VIBCO Ball Vibrator Quick Reference Guide
Contents
1. FROM ENDS TO STOP FATIGUE CRACKING neo ETT 1 8 10 ga 70 80 501 1200 4 2 foo 3 or less 4 6FT 4 x 7 5 Ibs 60 70 Mors Pore 3 es 1 L h li ill not affect vibrat 50 60 Longer channel iron will not affect vibrator for bin plate performance but total channel length should not tau f 2 sethan eT OOM RE exceed length of bin wall P Drill tap holes or use 2 Percentages shown indicate of bin wall height your channel iron greater than 3 16 studded plate r T THESE PLATES amp CHANNEL LENGTHS ARE FOR MOST 3 To match your vibrator on chart above model number suffixes generally n fo pounds of arce generaled Far any quections COMMON APPLICATIONS ADDITIONAL INFO FOR NEVER PLACE VIBRATOR DIRECTLY consult VIBCO i i OTHER APPLICATIONS AVAILABLE IN FULL DETAIL ON SKIN OF BIN OR HOPPER i VERSION OF INSTRUCTIONS ONLINE AT www vibco com 800 633 0032 for Mounting Plates amp Brackets Spare amp Replacement Parts and 24 7 Technical Support VIBRATOR PLACEMENT 2 Vibrators On A Single Bin Be sure you have selected the proper length of channel using the tables above SECTION 4 Improper mounting can i I STITCH result in failure of p WELDS SHOULD unit or damage BE 3 to equipment V LONG Conical LEAVING onica 3 7 5cm Bin A DO NOT MOUNT STITCH WELDS SHOULD BETWEEN VIBRATOR DIRECTLY TO START amp STOP 1 2 5cm EACH Rectangular THESE ARE JUST EXAMPLES SURFACE OF THE BIN F2. 9709 in Canada for a Return Goods Authorization RGA number A return authorization will be emailed or faxed to you Use this as your packing slip Return shipping must be prepaid Material returned may be subject to a 10 restocking fee All returned shipments should clearly display your name address and original invoice number to ensure proper credit Orders for custom equipment built to customer s specifications are not returnable 10 OPERATING SPECS Maximum Air Pressure p ay Safe Operation Ole 5 a N Ta _ Not Recommended eNO 2 PSI 1 0 BAR J Operating pressure should not exceed 60 psi for BB 100 BB 130 BB 160 BB 190 BV 60 BV 130 V 100 and V 130 LA ih Safe Operation I Not Recommended soqa g0 gt 6 90 Operating pressure should not exceed 80 psi for V 190 V 250 V 320 V 380 BV 190 BV 250 BV 320 and BV 380 units The operating temperature of the vibrator should not exceed 350 F 175 C Alternative HIGH TEMP units are available Consult the factory with your application information for best recommendations 800 633 0032 for Mounting Plates amp Brackets Spare amp Replacement Parts and 24 7 Technical Support Product Changes VIBCO reserves the right to make changes in pattern design or materials when deemed necessary without prior notice or obligation to make corresponding changes in previous models To be sure of exact mounting d
3. Pneumatic Ball Vibrators WARNING Failure to read and follow these installation instructions and safety precautions could result in personal injury equipment damage shortened service life or unsatisfactory equipment performance All information in this document is vital to the proper installation and operation of the equipment It is important that all personnel who will be coming in contact with this product thoroughly read and understand this manual 2 MOUNTING INSTRUCTIONS CHECKLIST THANK YOU FOR CHOOSING The warranty is void if vibrator is not properly installed During installation A VIBCO VIBRATOR follow and check off the following steps and your vibrator should provide you with years of trouble free service FILL OUT WARRANTY CARD Determine length of channel iron Select thickness of mounting plate amp method of mounting STITCH weld mounting plate to channel iron fa r i Fi i 7 A ream 4 A i pl ii af Determine vibrator placement on bin STITCH weld channel iron to bin Place vibrator on mounting plate Secure firmly Install safety chain or wire Connect pneumatics PLATES amp CHANNEL SELECTION VIBRATOR MNTNG PLATE CHANNEL IRON FACTOR FACTOR USE FORCE in LBS THICKNESS SIZE A BIN WALL FACTOR A B CH IRON THICKNESS B LENGTH YOU MUST STITCH WELD MOUNTING PLATE amp CHANNEL IRON NEVER CONTINUOUSLY WELD STOP WELDS 1
