Platinum Bio burner service manual Palnik Platinum Bio
Contents
1. Ifthe AC power cord is damaged absolutely do not use such a device A damaged cord must be replaced by service personnel with the new one of the same parameters as the original cord 14 4 Waste equipment disposal The electronic device is made of materials some of which are suitable for recycling Therefore after live expiration it must be delivered to the point of electrical and electronic equipment recovery and recycling or be returned to the manufacturer Equipment should not be mixed with other domestic wastes Mini Bio service manual ENGV 04 11 EJ 15 Review of basic functions 15 1 Control panel 1 Graphical display ROZPALANIE Pn 12 05 33 35 ON Ga D mG ln 38 R R va EEEE Push buttons l c PI I y e 3 Status LED v INFO PLATNUM BIO by KOSTRZEWA Platinum Bio Controller 15 2 Status LED LIGHTING DESCRIPTION DENOTATION Green continuous light Controller turned off Green flashing light Controller turned on burner turned off Orange continuous light Controller turned on burner turned on Red continuous light There is an alarm to be confirmed KOSTA ais Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 15 Review of basic functions EI 15 3 Push buttons PUSH BUTTON FUNCTION Return one level up in the menu giving up the parameter change Return Esc ON OFF Long pressing on the main screen 3 seconds changes ON OFF status of the cont2. Room sensor short circuit 22 Room sensor interruption KKOSULRZ ZWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers CODE BRIEF DESCRIPTION EXPLANATION 23 24 25 26 Solars freezing CODES OF MODULES 33 Short circuit IN1 Module 0 34 Short circuit IN2 Module 0 35 Short circuit IN3 Module 0 36 Short circuit IN4 Module 0 37 Short circuit INS Module 0 38 Short circuit IN6 Module 0 Extinction error Communication with Lambda module Solars overheating R R S NP Short circuit IN11 Module 0 R A Disconnection IN1 Module 0 AB Disconnection IN2 Module 0 a Disconnection IN3 Module 0 Disconnection IN4 Module 0 a Disconnection IN5 Module 0 c Disconnection IN6 Module 0 c1 on oO o1 Disconnection IN11 Module 0 c o Q Overheating of module 0 65 Short circuit IN1 module 1 Short circuit IN2 module 1 67 Short circuit IN3 module 1 Short circuit IN4 module 1 C po 38 StortceitiNi Module 3 Shorrertwa odeo 5 Shoreratwa odeo 6 Shortcireut g mode O 37 Stortceutins Module 38 Shortcireut ne modeo o O C PP Bd nnn ODHD o 83 o 6 36936 0 71 LIS CHEN WON RA edl S o O 48 jSmtemiiNI Module K a A 4 Disconnection Nt Module 48 Disconnection N2Modue Of a Disconnection NBModule Of 48 Disconnection N Modue 6 Disconnection NS Module
3. 50 Disconnection N6Modue Of LENS SS a edd S S O EES SS Di uu Lo 55 Disconnection NTH Module C C 58 Overheating ot modueo 6 Shortcireuitint moutet 6 StortcieutIN2meduiot 67 jSmtemiiNomdiei 8 jSmtemiiMmdiei KKOSULRZIZAWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers CODE BRIEF DESCRIPTION EXPLANATION Short circuit IN5 module 1 70 Short circuit IN6 module 1 u a o rm u A o Disconnection IN1 Module 1 1 Disconnection IN2 Module 1 N Disconnection IN3 Module 1 Disconnection IN4 Module 1 co Disconnection IN5 Module 1 Disconnection IN6 Module 1 co co co co go co N N Overheating of module 1 97 Short circuit IN1 module 2 Short circuit IN2 module 2 Short circuit IN3 module 2 00 101 102 Short circuit INA module 2 Short circuit IN5 module 2 Short circuit IN6 module 2 k c co 104 105 106 10 1 08 109 Disconnection IN1 module 2 KKOSULRZ ZWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers E CODE BRIEF DESCRIPTION EXPLANATION 110 Disconnection IN2 module 2 111 Disconnection IN3 module 2 112 Disconnection IN4 module 2 3 114 Disconnection IN6 module 2 Disconnection IN5 module 2 cs k c1 Pp IFE IFE co o M 121 122 Overheating of module 2 129 130 131 132 1
4. Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 10 Technical data of Platinum Bio Burner Exemplary exchanger Platinum Bio burner Fuel tank Fuel feeding assembly Ro DP Fig 09 Basic components of the unit burner body combustion chamber fan burner cover worm igniter actuator mounting plate electrical connection board sealing rope motoreductor burner cover Ro DP CONN Fig 10 Description of Platinum Bio burner design KOS SULZ AWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers While using the Platinum Bio Burner keep in mind e The boiler can be operated only by adult persons familiarized with the above service manual Children cannot stay close to the boiler without presence of adult persons When it comes to penetration of flammable gases or vapors to the boiler room or during the work at which an increased the risk of fire or explosion occurs gluing painting etc the boiler should be switched off before starting the work e tis prohibited to use flammable liquids to fire up the boiler the boiler must be fired up automatically tis prohibited to use open flames or flammable materials near a connected unit Fire hazard e When cleaning the boiler it must be switched off OFF position Watch out for hot surfaces of the boiler there is a risk of burns Donot place any flammable objects on the bo
5. malfunction of the system Description of the functions in the SERVICE submenu FUNCTION DESCRIPTION FUNCTION DESCRIPTION Pump MIN temp The minimum calculated Correction factor The correction of the central temperature of central heating heating set temperature with at which the circulation pump regard to the temperature can operate set in a room per each 1 C Source Determines the energy source poe varie ECA OM for central heatin a PETE ROS OCD g i room temperature to 20 C Max temperature Maximum calculated and the temperature measured temperature for central in the room is 20 5 C then heating the calculated central heating temperature will be reduced Time of mixer full opening by die j DHW priority DHW priority for the given central heating circuit The central heating pump is not Operation mode Determines the mode of temperature presetting for A i central heating manual the operating during domestic central heating temperature hot water heating is preset manually weather Pump test Turns on the circulating pump controlled the central heating regardless of other conditions temperature is calculated from Mixer test Turns on the mixer actuator independently of other Manually set TCH Central heating preset conditions temperature when the T operating mode is set to Circuit name gives name for the central manual heating circuit Central heating CH sensor Determines whether the CH temp for 2
