Reverberi Sterilix Sterilizer Service Manual
Contents
1. 130 x IN Y N3NI3NNn SIA N3ONNTONYHSSNIJEV UNI IONOS Q3sn 30 13A37 XVN Y04 3E0 d VAI OWISSVW OTTIAAIT Id VANOS CN E E gt 00L dd VHNLVATAMEL IA VINOS OLN JYNLVYIANIL 30 IONOS OLN IONOSUNIVAIdNIL es 0 Saud Wnno 493 0 OLONA TAC OLVISOSSTUA VL od 6c N 13 4 o Ger M veanzo snaidnss3IN 9CSCHELECCIZ OC 6L 8L L8 LS vL EL C 8 98 v EEN EEN Wu3Nng9 TIVYINIO SUOLLDWHIAINI L VVVVVVV 30NVISIS3 ONVLSN3QIN 3ONvISIS38 VHLSISTH 2VIML ES Nero A g LY avo uw 6 2 VIIV OULTIJ AT ger C8lD VIONTVAOUSLITI gi Ivi nda 3 230 Ze 4JndSnvidWvO8v CG _ ON Nivea vais SI 7 SS A qx ayo 7 IN HOdVA ODIHVIS A dd SNIN3dO y ON NiVHO A13 VN OOTHVOS LNIHd Nid 98 FTAVD LVII chemi Elvacuum 11 ELECTRICAL SYSTEM from STERILIX STAR FAST c al v H a P 15 of 19 MANUALE DEL TECNICO GB R03 doc i non in uso WDocumentillManuali superat E C FA 0v3 1 30 NIN AV3AIN YNOd 30NO Dt NW3AINIS3NINYASSWM UNI JANOS Luten2. COMPANY WITH CERTIFIED QUALITY SYSTEM reverberi UNI EN ISO 9002 amp EN 46002 MEDICAL APPLIANCE DIVISION Cod GB Technician s Manual STEAM STERILIZERS Models STERILIX VACUUM PLUS STERILIX STAR STERILIX STAR FAST Technician s manual Steam sterilizers mod Sterilix Vacuum Plus e Sterilix Star Table of contents 1 VACUUM PLUS STAR STAR FAST CONTROL PANEL 3 2 KEY TO DISPLAYED MESSAGES aiii A 4 3 TROUBLESHOOTING SOLUTIONS AND REMEDIES eee 6 4 OPERATION OF THE 121 134 CYCLES cina 9 Ds DEST p D 10 6 HYDRAULIC SYSTEM up to serial N9 ccce eee eee ee eese eene enses onset ace 11 7 HYDRAULIC SYSTEM from serial N indiana 12 8 HYDRAULIC SYSTEM from serial NO oooocconcnencccnnnomcccanroncncncnranccananeanes 13 9 ELECTRICAL SYSTEM up to Serilal N iu 14 I0 ELECTRICAL SYSTEM from serial NO Lees eive eee ree en nva eR nena nen ge va vo 15 11 ELECTRICAL SYSTEM from STERILIX STAR FAST eegen nen 16 TL POWER BOARD LAYOUT iiie see ton ERE AAA ES 17 12 ADJUSTMENT PRIN FOG T ola 18 Piola 19 E Documentil Manuali superati non in uso MANUALE DEL TECNICO GB R03 doc P 20f19 Technician s manual Steam sterilizers mod Sterilix Vacuum Plus e Sterilix Star 1 STERILIX VACUUM PLUS STERILIX STAR STAR FAST CONTROL PANEL 1 INFO DISPLAY for set ups temperature values and cycle time in minutes 2 Button to deduct minutes with
3. JO TJ3A31 NIN JOY 3BOMd VADIV ONININ O TIJATI Id VINOS dd d MM q VN Jo 2 X TER S Star 1X Vacuum Plus e Sterili 1X d Steril IZers mo s manual Steam steril 1cian e e P Li Yos G3SMILN nva 30 XV nv3AIN YNOd JANOS SA O OI CO mais Su3SSvM NINISENN S30 NIONNTANVHSSNIII9Y UNI 3 NOS e Z73WHOS HELVIA CASTA 30 TSAN Ven NO4 38080 Jq 3sn3 ODIHVIS IG OIOLVHWAS OWISSVN O TIJ3AI Id VINOS Gi P A IIBISDA sree VL 4 3 a 9 Q ce C925 Co m A 6c N 1 D VHOOL L ATE el d MOd sz 3 d 17 i ES DO M 3 7 30 en NY3AIN YNOd JANOS G y WAAINISHO ISSYM 3n IONOS E e set le 0c BI Bl i 9 vl S lt x 0 E 8 9 S v S e E 1 ted e V do aT um
4. Steam sterilizers mod Sterilix Vacuum Plus e Sterilix Star 12 POWER BOARD LAYOUT i T100mA LY e Be e Trasformer Pad E l R Se lt e Io LB e a E OC ELI az Qc ot Ep e ES ou ELC oll CH I gt S E S s PUP i e Z CIII UIII ft PU PUP The components marked with an asterisk are not available in models without vacuum pump Only in models 1999 2000 beginning from Serial N 991250092 The dotted line corresponds to the connection for models produced up to the year 1999 inclusive E Documentil Manuali superati non in uso MANUALE DEL TECNICO GB R03 doc P 17 of 19 VACUUM PUMP Technician s manual Steam sterilizers mod Sterilix Vacuum Plus e Sterilix Star 13 ADJUSTMENT PRINT OUT THIS OPERATION CAN BE CARRIED OUT ON AUTOCLAVES WITH SERIAL NUMBERS FROM 99091000 ONWARDS 1 Power the printer and connect it to the machine 2 Turn on the green main switch Press the DEDUCT and PUMP buttons at the same time 3 The report of the last 50 operations carried out and the signals di
