operator`s parts & service manual sweep star p48
Contents
1. N TOP Gh TOP 5 P48HLDLOW DUMP HYDRAULIC PARTS LIST QUANTITY REF 1 2 O O ON PART 18 173 78 225 18 169 7 838 7 606 7 841 7 834 23 167 7 842 7 833 7 843 7 844 DESCRIPTION Tee 3 s Union Hydraulic Cylinder Adapter Hydraulic Hose 68 Hydraulic Hose 82 Hydraulic Hose 43 Hydraulic Cylinder Male Elbow Hydraulic Hose 34 Hydraulic Motor Hydraulic Hose 43 Hydraulic Hose 58 2 N N N N xl BI SWEEP STAR P48HLD LOW DUMP HYDRAULIC DRIVEDRAWING BY SWEEP STAR P48HLD LOW DUMP HYDRAULIC DRIVEPARTS LIST REF O 12 PART 78 244 18 344 HNJ 34 16 7 836 HN 716 20 5 036 7 835 7 816 9011 10 16 918 7 610 7 615 HB 12 13 075 HMB 12 14 HNTL 12 13 80 006 7 611 7 612 7 613 7 614 7 832 16 225 01 72 042 02 7 805 7 834 7 819 23 167 7 817 DESCRIPTION Adjustable Clevis Hitch 1 gt Cap Jam Nut 3 4 16 4 Cap Hex Nut 7 16 20 Trailer Jack Mitten Grip Lock Handle Rope 10 Coil Spring Hopper Assembly Clear Lexan Window Bolt 2 13 x 9 4 Machine Bushing 2 x 14GA Lock Nut 1 2 13 Rod End with Grease Fitting Tailgate assembly Short Lift Arm Long Lift Arm Tailgate Lift Arm Tire amp Wheel Tire 24 x 13x12 Wheel Main Frame Hydrau2. only Do not modify any function or part Avoid sharp turns Watch the tires of the tractor while turning to make sure they do not contact the tongue of the Sweep Star P48 Shut down power source before attempting to unclog any part of the machine If reel deck begins to vibrate abnormally immediately shut off power and determine the cause These machines are intended for professional maintenance on golf courses sports turf and any other area maintained turf and related trails paths and lots No guaranty as to the suitability for any task is expressed or implied SPECIFICATIONS FOR SWEEP STAR P48 WEIGHTS AND DIMENSIONS Length 144 in 367 cm Width 87 in 221 cm Height 60 in 152 cm Weight 1550 Ibs 703 kg TIRES amp WHEELS Two 24 13x 12 18 psi 1 3 bar Turf Tires HYDRAULICS Minimum Hydraulic working pressure 2000 PSI 13790 kPa at 3 gpm 12 lpm Supply pressure not to exceed 2250 PSI 15513 kPa at 6 23 ENGINE P48HE Briggs and Straton 7 5 hp 5 5 kW TOW VEHICLE Minimum drawbar power of 20 HP 15 kW Heavy Duty Vehicle with 4 wheel brakes HYDRAULIC DRIVEHOSEKITS 7 850 Hose Kit for Jacobsen Turf Truckster 7 851 Hose Kit for John Deere Pro Gator 7 852 Hose Kit for Toro Workman 7 853 Hose Kit for use with Tractor ACCESSORIES 7 702 5 Wheel Hitch Assembly 7 703 Standard Hitch Assembly SETUP The Sweep Star P48 arrives from with some setup required 1 T
3. 26 27 P48HLD Low Dump Main Frame 28 29 P48HE High Dump Main Frame 30 33 Hydraulic Oil Taank and Filter 34 35 72712 Hydraulic Pump nase ae 34 35 STIL Manitold Valve eg 36 37 REN 38 39 High Dump Hopper tek 40 41 Low Dump Hopper Tailgate 42 43 7 833 Hydraulic Motor cerei ec 44 45 Accessories 00001010101010 46 51 7 850 Jacobsen Truckster Hose Kit 46 47 7 851 John Deere Pro Gator Hose Kit 48 49 7 852 Workmand Hose 50 51 8 eM 52 54 e io ie 52 Declaration off 53 Quick Reference Replacement Parts 54 area Inside Back Cover INTRODUCTION Thank you for purchasing a SMITHGO product Read this manual and all other manuals pertaining to the Sweep Star P48 carefully as they contain safety oper ating assembly and maintenance instructions Failure to do so could result in personal injury or equipment damage Keep manuals in a safe place after operator and maintenance personnel have read them
4. BOTTOM P48HEHIGH DUMP ENGINE DRIVE HYDRAULIC PARTS LIST REF 1 Fe O PARTH 76 242 23 167 7 838 7 837 76 242 23 167 23 188 18 190 7 839 7 840 18 173 7 841 7 842 7 834 23 167 7 833 7 708 7 706 13 584 13 586 8917 12 23 006 23 031 8917 16 7 712 7 707 7 709 7 1 DESCRIPTION Hydraulic Cylinder Elbow Hydraulic Hose 68 Hydraulic Hose 102 Hydraulic Cylinder Elbow Male Connector 3 bottom Tee top Hydraulic Hose 106 Hydraulic Hose 91 Tee 3 6 Union Hydraulic Hose 43 Hydraulic Hose 34 Hydraulic Cylinder Male Elbow Hydraulic Motor Hydraulic Hose 40 Hydraulic Hose 48 Oil Tank Filler Breather Suction Hose 12 5 Filter Assembly Replacement Filter Only Suction Hose 16 5 8 Hydraulic Mount Hydraulic Hose 40 Hydraulic Hose 24 Manifold Valve Poe eee on ee ae fo _ B 0 ma a ap N QUANTITY P48HE HIGH DUMP ENGINE DRIVE ELECTRICAL DRAWING BATTERY R ON OFF B O BREAKER Q no T MANIFOLD VALVE GY GROUND WHITE BIS P48HE HIGH DUMP ENGINE DRIVE ELECTRICAL PARTS LIST REF PART DESCRIPTION QUANTITY 1 7 713 Wire Harness 1 2 8975 Circuit Breaker 1 8977 Circuit Breaker Boot 1 3 7 716 Red Wire Assembly 1 4 13 488 Key Switch part of
5. Pump Mount Bolt 5 6 18 x 1 Lockwasher 5 16 Flange Whiz Lock Nut Hydraulic Pump V Belt 6 NN _ MAIN FRAME P48HEHIGH DUMP ENGINE DRIVE DRAWING 5 MAIN FRAME P48HE HIGH DUMP ENGINE DRIVEPARTS LIST QUANTITY REF 1 2 3 11 19 21 23 24 25 26 28 PART 13 584 13 586 23 006 23 031 7 834 7 819 11 092 HMB 100 14 7 712 7 718 7 717 HNTL 516 18 7 722 7 720 7 711 7 814 HP 316 200 7 710 7 818 HB 516 18 150 HWL 516 7 832 16 225 01 72 042 02 18 100 100 500 HW 100 7 807 76 242 100 400 11 092 100 14 75 653 75 651 38 16 250 HNW 38 16 23 167 23 188 13 652 7 828 HMB 100 10 HRP 38 250 HN 12 20 HWL 12 72 048 78 118 33 073 HP 18 200 33 072 03 HNAR 100 14 DESCRIPTION Oil Tank Filler Breather Oil Filter Replacement Filter Only Hydraulic Cylinder Lift Cylinder Pin Spacer Machine Bushing 1 x 14GA Hydraulic Pump Pump Mount Battery Holddown Lock Nut 5 16 18 Valve Cover Valve Cover Support Manifold Valve Pivot Arm Cotter Pin 3 6 x 2 Engine 7 5 HP Side Hose Guard Bolt 5 16 18 x 11 2 Lock Washer 16 Tire and Wheel Tire Only 24 x 18 x 12 Wheel Only Bridge Pin s x 1 Clevis Pin 1 x 5 Washer 1 Hopper Sub Frame Hydraulic Cylinder Clevis Pi
