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Enhanced Logic Manager Module User`s Guide

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1. ov ELMM Remote IO Rack IOL Series C Cabinet Switch A D x V IE 3000 Switches A f C300 Redundant pair ii It NI WI 1 I 1 I I I U i i il i 1 it li it f i Fiber Optic Extender ch k sst Sao eee 44 Figure 2 3 Sample topology of a small Experion network with ELMM and C300 connected to the same CF 9 switch pair Enhanced Logic Manager Module User s Guide A Honeywell January 2015 2 3 LCN A Coaxial cable LON o LA LCN 5 Coaxial cable System v Enhanced Network Enhanced Network History Module Interface Module Interface Module Z ELMM ELMM FTE AC level 1 Redundant ENIM pair FTE 8 level 1 Q 8 EHPM EHPM A v Switch A IE 3000 Switches Redundant pair Figure 2 4 Sample topology of a large Experion network with ELMM and C300 connected to separate CF 9 switch pairs Project engineers are best suited to select the appropriate solution based on your system topology Site selection Site selection is an important factor in planning and preparing for the installation of an ELMM system Cabinet dimensions existing location accessibility of cabinets wiring IO cable lengths presence of remote IOs are all key considerations when making your space assessment Space assessmen
2. Figure 4 2 ELMM faceplate features January 2015 Power and Status LEDs LED Indication Status Description Power LED GREEN Steady Indicates the presence of 24Vdc to the controller module Status LED GREEN Steady Non redundant controller OK Primary controller OK primary and backup controllers may or may not be synchronized ORANGE Steady Backup OK controllers synchronized ORANGE Backup OK with Soft Failure or controllers are not synchronized Blink off once per second RED steady Self test POST in progress or Self test has failed Fault hardware or software diagnostic failed or Hardware Watchdog Timer expired A Enhanced Logic Manager Module User s Guide 57 Honeywell RED Operating in BOOT mode Blink off once per Ready state RDY on faceplate display Operating in Boot firmware IP second address assigned primary address in use Valid application image loaded AND faceplate display is Hardware Watchdog Timer expired blank AND faceplate display is Indicates unrecoverable fault frozen AND display is frozen or Unknown fault blank RED AND faceplate display Indicates Firmware download in 8 shows LOAD or PROG progress Blink off once per 1 4 second AND faceplate display is Indicates Hardware Watchdog Timer blank expired or other major fault i e 1 4 sec ON 1 4 sec OFF OFF AND faceplate display is Indicates Fault Hardware watchdog frozen or blank timeout or hardware failure a blank or frozen
3. While the control system is powered FTE and IOLINK Cabling See the section Series C hardware configuration of the Control Hardware Planning Guide for details Connecting IOMs and field devices through I O Termination Assemblies See the section Series C hardware configuration of the Control Hardware Planning Guide for details Grounding and power considerations IOTA boards See the section Series C hardware configuration of the Control Hardware Planning Guide for details 46 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 3 16 Grounding requirements See the section Series C hardware configuration of the Control Hardware Planning Guide for details Power entry guidelines for Series C cabinet See the section Selecting power entry accessories from the Control Hardware Planning Guide EPDOC XX23 en 431 document for details on how to supply AC line power wiring through Standard Power Entry or Optional Power Entry to the Series C cabinet power supplies and fan assemblies See the section Install ELMM and follow additional guidelines provided to ensure you have made adequate preparations for installing the new Series C cabinet 3 17 EUCN installation This section provides references to documentation available for installing the hardware and software for completing the EUCN installation Hardware For hardware installation procedures and cabling information see the following docu
4. 3 10 Remove Cabinet See the section ELMM Planning and Design and read the following additional guidelines to ensure you have made adequate preparations for installing the new Series C cabinet to house the ELMM hardware e You will be replacing one of four existing LM cabinets MU CBSM01 MU CBDM01 MU CBSX01 MU CBDX01 with one of two new Series C cabinets CC C8SS01 CC C8DS01 See the section 3 12 Replace LM cabinet with Series C cabinet for variations in size of the cabinets being replaced e Perform a space assessment to ensure you have adequate space for the new cabinet e Use the tips provided for wiring changes provided in the engineering guidelines document to ensure power grounding IO cabling and other safety precautions are followed before isolating power to the cabinet and moving it 3 11 Install ELMM This section provides information about cabling and connecting the ELMM hardware IO and Marshaling cabling information is not in the scope of this document The ELMM configuration you ordered is assembled and mounted in the cabinet by Honeywell After you have selected a suitable location for your system equipment use the following checklist to monitor the events that must occur prior to the actual delivery and installation of your system Event Completed Determine the requirements if any of additional electrical power power conditioning or grounding arrange for its installation Determine the locations
5. FTE and IOLINK Cabling See the section Series C hardware configuration of the Control Hardware Planning Guide for details Connecting IOMs and field devices through I O Termination Assemblies See the section Series C hardware configuration of the Control Hardware Planning Guide for details Grounding and power considerations IOTA boards See the section Series C hardware configuration of the Control Hardware Planning Guide for details Grounding requirements See the section Series C hardware configuration of the Control Hardware Planning Guide for details Power entry guidelines for Series C cabinet A See the section Selecting power entry accessories from the Control Hardware Planning Guide EPDOC XX23 en 431 document for details on how to supply AC line power wiring through Standard Power Entry or Optional Power Entry to the Series C cabinet power supplies and fan assemblies See the section Install ELMM and follow additional guidelines provided to ensure you have made adequate preparations for installing the new Series C cabinet All details related to precautions recommendations and wiring procedures are provided in the following user guides Control Hardware Planning Guide EPDOC XX23 en 431 Control Hardware Installation Guide EPDOC XX21 en 431 C300 Controller Users Guide EPDOC XX11 en 431 Series C IO Users Guide EPDOC X126 en 431 Enhanced Logic Manager Module User s Guide 25 January 2015 Honey
6. TRANSMIT FRAME TOO LONG H P S PRIMARY UCN CHANNEL CHANNELA FILE POS PREF STATUS OK UCN AUTO SWAP ENABLE TYPE LM SYNCHST SYNCHED Figure 6 6 Enhanced Logic Manager UCN STATS Display Page 1 The targets along the left side and the textual status information along the bottom are standard for all ELM Detailed Status Displays The display in conjunction with PAGE 2 summarizes the ELMM s UCN Error statistics Targets LM Status VERS REVIS LM Config UCN STATS MAINT SUPPORT SOFT FAILURE UCN xxxx Page 2 is selected by touching the STATISTICS PAGE TWO target This display is called up from the UCN STATUS target of any ELM Detailed Status Display followed by the selection of the STATISTICS PAGE TWO target Enhanced Logic Manager Module User s Guide 69 January 2015 Honeywell 21 Jul 14 1701 31 1 NETWRK VIEW lt gt LOCAL UCN STATISTICS PAGE 2 CABLE A SILENCE HELP RESET LOCL STATISTICS STATISTICS PAGE ONE LM EVENT SENDER STATISTICS Status MESSAGES SENT H VERSZ MESSAGES RETRIED H REVIS RECEIVER DROPPED H NAKS RECEIVED DW LN THROTTLING REQUESTED H Confi NUMBER OF EVENT RCVRS H UCN STATS MAINT SUPPORT SOFT FAILURE CN 3 P S SECNDRY UCN CHANNEL CHANNELB FILE POS NON PREF ODE 38 STATUS OK UCN AUTO SWAP ENABLE YPE LM SYNCHST SYNCHED Figure 6 7 Enhanced Logic Manager UCN Status Display Page 2 The targets along the left side and the textual status information along the bottom are standard for all E
7. display Faceplate display information The four character display on the ELMM faceplate shows a variety of information depending upon the controller state and status During controller power up the display indicates the controller s Power On Self Test execution and software version e The controller s operating state the display shows in a rotating display the FTE Device Index CEE state and soft failures such as redundancy communications or diagnostic faults e The controller s redundancy role and synchronization status e Fault codes when the controller ceases normal operation due to a major fault The following table includes a listing and descriptions of the various indications of the ELMM display ELMM Indicates ELMM State faceplate shown on display Station Tnnn POST test number Transient state N A BP Controller in BOOTP mode waiting for IP address from BOOTP LOADING server Transient state 58 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 TS COMM See Note 1 TEST FAIL RDY LOAD PROG IDLE OK BKUP NRDN SYNC NOSYNC Controller is attempting connection to configured time source or time server is not available Transient state ELMM not able to communicate with other nodes Factory Test mode Non product state Failure in Module Boot mode with application image Firmware load in progress Firmware flash in progress Application mode with
8. information for NIMs in the EUCN Configuration Data Checklist attached to this document Checkpoint and take a backup of LM checkpoint files Checkpoint all LMs on the UCN and shut them down before shutting down the NIMs Record DIP switch settings on the existing LMs for future reference Record the DIP switch settings on the Serial IO Module Generate and save Ladder logic files Generate and save UCN and Node specific EB files Enhanced Logic Manager Module User s Guide Honeywell Ensure the following checklist items are completed to prepare the LM for shutdown Reference See Section 21 of Engineer s Reference Manual SW09 605 Checkpoint LM in this document for more details See Section 21 of Engineer s Reference Manual SW09 605 A January 2015 Checkpoint LM Data checkpointing is performed to maintain up to date device settings in the event a device is taken out of service Prior to replacing LM with ELMM checkpoint NIM and LM to save existing data The following diagram gives a snapshot of the checkpointing process US On Zip Disks d Format Zip Disks W Y Create Directory Checkpoint NIM d Checkpoint LM GUS EST On Emulated Disk Vv Checkpoint Method On Default Network NV Y Create Emulated Disk Save NIM Checkpoint files Format Emulated Disk Save LM Data Checkpoint files Create Directory Save LM
9. reconfigure it after Primary ELMMs are running For removing Secondary ELMMs use UCN Node configuration change the BACKUP ELMM to NOT CONF and load by pressing Ctrl F12 7 Ensure that the node type is LM and then press enter 8 Enter the FTE Device Index and press ENTER Note e Use the FTE Device Index assigned to this ELMM in the EUCN Configuration Data Checklist Ensure that there are no errors Note Refer to the EUCN Configuration Data Checklist file attached to this document e The FTE Device Index entered must be the same as the FTE Device Index physically set in the rotary switches of the ELMM FTE Interface Module For the redundant ELMM the Secondary ELMM FTE Device Index is automatically set to the Primary ELMM Device Index plus one 9 Press the lt CONTROL gt and lt F12 gt keys to load 10 For the redundant ELMM repeat steps 6 7 and 9 for the secondary ELMM to come to the ALIVE state A Enhanced Logic Manager Module User s Guide 61 January 2015 Honeywell Step 11 12 13 14 15 16 17 18 19 20 21 22 23 24 4 7 Displays 62 Action Checkpoint the R6xx ELMM twice to NET and once to the Removable media Emulated Disk Startup the ELMM using either a Cold or Warm Start as applicable If the ELMM is on other Logical UCNs then repeat steps 3 through 11 for the ELMM on each of the Logical UCNs Repeat Steps 1 through 12 for any other Primary ELMMs on this EUCN When all Primary ELMMs
10. IO IOs that will replace existing LM IOs CF9 Switches One redundant pair is a minimum requirement Cables e Grounding cables e Power cables e FTE cables e OL cables e FOE for remote IOs The following table lists the ELMM Upgrade Kit Model Numbers Note that when you order this upgrade kit you will not get a direct replacement A solution has to be engineered considering your requirements using this upgrade kit Model Number January 2015 Description MC ELMMS1 ENHANCED LOGIC MNGR MODULE SINGLE Coated module non redundant MU ELMMS1 ENHANCED LOGIC MANAGER MODULE ASSEMBLY Uncoated module non A Enhanced Logic Manager Module User s Guide 13 Honeywell Parts List The following table lists the parts for kit number MC ELMMS1 LM to ELMM Upgrade Kit Part Number Description Quantity 51454552 125 ENHANCED LOGIC MANAGER MODULE ASSEMBLY For a redundant setup order 2 of these Same as C300 Coated module non redundant The following table lists the parts for kit number MU ELMMS1 LM to ELMM Upgrade Kit Part Number Description Quantity 51454552 125 ENHANCED LOGIC MANAGER MODULE ASSEMBLY For a redundant setup order 2 of these Same as C300 Uncoated module non redundant 14 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 2 ELMM Planning and Design 2 1 Planning Considerations Implementing an ELMM solution begins by planning for the following A January 2015 Network to
11. OK The ELMM is configured as non redundant or as redundant and has assumed the primary redundancy role And Has retained a valid database from previous operations prior to startup BKUP The ELMM is configured as redundant and has assumed the secondary redundancy role The ELMM moves to the BACKUP state See the section Communications and system time faults during startup in the C300 Controller User s Guide for details on abnormal startup conditions in the ELMM C300 controller due to communication and system time faults Corrective actions are provided to clear these conditions 56 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 ELMM faceplate indicators displays The faceplate of the ELMM contains four LEDs and a four character alohanumeric display as shown in the following figure The labels on the LEDs are Power Status FTE A and B The Status LED uses a 3 color scheme of red green and orange Generally green indicates OK red indicates power up tests a fault or failure and orange indicates backup mode Blinking LEDs indicate a soft or hard failure and help to point to a problem Soft failures also are indicated in other displays throughout the system The four character display provides additional controller status information see Faceplate display information Directly below the display are two LEDs that indicate FTE activity Power Status Enhanced Logic ai Ie n Manager MC ELMMS1 K
