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1. 7777 I _ x an9a 5 x 9 s 1990 5 038 _ VER x 18 lt prese c ay _ V Xx I 66 ano 2 F2 Low e il E IC 5 i A 039 x L a IN 10 janice gt ele 9 BAGH V 0I115 0990 ini
2. DECIPHERING THE IDENTIFICATION MARKINGS OF SCREWS DECIPHERING THE IDENTIFICATION MARKINGS OF RM TYPE SHAPE CLASSIFICATION WASHER NUT AND RETANING RING 30 Screw pan head 2 Setscrew 302 S Screw truss head 3 Washer gt 309 S 2 Setscrew 3 03 S Screw binding head 4 Nominal Diam REN 0 4 Screw flat head 7 2 Material n Setscrew slotted head flat point 1 I Setscrew slotted head point 2 DECIPHERING THE IDENTIFICATION Item Nominal ome Setscrew slotted head cone point 3 MARKINGS OF NOMINAL DIAMETER A TYPE CLASSIFICATION teri Setscrew hex socket head flat point 1 Washer plain 01 Material Example M2 6 26 Shape Setscrew hex socket head cup point 2 M3 03 Washer spring 02 Setscrew hex socket head cone 3 M4 04 Washer toothed 04 Bolt hex head Leguar sd Bolt hex head thin 2 E Bolt hex socket head 3 Nut 30505 I Screw sems small 4 Nominal Diam ree It 4 Material DECIPHERING THE IDENTIFICATION Serew Sams Large 2 Shape DECIPHERING THE IDENTIFICATION L CUASSICICATION MARKINGS OF NOMINAL DIAM
3. uonisoq M y 039 11 uolo s in 26 11 8 012 416 11 8 10112 9 104 105V8 uonisoq 018 E i o M 7 V 038 091 105 8 uonoeg 19 104 105098 uonisod OWOH iL V 7 19 o an9a 0M50 4690 6 6 0 16590 eAStd 18590 6990 0M50 99990 0M50 90990 5 0M50 3799 5 ausa 1990 19990 10994 17990 96990 9 0 an9a CV90 Exit Section Distribution Section Distribution Entrance Section Registration Section Back Print Feed Section t Board 2 2 JND23 o ko 119 019 Im 019 pae4 lablase
4. 72 74 74 6 2 Dryer Entrance Squeegee Rack Parts 75 6 2 1 Upper Roller Section Removal Reinstallation 75 Distributed by minilablaser com 622 T Upper SectioniBollermeplacermente e m nn rer eer E 76 623 Lower SectioniBollenReplacement 2 2 22 77 63 DryerBeoli Unit Paris Beplacement u R 78 6 3 1 Dryer Rack Section Rollers and Mesh Belts Replacement 78 64 Dryer Rack Parts Replacement 80 6 4 4 Front Bearing Housing Disassembly Reassembly 80 6 4 2 Rear Bearing Housing 81 6 55 220022005 200 82 6 51 Cleaning the Dryer Rack Mesh Belt UEM UE 82 Z 83 2 83 8 ELECTRICAL CIRCUIT DIAGRAMS X n nn n n ee 84 printer A 84 82 0 89 83 PDA26 Gircuit Board Wirimg 91 S 1 57 19 lt 8 9 9 93 Distributed by minilablaser com 1 SAFETY 1 1
5. V E gt e o ale 8 C 4010 0994 V L69VV Mf Ai E 215 2 VIC0V L69VI E V ax 2 L69VI ong e fe a C V Ons s No o lt CL lt 2 O x lt tc co 8 3 PDA26C lablaser com mini Distributed by 12 jeuBisg 105V8 UHM LHM 2 66 1093 ue4 II 00 5 low A i luo Af orig luu 7094 E J V039 004 M8 1 ls 22 22 105496 UHM LHM HM lue 9094 II00 2 i ong CI Ong a Apo luu 9094 ano 039 9094 gt e
6. Qty Remarks 01 31681027 Clamp cord 35 NIX LWS 0711Z 25 3880106204 Spring compression 1 02 31650258 Clamp cord 120 NIX LWSM 0306 26 304S3100680 Bolt hex 2 M6x80 03 322SP223 Support shaft 2 27 316S0174 Strap 23 NIX SB 1909 04 322SF159 Support shaft 2 NTN 6902ZZNR 28 316S0258 Clamp cord 120 NIX LWSM 0306 05 32701061966 Gear spur 1 29 316S1007 Clamp cord 8 KITAGAWA NK 5N 06 356D1061955A Bracket 1 30 31681033 49 KITAGAWA NK 5N 07 146S0029A Photo interrupter 22 SHARP GP1A73A 31 31650174 Strap 23 NIX SB 1909 D810 32 3225 159 Support shaft 2 6902ZZNR 08 40501062036 Plate graduated 1 33 36201062047 Support 52 09 118C1062058B Motor M810 1 THREE PEACE 34 319D1062042A Shaft 52 TP 3644G KW 35 36201134504 Support 52 150 A076 24 36 38801134192 Spring torsion 52 10 327D1061967A 1 37 30B7854110 Roller 104 B 11 113G02024 PCB SWAO01 3 38 356D1134499 Bracket 1 12 31650040 12 39 31901061673 Shaft 1 KGLS 6S 40 319D1061674 Shaft 1 13 316S0258 Clamp cord 120 NIX LWSM 0306 41 33401061675 Roller 1 14 356D1061989A Bracket 1 42 356C1061670A Bracket ass y 1 15 356D1061978A Bracket 1 43 356D1061565 Bracket 1 16 326D1062048A Sprocket 2 44 356D1061568 Bracket 1 17 31089034035 Pin straight 3 Diam 4x35 45 386D1061631 Pad 2 18 31901134503 Shaft 1 19 325C1062023A Chain 2 A01 P SORTER SU2400AY 1 INDEXES 53 A01 20 319D1134502 Shaft 1 NTN 6902ZZNR 5102400 54
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11. peeds 18 M 06661 6661 1 JND9 JND9 97990 0M50 99990 5 an9a 18990 114990 6 M 0 amp S 6ng x ona g S9N 104 10sueg uonisod 7 Ama lo x Y 5 18 amp diN sisl V 2 2 5 reo Josue i he ong 3 8 ong 8 Fite dn 8 V 038 X V 038 V qas 3 a 0014 1 2 ong amp 8 ueis 858916 diN 8 aso s V 038 lt V 039 8 2 8 uS 8 qpuejs uognquisig Sf x 03 2 V S V ium 8 1 19 V 018 08495 aded uonnqusig gt V 7 Vaaa a NEE IS gj I9IV8 10sueg sede gq uonnquisia 8 V RE Y Ae 16 d amp tres gt 119 14014 10sueg 1edeg uonnqu
12. qe Circuit Protectors CP1 to CP6 Auxiliary Power DC Power PWR23 Electrical Power Supply Built in Circuit SPS23 Circuit Board Supply Section Circuit Board Equipment Section Terminal Section Breaker 11975 Distributed by minilablaser com 8 ELECTRICAL CIRCUIT DIAGRAMS 8 1 Printer Parts Diagram gt lt 0674 0684 15673 F608 F609 M642 M651 642 gt lt 21 0651C gt M641 04 D640UP 05641 15640 O O M632 P gt D633 680 V8 D616D gt lt M610 DEBE 15630 OW M631 D631 O D632L P Er D619UP CY 29 M630 DJ D629L P F630 Y ox TOTO 8606 F600 F601 F602 F603 F604 0765 F631A F631B F690A F690B D664U P peur bess D665U P Ur E 3 0658L 0 lt 22 k e D669 V o D666L P D667L P D668UP N Switch Motor Photo interrupter Photo transistor Micro Switch Solenoid Temperature Sensor Qemn YyeoT Fan 111189 8 ELECTRICAL CIRCUIT DIAGRAMS Distributed by minilablaser com Paper Supply Section Magazine door interlock switch 1 Micro Switch D680B Magazine door interlock switch 2 Micro Switch M610 Upper magazine paper supply motor Pulse Motor Lower magazine paper supply motor Paper Feeding Section D601 Upper cutt
13. 2 42DN 3DN 12 DN I2UP 12UP 3DN 12UP 19UP 5 Nip release motor3 Des home position sensors for 1 14 0M15VC 14UPH5SDN 14 M657 Nip release motor5 D857 home position senrarS far 16DN 18UP 0658 Nip release start sensor front NO D659 Nip release start sensor rear NO M860 Feed motors 0660 Cay sectonpapar M Drive 0664 ee section paper sensor 533 0665 ieee section paper sensor Distribution side pagi home position CN point Center NIP solution PrevPage Next page page 1 5 C Printer Check 0540 f M662 wa 0662 aaa wan ON I70MI80M 17DN IBUP IZUPH0UP 0663 ON tzDN 8UP M664 control motor Stop rator contral Section paper sensor NO Stop Drive Speed control section paper sensor NO Speed control section paper sensor 0668 NO Laser unit mechanism Polygon Stop Stop Low High Garbage prevention fan Stop Stop Rotate Garbage prevention shutter Close Close Open gt Distributed by minilablaser com 5 DISTRIBUTION SECTION 5 1 Outline 5 1 1 Unit Identification The model identificat
14. Replace M811 Replace D813 Replace the PDB23 circuit board Repair or replace the drive system Replace the CTL23 circuit board Power failure in PS4 tank leak solution sensor circuit After post operational check is completed restart the system If problems persist consult your technical representative Abnormal power supply to solution concentration detecting circuit Causes of the error message 1 Poorly connected or broken harness between 1 The PS4 solution concentration sensor FS706 and the CTL7 on the CTL23 circuit board 2 The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 2 Faulty FS706 3 Faulty CTL23 circuit board Connect the harness correctly or repair or replace it Replace the FS706circuit board Replace the CTL23 circuit board Rotating of dryer fan F760 abnormal After post operational check is completed restart the system If problems persist consult your technical representative Dryer fan rotation detecting function is abnormal Causes of the error message 1 Poorly connected or broken harness between 1 The dryer fan F760 and the PDB9 on the PDB23 circuit board 2 The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 3 The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 2 Faulty F760 3 Faulty PDB23 circuit board 4 Faulty CTL23 circuit board Connect the ha
15. 01 20 01 inclusive 105 LP 5900 S a S DISTRIBUTION SECTION 3 106 Distributed by minilablaser com DISTRIBUTION SECTION 3 Drawing Ref No 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 Part No 1185 204 38801057901 34701112315 35601057805 355 1112353 323 3366 146 0029 356D1057807G 31650258 356D1112256A 316S1076 146S0079A 323S3365 316S0174 388D1112259 334C1112304D 322D1112311C Part Name Motor M662 M663 Spring Plate adjustment Bracket Frame Belt timing Detector D662 D663 Bracket Clamp cord Bracket Tie wire Detector D658 9P Belt timing Clamp cord Spring Roller ass y Support shaft Qty Remarks 3 SHINANO STP 42D2046 N N 1 MITSUBOSHI B60S3M369 22 SHARP GP 1A73A 1 7 NIX LWSM 0306 1 9 2 1 MITSUBOSHI B60S3M405 23 NIX SB 1909 8 2 2 Drawing Ref No 18 19 20 219 22 23 24 25 26 27 28 29 30 31 32 A018 Part No 356D1112309A 319D1057891 308D1112344 334D1057883C 322D1057842B 341C1057716E 334D1057883C 322D1112310B 323D1057923A 324D1112329B 356D1057806D 334C1112328B 341C1057717C 322D1057842B 322D1057934B 808C1112200 LP 5900 Part Name Bracket Shaft Screw special Roller Support shaft Arm ass y Roller Support shaft Belt Wheel belt
16. 356D1057805C 356D1057477C 388D1057901B 348C1112182B 338D1057826 363D1057497C 348C1112180C 355C1112194B 327D1057837A 356C1112156B 334C1057788 334C1057431A 356D1112170A 356D1112181C 334D1058426 322D1058194A 355C1057416L 322 214 32201057498 31901057525 Motor M655 Bracket Bracket Spring Side plate ass y Ring Guide Side plate ass y Frame Gear Bracket ass y Roller Roller Bracket Bracket Roller Support shaft Frame Support shaft Support shaft Shaft Qty 3 N T Ny AG c 1 69 MINEBEA DDLF 2 1 Remarks SHINANO STP 42D2046 168HH NIHON SEIKOH NSK F688A H ZZ1 Drawing Ref No 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 A01 Part No 340D990513A 322D1057919A 342D1057489G 338D1057783B 383D1057785 356C1057557B 365D1057550E 356D1057779C 383D1057786A 309S010004 388D1057784C 388D1057526A 365D1057552 334C1057430 327S1121603A 327S1121604A 327S1122403B 327D1057835B 327S1124803 327D1057496A 808C1112151 LP 5900 Part Name Knob Support shaft Lever Ring Wire Bracket Rail Bracket Wire Washer Spring Spring Rail Roller Gear spur Gear spur Gear spur Gear Gear spur Gear Distribution entrance unit Qty Remarks 7 2 1 4 4 4 4 4 4 4 2 4 2 4 6 5 4 2 4 4 1 INDEXES 15 A01 and 16 A01 inclusive 99 1
17. 93 Distributed by minilablaser com STANDARD MARKING SYSTEM CHART FOR METAL FASTENINGS These screws bolts and nuts are ISO metric screw thread The table belows classifies M4 screws For information on other screws see the guide to screw classification PART NAME SYMBOL exampcey SHAPE Screw flat head S 30187000410 S4x10 1 2 3 pan end sag has Qua Q Screw flat head Screw pan head Screw truss head Screw truss head T 30153000410 T4x10 5 N T Screw tapping flat head NOTE 30653004010 5 4 10 Qu Cw Cu Screw tapping pan head NOTE 30681004010 NTa4x10 Serew tapping fat pan Screw lapping pan Screw tapping pan head with flute NOTE 306SA004010 NATa4x10 STa NTa NATa 7 8 9 Screw tapping truss head NOTE 306SF004010 TTa4x10 11 Setscrew hex socket head cup point 303S2000410 PK4x10 N Screw tapping truss Sotecrow hex socket Setscrew hex socket Setscrew hex socket head W point Refer to attached tab head Recd W poi Bolt hex head 30451000410 R4x10 Cu Bolt hex socket head Q 304S3000410 Q4x10 Nut hex 30581120004 4 M4 ake Nut hex 30551110004 NaA4 M4 lt gt Nut hex 30581130004 NaC4 M4 2 2 NaC Washer plain 309S0120004 W4 M4 Washer spring 309S0220004 SW4 M4 68 2 E ring 315 3000040 E4 Nominal diam 4 Washe
18. Dryer Section Caution Label CAUTION HOT PR 8 Do not allow fingers to caught when opening closing the dryer belt unit L 1 v CHESS ZU k 5 Cit CAUTION E amp cause eyes and skin irritation Wear protective goggles and protective gloves In case of contact wash with water immediately Bin s EE RISUS 5 Tp bU d RIED CIRIEGSEEBRUCCI aO OMS LMVI I97 gt 755 7K TS HEE LM G I 002 Distributed by minilablaser com 2 MAIN SPECIFICATIONS 2 1 Laser Printer Paper Processor LP5900 Specifications Type Floor type normal light operation laser printer processor cutter sorter in one unit Exposure system Scanning exposure system using RGB lasers Pixel density 300dpi Sub scanning luster density 600dpi Scanning speed Sub scanning speed 100 mm sec Paper transport system Full auto sheet paper transport system Two switchable paper magazines Magazine Paper width 8 9 to 15 2 cm length 186 m Paper width 16 5 to 30 5 cm length 90 m Paper width 8 9 9 5 10 2 11 4 11 7 12 0 12 7 13 0 15 2 16 5 17 8 20 3 21 0 21 6 24 0 25 4 P 27 9 29 7 30 5 cm Paper FUJICOLOR paper silver halide Print size 89 X 82 5 mm to 305 X 457 mm Back printing Two 40 character lines Front printing Time and date of photograph in black characters in lower righ
19. PS1 2 3 processing tank temperatures not rising The heaters H700 to H703 turned off After post operational check is completed restart the system If problems persist consult your technical representative Solution temperature does not rise more than 1 C within 30 minutes Causes of the error message 1 2 3 4 5 6 Abnormal heater system Abnormal temperature sensor system Abnormal circulation system Poorly connected or broken harness between the K2 on the power supply unit 1 and PAC17 on the PAC23 circuit board Faulty K2 CP3 has tripped See Subsection 3 3 5 See Subsection 3 3 5 See Subsection 3 3 5 Connect the harness correctly or repair or replace it Replace the K2 Reset CP3 PS4 processing tank temperatures not rising The heaters H700 to H703 turned After post operational check is completed restart the system If problems persist consult your technical representative Solution temperature does not rise more than 1 C within 30 minutes Causes of the error message 1 2 3 4 5 6 Abnormal heater system Abnormal temperature sensor system Abnormal circulation system Poorly connected or broken harness between the K4 on the power supply unit 1 and PAC17 on the PAC23 circuit board Faulty K4 CP5 has tripped See Subsection 3 3 5 Subsection 3 3 5 See Subsection 3 3 5 Connect the harness correctly
20. 94 Distributed by minilablaser com STANDARD MARKING SYSTEM CHART FOR METAL FASTENINGS PART NAME PART NO SYMBOL USED IN FIG SHAPE Setscrew hex socket head W point Material Alloy steel Treatment Zinc coating Phosphite 303S0102 PW3x4 303S0104 PW3x6 9 Setscrew hex socket Gi head W point PW Screw Deltight hex head Material SWCH 16A Treatment Zinc coating White chromate treatment 306S0101 DT3x6 306S0102 DT3x8 306 0103 DT3x10 306S0107 DT4x8 306S0109 DT4x12 20 Screw Deltight hex head DT Screw TP hex head Material Carbon steel Treatment Zinc coating White chromate treatment 308S0414 DH3x6 308S0416 DH4x6 308S0417 DH3x8 308S0418 DH3x10 308S0419 DH3x12 308S0422 DH3x18 308S0423 DH3x25 308S0424 DH4x8 308S0426 DH4x12 21 Qm Screw TP hex head DH Screw TP pan head Material SUSXM 7 30850462 NH3x6 308S0466 NH4x6 308S0467 NH4x8 30850468 NH4x10 22 un Screw TP pan head NH Screw tapping hex head for resin Material SWCH 16A Treatment Zinc coating White chromate treatment 30650151 JTa3x6 306S0152 JTa3x8 306S0153 JTa3x10 306S0154 JTa3x12 306S0155 JTa4x8 306S0156 JTa4x10 306S0157 JTa4x12 26 S
21. V 5 V mg 5 V mig ves S soon ted ME teal lo 18 18 gt osan 039 m 039 2 BB i 5 5 i gt ae ona lo uu Low 1019 19MI0 8 V uO V 580 oso i i BE ed le ong o 1 49 1 88 V ouo V 940 V 9 0 QUORUM 940 V M 5 2 M mag o 19 o M 039 5161718 M mg 13 VI qa E 7181920 Z CHM S ma 09 y Vas 940 V VA 18 gt 2 V 039 OIN O8 JO OW poo 15 4 jo 1 2 131411416 9 Diagram 2 2 piouejos 8559 9LI 0IM iring L plougjog din ouo mg 1O1ON diN 13 O34 V gas
22. repair or replace it Replace the K4 Reset CP5 Dryer section temperature not rising The heaters H760 to 767 turned off After post operational check is completed restart the system If problems persist consult your technical representative Refer to LP 5700 service manual Dryer section temperature does not rise more than 1 C in a minute at heat up Causes of the error message 1 2 3 4 5 Cover around the dryer section is open Abnormal dryer heater system Abnormal dryer temperature sensor Abnormal dryer fan system Poorly connected or broken harness between the K3 K5 on the power supply unit 1 and PAC17 on the PAC23 circuit board Faulty 5 4 has tripped CP6 has tripped See Subsection 3 3 5 See Subsection 3 3 5 See Subsection 3 3 5 See Subsection 3 3 5 Connect the harness correctly or repair or replace it Replace K3 Replace K5 Reset CP4 Reset CP6 Distributed by minilablaser com 3 ERROR MESSAGE P1 processing tank temperature P1 temperature is abnormal is out of range Causes of the error message The heaters H700 to H703 Abnormal heater system See Subsection 3 3 5 turned off Abnormal temperature sensor system 2 See Subsection 3 3 5 After post operational check is Abnormal circulation system See Subsection 3 3 5 completed restart the system If Poorly co
23. 01 and 55 01 21 322SF160 Support shaft 2 inclusive 22 32601062049 Sprocket 2 02 362C1134221 Support 52 23 363G02413 Guide 2 B 24 14601061630 Detector D811 1 BINIHON ALEPH OS 580293 708 125 by minilablaser com OUTPUT UNIT PARTS NO INDEX LIST Part No Index No Ref No Part No Index No Ref No Part No Index No Ref No 30B7854110 55 37 31650256 16 05 319D1057887E 20A 36 34B5591065 43 40 316S0256 18 50 319D1057891 19 19 58B7507941 44 03 316S0256 20B 24 319D1057892A 20A 28 58B7507941 44 12 316S0258 17 15 319D1057893A 20A 25 113G02024 55 11 316S0258 17 21 31901057896 20 46 115 966115 41 27 316 0258 18 54 31901060965 42 15 117C1060960 41 09 31650258 19 09 31901060965 42 29 118 1057772 18 01 31650258 55 02 319010609660 42 13 118 1062058 55 09 31650258 55 13 31901060967 42 31 118SX204A 15 01 316S0258 55 28 319D1061047B 42 23 118SX204A 19 01 316S0259 18 51 319D1061071 41 45 118SX206 16 13 316S0260 16 29 319D1061183A 42 32 118SX206 18 47 316S1007 54 27 319D1061336B 42 30 118SX206 20B 16 316S1007 55 29 319D1061339B 43 27 11901061076 41 08 316S1008 41 31 319D1061570C 42 14 128C1057971B 18 33 31681014 41 15 319D1061596 42 28 128C1060969 41 01 31651026 16 06 31901061673 55 39 12850740 41 67 31651026 18 55 31901061674 55 40 13801058124 41 02 316 1027 41 60 31901061991 54 21 14601061630 55 24 31651027 55 01 319D1062042A 55 34 146S0029A 16 02 316S1031 41 11
24. 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 01 8 Part No 322SB020 322SP214 356D1057722D 405D1057976A 350D1057928A 405F8168C 319D1057887E 327S1123202A 303D1057958B 338D1057908 318S1245 322SY325 369D1057858B 310D1057857B 322SB034 338D1057959 319D1057896C 327D1057836 808C1112200 LP 5900 Part Name Qty Remarks Support shaft 2 Support shaft 69 MINEBEA DDLF 168HH NIHON SEIKOH NSK F688A H ZZ1 Bracket 1 Label 1 Cover 1 Label 4 Shaft 1 Gear spur 3 Screw 14 M3x6 Ring 1 Bushing 3 NIHONBEARING SM8 G Support shaft 2 KITANIHONSEIKI 6903ZZ MG 2 Tube 1 Pin 2 Support shaft 2 DDL 840ZZ Ring 2 Shaft 1 Gear 1 1 INDEXES 17 A01 18 A01 19 A01 20A A01 and 20B A01 inclusive Distribution section 109 LP 5900 S a S a DISTRIBUTION SECTION 5 110 Distributed by minilablaser com DISTRIBUTION SECTION 5 Drawing Part No 01 32781121604A 02 327D1112294C 03 356 1112257 04 327D1112307A 05 319 1112285 06 324D1112306B 07 32353379 08 33501112287 09 356D1112293D 10 31081952014 11 32701112283 12 319C1112305A 13 3225 214 14 3225 214 15 38801112317 16 1185 206 17 35601112281 18 360011123200 19 3225 214 Part Gear Gear Bracket Gear Shaft Wheel belt Belt Flange Bracket Pin spring Gear
