FLUSHMATE® III - Guillen`s Enterprises, Inc.
Contents
1. Owner s Service Manual 503 Series FLUSHMATE Ill FLUSHOMETER TANK SYSTEM FLUSHMATE A Division of Sloan Valve Company 30075 Research Drive e New Hudson MI 48165 800 533 3450 248 446 5300 http www flushmate com Replacement Parts by Guillen Enterprises at flushmateparts com FLUSHMATE 503 SERIES ele Shalt MODEL NO SERIAL NO SERIES NO ATTENTION DUE TO THE CORROSIVE NATURE OF BATHROOM CLEANERS AND DEODORANT BLOCKS USE OF THESE CHEMICALS WITHIN THE CHINA TANK VOIDS FLUSHMATE WARRANTY PLEASE RETURN WARRANTY CARD QUESTIONS 1 800 533 3450 1 248 446 5300 http www flushmate com List of Components for 503 Series 1 Lower Supply Group w Hose BL100504 3 3 Name Plate w Serial Number A Supply Shank with Screen 4 Flush Valve Cartridge Assembly C 100500 B Pressure Regulator w Back Check F Actuator w setscrew C Relief Valve 5 Vessel 2 Upper Supply Group w Hose BU100505 6 Discharge Extension w Drain D Air Inducer E Vacuum Breaker FLUSHMATE A Division of Sloan Valve Company Manufactured under one or more of the following U S patents 3 817 279 3 817 286 3 817 489 3 820 171 754 and 4 233 698 Also covered by various foreign patents country and number available upon request and other patents pending The Sloan FLUSHMATE Flushometer Tank System provides the highest performance capability available today in the ULF Ultra Low Fixture category That2. Outside North America Call 248 446 5300 or write to us at FLUSHMATE A DIVISION OF SLOAN VALVE CO 30075 Research Drive New Hudson MI 48165 U S A 1 800 533 3450 248 446 5300 http www flushmate com Replacement Parts by Guillen Enterprises at flushmateparts com Installation Date Serial Number FLU6027 06 00
3. means it consumes less than 1 6 gallons 6 liters of water per flush It achieves this remarkable performance by using compressed air inside the tank which creates a turbo charged flushing action for effective bowl cleaning Compared to other types of low consumption water closets FLUSHMATE offers many distinct advantages Outstanding FLUSHMATE Features o Positive Bow Extraction No Double Flushing e Uses less than 1 6 gallons per flush e Stronger Flushing Action Improves Drainline Carry Larger Trapway to Eliminate Stoppages amp Leaves Bowl Cleaner e No Water Leakage Between Flushes o Large Water Spot for Reduced Housekeeping o Non Sweating Tank Enclosure WARNING When servicing or replacing components to the FLUSHMATE Flushometer Tank System make certain that the water supply is turned OFF and the toilet is then flushed to relieve pressure in the vessel NEVER use lubricants on any of the components unless otherwise noted in this manual NEVER use corrosive chemicals or household cleaners on FLUSHMATE products INSTALLATION The Sloan FLUSHMATE Flushometer Tank System Fixture installs in the same manner as other water closets Please follow the instructions provided by the fixture manufacturer Using the gasket washer and nuts provided with the fixture assemble the tank to the bowl Before connecting the supply to the tank be sure the supply line is flushed clean Do this by running water from the supply stop i
4. d turning counter clockwise e NEVER use any chemicals or corrosive household cleaner on FLUSHMATE Products or in the china tank The Sloan FLUSHMATE Flushometer Tank System has been engineered to provide reliable performance year after year However if servicing is ever required it is recommended that you follow the instructions included in this brochure If you would like additional information or require technical assistance write to us at the address below or call us toll free at 1 800 533 3450 ATTENTION OWNER THIS IS YOUR WARRANTY REGISTRATION Sloan FLUSHMATE the Company warrants the FLUSHMATE flushometer tank operating system the unit to be free of defects in material and workmanship for a period of five 5 years from the date of installation and the Company promises to replace any part of this product that proves upon our inspection and within five years from date of installation to be defective in material or workmanship All labor and transportation costs or charges incidental to warranty service are to be borne by the purchaser user This warranty is subject to the following Specific Conditions to Warranty A Warranty Registration card has been fully completed and mailed by the purchaser the user to the Company within thirty 30 days of the date of installation The unit has been subject to proper installation operation and maintenance as outlined in the installation instructions that were supp
