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SONOELIS SE4015 SONOELIS SE4025

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1. LIMIT AGG DUAT PAR SETTING L TITY ETTING RESET ERO RESET Fig 17 ATA DISPLAY me flo ODE SELECTION me flo pla _ Me Parameter settin me olume ata di d a ass Temperature ensit und velocit Fluid velocit feasurement start Operation time Error time Power loss time ate Time Fig is ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 31 of 44 SONOELIS SE4025 O MORE PASSWOF ta m Fig 19 LANGUAGE 2 LANGUAGE PARAMETER SET zl zech 1 Enalisch mmm German QC panish Italian 1 French Fig 20 ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e TI Product application installation and service manual JEL 15 Ultrasonic Flow Meter SONOELIS SE4015 Page 32 of 44
2. PARAMETER SET If the value is greater than 50 mm s a notice to this effect is displayed However this is highly unlikely in such as case it is recommended to check again whether the fluid flow has indeed been completely stopped Use push button T3 to invalidate the setting and push button T4 to run the setting procedure anew The meter zero setting function is available only with technological flow meters 6 2 2 10 End of parameter setting At the end of the parameter setting procedure the display will read PAR SETTING END Depress push button T4 to access the data display mode However should you wish to perform any additional parameter setting action depress T3 to return to the previous parameter setting function block see Fig 27 ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 28 of 44 SONOELIS SE4025 ELIS PLZE a s 6 3 Automated meter test The test shall only be used in extraordinary situations where the meter function is incorrect although all operational conditions are within specified limits Its purpose is to handle extraordinary situations where the meter function is incorrect although all operational conditions are within specified limits Prior to initialising the test check the correct interconnection between the
3. 6 2 1 5 Volume The aggregate fluid volume passed through the flow sensor during the measurement period i e from the moment the volume data were reset by the reset push button on the meter or since the measurement start command from the superordinated control system was received via the RS 485 communication line or since the data resetting command was actuated using the T push buttons as described in section 6 2 2 8 below The displayed value can have up to 7 digits higher readings are shown in the form of products of real numbers and appropriate powers of 10 the E format The reading sensitivity is 0 01 the maximum reading is 2 8 10 m In the case of bi directional measurement the aggregate volume reading is the difference between the volume passed in the positive and the negative direction of the fluid flow The displayed value includes the polarity sign 6 2 1 6 Volume Applicable only in the case of bi directional measurement The reading represents the aggregate fluid volume passed in the positive flow direction see the arrow on the meter body The reading format and the range of the measured values are as described in section 6 2 1 5 above 6 2 1 7 Volume See section 6 2 1 6 for the reverse flow direction 6 2 1 8 Mass See section 6 2 1 5 for the aggregate mass of the fluid passed through the flow sensor The reading sensitivity is 0 01 kg 6 2 1 9 Mass See section 6 2 1 6 for the aggregate mass flow in t
4. and those for piping sizes DN 600 to DN 1200 have a slant of the probes under the angle a 60 see the drawing below DN 200 DN 500 DN 600 DN 1200 d d KA Via 7 A D 1 1 A Fig 1 The ultrasonic ray angle with respect to the piping axis In its standard configuration the flow meter includes one frequency and one impulse output electrically insulated from the rest of the meter circuitry On customer s request the meter can be provided with various optional devices such as interface to the RS 485 communication line or insulated current output Upon adding the Pt 100 resistance sensor measuring the fluid temperature it is possible based on the measured fluid volume to calculate the mass of the fluid passed through the piping In another optional configuration the meter can measure the fluid flow in both directions and indicate the actual fluid flow direction On request the meter sensor can be supplied in an IP 68 housing ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 5 of 44 SONOELIS SE4025 ELIS PLZEN a s 3 2 Design specifications 3 2 1 Sensor dimensions Fig 2 Dimensional sketch of the meter sensor DN 200 250 300 350 400 450 500 600 700 800 1000 12
5. Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 36 of 44 SONOELIS SE4025 ELIS PLZE a s 7 WARRANTY AND POST WARRANTY SERVICES 7 1 Warranty services The product warranty services are provided free of charge throughout the agreed warranty period either at the manufacturer s factory or at the premises of a duly licensed servicing organisation The warranty repair is understood to be repair a product defect caused by defective material product component part or workmanship performed free of charge within the agreed warranty period Should a product prove irreparable due to any of the above defects it shall be replaced free of charge Warranty repair work can only be performed by the product manufacturer ELIS PLZE a s or a duly licensed servicing organisation or an official product distributor having a licence in writing to do so and duly trained to perform the product repair work by the manufacturer Exempt from the product warranty are products with damaged company product defects due to incorrect assembly or fitting product defects due to non standard product use products stolen or otherwise disposed of product defects due to events of force majeure including natural disaster A requirement for warranty repair shall be communicated to the manufacturer by a notice in writing by e mail fax or registered letter Should the manufacturer find the warra
6. SE4025 flow meter specifications ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e TI Product application installation and service manual JEL 15 Ultrasonic Flow Meter SONOELIS SE4015 Page 10 of 44 k ELIS PLZE a s SONOELIS SE4025 5 PROJECT DESIGN AND METER INSTALLATION 5 1 Project design of systems including ultrasonic flow meters In designing any project it is necessary to observe specific rules concerning placement of the meter sensors in piping so that the measuring precision would not be adversely affected In the case of the SONOELIC flow meters the reguired lengths of straight piping sections before and after the meter sensor are 5DN and 3DN respectively see Fig 7 5 DN 3 DN 5 DN 3 DN FLOW DIRECTION Fig 7 Minimum lengths of straight piping Fig 8 Minimum length of straight piping section at sections the input side of closing valve If there is a pump near the meter sensor it should be located at the distance of at least 20DN from the sensor output see Fig 9 20 DN FLOW DIRECTION Fig 9 Minimum length of straight piping section before a pump In cases where complete flooding of the piping cannot be guaranteed at all times the meter sensor should be located so as to ensure meeting of this condition see Fig 10 FLOW DIRECTION Fig 10 Sensor loca
7. 4 Review of the measured quantity units ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e TI Product application installation and service manual CU ELIS PLZEN a s Ultrasonic Flow Meter SONOELIS SE4015 SONOELIS SE4025 Page 20 of 44 Names of selected units bbl American barrel S Second ft Foot min Minute gal American gallon hour Hour ton American ton C Degree Celsius Ib Pound F Degree Fahrenheit m Cubic meter t Metric ton Litre kg Kilogram Table 5 Names of selected units 6 1 4 Unit conversion table Volume flow rate 0 01666667 m min 0 0002777778 m s 1 000 I hour 16 66667 l min 0 2777778 Vs 6 289387 bbl hour 0 1048231 bbl min 0 001747052 bbl s 35 31467 ft hour 0 5885778 ft min 0 009809630 ft s 264 1708 gal hour 4 402846 gal min 0 07338077 gal s 1 m hour Mass flow rate 1 t hour 1 102311 tons hour 0 01837185 tons min 0 0003061975 tons s 2 204 623 Ib hour 36 74371 Ib min 0 6123952 Ib s Volume 6 289387 bbl 35 31467 ft 264 1708 gal ee 1 102311 tons 2 204 623 Ib NN 1 t m 1 102311 tons m 62 42797 lb ft Temperature 32 1 8 tc Velocity 1 m s 3 280840 ft s Table 6 Unit conversion table ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product applic