25. D810 and the SWA3 on the SWA20 circuit board 3 The sorter drive motor M810 and the SWA2 on the SWA20 circuit board 4 The SWA1 on the SWA23 circuit board and the JNE6 on the JNE23 circuit board 5 The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board Faulty 0810 Faulty M810 Faulty SWA20 circuit board Tray and chain setting position error Loaded by interference 6 Faulty CTL23 circuit board Connect the cable correctly or repair or replace it Replace D810 Replace M810 Replace the SWA20 circuit board Install the sorter chain and trays properly Replace the CTL23 circuit board Communication error occurred in printer GMC23 CTL23 After post operational check is completed restart the system If problems persist consult your technical representative Communication time out with processor occurred Causes of the error message 1 Poorly connected or broken harness between 1 The GPR23 and the GMC23 circuit boards 2 The GPR2 on the GPR23 circuit board and the CTL1 on the CTL23 circuit board 2 Faulty CTL23 circuit board 3 Faulty GPR23 circuit board 4 Faulty GMC23 circuit board Connect the harness correctly or repair or replace it Replace the CTL23 circuit board Replace the GPR23 circuit board Replace the GMC23 circuit board Distributed by minilablaser com 3 ERROR MESSAGE P1 processing tank temperature not rising The heat
26. Distributed by minilablaser com 5 DISTRIBUTION SECTION 5 4 8 Nip Release Start Sensor Front D658P Rear D659P Replacement Removal 1 Remove the distribution unit see Subsection 5 4 1 2 Remove the screws then the sensor bracket Sensor Bracket Screws 2 VG2 017 3 Disconnect the connector Nip Release Start Sensor 2 D659P Screw D659 Connector 4 Remove the screw then the sensor v wo je 2 e e O 6 0 2 8 5 2026 2 3 I Installation 5 Installation is essentially in the reverse order of Screw D658 Connector removal Nip Release Start Sensor 1 D658P VG2 019 Distributed by minilablaser com 5 DISTRIBUTION SECTION 5 4 9 Nip Release Start Sensor LED Front D658L Rear D659L Replacement Removal 1 Remove the distribution unit see Subsection 5 4 1 2 Open the distribution section guide plate Distribution Section Guide Plate VG2 020 3 Remove the screw then the sensor bracket Sensor Bracket VG2 021 4 Open the clamps Screw D658L Connector Sensor Cover 5 Disconnect the connector 6 Remove the screw then the sensor and cover Installation 4 Release Start Installation is essentially in the reverse order of Sensor 2 LED remo
27. Faulty LDD23 circuit board Faulty laser optical unit Connect the harness correctly or repair or replace it Replace the LDD23 circuit board Replace the laser optical unit Distributed by minilablaser com 3 ERROR MESSAGE R laser R LD current exceeded After post operational check is completed restart the system If problems persist consult your technical representative LD current value limiter detection Causes of the error message 1 Poorly connected or broken harness between the laser optical unit and LDD10 on the LDD23 circuit board 2 Faulty LDD23 circuit board 3 Faulty laser optical unit Connect the harness correctly or repair or replace it Replace LDD23 circuit board Replace the laser optical unit G laser G SHG current exceeded After post operational check is completed restart the system If problems persist consult your technical representative LD current value limiter detection Causes of the error message 1 Poorly connected or broken harness between the laser optical unit and LDD12 on the LDD23 circuit board 2 Faulty LDD23 circuit board 3 Faulty laser optical unit Connect the harness correctly or repair or replace it Replace LDD23 circuit board Replace the laser optical unit B laser B LD current exceeded After post operational check is completed restart the system If problems persist consult your technical repres
28. Jammed paper remains 2 Poorly connected or broken harness between 1 The lower cutter open home position sensor D603 and the JNDS on the JND25 circuit board 2 The lower cutter close home position sensor D604 and the on the JND25 circuit board 3 The lower cutter drive motor M601 and the 4 on the PDA26 circuit board 4 The on the CTL23 circuit board and the JND1 on the JND23 circuit board 5 The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 3 Faulty D603 4 Faulty D604 5 Faulty M601 6 Faulty PDA26 circuit board 7 Faulty CTL23 circuit board Remove paper Connect the harness correctly or repair or replace it Replace the cutter unit Replace the cutter unit Replace the cutter unit Replace the PDA26 circuit board Replace the CTL23 circuit board Distributed by minilablaser com 3 ERROR MESSAGE Initializing of upper cutter failed M600 D601 D602 After post operational check is completed restart the system If problems persist consult your technical representative Both the cutter open and close sensors detect their home position Cutter error flag is detected The cutter close position sensor does not function even after the specified time has elapsed Causes of the error message 1 Poorly connected or broken harness between 1 D601 D602 and the JND2 on the JND23 circuit board 2 The CTL9 on the CTL23 ci
29. PWR23 circuit board 2 Faulty PWR23 circuit board 3 Faulty unit 1 Connect the harness correctly or repair or replace it 2 Replace the PWR23 circuit board 3 Replace the unit PS1 in the DC power supply Power supply cooling fan F630 abnormal After post operational check is completed restart the system If problems persist consult your technical representative Power supply electrical equipment section fan alarm Causes of the error message 1 Poorly connected or broken harness between the power supply cooling fan F630 and on the PAC23 circuit board 2 Faulty Fan F630 Restart the system software 1 Connect the harness correctly or repair or replace it 2 Replace F630 Electrical section relay abnormal After post operational check is completed restart the system If problems persist consult your technical representative Abnormal K1relay main power supply AC input status Cause of the error message Faulty K1relay Replace the K1 relay Electrical equipment cooling fan F631 abnormal After post operational check is completed restart the system If problems persist consult your technical representative Power supply electrical equipment section fan alarm Causes of the error message 1 Poorly connected or broken harness between 1 Electrical equipment cooling fan 1 F631A and on the PAC23 circuit board 2 Electrical equipment co
30. Qty Remarks 1 103 7126 1245 2 1 1 1 1 MITSUBOSHI B100S5M320 69 MINEBEA DDLF 168HH NIHON SEIKOH NSK F688A H ZZ1 4 1 MITSUBOSHI B100S5M780 22 SHARP GP 1A73A 1 1 16 SHINKOH KB1241 AA24 on a a ua 1 2 DDL 1480ZZ 1 1 MITSUBOSHI B60S3M246 1 OSCO with torque limiter O Drawing Part No 29 348C1112322A 30 327S1122003A 31 32751121603 32 31650174 33 128C1057971B 34 35001057972 35 355D1057873H 36 363D1112241E 37 363D1057906B 38 405F8168C 39 356D1057824H 40 40501058064 41 405010580603 42 146S0080A 43 350D1057800A 44 350D1057936 45 356D1057930C 46 36401057970 47 118SX206 48 356C1057984 49 388D1057828A 50 31650256 51 31650259 52 31651033 53 31681246 54 31650258 55 31651026 56 31851072 A01 808C1112200 LP 5900 Part Name Side plate ass y Gear spur Gear spur Clamp cord Detector D669 Cover Frame Guide Guide Label Bracket Label Label Detector D660L D664L D665L Cover Cover Bracket Guard Motor M660 Bracket Spring Clamp cord Clamp cord Clamp cord Clamp cord Clamp cord Clamp cord Clamp cord Distribution section Qty Remarks 1 1 6 23 NIX SB 1909 1 OMRON SS 01GL2 1 Oo Roa ua 2 11 SHINKOH KB1242 AA14 11 3 1 1 2 SHINANO STP 59D3001 1 1 42 NIX LES 0510 136 NIX LWSM 0511 49 NIX LES 1010 1 NIX SKB 100PW 7 NIX LWSM 0306 2 NIX LWS 0511Z 1 1 INDEXES 17 A01 18 01 19 01 20
31. Shaft Support shaft Support shaft Spring Motor M657 Bracket Housing Support shaft Qty Remarks 4 1 1 1 One way clutch internal Diam 2x14 Cee Ces Ce Cee Sk 6 MINEBEA DDLF 168HH NIHON SEIKOH NSK F688A H ZZ1 6 MINEBEA DDLF 168HH NIHON SEIKOH NSK F688A H ZZ1 l2 l2 6 MINEBEA DDLF 168HH NIHON SEIKOH NSK F688A H ZZ1 Drawing Ref No 20 21 22 23 24 25 26 27 28 29 30 31 32 A018 Part No 327D1112270C 146 0029 34701112231 316 1076 316 0256 363 1112206 319 1112229 3225 214 35601112271 36501112237 3225 067 342D1112233B 310D1112269A 808C1112200 LP 5900 Part Name Gear spur Photo interrupter D662 3 Plate adjustment Tie wire Clamp cord Guide Shaft Support shaft Bracket Rail Support shaft Lever Pin Distribution section Qty Remarks 1 m 1 25 2 24 2 SHARP GP 1A73A P 9 3 NIX LES 0510 6 MINEBEA DDLF 168HH NIHON SEIKOH NSK F688A H ZZ1 2 OIRESU 80F 0403 2 1 INDEXES 17 A01 18 A01 19 A01 20A A01 and 20B A01 inclusive 111 LP 5900 o S S DRYING ENTRANCE RACK SECTION C gt 3 Tiolojr gt rs a E z B 6 gt 42 Roller Types 112 Distributed by minilablaser c
32. Unauthorized disclosure is prohibited 4 FUJIFILM s prior consent is required in regard to the following O Manual copying in whole or in part Disclosure of manual contents to unauthorized personnel O Manual uses for purposes other than technical service Distributed by minilablaser com CONTENTS 2 gt 0 5 dt SD ver Section Ga tition leak 5 2 SPECIFICATIONS 222 2 5 6 2 1 Laser Printer Paper Processor LP5900 S a n E 6 2 2 Dimensions and Weigl 7 2 2 1 Laser Printer Paper Processor LP5900 n 7 23 installation 8 24 Schedule 6 9 25 Regular Maintenance and Inspection 10 3 TERROR MESSAGE onc eec eer e E 12 aA gt MAINFENANCE 43 4 1 Printer Adjustment Maintenance 05 43 Printerdnputieheck 0525 tt re T I E 43 Printer O Check 0520 44 5 DISTRIBUTION 45 me MEE 45 UnitildentifiGation Eee ete 45 51 2 Parts LOC atom s as 46 OperationreequellGes D EUN cete e isma 50 5 23 Sensors amd 50 5 2 2 OFF ON Operation of No 16 52 53 5 3
33. f Gi t 208098 I 3 j A V a 18 gt 1 1eddn leg 950 JOSU uonisod Soni E 2552 e 525 L lablaser com mini Distributed by lt tc lt C O lt O l Diagram 2 2 IL Board Wiring JND23 12 11 10 1e84 10sueg uonoes joquo peeds D668P D668P 193082 Josuas Jedeq 401295 0II 0 p ds D667P 0667 0024 Jadeq uono s 0II 0 peeds 0666 0666 qan 105V8 Jedeg uono s 0II 0 peeds e to ong low gt gt V gt org gt mas 018 5 mg B J mg gt V J _ A 1 EN 0668 668 191499 q31 10sueg 4 uonoes peeds V m 18 06671 6671 M 090014 q311osu s Jedeg uono s
34. removed or temperature sensor abnormal After post operational check is completed restart the system If problems persist consult your technical representative Laser thermistor detected Causes of the error message 1 Poorly connected or broken harness between JMH2 on the laser optical unit and LDD12 on the LDD23 circuit board 2 Faulty LDD23 circuit board 3 Faulty laser optical unit Connect the harness correctly or repair or replace it Replace the LDD23 circuit board Replace the laser optical unit B laser B LD connector removed or temperature sensor abnormal After post operational check is completed restart the system If problems persist consult your technical representative Laser thermistor detected Causes of the error message 1 Poorly connected or broken harness between LDB1 on the laser optical unit and LDD9 on the LDD23 circuit board 2 Faulty LDD23 circuit board 3 Faulty laser optical unit Connect the harness correctly or repair or replace it Replace the LDD23 circuit board Replace the laser optical unit AOM driver temperature error occurred After post operational check is completed restart the system If problems persist consult your technical representative Abnormal temperature of AOM driver is detected Causes of the error message 1 Faulty temperature control circuit on the AOM driver Replace the AOM driver An error detec
35. repair or replace it Replace the LDD23 circuit board Replace the laser optical unit Distributed by minilablaser com 3 ERROR MESSAGE Abnormal B laser B LD information The laser temperature control stopped After post operational check is completed restart the system If problems persist consult your technical representative Abnormal data read from EEPROM in the laser unit at start up Causes of the error message 1 Poorly connected or broken harness between the laser optical unit and LDD9 on the LDD23 circuit board 2 Faulty LDD23 circuit board 3 Faulty laser optical unit Connect the harness correctly or repair or replace it Replace the LDD23 circuit board Replace the laser optical unit R laser R LD temperature adjustment outside specified range The laser temperature control stopped After post operational check is completed restart the system II problems persist consult your technical representative Laser temperature did not converge within a specified range during initialization Causes of the error message 1 Poorly connected or broken harness between the laser optical unit and LDD11 on the LDD23 circuit board 2 Faulty LDD23 circuit board 3 Faulty laser optical unit Connect the harness correctly or repair or replace it Replace the LDD23 circuit board Replace the laser optical unit G laser G SHG temperature adjustment outside
36. turns counterclockwise for 56 pulses to release nip Is the trailing end of paper detected by the distribution section paper sensor Front D664 Rear D665 Nip release motor 5 M657 turns clockwise for 56 pulses to nip END Distributed by minilablaser com 5 DISTRIBUTION SECTION 5 2 3 Distribution Processing Distribution Roller The distribution section paper sensor D660 detects the leading end of paper 2 D664 D660 0665 No Is the distribution unit in the center position Yes Is the trailing end of paper detected by the distribution section paper sensor Front D664 Rear D665 Yes Disregard Jamming error The distribution slide motor M661 moves the distribution roller to the front or rear position 6 at 2400 pps Distribution is started from the front position After the nip start sensor Front D658 Rear D659 detects the leading end of paper is released and the distribution roller moves toward the center position at 2400 pps When the trailing end of paper is detected by the distribution section paper sensor Front D664 Rear D665 and the distribution roller stops at the center position the roller is nipped C D Distributed
37. 61 388D1134520 44 18 362D1062047B 55 33 382D1061696 41 24 388F2231F 41 68 362D1134134A 44 31 383D1057785 15 26 405D1057976A 20A 33 362D1134135A 44 33 383D1057786A 15 30 405D1057977A 17 09 362D1134504 55 35 386D1057963C 17 01 405D10580603 18 41 363C1057440G 16 26 386D1061631 55 45 405D1058063 16 25 363C1112206B 20B 25 386D1061686 54 35 405D1058064 16 24 363C1112215B 20A 04 386D1061687 54 34 405D1058064 18 40 363C1112216B 20A 03 386S1087 17 02 405D1060267A 33 05 363C1134285 43 22 388D1057526A 15 33 405D1061958 54 07 36361134289 42 01 38801057536 16 16 405D1062036A 55 08 363D1057497C 15 07 388D1057784C 15 32 405D1112342 17 05 363D1057906B 18 37 388D1057789B 17 27 405D1134354 41 29 363D1061088E 43 38 388D1057828A 18 49 405F8168C 18 38 363D1061089F 43 37 388D1057829C 18 04 405F8168C 20A 35 363D1061308B 43 35 388D1057901B 15 04 405F8168C 41 18 363D1061572D 43 06 388D1057901B 19 02 405N100027 42 02 363D1061573C 43 36 388D1057961C 17 30 80261134301 33 A01 363D1112240A 17 19 388D1060989H 43 18 808C1112151 15 A018 363D1112241E 18 36 388D1060990J 43 29 808C1112151 16 A018 363D1134298 43 05 388D1061054D 43 17 808C1112200 17 A018 363D1134360 33 03 388D1061103D 33 06 808C1112200 18 A018 363G02413 55 23 388D1061337B 43 30 808C1112200 19 A018 364D1057970 18 46 388D1061345A 33 16 808C1112200 20 018 36501057550 15 28 38801061574 42 25 808 1112200 20B A018 365D1057552 15 34 388D1061575B 42 26 80861134321 42 018 365D111
38. 95 amp all m8 ma m9 0098 Ei 0295 eo g 000 as IC M eson Auaesoces BSP 2 E E din EE 30 2 vi eoo 092140695 2 Z E US 5 5 AH9 a M fo N qa IV Emus lt V95 E VIC 0696 TAB N 095 Aui 0698 S 5 H9 8 E VIC VL 0696 4 E Gss 4 8 I m 5 0695 095 y 5 70895 E 3 e o lt ouo 28 gt x a lo AND gj CLM95 8 m 18 TT 18 x IX C M ma gt V mg 5 la S9W H9 28 Bl Tan o E aA gt gt 0599 5 295 s 8 EE E 8 pe H 515 AJA 5 095 912 5 lt M asd VO eo M lo M 9 o v S9W 55 58 8 5 2 a 0696 95 S o ze 09 0595 gt 5 8 CL C e z C 90 L 0698 El lt lo 940 A E 2 AHO F N y 2010 m e gt mg e
39. Bracket Roller ass y Arm ass y Support shaft Support shaft Distribution section Qty Remarks N gt N N PANN 1 INDEXES 17 A01 18 A01 19 A01 20A A01 and 20B A01 inclusive 107 LP 5900 S a S DISTRIBUTION SECTION 4 108 Distributed by minilablaser com DISTRIBUTION SECTION 4 Drawing Ref No Part Part Name 01 322SB033 Support shaft 02 348010577490 Plate side 03 363C1112216B Guide ass y 04 363 1112215 Guide ass y 05 356D1112243C Bracket 06 31051952014 Pin spring 07 334C1112265B Roller 08 322SP207 Support shaft 09 356C1112220C Bracket 10 348010577488 Plate side 11 332D1112250A Stop 12 327010578340 Gear 13 356C1112244C Bracket 14 388D1112255A Spring 15 31881245 Bushing 16 360011122468 Housing 17 31551360150 C ring 18 356011122388 Bracket 19 34501057804 Plate shield 20 319D1112260C Shaft 21 356 1112213 Bracket 22 322B020 Support shaft 23 356D1057822C Bracket 24 322D816785 Support shaft 25 319D1057893A Shaft 26 334 10577470 Poller ass y 27 384C1057747D Poller ass y 28 319D1057892A Shaft 29 356 1112218 Bracket Qty Remarks 2 DDLF 1480ZZ 1 1 1 2 1 Diam 2x14 1 4 Drawing Ref No 30 31 32
40. P Speed Control Section Paper Sensor Front monitoring Trigger for speed control up down start and jamming D667L P Speed Control Section Paper Sensor Center monitoring D668L P Speed Control Section Paper Sensor Rear Trigger for speed control up down start and jamming monitoring D669 Distribution Section Drive Standby Sensor Drive standby detecting M657 Nip Release Motor 5 Nips and releases the No 16 roller M661 Distribution Slide Motor Distributes paper sheets Distributed by minilablaser com 5 DISTRIBUTION SECTION 06500 M650 D653L P D660L P M D665L P R D658L P F 0610 0615 D659L P R 0617 0618 D666L P F D667L P M I alo D619L P _ _ lt E OV joss2UP AIC NO OW D616 600 M610 M601 0601 AKI D629L P ID 4 D620 D625 M620 Unit D626 gt lt Photo transistor Sensor lt Photo interrupter Sensor D627 D628 Roller with Nip Release Roller with One Way Clutch CIIXXX Distributed by minilablaser com 5 DISTRIBUTION SECTION 5 2 2 Nip OFF ON Operation of No 16 Roller Roller nip ON OFF is determined according to the sheet feed length L L lt 254 0 mm Nip OFF L gt 254 0 mm Nip ON Is the leading end of paper detected by the distribution section paper sensor Front D658 Rear D659 Nip release motor 5 M657