6. 4 8 8 2 SN HYDRAULIC OIL TANK AND FILTER DRAWING HYDRAULIC OIL TANK AND FILTER PARTS LIST REF PART DESCRIPTION QUANTITY 1 13 584 Oil Tank 1 2 13 586 Filler Breather includes all items 1 3 13 586 01 Cap Gasket 1 4 HSM 8 32 050 Machine Screw 8 32 X 2 6 HWS 8 Star Washer 8 6 5 13 582 02 Bottom Gasket 1 6 HB 14 20 075 Bolt 1 4 20 x 3 4 4 HW 14 Washer 1 4 4 HWL 14 Lock Washer 1 4 4 7 23 142 90 Barb Fitting 1 8 18 008 Reducer 2 9 23 006 Oil Filter 1 23 031 Replacement Filter 10 18 118 Plug 1 11 23 139 Barb Fitting 2 12 18 246 Adapter 2 HYDRAULIC PUMP PARTS LIST REF PART DESCRIPTION QUANTITY 1 23 139 Barb Fitting 1 2 23 127 90 elbow 1 3 7 712 Hydraulic Pump 1 4 23 189 Elbow 1 5 HB 38 16 100 Bolt 3 s x 1 2 HWL 38 Lock Washer s 2 HNFL 38 16 Flange Whiz Lock Nut s 16 2 6 7 718 Pump Mount 1 Z 9 MANIFOLD VALVE DRAWING BVI MANIFOLD PARTS LIST REF PART DESCRIPTION QUANTITY 1 23 189 Elbow 1 2 7 711 Manifold Valve 1 3 18 176 Reducer 1 4 18 227 Adapter 2 5 18 337 Run Tee 1 6 18 228 Hex Plug 1 7 18 241 Adapter 2 x REEL DRAWING Wes REEL PARTS LIST QUANTITY REF 1 2 23 24 25 PART 7 833 HB 12 13 175 HNTL 12 13 HB 38 16 125 HNFL 38 16 7 874 7 873 HSSQ 38 16 300 HNFL 38 16 7 868 7 870 7 822 HB 516 18 100 HNFL 16 18 13 391 HB 516 18 100 HNFL 516 18 7 875
7. 9009 16 HB 14 20 100 HNFL 14 20 7 809 48 086 7 812 HB 14 20 150 HNTL 14 20 7 825 9009 47 HB 14 20 175 HNTL 14 20 HSTP 14 20 075 HNFL 14 20 HB 12 13 150 HNTL 12 13 7 871 DESCRIPTION Hydraulic Motor Bolt 1 2 13 x 13 4 Lock Nut 1 2 3 Bolt 3 16 4 Flange Whiz Lock Nut s 16 Front Flap Side Flap Square Head Set Screw 16 x Flange Whiz Lock Nut s 16 Pick Up Head Swivel Swivel Limit Bracket Roller Adjustment Plate Bolt 5 16 18 x 1 Flange Whiz Lock Nut 5 18 Flange Bearing 1 Bolt 5 1 18 1 Flange Whiz Lock Nut 5 16 18 Flap Bracket Belting 16 Bolt 1 4 20 x 1 Flange Whiz Lock Nut 4 20 Roller Assembly Brush Brush Reel Bolt 4 20 x 2 Lock Nut 4 20 Brush Holder Strip Belting 47 Bolt 1 4 20 13 4 Lock Nut 4 20 Truss Head Screw 1 4 20 4 Flange Whiz Lock Nut 4 20 Bolt 2 13x 2 Lock Nut 1 2 13 Hydraulic Motor Plate n BY 7 833 HYDRAULIC MOTOR DRAWING 2 Output Shaft 5 S 7 833 HYDRAULIC MOTOR PARTS LIST REF PART DESCRIPTION QUANTITY 1 7 833 01 O Ring Seal Kit 1 2 7 833 02 Shaft 1 3 7 833 03 Seal 3 M 7 702 5TH WHEEL HITCH ASSEMBLY BY 7 702 5TH WHEEL HITCH ASSEMBLY QUANTITY REF 1 2 Ol 00 40 PART 78 390 HB 516 18 100 HNTL 516 18 7 725 HG 14 28 180 HB 38 16 175 H
8. Right and left sides are from the operator s seat facing forward All SMITHEGU machines have Serial Number and Model Number Both numbers are needed when ordering parts The serial number plate on the Sweep Star P48 is located on the front cross member of the frame next to the cylinder arm For easy access record your Serial and Model numbers here 6 SMITHED UU WAYNE PENNSYLVANIA 19087 USA 610 688 4009 Fax 610 688 6069 5 SERIAL NO kWh MODEL NO kg lb Information needed when ordering replacement parts 1 Model Number of machine 2 Serial Number of machine 3 Name and Part Number of part 4 Quantity of parts SAFE PRACTICES 1 11 15 16 17 18 It is your responsibility to read this manual and all publications associated with this machine engine accessories and attachments Never allow anyone to operate or service the machine or its attachments without proper training and instructions Never allow minors to operate any equipment Learn the proper use of the machine the location and purpose of all the controls and gauges before you operate the equipment Working with unfamiliar equipment can lead to accidents Wear all the necessary Personal Protective Equipment PPE to protect our head eyes ears hands and feet Operate the machine only in daylight or in good artificial light Inspect the area where the equipment will be used Beware of overhe
9. kit See picture Connect P48 Sweeper to tow vehicle with drawbar pin and hitch pin Install male coupler ends to all 4 hoses Coupler ends are not supplied in the kit Connect top hose on tongue A to top right hand coupler The second hose from the top B to the left hand top coupler Connect the third hose from the top C to the bottom left hand coupler and the bottom hose on the tongue D to the bottom right hand coupler The control lever for the dumpbox is used for the two functions on the P48 It controls the lift and lower of the sweeper head and the lift and lower of the hopper By pulling the lever back it lifts the sweeper head and when you push the lever forward it lowers the sweeper head until the hydraulic cylinder is fully ex tended then the hopper will lift and dump The PTO lever is used to turn the brush on and off Brush must turn counterclockwise looking at it from the hydraulic drive motor side Never operator sweeper brush at full engine RPM or brush failure may result It will sweep the best at 1500 2500 RPM After test running the sweeper check and refill hydraulic tank in tow vehicle Make sure roller height adjustment is set so that the brush is 1 4 off the ground This works the best for most applications The adjustment marks on the decal are for reference only So both sides can be set to the same height SU BIN 7 852 P48 HOSEKIT FOR TOROWORKMAN PICTURE 1 PICTURE 2 PICTURE 3 7 852 TOROWOR
