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IP-EMZ - Rice Lake Weighing Systems

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1. ren 9 2 6 REFERENCE DATA SETUP 10 24 TOTALADD SETTING 12 29 14 2 9 ba 15 210 ITEMGODE SE FING 17 2 11 PLU DEFAULT DATA SETTING rl 18 2 12 PLU UPDATE 20 213 KEYLOCK SETTING vac eiut us 22 2 14 PLU DATE TIME SETTING ctos Pn noU v pd Doa Qe 25 2 15 SETTING vssvstescesratensusustenemaerretenewenadenerenedeute 26 2 16 ERROR SETTING dubi ied debido rice 2 217 JIRINTSEBREGTAOEDITING ince el a Ev Ev o 28 IP EMZ Service Manual 2 1 Chapter 2 SETUP MODE 2 1 SETUP MENU ENTRY 1 Turn on the Main Power Switch ON 2 Press the MENU button on the initial screen D 20000 11 08 Check the weight before production Enter PLU No and press PLU key 3 Press the SETUP button to display the Setup Menu screen OPERATION PROGRAMM NG TOTALS TEST MODE 4 The Setup Menu screen appears SETUP MENU 1 2 CO 2 2 IP EMZ Service Manual Chapter 2 SETUP MODE 2 2 SETUP MENU SETUP MENU 1
2. EIN EN gt PLU Default Data Setting 3 Screen Buttons Display Fields Determines the settings and returns to the first screen of the Setup Menu Turns over the screen Default Data Setting Each button color has its meaning Items Background Green Unit price master data Blue PLU master data Characters gt Black Requires numeric entry White Make a selection IP EMZ Service Manual 2 19 Chapter 2 SETUP MODE 2 12 PLU UPDATE SETTING PLU UPDATE SELECT ITEM AFTER _ ems _ um um opem fam um few FULL 000000 000000 8 PLU Update Screen Buttons Display Fields MENU Determines the settings and returns to the first screen of the Setup Menu A 7 Changes to the previous or next screen A 7 A Moves the cursor up or down SELECT Selection can be made for items to be collectively changed Master data at the cursor position is selected When selected 6 is displayed in the selected filed at the cursor position on the list Selection cannot be made when no data is set in After field SELECT EXECUTE Executes changes in After field for the selected items only to the PLU master file of which Before data matches FULL EXECUTE Executes changes in After field for the selected items only to all PLU master files Unit P
3. 14 kbo 1 XJ6 XJ7 XJ8 SSignalname Direction Otherend 2 j Nousd 5 485 Scale Unit Scale communication 1 Sca communicato 7 P 930 XJ1 4 5 XJ9 LCD control signal I DC 5V To P 917 via the 11 14 Notusd __ IP EMZ Service Manual 6 5 Chapter 6 ELECTRIC ASSEMBLY XJ10 1 2 LCD control signal PEN P 919 XJ1 To 917 the XJ11 DC 12V mr um did Aa To 917 the Buzzer ON OFF above mentioned PC board 45 Notused No Signal name Direction Other end LAN TDs NN CUM LAN TD 6 6 IP EMZ Service Manual Chapter 6 ELECTRIC ASSEMBLY 6 3 THERMAL PC BOARD 964 3 6 31 BOARD LOCATION Thermal board controls the printer It is located in the main body 9 Note that one thermal board is required for one printer Set the jumper switch on the PC board for each printer as follows PC board for Printer 1 BSELO LEAL o BSEL1 O 1 0 0 BSEL2 JP7 BSEL3 O JP3 Note Set OFF for all the settings of DIP switch S1 mounted the PC board xJ9 10 ELE xJ18 TEE s L IP EMZ Service Manual 6 7 Chapter 6 3 2 6 8 6 ELECTRIC ASSEMBLY SIGNALS XJ3 No Signalname Direction 1 B pas 2 624 3 A phase 4 1 2 BCOM NEC Ot
4. Rohde n Ro ratas 1 10 Chapter 2 SETUP MODE 2 SETUP diede 2 2 22 zu auis 2 3 23 DAVE SETTING pneu ph 2 5 24d PASSWORD SETTING QU Ra cenae 2 8 2 5 WORDWARAP WIDTH SETTING eene 2 9 2 0 REFERENCE SETUP iiio qat darned 2 10 2 TOVTALADD SETTING 2 12 2 0 BARCODE 2 14 2 9 WEN GODE SET DING iss 2 16 2 10 PLU DEFAULT DATA SETTING atia uuu i oet uns 2 17 244 PLU UPDATE SETTING d rtu xU b En RP I ua 2 19 2 12 WEY POG SETTING eR ei dna 2 21 243 2 24 2 14 PLUrOPERATION SETTING 2 25 IP EMZ Service Manual 2 15 ERROR SETTING dr ooa Leni Edu CPU oda 2 26 2 15 PRINT ASEEECT SETTING duse t inet 2 27 Chapter 3 TEST MODE Sa TESTMENUENTR tuba Dura vdd PU WERE IE nido Orsi Deis 3 2 Su s da natn ad arat UAM S 3 3 So prt Nube iov Hoa 3 4 9 9 STROKE KEY 3 5 3 3 2 TOUCH PANEL ADJUSTMENT 3 6 3 4 MACHINE SET 1 2
5. p 91 7 iyi Gee dasuas A G9 bye pueog ates S3tJJ94 67 Mis 0 6 E Doe WOEGO SZETLVIZ 93tJJ94 88 097 22222 Fees sir 5 9 ues ex 1 I 9872085785703 21095 93 72 24 2T 2 en UTER 121 SE LLL 07 007 2527 2 722 rorvi sezor 1 130 87205745703 pueog 1043409 2 00 a1tJJa8J 1 1 8 95 E JeTdo ur 2 SMURA erx MMC i x ON E ro ze 62 E 9 Aerdsra 8550 8 2 E 2 ver sr s2 941 288 231 rore ru E pueog 8 3 6 9 pueog 016 a Lae exu C ED vanoa zaj pJe9 45 pueog Uot PUN 39449433 8 A0Ge 5 4 IP EMZ Service Manual 6 2 Chapter 6 ELECTRIC ASSEMBLY 6 2 MAIN PC BOARD P 910R 2 6 2 1 BOARD LOCATION Main board controls the entire machine It is located in the main body Main storage data Master data such as commodity ma
6. he power supply was switched 000 0901 1000 he power supply was switched on 000000 0000 lt gt gt gt POPs lt gt lt gt e e 436 2 Service Manual Chapter 4 SYSTEM MODE 4 14 SRAM DATA INPUT OUTPUT This function is used to back up the Static RAM data The following items are stored in the CF 1 card Items selected in the machine setup screen Calendar Head run distance Wrapping count Pasting count Wrapper error correction data SRAM DATA INPUT OUTPUT peration Select WA IN gt gt WA IN INDEX NUMBER m DATA DATA 100 EN 50 su SELECT ox EXECUTE SRAM Data Input Output Screen SRAM DATA INPUT OUTPUT INDEX Operation Select 1 14 SELECT ALL E SRAM Data Main body Screen IP EMZ Service Manual 4 37 Chapter 4 SYSTEM MODE SRAM DATA INPUT OQUTPUT 2 Operation Select MASTER NAME NUMBER a MAIN gt gt WAIN ape mer 6 FILE EU FILE SELECT ALL WSG 2 E Output Master Data Selection Screen SRAM DATA INPUT OUTPUT CONFIRM FOR DOWNLOAD E o Do you want to send selected Master file from Main to Data Rapid 4 E E E Download Confirmation Screen 4 Service Manual Chapter 4 SYSTEM MODE
7. 2 Color Print Density Set the print density for black and red when the two color thermal head is 0 9 used Press one of these buttons after numeric entry to set the density The data range is 0 9 0 lightest 9 darkest Default data 5 for both black and red Print Check Format No Set the test print format Press after numeric entry to set the number The data range is 1 99 Default data 52 37 x 60 mm for printers 1 3 and 4 20 55 x 60 mm for printer 2 Format Information Displays the label size of the set default format number Confirm that the set format number is correct This function is display only and the data cannot be changed Item No Set the test item number for print confirmation Press after numeric entry to set the number The checker pattern is printed when the item number is 0 IP EMZ Service Manual 4 21 Chapter 4 SYSTEM MODE Buttons Display Fields Cassette No This is effective only when the cassette applicable printer number is selected Displays the number of the inserted cassette 1 is displayed when the cassette non applicable printer is used Make sure the cassette number called is same as the inserted cassette number An error screen will appear if it is different This function is display only and the data cannot be changed 4 22 Service Manual Chapter 4 SYSTEM MODE 4 7 FORMAT SETTING With this machine a maximum of 99 label formats can be set from 1 to
8. 5years 1 1 1 1 Display angle adjustment 3 650 times 2 times day 360 days x 5 years Power switch 10 000 times 6 8 years on the assumption of 4 times day IP EMZ Service Manual 1 3 Chapter 1 INSTALLATION 1 2 NAME OF EACH PART 1 21 FRONT VIEW Touch panel Stroke keys Brightness adjustment dial Label outlet Label cassette Scale unit Level gauge Power switch 5 lr Level adjuster 1 2 2 REAR VIEW Rear Connectors Located in the rear cover USA FUSE 250 US FUSE FUSIBLE 250V Service Manual Chapter 1 INSTALLATION 1 8 OUTER DIMENSIONS Unit mm IP EMZ Service Manual 1 5 Chapter 1 INSTALLATION 1 4 PREPARATION FOR INSATALLATION 1 4 1 UNPACKING Confirm that the following things are packed e Main body e Scale unit e Grounding cable Tool Screw driver e User s manual e Weight 5009 e Cleaning pen NOTE Parts are fixed with adhesive tapes so as not to move when transported Remove these tapes when unpacking 1 4 2 THINGS TO BE PREPARED e Weight 6kg 15kg 30lb IF 21FD e 3 5 inch 200 floppy disk in which the user s data is recorded e 2 cable D sub 9 pin modular e L abels Service Manual Chapter 1 INSTALLATION 1 5 PRECAUTIONS FOR INSTALLATION 1 5 1 GENERAL PRECAUTIONS NOT PUT HANDS IN THE MACHINE When
9. DELETE Select when deleting data IP EMZ Service Manual Chapter 4 SYSTEM MODE SYSTEM MENU 1 2 TCP IP SETUP LABEL COMB FILE CHECK SYSTEM DATA CF FALE 1 0 la FORMAT SETUP _ AUTO PROGRAM PRINT ITEM FREE MASTER SPECIAL TIME LINK MST ERR CF FILE INPUT OUTPUT INDEX NAME OPERATION SELECT 100 50 SELECT ALL 0 FILE INPUT OUTPUT INDEX NAME Trace OPERATION SELECT WA IN gt gt MAIN DEL FILE SELECT ALL EXECUTE 4 57 Chapter 4 SYSTEM MODE Touch to select a desired index field and touch the EXECUTE button to start deleting The confirmation screen appears Then touch the EXECUTE button to delete selected master data When deletion is normally completed the buzzer sounds 4 58 CF FILE INPUT OUTPUT OPERATION SELECT IEEE ua 100 50 INDEX L CONFIRM FOR DELETING FILE 4 Do you want to delete selected Master file in index CANCEL LL IP EMZ Service Manual Chapter 4 SYSTEM MODE 4 20 MACHINE NO This specification is for EU Can only use Edit to modify machine number MACHINE No SETTING Machine Number Setting Screen Push the EDIT button and edit the machine number It can be composed of numbers Letters and symbols The length of machine number is l
10. PITCH EXTRA 63 PITCH 1 Word wrap Width Setting Screen Buttons Display Fields Function CC Changes to the first screen of the Setup Menu PLU Name Enter a numeric value 1 9999 and press the SET button to set the entered value unit 0 1 as a word wrap width value Extra Message 1 2 Width Enter a numeric value 1 9999 and press the SET button to set the entered value unit 0 1 as a word wrap width value Extra Message 1 2 Pitch Enter a numeric value 1 99 and press the SET button to set the entered value unit 0 1mm as gap between characters IP EMZ Service Manual 2 9 Chapter 2 SETUP MODE 2 6 REFERENCE DATA SETUP REFERENCE DATA SETUP 1 2 A PACK TIME OM ES PRINT D E Design Clock SB TIME O PRINT 2 Design Relate USE BY DATE days 1 Reference Data Setup 1 2 Screen USA REFERENCE DATA SETUP 2 2 0 0001 1060 45 REFERENCE DATA SETUP 2 2 SAFE HANDLING IMAGE No OPEN FRICE MEE YES 0 000kg pay MONTH 1060 2 MENU PAGE MENU 1060 43 Reference Data Setup 2 2 Screen 2 10 IP EMZ Service Manual Chapter 2 SETUP MODE Buttons Display Fields Determines the settings and returns to the first screen of the Setup Menu Turns over the screen Press YES or NO to set whether to print the Pa
11. Set isn t necessary NONE YES Set isn t necessary NONE Set isn t necessary FILM 2 FILM Set isn t necessary Set isn t necessary STANDARD TYPE Set isn t necessary LEFT RIGHT Setting of this item is not necessary PRINTER No 1 NORMAL STANDARD 2 COLORS Set isn t necessary STANDARD 2 COLORS Set isn t necessary Machine Setting 2 2 Variation Screen Buttons Display Fields Function Returns to Test Menu 1 2 screen CANCEL Cancels changes and returns to Machine Set 1 2 screen Wrapper Setup Item Not used Printer Setup Item Displays connection results with various printers and the applicator Printer No 1 Selects printer 1 Press the Standard or 2 colors button to select Default data Standard 3 8 IP EMZ Service Manual Chapter 3 TEST MODE 3 5 SELF DIAGNOSTIC Press the Self Diagnostic button on the Test Menu screen Then the Self Diagnostic screen appears This procedure is used to perform self diagnosis for the listed items Make sure that the I2Net connecters RS232C connectors and card slot are provided Note All memory will be initialized after executing this procedure SELF DIAGNOSTIC MACH HERD RESISTANCE COMMUNICATIONCILNOELA _ pee Cw tow GER cao io GSS oso _ wig Sa ow Self diagnostic Screen Buttons Display Fields Function Returns to the Test Menu 1 2 screen EXECUTE Press the
12. UNLOCK PASSWORD Weu 0 Key Lock Setting 3 5 Screen KEYLOCK SETTING UNLOCK 0000 FUNCTION MUM FUNCTION TOUCH PANEL meur Key Lock Setting 4 5 Screen IP EMZ Service Manual 2 23 Chapter 2 SETUP MODE KEYLOCK SETTING UNLOCK PASSWORD Key Lock Setting 5 5 Screen Buttons Display Fields Determines the settings and returns to the first screen of the Setup Menu Unlock Password Press this filed after numeric entry 4 numeric digits to set a password to make Key Unlock of a function key effective Key Lock Objective Select one of the following key groups Group e Function key group e Numeric function key group e Touch panel key group e Stroke key group Key Lock Items Select Yes to lock the key or None not to lock the key 2 24 IP EMZ Service Manual Chapter 2 SETUP MODE 2 14 PLU DATE TIME SETTING PLU DATE TIME SETTING Pack Date Hold REAL TIRE ROUNDING HOLD INPUT PLU Date Time Setting Screen Buttons Display Fields Determines the settings and returns to the first screen of the Setup Menu Pack Date Hold Select one of the following items e Fix Pack date and time which have been set after the power was turned on will be held until the power will be turned on again or data will be changed When 1 Day is selected in the Accrued Pack Date the date changes to holding condition e By PLU Pack d
13. Character buttons Press to enter characters for setup values A B C etc INPUT Displays the data input from the numeric keys and or the character buttons A total of 15 digits can be displayed If 15 digits are exceeded the first characters will be lost Parameter Table Enter new data using the character buttons and or numerical keys when changing the parameters Delete a parameter by pressing the corresponding field on the screen without numeric entry to display the confirmation screen and press the EXECUTE button on the confirmation screen EXECUTE Execute processing CANCEL IP EMZ Service Manual 4 7 Chapter 4 SYSTEM MODE 4 4 SYSTEM DATA SETUP There are two System Data Setup screens On these screens select the basic machine conditions Order Completion Setup PLU Weight Limit Setup SLP Tare Use PAGE SYSTEM DATA SETUP 1 ra POS LOGO 2 POS KIND POS FLAG POS CODE LABELING MODE oy PLU by U P INFEED SPEED LOGO 3 oy PLU by U P err PLU by U P System Data Setup Screen 1 Buttons Display Fields N Function 2 MENU Returns to the System Menu 1 2 screen PAGE Turns over the screens Order Completion Setup The end process can be selected when the production quantity reaches the set order number Press the desired button to select either Buzzer or Message The selected button color will change to blue Default data Buzzer PLU Weight Limit Setup Sel
14. 1 for printer 1 2 for printer 2 6 for PP printer oet the above mentioned label sensor threshold standard value for each label number IP EMZ Service Manual 3 15 Chapter 3 TEST MODE Buttons DisplayFields Funcio Head Resistance Displays thermal head resistance O zero suppression Touch the SET button after numeric entry to set new head resistance Data range is 0 999 The buzzer will sound if data is set beyond the specified range Touch the SET button without numeric entry to automatically set head resistance Auto Setting is displayed during the execution of automatic settings Head Error Check Execute thermal head error check Processing is displayed during processing Normal is displayed when processing has ended normally Abnormal is displayed when processing has ended abnormally Memory Initialization Initialize printer memory Processing is displayed during processing Normal is displayed when processing has ended normally Abnormal is displayed when processing has ended abnormally Execute sensor levels back feed calibration initialization of the protection setting value against head temperature rise and acquisition of the head resistance and initialization of label and cassette master data for the selected printer Be sure to execute this procedure when the P 910 has been replaced Head Type Displays thermal head type name One of the following three types can be s
15. AX C X Circle CAUTION If this adjustment is not performed accurately a weighing error may occur Level adjuster 3 the level adjuster so that the unit Scale unit Bubble Level gauge 4 Make sure that the machine is grounded at the power supply outlet b Insert the power plug into the outlet Service Manual Chapter 1 INSTALLATION 7 When connecting other devices connect them according to the following Other machine of the master satellite system I2NET INLINE Dsub 9 pin Optional printer INET 1 Modular jack 21 FD INET INLINE Dsub 9 pin Journal printer A E E 5 232 8 Fixthe harnesses NOTE Nylon clamps to fix harnesses are not attached Prepare the nylon clamps beforehand with their sizes according to the number of the connected harnesses Fig 1 Rear Connectors Located in the rear cover 9 Load labels to be used by the user Refer to Label Replacement in the User s Manual IP EMZ Service Manual 1 9 Chapter 1 INSTALLATION 1 7 FINALIZING INSTALLATION Weighing check Span check 6kg Place the 6kg weight on the weighing platter and confirm that the displayed weight is wi
16. BASIC 3 7 3 4 1 MACHINE SET 1 2 COMPONENT 3 7 3 4 2 MACHINE SET 2 2 3 8 3 5 ASEBEBDAGNOSLTIG N 3 9 3 6 eoa tais rao REUS 3 10 IJBISPEAY ADIUSTMEN Ts tivi o SEM E Ot dates 3 11 3 8 SCALE CALIBRATION 3 12 3 8 1 A D DATA INITILAIZATION ZERO POINT SPAN ADJUSTMENT sese tela reat 3 12 902 SCALE ADJUSTMENT 2t ott telat 3 14 3 9 PRINT ADJUSTMENT 1 2 PRINTER 3 15 9 921 JPRINT ADJUSTMENT 1 8 uunc od aoc deaths 3 15 592 PRINT ADJUSTMENT 2 2 3 22 3 10 ROM VERSION DISPLAY nnn 3 25 3 11 COMMUNICATION CHECK 1 0 2 3 26 _ 3 27 3 13 MEMORY DATA CHANGE 3 28 9x94 SSRAMIDATA CHANGE 3 29 3132 FROM DATA REFERENCE edet ace pice s 3 30 3 14 TIME AND DATE 88 3 31 Chapter 4 SYSTEM MODE ENTR Y id nannies 4 2