41. Replace the CTL23 circuit board Check the drive system and repair it if necessary Error occurred in AD converter Heater H700 to H703 H760 to H767 was turned off After post operational check is completed restart the system If problems persist consult your technical representative Abnormal AD converter on CTL circuit board Causes of the error message 1 Disconnected CTL circuit board connector 2 Faulty AD converter Reconnect the connectors on the CTL circuit board and restart the system Replace the CTL circuit board Distributed by minilablaser com 3 ERROR MESSAGE Error occurred in thermometer TS700 to TS703 or TS760 Heater H700 to H703 H760 to H767 was turned olf After post operational check is completed restart the system If problems persist consult your technical representative Temperature sensor detects temperature outside conversion table Causes of the error message 1 Faulty temperature sensor 2 Faulty CTL circuit board 1 Replace the temperature sensor 2 Replace the CTL circuit board Printer rear upper exhaust fan F600 F601 F602 F603 abnormal After post operational check is completed restart the system If problems persist consult your technical representative Fan alarm 1 F600 to F603 Causes of the error message 1 Poorly connected following connector 1 Control section exhaust fan 4 F600 2 Control section exhaust fan 1
42. See Subsection 3 3 5 See Subsection 3 3 5 See Subsection 3 3 5 Reinstall system software or replace CTL23 circuit board PS1 2 3 safety thermostat D702 activated The heaters H700 to H703 turned off After post operational check is completed restart the system If problems persist consult your technical representative Safety thermostat in the PS1 2 3 processing tank is activated Causes of the error message 1 Abnormal heater system 2 Abnormal temperature sensor system 3 Abnormal circulation system 4 Abnormal heater safety thermostat system 5 Control system abnormality See Subsection 3 3 5 See Subsection 3 3 5 See Subsection 3 3 5 See Subsection 3 3 5 Reinstall system software or replace CTL23 circuit board PS4 safety thermostat D703 activated The heaters H700 to H703 turned off After post operational check is completed restart the system If problems persist consult your technical representative Safety thermostat in the PS4 processing tank is activated Causes of the error message 1 Abnormal heater system 2 Abnormal temperature sensor system 3 Abnormal circulation system 4 Abnormal heater safety thermostat system 5 Control system abnormality See Subsection 3 3 5 See Subsection 3 3 5 See Subsection 3 3 5 See Subsection 3 3 5 Reinstall system software or replace CTL23 circuit board Safety thermo
43. is solved by removing the paper After post operational check is completed restart the system If problems persist consult your technical representative Home position or close sensor does not function during operation Causes of the error message 1 Jammed paper remains 2 Poorly connected or broken harness between 1 The upper cutter open home position sensor D601 and the JND2 on the JND23 circuit board 2 The upper cutter close home position sensor D602 and the JND2 on the JND23 circuit board 3 The upper cutter drive motor M600 and the PDA4 on the PDA26 circuit board 4 The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 5 The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board Faulty D601 Faulty D602 Faulty M600 Faulty PDA26 circuit board Faulty CTL23 circuit board 1 Remove paper 2 Connect the harness correctly or repair or replace it Replace D601 Replace D602 Replace M600 Replace the PDA26 circuit board Replace the CTL23 circuit board Lower cutter operation M601 D603 D604 abnormal When a paper jam occurs in the printer section this problem is Solved by removing the paper After post operational check is completed restart the system If problems persist consult your technical representative Home position or close sensor does not function during operation Causes of the error message 1
44. persist consult your technical representative Abnormal A 5V power supply is detected Cause of the error message Faulty LDD23 circuit board Replace the LDD23 circuit board LDD circuit board power source abnormal After post operational check is completed restart the system If problems persist consult your technical representative Abnormal A 5V power supply is detected Cause of the error message Faulty LDD23 circuit board Replace the LDD23 circuit board LDD circuit board power source abnormal After post operational check is completed restart the system If problems persist consult your technical representative Abnormal R 5V power supply is detected Cause of the error message Faulty LDD23 circuit board Replace the LDD23 circuit board Distributed by minilablaser com 3 ERROR MESSAGE LDD circuit board power source abnormal After post operational check is completed restart the system If problems persist consult your technical representative Abnormal R 5V power supply is detected Cause of the error message Faulty LDD23 circuit board Replace the LDD23 circuit board LDD circuit board fuse blowout After post operational check is completed restart the system II problems persist consult your technical representative Blown fuse for D 5V power supply is detected Causes of the error message 1 Poorly connected or broken harness between the LDD
45. tension 2 05 34701134334 Plate adjustment 1 27 388D1061692 Spring tension 2 06 388D1134332A Spring compression 1 28 31901061596 Shaft 2 07 33501134331 Flange 1 29 319D1060965C Shaft 4 08 334C1134329B Roller 1 30 319D1061336B Shaft 1 09 360D1134325C Housing 1 31 31901060967 Shaft 4 10 31901134327 Shaft 1 32 319D1061183A Shaft 1 11 322D966245B Support shaft 2 33 334D1061014F Roller 10 12 348D1134358B Plate side 1 34 334D1061013E Roller 1 13 319010609660 Shaft 1 35 33401134510 Roller 1 14 319D1061570C Shaft 1 36 33401134511 Roller 1 15 31901060965 Shaft 4 37 33401061327 Roller 1 16 322D966246B Support shaft 22 EYF 38 334D1060994F Roller 2 17 348D1134357B Plate side 1 39 334D1061581A Roller 1 18 31901134326 Shaft 1 40 890D1134348A 1 19 322D966245B Support shaft 2 20 360D1134323A Housing 1 01 808C1134321 Dryer transport 1 INDEXES 42 01 21 36001134324 Housing 1 section and 43 A01 22 324 1061015 Wheel belt 1 inclusive 117 LP 5900 C S a S DRYER SECTION 3 Gear Types Symbol Drawing Ref No 118 Distributed by minilablaser com DRYER SECTION 3 Drawing Ref No 01 02 03 04 05 06 07 08 09 10 115 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Part No 356D1060996D 369D1060955C 362D1061057F 369D1134343A 363D1 134298 363D10615
46. 00 by minilablaser com DISTRIBUTION ENTRANCE SECTION 2 LP 5900 DH3x6 Distributed by minilablaser com DISTRIBUTION ENTRANCE SECTION 2 Drawing Ref No 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 Part 35601057485 14650029 355 1057559 31901057542 31650256 31651026 32353363 355 1112161 14650029 356010574860 31651076 356D1057482B 118SX206 356C1057417B 334D1057883B 388D1057536 334C1057438B 322D1057934A Part Name Bracket Detector D655 Frame Shaft Clamp cord Clamp cord Belt timing Frame Detector D656 Bracket Tie wire Bracket Motor M656 Bracket Roller Spring Roller Support shaft Qty Remarks 1 22 SHARP GP 1A73A 1 1 42 NIX LES 0510 29 NIX LWS 0511Z 1 MITSUBOSHI B60S3M420 1 22 SHARP GP 1A73A 1 19 KITAGAWA PLT 1M 2 2 SHINANO STP 59D3001 Drawing 19 32201057842 20 341C1057414D 21 341C1057412D 22 334D1057532C 23 356D1112163A 24 405D1058064 25 40501058063 26 363 10574400 27 31651245 28 35601057541 29 316 0260 30 356 1057418 31 356C1057419D 32 32353362 A01 8 808C1112151 LP 5900 Part Name Support shaft Arm Arm Roller Bracket Label Label Guide ass y Clamp cord Bracket Clamp cord Bracket Bracket Belt timing Distribution entrance unit Qty Remarks 8 2 2 38 1 3 1 1 2 NIX LES 0505 1 52 NIX LW
47. 01058123 13801058124 35001061126 37601061025 35001061102 35001061112 350 1061132 119C1061076 117C1060960 356D1061021B 31681031 362D1061027B 319D1062505 356D1062504B 31681014 350D1062541A 356D1060970D 405F8168C 338D1061240 342D1061062D 356D1061063E 356D1061020D 345D1061162A 382D1061696 356D1060959A 356D1061060C 115C966115A 353C1061064N 405D1134354 356D1061022B 31681008 350D1061127C 356D1061346A 316D1061584 Part Name Cover Filter Cover Filter Cover Cover Cover Fan electric F760 Heater H760T H767 Bracket Clamp cord Support Shaft Bracket Clamp cord Cover Bracket Label Ring Lever Bracket Bracket Insulator heat Tape sponge Bracket Bracket Thermistor TS760 Chassis Label Bracket Clamp cord Cover Bracket Strap Qty Remarks a wp 1 MATSUSHITA ECO SYSTEMS FW 09L4B DC 1 HITACHI HZ203C 1 45 NIX LWS 1316Z 2 2 2 5 KITAGAWA NK 13N SEK 4 0 E F FOHYU ET 205 1 THREE PEACE 4 KITAGAWA NK 6N j 6 Drawing Ref No 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 689 69 A01 Part No 371D1060536B 350D1061127C 319C1061143A 345D1061162A 358D1134356 345D1061161 356C1061114B 350C1061026E 345D1134512 345D1061181D 319D1061071 345D1061097A 35501061094 355 1061093 34501061
48. 1 Take appropriate corrective measures See Subsection 3 3 12 Repair or replace the hose Connect the harness correctly or repair or replace it Replace the PDB23 circuit board Replace the CTL23 circuit board P2RB replenishment flow volume or its solution level abnormal About 510 3R size sheets can still be printed without replenishment Consult your technical representative Refer to LP 5700 service manual Accumulated output amount of solution to P2RB upper level sensor exceeds the specified value 777 0ml Causes of the error message 1 Faulty P2RB pump PU723 2 Faulty P2RB cartridge washing valve S730 3 Faulty P2RB upper level sensor FS722 4 Bent or clogged P2RB hose 5 Poorly connected or broken harness between 1 The PU723 and the 5 on the PDB23 circuit board 2 The S731 S730 and the PDB8 on the PDB23 circuit board 3 The FS722 the JNE6 on the JNE23 circuit board 4 The 1 the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5 The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 6 Faulty PDB23 circuit board 7 Faulty CTL23 circuit board See Subsection 3 3 8 See Subsection 3 3 10 See Subsection 3 3 11 Take appropriate corrective measures See Subsection 3 3 12 Repair or replace the hose Connect the harness correctly or repair or replace it 6 Replace the PDB23 circuit b
49. 1 Board W t Board PDA2 PDA2 I14 CTLI4 1 2 4 A28 A29 A30 B1 B2 3 2 B29 B30 CTL23 C 1 28 3 4 gt gt gt gt 2 829 B30 A1 A2 AB nnne em I eene A29 A30 PDA26 Circuit Board 2 2 t Board Ircul PDAi CTLIS CTLIS SSS y yy y Y y y T TYwT CTL23 C B1 B2 4 nennen neenon B47 48 B49 B50 1 4 55 47 A48 A49 PDA26 C o lt lt C O lt gt O Distributed by minilablaser com 9 PARTS LIST
50. 1 on the technical representative PWR2S circuit board Faulty PWR23 circuit board Replace the PWR23 circuit board Poorly connected AC input cable Connect the AC input cable connector in the DC power supply connector in the DC power supply properly Faulty unit PS2 in the DC power Replace the unit PS2 in the DC supply power supply Main DC power source abnormal PS1 built in fan alarm After post operational check is Causes of the error message completed restart the system If 1 Poorly connected or broken harness Connect the harness correctly or problems persist consult your between the CTL11 on the CTL23 repair or replace it technical representative circuit board and PWR1 on the PWR23 circuit board 2 Faulty PWR23 circuit board Replace the PWR23 circuit board 3 Faulty unit PS1 in the DC power Replace the unit PS1 in the DC supply power supply Main DC power source abnormal PS2 built in fan alarm After post operational check is Causes of the error message completed restart the system 1 Poorly connected or broken harness Connect the harness correctly or problems persist consult your between the CTL11 on the CTL23 repair or replace it technical representative circuit board and PWR1 on the PWR2S circuit board 2 Faulty PWR23 circuit board Replace the PWR23 circuit board 3 Faulty unit PS2 in the DC power Replace the unit PS2 in DC supply power supply DC output in
51. 111 Ibs SU1400AY sorter Approx 4 2 sq m 5 02 sq yds Installation space SU2400AY sorter Approx 4 5 sq m 5 38 sq yds 1 With densitometer 1390mm H 54 72 in H Distributed by minilablaser com 2 MAIN SPECIFICATIONS 2 2 Dimensions and Weight 2 221 Laser Printer Paper Processor LP5900 Dimensions Length 1 965 mm 77 36 inches Width 850 mm 33 46 inches Height 1 360 mm 53 54 inches When transported 435 kg 960 Ibs When operated Max 590 kg 1 302 Ibs Unit mm 1 820 850 Densitometer 820 1965 Sorter SU2400AY OB 1325 1360 NU CURE 1325 LII 947 Distributed by minilablaser com 2 MAIN SPECIFICATIONS 2 3 Installation Space Unit mm e 772 2400 1330 11 949 Distributed by minilablaser com 2 MAIN SPECIFICATIONS 2 4 Maintenance Schedule On the day when the regular inspection is due a message appears at the pre operational check stage To keep the FRONTIER 590 operating at peak performance conduct regular maintenance and inspections as indicated in the table below Scanner Diffusion Box LED Clean 3 2 1 3 Board Cover Scanner Auto Film Carrier Clean 3 2 2 3 NC100AY Feed Lanes Printer Control Strip Process 32583 Processor Check Sc
52. 157A 44 08 319C1061143A 41 37 322D966246B 44 17 316D1061584 41 34 319C1112229B 20B 26 322D966246B 44 43 316S0028 41 57 319C1112285A 20B 05 322FY217A 33 04 316S0040 55 12 319C1112305A 20B 12 322FY217A 33 15 316S0174 18 32 319C1134374 33 14 322SB020 20A 30 316S0174 19 14 319D1057520A 18 16 322SB033 20A 01 316S0174 55 27 319D1057525A 15 21 322SB034 20A 44 316S0174 55 31 319D1057542 16 04 322SB035 18 21 126 Distributed by minilablaser com OUTPUT UNIT PARTS NO INDEX LIST Part No Index No Ref No Part No Index No Ref No Part No Index No Ref No 322SF159 55 04 327D1057836 20A 47 334D1061675 55 41 322SF159 55 32 327D1057837A 15 10 334D1134136A 44 29 322SF160 55 21 327D1057838B 18 24 334D1134137A 44 16 322SP207 20A 08 327D1057925C 17 08 334D1134137A 44 26 322 214 15 19 327D1061321D 43 47 334D1134138A 44 28 322SP214 18 07 32701061325 43 41 334D1134366A 33 23 322SP214 20A 31 327D1061697A 44 24 334D1134510 42 35 322SP214 20B 13 327D1061698C 43 48 334D1134511 42 36 322SP214 20B 14 327D1061966B 55 05 335D1057986 17 29 322SP214 208 19 327D1061967A 55 10 335D1112287 20B 08 322SP214 20B 27 327D1112270G 20B 20 335D1134331 42 07 322SP223 55 03 32701112283 208 11 33801057783 15 25 322 224 17 12 32701112294 20B 02 338D1057826 15 06 322SP224 17 22 327D1112307A 20B 04 338D1057826 17 10 322SY067 20B 30 327F1121646B 33 09 338D1057908 20A 39 322SY318 43 15 327F1121646B 3
53. 182 35601061023 33201061281 34501061171 34601061595 34501061097 34501060979 345010609770 316 0028 316 1031 356010610610 316 1027 38201061594 316 1179 316 1033 356D1061073E 356D1061010 356F10134F 12880740 388F2231F 356H0071A 128C1060969 LP 5900 Part Name Nozzle Cover Shaft Insulator heat Box Insulator heat Bracket Cover Insulator heat Insulator heat Shaft Plate shield Frame Frame Insulator heat Bracket Stop Insulator heat Plate brace Plate shield Insulator heat Insulator heat Clamp cord Clamp cord Bracket Clamp cord Tape sponge Clamp cord Clamp cord Bracket Bracket Bracket Switch D762 Spring tension Bracket Switch ass y Qty Remarks E cox c 3 KITAGAWA SB 6025 45 NIX LWS 0711Z 1 29 1 8 NIX LES 1017 49 NIX LES 1010 1 1 2 B 3 OMRON V 152 1C25 3 B 3 B 115 LP 5900 S S DRYER SECTION 2 Roller Types Symbol Drawing Ref No 116 Distributed by minilablaser com LP 5900 DRYER SECTION 2 Drawing Drawing Ref No Part No Part Name Qty Remarks Ref No Part No Part Name Qty Remarks 01 36301134289 Guide 1 23 319D1061047B Shaft 1 02 405 100027 Label 1 24 322D966245B Support shaft 24 E F DIC 03 340F0441 Knob 2 25 388D1061574B Spring tension 2 04 34501134517 Insulator heat 1 26 388D1061575B Spring
54. 2 347D1057865A 17 33 355C1112194B 15 09 356D1061049J 43 24 347D1057866C 17 34 355C1112353 19 05 356D1061060C 41 26 347D1057900B 17 35 355C1134490 54 03 356D1061061D 41 59 347D1112231B 20B 22 355D1057873H 18 35 356D1061063E 41 21 347D1112315A 19 03 35501061094 41 47 35601061073 41 64 34701134139 44 21 35501061338 43 07 35601061092 44 27 34701134334 42 05 35501134371 33 21 35601061184 44 40 34701134377 33 20 356 1057417 16 14 35601061332 44 36 34750794 44 06 356C1057418G 16 30 356D1061346A 41 33 34750874 54 36 356 10574190 16 31 35601061565 55 43 348 1112180 15 08 356 1057557 15 27 35601061568 55 44 348C1112182B 15 05 356C1057723C 18 19 356D1061955A 55 06 348C1112272B 17 20 356C1057984 18 48 356D1061956 54 14 348C1112322A 18 29 356C1060109 43 16 356D1061957A 54 13 348D1057748B 20A 10 356C1060997F 43 13 356D1061962D 54 31 348D1057749D 20A 02 356C1061114B 41 41 356D1061978A 55 15 348D1112346 18 20 356C1061333C 43 31 356D1061989A 55 14 348D1134126A 44 13 356C1061670A 55 42 356D1062504B 41 14 348D1134357B 42 17 356C1062062B 54 25 356D1112163A 16 23 348D1134358B 42 12 356C1112156B 15 11 356D1112170A 15 14 348D1134372 33 22 356C1112213C 20A 21 356D1112181C 15 15 348D1134373 33 26 356C1112218A 20A 29 356D1112238B 20A 18 348D1134384 44 39 356C1112220C 20A 09 356D1112239B 17 14 350C1061026E 41 42 356C1112244C 20 13 35601112243 20 05 350C1061132A 41 07 356C1112257B 20B 03 356D1112256A 19 10 350D1057800A 18 43 356D1057477C 15 03 35
55. 2237B 20B 29 388D1061692 42 27 80861134321 43 018 367 1112 54 15 388D1062043A 55 25 808C1134322 44 A01 367S2030 54 30 388D1112255A 20A 14 890D1134348A 42 40 369D1057858B 20A 42 388D1112259 19 15 P SORTER SU2400 54 A01 369D1060955C 43 02 388D1112317A 20B 15 P SORTER SU2400 55 A01 369D1134343A 43 04 388D1134192 55 36 371C1061592 43 39 388D1134332A 42 06 129 Distributed by minilablaser com gt Distributed by minilablaser com FAX 81 3 5484 0454 Questionnaire concerning This Manual Fujifilm s Photo Imaging Technical Service Division would be most grateful if you would make copies of this form then complete and send them to us by FAX Your opinions will contribute greatly to an accurate assessment of the overall quality of each manual All questions be answered by ticking 4 the appropriate box es but in addition to these answers please provide us with your written comments in the lined spaces following each block of questions Manual Title and Reference Number Your Name and Company Your E mail Address and FAX Number Question 1 How would you rate this manual overall 1 Very easy to use and understand 3 Slightly difficult to use and understand Title FRONTIER 590 Principle of Operation Servicing and Electrical Circuit Diagram SERVICE MANUAL PARTS LIST Reference Number PP3 C1069E Name Company E mail Address FAX Nu
56. 3 12 338D1057959 20A 45 3225 325 20 41 327 1121603 15 36 33801057990 17 32 32301057923 19 26 327S1121603A 18 31 338D1060274A 33 02 323D1134538 44 32 327S1121604A 15 37 338D1061240 41 19 323S3361 43 12 327S1121604A 20B 01 340D1061691A 44 02 323S3362 16 32 327S1122003A 18 30 34001112319 17 07 323 3363 16 07 327511224038 15 38 340D1134378 33 25 323S3364 18 23 327S1122403B 17 31 340D990513A 15 22 323S3365 19 13 327S1123202A 17 11 340D990513A 17 24 323S3366 19 06 327S1123202A 17 28 340F0441 42 03 323S3367 18 06 327S1123202A 20A 37 340F0441F 43 20 323S3368 18 09 327S1124803 15 40 341C1057412D 16 21 323S3376 43 34 332D1061281 41 51 341C1057414D 16 20 323S3379 20B 07 332D1061987B 54 29 341C1057716E 19 23 324C1061015C 42 22 332D1112250A 20A 11 341C1057717C 19 30 324C1061015C 43 11 334C1057430 15 35 341D1134124 44 19 324C1061016C 43 14 334C1057431A 15 13 341D1134125 44 37 324C1061016C 43 32 334 1057438 16 17 342010574890 15 24 324 1061328 43 44 334 10577470 20 26 342010578180 17 26 324C1061580B 43 33 334C1057747D 20A 27 342D1061062D 41 20 324D1057875D 18 08 334C1057756B 17 18 342D1112233B 20B 31 324D1057877C 18 22 334C1057788 15 12 345D1057804B 20A 19 324D1057878C 18 12 334C1060018D 33 08 345D1060972B 43 26 324D1061267A 43 10 334C1060026D 33 07 345D1060973G 44 44 324D1112306B 20B 06 334C1112265B 20A 07 345D1060974E 44 04 324D1112329B 19 27 334C1112304D 19 16 345D1060975D 44 10 325C1062023A 55 1