6. the two wing nuts 2 and remove the two screws 4 with two washers 3 Install the burner 9 in the adapter 12 screwing it with two wing nuts 10 with washers 11 Fig 13 The adapter 12 with the burner 9 should be mounted In the boiler with two wing nuts 7 with washers 8 Mount the burner cover 13 screwing it with screws 6 Insert the feeder tube 17 into the fixing tube 19 Fig 14 Fit the flexible hose 16 to the feeder pipe 17 and secure with a band clip 15 Fit the flexible hose 16 to burner pipe 18 and secure with a band clip 14 KKOSULRZ AZWA Leader of the pellet boilers Mini Bio service manual ENGV 04 11 Fig 14 Feeder installation KKOSULRZ ZWA Mini Bio service manua ENGV 04 11 Leader of the pellet boilers 12 Starting up the Platinum Bio Burner 12 3 Tank installation Fig 15 1 Screwthe sides 1 front legs 2 and rear legs 3 using M5 screws 8 M5 washers 9 M5 nuts 10 2 Screw the braces 5 3 Screw the feeder attachment to the tank 7 using M8 screws 11 M8 washers 12 and M8 nuts 13 4 Pull out the cleanout plug 14 in order to clean the feeder attachment 7 6 2 1 3 Tank components Quanity Bracket Holder Fedder attachment Fig 15 Tank installation KCOSSULRZ4 ai Mini Bio service manual ENGV 04 11 Leader of the pellet boilers w E 5 ET ER a 12 4 Before starti
7. 0 C The point of the heating curve system uses a room sensor for 0 C Czujnik CO Specifies whether the system CH temp for 0 C Punkt krzywej grzewczej contains a room sensor dla 0 C Permanent pump Yes the pump runs after CH temp for 10 C The point of the heating curve reaching the preset temperature for 10 C in the room the calculated temperature of the central heating is lowered only if the central heating sensor and room sensor are applied No after reaching the preset temperature in the room the pump is turned off the heating curvej KCOXSULNA 3 Mini Bio service manual ENGV 04 11 Leader of the pellet boilers E 18 2 Domestic water 18 2 3 Settings WODA U YTKOWA Description of the functions ze p B in the SETTINGS submenu FUNCTION DESCRIPTION Comfortable temp Preset temperature of domestic hot water during the period of heating 18 2 1 Circuit selection Programs Programs a timer according to programmed intervals b constant comfortable temperature is maintained regardless of the time intervals c off heating is turned off It allows you to select the number of the domestic hot water circuit C W U WYB R 20 54 C W U NR 1 PARTER Warm now Warms the hot water up to a comfortable temperature one time regardless of the program Hysteresis The value by which the domestic hot water 18 2 2 Status temperature can be reduced Ec
8. 1 Status 18 3 2 Settings Description of the functions in the SETTINGS submenu FUNCTION DESCRIPTION Preset top temp Below this temperature the charging process starts in the upper part of the buffer Preset bottom temp Above this temperature the charging process finishes in the bottom part of the buffer Program Continuous the buffer is loaded at any time Timer the buffer is loaded only within specified time intervals The intervals are set in the timer program off the buffer loading is turned off 18 3 3 Timer program Used to configure the timer program controlling the buffer loading process Description of the timer program setting procedure is given in Chapter Operation Timer programs KOSULRZAZWA Leader of the pellet boilers 18 3 4 Service v NOTE The service menu is intended for qualified technical personnel only The changes may cause malfunction of the system Description of the functions in the SERVICE submenu FUNCTION DESCRIPTION The minimum buffer temperature in the upper part at which the circulating pumps can work Min pump temp Auto temp Top Determines whether the upper minimum temperature of the buffer is set manually or automatically Automatic setting is based on the needs of other receivers of energy from the buffer Mini Bio service manual ENGV 04 11 18 4 Boiler 18 4 3 Service KOCIO WV es ES B g N
9. 33 134 35 36 137 1 Short circuit IN1 module 3 Short circuit IN2 module 3 Short circuit IN3 module 3 Short circuit IN4 module 3 Short circuit IN5 module 3 Short circuit IN6 module 3 W co W co 140 141 Disconnection IN1 module 3 142 Disconnection IN2 module 3 143 Disconnection IN3 module 3 144 Disconnection IN4 module 3 145 Disconnection IN5 module 3 146 Disconnection IN6 module 3 147 148 149 150 KOSTA A Mini Bio service manual ENGV 04 11 Leader of the pellet boilers CODE BRIEF DESCRIPTION EXPLANATION 151 152 153 154 Overheating of module 3 161 162 163 164 165 166 167 168 169 170 171 172 Short circuit IN1 module 4 Short circuit IN2 module 4 Short circuit IN3 module 4 Short circuit IN4 module 4 Short circuit IN5 module 4 Short circuit ING module 4 173 Disconnection IN1 module 4 174 Disconnection IN2 module 4 15 176 77 78 Disconnection IN3 module 4 Disconnection IN4 module 4 Disconnection IN5 module 4 Disconnection IN6 module 4 1 co N e Qo R 185 186 Overheating of module 4 193 194 195 Short circuit IN3 module 5 196 Short circuit IN4 module 5 Short circuit IN1 module 5 Short circuit IN2 module 5 KKOSULRZAZWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers CODE BRIEF DESCRIPTION EXPLANATION 197 198 199 200 201 202 203 204 205 206 Overheating of module 5 KOXSSULNVA