5. er of the Cartridge Area the Cartridge should be replaced FIGURE 3 m Step 4 Check Lower Supply Turn the water off and relieve the Vessel pressure by flushing the toilet Remove the supply line connection to the shank Remove any obstruction in the supply shank screen If necessary you can use a small brush to gently brush the screen Reattach the supply line to the supply shank and observe connections to assure no leakage IMPORTANT If you are still experiencing a weak or sluggish flush after this point it is recommended you replace the entire Lower Supply group Step 5 Check the following 1 water line pressure 20 125psi 2 obstruction in the bowl trapway 3 obstruction in the drain 4 proper drain ventilation FIGURE 4 Consult a professional for recommendations if any of these conditions exist If the drain and drain vent are clear and the flush has not been improved replace the Lower Supply Assembly FIGURE 5 TROUBLESHOOTING CONDITION No Flush Step 1 Check the water pressure 20 psi to 125 psi Step 2 Check the Air Inducer for sufficient air draw Refer to Step 2 of Weak or Sluggish Flush Step 3 Review all of Step 3 and Step 4 covered in Weak or Sluggish Flush Condition Step 4 Replace the Flush Valve Cartridge NEVER use lubricant on the O Ring Arrow Figure 6 FIGURE 6 CONDITION Relief Valve Discharging This is a sign that the Lower Supply Group Number 1 from
6. lied with the unit Note carefully that this warranty is void if the unit is installed and operated subject to water supply line pressures greater than 125 psi static or less than 20 psi static Service and repairs may only be performed by authorized representatives of the Company or by others upon specific approval by the Company Unauthorized repairs or alterations shall specifically void the warranty Use of chemical disinfectant or corrosive household cleaners on FLUSHMATE products or in the china tank will void this warranty Proof of purchase is required Exclusions IN NO EVENT SHALL THE COMPANY BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR DAMAGES RESULTING FROM IMPROPER INSTALLATION OR FOR DAMAGES CAUSED BY NEGLECT ABUSE OR ALTERATION ALL IMPLIED WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE ARE LIMITED TO A PERIOD OF FIVE 5 YEARS FROM DATE OF INSTALLATION Some states do not allow limitations on the duration of an implied warranty and some states do not allow exclusions or limitations regarding incidental or consequential damages so the above limitations may not apply to you This warranty gives you specific legal rights and you may have other rights which vary from state to state No person is authorized to change add to or create any warranty or obligation other than that set forth herein To obtain warranty service contact Consumer Services toll free 1 800 533 3450
7. list of components is not working properly and should be replaced Follow the procedure outlined below 1i REPLACEMENT PROCEDURE FOR LOWER SUPPLY r T Step 1 Turn the water supply off Flush the fixture to relieve pressure in the vessel and a ber disconnect the water supply from the shank s Step 2 Remove the China Tank from the China Bowl by removing the nuts washers or wings nuts from the bottom of the China Tank Step 3 Unscrew the plastic locknut that holds the shank to the bottom of the China tank and remove the tank to bowl gasket Step 4 Unscrew the plastic nut that holds the vessel to the bottom of the China Tank and FIGURE 7 carefully remove the entire vessel from the China Tank Step 5 Remove the Lower Supply Assembly by pulling in a downward motion WHEN REMOVING OR REPLACING THE LOWER SUPPLY DO NOT WIGGLE THE LOWER SUPPLY FROM SIDE TO SIDE AS YOU MAY BREAK THE POST THAT THE LOWER SUPPLY SLIDES ONTO THIS IS A PRESS FIT AND ONLY MINIMUM DOWNWARD OR UPWARD FORCE IS REQUIRED DO NOT PROCEED TO STEP 6 UNTIL STEP 5 IS COMPLETE Step 6 Cut the hose just above the barbed fitting about 1 4 above clamp on the Lower Supply Discard old Lower Supply Step 7 Insert the new Lower Supply into hose and secure with new Hose Clamp Step 8 Push the new Lower Supply onto the post using an upward motion Step 9 Reassemble vessel to China tank tighten securely reconnect water supply and check for leaks WINTERIZING The Sl
8. nto a bucket until water flows clear After connecting the supply line to the tank turn on the water again and check for leaks You may be required to make adjustments to the actuator for either pushbutton type or trip lever type units Please follow the instructions provided by the fixture manufacturer TROUBLESHOOTING CONDITION Water runs on and will not shut off A newly installed toilet that does not shut off may be caused by inadequate or low pressure and is usually the result of an insufficient water supply flow rate into the FLUSHMATE Vessel NOTE The recommended static pressure range by code is 20 PS I to 125 PS 1 If sufficient supply pressure has been verified and the toilet continues to run the following steps may be required Step 1 Make sure supply stop is fully open Step 2 Check the Supply Shank Screen for any obstruction that would restrict the supply Step 3 Check the Actuator adjustment see Installation Procedure The linkage rod or push button should not interfere with the flush On Pushbutton type units loosen the setscrew on the actuator See Number 4F on the component list and rotate the Actuator up or down until proper clearance is obtained 1 8 For trip lever units gently lift the actuator rod and observe proper clearance is maintained approximately 1 8 gap between rod and actuator See Figure 1 Step 4 Check the Flush Valve Cartridge Assembly for proper installation Proceed as follo