12. UCN CHANNEL CHANNELB FILE POS PREF STATUS OK UCN AUTO SWAP ENABLE ECA Ga Gre Figure 6 4 Enhanced Logic Manager Revisions and Personality Data Display The targets along the left side and the textual status information along the bottom are standard for all ELM Detailed Status Displays The display presents identification information for the ELMM hardware firmware and Personality Targets LM Status VERS REVIS LM Config UCN STATS MAIN SUPPORT SOFT FAILURE UCN xxx Fields H W LMM Processor Board hardware version F W LMM Processor Board firmware version NAME Personality name always ELMPI A Enhanced Logic Manager Module User s Guide 65 January 2015 Honeywell VERS Personality version REV Personality revision DAY Personality creation day MONTH Personality creation month YEAR Personality creation year NODE ELMM MEDIA TYPE FTE 4 11 Enhanced Logic Manager Configuration Display This display is called up from the LM Config target of ELM Detailed Status Display 21 Jul 14 16 50 41 NETWRK VIEW lt gt LMM CONFIGURATION Scanrate AR2DT2 LM Status Analog Inputs Analog Outputs Digital Inputs Digital Outputs Digital Composites Timers Logic Points Flags Numerics Base flag address Base numeric address SCHEDULE OVERRUN COUNTERS Current Previous Hour Hour Point Processor Overruns H H RESOURCE INFO UCN Access Overruns 0 H LM Processor Overruns H H PZS PRIMARY UCN CHANNEL CHANNELA FI
13. ULM media By default the firmware files for ELMM are located at o Fora 64 bit machine Computer C Program files x86 Honeywell Experion PKS Engineering Tools system Firmware EUCN ELMM o For a 32 bit machine Computer C Program files Honeywell Experion PKS Engineering Tools system Firmware EUCN ELMM e Ctools R410 1 85 315 R410 patch R430 1 92 0 R430 patch R431 1 31 0 to update the ELMM firmware See Section 7 of Experion Control Hardware and I O Modules Firmware Upgrade Guide for more details e Use Control Firewall Firmware Update Tool to update the Control Firewall firmware See Section 7 11 of the HPM_Installation_HP20600_R685 guide to update the Control Firewall firmware Experion e R410 1 R430 1 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 Hardware requirements The following list provides hardware components required to set up an ELMM system Based on your existing LM configuration the project engineer will provide a complete list of needed hardware At a minimum you will need Hardware Description Model Number ESV ESVT Rittal Cabinet For C300 control configuration and monitoring Downloading firmware to C300 hardware and ELMM CC C8DS01 CC C8SS01 CU CBDS01 CU CBDD01 C300 controller Depends on existing setup One redundant pair is a minimum requirement Model Numbers ELMM Available as non redundant or redundant pair ENIM Is available Series C
14. XX23 en 431 Series C components Cabling Control Hardware Planning Guide EPDOC XX23 en 431 Power and Grounding requirements Control Hardware Planning Guide EPDOC XX23 en 431 3 12 Replace LM cabinet with Series C cabinet CC C8DS01 CC C8SS01 Follow the guidelines mandated at your site for replacing the LM cabinet with the new Series C cabinet There is a minor variation in the dimensions of the cabinets being replaced Ensure you have taken adequate care to house the new cabinet in a safe and accessible location See the Site selection section for more information Detailed information about preparing the site transporting and installing Series C cabinets is provided in the Control Hardware Planning Guide EPDOC XX23 en 431 3 13 Install ELMM hardware 42 The ELMM module shares the same hardware capabilities and form factor as the C300 controller Use the same instructions provided in the section C300 Controller installation and upgrades of C300 Controller Users Guide EPDOC XX11 en 431 to complete installing the ELMM module See Figure 2 3 Sample topology of a small Experion network with ELMM and C300 connected to the same CF 9 switch pair See Figure 2 4 Sample topology of a large Experion network with ELMM and C300 connected to separate CF 9 switch pairs Enhanced Logic Manager Module User s Guide A Honeywell January 2015 Connect FTE cables to CF9 Ethernet switches Perform the steps outlined here to connect FTE cable
15. a means of disconnecting power from the card file Each card file must have its own individual circuit breaker for this purpose 2 Before removing a Logic Manager System module connect your ESD wrist strap to the cabinet ground bar or if the equipment is panel mounted connect your ESD wrist strap to the panel ground 36 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 Step A January 2015 Action Cabling must first be disconnected from the front of the module to be removed The connection method varies Power supply module cable disconnection requires the removal of individual wires from its terminal strip Control modules are connected to cables with friction fit connectors requiring a small amount of pulling force to release the cable Figure 3 3 through Figure 3 7 show various typical system cable configurations for both redundant and non redundant serial or parallel LO The I O point modules in the I O card file employ terminal block connectors which pivot away from the front of the module and thereby eliminate the need to disconnect each individual terminal block wire a I O modules may be removed from an I O card file while power is applied to the card file IF i The I O system is a serial I O configuration ii A 621 9938R SIOM is used in each of the I O car files iii the I O module has an R suffix in the model number Modules are released and removed by two different methods Five modules those b
16. boot firmware EPNI2_3 0 o ELMM boot and app firmware ELMM_100 17 0 Use Ctools to verify and ensure this version is installed o CF9 firmware version Minimum JJ ELMM firmware file is included in the ULM media By default the firmware files for ELMM are located at o For a 64 bit machine Computer C Program files x86 Honeywell Experion PKS Engineering Tools system Firmware EUCN ELMM o Fora 32 bit machine Computer C Program files Honeywell Experion PKS Engineering Tools system Firmware EUCN ELMM e Ctools R410 1 85 315 R410 patch R430 1 92 0 R430 patch R431 1 31 0 to update the ELMM firmware See Section 7 of Experion Control Hardware and I O Modules Firmware Upgrade Guide for more details e Use Control Firewall Firmware Update Tool to update the Control Firewall firmware See Section 7 11 of the HPM Installation HP20600 R685 guide to update the Control Firewall firmware Experion R410 1 R430 1 2 Ensure LM checkpoint backup is present 3 Complete configuration of Series C IOs 4 Check cable connections 48 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 4 2 Configuration overview After installing the hardware you are now ready to power up the ELMM hardware and perform the configuration This section provides information about providing Ethernet IP addresses powering up ELMM performing diagnostic checks and configuring ELMM The major tasks involved in configuring ELMM are as follows
17. corruption was detected by the TBC The theoretical bit error rate for errors not detected by the modem and noted as noise or frame fragments is 1 x 10E 9 This works out to approximately three checksum errors per hour per network The observed rate is much less and because messages are tokens real messages are seldom lost If frequent checksum errors occur there may be a physical network or modem problem If the predecessor to a node with checksum errors indicates a corresponding increase in the Token Pass Failed count the problem is likely to be in the node with the checksum errors The number of times the TBC detected that the error bit in the message end delimiter was Set indicating that a repeater received a message with a bad checksum then retransmitted it Because the UCN does not use repeaters this means corruption in the end delimiter of the message A count of zero is expected but occasional counts Enhanced Logic Manager Module User s Guide 71 Honeywell Partial Frame Received Frame Too Long No Receive Buffers Receive Overrun Duplicate RWR Null RWR Resynch Transmit Underrun Transmit Frame Too Long Total Cable Swaps Cable A Silence Cable B Silence Cable A Noise Cable B Noise No Response Errors Description are acceptable The number of times message corruption was detected by the TBC This may be caused by physical network problems It can occur without loss of messages See
18. database loaded Application mode with database loaded primary controller in RUN state Application mode with database loaded secondary Non redundant ELMM Application mode with database loaded Initial sync in progress Application mode with database loaded LOADING OFFNET LOADING FAILED ALIVE LOADING LOADING IDLE OK BACKUP OK SYNC NOSYNC Note 1 The ELMM is lonely cables disconnected or network related problem Startup halts until controller can obtain an IP address or validate an internally retained IP address FTE activity LEDs Each FTE port on the ELMM has one status LED The bi color FTE A and B LEDs indicate connectivity link present and communication activity transmit and or receive The following table describes the indications of the FTE Status LEDs FTE A and B LEDs Indicates RED OFF Blinking GREEN A January 2015 Link integrity check failed No Ethernet signal detected or cable is not connected Link integrity is OK Ethernet signal is present but no activity on link Typically every FTE node should show some activity If the LED is observed for several seconds some activity should be seen Link integrity signal is present with activity on link During normal operation the FTE A and B LEDs should be blinking at a variable rate indicating normal network activity Moderate to high network traffic conditions may cause the LEDs to appear as ste
19. display 30 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 Step Action For redundant nodes perform steps 4 and 5 For a non redundant node skip to step 6 4 Choose the secondary LM Status shows BACKUP and then select RUN STATES target 5 Choose the SHUTDOWN target and execute the command by selecting the ENTER target The secondary LM enters the ALIVE state 6 Choose the primary LM Status shows OK and then select RUN STATES target 7 Choose the IDLE target and execute the command by selecting the ENTER target The LM enters the IDLE state 8 Choose the SHUTDOWN target and execute the command by selecting the ENTER target The LM enters the ALIVE state 3 6 Shut down LM You can now proceed to shutdown the LM by isolating power to the LM hardware and cabinet Typically the Logic Manager card files are installed in the single or dual access cabinets as depicted in the following diagram The redundant IPC 620 processors sit at the top of the cabinet followed by the Serial IO card files underneath Follow a bottom up approach when isolating power to the LM system Power is isolated to the bottom most IO card file followed by the one above it and so on When isolating power to the IPC 620 processors shut down the secondary processor before the primary If remote IO racks are present isolate power and remove the Serial Link cable m Data Cable Redundant Communications Cables PROCESSOR CAROFRE
20. necessary information to plan install configure operate and troubleshoot the Enhanced Logic manager Module ELMM The ELMM module shares the same hardware capabilities and form factor as the C300 controller Instructions specific to ELMM are provided in this document Adequate references to Experion documentation are provided where required the referenced documents must be consulted to perform certain tasks mentioned in this document Scope This document covers the information needed to replace LM with ELMM This includes planning information about activities to be performed on existing LM modules before shutting them down disassemble LM hardware replace the LM cabinet connect the new ELMMs that come pre loaded in the C300 cabinet power up and configure ELMM to continue working with the restored checkpoints and configure C300 logic IO wiring and reconfiguration of IOs is beyond the scope of this document Refer to the Wiring guidelines document for information about the same A Enhanced Logic Manager Module User s Guide 9 January 2015 Honeywell Abbreviations The following table lists the various acronyms and abbreviations used in this document Acronyms Meaning DEB Data Entity Builder ER files Entity Builder files EHPM Enhanced High Performance Process Manager ELMM Enhanced Logic manager Module ENIM Enhanced Network Interface Module EUCN Enhanced Universal Control Netw
21. on the EUCN have been upgraded loaded configured checkpointed and started the loading and start up procedure for Primary ELMMs are complete Shut down both ENIMs on this EUCN Load both ENIMs to pick up the FTE Device Index configuration for all Primary ELMMs on the EUCN For redundant ELMMs perform the following steps for the Secondary ELMMs Confirm that the Secondary ELMM is in the ALIVE state Load the Secondary ELMM Confirm that the Secondary ELMM transitions to the BACKUP state Repeat steps 16 through 18 for all secondary ELMMs on this EUCN All LM to ELMM upgrade activities are complete for this EUCN You can now modify the ELMM point mix to update the IP parameters for communication with the PLC as needed See the Parameter References Dictionary for information about IP parameters This section describes ELMM specific displays Enhanced Logic Manager Module User s Guide A Honeywell January 2015 4 8 Enhanced Logic Manager Detailed Status Display This display is called up by selecting the ELMM node and the DETAIL STATUS target at the UCN STATUS Display From here the various diagnostic displays can be accessed through the DETAIL STATUS target on the lower right side of the screen Enter to Execute 21 Jul 14 16 24 56 l NETWURK VIEW lt gt PRIMARY OK PREFERRED LM I O STATUS INPUT DATA READY YES IRMWARE EMORY USED HECKSUM ODE SCAN TIME T 0 FAULTS UCN WARNING NO CONTROL PROGRAM SECONDRY OK NON PREFER
22. switches and IOs mapped to equivalent IPC IO modules being replaced required to replace your existing LM system After gathering your requirement the engineer designs a solution consisting of the appropriate hardware modules required and feeds the same to the TPC tool This tool then generates a BOM which Honeywell uses to build the required ELMM solution You will receive a cabinet fitted with all the hardware Install the cabinet at the planned location Ensure proper cabling supplies rated power to the cabinet and equipment Connect IOs and remote IO to the C300 controller as per plan 3 2 LM Shutdown and Hardware Disassembly After a plan to replace LM with ELMM is in place begin to shutdown and disassemble LM hardware The sequence of steps to power down and disassemble LM hardware is provided here Step Action 1 Prepare the LM for shutdown Record the existing UCN and UCN Network address information in the EUCN Configuration Data Checklist entries for NIMs 2 Checkpoint LMs 3 Record the switch settings of the existing LM for future reference 4 Generate ladder logic files 5 Generate UCN amp Node specific EB files 6 Shutdown LM from Native Window 7 Power down LM hardware and remove wiring 8 Remove card files and modules from the cabinet 9 Remove the cabinet A Enhanced Logic Manager Module User s Guide 27 January 2015 Honeywell 3 3 Preparing the LM for shutdown 28 Item Record the existing UCN and UCN Network address