17. MENU Non PLU 13 This is referred when System is set in the flag reference of the PLU registration and the code type is set as Non PLU 13 The set flag data is displayed Enter a numeric value max 2 digits and press the SET button to set the entered data as a flag data Non PLU 8 This is referred when System is set in the flag reference of the PLU registration and the code type is set as Non PLU 8 The set flag data is displayed Enter a numeric value max 2 digits and press the SET button to set the entered data as a flag data This is referred when System is set in the flag reference of the PLU registration and the code type is set as PLU 13 The set flag data is displayed Enter a numeric value max 2 digits and press the SET button to set the entered data as a flag data This is referred when System is set in the flag reference of the PLU registration and the code type is set as PLU 8 The set flag data is displayed Enter a numeric value max 2 digits and press the SET button to set the entered data as a flag data POS Code Type Select the code type to be referred to when the code type is set as Refer in the PLU master file Press the desired button to select among Non PLU 13 Non PLU 8 PLU 13 and PLU 8 IP EMZ Service Manual 2 15 Chapter 2 SETUP MODE Buttons Display Fields POS Code Kind Select the code kind to be referred to when the code kind is set as Refer in th
18. TOUCH PANEL ADJUSTMENT d Touch position adjustment on the touch panel 80 80 Lightly touch with a pencil for adjustment AD VAL DOT 580 430 Touch Panel Adjustment Screen Buttons Display Fields Changes to the Key Check Menu screen Position Adjustment Press only the mark on the buttons located at the top left and the bottom right of the screen Pressing these buttons will change the button color to black Acknowledge Completes position adjustment Coordinate Display Field Displays coordinate information 3 6 IP EMZ Service Manual Chapter 3 TEST MODE 3 4 MACHINE SET 1 2 BASIC COMPONENT Press the Machine Setting button on the Test Menu screen Then the Machine Set 1 2 Component screen appears 3 4 44 MACHINE SET 1 2 COMPONENT This procedure is used to determine which program is to be used with this machine Press one of the buttons based on the actual machine configuration When selected the button color will reverse yellow MACHINE SET 1 2 COMPONENT ra Machine Set 1 2 Component Screen Buttons Displayfield Function DP Type Used when no wrapping unit is equipped IP EMZ Service Manual 3 7 Chapter 3 TEST MODE 3 4 2 MACHINE SET 2 2 VARIATION On this screen further detailed settings can be performed MACHINE SETTING 2 2 VARIATION CONFIGURATION DP TYPE WRAPPER SETUP ITEM Set isn t necessary Set isn t necessary NONE VES
19. power supply voltage PN1 PN3 200V 240V AC170 264V IP EMZ Service Manual 6 19 Chapter 6 9 2 6 20 6 ELECTRIC ASSEMBLY SIGNALS m idis 2 Notused 2 CN2 AC110 V 120V 230V AC110 V 120V 230V Fuse 1 jACMOV 120V 230V gt 2 10 120 20 s 4 jAcnov i20ve3V 5 10 120 20 1 2 3 Neued CN5 46 _ CN7 02 2 gt P 910 XJ2 919 XJ7 CN3 Notused J 4 OND P 910 XJ2 5 GND 1 910 2 919 IP EMZ Service Manual APPENDIX LABEL FORMATTING APPENDIX A LABELFORMATTING Contents ESDelFOTat Table scd du eiie tacite ero bee diete 2 A 2 Label Format Table 4 As 5 Printze chang EIE 6 Fixed Character Content change 7 IP EMZ Service Manual A 1 APPENDIX LABEL FORMATTING LABEL FORMATTING A 1 LABEL FORMAT TABLE To print the numeric character barcode line or image data e Where the data is stored e The position to be printed e n which size e And other print information is required A collection of these data which determines the printing style is called Label Format Table and
20. 1 Free message No 2 Free message No 3 Free message No 4 Free message No 5 POP number Coupon number Image number Label format number Second label PLU code Upper weight limit data Lower weight limit data SHI Image number Wrapping mode Infeed speed Label pasting direction Piling height Automatic recognition Labeling mode Tray number IP EMZ PIP ISIS IS o o o o o yee o J 2 Service Manual Chapter 4 SYSTEM MODE 4 6 LABEL PRINT COMBINATION SETUP On this Label Print Combination Setup screen select the label printing configuration set various conditions for each label and change the label format LABEL PRINT COMBINATION SET rg Label Print Combination Setup screen LABEL PRINT COMB SETUP FMT No LABEL GROUP FRONT LABEL CANCEL BOTTOM LABEL SUB LABEL TOTAL LABEL PRINTER CHANGE LABEL ADDITION LABEL CONDITION LABEL INFORM i PRESS DETAIL KEY FORMAT FOR FEED PRN BLUE TEXT 3 PRESS PRINT Label Print Combination Setup Screen Front Label NORMAL LABEL PRINTER 1 YES IP EMZ Service Manual 4 13 Chapter 4 SYSTEM MODE LABEL PRINT COMB SETUP FMT No IT PRINTER FORMAT LABEL PRINT LABEL GROUP FRONT LABEL CANCEL BARCODE LABEL PRINTER 1 VES BOTTOM LA
21. 2 ra Setup Menu Screen 1 2 Buttons DisplayFields Function Expiry Date Set Changes to the Expiry Date Setting screen Set the expiry text change days cutoff date text and pack date text Password Set Changes to the Password Setting screen Set the password for entering Registration Setup Total and Subtraction modes Word wrap Set Changes to the Word wrap Width Setting screen oet the text width in 0 1 mm increments for PLU name Message etc for an automatic linefeed Reference Data Set Changes to the Reference Data Setup screen Specify the operation when Refer is selected in the PLU registration and set the reference data Total Set Changes to the Total Add Setting screen Set whether or not to add the data to totals Set a maximum of 20 target commodities to be added to hourly totals the weight data type fixed weight actual weight when a fixed price commodity is added to totals TIMER Set Ony EU MENU Changes to the first screen of the Setup Menu PAGE IP EMZ Service Manual 2 3 Chapter 2 SETUP MODE 9191 SETUP MENU 2 2 NN ESTE NN 8 CES NENNEN Setup Menu Screen 2 2 Buttons Display Fields Function Barcode Setup
22. 2 screen appears 3 9 1 PRINT ADJUSTMENT 1 2 This procedure is used to set various printing conditions and adjust various sensor levels for the selected printer PRINT ADJUSTMENT 1 2 MENU PAGE PRINTER Nof MAIN 1 LABEL No HEAD REGISTNACE HEAD TYPE 5 0 LH4114 HEAD ERROR USAGE DISTANCE CASSETTE Print Adjustment 1 2 Screen HEAD UP SENSOR LABEL SENSOR LEVEL PEEL SENSOR LEVEL 123 MEMORY INITIALIZE m Buttons Display Fields Returns to Test Menu 1 2 screen Changes to Print Adjustment 2 2 screen DPM Digital Adjust the sensitivity of each label sensor and peel sensor Potentiometer Changes the label and peel sensor value Display Fields to green and makes it possible to change data Adjust sensitivity by pressing one of the sensor value Display Fields and making a numeric entry Sensitivity can be adjusted by pressing one of sensor value Display Fields after numeric entry Touch this button again to exit sensitivity adjustment mode and return the color to white Printer No Displays the printer number to be adjusted Touch the SET button after numeric entry to set a new printer to be adjusted Data range is 1 4 Label No Displays the label number that is linked with the numbers of the printer and the cassette to be adjusted Set the label number in the label detail screen in System Mode Default data
23. 42 4 3 TCOPAP SETUP DELE 4 5 44 SETUP tite ttes E a ptus etas 4 7 45 AUTO PROGRAM SETTING LR ER 4 9 4 5 1 AUTOMATIC UPDATE 4 11 4 6 LABEL PRINT COMBINATION 4 12 4 6 1 CONNECTED PRINTER PATTERN SELECTION ITEMS 4 18 4 52 LABEL diecast tet 4 19 At 4 22 49 PRINT EFEM SETTING 4 23 IP EMZ Service Manual 4 9 4 10 4 11 4 12 4 13 4 14 4 15 4 16 4 17 4 18 4 19 4 20 4 21 4 22 FILE cT 4 25 FILE 4 27 FREE MESSAGE NAME REGISTRATION 4 30 EINICMAS TER ERROR ca ob 4 31 DISPLAY ERROR LOG x 4 32 4 13 1 ERROR LOG FILE OUTPUT PROCEDURE 4 34 4 13 2 ERROR LOG FILE OUTPUT DELETE PROCEDURE 4 35 SRAM DATAINPUT OUTPUOM 4 36 PILE TRANSFER 4 42 4 15 1 OPTION DEVICE PROGRAM FILE 4 43 IMAGE FILE scheisse 4 44 4 46 TBRAGEABILITY
24. EXECUTE button to execute cable memory printer head display operation checks and initialization Execution Item Displays execution results Operating Normal Abnormal to the right of each item IP EMZ Service Manual 3 9 Chapter 3 TEST MODE 3 6 MEMORY INITIALIZATION Press the Memory Initialization button on the Test Menu screen Then the Memory Initialization screen appears This procedure is used to delete all data except system data initialize system data only and create test data Note Repeat the procedure if memory initialization ends abnormally MEMORY INITIALIZATION All Memory Remaining 1037824 BYTE 918528 BYTE INITIALIZATION SETTING Memory Initialization Screen Buttons Display Fields Returns to the Test Menu 1 2 screen Master Data Clear master data CLEAR Processing is displayed during execution Normal is displayed when the execution has ended normally Abnormal is displayed when execution has ended abnormally System Data Initialize system data system master and machine master data INITIALIZATION Processing is displayed during execution Normal is displayed when the execution has ended normally Abnormal is displayed when execution has ended abnormally Test Data Set test data after master data has been cleared and system data has been SETTING initialized Processing is displayed during execution Normal is displayed when the executio
25. Numeric Key Check button on the Key Check Menu screen Then the Numeric Key Check screen appears Stroke keys can be tested by pressing each key on the control console Pressing each numeric key will temporarily change the corresponding button color to black After checking all stroke keys press the MENU button to return to the Key Check Menu screen NUMERIC KEY CHECK ra Numeric Key Check Screen NUMERIC KEY CHECK ra Buttons Display Fields MENU Changes to the Key Check Menu screen IP EMZ Service Manual 3 5 Chapter 3 TEST MODE 3 3 2 TOUCH PANEL ADJUSTMENT Press the Touch Panel Adjustment button on the Key Check Menu screen Then the Touch Panel Adjustment screen appears Screen and touch panel positions on the LCD screen can be adjusted on this screen Press the two center marks on each button located at the top left and the bottom right of the screen using a pointed object The pressed button will change its color to black and the coordinates positional data of the pressed point is displayed In the same way press the center mark on the Acknowledge button to complete the position adjustment Press the MENU button to return to the Key Check Menu screen Note 1 sure to adjust the touch panel after system data has been initialized 2 Ifthe adjustment cannot be properly completed enter 999 and press the PLU key to return to the default data then tray to perform adjustment again
26. OFF OFF DIP switch bit Function Set content OFF Yes Weight when transmitting LR OFF ASC HEX 5byte ON ASC HEX 6byte Analog filter 21 IP EMZ Service Manual 6 17 Chapter 6 ELECTRIC ASSEMBLY 6 8 3 I O SIGNALS XJ1 OUT 1 measurement completion signal P o10 main board 2 OUR2 measurement completion signal XJ8 XJ2 No JSignalname VEX DC 8 V load cell power supply output 2 GND 14 2 NF EE TERT IN load cell input signal 4 IN load input signal SHIELD XJ4 VEX DC 12 V power supply input 3 VEX XJ8 4 FG XJ5 D RS485 communication lt gt sone D RS485 communication P 910 main board ies XJ8 1 L S 15 12 XJ6 No Signalname Direction 1 Otherend 1 RES 2 00 1 2 O 12 0 Low 00 14 5 TXD 1 2 6 18 IP EMZ Service Manual Chapter 6 ELECTRIC ASSEMBLY 69 SWITCHING POWER SUPPLY 2H113WI 6 9 1 BOARD LOCATION This unit is located in the main body 5 V output indicator lights when 5 V is applied CN1 CN2 CN3 i CAUTION Input voltage select When the 200V is applied to the 100V specification the PN2 PN3 100V 120V switching power supply AC85 132V is damaged Confirm the specification
27. Output the file 4 The confirmation screen appears ERROR LOG FILE OUTPUT ERROR LOG FILE OUTPUT OUTPUT CONFIRMATION It will output 5 The Display Error Log screen appears DISPLAY ERROR 06 ERROR DETAIL tart point return processing is he power supply was switched on tart point return processing is he power supply was switched on tart point return processing is COPS gt ce ce ce t cannot communicate with the pri he power supply was switched art point return processing is cannot communicate with the pri he power supply was switched he power supply was switched on oro ce tart point return processing is he power supply was switched IP EMZ Service Manual 4 35 Chapter 4 SYSTEM MODE 4 13 2 ERROR LOG FILE OUTPUT DELETE PROCEDURE 1 Select the card type 2 Select the file number CARD SELECT for ERROR LOG FILE OUTPUT ERROR LOG FILE OUTPUT FILE NAME CARD NAWE onis cr Card Type GF 2 SRAM 1 2 CESI CANCEL SLOT2 SLOT1 SLOT2 PROGRAM DELETE BH BH H 3 Delete the file 4 The confirmation screen appears ERROR LOG FILE OUTPUT ERROR LOG FILE OUTPUT DELETE CONFIRMATION le ERRLOO CSV It will delete Fi m ERROR DETAIL tart point return processing 18
28. P 909 and 81 860 P 910 sro eS IP EMZ Service Manual 6 9 Chapter 6 ELECTRIC ASSEMBLY 6 4 CONTROL CONSOLE PC BOARD P 917B 2 6 4 1 BOARD LOCATION This board controls the control console It is located in the main body XJ5 XJ6 xy T x12 1 2 XJ19 917 2 XJ11 XJ13 ME NL MN LCD volume Touch Panel RE ____________ Back Light a ees from XJ2 Lom Rear view 6 10 IP EMZ Service Manual Chapter 6 ELECTRIC ASSEMBLY 6 4 2 I O SIGNALS XJ8 1 14 Keyboard control signal XJ9 1 4 Touch panel control signal Touch panel XJ12 1 4 8 15 LCD control signal 236 Notued ___ digplay 57 PGND XJ13 LCD control signal 1 26 RS 232C DC 12V XJ14 LCD control signal 1114 Notusd __ 17 No Direction Otherend _____ variable resister LCD volume eme variable resister 1 bony _____ _ _ Signalname Direction Otherend 1 DOC 6V 1 24 GND JLCDdisplay 357 LCD control signal Chapter 6 ELECTRIC ASSEMBLY CONNECTOR JUNCTION PC BOARD P 918A 1 6 5 1 BOARD LOCATION This board connects the I2NET and the options It is located in the main body 6 5 2 SIGNALS XJ5
29. SE TUE M EIE UE 4 48 eee een 4 49 mr 4 51 4 19 1 FILE DOWNLOAD rains 4 51 471972 DPEORI eens rer creer e iiA ines 4 54 4123 FILE DELE 4 57 MACHINE INOS ec 4 59 EXCHANGE RATE 4 60 SGANNE R SETUP 4 61 Chapter 5 MECHANICAL ASSEMBLY 5 1 5 2 5 3 5 4 MN p ME ten mitibus ada MD 5 2 WAIN BODY Sg m 5 4 DISPLAY UNIT eienenn 5 6 S GALE WIN erei 5 7 Chapter 6 ELECTRIC ASSEMBLY 6 1 6 2 6 3 6 4 6 5 ELECTRIC BLOCK DIAGRAM eee 6 2 MAIN PC BOARD 9108 2 6 3 6 2 1 BOARD LOCATION ertet tte retener 6 3 6 2 2 NVO SIGNALS 6 4 THERMAL PC BOARD 964 3 6 7 6 3 1 BOARD LOCATION ceste rituum tenis ntis 6 7 VOSICNA eon 6 8 CONTROL CONSOLE PC BOARD 917 2 6 10 6 4 1 BOARD LOCATION ctee teens 6 10 64 2 SIGNALS 6 11 CONNECTOR JUNCTION PC BOARD 918 1 6 12 6 5 1 6 12 cioe censent 6 12 IP EMZ Service Manual vi 6 6 6 7 6 8 6 9 LAN PC BOARD P 967 1 c cccscsssseccsssssecsesessscsesersecsessess
30. SRAM DATA INPUT OUTPUT CONFIRM FOR BACK UP Do you want to backup the Machine s own adjustment Setup data The backup data can be used after changing main board Backup Confirmation Screen SRAM DATA INPUT OUTPUT INDEX Ml insta Operation Select WA IN gt IN SAVE E FE um ALL m SRAM Data gt Main body Screen IP EMZ Service Manual 4 39 Chapter 4 SYSTEM MODE SRAM DATA INPUT OUTPUT Ir MASTER NAME TEES Operation Select No EI s MAIN MAIN FE pem f men spes sur FILE SEI ECT ALL 8 evn 2 Input Master Data Selection Screen SRAM DATA INPUT OUTPUT gt E Do you want to send selected Master file from Data Rapid to Main 4 5 E E Upload Confirmation Screen 0 IP EMZ Service Manual Chapter 4 SYSTEM MODE SRAM DATA INPUT OUTPUT E CONFIRM FOR RESTORATION Do you want to restore the Machine 5 own adjustment Setup data Ihe backup data can be used after changing main board mE c MAMANA Restoration Confirmation Screen IP EMZ Service Manual Chapter 4 SYSTEM MODE ButtonsDisplayFields N Function 2 MENU Returns to the System Menu 1 2 screen Operation Select MAIN Select to output main body master data to the IF 21FD FD and SRAM main body data set system data for
31. Therefore select the card type other than the CF 1 Note 1 Press the key to print the error log label Journal output is performed when the journal printer is connected Note 2 Error logs are output in CSV format Note 3 The error log can be analyzed by opening spreadsheet software Excel and Lotus123 or DISPLAY ERROR LOG database software Access BACK ERROR DETAIL tart point return processing is ca cL 8 m2 power supply was switched on cL tart point return processing is 8 n CT m power supply was switched n c tart point return processing is 3 gt 22 oo oo m2 22 t cannot communicate with the pri n he power supply was switched on tart point return processing 18 t cannot communicate with the pri he power supply was switched on he power supply was switched opal 5 oo 22 coy m m2 5 1 Ilic tart point return processing is a 2 oo a as esa oe ee oo coy co he power supply was switched on Curr
32. be set as the label print direction The selected item will change color to blue Default data Normal rotation Back Feed Select the back feed availability at the start of label printing The selected item will change its color to blue Default data Yes When Yes is selected the label is back fed in the above mentioned preprint feed length and printing starts Make sure Yes is selected at all times Sensor Type Set the label feed availability using the label sensor control Press after numeric entry to set the sensor type Press without numeric entry to display the pop up screen Press the desired button to make a selection Default data 1 Label sensor Sensor Distance Set the distance between the label sensor position and the printer head end Press after numeric entry to set the distance The data range is 0 999 0 0 mm 99 9 mm on the screen Default data 17 5 mm The label feed amount will increase when the data is increased and decrease when the data is decreased Printing Speed Set the label print speed Enter either 1 or 2 1 80mm sec 2 100mm sec and press this button Press without numeric entry to display the pop up screen Press the desired button to make a selection Default data 2 100 mm sec Printing Density Set the print density when using the monochrome thermal head 0 9 Press after numeric entry to set the density The data range is 0 9 0 lightest 9 darkest Default data 5