10. 5 e Platinum Bio burner with control system and flexible feeding pipe Before installation check the completeness of the supply and its technical condition NOTE We recommend using fuels from certain sources Fuel should have adequate moisture and have a low content of fine fractions Pay special attention to the mechanical impurities stones etc which deteriorate the combustion process and may result in the device failure Kostrzewa company cannot be held liable for device failure or abnormal combustion due to the use of improper fuel KCOSULRZ4 ais Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 25 10 Technical data of Platinum Bio Burner PARAMETR Palnik Platinum Bio 16 Palnik Platinum Bio 24 Palnik Platinum Bio 32 Heating power range for pellets me a a Heating power range for oats w 36 144 68 216 86 88 CO E zm Fuel Fuel diameter Fuel option moisture to 1596 Supplying voltage Average power consumption Protection degree Standard tank dimensions 600x600x1400 600x600x1400 600x600x1400 width depth height Standard ank volume u jas w Tank dimensions top 600x600x1900 czes 900 czu 900 width depth height L 485 485 485 Tank volume with top moisture below 15 NOTE The manufacturer reserves the right to change design and documentation of the boiler connected with its constant modernization and improvement KOSU ais
11. NOTE Under no circumstances connect the ground wire PE with a neutral one N NOTE Connections must be done with the device disconnected from the mains Connections should be executed by a person possessing proper relevant licenses KKOSULRZ AZWA Leader of the pellet boilers Mini Bio service manual ENGV 04 11 oo 20 Electric wiring 20 4 Main board Main bard for L5B v 10 4 Platinum Bio version TRAFO FILTR RFI DOodocoooog DOOQOC Ni NI N N N N NN PE PE PE PE PE N L opoooooompoooooooc Foto GND Tkot a Tpalnik GND Tc w u Tpok j Pcwu Zapalarka Pco Dmuchawa Pod zas Pod pal INPUT DESCRIPTION EXPLANATION pe emmmpmpsemw KOSTA ais Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 21 Technical data E PARAMETER VALUE Power supply 230V 50Hz 10 Power consumption controller 6VA OUTPUT AMAPCITY 100W 100W 400W 150W 150W 150W Temperature measurement accuracy Hc Sensors NTC 10kO B25 85 3877K 0 75 VISHAY BCcomponents 0 60 C Central heating pump Domestic hot water pump Igniter Blower Burner feeder Tank feeder Ambient temperature 5 95 w o condensation Humidity Software class KCOSULRZ4 ais Mini Bio service manual ENGV 04 11 Leader of the pellet boilers Po and 11 500 Gizycko il Przemys owa 1 www kostrzewa com pl
12. ON mode NOTE When you turn off the controller depending on the prior status the burner can still work damping this status should not be interrupted If the device is to be disconnected from the mains wait for damping process termination until the burner status is off KOSURZ4 a Leader of the pellet boilers 16 4 Timer programs The controller is equipped with a clock and calendar This makes it possible to program the operation of individual heating circuit components depending on the current time and day of a week Date and time are not reset during power failure since the controller is equipped with a battery that must be replaced every two years Programming takes place in the menu of a given circuit e g hot water heating buffer and for each item it proceeds in the same way Choice of the week s day Upon entering the Timer program menu the day of the week fla shes with arrow buttons select the day you want to set or just check the settings of the program Programming After selecting the day of the week and confirming with the enter button the indicator of the currently programmed hour starts flashing at the same time the said hour is displayed and next to it an icon that represents the currently selected time zone is displayed the symbol of the sun means comfort temperature the moon is a symbol of the economic temperature To come to next hour press the down arrow econ
13. OTE The service menu is intended for qualified technical personnel only The changes may cause malfunction 18 4 1 Status of the system Statistics of the boiler operation within the last 24 hours The graph shows the boiler temperature and the burner output Description of the functions in the SERVICE submenu FUNCTION DESCRIPTION Description of the functions MIN pump temp The temperature above which A the controller can turn on the in the SETTINGS submenu pumps 18 4 2 Settings Operating mode Boiler operating mode a auto temperature is determined automatically b continuous the temperature is kept constant FUNCTION DESCRIPTION Temp zadana kot a Temperatura czynnika grzewczego w kotle jak b dzie utrzymywa regulator Hysteresis The boiler temperature must be reduced by that value to activate the burner KKOSULRZAZWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 18 5 Solars 18 5 3 Service Description of the functions 18 5 1 Status in the SERVICE submenu FUNCTION DESCRIPTION e Schemat Determines the solar Description of the functions Flow l min Flow of the factor via the solar in the SETTINGS submenu system during the pump operation The parameter needed to calculate the power oof the collectors Activation Delta The temperature difference Fluid heat Specific heat of applied solar between the collector and the fluid given in kJ kg C h
14. Platinum Bio burner service manual E Palnik Platinum Bio KCOSULRZ4 ai Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 9 1 Description of design and appropriation of Platinum Bio burner Self cleaning Platinum Bio burner is a new look in Poland and Europe at the automatic burning of solid fuels pellets with a diameter of 6 to 8 mm or alternatively cereals oats while maintaining low emission performances meeting the environmental standards in the European Union It is the optimal device designed to co operate with existing coal boilers with manual loading and oil or gas boilers The burners can also be mounted to a new central heating boilers using an adapter without losing the warranty The burner is free from defects of the hopper gravity pellet burners in which ash and sinter must be removed by hand The main advantage of the burner is its easy operation involving the filling of the main fuel tank with fuel and depressing the START button Messages are displayed on the large graphic display Within a few minutes the device will fire up automatically automati cally selects the operating parameters and will tend automatically to maintain a constant temperature in rooms and hot water Features of Platinum Bio burner Automatic burner activation automatic modulation of Fuzzy Logic Il generation burner flame control by means of a photocell low thermal inertia during start up an