8. in selected units per one impulse at the impulse output Date The actual calendar date Day of the weekThe actual day of the week Time of the day The actual time of the day Low flow cutoff The flow rate level in per cent of q below which the meter will display and at its outputs indicate zero flow rate Vol flow limit Maximum volume flow rate level where a binary output is associated with this parameter it will indicate values exceeding this limit Mass flow limit Maximum mass flow rate where a binary output is associated with this parameter it will indicate values exceeding this limit Volume limit Maximum aggregate volume where a binary output is associated with this parameter it will indicate values exceeding this limit Mass limit Maximum aggregate mass where a binary output is associated with this parameter it will indicate values exceeding this limit Temp limit Maximum temperature where a binary output is associated with this parameter it will indicate values exceeding this limit value Comment The limit values for all the above parameters shall be given in units selected using the procedure described in section 6 2 2 4 above Should new parameter units be selected the limit values need be re defined accordingly otherwise the meter function would be incorrect ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application in
9. proceed to the language selection block In the case of an incorrect password the system will reguest a new password entry After three consecutive entries of incorrect passwords the system will switch over to the data display mode and will not permit further entry into the parameter setting mode A new attempt at the password entry is only possible after system de energising and repeated switching on of the power supply Should the operator forget the password it is possible to use the manufacturer s password supplied with the system 0200 This shall be done as follows switch off the power depress and hold push button T4 and switch the power on again The user password can be changed at any time in the parameter setting mode using the procedure described in section 6 2 2 5 below 6 2 2 2 Meter setting procedures The meter parameters that can be defined or re defined in the parameter setting mode include the language of the messages appearing on the display units of the displayed guantities the user password reguired for entry into the parameter setting mode the initial measured quantity specified values of some measured quantities qs impulse number litres per imp threshold sensitivity level and the maximum limit values of fluid flow rate volume and temperature as well as the date day of the week time of the day start of the measurement period and meter zero position only with the technological meters The procedures to be
10. to the same effect in the actually defined language On delivery the language selected will be Czech unless the customer has specified their reguired language in the product order The second display line will identify one of the languages available e g English Depress repeatedly push button T1 to select the desired language Upon selecting the language confirm the setting by depressing push button T4 The message on the display will inform the operator of completion of the parameter setting in the newly selected language 6 2 2 4 Measuring unit selection In this parameter setting mode the desired measuring unit can be associated with each measured physical guantity see Fig 21 Upon initiating this mode the first line of the display will read UNITS while the name a physical guantity will appear on the second line Depress repeatedly push button T1 to select the desired guantity and confirm by depressing T4 The guantity name will then appear on the first line and the second line will display one of the measuring units available Select the desired unit by T1 and confirm by T4 Depress push button T3 to access another measured guantity or use T2 to proceed to another parameter to be set 6 2 2 5 New password definition NEW PASSWORD In this mode the operator user may modify the existing password used to access the parameter setting mode see Fig 22 Depress push button T4 The first digit position on the second line will display 0 S
11. used in setting particular parameters are described below Upon initialisation of a particular parameter setting mode the name of the function block concerned will appear on the first line of the display in block letters e g LANGUAGE At the same time the current parameter name or value will appear on the second line If you wish to pass on to the next parameter depress T2 by depressing push button T3 you will return to the previous parameter Any parameter changes are done using push button T1 confirmation of the new value by push button T4 The display will then read PARAMETER SET To leave the current parameter setting mode and proceed to another parameter block depress push button T2 If you wish to return to the previous block depress T3 To leave the parameter setting mode completely and enter the data display mode for the parameter just set depress push button T4 ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 25 of 44 SONOELIS SE4025 ELIS PLZE a s 6 2 2 3 Language selection The operator can choose from any of the six languages available see Fig 20 The language setting mode will be initiated as soon as the system acknowledges the correct user password The first line on the display will then read LANGUAGE or a message
12. 00 NPS 8 10 12 14 16 18 20 24 28 32 40 48 L mm 600 650 700 750 800 850 900 700 800 850 1000 1150 D mm 340 395 445 505 565 615 670 780 895 1015 1230 1455 Weight kg 41 5 535 68 89 113 136 161 182 292 378 632 978 Table 1 Sensor dimensions 3 2 2 Electronic unit box dimensions Fig 3 Dimensional sketch of the electronic unit box ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 6 of 44 SONOELIS SE4025 ELIS PLZE a s 3 2 3 Ultrasonic sensor The sensor body is a welded piece consisting of two end flanges to be connected to the piping the main pipe section and two pipe branches holding the ultrasonic probes see Fig 4 In the standard sensor version the body is designed for operating pressure PN 10 made of high quality steel and the flanges are according to standard SN EN 1092 1 the whole assembly is coated with powder epoxy paint KOMAXIT E 2310 of light grey hue RAL 7035 On special reguest the sensor body can be supplied in a stainless steel version with ANSI or JIS flanges in version for PN 16 or PN 25 piping sizes up to DN 500 Sensors for application in drinking water supply systems are coated with powder epoxy pa
13. 4 R ELIS PLZEN a s SONOELIS SE4025 EFINITION OF LIMIT VALUE LIMIT SETTING QUANTITY UNIT x P a PARAMETER SET pes ICI 1 ate Time Low flow cutoff EN olume flow limit ass flow limit EET ume limit EN Mass limit 31 Fia 24 Temperature limit 19 RESETTING AGGREGATE VALUE 2 JGR VALUE RESET RESET PAR SETTING EN Fig 25 ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e R Product application installation and service manual ELIS PLZEN a s Ultrasonic Flow Meter SONOELIS SE4015 Page 35 of 44 SONOELIS SE4025 ETER ZERO SET TING lt d ERO RESET ERO FLO AIT FOF CAUTION PARAMETER RATE plac gt 50mm ET t ted t A omared rese ES al In production settin Fig 26 PARAMETER SETTING E lt PAR SETTING E Fig 27 ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e