33. button color to blue Default data Format POP Print Position Select POP character string print position when it is included in the PLU name Select extension field Select one of the following 3 types Format Printed at the position specified by the format Left Printed on the left of the PLU name Right Printed on the right of the PLU name Press the desired button to select the and change the button color to blue Default data Format IP EMZ Service Manual 4 25 Chapter 4 SYSTEM MODE 4 9 FILE CHECK This screen is used to confirm master files such as PLU master Store master Extra message master files etc registered in this machine F LE CHE C K Lr MASTER NAME Memory Information E ence 913888 STORE ird BE OLEARED EXTRA MESSAGE 1 WILL BE CLEARED POP MESSAGE FILE WILL BE CLEARED i HASTER NUNBER 3812 SELECT ALL COUPON MESSAGE FILE WILL BE CLEARED ORIGIN FILE WILL BE CLEARED 1 EXTRA MSG 2 WILL BE CLEARED EXTRA 6 3 WILL BE CLEARED EXECUTE File Check Screen Buttons Display Fields MENU Returns to the System Menu 1 2 screen Master Name Displays master names only master files that can be processed by the IF 21FD and master files with the number 0 Press the desired field to make a selection and change the color to light blue Number Displays the number of data registered in the machine only master files t
34. each machine to the CF 1 main program CF File name sram dat MAIN Select when replacing the main board or copying all data to another machine Backup master data and permanent storage field data system data for each machine can be input to SRAM File name sram dat SAVE DATA Select to save the set the machine unique data in the CF 1 File name sram dat RESTORE DATA Select to restore machine unique data file name sram dat stored in the CF 1 Index Name Setting Press the corresponding button to set edit or select the desired index Select name s The output master data selection screen is displayed when the index name is fixed File Name Select Press one of these buttons to select the desired output file SELECT ALL SELECT Press to move the list index information display page up down VA Press to move the cursor position in the index information list display highlighted yellow up down EXECUTE Output the selected file The confirmation screen is displayed Press EXECUTE to initiate processing Press CANCEL to cancel processing and return to the previous screen The permanent storage data backup confirmation screen is displayed when file output ends normally Press EXECUTE to copy SRAM permanent storage data to the main program CF File name sram dat Service Manual Chapter 4 SYSTEM MODE 4 15 FILE TRANSFER MENU This function is used to copy data stored in the C
35. machine number It can be composed of numbers Letters and symbols The length of machine number is limited to 20 Exchange Rate Input the exchange rate for local currency Select the currency of Setting to barcode Scanner Setup Input barcode system of scanner IP EMZ Service Manual 4 5 Chapter 4 SYSTEM MODE 4 3 TCP IP SETUP When this machine is connected to a computer set the required data according to your SE s advice TCP IP SETUP HOST IP ADDRESS 151 108 4 117 DENM TARGET IP ADDRESS 157 108 4 130 MENU SIENET MASK GATEWAY ADDRESS TARGET NAME ve RCV HOLDER SendHOLDER d 1 Setup Screen TCP IP SETUP ra TCP IP SETUP Do you want to confirm TCP IP setup When EXECUTE key is pressed setting 18 completed and reboot the scale When CANCEL key is pressed setting 18 not reflected ___ Execution Confirmation Screen kE Service Manual Chapter 4 SYSTEM MODE ButtonsDisplayFields N Function 02 MENU Returns to the System Menu 1 2 screen FIX Displays the confirmation screen Press the EXECUTE button on the confirmation screen The machine is automatically turned OFF and turned ON again to apply parameter table settings PING Press to execute a communication test with the host computer LOWER LETTER Press to select upper or lower case letters for character entry UPPER LETTER
36. mini eye catching label and sub label e Normal label or eye catching label and batch raw material label Normal label or mini eye catching label and batch raw material label IP EMZ Service Manual 4 19 Chapter 4 SYSTEM MODE 4 6 2 LABEL DETAIL SETUP LABEL SETUP pessene o PAPER WE SENSOR DISTANCE meu PRINTING SEED um PRINTING norm PRINT DIRECTION CLR PRINT DENS Print Check Format Info Print Check PLU Label Wid Label Len 60 0 mm 37 0 om Label Print Pattern Label Details Setup Screen Buttons Display Fields BACK Save data changes and return to the label print pattern detail setup screen Printer No Press after numeric entry to display the label information of the entered printer and enable label information change and confirmation test print Printer numbers are defined as follows Printer 1 Main printer 1 Printer 2 Main printer 2 Printer 3 PP printer and Sub printer Cassette No Press after numeric entry to display the label information of the entered cassette and enable label information change and confirmation test print The data range is 1 7 An error screen is displayed if the corresponding cassette is not inserted The cassette number becomes 1 when a non applicable printer is called Label No This is used when label print information is different for each prin
37. set data and return to the Setup Menu 1 2 screen 5 X 7 Print Select Select one of the print items to be printed in 5 X 7 size Press the desired button to select the item and change the button color to blue M Price Print Select Select either Label print price or Barcode price when printing the mark down price label Select one of the following 3 types Barcode Only The markdown price is reflected only in the barcode and the normal price before markdown is printed in the price print field Barcode and Double line The markdown price is reflected only in the barcode and two strikeout lines are printed over the normal price before markdown Double line and M price The markdown price is reflected in the barcode and two strikeout lines are printed on the normal price before markdown and the price after markdown is printed Press the desired button to select the type and change the button color to blue Default data Double line and M price Note Two strikeout lines and the markdown price are printed for commodities which the markdown price is registered Service Manual Chapter 4 SYSTEM MODE Buttons Display Fields Function Comment Print Position Select the comment character string print position when it is included in the Select PLU name extension field Select one of the following 4 types Format Printed in the position specified by the format Under Printed under the PLU name Under Ingr
38. the EXECUTE key on the save confirmation screen
39. 0 Software 1 Hardware Memory Switch Please push a Memory switch after the completion of adjustment p 930 x SW1 Memory SW IP EMZ Service Manual 3 13 Chapter 3 TEST MODE 3 8 2 SCALE ADJUSTMENT This procedure is used to select the weighing capacity and create a command message to be sent to the scale Enter 495344 using the numeric keys and press the PAGE button 4 9 5 3 4 4 gt PAGE SCALE ADJUSTMENT I Capacity Eee fie fade INPUT Scale Adjustment Screen Buttons Display Fields BACK Returns to the Calibration screen Capacity Select either 6kg 15kg Press the button that corresponds to the capacity to be selected The button color will change to blue SPAN Executes span adjustment Select Select either ABC or ABC abc These buttons select upper or lowercase letters for alphabetic input when creating a command message to send to the scale board Select letter type by pressing the corresponding button The button color will change to blue SEND Send the command message to the scale unit Send Data Displays command message data sent to the scale board Receive Data Displays command message data received from the scale board 3 14 IP EMZ Service Manual Chapter 3 TEST MODE 3 9 PRINT ADJUSTMENT Press the Print Adjustment button on the Test Menu screen Then the Print Adjustment 1
40. 68 COLLARSSPACER ________ 69 COLLAR SPACER ___ PWB ACCESSORY CARD SPACER CAP 80 89 SCREW CROSSTRUSS SCREW CROSS FLAT 96 SCREW CROSSPANHEAD 99 CROSS HEAD HEX BOLT WITH SW PW 7 1 5 5 Chapter 5 MECHANICAL ASSEMBLY 5 3 DISPLAY UNIT How to attach DISPLAY UNIT DWG No 098 8131 04 3 DISPLAY UNIT IP EMZ PART CODE Refer to DWG No 098 8131 04 3 ITEM DESCRIPTION 6 9 0 0 UU DESCRIPTION ______ PLATE SPACER 60 PLATE SPACER 5 6 IP EMZ Service Manual Chapter 5 MECHANICAL ASSEMBLY 5 4 SCALE UNIT 15kg 30Ib SCALE UNIT 15kg 30lb IP EMZ PART CODE 15kg 120 0182 07 Refer to DWG No 096 9606 05 1 ITEM DESCRIPTION CASE SCALE LOWER BRACKET PWB THREADED ROD HEX MF 6 LEG ADJUSTING 8 PWBACCESSORYCARDSPACER 9 ACCESSORY BUSH CABLE IP EMZ Service Manual 30lb 123 2295 03 TITLE SCALE UNIT DWG No 096 9606 05 1 ITEM FILTER FERRITE DESCRIPTION 5 Chapter 5 MECHANICAL ASSEMBLY 6kg 5 8 SCALE UNIT 6kg IP EMZ PART CODE 123 2302 06 Refer to DWG No 091 2480 01 1 DESCRIPTION LC UNIT CLC 10N 6kg 6 2 8 BRACKETFORLEVEL 9 __ TITLE SCALE UNIT DWG No 091 2480 01 1 ITEM DESCRIPTION IP EMZ Service Manual Chapter 6 E
41. 8 Function Returns to System Menu 1 2 screen Saves data changes and returns to the Label Print Combination Setup screen Displays the printing conditions for each label type Press to change the label format number Change the label format number Cancels data changes and returns to the Label Print Combination Setup screen Pressing without numeric entry changes to the format edit screen for the format number of the selected label type Pressing after numeric entry changes to the format edit screen for the entered number Changes to the Print Combination Detail Setup screen e Printer selection e Print item addition Format number setting Print condition setting Label print detail information setting Label type addition Changes to the printer format number and cassette number setup screen for a label to be attached on the tray top Change to the label detail setup data print density sensor distance etc The current label format number displayed on the label detail setup screen becomes the format number at the present cursor position highlighted yellow Returns the print combination data to the default data Moves the cursor up or down Displays the printer name for each label type Press the label type field to enable the current label selection Edit the format number of the selected label type after selection by pressing the FORMAT button Select the printer number that will be used to print the labels Press to d
42. 99 A maximum of 63 items can be printed in one format that is called as unit FORMAT SETTING No 52 PLU LABEL KN E AXIS E 15 60 7 DELETE INPUT 1 1 PRINTER UNIT 4 MAIN No Format Setting Screen Buttons Display Fields MENU Displays the copy confirmation screen to finish settings lt Moves the selected unit position X and Y axis coordinates change accordingly Unit No Displays the called unit Enter the numeric value and press this field to call up the desired unit DETAIL Checks the detailed data for the selected unit Returns to the Format Setting screen COPY opecifies the copy source by entering a numeric value DELETE Deletes the called screen data REFERENCE Refer to Appendix A Label Formatting for detailed procedures for formatting labels IP EMZ Service Manual 4 23 Chapter 4 SYSTEM MODE 4 8 PRINT ITEM SETTING On this Print Item Setting screen select the setting for each print item PRINT ITEM SETTING Lr Print Select Regi Code Print Select REGISTER 5 Repack Mark Print Select WO PRINT PRINT Comment Print Position Select Regi Code Print Position Select UNDER UD IMGRD F RMAT Origin Print Position Select POP Print Position Select FORMAT LEET UNDER Print Item Setting Screen FORAMT Buttons Display Fields Apply the
43. ALL Display Error Log Screen L CARD SELECT for ERROR LOG FILE OUTPUT Card CANCEL 5101712 SLOT1 50072 CF Error Log File Output Screen IP EMZ Service Manual 4 33 Chapter 4 SYSTEM MODE Buttons Display Fields MENU Returns to the System Menu 1 2 screen Date Time Error No Press to display the selected items in order PLU No Tray No Press to initialize the confirmation screen Press EXECUTE to clear the error log information Press CANCEL to close the dialog without deleting data FILE OUTPUT Changes to the error log file output select execute screen CANCEL Return to the error log screen without executing file output EXECUTE Press to output the error log in CSV format to the selected card Card Type Press the corresponding button to select one of the four cards as the error log file output destination CF 2 SRAM 1 SRAM 2 CF 1 The selected button changes to blue 4 4 Service Manual Chapter 4 SYSTEM MODE 4 13 1 ERROR LOG FILE OUTPUT PROCEDURE 1 Select the card type 2 Select the file number CARD SELECT for ERROR LOG FILE OUTPUT ERROR LOG FILE OUTPUT 2CF 1 FILE NAME CARD NAME CF Card CESA SRAM 1 SRAM 2 EI SLOT2 SLOT1 SLOT2 PROGRAM DELETE H 3
44. BEL INGREDIENTS m INGREDIENTS BARCODE LABEL PRINTER 1 5 SUB LABEL TOTAL LABEL PRINTER CHANGE L ADDITION LABEL CONDITION LABEL PRESS DETAIL KEY FORMAT FOR FEED PRN BLUE TEXT PRESS PRINT Ld INPUT Label Print Combination Setup Screen Bottom Label CHANGE FORMAT FOR FEED LABEL ADDITION PRN BLUE TEXT ome BOTTOM LABEL SUB LABEL LABEL CONDITION LABEL INFORM 1 PRESS PRINT L1 TOTAL LABEL A PRESS DETAIL KEY Label Print Combination Setup Screen Sub label AA Service Manual Chapter 4 SYSTEM MODE BACK CANCEL LABEL PRINT COMB SETUP FMT No a LABEL GROUP FRONT LABEL TOTAL SUBTOTAR PRINTER 1 ES BOTTOM LABEL SUB LABEL TOTAL LABEL PRINTER CHANGE LABEL ADDITION LABEL CONDITION LABEL INFORM _ PRESS DETAIL KEY FORMAT FOR FEED PRN BLUE TEXT NO PRESS PRINT Label Print Combination Setup Screen Total Label M LABEL PRINT SETUP FRONT LB FORT CASSETTE me pum Label Print Setup Front Label Screen IP EMZ Service Manual 4 15 Chapter 4 SYSTEM MODE LABEL PRINT COMBINATION SETUP Label Printing Setup LABEL TYPE PRINTER FORWAT CASS LABEL PRINT LB PRINT CONDITION CANCEL EYECATCH Un W Eyecatch wie ta
45. Before Switch field is printed Before Switch Selects Before Switch field and the field color changes yellow Press the EDIT button to display the text edit screen Up to 6 characters can be registered After Switch Selects After Switch field and the field color changes yellow Press the EDIT button to display the text edit screen Up to 6 characters can be registered Pack Date Selects Pack Date field and the field color changes yellow Press the EDIT button to display the text edit screen Up to 6 characters can be registered IP EMZ Service Manual 2 7 Chapter 2 SETUP MODE 2 4 PASSWORD SETTING PASSWORDS SETTING PROGRAM SETTING KKK A KK 5 SUB ADD TOTALS 5 INPUT 1 Password Setting Screen Buttons Display field Changes to the first screen of the Setup Menu Password Set the password data by pressing this button after 6 gigit numeric entry Press this button after 000000 entry to cancel the password and the mode selection Only one password can be registered Mode Selection Buttons Press the desired button s to select the mode that requires the password entry The selected mode button becomes blue When you have forgotten the password 2 8 IP EMZ Service Manual Chapter 2 SETUP MODE 2 5 WORDWRAP WIDTH SETTING WORD WRAP WIDTH SEITING rg PLU EXTRA 562 WIDTH EXTRA MSG3 WIDTH EXTRA
46. C data formats Press one of these buttons to select the data format and the selected button will change to blue The data display format will change in the FROM data display field Up Down Press these buttons to move the displayed FROM data position Left Right Press these buttons without a numeric entry to move the cursor in the desired direction Press one of these buttons after a numeric entry to move the cursor to the entered address position SETTING This screen is used only for data reference and an error will occur if this button is pressed 3 30 IP EMZ Service Manual Chapter 3 TEST MODE 3 14 AND DATE SETTING Press the Time amp Date Setting button on the Test Menu screen Then the Time and Date Setting screen appears Enter the date DD MM YYYY and press the Date field to set In the same manner enter the time HH MM SS and press the Time field to set TIME AND DATE SETTING AUG 21 2008 HH 55 15 37 28 JULIAN DATE 234 2008 INPUT 1 Time and Date Setting Screen Buttons Display Fields Funcion Returns to the Test Menu 1 2 screen Press this button after a numeric entry to set the date Non existent calendar dates cannot be set Data format is day 2 digits month 2 digits and year 4 digits Press this button after a numeric entry to set the time Data format is hour 2 digits minute 2 digits and seconds 2 digits The data
47. Chapter 4 SYSTEM MODE 4 Touch to select desired index fields CF FILE INPUT OUTPUT INDEX NAME OPERATION SELECT EN ES SELECT ALL 0 seus 5 The text edit screen appears Then touch the RETURN button DODODODOOt E 9009000088 09000000600 2500000080 6 All stored master data appears on Screen CF FILE INPUT OUTPUT rm No MASTER NAME OPERATION SELECT gt MAIN 2 PRICE FILE DEL FILE ES pm 0 new Gpew 467 Service Manual Chapter 4 SYSTEM MODE 7 Touch to select desired master data Touch SELECT ALL to select all master data Touch to select each master data CF FILE INPUT OUTPUT OPERATION SELECT CF FILE INPUT OUTPUT ra gt gt MAIN MASTER NAME OPERATION SELECT ome zem gg mE Tien FILE E 56 2 n 8 Touch the EXECUTE button to start downloading CF FILE INPUTZOUTPUT HASTER MITT OPERATION SELECT WAIN gt HAIN DEL FILE E SELECT ALL 9 The confirmation screen appears Then touch the EXECUTE button to download the selected data into card memory CONF RM DOWNLOAD gt Do you want to write se
