SPEED ROLLER® Parts and Service Manual
Contents
1. Part Number Part Name Ouantity SR 100 Engine 1 SR 101 Engine Sprocket 2 SR 102 Clutch Post 2 SR 103 Clutch Post clamp 2 SR 104 Clutch Ramp Fxd 2 SR 105 Clutch Ramp Bolt 4 SR 108 Clutch Ramp Mvbl 2 SR 109 Return Spring 2 SR 111 Thrust Bearing 2 SR 112 Pulley Bearing 2 SR 113 Pulley 2 SR 114 Sprocket Bearing 2 SR 115 Sprocket Lining Assy 2 SR 116 Clutch Adjust Bolt 2 SR 117 Flat Washer 2 SR 118 Nut 2 SR 119 Clutch Shaft 2 SR 120 Drive Chain 2 SR 121 Chain Cnct Link 2 SR 122 Chain Half Link 2 SR 123 Clutch Lock Bolt 2 SR 124 Set Screw 2 SR 167 Stop Nut 6 SR 205 Exhaust Elbow 1 SR 205A Elbow Screw 2 DIVERSIFIED MANUFACTURING INC 1 800 777 2936 410 OHIO STREET FAX 1 716 434 1757 LOCKPORT NY 14094 WWW DMIMFG COM Speed Roller Engine Clutch Assembly ED SR 12 GR 12D GD TOO CD CED Q Q DIVERSIFIED MANUFACTURING INC 1 800 777 2936 410 OHIO STREET FAX 1 716 434 1757 LOCKPORT NY 14094 WWW DMIMFG COM Speed Roller Roller Assembly Part Number Part Name Quantity SR 116 Strng Trolley Bolt 1 SR 117 Washer 2 SR 117A Lock washer 1 SR 118 Nut 2 SR 129 Tie Rod End 2 SR 132 Steering Arm 1 SR 134 Bearing Steering 4 SR 135 Bearing D Roller 2 SR 137 Bolt 8 SR 138 Bolt 9 SR 138 Strng Arm Bolt 1 SR 141 Bearing 6 SR 149 Dr Pulley Bolt 3 SR 150 F2. SR 224 Handle Bar Grip 2 SR 232 Hex HD Bolts 2 SR 232A Nut Ya 20 SR 233 Screw Flat Head 14 20 SR 233A Lock Washer Tooth SR 234 Clutch Oprtng Link 1 SR 235 Clutch Oprtng Link 1 SR 247 Hex Nut 2 SR 251 Nut Jam 2 8 eneen DIVERSIFIED MANUFACTURING INC 410 OHIO STREET LOCKPORT NY 14094 1 800 777 2936 FAX 1 716 434 1757 WWW DMIMFG COM SR 252 Nut Elastic 2 SR 254 Pedal Bolt 2 SR 255 Washer 2 SR 257 Pedal Rubber 2 SR 258 Name Plate Screw 4 SR 260 Deck Bumpers 4 SR 261 Deck Bumper Rvt 32 SR 262 Step Pad 1 SR 263 Speed Roller Decal 2 SR 264 Stainless Decal 2 SR 265 Trailer Warning Decal 2 SR 266 Hands amp Feet Decal 2 SR 267 Cover Decal 1 SR 268 Shut Off Decal 1 SR 269 Careful Decal 1 SR 270 Name Plate 1 SR 271 Operator s Manual 1 SR 272 Parts Service Manual 1 DIVERSIFIED MANUFACTURING INC 1 800 777 2936 410 OHIO STREET FAX 1 716 434 1757 LOCKPORT NY 14094 WWW DMIMFG COM Speed Roller Deck Assembly ar Mm SR 231 1 en K jus r D I i C rf 1 2 1 i r 10 DIVERSIFIED MANUFACTURING INC 410 OHIO STREET LOCKPORT NY 14094 1 800 777 2936 FAX 1 716 434 1757 WWW DMIMFG COM Speed Roller Trailer Assembly Part Number Part Name Ouantity SR 167 Nut 3 8 NF Lock 14 TR 225 Trailer Frame
3. DIVERSIFIED MANUFACTURING INC 410 OHIO STREET LOCKPORT NY 14094 1 800 777 2936 FAX 1 716 434 1757 WWW DMIMFG COM Speed Roller Service Periodic Maintenance Engine oil should be changed after 20 hours of use Chains should have light coating of grease Belt tension checked Spark plugs cleaned Air filter cleaned Grease bearings Note Add grease through the zerk fittings using a good grade of 2 lithium base grease TROUBLE SHOOTING Symptom Engine Runs Rough Engine Stall when changing direction Pedal movement excessive Roller not driving Clutch holding but belt slipping Do not over grease bit at the seals Rotate bearing to distribute grease Probable Cause Choke on spark plug dirty fuel mixture incorrect Oil level low Clutch is out of adjustment Belt is too lose Moisture on belt Add a little grease until it shows a little Solution Release choke Clean or replace plugs Refer to engine manual Fill engine oil pg 13 Refer to engine manual Refer to page 16 Refer to page 15 18 Speed Roller Parts and Service Manual Made in USA Manufactured by 77 Diversified Manufacturing Incorporated E 410 Ohio Street e Lockport NY 14094 e USA wi I I J 1 800 777 2936 e fax 1 716 434 1757