14. 61 Q4 m h 10 1 2 G min 44 03 52 83 66 04 79 25 88 06 101 27 110 07 132 09 158 5 180 52 224 55 268 57 8 2 30 3 4 Minimum flow rate Cue mh 23 36 51 70 91 115 142 15 18 205 255 305 cuida flow Fomin 101 158 224 308 401 506 625 660 792 902 1128 1343 Table 2 Ranges of measured values for given piping sizes The threshold flow rate Qnec is the minimum flow rate at which the meter starts to indicate and process the fluid flow parameters At the manufacturer s plant Qnec is set at a value corresponding to the flow velocity of 20mm s On customer s request the threshold flow rate can be set at any value within the range of Qnec 0 1 25 Q4 The maximum permitted error in fluid volume measurements at flow rates between Q including and Q2 excluding is 5 irrespective of the fluid temperature The maximum permitted error in fluid volume measurements at flow rates between Q including and O4 including is 1 for the fluid temperature not exceeding 50 C and 3 for the fluid temperature greater than 50 C ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual EL Ultrasonic Flow Meter SONOELIS SE4015 Page 9 of 44 ELIS PLZEN a s SONOELIS SE4025 Piping I D DN 200 DN 1200 Rate
15. Flow Meter SONOELIS SE4015 Page 7 of 44 SONOELIS SE4025 DISPLAY FRONT PANEL PUSH BUTTONS LOCKING MECHANISM d n E INSTALATI ON SEALS V7 2 Ee A ee EE CI GROUNDING PLASTIC COVER OF THE TERMINAL STRIPS Fig 5 Electronic unit description 3 2 5 Flow meter handling The arrows indicate the correct manner of the meter sensor handling Lift the sensor body holding it by the handling eyes screwed into both flanges see Fig 6 Fig 6 Correct grip on the meter sensor ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 8 of 44 SONOELIS SE4025 ELIS PLZE a S 4 TECHNICAL SPECIFICATIONS Using Table 2 select the correct sensor size with respect to the reguired measuring range Rated piping size DN 450 500 600 700 800 1000 1200 4 Overload flow rate 4403 5283 6604 7925 8806 10127 11007 13209 15850 18052 22455 26857 Q m h 800 960 1200 1440 1600 1840 2000 2400 2880 3280 4080 4880 teady state flow gt 3522 4227 5283 6340 7045 8101 8806 10567 12680 14441 17964 21486 flow rate 70 44 84 53 105 67 126 80 140 89 162 02 176 11 211 34 253 60 288 83 359 27 429 72 12 15 8 20 3 5 6 1 51
16. Page 38 of 44 SONOELIS SE4025 ELIS PLZE a s Position inordernumber Et 2 4 lo 7 a8 9 10 11 12 13 14 15 JORDERINGNo TST ETAT OT TYPE IDENTIFICATION Type of sensor dual beam 2 Flow meter design and equipment STANDARD remote 3 COMFORT remote 5 TECHNICAL PARAMETERS Dimension of sensor DN mm nominal flow rate Q3 m h t h ECONOMIC remote 250 960 300 1200 50 1440 00 1600 50 1840 00 2000 00 2400 o olo OV BIOM AK o A o Oo o o olo 8 1200 4880 1 2 non standard x x Sensor flanges ANSI B 16 5 ISI luv N A c o R AJOJN IS B2210 non standard x Material of sensor carbon steel painted of polyurethane surface treatment complete stainless steel 1 4301 2 non standard Nominal pressure PN bar non standard Maximum temperature of measured fluid C ae o N AW o 150 4 180 5 non standard Length of cable for remote version m B O N gt gt oJ oj ojo o ojo co o ojojo e c o o 2 2Jojojojojoljo N A ol cololvlolc ION 100 1 non standard Power supply 100 230 V AC 50 60 Hz non standard X ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Pa
17. Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 1 of 44 ELIS PLZEN a s SONOELIS SE4025 Ultrasonic Flow Meter SONOELIS SE4015 SONOELIS SE4025 ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 2 of 44 SONOELIS SE4025 CONTENT Ts APPLICATION 4 2 MEASUREMENT PRINCIPLE wisscccscctsccsesccstesesctscccnscteecesscteccensctpeacsactarevacetsecnacedseivacedsessaceiseauasedneaeaiedavauiecteeacsecsesacbcevesie 4 3 TECHNICAL DESCRIPTION 027mm GAGANA NAG edenestscxecsuzsesetectsesuscevessusevetasescvesanstexesazteczcheuetesesaveeez siiiie 4 ETT E noise TERT AG AGA AA BA GA NADAL Aa 4 3 2 DESIGN SPECINICATONS ftc 5 3 2 1 Sensor CHIMONSIONS 1 cescccesceceneeenceceeeteneeceaneceneeceanesenaessaneseneeesaaeesaaeessaeessaeessaeessaeesasessaeeseaeessaeeseaseseaeceeeseeeteeeseeess 5 3 2 2 Electronic Unit box dIMENSIONB or aa AN ap Aa Ls 9 3 2 3 IT AS ONC SONSOF amm 6 3 2 4 Electronic ni oors a E E E AAE aAA EA EEE RE Aa A Ea e aaa E 6 9 20 FIOW Meter handling znana naaa a aa a aaa e aaa S B 7 4 TECHNICAL SPECIFICATIONS scssccsssctessctecscstececscstecesca
18. R ELIS PLZEN a s SONOELIS SE4025 FASURING UNIT SELECTIO EAS QUANTITY IT PARAMETER SET Temperature ensit 1 elocit EN Fig 21 EW P UF EFINITIO l 1 PARAMETER SET Fig 22 ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 33 of 44 SONOELIS SE4025 ELIS PLZE a s INITIAL QUANTITY ISPLAY SEI _ PARAMETER SE ie T iB Tli ass fli 3 f1 s lume m lume ES lume TA 3 al E Temperature F ensit und velocit Fluid velocit e eas start Uperation time 1 Error fime Power lo time ate CH Time Fig 23 ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e TI Product application installation and service manual JEL 15 Ultrasonic Flow Meter SONOELIS SE4015 Page 34 of 4
19. adisplap MOOG cess aa aa a a AA AA AA AA AA AA 21 6 2 1 1 Volume flow rate eee aaa aa er cece GNG GG GN NA ttres ttrt ANNA NA EKK EKO KAREL EKK LAKE AKO NA KERR ER ANNA NAAAAKANAN ANG NAANANNGKKa00n an tensa 21 6 2 1 2 Relative volume flow rate ANA Ebo epo ctun sese hoa leno ca ces NANANA a 21 NESCEUELCAIOECUI teas 22 6 2 1 4 Relative mass flow rate aa AALAGA RA BAG E Ee ANAANSARIKAN SAKA Gaan 22 opa Ese i EET 22 ox Noto e cp UEAT 22 0 231 7 Volume css chad coe C 22 6 2 18 MASS 5 sci HM 22 NA KANA AA set sesh sacataser sah E E tos tgeetaastasaacs 22 AA AA 22 6 2 1 11 Temperature 2 0000000000000000anaas a000 NN eee ee eee bearen ANAKAN ostearen eeen RESE Eor aae ANAAKAN ANNA AALANANAN AAGAANANANANAG Kane ent 22 DIANA TA paanan a AG a AA a AG 22 6 2 1 13 Sound propagation Velocity renti paaa cron eterne ne Ecce ea ne dnd cte t deed bes nevdoeeeseteneepseds AA 23 PANESZBDEMATDICU M 23 6 2 1 15 Start of the measurement period 00070 0 nanana nanana ana a NAAN NG NN NG GG NANA ANAGANGN enint KKK ENNA NANANG ANNA NA renes nsi sn nnne nensis 23 6 2 1 16 Duration of the measurement period u s AA AA Aa anite nean a 23 6 2 1 17 Duration of failure condition 0 00 2 cece cece cece
20. alalala amp amp o 3 3 a 7 gt 2 eo ojojo DIOIB QO N S TETF o 3 5 S O olololo COIN Units of mass ton US ton 5 Ib libra 6 Units of temperature Units of Language French 6 COMMUNICATION SETTINGS Baud rate not required Bd even even ee odd odd 00 5 000 A Parity LO o Y c c 5 E E Q O Group 001 002 2 Address 000 001 0 ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 42 of 44 SONOELIS SE4025 ELIS PLZE a s Position in order number CC 44 45 46 47 48 49 CALIBRATION METROLOGICAL VERIFICATION Calibration without calibration standard calibration in 3 points without calibration certificate standard calibration in 3 points with calibration certificate N AJ standard calibration for metrological verification non standard NIDA Metrological no metrological verification verification metrological verification without protocol DINI metrological verification with protocol PURCHASE CONDITIONS Packing unpackaging X DIN non standard u X xX o m 2 Delivery personally by shipping agent on supplier s costs by shipping agent on buyer s costs non standard N A Warr
21. anty 12 months 18 months 24 months 36 months non standard IDENTIFICATION CODE Number of manual flow meter ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual JEL VS Ultrasonic Flow Meter SONOELIS SE4015 Page 43 of 44 ka ELIS PLZE a s SONOELIS SE4025 ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e TI Product application installation and service manual JEL 15 Ultrasonic Flow Meter SONOELIS SE4015 Page 44 of 44 CU ELIS PLZE a s SONOELIS SE4025 Manufacturer s address ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic Tel 420 377 517 711 Fax 420 377 517 722 e mail sales elis cz http www elis cz Issue No 6 Date 15 03 2013 ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e