5. AYOUT AND WIRING DIAGRAM 1 Once the program has been selected the machine will start by means of door micro pos 4 The temperature on the display must be less than 90 The vacuum pump pos 12 comes on and the N C solenoid valve pos 18 is activated for about 3 minutes until it is deactivated by the pressure switch pos 3 Meanwhile N O solenoid pos 14 closes 2 If a vacuum error dPr is not signalled the N C solenoid valve pos 16 opens and water is injected into the chamber pos 4 for about 15 seconds by means of the vibration pump pos 7 The N O solenoid valve pos 14 remains closed during this operation 3 By heating the heating element pos 13 transforms the water in the chamber into vapour and pressurizes it When there is air in the chamber the pressure gauge pointer may drop to zero after which the pressure reading will increase until the selected temperature has been reached To obtain saturated vapour the N C solenoid valve pos 15 vents off the air intermittently 4 The pressure switch pos 1 must trip at a temperature between 111 C and 119 C Failing this one of the following errors PrS PtL will appear on the display 5 The pressure should be 1 1 bar once a temperature of 121 C has been reached The pressure should be 2 1 bar once a temperature of 134 C has been reached The pressure will be 0 2 0 3 bar lower when the chamber is empty with no tray holders 6 Press the PUMP key when the machine is on and the
6. MANUALE DEL TECNICO GB R03 doc P 11 of 19 Technician s manual Steam sterilizers mod Sterilix Vacuum Plus e Sterilix Star 7 HYDRAULIC SYSTEM from serial N 99125092 Vacuum from serial N 00131001 Star E Documenti Manuali superati non in uso MANUALE DEL TECNICO GB R03 doc P 12 of 19 Technician s manual Steam sterilizers mod Sterilix Vacuum Plus e Sterilix Star 8 HYDRAULIC SYSTEM from serial N 00131004 Star IETI E Documenti Manuali superati non in uso MANUALE DEL TECNICO GB R03 doc P 13 of 19 Technician s manual Steam sterilizers mod Sterilix Vacuum Plus e Sterilix Star 9 ELECTRICAL SYSTEM up to serilal N 00131003 Starclave j FEIER P 14 of 19 10 ELECTRICAL SYSTEM from serial N 00131004 Starclave E Documentil Manuali superati non in uso MANUALE DEL TECNICO GB R03 doc Star 1X Vacuum Plus e Sterili 1X d Steril 1Zers mo s manual Steam steril 1cian Techn ONNS3H sn IUBISNA SUISS
7. ary drying program to select after the sterilizing cycle has terminated 3 oCH Vacuum OK message There are no leaks in the hydraulic circuit of the machine Vacuum faulty message There are leaks in the hydraulic circuit of the machine Vacuum test message 6 USd Message indicating dirty water in machine Fractionated vacuum with 3 peaks before sterilizing 48 EIP For technicians only Vacuum pump N C solenoid E Documentil Manuali superati non in uso MANUALE DEL TECNICO GB R03 doc P 5 of 19 Technician s manual Steam sterilizers mod Sterilix Vacuum Plus e Sterilix Star 3 TROUBLESHOOTING SOLUTIONS AND REMEDIES 01 02 rEt Wait until the power supply returns Check the socket and replace it 1f necessary Eliminate any reductions multiple sockets to which the machine may have been connected Keep electronic machines well away from the appliance as they may create disturbance e g ultrasound equipment microwaves cellular telephones or other equipment that emit radio frequencies Do not touch the machine for 3 minutes wih the switch on Once the 3 minutes have elapsed the machine will make a double acoustic signal Leave the main switch on Make sure that the pressure gauge needle is on the 0 mark zero Open the door and keep the DEDUCTION key depressed for at least 5 seconds then release it The machine will reset automatically now to begin a new sterilizing cycle Wait until the message stops fla