10. lift lever to raise and lower the sweeper head and hopper Check to see that the brush is rotating counter clockwise looking from the right side If not switch hoses around in couplers Toraise and lower sweeper head and hopper use the dumpbox lever The sweeper head must be lowered all the way before the hopper will dump The hopper must be lowered all the way before the sweeper head will lift Check to see that none of the hose or fitting connections are leaking or rubbing against any hot or sharp objects Once the Sweeper has been tested check oil level in Toro Truckster and fill to the recommended full mark Sweeper brush must be in the off position before lifting the sweeper head and hopper 4 755 DECAL LIST 7 845 7 846 16 088 25 286 25 358 25 359 27 097 76 304 76 305 75 651 BY Decal Sweep Star P48 Decal Roller Adjustment Decal Moving Parts Hot Decal Pinch Point Decal Smithco 2 25 x 12 Decal Smithco 3 25 x 17 Decal Oil Decal Crush Points Decal Rotating Parts Hopper Lift Safety Bar Hopper Sides Roller Height Adjustment Plates Reel Front Reel Deck Rear Hopper Main Frame Sides Rear Hopper OilTank Hopper Reel Housing Rear frame Hopper Lift Safety Bars EC DECLARATION OF CONFORMITY according to Directive 89 392 EEC We SMITHCO INC Name of supplier 34 West Ave Wayne PA 19087 USA Full address of the manufacture authorized representative established in
11. not to damage underside of machine Remove nuts remove wheel Place new wheel on hub lining up bolt holes Torque nuts to 64 74 ft lb 87 100 Nm using across pattern Torque again after first 10 hours and every 200 hours thereafter Lower machine to ground and remove blocks and jack SERVICEINTERVALS Before each Use Lubricate all pivot points Use No 2 General Purpose Lithium Base Grease Check tow vehicle fluid levels Check tongue positioning rope for wear After Each Use Make sure hopper is emptied Inspect hydraulic system for leaks or damage Check for loose or missing hardware After 10 hours Check brushes for wear Check and adjust brush height Lubricate all pivot points and grease fittings After 50 hours Check wheel lug nuts torque to 70 nm 50 Ib ft Inspect tires Check air pressure 18 psi After 75 hours Check rubber skirts for wear or damage After 125 hours Lubricate wheel bearings HOPPER LIFT SAFETY The Hopper Lift Safety Bars are used to support the ram on the hopper bottom in the extended position so you may service or repair the machine under the hopper When not in use the Hopper Lift Safety can be stored on the rear hopper bed frame 197 SERVICECHART Engine Oil Engine Oil Filter Engine for Leaks and Loose Parts 1 Air Cleaner Paper Element Spark Plugs Idle Speed Hoses Tire Pressure Visual Inspection of Tires Fuel Level Fuel Filter Hydraulic
12. putting into operation DUMPINGHOPPER 1 After operating the sweeper for awhile and it is no longer picking up material effectively it is time to empty hopper Make sure your dumping site is level and has adequate overhead clearance to fully raise the hopper TO empty the hopper Stop the tow vehicle and lock the park brake Lower sweeper head so lift cylinder extends all the way Then hopper will began to raise Continue to raise the hopper all the way or until all material has dumped out of hopper Lower hopper and hold valve lever down until sweeper head lifts Then transport back to work site and continue sweeping until hopper fills again OPERATION REMOVING SWEEPER FROM TOW VEHICLE 1 Make sure hopper is empty of all material lowered to the ground position and parked on a level surface 2 Setpark brake on tow vehicle Shut off engine 3 Move valve levers back and forth several times to relieve hydraulic system pressure before disconnecting hoses form couplers 4 Secure hoses off the ground of storage 5 Remove rope and handle from tow vehicle and coil rope around front lift cylinder 6 Lower jack and raise tongue Remove hitch and drawbar pin 7 If sweeper is not going to be used for an extended period of time See Storage section ENGINE OIL Change and add oil according to chart below Do not overfill Use a high quality detergent oil classified For Ser vice SJ or higher SAE 30 oil Use no special add
13. the Community must also give the business name and address of the manufacture declare under our sole responsibility that the product Sweep Star P48 Hydraulic Drive High Dump 7 800 B Sweep Star P48 Engine Drive High Dump 7 700 B Sweep Star P48 Hydraulic Drive Low Dump 7 600 A Make Model to which this declaration relates corresponds to the relevant basic safety and health requirements of the Direc tive 89 392 EEC if applicable and to the requirements of the other Directives EN292 1 EN292 2 EN294 EN349 Title and or number and date of issue of the other Directives if applicable For the relevant implementation of the safety and health requirements mentioned in the Directives the following standard s and or technical specification s has have been respected ISO 37 1983 PREN 836 ISO 1219 1976 SAE HS 2800 SAE J1362 Title and or number and date of issue of standard s and or technical specification s Cameron Wisconsin USA March 19 1995 TF A am Place and date of issue Name function and sr n of the authorized person QUICK REFERENCE REPLACEM ENT PARTS REPLACEMENT FILTERS 23 031 Hydraulic Cil Filter SEALKITS 76 242 Hydraulic Cylinder 76 242 01 Seal Kit 78 255 Hydraulic Cylinder 7 834 Hydraulic Cylinder 76 242 01 Seal Kit 7 833 Hydraulic Motor 7 833 01 O ring Seal Kit 72 077 Hearing Protection BATTERY NOT SUPPLIED Battery not supplied U1 300 AMP HYDRAUL
14. 00 Hours very Season lt o meEngneOl mEngneOlFifer Engine for Leaks and Loose Parts Air Cleaner Paper Element SparkPlugs 1 0950880 Hoses CT Tire Pressure 8 0 Visual Inspection of Tires Fuel Level Hydraulic Oil Oil Hydraulic System forLeaks andLooseParts Battery Electrolyte Lev Clean Battery Terminals SToquelugNts lubricate 11111114 C Check or Clean at specified intervals R Replace at specified intervals Tire pressure 5 psi 0 35 bar t Replace hydraulic filters after the first 20 100 and every 250 there after Torque tire nuts after the first 10 hours and every 200 hours there after 64 to 74 11 10 87 100 a Change Oil and Filter after first 8 hours Change oil every 25 hours when operating under heavy load or in high ambient temperatures Clean more often under dusty conditions or when airborne debris is present replace air cleaner parts if very dirty The suggested maintenance checklist is not offered as a replacement for the manufacturer s engine manual but as a supplement You must adhere to the guidelines esta