48. Chapter 5 MECHANICAL ASSEMBLY MECHANICAL ASSEMBLY Contents 5 1 CASSETTE UNIT scu 2 5 2 MAINBODY UNI a 4 9 92 DISPEAY UNM kece E dieu 6 BA 7 IP EMZ Service Manual Chapter 5 MECHANICAL ASSEMBLY 5 1 CASSETTE UNIT 25 44 TITLE CASSETTE UNIT DWG No 096 9752 06 0 5 2 IP EMZ Service Manual Chapter 5 MECHANICAL ASSEMBLY CASSETTE UNIT IP EMZ PART CODE 113 8448 09 Refer to DWG No 096 9752 06 0 DESCRIPTION 6 SHAFTSTE ___ ____ 8 ROLLER PRINT 9 BRACKETLABELSTOPPER GEAR IDOLER 25 DESCRIPTION SPRING COIL COMPRESSIVE COLLAR SPACER COLLAR SPACER 50 HEX BOLT BOLT amp WASHER AS S2P2 E RING 60 SENSORASLABE 68 SCREW CROSSPANHEAD 69 PLAINWASHER 1 80 HEX SOCKET BOLT 0 IP EMZ Service Manual 5 3 Chapter 5 MECHANICAL ASSEMBLY 2 gt lt 5 2 MAIN BODY UNIT DWG No 123 2402 05 0 IP EMZ Service Manual 5 4 MAIN BODY UNIT IP EMZ PART CODE Refer to DWG No 123 2402 05 0 DESCRIPTION COVER REAR 20 BRACKET AS DISPLAY ACCESSORY BUSH CABLE PWB ACCESSORY COLLAR BUSH PWB ACCESSORY COLLAR BUSH 60 SHEETHARNESSUPPER SPRING COIL TENSION IP EMZ Service Manual Chapter 5 MECHANICAL ASSEMBLY DESCRIPTION 66 COVERPRINTER
49. Communication Check Screen Buttons Display Fields MENU Returns to the Test Menu 1 2 screen ELAN Loop Back Press the EXECUTE button to execute a send and receive loop test within test ELAN Cable Connect the IF 21FD to the cable to confirm the response ILAN Loop Back ILAN RAM ILAN Cable Connect the IF 21FD to the cable to confirm the response Press the EXECUTE button to execute a cable test RS232C Dsub Cable Press the EXECUTE button to execute a cable test and RS 232C input output check Use the loop back connector for testing Display Status Operating is displayed during execution Normal is displayed when the execution has ended normally Abnormal is displayed when execution has ended abnormally 3 26 IP EMZ Service Manual Chapter 3 TEST MODE 3 12 OPTION CHECK Press the Option Check button on the Test Menu screen Then the Option Check screen appears This procedure is used to perform scanner and card slot checks OPTION CHECK SCANNED DATA SLOT 1 CHECK SLOT 2 CHECK Option Check Screen Buttons Display Fields Returns to the Test Menu 1 2 screen Scanned Data Displays the OCR data when a barcode is read with the scanner Slot 1 Check Insert the formatted CF card 8M 16M and press the EXECUTE button to execute an operation check Slot 2 Check Insert the formatted CF card 8M 16M and press the EXECUTE button to execute an operation check Display Status Oper
50. D CHARACTER CONTENT CHANGE This section explains the procedure of changing the unit price As an example copy the label format No 1 to a new label format No 81 and register it as a changed format as the format number 81 FORMAT SETTING No 01 DELETE IP EMZ Service Manual MENU Call a new label format number 8 1 gt PLU Copy the existing label format number 1 COPY Set the label number Enter the label number LABEL Set the test item number Enter the item number ITEM No Print the non changed label PRINT Call a unit of the fixed character string unit price 3 4 gt Touch the data field of Unit No to display 34 Fixed Character String Unit price The fixed character string printing area turns in red frame Display the Unit Setting screen DETAIL Register the fixed characters of the unit price Touch the EDIT key Enter the fixed characters unit price Divided by a carriage return the first line of the PLU name is the Fixed Character No 1 and the second line is No 2 After entry touch the RETURN key to register Register the fixed character number to 1 Character No 1 Character Confirm the changed contents as an image Touch the RETURN key to return the display to the Format Setting screen Confirm Touch Confirm again will return to the original screen Changed label print PRINT Save the changed label format MENU Touch
51. D Preset value at numeric keys and touch the LABEL SENSOR STD VALUE field Next please display Graph pops and check the line of STD VALUE Line 3 20 IP EMZ Service Manual Chapter 3 TEST MODE The adjustment method of a PEEL SENSOR 1 The adjustment method of a gain Check the value of PEEL SENSOR LEVEL When not PEEL SENSOR LEVEL covered by label between Peel sensor 209 With a value 200 or more it is good PEEL SENSOR LEVEL m With 200 or less adjust PEEL SENSOR LEVEL If a level does not go up the optic axis has shifted Or Sensor is no good Adjustment method the optic axis Exchange sensors PEEL SENSOR Received side Touch the FEED key Then label comes out PEEL SENSOR Luminescence side When covered by label between Peel sensor PEEL SENSOR LEVEL Check PEEL SENSOR LEVEL in this state 10 or less are normal When much more values are shown the influence from a spotlight may be received In this case please avoid a light source 2 The adjustment STD value Touch the STD VALUE button LABEL SENSOR LEVEL PEEL SENSOR LEVEL 222 PEEL SENSOR STD VALUE The check of PEEL SENSOR LEBEL can also be performed in this mode Enter the STD value at numeric keys And touch the PEEL SENSOR STD VALUE PEEL SENSOR STD VALUE IP EMZ Service Manual 3 21 Chapter 3 TEST MODE 3 9 2 PRINT ADJUSTMENT 2 2 This procedure is
52. F card to another CF card FILE TRANSFER MENU File Transfer Menu Screen Buttons Display Fields Function Returns to the System Menu 1 2 screen o gt o Returns to the System Menu 1 2 screen OPTION DEVICE Press to transfer the option device program IMAGE FILE Press to transfer copy delete the image file IP EMZ Service Manual 4 43 Chapter 4 SYSTEM MODE 4 15 1 OPTION DEVICE PROGRAM FILE COPY OPTION DEVICE PROG FILE COPY MENU Option Device Program File Copy Screen SRAM 2 A CF 2 Compact Flash Card adapter is required Sun SLOT 1 Program CF Card 444 Service Manual Chapter 4 SYSTEM MODE 4 15 2 IMAGE FILE COPY IMAGE FILE Image File Copy Screen IMAGE FILE COPY FILE COPYING FROM FILE NAME COPYING 10 m Image File Copy Screen Example IP EMZ Service Manual 4 45 Chapter 4 SYSTEM MODE Buttons DisplayFields 1 Funcion 20 Returns to the System Menu 1 2 screen Copying from Select copy origin and destination from the 4 card types Copying to Press the corresponding button to make a selection The selected button will change to blue Press to move the cursor up down EXECUTE The image file BMP stored in the selected card is copied to the copy destination Displays the execution confirmat
53. ION 7 1 6 HARDWARE 8 1 7 FINALIZING 004 10 1 INSTALLATION 1 1 SPECIFICATIONS No ____ Specifications W285 x D368 x H645mm W300 x D270 x H88mm 11 8 x 10 6 x 3 5 ELI USA 110 120 50 60Hz 4A AC230V 50 60Hz 4A 6kg 15kg Graduation 0 002kg 0 6kg 0 00 5kg 6 15kg 1516 3016 Graduation 0 00510 0 1516 0 0116 15 3010 1516 3016 Graduation 0 005 0 1500 0 010 15 306 3kg 6kg Graduation 0 001 0 3kg 0 00 2kg 3 6kg 6 Weighingaccuracy 1300 09920 10 4 inch TFT color liquid crystal VGA with backlight 640 x 480 dots 8 Printing method Directtherma method 0 9 Thermadhead LH4114K 3 inch 640 dots 8 dots mm ___10 Printspeed amp 100mm se 0 11 Effective print size Label size Label width Label diameter Core inner diameter Max outer diameter 2240mm 212mm x 159mm 24 keys Ethernet 1ch RS 232C 2ch PCMCIA 2ch I2NET 2ch ISHIDA Original Protocol Compact Flash 32 Memory capacity PLU master 511 characters 4 000 PLUs 5prices Additive master 511 characters 9 999 additives POP master 39 characters 999 POPs Comment master 511 characters 99 comments Free master 1 511 characters 99 messages Free master 2 511 characters 99 mess
54. IP 50 00000000 Calibration Screen Buttons Display Fields MENU Returns to the Test Menu 1 2 screen Inputting the command sends it directly to the scale board ZERO Executes zero point adjustment SPAN Executes span adjustment Executes fine span adjustment using these buttons INITIALIZE Executes the scale board initialization Capacity A D Value Displays A D read data count value in A D units Span Value Subtracts span data from the read data the above mentioned A D value and displays the value count value in A D units Weight Displays the weight value in kg calculated form the A D value based on the set district information Voltage Stability Signal Normal is displayed when the first stability signal is received normally The display goes blank if communication is unsuccessful Scale Setting Displays basic performance data and country specific scale setting data Information DIP Switch Data Displays scale board DIP switch setting status Refer to the table below 3 12 IP EMZ Service Manual Chapter 3 TEST MODE DIP Switch Settings Board No 0 Set with X command 1 0 fixed Storage command 0 W command prohibited 1 W command allowed Test mode 0 command prohibited 1 command allowed Movement average 0 8 times 1 None Zero bias 0 Yes 1 No Sending weight 0 No 1 20msec A D data 0 ASC HEX 5byte 1 ASC HEX 6byte Analog filter
55. IPLANY DISPLAY Error Setting Screen Buttons Display Fields MENU No POS Code Set Error Price 0 Error Thermal Head Cut Error Display Determines the settings and returns to the first screen of the Setup Menu Select one of the following items to determine the procedure when calling a PLU of which POS code is not set e Non Error No error screen appears e Non Print An error screen appears When the error screen is released calling the PLU will be canceled e Non Barcode An error screen appears When the error screen is released the barcode will be blanked on the label Select whether or not to display an error screen when 0 price is entered Select one of the following items to determine the procedure when a head failure occurs e Consistent error screen always appears once a failure occurs e Line Cut An error screen appears when a failure occurs e None No error screen appears No Tare Weight Error Select whether or not to display an error screen when printing is performed without tare weight setting No Tray Wrapping Set Error IP EMZ Service Manual Select one of the following items to determine the procedure when no tray wrapping is set e Non Error No error screen appears even when the tray wrapping image is not set e Non Print Even after the error screen is released it appears every time until the tray wrapping image is normally set Operation is prohibited when the
56. Item Code Set PLU Defaults PLU Update Key Lock Setup PLU Date Time PLU Operation Error Setup Print Select 2 4 Changes to the Barcode Setting screen Set the POS type POS system and POS flag system reference data Changes to the Item Code Setting screen Assign the classification code position digit number in an item code and set the code position and the digit number for a barcode Changes to the PLU Default Data Setting screen display oet the default master data when newly created in the PLU registration Changes to the PLU Update screen Perform the batch data changing process for the master data of existing commodities Changes to the Key Lock Setup screen Set the key lock password and the key lock availability for each item Changes to the PLU Date Time Setting screen Set the pack date holding function accrued pack date processing and time rounding Changes to PLU Operation Setting screen Set the number of digits for calling a PLU code register code wrapping mode unit price holding function and shop change processing Changes to the Error Setup screen Set the processing procedure when a PLU code is not found the price data is 0 a PLU in which the tare weight is not registered is called or the head failure is detected Changes to the Print Select screen Set whether to print the barcode on the top of the tray when two labels are issued and the barcode is set to print
57. LABEL FORMATTING 4 PRINT SIZE CHANGE This section explains the procedure of changing the print size of the unit price data As an example copy the label format No 1 to a new label format No 80 and register it as a changed format as the format number 80 FORMAT SETTING No 01 Call a new label format number 8 0 PLU 3 Copy the existing label format number io 1 gt COPY Set the label number Enter the label number LABEL No Set test item number Enter the item number ITEM No Print the non changed label PRINT Call the unit price data unit Touch the data field of Unit No six times to display 06 Normal Numeric Unit price Or 6 gt Touch the data field of Unit No When Unit No is touched the list is displayed unit price data printing place turns in red frame Change the size of the unit price data DETAIL Select the character type Touch CHARCTER TYPE to select the desired size SPIG0L SEPl604 1 758 0 500 Select 08 as an example Touch the RETURN key Confirm the changed contents as an image 21200000 802561 Confirm Touch Confirm again will return to the original screen Changed label print PRINT Save the changed label format MENU UNIT Touch the EXECUTE key on save confirmation screen v 6 IP EMZ Service Manual APPENDIX LABEL FORMATTING A 5 FIXE
58. LECTRIC ASSEMBLY ELECTRIC ASSEMBLY Contents 6 1 ELECTRIC BLOCK 2 2 26400000 6 2 MAIN PC BOARD 910 6 2 63 THERMAL PC BOARD 964 3 64 CONTROL CONSOLE PC BOARD P 917B 2 65 CONNECTOR JUNCTION PC BOARD P 918A 1 6 6 iILAN PG BOARD P2967 1 6 7 DISPLAY JUNCTION PC BOARD P 919B 3 68 SCALE BOARD 9 0 1 2 tpi tls era tube dv Tex cass 69 SWITCHING POWER SUPPLY 2H113WI IP EMZ Service Manual 6 1 Chapter 6 ELECTRIC ASSEMBLY lt x a H 6 1 an oo vans ZW3 dl RA LZ 92 2 ze 2 aad 5 95 LL J 09 7 423353 22 2 2 am 9 p 7 1 61 2 J9suasg dn 2 t Burtddeis 2 ZA 2 8FZO0GTHSFO3 2405 aitudey 5 64 o E Jr 8UT TUI I3NCI LINZI LINZI wp 2 4 154 210 6767 6 7 6 87 99 070 82 7
59. MZ Service Manual Chapter 2 SETUP MODE 2 TOTAL ADD SETTING TOTAL ADD SETTING Daily Total ADD Accumulative Total NON ADD ADD Time Zone Total ADD ADD Tray Total Fixed Pri PLU Weight Addition ADD ADD FIXED WEIGHT REAL WEIGHT Total Add Setting Screen TIME ZONE SET FOR INDIV PLU PLU LIST EU EST ITEM 0002 EST ITEM 0003 BA INDIVIDUAL PLU BY TIME ZONE EA zz m Press ADD key to register the selected Time Zone Set for Individual PLU Screen 2 12 IP EMZ Service Manual Chapter 2 SETUP MODE Buttons Display Fields Function CS MENU Daily Total Select whether or not to add the data to Daily Total The selected button color will change to blue This is not displayed at a satellite machine in master satellite specification Accumulative Total Select whether or not to add the data to Accumulative Total The selected button color will change to blue This is not displayed at a satellite machine in master satellite specification Periodical Total Select whether or not to add the data to Periodical Total The selected button color will change to blue This is not displayed at a satellite machine in master satellite specification Time Zone Total Select whether or not to add the data to Time Zone Total The selected button color will change to blue This is not disp
60. Manual Chapter 6 ELECTRIC ASSEMBLY 6 7 DISPLAY JUNCTION PC BOARD P 919B 3 6 7 1 BOARD LOCATION This board junctions the main PC board and the display PC board It is located in the right side cover of the main body 6 7 2 I O SIGNALS XJ1 LCD control signal We P 910 ee XJ10 XJ2 Signalname Direction Otherend LCD control signal 1 26 RS 232C md 4 DC 12V XJ3 1 8 LCDcontrolsignal gt PCT P 910 10 109 ft44 Notued ___ Signalname Direction Otherend 1 8923270 ___ e 2 22015 e RS232C RxD XJ4 a 982326 CTS _____ 5 P 910045 5 982326 6 88 7 862325 FG IP EMZ Service Manual 6 15 Chapter 6 ELECTRIC ASSEMBLY XJ6 _ ____ Direction Otherend ____ 1 DC 12V e 2 JP 910 XJ1 XJ7 No Signal name Direction Other end eee 6 16 IP EMZ Service Manual Chapter 6 ELECTRIC ASSEMBLY 6 8 SCALE BOARD P 930A 1 2 6 8 1 BOARD LOCATION This board is located in the scale unit 15kg 30lb P 930A 2 6kg P 930A 1 DO Black Blue Green White Red o 51 SW Please push a Memory switch after the completion of adjustment 6 8 2 DIP SWITCH SETTING SwthNo i 2 3 a 5 7 8
61. SHIDA Y ISHIDA Service Manual COUNTRY CAN USA EU IMPORTANT e Read this manual thoroughly and do not perform installation operation maintenance or inspection unless you fully understand all of the contents e Keep this manual in a safe place where you can refer to it easily while installing operating and carrying out maintenance or inspections ISHIDA LTD PN 107287 O ISHIDA Co Ltd 2008 All rights are reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without prior written permission of ISHIDA The information contained in this manual is subject to change without notice IMPORTANT NOTICE This manual explains the procedures to perform installation operation service or maintenance of the machine Those who handle the machine must be aware of the hazards involved These dangers may not be obvious so it is imperative to follow the instructions detailed in this manual when installing operating inspecting or servicing the machine Therefore we recommend that you thoroughly read and understand this manual before installing operating inspecting or servicing the machine and keep this manual in a safe place where you can refer to it whenever necessary ISHIDA is not liable for any damage loss or injury that results from incorrect operation insuffi
62. STER OPERATION SELECT gt pl meme Gp 7 pow Deme 7 eme 9 re cane DEL FILE SELECT ALL 0 seule Touch to select each master data CF FILE INPUT OUTPUT MASTER NAME OPERATION SELECT CASSETTE FILE 1 f emen f Dew SELECT ALL 0 4 55 Chapter 4 SYSTEM MODE 7 Touch the EXECUTE button to start uploading 8 The confirmation screen appears Then touch the EXECUTE button to upload the selected data into the machine memory When upload is normally completed the buzzer sounds 4 56 CF FILE INPUT OUTPUT MASTER NAME OPERATION SELECT DEL FILE a pem f SELECT ALL 8 0 CF FILE INPUT OUTPUT rm gt X Do you want to send selected Master CANCEL IP EMZ Service Manual 4 12 3 FILE DELETION 1 Ensure that the System Setting Menu screen is displayed Then touch the CF FILE I O button on the screen The CF File INPUT OUTPUT screen appears 3 Touch to select the DELETE button among the following three commands MAIN Select when writing the machine data into the CF card memory MAIN Select when writing the CF data into the machine memory