23. was temporarily not accepted by an event receiver Retries are performed after a delay The count is normally zero except under heavy event traffic The number of times this node was requested to delay before sending another message A count of zero is normal except under heavy event traffic The count corresponds to the At Node Throttle Threshold statistic in the event senders The number of event receivers that are currently acknowledging events from this event sender In LMs this count is normally the number of primary NIMs Enhanced Logic Manager Module User s Guide A Honeywell January 2015 4 13 Maintenance Support Displays Communications Error Block Display for Enhanced Logic Manager This display is called up from the MAINT SUPPORT target of any ELM Detailed Status Display or by selecting the COMMUNCTN ERROR BLK target within the NODE STS INFO display COMMUNCTN ERROR BLK NETWRK VIEW LM Status 00A 01 02 VERS Du 0A Op REVIS og op 00 CN Config og op 00 ve e ees D D a e 00 op 00 STATS PE 00 op 00 MAINT A0 SUPPORT 00 op 00 fiq SOFT og op 00 FAILURE bas SECNDRY STATUS OK TYPE LM SYNCHST SYNCHED 03 04 05 06 07 05 00 00 Du 0A UCN CHANNEL as Hu 093 OA Du 0A CHANNELB UCN AUTO SWAP ENABLE lt gt OB 0A H 21 Jul 14 17 01 55 1 NODE STS INFO OC OD OE Du 0A 0A Du 80 0A FILE POS OF Hu 0a NON_PREF eels es EG RES
24. 1195766 037 LM09 640 BOM No 51195766 035 iv Enhanced Logic Manager Module User s Guide A Honeywell January 2015 Contents 1 INTRODUCTION WEE 9 1 1 UE 9 lee EE 9 SCOPC EE 9 leet le EE EEN 10 1 2 SOIUMON OVERVICW e Eege EE ENEE EES Ne A 10 MOCErMIZAtl EE 10 enee ebe Katzen eet geg ege eege ee eege een e eet 11 cher elo eeh eh ee E ee EE Ee 11 1 3 Hardware and software requirements s ecccceeeeeceeeeeeeeeeesneeseeeeneeseeesneesesesneeseseseenseeeenes 12 Supported software releases AAA 12 ee EN UE 13 Wee tele EE 13 SC CR EEN 14 2 ELMM PLANNING AND DESIGN ccccscccsssesccsseecnseeeenseeeeseeeesnesenaes 15 2 1 Planning Considerations cssssescsesseessseeseesesneceesesnnneesesneceesssnaeeesesneceesesnnneesesnanes 15 2 2 Network Planning iccccccccecensecsiceecrecceccce rd ccecereeceaceerdceaner eadenecedseatedeedeaceetdcennedendecceesdenuevesdencee 16 2 3 Site SCLC CUO EE 19 Space assessment for Cabinets rsen anundan rgia a ceestevetbinattecs abessor ents deaeneeeenteedenall 19 Sample lO configurations cesc2 seeessec ses eaeecsteessceyeeeag aaea ae aa EAR RE Aee eaea E EA EAEE Ea aa aaea 20 2 4 ELMM C300 Contrronlers ia Dee veeug Ee uge WEE ENEE NENNEN EEN ENEE HOESER nnmnnn nnmnnn ennnen nnna 21 2 5 ELMM Input Outputs ccccccceceseesseeeeneeeeneeeeeeaeeeseeeenseeeeneeeeseaeseseaeenseaeeeeeeesnaesaseeenseeeseanes 22 Sue Ce 25 2 6 Process wiring techniques 2 cccccecese
25. 3 5 Nonredundant Parallel I O Cable Configuration 0 cece teeter teeter terete 38 Figure 3 6 Redundant Serial I O Cable Confouratton ieee eee tee tees terete teas sees teeeeneeeas 39 Figure 3 7 Redundant Parallel I O Cable Configuration ccceeses tee teee teeter tees tees eeeeeneeeas 39 Figure 3 8 Logic diagram to connect the FTE cables to the CF9 Ethernet switches 43 Figure 3 9 Series C Cabling izes Seene Seege e aeaiee EEGEN EK eegen aa 44 Figure 4 1 ELMM Startup and Boot Mode mndicaitons cece eect etre ee ceee tees eeeeeneeeas 55 Figure 4 2 ELMM faceplate features cccesecceeesenceeeeseneeeeeseeeeesenseeeesenenseseaaeseseeeeeenseeeeeeseneess 57 Figure 6 3 Enhanced Logic Manager Detailed Status Display e cccceeeseeeeseeeeeeeteneeeeeetees 63 Figure 6 4 Enhanced Logic Manager Revisions and Personality Data Display 65 Figure 6 5 Enhanced Logic Manager Configuration Display 66 Figure 6 6 Enhanced Logic Manager UCN STATS Display Page 1 69 Figure 6 7 Enhanced Logic Manager UCN Status Display Page 21 70 Figure 6 8 Enhanced Logic Manager Communications Error Block Display 75 Figure 6 9 Enhanced Logic Maganer Node Status Information Display 76 Figure 6 1 SOFT FAILURE Display for Enhanced Logic Manager 78 viii Enhanced Logic Manager Module User s Guide Honeywell A January 2015 1 Introduction 1 1 Overview Purpose This document provides
26. 7 Soft Failure Display for Enhanced Logic Manager enne 78 Elte EE 78 5 3 EULMM DiaqQnostics a ccton Gata coed Radin ee Eed EE 79 Checking faceplate display and 1 EDs nnter Ene EEnnn Ennn ennn 79 5 4 Using CTools to capture diagnostic data ceeccesccsseeeceseeeseeeeeseeeeeseeeeeeneeseaesesneeenseeeneas 79 5 5 FTESTS Cable Error scenarios for Enhanced Logic Managet css cccesseseeeeee 80 5 6 d e NR ET 82 Enhanced Logic Manager Module User s Guide January 2015 Honeywell vii Figure Figure 1 1 Existing LMM architecture ss estia ioaea eaaa aaaeaii iaee iaaiiai aaae 11 Figure 1 2 ELMM architecture AA 11 Figure 2 1 LMM topology diagram ccescceeesneeeeeeneeseneeeeeeeeeeeeeaeeetenaaeeesenaeeseneaeeeesenaeeesenaeees 16 Figure 2 2 ELMM topology dagram s sisien naai aa i aain 17 Figure 2 3 Sample topology of a small Experion network with ELMM and C300 connected to the same CF 9 switch E EE 18 Figure 2 4 Sample topology of a large Experion network with ELMM and C300 connected to separate CF 9 switch PalPS E chee ei eege E line lead ees ee bier gee 19 Figure 3 1 Overview of the Checkpointing Drocess 29 Figure 3 2 Arrangement of LM card files in LM cabinet showing typical IO connections 32 Figure 3 3 Nonredundant Single Channel Serial I O Multidrop Cable Configuration 37 Figure 3 4 Nonredundant Four Channel Serial I O Multidrop Cable Configuration 0021101 38 Figure
27. 9s IE3000 switches IOs and Experion Server Plan for FTE cabling and routing o _Experion server ESVT is used for C300 controller configuration and monitoring Software requirements TPN R685 3 or later Experion R410 or later CF9 switch configured with version JJ or later Additional customer responsibilities In general you are responsible for preparing your facility as outlined in this guide and references to other guides provided In addition o Install this equipment in accordance with applicable statutory requirements such as National Electrical Code NEC ANSI NFPA 70 or the Canadian Electrical Code CEC C22 1 o Furnish and install at your expense and sole responsibility all internal building wiring including power and signal cables in accordance applicable standards such as NEC or the CEC Enhanced Logic Manager Module User s Guide 15 Honeywell o Install any power and signal cables according to the applicable standards such as NEC CEC and other local regulations and requirements 2 2 Network Planning The existing LM architecture and the ELMM architecture diagrams are provided so you can note the differences While the LM connected to the LCN through NIMs over LCN trunk cables the ELMM connects to the LCN via ENIMs ELMMs connect to CF9 Switches over the FTE network The CF9s then connect to L2 switches to the ENIMs In an LM system LCS is replaced with C300 LMM with ELMM LCN A Coax Cable eneee tie Histor
28. CN node number using the same procedure as Specifying a node address 4 5 Power on ELMM ELMM start up The ELMM module executes a series of tasks automatically when power is applied to the controller module These tasks include e Power On Self Test POST to verify the presence and integrity of the controller module hardware e Initialization of the hardware and software environment e Determination of whether to transition to the application image if present A Enhanced Logic Manager Module User s Guide 53 January 2015 Honeywell The following table summarizes the controller start up activity and execution of the POST upon power up Figure 4 1 ELMM Startup and Boot Mode indications illustrates the startup routine and Boot mode controller states Step Action 1 The ELMM Power LED lights upon insertion of the module onto a powered IOTA board 2 The ELMM boots up using firmware installed in the flash memory Initial firmware boot image is installed in the factory 3 A Power On Self Test POST is performed as part of the ELMM start up Controller display shows Tnnn where nnn indicates the number of the test currently being executed during POST 4 The Status LED briefly shows all of its colors Red Green Orange and then remains solid Red until POST completes 5 The four character display walks through a series of horizontal and vertical bars as well as several brightness levels Once completed successfully the display indicat
29. D SECONDARY Control 5 SERIAL VO Switchover Lk CARD FRE Links TL _ wg mmm Kam mmm mm e Kam wm mmm mmm emm ees _ _ _ _ wm bm e Ae _ A Enhanced Logic Manager Module User s Guide 31 January 2015 Honeywell Figure 3 2 Arrangement of LM card files in LM cabinet showing typical IO connections Assumptions and Cautions Before you work on any electronic equipment read and follow the safety guidelines to help protect the system from potential damage and ensure personal safety TIP e Only qualified personnel must perform this upgrade e When disconnecting a cable pull on its connector or on its strain relief loop not on the cable itself As you pull connectors apart keep them evenly aligned to avoid bending any connector pins Ensure that both connectors are correctly oriented and aligned CAUTION To guard against electrical shock always turn off any electronic equipment before removing any covers or boards ESD HAZARD Handle components and cards with care Do not touch the components or contacts Ga on a card Hold a card by its edges or by its mounting bracket Electrostatic Discharge Protection d CAUTION While removing handling and installing Logic Manager System components it is extremely important that you wear an Electrostatic Dischar
30. Enhanced Logic Manager Module User s Guide Release Independent TNDOC X371 en 6852A Revision A January 2015 Notices and Trademarks Copyright 2015 by Honeywell International Sarl Release Independent January 2015 While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell PlantScape Experion PKS and TotalPlant are registered trademarks of Honeywell International Inc Other brand or product names are trademarks of their respective owners Honeywell Process Solutions 1860 W Rose Garden Lane Phoenix AZ 85027 USA 1 800 822 7673 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 About this Publication This guide provides instructions to plan install configure and troubleshoot the Enhanced Logic Manager Module ELMM These instructions are intended for trained personnel to upgrade the obsolete IPC 620 processor based LM to the C300 controller based ELMM The LM to ELMM upgrade requires software release TPN R685 3 or a later version A Enhanced Logic Manager Module User s Guide J
31. Figure 6 8 Enhanced Logic Manager Communications Error Block Display The targets along the left side and the textual status information along the bottom are standard for all ELM Detailed Status Displays The display presents the content of an error buffer within the LMM This display is normally used to assist product support personnel during fault situations Please contact TAC for more details Targets LM Status VERS REVIS LM Config UCN STATS MAINT SUPPORT SOFT FAILURE UCN xxx COMMUNCTN ERROR BLK target for this display NODE STS INFO target for NODE STATUS NIM version display A Enhanced Logic Manager Module User s Guide January 2015 Honeywell 75 Node Status Information Display 76 This display is called up from within the MAINT SUPPORT target of any ELM Detailed Status Display by selecting the NODE STST INFO target within that display 21 Jul 14 17 02 11 1 INVALID NETWURK VIEW lt gt COMMUNCTN NODE STS ERROR BLK INFO LM Status VERS CURRENT LMM PROCESSOR FAILURE NULL PREVIOUS LMM STATUS OFFNET LM REDUN PARTNER UCN VISIBILITY VISIBLE REDUN PARTNER RCM VISIBILITY NOT VISIBLE STATS NODE LOAD FAILURE INFO H LOAD FLAGS a0 LOAD PACKET NUMBER H SUPPORT UCN NODE PERFORMING LOAD H SOFT STARTUP FAILOVER INFO Di P S SECNDRY UCN CHANNEL CHANNELB FILE POS NON_PREF STATUS OK UCN AUTO SWAP ENABLE TYPE LM SYNCHST SYNCHED Ready ES ES BGOEG LENG m Figure 6 9 Enhan
32. LE POS PREF STATUS OK UCN AUTO SWAP ENABLE SYNCHST SYNCHED Figure 6 5 Enhanced Logic Manager Configuration Display The targets along the left side and the textual status information along the bottom are standard for all Enhanced LM Detailed Status Displays The display summarizes the ELMM s Point Mix and the data access overrun statistics 66 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 Targets LM Status VERS REVIS E LM Config UCN STATS MAINT SUPPORT SOFT FAILURE UCN xxx Fields Scanrate ELMM Point Processor scan rate AR represents analog point scans with the number following being 1 or 2 once or twice per second DT represents digital timer and logic point scans with only the value of 2 available for ELM System parameter SCANRATE Range AR1DT2 AR2DT2 Analog Inputs Number of AI points available System Parameter NAISLOT Range 0 127 254 Analog Outputs Number of AO points available System parameter NAOSLOT Range 0 482 965 Digital Inputs Number of DI points available System parameter NDISLOT Range 0 1866 Digital Outputs Number of DO points available System parameter NDOSLOT Range 0 4000 Digital Composites Number of DC points available System parameter NDCSLOT Range 0 304 Timers Number of Timer points available System parameter NTIMER Range 0 700 Logic Points Number of Logic points available System parameter NLOGSLOT Range 0 14 F
33. LM Detailed Status Displays The display in conjunction with PAGE 1 summarizes the ELMM s UCN error statistics Targets LM Status VERS REVIS LM Config UCN STATS MAINT SUPPORT SOFT FAILURE UCN xxx Descriptions of the ELM Local UCN Statistics Display s statistics are found in Table 6 4 and Table 6 5 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 No Copy Buffers Token Rotation Time No Successor Found Asked Who Follows Token Passes Failed Noise Bits Checksum Error Repeater Error January 2015 Table 6 1 Local UCN Statistics Descriptions Description The number of times no buffers on the LCN side of PNI EPNI for copying received messages NIM only were available The count is normally zero Increasing counts indicate extreme NIM congestion The LLC increments the count The situation can lead to a No Receive Buffers count NIM only Sampled the averaged token rotation time in 0 1 millisecond units This is not an absolute measurement and only roughly correlates to the Concord Token Scope A 2 node UCN with no traffic will be in the 0 1 millisecond range while a moderately loaded 64 node UCN will be in the 4 6 millisecond range OFFNET nodes and heavy traffic will increase the observed token rotation time The nominal token rotation time for the system should be recorded when there are no errors and the load is moderate Deviations from the count noted in a smoothly