8. door shut and the display will visualize two data items Pon the pressure is higher than 0 8 bar PoF the pressure is less than 0 8 bar This control is also enabled when the machine is preparing for the sterilizing phase Keep the PUMP key pressed for more than 5 seconds to print out the temperature in the chamber in real time 7 If the temperature is 1 5 C higher than the selected value the N C solenoid valve pos 15 will relieve vapour in order to bring the temperature and pressure down to lower values 8 Once the sterilizing time has terminated the condensation discharge phase starts by means of the N O solenoid valve pos 14 which with the aid of the pressure in the chamber sucks up all the water from the bottom in intermittent mode for about one minute The condensation extracted from the chamber passes through the cooling coil pos 10 and reaches the used water reservoir pos 9 E Documenti1 Manuali superati non in uso MANUALE DEL TECNICO GB R03 doc P 8 of 19 Technician s manual Steam sterilizers mod Sterilix Vacuum Plus e Sterilix Star 9 10 11 12 Once the draining phase has terminated the N O solenoid valve pos 14 closes for about two minutes to allow a vacuum to form in the chamber by means of the pump pos 12 Once the two minutes have elapsed the N C solenoid valve pos 17 trips intermittently and thanks to connection with the bacteriological filter pos 13 allows air to pass and the chamber inter
9. ge lasting a few seconds Precedes display of chamber temperature with door open alone 23 tEP For technicians only Displays the temperature reached during the sterilizing phase END OF STERILIZING CYCLE 5 PuP For technicians only Water fill pump only activated in test function 7 26 rES For technicians only Heating element on to test real power draw of the heating element 13 7 Elb For technicians only N O solenoid 14 For technicians only Chamber water inlet solenoid valve 7 16 Displayed during the PRINT phase even when the printer is not connected No water in fill tank see filling procedure Water level in tank sufficient for next cycle 23 tEP NN ach E Documentil Manuali superati non in uso MANUALE DEL TECNICO GB R03 doc P 40f 19 Technician s manual Steam sterilizers mod Sterilix Vacuum Plus e Sterilix Star 29 ElS For technicians only Draining solenoid valve shut 15 30 PoF Machine status message Pressure less than 0 8 bar 1 8 Machine status message Pressure higher than 0 8 bar 1 Machine status message Sufficient water in tank 3 APE Machine status message Door open 4 noL Machine status message Water below minimum level 5 CH Door shut For technicians only 7 LEt For technicians only Makes sure that the microprocessor is not faulty Microprocessor error 40 On electronic board powered 1 ACU Supplement
10. ion noL Indicates that there is no water in the fill tank If there was water the signal would be S L No led APE Signals that the door is open and that the door micro operates correctly If the door is closed when this signal is displayed the message Ch must appear No led on Leave the door closed and press DEDUCTION This activates the vacuum test The pump starts and leds N 9 N 6 and N 2 come on The pressure gauge reading must drop below zero after which the pump must stop The message OCh must appear on the display after about 3 minutes meaning that there are no leaks from the machine After this led N 2 will go out and leds N 9 and N 6 will remain on When the DEDUCTION button is pressed the vacuum is relieved led N 7 will remain on for 5 seconds and then the flashing message STP will appear All the messages will be printed if the printer is connected at that moment Press the DEDUCTION button with the door open to reset any error message with the exclusion of RET E Documenti Manuali superati non in uso MANUALE DEL TECNICO GB R03 doc P 100f19 Technician s manual Steam sterilizers mod Sterilix Vacuum Plus e Sterilix Star 6 HYDRAULIC SYSTEM up to serial N 99125091 Vacuum up to serial N 99131003 Star E Documenti Manuali superati non in uso
