Manual Rewinder Option
Contents
1. GND U CEOGDO1R CE06DOIR Drawn Uwe Stegemann Diagram peripherial 68 899054 6 26 Manual Rewind Option Adjustment peripherial board Peripherial board 99054 UO rent GE ELL FT TILL SY k 3 ce ani nm T Li 4 d Us PU T ETFPFFFFF D LLL LLL U Additional information this board can be used AUT applicator option cutter option rewinder option infeed option cutter stacker option Depending on the mounted option this sensor is used in different ways cutter stacker no adjustment necessary cutter no adjustment necessary CN5 signals infeed use Poti P1 to adjust the sensor rewinder set current to 30 mA by use of P1 with unplugged sensor as illustrated for label present sensor manual application use Poti R 41 to adjust between test point CN 6 and ground a value of 2 5 Volt no media in and cover closed touch down digital signal that the applicator base plate get in contact with the surface of He product Applicator moves back 06 01 Rev 2 09 27 Manual Rewind Option Wiring ed white2. N Z lt 3 Z4 NZ M 2 CNS 6 HEADER 5 gt al 4 ste PANKI 06 1 el GND 5 3 4 8 ES 6 2 i Ceo 100N 1 11 5 Ci 3 C1206 DOPR E 12 7 I SIN i 13 A Cosos 1 SIN 2 14 80 Ue GNE IRXD 16 AS 2 BT 17 4 npo GND E 1 20 f El B E 18 725 1019 38 ae 1 19 um pd 39 E T 26 la 18 DIR B 1 gt 14 1017 0 Te 16 4 0 1 c GND i ES SE 5 m e gt 15 4 gt p U A FM Mm
3. n A green Zwhi te teno verbinden Approv Drawn ze Document Num 06 01 RR 0 28 Manual Rewind Option 06 01 430 GND P2 P1 No tern REV 2 of 38 Rev 2 09 29 Manual Rewind Option E VA 490 No Beschreibung Approv late 01 AUSTAUSC le 3 poli ger E Stec Srs aege 11 04 97 a SEE Peripheriecakle einen lige ind 4 pol em AMP ecket Sl AS 6 29056 06 01 Rev 2 09 30 Manual Rewind Option 200 mm EN end Ge GND Lat L max XS mm chirm ens geraae No o 2 02 lt dd Rev 2 09 31 User Service Manual Power Stacker Appendix Tooling and work materials hexagonal socket SW 3 hexagonal socket SW 4 cross recessed head size 1 screw driver size 1 06 01 Rev 2 09 32 User Service Manual Power Stacker Parameter menu OFFLINE
4. LG Manual Rewind Option Manual Rewinder Option 06 01 Rev 2 09 Manual Rewind Option Contents KEE 2 E DEE 3 ENEE 3 2818 A 1 010101010101010101000 RANENEURTEEOENERNRESARRSE ERREGER 4 le Aa 0 01010101010107 EAE 5 Ble gig ec lee ESTHER t arca 7 eo A 8 o e 8 Rewinder complete EE 8 SUPPO TOO EE 9 le a el NOES O O O O 10 Carnin ue 11 A 11 EU es SE e o OA 12 Toom Dell tae Dall EE 13 SIT DEF lte EE 14 TOOM Re EE 15 gf 0 2 RECENTI ee eee SE 16 SCHEOL WSS aussen E E O Um 17 Rive Elle WEE 16 Brzige e PP APP en ee ee 19 FSS ON MN EE 20 A 20 Clivate TO WINS EE 21 Adjustrewinder EE 22 AA A ancora 24 Component peripherial board 99054 6 sn 25 26 55 Diagram peripherial 50237099054 vx p Adjustment le WEE 27 A 10 a 28 ENEE eet 32 Tooling and work materials LER ERE LER ERE ERE nennen ERE ERE REEL EL 32 Parameter men 33 SS GE 35 06 01 Rev 2 09 2 Manual Rewind Option General Copyright This User Manual and its contents are subject to copyright The publisher s prior written consent must be obtained for reproduction of the manual as whole or part thereof Names are generally given without any reference to existing patents registered patterns or des
5. 55505550 555 55 Wind 6 24 32 work maieral wrong direction 5 06 01 Rev 2 09 35
6. INFO PRTP STAO IFAC PSPD STA1 PORT MTYP STA2 SPOL MLEN STA3 BMOD MWID lt 20H DOT PUNO BAUD DOT2 BCHI PARI UPCA DBIT SBIT HAND PRID XPOS YPOS SSPD GAP SYSP EMUL NACH SENS PUNS FMOD OMOD SMOD EXTR SGMO CODE HRES HVOF CLCK USMD LREP CSET MEND PEPH JCLR SCLR OTHR DOWN LCLR ICLR MCHK SCHK PCHK FACT Standard standard Rev 2 09 User Service Manual Power Stacker OFFLINE INFO PRTP IFAC SYSP JCLR SCLR OTHR EMUL NACH SENS PUNS FMOD OMOD MMOD SMOD D HD EXTR CODE HRES CLCK USMD LREP CSET MEND SCAN SERR 06 01 Rev 2 09 34 User Service Manual Power Stacker INDEX C clamp handle 5 11 CONS tO CH