4. 1 TR 226 Tailgate 1 TR 227 Tailgate Traction Strip 2 TR 228 Frame Traction Strip 2 TR 229HS Axle Assembly 2 TR 230 Roller Lock Pin 1 TR 231 Tailgate Pin 2 TR 231A Hinge Pin 2 TR 232 Cotter Pin 4 TR 236 Fender 2 TR 237 Flat Head Bolt 8 TR 241 Axle Bolt Lower 4 TR 241 Hitch Bolt 2 TRDM658C Wheel Assembly 2 TRH4 C Hub Assembly 2 TR 246 Hitch 1 TR 247 S Hook 6 TR 248 Tailgate Pin Change 2 TR 249 Mach Pin Chain 1 TR 251 Axle Cap 2 TR 252 Hitch Handle Cap 2 TR 253 Rivet Traction Pad 54 11 DIVERSIFIED MANUFACTURING INC 1 800 777 2936 410 OHIO STREET FAX 1 716 434 1757 LOCKPORT NY 14094 WWW DMIMFG COM Speed Roller Trailer Assembly TRH4 C Hub Assembly TRDM658C Wheel Tire Assembly TR 229HS CTR 241 Gama T LA SIDE VIEW 12 DIVERSIFIED MANUFACTURING INC 1 800 777 2936 410 OHIO STREET FAX 1 716 434 1757 LOCKPORT NY 14094 WWW DMIMFG COM Speed Roller Trailer Assembly TOP VIEW Typ Two 2 Per Side IP Typ Four 4 Per Side SIDE VIEW Typ Two 2 Per Side DIVERSIFIED MANUFACTURING INC 410 OHIO STREET LOCKPORT NY 14094 1 800 777 2936 FAX 1 716 434 1757 WWW DMIMFG COM Speed Roller Service Oil Change engine ss Oil Drain Plug Gear Box Oil Change Switch off Engine before attempting oil change Change oil when engine is warm Place oil catch container under oil drain hole Remove drain plug 10
5. SPEED ROLLER Parts and Service Manual Model SR 103 HS R FED ROLLE ae niess a Stal Made with Pride in the USA see Diversified Manufacturing Incorporated E 410 Ohio Street e Lockport NY 14094 e USA Vw IH EEE 1 800 777 2936 e fax 1 716 434 1757 DIVERSIFIED MANUFACTURING INC 1 800 777 2936 410 OHIO STREET FAX 1 716 434 1757 LOCKPORT NY 14094 WWW DMIMFG COM Speed Roller Index Page Engine Clutch Assembly 4 5 Roller Assembly 6 7 Deck Assembly 8 10 Trailer assembly 11 13 Service 14 Oil change engine 14 Gear box oil level 14 Belt adjustment 15 Chain adjustment 16 Clutch adjustment 16 Periodic maintenance 18 Trouble shooting 18 DIVERSIFIED MANUFACTURING INC 1 800 777 2936 410 OHIO STREET FAX 1 716 434 1757 LOCKPORT NY 14094 WWW DMIMFG COM Speed Roller Ordering Parts When ordering parts for your Speed Roller please indicate model number as shown on the nameplate mounted on the deck of your Speed Roller This information will help to expedite your parts guickly and accurately Our FAX line 1 716 434 1757 is open 24 7 for your ordering and inguiry convenience Feel free to use it anytime for prompt service Record of your Speed Roller Identification Numbers Model Number Serial Number DIVERSIFIED MANUFACTURING INC 410 OHIO STREET LOCKPORT NY 14094 Speed Roller 1 800 777 2936 FAX 1 716 434 1757 WWW DMIMFG COM Engine Clutch Assembly
6. elt per belt adjustment procedure NOTE Front chain is tighter than rear in free state Front chain will loosen as rear chain tightens when adjusting the belt Clutch Adjustment Clutch operates by pressure on clutch sprocket lining and belt pulley The clutch ramp when rotated by pedal linkage applies pressure to the clutch for engagement If pedal travel becomes excessive insufficient pressure may be exerted for proper clutch engagement When pedal is depressed slightly 1 the gap between the clutch ramps should be 1 8 to 3 16 See