11. ior to dry During this phase dry cycle the message on the display will be A with the number of cycle minutes still remaining alongside If the pressure exceeds 2 2 bar during the sterilizing phase the pressure switch pos 2 allows the N C solenoid valve pos 15 to open and thus relieve the excess pressure If the H20 message appears on the display and the red minimum indicator light is on the fill pump pos 7 should start when the PUMP key is pressed with the door open If this fails to occur the door micro pos 4 is probably signalling door closed even if the door is open After sterilizing the upkeep cycle starts with the Str signal so long as the door is not opened The vacuum pump pos 12 the N C solenoid valve pos 18 the N O solenoid valve pos 14 and the N C solenoid valve pos 17 start operating in order to bring the temperature in the chamber to between 80 and 120 E Documenti 1 Manuali superati non in uso MANUALE DEL TECNICO GB R03 doc P 90f19 Technician s manual Steam sterilizers mod Sterilix Vacuum Plus e Sterilix Star 10 11 12 13 14 15 NOTE The boldface captions are the messages that appear on the display Led N 6 is installed on models from serial N 00131004 onwards 5 TESTS TO CONDUCT WITH THE DOOR OPEN THE INDICATED LEDS ARE ILLUSTRATED IN THE ENCLOSED POWER BOARD LAYOUT Leave the switch in the OFF position Turn on the switch along with the DEDUCTION button and onl
12. o 56083 MUTA cr Ee REE DAN EO D HOLMS wa VADIV OWISSYW OTTAAIT Id VANOS l 3 IIVIINIO TAOLLVALTLNI 37 gt E Edd QD N E a4a8 E maiz amp E Deas 00L ld awnivi3dWil 30 IONOS S 2528 y S SBE L 1d 3dNOSUNIWHad WAL 2998 380Nd JUNIVAIANAL OO Ld m S 2559 OIN 3UNIVIZAMAL 30 IONOS ii E C C 3 d 225g GOIN 3ONOSSNIVS3A31 ecd 4 5 aL 380Yd 3UNIWYIdN VISOSSIH IL VIOSV4 OLN VANLVYTINAL Id VINOS El JLHOIYMAINYA d Zz Fd Cnals Jom C82 ZS OLVLSOSSTHd ONNYIHOISONY3HI 8 Ce eq d we n 6 D Gsn4 DIMAIHL m C JTBISNIONAIL gt AAA AA GONVLSISSY VIVA aNvISY30 GONVISISIV GONVLSIS38 ONVISU3OIM VNUAANI VZNILSISTA 30d VZNALSISAA 73 NQ A 0413 23d uiv 398YHO C L 3 4 me 1407 t 07 uv Ol MOT REE bt CEL 109 6 0 IWISOSSIMd ae LA a O MilHOdvMolonsd H de VIOA TVAOHSLA TA 199 6 0 LWISOSS34d Edi ES O 409 60 OLVISOSSIUA Leda AVA 3 C e MASIVA n ON Men vii eS SE CH JHOAVA OMUVIS OG Zone gt ors ere nal 109 p O 1v1S0SS3Hd ANNIVA CL and wanova 109 07 Gino worn nna ge 75 OYIN ONIN3dO B Y OLONA 140 VANOd e RC LE lt 4 le cd 6 oe OO 9 1 7 x TX God UNOd UNILANYYILNIOMOIM ddu lar Cr 2 HNL nd N30 TVHOSOSIIN ER HOLIMS O D VLNOd JUOLLONSSINIOHOIN f Nid 9 JIHVO LV TA SI Nive ALIS YN OO Techn P 16 of 19 MANUALE DEL TECNICO GB R03 doc 1 non in uso WDocumentillManuali superat E Technician s manual
13. played after 1 hour when the door is open and the machine is not being used turns off the pre heating element Indicates that the temperature is less than 110 C during the sterilizing phase with a pressure of more than 0 8 bar in the chamber air in the chamber 06 btP Displayed if 35 min have elapsed and the temperature has not reached at least 115 C e A I n E v 07 PrS Displayed during the sterilizing process Pressure less than 0 8 bar with a temperature of more than 120 C Temperature in the boiler more than 142 C 8 otr 9 Lot 10 nPt Temperature less than 50 C once 20 minutes have elapsed from the time the machine was powered Boiler temperature over 160 or probe wire broken or faulty probe connection Temperature in the boiler less than 5 C or probe broken 1 Hit 2 dPr The machine has not carried out the vacuum phase This message is displayed at the beginning of the cycle when no program has been selected select the program without opening the door Indicates that PROGRAM 1 has been selected 134 Indicates that PROGRAM 2 has been selected 121 Displayed during the DRYING PHASE A drying STERILIZED indicates THAT THE STERILIZING OPERATIONS HAVE TERMINATED AND THAT THE CYCLE CONFORMS BEGINNING OF THE UPKEEP CYCLE Temperature control test phase message p Ge 1 a 4 Pri 5 Pr2 6 A bech J 1 un mi 8 888 9 StP 0 H20 1 Fu 22 PrE Messa