22. asked to come and repair the meter on site Should a fault be indicated at the ultrasonic wave propagation velocity measurement and the measured velocity lie outside the range of physically defined limits VUTS lt 900 m s VUTS gt 1700 m s the probe cleaning procedure will be initiated unless it has already been performed and the velocity measurement will be repeated Should even then the test result be unsatisfactory the display will read DEFECT END OF TEST and the test seguence will be terminated Should the measured velocity lie outside preset limits but within the range of physically possible values the following message will appear on the display UTS RATE LIMITS ADJUSTMENT and the actual limits will automatically be re adjusted with respect to the measured value The display will in that case read RATE LIMITS OK END OF TEST and after another 4 seconds the meter will resume the normal measurement mode Should the meter function still be unsatisfactory it is possible to repeat the tests In the case of repeated failure to set the meter right contact the meter manufacturer ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 30 of 44 SONOELIS SE4025 ATA DISPLAY PARAMETER SETTING
23. ation installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 21 of 44 SONOELIS SE4025 ELIS PLZE a s 6 2 Keyboard control functions The four button keyboard allows for a wide range of the meter functions to be controlled and modified with respect to the reguirements of particular operating conditions at the user s plant The push buttons T1 to T4 are provided with the following graphic symbols T1 T2 T3 T4 The push button control of the meter is shown in a schematic diagram in Fig 17 The system can be operated in two different modes where the switching over action between the operation modes and individual functional blocks within a selected mode can be initiated by depressing the push button the image of which is depicted at the given transition position From the diagram it follows that a transition from one block to the next one on the right hand side will be done by depressing the T2 button while a transition to the previous block next on the left hand side by depressing the T3 button The Zero Reset block can only be activated in the cases of technological meters the software switch in the NF position In the case of commercial invoicing meters where the switch is in the F position the Zero reset block is missing Upon energising the meter will automatically adopt the display mode with the pre selected initial quantity displayed see description below The display mode will als
24. awan waaa cece nG GG NA NANANG cece ANNA eee nn KK AG ENNA KE R KE KK KAP KRK KK KKK inne tern RAKA K KARR n nn n 23 6 2 1 10 Powertallure penod sis cea ceca ce ANA AN Ana Ch na sin Aaa neo dati sevens o MSKA SA ZENA ZNK N 23 GA MENTI EE cease paces state haki a NBA o anan o oa 23 62120 TIME PE P er O AA Eu AA MI 23 6 2 2 Parameter selling mode dc ANA GAAN a AN ANA PANINDA AG 23 2221 PASSWOMG namana kaaa DNA NA KAG NN RANA AA habs nn 24 60 2 2 2 Meter setting proc 6 dung aaa sige ENNA ANAN NG NP ABAD MANNA qu AG NAA ANG AG 24 6 2 2 3 Language Selecto 2 ccse cecesccacesssnoneeesiesetessenestearensesuasenresbensessdecnensaceertescdeetansedeepnnszieswortnssdessenescnestaceceenneaetnes 25 6 2 2 4 Measuring unit selection 12 aga AA a NAA ma BG AA haa 25 6 2 2 5 New password definitio aissein ANAN AANI PAA AG 25 6 2 2 6 Initial QuaNTITY SClECUOM e 25 6 2 2 7 Definition of limit values 7 0000aaasasana awa aan NA ae ee ee GG ANA NA een Kn eee ce KKK KL KKK AKE NA KE LEE si NAA REKL ELA ENCA NA EEEn Eeste nnne nnns 26 6 2 2 8 Resetting aggregate quantities umnanaaa nananana aana ee GA NNNG NN GN NKNG 994K nennen KE E RER KK EE n nennen nennen nnne 27 6 2 2 9 Meter Zero setin a eds 27 6 2 2 10 End of parameter setting enirn ede IA AG ADAN seed ed aep APAKAN 27 6 3 Automated meter test
25. d pressure PN 10 on request PN 16 or PN 25 for piping sizes DN 200 DN 500 1 for flow rate Q gt Q see Table 2 and fluid temperature up to 50 C SE4015 0 5 for flow rate A gt Q5 and fluid temperature up to 50 C SE4025 Measurement precision Fluid temperature 0 150 C Ambient temperature 0 50 C Ambient relative humidity Not exceeding 80 Storage temperature 10 70 C Visual output via two line 16 character alphanumeric LC display unit Power source 90 260 V 50 60 Hz Back up power source Li battery 3 V lifetime 5 years Power requirement 6VA Line fuse T 250mA 250V Protection against electric shock according to automatic disconnection from power source in the TN S network standard SN 332000 4 41 Protect class electronic IP 65 unit Protect class sensor probes IP 54 on reguest IP 68 ouput aa By impulse output 0 1 10 000 limp impulse length 50ms means of optocouplers freguency output 0 1 000Hz corresponding to flow rates 0 A4 relay output 24VAC 0 1A RS 485 line Optional accessories insulated current output 0 4 20mA corresponding to flow rates 0 A4 mass flow rate information flow rate measurements in both directions flow direction indication extended range of fluid temperature up to 180 C sensor protection class IP 68 drinking water meter version sensor flanges according to alternative standards ANSI JIS Table 3 SE4015
26. ding switch off volume level on exceeding switch on volume level on exceeding switch off mass level on exceeding switch on mass level on exceeding switch off temperature level on exceeding switch on temperature level on exceeding switch off non completely filled piping on failure switch on non completely filled piping on failure switch off non standard olo COIN HD ADS D S lolo ABjoj mi ol do X xX o mass flow non standard E m o o o o volume temperature mass temperature non standard o Units of volume flow flow is not displayes 3 C 3 be n lt o 3 3 o Blo N s 3 lt o o o 3 T 5 ojojo Oyo COIN bl h bl min bl s h min 3 s al h al min al s ojoo ajojo ojo m N o lala BING KO HEN or BR oo No a Oo o 3 o ni n a 5 2 a a x x Units of volume volume is not displayes 3 3 N 10 3 f cubic feet 6 gal US gallon 7 non standard ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 41 of 44 SONOELIS SE4025 Position in order number 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Units of mass flow flow is not displayes al
27. dy may be fitted in angular position where the probe plane and horizontal plane form an angle of not more than 30 The probes planes of double beam sensors SE4025 and vertical plane form an angle 45 see Fig 13b ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e A Product application installation and service manual JEL 15 Ultrasonic Flow Meter SONOELIS SE4015 Page 12 of 44 ELIS PLZEN a s SONOELIS SE4025 PROBE 1 4 PROBE 2 Fig 13a Permitted range of one beam sensor rotation with respect to its longitudinal axis SE4015 PROBE 1 PROBE 4 PROBE 3 PROBE 2 45 o NI Obr 13b Angel between probes planes and vertical plane at double beam sensor SE4025 ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 13 of 44 SONOELIS SE4025 ELIS PLZE a s 5 2 Assembly 5 2 1 General directions In meter assembly fitting strict observance of the guidelines and principles given in this manual is necessary The meter installation shall be in compliance with the reguirements of standard SN EN 14154 2 chapter 5 To prevent undesirable electromagnetic interference the power cables shall be laid at least 25cm away from the meter signal w
28. e 302 a E ec QE UO og ui N x 2 ll mM Fig 15a Schematic drawing of connections to the SE4015 ultrasonic flow meter BOTTOM BOARD ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 15 of 44 SONOELIS SE4025 gt IZ X4 1000005 600009 CANON 9 RS 232 NE N m 4 E uu Zao U y u kw Z5 f mom a A 3 SERR s aos o a o a DO ox BOTTOM BOARD Fig 15b Schematic drawing of connections to the SE4025 ultrasonic flow meter Note the connections of probes 1 and 2 1 2 3 and 4 at SE4025 necessary for the correct meter operation For probe marking see Fig 13 Connected to terminal strip X1 are apart from the ultrasonic probes the feeding power lines signal outputs the impulse freguency current and relay outputs and the RS 485 communication interface The X4 CANON 9 connector serves the purpose of connecting the RS 485 interface used in the meter calibration servicing and in company operational setting The X6 terminal strip is used to connect the Pt 100 temperature sensor in the optional mass flow rate meter configuration By shorting the jumpers W4 and W6 the impulse output will be activated the same action on jumpers W5 and W6 activates the freguency output If the impulse or freguency outpu