57. 319D1062505 41 13 146S0029A 16 09 316S1031 41 58 31901112260 20 20 146S0029A 18 10 316 1033 18 52 31901134129 44 20 146S0029A 19 07 316 1033 41 63 31901134326 42 18 146S0029A 20B 21 31651033 55 30 31901134327 42 10 146S0029A 55 07 316S1076 16 11 319D1134502 55 20 146S0079A 19 12 316S1076 18 18 319D1134503 55 18 146S0080A 17 16 316S1076 18 28 322B020 20A 22 146S0080A 18 42 316S1076 19 11 322C966208C 44 25 146S0089 18 13 316S1076 20B 23 322D1057498A 15 20 303D1057958B 20A 38 31681179 41 62 322D1057842A 16 19 30483100680 55 26 31681245 16 27 322D1057842B 19 22 30483100835 54 12 31681246 18 53 322D1057842B 19 31 308D1112344 19 20 31653014 54 17 32201057919 15 23 30901061028 44 05 31653014 54 20 322D1057919A 17 13 309S010004 15 31 317D1061954A 54 24 322D1057934A 16 18 309S0420004 54 18 318D1062033 54 02 322D1057934B 19 32 309S0420004 54 33 318D1062033 54 05 322D1058194A 15 17 310D1057857B 20A 43 318D1062034 54 10 322D1112310B 19 25 310D1112269A 20B 32 318D1062034 54 22 32201112311 19 17 310S1952014 20A 06 318S1072 17 23 32201134130 44 22 310S1952014 20B 10 318S1072 18 56 322D816785 20A 24 310S9034035 55 17 318S1245 20A 15 322D966245B 42 11 314C1062009B 54 26 318S1245 20A 40 322D966245B 42 19 314C1062009B 54 32 319C1057791 18 26 322D966245B 42 24 314D1061972A 54 19 319C1061007B 43 19 322D966246B 42 16 315S1360150 20A 17 319C1061007B 43 28 322D966246B 44 14 316D1061
58. 4134A 323D1134538 362D1134135A 356D1061033C 362D1061331B 356D1061332B 341D1134125 356D1134128A 348D1134384 356D1061184B 356D1134133A 356D1061034B 322D966246B 345D1060973C 808C1134322 LP 5900 Part Name Gear spur Support shaft Roller Bracket Roller Roller Insulator heat Guide Belt Guide Bracket Support Bracket Arm Bracket Plate side Bracket Bracket Bracket Support shaft Insulator heat Transport section Qty Remarks YUASA U 2E ix a k X0 DX TNS ys NS A 121 LP 5900 S S SU2400AY 1 122 Distributed by minilablaser com SU2400AY 1 Drawing Ref No 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 Part No 350D1061974D 318D1062033 355C1134490 350D1134501 318D1062033 350D1061977C 405D1061958 350D1134084 318D1062034 30453100835 356D1061957A 356D1061956 367S1112 350D1134500 316S3014 309S0420004 314D1061972A 316S3014 319D1061991 Part Name Cover Bushing Frame Cover Bushing Cover La
59. 6D1112267B 18 27 350D1057800B 17 17 356D1057482B 16 12 356D1112271A 20B 28 350D1057928A 20A 34 356D1057482B 18 02 356D1112281B 20B 17 350D1057932D 17 03 35601057485 16 01 356011122930 20 09 35001057936 18 44 356010574860 16 10 35601112309 19 18 350D1057962B 18 14 356D1057541F 16 28 356D1134128A 44 38 350D1057972C 18 34 356D1057722D 20A 32 356D1134133A 44 41 350D1058123C 41 01 356D1057779C 15 29 356D1134344C 43 09 350D1061029E 44 09 356D1057805C 15 02 356D1134499 55 38 350D1061102B 41 05 356D1057805C 19 04 356D1134526 44 11 350D1061112E 41 06 356D1057806D 19 28 356 10134 41 66 35001061126 41 03 356D1057807G 19 08 356H0071A 41 69 350D1061127C 41 32 356D1057820B 18 11 357C1062060 54 A02 350D1061127C 41 36 356D1057821H 18 15 358D1134356 41 39 350D1061974D 54 01 356D1057822C 20A 23 360D1112246B 20A 16 350D1061977C 54 06 356D1057824H 18 39 360D1112320D 20B 18 350D1062541A 41 16 356D1057920G 18 03 360D1134323A 42 20 350D1112302B 17 06 356D1057930C 18 45 360D1134324A 42 21 350D1112303C 17 04 356D1057960F 17 25 360D1134325C 42 09 350D1134084 54 09 356D1057988A 18 05 362C1134221 55 A02 350D1134500 54 16 356D1060959A 41 25 362D1061027B 41 12 128 Distributed by minilablaser com OUTPUT UNIT PARTS NO INDEX LIST Part No Index No Ref No Part No Index No Ref No Part No Index No Ref No 362D1061057F 43 03 371D1060536B 41 35 388D1134513 43 21 362D1061330B 44 23 376D1061025A 41 04 388D1134514 43 23 362D1061331B 44 35 382D1061594 41
60. 7 on the LDD23 circuit board and JROS in the laser optical unit 2 Faulty laser optical unit 3 Blown fuse F138 on the LDD2 Connect the harness correctly or repair or replace it Replace the laser optical unit Replace F138 LDD circuit board fuse blowout After post operational check is completed restart the system If problems persist consult your technical representative Blown fuse for A 5V power supply is detected Causes of the error message 1 Poorly connected or broken harness between the LDD7 on the LDD23 circuit board and JROS in the laser optical unit 2 Faulty laser optical unit 3 Blown fuse F135 theLDD23 Connect the harness correctly or repair or replace it Replace the laser optical unit Replace F135 LDD circuit board fuse blowout After post operational check is completed restart the system If problems persist consult your technical representative Blown fuse for 24V power supply is detected Causes of the error message 1 Poorly connected or broken harness between 1 LDD15 on the LDD23 circuit board and F614A 2 LDD15 on the LDD23 circuit board and F614B 3 LDD5 on the LDD23 circuit board and Connect the harness correctly or repair or replace it Replace the LDD AOM driver cooling fan F614A Replace the LDD AOM driver cooling fan F614B Replace the AOM driver Replace the laser optical unit Replace F132 LDD c
61. 72D 355D1061338B 345D1134345B 35601134344 32401061267 324C1061015C 32353361 356 1060997 324 1061016 3225 318 356 1060109 388010610540 38801060989 319 1061007 340F0441F 388D1134513 36361134285 38801134514 356D1061049J 345D1134359 345D1060972B Part Name Bracket Duct Support Duct Guide Guide Frame Insulator heat Bracket Wheel belt Wheel belt Belt Bracket Wheel belt Support shaft Bracket Spring tension Spring torsion Shaft Knob Spring torsion Guide Spring torsion Bracket Plate Insulator heat Qty Remarks a k p es CC 1 MITSUBOSHI B60S3M1113 Ultra heat resistant OIRESU 77F 0606 a SR LE Drawing Ref No 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 A01 8 Part No 319D1061339B 319C1061007B 388D1060990J 388D1061337B 356C1061333C 324C1061016C 324C10615808 323 3376 36301061308 36301061573 36301061089 36301061088 371 1061592 3485591065 327010613256 327C1061577C 327C1061319C 324C1061328B 327C1061322C 327C1961578B 327D1061321D 327D1061698C 808C1134321 LP 5900 Part Name Shaft Shaft Spring torsion Spring tension Bracket Wheel belt Wheel belt Belt Guide Guide Guide Guide Nozzle Gear spur Gear spur Gear spur Gear spur Wheel belt Gear spur Gear spur Gear spur Gear spur Dryer t
62. 9 334C1112328B 19 29 345D1060977D 41 56 326D1062048A 55 16 334C1134329B 42 08 345D1060978G 44 07 326D1062049A 55 22 334C1134362A 33 24 345D1060979A 41 55 327C1024765A 33 10 334C1134383 33 A02 34501060980 44 01 327C1024765A 33 13 334D1057532C 16 22 345D1061097A 41 46 327C1061257D 33 11 334D1057883B 16 15 345D1061097A 41 54 327C1061319C 43 43 334D1057883C 19 21 345D1061 161 41 40 327C1061322C 43 45 334D1057883G 19 24 345D1061162A 41 23 327C1061577C 43 42 334D1058426 15 16 345D1061162A 41 38 327C1961578B 43 46 334D1060994F 42 38 345D1061171A 41 52 327D1057496A 15 41 334D1061013E 42 34 345D1061181D 41 44 327D1057834D 20A 12 334D1061014F 42 33 345D1061182B 41 49 327D1057835B 15 39 334D1061327A 42 37 345D1134141 44 30 327D1057835B 18 25 334D1061581A 42 39 345D1134143 44 15 127 by minilablaser com OUTPUT UNIT PARTS NO INDEX LIST Part No Index No Ref No Part No Index No Ref No Part No Index No 345D1134345B 43 08 350D1134501 54 04 356D1060970D 41 17 345D1134359 43 25 350G02642 54 23 356D1060996D 43 01 345D1134379 33 18 353C1061064N 41 28 356D1061010 41 65 345D1134380 33 19 355C1057416L 15 18 356D1061020D 41 22 345D1134381 33 17 355C1057559A 16 03 356D1061021B 41 10 345D1134512 41 43 355C1057750F 18 17 356D1061022B 41 30 345D1134517 42 04 355C1061093G 41 48 356D1061023C 41 50 346C1060276 33 01 355C1061960E 54 28 356D1061033C 44 34 346D1061595 41 53 355C1112161 16 08 356D1061034B 44 4
63. B7 on the PDB23 circuit board 2 S730 and the PDB8 on the PDB23 circuit board 3 The FS722 and the JNE6 on the JNE23 circuit board 4 The 1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5 The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 6 Faulty PDB23 circuit board 7 Faulty CTL23 circuit board See Subsection 3 3 8 See Subsection 3 3 10 See Subsection 3 3 11 Take appropriate corrective measures See Subsection 3 3 12 Repair or replace the hose Connect the harness correctly or repair or replace it Replace the PDB23 circuit board Replace the CTL23 circuit board Number of prints exceeds limit Stop printing Refer to LP 5700 service manual Accumulated output amount of P1R replenisher exceeds the specified range Causes of the error message 1 Error in the replenishment system has not been solved Perform Menu 0123 Error Information Check to solve the error and then take appropriate corrective measures See Subsection 3 3 12 Distributed by minilablaser com 3 ERROR MESSAGE Error occurred in replenishment section After post operational check is completed restart the system If problems persist consult your technical representative System is started up but the replenishment section is in an error state Perform Menu 0123 Error Information Check to solve the erro
64. Back printer head 5631 5632 5640 5641 Nip release solenoid 1 to 4 Distributed by minilablaser com 8 ELECTRICAL CIRCUIT DIAGRAMS Exposure Section Exposure section entrance paper sensor LED Photo transistor Soft nip home position sensor for M651 Exposure position paper sensor Photo Interrupter LED Photo transistor Shutter open close sensor Photo Interrupter F608 Power switch Feed section cooling fan 4 Switch F609 Feed section cooling fan 5 F610 F612 Anti dust fan AOM cooling fan LDD cooling fan Thermohygrometer Sub scanning feed motor Pulse Motor Soft nip motor Pulse Motor TS650 Shutter solenoid Exposure point temperature sensor 8 Distribution Print Exit Section D655 Nip release home position sensor 2 for M655 Photo Interrupter D656 Nip release home position sensor 3 for M656 Photo Interrupter D657 Nip release home position sensor for M657 Photo Interrupter D658 Nip release start sensor Front Separate Type Photo Interrupter D659 Nip release start sensor Rear Separate Type Photo Interrupter D660 Distribution paper sensor center Separate Type Photo Interrupter D661 Distribution home position sensor for M661 Photo Interrupter D662 Nip release home position sensor 4 front for Photo Interrupter M652 D663 Nip relea
65. Bearings Distribution Pipe Slider Distribution Section Nip Release System Rollers Laser Optical Unit Air Filter Processing Rack Helical Drive Gears Inspect Replace Clean Subsection 2 3 13 _ CI6 Subsection 2 3 15 Subsection 12 3 3 Subsection 12 3 7 Subsection 2 3 16 _ Fee Subsection 2 3 19 PSR Level Sensor Processing Solution Temperature Sensors Solution Hoses Clamps Processor Drive Chain Dryer Rack Soft Roller Gray Inspect Inspect Grease Grease P1R P2RA P2RB Pump Output Leaks Inspect Subsection 5 7 1 PSR Pump Output Leaks Inspect Subsection 5 7 1 Subsection 16 2 6 for PSR Pump Bellows Valve Replace Ert OPES tor valve Crossover Rack Auto Washing Nozzle Inspect rt sss Subsection 2 3 20 Rack Auto Washing Inspect Subsection 2 3 20 Dryer Entrance Rack Soft Roller Gray l Section 6 2 PS Tank Separate Plate Blade Seal Subsection 14 3 1 Circulation Pumps Subsection 2 3 21 Processing Solution Heaters Subsection 2 3 22 Processing Solution Level Sensors Clean Subsection 2 3 23 Replenisher Level Sensors Clean Subsection 2 3 24 PS4 Solution Concentration Sensor Clean Subsection 2 3 25 Waste Solution Level Sensor Subsection 2 3 26 Inspect DO Replace Dryer Mesh Belt l Replace Inspect Subsection 2 3 30 Distributed by minilablaser com 2 MAIN SPECI
66. D23 circuit board Faulty D674 Faulty S673 Faulty LDD23 circuit board Connect the harness correctly or repair or replace it Replace D674 Replace S673 Replace the JDD23 circuit board Distributed by minilablaser com 3 ERROR MESSAGE Anti dust fan malfunction After post operational check is completed restart the system If problems persist consult your technical representative Fan does not function Rotating sensor malfunction Causes of the error message 1 Poorly connected or broken harness between JROS on the laser unit and LDD7 on the LDD23 circuit board 2 Faulty F610 F611 F612 3 Faulty LDD23 circuit board 4 Faulty CTL23 circuit board Connect the harness correctly or repair or replace it Replace F610 F611 F612 Replace the JDD23 circuit board Replace the CTL23 circuit board Polygon malfunction After post operational check is completed restart the system If problems persist consult your technical representative Mechanical polygon is abnormal Rotating sensor malfunction Causes of the error message 1 Poorly connected or broken harness between JROS on the laser unit and LDD7 on the LDD23 circuit board 2 Faulty LDD23 circuit board 3 Faulty laser unit Connect the harness correctly or repair or replace it Replace the JDD23 circuit board Replace the laser unit AOM driver cooling fan malfunction After post operationa
67. Disassembly Spring 1 Remove the dryer rack belt refer to LP 5700 service manual 2 Pressure the spring then loosen the hex socket head set screws Hex Socket Head Set Screws 2 VG2 054 3 Remove the shaft then the spacers spring and bearing Bearing Spacers 2 VG2 055 4 Remove the screw then the housing and bearing Bearing Reassembly Reassembly is essentially in the reverse order of Housing Screw disassembly VG2 056 Distributed by minilablaser com 6 DRYER SECTION 6 5 Dryer Rack Maintenance 6 5 1 Cleaning the Dryer Rack Mesh Belt 1 Remove the dryer belt unit refer to LP 5700 service manual 2 Wipe clean the mesh belt using a cloth moistened with water 3 Reinstallation the dryer belt unit refer to LP 5700 service manual G2 022 Distributed by minilablaser com r 7 1 ELECTRICAL SECTION Parts Location Operation Panel AOM Driver Laser Optical Unit AOM23 Circuit Board Densitometer AD300 LDD23 Circuit Board Power Switch PDA26 Circuit Relays Board Circuit Board K1 to K5 Leakage Breakers JNF23 Image Control Box Circuit LB1 to LB3 GIE23 Board Capacitors Circuit Board C1 to C3 Res GPR23 f Circuit Board CTL23 Circuit Board d d Noise Filters NF1 to PDB23 Circuit JNE23 Circuit Board Board PAC23 Circuit Board
68. Distributed by minilablaser com m FUJIFILM 2 DIGITAL FRONTIER 590 SCANNER IMAGE PROCESSOR SP 3000 LASER PRINTER PAPER PROCESSOR LP5900 Principle of Operation Servicing and Electrical Circuit Diagram gt x LU 5 5 2 gt Intelligence SUPPLEMENT PP3 C1069E Distributed by minilablaser com INTRODUCTION This Servicing Manual outlines the maintenance and servicing procedures for the Fujifilm Digital Minilab FRONTIER 590 For the service information not described in this manual refer to the following Service Manuals FRONTIER 570 SP 3000 LP5700 Principle of Operation System Disk Ver 1 7 or later Ref No PP3 C1052E FRONTIER 570 SP 3000 LP5700 Servicing and Electrical Circuit Diagram System Disk Ver 1 7 or later Ref No PP3 C1053E FRONTIER 550 570 SP 3000 LP5500 LP5700 Installation Manual System Disk Ver 1 7 or later Ref No PP3 A1301E This manual is a professional publication provided for qualified service personnel or persons fully trained in equipment service procedures All other personnel and operators are restricted from servicing the FRONTIER 590 When maintenance service is needed be sure to contact qualified service personnel Precautions Generally Applying to All Serving Operations Z WARNING When servicing internal machine par
69. Distributed by minilablaser com 5 DISTRIBUTION SECTION 5 Remove the screws then the entrance guide plates Entrance Guide Plates 2 Screws 4 VG2 029 6 Loosen the screws and remove the screws then the pipe frame Pipe Frame lt Screws 2 Loosen VG2 030 7 Remove the screws then the pipe slider cover Screws 2 VG2 031 Distributed by minilablaser com 5 DISTRIBUTION SECTION 8 Remove the screws then the bearing holder Bearing Holder Screws 2 VG2 032 9 Remove the E ring then the bearing and drive roller Drive Roller Bearing E ring VG2 033 10 Remove the E ring then the gear pin and bearing E ring VG2 034 Distributed by minilablaser com 5 DISTRIBUTION SECTION 11 Remove the E ring and bearing then the nip roller bracket 12 Remove the E rings and bearings then the upper nip roller 13 Remove the E rings and bearings then the lower nip roller Installation Installation is essentially in the reverse order of removal Bearing Nip Roller Bracket VG2 035 Bearings 2 E rings 4 Upper Nip Roller VG2 036 Bearings 2 E rings 2 Lower Nip Roller VG2 037 Distributed by minilablaser com 5 DISTRIBUTION SECTION 5 4 12 Pipe Slider Replacement Removal 1 Remove the bearing holder see Subsection 5 4 11 2 Loosen the lockin
70. Distribution Entrance Unit Parts 54 5 3 1 Printer Right Inner Cover 54 532 Drive Gear Disengagement 55 5 3 3 Distribution Entrance Unit 56 54 Distribution Unit Pare Replacement u uuu uuu 2 E u MES 57 5 4 1 Distribution Unit 57 5 4 2 Release Motor Bracket Removal Reinstallation eese 58 5 4 3 Nip Release Motor 5 M657 Replacement 58 5 4 4 Nip Release Drive Gear Belt 60 5 4 5 Nip Release Home Position Sensor Front D662 Rear D663 62 546 Nip Roller Replacene int 2 eene cene e eMe deem 63 5 47 Distribution Home Position Sensor D661 64 5 4 8 Nip Release Start Sensor Front D658P Rear D659P 65 5 4 9 Release Start Sensor LED Front D658L Rear 06591 Replacement 66 5 4 10 Nip Release Home Position Sensor for M657 D657 Replacement 67 5 4 11 Distribution Roller 68 5412 Pipe Slider Replacement n
71. E23 circuit board 2 The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 3 Dirty FS728 4 Faulty FS728 5 Faulty CTL23 circuit board Collect waste solution Connect the harness correctly or repair or replace it Clean FS728 Replace FS728 Replace the CTL23 circuit board Waste solution tank full Printing stopped Collect the solution in the recovery tank in the W2 manner Internal waste solution sensor detects Solution full Causes of the error message 1 Waste solution tank is full 2 Poorly connected or broken harness between 1 The waste solution level sensor FS728 and the JNE6 on the JNE23 circuit board 2 The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 3 Dirty FS728 4 Faulty FS728 5 Faulty CTL23 circuit board Collect waste solution Connect the harness correctly or repair or replace it Clean FS728 Replace FS728 Replace the CTL23 circuit board Distributed by minilablaser com 3 ERROR MESSAGE Remaining replenisher abnormal After post operational check is completed restart the system If problems persist consult your technical representative Status of P1R P2RA or P2RB level sensor changed during standby Causes of the error message 1 Solution leakage from replenisher tank 2 Replenisher collected or supplied during stand by 3 Poorly connected or broken harness b
