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MUL-T-LOCK Service Manual - The Locksmith Security Association

1. 11 Key Systems Integrator 12 Mul T Lock Integrator cylinder construction and terminology 12 Pinning concept went annem nnn nn nnn nnn nn nnn nnn nnn nnn nnn nnn 13 Mul T Lock Integrator Key 13 Mul T Lock Integrator pins specification 14 Integrator amp 7X7 Systems hierarchy _ 14 1 10V4 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Key Systems Classic mrb La 2 c T a Mul T Lock basic cylinder construction and terminology Mul T Lock cylinders are built and operated on the basic principles of a standard pin tumbler lock mechanism A plug rotating within a shell turns a tail cam gear when pins of various lengths are aligned at a shear line by means of a key All pins must be elevated to the shear line simultaneously before the plug can turn within the shell Mul T Lock high security cylinders have an added unique telescopic pin tumbler m
2. T 8 2 Take key out 9 Slide out core 11 making sure to carefully set aside the spring loaded parts 10 5 G 7 0 13 14 T9 12 13 Remove pins 5 12 15 16 2 P 270V1 MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice 3 Turn the core upside down and pull out the cylinder so that the catch can be mounted NOTE Do not pull the cylinder out of the core more than two thirds of the way Mount the plastic catch and remove the cylinder 4 Insert the key into the cylinder and turn it until the pins can be removed from the plug ASSEMBLY TIP Check that the mechanism functions correctly before inserting the shackle o MIUL T LOCK An ASSA ABLOY Group Company O 2 D lt S D D yy P 280V1 Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to ma
3. Mul T Lock pins specification Plug pins Material Nickel silver Structure Externals are built in a tube shape to hold the internals within Diameter 4mm for externals 2mm for internals Length From 5 20mm to 7 25mm in increments steps of 0 5 mm A B C D D o 1 i E od N 4 i in Xo D A lt I Patented Combined pins body driver pins Material Nickel silver for pins stainless steel for spring Length Varies according to product size Standard gt 2 y A A 19mm 1 50v1 MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Key Systems alieractive mrb La 2 c T a Mul T Lock aieractive system terminology and construction The Mul T Lock patented aleractives system raises security levels to new heights The laeractive system combines the unique telescopic pin tumbler mechanism and special features of the Mul T Lock Classic system with a spring loaded pin in the cylinder plug to produce a virtual combination wich is possible
4. pt Q L 7 Gathering information A site survey first step is to obtain the full list of cylinder to be incorporated in this M K S their tyoe and Complementary hardware The better way to do it is by the locksmith who s going to install the M K S A list from the customer can be helpful but better do it yourself One good reason for it is to give him understanding of the nurture of the place and system but the most important one is to prevent mistakes in the type of cylinders or all kind of forgotten doors and cylinder Don t forget that there are other cylinders except doors like padlocks cabinets locks In the end of the day you should have in your list for each cylinder Number of side amp back pins available length and number of chambers profile and driver type standard or 22 Construction blue print it is recommended to obtain them See suggested sample form for site Survey page C 410 V1 Guide lines Always try to avoid cross keying tree is preferable then matrix Try to leave as many constant chambers as possible but not less then one When top master keys are stolen or lost the security of the M K S is breached The only solution is rekeying the entire system lts recommended splitting large M K S to couple of smaller ones smaller system are with less master pin safer and will reduce the damage in the event of thy above People change much often then function or job title s so its better to na
5. ZN ZN ZZ AA BB CC DD Mul T Lock Technologies Ltd www mul t lock com Third those pins are with a point and made to ride on the internal cut only they are identify by a letter followed by a sign V N C340v1 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice Q D N If we would look on a pin C from above example we can see that a chamber containing this pin will be opened by one of three cuts C4 C3 C2 and nothing else Ly CLK N a Cylinder C Cylinder C Cylinder C Key C4 Key C3 2 And if we would take pin A then the three opening cuts will be A2 B2 C2 and nothing else NS 7 Cylinder A Cylinder A Cylinder A Key A2 Key B2 Key C2 3 If we take a dual letter pin BB from the above we can see that it will work with out any problem with a B3 B2 and C2 but trying to open it with a B1 cut the shear line Ki Wie Lip will be blocked Cylinder BB Cylinder BB Cylinder BB Key B3 Key B2 Key C2 Cylinder BB Key B1 C350V1 MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock n
6. 16 Body Springs 22mm e cam rs Antnbring Bat 20 Ta Locking Pate o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice pt Q D T C560v1 Cylinder for Miwa Type Hpd 27 Hpd 40 Locks a id ey a Sorings for 22mm fo Pug rs key Stopper Pin 4 Body Cover o extemal PugPns afen o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice p Q D T C570v1 Table of Contents O 2 D T E Series Padlock 2 E Series Padlock Protected Shackle 8 E Series Sliding bolt SBE 13 C Series Padlock Removable Shackle No 10 No 13 amp No 16 16 C Series Padlock Pop Open Shackle No 10 No 13 amp No 16 19 C Series Padlock Conversion between Removable Shackle and Pop Open Shackle 22
7. MUL T LOCK Table of Contents mrb La 2 c T a Key Systems Classic 2 Mul T Lock basic cylinder construction and terminology _ 2 Pinning concept es 3 Three dimensional shear line 3 Mul T Lock Classic Key 9 3 Determining the key hand 4 Measuring key depth 4 Mul T Lock pins specification 5 Key Systems lieactive 6 Mul T Lock at ractive system terminology and construction 6 PINNING concept enn tnn nn nnn nn nnn nn nnn nnn nnn enna enema nn ennnnn 7 Mul T Lock Jlalieractive key T Mul T Lock pins lateractive specification 8 Key Systems 7X7 9 Pinning concept es 10 Mul T Lock 7X7 key ss 10 Measuring key depth 10 Mul T Lock 7X7 pins specification
8. Integrator plug pin Integrator Spacial Grove Integrator Key 1 120V1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Pinning concept The Mul T Lock patented Integrator cylinder mb Lm a a T a Integrator Spacial plug pin adds two new patented plug pins to the standard specification 7X7 code pins The special three dimensional structure of the plug pin ensures that only Integrator keys are capable of achieving the shear line The Integrator chamber may be located in one of seven positions Integrator M type key cut in Integrator cylinder chamber Mul T Lock Integrator key The keys in the Integrator series are cut in the same manner as Mul T Lock 7X7 keys with a slight difference Integrator Oval chamber Integrator Key 7X7 key cut in Integrator M type cylinder chamber Integrator M type key cut in 7X7 cylinder chamber M Master cut You only need to cut six positions
9. C460v1 Mortise Cylinder No Part No Part ope OT a a 3 Ani Dring Bat fe sps Mo Some 4 Enema PugPins fo Plasto Spacos 14 spacer o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice pt Q D T C470v1 K I K Cylinder pt Q D T No Part No ofe o fe Bopen o r Tan Locating Diso OOO s extemal Pug Pins 8 a efe 4 imema Pua Pns fo spm oa anorg Pin 5 Combined Pins ro NutLockingPin YP C480v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Cylinder for Weiser Type Locks Prestige sJ pulj 9J mo Pak no par No 2 among Pins fe Bowy Pugs a fey e a SS dS ating Pn e combines Pins 12 Nuttoomngpm SiS C490v1 o MUL T LOCK Mul T L
10. Introduction to Master Keying p Q T The section below provides an overview of the Mul T Lock master keying process and is intended to serve as a guide and reference for those who have received training in master keying It has been designed to assist you in organizing and implementing a better master key system to meet your customer s specific needs There is no one right solution for a master system For any customer request there will be a couple of dozen solutions that will work but only few will be optimal and professional Master systems are a living and dynamic business they don t end when you make the sale and installation There will be ongoing work in cutting keys expanding the system and maintenance It s a long lasting business relations A well designed and professionally implemented system will not only make you proud but provide a constant flow of income for years to come On the other hand poorly designed and unprofessional implementation can damage the company name and cause a flow of free service calls This is the reason that master keying is for the professional locksmith Mul T Lock consider it vitally important that our systems are professionally designed and installed And to help you to make that happen we provide professional back up and support all the way from the initial design to the final installation Contact your local distributor if you have any questions regardin