34. Ladder Checkpoint files Vv Save NIM Checkpoint files Y Save LM Data Checkpoint files Save LM Ladder Checkpoint files Figure 3 1 Overview of the checkpointing process See Section 21 of the Engineer s Reference Manual for more details Record Current LM Card File Configuration It is important you record the switch settings of the existing LM for future reference Ensure you complete this activity before disassembling the LM hardware See chapter 2 of the LM Service manual LM13500 for information about switch settings on the LM card file Generate Ladder Logic files Generate and save the following files before shutting down the LM e PRN file e Label File e Force List A Enhanced Logic Manager Module User s Guide January 2015 Honeywell 29 See the Data Entity Builder Manual SW11 611 and the 620 WinLoader Version 5 4 User Manual for additional information Generate UCN amp Node specific EB files See the Data Entity Builder Manual SW11 611 for additional information about Print entities See Appendix D for Exception Building and Appendix E for Creating Exception Build Files from IDFs of the System startup guide cd rom sw11600 document 3 4 Shut down LM After checkpointing LMs and backing up ladder logic and EB files proceed to shutdown LMs and disassemble the LM hardware and remove the cabinet This section details procedures to shut down the LM system and remove th
35. Manager Module ELMM fields A B LEDs Indicates the two FTE channels with the small box used to indicate the active channel System Parameter UCNRECHN HW Current version of ELMM hardware Visible if the ELMM is on line System Parameter COMHWREV Color Cyan FW Current version of ELMM firmware Visible if the ELMM is on line System Parameter COMFWREV Color Cyan SW Current version of ELMM software Visible if the ELMM is on line System Parameter CONVERS COMREV Color Cyan Dot and Strings Processor fields For ELMM you can monitor the displays from the Experion Station For information about monitoring the displays see the Operator s Guide in the Experion documentation set Enhanced Logic Manager Module User s Guide A Honeywell January 2015 4 9 LO System Status Display and Hardware Status Display You can monitor the displays related to I O status and hardware status from the Experion station For more information about the displays refer to Operator s Guide in Experion documentation or Experion Station help 4 10 Enhanced Logic Manager Revisions and Personality Display This display is called up from the VERS REVIS target of the Enhanced LM Detailed Status Displays 14 Jul 14 14 48 57 10 LM Status VERS REVIS REVISIONS AND PERSONALITY DATA HAN FW IDENTITY CREATION DATE ELMM Processor 80 Hu NAME ELMPI DAY 4 MAINT Board VERS 68 MONTH 1 SUPPOR REV 125 YEAR Node Type ELMM Media Type FTE PZS NONREDUN
36. RED LM I O STATUS INPUT DATA READY YES IRMWARE 800 EMORY USED 80 HECKSUM H ODE PROG SCAN TIME o NODE 37 I O FAULTS DETAIL TYPE LM STATUS Figure 6 3 Enhanced Logic Manager Detailed Status Display Targets A Swap Primary This target provides the operator with a mechanism for requesting a redundancy switchover It is functionally equivalent to a target on the UCN Status display It is visible when NODESTS is not equal to OFFNET for both chassis An ENTER is exposed to the right of this target that completes the request System Parameter PMMCMD UCN nn Displays UCN network number and acts as a target for calling up returning to UCN STATUS display System Parameter NTIWKNUM Range 1 20 NN Identifies node number 1 64 and acts as a target to select the chassis for calling additional detailed status displays Detail Status Acts in conjunction with the NN targets for calling up additional detailed status displays Enhanced Logic Manager Module User s Guide 63 January 2015 Honeywell Node Status fields NODE nn Node number of the ELMM System Parameter NODENUM Range 1 64 TYPE tt UCN Node Type System Parameter NODETYP Range NotConfg LM red status Current redundancy status of the ELMM System Parameter PMMOPER Range NON REDUNDANT PRIMARY SECONDARY node status Current node status of the ELMM System Parameter NODESTS Range ALIVE IDLE OK PARTFAIL Enhanced Logic
37. Retaining peer to peer configurations as they are Retaining point processing and checkpoints from the legacy module The Solution The solution includes two major components 1 ELMM and 2 C300 with series C IOs Honeywell s ELMM hosts all LMM functions The C300 replaces the LM s IPC 620 controller and uses a proprietary tool to migrate the LM database and ladder programs to C300 function blocks The ELMM is connected to the Enhanced Universal Control Network UCN over FTE and Experion technology You can also migrate the Logic Manager database to C300 function blocks conserve TPN graphics and AM applications and even retain peer access to HPMs ELMM communicates with the C300 through the PCDI block configured in the C300 CN LON a MOL PROCFSSOR NHANCED MANAGE CONTROLLER ENIM PC 620 XX ELMM C300 AS LOGI PCDI PC WITH MS LOADER EUCN COMMUNICATION EXPERION SERVER BACKPLANE COMMUNICATION Figure 1 1 Existing LMM architecture Figure 1 2 ELMM architecture A January 2015 Enhanced Logic Manager Module User s Guide Honeywell 11 1 3 Hardware and software requirements Supported software releases 12 Software Requirement TPN TPN R685 3 or later See the Customer Release Guide CRG 685 for more details Firmware e ULM 301 13 o ENIM boot firmware EPNI2_3 0 o ELMM boot and app firmware ELMM_100 17 0 o CF9 firmware version Minimum JJ ELMM firmware file is included in the
38. Step Task 1 Startup Experion Server and BOOTP server 2 Power on ENIM and ELMM 3 Perform hardware diagnostics tests 4 Load the redundant non redundant ELMM with LM personality and database 4 3 Startup Experion Server ESVT Node and BOOTP server BOOTP server A The BOOTP is a low level protocol that provides configuration to other nodes on a TCP IP network with the Windows operating system The BOOTP configuration files let you automatically assign IP addresses to the Ethernet module You can also obtain subnet masks and gateway addresses from BOOTP Ensure BOOTP Server service is running See section 4 2 2 of the Fault Tolerant Ethernet Bridge Implementation Guide EPDOC XX35 en 431 for details about starting the service in case it is not running The Ethernet module factory default setting is BOOTP enabled Upon power up the Ethernet module sends a message to the BOOTP server on the network with its physical or MAC address The server compares the MAC address to those in its look up table in the configuration file and sends a message back to the module with the appropriate IP address Base IP address The base IP address consists of the following e The first number in the address represents the network number e The second number in the address represents the community number e The third number is user defined e The last number represents the Device Index of the embedded node which is usually 0 The IP address consists of the
39. ady green Enhanced Logic Manager Module User s Guide Honeywell 59 4 6 ELMM Configuration Use the following procedure to load the redundant non redundant ELMM with LM personality and database Step Action 1 Load the odd numbered ELMM with the LM personality and Checkpoint from the NET or Emulated Drive The ELMM status must go to LOADING and then IDLE after the load is complete If this is a redundant ELMM then this is the new Primary ELMM Do not load the Secondary ELMM at this time 2 Verify that the ELMM database is correct 3 Invoke the Engineering Main Menu display by pressing the lt CONTROL gt and lt HELP gt keys on the keyboard 4 Start the process by selecting the NETWORK INTERFACE MODULE target on the Engineering Main Menu display This invokes the NIM Build Type Select Menu display ifNativeWindow Board 0 Ol x File view Alarms Displays Control History Engineering Access Help 5 Select the UCN NODE CONFIGURATION target to invoke the UCN Node Configuration display 60 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 Step Action 7 NativeWindow UC Board 0 File View Alarms Displays Control History Engineering Access Help ee MTA ens ove ceo 6 Reconstitute the LM by entering the UCN NETWORK NUMBER NODE NUMBER UCN NODE TYPE and pressing the lt CONTROL gt and lt F7 gt keys Note As a better engineering practice remove all Secondary ELMMs from the network and
40. al switches located on the IOTA board Set the switches to the three digit address ranging from 001 to 509 The leftmost switch 100 is used to set the hundreds digit The middle switch 10 is used to set the tens digit and the rightmost switch 1 sets the ones digit FTE NUMBER 100 10 1 re tb ag aS aes Ae The Device Index of all non redundant C300 controllers and ELMMs primary C300 controllers and primary ELMMs in case of redundant topology must be an odd number address Note The FTE DEVICE INDEX setting on the switches should match the Device Index number entered on the Station s Engineering Main Menu Configure UCN node To set the device index from the Station s Engineering Main menu Step Action 1 On the Engineering Main menu click Network Interface Module 2 Click UCN Node Configuration 3 Specify the FTE Device Index DEVIDX setting This must be the same odd numbered address you entered on the ELMM s IOTA as described in the previous section 50 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 Step Action 4 Press Ctrl F12 on the key board to load the changes if NativeWindow UC Board 0 File View Alarms Displays Control History Engineering Access Help GS i Ee COB ome Oo oo 2 Ensure Experion Server is running To start the Experion server Step Action 1 Choose Start gt All Programs gt Honeywell Experion PKS gt Server gt Start Sto
41. alog Output a l Analog Output 16 5 H Term meet gseseten 8 eeng Leem 32 6 P Teen BS yecNdetsolted Discrete fa eme Leem 22 Di 7 621 1160R 115 Vac Discrete Iput Gran eco Te I 621 1250R 240 Vac Discrete Input B a Teen 22 a DO emm avae c Low Voltage Digital Input 24 volts DO 22 I m E remm Low Voltage Digital Input 4 volts DO 22 io H een aaen msn Leen Low Voltage Digital Input 24 volts DO 32 n H em aasa c Leen Low Voltage Digital Input 24 volts DO 32 BI een ee 1 Low Voltage Digital Input 24 volts DO 32 14 621 0007R Reed Relay Output 6 cc roosor men Bussed Low Voltage Digital Output 24 volts DO 32 A Enhanced Logic Manager Module User s Guide 22 Color legend Fully compatible Partially compatible Major difference in the specifications No direct replacement Notes Di e Supports only 4 differential channels per module e No channel to channel isolation specified A Enhanced Logic Manager Module User s Guide 23 January 2015 Honeywell 24 e Inferior specifications for Normal mode and e Common mode input voltage e Does not support 0 10V 0 20mA and Bipolar inputs CC PAOHO1 does not support Voltage output 3 Off state leakage current specification is less May require external resistor to drain extra leakage current No channel to channel isolation 5 Fusibl
42. anuary 2015 Honeywell Intended Audience This document is intended only for trained personnel with the knowledge and experience of planning deigning and installation of hardware on a standard TPS system References The following list identifies all documents that may be sources of reference for material discussed in this publication Document Title Doc ID Dual Node Module Service Engineer s Reference Manual C300 Controller Users Guide Control Hardware Planning Guide Control Hardware Installation Guide Five Ten Slot Module Service Hardware Verification Test System Logic Manager Service Manual Maintenance Test Operations Process Operations Manual System Maintenance Guide System Overview Series C IO User s Guide Universal Control Network Guidelines Universal Control Network Installation Universal Control Network Planning FTE Switch used with LCN cabinet Upgrade Kit Instructions FTE Cabling Best Practices CF9 Ethernet Switch Upgrade Kit Instructions EUCN Overview and Planning for Upgrade Kit Instructions Logic Manager Parameter Reference Dictionary TPC Rules Engineering Wiring Guidelines Experion Network Best Practices HPM to EHPM Upgrade Kit Instructions LC13 610 SWO09 605 EPDOC XX11 en 431A EPDOC XX23 en 431 EPDOC XX21 en 431 LC13 600 SW13 511 LM13 685 SW11 502 SW11 601 SW13 500 SW70 500 EPDOC X126 en 431 UN12 610 UN20 500 UNO2 501 51195195 384 WP 07 01 ENG 51195766 036 5
43. ary controller first displays nrdn until its redundancy role is determined Once determined the secondary controller indicates it is an unsynchronized secondary or synchronized secondary The secondary controller also shows the controller s execution state which is BKUP The following illustrates the ELMM startup routine and the possible ELMM states when it is in the Boot mode A January 2015 Power Up StartUp Restart Em Use Ctools Tnnn Extract problem report data and cycle power BootP waiting Waiting for for IP address time source KN A Is N No lt Application Image valid Boot Lood firmware Flash firmware K Mode ee RDY LOAD gt PROG Yes Personality Download Application Mode Figure 4 1 ELMM Startup and Boot Mode indications Enhanced Logic Manager Module User s Guide 55 Honeywell ELMM states in boot mode At the conclusion of POST the ELMM determines whether or not there is a valid Application Image present in the controller and whether it should then transition to executing this Application image Application mode or to continue in the Boot mode e Ifthe controller remains in the Boot mode the controller then enters one of the states listed in Controller in Boot mode table and joins the FTE network on which it resides See Display indications when controller is in boot mode table for a description of the fa
44. attempt to connect with an alternate time source Enhanced Logic Manager Module User s Guide A Honeywell January 2015 Step 10 Action Action Verify the correct Device Index is shown on the display nnn and that there are no address errors Address errors The ELMM determines if any other module in the FTE network is using the same Device Index If another module is discovered with the same Device Index the ELMM will not join the FTE network but instead will enter the no address state and wait for a new Device Index to be set If another node is discovered with the same IP Address the controller will not join the FTE network but instead will enter the dup address state and wait for a new Device Index to be set Action If the Device Index is invalid or any address error is displayed see Reset Device Index and IP address of a controller on from the C300 Controller User s Guide and follow the procedure to reassign the Device Index and IP addresses Once a valid IP Address is assigned a redundant ELMM negotiates its redundancy role primary secondary with its partner module See Stage 10 The ELMM alternately displays its Device Index redundancy role and execution state on the controller s faceplate display Redundancy role nrdn may appear on the display to indicate that the ELMM s redundancy role has not been determined For non redundant controllers the redundancy role is shown as nrdn Second