29. e to a failure condition 6 2 1 18 Power failure period The total duration of the period s in hours minutes and seconds from the measurement start during which the meter was not energised 6 2 1 19 Date The display shows the actual calendar date 6 2 1 20 Time The display shows the actual time of the day 6 2 2 Parameter setting mode When selecting the parameter setting mode see section 6 2 1 the operator will be reguested to enter a four digit password ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 24 of 44 SONOELIS SE4025 ELIS PLZE a s 6 2 2 1 Password The first display line will read PASSWORD and the first digit position on the second line will display 0 Depress push button T3 repeatedly to increase the number by 1 at a time after 9 will follow 0 again Select the correct number at the first digit position and then depress push button T2 to move to the second digit position and repeat the number setting procedure with push button T3 Progress to the third and fourth digit positions and enter the correct password a combination of four numbers see the schematic diagram in Fig 19 Confirm the entry of the correct password by depressing push button T4 Provided the password entered is correct the system will
30. ements of the internal directive of the company ELIS PLZE a s 10 PRODUCT ACCEPTANCE The product acceptance procedure consists of visual inspection and checking the completeness of the delivered product in reference to the delivery note The standard delivery package includes the complete SE4015 system optional assembly and testing fixtures this manual a statement on the product compliance and delivery note 11 WARRANTY CONDITIONS Unless agreed otherwise between the manufacturer and customer the product warranty term is 12 months counted from the date of sale During the warranty period all product defects due to faulty materials or component parts shall be repaired or otherwise made good free of charge The warranty term shall be extended by the time the defective product was under repair This warranty shall not cover any product defects due to incorrect assembly incorrect operation wilful damage product disposition or damage due to any force majeure event 12 ORDER NUMBER When you order your SONOELIS flow meter make sure you specify correctly your requirements using the following table to identify the correct product order number The same table can be found on the Internet address www elis cz ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015
31. et the new password a combination of four numbers using the procedure described in section 6 2 2 1 above Upon final confirmation by depressing push button T4 the legend Parameter Set will appear on the display From then on only the new password will be effective 6 2 2 6 Initial quantity selection Upon accessing this parameter setting mode the first line of the display will read INITIAL QUANTITY and the second line will give the quantity s name see Fig 23 Select the desired initial quantity using push button T1 and confirm the selection by T4 ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 26 of 44 SONOELIS SE4025 LIMIT VALUE Here the operator can set altogether 11 limit values of parameters The detailed description of the procedures concerned is shown in Fig 24 Select the desired parameter by push button T1 and confirm the selection by T4 The name of the parameter and the associated measuring unit will then appear on the first line of the display and the second line will show the previously defined limit value with the exception of the date and time The limit value unit shall always be the same as that selected for data display For example if the volume flow rate is displayed in litres per second the limit value of volume flow
32. evaluation electronic unit and the meter sensor the power supply line the full sensor flooding and zero flow rate Then switch off the power depress push button S1 resetting the aggregate volume and with S1 depressed switch on the power again Upon releasing S1 the display will read TEST SENSOR FULL Depress and release S1 again whereby provided the sensor is fully flooded the following message will appear on the display LIQUID DOES NOT FLOW Check the zero flow rate condition and depress and release S1 The test will continue by checking whether the passage route for the ultrasonic ray in one direction is free The display will read TEST UTS THROUGH 1 If this test is successful the message OK will appear on the display for four seconds whereby a test of the ray passage route in the other direction will commence TEST UTS THROUGH 2 After successfully passing this test section the display will show the amplification values associated with the ultrasonic ray passage in both directions e g UTS THROUGHPUT D1 4 56 D2 4 55 Under normal circumstances the amplification values should be between 4 50 and 4 60 and their difference should not exceed 0 10 After four seconds the measurement of the ultrasonic wave propagation velocity will commence The message on the first display line will read UTS RATE After the velocity measurement which takes approximately 1 s the measured value wi
33. ge 39 of 44 SONOELIS SE4025 ELIS PLZE a s Position in order number 161171 18 19 20 21 22 MEASURED MEDIUM liquid non standard X X FLOW METER SETTINGS Measurement type one directional volume one directional mass bi directional volume bi directional mass non standard N Non sensitivity of measurement standard qnec according to manual standard 10 mm s standard 0 3 Gp non standard N Pulse not reguired 1 output 50 I pulse 50 kg pulse to DN350 including 2 00 I pulse 100 kg pulse to DN500 including 3 i ars 200 l pulse 200 kg pulse to DN1000 including 300 I pulse 300 kg pulse for DN1200 non standard not required 1 0 to q 0 to 1 kHz 3 0 to q 0 to 5 kHz 4 0 to qs 0 zo 10 kHz 5 non standard not required to qs O to 20 mA to q 4 to 20mA non standard NIS olo x ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 40 of 44 SONOELIS SE4025 ELIS PLZE a s Position in order number o Binary output not required fluid flow direction upstream switch on 0 2 fluid flow direction upstream switch off 0 3 total fluid volume level on exceeding switch off total fluid mass level on exceeding switch on total fluid mass level on excee
34. he positive direction 6 2 1 10 Mass See section 6 2 1 7 for the aggregate mass flow in the reverse direction 6 2 1 11 Temperature The temperature reading is only available if a thermometer is included in the meter configuration The reading sensitivity is 0 1 C 6 2 1 12 Density The fluid density readings are available provided a thermometer has been installed ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 23 of 44 SONOELIS SE4025 ELIS PLZE a s 6 2 1 13 Sound propagation velocity Velocity of the acoustic signal propagating in the measured fluid 6 2 1 14 Fluid flow velocity Velocity of the fluid passing through the sensor flange 6 2 1 15 Start of the measurement period The calendar date hour and minute when the measurement period commenced the last resetting of the aggregate flow data 6 2 1 16 Duration of the measurement period The length of the period in hours minutes and seconds from the measurement start see section 6 2 1 15 during which the flow meter continuously performed the flow rate measurements 6 2 1 17 Duration of failure condition The total duration of the period s in hours minutes and seconds from the measurement start during which the meter was energised but could not perform measurements du