14. shing and then open the door 04 SLP Press any key to re activate the functions if the machine must be used again otherwise switch off the machine 05 PtL Repeat the sterilizing process if necessary Contact the after sales service center if the message appears again If the machine remains completely cold despite the fact that the green main switch is on this could mean that the manually reset safety thermostat at the rear of the machine has tripped fig A Unscrew the cap and press the button on the thermostat Make sure that it trips and resets fig B Fia 06 btP Open the machine and repeat the sterilizing process Contact the after sales service center if the message appears again 07 PrS there may be a short circuit in the N O solenoid valve coil replace the coil Jamming or foreign bodies under the solenoid valve seals Clean or replace the part NOTE this operation must only be carried out by After sales Service staff water fails to enter the chamber even though the level gauge gives the green signal the internal temperature governor type PT 100 is badly calibrated Regulate it by means of the internal TRIMMER Check and calibrate the probe NOTE this operation must only be carried out by After sales Service staff E Documentil Manuali superati non in uso MANUALE DEL TECNICO GB R03 doc P 60f19 Technician s manual Steam sterilizers mod Sterilix Vacuum Plus e Sterilix S
15. splayed will be automatically printed TEMPERATURE ADJUSTING vy E Documenti l Manuali superati non in uso MANUALE DEL TECNICO GB R03 doc P 18 of 19 Technician s manual Steam sterilizers mod Sterilix Vacuum Plus e Sterilix Star 14 FIG 1 3 WI T APERTO APERTO E Documentil Manuali superati non in uso MANUALE DEL TECNICO GB R03 doc P 19 of 19
16. t occurs again Check all the vacuum pump pipes Replace them with genuine spares if they are damaged Check all the solenoid valves to make sure that there are no leaks and clean and or replace the cores if necessary NOTE this operation must only be carried out by the After sales Service staff Check whether the pressure gauge pointer drops below 0 45 Bar because this means that there is certainly a vacuum in the chamber and that the pressure switch setting must therefore be checked 19 StP Connect the printer used to check and file the data 20 H20 Fill the tank with distilled or demineralized water using the supplied accessories For technicians only Repeat the microprocessor re generating process 42 drY Supplementary drying cycle repeatable several times To use when normal drying has audi not been sufficient Press DEDUCT with the door open to select the supplementary drying cycle The cycle lasts 9 minutes 46 USd Connect the supplied tube to the red cock and turn it on This drains the used water from the tank The autoclave will accept no cycle when this message is displayed Remember to turn off the cock after the tank has drained E Documentil Manuali superati non in uso MANUALE DEL TECNICO GB R03 doc P 7 of 19 Technician s manual Steam sterilizers mod Sterilix Vacuum Plus e Sterilix Star 4 OPERATION OF THE 121 134 CYCLES THE INDICATED POSITIONS ARE ILLUSTRATED IN THE ENCLOSED HYDRAULIC L