11. Put the lock body 4 on a horizontal surface and insert the first ball bearing 7 as shown 3 Insert shackle and upper body 9 11 in the position shown NOTE Pay special attention to shackle position height and rotation Insert the second ball bear ing P 50v1 MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice 4 Insert the activator cam 8 to position shown NOTE Activator cam 8 is not symmetrical see dia gram 4 a 5 Rotate upper body and shackle 9 11 to normal position and tighten the screws 10 o MIUL T LOCK An ASSA ABLOY Group Company toward the Smaller groove T longer leg of the shackle CITERES 4 a 8 P 60v1 Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice shackle Assembly 1 Inse
12. essre o Shackle o MIUL T LOCK An ASSA ABLOY Group Company Elongated ball bearing C350V1 Mul T Lock Technologies Ltd www mul t lock com 2003 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice G Series Padlock G 55P O 2 D lt T No Par No 2 fome fs tee SSC dB Sow 3 comum fe essre o sws Elongated ball bearing o MIUL T LOCK An ASSA ABLOY Group Company C360V1 Mul T Lock Technologies Ltd www mul t lock com 2003 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice G Series Padlock G 60 O 2 D lt T No Part No Part 2 ome fe few sow SSS o s cammie e esor o s Elongated ball bearing o MIUL T LOCK An ASSA ABLOY Group Company C370v1 Mul T Lock Technologies Ltd www mul t lock com 2003 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by
13. www mul t lock com 2003 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice O 2 D lt T i C160v1 C Series Padlock Removable Shackle No 10 No 13 amp No 16 Disassembly Instructions 1 Unlock the padlock with the operating key Using a 2 5 mm Allen wrench remove the set screw 9 Remove shackle 3 2 Take the key out Slide out core 8 making sure to carefully set aside the spring loaded parts A G r 0 TA Vo o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice CITERES P 170v1 3 Turn the core upside down and pull out the cylinder so that the catch can be mounted NOTE Do not pull the cylinder out of the core more than two thirds of the way Mount the plastic catch and remove the cylinder 4 Insert the key into the
14. 7 The Mul T Lock Modular cylinder provides you with the ability to build a cylinder to a desired length Modular Cylinder kits are available in two box configurations based on half cylinder lengths of 35 or 31 33 A wide assortment of parts will allow you to build any side from between 31mm and 80mm You can build cylinders such as 31x31 33x78 or 35x40 or any other unique length Assembly is as easy as 1 2 3 Just decide the length you need pick up the right parts and assemble them together Table 1 overleaf is a reference list that lists the parts required to build the cylinder side length that you need The cylinder is built over a center bar The bar has two sides each side is identified with a number that indicates the length group that it belongs to A bar for a double side cylinder is named x x two digit number and a bar for a single side cylinder is named x one digit number For example if you want a 31x46 cylinder you will need e One bar type 1 2 side 1 for the 31mm and side 2 for the 46mm and a bar adaptor e For the 31mm side you will need body type 31 Plug 31 and nothing else e For the 46mm side you will need body type 31 Plug 31 15mm body spacer 15mm plug spacer and 15mm plug adaptor e Four threaded pins Note Bodies and plugs should be ordered separately according to the profile key way that you use and to the reference table In order to replenish the co
15. C Series Padlock Pop Open Shackle No 8 23 C Series Padlock Single Pin 26 C Series Padlock C 35 Sliding Bolt 29 G Series Padlock G 47 33 G Series Padlock G 47P 34 G Series Padlock G 55 35 G Series Padlock G 55P 36 G Series Padlock G 60 37 G Series Padlock Assembly Instructions 38 Round Padlock Hockey Puck Type 41 P 10v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice E Series Padlock a key f OyinderProvecior O fo oreore 2 shuterAssomby ovinger fro Tore swewe 4 cock Boy o fe Actvator cam A O Ring x2 Optional Not available in E 8 M3 For E 8 amp E 11 M4 For E14 amp E 18 o MIUL T LOCK An ASSA ABLOY Group Company Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice O 2 D T 2 P 20v1 Disa
16. D Insert the thumbturn plug all the way into the body The thumbturn plug tip A should go into the wide side of the cam B as shown Check that the mechanism is integrated and working properly with and without the key Hold the plug pushed toward the body until you fix it into place with the E clip otherwise it will pop out due to the springs pressure o MIUL T LOCK An ASSA ABLOY Group Company o R Note Cam or cogwheel must be suitable for thumbturn There are no modular plugs for the thumbturn suapuljA9 During the assembly of the key side pay attention to the plug spacer 9 in exploded view it must be with narrow side toward the cam Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice C140v1 Modular Plug pt Q 2 T The main idea behind the concept was to assist your logistics It uses several standard plugs together with spacers in order to fit all cylinder sides that are 40mm and longer Cylinders with sides shorter than 40mm are still produced with unique plug lengths Cylinders with sides longer than 40mm are produced with standard 32 5mm plugs t
17. Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice p Q D 7 3 Remove the E clip which holds the plug in place 4 Turn the spring catcher clockwise until the catch rests on the body of the cylinder 5 Remove the plug and the filed key from the cylinder body making sure that the spring catch is held in place Remove all pins and the filed key from the plug Insert the new key into the plug and re insert the pins to align with the new key making sure that a proper shear line is obtained C30v1 MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice 6 Remove new the key from the plug p Q D 7 Insert the plug into the cylinder body making sure that the plug reaches all the way to the back end of the cylinder 7 Remove the spring catch Using a screwdriver or a key tip turn the plug clockwise until the cylinder pins pop into place Make sure that the cylinder operates properly with the new key Reassemble the E c
18. Mul T Lock Mul T Lock Mul T Lock Mul T Lock Mul T Lock Mul T Lock Mul T Lock Mul T Lock Mul T Lock Mul T Lock Mul T Lock Mul T Lock Mul T Lock Mul T Lock Mul T Lock Mul T Lock Mul T Lock Mul T Lock C300v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice MASTERpiece MUL T lock software for M K S designer Using MASTERpiece the only way we approve to design MUL T lock M K S Trying to do it manually only will cost you time and you might use an unauthorized combination the only approved biting list is embedded inside MASTERPiece pt Q D T The MASTERPiece computer program makes the Master Keying process faster easier and more efficient It does not preclude knowledge about Master Keying however it automatically produces the necessary information for the viewing and production of a Master Keying Systems either specified as a Hierarchical system Tree format or in the Matrix Format MASTERpiece in Tree format support progression and rotating constant Cross keying can be done only in matrix format After gathering all the necessary inform
19. T Lock reserves the right to make any product improvements or modifications without prior notice Mul T Lock Pinning Abbreviation for Classic and alieractive pt Q L 7 External Plug Pin B External Plug Pin B ____No Internal Plug Pin 4 Solid Master Disk 1 B3 Internal Plug Pin 3 4 No Internal Master Disk External Master Disk 1 External Plug Pin C Solid Plug Pin CC C2 Internal Plug Pin 2 cc 4 Solid Master Disk 1 s 4 Internal Master Disk 1 No External Master Disk External Plug Pin A solid Plug Pin C Internal Plug Pin 1 c 4 Solid Master Disk 1 34 Internal Master Disk 4 External Master Disk 3 External Plug Pin Solid Plug Pin B l B3 Internal Plug Pin 9 Solid Master Disk 2 ____ Solid Master Disk 1 C390V1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice 7X7 and Integrator Systems Master Components Available Master Disks 1 2 pt Q D T 3 4 oO 9 e7 ie Pinning Abbreviations a a 0
20. cylinder and turn it until the pins can be removed from the plug ASSEMBLY TIP Check that the mechanism functions correctly before inserting the shackle o MIUL T LOCK An ASSA ABLOY Group Company O 2 D lt S D D P 180v1 Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice C Series Padlock Pop Open Shackle No 10 No 13 amp No 16 O 2 D lt T d K 11 Q ZZZ 12 No Part Part 1 Key 6 ThustPlate Pug 3 Shackle Spring 8 Latch Spring 13 Dust Shutter 4 Shacke 9 Core 14 Spring 10 Socket Set Screw M5 15 Hardened Pin C190v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2003 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Pop Open Shackle Disassembly Instructions 1 Un
21. ee O O O O O N Plug Adapter 22 mm sors PA 25mm sreosnt PA sz mm oso pug ae 9 z scons PA ar mm 76 80100608 Plug Adapter 47 mm SF s 3 3 Q 77 84400057 Allen Key 1 5 mm 82600260 Emergency Cam 79 87602150 STD Cover 5 pin 80 84600011 Single CYL Coupling 84400029 Single CYL Adaptor p Q L T C220v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice An ASSA ABLOY Group Company o MIUL T LOCK An ASSA ABLOY Group Company Box Layout Box layout for 31 33 products 11 12 14 15 16 17 18 19 1 5 10 13 Box layout for 35 products 11 12 14 15 16 17 18 19 1 5 8 9 10 13 59 20 HALLE fo ml fo e fr Mul T Lock Technologies Ltd suapuljA9 C7 C230V1 www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice
22. logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice System approval Its most recommended that the final design including system layout and combination will be sent to the customer to sign approval p Q L T Carrying out an order You can sent us a MASTERpiece file and get the system fully assembled and marked with label on each package You can order cylinder in service combination rekeying amp cutting the keys by your self You can order only the key if you sent a MASTERpiece file We can manufacture only the keys For more details see order information Production Print cylinder and key combination from MASTERpiece Assemble the cylinder and cut the keys according to output Mark cylinder amp keys as was agreed with the client Insert every cylinder in to separate nylon bag with appropriate label printed with MASTERpiece Go throw same process for the keys System inspection Check that the cylinders function properly and the keys open every cylinder they supposed to Check that there are no bad opening cylinders are opened by keys without authorization Record keeping MASTERpiece Save a file we recommend to save it by system number Make sure that there is beck up file and update them Hard copy ke
23. only when the key is inserted in the lock To achieve an even higher level of key security aeractive patented keys and key blanks provide increased control over key cutting Additional keys should be cut only after presentation of a Mul T Lock key registration card and verification of customer identity lateractive technology is retro compatible with the Mul T Lock Classic system allowing existing locks to be upgraded The standard product has five chambers containing 10 plug pins and 10 body pins lakeractive cylinders are also protected against various forms of physical attack by hardened drill resistant inserts within the shell and the plug which protect the shear line When master keyed additional side pins or back pins can be incorporated to allow even greater control and flexibility Chamber stopper External body spring ______ Cylinder body External body pin Internal body spring ci TULE W Aon TTA r ANS N K Internal body pin Master keying pin 0 Internal plug pin External plug pin Plug T 2 T VA vs Interactive plug pin Interactive Key 1 60V1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Lt
24. part jar A M Yellow key A1 D5 B3 A1 D3 The Red key will have two inner pin cuts two steps Shallower Red key than the Green key RNR SS ES ECE xt ft ar a et oh oe a Red key A1 D5 B1 A1 D5 C120v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Thumbturn Cylinder Exploded View pt Q D T Key Stopper 8 Cam Coghwheel for Thumbturn Thumbturn Plug 6 Activator spring 9 Plug Spacer C130v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Assembly Instructions 1 Replacing a knob is just a matter of unscrewing one retaining allen screw 2 2 Insert parts 4 5 6 7 into the plug 3 3 Position the cam with the wide opening B in Same side as the keyway
25. pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Table 1 Reference List pt Q L T 31 33 BOX mse ee Body Plug neee Plug Spacer Plug Adaptor a a ot fo oT fe il eies o oo 5st os fos 2 2 o pe ss fos ss a fpa e o Ea ee Or O1 O eo ed ee 6 4 ot ft 58H 8 A 3 fas H H 35 BOX yids Sia ar IBS Ping Bouy Spacer Play SPREE PUG AGS Tdi at aol o 0 0 e ee o o O o Pst os fs 2 2 o po pps foes fr sjes e l e o ro as 2 2 z res ada pres as fas e e 2 1 2 cylinder C190v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Assembly Instructions CETERE 1 Mount the bar adaptor 7 on the bar 8 Be careful not to over spread the bar adaptor 2 Make sure that the bar adaptor fits correctly 3 If needed mount the required body spacer 2 onto the cylinder 1 NOTE At this stage the cylinder should alrea
26. relationship between side pin combinations The mathematics behind this is quite simple By introducing one or more side back pins in a cylinder we can create new differences between cylinders on top of those already existing from the basic key combination In table 1 we describe all the possibilities only for side pins total 31 Notice that In 1 through 5 we have used 1 pins cuts every time In 6 through 15 we have used 2 pins cuts every time In 16 through 25 we have used 3 pins cuts every time In 26 through 30 we have used 4 pins cuts every time In set 31 we used all 5 pins cuts and this can be done once only In Fig 1 C380 you will notice that the outcome of this is a huge scheme of hierarchy and cross keying that can be put to use in a very helpful way to helo us meet master key challenges The most effective way is to make use of two pins in a cylinder which can split a system into 10 different groups Using back pins will add greater range of combination Table 1 C380 Fig 1 C380 C380V1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul
27. the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice mr La 2 c T a Mul T Lock pins Mleractivee specification Two additional pin lengths have been added to the Mul T Lock rekeying kits External pin Z which is 0 5 mm shorter than the A pin Internal pin O which is 0 5 mm shorter than the 1 pin The ateractivee line of products differs from other Mul T Lock products in two ways The akeractive pin which is embedded in the patented key during the manufacturing process 2 The spring loaded pin embedded in the plug in the first or second position Plug pins Material Nickel silver Structure Externals are built in a tube shape to hold the internals within Diameter 4mm for externals 2 mm for internals Z A B C D 7 meii p k o o 1 Zo I ml at in un Ln N in 0 o 2 3 4 9 6 E 1 80v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countrie
28. 3 EA Key Thrust Plate Pug i O Shackle Spring 8 Latch Springs 4 Shacke Core 5 M5 Latch o MUL T LOCK 10 Socket Set Screw M5 O 2 D lt T i Pop Open Shackle No 8 Disassembly Instructions 1 Unlock the padlock with the operating key Using a 2 5 mm Allen wrench remove the set screw 10 Remove shackle 4 and spring 3 2 Take key out slide out core 9 making sure to carefully set aside the spring loaded parts 5 6 7 8 13 14 15 o MIUL T LOCK An ASSA ABLOY Group Company Mul T Lock Technologies Ltd www mul t lock com The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice 2004 CETERE P 240v1 C Series Padlock Pop Open Shackle No 8 Cylinder Service 3 Turn the core upside down and pull out the cylinder so that the catch can be mounted NOTE Do not pull the cylinder out of the core more than two thirds of the way Mount the plastic catch and remove the cylinder 4 Insert the key into the cylinder and turn it until the pins can be removed from the plug ASSEMBLY TIP Check that the mechanism functions corre
29. Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice pt Q D T C440v1 Swiss Profile Cylinder S e fem r combined rns SCP a couring fe sms S o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice pt Q D T C450v1 Rim Cylinder No Pat Wo Pat No Pat key o e ng Phd a a awonna Jo soms e Screws O 4 Exem pug pns o Plasto Spacers i4 SpacerRing o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice suapuljA9
30. T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Cylinder For ASSA Type Locks woo e Combined Pins f Tal tocatng Pete 3 amorioa fe fewu TS Boy 4 Exemai Pug Pins o key Stopper ra antDringPs o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice p Q D T C520v1 Cylinder for Keso Type Locks D b od Ra 21 O vy 20 mo Pat o rn Jo Pn External Cylinder Plug 9 Can sd 16 External Plug Pins External Plug Pins Plug Internal Cylinder Internal Plug Pins External Cylinder Body Body Internal Cylinder 6 Combined Pin 22mm Cover Plate Internal Cyl o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product impr
31. ame and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Opening chart for Solid plug pins pt Q D T Chamber Open for keys Designation Software report Additional combination are available by introducing the solid master disks above the solid plug pins Our expectations from this concept Increasing the mechanical reliability of master keyed cylinder as we will now have fewer parts in every chamber Increasing the security of master key systems as lockout of unauthorized keys is always achieved by an external plug pin Ease of assembly as parts is bigger then what they used to be Increasing the ability to solve complex cross keying challenges C360v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Side Back Pins Side back pins enabling us to deal with bigger and mo