next page To take up excessive movement loosen clamp bolt A Loosen locking nut B Rotate bolt C in clockwise direction Retighten locking nut B Retighten clamp bolt A NOTE Excessive pressure on clutch may cause machine to drive in either direction by itself If clutches are too tight machine may be difficult to move by hand with engine off SEE ILLUSTRATIONS ON PAGE 17 16 DIVERSIFIED MANUFACTURING INC 1 800 777 2936 410 OHIO STREET FAX 1 716 434 1757 LOCKPORT NY 14094 WWW DMIMFG COM A Clamp bolt B Locking nut C Bolt D Clamp nut Clutch Adjustment When pedal is depressed the gap between the clutch 2 p ramps should be 1 8 to UB t0 3 10 UWE 3 16 Clutches should i move freely when not WEVA Ab oa engaged To verify this Ue y 4 a loosen belt and rotate ta pulleys by hand 17
7. lat Washer 3 SR 167 Lock Nut 9 SR 225 Steering Roller 2 SR 226 Steering Trolley 1 SR227A Drive Roller 1 SR 228 Tie Rod Shaft 1 SR 229 Pulley 1 SR 230 Bearing S Roller 4 SR 231 Roll Pin 1 SR 232 Steering Bolt 2 SR 232A Nut 2 SR 247 Lock Nut Strg Brg 8 SR 248 Brng Bolt Drv Roll 4 SR 249 Lock Washer D Roller 4 SR 250 Washer D Roller 4 SR 253 Roll Pin 6 SR 273 Drive Roller Plug 1 elseai vw DIVERSIFIED MANUFACTURING INC 1 800 777 2936 410 OHIO STREET FAX 1 716 434 1757 LOCKPORT NY 14094 WWW DMIMFG COM Speed Roller Roller Assembly FE ee Lem ze SR 13D Kg Gr 19 Ss GR 135 ies 2D A mp Cp 228 DIVERSIFIED MANUFACTURING INC 1 800 777 2936 410 OHIO STREET FAX 1 716 434 1757 LOCKPORT NY 14094 WWW DMIMFG COM Speed Roller Deck Assembly Part Number Part Name Ouantity SR 117 Washer 3 8 12 SR 138 Bolt 4 SR 149 Bolt 4 SR 151A Seat 1 SR 154 Idler Pulley 3 SR 157 Idler Mount Bolt 1 SR 158 Foot Pedal 2 SR 163 Linkage Bolt 1 SR 166 Nut 5 8 NC 6 SR 167 Lock Nut 4 SR 173 Screw 2 SR 173A Bolt 6 SR 210 Main Deck 1 SR 211 Cover Guard 1 SR 212 Belt 1 SR 213 Belt Adjuster 1 SR 214 Pulley Adjuster 1 SR 215 Pedal Bracket 2 SR 216 Linkage Long 1 SR 217 Linkage Short 1 SR 217 6 R H Pedal Guide SR 221 Lock Washer 4 SR 222A Adjuster Seat set 1 SR 223 Handle Bar Assy 1
8. mm wrench After draining replace drain plug and fill with 0 6 i liters of 10W 30 motor oil NOTE If engine oil level is low engine may stall when changing directions Switch off engine before removing cover guard for servicing Remove oil filler plug and oil level plug fill until oil runs out of the oil level plug hole NOTE Refer to Honda engine owners manual 14 DIVERSIFIED MANUFACTURING INC 1 800 777 2936 410 OHIO STREET FAX 1 716 434 1757 LOCKPORT NY 14094 WWW DMIMFG COM Speed Roller Service Belt Adjustment If belt is too loose it will slip under load and decrease performance Belt will normally reguire 1 or 2 adjustments after its first hours of use Remove cover guard Belt tension should allow only 2 inches of upward movement at point A To tighten belt loosen adjuster lock nut then tighten the belt tightener nut to reguired tension Relock by tightening the adjuster lock nut LT Fr A ik Additional Belt Adjustment if Required 15 DIVERSIFIED MANUFACTURING INC 1 800 777 2936 410 OHIO STREET FAX 1 716 434 1757 LOCKPORT NY 14094 WWW DMIMFG COM Speed Roller Service Chain Adjustment Remove cover guard Chains should have 1 2 free play up and down Loosen V belt before chain adjustment To adjust chains loosen clamp nuts D and slide clutch post in required direction Then retighten clamp nuts Retighten V b
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