35. i iai iet pestis o pasa cen NONA Deed sak Saa NADAL UNG NA ANAN LNAG GARA a 28 7 WARRANTY AND POST WARRANTY SERVICES u s 36 ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 rage Jara ELIS PLZE a s SONOELIS SE4025 T1 Warranty sena PPR SPSS E OR ATA E AA 36 7 2 o BB EN G eo aa AG ba ai a RAANG BANANA haaa GR 36 Pugctag ce 36 9 Ze Cilcmg H 37 10 PRODUCT ACCEPTANCE z 37 11 WARRANTY CONDITIONS i 2 ccccccccessscecccsssceceascteecenactenccacciescsacsizecsacsivecenctivecsacaivesscsaivessisiivesecciiveattezicaaccezscactecieasciec 37 12 ORDER NUMBER ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 4 of 44 SONOELIS SE4025 ELIS PLZE a s 1 APPLICATION The SONOELIS ultrasonic flow meters of the type series SE4015 SE4025 are intended for measurements of instantaneous flow rate and the total volume passed th
36. int KOMAXIT E 2110 of blue hue RAL 5017 FLOW SENSOR RATING PLATE ULTRASONIC FLOW DIRECTION Fig 4 Ultrasonic sensor description 3 2 4 Electronic unit The flow meter electronic unit see Fig 5 is embedded in a plastic box with a steel sheet attached at the back for vertical mounting At the front panel on the box there are meter type designation and product name production series number manufacturers name and logo two line back lighted display unit and a membrane keyboard At the bottom of the box under a removable plastic cover are plastic grommets for cables of circular cross section one PG 9 and six or seven PG 7 grommets The grommets are intended for tight fitting of cables of external diameter 6 to 8mm PG 9 and 4 to 6mm PG 7 At the bottom of the box there is also an earthing bolt Both the front panel and the terminal board cover can be sealed Instead of one PG 7 grommet it is possible to fit a four pole connector for the RS 485 communication line IMPORTANT NOTICE Prior to putting the meter in operation check the proper tightening of all grommets with cables and blinding of the unused ones IMPORTANT NOTICE The electronic unit shall not be exposed to direct sunlight ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic
37. ires Any signal wire connections shall be done by soldering and the soldered joints shall be protected against climatic and mechanical stresses by means of suitable installation boxes All cables shall be lead outside thermal insulation layers on piping if any Connections to the Pt 100 temperature sensor current output and RS 485 communication interface shall be done by shielded wires The shielding shall be earthed at only one end connected to the respective terminal on the X1 terminal strip in the meter electronic unit Shielded conductors are also recommended to be used at the freguency and impulse outputs The shielding shall be earthed at one end only in this case on the side of the higher level control system Both meter parts need be properly earthed Use earthing conductor of cross section of at least 4mm to connect the earthing bolts on the electronic unit box and the flow sensor body as shown in Fig 14 Note During using of RS 485 communication is needed to follow these instructions 1 Frequency of device calls is max once per ten seconds 2 Call repeating by unsuccessful call is possible first in five seconds in the case the device didn t respond 3 It can be requested only one service by call proceeding Test device is running during the communication too This test could be guided with short term display blink It is not fault of device in any case 2 min 4mm FLOW DIRECTION Fig 14 Earthing of the e
38. lectronic unit and flow meter sensor IMPORTANT NOTICE In the cases of outdoor installation the electronic unit shall by protected from direct sunlight by means of a suitable sun blind On the other hand it shall not placed into an unventilated cabinet ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 14 of 44 SONOELIS SE4025 ELIS PLZE a s 5 2 2 Mechanical connections The ultrasonic sensor shall be fitted into the fluid piping by means of flanges ensuring exact match with the respective counter flanges on the piping ends see the specifications on the flange circumference Unless required otherwise the sensor shall be supplied with flanges according to standard CSN EN 1092 1 the alternative solutions are ANSI or JIS flanges 5 2 3 Electrical connections Remove the cover held in place by two M4 screws at the bottom part of the front panel on the electronic unit box to gain access to the terminals and connectors for external electrical connections to the unit as shown in the following figure B T pne 10K 10K gt GND TA TA CANON 9 RS 232 J FOR o E VOLUME RESET PE T PULSE OUTPUT V ZEG N E aid Sho 8 8 2 zl 8255 100V 250V PEZ 5 ut ER NR 50 60Hz sas Ui gt gt co
39. ll appear on the second line e g 1510 6 m s ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 29 of 44 SONOELIS SE4025 ELIS PLZE a s If the measured value lies within the limits specified for the given fluid the following message will appear on the display RATE LIMITS OK END OF TEST and after another 4 seconds the meter will resume the normal measurement mode Should a fault be indicated at the ray passage test stage the display will show ER instead of OK After 4 seconds automated probe cleaning procedure will start and last for 5 minutes The display will then read CLEAN UTSP 5 MIN 11111111 On the second line is displayed step by step the actual number of the minute of the cleaning procedure is displayed Every fourth seconds one numeral is added the line will be filled up by 15 same numbers within 1 minute after elapsing this time the displayed numbers disappear and next new numbers start to display for a time 1 minute After the probe cleaning another ray passage test is performed Should even then the test result be negative the following message will appear on the display DEFECT END OF TEST The meter needs be put out of service and either sent for repair to the manufacturing plant or a service technician be
40. nty claim unjustified the claiming customer shall be informed accordingly by a notice in writing and the repair costs shall be invoiced to the same 7 2 Post warranty services Post warranty services include all repairs of product defects originating or identified after the end of the agreed warranty period All such repairs whether performed at the manufacturer s factory or elsewhere as directed by the customer shall be invoiced to the same A requirement for post warranty repair shall be communicated to the manufacturer by a notice in writing by e mail fax or registered letter 8 TESTING Every product is subject to individual checks on product completeness and quality in reference to the respective quality assurance directive of the manufacturer Then the product is tested using the approved test procedure Finally prior to shipment the product is subject to at least 15 hour burn in test at the factory test station ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 37 of 44 SONOELIS SE4025 ELIS PLZE a s 9 PACKAGING Unless agreed otherwise with the customer the product shall be packed in a suitable way to withstand the stresses associated with domestic and international transport The product packaging shall comply with the reguir
41. o become operative if no push button has been depressed over the period of 300 measurement cycles 5 minutes for a measurement cycle of 1 s Any push button control actions will not disturb the measuring functions of the meter in any way A detailed description of individual block functions controlled by the push button unit is given in the following paragraphs 6 2 1 Data display mode The flow meter in full configuration can measure and evaluate any of the 20 physical quantities listed in section 6 1 2 above In the data display mode any of the measured quantities can be displayed The display format is as follows Line 1 name of the measured quantity in the selected language Czech English German Spanish Italian or French Line 2 the measured value in the selected unit system Upon switching the power on the system activates the data display mode whereby the measured value of the pre selected initial physical quantity is displayed Each of the 20 physical quantities available can be selected as the initial one If the operator depresses push button T1 another measured quantity will be displayed the next on the list in section 6 1 2 Then unless T1 is depressed again within 5 minutes the initial quantity will be displayed again To leave the Data Display Mode for the Parameter Setting Mode depress push button T4 see Fig 18 Select the desired operating mode function block by push button T1 and confirm the