9. oan FLUSHMATE when installed in a summer home cottage or cabin can be winterized to allow for periods for non use especially when the dwelling is subject to frigid conditions Follow the procedures outlined below NOTE A sponge a pail and adjustable channel locks will be useful Tank Procedure Step 1 Turn off the water supply line valve and remove the Toilet Tank Cover Step 2 Push the Actuator on top of the Vessel to flush and discharge the water Step 3 Disconnect the supply line coupling nut from the Lower Supply located under the Toilet Tank Housing NOTE A small amount of water will drip out of the Shank Be prepared to collect it in a bucket or sponge it up Remove the Supply Shank and drain the water from the bottom of the china tank into a bucket Step 4 Push down on the Actuator one more time then pull it up momentarily to allow air into the Vessel Bowl Procedure After flushing out the Vessel remove the remaining water from the bowl or add from 1 pint to 1 quart of antifreeze or RV antifreeze to the water remaining in the bowl NOTE Refer to fixture manufacturer s instructions for procedures to winterize bowl POINTS TO REMEMBER Safety Notice e When servicing any component the water supply should be turned OFF and the Actuator tripped to relieve the pressure in the Vessel e The Flush Valve Cartridge Assembly can be removed by inserting the handles of a pair of pliers into the top of the Cartridge an
10. uctions in Step 5 CONDITION Weak or Sluggish Flush Step 1 Check the water pressure 20psi 125 psi recommended If OK Air Inducer Cap then check the Flush System by removing the tank Cover and tripping the Actuator While the unit is flushing gently raise the Actuator Water should flow freely and wash away any debris in the supply line and Vessel Step 2 Check the Air Inducer for sufficient air draw The Air Inducer is designed to draw air during the refill cycle To test the Air Inducer place a small amount of water 2 to 3 drops in the orifice of the Air Inducer cap and flush the toilet If the Air Inducer is functioning properly the water will be drawn in If not it will need to be cleaned and tested again TO CLEAN AIR INDUCER Figures 3 amp 4 a Turn off the water supply and trip the Actuator b Unscrew the Air Inducer Cap clean thoroughly and remove any obstructions Reassemble Hand tighten ONLY c Turn on water supply Wait for the Vessel to refill 30 to 60 seconds Repeat Step 2 above If the Air Inducer does not function properly replace the Upper Supply Assembly Step 3 Check the Flush Valve Cartridge for leaks Turn the water supply off and drain the vessel by tripping the Actuator and holding it down until completely drained Next pour a cup of water onto the Cartridge Housing area as shown in Figure 5 Turn on the water supply If a leak is detected a steady flow of bubbles from the cent
11. ws a Turn off the water supply and flush the toilet b Remove the Flush Valve Cartridge Assembly using pliers handles as shown in Figure 2 NOTE You may be required to disconnect the Actuator Linkage Rod to remove the Flush Valve Cartridge Assembly c Inspect the O Rings on the Flush Valve Cartridge and the seating area inside the tank for wear and or improper seating Step 5 Reinstall the Flush Valve Cartridge Assembly First insert the cartridge into vessel and while gently pushing down on the cartridge turn the cartridge counter clockwise until you hear an audible click indicating that the threads are now aligned Screw cartridge clockwise into place until two FIGURE 2 black threads of the vessel are showing Next turn on the water and continue to turn cartridge until the water stops running Do not over tighten Step 6 f the Tank continues to run on push down lightly on the Flush Valve Actuator If the water stops running it is an indication that the Flush Valve Cartridge requires tightening clockwise If water still runs on while pushing down on the actuator the Flush Valve Cartridge requires loosening counter clockwise NOTE Adjust the Flush Valve Cartridge Assembly in quarter to half turn increments until the water stops running Always turn the water supply off for all adjustments Flush Valve Cartridge turns the water off Step 7 f replacement of the Flush Valve Cartridge is necessary follow the instr
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