15. 2 8 7 841 Hydraulic Hose 43 1 9 7 842 Hydraulic Hose 34 1 10 7 834 Hydraulic Cylinder 1 23 167 Male Elbow 2 11 7 833 Hydraulic Motor 1 12 7 843 Hydraulic Hose 43 2 13 7 844 Hydraulic Hose 58 2 2 x SWEEP STAR P48HHL HIGH DUMP HYDRAULIC DRIVE DRAWING 5 WS SWEEP STAR P48 HHL HIGH DUMP HYDRAULIC DRIVE PARTS LIST QUANTITY REF gt 10 11 PART 7 818 7 808 7 826 7 827 7 829 7 830 7 831 76 242 75 653 7 832 16 225 01 72 042 02 7 805 7 834 7 817 DESCRIPTION Side Hose Guard Hopper Assembly Right Hinge Bracket Left Hinge Bracket Hopper Door Screen Door Screen Cover Hydraulic Cylinder Hopper Lift Safety Bar Tire amp Wheel Tire 24 x 13 x 12 Wheel Main Frame Hydraulic Cylinder Front Hose Guard N N A MAIN FRAME P48 HHL HIGH DUMP DRAWING M MAIN FRAME P48HHL HIGH DUMP PARTS LIST QUANTITY REF oo FB 19 21 23 24 25 26 28 30 PART 33 073 01 20 181 7 805 7 869 7 834 23 167 7 817 7 814 316 200 516 18 150 HWL 516 7 818 7 832 16 225 01 72 042 02 18 100 100 500 HW 100 7 807 76 242 100 400 11 092 100 14 75 653 75 651 38 16 250 HNW 38 16 23 167 23 188 13 652 7 828 HMB 100 10 HRP 38 250 HN 12 20 HWL 12 72 048 78 118 33 073 HP 18 200 33 072 03 HNAR 100 14 78 119 DESCRIPTION Grease Seal U B
16. ICS Minimum Hydraulic working pressure 2000 PSI 13790 kPa at 6 22 7 lpm Supply pressure not to exceed 2250 PSI 15513 kPa at 10 gpm 37 9 lpm BY LIMITED WARRANTY SMITHCO warrants this product to be free from defects in material and workmanship under normal use for one year from the date of purchase by the original user 60 days if product is used for rental purposes All warranty claims must be handled through a SMITHCO authorized dealer or by SMITHCO INC All transportation charges must be paid by the purchaser There is no further express warranty All implied warranties including those of merchantability and fitness for a particular purpose are limited to one year 60 days if product is used for rental pur poses from the date of purchase by the original user and to the extent permitted by law any and all implied warranties are excluded and disclaimed after the expiration of such period All incidental and consequential damages including pickup and delivery of the unit communica tion mileage charges and or rental of a replacement unit during repair are not covered under this warranty nor is any loss of income and or other loss resulting from the failure of the product to function due to a warranty defect The following items are not covered under the SMITHCO warranty and are warranted by their respective manufacturer Engine and engine parts including starters generators alternators and filters Transaxle di
17. KMANHOSEKIT INSTALLING SWEEPER ONTOROWORKMAN 1 10 11 12 13 14 15 16 17 18 19 20 21 22 23 The Sweep Star P48 requires 2 remote hydraulic hose hook ups So you will have to install quick couplers in the hydraulic lines for the dumpbox on the Toro Workman These quick couplers are included in the kit When you are using the Sweep Star P48 the dump box cylinders are unhooked and the lift cylinder hoses from the sweeper are hooked in its place Raise the dump box Shut off engine Set park brake and remove key Install bed safety supports on the hydraulic cylinders or support box with and overhead hoist Place oil drain pan directly under hydraulic valve that controls the dump box located on the left hand inside frame rail Disconnect 4 hoses from the valve that feed the dump box lift cylinder Next remove the two tee fittings and one adapter from the valve Save the tee with swivel on one end because it will be used later Install two 7 867 Adapters into the open ports in the valve and tighten them in Install 90 elbow fittings into male quick couplers ends and tighten Connect the quick couplers with the 90 elbows onto adapters in valve The front one should be straight down and alittle back and the back one should be pointed straight back Tighten all fittings See Picture 1 Assemble the female quick couplers adapters and tees Tighten all fittings See Picture 2 Connect the two
18. NTL 38 16 13 417 16 918 HRP 38 250 7 815 7 816 9011 40 7 835 DESCRIPTION Ball Lock Arm Bolt 16 18 x 1 Lock Nut 5 16 18 5th Wheel Gooseneck Grease Fitting Bolt 3 s 16 x 13 4 Lock Nut 3 s 16 Master Link Coil Spring Roll Pin 3 s x 1 Lock Pin Lock Handle Rope 10 Mitten Grip 7 703 STANDARD HITCHASSEMBLY 5 7 703 STANDARD HI TCH ASSEMBLY REF PART 78 244 7 813 5 036 HLC A 200 7 835 9011 10 7 816 16 918 HRP 38 250 HSMFCS 14 20 100 7 860 7 815 13 417 HB 38 16 175 HNTL 38 16 DESCRIPTION Clevis Assembly Tongue Assembly Trailer Jack Loom Clamp Mitten Grip 1 4 Poly Rope 10 Long Lock Handle Coil Spring Roll pin s x 21 2 Machine Screw 1 4 20 x 1 Wearstrip Tongue Bracket Hitch Lock Pin Connector Link Bolt 3 s 16 x 13 4 Lock Nut 3 16 QUANTITY 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 7 Sys 7 850 P48 HOSEKITFORJACOBSEN TRUCKS TER PARTS LIST REF DESCRIPTION QUANTITY A 7 854 Hydraulic Hose 1 72 044 Male Coupler 1 B 7 854 Hydraulic Hose 1 72 045 Female Coupler 1 2 7 855 Hydraulic Hose 1 18 360 Female Coupler 1 0 7 855 Hydraulic Hose 1 18 361 Male Coupler 1 d IM 50 7 850 JACOBSEN TRUCKS TER HOSEKI T INSTALLINGSWEEPER ACOBSEN TRUCKS