45. base IP address device index configured on the rotary switches of the node e For ELMM C300 the rotary switches are located on the ELMM C300 IOTA A CAUTION Changing the base IP address of BOOTP server and rebooting the ELMM C300 results in a mismatch in the base IP address settings This mismatch might result in a loss of view to the EUCN nodes Enhanced Logic Manager Module User s Guide 49 January 2015 Honeywell e A valid Device Index has a range from 1 509 TIP If a board obtains an IP address from a BOOTP server then that IP address is retained in memory The IP is maintained even if the server is not present on subsequent reboots If the default IP address in the BOOTP server is changed or if the Device Index is changed on the node then the IP is overwritten on node reboot To clear the IP information from memory set the device index to 0 ELMM amp C300 Device Index setting The first three octets of the IP address for ELMM and C300 are provided by the BOOTP server The fourth octet is set using the Device Index Setting on the C300 ELMM IOTA and the Station s Engineering Main Menu Provide the device index setting for ELMM and C300 modules on the IOTA hardware setting and also on the Station s Engineering Main Menu soft setting Rotary Switch setting hardware setting Set the Device Index FTE DEVICE INDEX of the controller according to the site documentation by turning the three rotary decim
46. ced Logic Maganer Node Status Information Display The target along the left side and the textual status information along the bottom are standard for all E LM Detailed Status Displays The display presents additional failure information and a few statistics related to Personality download Although pertaining to the ELMM the data resides in the ENIM Targets LM Status VERS REVIS LM Config UCN STATS MAINT SUPPORT SOFT FAILURE UCN xxx COMMUNCTN ERROR BLK target for COMM ERROR BLOCK display NOTE STS NODE target for this display Fields CURRENT LIMM PROCESSOR FAILURE Per ENIM current ELMM status System parameter NODESTS Range CONFGMIS FAIL NOTSYNC OK PARTFAIL OFFNET Enhanced Logic Manager Module User s Guide A Honeywell January 2015 5 ELMM Troubleshooting 5 1 Hardware Diagnostics Start up Self Test A power on self test POST is performed when the ELMM is powered on See Power on ELMM and ensure the sequence of steps is correctly performed 5 2 Troubleshooting scenarios The following are the troubleshooting scenarios for ELMM Scenario IP conflict Description Two nodes with same Device Index IP address Cause Device Index is not unique in two nodes Solution Ensure Device Index is unique in each node CF9 firmware revision CF9 firmware version is not up to date CF9 firmware version is below FF Upgrade CF9 firmware version to FF or above PCDI Communicatio
47. ceplate indications when the controller is operating in the boot mode e Ifthe controller transitions to the Application mode the controller then joins the FTE network and enters one of the operating states described in ELMM in Application mode table ELMM State Description READY The controller received a command to remain in the boot mode to allow upgrading ELMM Controller firmware See the section Upgrading ELMM Controller firmware in the C300 Controller User s Guide for more details FAIL The controller detected a failure during startup Use the CTools utility to retrieve problem report logs from the controller for failure diagnosis ELMM states in application mode The following table describes the controller states of the ELMM after it transitions to the application mode after the LCN personality download See Faceplate display information for a description of the faceplate indications when the controller is operating in the application mode ELMM State Description ALIVE The controller determined that application image exists and is waiting for personality image to be loaded You can perform an ELMM controller firmware upgrade from this state if required as given in the section Upgrading ELMM Controller firmware in the C300 Controller User s Guide IDLE The ELMM is configured as non redundant or as redundant and has assumed the primary redundancy role And Has retained a valid database from operations prior to startup
48. check your upper level network topology to confirm this A Enhanced Logic Manager Module User s Guide 81 January 2015 Honeywell 5 6 Known Issues A few known issues with workarounds where available are presented in this section Issue Description Workaround LADDER SAVE and LADDER LOAD options are displayed on the UCN Status display for LOAD SAVE RESTORE option while performing Checkpoint Restore of ELMM LADDER SAVE and LADDER LOAD options are displayed even though they are not applicable for ELMM During the Checkpoint Restore operation these targets are disabled There is no known workaround Non redundant ELMM shows PARTFAIL since the firmware cannot determine whether the ELMM configured is redundant or non redundant The Non redundant ELMM shows PARTFAIL status since currently there is no way the firmware can determine whether the ELMM configured is redundant or non redundant The PARTFAIL status on the non redundant node can be ignored No functional impact There is no known workaround A system error is reported on the SEJ whenever an ELMM node comes up A system error is reported on the SEJ whenever an ELMM node comes up This is due to the mismatch in the event packet format between the NIM and ELMM No functional impact There is no Known workaround NIM fails to recognize the secondary ELMM module during the double FTE cable fault scenario NIM fails to recogni
49. ches Not providing adequate strain relief to the FTE cables can cause intermittent connections The FTE cables must be of an appropriate length Ensure that there is sufficient cable length to provide the minimum required bend radii However excess cable length must be minimized such that it is easy to manage inside the FTA tray cable channel For more information see the Experion Network Best Practices and the HPM to EHPM Upgrade Kit Instructions A Enhanced Logic Manager Module User s Guide 43 January 2015 Honeywell Series C Cabinet Cabling The following graphic is an example of a possible configuration connection in the Series C cabinet Your configuration may vary based on the module layout of your cabinet FTE EXTERNAL CONNECTIONS __ BUSBAR Gi CONTROL FIREWALL E gt Omma RH SH Honeywell Honeywot CONTROL a FIREWALL IOL2A Sa EEN o SERIES CO o L f gn eens REDUNDANCY OTHER IO CABLE CONNECTIONS Figure 3 9 Series C cabling Enhanced Logic Manager Module User s Guide A Honeywell January 2015 The following table defines cable type and usage in the following graphic Cable Color Purpose FTE A Yellow Connect controller to firewall point to point FTE B Connect controller to firewall point to point FTE Redundant Private path between primary and secondary controller point to point IOLIA Connect controller to I O IOL1B Connect controller
50. e ELM and highlights all which are currently active Targets LM Status VERS REVIS LM Config UCN STATS MAINT SUPPORT SOFT FAILURE UCN xxx Refer to the following table for an explanation of two new soft failure codes as part of Enhanced Logic Manager Table 6 1 Enhanced Logic Manager Soft Failure Codes FAILURE DESCRIPTION CORRECTIVE ACTION CODE Socket Errors PCDI block communication Verify communication b w ELMM and fails between ELMM and C300 C300 Verify CEE is in RUN state Protocol Errors Format of PCDI Verify PCDI block configuration for communication messages is incorrect address and commands 78 For example PCDI address is incorrect Enhanced Logic Manager Module User s Guide A Honeywell January 2015 5 3 ELMM Diagnostics This section describes the Enhanced Logic Manager s self diagnostics and error reporting Checking faceplate display and LEDs Check the ELMM Controller s 4 character display and ELMM IOTA LED indications and compare results with data in the Processor fields For more information about Processor fields see Enhanced Logic Manager Detailed Status Display Fault classifications Controller display LEDs Hard Severe Failures FAIL alternating with afour digit Status LED RED error code 03A7 Hardware failure Any other four digit code possible software fault A blank display indicates a Watchdog Timer timeout Installation Startup Failures Tnnn indicating t
51. e hardware and cabinet The following tasks must be performed in the given order for a safe and successful shutdown of LM hardware Step Action 1 In case of a redundant LM processor shutdown the backup LM processor from Native Window 2 Shutdown primary LM processor from Native Window 3 It is recommended you isolate power to IOs in the bottom up order i e remove power to the IO card file at the bottom first followed by the one above it and so on 4 Isolate power to the secondary LM processor card file by disconnecting power cord from power source 5 Isolate power to the primary LM processor card file by disconnecting power cord from power source 6 Record switch settings of primary and secondary LM processor cards 7 Record switch settings of SIOM PLDM cards 8 Isolate power to remote IOs and record switch settings of SIOM 3 5 Shut down LM from Native Window From an R6xx LCN station for instance US GUS ES T or PCUS perform the following procedure to shut down the R6xx LM For information about Displays see the Logic Manager Service LM13 685 manual Step Action 1 Depress the lt SYST STAT gt System Status key on the system console to invoke the System Status display 2 Choose the NIM node in the display grid that the LM is resident on and then select the NTWK HWY STATUS target to invoke the UCN Status display 3 Choose the LM of interest on the display grid and then select the DETAIL STATUS target on the UCN Status
52. e resistor inputs not available Input to Logic isolation is only upto 1500V AC DC 6 AC Input not supported Input delay is 5 ms which is two times the existing specification 7 Relay output instead of solid state output No Fusible resistor Fuse protection at the outputs No Self protection 8 No direct replacement available ATTENTION LM IO modules that do not have a C300 equivalent module are not supported An alternative engineering solution is recommended Enhanced Logic Manager Module User s Guide A Honeywell January 2015 2 6 Remote IOs To replace existing remote IOs use Fiber Optic Extenders to connect IOLs in the cabinet Series C or PM IOs with IOLs in the remote location A detailed discussion of Series C I O Link Fiber Optic Extenders FOE is provided in the Series C IO Users Guide EPDOC X126 en 431 See the following guides for planning and design information about Series C IO modules Control Hardware Planning Guide EPDOC XX23 en 431 Control Hardware Installation Guide EPDOC XX21 en 431 Series C IO Users Guide EPDOC X126 en 431 Process wiring techniques In the planning stage itself label field wiring with new module and channel identification prior to removal Some IO modules have terminal blocks with friction fit connectors Others have screw terminals Determine if the field wiring is of appropriate size and length for the new module connections Cabling Considerations for Series C Components
53. eeceeeeseeeeeeeeceeeesceeeeceeeeeeneeseeeeseeeeeseeeeeeeseeseeseseeeeesseeeenes 32 Remove LM hardwate cccccssecccceeeeeeeeesneeeeeeeneeeeeeeneeseeesneeseeesneeseeesneeseeeeneesesesnaeseseseeneeesenes 33 Identify Components for Disassembly cecceceeeeeeeeeeneeeeeeeeaeeseaeeseaeeseaeeseaeeseaeeseaeeteaeeseaeeseaeeseaeersaees 34 Disassembly goteo UIE Zeg ee ee REENEN eege 34 Remove Module egene dee Ee egene Ee Deene Ee egen 36 Ok Ce TL LEE 40 Remove Cabitiet 22 i200 hove cices soloed sedate 4 folcad shed dece cece ET 40 Msia E LEE 40 Ass mptions and Cautions 0 a naan ive cee ein etn ee i ee E i 41 Installation L ps e E EE E A heed adalah Deag Devacia sh dbue cuedelin hetiees Al nde Meads 41 Ovemiew of TASKS iere a as r a aaraa e e a a a rA 41 Replace LM cabinet with Series C cabinet CC C8DS01 CC C8SS01 e seeeeeeee 42 Install EL MM hardware ossiani naana eea aE aia aa SAE ANa TE AEA 42 Connect FTE cables to CF9 Ethernet ewitches A 43 Provide strain relief to FTE cables ccccesseceeesneeceeeenenseeeeneeseeesneesesesneeseseneesesesnenseeeenes 43 Series G Cabinet Cabling seee anrea anaana eaa dh nine Gain igh led ariel aw 44 Cabling Considerations for Series C COMPONE NMS c ccceeccesseeeeeeeeeeeeeeseeesesseeenseeeenees 46 Installation Declarations 20 eus e i aeeeea sde SH wei eel A ee 46 FTE sand IOLINK Cabling ena euer ck apeeateetegev a aere e aaaea tue tee gunned 46 Connecting IOMs and
54. eeeeeeceeeeeenneeeeeeeseeeenseneeeeeeeseeeeeseseaeeeceseenseseneaneeeeeees 25 Cabling Considerations for Series C Components ssssssssssesssstnstttreettttttttttnttnnntttnnntetnntnnnnnen nennen 25 Gfro nding requirements ireira eoruni ern ne atiae denor EN 25 Power entry guidelines for Series C cabinet 25 2 7 Unique hardware features ccccccceseseeeeeceeeeseenseeeeeseeeensensceeeeseeeeaseneaeeeseseeasnseneeneeeesees 26 3 ENNEN 27 3 1 e a TEn A A TEE dE 27 Disassemble snd remove bM a r aa r a a 27 Fk EUNN a B EEN 27 3 2 LM Shutdown and Hardware Disassembly sssssnssenunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn mnnn nn nnmnnn mnnn 27 3 3 Preparing the LM for shutdown s sseuseonseonseenneonnennnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnonnnnsnnnsnnnnnnnna 28 Gheckoolog G Meatia EE a a N a EE 29 Record Current LM Card File CGonfiouraton ennt 29 3 4 Shut down EN 20 EN ENEE ENNER NEEN 20 3 5 Shut down LM from Native Window 0 sssssssseseseeesssessssnessssssesssessssssssessseseeees 30 3 6 SHUG COW LIM a a d a aa aaa aea a aaa eaa aaa EEN Ee dade cduwaeddutecdedie 31 Ass mptions and Cautions rosnie e eot aaee N er cen ee hte deed ieee aA eat eee 32 A Enhanced Logic Manager Module User s Guide January 2015 Honeywell vi 3 7 3 8 3 9 3 10 3 11 3 12 3 13 3 14 3 15 3 16 3 17 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 Electrostatic Discharge Protection c cc ccces