42. ons the above characters regularly replace one another In the case of an error due to a sensor failure loss of a sensor signal due to a cable failure presence of an air bubble or a mechanical particle in the fluid flow an R will appear at the last position on the first line and the I and signs will appear in turns at the last position on the second line of the display unit A failure of the electronic unit will usually be manifested by discontinued regular changes of the system status symbols on the display 6 1 1 3 Display of measured data Up to three measured guantities can be displayed simultaneously one on the first line and the other two in turns on the second line of the display unit The switching freguency can be selected in terms of the number of measuring cycles per display time of one measured quantity Most often the first display line is used to show the volume flow rate in m hod or the mass flow rate in metric tons per hour and the second display line to display the total volume in m or the total mass in metric tons alternatively with the fluid temperature in C However the customer is free to define other combinations of the data to be displayed and or to select other optional data units from the software menu available ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e TI Product application installation and
43. rate shall also be defined in l s If the mass flow rate measurement mode is selected and the data are displayed in metric tons the impulse number shall also be defined in t ELIS PLZE a s 6 2 2 7 Definition of limit values Upon depressing push button T2 the previously set limit value will disappear from the second line and 0 will be displayed in the first digit position Use push buttons T3 and T2 to set the digital value and T1 to insert the division signs a comma in the position of a decimal point dot in the date and colon in the case of time The day in the week information is to be set as follows 0 Sunday 1 Monday 2 Tuesday 3 Wednesday 4 Thursday 5 Friday 6 Saturday A figure entered may have up to seven digits The date and time data shall include initial zeroes e g the date of 3 July 2001 shall be recorded as 03 07 01 and the time 7 minutes past 9 a m as 09 07 00 Confirm the selection by depressing push button T4 In the case of a commercial invoicing meter neither qs impulse number or sensitivity low flow cutoff can be reset by the user as these settings are reserved to the duly authorised testing authority Therefore for commercial meters these parameters will not appear on the list of limit values to be reset List of parameters limit values date and time Qmax Maximum overload flow rate q in the given measuring units ICIS Impulse number defining fluid volume or mass
44. rough fully flooded piping of a large diameter The meter configuration includes both hardware and software for communication with higher level control systems The measurement method used is suitable for measurement of fluids permitting propagation of ultrasonic waves including electrically non conductive fluids To ensure high measurement precision the meters are calibrated on a test stand Flowmeters SONOELIS are used with one beam SE4015 or double beam SE4025 ultrasonic sensor 2 MEASUREMENT PRINCIPLE The meter uses the transit time impulse method where the time needed for the ultrasonic signal to pass the distance between the probes imbedded in the fluid piping is measured and evaluated To eliminate any error due to asymmetric placement of the ultrasonic probes the ultrasonic ray is sent in turns in and against the fluid flow direction 3 TECHNICAL DESCRIPTION 3 1 General information The SONOELIS SE4015 SE4025 ultrasonic flow meter is an electronic device used for the fluid flow measurements in a fully flooded piping It consists of two parts the flow sensor to be installed on the piping and associated electronic unit usually attached to a vertical plate or wall and interconnected with the sensor by a cable The SE4015 SE4025 flow meters can be used within piping systems of rated diameter between DN 200 and DN 1200 where the meters intended for piping sizes DN 200 to DN 500 have a slant of the probes under the angle a 45
45. selection by depressing T4 again 6 2 1 1 Volume flow rate The value of the measured volume flow rate is displayed as a 3 or 4 digit number this is determined by the manufacturer with respect to the meter application Provided the flow meter has been set for measurements in both directions of flow the sign before the reading indicates the flow direction for the flow direction shown by the arrow sign on the meter body for the opposite direction 6 2 1 2 Relative volume flow rate The displayed reading shows the ratio in per cent of the measured volume flow rate to the specified maximum volume flow rate ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 22 of 44 SONOELIS SE4025 ELIS PLZE a s 6 2 1 3 Mass flow rate The mass flow rate can be measured and the measured data displayed only on condition that the meter configuration includes a thermometer and that the fluid density vs temperature characteristic is known For more technical details of the readings see the comments to section 6 2 1 1 above If a thermometer is not installed the mass flow rate function block is skipped when selected by push button T1 6 2 1 4 Relative mass flow rate See the comments to section 6 2 1 2 above concerning the relative volume flow rate
46. service manual JEL 15 Ultrasonic Flow Meter SONOELIS SE4015 Page 19 of 44 ELIS PLZE a s SONOELIS SE4025 6 1 2 Review of the measured guantities Volume flow rate Relative volume flow rate in of qs Mass flow rate T Relative mass flow rate in of qs T Volume aggregate value Volume volume of the fluid passed in the positive direction O Volume volume of the fluid passed in the negative direction O Mass aggregate mass T Mass mass of the fluid passed in the positive direction T O Mass mass of the fluid passed in the negative direction T O Temperature T Density T Sound propagation velocity Fluid flow velocity through the sensor flange Start of the measurement period date and time of the last resetting command Duration of the measurement period Duration of a meter error condition Duration of a power failure period Date Time Comment Quantities denoted T will only be measured and displayed if the meter configuration includes a thermometer quantities denoted O require that the flow meter has been set for measurements in both fluid flow directions 6 1 3 Review of the measured quantity units Volume flow rate Mass flow rate Volume Mass m hour t hour 1 000 m 1 000 t i m t kg 1 000 bbl 1 000 tons ton Ib bbl hour tons hour bbl min tons min bbl s tons s ft hour Ib hour ft min Ib min ft s Ib s gal hour gal min Velocity m s ft s Table
47. stallation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 27 of 44 SONOELIS SE4025 ELIS PLZE a s 6 2 2 8 Resetting aggregate guantities Upon entering this mode the corresponding message will appear on the display see Fig 25 If resetting of aggregate quantities is not required depress push button T2 to access the next parameter setting block Confirm your intention to reset the aggregate guantities by depressing T4 The display will then ask RESET At this stage you can still return to the initial step of the resetting mode by depressing T3 Depress T4 to reset the aggregate readings of the flow volume and flow mass the operational information the meter operation time the error time and power loss time and define the start of a new measurement period the date hour and minute of the same The system will respond with a confirming message Parameter Set 6 2 2 9 Meter zero setting Before leaving the manufacturing plant every flow meter is carefully set for correct operation One of the key parameters in this respect is the meter zero A correctly set meter zero implies that at zero flow rate or zero fluid flow velocity through the meter sensor the meter indicates a zero flow rate zero fluid flow velocity The setting value a meter zero shift is expressed in mm per second The meter zero shift as identified in the manufacturing plant is stored in the meter memory under the name of initial in prod