15. a history of 20 last errors and alarms along with a description generation date and confirmation date e Clock with calendar the clock enables to program the required room and domestic hot water temperatures in the cycle cove ring a week that contributes to reduction of fuel expenditures Statistics the controller stores the statistical data of the system operation so it is possible to observe the work and reduce fuel consumption For example monitoring the boiler temperature and the burner output Fuel feeder operating time Beep alarm Built in piezoelectric speaker signals the oc currence of an alarm condition in the boiler which increases security of the device operation Restoring the factory settings this feature allows you to restore the factory settings of the controller Mini Bio service manual ENGV 04 11 14 General a 14 3 Precautions NOTE Electric shock hazard Before installing or removing the device disconnect power supply in the electrical switchboard Before using the appliance carefully read all attached instructions Keep the service manual and refer to it for any use of the device in the future Follow all warnings and instructions contained in the service manual Make sure that the device is not damaged in any way If in doubt do not use the device and contact the supplier In case of any doubts as to safe operation of the device you should contact the suppli
16. ais Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 20 Electric wiring E 20 1 General requirements Before using the appliance carefully read the whole attached instructions An Installer must be an experienced technician Connections made with copper wire should be adapted to work at the temperatures up to 75 C All connections must be compatible with the electrical wiring diagram and national or local electrical codes V NOTE The device must be connected to a separate electrical circuit fitted with an appropriately sized overcurrent circuit breaker and RCD 20 2 Localization The devices are provided solely for installation in confined spaces After selecting the mounting location make sure that it meets the following conditions The mounting location must be free from excessive humidity and flammable or corrosive vapors e Installation of the unit may not be made near the high voltage electric appliances electric machines or welding equipment e Make sure ambient temperature at the installation site does not exceed 60 C and is not be less than 0 C Humidity should range from 5 to 95 w o condensation 20 3 Connection To ensure proper operation of the boiler it is necessary to connect the sensors and actuators to the controller as needed The figure shows the wiring diagram of the connected devices The description of outputs and inputs is shown in the tables
17. d stoppage e OW power consumption Optional control of up to 15 heating circuits heaters and floor heating burner working temperature control provides the highest level safety e 3 phases of fuel ignitron eliminate the gas explosions during firing up e AUTOSTART function in case of voltage decay provides the highest level safety e 3 phases of fuel ignitron eliminate the gas explosions during firing up AUTOSTART function in case of voltage decay last settings memory e air division into the primary and secondary one have reduced CO emissions to the level of emission from gas and oil burners burner efficiency gt 94 5 soot number 0 e auto cleaning function automatically removes the deposit from the burner grate this function is not present in the hopper gravity burners e Oats burner design allows to combust cereals oats option KOXSULAV A SA Leader of the pellet boilers iza 2 EAG NOTE The 5 year s warranty for durability of the device enables to reduce its operating and maintenance costs in a long period of operation Platinum Bio burner control system can control boiler mixing e 1 16 weather controlled heating circuits heaters or floor heating e Domestic hot water Useful functions of Platinum Bio control system You don t have to remember about the term of the next service inspection the proper message will be displayed optional Sta
18. domestic hot water The system controls the combustion process by providing adequate amounts of air and fuel Owing to solid state relays application the blower power is variably controlled Thanks to the advanced operation algorithm and the possible regulation of many parameters the system can be very flexibly adapted to the needs of the heating system KOXSULAV A SA Leader of the pellet boilers 14 2 Benefits e Graphic display thanks to the large FSTN graphic display operation is intuitive Large fonts and icons to improve easiness of operating the device for the elderly persons Two types of menus the simple and advanced menu During daily operation of the device it is possible to use easily accessi ble simple menu e nfo button the controller is equipped with the function of intelligent assistance Each parameter is described retrieving the description is done by pressing the info button e The modular design of the CAN controller owing to applica tion of industrial CAN data bus used mainly in the demanding automotive industry it is possible to extend the control system The maximum extension covers 16 heating circuits 4 circuits of domestic hot water preparation 4 energy buffers e Powerful modern 32 bit ARM processor ARM range is widely used in mobile phones it enables advanced control of the algorithm of the Il generation Fuzzy Logic The history of alarms and errors the controller keeps