63. The data range is 0 9 with the following parameters 1 Standard label 2 Two color label 3 9 Not registered The default value is 1 Back Feed Length A loss is caused in the feeding length for each roller due to the reverse rotation of the motor gears and print roller during back feed operation This function is used to make up that loss It does not influence the store name address and ruled lines for each existing format However it is used in the case of a format without sufficient space The top and bottom dimensions approximation of the set label and the back feed correction length mm Press the top bottom select button to determine the label top bottom type for correction length Select one of three types 45mm 60mm or 80mm The selected size field changes to blue Press the correction length display field after a numeric entry to set the correction length for the selected top and bottom dimensions The data range is 0 0 9 9mm Heat Protection Displays the heat protection selection for the set head Press the SELECT button to select head temperature increase protection The button color will change to blue No Print even if the head temperature increases Default Yes Stop printing for about 0 5 seconds if the head temperature increases The print density is high and it is a level where the temperature over rises by 1000 piece continuous printing The print density is high and the head will overheat after cont
64. The data range is 1 99 and the buzzer will sound if data is entered outside the range or no data is entered The default value is the default format set in the printer Displays the set label sensor distance mm The entered data can be set as the printer label sensor distance by pressing the SET button after a numeric entry The data range is 1 999 in increments of 0 1mm The default value is 41 0mm Displays the set peel sensor distance mm The entered data can be set as a peel sensor distance of the objective printer by pressing the SET button after a numeric entry The data range is 1 999 in increments of 0 1mm The default value is 11 0mm Displays label length mm for test printing The entered data can be set as the printer label length by pressing the SET button after a numeric entry The data range is 1 9999 in increments of 0 1mm A buzzer will sound if data is entered outside the range or no data is entered The default value is the label length of the above mentioned test format number The label will be fed for the distance of the label and gap lengths Displays the set gap length mm The entered data can be set as a gap length of the printer by pressing the SET button after a numeric entry The data range is 1 999 in increments of 0 1mm A buzzer will sound if data is entered outside the range or no data is entered The default value is 2 5mm Displays the set feed length mm The entered data can be set as the printer
65. Touch this button again to change the display to white and set adjustment data The level range is 0 255 3 16 IP EMZ Service Manual Chapter 3 TEST MODE ARE STANDARD VALUE can perform change of the threshold value of label sensor and peel sensor Default 0 EE SENSOR STD VALUE EE Default 90 SENSOR LEVEL m SENSOR LEVEL LABEL SENSOR STD VALUE The initial value of the threshold value of a label sensor is O Level Detection mode STD judges the difference of the Sensor output level of label and label gap In the case of 60 or more a level difference judges it as a label gap Threshold Detection mode In the case of one 1 or more STD considers it as the value of threshold If the value of threshold is exceeded it will be judged as a label gap PEEL SENSOR STD VALUE Only Threshold Detection mode It is judged that the value below threshold has a label It is judged that the value exceeding threshold has no label DPM DIGITAL POTENTIAL METER Digital The position of volume can be checked LABEL SENSOR DPW PEEL SENSOR LEVEL SENSOR 22 It is a minimum 0 from a maximum 255 The following figure is a case where it transposed to analog type volume mini max 255 mini max 255 IP EMZ Service Manual 3 17 Chapter 3 TEST MODE The adjustment method of a LABEL SENSOR 1 The adjustment method of a gain Touch the LABEL SENSOR LEVEL but
66. UTPUT CONFIRM FOR DOWNLOAD Er n Do you want to send selected Master file from Main to Data Rapid E E E Download Confirmation Screen IF 21FD IP EMZ Service Manual 4 29 Chapter 4 SYSTEM MODE CONFIRM FOR UPLOAD a Do you want to send selected Master file from Data Rapid to Main Upload Confirmation Screen IF 21FD Main Body Buttons Display Fields MENU Returns to the System Menu 1 2 screen Operation Select Select file processing Select Main body Main body File delete or Format Press the button to request the index information acquisition from the IF 21FD and change to the index screen Press it again to re display the index screen Shows the processing progress of each master file Press to move the master information list display page up down Press to move the cursor position highlighted yellow in the master information list display up down Only existing index columns be moved when Main body or File Delete is selected Index Information Displays the index numbers and names of files in the IF 21FD Processing differs according to the processing item selected Main body Changes to the master display screen when the index is selected via the index name edit screen Main body Changes to the master display screen when the index
67. __ Signal name Direction ______ Le TUA e TA 17 18 ne Applicator XJ1 Sensors and Scale 19 20 DC 24V 21 24 a 34d 6 12 IP EMZ Service Manual Chapter 6 ELECTRIC ASSEMBLY XJ11 Signalname Direction ______ LAN Option 1 6 t8 Sigminame Direction C Otherend LAN Option 1 8 XJ13 Sigmaname Direction ______ 3 Notused 2 ooo 32 7 iNETB opm ee m a 5 XJ15 No Signainame Direction Other end 4 oa 852326088 5 7 623268 O e 8 5232698 eo 9 82326 O 65 IP EMZ Service Manual 6 13 Chapter 6 ELECTRIC ASSEMBLY 6 6 LANPC BOARD P 967 1 6 6 1 BOARD LOCATION This board connects a computer etc using TCP IP It is located in the main body 6 6 2 SIGNALS XJ1 Signainame Direction _______ _____ 1 2 3 Ce ho 6 4578 GND LAN TX EN 1 2 LAN TX XJ2 ANT 2 3 o c LAN 6 nx 4878 GND 6 14 IP EMZ Service
68. ______ OPERATION PROGRAMM NG TOTALS TEST MODE TEST SELF DIAGNOSTIC DISPLAY CHECK OPTION CHECK IP EMZ Service Manual Chapter 3 TEST MODE 3 2 TEST MENU MEN U KEY CHECK MACHINE SETTING MEMORY DATA CHANGE TIMERDATE SETTING PRINT ADJUSTMENT SELF DIAGNOSTIC MEE MEMORY INITIAL IZATION COMMUNICATION CHECK DISPLAY CHECK OPTION CHECK MEM Buttons Display Fields Key Check Machine Setting Self diagnostic Memory initialization Display check Calibration Print adjustment ROM version Communication check Option check Memory data change Time Date setting IP EMZ Service Manual Test Menu Screen Function Changes to the Key Check menu screen Changes to the Machine Setting screen oet basic machine and optional unit configuration Changes to the Self diagnostic screen Check cables memory printer head and connection check etc Changes to the Memory Initialization screen Display memory information installed and remainder and initialize memory master data clear system data initialization and test data setting Changes to the Display Check screen Adjust color contrast Changes to the Scale Calibration screen There are two screens for calibrating the scale and setting the scale board Scale board setting requires password entry There are two screens for adjusting the printer head information head
69. ages Free master 3 511 characters 99 messages Service Manual Chapter 1 INSTALLATION Specifications 55 17 11 Freemaster4 511 Characters 99 messages 0 1712 FreemasterS 511 characters 99 messages 0 n 17 13 Format master 99 Characters 2 048 bytes format 17 14 Labelmaster 99labels _______________________________ 17 15 Department name master 13 characters 9 999 22 m 17 16 Group name master _____ 13 characters 9 999 names 20592 17 17 Class name master 13 characters 9 999 442 17 18 Sales promotion master 99 images 99 comments 99 origins ________________ 17 19 Store master 9 999 stores EM t 48 characters store name 48 characters store address 2 17 20 Tray master 19 999 trays 10 Characters tray 000 17 21 Memo preset keys 1 56items 28itemsx2pages 17 22 Classification preset keys 36 types 5 ranges type Barcode print POS code system NON PLU 13 digits NON PLU 8 digits PLU 13 digits PLU 8 digits 18 POS types 5 digit standard code 6 digit code including check price 6 digit code including flag 5 digit code including check price 6 digit code 5 digit price Number of label issues 16 2 million labels label length 42mm 9 000 labels 360 operation days 5 years 721 2 E Printer frame drawer 7 300 times 4 times day 360 days
70. apter 4 SYSTEM MODE 2 Touch the button It displays in an order of having been touched Example 12 34 50 Print 531240 4 50 SPECIAL TIME um RESET CLEAR HHE SPECIAL TIME FORMAT S1M1H1 SPECIAL TIME FORMAT STMTHTH2M2S IP EMZ Service Manual Chapter 4 SYSTEM MODE 4 19 CF FILE This specification is for EU This function requires a CF card inserted into Slot 1 CF 2 located inside of the port section on the left side of the machine 4 19 1 FILE DOWNLOAD 1 Ensure that the System Setting Menu screen is displayed ra Then touch the CF FILE button on TCP IP SETUP LABEL COMB FILE CHECK the screen SYSTEM DATA SRAM 2 SRAM 1 amp Ma EE FORMAT SETUP _ 7 S EET AUTO PROGRAM PRINT ITEM FREE MASTER SPECIAL TIME LINK MST ERR CF 1 Program CF Card The CF File INPUT OUTPUT screen CF FILE INPUTZOUTPUT OPERATION SELECT __ SELECT ALL 0 mises 3 Touch to select the button among the following three commands INDEX Mise OPERATION SELECT MAIN Select when writing the machine data into the CF card memory _ a MAIN 100 Em Select when writing the CF data into the EN machine memory DELETE Select when deleting data SELECT ALL 0 EXECUTE IP EMZ Service Manual 4 51
71. ate and time at the time of PLU call is held until next PLU is called e Real Pack date and time are printed when the label is printed Accrued Pack Date Select one of the following items e No process Temporary change data is canceled when next PLU is called and becomes the date of that day e 1 day The pack date will become the date added by one day to that day When Fix is selected the Pack Date Hold this selection cannot be made e Hold Data that has been changed temporarily as an accrued pack date will be held until next PLU is called Time Rounding Select one of the following items e 0 00 minute fixed e 1 No rounding e 2 Touch panel key group e 5 05 minutes e 10 10 minutes e 15 15 minutes e 30 30 minutes IP EMZ Service Manual 2 25 Chapter 2 SETUP MODE 2 15 PLU OPERATION SETTING PLU OPERATION SETTING ra PLU Digit Store Selection 4 DIGITE DIGITS DIGIT Reg Code HOLD BY PLU Wrapping Mode HOLD Printer Change Selection BY PLU Unit Price Call Selection U Price Mo 1 EAST U PRICE EY STORE BY EYECATCH PLU Operation Setting Screen Buttons Display Fields Function MENU PLU Digit Store Selection Unit Price Selection Select whether or not to fix the Unit Price No that is set to the called store Register Code Hold Select one of the following items to hold the register code e Fix The register code which has been set after the power was turne
72. ating is displayed during execution Normal is displayed when the execution has ended normally Abnormal is displayed when execution has ended abnormally IP EMZ Service Manual 3 27 Chapter 3 TEST MODE 3 13 MEMORY DATA CHANGE MENU Press the Memory Data Change button on the Test Menu screen Then the Memory Data Change Menu screen appears MEMORY DATA CHANGE MENU ra EN Memory Data Change Menu Screen Buttons Display Fields N Funcion Returns to the Test Menu l 2screen Returns to the Test Menu 1 2 screen SRAM data can be changed and confirmed on the memory dump list on the memory dump list 3 28 IP EMZ Service Manual Chapter 3 TEST MODE 3 13 1 SRAM DATA CHANGE Press the SRAM Data Change button on the Memory Data Change Menu screen Then the SRAM Data Change screen appears This procedure is used to confirm or change SRAM data on the memory dump list meg 4 m s s o muss s Ea Data Change Screen DISPLAY Buttons Display Fields Returns to the Memory data change menu screen SRAM Data Button Press any button address position to change its color to blue and enable settings for modification The memory data status is displayed Display Up Down Left Right SETTING Select eith
73. cient caution unauthorized modifications to the machine or failure to follow the instructions contained in this manual In the recent weighing industry the latent hazards involved with handling the machine have increased due to new materials new processing methods and higher processing speeds and it is impossible to predict all of the possible dangers Likewise there are far too many operations which cannot or should not be performed to fully describe all of them in the manual Please assume that any handling or operation not specifically described in this manual should never be performed Safety countermeasures should be carefully considered and implemented before performing any installation operation inspection or maintenance procedure not specifically described in this manual or indicated on the machine itself CHANGE IN SPECIFICATIONS Machine specifications and accessories may be changed at any time due to improvements or other reasons Consult with your ISHIDA representative at any time to confirm the actual specifications of the purchased machine ERRORS AND OMISSIONS The information in this manual has been carefully checked and is believed to be accurate However please understand that the descriptions in this manual may not agree with the actual machine due to machine improvements The information is subject to change without prior notice in the future ISHIDA assumes no responsibility for clerical typographical or proofreadin
74. ck Date or not This setting is effective only when REFER is specified by the Pack Date Print setting in the PLU registration Sell By Date Print Press YES or to set whether to print the Sell By Date not This setting is effective only when REFER is specified by the Sell By Date Print setting in the PLU registration Shelf Life days Enter a numeric value 0 9999 and press this field to set the entered value as the Shelf Life data This setting is effective only when REFER is specified by the Shelf Life Date Print setting in the PLU registration Use By Date Print Press YES or to set whether to print the Use By Date not This setting is effective only when REFER is specified by the Use By Date Print setting in the PLU registration Use By Date days Enter a numeric value 0 9999 and press this field to set the entered value as the Use By Date data This setting is effective only when REFER is specified by the Use By Date print setting in the PLU registration Pack Time Print Press YES or NO to set whether to print the Pack Time or not This setting is effective only when REFER is specified by the Pack Time Print setting in the PLU registration Pack Time Flag Specify the pack time to be used Clock Use the system clock Designated Use the time designated on the following screen Pack Date Print Sell By Time Print Press YES or to set whether to print t
75. csessessesecses 6 14 664 BOARD 6 14 6 6 SIGNALS 6 14 DISPLAY JUNCTION BOARD 919 3 6 15 6 7 1 BOARD LOCATION 6 15 672 6 15 SCALE BOARD 930 1 2 6 17 6 8 1 BOARDLOCATION iustae nU smi 6 17 6 82 SWITCH SETTING 6 17 683 WO SIGNALS itti tectum artem 6 18 SWITCHING POWER SUPPLY 2H113WI 6 19 6 9 1 BOARD LOCATION 25 etus 6 19 6 9 2 SIGNALS 6 20 APPENDIX A LABEL FORMATTING A 1 A 2 A 3 4 5 LABEL PORWAT TABLE ceti 2 LABEL FORMAT TABLE 3 PRINTING POSITION GHANGE 4 5 FIXED CHARACTER CONTENT A 6 IP EMZ Service Manual Chapter 1 INSTALLATION INSTALLATION Contents 11 SPECIFICATIONS tert etx 2 1 2 NAME OF 4 1 3 OUTER DIMENSIONS eee 5 1 4 PREPARATION FOR 5 6 1 5 PRECAUTIONS FOR INSTALLAT
76. ctrical shock or other potential hazards involved e Take precaution against residual electrical charge hazard Capacitors inside the machine may still hold an electrical charge even after power is disconnected e Use the same type of fuses and components for replacement parts To avoid the potential hazards involved do not replace fuses or components with types other than those specified in the parts list for this machine li IP EMZ Service Manual TABLE OF CONTENTS Chapter 1 INSTALLATION SPEGIEIALKONS 1 2 T 2 NAME OF EACH PART 1 4 23 FRONT VIEW m 1 4 12 2 REAR VIEW a teta ere 1 4 129 OUTER DIMENSIONS iia ERI insat 1 5 14 PREPARATION FOR 1 6 mM Lec Dm 1 6 142 THINGS TOBE PREPARED nette 1 6 15 PRECAUTIONS FOR 1 7 1 5 1 GENERAL PRECGAUTIONS trsn ti oppi tectus 1 7 1 5 2 MAINTENANCE PRECAUTIONS eese 1 7 15 9 PROHIBITED EOGATIOINS 1 7 1 5 4 PRECAUTIONS FOR POWER SUPPLY 1 7 16 HARDWARE 1 8 1 7 FINALIZING INS lTAELEAT TON
77. d on will be held until the power will be turned on again or data will be changed e By PLU The register code will be updated every time the PLU is called Wrapping Mode Hold Select one of the following items to hold the wrapping mode e Fix The wrapping mode which has been set after the power was turned on will be held until the power will be turned on again or data will be changed e By PLU The wrapping mode will be updated every time the PLU is called Printer Change Selection When the machine is set as Store change available select one of the following items to determine the printer changing method e By Store This is effective only when the machine is set as Store change available the printer number registered in the store master file is given priority e By Eye catch The printer is selected according to the eye catch label print pattern Unit Price Call Selection Perform the holding selection for the Unit Price No in the normal mode e Unit Price No 1 The Unit Price No 1 is always selected when any PLU is called e ast Unit Price The Unit Price No which was processed last is memorized and it will be called when the PLU is called next time 2 26 IP EMZ Service Manual Chapter 2 SETUP MODE 2 16 ERROR SETTING ERROR SETTING T No POS Set Error No Tray Wrapping Set Error Thermal HeadGut Err Display Price 0 Error No Weight Error DNSIST LINECUT MONE BISPLAY DS