32. an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice G Series Padlock Assembly Instructions These assembly instructions are intended to walk you through the assembly process starting with the padlock disassembled If you start dismantling an assembled lock please refer to the next page for instructions on removing the security pin CETERE 1 With the shackle 9 inside hold the padlock body 6 upside down Sk a T Push the two elongated AO 10 ball bearings 5 for G 55 6 WS 5 padlocks 5 amp 10 for G 47 padlocks through the cylinder opening one per side Yee 7 Voo cx AR NOTE For G 47 models ensure that the elongated ball bearing 5 is placed in the direction of the short leg of the shackle si ES 2 4 Insert the padlock activator via the cylinder opening NOTE for G 47 Models make sure that the deepest of the two recesses is facing the short leg of the shackle P 380v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any
33. arks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice Table 2 Catalogue Numbers for Replenishment 84400001 Bar 1 84400002 Bar 2 3 84400003 s owoms ews 7 euwor ease o onoono ears 11 84400014 12 84400015 Bar 1 5 13 84400019 Bar 2 2 onoono ears 15 84400021 Bar 2 4 16 84400022 Bar 2 5 y sooozo ersa s aucort ersa o ooops earsa 88000018 Plug Spacer 5 mm 88000025 Plug Spacer 7 mm 23 88000019 Plug Spacer 10 mm 4 1 2 24 88000012 Plug Spacer 12 mm 88000020 Plug Spacer 15 mm 26 88000017 Plug Spacer 17 mm 27 88000031 Plug Spacer 20 mm Catalogue Description 28 88000026 Plug Spacer 22 mm 8 29 88000024 8 38 88000047 Plug Spacer 47 mm 3 9 81200003 Cam 30 8 48 84400037 Body Spacer 20 mm 84400038 Body Spacer 22 mm 84400039 Body Spacer 25 mm 84400040 Body Spacer 27 mm 84400041 Body Spacer 30 mm 84400042 Body Spacer 32 mm 84400043 Body Spacer 35 mm Catalogue Description 55 84400044 Body Spacer 37 mm s ase Baay Sacer ao mm sac Bacy spacer sz mm ace Baay sacer as mm sac Bacy Spacer a7 mm como pug saner tomm z eos Pus A 2mm s eoooosor Pu 15mm ese PsA 17 mm Plug Adapter 20 mm ReRe e ss s a e O ol ee O O O O O O O
34. ation about the system amp System characterization use MASTERpiece to build and design the system MASTERPiece will automatically create the necessary combinations In addition to the computerized generation of combinations the program enables you to Print a lock scheme of the system for approval by the customer Print labels with relevant information to mark packaging Keep records of the system the key holders and the cylinders padlocks that were used and how many were originally requested Full compatibility With Multimanager Multimanager Is a program which helps to keep track of the keys in a system Every time e g a tenant is given a key it is stored in a database and a receipt is printed which should be signed and stored in an archive The program keeps tracks of and can display reports about the number of keys in stock the keys on loan and how many keys that are discarded or lost It is possible to handle more than one system MASTERpiece enables you to export key Documentation Add a Written document with detail about the system Who ordered the M K S what are the restriction building description special feature and all the material that will helo you understand the reasoning behind the design in 2 or 3 years when you will be asked to expend the M K S C310v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or
35. ation change is possible due to an internal pin with the special structure The ball length is two steps and the combination change occurs when the ball part of the pin is sheered off the pin 2 When a Green key is used in the cylinder The special internal pin is above the special pin 3 When a yellow key is inserted into the cylinder The ball part of the special internal pin is below The shear line X 1mm 2 steps Available pins MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice pt Q L 7 C100v1 p Q D 7 4 When a yellow key is in the cylinder and beginning to turn in the first time The pin rotates with the plug while the ball is cut off and stays in the cylinder body 5 When a yellow key is in the cylinder Continue to turn and complete the first time The ball is pushed into a special hole in the plug 6 Cylinder with a Yellow key in regular operation The ball is inserted into the special hole in the 3 IN 1 plug Every change is done in a different chamber so the process that is described above will repeat in anot
36. ctly before inserting the shackle o MIUL T LOCK An ASSA ABLOY Group Company Mul T Lock Technologies Ltd The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice K S gt LS DIERN EX K www mul t lock com O 2 D lt S T D P 250v1 C Series Padlock Single Pin O 2 D lt T i 3 2 O 12 I 13 O g 14 gt B 16 h 1 Thrust Plate 2 she Batch Pl LockingPin Latch Spring TS Slider 4 toring 9 Core Spring gt 2 batch flower Pin C260v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2003 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice single Pin Disassembly Instructions CITERES 1 Unlock the padlock with the operating key Using a 2 5mm Allen wrench remove the set screw 11 Remove locking pin 3
37. d in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice mb Lm a a T ar Pinning concept Interactive plug pin The Mul T Lock patented laleractives cylinder Interactive pin adds two new pins to the assortment of code Interactive key Virtual combination pins The new pins are shorter than the ones Internal plug pin External plug pin used before in the Classic line A 1 Double shear line Internal body pin They actually work above the blank level iseslcavceane creating a virtual combination which can be Sdemalbedyoin raised to the shear line only by using a Mul T Lock ateractives patented key PARIA PERTINI The inkeractivee chamber may be located in the first or second chamber and can be AO Zo or TAF Mul T Lock hteractivee key The keys in the lateractive series are cut in the same Interactive pin manner as Mul T Lock Classic keys with a slight difference You only need to cut four positions since the fifth position the ateractive pin has already been embedded at the factory The aleractivee key will contain one of the following cuts AO ZO Z1 which has been embedded into it during the manufacturing process 1 70V41 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and
38. d then take out the cam along with the coupling NOTE The coupling is the key stopper After its removal you must find the right key position inside the plug to obtain a shear line C70v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice 4 Re insert the plug in one side into place and remove the key Remove one of the plug by pushing the sliced follower one slice at a time 5 Remove the pins and the key from the plug Insert the new key into the plug and re pin the plug with appropriate internal and external pins making sure that a proper shear line is obtained Insert the plug into the cylinder body making sure that the plug reaches all the way to the back end of the cylinder Repeat steps 4 and 5 for the other side www mul t lock com o MIUL T LOCK An ASSA ABLOY Group Company Mul T Lock Technologies Ltd The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the ri
39. ds enn nnn nnn nana nnnn nnn nnnnn nnn nnnnnnn nnn 25 Design options profiles amp keys 27 Work Flow of Master Key System 28 Classic amp aieractive Systems Master Components Mul T Lock Master DiSkS anette nnn mena nn nn nnn nena nn nnennmenannnn 33 Solid Plug Pins mente tennmnnnn nn nnnmnnnnnnnnmnnnn eee 34 Side Back Pins nnn nnnnnn nnn nnnnnnnnnnnnnnnnnnnnnnnnnnnnn 37 7X7 and Integrator Systems Master Components Cylinders General Instructions Cylinders Parts drawing 13 16 24 33 40 42 43 pt Q L T C10v1 Cylinders Servicing Using Spring Catcher and Filed Key suapuljA9 This method is especially effective for servicing double cylinders enabling you to work on each side at a time 1 File the key to a width of 6mm A service locksmith key cut to a width of 6mm is provided in the pinning Kit 2 Insert the filed key into the cylinder together with the appropriate spring catcher three types 19mm 22mm and 29mm are provided in the pinning kit Push the catcher up to the body of the cylinder C20v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock
40. dy be keyed to the desired combination Slide parts together on the correct bar side until the holes in the body of the cylinder are aligned with holes in the bar NOTE It is recommended to start with the longer side first C200v1 MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice 4 screw two threaded pins 9 with 1 5 Allen wrench provided in the kit Do not tighten them all the way Slide in the plug spacers and adaptor 3 4 if needed cam 6 and coupling 5 NOTE threaded pins can only fit one side 5 Mount the required body Spacer 2 onto the cylinder 1 Insert plug Spacers and adaptor 3 4 Slide them all on the other side of the bar Insert threaded pin confirm that the cylinder is straight and tighten all the threaded pins o MIUL T LOCK An ASSA ABLOY Group Company p Q D 7 C210v1 Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending tradem