7. and DIRR right clockwise seen frontal towards the rewind core Fig 1 Left side Setting DIRL Right side Setting DIRR Attention During OFFLINE Mode the rewinder is not moving The rewinder is switched ON and OFF using the CUT key Using the DIRR mode will result in not using the complete possible movement area of the dancer arm This is done via software no additional adjustment necessary the reason for is the angel of the dancer arm together with bigger outside diameter So it is better to use only a part of the movement area If there is no media in the media end sensor and is the sensor activated the rewinder is not moving as well not by pressing CUT The display is showing ST13 if the feed motor is not moving and the rewinder is not reaching home position after 4 seconds of constant maximum speed The rewinder will be switched OFF Is the feed motor running and the rewinder is unable to reach the home position after 4 seconds of constant run the rewinder will be re started Reason for maybe the stepper motor was blocked and has to be re started 06 01 Rev 2 09 21 Manual Rewind Option Adjusting the rewinder sensor To adjust differences given by assembly and parts we have given the possibility to adjust the sensor via potentiometer N N ES N PRINTER Ki b home position end1 x N lt gt e variabel speed Fig 2 End positions of the dancer First please
8. check the sensor by using the menu point SCHK The point Wxxx will show the value of the sensor depending on the position of the dancer arm between 0 255 II The difference between the two end points must be bigger then 100 If the difference between the two end points is not big enough use the potentiometer on the rewinders light sensor board Fig 3 to set the current through the sensor To do so proceed as follows Fig 3 Left side Pot arrows on the light sensor board Right side Use the slot in the housing to set the pot from outside 1 Turn the potentiometer at the rewinder Fig 3 arrows clockwise to its limit 2 Activate the sensor check for sensor W 3 Move the dancer in succession to both end positions Keep an eye on the printer display The difference between both displayed values in the end positions must be greater than 110 If the difference between the values is smaller please check if the peripherals board is set correctly 06 01 Rev 2 09 22 Manual Rewind Option Z0131 cdr Fig 4 Setting the peripheral board disconnect the sensor set the current by means of P1 to 30 mA If the difference is big enough the sensor itself has to be adjusted now 1 Select SYSP 2 Select PEPH 3 Select RWND 4 Select RADJ behind DIRL and DIRR and select YES by using ENTER or leave the menu by using ESC 5 First adjust the home position of the dancer RNUL Acknowledge with ENTER s
9. tolerances given by production and assembly can be controlled Assembly Disassembly tooth belt tighten part e open two cross recessed screws and the back cover part can be removed e remove cover carefully over the stepper motor e as well during assembly and disassembly the wires should be watched e the two hexagonal screws of the tighten part are now visible e the screw in the long hole is used to tighten the belt e open the screw move the part in the direction you think of and close the screw e to remove the tighten part the roll profile and the guiding disc have to be removed before see roll profile and guiding disc Tooling cross recessed head size 1 hexagonal socket SW 3 06 01 Rev 2 09 13 Manual Rewind Option Stepper motor The stepper motor is the driving part of the unit Driven and controlled by the printer is the only intelligent part on the rewinder the optical encoder of the dancer arm Controlling speed and position of the rewinder Assembly Disassembly stepper motor e Open two cross recessed screws and the back cover part can be removed e remove cover carefully over the stepper motor e as well during assembly and disassembly the wires should be watched e the two hexagonal screws of the tighten part are now visible e the fore hexagonal screws of the stepper motor are now easy to reach open them and the stepper can be r removed e the gear is pressed to the axle and ca