48. stecndcastscivcsstsexdesstsedenuvsexdeccdesicsssctexvsectesesseticeussestesteeeserexeceeisessts 8 5 PROJECT DESIGN AND METER INSTALLATION esessseseeeeseene eene ennnnnnn nnn nn nennt n nnn nnns neni nasse nnn na dantis anas 10 5 1 Project design of systems including ultrasonic flow meters ssseeeeene enm eene nennen 10 5 2 ASSEMDIY wnnw X 13 9 21 General directions aaa AA Aa AL aan ba a BO mama laan 13 9 2 2 Mechanical connection Saano a m 14 5 2 3 Electrical CONMOCHOINS is naaa NAP ANNA AA NAA YA 14 6 Operational start and control of the meter functions seeeesesseseseesssseseeeeeeene enne nnn nn nnn nnn nnn tenni nnne nennt 18 6 1 Operational Start E D ER 18 o S Display CAL e S R O nn 18 6 1 1 3 Display of measured dalta rice tore iaiia prede Lee idee eee espe DALAGA NANANG 18 6 1 2 Review of the measured quantities eiiis esses see seine enne E KEKS nnn nass snas n ananas nnne raa s nnne a asina nhan 19 6 1 3 Review of the measured quantity UNIS essissssesessseeee eene nnne nnne nnne nennen nnns EKK RE nnns nannten 19 61 4 Unit conversion table iie eure ie liae va va l eate d bate aote ea qun dev duda 20 6 2 Keyboard control functions naaa cha cene RANG NABA AA AA TANA Aman 21 6 2 1 Dat
49. tch positions Measurement Instantaneous flow rate ddl S 11 Measurement Instantaneous velocity T uF d n Programming EEPROM programming Ld d T Servicing Service bY d T d d The servicing mode is reserved for the purposes of meter production and special services by the manufacturer ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 17 of 44 SONOELIS SE4025 ELIS PLZE a s Product marking Meter rating plate located on the electronic unit box Manufacturer Production series number Type certification Electromagnetic compatibility class EMC Environment protection class Ambient temperature Communication address Limit flow rate values Qi Qs Q4 Output signals and calibration information List of system components including type designation and production series numbers System production series number year of manufacture List of all system components including type designation quantity and production series numbers Electronic unit rating plate located on the electronic unit box Manufacturer Type designation Production series number year of manufacture Power source Protection class information Flow sensor rating plate located on the flow sensor body Manufacturer Production series number year of man
50. tions ensuring complete flooding at all times ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 11 of 44 ELIS PLZEN a s SONOELIS SE4025 If the sensor is to be fitted into a vertical piping section the fluid flow direction in such section shall be upwards see Fig 11 FLOW DIRECTION Fig 11 Sensor fitted into a vertical piping section Errorless meter operation cannot be guaranteed unless the sensor is completely filled with the measured fluid at all times Therefore the sensor should not be located at the highest piping sections or in vertical piping sections if the fluid flow direction is downwards in particular in situations where there is a piping outlet into open reservoirs or tanks anywhere near see Fig 12 FLOW DI RECTI ON Fig 12 Examples of incorrect sensor placement Another factor that may influence the meter function is the sensor angle position with respect to its longitudinal axis Occasional air bubbles in the piping may get caught in the hollow welded on probe holders where they would disrupt the measuring process To effectively prevent this from occurring the sensor probes should best be in the horizontal plane see Fig 13a If for any reason such position is not possible the sensor bo
51. ts are used in the passive mode of operation jumpers W4 through to W6 disconnected the optron current shall not exceed 20mA The S1 push button can be used to reset the total fluid volume reading to zero the same command can be sent via the RS 485 line To indicate the fluid flow direction connect to terminals 1 and 2 on terminal strip X1 a relay coil in series with external alternating voltage source 24 V 100 mA Push the arresting pin on the right hand side of the electronic unit box upwards and lift off the front panel to the left to gain access to switch S3 through the respective circular hole in the top printed circuit board of the unit Note Terminals X1 14 and 16 are used for uniform pulses ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e TI Product application installation and service manual JEL 15 Ultrasonic Flow Meter SONOELIS SE4015 Page 16 of 44 ELIS PLZEN a s Switches S2 and S3 location and functions SONOELIS SE4025 H w4 a bd a KO m EIPE TTOM BOAR Fig 16 Location of switches S2 and S3 Flow meter mode of operation Information on the display unit Combination of swi
52. uction zero setting value Meter component ageing and other factors acting over long term operational periods may result in minor meter zero displacements To eliminate these use the automated zero resetting function However great care should be taken in employing this function First of all the zero flow rate condition shall be ensured make sure that the closing valve in the piping is not leaking Only then the zero resetting function may be used A detailed description of the zero resetting block is shown in Fig 26 Upon initiating this function the operator shall select either the in production or automated meter zero setting mode The selection is done by push button T1 confirmation by T4 When the in production setting mode is selected the meter zero is reset using the zero shift value determined in the manufacturing plant In the automated zero setting mode the meter will first ask whether the fluid flow rate through the meter sensor is really zero the main requirement for a successful zero setting If it is not so cancel the setting process using push button T3 Upon confirmation by push button T4 the display will show the message WAIT FOR 100 The zero setting procedure lasts 100 measuring cycles The actual number of measuring cycles performed is shown on the second display line After 100 measuring cycles the zero displacement is evaluated If it is smaller than 50 mm s the shift value is stored and the display with read
53. ufacture Type designation DN information Fluid temperature range Rated pressure PN Fluid flow direction Protection class information Sealing of technological meters The SONOELIS flow meters are provided with clamping and stick on factory and assembly seals see Fig 5 Should the factory seals be found removed or damaged the product warranty shall be void ELIS PLZE a s Lu n 15 P O BOX 126 304 26 Plze Czech Republic tel 420 377 517 711 fax 420 377 517 722 Es90337K e Product application installation and service manual Ultrasonic Flow Meter SONOELIS SE4015 Page 18 of 44 SONOELIS SE4025 ELIS PLZE a s 6 Operational start and control of the meter functions 6 1 Operational start 6 1 1 Display data 6 1 1 1 Connecting the meter The first three seconds after connecting the meter to the power source the display reads Flow meter ELIS 6 1 1 2 Meter status information In the normal operation the symbol appearing at the last digit position on the second line informs about the current mode of operation of the signal processing electronic unit The characters used and their meanings are as follows electronic unit initialisation measurements in the positive flow direction measurements in the negative flow direction C calculation of measured values output signal generation and display W stand by mode T data communication data being sent Under normal operating conditi

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