78. ding on Markdown Price Mode 0 00 0 000 99 999 0 000 0 999 0 0 000 5 998 0 000 Refer Yes No Refer Refer Yes No Refer day 9999days Refer Yes No Refer odas 989 Refer Non PLU 13 Non PLU 8 PLU 13 PLU 8 Refer 00 99 02 Refer Prohibit Allow Refer Refer Yes No Refer 0 999999 0 0 999999 0 0 999999 0 Refer Yes No Refer Refer Designate Clock Refer 0 00 23 59 0 00 Refer Yes Refer Refer Relative Refer 0 hour s 9999 hour s 0 hour 0 999999 0 0 999999 0 0 999999 0 0 999999 0 0 999999 0 0 999 0 0 999999 0 0 999 0 0 999 0 0 999 0 0 999 0 Yes No YES D 00000000 99999999 00000000 Refer to PLU Data Registration in Programming Mode Refer 0 000 99 999 0 000 0 000 99 999 0 000 0 9999 0 Wrap amp Label High Speed Medium Speed Low Speed High Speed Tray Refer High Speed Medium Speed Low Speed Tray Refer Normal Label Horizontal Label Vertical Label Normal Label No Volume Low Volume Medium Volume High Volume No Volume Auto Tray Tray Designate Auto Tray Auto Label Manual Label Auto Label 2 21 Chapter 2 SETUP MODE 2 13 KEY LOCK SETTING KEYLOCK SETTING UNLOCK PASSWORD Key Lock Setting 1 5 Screen KETLOCK SETTING UNLOCK PASSWORD 0 Key Lock Setting 2 5 Screen 2 22 IP EMZ Service Manual Chapter 2 SETUP MODE KEYLOCK SETTING
79. e PLU master file Press the desired field to select among 31 different kinds P 2 16 IP EMZ Service Manual Chapter 2 SETUP MODE 2 10 ITEM CODE SETTING ITEM CODE SETTING CODE SELECT 1 DIGIT DEPT CODE GROUP CODE SECTION JAN CODE 2 DIGIT 8 Item Code Setting Screen Buttons Display Fields MENU Determines the settings and returns to the first screen of the Setup Menu Code Digit Display The set digit s is displayed Classification Code Select one of code types Department Code Group Code and Section Select Code of which code digit s is displayed Classification Code Digit Set the code digit position max 4 digits for the selected code type by Set pressing the contiguous fields JAN Code Select Select one of code types JAN 8 and JAN 13 of which code digit s is displayed JAN Code Digit Set Set the code digit position max 8 digits for the selected code type by pressing the contiguous fields IP EMZ Service Manual 2 17 Chapter 2 SETUP MODE 2 11 PLU DEFAULT DATA SETTING DIETE nm vem BARCODE aa 2 PRICE PLU Default Data Setting 1 Screen PACK a c MEME o 58 SECOND O REFER LABEL 5 PLU Default Data Setting 2 Screen IP EMZ Service Manual Chapter 2 SETUP MODE PLU DEFAULT DATA SETTING 3 emery
80. ects whether to use the upper lower weight limit check or not when processing a weighing commodity Press to select the item and the button color will change to blue Default data No M Price Key Setup Select whether to enable a markdown price entry in the operation mode Master Selection Press the corresponding button to select By PLU or By Unit Price PLU Unit price The selected button will change to blue Default data By U P except POS related data and infeed speed 4 8 Service Manual SYSTEM DATA SETUP 2 Chapter 4 SYSTEM MODE IP EMZ Service Manual ROUND TYPE DOWN UP BARCODE PRINT STANDARD DISCOUNT U P DISCOUNT NORMAL OCR TYPE NORMAL DATE GAL TODAY TOMORROW TARE 2 System Data Setup Screen 2 PAGE 4 9 Chapter 4 SYSTEM MODE 4 5 AUTO PROGRAM SETTING There are three Auto Program Setting screens On these screens select whether or not to update data and reflect it to the PLU master file automatically for each item AUTO PROGRAM SETTING1 3 Auto Program Setting 1 3 Screen AUTO PROGRAM SETTING2 3 Auto Program Setting 2 3 Screen Service Manual Chapter 4 SYSTEM MODE AUTO PROGRAM SETTINGS 3 YES YES PAGE IN FEED BRAP SPD YES LABEL ROTATION YE TRAY VOLUME AUTO DETECTION YES Auto Program Setting 3 3 Screen Buttons Display Fields Returns to the System Menu 1 2 screen Tu
81. edient Printed under the ingredient Over Printed above the PLU Press the desired button to select the type and change the button color to blue Default data Format Origin Print Position Select the origin name character string print position when it is included in the Select PLU name extension field Select one of the following 3 types Format Printed in the position specified by the format Left Printed on the left of the PLU Right Printed on the right of the PLU Press the desired button to select the type and change the button color to blue Default data Format Register Code Print Select the item to be printed in the register code print field Select Select either Register or Store No Press the desired button to select the type and change the button color to blue Default data Register Mark Print Select the printing of and the Use by date on the end of each pack Select Select either No Print or Print Press the desired button to select the type and change the button color to blue Default data Print Register Code Print Select register code print position when it is included in the PLU name Position Select extension field Select one of the following 3 types Format It is printed at the position specified by the format Left is printed on the left of the PLU name Right It is printed on the right of the PLU name Press the desired button to select the type and change the
82. er HEX or ASC data formats Press one of these buttons to select the data format and the selected button will change to blue The data display format will change in the SRAM data display field Press these buttons to move active SRAM data address positions Press these buttons without a numeric entry to move the cursor in the desired direction Press one of these buttons after a numeric entry to move the cursor to the entered address position Press this button after numeric entry to set the entered data to the memory data to be changed RAM data field is blue The data range is O FF An operation error buzzer will sound if data is entered outside the range or there is no numeric entry made IP EMZ Service Manual 3 29 Chapter 3 TEST MODE 3 13 2 FROM DATA REFERENCE Press the FROM Data Reference button on the Memory Data Change Menu screen Then the FROM Data Reference screen appears This procedure is used to confirm FROM data on the memory dump list BBB DISPLAY e n o n n mum fo emo a s n n mm gt _ For E E Lo EN EN FROM Data Reference Screen Buttons Display Fields Returns to the Memory data change menu screen FROM Data Button Press any button to change its color to blue and display the set memory data Display Select either HEX or AS
83. et Press the SET button after numeric entry to set the desired head type Default data 0 LH4114 8 dots mm standard 1 LH4116 8 dots mm history control Printing is not possible with the LH4116 head 8 dots mm history control installed Printing can be normally performed when 1 is set and the LH4114 installed BHP4312 Set the BHP4312 8 dots mm 2 colors when using two color specifications Set the DIP switch on the thermal board and Thermal paper type in Print Adjustment 2 2 screen to 2 2 color label Usage Distance Thermal head movement distance km zero suppression is displayed Touch the SET button to clear head movement distance Cassette Status Refer only when adjusting the cassette applicable printer OOOO No cassettes are inserted OOO 0 Cassette 1 is inserted The same sensor as Head Up Sensor is used Head Up Sensor Displays head status ON is illuminated when the head is set normally OFF is illuminated when the head is up Label Sensor Level Displays label sensor level Touch this button to finely adjust the label sensor level display field will change to green and press the A V adjustment buttons Touch this button again to change the display to white and set adjustment data The level range is 0 255 Peel Sensor Level Displays peel sensor level Touch this button to finely adjust the peel sensor level display field will change to green and press the A V adjustment buttons
84. feed length by pressing the SET button after a numeric entry The data range is 1 999 in increments of 0 1mm The default value is 7 5mm This data becomes the back feed length when the back feed control is performed This is effective only when the automatic label applicator is used A label is issued leaving the set feed stop length and fed for the length immediately before it is sucked by the applicator The set feed stop length is displayed Press the SET button after a numeric entry to set the feed stop length of the printer The data range is 1 999 in units of 0 1mm The default value is 3 5mm Select the print pattern when test printing is performed Press either Normal or Checker to select the item and change the button color to blue When test printing is performed this selection information will be used The default data is Checker 3 23 Chapter 3 TEST MODE Buttons DisplayFields Function Test Print Select the back feed function when test printing is performed Back Feed Control Press either YES or NO to select the desired function and change the button color to blue Note This setting is applied only to the test print Back feed settings for normal printing can be performed in the Label Detail Settings in the System Menu Paper Type Displays the type of thermal paper selected Press the SET button after a numeric entry to set the type of thermal paper to be used in the printer
85. g errors or omissions LIMITATIONS OF LIABILITY ISHIDA assumes no responsibility for special indirect or consequential damages loss of profits or commercial loss in any way connected with the machine whether such claim is based on contract warranty negligence or strict liability ISHIDA shall assume responsibility for problems with the machine or the system based on an individual maintenance contract However ISHIDA shall not be responsible for secondary problems ISHIDA assumes no responsibility for the user s programming of this machine or any consequence thereof In no event shall ISHIDA be responsible for warranty repair or other claims regarding the machine unless ISHIDA s analysis confirms that the machines were properly handled stored installed and maintained and not subject to contamination abuse misuse or inappropriate modification or repair IP EMZ Service Manual PRECAUTION SYMBOLS This machine is manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual Warning symbols in this manual are divided into three categories depending on the level of danger or seriousness of potential injury The definition of each of these warnings and precautions is shown below Failure to heed these warnings or precautions may result in bodily injury or damage to the machine Indicates information that if not heeded is likely to result in loss of life or serio
86. ght blue EXECUTE Press to initialize the selected master files Processing is different for each master file e Clear Delete existing master files e Initialize Existing master files will be deleted and initialized to default values e Number reference Confirm the number of existing master files without execution Note Processing guidance 15 displayed at the bottom of the screen IP EMZ Service Manual 4 27 Chapter 4 SYSTEM MODE 4 10 FILE INPUT OUTPUT Master files stored in this machine can be input and output to or from a floppy disk via IF21 or to the CF card via DataRapid Note that the PLU master data must be downloaded first when downloading PLU and Unit price master data individually to the main body Note Connect the IF 21FD with the 12 INLINE Dsub 9 FILE INPUT OUTPUT INDEX NUMBER OPERATION SELECT IN gt gp IN DEL FILE File Input Output Screen FILE INPUT OUTPUT INDEX NUMBER OPERATION SELECT WA IN gt gt WA IN DEL FILE Biei SELECT r File Input Output Index Screen 4 28 Service Manual Chapter 4 SYSTEM MODE FILE INPUT OUTPUT Ir MASTER NAME Tous peration Select No gt m ES PRICE FILE DEL FILE FORMAT EN STORE FILE 4 1 sem ___ pee File Input Output Master File Screen SELECT ALL EXECUTE FILE INPUT O
87. hat can be processed by the IF 21FD and master files with the number 0 Press the desired field to make a selection and reverse the color to light blue Memory Information Displays remaining SRAM memory in bytes Zero suppression Max 8 digits PLU Master Calculates the number of items that can be registered based on the amount of remaining memory Number of Items Remaining amount Fixed PLU master parts PLU name character string 128 bytes One unit price master Memory Remaining Displays the amount of memory remaining in black Display Bar 2 Press to move the master information list display page up down VA Press to move the cursor position in the master information list display up down cursor is yellow SELECT Select master files for initialization Press the desired field where the cursor is positioned to select a master file This will select an unselected field or unselect a selected field Selecting a field will change the field where the cursor is positioned light blue Placing the cursor on a selected item will change the color of the field to green 406 2 Service Manual Chapter 4 SYSTEM MODE Buttons Display Fields SELECT ALL Select or cancel all master files for initialization All items on the list will be selected even if there is only one unselected item on the list When all items are already selected they will be canceled Selecting will change the color of the entire field to li
88. he Pack Time or not This setting is effective only when REFER is specified by the Pack Time Print setting in the PLU registration Sell By Time Flag Unit Type Set the unit type of quantity data for fixed price items This setting is effective only when REFER is specified by the Unit Type setting in the PLU registration Open Price Select Select whether or not to allow price change in Normal Mode This setting is effective only when REFER is specified by the Open Price setting in the PLU registration Standard Tare Set the standard tray weight Enter a numeric value max 3 digits and press this field then the entered data becomes the standard tray weight This setting is effective only when REFER is specified by the Forced Tare setting in the PLU registration Logo 1 2 3 Enter a numeric value max 3 digits and press this field then the entered data becomes the logo data This setting is effective only when REFER is specified by the Logo setting in the PLU registration Safe Handling image No Enter a numeric value max 3 digits and press this field This setting is effective only when REFER is specified by the Logo setting in the PLU registration USE BY DATE Press YES or NO to set whether to print the title USE or not PRINT TYP amp DATE Select day or month in the case of printing USE By DATE Enter a Use By Date numeric value and press this field IP E
89. he Trace Master Press the desired button to select either MANUAL or AUTO The selected button color will change to blue Default data AUTO Transaction Total Delete Select whether or not to delete the Transaction Total Press the desired button to select either MANUAL or AUTO The selected button color will change to blue Default data AUTO Traceability Password Set the password data by pressing this button after 6 gigit numeric entry Press this button after 000000 entry to cancel the password and the mode selection Journal Printer Select whether or not to use the Journal Printer Press the desired button to select either NON USE or USE The selected button color will change to blue Default data USE 48 Service Manual Chapter 4 SYSTEM MODE 4 18 SPECIAL This specification is for EU The row of time data can be rearranged arbitrarily SPECIAL TIME ra H1MT1M281S2H 2 EN EN EN Special Time Screen It will become a default format if a N button is touched EE GGG GN NUMEN INO SPECIAL TIME FORMAT 2 252 SPECIAL TIME FORMAT CLEAR H1M1M2S1S2H2 RESET H1 10 hours H2 01 hour M2 01 minute 51 10 seconds 52 01 second MIC SperaHo EPIO MENU 1 Touch a CLEAR button Then a format RESET is erased __ SPECIAL TIME FORMAT CLERR IP EMZ Service Manual 4 49 Ch
90. her end Stepping motor for label feeding 6 ___ XJ6 No Signal name Direction GND Thermal head 12 14 34 Thermal head control signal XJ9 No Signalnam e Direction 1 DOs24V Other end 2 XJ10 P 910 XJ6 No Signalname Direction Otherend DC 24V owitching power supply CN5 46 00 1 24 XJ13 Power supply for sensor receiving light GND emitter side supply for sensor emitter side Lael sensor Sensor input signal receiver side 4 0 Connector ZH4P Connector XM2P 1 Receiver out put LLL AO E K enD 2 1 El z EN Emitter 1 Main Unit Cassette Unit IP EMZ Service Manual Chapter 6 ELECTRIC ASSEMBLY XJ14 Power supply for sensor receiving light e GND emitter side 3 Power supply for sensor Peel sensor emitter side 4 Sensor input signal receiver side 066 4500 09 Black KB1242 AA22LF Receiver Left side position Y EK ll Oo Right side position Connecter EH4P C ter IL Y3P Gray 064 5587 01 KB1242 AA12LF Emitter XJ16 Sensor input signal a ac Normal Open Connecter EH2P Normal Close XJ100 Signalname Direction Otherend _____ A1 A60 Signal between
91. imited to 20 MACHINE No EDIT ABC 123 M 0000000000 980800008 STYLE 44 M N S IP EMZ Service Manual 4 59 Chapter 4 SYSTEM MODE 4 21 EXCHANGE RATE This specification is for EU Exchange Rate Setting Exchange Rate Decimal Position Barcode Price Sel Euro Exchange Rate Setting Screen Input the exchange rate for local currency Select the currency of Setting to barcode Buttons Display Fields Fields 1 MENU Returns to the System Menu 2 2 screen EXCHANGE RATE Input the exchange rate for local currency 0 99999999 DECIMAL POSITION In put the decimal position 0 7 BARCODE PRICE Select the currency of Setting to barcode SELECT Euro or Local 460 2 Service Manual Chapter 4 SYSTEM MODE 4 22 SCANNER SETUP This specification is for EU Input barcode system of scanner Scanner Setting 01911 PLU Begin Gol PLU Digit Num Chk Digit Begin Col Scanner Setting Screen Buttons Display Fields MENU Returns to the System Menu 2 2 screen BARCODE DIGIT NUMBER Input the barcode length PLU BEGIN COL Input the start position of PLU in the barcode PLU DIGIT NUMBER Input the PLU code length 2 Input the start position of check digit the barcode IP EMZ Service Manual 4 61 Chapter 4 SYSTEM MODE Service Manual