10. OU NERO Copyright 3 dancer arm5 6 10 12 14 16 17 18 19 dancer arm spring 12 18 AMV E electrical specification 7 EIJGCITODICS ta 20 Error handling 4 G gear plate 16 17 18 19 GENE 3 guiding disc11 12 13 15 16 17 18 19 20 L ADE SIZE m aria M Ma e EE Mechanic 555555 55555555559559 5 6 Media fixation 5550555555555555559555 5 media guiding 10 media MOVES sss 5 N A 3 R RADOI em ES 23 aic D E 23 rewind speed Rewinder activate 21 RE A EEE IE DER ENEIRUNNEREEEERRENER 23 roll profile11 12 13 15 16 17 18 19 20 S search ana 4 sense of position sssse 7 SEMSON ee 5 7 8 12 17 20 sensor wedge 5 17 20 NC pcs eee sae ieee 21 stepper motor 5 12 14 15 17 19 SUPPO TOO u a 8 9 T Technical Service 8 Technical Specification 7 Tooling9 10 11 12 13 14 15 16 17 18 19 20 32 tooth Dell oon rone mes 5 12 13 15 Tooth belt tighten part 13 U used media 5 55 555
11. cer arm Assembly Disassembly sensor wedge e remove roll profile and guiding disc see roll profile and guiding disc e open the two hexagonal socket screws e the gear plate can be removed eopen lock washer on the axle e pressure spring and wedge can be removed e the dancer arm axle is locked with a second lock washer Tooling screw driver small hexagonal socket SW 3 06 01 Rev 2 09 17 Manual Rewind Option Dancer arm spring The dancer arm spring gives a defined zero position to the dancer arm If this position is not working on your unit maybe the spring is not working properly Assembly Disassembly dancer arm spring e remove roll profile and guiding disc see roll profile and guiding disc e open the two hexagonal socket screws e the gear plate can be removed e dancer arm spring can be removed Tooling screw driver small hexagonal socket SW 3 8888888888 8888880 06 01 Rev 2 09 18 Manual Rewind Option Dancer arm The dancer arm is a very important part controlling more then one mission First of all the dancer arm is controlling that the media is always rolled up with the same friction Second the media is controlled and guided to the right position the speed of the stepper motor is as well controlled by the dancer arm Attention It is clear that the dancer arm is very important for the correct function of the unit Never use the dancer to move th
12. e mounting the rewinder option an other option has to be disassembled like cutter or infeed Assembly Disassembly rewinder set printer to a flat surface the surface has to big enough to hold as well the support foot mount the rewinder with two hexagonal screws use the defined holes adjust the support foot in a way that the weight of the rewound roll is absorbed by the support small differences are regulated by the rubber feet connect the sensor cable to the responding connector at the front of the printer select option on the display and activate the option PEPH select direction at the display see User Manual adjust sensor as described under electronic Attention The rewind option is now ready to operate all other options are deactivated 06 01 Rev 2 09 8 Manual Rewind Option Support foot The support foot is used to balance the weight of the printer and the rewound material on the rewind roll The maximum roll weight of the biggest printer is more than 7000 g so you can see that the function of this part is very important Assembly Disassembly Adjustment support foot e set printer with the mounted rewind option to a flat surface e loose support foot by opening the hexagonal screw e press the rubber feet to the surface and close the screw again e adjust the support foot that it is parallel to the metal casting e tighten the screw very well Tooling
13. e unit or to carry it Assembly Disassembly dancer arm e remove roll profile and guiding disc see roll profile and guiding disc e open the two hexagonal socket screws e the gear plate can be removed e remove lock washer from axle e pressure spring and wedge can be removed e remove the second lock washer from the axle the axle can be removed Tooling screw driver small hexagonal socket SW 3 Attention The dancer arm is an assembly and can not be disassembled 06 01 Rev 2 09 19 Manual Rewind Option Electronics Sensor The sensor light transmission is used to control the position together with the sensor wedge Different light sensibility is measured by the sensor and results in a different speed Assembly Disassembly sensor 1 Remove roll profile and guiding disc see Roll profile and Guiding disc 2 Remove back cover 1 see back cover 3 Unplug cable 2 from the connector on the light sensor board 3 4 Remove screw 4 and light sensor board Tooling cross recessed head size 1 screw driver small 06 01 Rev 2 09 20 Manual Rewind Option Activate rewinder s an additional option the rewinder is a part of the TTX group Using the rewinder first time the software function has to be activated Therefore use the printer menu 1 Select SYSP 2 Select PEPH 3 Select RWND 4 Choose direction of rotation and select between DIRL left counter clockwise
