Instruction Manual for Heavy Duty Centrifugal Clutch Kit (32
Contents
1. N NASEN Instruction Manual for PLEN Heavy Duty Centrifugal Clutch Kit 32 weight type Item No 0 O0 0 0 0 00 0 Compatible models and the frame Nos Monkey 6V Z50J 1000001 1510400 O Thank you for purchasing one of our TAKEGAWA s products Please strictly follow the following instructions to install and use the kit O Before installing the kit please be sure to check the kit contents If you have any questions about the kit please contact your local TAKEGAWA dealer Please note Illustrations and photos may vary from actual hardware Features The clutch struct re is converted from roller type into weight type Also the upgraded clutch spring and the increased clutch weight make the clutch durable The clutch slipping caused by stock centrifugal clutch will be solved and the full engine output power will be provided Especially this product will be the best for S Stage Please read the following instructions before installation We do not take any responsibility for any accident or damage whatsoever arising from the use of the products not in conformity with the instructions in the manual This kit is designed for exclusive use in the above mentioned applicable types of motorcycles and frame numbers only Please take note that this kit cannot be mounted on other types of motorcycles O Installation of this product requires engine removal and mounting Please prepare and refer to a HONDA genuine par2. 3 Cct 25 10
3. on the lock nut Remove a lifter bearing Unfasten four screws and detach a clutch outer cover Screw Clutch outer cover i Lifter bearing Turn up hooks on the 14mm lock washer Holding the clutch outer detach a lock nut with a lock nut wrench Clutch wheel holder g M ee Y E Lock nut wre J l please fix onto the clutch outer with four screws Specified torque 4 4 NE m 0 45 kgf m Installation Install the following parts Lifter cam plate oil through spring oil through ball retainer lifter spring and clutch lifter lever Install dowel pins and the supplied gaskets onto the crankcase Install a right side crankcase cover and tighten every bolt Extension bar Detach a lock washer B and 14mm lock washer and a clutch assembly from the crank shaft nch Fix a lifter bearing and gaskets to the supplied clutch outer cover which From the crank shaft remove a primary drive gear clutch center guide and collar to check if nothing is wrong with them Specified torque 8 8 N m 0 9 kgf m Remove the external circlip from the mainshaft then remove the primary Install a kick starter and tighten the bolt driven gear Referring to a Honda s genuine service manual inject the engine oil in the Primary drive gear specified amount Adjustment Loosen the lock nut and give an adjust bol
4. 7mm a oo x Please order repair parts with the Repair Part Item No Without the repair part item No we may not be able to provide the correct parts Some parts are only available as a set Please order them with the set number Installation Procedures Please check the contents of the kit X Support the body firmly with a maintenance stand or the like for your safe installation work x Work only when the engine and the exhaust system are cool x The following show only the basic installation work Please do work referring to Honda s genuine parts service manual as the work may differ depending on the types of motorcycles Removal Drain the engine oil to detach the following parts a kick starter and a rear crankcase cover Dowel pins and bolts will be reused as long as there is no problem with them Clear them of dirt and dust and keep them for reuse lt Remove the following parts a clutch lifter lever ball retainer lifter spring lifter cam plate oil through and oil through spring Xx Reuse these parts if nothing is wrong with them Lifter cam plate Oe Cet 25 10 e Removal of a clutch assembly Attach a lock nut N Specified torque 42 NJ m 4 3 kgf m In case a notch on the lock nut is not fit into a hook on the lock washer press down the lock washer to fit it into the notch Bend the hook on the lock washer and fit the hook correctly into the notch