92. inuously printing 1000 labels Usually set to 3 24 IP EMZ Service Manual Chapter 3 TEST MODE 3 10 ROM VERSION DISPLAY Press the ROM Version button on the Test Menu screen Then the ROM Version screen appears This procedure is used to display the ROM version of connected devices It cannot display devices that are not connected ROM VERSION SOFTWARE VERS SOFTWARE VERS ION MAIN BO640 85 SCALE 00503 WRAP APP ROM 405686 LABEL APP 05 5 3 1 1 2 3 LABEL BOOT ELAN I2NET 5 __ I2NET 5 ___ PROCESS BD 4055 ROM Version Display Buttons Display Fields Function J O Returns to the Test Menu 1 2 screen Version Display Displays the ROM version of connected devices The sample data for the above mentioned display is different from actual ROM version numbers Cannot display devices that are not connected The software of MAIN is Different at country and specifications IP EMZ Service Manual 3 25 Chapter 3 TEST MODE 3 11 COMMUNICATION CHECK Press the Communication Check button on the Test Menu screen Then the Communication Check screen appears This procedure is used to perform various communication checks COMMUNICATION CHECK ELAN LOOP BACK ELAN RAM ELAN CABLE pm EXEGUTE ILAN LOOP BACK GABLE 5232 DSUB CABLE
93. ion screen Press EXECUTE to copy Press CANCEL to cancel and close the confirmation screen DELETE Deletes the selected file 446 Service Manual Chapter 4 SYSTEM MODE 4 16 MEAT CUT SETUP This specification is for USA MEAT CUT SETUP MEAT DELETE SELECT Meat cut Delete Select Screen IP EMZ Service Manual 4 47 Chapter 4 SYSTEM MODE 4 17 TRACEABILITY SETUP This specification is for EU TRACEABILITY SETUP Traceability Total Transaction Total RFID Serial Port 00 ADD ADD ADD USE Trace Master Delete Transaction Total Delete MANUAL AUTO WB LIB AUT Traceability Setup Screen Buttons Display Fields Function MENU Traceability Total Select whether or not to add the data to Traceability Total Press the desired button to select either NON ADD or ADD The selected button color will change to blue Default data ADD Transaction Total Select whether or not to add the data to Transaction Total Press the desired button to select either NON ADD or ADD The selected button color will change to blue Default data ADD HF ID Serial Port Select whether or not to use the serial port for Radio Frequency ID Press the desired button to select either USE or USE The selected button color will change to blue Default data USE Trace Master Delete Select whether or not to delete t
94. is selected via the index name edit screen However it is only possible to select an item displayed in the index list File Delete The selected index is displayed in light blue when the indexes are selected Format This screen is used solely for confirmation files existing in the IF 21FD and selection is not possible SELECT Select master files for input output Press the desired field where the cursor is positioned to select a master file This will select an unselected field or unselect a selected field Selecting a field will change the field where the cursor is positioned light blue Placing the cursor on a selected item will change the color of the field to green SELECT ALL Select or cancel all master files for input output All items on the list will be selected even if there is only one unselected item on the list When all items are already selected they will be canceled Selecting will change the color of the entire field to light blue 430 Service Manual Chapter 4 SYSTEM MODE 4 11 FREE MESSAGE NAME REGISTRATION With this machine master files are prepared at the factory On this screen there are five areas named Free 1 through Free 5 you can freely use You can change these master name as you like Note When a free master name is changed the updated master name is displayed thereafter FREE MSG NAME REGISTRATION Ir 1 Free Message Name Registration Screen Buttons Disp Retu
95. isplay the pop up screen Select the printer on the pop up screen Displays the set format number for each label variation The default format number is displayed at the initial setting Press the display field after entering a format number to set the number The format number is automatically set as the default printer format for the specified format number When two or more format numbers are set to one printer the higher ranked format number will be enabled Select label printing Yes Labels will be printed Labels will not be printed In this case the item will not be displayed on the Format Setup screen the next time it is displayed The selected data will become invalid for total labels Set the label print condition The priority level when a number of print conditions agree is fixed in the order that is displayed on the pop up screen from top left to bottom right of the screen Press to display the pop up screen Press the desired button to display the label type items of the selected group and change the color to blue IP EMZ Service Manual Chapter 4 SYSTEM MODE 4 6 1 CONNECTED PRINTER PATTERN SELECTION ITEMS Main printer Man primier Pattern Selection Item and y Sub PP Normal label only e Normal label or eye catching label Normal label or mini eye catching label e Normal label and sub label e Normal label and batch raw material label Normal label or eye catching label and sub label Normal label or
96. layed at a satellite machine in master satellite specification Daily Total Auto Clear Select whether or not to clear Daily Total when turning off the machine The selected button color will change to blue This is not displayed at a satellite machine in master satellite specification Tray Total Select whether or not to add the data to Tray Total The selected button color will change to blue This is not displayed at a satellite machine in master satellite specification Fixed Price PLU Weight Select to add either Fixed Weight or Real Weight for a fixed price item to Addition Mode total The selected button color will change to blue ITEM SPECIFY Displays the Time Zone Set For Individual PLU screen Clears the existing Daily PLU Time Zone Total CANCEL the desired PLU or entering the PLU number selecting the PLU to be deleted IP EMZ Service Manual 2 13 Chapter 2 SETUP MODE 2 8 TIMER SET Only EU specifications The seal heater of Wrap mini EMZ is controlled IP EMZ does not function M E R SEI T TIMER USE USE TIME OFF TIME 21 00 SE INPUT Timer Set Screen 2 14 IP EMZ Service Manual Chapter 2 SETUP MODE 2 9 BARCODE SETUP After this it is SETUP MENU 2 2 9191191 gt PAGE BARCODE SETUP Pos Code Kind 1 FFCCCCC C P PPPP C D INPUT 1 1 Barcode Setup Screen Buttons Display Fields en 1 CENE NC ERN
97. lected master from main to CF When download is normally completed the buzzer sounds 2 4 5 5 IP EMZ Service Manual 4 53 Chapter 4 SYSTEM MODE 4 19 2 FILE UPLOAD 1 Ensure that the System Setting Menu screen is displayed SYSTEM MENU 1 2 Then touch the CF FILE button TCP IP SETUP LABEL COMB FILE CHECK the screen ECTS EN FORMAT SETUP AUTO PROGRAM PRINT ITEM SPECIAL TIME B LINK MST ERR The CF File INPUT OUTPUT screen appears INDEX NAME OPERATION SELECT g SELECT ALL 0 XECUT 3 Touch to select the gt MAIN button among following three commands MENU INDEX NAME NUMBER OPERATION SELECT MAIN Select when writing the machine data into the CF card memory MAIN Select when writing the CF data into the machine memory DELETE Select when deleting data 45A IP EMZ Service Manual 4 Touch to select a desired index field All stored master data appears on the Screen 6 Touch to select desired master data Touch SELECT ALL to select all master data CF FILE INPUT OUTPUT MASTER NAME OPERATION SELECT gt gt HAIN DEL FILE 0 IP EMZ Service Manual Chapter 4 SYSTEM MODE CF FILE INPUT OUTPUT INDEX NAME SELECT ALL 0 FILE INPUT OUTPUT MA
98. n has ended normally Abnormal is displayed when execution has ended abnormally Note the procedure if memory initialization ends abnormally 3 10 IP EMZ Service Manual Chapter 3 TEST MODE 3 DISPLAY ADJUSTMENT Press the Display Check button on the Test Menu screen Then the display check screen appears This procedure is used to check whether the screen shows an ideal color contrast or not To adjust the color contrast turn the knob on right side of the operating console HR VT Display Adjustment Screen Vertical HR VT Display Adjustment Screen Horizontal Buttons Display Fields N Function MENU Returns to the Test Menu 1 2 screen Changes between horizontal and vertical color patterns Horizontal Vertical Turn the knob on right side of the operating console to adjust color contrast IP EMZ Service Manual 3 11 Chapter 3 TEST MODE 3 8 SCALE CALIBRATION Press the Calibration button on the Test Menu screen Then the Calibration screen appears 3 8 1 A D DATA INITILAIZATION ZERO POINT SPAN ADJUSTMENT This procedure is used to initialize the A D data adjust the zero point and perform span adjustment of the scale CALIBRATION capacity capacity A D value A D value Span Value 20710 A D Span Value leigh E SCIES EN 1083 2004 01003 003000 004000 D
99. o 52 Label format table No 54 Label format table No 55 Label format table 90 Daily Cumulative production total Daily Cumulative designated PLU total A 2 IP EMZ Service Manual APPENDIX LABEL FORMATTING Label format table No 99 For receipt IP EMZ Service Manual A 3 APPENDIX LABEL FORMATTING A 2 LABEL FORMAT TABLE CONFIGURATION The label format table configuration for printing one label is shown below One unit is used for printing per one printing item Up to 63 items Unit No 1 through 63 can be printed for one label The unit number 0 is nothing to do with the printing item Fixed program SRAM Max 100 tables Unit No 0 through 63 Initial setting Unit No 0 Label format tableNo 1 UmtNo O ___ gt Label format number 22 Number of units Printing instruction Unit No 1 through 63 Which data mZ Where What size __ NM Label format table No X Unit No 61 3 Fixed characters Unit No through 50 63 Fixed character data Printing instruction and Fixed characters share the same area SIRLOIN STEAK One label is issued c Packed 28 JUN Ekg 1 5 00 WEIGHT LIRE 0 850 4 25 based on Unit No 0 through 63 Label format table configuration A 4 IP EMZ Service Manual APPENDIX LABEL FORMATTING A 3 PRINTING POSITION CHANGE This section e
100. on the bottom label is referred when System Reference is set in the barcode print selection when two labels are issued in the store master registration Changes to the first screen of the Setup Menu IP EMZ Service Manual Chapter 2 SETUP MODE 2 3 EXPIRY DATE SETTING Note This function does not use In the case of 6 or more characters of the date title The title of the date is using the UNIT TYPE FIXED Character of a label format EXPIRY DATE SETTING ew SWITCH DAYS 5 DAY S AFTER SWITCH SHELF LIFE PACK DATE PACK DATE INPUT 1 Expiry Date Setting Screen LETTER NAME BEFORE deum 29000000088 9000009008 080000008 IP EMZ Service Manual 2 5 Chapter 2 SETUP MODE LETTER NAME AFTER USE BY ju REMAINING 000 STYLE LETTER NAME PACKED DIT mum 9000000000 CHART O08 _ 1 09000000656050 REMAINING 200 eere n n 2 6 IP EMZ Service Manual Chapter 2 SETUP MODE Buttons DisplayFields Function Switch Days Press the SET button after numeric entry 0 99 to set the entered data as switching days When the expiry date is same as or before the Switch Days the text in the Before Switch field is printed When 0 is set in this field switching does not happen and the text in the
101. printing is performed based on these information Label format table with this machine is as follows Fixed program 20 formats stored Fixed program in the CompactFlash SRAM Max 99 formats stored Using this machine a maximum of 99 formats can be created and stored in the SRAM This data can be written in the F D using the DataRapid Up to 99 formats label format number 1 through 99 are available with this machine If the same label number exists both in the CompactFlash and SRAM the one in the SRAM is used The maximum number of label format tables are 1 Number of label formats in the Compact Flash 20 written formats fixed not possible to change 2 Number of formats in SRAM 99 formats possible to be written in Set Up mode Fixed program SRAM Max 20 formats Max 99 formats Label format table No 1 Label format table No SIRLOIN STEAK Label format table No 2 Label format table No Label format table No 3 Label format table No 4 Label format table No 5 Label format table No 6 Label format table No 7 Label format table No 10 L abel format table No 9 Label format table No 11 Label format table No 12 Label format table No 24 Label format table No 38 Use 29 JUN 04 Packed 29 JUN O4 hg 5 00 a 250000 000004 0 850 4 25 99 formats available Label format table No 39 Label format table No 41 Label format table No 51 Label format table N
102. r System Data Changes to the System Data Setup screen Processing can be selected when the production order is completed Select master file change each PLU unit price Auto Program Changes to the Auto Program Setting screen Select whether or not to update data and reflect it to the PLU master file automatically for each item Label Combination Changes to the Label Print Combination Set screen Set the label type format and details Changing to the label details setting and the format edit screen is also possible as an extended screen This is not displayed when no printer is connected Create edit and delete the label formats Set the label print items and print position Initialize all internal master files Perform master file I O processing with the IF 21FD Free Master Changes to the Free Message Name Registration screen Set the free master names 1 5 Link Master Error Changes to the Link Master Error Setup screen Set the error processing when the character string master file linked with a PLU is not registered Display Error Log Changes to the Display Error Log screen Check past error history 500 or less Set IF 21FD and the SRAM data I O Perform CF card and SRAM data input and output Meat Cut Setup USA specification It relates to the yield of a cut EU Specifications Traceability Setup Special Time CF File Machine No Can only use Edit to modify machine number Push the EDIT button and edit the
103. range is 0 235959 Press this button without a numeric entry to set seconds to 00 IP EMZ Service Manual 3 31 Chapter 3 TEST MODE 3 32 IP EMZ Service Manual Chapter 4 SYSTEM MODE SYSTEM MODE Contents 41 SYSTEM MENU ENTRY eene RH IHR 2 42 SYSTEM MENU e ets adem edic 3 TS uM M MEE ME EE 6 AA SYSTEM DATA SETUP Reus 8 45 AUTO PROGRAM SETTING 280004 10 4 6 LABEL PRINT COMBINATION SETUP 13 47 FORMAT SENG 23 48 PRINT ITEM 24 oo BS igh 26 A10 FIEEINPHUOUTEPUL 28 4 11 FREE MESSAGE NAME REGISTRATION 31 4 12 LINK MASTER ERROR 5 32 4 13 DISPLAY ERROR 0 33 414 SRAM DATA INPUT OUTPUT eure 37 4 15 FILE TRANSFER 2 060 43 4 16 MEAT 47 AAT JCRAGEABIEITY SETIJP stretti Or ERA EE 48 SPECIALE TN RO ee DEA D AE 49 S 51 4 20 MACHINE 59 4 21 EXCHANGE RATE eene nnnm nennen nennen 60 4 22 SCANNER 61 IP EMZ Service Manual gg Chapter 4 SYSTEM MODE 41 SYSTEM MENU ENTRY 1 Turn on the Main Power Switch ON 2 Pres
104. rice No Select the desired unit price master file among 1 through 5 Item Name The name of master item to be collectively changed is displayed See the master name list below Selection items appear when pressed without numeric entry After Data can be set in this field when pressed after numeric entry Selection items appear when pressed without numeric entry PLU No Range Specifies the PLU range to be collectively changed 2 20 IP EMZ Service Manual Master Name Sales Mode Unit Price Fixed Price Markdown Price Mode Markdown Price Fixed Weight Pack Quantity Tare Pack Data Print Sell By Data Print Shelf Life Time Use By Print Use By day Barcode Type POS Flag POS Code Open Price Forced Tare Extra Message 1 Extra Message 2 Extra Message 3 Pack Time Print Pack Time Mode Pack Time Data Sell By Time Print Sell By Time Mode Use By Time Free 1 No Free 2 No Free 3 No Free 4 No Free 5 No POP No Coupon Message Image 1 No Image 2 No Image 3 No Label Format Second Label Second Label Format Item Code Unit Type Upper Weight Limit Lower Weight Limit Tray No Wrapping Mode Infeed Speed Wrapping Speed Label Rotation Tray Volume Auto Detection Labeling Mode IP EMZ Service Manual Chapter 2 SETUP MODE Before After Data Range Default Value Weigh Non Weigh Weigh amp FixedPrice Weigh 0 00 999 99 0 00 0 00 999 99 None Refer to PLU Data Registration in Programming Mode Normal Depen
105. rns over the screen Automatic Update Select Reflect changes made in normal mode in the master file The master file is not updated Yes The master file is updated Press to select the item Default data See the table below IP EMZ Service Manual tg Chapter 4 SYSTEM MODE 4 5 1 AUTOMATIC UPDATE ITEMS Auto Update Update Object Master File UNIT FIXED PRICE M PRICE MODE FIXED WEIGHT SYMBOL PCS TARE PACK DATE TIME SHELF LIFE USE BY PRINT BARCODE PRINT BARCODE FORMAT NUTRITION No OPEN PRICE FORCED TARE PROP TARE EXTRA MSG1 EXTRA MSG2 EXTRA MSG3 FREE MSG 1 No FREE MSG 2 No FREE MSG 3 No FREE MSG 4 No FREE MSG 5 No POP No COUPON No IMAGE No LABEL FORMAT SECOND LABEL ITEM CODE UPPER LOWER LIMIT SH IMAGE No WRAPPING MODE IN FEED WRAP SPD LABEL ROTATION TRAY VOLUME AUTO DETECTION LABELING MODE TRAY No 4 12 Weighing mode Unit price Fixed price Unit price number Markdown flag Markdown price Fixed weight Weighing mode Fixed price quantity Fixed price sign Fixed price quantity Tare weight Pack date print flag Pack time print flag Pack time selection flag Pack time Shelf life date print flag Shelf life time print flag Shelf life period Shelf life time relative time Use by date print selection Barcode print flag Barcode format Nutrition number Open price Forced tare Prop tare Comment No 1 Comment No 2 Comment No 3 Free message No
106. rns to the System Menu 1 2 screen Press to move the cursor position highlighted yellow up down Press to move the cursor position to either Free 1 or Free 5 Press change to the free master name edit screen at the present cursor position IP EMZ Service Manual 4 31 Chapter 4 SYSTEM MODE 4 12 LINK MASTER ERROR SETUP A master data that is linked with the PLU master data is called Link Master This YES or No setting decides whether an error is displayed or not when the PLU master data is called and the corresponding producer master data is not found LINK MASTER ERROR SETUP Lr NO TES FREE 1 MASTER NO YES o YES FREE 2 WASTER YES FREE 3 MASTER COUPON 56 YES FREE 4 MASTER NO 77 YES FREE 5 MASTER Link Master Error Setup Screen Buttons Display Fields Returns to the System Menu 1 2 screen Error Set Select error screen display for each link master if the character string is not registered when a link master is called Press either or YES to select and the selected button color will change to blue 4 32 0 0 000000000000 Service Manual Chapter 4 SYSTEM MODE 4 13 DISPLAY ERROR LOG With this machine the display error log can be recorded To save the error log data to the CF card press the FILE OUT button Press to select one of four card types to which the log data is stored Usually main program is stored in the CF 1