19. eated water needed to start up the solar pump Water max temp Max temperature mm f heat Deactivation Delta The temperature difference onesie water between the collector and MAX T collector alarm Maximum temperature of the the heated water needed to collectors above which FUNCTION DESCRIPTION deactivate the solar pump the protective procedure is triggered and the alarm is generated MIN T collector alarm Minimum temperature of the collectors below which the protective procedure is triggered and the alarm is generated Solar pump test Starts the solar pump independently of other settings KOXSSULNVA A Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 18 6 Settings Brief description of extension modules USTAWIENIA FUNCTION DESCRIPTION E A Module No 0 3 heating circuits F E with numbers 2 3 4 Ambient temperature sensor Module No 1 3 heating circuits with numbers 5 6 7 Module No 2 3 heating circuits with numbers 8 9 10 This menu is used to set the date and time of the controller Module No 3 3 heating circuits with numbers 11 12 13 with numbers 14 15 16 18 6 2 Language Module No 5 Buffer This menu is used to select the language of the controller menu Solars DHW No 2 Return temperature sensor AE 18 6 1 Date and time Lambda module Lambda probe module NOTE The service menu is intended for qualified technical personnel only The changes may cau
20. er Pay special attention to any warning signs posted on the housing and packaging of the equipment e Usethe device for its intended purpose The device is not a toy do not allow children to play with it Do not allow your children to play with any part of the packaging of the device e Prevent an access to small parts such as screws pins from children These elements can be supplied with the equipment and if swallowed may cause suffocation of a child Donot perform any mechanical or electrical changes in the device Such changes may result in improper operation of the device which does not conform with the standards and adversely affect operation Do not put any objects into the device interior through the slots eg ventilation it can cause a short circuit electric shock fire or damage equipment e Youcan not permit for water moisture and dust penetration to the device interior since they can cause a short circuit electric shock fire or damage equipment Ensure proper ventilation of the device do not cover or block any ventilation openings and ensure free flow of air around it e The device should be installed inside the premises unless it is prepared to outdoor operation Do not allow the unit to be exposed to shocks and vibrations When connecting make sure that the mains electrical parameters correspond to the device working range e To avoid risk of electric shock the device must be connected to an
21. f the burner opera tion modulated output Fuzzy Feed fuel Starts the fuel feeder regar Logic 2 or two output levels dless of other functions stepwise Burner operation permission Photo threshold The brightness in the burner Fuel t Determines thet above over which the na sj controller assumes that there of combusted fuel is flam Igniter test Turns on the igniters for testing Burner feeder test Turns on the burner feeder for testing e Tank feeder test Turns on the tank feeder for y Blower test Turns on the blower for testing Fuel volume test Amount of fuel fed through the tank feeder during continuous NOTE operation for 1 hour The service menu is intended for qualified Fuel calorific value The calorific value of fuel technical personnel only The changes may cause used kWh kg mallunctionsat ihe system Lambda control Determines whether the controller has to take into account the oxygen values from the lambda probe during the process of control Oxygen output MIN 20 oxygen set point at the mini mum burner output of 20 Oxygen output MAX 100 oxygen set point at the maximum burner output of 100 testing the equipment in the BURNER menu is possible only when the controller is in OFF mode KOSTA ais Mini Bio service manual ENGV 04 11 Leader of the pellet boilers yams E 19 Alarms ALARMY 3 This menu contains a history of up to twenty alarms that occurred during
22. flame the furnace the complete disappearance of the flame Stop Burner does not work but its work is permitted The required boiler temperature is reached KOXSSULNVA ais Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 16 1 Menu navigation The device has two types of menus Simple Menu provides quick access to the basic functions of the controller Access to menu is simple by pressing up arrow or down arrow on the main screen Description of the simple menu see chapter Simple Menu Main Menu allows you to access all the functionality of the controller status monitoring change of settings and service set up Access to the main menu is performed by depressing the bush button Confirmation enter on the main screen Description of the main menu see chapter Main Menu Return to the main screen is possible from any screen by depressing the Return ESC push button several times wv NOTE Service menu is intended only for qualified technical personnel Changes may cause improper operation of the system 16 2 Turning on the controller To turn on the controller ON mode depress Return Esc push button on the main screen and hold for 3 seconds when it is in the OFF mode 16 3 Turning off the controller To turn off the controller OFF mode depress Return Esc push button on the main screen and hold for 3 seconds when it is in the
23. from the mains Watch out for hot surfaces of the burner there is the risk of burns NOTE NOTE To maintain high efficiency of the burner it should Quantity of ash generated during oats be cleaned and maintained on a regular basis combustion is considerably greater than during Soot tar deposit and ash in the burner grate combustion of pellets Should be removed on a regular basis Fig 16 Platinum Bio burner cleaning 13 Necessary steps 1 Turn off the boiler wait for complete extinction of the burner disconnect the boiler from the mains and wait until the boiler cools down 2 Disconnect the burner from the boiler and wiring system 3 Remove the grate from the burner and clean it pay attention to free flow of the aeration holes Clean the cover of the burner grate Fig 16 KCOSULRZ4 ai Mini Bio service manual ENGV 04 11 Leader of the pellet boilers OSIRIA WA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers Platinum Bio controller service manual ROZPALANIE Pn 12 05 33 37 OH Sar D OG o Sas ON OFF r INFO ES ENTER PLAT NUM BIQ by KOSTRZEWA Platinum Bio Controller KOS SULZ AWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers ES 14 General 14 1 Introduction The controller of the Mini Bio boiler operation is a modern microprocessor based system which controls not only the boiler but also the central heating system and