14. hexagonal socket SW 4 06 01 Rev 2 09 9 Manual Rewind Option Media guiding The media guiding of the rewind option is used to control the movement of the media before the media is rewound Otherwise the media will run outside or inside on the rewind core Assembly Disassembly Adjustment media guiding e the roll can be disassembled complete from the dancer arm together with the guiding rings e open the lock washer as shown on the picture e the roll can be removed from the axle e sometimes it is possible that the roll has collected glue or dust then it is necessary to clean the roll Sicherungsring e the plastic bearing can be replaced as well if it is necessary e the guiding rings can be adjusted by moving the rings on the roll e the roll is fixed to the lower position as well with a lock washer Tooling screw driver small 06 01 Rev 2 09 10 Manual Rewind Option Clamp handle Using the clamp handle you will fix either a core or the media itself to the rewind core The core and the handle are available in 3 and 4 diameter Assembly Disassembly clamp handle e responding to the used method you will use the handle with a core or without e using the paper core you have to fix the material with a sticky label to the core e after fixing the media with the handle to the profile it should not be possible move the media on the core Roll profile Same as the handle the roll profile
15. hown is the momentary sensor value by moving the dancer the value is changing By pressing ENTER the value is overtaken by the program Attention Do not set the value at the limit position but the position 5 mm before 6 Acknowledge the value by pressing ENTER The display switches to REND 7 Acknowledge by pressing ENTER move the dancer arm to the opposite position close to the support foot shown is the actual value of the sensor Accept as well by pressing ENTER the value will be accepted Attention Do not set the value at the limit position but the position 5 mm before Watch carefully that the difference between the two shown values is bigger the 100 Is the program step broken by using the ESC key the printer is using default values maybe ending with mail functions 06 01 Rev 2 09 23 Manual Rewind Option Diagrams components wiring 06 01 Rev 2 09 24 Manual Rewind Option Component peripherial board 99054 xx 6 gag pl 1 i BE op S a R7 21 2 Egilea 25 Rev 2 09 06 01 Manual Rewind Option EZ uz
16. igns or trademarks The omission of a corresponding not does not imply that the names can be used freely All trademarks are acknowledged The manufacturer reserves the right to technical and other alterations without prior notice The publisher cannot warrant the accuracy of the content of this manual Note Please follow the notes shown in this text it will help to cover all situations and keep your engine working 06 01 Rev 2 09 3 Manual Rewind Option Error handling and search To verify functionality of mechanical and electronically functions if there is not a evidently defect use status report STAO to STA3 see User Manual printout to check the unit 06 01 Rev 2 09 4 Manual Rewind Option Media fixation characteristics possible reason media moves on core forgotten clamp handle media sticks not to core core size to wide media moves to inner dancer arm or outer side bent media guiding wrong adjusted ring rewind option not mounted properly rewind unit is not stepper not plugged in moving correctly stepper motor defect sensor not plugged in characteristics possible reason option board defect or not there sensor wedge not mounted correctly tooth belt defect belt tighten loose wrong direction direction programmed of movement wrong stepper connection wrong 06 01 Rev 2 09 solution check and fix it fix media change core adjust dancer arm adjust guiding fix re