17. tar Check and calibrate temperature probe type PT 100 NOTE this operation must only be carried out by After sales Service staff Autoclave on in a cold room heat the room or check to make sure that the probe operates correctly 10 ntP The wire of the heating element has probably detached Burnt out heating element The connection does not conform to the heating element Faulty TRIAC check the connections with a multimeter and replace the part 1f necessary Use a genuine spare part and take great care to make the connections in the correct way NOTE this operation must only be carried out by After sales Service staff 11 HIt Temperature too high Check and calibrate temperature probe type PT 100 NOTE this operation must only be carried out by After sales Service staff Faulty TRIAC check the connections with a multimeter and replace the part 1f necessary Use a genuine spare part and take great care to make the connections in the correct way A wire of temperature probe type PT 100 has broken check the connection terminal and replace the probe with a genuine spare if necessary NOTE both these operations must only be carried out by After sales Service staff 12 dPr Too much moisture in the chamber before the sterilizing cycle starts after having opened the door deactivate the alarm by pressing the selected program for 3 sec then repeat the cycle 44 LLn Contact the After sales Service Center if the faul
18. the door open for temperature and pressure display with the door open and temperature and pressure display with the door shut Supplementary drying phase selection DRY Fractioned vacuum selection STERILIX STAR and STAR FAST only 3 Indicator light that flashes when the selected temperature has been reached in the chamber The indicator light remains permanently on when the temperature drops or during the drying phase DRY 4 Temperature selection button PR1 5 Indicator light that flashes when the selected temperature has been reached in the chamber The indicator light remains permanently on when the temperature drops or during the drying phase DRY 6 Temperature selection button PR2 7 Telltale indicating the maximum water level in the reservoir OK for next cycle not fractioned 8 Button to top up the water in the tank see instruction manual 9 Telltale indicating the minimum water level in the reservoir Water insufficient for next cycle 10 Chamber internal pressure gauge 11 Printer connection 12 Main ON OFF switch E Documentil Manuali superati non in uso MANUALE DEL TECNICO GB R03 doc P 3 of 19 Technician s manual Steam sterilizers mod Sterilix Vacuum Plus e Sterilix Star 2 KEY TO DISPLAYED MESSAGES 1 tPt Indicates a block status 2 rEt Indicates that there has been a power failure during the sterilizing phase 3 dor The user is asked to open the door Dis
19. y release it when 888 appears Either the program version will appear only for models manufactured in the year 2000 or the temperature in the chamber at that precise moment e g 59 60 Press intermittently after having read the message rES The heating element is powered If led N 10 on the power board comes on this means that the signal is being received Make sure that the heating element is actually heating by placing your hand inside the reservoir or an amperometric instrument ELI The solenoid valve of the bacteriological filter is on Listen for the tick noise indicating that the solenoid valve has activated and make sure that led N 7 is on ELC The pump that draws the water from the fill tank is on and delivers water to the boiler Led N 3 will come on and the pump can be heard to operate ELb The N O solenoid valve near the condenser is on To check that the solenoid valve is energized close and open the door and listen for the tick noise Make sure that led N 9 is always on ELP Vacuum pump solenoid valve beginning from serial number 00131004 The 3 way solenoid valve and the vacuum pump will be independent and led N 6 will come on ELS The air exhaust valve is on and Led N 4 remains on PUP The pump that delivers water to the chamber is on and led N 1 remains on PoF Indicates that there is no pressure and that the wires of pressure switch N 1 are not in the exact normally open posit
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