72. ETER Screw double sems large 223 MARKINGS Example M2 6x8 Nominal diam M2 6 26 Length 8 08 Bolt hex socket head double sems small 7 NAE DIAMETER 5 M3x10 Nominal diam 03 Length 10 10 Bolt hex socket head double sems large 8 Example M2 6 gt 26 M4x10 Nominal diam 4 04 Length 10 10 L Bolt cross recessed hex head double sems 9 M3 03 4 04 Screw Standards e DECIPHERING THE IDENTIFICATION MARKINGS OF TAPPING SCREW Type 5 CLASSIFICATION TYPE CLASS FICATION Screw tapping 3 0 6 S Screw tapping truss head cone large diam F Nut hex 1 Screw tapping truss head flat point G Maia pan Screw tapping truss head cone point H Ring 3158 0 B Screw tapping pan head flat point 1 I Material Screw tapping pan head cone point 2 Nominal Diam Type Shape lt q Screw tapping flat head flat point 3 Material Screw tapping flat head cone point 4 T NOTE Screw tapping pan head with flute A DECIPHERING THE IDENTIFICATION T DECIPHERING THE IDENTIFICATION MARKINGS OF NOMINAL DIAMETER MARINIS OFNOMINAE BIAMETER TYPE CLASSIFICATION Example 3X8 Nominal diam 3 30 Length 8 08 Example Nominal diam 3 030 Le ring 1 3 5x10 Nominal diam 3 535 Length 10 10 Nominal diam 4 040 P Mae 3 4x10 Nominal diam 4 40 Length 10 10 Nominal diam 12 120 Le
73. F601 3 Control section exhaust fan 2 F602 4 Control section exhaust fan 3 F603 2 Faulty F600 3 Faulty F601 4 Faulty F602 5 Faulty F603 Restart the system software 1 Reconnect the fan connector 2 Replace F600 3 Replace F601 4 Replace F602 5 Replace F603 Feed section cooling fan F608 F609 abnormal After post operational check is completed restart the system If problems persist consult your technical representative Fan alarm 2 F608 and F609 Causes of the error message 1 Poorly connected following connector 1 Feed section cooling fan 5 F608 2 Feed section cooling fan 6 F609 2 Faulty F608 3 Faulty F609 Restart the system software 1 Reconnect the fan connector 2 Replace F608 3 Replace F609 Feed section cooling fan F606 F607 abnormal After post operational check is completed restart the system If problems persist consult your technical representative Fan alarm 3 F606 and F607 Causes of the error message 1 Poorly connected following connector 1 Feed section cooling fan 3 F606 2 Feed section cooling fan 4 F607 2 Faulty F606 3 Faulty F607 Restart the system software 1 Reconnect the fan connector 2 Replace F606 3 Replace F607 Control section exhaust fan F604 or feed section cooling fan F605 abnormal After post operational check is completed restart the system If problems persist consult your technical r
74. FICATIONS Subsection 17 2 3 for Dryer rack unit Subsection 18 1 10 for dryer exit unit Subsection 18 2 2 for print sending unit Subsection 18 2 3 Subsection 18 4 7 for SU1400AY Subsection 18 6 8 for SU2400AY Subsection 18 3 6 for SU1400AY Subsection 18 5 8 for SU2400AY Subsection 18 4 5 for SU1400AY Subsection 18 6 9 for SU2400AY Drive Timing Belt Tension Dryer Rack Dryer Exit and Print Sending Units Print Sending Feed Belt Tension Printer Sorter Drive Chain Tension Processor Inspect SU1400AY SU2400AY Transverse Sorter Belt Tension SU1400AY SU2400AY Sorter Stop Position Refer to LP 5700 service manual Distributed by minilablaser com Data was downloaded 3 ERROR MESSAGE Additional language loading completed Causes of the error message Data download completed Data was deleted Additional language deleting completed Causes of the error message Data deleting completed Downloading files failed No message file was found Check if the message file exists in the folder No additional language file Causes of the error message Message file is not in specified folder Copy message file to specified folder Downloading of files failed Writing of FROM failed Download it again Additional language file writing failed Causes of the error message Massage file writing
75. Processor Rollers Inside of the Magazine 1 When printing in large quantities average 5 000 prints par day replace the filters every handled and fifty thousand prints 2 When printing in large quantities average 2 800 prints par day replace the filters every million prints 3 Basic Operating Instructions of FRONTIER 570 4 Condition Setup and Maintenance of FRONTIER 570 Distributed by minilablaser com 2 MAIN SPECIFICATIONS 2 5 Regular Maintenance and Inspection Table Printer Processor D Mouse Clean Subsection 2 3 2 Auto Film Carrier Inspect Subsection 2 3 3 Floppy Disk Drive Inspect Subsection 2 3 7 CD ROM Drive Inspect Subsection 2 3 8 Printing Functions Inspect Subsection 2 3 9 Carrier Base Slider Rails Clean Subsection 2 3 4 Carrier Base Slide Guides Carrier Base Plug in Connector Main Control Unit Backup Battery Power Supply Cord Magazine Rollers Cutters Back Printer Head LC Replace Subsection 7 6 1 Subsection 9 3 4 sm Subsection 2 3 10 for inspection Subsection 11 1 12 for upper cutter replacement Subsection 11 1 15 for lower cutter replacement Subsection 2 3 11 for inspection Subsection 2 3 12 for replacement Registration Section Feed Rollers Nip Release System before exposure Sub scanning Section Rollers Steel Belt Rubber Belt Cam Followers Rubber
76. SAGE DTA connector disconnected After post operational check is completed restart the system If problems persist consult your technical representative Disconnected DTA connector is detected Causes of the error message 1 Poorly connected or broken harness between JROS on the laser optical unit and LDD7 on the LDD23 circuit board 1 Connect the connector or repair or replace the harness R laser R LD CB temperature error occurred After post operational check is completed restart the system If problems persist consult your technical representative R laser CB temperature is outside the specified range Causes of the error message 1 Faulty CB temperature control section on the LDR23 circuit board 1 Replace the laser optical unit Exposing process failed Problems persist consult your technical representative Exposure timeout is detected Causes of the error message Exposure timeout is detected Remove remaining paper and close the door If the error occurs frequently perform following 1 Replace the image processing box 2 Replace the LDD circuit board Sorter operation M810 D810 abnormal After post operational check is completed restart the system If problems persist consult your technical representative Sorter malfunction Causes of the error message 1 Poorly connected or broken harness between 1 Sorter cable 2 The sorter tray stop position sensor
77. SM 0605 1 1 1 MITSUBOSHI B60S3M327 1 INDEXES 15 A01 and 16 A01 inclusive 101 by minilablaser com 2 o LI 2 E E 102 Distributed by minilablaser com DISTRIBUTION SECTION 1 Drawing Ref No 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 Part No 386D1057963C 386 1087 350010579320 35001112303 40501112342 35001112302 34001112319 32701057925 40501057977 33801057826 327 1123202 322 224 32201057919 356D1112239B 31650258 146S0080A 350D1057800B 334C1057756B 363D1112240A 348C1112272B Part Name Pad Pad Cover Cover Label Cover Knob Gear Label Ring Gear spur Support shaft Support shaft Bracket Clamp cord Detector D660 4 5L Cover Roller Guide Side plate ass y Qty Remarks es Ce es Cs Su 8 4 m 1 25 7 32 31 MINEBEA DDRF 2280HH NIHON SEIKOH NSK F608 H ZZ 2 1 7 NIX LWSM 0306 3 SHINKOH KB1242 AA14 3 2 1 1 Drawing Ref No 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 A018 Part No 31680258 3228P224 31881072 340D990513A 356D1057960F 342D1057818D 388D1057789B 32781123202A 335D1057986 388D1057961C 32781122403B 338D1057990A 347D1057865A 347D1057866C 347D1057900B 808C1112200 LP 5900 Part Name Clamp cord Support shaft Bushing Knob Bracket L
78. anner Auto Film Carrier Clean 6 1 1 3 NC100AY Magnetic Heads Rollers Printer Waste Solution Collect 6 1 2 3 Processor Printer Dryer Entrance Rack 3 2 Processor Printer Crossover Racks 8 3 3 Processor Printer Upper Part of the P1 8 3 3 Processor P2 PS1 Processing Racks Printer Dryer Entrance Roller 3 3 Processor Printer Dryer Rack Mesh Belt 3 4 Processor Scanner Light Source Section Air Replace 8 5 3 Filter Printer Printer Section Air Filter 8 6 3 Processor Printer Printer Power Supply 8 7 3 Processor Section Air Filters Printer Processing Solution 8 8 3 Processor Cooling Fan Air Filter Printer Dryer Section Air Filters 8 9 3 Processor Printer Dryer Exit Section Air 8 10 3 Processor Filter Printer P1 P2 Circulation Filters 8 11 73 Processor 1 Printer Processing Racks Wash 8 1273 Processor Printer Auto washing Nozzles Clean 8 13 3 Processor Printer Paper Feed Section Clean 8 14 3 Processor Rollers Printer Dryer Exit Section Clean 8 15 3 Processor Rollers Printer Dryer Roller Dryer Rack Clean 8163 Processor Printer Exposure Section Replace 8 17 3 Processor Cooling Air Filter Printer Densitometer White Clean 8 18 3 Processor Board Scanner G Laser Optimal Setup 4 6 2 4 Temperature Setup Printer PS Processing Replace 8 19 3 Processor Solutions Printer PS Circulation Filters Replace 8 20 3 Processor 2 Printer Paper Magazine Clean at the time of paper end 8 21 73
79. ard PAC circuit board power source abnormal After post operational check is completed restart the system If problems persist consult your technical representative Abnormal power supply abnormal PAC23 D 5V input Cause of the error message Poorly connected or broken harness between the PACO1 on the PAC23 circuit board and CTL2 on the CTL23 circuit board Connect the harness correctly or repair or replace it PAC circuit board power source abnormal After post operational check is completed restart the system If problems persist consult your technical representative Abnormal 24 02 power supply abnormal PAC23 24V02 input Causes of the error message 1 Poorly connected or broken harness between the PAC15 on the PAC23 circuit board and PWR5 on the PWR23 circuit board Faulty PWR23 circuit board Faulty unit Connect the harness correctly or repair or replace it Replace the PWR23 circuit board Replace the unit PS2 in the DC power supply Distributed by minilablaser com 3 ERROR MESSAGE PAC circuit board power source abnormal After post operational check is completed restart the system If problems persist consult your technical representative Abnormal PAC_ 24V50 power supply abnormal PAC23 24V50 input Causes of the error message 1 Poorly connected or broken harness between the PAC14 on the PAC23 circuit board and PWR8 on the
80. ation section nip M642 D642 malfunction After post operational check is completed restart the system If problems persist consult your technical representative Nip release home position cannot be detected Causes of the error message 1 Poorly connected or broken harness between 1 The nip release home position sensor D642 and the JND5 on the JND23 circuit board 2 CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 3 The nip release motor M642 and the PDA10 on the PDA26 circuit board 4 The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board Faulty nip release home position Sensor 1 for M642 D642 Faulty nip release motor M642 Faulty PDA26 circuit board Faulty CTL23 circuit board Faulty registration mechanism Connect the harness correctly or repair or replace it Replace D642 Replace M642 Replace the PDA26 circuit board Replace the CTL23 circuit board Replace the registration unit Exposure section nip M651 D651 malfunction After post operational check is completed restart the system If problems persist consult your technical representative Nip home position cannot be detected Causes of the error message 1 Poorly connected or broken harness between 1 The soft nip home position sensor for M651 D651 and the JND6 on the JND23 circuit board 2 The soft nip motor M651 and the PDA11 o
81. ative circuit board and KEY1 on the operation panel Blown fuse F111 on the CTL23 Replace F111 on the CTL23 circuit circuit board caused by Item 1 above board Distributed by minilablaser com 3 ERROR MESSAGE CTL circuit board fuse blowout After post operational check is completed restart the system If problems persist consult your technical representative Blown fuse for D 5Va is detected Causes of the error message 1 Disconnected or broken cable for a printer related sensor 2 Disconnected or broken cable for a processor related sensor 3 Blown fuse F112 on the CTL23 circuit board caused by Item 1 or 2 above Connect the printer related sensor cable correctly or repair or replace it Locate the faulty sensor by visual inspection while referring to the wiring diagram of the JND23 circuit board Connect the processor related sensor cable correctly or repair or replace it Locate the faulty sensor by visual inspection while referring to the wiring diagram of the JNE23 circuit board Replace F112 on the CTL23 circuit board CTL circuit board fuse blowout After post operational check is completed restart the system If problems persist consult your technical representative Blown fuse for D 5Vb is detected Causes of the error message 1 Disconnected or broken cable for a printer related motor or solenoid 2 Disconnected or broken cable for a proce
82. backup switch on the Turn off the printer then turn Causes of the error message GPR and restart the printer the backup switch and then Backup battery switch on GPR is OFF restart the FRONTIER Printer rear upper exhaust Fan rotation cannot be detected fan F600 F601 F602 F603 Causes of the error message abnormal 1 Poorly connected or broken harness Connect the harness correctly or After post operational check is between the control section exhaust repair or replace it completed restart the system If fan F600 F601 F602 F603 and problems persist consult your PDA16 on the PDA26 circuit board technical representative 2 Faulty F600 F601 F602 F603 Replace F600 F601 F602 F603 3 Faulty PDA26 circuit board Replace the PDA26 circuit board Electric section cooling fan F630 Fan rotation cannot be detected abnormal Causes of the error message After post operational check is 1 Poorly connected or broken harness Connect the harness correctly or completed restart the system If between the power supply cooling fan repair or replace it problems persist consult your F630 and on the PAC23 technical representative circuit board Faulty F630 Replace F630 Faulty PAC23 circuit board Replace the PAC23 circuit board Distributed by minilablaser com 3 ERROR MESSAGE Upper cutter operation M600 D601 D602 abnormal When a paper jam occurs in the printer section this problem
83. bel Cover Bushing Bolt hex Bracket Bracket Caster Cover Magnet Washer toothed lock Hinge Magnet Shaft Qty Remarks 1 2 SHINAGAWA EE 32 1 1 2 SHINAGAWA EE 32 1 1 1 2 SHINAGAWA EE 32 1 M8x35 1 1 4 TOHKAI TX40 1 N P gt Drawing Ref No 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 A01 02 No 31801062034 350002642 31701061954 356 1062062 314C1062009B 31681007 355C1061960E 332D1061987B 36782030 356D1061962D 314C1062009B 30950420004 38601061687 38601061686 34750874 P SORTER 502400 35761062060 LP 5900 Part Name Bushing Cover Cap Bracket Hinge Clamp cord Frame Stop Foot Bracket Hinge Washer toothed lock Pad Pad Spacer SU2400AY Mount Qty Remarks 2 SHINAGAWA EE 32 1 2 8 KITAGAWA NK 5N 1 4 TOCHIGIYA TM 204 N N N 2 HIROSUGI BS 411E 1 INDEXES 53 A01 54 A01 and 55 A01 inclusive 1 123 by minilablaser com SU2400AY 2 LP 5900 o6 07 22 21 08 124 Distributed by minilablaser com LP 5900 SU2400AY 2 Drawing Drawing Part Qty Remarks Part
84. by minilablaser com 5 DISTRIBUTION SECTION 5 3 Distribution Entrance Unit Parts Replacement 5 3 1 Printer Right Inner Cover Removal Reinstallation Removal Light Shield Cover Screws 3 1 Open the magazine door hinge section refer to LP 5700 service manual 2 Remove the left cover section refer to LP 5700 service manual 3 Remove the screws then the light shield cover 11485 4 Remove the screw then the upper knob Screws 4 5 Remove the screw then the lower knob 6 Remove the screws then the printer right inner cover Lower Knob Printer Right Inner Cover Screw G2 011 Reinstallation Reinstallation is essentially in the reverse order of removal NOTE Adjust the upper knob position as described below 1 Temporarily install the upper knob to the unit 2 Turn the knob counterclockwise fully 3 Reinstall the upper knob so its rib 15 horizontal and tighten the screw Distributed by minilablaser com 5 DISTRIBUTION SECTION 5 3 2 Drive Gear Disengagement Disengagement 1 Remove the printer right inner cover see Subsection 5 3 1 2 Loosen the two screws and remove the two screws 3 Lift the motor bracket shift the bracket on the distribution entrance unit to the left side and then lower the motor bracket NOTE The distribution slider is in the front push it toward the rear before performing Ste
85. crew tapping hex resin 95 by minilablaser com OUTPUT UNIT LASER PRINTER PAPER PROCESSOR LP 5900 INDEX DISTRIBUTION ENTRANCE SECTION 1 INDEX DISTRIBUTION ENTRANCE SECTION 2 INDEX DISTRIBUTION SECTION 1 LP 5900 INDEX DISTRIBUTION SECTION 2 INDEX DISTRIBUTION SECTION 3 INDEX DISTRIBUTION SECTION 4 z LP 5900 INDEX DISTRIBUTION SECTION 5 LP 5900 INDEX IEEJ DRYING ENTRANCE RACK SECTION INDEX 8 DRYER SECTION 1 INDEX KA DRYER SECTION 2 INDEX DRYER SECTION 3 INDEX DRYER SECTION 4 LP 5900 96 Distributed by minilablaser com INDEX SU2400AY 1 LP 5900 INDEX 9 SU2400AY 2 LP 5900 INDEX OUTPUT UNIT PARTS NO INDEX LIST The parts shown in the shaded area of each index illustration are described in the page or pages having the same index number 97 by minilablaser com DISTRIBUTION ENTRANCE SECTION 1 2 20 2 LAA lt WZ AZ Lb DT3x6 36 37 38 39 40 41 98 Distributed by minilablaser com DISTRIBUTION ENTRANCE SECTION 1 Drawing Ref No 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 118SX204A
86. ct the harness correctly or repair or replace it Replace the PWR23 circuit board Replace the LDD23 circuit board LDD circuit board power source abnormal After post operational check is completed restart the system If problems persist consult your technical representative Abnormal 12V interlock power supply is detected Causes of the error message 1 The magazine door opened 2 Poorly connected or broken harness between the LDD3 on the LDD23 circuit board and PWR6 on the PWR23 circuit board Close the magazine door Connect the harness correctly or repair or replace it 3 Faulty PWR23 circuit boar 3 Replace the PWR23 circuit board 4 Replace the LDD23 circuit board LDD circuit board power source abnormal After post operational check is completed restart the system If problems persist consult your technical representative Abnormal L 5V power supply is detected Cause of the error message Faulty LDD23 circuit board Replace the LDD23 circuit board LDD circuit board power source abnormal After post operational check is completed restart the system If problems persist consult your technical representative Abnormal L 8V power supply is detected Cause of the error message Faulty LDD23 circuit board Replace the LDD23 circuit board LDD circuit board power source abnormal After post operational check is completed restart the system If problems