55. ehind a five module wide metal cover plate on the Processor card file are removed by simultaneously pulling on the upper and lower extractor levers The metal cover plate is first removed by loosening the four thumbscrews that hold the plate in place All other modules are removed by loosening their thumbscrews and pulling the module gently forward Very little force is required When the module is free from its connector carefully slide it out on the card rails and into your hands Immediately place the module in a static safe pouch for transport z SERIAY VP Figure 3 3 Nonredundant Single Channel Serial I O Multidrop Cable Configuration Enhanced Logic Manager Module User s Guide 37 Honeywell P S PROCESSOR Figure 3 5 Nonredundant Parallel I O Cable Configuration Enhanced Logic Manager Module User s Guide A Honeywell January 2015 A January 2015 Pn Ec vn Zz il H Figure 3 7 Redundant Parallel UO Cable Configuration Enhanced Logic Manager Module User s Guide Honeywell 39 3 9 Remove Card File Use the following procedure to remove the card file Step Action 1 Remove power from the equipment 2 Disconnect all cables attached to the card file modules 3 Loosen but do not remove the four screws holding the card file to its support 4 Grasp the card file firmly and lift it about 1 cm 1 2 in to release the file into your hands
56. es Retried A January 2015 Description incremented by the LLC based on the transmit status The count is not incremented if the TBC is successful on its automatic retry The number of times MAC control was not correct for an RWR response message such as the wrong node number in a response This indicates network contention or corruption within a node A count of zero is expected It also indicates the number of times SAPs were not as expected The count is incremented by the LLC based on the transmit status and or message header contents The number of times the LLC part of an RWR response was incorrect This can indicate corruption in a node or network contention A count of zero is expected The count is incremented by the LLC based on the transmit status and or message size or header contents The number of times this node attempted to reconnect to the UCN after a serious UCN communication fault The number of messages between tasks in this node The count is always incrementing in a NIM zero in a LM The number of messages sent from this node The count does not include automatic TBC retries or driver retries The number of messages received by this node The number of messages discarded by this node Normally zero but may occasionally count occurrences of A reply received after the reply timeout period expired 1 A duplicate reply message caused by retry because the immediate ACK of a reply message was not rece
57. es the progress of the POST See ELMM faceplate indicators displays for a complete listing and description of the controller s status indications and displays 6 Progress of the POST is shown on the ELMM s faceplate display If a fault occurs during POST the test halts and the display shows the test number Tnnn associated with the detected fault Corrective Action If a fault occurs and halts the POST then reset the controller and allow the POST to execute once more If the fault persists then replace the failed controller module 7 If no faults occur POST continues to execute Upon completion of POST the ELMM determines whether to transition to boot mode or application mode If a valid application image is present in the ELMM then it is started in application mode unless the controller has been commanded to shutdown or is rebooted into the FAIL state The Status LED indicates the state of the controller s associated hardware 8 The controller indicates bp on its display while it waits for a response from the BootP server service The BootP server supplies the ELMM its IP Address assignment and SNTP Server IP addresses If no response is received from the BootP server in 2 minutes the ELMM will timeout Once the ELMM receives a response from the BootP server TS is indicated on the display while it waits for a response from the configured time source If the configured time source is not available the controller will
58. etailed Status Display c ccsseccsseeeeeeeesseesesneeeeeeeeeenees 63 LAG EE 63 Node Status fields ere uedhet gedoe Eege AANER Eech de EEN 64 Enhanced Logic Manager Module ELMM felde AAA 64 Processor Meld EE 64 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 A 4 9 UO System Status Display and Hardware Status Display c scccesseeeeesseeeeeeeees 65 4 10 Enhanced Logic Manager Revisions and Personality Display cccssseeseeeeeees 65 TANG EE EE 65 SE EEN 65 4 11 Enhanced Logic Manager Configuration Display ccsscsessssseeeseeeeeseeseeeseseeeeneeeeneas 66 Targets EE E 67 Elle EE 67 4 12 Enhanced Logic Manager UCN Stats Display s cccseeseseeesseeeeeeeeeeeeeesseseneeeeeseeneas 69 Elte EE 69 Elte DEE 70 4 13 Maintenance Support Displays Communications Error Block Display for Enhanced Logic Manager geess e EE EE ee EE eene 75 PANG EE 75 Node Status Information Display si 2 c 2224c03 sie ENEE oe 76 Targets EE EE 76 ele iesen eege Nes eege badd EN ee Steg Deiat ed EE 76 ELMMTROURLESRHOOTING esvtesveeseresueegeregueeseEeeuEeENEeEKEEENECEKEEEEEEEKEEENEEEKEN 77 5 1 Hardware Diagnostics cc seeeeeeeeeeeeeeeeeeeceeeen eens eeeeeeseeeenseneaeeeeeseeeenseneaeeeeeseeaseseneaneeeeeees 77 start up Self Test EE 77 5 2 Troubleshooting SCOMALIOS cceccceeeeeeeceeeeeeeeeeeeeee seen EEEEEEEEERE sees ens neaeeeeeseeesaseneeeeeeeseeeennees 7
59. field devices through I O Termination Assemblies A 46 Grounding and power considerations IOTA boardS A 46 Grounding requirements ccccecceseeesseeeeseeeeneeeeseaeeeseeeeneeeeeeensescaesaseeeeneeeeseeseseeesnseeeeeanes 47 Power entry guidelines for Series C cabimnet ecceeeceseeeeceeeeeeeeeseeeeeeeeeseaeeseeeseaeesaeeseaeeenaeessaeensaees 47 EUCN installation EE 47 aire UEL EE 47 CF9 uplink Cable Copnpnecton isnie ne aene a aa eeta EE aA iaa ada EEan 47 Redundant EL MM considerations AAA 47 ELMM CONFIGURATION AND OPERATIONS see 48 Pre Configuration checklist ceceeececeseeeceeeeneeseeeeneeseeesneeseeesneeseeesneeseeesneeseeesneeseseseensesennes 48 Configuration OVEFVICW cceecceeeeeeeeeeeseeeeeneeeneneeseaeeesaaeenseeeeseesesaesaseeeeneeeeseesaseeeenseeeeennes 49 Startup Experion Server ESVT Node and BOOTP Serve ccssssccessseereesescenenseeenes 49 BCE Eet eege ege ab ee ata batt oh eege et 49 ELMM amp C300 Device Index Setting ceeeeececeeeeeeneeceeeeseeeeseaeeeeeeseaeeesaeeseaeesaeeseaeesaeeseaeessaeessaeenaees 50 Configure UCN Rule EE 50 Ensure Experion Server iS running 51 EUCN Connection EE 52 WGN Node Addr ss Selections ce aanaeio area asea e aiaee ea A a EE EASi a der 52 Poweron ELMM ee See EE EE Ae EE E Se EE EES e 53 EL MM start Ups es certevetel esate Seet dE a epar aa ea lvl Hala caches deceenaineeeen Zeen 53 E MM CGontiguratlon ee e EES 60 DSP YS eebe ee eege 62 Enhanced Logic Manager D
60. ge ESD wrist strap that is properly connected to ground Be sure power to the equipment is off Slip the strap on your wrist like a wristwatch and connect its clip to the ground bus located inside the front left side of the cabinet Wearing an approved ESD wrist strap does not increase the danger of electrical shock a ESD Jack 32 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 i 9 ey i ESD Clip Logic Manager Front Cabinet Safety Ground Bus Located on Front Left Side Connect wriststrap co o0o00 0000000 o o O O O O oO o Lower Horizontal Support o o O O O O 0 0 co0o0o 0000000 ESD Wrist strap Connection in the Logic Manager Cabinet Be sure to store any electronic component in a static safe carrying pouch whenever it is not in use An ESD kit is available through Honeywell Contact your Honeywell representative and ask for part number 30185 H 3 7 Remove LM hardware LM hardware removal can proceed in one of two ways 1 Disassemble IO files from each IO card file and then remove the card files 2 Remove the card files directly If you plan to reuse cables tag them and safely store them so they can be identified A Enhanced Logic Manager Module User s Guide 33 January 2015 Honeywell Identify Components for Disassembly e Logic Manager Processor Card File e Logic Manager Redundant Processor Card File e I O Card Fi
61. gnostic Capture dialog to save a user readable file listing firmware download data to a directory location of your choice You can click the Save Data button on the Diagnostic Capture dialog to save a crash information file to a directory location of your choice that can be transferred to Honeywell TAC for fault analysis Prerequisites You have installed the Experion R410 1 R430 1 software configured the base IP address as well as addresses for time servers through the System Preferences selection in the Control Builder s Tools menu and set the Device Index number for each of ELMM and FIM4 through the Binary Coded Decimal switches on its input output termination assembly IOTA To capture diagnostic data using CTools To capture the diagnostic data using CTools refer to C200 C200E Troubleshooting and Maintenance Guide in Experion documentation 5 5 FTESTS Cable Error scenarios for Enhanced Logic Manager 80 The following sections show how the FTE cable faults are reported on the FTESTS displays D ATTENTION The term FTESTS displays include both FTESTS1 and FTESTS2 displays e FTESTS1 display shows the FTE status of the UCN nodes assigned to the selected ENIM and is filtered by the UCN Node Number which has a range of 01 64 e FTESTS2 display shows the status of all the FTE devices in the FTE community and is filtered by the FTE Device Index which has a range of 01 509 Table 2 EHPM Cable Faults Er
62. he test number Status LED solid RED that the controller was performing when a fault was detected bp BootP service not available TS Time source not available Hardware Watchdog Timer Blank Status LED RED blinking off Expired every second FTE LEDs RED Communications Failure COMM indicating no FTE LEDs RED communications with other nodes 5 4 Using CTools to capture diagnostic data You can use the CTools utility to capture diagnostic data used to examine the operating conditions within the controller This data also can be analyzed to determine the cause of an error or fault The following data can be captured using CTools e Trace Log e Registers e SSP e Call Stack e Instructions You can also use the CTool utility to capture crash block or user log diagnostic data associated with a given Series C device as well as view history log data Remember the following while using the CTool utility e You must run one instance of CTools on either the primary or backup Experion server A Enhanced Logic Manager Module User s Guide 79 January 2015 Honeywell The first time you launch the CTools utility it may take up to 40 seconds before the Series C devices on the network appear in the module listing table CTools detects when modules are added or removed as well as when I O Link cables are added or removed which affect the presence of I O Modules You can click the Save User Log button on the Dia
63. ived by the node sending the reply message 2 Abad protocol version 1 A message for an inactive function 2 A message from a non configured node NIM only The number of times a reply was not received during the user specified timeout interval If a Type 3 request the request was received and ACKd but the reply was not received It may be caused by receive buffer overload in the local node or the remote node failed after the ACK but before sending the reply Table 6 2 Event Sender Statistics Descriptions Description The number of messages sent not including retries When an idle or running event sender has no new events to send it resends the last message every 10 seconds so that the NIM can watchdog event delivery The number of messages retried caused by no response lost ACK or NAK The count is normally zero unless event overload has occurred The count normally correlates with the Enhanced Logic Manager Module User s Guide Honeywell 73 74 Receiver Dropped NAKs Received Throttling Requested Number Of Event Rcvrs NAKs Received count in the event senders The number of times any event receiver failed to respond to a message after retries and thus was removed from the retry list Retries are no longer performed to nonresponding event receivers The count is normally zero in NIMs A single count in each event sender can accompany a NIM failure primary and secondary The number of times a message
64. lags Number of Flag points available System parameter NFLAG Range 0 1024 Base Flag address Starting address least significant of the block of flags System parameter FLLSBA Range 1 not configured 0 4095 A Enhanced Logic Manager Module User s Guide 67 January 2015 Honeywell 68 Numerics Number of Numeric points available System parameter NNUMERICS Range 0 1024 Base numeric address Starting address least significant of the block of numerics System parameter NNLSBA Range 1 not configured 4096 to 8191 Point Processor Overruns Number of times ELMM was unable to complete a full scan of its points within the allotted 1 2 or 1 second Such overruns are usually caused by a burst of activity e g alarms or parameter requests and should only be a cause for concern if they occur frequently If this number accumulates steadily it usually means the ELMM is receiving an excessive amount of parameter requests System parameter CRPPXORN LSPPXORN UCN Access Overrun Number of times ELMM was unable to collect UCN data in time to start its next scan This involves Logic Point inputs connected to points on other UCN nodes Such overruns are usually caused by a burst of activity e g alarms or parameter requests and should only be a cause for concern if they occur frequently Excessive loading at the ELMM or at one or more remote nodes could cause frequent overruns a situation which should be corrected Syste
65. length of these cables and routing them Prepare a plan to identify and reuse cables salvaged from the LM cabinet that you may want to reuse ELMM C300 Controllers ELMM the C300 based hardware module hosts the LMM functions and replaces the LM system ELMM has the same form factor as the C300 controller and is designed to retain point processing and checkpoints of LMM Redundancy is supported The C300 Controller is a distributed process controller and I O gateway for the Experion system With only a few exceptions the C300 Controller fully supports configuration load and execution of the standard function blocks supported in previous Experion releases R210 and later A typical ELMM implementation has ELMM modules installed in the Series C cabinet as specified in Series C Controller Hardware Configuration Rules document 51199352_revx docx Each ELMM system consists of one ELMM module redundant or non redundant based on your requirement one redundant C300 module and other IOMs including remote IOs dictated by your requirements Building an ELMM system is similar to building a C300 system with the following additions L ELMM module is mounted in the cabinet and uses the C300 IOTA Being configurable as redundant or non redundant the ELMM module needs FTE cables for redundancy connection or simply to connect to CF9s 2 You have an option to add an additional pair of CF9s in addition to what came in the C300 cabinet to connect