17. is available in a diameter of 3 and 4 at the rear side you can see two fixation points and flat area of the axle guiding Mounting the profile to the disc watch this points Assembly Disassembly roll profile e the roll profile is mounted to the guiding disc and fixed to a axle in the centre e disassemble the profile by open the lock washer by hand see picture e the profile can be removed e the guiding disc is fixed with a separate lock washer to the axle Tooling screw driver small 06 01 Rev 2 09 11 Manual Rewind Option Guiding disc The guiding disc is used to control the movement of the rewound material during rewind operation The covered part of the guiding disc is as well the transport part a gear wheel is part of the disc Fixed with a lock washer to the axle the guiding disc shows two holes for the roll profile to fix it there Assembly Disassembly guiding disc e before disassembling the disc the tooth belt should be relived see tooth belt e after removing the lock washer the disc can be removed e now you can reach the tooth belt the tooth belt tighten part and the gear of the stepper motor e as well the sensor the sensor sensor wedge dancer arm spring can be watched Tooling screw driver small 06 01 Rev 2 09 12 Manual Rewind Option Tooth belt tighten part The tooth belt tighten part is used to tighten the tooth belt in a proper way this means mechanical
18. n not be removed e during assembly watch the position of the stepper otherwise the motor cable will block the cover Tooling cross recessed head size 1 hexagonal socket SW 3 06 01 Rev 2 09 14 Manual Rewind Option Tooth belt The tooth belt is transferring the power from the stepper motor to the guiding disc and has to be controlled from time to time Assembly Disassembly tooth belt e remove roll profile and guiding disc see roll profile and guiding disc e the tooth belt can be removed c controlled and maybe changed e to insert the belt again follow the steps below e insert tooth belt around stepper gear and tighten part tighten part has to be open e mount guiding disc to axle e hold down the belt with a small screw driver in the area of the motor gear see picture e moving guiding disc slow to slip the belt over the gear 9 secure guiding disc Tooling screw driver small 06 01 Rev 2 09 15 Manual Rewind Option Gear plate The gear plate is used to give more stability to the dancer arm mounting Assembly Disassembly gear plate e remove roll profile and guiding disc see roll profile and guiding disc e open the two hexagonal socket screws e the gear plate can be removed Tooling hexagonal socket SW 3 screw driver small 06 01 Rev 2 09 16 Manual Rewind Option Sensor wedge This part is controlling position and speed of the stepper motor controlled by the dan
19. winder to printer plug in stepper motor check and change stepper check and plug in solution check and replace or insert check and adjust check and change check and adjust check and change check and change Manual Rewind Option wiring printer falls to support not adjusted check and adjust head side well roll to heavy check and use smaller roll printer stand is not flat move printer to flat surface dancer arm is not moving spring is out of function check guiding roll is not moving maybe dirty check and clean 06 01 Rev 2 09 6 Manual Rewind Option Technical Specification drive stepper motor sense of position infra red sensor rewind speed self adjusting max roll as used printer see User Manual 4250 g TTX 450 650 Puma Lion 7250 g TTX 950 Tiger direction of movement user selectable clock counter clockwise used media self adhesive cardboard and plastic media up to 240 g qm label size see printer manual electrical specification see printer manual environment specification operating temperature 5 to 35 Grad C storage temperature 20 to 70 Grad C humidity 45 to 75 not condensing construction solid version build from strong aluminium and stainless steal all mobile axles pivoted open assembly of parts and components for easy plain operating and service 06 01 Rev 2 09 7 Manual Rewind Option Technical Service Mechanic Rewinder complete Befor
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