87. cuit board 7 Faulty PDB23 circuit board 8 Faulty CTL23 circuit board See Subsection 3 3 8 See Subsection 3 3 10 See Subsection 3 3 10 See Subsection 3 3 11 Take appropriate corrective measures See Subsection 3 3 12 Repair or replace the hose Connect the harness correctly or repair or replace it 7 Replace the PDB23 circuit board 8 Replace the CTL23 circuit board Distributed by minilablaser com 3 ERROR MESSAGE P2RA replenishment flow volume or its solution level abnormal About 510 3R size sheets can still be printed without replenishment Consult your technical representative Accumulated output amount of solution to P2RA upper level sensor exceeds the specified value 777 0ml Causes of the error message 1 Faulty P2RA pump PU722 2 Faulty P2RA cartridge washing valve S729 3 Faulty P2RA upper level sensor FS721 4 Bent or clogged P2RA hose 5 Poorly connected or broken harness between 1 The PU722 and the PDB5 on the 2 circuit board 2 The S731 S729 and the PDB8 on the PDB23 circuit board 3 The FS721 and the JNE6 on the JNE23 circuit board 4 The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5 The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 6 Faulty PDB23 circuit board 7 Faulty CTL23 circuit board See Subsection 3 3 8 Subsection 3 3 10 See Subsection 3 3 1
88. e specified value 1998 0ml Causes of the error message 1 Faulty auto washing pump PU720 2 Faulty P1R stirring valve S731 3 Faulty P1R cartridge washing valve S728 4 Faulty P1R upper level sensor FS720 5 Bent or clogged P1R hose 6 Poorly connected or broken harness between 1 The PU720 and the PDB7 on the PDB23 circuit board 2 The S738 and the PDB8 on the PDB23 circuit board 3 The FS720 and the JNE6 on the JNE23 circuit board 4 The PDB1 the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5 The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board See Subsection 3 3 8 See Subsection 3 3 10 See Subsection 3 3 10 See Subsection 3 3 11 Take appropriate corrective measures See Subsection 3 3 12 Repair or replace the hose Connect the harness correctly or repair or replace it 7 Faulty PDB23 circuit board 8 Faulty CTL23 circuit board 7 Replace the PDB23 circuit board 8 Replace the CTL23 circuit board Refer to LP 5700 service manual Distributed by minilablaser com 3 ERROR MESSAGE P2RA replenisher cartridge washing valve S729 malfunctions About 510 3R size sheets can still be printed without replenishment Consult your technical representative Accumulated output amount of solution to P2RA upper level sensor exceeds the specified value 777 0ml Causes of the error message 1 Faul
89. e the distribution unit see Subsection 5 4 1 2 Remove the screws then the sensor bracket Sensor Bracket Screws 2 VG2 017 3 Remove the screws then the sensor bracket Screws 2 4 Disconnect the connector release the locking Sensor D663 tabs and remove the sensor Installation Installation is essentially in the reverse order of Locking Tabs removal Connector Sensor D662 LII 521 Distributed by minilablaser com 5 DISTRIBUTION SECTION 5 4 6 Nip Roller Replacement Removal jfur3 Connector 1 Remove the distribution unit see Subsection 5 4 1 2 Open the clamp then disconnect the jfur3 connector VG2 018 3 Remove the screws then the nip roller bracket assembly LII 531 4 Remove the pre turning belts L 532 Distributed by minilablaser com 5 DISTRIBUTION SECTION 5 Remove each E ring then the roller and the two bearings Installation Installation is essentially in the reverse order of Bearings 2 Roller removal 11533 5 4 7 Distribution Home Position Sensor D661 Replacement Removal 1 Remove the distribution unit see Subsection 5 4 1 2 Remove the screws then the sensor bracket Sensor Bracket Screws 2 VG2 017 3 Disconnect the connector release the locking tabs and remove the sensor Connector Installation Installation is essentially in the reverse order of removal Sensor D661 11534
90. entative LD current value limiter detection Causes of the error message 1 Poorly connected or broken harness between the laser optical unit and LDD8 on the LDD23 circuit board 2 Faulty LDD23 circuit board 3 Faulty laser optical unit Connect the harness correctly or repair or replace it Replace LDD23 circuit board Replace the laser optical unit R laser R LD current measurement value outside specified range After post operational check is completed restart the system If problems persist consult your technical representative PD current value does not converge within a specified range Causes of the error message 1 Poorly connected or broken harness between the laser optical unit and LDD10 on the LDD23 circuit board 2 Faulty LDD23 circuit board 3 Faulty laser optical unit Connect the harness correctly or repair or replace it Replace the LDD23 circuit board Replace the laser optical unit G laser G SHG current measurement value outside specified of range After post operational check is completed restart the system II problems persist consult your technical representative PD current value does not converge within a specified range Causes of the error message 1 Poorly connected or broken harness between the laser optical unit and LDD12 on the LDD23 circuit board 2 Faulty LDD23 circuit board 3 Faulty laser optical unit Connect the harness co
91. eplace D655 D656 Replace M655 M656 Replace the 26 circuit board Replace the CTL23 circuit board Replace the distribution entrance unit Nip in distribution section M662 D662 M663 D663 malfunction After post operational check is completed restart the system If problems persist consult your technical representative Nip release home position cannot be detected Causes of the error message 1 Poorly connected or broken harness between 1 The nip release home position Sensor 4 front rear D662 D663 and the JND8 on the JND23 circuit board 2 The nip release motor 4 front rear M662 M663 and the PDA14 on the PDA26 circuit board 3 The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 4 The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 5 The CTL14 on the CTL23 circuit board and the PDA2 on the PDA26 circuit board Faulty 0662 0663 Faulty M662 M663 Faulty PDA26 circuit board Faulty CTL23 circuit board Faulty nip release mechanism Connect the harness correctly or repair or replace it Replace D662 D663 Replace M662 M663 Replace the 26 circuit board Replace the CTL23 circuit board Replace the distribution unit Distributed by minilablaser com 3 ERROR MESSAGE Distribution section M661 D661 malfunction After post operational check is completed restart the system If problem
92. epresentative Fan alarm 4 F604 and F605 Causes of the error message 1 Poorly connected following connector 1 Feed section cooling fan 1 F604 2 Feed section cooling fan 2 F605 2 Faulty F604 3 Faulty F605 Restart the system software 1 Reconnect the fan connector Replace F604 Replace F605 AC input in main DC power source abnormal After post operational check is completed restart the system If problems persist consult your technical representative The PS1 AC input is abnormal Causes of the error message 1 Poorly connected or broken harness between the CTL11 on the CTL23 circuit board and PWR1 on the PWR23 circuit board Faulty PWR25 circuit board Poorly connected AC input cable connector in the DC power supply Faulty unit PS1 in the DC power supply Connect the harness correctly or repair or replace it Replace the PWR23 circuit board Connect the AC input cable connector in the DC power supply properly Replace the unit PS1 in the DC power supply Distributed by minilablaser com 3 ERROR MESSAGE AC input in main DC power The PS2 AC input is abnormal source abnormal Causes of the error message After post operational check is 1 Poorly connected or broken harness Connect the harness correctly or completed restart the system If between the CTL11 on the CTL23 repair or replace it problems persist consult your circuit board and PWR
93. er open home position sensor Pulse Motor Photo Interrupter D602 Upper cutter close sensor Photo Interrupter D603 Lower cutter open home position sensor Photo Interrupter D604 Lower shutter close sensor Photo Interrupter 0610 0615 Upper magazine ID sensor Micro Switch D616 Upper magazine paper end sensor Photo Interrupter Upper magazine open close sensor 1 Micro Switch Upper magazine open close sensor 2 Micro Switch Upper magazine splice sensor LED Photo transistor 0620 0625 Lower magazine ID sensor Micro Switch D626 Lower magazine paper end sensor Photo Interrupter D627 Lower magazine open close sensor 1 Micro Switch Lower magazine open close sensor 2 Micro Switch Lower magazine splice sensor LED Photo transistor Upper magazine paper sensor Lower magazine paper sensor Photo Interrupter Separate Type Photo Interrupter Feed section paper sensor Photo Interrupter Registration section paper sensor Tilt home position sensor for M641 Separate Type Photo Interrupter Photo Interrupter Nip release home position sensor 1 for M642 Photo Interrupter Left side door interlock switch 1 Micro Switch Left side door interlock switch 2 Micro Switch Upper cutter drive motor DC Motor Lower cutter drive motor DC Motor M630 M631 M632 M640 Feed motor 1 to 4 Pulse Motor M641 Registration tilt motor Pulse Motor M642 Nip release motor 1 Pulse Motor S630
94. er repair or replace it supply unit 1 and PAC17 on the 2 circuit board Faulty K3 Replace the K3 Faulty K5 Replace the K5 4 has tripped Reset CP4 CP6 has tripped Reset CP6 Refer to LP 5700 service manual Distributed by minilablaser com 3 ERROR MESSAGE P1 safety thermostat D700 activated The heaters H700 to H703 turned off After post operational check is completed restart the system If problems persist consult your technical representative Safety thermostat in the P1 processing tank is activated Causes of the error message 1 Abnormal heater system 2 Abnormal temperature sensor system 3 Abnormal circulation system 4 Abnormal heater safety thermostat system 5 Control system abnormality See Subsection 3 3 5 See Subsection 3 3 5 See Subsection 3 3 5 Subsection 3 3 5 Reinstall system software or replace CTL23 circuit board P2 safety thermostat D701 activated The heaters H700 to H703 turned off After post operational check is completed restart the system If problems persist consult your technical representative Safety thermostat in the P2 processing tank is activated Causes of the error message 1 Abnormal heater system 2 Abnormal temperature sensor system 3 Abnormal circulation system 4 Abnormal heater safety thermostat system 5 Control system abnormality See Subsection 3 3 5
95. er supply is detected Causes of the error message 1 Poorly connected or broken harness between the 1004 on the LDD23 circuit board and PWR6 on the PWR23 circuit board Faulty PWR25 circuit board Faulty LDD23 circuit board Connect the harness correctly or repair or replace it Replace the PWR23 circuit board Replace the LDD23 circuit board Distributed by minilablaser com 3 ERROR MESSAGE LDD circuit board power source abnormal After post operational check is completed restart the system If problems persist consult your technical representative Abnormal 12V power supply is detected Causes of the error message 1 Poorly connected or broken harness between the LDD4 on the LDD23 circuit board and PWR6 on the PWR23 circuit board 2 Faulty PWR23 circuit board 3 Faulty LDD23 circuit board Connect the harness correctly or repair or replace it Replace the PWR23 circuit board Replace the LDD23 circuit board LDD circuit board power source abnormal After post operational check is completed restart the system If problems persist consult your technical representative Abnormal 24V interlock power supply is detected Causes of the error message 1 The magazine door opened 2 Poorly connected or broken harness between the LDD3 on the LDD23 circuit board and PWR6 on the PWR23 circuit board 3 Faulty PWR23 circuit boar Close the magazine door Conne
96. ers H700 to H703 turned off After post operational check is completed restart the system If problems persist consult your technical representative Solution temperature does not rise more than 1 C within 30 minutes Causes of the error message Abnormal heater system Abnormal temperature sensor system Abnormal circulation system Poorly connected or broken harness 5 6 between the K4 on the power supply unit 1 and PAC17 on the PAC23 circuit board Faulty K4 CP5 has tripped See Subsection 3 3 5 Subsection 3 3 5 See Subsection 3 3 5 Connect the harness correctly or repair or replace it Replace the K2 Reset C P2 processing tank temperature not rising The heaters H700 to H703 turned off After post operational check is completed restart the system If problems persist consult your technical representative Solution temperature does not rise more than 1 C within 30 minutes Causes of the error message 2 3 4 5 6 Abnormal heater system Abnormal temperature sensor system Abnormal circulation system Poorly connected or broken harness between the K4 on the power supply unit 1 and PAC17 on the PAC23 circuit board Faulty K4 CP5 has tripped Subsection 3 3 5 See Subsection 3 3 5 Subsection 3 3 5 Connect the harness correctly repair or replace it Replace the K4 Reset CP5
97. etween 1 The solution level sensor FS720 FS721 FS722 FS724 FS725 FS726 and the JNE6 on the JNE23 circuit board 2 The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 4 Faulty solution level sensor FS720 FS721 FS722 FS724 FS725 FS726 5 Faulty CTL23 circuit board 1 Repair solution leakage 2 Take appropriate corrective measures See Subsection 3 3 12 Connect the harness correctly repair or replace it Replace FS720 FS721 FS722 FS724 FS725 FS726 Replace the CTL23 circuit board P1R replenishment flow volume or its solution level abnormal About 510 3R size sheets can still be printed without replenishment Consult your technical representative Refer to LP 5700 service manual Accumulated output amount of solution to P1R upper level sensor exceeds the specified value 1998 0 ml Causes of the error message 1 Faulty P1R pump PU721 2 Faulty P1R stirring valve S731 3 Faulty P1R cartridge washing valve S728 4 Faulty P1R upper level sensor FS720 5 Bent or clogged P1R hose 6 Poorly connected or broken harness between 1 The PU721 and the 5 on the PDB23 circuit board 2 The S731 S728 and the PDB8 on the PDB23 circuit board 3 The FS720 and the JNE6 on the JNE23 circuit board 4 The PDB1 the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5 The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 cir
98. ever Spring Gear spur Flange Spring torsion Gear spur Ring Plate adjustment Plate adjustment Plate adjustment Distribution section Qty Remarks 7 NIX LWSM 0306 31 MINEBEA DDRF 2280HH NIHON SEIKOH NSK F608 H ZZ 1 HEICO OCB 375 7 E e M ee Ce Oo ee 1 INDEXES 17 A01 18 A01 19 A01 20A A01 and 20 01 inclusive 103 by minilablaser com DISTRIBUTION SECTION 2 _ P Clamp Types Drawing Ref No 50 51 52 53 54 55 56 104 Distributed by minilablaser com DISTRIBUTION SECTION 2 Drawing Ref No Part 01 118 1057772 02 356D1057482B 03 356010579200 04 38801057829 05 35601057988 06 32353367 07 3225 214 08 324010578750 09 32353368 10 146 0029 11 35601057820 12 32401057878 13 14650089 14 35001057962 15 35601057821 16 31901057520 17 355 1057750 18 31651076 19 356 1057723 20 34801112346 21 3225 035 22 32401057877 23 32353364 24 32701057838 25 32701057835 26 319 1057791 27 35601112267 28 31651076 Part Motor 661 Bracket Bracket Spring Bracket Belt timing Support shaft Wheel belt Belt timing Detector D661 Bracket Wheel belt Detector D660P D664P D665P Cover Bracket Shaft Frame Tie wire Bracket Plate side Support shaft Wheel belt Belt timing Gear Gear Shaft ass y Bracket Tie wire
99. g tab then remove the drive gear 3 Remove the E ring then the bearing Bearing E ring Locking Tab Drive Gear VG2 038 4 Remove the E ring then the bearing E ring Bearing VG2 039 5 Remove the screws then the distribution section Screws 2 VG2 040 Distributed by minilablaser com 5 DISTRIBUTION SECTION 6 Remove the pipe slider assembly Installation Installation is essentially in the reverse order of removal Pipe Slider Assembly VG2 041 Distributed by minilablaser com 6 DRYER SECTION 6 1 Outline Dryer Belt Unit Dryer Belt 20 Hard Rollers Brown Dryer Entrance Squeegee Roller Distributed by minilablaser com 6 DRYER SECTION 6 2 Entrance Squeegee Rack Parts Replacement 6 21 Upper Roller Section Removal Reinstallation Removal Screws 4 1 Remove the E ring then the gear Spacers 4 2 Remove the screws spacers VG2 043 3 Remove the screws then the upper roller section Upper Roller Section VG2 044 Reinstallation Reinstallation is essentially in the reverse order of removal NOTE Install the upper section to the lower section by aligning their D cut as shown VG2 048 Distributed by minilablaser com 6 DRYER SECTION 6 2 2 Upper Section Roller Replacement Removal 1 Remove the upper roller section see Subsecti
100. harness between the LDD2 on the LDD23 circuit board and PWRG on the PWR2S circuit board 3 Replace the LDD23 circuit board 4 Replace the GMC23 circuit board Connect the harness correctly or repair or replace it Connect the harness correctly or repair or replace it Replace the LDD23 circuit board Replace the GMC23 circuit board Abnormal R laser R LD information The laser temperature control stopped After post operational check is completed restart the system If problems persist consult your technical representative Abnormal data read from EEPROM in the laser unit at start up Causes of the error message 1 Poorly connected or broken harness between the laser unit and LDD11 on the LDD23 circuit board 2 Faulty LDD23 circuit board 3 Faulty laser unit Connect the harness correctly or repair or replace it Replace the LDD23 circuit board Replace the laser unit Abnormal G laser G SHG information The laser temperature control stopped After post operational check is completed restart the system If problems persist consult your technical representative Abnormal data read from EEPROM in the laser unit at start up Causes of the error message 1 Poorly connected or broken harness between the laser optical unit and LDD13 on the LDD23 circuit board 2 Faulty LDD23 circuit board 3 Faulty laser optical unit Connect the harness correctly or
101. harness correctly or repair or replace it Replace the AOM driver Replace the laser optical unit Replace F136 Distributed by minilablaser com 3 ERROR MESSAGE LDD circuit board fuse blowout After post operational check is completed restart the system If problems persist consult your technical representative Blown fuse for A 12VR power supply is detected Causes of the error message 1 Poorly connected or broken harness between the LDD5 on the LDD23 circuit board and AOM1 on the AOM driver 2 Faulty AOM driver 3 Blown fuse F137 on the LDD23 circuit board Connect the harness correctly or repair or replace it Replace the AOM driver Replace F137 LDD circuit board fuse blowout After post operational check is completed restart the system If problems persist consult your technical representative Blown fuse for IL 24V power supply is detected Causes of the error message 1 Poorly connected or broken harness between the LDD7 on the LDD23 circuit board and JROS in the laser optical unit Faulty fan F670 Faulty fan F671 Faulty fan F67 Connect the harness correctly or repair or replace it Replace F670 Replace F671 Replace F672 Replace S673 Replace F139 LDD circuit board fuse blowout After post operational check is completed restart the system If problems persist consult your technical representative Blown IL 8V p
