Installation Service Manual & Parts
Contents
1. and resealing of generator 1 Unit will not heat up light out a No power b Loose internal connection c Defective switch 2 Unit will not heat up light on a Defective thermostat b Loose heating element connection c Defective generator electrical unit 3 Unit heats up light s will not light a Defective light in switch b Loose light connection 4 Unit heats up does not steam No water in pan Defective pump Pump linkage broken or disengaged Leak in inlet tube Dip tube inoperative Clogged steam generator 2290 Note If electrical trouble is other than loose connections it is recommended that parts be replaced rather than repaired F a Parts gE bh Let O ME ape MR 2741 00 2632 00 2719 00 ae ae WEEN s j Pi 2625 30 2725 50 fi 8425 08 2633 00 og i le 2630 00 2739 00 a ae 2634 90 8408 52 8423 26 2740 00 8445 18 8445 00 eS ee i 2 ft PART NUMBER DESCRIPTION 2608 10 Discharge plate 5 16 thick aluminum 2 required PART NUMBER DESCRIPTION 2608 80 10 24 x 11 2 Stainless Steel Carriage Bolts with 2739 00 Pilot Light nuts 2740 00 21 2 Legs with hardware set of 4 and washers set of 16 2641 00 Steam Generator Assembly complete with 2616 50 Water pump and Check Valves less Clevis brass Mounting nut and Riser Tube Fitting Plate 2 Steam Generatosr 2 Discharge Plates and 2616 90 Pump Fitti2. heated For more than one shot wait 15 seconds between shots The water pan is removed by pulling all the way out Clean thoroughly replace baffles The food pan is removed by lifting up the front edge of the pan until it will slide out Clean thoroughly inside and out Wipe clean the steam discharge plate on the inside of lid A Caution Before attempting service pull disconnect switch For access to the steam generators and thermostats remove the lid cover For access to all other parts pump electrical wiring etc remove the back panel of the unit Power Switch The on off switch should audibly click when operated manually If mechanically operative a continuity check should be made Thermostat The thermostat is non adjustable and factory calibrated No attempt should be made to repair replace if defective Pump System 0 If pump system is not functioning properly operate pump lever and observe length of pump shaft travel It should travel approximately 11 4 If travel is less check for broken links and pins or for loose screws O Disconnect brass fitting at water riser tube at one generator and bend tube up so discharging water will clear front of unit Operate lever water should shoot out about 15 Service Continued Trouble Chart feet If water does not shoot out remove and inspect plastic inlet tube assembly for leaks Any air entering tube will break the suction on the water Check operation of dip tube as de
3. A CAUTION This steamer to be used with distilled water only demineralized Without treated water deposits can build up in steam generators causing reduced steam volume and eventual stoppage of steam production Clogged or limed steam generators caused by use of non distilled water will not be covered under the terms of the warranty SAFETY INFORMATION TERMS The following terms are used to identify hazards safety precautions or special notations and have standard meanings throughout this manual When you see the safety alert symbol and one of the safety information terms as shown below be aware of the hazard potential DANGER Identifies the most serious hazards which will result in sever personal injury or death WARNING Signifies hazards that could result in personal injury or death CAUTION Identifies unsafe practices which would result in minor personal injury or product and property damage EmberGlo EmberGlo A Division of Midco International Inc 4140 West Victoria Street Chicago Illinois 60646 tel 773 604 8700 fax 773 004 4070 web www emberglo com Warranty All electrical equipment sold under the Ember Glo trademark is warranted against defects in material and workmanship for a period of one year from date of original installation Midco s obligation under this warranty shall be limited to repairing or replacing at our option any part of said equipment which Midco s examination shal
4. l disclose to its satisfaction to be thus defective Under the terms of this warranty models considered portable devices with cords and plug caps such as Midco Steamers must be returned to the nearest service station transportation prepaid Non portable units with permanent wiring will be serviced on the customer s premises Under these terms Midco agrees within the terms of this Warranty to make all repairs at no charge Portable units will be returned transportation collect This warranty does not apply to damages resulting from accident misuse abuse or alteration No equipment may be returned without written authorization from Midco Returned goods must be shipped prepaid to the factory A WARNING Improper installation and use of this product could result in personal or property injury Warranty card must be filled in and returned to Midco to validate warranty Quality Designed for Proven Performance 301 8449 04 Printed in USA UL us NSF Installation and Service A Ss e oe E Installation Operation Maintenance Daily as Required Service Electrical Connect unit to a suitable power supply with flexible metal conduit Selective hook up to power terminal block permits steamer to be used with either 240 or 208 volt single phase 3 wire circuits Refer to wiring diagram on inside of back cover Note Unit must be wired with 3 wires to the terminal block Voltage across terminals L1 N and L2 N