41. e in a tree or matrix The locksmith role here is to advise and guide the client to characterize the best and safest M K S that suit his need Determine authorization definition of what keys will open which locks Future developments this subject must be discussed with the client and together decide the future expansion of the system Always try to go to the maximum possible Capability without Overloading the system with master pins for cylinders that will never be installed Don t forget we are not talking about expansion for next year but for all the life span of the system What marking will show on cylinder and key It s critical for later management of the M K S to mark the cylinders and keys Be careful not to make it too obvious don t leave identifying details on the key like company name maybe one of the keys will be lost or stolen no reason to make an easy life for bad persons Use running numbers or any other non distinguish method In a tree our default marking are GM M1 M1 1 and so on If you want specific marking make them simple it s not a book How many keys will provided with each cylinder Packaging amp marking on package Contact person who is the contact person you going to work with C290v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are r
42. echanism with internal and external pins Both the internal and the external shear lines must be aligned simultaneously in order for the plug to rotate This dual locking principle and other patented features contribute to Mul T Lock s high number of different combinations master keying capability and extreme pick resistance The standard product has five chambers containing 10 plug pins and 10 body pins Mul T Lock cylinders are also protected against various forms of physical attack by hardened drill resistant inserts within the shell and the plug which protect the shear line When master keyed additional side pins or back pins can be incorporated to allow even greater control and flexibility Chamber stopper External body spring External body pin Internal body spring Internal body pin Master keying pin Cylinder body Internal plug pin External plug pin Plug 1 20V1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice r La a a T a Pinning concept Mul T Lock high security cylinders have a unique
43. egistered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice System design Determine system number amp GM combination using GM combination package The idea is to Prevent Random repetition of GM combination in different M K S There are different kinds of GM combination package for each profile classic amp aieractives all together seven types p Q D 7 GM combination package contain List of 10 different combination each one identified by unique identification number Each combination is meant to be used for a production of one unique master key systems See sample list 10 cards each one stamped with identification number that appear on the above list This card is given to the end user so that the locksmith may produce extra keys change combination service the system etc We work only with system numbers so its very important to keep it for future dealing with us o MUL T LOCK Classic Master key combination 037810 A2 D3 C4 D4 C2 037811 r E AS GM combination 037812 B2 D3 B2 Al C3 System number 037813 A2 D3 D5 C3 Al 037814 Al C2 C3 C4 Al 037815 D3 D3 A1 D5 C4 037816 D4 Al D3 D5 C3 037817 A2 D3 C4 DS C4 037818 C2 A1 D5 A1 B2 037819 Al D5 A2 D5 D4 Page No 03781 Sequence no 1 Mul T Lock Mul T Lock Mul T Lock Mul T Lock Mul T Lock Mul T Lock
44. ep one as well with all relevant documents It is essential to keep track of what actually was installed on the site it will enable you a better control of changes and will protect you from allegation about manipulation that somebody else made in the system Security all this data is confidential and sensitive you have to secure it and limit the excess to the hard copy or the computer archive Return orders by definition order of a b c products from existing design You go beck to production and up date record Change in design with regard to the limitation of the existing system its like initial design from the first step C320v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Classic amp aieractive Systems Master Components suapuljA9 Mul T Lock Master Disks Solid master Solid master Solid master disk 3 disk 2 disk 1 J N gt A 1 laLa l EEEE External master External master External master disk 3 disk 2 disk 1 Internal master Internal master Internal master Internal maste disk 4 disk 3 disk 2 disk 1 2
45. g master keying C240v1 MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Design Methods Hierarchical presentation of a master key system pt Q D T A common names for a hierarchical structure is a tree or flow chart In the Hierarchical presentation every node represents a key and cylinder This presentation has a rigid structure that won t allow flexibility in design in the present although with a good initial design it is easy to expend in the future This tyoe of design support entrance doors The logic of this presentation is several levels of access authorization higher levels are authorized to open only related lower levels E g M1 open M1 1 but can t open M3 1 There is no access authorization in the same level E g door M2 will not open by key M1 The highest level is related to the Grand Master key GM which A schematic of a Hierarchical key system Can open every Cylinders in the system Lowest levels are related to keys that may open only a single cylinder We use A common way to mark the hierarchy every dot represent getting down o
46. g pin Shear line Body spring Mul T Lock 7X7 key Mul T Lock 7X7 keys contain seven dimple cuts Body spring The cuts are numbered from bow to tip from 1 to 7 The distance from the tip which is also the key stop to the center of the fifth cut is 4 9mm The spacing distance from center to center of each cut is 3 4 mm When the cylinder has 4 3 or 2 chambers the first cuts are omitted from the cylinder The key always has all 7 cuts so that it can fit other products within a keying system Measuring key depth As in ordinary keys Mul T Lock 7X7 key cuts are measured from the base back of the key to the bottom of the cut This means that we actually measure the remaining material of the key after cutting see illustration 1 100V1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice mr La 2 f T a Mul T Lock 7X7 pins specification Plug pins Material Brass nickel silver Body Driver pins Material Brass nickel silver Length Varies 1 110v1 MUL T LOCK Mul T Lock Techno
47. ght to make any product improvements or modifications without prior notice suapuljA9 C80v1 p Q D 7 6 Return to the position as in step 3 by inserting the coupling and cam 7 Rotate the cam while applying pressure on both plugs as described in diagram When one plug snaps into place rotate the key to zero position and take it out When removing the key apply pressure on the plug to prevent it from coming out Repeat the same for other side DO NOT ROTATE KEYS OR PLUGS BEFORE THE PLUGS ARE FULLY INSERTED 8 Reassemble the E clips c90v1 MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice 3 IN 1 Concept Service amp Pinning Instructions 1 The 3 IN 1 cylinder has been designed by Mul T Lock to allow users to easily change their own key combinations It s a simple and speedy process the user inserts and operates 5 3 the next key in a sequence of three keys and the introduction of 4 2 each new key invalidates the previous key a The product is packaged with three key types colour coded Green Yellow and Red The combin
48. her chamber for the change from Yellow key to Red key C110v1 MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice pt Q D 7 The special parts in the 3 IN 1 cylinder are Plug with special holes for the ball Two 3 IN 1 internal plug pins In the same chamber Mul T Lock oblige to put external plug UF pin and combined pin from steel for increased security Ine Internal 3in1 pin Mul T Lock allows only two changes per cylinder total of three External St steel pin key changes Bear in mind that the cylinder can be renewed simply by dismantling it inserting new internal pins and removing the cut off balls NOTE There is no option to add master disks to chambers with the 3 IN 1 internal pin Examples for the three keys Green key The Green key will have the deepest cuts and is the first key B3 D5 used in the cylinder iS SP Se R eC jr jar jr jr 4 Green key A1 D5 B3 A1 D5 The Yellow key will have one inner pin cut two steps Shallower than the Green key It is the second key to be used _ _ 25 LY L y oE TE D EC jot jar
49. i Pi _ A 4 Plug Pin 4 2 _ Master Disk 2 NUL T LOCK An ASSA ABLOY Group Company C400v1 Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice Site survey Site System name date MUL T LOCK Contact person System number An ASSA ABLOY Group Company C410v1 Phone number Locksmith Page no Of Product Sunt Door amp T Location Qunt Finish Profile Key function of Hardware Remarks types Keys frame Cylinders General Instructions p Q L T NOTE Make sure to mount the E clip so that its rounded edges face the cylinder body and confirm that it is properly aligned with the plug slot The E clip should be replaced and not reassembled After re assembly make sure that the cylinder operates properly with the new key on both sides Lubricate the cylinder using only Mul T Lock lock lubricating spray Do not use graphite or WD 4O0 NOTE Do not apply torque above 4N M for fixing cylinder screws Do not use a Power Driver to secure cylinder screws When assembling plugs with master key disks you must make sure that all the master pins are out There are two o