102. ings then the washers brackets bearings and Roller 2 Springs 2 Washers 2 E rings 4 G2 024 6 Remove the E rings then the bearings 7 Remove the screws then the bracket and Roller 3 E rings 2 Bearings 2 Screws 2 VG2 025 Distributed by minilablaser com 6 DRYER SECTION 8 Remove the E ring then the gear 9 Remove the E rings then the bearings and Roller 4 10 Remove the screws then the brackets and mesh belts Installation Installation is essentially in the reverse order of removal NOTE Install Roller 2 with its longer shaft end towards the rear Align the D cut of Roller 2 and the bearing bracket Note the thickness of the washers Roller 4 E rings 2 G2 026 Mesh Belt Brackets 2 Screws 8 G2 027 Distributed by minilablaser com 6 DRYER SECTION 6 4 Dryer Rack Parts Replacement 6 41 Front Bearing Housing Disassembly Reassembly Disassembly 1 Remove the dryer feed roller drive belt refer to LP 5700 service manual 2 Remove the E ring then the pulley shaft and bearings E ring VG2 052 3 Remove the screw then the Housing 1 Housing 2 Screw 4 Remove the screw then the Housing 2 Reassembly Reassembly is essentially in the reverse order of disassembly Housing 1 Screw VG2 053 Distributed by minilablaser com 6 DRYER SECTION 6 4 2 Rear Bearing Housing Disassembly Reassembly
103. ion color label is attached to TYPE TYPE each printer unit 6 C Model Identification Color Label VG2 004 Identification Color List LP 5500 Red LP 5700 Yellow LP 5900 Blue Not used White NOTE White circle indicates label attaching position Example Blue White Unit for LP 5900 Yellow Blue Unit for LP 5700 and LP 5900 Distribution Unit Model Identification Color Label G2 020 Distributed by minilablaser com Lu o O tc e 5 1 2 Parts Location e Distribution Entrance Unit Nip Release Home Position Sensor 3 D656 Nip Release Motor 3 M656 Nip Release Motor 2 M655 Nip Release Home Position Sensor 2 D655 VG2 042 Distributed by minilablaser com 5 DISTRIBUTION SECTION Distribution Unit Distribution Section Distribution Section Paper Sensor Paper Sensor Distribution Section Rear D665P Center D660P Paper Sensor LED Distribution Section Distribution Section Rear D665L P S LED Paper Sensor o dni i d Front D664P Center D660L Distribution Section Nip Release Home Paper Sensor LED Position Sensor Front D664L for M657 D657 Distribution Slide Motor M661 Nip Release Motor 5 M657 Feed Motor 5 M660 Nip Release Start Nip Release Sensor 2 LED Start Sensor 2 Rear D659L Rear D659P Nip Release Start Nip Release Sen
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105. ir or replace it Replace the PDB23 circuit board Replace the CTL23 circuit board P2RA replenisher pump PU722 malfunctions If problems persist consult your technical representative Causes of the error message 1 Pump malfunction due to bent or clogged hose 2 Faulty replenisher pump due to hardened bellows faulty rotation sensor or motor 3 Poorly connected or broken harness between 1 The PU722 and the PDB5 or the on the PDB23 circuit board 2 The CTL12 on the CTL23 circuit board and the PDB1 on the PDB23 circuit board 3 The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 4 Faulty PDB23 circuit board 5 Faulty CTL23 circuit board Repair or replace the hose Replace the pump Connect the harness correctly or repair or replace it Replace the PDB23 circuit board Replace the CTL23 circuit board P2RB replenisher pump PU723 malfunctions If problems persist consult your technical representative Causes of the error message 1 Pump malfunction due to bent or clogged hose 2 Faulty replenisher pump due to hardened bellows faulty rotation sensor or motor Poorly connected or broken harness between 1 The PU723 and the PDB5 or the on the PDB23 circuit board 2 The CTL12 on the CTL23 circuit board and the PDB1 on the PDB23 circuit board 3 The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 4 Faul
106. ircuit board fuse blowout After post operational check is completed restart the system If problems persist consult your technical representative Blown fuse for A 8V power supply is detected Causes of the error message 1 Faulty laser optical unit 2 Blown fuse F133 on the LDD23 circuit board caused by Item 1 above 3 Faulty LDD23 circuit board Replace the laser optical unit Replace F133 Replace the LDD23 circuit board LDD circuit board fuse blowout After post operational check is completed restart the system If problems persist consult your technical representative Blown fuse for A 12V power supply or abnormal A 12V voltage is detected Causes of the error message 1 Poorly connected or broken harness between 1 1005 on the LDD23 circuit board and 1 on the AOM driver 2 LDD7 on the LDD23 circuit board and JROS Connect the harness correctly or repair or replace it Replace the AOM driver Replace the laser optical unit Replace F134 LDD circuit board fuse blowout After post operational check is completed restart the system If problems persist consult your technical representative Blown fuse for A 12V power supply or abnormal A 12V voltage is detected Causes of the error message 1 Poorly connected or broken harness between 1 LDD5 on the LDD23 circuit board and AOM1 on the AOM driver 2 LDD7 on the LDD23 circuit board and JROS Connect the
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108. ist consult your between the K2 on the power supply repair or replace it technical representative unit 1 and PAC17 on the PAC23 circuit board 5 Faulty K2 Replace the K2 6 CP3 has tripped Reset CP3 PS4 processing tank temperature PS4 temperature is abnormal is out of range Causes of the error message The heaters H700 to H703 Abnormal heater system See Subsection 3 3 5 turned off Abnormal temperature sensor system 2 See Subsection 3 3 5 After post operational check is Abnormal circulation system See Subsection 3 3 5 completed restart the system If Poorly connected or broken harness Connect the harness correctly or problems persist consult your between the K4 on the power supply repair or replace it technical representative unit 1 and PAC17 on the PAC23 circuit board 5 Faulty K4 Replace the 4 6 CP5 has tripped Reset CP5 Dryer section temperature is out Dryer section temperature is abnormal of range Causes of the error message The heaters H760 to 767 turned 1 Abnormal dryer heater system See Subsection 3 3 5 off 2 Abnormal dryer temperature sensor See Subsection 3 3 5 After post operational check is System completed restart the system 3 Abnormal dryer fan system See Subsection 3 3 5 problems persist consult your 4 Poorly connected or broken harness Connect the harness correctly or technical representative between the K3 K5 on the pow
109. it Connect the harness correctly or repair or replace it Replace the laser optical unit Replace the GEP23 circuit board Replace the LDD23 circuit board Replace the laser unit Distributed by minilablaser com 3 ERROR MESSAGE Electric power failure occurred in the exposure and light source sections After post operational check is completed restart the system If problems persist consult your technical representative Abnormal power voltage on the LDD23 circuit board Causes of the error message 1 Poorly connected or broken harness between LDD2 3 4 on the LDD23 circuit board and PWR3 6 on the PWR23 circuit board 2 Faulty LDD23 circuit board 3 Faulty PWR23 circuit board Connect the harness correctly or repair or replace it Replace the LDD23 circuit board Replace the PWR23 circuit board R laser R LD connector removed or temperature sensor abnormal After post operational check is completed restart the system II problems persist consult your technical representative Laser thermistor detected Causes of the error message 1 Poorly connected or broken harness between LDR1 on the laser optical unit and LDD11 on the LDD23 circuit board 2 Faulty LDD23 circuit board 3 Faulty laser optical unit Connect the harness correctly or repair or replace it Replace the LDD23 circuit board Replace the laser optical unit G laser G SHG connector
110. l check is completed restart the system If problems persist consult your technical representative AOM cooling fan malfunction Rotating sensor malfunction Causes of the error message 1 Poorly connected or broken harness between the AOM cooling fan F614A and LDD5 on the LDD23 circuit board 2 Faulty F614A 3 Faulty LDD23 circuit board Connect the harness correctly or repair or replace it Replace 614 Replace the JDD23 circuit board LDD23 circuit board cooling fan malfunction After post operational check is completed restart the system If problems persist consult your technical representative LDD cooling fan malfunction Rotating sensor malfunction Causes of the error message 1 Poorly connected or broken harness between the LDD cooling fan F614B and 1005 on theLDD23 circuit board 2 Faulty F614B 3 Faulty LDD23 circuit board Connect the harness correctly or repair or replace it Replace F614B Replace the JDD23 circuit board Communication error occurred in printer GMC23 LDD23 After post operational check is completed restart the system If problems persist consult your technical representative Communication error occurred between the GMC23 and 0023 circuit board Causes of the error message 1 Poorly connected or broken harness between the LDD1 on the LDD23 circuit board and GMC2 on the GMC23 circuit board Poorly connected or broken
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112. main DC power 51 LV Low Voltage abnormality source abnormal Causes of the error message After post operational check is 1 Poorly connected or broken harness Connect the harness correctly or completed restart the system If between the CTL11 on the CTL23 repair or replace it problems persist consult your circuit board and PWR1 on the technical representative PWR23 circuit board 2 Faulty PWR23 circuit board Replace the PWR23 circuit board 3 Faulty unit PS1 in the DC power Replace the unit PS1 in the DC supply power supply DC output in main DC power PS2 LV Low Voltage abnormality source abnormal Causes of the error message After post operational check is 1 Poorly connected or broken harness Connect the harness correctly or completed restart the system If between the CTL11 on the CTL23 repair or replace it problems persist consult your circuit board and PWR1 on the technical representative PWR23 circuit board 2 Faulty PWR23 circuit board Replace the PWR23 circuit board 3 Faulty unit PS2 in the DC power Replace the unit PS2 in the DC supply power supply CTL circuit board fuse blowout Blown fuse for D 5V2 is detected After post operational check is Causes of the error message completed restart the system If 1 Poorly connected or broken harness Connect the harness correctly or problems persist consult your between the CTL4 on the CTL23 repair or replace it technical represent
113. mber 2 Fairly easy to use and understand 4 Very difficult to use and understand Please provide us with your reasons and comments Question 2 Have you found any technical errors errors in spelling or missing words in this manual Yes No e If you have ticked Yes please let us know what these errors and missing words are Question 3 How would you rate the writing language choice of words phrases etc and the illustrations diagrams etc 1 Clear and easy to follow 3 Difficult to follow 1 Illustrations etc Of adequate size 2 Illustrations etc Too small 3 Illustrations etc Difficult to follow 2 Should be simplified Ifyou have ticked 2 3 or 3 please give us your reasons Additional Comments Requests concerning This Manual Please return this questionnaire to FAX No Tokyo 81 3 5484 0454 Distributed by minilablaser com Distributed by minilablaser com Distributed by minilablaser com FUJ Fi LM s aa 106 8620 Japan Printed on Recycled Paper Ref No PP3 C1069E ESD 06 2 FP Printed in Japan
114. n Removal 1 Disengage the drive gear see Subsection 5 3 2 2 Loosen the two upper screws remove the two lower screws then the distribution section inner cover by shifting the spring hook 3 Disconnect the connectors and open the clamp 4 Remove the screws then the unit Reinstallation Reinstallation is essentially in the reverse order of removal Screws 2 Loosen Spring Hook gt Distribution Section Inner Cover G2 015 JFKR3 Connector jfut2 Connector JFKR4 Connector Clamp jfut2 Connector 11518 Screws 2 Distribution Unit G2 018 Distributed by minilablaser com 5 DISTRIBUTION SECTION 5 4 2 Nip Release Motor Bracket Removal Reinstallation Removal 1 Remove the distribution unit see Subsection 5 4 1 2 Disconnect the JFUR7 connector JFUR7 Connector VG2 007 3 Remove the E ring then the bearing Nip Release Motor Bracket 4 Remove the nip release motor bracket E ring Bearing Reinstallation Reinstallation is essentially in the reverse order of removal VG2 005 5 43 Nip Release Motor 5 M657 Replacement Removal 1 Remove the nip release motor bracket see Subsection 5 4 2 2 Remove the spring 3 Remove the E ring then the nip release knob gear and pin 4 Remove the E ring then the bearing E ring Nip Release Knob Gear VG2 006 Distributed by minilablaser com 5 DISTRIBUTION SECTION 5 Remove the sc
115. n the PAD23 circuit board 3 The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 4 The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board Faulty D651 Faulty M651 Faulty PDA26 circuit board Faulty CTL23 circuit board Faulty cam mechanism Connect the harness correctly or repair or replace it Replace D651 Replace M651 Replace the PDA26 circuit board Replace the CTL23 circuit board Replace the sub scanning unit Distributed by minilablaser com 3 ERROR MESSAGE Sub scanning receiving section nip M655 D655 M656 D656 malfunction After post operational check is completed restart the system If problems persist consult your technical representative Nip release home position cannot be detected Causes of the error message 1 Poorly connected or broken harness between 1 The nip release home position Sensor 2 for M655 3 for M656 D655 D656 and the JND7 on the JND23 circuit board 2 The nip release motor 2 3 M655 M656 and the PDA12 on the PDA26 circuit board 3 The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 4 The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board Faulty D655 D656 Faulty M655 M656 Faulty PDA26 circuit board Faulty CTL23 circuit board Faulty nip release mechanism 1 Connect the harness correctly or repair or replace it R
116. nnected or broken harness Connect the harness correctly or problems persist consult your between the K2 on the power supply repair or replace it technical representative unit 1 and PAC17 on the PAC23 circuit board 5 Faulty K2 Replace the K2 6 CP3 has tripped Reset CP3 P2 processing tank temperature P2 temperature is abnormal is out of range Causes of the error message The heaters H700 to H703 Abnormal heater system See Subsection 3 3 5 turned off Abnormal temperature sensor system 2 See Subsection 3 3 5 After post operational check is Abnormal circulation system See Subsection 3 3 5 completed restart the system If Poorly connected or broken harness Connect the harness correctly or problems persist consult your between the K4 on the power supply repair or replace it technical representative unit 1 and PAC17 on the PAC23 circuit board 5 Faulty K4 Replace the 4 6 Reset CP5 CP5 has tripped PS1 2 3 processing tank PS1 2 3 temperature is abnormal temperature is out of range Causes of the error message The heaters H700 to H703 1 Abnormal heater system See Subsection 3 3 5 turned off 2 Abnormal temperature sensor system 2 See Subsection 3 3 5 After post operational check is 3 Abnormal circulation system See Subsection 3 3 5 completed restart the system If 4 Poorly connected or broken harness Connect the harness correctly or problems pers
117. oard Water addition data abnormal After post operational check is completed restart the system If problems persist consult your technical representative Thermohygrometer is faulty Causes of the error message 1 Thermohygrometer HS760 is covered with an obstacle 2 Poorly connected or broken harness between 1 The HS760 and the CTL15 on the CTL23 circuit board 2 The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 3 Faulty HS760 4 Faulty CTL23 circuit board Remove the obstacle Connect the harness correctly or repair or replace it 3 Replace HS760 4 Replace the CTL23 circuit board Sorter operation M810 D815 abnormal After post operational check is completed restart the system If problems persist consult your technical representative Abnormal sorter SU700AY Causes of the error message 1 Poorly connected or broken harness between 1 Sorter Drive Motor M810 and SWA20 circuit board 2 Print Push Position Sensor D815 and SWA20 circuit board Faulty M810 Faulty D815 Faulty SWA20 circuit board Faulty JNE23 circuit board Faulty CTL23 circuit board Excessive load on drive system Restart the system software If the error appears again perform the following 1 Connect the harness correctly or repair or replace it Replace 810 Replace D815 Replace the SWA20 circuit board Replace the JNE23 circuit board
118. oard 7 Replace the CTL23 circuit board Distributed by minilablaser com 3 ERROR MESSAGE SU2400AY alignment operation M814 D814 abnormal After post operational check is completed restart the system If problems persist consult your technical representative Abnormal print alignment Causes of the error message 1 Poorly connected or broken harness between 1 Sorter cable 2 The print alignment motor for SU2400AY M812 and the PDB10 on the PDB23 circuit board 3 The print alignment stop sensor D814 and the JNE4 on the JNE23 circuit board 4 The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5 The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board Faulty M812 Faulty D814 Faulty PDB23 circuit board Increased load in the drive system for print alignment 6 Prints are hit by a sorter tray 7 Faulty CTL23 circuit board 1 Connect the cable correctly or repair or replace it Replace M812 Replace D814 Replace the PDB23 circuit board Repair the drive system Remove the sorter and then reinstall it Replace the CTL23 circuit board P1R replenisher cartridge washing valve S728 or P1R replenisher stirring valve S731 malfunctions About 510 3R size sheets can still be printed without replenishment Consult your technical representative Accumulated output amount of solution to P1R upper level sensor exceeds th
119. oblems persist consult your technical representative Low sensor output Causes of the error message 1 Low sensor output Replace the sensor Initializing of distribution section nip M657 D657 failed Open and close magazine door If problems persist consult your technical representative Home position cannot detect when initializing nip of distribution section Causes of the error message 1 Disconnected or broken harness between nip release home position sensor for M657 D657 and JND8 on JND23 circuit board Disconnected or broken harness between nip release motor M657 and PDA14 on PDA26 circuit board Faulty D657 Faulty M657 Faulty JND23 circuit board Faulty PDA26 circuit board Faulty CTL23 circuit board Faulty nip release mechanism Reconnect repair or replace the harness Reconnect repair or replace the harness Replace the D657 Replace the M657 Replace the JND23 circuit board Replace the 26 circuit board Replace the CTL23 circuit board Replace the distribution unit Anti dust shutter abnormal After post operational check is completed restart the system If problems persist consult your technical representative Shutter open close sensor D674 does not function even if operating anti dust shutter at initialization Causes of the error message 1 Poorly connected or broken harness between JROS on the laser unit and LDD7 on the LD