4. ROM BOTH ENDS OF WELD CHANNEL TO STOP NOT SURE HOW TO MOUNT Bin GO ONLINE TO Always use mounting plate amp FATIGUE CRACKING CALL VIBCO TECH HELP 401 539 2392 www vibco com channel iron TO SEE MORE ADDITIONAL DETAILS AVAILABLE ONLINE AT www vibco com Q BOLTING PROCEDURE Make sure the vibrator Remember DAMAGE TO THE BIN OR THE VIBRATOR is secured jj A All torque specs WILL OCCUR IF NOT MOUNTED SECURELY tightly OP MAX Bybee TORQUE are listed as a Fiia Retighten ft lbs WET TORQUE i after the Oo ow 9 al 18 recommendation P Tees 3 first 10 15 Loctite 243 Blue At HN IK ay eves minutes of or equal should Ag J 3 hela operation amp be used to PP E check them ensure bolts do T RE eriodicall 260 ocne OE ui a l EA N 7 acai If replacement installation For other bolt grades ams proper you MUST check the weld on please consult VIBCO Ny we weeds Hohiness zQ Se the existing mount first Th ll Wale BS re iL i i Lal TU eae Millie ite ATN r NOTE for Clean or Sanitary TO DETERMINE CORRECT AIR HOSE SIZE ho Environments BALL MODEL MIN AIR MIN FRL S BB amp BV NUMBER HOSEDIA THREAD DIA Todas Ae 100 130 ai equipped with 160 250 a threaded ed 320 380 10 20 by exhaust port to ALWAYS allow for LENGTHS UNDER INSTALL et R regulator L lubricator exhaust 10 FT SAFETY CHAIN these for installation o
5. f single unit HOSE DIA SHOULD Mount one end to the vibrator ae oe air to be for multiple units adjust to maintain CFM piped off a a Ne and the other to the hopper NOTE On BB BV and V models the smaller INNER port remotely CONSULT VIBCO or bin above the vibrator Pa NEVER ATTACH CHAIN TO is the air inlet and the larger port is the exhaust j THE MOUNTING PLATE REV196 13 800 633 0032 vibrators vibco com www vibco com VIBCO Coe INSTRUCTION MANUAL 4 Pneumatic Ball Vibrators WARNING Failure to read and follow these installation instructions and safety precautions could result in personal injury equipment damage shortened service life or unsatisfactory equipment performance All information in this document is vital to the proper installation and operation of the equipment It is important that all personnel who will be coming in contact with this product thoroughly read and understand this manual For best performance DO NOT RUN vibrators in series off one hose PNEUMATIC INSTALLATION Z LUBRICATION IS MANDATORY 5 solenoid to vibrator To l l Valve Regulator Filter Valve To Control Switch Use SAE 10 or lighter oil 1 drop for every 10 cubic ft min CFM available at any 15 lubricator to vibrator industrial or auto supply store 11 TROUBLESHOOTING MY MATERIAL STILL ISN T MOVING 1 Did you put your vibrator in the right location Did you mount your vibrator properly 2 Do y
6. imensions it is recommended that you obtain a certified dimensional drawing from the factory Ordering Spare Parts Parts can be ordered through authorized distributors or from VIBCO s Spare Parts Department The following data should be provided when placing your spare parts order From label Model number of unit From spare parts list Reference number part number description amp quantity required Shipping instructions Specify shipping point and method of shipping For custom mounting applications or any other questions 800 633 0032 or vibrators vibco com en TE 5 i r 4 Ti i OF k Z E l REV196 13 800 633 0032 vibrators vibco com www vibco com
7. ou have the right vibrator for the job Does it provide enough force Is it the right frequency Still not sure Call VIBCO Technical Support at 800 633 0032 3 Do you run the vibrator when the process is stopped Over running the vibrator can pack material in the bin or hopper Send us some digital photos to info vibco com we can help THE VIBRATOR WON T START 1 Check for dirt Teflon tape pipe dope etc in the airline inlet opening or exhaust muffler 2 Check air line for leakage Quick disconnect air fittings can leak as well as restrict air flow 3 Double check the size of your air line is it large enough to give you the correct cubic feet per minute CFM and correct air pressure minimum required 20 PSI See panel 7 4 Double check to see the air line is attached to the correct port see 9 Warranty All warranty claims must be submitted to VIBCO for approval prior to any repairs being done Failure to do so will void any and all warranty coverage All repairs will be done at the VIBCO factory Errors Shortages amp Complaints Complaints concerning goods received or errors should be made at once Claims must be made within five days after receipt of goods Clerical errors are subject to correction Damage during shipping must be reported to the carrier not VIBCO Returning Parts Parts should not be returned to VIBCO without prior authorization Call VIBCO s customer service depart ment at 800 633 0032 800 465
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