50. ice p Q D 7 4 Push the plug into the cylinder body making certain that the plug is touching the follower and reaches the back end of the cylinder Using the key turn the plug until it is fixed in the proper position 5 Remove the key while holding the plug in place with your thumb Reassemble the spacer cam or tail piece as relevant NOTE Secure cam screws using lock tight C60v1 MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Double Cylinder Using a Sliced Follower suapuljA9 1 since a regular one piece follower cannot be used to disassemble a double Sided cylinder The answer is to use a filed key or a sliced follower 2 Two operating keys are needed Remove Both E clips NOTE When the E clips are out pulling the key must be done whilst holding the plug otherwise the plug will come out with the key Insert key from one side and rotate 180 for cylinders with back pins rotate only 257 Pull plug out carefully until the first chamber is seen 3 Do the same for other side an
51. ies An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice mr La Q a T a Determining the key hand Mul T Lock keys are divided into two major groups according to their profiles Right Hand R H and Left Hand L H To determine the key hand hold the key head with the tip pointing upwards If the cuts and or milling appear on the right you are looking at a Right Hand key If the cuts and or milling appear on the left you are looking at a Left Hand key D os TE Y Fo si Zs s e dA D TATA MN Left Hand Right Hand profile profile Measuring key depth As in ordinary keys Mul T Lock key cuts are measured gt A Ree from the base back of the key to the bottom of the cut vy x WW This means that we actually measure the remaining material of the key after cutting see illustration SN SS 1 40v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice mr La 2 c T a
52. ies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice a MUL T LOCKH Table of Contents Cylinders Servicing Using Spring Catcher and Filed Key 5 Single Cylinder Using a Follower 5 Double Cylinder Using a Sliced Follower 7 Concept Service amp Pinning Instructions 10 Thumbturn Cylinder Exploded View _ atten nnnnnnnnnnnnnnnnnnnnnnnnnnmnnnnn 13 Assembly Instructions mee nnenmnnnnnnnnmnnnnnnnnmnnnnnnnmmnnnnnnn 14 Modular Cylinder One Kit Endless Possibilities 16 Double Cylinder Exploded View 17 Single Cylinder Exploded View snnennnnnennnnnnnnnnnnnnnnnnnnnnnannnnnnnn 18 Table 1 Reference List nner nnnnnnneennnnnnnnnnnnnnnnnnnnnnnnnnnnnn 19 Assembly Instructions enn nnnnmnnnnnnnnmnnnnnnnmmnnn naan 20 Table 2 Catalogue Numbers for Replenishment 22 Introduction to Master Keying Design Metho
53. ke any product improvements or modifications without prior notice C Series Padlock C 35 Sliding Bolt O 2 D T No Pat _ Now _ Pat _ _ Nw Part Steel Pin A Rear Protecting Pte _ e Bot dts 2 Shell 9 Plug J16 Socket Set Screw 4 5 u r sen a o S C290v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2003 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice C 35 Sliding Bolt Disassembly Instructions 1 Unlock the padlock with the operating key Mount the disassembling ring onto the bolt as shown Remove the bolt 8 by pulling it out 2 Remove pin 6 and spring 7 Push grooved pin 17 up while sliding core out o MIUL T LOCK An ASSA ABLOY Group Company CITERES 1 2 i gt 7 P 300v1 Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modificatio
54. lip C40v1 MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Single Cylinder Using a Follower suapuljA9 In this example we are using a mortise cylinder This method is good for any kind of single cylinder 1 S Disassemble the two screws Re mounted on the back end of the cylinder Remove the cam Different types of cams or a tail for a rim cylinder may be fitted to the cylinder Pay attention to the spacer in the longer cylinders 2 Using the operating key turn the plug 180 for cylinders with back pins turn the plug only 25 3 Using the follower push the plug out Rekey the plug making sure that a proper shear line is obtained C50v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior not
55. lock the padlock with the operating key Using a 2 5 mm Allen wrench remove the set screw 10 Remove shackle 4 and spring 3 2 Take the key out slide out core 9 making sure to carefully set aside the spring loaded parts 4 5 6 7 8 13 14 15 o MIUL T LOCK An ASSA ABLOY Group Company CETERE P 200v1 Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice 3 Turn the core upside down and pull out the cylinder so that the catch can be mounted NOTE Do not pull the cylinder out of the core more than two thirds of the way Mount the plastic catch and remove the cylinder 4 Insert the key into the cylinder and turn it until the pins can be removed from the plug ASSEMBLY TIP Check that the mechanism functions correctly before inserting the shackle o MIUL T LOCK An ASSA ABLOY Group Company O 2 D lt S D D P 210v1 Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pe
56. logies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Key Systems Integrator mb Lm a a T ar Mul T Lock Integrator cylinder construction and terminology The Mul T Lock patented and patent pending Integrator system provides the added advantage of a patented protection to key security The specially designed Integrator pin adds a new dimension to the 7X7 line For the purposes of master keying this new dimension can be used for creation of hierarchical levels The Integrator patented keys and key blanks provide increased control over key cutting Additional keys should only be cut after presentation of a Mul T Lock key registration card and verification of customer identity The Integrator technology is retro compatible with the Mul T Lock 7X7 system allowing existing locks to be integrated into one system with Integrator cylinders The Mul T Lock Integrator standard product has 7 chambers 7 plug pins and 7 body driver pins Chamber stopper body spring Body body pin Master keying pin Integrator Plug
57. me keys and cylinder as jobs and function then people names e g R amp D manager and not MR smith maybe MR Smith is no longer working here The cylinder with lowest M K capability is the top barrier for master keying E g if you have Cylinder with 3 chambers and 2 side pins you can use only 3 Chambers and 2 side pin for master of the entire master key system C280v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Progression sequence in cutting chambers is First the middle ones then the one close to the tip of the key last option is the chamber nearest to the key head Interactive chamber can t be count into this Because of the sensitivity of master cylinder multiple shear lines we differ master cylinder from regular cylinder in such way that regular key wont to be able even to enter the system the regular cylinders are in right profiles so we keep the left profiles for master keying In addition we strongly recommend using side pins as added security pt Q L 7 System Characterization This stage is very important and will determine the design will b
58. nding trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice C Series Padlock Conversion between Removable Shackle and Pop Open Shackle 1 To convert a removable shackle lock into a pop open shackle lock change socket set screw 9R to socket set screw 10P Replace removable shackle SR with pop open shackle AP Add hardened pin 15P and spring SP 2 To convert a pop open shackle lock into a removable shackle lock change socket set screw 10P to socket set screw 9R Replace pop open shackle 4P with a removable shackle 3R Remove hardened pin 15P and spring 3P o MIUL T LOCK An ASSA ABLOY Group Company O 2 QO D lt T 10P NOTE R removable shackle part P pop open shackle part For assembly look in Assembly Instructions and Exploded Views pages for types P and R P 220v1 Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice C Series Padlock Pop Open Shackle No 8 11 ap ar d amp UUW 12 14 1
59. nding trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice G Series Padlock G 47 Ce a e E 2 fone fe oarso ro sareen 3 cam tinier r somn SiC s camactvator Je se E Elongated ball bearing o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2003 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice O 2 D lt T C330V1 G Series Padlock G 4 7P eC 2 fome fe foars fro Bal Beam a eam unter r fse e a E A Elongated ball bearing o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2003 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice O 2 D lt T C340v1 G Series Padlock G 55 O 2 D lt T 2 fome fs faw e soewe O oooO s camu fe
60. ne level E g M1 is the first level beneath the GM M1 1 is in the second level beneath the GM Matrix representation of a master key system This structure allows very flexible design and support cross keying But once you installed the system changes may involved rekeying of installed cylinders It is recommended that All expansion be included in the initial design Using a Matrix chart Each column represents a A schematic of a Matrix key system Cylinder and each row represents a Key Every x marks an opening the cylinders that each key is allowed to open E g key K4 open cylinder C1 and open C4 C250v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice suapuljA9 Comparison between Tree and Matrix First let start in the end it is Usually its better to work with tree if possible Future Expansion the initial design Possible to expend the system in rela You must insert into the initial design the exact tively flexible way if you leave options in expansion there is no easy way of expending an existing M K S Cross keying Limited to common e