24. he hour currently programmed starts flashing at the same time the said hour is displayed and next to it an icon that represents the currently selected time zone is displayed the symbol of the sun means comfort temperature the moon is a symbol of the economic temperature To come to next hour press the down arrow economic temperature or the up arrow comfort temperature If the whole day is already programmed according to our whish press the enter button On approving or cancelling the changes a week s day starts flashing Up arrow sets the comfortable temperature Down arrow sets the economic temperature The values of comfortable and economical temperatures are set in the SETTINGS menu and may be different for each of the circuits To initiate the timer program execution it must be activated also in the SETTINGS menu KOSULRZAZWA Leader of the pellet boilers Mini Bio service manual ENGV 04 11 16 Operation 16 6 Service password NOTE Access to service parameters is password protected The service menu is intended for qualified After entering the correct password access is enabled Access to the service parameters will be locked after a period of 10 minutes without depressing the push buttons The service code is the temperature of the boiler preset in the menu BOILER SETTINGS as well as the following three letters EST technical personnel only The changes may cause malfunction of
25. iler or in its immediate vicinity e Any defects should be removed immediately After the heating clean the burner thoroughly drain and clean the fuel tank Atvoltage decay in the power network the supervision over the burner is recommended Any tampering with electrical part or changing the burner design are prohibited KOXSULAV A SA Leader of the pellet boilers 11 While using the Platinum Bio Burner keep in mind Mini Bio service manual ENGV 04 11 12 Starting up the Platinum Bio E 12 1 Platinum Bio burner commissioning Commissioning of the boiler must be carried out only by the service personnel trained by the manufacturer with a current certificate of an authorized service performer of Kostrzewa company The current certificates are presented at http www kostrzewa com pl under the service tab Completion of installation and heating test performance must be recorded in the Warranty Card The completed warranty card should be mailed by the user to the address of the manufacturer to register the user in the company System SERWIS KOSTRZEWA ul Przemys owa 1 11 500 Gi ycko POLAND woj warmi sko mazurskie tel 48 87 428 53 51or 48 87 428 11 34 e mail serwis kostrzewa com pl Fig 12 Disassembly of Platinum Bio burner cover 12 2 Installation of Platinum Bio burner 1 Unscrew the two screws fastening the burner cover Fig 12 Remove the burner cover 5 unscrew
26. ing the ENTER button you can set the desired temperature in the room OGRZEWANIE PROGRAM Circuit No 1 heating program a timer according to the programmed time intervals d ee b constant comfortable temperature is maintained regardless of the time intervals c off heating is turned off PRACA PALNIKA Burner operation permitted If the burner operation permission is precluded the controller controls the heating system but it does not turn on the burner PODAJ PALIWO Manual activation of the fuel feeding from the tank Useful function when the fuel is exhausted in the tank kope NIE After refilling the fuel tank you should activate the fuel feeding function until the fuel starts to overflow from the feeding tube to the burner KOSTA ais Mini Bio service manual ENGV 04 11 Leader of the pellet boilers Main menu 2 2133 3 gt E A m fH ov gt i O15 to 535 18 1 Heating page 44 UIDA UZYTKOWA A E Lug a E 18 2 Domestic water page 46 18 Buffer page 48 KROTA 18 4 Boiler page 49 18 5 Solars page 50 18 6 Settings page 51 18 6 Burner page 52 ALARM e E ma amp 19 Alarms page 53 KKOSULRZA ZWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers CENTI CHEN 18 1 Heating OGRZEWANIE A mm 18 1 1 Circuit selection It allow
27. ng up the burner you should 30 thermal power KOXSULAV A SA Check the installation condition Feed the fuel into the tank in such a way to be able to put the cover thereon Make sure that there are not any foreign objects in the fuel stones steel elements etc Insert the grate proper for the fuel burned In service mode set the feeding times and the maximum 10096 thermal power amount of air According to DIN 51731 at 1096 moisture content 1096 Feed the fuel from the tank until it is transferred via a flexible pipe Turn off the fuel feeding and hold the ON push button When changing the fuel e g from pellets to oats you should Turn off the boiler Wait until the boiler cools down Remove the grate for pellets and clean the grate cover Fig 8 install the grate proper to burn oats pay attention to precise adherence of the grate to the burner cover set the feeding times and the max amount of air Oats according to the table 2 Start up the boiler NE time After the heating season the burner should be Turned off and disconnected from the mains 3096 thermal power 10096 thermal power remove fuel from the tank Leader of the pellet boilers Mini Bio service manual ENGV 04 11 13 Cleaning and maintenance of Platinum Bio NOTE Cleaning and maintenance of the Platinum Bio Burner can be performed only when the burner is turned off cooled down and disconnected