66. les e Remote IO racks e Power cables e IO cables e UCN cables e UCN taps Disassembly Procedure Use the following procedure to disassemble the LM hardware Step Action 1 Shut down power supply to the LM processor LM redundant processor and all IO racks local and remote TIP Make sure no LED is lit up in any of the racks signifying power has been isolated from the racks 2 Disconnect the power cables to remove power from the LM Processor card file LM Redundant Processor card file and I O Card Files 34 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 Step Action 3 Disconnect the I O Link Interface cables from the card files Note that some IO modules have terminal blocks with friction fit connectors while others have screw terminals The I O Link Interface cables can be reused A Enhanced Logic Manager Module User s Guide 35 January 2015 Honeywell Step Action 5 Loosen but do not remove the four screws holding the card file to its support 6 Grasp the card file firmly and lift it about 1 cm 1 2 in to release the file into your hands 7 If you have remote IO racks isolate power and remove the Serial Link cable 3 8 Remove Module Use the following procedure to remove the Logic Manager System module Step Action 1 Remove power from the Logic Manager processor card file by placing the power breakers in the off position WARNING Do not use the power supply module fuse as
67. m parameter CRUCNORN LSUCNORN LM Processor Overruns Number of times ELMM was unable to collect fresh Logic Controller C300 data in time to start its next scan Such overruns are usually caused by a burst of activity e g alarms or parameter requests and should only be a cause for concern if they occur frequently Excessive logic controller C300 scan times approaching ELMM scan time could cause such overruns Enhanced Logic Manager Module User s Guide A Honeywell January 2015 4 12 Enhanced Logic Manager UCN Stats Display A This display is called up from the UCN STATS target of any ELM Detailed Status Display The display may also be called up from the UCN STATS display Page 2 by selecting the STATISTICS PAGE ONE target ZI Jul 14 16355704 I NETWRK VIEW lt gt CABLE B SILENCE STATISTICS PAGE TWO LOCAL UCN STATISTICS PAGE 1 CN Status NO COPY BUFFERS H TOTAL CABLE SWAPS 15 TOKEN ROTATION TIME H CABLE A SILENCE H NO SUCCESSOR FOUND 1 CABLE B SILENCE H REVIS ASKED WHO FOLLOWS H CABLE A NOISE H TOKEN PASSES FAILED H CABLE B NOISE H NOISE BITS H NO RESPONSE ERRORS 585 Config CHECKSUM ERROR H UNEXPECTED RESPONSES H REPEATER ERROR H ERRORS IN RESPONSES 1 PARTIAL FRAME H AUTO RECONNECTS H STATS RECEIVED FRAME TOO LONG H NO RECEIVE BUFFERS H LOCAL MESSAGES H RECEIVE OVERRUN H MESSAGES SENT 10836 SUPPORT DUPLICATE RUR H MESSAGES RECEIVED 2623 NULL RUR CRESYNCH 2 MESSAGES DISCARDED H SOFT TRANSMIT UNDERRUN H REPLY TIMEOUTS H
68. ments For information about Refer Topology Network Planning section of this document FTE network and planning Section 8 and 9 of Universal Control Network Planning UN02501 R684 Cabling information Section 2 6 to 2 13 of Universal Control Network Installation UN20500 R684 EUCN Power On Test Section 5 6 of Universal Control Network Installation UN20500 R684 Ethernet switch installation amp configuration Section 16 and 17 of TPN System Installation SW20600 CF9 Switch installation Section 7 10 of HPM Installation HP20600 R685 CF9 uplink cable connection Use the ninth port on the CF9 to provide an uplink to the supervisory FTE network and level 2 control Also see Fig 2 2 of Universal Control Network Installation UN20500 document Redundant ELMM considerations Connect both ELMMs to the same CF9 pair Primary ELMM must be configured with an odd number between 1 509 Secondary will be the following even number Note Third port redundancy is not supported by redundant ELMM modules A Enhanced Logic Manager Module User s Guide 47 January 2015 Honeywell 4 ELMM Configuration and Operations 4 1 Pre configuration checklist Use this checklist of items to complete tasks before beginning ELMM configuration Step Task 1 The supported software and firmware versions are installed and running Software TPN R685 3 or later See the Customer Release Guide CRG 685 for more details Firmware e ULM 301 13 o ENIM
69. n failure ELMM and C300 fail to communicate which will indicate as socket error or protocol errors in ELMM node Many causes that are scrutinized within the corrective action If socket error or protocol errors appear then go to Control Builder to see the failed PCDI channels and then correct the error Not Synchronized The primary and or secondary Control Processor Module CPM generates the Not Synchronized Diagnostic Alarm notification either upon redundancy startup i e detection of Redundancy Module RM or detection of loss of synchronization The primary and secondary CPM generates the Not Synchronized return to normal notification once synchronization is achieved Many causes that are scrutinized within the corrective action Ensure redundancy cable is present and attached to both the primary and secondary RM Soft Failure Display for Enhanced Logic Manager This display is called up from the SOFT FAILURE target of any ELM Detailed Status Display Ft Failure MAINT SOFT JON H P S NONREDUN UCN CHANNEL CHANNEL FILE PO PREF Hooe 13 TATU IDLE UCN AUTO SUAP ENABLE rYPE LN LN KE POSITION Progran ES ESESREERE GC Figure 6 1 SOFT FAILURE Display for Enhanced Logic Manager The targets along the left side and the textual status information along the bottom are standard for all ELM Detailed Status Displays The display lists all SoftFails supported by th
70. o be assessed to ensure cabinets are placed ina safe and accessible location Depending on the location of the new cabinet plan how to route IO cables to the new cabinet Sample IO configuration Series C IOs replace all existing LM IOs As they differ in form number of available channels and in the way they are mounted in the cabinet assess the number of Series C IOs you will require An example is shown here to demonstrate the calculations you will have to make to house the Series C IO modules that replace the LM IOMs 20 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 2 4 A LM Hardware ELMM Hardware Primary LM ELMM redundant C300 pair Secondary LM Redundant ELMM 4 IO racks 44 IO modules Each Series C IO has 32 channels Each IO module can have 8 16 24 or 32 channels Assuming all IO modules have 8 channels You will need 11 Series C IOs Assuming all IO modules have 16 channels You will need 22 Series C IOs Assuming all IO modules have 32 channels You will need 44 Series C IOs Each cabinet can accommodate a maximum of nearly 25 Series C IOs The remaining space is taken up by the redundant C300s and redundant non redundant ELMMs Based on your requirement you will have to plan for the additional IOs that you may not be able to accommodate on the same cabinet Remote IOs connect to Series C IO modules within the cabinet via Fiber Optic Extenders FoE Installing remote IOs involves calculating the
71. onfiguring an EUCN node If you have need assistance to perform this procedure contact Honeywell TAC Use caution when making ONLINE changes to the Device Index DEVIDX value on a running EUCN system This may result in loss of control and or loss of view for the EUCN nodes if the same Device Index and the EUCN node numbers are used that exist on a pre existing EUCN only the EUCN node number is different If this accidentally occurs to recover e Reload the original EUCN s UCN Device Specific configuration e Configure a unique Device Index for the new EUCN node e Re flash the firmware on the EPNI2 board and then reboot ENIM A unique Device Index is required for each and every node in the FTE Community If you attempt to configure a duplicate Device Index then the last one loaded replaces the original A Enhanced Logic Manager Module User s Guide January 2015 Honeywell 83 Honeywell Honeywell Process Solutions 1860 W Rose Garden Lane Phoenix AZ 85027 USA
72. operating system should be investigated An abnormally slow token rotation time may be caused by a level of trunk noise not quite high enough to cause a cable swap The ring collapsed and token passing was lost The count is incremented once in most nodes for a ring collapse It is preceded by an Asked Who Follows count in the node that had the token The count is incremented by the TBC The number of times the successor node dropped out of the ring temporarily or permanently shutdown failure failover It does not change in a system that is running normally The count is incremented by the TBC The number of times a token pass to successor node was retried The count is normally zero This does not change in a smoothly operating system The cause can show up as noise checksum error or frame fragment count in the successor node The count is incremented by the TBC Noise periods or bursts are detected by the TBC This may be caused by physical network problems It can occur without the loss of any messages A count of zero is expected but low counts are acceptable A burst of noise frame fragment counts over 25 three successive 300 millisecond periods of noise counts of 3 and or partial frames of 2 will cause noise to be reported the Cable A B Noise count to be incremented and the cable to be swapped These low thresholds are empirically derived from introducing various types of trunk faults The number of times message
73. ork FOE Fiber Optic Extender FTE Fault Tolerant Ethernet IOP Input Output Processor module LCN Local Control Network LM Logic Manager MAC Media Access Control NIM Network Interface Module UCN Universal Control Network CF9 A 9 port Control Firewall CF9 Levell Switch that provides eight FTE interface connections for C300 Controllers and Series C FIMs within a control cabinet and one uplink to the supervisory FTE communications network C300 controller Controls logic processing ELMM logic control interface module to EUCN Series C IO IO modules supported by the C300 controller PMIO Process Manager IO 1 2 Solution overview Modernization The Enhanced Logic Manager Module ELMM solution is intended for customers with Honeywell Legacy system TDC and TPS using Logic Manager LM ELMM is needed to replace the obsolete LM system and is a simple means to modernize the existing control system 10 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 Benefits Migrating from the obsolete LM platform to an Experion PKS hardware platform with the latest C300 controllers ensures facilities of better lifecycle support Additional benefits include Replacement of coaxial cables with superior Ethernet which is much easier to maintain C300 ELMM and IOs are compact sized controllers requiring less space Retaining intellectual property in legacy assets by conserving applications running on the TPN
74. p Experion Server The Experion PKS Server dialog box appears 2 If the Experion Server dialog box appears in simple mode click the icon to the left of the title bar and choose Advanced gt Full 3 Ensure the Experion server is running I experion PKS Server System Running Als C Database Unloaded C Database Only Database amp Daemons System Running A Enhanced Logic Manager Module User s Guide 51 January 2015 Honeywell 4 4 EUCN Connection This section describes the procedure for connecting ELMM non redundant or redundant to the Enhanced Universal Control Network EUCN UCN Node Address Selection With ELMM DIP switches are no longer used to provide the node address Instead you can set the node address from the Station s Engineering Main menu To specify a node address Step Action 1 On the Engineering Main menu click Network Interface Module 2 Click UCN Node Configuration 3 Specify the following details to configure the UCN node e Network Number e Node Number e UCN Node Type Select LM e Node Assignment Select ThisNIM e Device Index from rotary switch setting 4 Press Ctrl F12 on the key board to load the changes 52 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 Step Action f NativeWindow UC Board 0 File View Alarms Displays Control History Engineering Access Help GS Een GOOG ne Oo oo RES To modify a node address 1 Reboot LMM 2 Set the U
75. pathways and types of communications data lines arrange for their installation Implement Electrostatic Discharge ESD and ElectroMagnetic Interference EMI reduction measures A0 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 Assumptions and Cautions Before you work on any electronic equipment read and follow the safety guidelines to help protect the system from potential damage and ensure personal safety TIP e Only qualified personnel with working knowledge of C300 controllers must perform this upgrade e When disconnecting a cable pull on its connector or on its strain relief loop not on the cable itself As you pull connectors apart keep them evenly aligned to avoid bending any connector pins Ensure that both connectors are correctly oriented and aligned CAUTION To guard against electrical shock always turn off any electronic equipment before removing any covers or boards ESD HAZARD Handle components and cards with care Do not touch the components or contacts ANN on a card Hold a card by its edges or by its mounting bracket Installation Tools See the C300 Controller Users Guide EPDOC XX11 en 431A and Control Hardware Planning Guide EPDOC XX23 en 431for a list of tools you will need to install hardware Overview of Tasks Based on your requirement the Series C cabinet factory fitted with ELMMs and IO modules will be delivered However if you choose to install the ha
76. pology Understand how ELMM connects to LCN EUCN Planning ELMM connects to EUCN UCN over FTE See UCN Planning guide for more details Site Selection Dimensions of existing LM cabinets are marginally different from Series C cabinets that house ELMMs Analyze this and work out the location of the new cabinet Wiring and grounding for the new cabinet and its hardware components must be planned ELMM comes factory fitted in a Series C cabinet If your plan is to use an existing UCN cabinet to house the ELMMs estimate for activities for mounting ELMM hardware and its components and wiring them ELMM and C300 controllers The number of modules needed based on your requirements or based on the number of LM processors being replaced ELMM redundancy ELMM supports redundancy Plan the number of controllers and ELMMs required if you want redundancy or if the LMs being replaced are redundant IOs C300 communicates with an entirely different set of IOs Series C IOs compared to LM Map the existing IOs with their Series C IO or PMIO equivalents in the planning stage itself If equivalent LM IOs are unavailable an engineering solution may have to be found If you have existing remote IOs connect them via Series C Fiber Optics Extenders Process wiring techniques Study the wiring and grounding requirements of Series C cabinet Series C IOs and remote IOs if any Unique hardware features o ELMMs and C300s require FTE cable to connect with CF