19. Oil T Hydraulic Oil Filter Hydraulic System for Leaks and Loose Parts Battery Electrolyte Level Clean Battery Terminals Torque Lug Nuts Lubricate C Check or Clean at specified intervals R Replace at specified intervals Tire pressure 5 psi 0 35 bar 100 Hours Every Season 5 Hours 25 Hours 2350 Hours 2375 Hours O Daily As Required C n n c RJC RA L n R 2161 c c cje R IR c R R c Ll CG O Je t Replace hydraulic filters after the first 20 100 and every 250 there after Torque tire nuts after the first 10 hours and every 200 hours there after 64 to 74 11 10 87 100 Nm a Change Oil and Filter after first 8 hours Change oil every 25 hours when operating under heavy load or in high ambient temperatures Clean more often under dusty conditions or when airborne debris is present replace air cleaner parts if very dirty The suggested maintenance checklist is not offered as a replacement for the manufacturer s engine manual but as a supplement You must adhere to the guidelines established by the manufacturer for warranty coverage In adverse conditions such as dirt mud or extreme temperatures maintenance should be more frequent USERS SERVICE CHART s Required
20. SMITHEU Wayne Pennsylvania 19087 OPERATOR S PARTS amp SERVICE MANUAL SWEEP STAR P48 Model 7 600 B Low Dump Hydraulic Drive P48HLD Model 7 700 B High Dump Engine Drive P48HE Model 7 800 B High Dump Hydraulic Drive P48HHL Starting Serial PA8HHL P48HLD P48HE 7892 August 2005 SMITHCO PRODUCT SUPPORT 1 800 891 9435 Hwy SS and Poplar Avenue Cameron WI 54822 E mail productsupport smithco com CONTENTS Introduction Sessile 1 6 1 Sal u m 2 Aon ei a eee 3 Hydrauilic Drive Hose 3 SIUE 4 000008 4 7 SerViCe iia 7 11 Maintenance secet iioc ice ere her e Does es eo ice seeded 7 8 Service Chart missle a 9 10 Troubleshooting Et e ox 11 ior 11 DERI I 12 19 P48HHL High Dump Hydraulic Diagram 12 13 P48HLD Low Dump Hydraulic Diagram 14 15 P48HE High Dump Engine Drive Hydraulic Diagram 16 17 P48HE High Dump Engine Drive Electrical Diagram 18 19 PANS 00 20 45 P48HHL High Dump Hydraulic Drive Main Drawing 20 21 P48HLD Low Dump Hydraulic Drive Main Drawing 22 23 P48HE High Dump Engine Drive Main Drawing 24 25 P48HHL High Dump Main Frame
21. TER 1 Adjust hitch height so there is approximately 12 between bottom of tongue and the ground This will allow the sweeper head the most travel Make sure sweeper is connected to the tow vehicle with drawbar pin and hitch pin Raise front of the dump box approximately 4 This will make hose routing easier Feed the 2 larger hoses over the axle up to the front left leafspring mount outside of the frame rail and over the oil tank Then route the 2 smaller hoses over the axle then over the cross member on the left side of the lift cylinder Make sure hoses are not laying on the exhaust if they are they will need to be tied up or rerouted 4 dump box can be lowered but make sure hoses are not pinched Then shut Truckster off Activate lift valve a couple of times to relieve any line pressure 5 Unhook quick couplers on the inside of the coupler box located behind the seat on the operators side The small male coupler from the sweeper goes in the top port and the small female coupler connect to the hose that was in the bottom port Disconnect coupler on the outer left side of the coupler box and connect the two larger hoses from sweeper 6 Make sure all couplers are connected then start Truckster If Truckster is equipped with hi Low hydraulics make sure it is in low Never operate sweeper with hydraulic switch in high or brush damage will occur 7 The control lever for the dump box is used for two functions on the Sweep Star P48 It c
22. ad obstructions and underground obstacles Stay alert for hidden hazards Never operate equipment that is not in perfect working order or without decals guards shields or other protective devices in place Never disconnect or bypass any switch Carbon monoxide in the exhaust fumes can be fatal when inhaled never operate a machine without proper ventilation Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury This machine demands your attention To prevent loss of control or tipping of the vehicle Use extra caution in backing up the vehicle Ensure area is clear Do not stop or start suddenly on any slope Reduce speed on slopes and in sharp turns Use caution when changing directions on slopes Stay alert for holes the terrain and other hidden hazards E Operate equipment up and down slopes never across the face Before leaving operator s position for any reason A Disengage all drives B Lower all attachments to the ground C Shutengine off and remove the ignition key Keep hands feet and clothing away from moving parts Wait for all movement to stop before you clean adjust or service the machine The rubber fingers sweeper and vacuum pick up and propel debris and small objects in machines path during operation Keep the area of operation clear of all bystanders Never carry passengers Use parts and materials supplied by