28. omic temperature or the up arrow comfort temperature If the whole day is already programmed according to our whish press the enter button On approving the changes approved or cancelling a week s day starts flashing Mini Bio service manual ENGV 04 11 16 5 Example of programming the week s day The controller is equipped with a clock and calendar This makes it possible to program the operation of individual heating circuit components depending on the current time and day of a week Date and time are not reset during power failure since the controller is equipped with a battery that must be replaced every two years Programming takes place in the menu of a given circuit e g hot water heating buffer and for each item it proceeds in the same way Choice of the week s day Upon entering the Timer program menu the day of the week flashes with arrow buttons select the day you want to set or just check the settings of the program The figure below shows an example of the programmed day of the week Circuit name Day of week KUCHHIA Pn it pM MUR 0 06 18 18 24 Sy o 00 7 Jada economic temperature currently programmed hour Economic temperature 00 00 to 6 00 Comfortable temperature 6 00 to 9 00 Economic temperature from 9 00 to 18 00 Comfortable temperature from 18 00 to 24 00 NOTE GEM Programming After selecting the day of the week and confirming with the enter button the indicator of t
29. onomic temperature The preset temperature of It allows you to monitor the status of domestic hot water system hot water outside the period of heating Circuit number circuit name CWU 1 PARTER A 5 50 measured preset temp of 18 2 4 Timer program DHW Used to configure the timer program controlling the domestic hot water preparation source preset temperature C B um P escription of the timer program setting procedure is given pump operation signa in Chapter Operation Timer programs N CS SUSZA AAA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 18 2 5 Service Vv NOTE The service menu is intended for qualified technical personnel only The changes may cause malfunction of the system Description of the functions in the SERVICE submenu FUNCTION DESCRIPTION Source Delta The source temperature growth in relation to the preset temperature of domestic hot water during heating Source Determines the energy source for DHW Max temperature Max temperature of domestic hot water Delta MIN temp The minimum temperature difference between the source and domestic hot water at which the pumps can operate Pump test Starts the circulating pump regardless of other conditions Circuit name Gives name for the domestic hot water circuit KCOSULRZ4 ays Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 18 3 Buffer BUFOR ga 18 3
30. outlet with the ground terminal Grounding the outlet must be done properly by a qualified electrician KKOSULRZ AZWA Leader of the pellet boilers When connecting make sure that this will not cause overloading the electrical circuit Avoid connecting the device to the same circuit with motors and other devices causing pulse type interferences e g washing machines refrigerators e Before connecting any cables and peripherals to the device it is essential to disconnect the power supply e Tocompletely disconnect the unit from power supply the plug must be removed from the wall outlet especially when it will not be used for a long time e Protect the power cord from damage it should be routed in such a way to not step on it no objects should be placed on the cable All connections must be made in accordance with the electrical wiring diagram and with the national or local electrical wiring codes This device does not contain any parts which the user can replace itself All service operations in addition to cleaning replacement of the fuse with the device disconnected from the mains and setting the functions should be performed by authorized service personnel Before performing any maintenance it is essential to disconnect the unit from the mains e Toclean the device housing do not use gasoline solvents or other chemicals that may damage the housing It is recommended to use soft cloth
31. roller Menu navigation reducing the value of the edited parameter Down arrow On the main screen gt entering the simple menu Shows the navigation information and descriptions of the regulated parameters Menu navigation increasing the value of the edited parameter Up arrow On the main screen gt entering the simple menu Access to the menu Acceptance of the change of the value of the edited parameter Confirmation Enter Alarm confirmation 15 4 Graphical display Furnace status week day hour ROZPALANIE Pn 12 02 Preset temperature boiler Measured temperature boiler L o2 gt MQL s s component symbol boiler ON Sv OG u Sas a temperature Number of not confirmed alarms Heating program time permanent turned off Domestic hot water program time permanent turned off Furnace program turned on turned off Controller status turned on turned off KCOSULRZ4 ays Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 8 15 Review of basic functions 15 5 Furnace statuses STATUS DESCRIPTIONOPIS Turned off Burner not in service Service permission turned off Cleaning Cleaning the burner with strong air stream Firing up Fuel ignition Supplying initial fuel dose Activation of an igniter and blower Inflaming After detecting the flame at the firing up stage supplying an additional dose of fuel and increasing the blower power to in
32. s you to select a number of the central heating circuit C 0 WYB R I20 54 OBW D NR 1 KUCHNIA 18 1 2 Status It allows you to monitor the status of the central heating system Gircuit no Circuit name Measured preset temperature coi KUCHNIA inaroom o A 22 1 C nna Measured preset Et 44 1 C 3n Temperature 7 5 C in heaters s3 10 Measured ambient valve operation time s temperature source preset temperature C valve operation signal pump operation signal KOSULRZAZWA Leader of the pellet boilers 18 1 3 Settings Description of the functions in the SETTING submenu FUNCTION DESCRIPTION Comfortable temperature Temperature preset in a room during the period of heating Programe Programs a timer according to programmed intervals b constant comfortable temperature is maintained regardless of the time intervals c off heating is turned off Economic temperature Temperature preset in a room out of the heating period 18 1 4 Timer program Used to configure the timer program controlling the central heating system Description of the timer program setting procedure is given in Chapter Operation Timer programs Mini Bio service manual ENGV 04 11 18 1 5 Service VW Used to configure the timer program to control the central heating NOTE The service menu is intended for qualified technical personnel only The changes may cause