77. rdware yourself the following tasks in the order prescribed must be performed O o co Replace LM cabinet with C300 cabinet Replace LM cabinet with Series C cabinet CC C8DS01 CC C8SS01 Install the carrier adapter assembly is in the Series C Control Hardware Planning Guide cabinet EPDOC XX23 en 431 C300 Controller Users Guide EPDOC XX11 en 431 Mount the CF9 IOTAs on the backplane Control Firewall User s Guide Control Hardware Planning Guide EPDOC XX23 en 431 C300 Controller Users Guide EPDOC XX11 en 431 Mount the C300 and ELMM IOTAs on the backplane C300 Controller Users Guide EPDOC XX11 en 431 A Enhanced Logic Manager Module User s Guide 41 January 2015 Honeywell a o r Mount the Series C IOTAs on the backplane Series C IO Users Guide EPDOC X126 en 431 Control Hardware Planning Guide EPDOC XX23 en 431 Mount the backplane on the carrier in the cabinet C300 Controller Users Guide EPDOC XX11 en 431 Mount the CF9 module on the CF9 IOTA Control Firewall User s Guide Control Hardware Planning Guide EPDOC XX23 en 431 Mount the RAM battery backup assembly on the carrier C300 Controller Users Guide EPDOC XX11 en 431 Mount the C300 module on the C300 IOTA Control Hardware Planning Guide EPDOC XX23 en 431 Mount the Series C IO on the Series C IOTA Series C IO Users Guide EPDOC X126 en 431 C300 Controller Users Guide EPDOC XX11 en 431 Series C cabinet Cabling Control Hardware Planning Guide EPDOC
78. ror scenario FTESTS displays FTESTS displays this ELMM all other EUCN nodes No FTE cable problems If FTE cable A on an ELMM node has a problem If FTE cable B on an ELMM node has a problem Enhanced Logic Manager Module User s Guide A Honeywell January 2015 If both FTE cable A and FTE cable B on an ELMM node have a problem Table 3 ELMM Cable Faults Error scenario FTESTS displays FTESTS displays this ELMM all other EUCN nodes If FTE cable A on an ELMM has a problem If FTE cable B on an ELMM has a problem Single ELMM If both FTE cable A and FTE cable B on an ELMM have a problem Redundant ELMM D ATTENTION If you come across an LCN system alarm that can be traced to a UCN cable failure indicated by the word FAIL next to the text UCN CABLE STATUS on the UCN Status Display and the ELMM s A B cables are backlit red To resolve this perform the following procedure 1 Go to the FTESTS2 display and then check the FTE composite status 2 Ifthe composite status for cables is not OK then scroll through all the 8 pages of FTESTS2 display to determine the node that is causing cable problems and then resolve Note Select the RESET STATS target to reset either disjoined or force failed nodes before the FTE composite status can be resolved LCN system alarm can also be caused by a switch uplink failure for example CF9
79. s to CF9 Ethernet switches Vv lt 100m Connect FTE A and FTE B cables An L1 L2 split switch is required The routed cable distance between the ENIM module s and the L1 L2 switch must be from ENIM module s to L1 ports on L1 L2 split switch Isthe routed cable distance Yes from the L1 L2 Isthe routed cable distance between ENIM amp ELMM lt 100m Yes Connect FTE amp FTE B cables from ENIM amp ELMM modules to downlink ports of CF9 split switch to ELMM s lt 100m Connect optical fiber FTE A amp FTE B cables from uplink ports on CF9 Ethernet switches using multi mode fiber module CC FMM01 to L2 ports on the L1 L2 split Connect FTE A amp FTE B cables from the uplink port on each CF9 to L2 ports on the L1 L2 split switch and from downlink ports on the CF9 to ELMM s switch Supported for up to 2 km Figure 3 8 Logic diagram to connect the FTE cables to the CF9 Ethernet switches Ensure that the connectors are plugged in straight and there is no strain on the cable REFERENCE EXTERNAL For information about specification and installation of copper and fiber optic cabling to support FTE systems refer to FTE Cabling Best Practices WP 07 01 ENG 3 14 Provide strain relief to FTE cables You must provide proper strain relief to the FTE cables that are connected to the Ethernet swit
80. t for cabinets There is a minor variation in the dimensions of the cabinets being replaced Ensure you have taken adequate care to house the new cabinet in a safe and accessible location A good plan would entail making a space assessment by factoring in the difference in the dimensions of the cabinets being replaced See the following table to note the difference in cabinet dimensions A Enhanced Logic Manager Module User s Guide 19 January 2015 Honeywell LM cabinet dimensions Width meters inches Depth meters inches Height meters inches MU CBSMO01 0 8 31 5 0 55 21 75 2 1 81 5 Single Access Cabinet MU CBDM01 0 8 31 5 0 8 31 5 2 1 81 5 Dual Access Cabinet MU CBSX01 0 8 31 5 0 5 19 7 2 78 9 Single Access Cabinet MU CBDX01 0 8 31 5 0 8 31 5 2 78 9 Dual Access Cabinet Series C cabinet dimensions CC C8SS01 0 8 31 5 0 505 19 89 2 002 78 8 Single Access Cabinet CC C8DS01 0 8 31 5 0 8 31 5 2 002 78 8 Dual Access Cabinet Follow the guidelines mandated at your site for replacing the LM cabinet with the new Series C cabinet In addition bear in mind the following Each cabinet can accommodate a maximum of nearly 25 Series C IOs The remaining space is taken up by the redundant C300s and redundant non redundant ELMMs Based on your requirement you will have to plan for the additional IOs that you may not be able to accommodate on the same cabinet In addition Wiring grounding cable entry to the cabinet have t
81. t is incremented by the LLC based on the transmit status The number of times there was a discrepancy between the frame length and the sum of the data block lengths given to the TBC A count of zero is expected The count is incremented by the LLC based on the transmit status A count of the operator periodic or fault induced cable swaps The periodic swap is every 15 minutes The number of times Cable A was found silent A count of zero is expected Normally a silent cable is a broken or disconnected drop cable or a bad tap Certain types of trunk cable problems such as a short in the middle of a trunk cable segment can also cause silence to be reported perhaps by multiple nodes The number of times Cable B was found silent A count of zero is expected The number of times Cable A was found noisy A count of zero is expected The number of times Cable B was found noisy A count of zero is expected The number of times one or more nodes did not respond to RDR messages One or more nodes can be OFFNET or can be temporarily overloaded The count is normally zero but will increase when access to an OFFNET node is attempted The count is Enhanced Logic Manager Module User s Guide A Honeywell January 2015 Unexpected Responses Errors In Responses Auto Reconnects Local Messages Messages Sent Messages Received Messages Discarded Reply Timeouts Statistic Messages Sent Messag
82. the Noise description The number of times the received message exceeded the 8 Kbyte IEEE 802 4 limit Note that UCN messages are limited to 1 Kbyte in length A count of zero is expected The count is incremented by the TBC The number of times no buffers were available for the TBC to store received messages Zero is the expected count but an occasional count under continuous very heavy demand is acceptable The count is incremented by the TBC The number of times there was insufficient local processor DMA bandwidth for the TBC to copy a received message into memory A count of zero is expected The count is incremented by the LLC based on the transmit status The number of times a duplicate Type 3 message was received This could be caused by the TBC retrying a message because an ACK was lost A count of zero is expected but a small number is acceptable A count here can sometimes be explained by an increase in one of the other error statistics The count is incremented by the LLC based on the transmit status The number of times the Null RWR messages were used by other nodes to resynchronize with this node upon startup or after an error A node that leaves and reenters a running UCN will probably show and cause some counts The count is incremented by the LLC based on the transmit status The number of times there was insufficient local processor DMA bandwidth for the TBC to transmit a message A count of zero is expected The coun
83. the ELMM node 3 The C300 in the ELMM cabinet system will always be redundant A ELMM uses C300 IOTA Space for C300 IOTAs to mount ELMM modules is provided in the cabinet ELMM can be ordered as either a redundant pair or a non redundant standalone module to suit your requirement Similar to C300 a redundant ELMM also consists of two ELMM modules See the Control Hardware Planning Guide EPDOC XX23 en 431 and C300 Controller Users Guide EPDOC XX11 en 431 for information related to planning ELMM C300 controller planning and design Enhanced Logic Manager Module User s Guide 21 January 2015 Honeywell 2 5 ELMM Input Outputs The ELMM C300 IOs will replace all existing LM IOs and remote IOs In the ELMM system C300 communicates with Series C IOs and PM IOs At this stage it is critical that you analyze and plan for IO replacement by mapping existing LM IOs with C300 IO equivalents A mapping of LM IOs with their Series C IO equivalents is presented here January 2015 Honeywell z az wu a6 Si SS u ag e 56 4 a SE E GE oF a aa z a2 He oe Z o e 22 z gt A e 5 E e z la O st 309 A oU st 2 S EE 3 a 5 l 0 H Ww vA H 1 MARSSIA 8 C j High Level Analog Input 16 Ti 0 10 Visolated Analog input ls ccaHor High Level Analog Input 16 Tia 4 20 mA Analog Output 4 EKO Analog Output 16 p 0 10 V An
84. to I O IOL2A Connect primary controller to secondary controller and then to I O IOL2B Violet green Connect primary controller to secondary controller and then to I O A Enhanced Logic Manager Module User s Guide 45 January 2015 Honeywell 3 15 Cabling Considerations for Series C Components Installation Declarations ATTENTION This equipment shall be installed in accordance with the standard requirements such as National Electrical Code NEC ANSI NFPA 70 or the Canadian Electrical Code CEC C22 1 It is supplied as open equipment that is intended to be mounted on a sub panel within an enclosure The suitability of the enclosure and installed system shall be acceptable to the local authority having jurisdiction as defined in the NEC or authorized person as defined in the CEC A kad ESD HAZARD Electrostatic discharge can damage integrated circuits or semiconductors if you touch connector pins or tracks on a printed wiring board e Touch a grounded object to discharge static potential e Wear an approved wrist strap grounding device e Do not touch the wire connector or connector pins e Do not touch circuit components e If available use a static safe workstation e When not in use keep the component in its static shield box or bag WARNING Unless the location is known to be non hazardous do not e Connect or disconnect cables e Install or remove components e Install or remove isolators
85. well 2 7 26 Unique hardware features For information related to setting up FTE infrastructure for the ELMM system see the following guides Fault Tolerant Ethernet Overview and Implementation Guide EPDOC XX37 en 431 Control Hardware Planning Guide EPDOC XX23 en 431 Control Hardware Installation Guide EPDOC XX21 en 431 C300 Controller Users Guide EPDOC XX11 en 431 Series C IO Users Guide EPDOC X126 en 431 Enhanced Logic Manager Module User s Guide Honeywell A January 2015 3 ELMM Installation 3 1 Overview Disassemble and remove LM Before ELMM installation can begin you must disassemble existing LM equipment and safely transport it away from the site Exercise caution to power down equipment cabinet card files IOs remote IO racks and follow all instructions provided in this guide and the guides referenced herein when uninstalling LM equipment Label field wiring with new module and channel identification prior to removal Some IO modules have terminal blocks with friction fit connectors Others have screw terminals Determine if the field wiring is of appropriate size and length for the new module connections Install ELMM The hardware required to replace your existing LM with ELMM is factory built and shipped Ensure proper cabling is done by trained technicians using appropriate equipment Based on your requirements Honeywell s project engineer calculates the number of EL MM modules C300s CF9 switches L2
86. y nterface nterface Module Module Universal Station Redundant Pair UCN Drop Cables UCN Trunk Cables Redundant LM System Uv LMM Figure 2 1 LMM topology diagram 16 Enhanced Logic Manager Module User s Guide A Honeywell January 2015 The following schematic helps you understand how ELMM is connected to the LCN EST 01 EST 02 EST 03 EST 04 al iil Series C Cabinet L2 Switch IE 3000 or Cisco General Purpose Switch Remote IO Rack Safety Manager IOL p K Series C IO Series C IO Figure 2 2 ELMM topology diagram Similar to LMs ELMMs can work either a redundant pair or a non redundant module In case of a smaller network topology C300 and ELMM nodes can be connected to the same CF9 The redundant pairs should connect to the same CF9 For large Experion installations more than 10 FTE nodes in the existing EPKS network C300 and ELMM modules even though present in the same cabinet must not be connected to the same pair of CF9s A Enhanced Logic Manager Module User s Guide 17 January 2015 Honeywell 18 LCN A Coaxial cable LCN B Coaxial cable LCN 1 System Enhanced Network Interface Module Enhanced Network Interface Module S ELMM FTE A level 1 Redundant ENIM pair FTE 8 level 1 H e EHPM EHPM History Module Universal Station Yaa D ces FTE A level 2
87. ze the secondary ELMM module during the double FTE cable fault scenario Reboot the Secondary ELMM 82 Enhanced Logic Manager Module User s Guide Honeywell A January 2015 Issue Description Workaround Non redundant ELMM is displayed as primary on the UCN Status Display which causes several no response errors The Non redundant ELMM is displayed as primary instead of non redundant on the UCN Status Display and hence it attempts to communicate with the secondary ELMM which does not exist This results in several no response errors There is no known workaround A loss of control and or loss of view may occur on running EUCN nodes if the Device Index DEVIDX of an existing node is used while loading the EUCN node specific configuration to a newly configured EUCN node For example on a running ELMM for example EUCN 04 ELMM 07 DEVIDX 33 if the user reconstitutes the UCN configuration on the ELMM and changes the ELMM node number for example 07 but retains the same DEVIDX value for example 33 on the same UCN number for example 04 and then loads this configuration this may result in a loss of control and or loss of view for all the EUCN nodes While reconfiguring an EUCN node if there is a change in the Device Index of a running EUCN node DEB throws a warning indicating that a loss of control and or loss of view may occur on an EUCN node Use caution while rec

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