23. blished by the manufacturer for warranty coverage In adverse conditions such as dirt mud or extreme temperatures maintenance should be more frequent TROUBLESHOOTING If hopper and sweeper head will not raise Check for proper connection of hydraulic hoses to couplers Check hydraulic couplers for full engagement Check hydraulic oil level in tow vehicle Check for damage or leaking of hydraulic cylinders Hopper may be overloaded If hopper will not lower Raise hopper and remove hopper lift safety bars Check for damaged pivot pins If hopper or sweeper head will not hold position Tighten leaking hydraulic fittings Replace hydraulic lines that leak If brush will not rotate Check for proper connection of hydraulic hoses to couplers Check hydraulic couplers for full engagement Check hydraulic oil level in tow vehicle Check for damaged hydraulic motor Check for damaged brush shaft bearings If not all material is picked up Material is to wet Let material dry Check tires for equal pressure Check and adjust brush height Use a slower travel speed Empty hopper it may be full STORAGE Before storing clean machine thoroughly Check bolts and nuts tighten as necessary Make all repairs that are needed and remove any debris Store in a clean and dry area ar Make sure the brush sections are at 45 to the ground or bristle deformation could occur SML P48HLDLOW DUMP HYDRAULIC DRAWING TOP
24. eas In operating position the sweeper follows to the left of the tow vehicle You are not driving on the material you are sweeping This position works well in open areas To offset the hitch in operating position Stop the tow vehicle raise the sweeper head off the ground Pull the rope handle then drive slowly forward and turn to the right Then release rope tension drive forward until pin in tongue locks into hole Lower sweeper head and began sweeping To change from operating position to transport position you will need to stop the tow vehicle raise the sweeper head pull the rope handle back up The tow vehicle while turning to the left Release rope tension until pin in tongue locks into transport hole Park sweeper on hard surface Lower head until roller contacts surface Set brake on tow vehicle and shut off engine Rotate brush so it stops 90 off the surface For most applications the brush should be set 1 4 above the hard surface Some may require higher or lower settings To adjust height loosen eight bolts A on roller adjustment plate C four on each side Then loosen the top two nuts on the adjustment bolt D on each side To raise the brush tighten the bottom nut and to lower the brush tighten the top nut 4 The adjustment decal B are for reference only So both sides can be set the same 5 After all adjustments are made Tighten all nuts and adjustment bolts Test before
25. engine 1 5 22 065 Positive Battery Cable 1 6 U 1 300 Amp Battery not supplied 1 7 22 065 Negative Ground Battery Cable 1 8 Starter part of engine 1 9 7 711 Manifold Valve 1 10 7 715 Ground Wire Assembly 1 SWEEP STAR P48HE HIGH DUMP ENGINE DRIVE DRAWING 5 IN SWEEP STAR P48HE HIGH DUMP ENGINE DRIVE PARTS LIST QUANTITY REF 27 28 30 31 NS PART 7 710 16 013 10 134 77 124 HKSQ 14 100 42 361 42 327 7 717 7 722 7 711 7 720 7 724 15 013 7 818 7 808 7 826 7 827 7 829 7 830 7 831 72 242 75 653 7 832 16 225 01 72 042 02 7 719 13 584 13 586 17 184 23 006 7 834 7 721 HB 516 18 150 HW 516 HNTL 516 18 HB 38 16 275 HW 38 HNFL 38 16 7 714 42 246 7 718 HB 516 18 100 HWL 516 HNFL 516 18 7 712 21 005 DESCRIPTION Engine Briggs 7 5 HP Idler Pulley Spacer Pulley w Hub Square Key 1 4 x 1 Tensioner Spacer Belt Tensioner Battery Hold down Valve Cover Manifold Valve Valve Cover Support 3 4 Clamp Rubber Bumper Side Hose Guard Hopper Assembly Right Hinge Bracket Left Hinge Bracket Hopper Door Screen Door Screen Cover Hydraulic Cylinder Hopper Lift Safety Bar Tire amp Wheel Tire 24 x 18 x 12 Wheel Main Frame Oil Tank Filler Breather Filter Bracket Oil Filter Hydraulic Cylinder Belt Guard Bolt 9 16 18 11 Washer 5 16 Lock Nut 5 16 18 Bolt 3 s 16 x 23 4 Washer 3 Flange Lock Nut ys 16 Pulley Hub 3 4
26. fferentials gear boxes and mechanical pumps Hydrostatic transmissions hydraulic pumps and motors Batteries Wheels and tires A copy of the warranty for the above items is furnished if necessary with each SMITHCO product Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitations of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which may vary from state to state Federal law now requires disclosure of the warranty which applies to this product prior to the sale to a customer Please leave this statement attached to the product and allow the buyer to remove it after purchase SMITHED Wayne Pennsylvania 19087 AT SMITHCO
27. he tongue and wheel will need to be installed 2 You will need a tow vehicle to move the Sweep Star P48 The Sweep Star P48 has a Clevis Hitch that will need a 3 4 diameter by 4 pin with some type of lock Remove tires from pallet Tires are banded so take caution when cutting bands Place tires on axle Remove tongue from pallet Install the tongue and place jack in upright position Crank the jack up so you can hook to tow vehicle Check the tire pressure 18 psi 1 3 bar Check hydraulic fluid level in tank on tow vehicle Machine should be greased before starting See Maintenance part of manual O OR Read operating instructions before starting OPERATION Before operating this machine become familiar with all controls and functions of this unit and the tow vehicle Also complete all maintenance requirements and read all safety warnings By knowing both machines thor oughly how it operates and by doing the prescribed maintenance steps you can expect relatively trouble free operation for years to come TOW VEHICLE You will need a heavy duty vehicle with 4 wheel brakes with a clevis hitch and 3 4 diameter by 4 pin with some type of lock DAILY CHECKLIST Check engine oil level in tow vehicle Add as needed DO NOT OVERFILL Tire pressure should be 18 psi 1 3 bar on Sweep Star P48 Check hardware for loose or missing nuts bolts screws etc and tighten or replace as needed Inspect hydra