107. se 23 EYECATCH ure m W Campai gn i ti mee t 28 vee ie W Campai gn COMMENT LABEL PRINTER 1 CAMPAIGN W Campai ORIGIN LABEL PRINTER 1 BARCODE LABEL PRINTER 1 52 YES B LB barcode Press DETAIL kev for further setup for label print Press INITIALIZATION key to return to the DEFAULT setting INIT eae 5 Label Print Combination Setup Screen 550 LABEL PRINT COMBINATION SETUP Label Printing Setup LABEL PRINTER 6455 LABEL PRINT PRINT CONDITION W Eyecatch mage W Campai gn price W Campai gn comment W Campal gn origin B LB barcode BACK 1 INPUT Printer Number Selection Pop up Screen MAE Service Manual Chapter 4 SYSTEM MODE LABEL PRINT COMBINATION SETUP rg Label Printing Setup LABEL PRINTER FORMATICASS LABEL PRINT LB PRINT CONDITION CANCEL W Eyecatch image W Campai gn price W Campaign comment W Campal gn Origin B LB barcode Label Content Selection Pop up Screen IP EMZ Service Manual 4 17 Chapter 4 SYSTEM MODE Buttons Display Fields MENU BACK FORMAT CHANGE CANCEL FORMAT DETAIL FRONT LABEL LABEL DETAIL INITIALIZE Printer Format No Label Print Label Print Condition Label Group 4 1
108. ster data etc Work after PC board replacement Load the backup data if any from IF 21FD Turn on the battery switch after the board was replaced CAUTION When replacing this board please follow local regulation on its disposal because it contains lithium battery IP EMZ Service Manual 6 3 Chapter 6 ELECTRIC ASSEMBLY Program Slot CF Card XJ8 7 15 49 SW1 6 2 2 SIGNALS XJ1 P 910R 2 XJ3 e 0 XJIOI Signatname Direction ________ 912 ENET ELAN 9 71316 gt RE Wrapper Applicator 17 18 Sensors and Scale 19 31 32 33 DC 24V 3438 39 40 Notusd No Signal name Direction Otherend DC 5V XJ2 2 GND e Switching power supply DC 12V P 919 XJ7 6 4 IP EMZ Service Manual Chapter 6 ELECTRIC ASSEMBLY XJ3 Direction Other end Ms between P 964 and P 964 XJ100 XJ5 Signal name Direction Other end T Mb s o 2 jJRS 322CHIS gt 3 82200 lt P 919 XJ4 ___4 1892326 1 lt 917 Via the 55 6 1892926 ___ _ _ 7 522 6 _ C ______ _ a 8 es 22 28 _ 24 0 2 Lo es 12 _ e
109. sthe MENU button on the initial screen GEN Check the weight before production Enter PLU No and press i key 3 Enter 495344 using the numeric keys and press the PLU stroke key 4 The System Menu screen appears ITEM FREE MASTER _ FREE MASTER Service Manual Chapter 4 SYSTEM MODE 4 2 SYSTEM MENU CAN amp USA Specifications 1 2 serue Pre oec TAN E373 MEAT CUT SETUP System Menu 1 2 Screen 2 2 System Menu 2 2 Screen IP EMZ Service Manual 4 3 Chapter 4 SYSTEM MODE EU Specifications 1 2 E SETUP LABEL COMB FILE CHECK SYSTEM DATA FILE 1 0 FORMAT SETUP MACHINE No AUTO PROGRAM PRINT ITEM FREE MASTER Lu SPECIAL TIME n MST ERR System Menu 1 2 Screen 2 2 DISP ERR 106 SRAM DATA 1 0 EXCHANGE TRANSFER SCANNER SETUP System Menu 2 2 Screen P EMZ Service Manual Chapter 4 SYSTEM MODE Buttons DisplayFields 02 MENU PAGE Press to turn over the screen TCP IP Setup Changes to the TCP IP Setup screen Various data can be set according to consultation of your SE when this machine is connected to a compute
110. t Without barcode print 2 28 IP EMZ Service Manual Chapter 2 SETUP MODE IP EMZ Service Manual 2 29 Chapter 3 TEST MODE TEST MODE Contents 3 1 2 B2 3 3 9 KEY CHECK MENU Sext ua 4 3 4 MACHINE SET 1 2 BASIC COMPONENT 7 3 5 SELF DIAGNOSING ene RE UIS 9 3 6 MEMORY INITIALIZATION eem RH 10 3 7 DISPLAY 11 3 8 SCALE CALIBRATION eene Immer nenne nnne 12 3 9 PRINT ADJUSTMENT 15 3 10 ROM VERSION 25 3 11 COMMUNICATION 26 2212 SOPTIONSGHEGI 27 3 13 MEMORY DATA CHANGE 28 3 14 TIME AND DATE 31 IP EMZ Service Manual Chapter 3 TEST MODE 3 1 TEST MENU ENTRY 1 the Main Power Switch 2 Press the MENU button on the initial screen 3 Enter 495344 using the numeric keys and press the TEST MODE button 4 Test Menu screen appears ON 0 deseo Check the weight before production and press PLU key TOTAL PRICE O _
111. ter and cassette Press after numeric entry to call the label print information The data range is 1 99 The same default number is set for each printer and cassette This data is not usually changed The label sensor distance is associated with the label number For example if the same number is set for printers 1 and 3 the label sensor distance will be the same for both printers and will result in a misalignment Thermal Paper Type Set label type Press one of these buttons after numeric entry to set the paper type Press one of these buttons without numeric entry to display the pop up Screen Next press the desired button to set the paper type Label Gap Set label gap Press after numeric entry to set the gap length The data range is 0 999 0 0 mm 99 9 mm on the screen Default data 2 0 mm 4 20 2 Service Manual Chapter 4 SYSTEM MODE Buttons DisplayFields Funcio Preprint Feed Set the preprint feed length Press after numeric entry to set the feed length The data range is 0 999 0 0 mm 99 9 mm on the screen Default data 7 5 mm Feed End Length Displays the set feed end length unit mm Press after numeric entry to set the feed end length The data range is 1 999 0 1 mm 99 9 mm on the screen Default data 3 0 mm The label is issued leaving the set length behind and fed immediately before the label is sucked Print Direction Normal rotation and Reverse rotation can
112. thin 1d 29 15kg Place the 15kg weight on the weighing platter and confirm that the displayed weight is within 1d 59 3016 Place the 3016 weight on the weighing platter and confirm that the displayed weight is within 1d 0 011b Four corner check Place weights Approximately 3kg but not heavier on the center and four corners of the weighing platter and confirm that the difference between the center and four corners is within 1 19 15kg Place weights Approximately 6kg but not heavier on the center and four corners of the weighing platter and confirm that the difference between the center and four corners is within 1d 29 3016 Place weights Approximately 1516 but not heavier the center and four corners of the weighing platter and confirm that the difference between the center and four corners is within 1d 0 005lb Operation check Call up a product place a load on the weighing platter and issue a label After issuing the label clear the result Set content save Connect the IF 21FD and save the settings Operation explanation Explain the operation method and precautions to the user 1 10 IP EMZ Service Manual Chapter 2 SETUP MODE SETUP MODE Contents 2 1 SETUP MENU 2 Pag imme LO EE 3 2 3 EXPIRY DATE SETTING 5 2 4 PASSWORD SETTING uiid ea ae n ene 8 25 WORDWRAP WIDTH SETTING
113. ton LABEL SENSOR LEVEL Display field will change to green LABEL SENSOR LEVEL pm PEEL SENSOR LEVEL Touch the AV adjustment buttons Press this button again to change the display to white and set adjustment data 2 The check method of a sensor level Press the FEED key 2 or 3 times Then label comes out I Press the 2 0 0 0 at numeric keys And press the Graph in case a STD value is 0 Label gap Label _ 3 18 IP EMZ Service Manual Chapter 3 TEST MODE Red Line is STD value Graph in case a STD value is XXX Please adjust the output of label gap to 200 240 Label which has shade in graphic design may cause 60 or more output change In this case it is judged as label gap In such a case Please set it as Threshold Detection mode STD value IP EMZ Service Manual 3 19 Chapter 3 TEST MODE 3 The adjustment STD value Threshold Detection mode Press the FEED key 2 or 3 times Then label comes out Press the 2 0 0 0 at numeric keys And press the PRESET key Then graph pops up STD Preset value 23 4 9 A is the value between label detection part and label gap detection part Label detection part is the highest value Label gap detection part is the lowest value Preset value is between one half of A and 2 3 Touch the STD VALUE button mec SENSOR LEVEL SENSOR LEVEL Enter the ST
114. tray wrapping image is not set e Non Image An error screen appears when the tray wrapping image is not set After the error screen is released it will not appear until next call 2 2 Chapter 2 SETUP MODE 2 17 PRINT SELECT SETTING PRINT SELECT SETTING Co Front Label BarCode Print Selection PRINT PRINT Item Name Over Print Selection MAS PRINT Buttons Display Fields Function Returns to the first screen of the Setup Menu Front Label Barcode This function is effective only when two labels are issued and the bottom Print Selection label type is selected to print the barcode Select whether or not to print the barcode on the first label See the table below Item Name Over Print Select one of the following items to determine an expansion error procedure Selection e Error Output the expansion error and stop processing e Max Print Expand to a maximum and print within the range When front label barcode is printed When front label barcode is not printed PLU master file PLU master file Front Label Barcode Print Selection Front Label Barcode Print Selection Bottom Label Bottom Label Type Type Additive Additive Barcode Barcode Additive Additive Collective Collective display display Collective Collective display display Barcode Barcode Collective import Collective import x Collective import Collective import With barcode prin
115. type head resistance head running distance etc and the print information print density various sensor distances label length etc Changes to ROM version display Displays ROM versions for OS BSP BIOS Main memory Scale ELAN Thermal head Wrapper etc Changes to the Communication Check screen Check I2NET and RS232C hardware Communication and RAM Changes to the Option Check screen Check barcode scanner reading and card slot operation Changes to the Memory Data Change menu screen Confirm and change SRAM memory and refer FROM Changes to date and time setup screen Set the present date time and printing year 3 3 Chapter 3 TEST MODE 3 3 KEY CHECK MENU Press the Key Check button on the Test Menu screen Then the Key Check Menu screen appears KEY CHECK MENU ra Key Check Menu Screen Buttons Display Fields Returns to the Test Menu 1 2 screen Numeric Key Check Changes to the Numeric Key Check screen Press the stroke keys on the keypad then the corresponding button will change its color black on the screen Touch Panel Adjustment Changes to the Touch Panel Adjustment screen Adjust touch panel press position by pressing the center marks on the two buttons located at the top left and the bottom right of the screen using a pointed object and finally pressing the center mark on the acknowledge button 3 4 IP EMZ Service Manual Chapter 3 TEST MODE 3 3 1 STROKE KEY CHECK Press the
116. understand and follow each step in the order indicated in this manual 1 5 3 PROHIBITED LOCATIONS y 4 Do install the machine in following types of places Places subject to high temperatures or high humidity Places exposed to direct sunlight Places where water or other liquids are easily spilled on the machine Places subject to excessive vibration or unstable foundations Places exposed to direct cold air from air conditioners or refrigerators Places where the floor or foundation is unstable Places subject to a lot of dust or dirt Places with large voltage fluctuations 1 5 4 PRECAUTIONS FOR POWER SUPPLY y WARNING Do not use an unspecified power supply e Use a power supply with rated voltage ground e Prepare a dedicated power source A power supply that generates voltage variation may cause a malfunction e o avoid any potential electrical shock securely attach the ground wire to the grounding provision IP EMZ Service Manual 1 7 Chapter 1 INSTALLATION 1 6 HARDWARE INSTALLATION 1 Install the main body to be able to see the display clearly and perform the key operation easily 2 Connect the cable of the scale unit with the main body CAUTION Connection or separation in the power on state may cause damage is horizontally installed To install the scale unit horizontally turn the level adjuster until the bubble locates at the center of circle of the level gauge E
117. us DANGER injury WARNING information that if not heeded could possibly result loss of or serious CAUTION Indicates information that if not heeded could result in relatively serious or minor injury damage to the machine or faulty operation SAFETY CONSIDERATIONS This service manual contains information necessary for servicing the machine To ensure the safety and long operating life of this machine it is important to observe the following precautions e Servicing is to be done by qualified service personnel only These service instructions are for use by qualified service personnel who fully understand the potential hazards involved To avoid any possible danger do not perform any service procedures unless qualified to do so e Perform only the specified service procedures To ensure personal safety do not perform any service procedures that are not specifically mentioned in this manual e Avoid servicing while power is being supplied The power supply to the machine is disconnected only when the electrical plug is removed from the electrical outlet For protection against electrical shock remove the plug before performing any servicing to the machine Servicing the machine while power is being supplied and opening or removing covers or enclosures should be avoided as much as possible When servicing cannot be performed by any other means service personnel should take precautions against the danger of ele
118. used to set printing conditions label and peel sensor distances and various labeling conditions for test label printing PRINT LABEL PRINT Print Adjustment 2 2 Screen 3 22 IP EMZ Service Manual Buttons Display Fields MENU PAGE Printer No Print Density Print Speed Test Format No Label Sensor Distance Peel Sensor Distance Test Label Length Label Gap Feed Feed Stop Test Print Label Print IP EMZ Service Manual Chapter 3 TEST MODE Displays the number of the printer to be adjusted Press the SET button after a numeric entry to change the number of the printer to be adjusted The data range is 1 4 The buzzer will sound if data is entered outside the range or no data is entered Displays the set print density Press the SET button after a numeric entry to set the print density The data ranges from O lightest to 9 darkest and the buzzer will sound if data is entered outside the range or no data is entered The default value is 5 Displays the set print speed mm sec Press the SET button after a numeric entry to set the print speed The data range is 60 130 in units of 10 The default value is 100mm sec A slower print speed results in a higher print quality Displays the test label format number 2 digits to be referred to for test printing or label feeding Press this button after a numeric entry to set the label format for the test print
119. xplains the procedure of changing the print position of the unit price item print and data As an example call the format number 1 and register the changed format to the format number 1 Call a label format number has 1 PLU The format is displayed Set the label number Enter the label number Label AXIS Set the test item number Enter the item number gt Item Print the non changed label PRINT Call the unit of unit price data Touch the data field of Unit No six times to display 06 Normal Numeric Unit price Or 6 gt Touch the data field of Unit No When Unit No is touched the list appears and unit price data printing place turns in red frame Unit price data printing position change 5 16 04 SEPI604 1 758 0 500 Use lt gt keys to move BE EO EUER printing position Call the unit price printing unit 3 4 Touch the data field of Unit No eu M 34 Fixed Character String Unit price is EJ Rd ILU MERETUR displayed o e The unit price area turns in red frame Unit price printing position change Use lt gt keys to move the printing position Confirm the changed contents as an image AXIS Y Changed label print PRINT Save the changed label format MENU Touch the EXECUTE key on the save confirmation screen IP EMZ Service Manual A 5 APPENDIX
120. you need to put your hand inside the machine always push the Emergency Stop Button first Never put your hand inside the machine ALWAYS KEEP HANDS AWAY FROM THE MOVING PARTS When the power is turned ON some parts may still move after a commodity or tray has been called and your hand may get caught in the machine NOT PUT YOUR HAND INSIDE THE POWER SUPPLY UNIT There is danger of electric shock if you touch the inside of the Power Supply Unit Never touch directly or spill water into the unit Also never touch the Main Power Switch with wet hands NOT DISASSEMBLE OR MAKE ANY ALTERATIONS TO THE MACHINE The machine can be damaged if disassembled incorrectly Making any alterations without permission or removing any parts other than those specified may cause a serious accident or injury HANDLE WITH CARE AS THIS IS A PRECISION MACHINE Bumps or shocks to the machine can cause damage 1 5 2 MAINTENANCE PRECAUTIONS e Keep the area around the machine clear of any dust and debris e Do not leave screws or other foreign objects in the machine after performing routine maintenance since this can cause major damage to the machine when the electrical switch is turned on Always remove wires by holding the connector and pulling to disconnect Do not disconnect by pulling on the wires themselves since this may cause a wire to Snap or damage the connection e Before disassembling or adjusting this machine make sure you thoroughly

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