5. at below the allowable maximum speed of 10 000 rpm Otherwise the clutch outer could be damaged O As the primary reduction gear ratio is changed you need to adjust the sprocket 18 67 3 722 gt 17 69 4 058 Simply change to the less tooth minus about 3T in rear sprocket The following show the envisioned possibility of injuries to human bodies or property damage as a result of disregarding the following A CAUTION cautions O Always try to drive your motorcycle at a legal speed abiding by the laws O Work only when the engine and the exhaust system are cool to avoid burns Prepare appropriate tools and work properly to avoid the breakage of parts or injuries Always use a torque wrench to tighten bolts and nuts securely to the specified torque to avoid these parts getting damaged or loose AS some products and frames have sharp edges or protruding portions work with your hands protected to avoid injuries Before riding always check such parts as screws for loose If you find loose ones screw them securely up to the specified torque to avoid parts coming off Always use new gaskets and seals About the reused parts please check carefully for wear or damage and be sure to replace them with new ones if necessary AN The following show the envisioned possibility of human death or serious injuries to human bodies as a result of disregarding the WARNING following cautions Always drive the engine in a well ventilate
6. d place and do not switch the engine on in an airtight place Otherwise you will suffer from carbon monoxide poisoning O When you notice something abnormal with your motorcycle stop riding immediately and park your motorcycle in a safe place to avoid an accident Before working place the motorcycle on level ground to stabilize its position for safety to avoid the motorcycle overturning Check or perform maintenance of parts correctly according to the procedures in the instruction manual or a service manual Improper checking or maintenance could lead to an accident O If you find damaged parts when inspecting or performing maintenance of your motorcycle do not use these parts and replace them with new ones The continued use of these damaged parts could lead to accidents Please be informed that mainly because of improvement in performance design changes and cost increase the product specifications and prices are subject to change without prior notice E This manual should be retained for future reference J Te Crt 25 10 Kit Contents gt No ___PartName Oy Repair Part tem No in packs of Se ee 2 crutch outer cover 3 Ouh oer cover gasket 1 oaoa CTS a lock washer 14mm a oos ro s _ Fiat screw5x10 a 00 002778 a o Primary egram e __ 7 etutch center guides 8 Primary driven gear ON a o Exemal cicip
7. t about one clockwise turn and then turn it counterclockwise until you find it a little hard to turn it At the point you felt some resistance in turning the adjust bolt counter clockwise give it a 1 8 turn clockwise And holding the adjust bolt Bs ae Eoi External circlip 5 R 4 Collar tighten the lock nut Primary driven gear Clutch center guide Start the engine and check that there is no unusual noise from the engine or oil leak in every gasket Check the conditions of disengagement slippage and shift operation of the clutch Installation of clutch assembly Install the supplied primary driven gear on mainshaft and then install the external circlip Reinstall the collar clutch center guide and primary drive gear back into Lock nut amp adjust bolt the crank shaft E Install the clutch assembly included in the Kit onto the crank shaft and mesh the clutch center grooves with the teeth of the primary drive gear Attach a 14mm lock washer of the kit fitting the hook into the grooves on the drive plate Attach a lock washer B with the OUT SIDE mark turned up OUT SIDE mark SPECIAL PARTS WN4SeV WYZA Co Ltd 3 5 16 Nishikiorihigashi Tondabayashi Osaka Japan TEL 81 721 25 1357 FAX 81 721 24 5059 URL http www takegawa co p Lock washer B
8. ts service manual in order to perform installation work properly Installation of this product requires engine removal and mounting Please prepare and refer to HONDA genuine parts service manual in order to perform installation work properly This instruction manual as well as HONDA genuine parts service manual is prepared with those persons in mind who have basic skills and knowledge in tuning Therefore we recommend those who are technically inexperienced or do not have enough tools to ask a technically reliable specialist shop for the work We shall be held free from any kind of warranty whatsoever of products other than this product if the glitch takes place on the other products than this one after the installation and use of this product You are kindly requested not to contact us about the combination of our products with other manufacturers Some of bolts nuts dowel pins and seals will be reused However be sure to replace worn down or severely damaged ones with new ones Engine oil needs to conform to API SF or better in the particular viscosity class such as SAE 10W 40 or 15W 50 The special tools are required to install this product such as lock nut wrench rotor puller and snap ring plier Our item Nos Lock nut wrench 00 01 021 or 022 Rotor puller 00 01 1001 Do not use this Kit with an engine of 88 cc or larger Do not use this Kit on a motorcycle equipped with R Stage or Super Head O Please always drove
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