28. hoses from the bottom end of the lift cylinders to one of the female coupler assembled from step 10 The 45 hose end goes on the side of the tee and the 90 hose end goes on the end Loosen the hoses on the bottom of the lift cylinders and attach the female quick couplers to the male couplers on the rear port on the valve You may need to rotate hoses to remove any kinks or twists Tighten all connections See Picture 3 Connect the two hoses from the rod end of the lift cylinders to the other female coupler assembly from step 10 Loosen hoses from cylinders so they can be rotated to remove any kinks or twists Tighten all connections See Picture 3 Recheck all connections Remove safety support or hoist Lift box up and down several times and check for leaks With the dump box in the down position and engine shut off route the two small hoses from the connec tion on the tongue of the Sweep Star P48 over the tansaxle and up the left side of the frame to the hydrau lic valve Disconnect the hoses with the quick couplers on for the dumpbox and hookup small hoses from the Sweep Star P48 This can be done from the bottom side of the machine behind operators seat Tie up any hoses that may drag on the ground or contact any hot or moving parts Connect the 2 remaining larger hoses to the remote hydraulic couplers located in the rear of the Toro Truckster TO operate P48 Sweeper use the remote hydraulic lever to turn on the brush and the dump ox
29. ift Cylinder Pin Hydraulic Cylinder Male Elbow Front Hose Guard gt Y N gt LOW DUMP HOPPER TIALGATE DRAWING LOW DUMP HOPPER TAILGATEPARTS LIST QUANTITY REF NOOR OD O O co 11 13 14 15 16 PARTH 7 610 HNTL 12 13 HMB 12 14 80 006 HB 12 13 175 HSD 14 20 100 HB 38 16 150 HNTL 38 16 7 607 7 614 12 100 18 075 18 100 7 613 12 14 HSTP 516 18 075 HNFL 516 18 7 615 7 612 HMB 12 14 HB 12 13 150 HNFL 12 13 HW 12 HMB 34 10 HMB 34 14 7 608 7 609 7 611 DESCRIPTION Hopper Assembly Lock Nut 2 13 Machine Bushing 2 x 14GA Rod End with Grease Fitting Bolt 1 2 13 x 15 4 Drill Screw Screw 1 4 20 x 1 Bolt 3 16 11 2 Lock Nut s 16 Inside Frame Tailgate Lift Rod Clevis Pin 1 Cotter Pin s x 3 4 Cotter Pin s x 1 Long Lift Arm Machine Bushing z x 14GA Phillips Truss Head Screw 5 16 18 3 4 Flange Whiz Lock Nut 16 8 Clear Lexan Window Short Lift Arm Machine Bushing 2 x 14GA Bolt 1 2 13 2 Flange Whiz Lock Nut 2 13 Washer 2 Machine Bushing 3 4 x 10GA Machine Bushing x 14GA Hopper Sub Frame Dump Pins Tailgate Assembly N ANAWANNNADRNNANNN AWWWNNAND xl P48HE HIGH DUMP ENGINE DRIVE HYDRAULIC DRAWING 9
30. itives with recommended oils Do not mix oil with gasoline SAEViscosity Grades Starting Temperature Range Anticipated Before Next Oil Change Air cooled engine run hotter than automotive engines Use of multi viscosity oils 10W 30 etc above 40 F 4 C will result in high oil consumption and possible engine damage Check oil level more frequently if using these types of oils SAE 30 oil if used below 40 F 4 C will result in hard starting and possible engine bore damage due to inad equate lubrication FUEL RECOMMENDATION Use clean lead free gasoline with a minimum of 85 octane STARTING ENGINE Check oil level 2 Open fuel shut off valve 3 Move choke to the Choke position 4 Move throttle control to fast position 5 Turnkey to the start position Repeat if necessary with throttle control in Fast position 5 9 OPERATION STOPPING THE ENGINE 1 Donotmove choke control to CHOKE position to stop engine Backfire or engine damage may occur m Move Throttle control to idle or SLOW position Then turn key to off position Close fuel shut off valve Always remove key from the switch when equipment is not in use or left unattended MAINTENANCE Before servicing or making adjustments to machine stop engine on tow vehicle and remove key from ignition CAUTION Use all procedures and parts prescribed by the manufacturer s Read the engine manual before
31. lic Cylinder Lift Cylinder Pin Male Elbow Front Hose Guard QUANTITY HHH HH ej MAIN FRAMEP48HLDLOW DUMP DRAWING 6 X N lt SEID al MAIN FRAME P48HLD LOW DUMP PARTS LIST QUANTITY REF 1 2 oR 10 11 PART 78 244 7 813 7 860 HSMFCS 14 20 100 5 036 HLC A 200 7 816 13 417 HB 38 16 175 HNTL 38 16 7 815 16 918 HRP 38 250 7 814 HP 18 075 HB 516 18 150 HWL 516 7 832 16 225 01 72 042 02 7 828 HRP 38 250 HMB 100 10 7 805 72 048 33 073 01 78 118 HP 18 100 33 072 03 HNAR 100 14 78 119 33 073 20 181 HN 12 20 HWL 12 78 255 7 609 18 169 7 608 7 607 7 609 7 834 23 167 7 817 DESCRIPTION 3 4 Clevis Tongue Assembly Wearstrip Machine Screw 1 4 20 x 1 Trailer Jack Loom Clamp Lock Handle Master Link Bolt s 16 x 13 4 Lock Nut 3 16 Hitch Lock Pin Coil Spring Roll Pin 3 x 21 2 Pivot Arm Cotter Pin x 3 4 Bolt 5 16 18 x 11 2 Lock Washer 5 16 Tire and Wheel Tire Only 24 x 18 x 12 Wheel Only Pivot Shaft Roll Pin s 21 2 Machine Bushing 1 x 10GA Main Frame Axle includes all item Grease Seal Inner Bearing Cotter Pin s x 1 Dust Cap Slotted Jam Nut 1 14 Outer Bearing Hub Assembly U Bolt Nut 1 2 20 Lock Washer 2 Hydraulic Cylinder Lift Cylinder Pin Adapter Hopper Sub Frame Inside Frame L
32. n 1 x4 Spacer Machine Bushing 1 x 14GA Hopper Lift Safety Bar Decal Hopper Lift Safety Bar Bolt ys 16 21 2 Wing Nut ys 16 Elbow Male Connector s Hose Clamp Frame Pivot Shaft Machine Bushing 1 x 10GA Roll Pin s x 21 2 Nut 1 2 20 Lock Washer 2 Axle includes all item Inner Bearing Hub Assembly Cotter Pin s x 2 Dust Cap Slotted Jam Nut 1 14 Continued on next page 1 1 1 3 _ i rs Y YO NUS MAIN FRAME P48HE HIGH DUMP ENGINE DRIVE DRAWING 2 gt v 1 fys a S FN lt SN 1 BN MAIN FRAME P48HEHIGH DUMP ENGINE DRIVE PARTS LIST REF PART DESCRIPTION QUANTITY 30 78 119 Outer Bearing 2 31 33 073 01 Grease Seal 2 32 20 181 U Bolt 2 33 7 719 Main Frame 1 34 7 869 Inside Frame 1 35 23 167 Male Elbow 2 36 7 721 Belt Guard 11 BIN P48HHL HIGH DUMP HYDRAULIC DRAWING M 1 P48HHL HIGH DUMP HYDRAULIC PARTS LIST REF PART DESCRIPTION QUANTITY 1 76 242 Hydraulic Cylinder 1 23 167 Elbow 2 2 7 838 Hydraulic Hose 68 1 3 7 837 Hydraulic Hose 102 1 4 76 242 Hydraulic Cylinder 1 23 167 Elbow 2 23 188 Male Connector 3 8 bottom 1 18 190 Tee top 1 5 7 839 Hydraulic Hose 106 1 6 7 840 Hydraulic Hose 91 1 7 18 173 Tee ss Union