61. ns without prior notice 3 Remove grooved pin 17 and spring 19 To take key out apply force on spring 18 insert screwdriver and push inside bolt pusher 4 Key will return to closed position and can be taken out CITERES 114 4 Remove three pins 15 and two screws 16 Remove parts 1 3 4 10 TT 12 o MIUL T LOCK An ASSA ABLOY Group Company 12 1 P 310V1 Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice 5 Turn the core upside down and pull out the cylinder so that the catch can be mounted NOTE Do not pull the cylinder out of the core more than two thirds of the way Mount the plastic catch and remove the cylinder 6 Insert the key into the cylinder and turn it until the pins can be removed from the plug ASSEMBLY TIP Latch 20 goes inside before adaptor 14 o MIUL T LOCK An ASSA ABLOY Group Company CETERE P 320v1 Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pe
62. ntents of your box you should use special catalogue numbers C160v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Double Cylinder Exploded View pt Q D T Modular Cylinder 31 33 35 Plug Adaptor Bar Adaptor C170v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Single Cylinder Exploded View pt Q D T mo Pat No Pat o n 2 Body Spacer 5 camer e Bar tor Single Cylinder a Pug Spacer 6 Couping for Single Cyinder 9 Threaded Pn C180v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered
63. ntrance doors Support cross keying Usually one layer of master Disks In Matrix with cross keying there are cylinders Amount of Except entrance doors loaded with master Disks stacking Master Disks o MIUL T LOCK An ASSA ABLOY Group Company C260v1 Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice Design options profiles amp keys LH keyways for Master Keying pt Q 2 7 In addition to our extensive master capability MUL T LOCK offers hierarchical structure of keyways multiplex key system The multiplex system consists of Master key way 99 and seven sub keyways 3993938 Using double sided key Double sided key in master key system may be use to enable greater system manipulation and flexibility By cutting each side of the key differently each side can become a different key To distinguish one side from another there is coloured nylon insert in one side One way of using Double sided key is to create GM for M K S with two combination it can be only two cylinders E g home and office Or big systems of keyed alike These systems do not use Master disks and are therefore more secu
64. oO E w 2 NI IN T E A A k C330V1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Solid Plug Pins Introduction basic construction and terminology pt Q D T This revolution in master keying concept is only available in telescopic pins tumblers Trying to explain it in a one short sentence we took the multiple sheer line away from the plug sheer line and moved it into the key side This way increasing the reliability of master keyed cylinder while the system performance and possibilities goes up The core of the approach is merging some sets of telescopic pins and by doing so we got 15 pins that will be added to the Master keying kits Those pins divide into three different categories First pins that will ride on the external cut only they will be identified by a letter followed by a sign o MIUL T LOCK An ASSA ABLOY Group Company second pins that will ride on both external and internal at the same time or on the Shallower of the two They will be marked by double letter N
65. ock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Cylinder for Kwikset Type Locks Titan Exploded view 2 anong Pins fe Body Pugs u fey ET s intemal Pug eins o u S e combines rns 2 nwr SiS o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice pt Q D T C500vV1 Cylinder for Vega Type Locks pt Q D T aoe o e oere o Ts oona Pin em 2 extemal pugs fo soens r6 Body Springs 22mm e Combines Pin gammy 13 Cam internal Gyinder 20 Plug internal Gyinder C510v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul
66. ogether with one or two spacers to complete the cylinder length Naturally there are different standard plugs for different key ways laveractive or 3 IN 1 etc This new concept was tested to our full satisfaction The Unified Plug System will helo you to reduce inventories of plugs by keeping in stocks only the standard plugs and spacers Another major benefit is flexibility and availability of products Example For a cylinder side of 60mm instead of using a 59 5mm plug we can now use one standard 32 5mm plug one 2 mm spacer 59 5mm Standard unified 32 5mm plug spacers Existing Length Spacers Outer Plug length of es e O Ee 695 377 Tf T S 0T 0d iln Note For plugs 32 5mm 34mm 34 5mm and 3 5mm nothing has changed you will use standard plugs For larger plugs you will need to use a 32 5mm plug one or two spacers Example for a cylinder side of 42 5mm you will use one 32 5mm plug one 10 mm spacer C150v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Modular Cylinder One Kit Endless Possibilities pt Q L
67. opening in side Remove inner parts Of the body 3 4 5 P 140v1 MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice 4 The disassemble of the locking mechanism is not needed for rekeying Loosen socket set screw 7 and remove parts 8 9 10 11 Tips for Assembly Check that the mechanism work properly before inserting the bolt o MIUL T LOCK An ASSA ABLOY Group Company O 3 D lt D P 150v1 Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice C Series Padlock Removable Shackle No 10 No 13 amp No 16 No Part No No Part ohe o ea o e So OO s see fe fere Ts Dust Shutter Spring a fan o fsoesaswwns OOOO 5 ThrustPlate 10 P o MUL T LOCK Mul T Lock Technologies Ltd
68. ovements or modifications without prior notice pt Q D T C530V1 Cylinder for City Type Locks Nol Pat o n o o Ca aope e Serapo rns fo Sower 2 anong pns f6 key stopper fro soes 4 extemal Pug Pns e Booy Springs 2mm a Pug o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice pt Q D T C540v1 Cylinder for Blindex Type Locks Naf Pat fno Par key o i h Seren a fe e Combined Pin emm 19 intemal Pug Pns 4 Pn 4d8 By Springs 22mm s eam 0 amicorting ind o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice p Q D T C550v1 Cylinder for Cisa Type Locks Nol Pak fo om po SC aoe 0 eose 18 Ecoma Cynder Boy 2 imema Gyinder Pug o Combined Pn 22mm
69. perating key 1 1T Unscrew two torx fon screws 10 MU Lir LO GCK 11 2 Rotate the shackle 9 9 together with the upper body 11 to the position shown Remove the activator cam 8 P 90v1 MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice 3 Remove shackle and upper body 9 11 and two ball bearings 7 4 Take the key out Remove cylinder 6 and cylinder protector 5 o MIUL T LOCK An ASSA ABLOY Group Company CITERES 11 P 100v1 Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice E Series Protected Shackle Assembly Instructions 1 Insert cylinder protector 5 and cylinder 6 2 Insert the key and rotate the cylinder 6 to open posi tion Put the lock body 4 on a horizontal s
70. product improvements or modifications without prior notice 3 Insert the limiter plate 3 ensuring that it engages with the protrusion of the activator 4 Insert the cylinder 2 into it s place making sure that the key will be at it s removal point when the padlock is locked 4 Put the cylinder holding screw 8 into its place In order to prevent it from working loose secure it with a drop of lock tite For additional safety use the security pin 7 as described on the next page o MIUL T LOCK An ASSA ABLOY Group Company CITERES P 390v1 Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice Assembly Instructions for Security Pin 1 Unlock the padlock with the operating key Reach for the cylinder mounting screw through the shackle hole with a philips driver release and remove it This will not release the cylinder which is still held by the security pin 2 Once the screw is no longer in place use a punch and drive in the pin which will fall into the cavity above the cylinder The cylinder can now be removed and you can recover the pin for re assembly 3 Assemble
71. ptions Use a key with the deepest cuts possible in the system in all the chambers If no key exists like that go to the next option Remove the plug without a follower take out all the master pins that were inside the body and reload the body C420v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Euro Cylinder Exploded view 2 ea e e Sa ating Ba 3 PugAdapion 9 Combined Pins fis extemal Pug Pns Ea e oom e wom SSCS o MIUL T LOCK An ASSA ABLOY Group Company Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice pt Q D T C430v1 U K Oval Profile cylinder 2 eu o o e ec a Saono a Puga 9 Combined pns fs Exemal Pwop s fe ewr S e oom en S o MIUL T LOCK An ASSA ABLOY Group Company Mul T Lock Technologies