5. ng for Water Riser Tube hardware 120 1 60 2625 30 Crank Return Spring 2741 01 Steam Generator Assembly complete with 2627 50 Clevis Pin with Hitch Pin Mounting 2630 00 Lid Balancing Spring 4 required Plate 2 Steam Generatosr 2 Discharge Plates and 2632 00 Food Pan Half Size 2 required hardware 230 1 50 2633 00 Flexible Water Riser Tube 5601 40 Generator Insulation 2 required 2634 90 Crank with Cotter Pin and Half Moon Key 9608 50 Food Pan Grid 2 required 2708 90 Stainless Steel Plate on bottom of Lid Assembly to 9627 20 Clean Out Gasket kit 2 required which Generators are bolted bolts included 5695 90 Steam Generator only 2 required 120V bolts not 2715 80 Dip Tube Assembly less Extension included 2715 90 Plastic Dip Tube Extension with fittings 9655 91 Steam Generator only 2 required 220V bolts not 2718 00 Wire Harness Set less Power Cord included 2719 00 Water Pan less Handle and Front Panel 8408 52 Terminal Block 2719 50 Water Pan Baffles 8423 26 Toggle Switch DPST 2725 50 Pump Handle with Cotter Pin and Half Moon Key 8425 08 Thermostat Robertshaw K154 2 required 2732 00 Food Pan Full size 8445 00 Ball Knob Pump Handle 2736 00 Food Pan Insulation Bottom and Sides 8445 18 Tapered Knob Lid Handle 2 required 2737 00 Spring Hold Down Assembly complete with 2 8450 11 3 32 x 9 8 Half Moon Key Clevises Spacer Spring and Rod 8451 82 3 0z Tube RTV Silicone Cement Not Shown Avoid error in parts
6. selection When ordering use complete Ember Glo part number and description Furnish model number bill of material number and date code or serial number from specification plate IMPORTANT Availability of parts as well as specifications are subject to change without notice Please consult factory for item availability EmberGlo A division of Midco International Inc 4140 West Victoria Street Chicago Illinois 60646 tel 773 604 8700 fax 773 604 4070 web www emberglo com email sales emberglo com 301 8449 04 Printed in USA
7. should not exceed 150 volts No internal wiring changes are necessary Wiring should conform to the National Electric Code or the code legally authorized in your locality Setup When choosing a location for the steamer be sure that there is adequate space over the unit to lift lid completely The unit must be reasonably level front to back and side to side To level turn the lower part of each leg IN or OUT Close the lid If the lid does not rest evenly on body at front corners screw front legs OUT to raise or IN to lower Pull out water pan and fill with distilled water not hot or boiling to the top of the water pan baffles Then close drawer Unit is now ready for operation 1 Move toggle switch to ON position The pilot light remains on at all times Each pilot light indicates power is available to one of the two steam generators Allow 15 20 minutes to reach operating temperature 2 Open steamer lid place food in pan close lid and operate lever as required per cooking guide Operate lever to the left and return to vertical position A shot is one operation of the lever 3 At end of time cycle open lid and remove food 4 Keep lid closed when not in use This keeps the food pan hot and reduces condensation and poor performance 5 To shut off unit move toggle switch to OFF position A Caution Rapid repeated operation will over steam the unit The amount of steaming necessary is determined by the type and amount of food to be
8. tailed below If water still does not shoot out pump should be replaced Dip Tube and Spring The dip tube is designed to snap into a vertical position after the water pan has been inserted or removed If it does not check the return spring for proper tension If it is broken or out of position replace or adjust accordingly Check water tubes for cracks or leaks Steam Generator s Q Remove lid cover and generator insulation This will expose a square plate on each generator which is removable for cleaning steam passages O Check the three exposed holes when the clean out cover is removed If any of these holes are clogged clean them out by hand twisting a drill for the center hole and a 3 46 drill for the two side holes O After thoroughly cleaning the three holes reset disconnect switch wait for unit to reach operating temperature approximately 15 minutes stand clear to avoid vertical steam jet and operate lever to steam unit THE UNIT MUST BE HOT Operate several times to blow out any accumulation L Pull disconnect switch and let generator cool Replace the clean out covers using new gaskets replacement gaskets are taped inside back panel With the unit hot operate lever The unit should steam properly If it does not and the pump is operative as detailed under PUMP SYSTEM one or both generator assemblies are probably limed and must be disassembled and cleaned or replaced Request bulletin number 8449 91 for cleaning
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