33. olt Main Frame Inside Frame Hydraulic Cylinder Male Elbow Front Hose Guard Pivot Arm Cotter Pin 9 16 x 2 Bolt 5 16 18 x 11 2 Lock Washer 5 16 Side Hose Guard Tire and Wheel Tire Only 24 x 18 x 12 Wheel Only Bridge Pin s x 1 Clevis Pin 5 Washer 1 Hopper Sub Frame Hydraulic Cylinder Clevis Pin 1 x4 Spacer Machine Bushing 1 x 14GA Hopper Lift Safety Bar Decal Hopper Lift Safety Bar Bolt ys 16 21 2 Wing Nut ys 16 Elbow s Male Connector 8 Hose Clamp Frame Pivot Shaft Machine Bushing 1 x 10GA Roll Pin s 21 2 Nut 2 20 Lock Washer 1 2 Axle includes all item Inner Bearing Hub Assembly Cotter Pin s x 2 Dust Cap Slotted Jam Nut 1 14 Outer Bearing EN HNANNNNAANNH NNANNNH SAN N N xl HIGH DUMP HOPPER PARTS LIST REF 1 oR OP NO PART 7 829 8803 44 7 831 7 826 7 830 HB 516 18 100 HNTL 516 18 7 827 7 808 HB 38 16 100 HW 38 HNFL 38 16 HBFL 516 18 075 HNFL 516 18 HSTP 14 20 075 HNFL 14 20 DESCRIPTION Hopper Door Trim Screen Cover Right Hinge Bracket Screen Door Bolt 5 ie 18 1 Lock Nut 5 16 18 Left Hinge Bracket Hopper Assembly Bolt ys 16 1 Washer 3 Flange Whiz Lock Nut 16 Flange Whiz Bolt 5 16 1 8 3 4 Flange Whiz Lock Nut 5 16 18 Phillips Machine Screw 1 4 20 x 3 4 Flange Whiz Lock Nut 4 20 QUANTITY 1 1 1 2 1 2 2 2 1 6 6 6 4
34. ontrols the lift and lower of the sweeper head and the lift and lower of the hopper By pulling the valve lever back lifts the sweeper head and lower the hopper and when you push the lever forward the sweeper head will lower to the ground until the lift cylinder is bottomed out then the hopper will lift and dump 8 Nextturn on brush by pulling up on the valve knob located just forward and of the dump box control lever Check for proper brush rotation Brush must turn counterclockwise looking at it from the hydraulic drive motor side 9 When using the control lever in the forward position push it only far enough to lift and lower the hydraulic cylinder If you push it too far it will go into a float position and nothing will move Raise and lower sweeper head and hopper 4 or 5 times to remove any air in the hydraulic system After this check oil level on Truckster add if needed 10 Make sure roller height adjustment is set so that the brush is 1 4 off the floor The 1 4 setting works well for most applications The adjustment marks on the decals are for reference only so both sides can be set the same 7 851 J OHN DEERE PRO GATOR HOSE KIT PARTS LIST REF PART DESCRIPTION QUANTITY A amp B 7 847 Hydraulic Hose 2 C amp D 7 878 Hydraulic Hose 2 Coupler ends are not supplied in the kit 5 5 M X 7 851 JOHN DEERE PRO GATOR HOSE KIT 1 Remove caps from hose ends on tongue Install hoses from
35. operation LUBRICATION Use No 2 General Purpose Lithium Base Grease and lubricate DAILY The Sweep Star P48 High Dump has 6 GREASE ee grease fittings The Sweep Star P48 Low Dump has 4 grease fittings All bearings are sealed bearings When inserting grease be careful not to ruin the seal if this HT happens replace the bearing at once Be sure to wipe grease fitting clean before injecting grease Give only one or two pumps of grease at each lubrication Apply grease to bottom inner surface of hitch box to prevent binding Ref Location 2 Two on inside frame pivot tube High Dump Two hopper sub frame pivot tube High Dump o Two on the hitch lock pin by the coil spring Common gt Two on each side on rod end Low Dump MAINTENANCE CONTINUED TIREPRESSURE Caution must be used when inflating a low tire to recommended pressure Over inflating can cause tires to explode Tires on the machine should be 18 psi 1 3 bar Improper inflation will reduce tire life considerably WHEELMOUNTINGPROCEDURE 1 9 Turn machine off and remove key Be sure unit is on a level surface Unhitch from tow vehicle if possible Block the opposite wheel then the one you are working on Loosen nuts slightly on wheel to be removed Jack up machine being careful
36. ulic lines for damage or leaks Never use hands to inspect leaks Check hydraulic fluid level in tank on tow vehicle Pak oN Check controls for smooth proper working operation Lubricate as needed 7 Check and clean all debris from reel housing OPERATION SAFETY 1 Before operation check to see that brush reel is rotating properly 2 began sweeping lower sweeper head Check to see that hydraulic lever is in low flow on Cushman Truckster 3 Make sure towing vehicle is moving when you turn on brush 4 Travel slow enough to ensure complete material pickup If sweeper is not sweeping clean you will need to slow down your travel speed 5 Ifpossible try not to make sharp turns with the sweeper head on the ground 6 When working on greens began at the edge and work inward 7 Donot make sharp turns on inclines as tongue could contact rear tires of tow vehicle causing the tow vehicle to overturn 8 Donotstop the tow vehicle and let the brush run or damage to turf may result Sweeper will not pick up material properly if material is to wet OPERATION TOWINGPOSITIONS n 1 USTING BRUSH HEIGHT The Sweep Star P48 has 2 Towing positions operating and Transportation Position transport p In transport position the sweeper follows directly behind the tow vehicle This is used to tow the sweeper to and from the area being swept The sweeper can be operated in transport position in small confined ar
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