 hours 2 lithium bearing grease 40 hours No 2 lithium bearing grease 40 hours Low temperature grease 25 hours No 2 lithium bearing grease Yearly 50 hours a engine oil Pack driven clutch each winter prior to initial startup or the spring when preparing sled for summer storage ILLUSTRATED PARTS LIST The following parts list is provided to facilitate the procurement of spare parts and sled disassembly This list covers four Ski Daddler models the SD18E24A Mark 23 SD18E25A Mark 26 and the Mark III Models 5815 1100A and 2000A Where parts com mon to all four sleds no model number designation follows the part description Where parts apply to specific sleds the applicable designation will follow 10 Figure 1 41 33579 43 l irure Index Description Number Part No 1234587 Qty 1 1 33358 WINDSHIELD Used on Mark 23 and 26 H 1 33357 WINDSHIELD Used on Mark civismo Rh RR hese 1 34128 TRIM STRIP Windshield RH Used on Mark 23 and 26 1 34129 TRIM STRIP Windshield LH Used Mark 23 and 26 1 30250 TRIM STRIP Windshield Used on Mark 1 2 125680 SCREW Truss 1 4 20 by 5 8 Us
41. s exist between the four models each variation will be covered separately and noted CHASSIS HOOD ASSEMBLY REMOVAL AND REPLACEMENT 1 Disconnect ignition wiring at connecting plug below dashboard 2 Release left and right hand holddown straps securing hood assembly to main frame 3 Release front hood release knob figure 1 and carefully lift hood assembly clear 4 Replacement is the reverse of removal HOOD ASSEMBLY REPAIR Fiber glass repair material can be purchased locally from any auto or marine supply store Followdirec tions on kit carefully when making repairs STEERING The skis should be parallel to one another and the sled when the steering handle is in the straight ahead posi tion The inside edges of the front and rear of the skis should be equidistant If the skis or steering mecha nism are not properly aligned adjust as follows FRONT MEASURING POINTS Figure 1 Place steering handle in straight ahead position 2 Remove hood assembly 3 Remove screw figure 2 three spacer bushings and bottom spacer securing the drag link and tie rod to the spindle arm 4 Loosen jam nuts securing rod end bearings to the drag link and tie rod assemblies NOTE If both skis require adjustment repeat above procedure to loosen the tie rod on the opposite ski 5 Move ski into proper position and check the mea suring points to ensure that the skis are parallel to each other 6 With the
42. sed on Mark 23 and 26 1 34106 WIRE ASSEMBLY Used on Mark 23 and 26 T CAUCUSES 1 38438 STARTER MOTOR Used on Mark 23 and 26 Ce Pee et ere 1 34110 STARTER MOTOR Used Mark 5815 1100 aq 1 34112 BOLT Used on Mark 5815 1100A fu as 2 34113 WASHER Used on Mark 5815 1100A 2 34114 WASHER Used on Mark 5815 1100 e lt a aw ver T 2 20 Ficure 4 Figure amp Index Description Number Part No 124456 7 Qty 37145 TRACTION BELT Used Mark 28 atid 26 ttt rim 1 34960 TRACTION BELT Used Mark t ald visae RR VE TM 1 3341 7 BALL BEARING BEA 2 30145 RETAINER SPRING EMT 2 30078 OILGEAL ipenira tinrin rin 2 2 33717 SPROCKET SUPPORT PLATE RA tine 2 181566 SCREW Hex HD 1 4 28 by 3 4 44 45444 2422444 442 18 33579 3 LOCKNUT 1 4 28 E ae 18 33659 SPROCKET 9 tooth ote ee Pad ae 2 33413 DRIVE SHAFT AND SPROCKET PLATE 1 33422 BEARING RETAINER AND PLATE ASSEMBLY E ss ue viai I 33725 1 BOLT Carriage 5 16 24 by 5 8 de
43. the drive shaft AIR SILENCER THROTTLE WIRE ADJUSTMENT SCREW 12 Using a screwdriver carefully pry the oil seals figure 8 away from the ball bearings at each end of the drive shaft 13 Move the drive shaft and sprocket assembly toward the right side of the sled until the shaft clears the bearing and plate assembly in the chain case figure 9 14 Remove the drive shaft and sprocket assembly 15 Remove the traction belt 16 Replacement is essentially the reverse of re moval Coat the sprocket bearings andpackthe chain case housing with 1 1 2 pints of No 2 lithium bearing grease Align the traction belt and adjust traction belt and drive chain tension CARBURETOR ADJUSTMENTS CAUTION Do not force mixture screws into seats Damage to the seat may occur and impair carburetor performance 1 Place sled on kickstand WARNING Do not operate the engine in a closedarea unless it is adequately ventilated 2 start engine and permit to warm up HIGH AND LOW SPEED ADJUSTMENTS Mark 23 Tillotson HR24A Carburetor 1 Turn the high and low speed mixture screws into the seats figure 10 DO NOT FORCE SCREWS INTO SEATS Figure 11 2 Open the high speed mixture screw from 1 1 16 to 1 3 16 turns 3 Open the low speed mixture screw from 3 4 to 1 8 turns NOTE Carburetor settings should never deviate from those specified unless warranted by high altitude conditions Mark 26 Tillotson HR42A Carburet
44. u ura PE VUES UM 33579 4 LOCKNUT 5 16 24 Qu RSS EEES eT TTE TE O 4 33821 SOR A A ae 1 181595 SCREW HD 5 16 24 by 3 4 Used att hare era 6 138485 WASHER Shakeproof Used on Mark oed e EAE dr op 33415 BOGIE WHEEL AND SUPPORT ASSEMBLY Used on Mark IIT z RAS 4 33905 BOGIE ASSEMBLY Middle and rear Used on Mark 23 and 26 ae re 2 33906 BOGIE ASSEMBLY Front Used on Mark 23 and 26 422452293 ETAT 93754 BOGIE WHEEL SUPPORT SHAFT Used on Mark 23 and 26 3 93416 BOGIE WHEEL SUPPORT SHAFT Used on Mark j 33711 TORSION SPRING LH MS A slg tena 3 33712 TORSION SPRING aussage 4 33721 BOGIE WHEEL AND SUPPORT ASSEMB LY Used Mark TP 33923 WHEEL AND SUPPORT ASSEMBLY Used on Mark 23 26 d 33713 BOGIE WHEEL Used on Mark III r ies a oe eee 12 33713 WHEEL Used Mark 23 and 26 es wd ane eu oe atte Ga 13 33736 LOCKNUT 5 8 18 Used on Mark III ILLO 19 33736 LOCENUT 5 8 18 Used on Mark 23 and 26 13 33907 BUSHING Used n Mare 23 and 26 Tria 4 33909 AXLE SHAFT Used on Mark 23 and 26 25 A er 1 33419 BOGIE SUPPORT ASSEMBLY Used on Mark
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