33. se malfunction of the system 18 6 5 Restore factory settings This function allows to restore the factory settings of the controller v 18 6 4 Configuration of modules NOTE All factory settings will be restored which can This menu is used to configure the system of CAN network Select cause your system malfunction After restoring the modules in the menu which are connected to the network the factory settings it may be necessary to reconfigure the controller NOTE A detailed description of the modules and their tasks is given in the manuals of extension modules KCOSULRZ4 ays Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 18 7 Burner Description of the functions in the SERVICE submenu LO PALNIK __ FUNCTION DESCRIPTION Air MIN output 2096 The minimum quantity of air at koja modulation when the burner output is 20 or at output 1 Air MAX output 100 The maximum quantity of air at modulation when the burner 18 7 1 Status output is 100 or at output 2 Feeding MAX output 100 The maximum fuel feeding Animation showing the operation of the burner equipment time at modulation when the output is 100 or at output 2 per each 20 seconds 18 7 2 Settings Output MIN The minimum burner output at modulation Description of the functions Output MAX The maximum burner output at in the SETTINGS submenu modulation FUNCTION DESCRIPTION Modulation type The way o
34. the controller operation The meaning of alarm codes is presented in the table below Alarm codes and their meaning CODE BRIEF DESCRIPTION EXPLANATION Processor overheating Controller processor overheated The reason may be inappropriate place of the controller installation No flame fuel The controller detected a lack of flame in the burner The reason could be fuel depletion or flame extinction Burner overheating The burner temperature reached its maximum value Boiler sensor short circuit The controller detected a short circuit of the boiler temperature sensor The reason may be damaged sensor or connection cable Boiler sensor interruption The controller detected the boiler temp sensor disconnection The reason may be damaged sensor or connection cable Burner sensor short circuit The controller detected a short circuit of the burner temperature sensor The reason may be damaged sensor or connection cable Burner sensor interruption The controller detected the burner temp sensor disconnection The reason may be damaged sensor or connection cable Boiler overheating Boiler temperature exceeded its maximum value Processor reset Probable controller damage Possible loss of power 15 Communication with module No 4 16 17 18 19 20 21 2 p ru o m ra ra p s p p Cz ra Em EM Communication with module No 5 Communication with module No 6 Communication with module No 7 DHW sensor short circuit DHW sensor interruption
35. the system 17 Simple menu 17 Simple menu PIEDALANIE El 33 35 CH Pe 1245 tw B5 MS Su Oas TEHTPETU TA EIT TOP ERATOR CIEPEEA CDI GWC TEGE 33 35 h7 ohe 0 ZIL PROGRAM 4 coat TWOJ b PACA PAN KA TER ANTE TFHPCEXTI RA um4 4 13 IER AMIE PREND OH PANG PA NAN E HIE 1 vpn KKOSULRZA ZWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers a 17 Simple menu Simple menu screens PUSH BUTTON FUNCTION TEMPERATURA KOT A Shows the current temperature of the boiler large font and the preset temperature small font 33 35 After pressing the ENTER button you can set the boiler preset temperature TEMPERATURA CIEP EJ WODY Shows the current temperature of hot water large font and the preset temperature small font 4 a 7 5 0 ag After pressing the ENTER button you can set the hot water preset temperature GRZEJ TERAZ It prepares hot water to the comfortable temperature one time regardless of the program CWU PROGRAM Domestic hot water program No 1 a timer according to the programmed time intervals 4 ES czasowy H b constant comfortable temperature is maintained regardless of the time intervals ooff heating is turned off OGRZEWANIE TEMPERATURA 43 0 Shows the current temperature in the room No 1 large font and the preset value small font 4 y A 41 After press
36. tistics function allows you to view eg e minimum maximum and average output of the burner e minimum maximum and average fuel consumption Temperature parameters Are presented in the form of digits and graphs on the large graphic display and many other useful features option If you want to heat the factory floor or other industrial facility that needs custom parameters you can change them in extended service mode Option should be included in the order for the burner burner can be fitted to any new or used solid fuel liquid or gas fired boiler without interfering the design of the device Installation is via an adapter which is available on request at KOSTRZEWA sp j with Unicontrolmix installed Mini Bio service manual ENGV 04 11 9 General 5 9 2 Fuel characteristic 9 3 Transport and specification Pellets Prepared according to DIN 51731 of Platinum Bio burner supply During transportation the Mini Bio boiler must be protected from til e granulation 5 8 mm ting and displacement on the vehicle by means of belts and wedges recommended calorific value 17500 19500 kJ kg The boiler must be kept indoor at dry rooms e ashcontent max 1 5 96 moisture content max 12 96 Platinum Bio burner comes in three parts e specific gravity density 1 0 1 4 kg dm3 protected with cardboard and protective film The set is composed of Oats e fuel tank with cover fuel feeder Fuel moisture below 1
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