72. re and more durable They may be produced using keys and cylinders from stock Central M K S using double sided keys in two ways First as double sided GM for two different M K S on one key This option allow us creating bigger M K S bear in mind that we have to make sure that cylinder in one side won t be open accidentally by the other The other option is highly recommended by us Use one side for the M K S and the other for entrance door with uncut cylinder Entrance doors have problematic cylinder they are weak point in any M K S There are a lot of users to an entrance door so we get a cylinder with a lot of master pin in couple of layers that make the cylinder to be more vulnerable than other cylinders The same cylinder works a lot harder then any other cylinder in the system Every body is going in and out using this door The usage of a double sided key for entrance door allows to use a none M K S cylinder The result significant improvement in the life spans of the cylinder C270v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Work Flow of Master Key System
73. re sophisticated systems and at the same time increase the mechanical reliability of the cylinder Here we will introduce the use of side back pins Any type of cylinder can be specially ordered with plug and body pre drilled for side pins the number of side back pins can vary according to cylinder type length and profile The person who builds the master key system will insert the pins and also cut the corresponding dimples cuts on the key edge or back The principle by which Mul T Lock side back pins operate is A blocking pin insert into drilled hole inside the plug while inserting the key the side back pin is activated by the key if the key is missing the right side back pin combination the side back pin will block the plug rotation within the shell Side back pin are passive pins Cylinder with only side pins mechanism is described in Fig 1 C3 0 Cylinder with side and back pins mechanism is described in Fig 2 C370 pt Q D T Fig 1 C370 Fig 2 C370 C370V1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice suapuljA9 Hierarchical
74. rt the shackle into the Upper body until it stops as shown in diagram a rotate the shackle to position b and insert it fully into posi UONG o MIUL T LOCK An ASSA ABLOY Group Company O 2 D lt S D D 2 P 70V1 Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice E Series Padlock Protected Shackle No Part No No Part Key o fe Onder protector fo seeren 2 shuterassemy fe ovner fo onsena a took Body e AtvatorCam A O Ring x2 Option Not available in E 8 M3 For E 8 amp E 11 M4 For E14 amp E 18 o MIUL T LOCK An ASSA ABLOY Group Company Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice O 2 QO D lt T P 80v1 E Series Protected Shackle Disassembly Instructions CETERE 1 10 S 7 Unlock the padlock with the o
75. s An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice Key Systems 7X7 mrb La 2 c T a Mul T Lock 7X7 cylinder construction and terminology Mul T Lock 7X7 is single pin tumbler mechanism operating on a flat dimple cut key The pins and keys are made of nickel silver A plug rotating within a shell turns a tail or cam when pins of various lengths are aligned at a shear line by means of a key The 7X7 key system standard product comes with 7 chambers 7 plug pins and 7 body pins Chamber stopper 2 Body spring SS Body 5 Mushroom body pin Body pin Mushroom Plug pin S Je x Master keying pin Plug E Plug pin PE ame Si 1 90v1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice r La Q a T a Pinning concept Mul T Lock 7X7 security cylinders have a pin tumbler mechanism UZI Pins must be aligned to shear lines in order for LSL AG the plug to rotate Plu
76. since the seventh position the Integrator pin combination has been pre cut in the key during the manufacturing process The Integrator key will contain one of the following cuts E External cut P Internal cut M Master cut o MIUL T LOCK An ASSA ABLOY Group Company E External cut P Internal cut 1 130V41 Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice Mul T Lock Integrator pins specification The following pins have been added to the Mul T Lock 7x7 rekeying kits Double Launcher pin for M type keys Single Launcher pin that can be used for internal or external combination Plug pins Material Brass nickel silver mM ln Oo a AL IL aL i i l I gt YN YN mr La 2 c T a 1 2 3 4 5 6 Jt i Double Launcher pin Single Launcher pin 7x7 driver pins O LN Key Systems Integrator amp 7X7 Systems hierarchy Patented Int tor Level O iype E 1 140v1 o MUL T LOCK Mul T Lock Technolog
77. ssembly Instructions CITERES 1 Unlock the padlock with the operating key 1 10 TT id Unscrew two torx screws 10 2 Rotate the shackle 9 9 together with the upper body 11 to the position shown Remove the activator cam 8 IM U Lte L C Ke P 30v1 MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice CITERES 3 Remove shackle and upper body 9 11 and two ball 9 bearings 7 11 4 Take key out Remove cylinder 6 and cylinder protector 5 P 40v1 MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice CITEN 1 Insert cylinder protector 5 and cylinder 6 2 Insert the key and rotate the cylinder 6 to open posi tion
78. stered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice E Series Sliding bolt SBE Note parts 19 21 are not for disassemble i 13 ee TS 20 Lf l A ofo e poe 15 Bot Retanng Pin 2_ onder Front Gover o Bal Bearna smm 16 Socket Set Screw e kkeme e tock Boay o Pusher r socket Setserew 4 eme S o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice O 2 D S T 2 P 130v1 SBE Disassembly Instruction CITERES 1 Unlock the padlock with the operating key Mount on the bolt disassembling ring and Remove the bolt 17 by Pulling it out 2 Take out pin and spring 14 16 Push back the bolt pusher until the latch 11 comes up Take out the key 1 3 Remove right bumper 13 Using Allen Wrench 2 5 mm go into hole beneath bumper and loosen screw 15 until you feel resistance Now cylinder front cover 2 is free via
79. telescopic pin tumbler mechanism with internal and external pins Internal plug pin Both the internal and the external shear External plug pin lines must be aligned simultaneously in Double shear line order for the plug to rotate Internal body pin Internal body spring External body pin External body spring Three dimensional shear line The Mul T Lock patented plug has a unique structure When the top and bottom pins plug and body meet a three dimensional shear line is formed to an almost perfectly spherical shape Mul T Lock Classic Key Mul T Lock keys contain five double dimple cuts to provide two combinations in each chamber internal and E external Internal combination External combination The cuts are numbered from bow to tip from 1 to 5 The distance from the tip which is also the key stop to the center of the fifth cut is 5 3 mm for both LH and RH keys The spacing distance from center to center of each cut is 4 8 mm When the cylinder has 4 3 or 2 chambers the first cuts are omitted from the cylinder The key always has all five cuts so that it can fit other products within a keying system 1 30V1 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countr
80. the cylinder in position with the mounting screw and tighten Check the lock for correct operation once confirmed drive the security pin home with a small hammer The pin end should be flush with body outer surface as per figure 1 o MIUL T LOCK An ASSA ABLOY Group Company HE R oN r He SS TOOL 2004 www mul t lock com The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice Mul T Lock Technologies Ltd CITERES P 400v1 Round Padlock Hockey Puck Type No par No par m em z forme fja S a ommers fe Pan i it SS Not available in E 8 M3 for E 8 and E 11 M4 For E14 and E 18 o MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries An ASSA ABLOY Group Company Mul T Lock reserves the right to make any product improvements or modifications without prior notice O 2 QO D S D P 410v1
81. urface and insert the first ball bearing 7 as shown 3 Insert shackle and upper body 9 11 in the position shown Insert the second ball bear ing 7 NOTE The ball bearing will not go all the way in o MIUL T LOCK An ASSA ABLOY Group Company Mul T Lock Technologies Ltd www mul t lock com The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an or a sign are registered pending trademarks of Mul T Lock Ltd in various countries Mul T Lock reserves the right to make any product improvements or modifications without prior notice CITEN P 110v1 O 2 S D lt S D D 4 Insert the activator cam 8 into the position shown When you start it will not Smaller groove go all the way in To get it wardine to the right position pull longer leg of the shackle up 4 b while A applying light pressure on the activator cam 4 c When the shackle reaches the right position it will snap into place NOTE Activator cam 8 is not symmetrical see dia gram 4 a 5 Rotate upper body and shackle 9 11 to the nor mal position and tighten the screws 10 P 120v1 MUL T LOCK Mul T Lock Technologies Ltd www mul t lock com 2004 The Mul T Lock name and the Muscleman Logo and any other name mark or logo used by Mul T Lock and marked by an ora sign are regi

MUL-T-LOCK Service Manual - The Locksmith Security Association

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