120. ol Incorrect file contents File with OKB size exists Check the file size then download it again File size is zero Causes of the error message File with size zero exists Create message file again correctly Too large file size File size exceeds 400KB Be sure to use the file with the size less than 400KB Too large file size Causes of the error message File size exceeds 400 KB Reduce the file size less than 400 KB Image control box cooling fan F620 abnormal After post operational check is completed restart the system If problems persist consult your technical representative Rotation of the image control section cooling fan F620 is not detected Causes of the error message 1 Poorly connected or broken harness between the image control section cooling fan F620 and GMC4 on the GMC23 circuit board Faulty F620 Faulty GMC23 circuit board 1 Connect the harness correctly or repair or replace it 2 Replace F620 3 Replace the GMC23 circuit board Distributed by minilablaser com 3 ERROR MESSAGE Image control box cooling The temperature of the GMC23 circuit fan F620 abnormal board exceeds 45 degrees and fan After post operational check is operation cannot be detected completed restart the system If Causes of the error message problems persist consult your 1 Blocked GMC box or exhaust port Remove the foreign matter technical representative 2 P
121. oling fan 2 F631 Restart the system software Connect the harness correctly or repair or replace it Replace F631A Replace F631B LDD circuit board power source abnormal After post operational check is completed restart the system If problems persist consult your technical representative Abnormal 24V power supply is detected Causes of the error message 1 Poorly connected or broken harness between the 1004 on the LDD23 circuit board and PWR6 on the PWR2S circuit board 2 Faulty PWR23 circuit board 3 Faulty LDD23 circuit board Connect the harness correctly or repair or replace it Replace the PWR23 circuit board Replace the LDD23 circuit board LDD circuit board power source abnormal After post operational check is completed restart the system If problems persist consult your technical representative Abnormal 8V power supply is detected Causes of the error message 1 Poorly connected or broken harness between the 1004 on the LDD23 circuit board and PWR6 on the PWR23 circuit board 2 Faulty PWR23 circuit board 3 Faulty LDD23 circuit board Connect the harness correctly or repair or replace it Replace the PWR23 circuit board Replace the LDD23 circuit board LDD circuit board power source abnormal After post operational check is completed restart the system If problems persist consult your technical representative Abnormal 12 pow
122. om DRYING ENTRANCE RACK SECTION Drawing Ref No 01 02 03 04 05 06 07 08 09 10 112 12 13 14 15 346 1060276 33801060274 36301134360 322FY217A 405D1060267A 388D1061103D 334C1060026D 334 10600180 327F1121646B 327C1024765A 327C1061257D 327F1121646B 327C1024765A 319C1134374 322FY217A Part Name Plate brace Ring Guide Support shaft Label Spring tension Roller Roller Gear spur Gear spur Gear spur Gear spur Gear spur Shaft ass y Support shaft Qty Remarks 1 Be N O Drawing Ref No 16 17 18 19 20 21 22 23 24 25 26 A01 A02 Part No 388D1061345A 345D1134381 345D1134379 345D1134380 347D1134377 355D1134371 348D1134372 334D1134366A 334C1134362A 340D1134378 348D1134373 802C1134301 334C1134383 LP 5900 Part Name Spring tension Insulator heat Insulator heat Insulator heat Spacer Frame Plate side Roller Roller Handle Plate side Drying entrance rack section Roller ass y Qty Remarks 113 S a S DRYER SECTION 1 114 Distributed by minilablaser com DRYER SECTION 1 Drawing Ref No 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Part 350
123. on 1 I N eso o u 218 x V 3j V 2090 i V 9s gt 8 x me M I Ta p i i LI aus eg U co F Y Gas V m 9 1osu s 0 01 8 6 V 2 i 1 5 Caer M 5 i es g 039 A M 1 t g 8 AH x e a J on da V a 039 X SUBS p 20 I 9M01 l A89 u Y ona mE i _ im Ma PAS Me J9M01 IC x E i os V Z 5 o 059 99 TATED i m 105V8 pd v El E gt ES 2 I L 0398 9500 pita 190 x 03018 41418 x x id MAE gx 8 q gt N u do on i x 019 5 2 anog x i 856 E 03598 V 8 V 1 x 1619 x V I x c1 BIS u 1 S sadeq M Josue LL 03 Slo J l
124. on 6 2 1 2 Remove the E rings then the gears 9 S Gears 2 E rings 2 VG2 045 3 Remove the screws then the bracket spring and Bearings 2 bearings P5 Spring 0 Screws 2 VG2 046 4 Remove the screws then the brackets frames spring bearings and rollers Rollers 2 Screws 2 Frames 2 Reinstallation Reinstallation is essentially in the reverse order of Bearings 2 removal Brackets 2 Spring VG2 047 Distributed by minilablaser com 6 DRYER SECTION 6 2 3 Lower Section Roller Replacement Removal 1 Remove the upper roller section see Subsection 6 2 1 2 Remove the E rings then the gears springs and bearings Bearings 6 Gears 9 E rings 9 VG2 049 3 Remove the springs then the bearings Bearings 3 Springs 3 VG2 050 4 Remove the rollers Reinstallation Reinstallation is essentially in the reverse order of removal Rollers 6 VG2 051 Distributed by minilablaser com 6 DRYER SECTION 6 3 Dryer Belt Unit Parts Replacement 6 3 1 Dryer Rack Section Rollers and Mesh Belts Replacement Removal Bearings 2 1 Remove the dryer belt unit refer to LP 5700 service manual E rings 2 2 Remove the E rings then the bearings Roller 1 3 Remove the screws then the bracket and Roller 1 Screws 2 Bracket G2 023 4 Remove the springs 5 Remove the E r
125. ong 5 5 fis S 6084 QNO 038 VI Fi 8 M2 ong loo MV2 0M9 590 M euis 10sueg L baghdad 18 6VX3 uonoes Halala VEN 2094 V 8 gg H Uy 2094 2 au Ave d e o M a 22 1osu s m HM n ko o 1094 1sneuxa uonoes 55 VEN kong uu 1094 QNO V X 1093 ENG lv Eso V gt M 09L 1515 I6V6I Josueg ho UHM 2197 0093 15 5VX3 V0II 0 jonuo ong e ong 0094 i E V 009 M8 ong VI9 0M5 OW zNsd 8 6 M 8HMd OL JSHU2 JSHU2 JSHU1 JSHUT PDA15 PDA15 o S El 940 2 9 999 4 GHW Y f ims Woog s99 8 n e y pns z E y ag la S99W 8 818 aA 13 peeds 2 1381
126. oorly connected or broken harness Connect the harness correctly or between the image control section repair or replace it cooling fan F620 and GMC4 on the GMC23 circuit board 3 Faulty F620 Replace F620 4 Faulty GMC23 circuit board Replace the GMC23 circuit board Temperature in circuit Although the rotation of the image board GMC23 abnormal control section cooling fan F620 is After post operational check is detected the temperature of the completed restart the system If GMC circuit board exceeds 45 C problems persist consult your Causes of the error message technical representative 1 Ventilation holes in the GMC box are Remove foreign matter blocked by with foreign matter 2 Faulty GMC23 circuit board Replace the GMC23 circuit board Communication error occurred in Communication timeout between the printer GMC23 CTL23 GMC23 and CTL23 circuit boards After post operational check is Causes of the error message completed restart the system If 1 Poorly connected or broken harness Connect the harness correctly or problems persist consult your between the GMC23 and CTL23 repair or replace it technical representative circuit boards Abnormal CTL software Reinstall the system software After data transmission the GMC23 Replace the CTL23 circuit board cannot receive any responses from the CTL23 The backup switch is turned off Backup battery switch on GPR is OFF Turn ON the
127. op m VY ERE opericlose i0 Drawer Rewind Ders Upper magazine paperend 0619 Upper magazine splice sensor NO Lower magazine paper D620 to M820 Suppi ToS Lower magazine ID sensor 000110 Stop D627 Lower magazine open close rm 0628 00 Drawer Rewind Lower magazine paper end D626 Detect 0629 Lower magazine splice sensor MC M630Feed motor 0631 magazine paper sensor D632 Lower magazine paper sensor Next page f gt Printer VO Check 0540 9 M831 Feed motor2 Stop Drive M832 Feed motor3 0833 Feed section paper sensor NO Stop Drive 9831 Nip release solenoid DN UP 5832 Nip release solenoid DN UP M640 Feed motor4 0640 Registration section paper sensor NO Stop Drive M641 Registration tilt motor 0641 Tilt home position sensor for MB41 ON Stop Drive M642 release motor D642 Nip release home position ON 8DN amp DN 8 0M9 06 B UP 8 DN 8 UP 9 UP 5640 Nip release solenoid3 DN uP 5841 Nip release solenoid4 DN feed 0650 Section entrance paper NO Stop Drive D653 Exposure position paper sensor NO M651 Soft nip motor 0651 Soft home position sensor ON _100MIII0M 10DN ItUP 10 UP 11 0N 10 UP 11 UP Prev Page Next Page Next page page 1 Printer VO Check 0540 908 M655 Nip release motor2 home position
128. ower supply fuse is detected Causes of the error message 1 Faulty laser optical unit 2 Blown fuse F131 on the LDD23 circuit board caused by Item 1 3 Faulty LDD23 circuit board Replace the laser optical unit Replace F131 Replace the LDD23 circuit board Distributed by minilablaser com 4 MAINTENANCE MENU 4 1 Printer Adjustment Maintenance 05 4 1 1 Printer Input Check 0525 This procedure displays the status of the sensors Selection Setup and Maintenance 05 Printer Adjustment Maintenance 0525 Printer Input Check 1 Click the Close button Operation returns to the menu screen Next page 1 Distributed by minilablaser com 4 MAINTENANCE MENU 4 1 2 Printer Check 0540 This displays the status of the motors solenoids and sensors Selection Setup and Maintenance 05 Printer Adjustment Maintenance 0540 Printer Check 1 Click the required operation button The respective motor or solenoid operates if it is normal 2 Click the Close button Operation returns to the menu screen Printer VO Check 0540 M 00 Upper cutter drive motor D601 Upper CM Cut 0602 eren close position r M 01 Lower cutter drive motor 0803 LOWercuteropen nome ON Cut Lower cuter close Upper magazine ID sensor 0001 St
129. p 3 4 Loosen the screw securing the drive gear bracket then swing the bracket up and retighten it Screws 2 Loosen Bracket Motor Bracket Motor Bracket G2 014 Drive Gear Bracket c ieee ALKA Screw G2 016 Distributed by minilablaser com 5 DISTRIBUTION SECTION Engagement Drive Gear Bracket Screw Loosen Engagement is essentially in the reverse order of disengagement NOTE the gear engagement adjustment described below 1 Loosen the screw and remove the jig 2 Loosen the screw securing the drive gear bracket 3 Install the jig between the gear shafts and tighten the screw 4 Remove the jig and return it to its original position Screw Loosen G2 019 5 33 Distribution Entrance Unit Removal Reinstallation Removal JFKE2 Connector 1 Remove the connector cover refer to LP 5700 service manual 2 Disengagement the drive gear see Subsection 5 3 2 3 Disconnect the connectors 52 jfke1 Connector 1 1487 4 Remove the screws mounting the unit Screws 2 5 Remove the distribution entrance unit Reinstallation Reinstallation is essentially in the reverse order of removal Distribution Entrance Unit G2 017 Distributed by minilablaser com 5 DISTRIBUTION SECTION 5 4 Distribution Unit Parts Replacement 5 41 Distribution Unit Removal Reinstallatio
130. r and then take appropriate corrective measures See Subsection 3 3 12 Solution remains in replenisher tank After post operational check is completed restart the system II problems persist consult your technical representative Replenisher tank lower level sensor detects Solution exists Causes of the error message ile At the time of installation when solution mixing is performed again after error recovery a lower level sensor detects Solution exists because solution remains in the replenisher tank Faulty lower level sensor FS724 FS725 FS726 Drain solution remaining in the replenisher tank Replace FS724 FS725 FS726 Switching operation in feed lane S770 D776 abnormal After post operational check is completed restart the system If problems persist consult your technical representative Abnormal operation of the feeding path switching guide is detected Causes of the error message 1 Foreign matter such as jammed paper in the feeding path switching guide section Incorrectly positioned solenoid Solenoid dog does not reach the sensor Poorly connected or broken harness between 1 The sorter tray section solenoid S770 and the PDB11 on the PDB23 circuit board 2 The feeding path switch position sensor 0776 and the JNE3 on the JNE23 circuit board 3 The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 4 The JNE1 on
131. r com mini Distributed by 105 9 yo 1 amp Lue 6094 9 pee4 8 8 8 k One 8 ong 6094 0M5 2 8 S 9 6094 M2 1iosu s HM g S ue BullooO s s E one amp lar ened x E 2 onve ano lone T E OHO M 992 swcowo dE IguBiS 105098 uuw One 2 2 uey BullooO pee o one En A a use E Tou WV z z J ie te s X 06 e 2197 OL Suo e 5 E m 80615 105098 HA a uuw t SM ONG v dE ue jsneux3 uol 58S 51515 ong Ej 2 Y i uu L9M86 M an9 TN 2 gus VI Te ki zz ele 1iosu s B 2 1sneux3 uono S 0II 0
132. r spring External ing External ring 315S1000040 CG4 Nominal diam 4 21 Screw double sems 308S2000410 B4x10 M xt0 with fat and spring washer Om Qm Screw Deltight hex head Refer to attached table Screw double soms Screw Deltight ScrewP hex head DT hex head DH Screw TP hex head Refer to attached table s 23 Screw TP pan head Refer to attached table NB Om Screw binding head 30184410410 BH4x10 Serei i Screw binding Washer toothed 30980424104 TW4 Bolt cross recessed hex head double sems 308S9410306 RB3x6 Bolt hex head socket head Nut hex R Q Washer plain x E Bolt d hex head S tapping hex head Screw tapping hex head for resin Refer to attached table MATERIAL EXAMPLE MATERIAL SASER MATERIAL pee Chromale Not u ed Iron nickel symbol 10 Plastic sc P enclosed ia square 12 SWRHnickel Shapezinaicating symbol 41 Titanium xk NA Brass nickel 202512 a tando Pol 55 Ea oxide Shapeindicating symbol Y7 18 SCM nickel 3029880780 15 78
133. ransport section Qty Remarks 1 MITSUBOSHI B60S3M252 Ultra heat resistant EO A LA DA x cx m 1 INDEXES 42 A01 and 43 A01 inclusive 119 LP 5900 S a S DRYER SECTION 4 120 Distributed by minilablaser com DRYER SECTION 4 Drawing Ref No 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No 345D1060980C 340D1061691A 58B7507941 345D1060974E 309D1061028A 34750794 345D1060978C 316D1061157A 350D1061029E 345D1060975D 356D1134526 58B7507941 348D1134126A 322D966246B 345D1134143 334D1134137A 322D966246B 388D1134520 341D1134124 319D1134129 347D1134139B 322D1134130C 362D1061330B Part Name Insulator heat Handle Label Insulator heat Washer Spacer Insulator heat Catch Cover Insulator heat Bracket Label Plate side Support shaft Insulator heat Roller Support shaft Spring tension Arm Shaft Spacer Support shaft Support Qty Remarks a oa a 6 HIROSUGI CU 404 1 1 SHIMONISHI SCM 0827A aaa aan an in a Drawing Ref No 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 A01 Part No 327D1061697A 322C966208C 334D1134137A 356D1061092J 334D1134138A 334D1134136A 345D1134141 362D113
134. rcuit board and the JND1 on the JND23 circuit board 3 The M600 and the 4 on the PDA26 circuit board 4 The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board Faulty upper cutter drive motor M600 Faulty upper cutter open home position sensor D601 Faulty upper cutter close position sensor D602 5 Faulty PDA26 circuit board 6 Faulty CTL23 circuit board 1 Connect the harness correctly or repair or replace it Replace the upper cutter unit Replace the upper cutter unit Replace the upper cutter unit Replace the PDA26 circuit board Replace the CTL23 circuit board Initializing of lower cutter failed M601 D603 D604 After post operational check is completed restart the system If problems persist consult your technical representative Both the cutter open and close sensors detect their home position Cutter error flag is detected The cutter close position sensor does not function even after the specified time has elapsed Causes of the error message 1 Poorly connected or broken harness between 1 D603 D604 and the JND2 on the JND23 circuit board 2 The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 3 The M601 and the PDA4 on the PDA26 circuit board 4 The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 2 Faulty lower cutter drive motor M601 3 Faulty lower cutter open home po
135. rews then the gear bracket Gear Bracket Screws 2 VG2 008 6 Disconnect the M657 connector VG2 011 7 Remove the screws then the motor bracket Motor Bracket Screws 2 VG2 009 Distributed by minilablaser com 5 DISTRIBUTION SECTION 8 Remove the screws then the motor Screws 2 2 Bracket Nip Release Motor 5 M657 VG2 010 Reinstallation Reinstallation is essentially in the reverse order of removal NOTE After installing the tension spring tighten the bracket fixing screws Screws 2 VG2 012 5 4 4 Nip Release Drive Gear Belt Replacement Removal Pin Nip Release Drive Belt Belt Flange 1 Remove the nip release motor 5 see Subsection Gear Pulley 5 4 3 Bearings 2 2 Remove the E rings then the bearings one way gear gear pulley pin shaft belt flange and nip release drive belt One Way Gear E rings 2 VG2 013 Distributed by minilablaser com 5 DISTRIBUTION SECTION 3 Remove the E ring then the bearing shaft pin and gear VG2 014 4 Remove the E rings then the gears Gears 3 E rings 3 VG2 015 5 Remove the E rings then the gears Reinstallation Reinstallation is essentially in the reverse order of E rings 2 Gears 2 removal VG2 016 Distributed by minilablaser com 5 DISTRIBUTION SECTION 5 4 5 Release Home Position Sensor Front D662 Rear D663 Replacement Removal 1 Remov
136. rness correctly or repair or replace it 2 Replace F760 3 Replace the PDB23 circuit board 4 Replace the CTL23 circuit board Distributed by minilablaser com 3 ERROR MESSAGE Thermometer abnormal After post operational check is completed restart the system If problems persist consult your technical representative Thermohygrometer is faulty Causes of the error message 1 Thermohygrometer HS760 is covered with an obstacle 2 Poorly connected or broken harness between 1 The HS760 and the CTL15 on the CTL23 circuit board 2 The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 3 Faulty HS760 4 Faulty CTL23 circuit board Remove the obstacle Connect the harness correctly or repair or replace it Replace HS760 Replace the CTL23 circuit board Hygrometer abnormal After post operational check is completed restart the system II problems persist consult your technical representative Thermohygrometer is faulty Causes of the error message 1 Thermohygrometer HS760 is covered with an obstacle 2 Poorly connected or broken harness between 1 The HS760 and the CTL15 on the CTL23 circuit board 2 The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 3 Faulty HS760 4 Faulty CTL23 circuit board Remove the obstacle Connect the harness correctly or repair or replace it Replace HS760 Replace the CTL23 circuit b
137. rrectly or repair or replace it Replace the LDD23 circuit board Replace the laser optical unit B laser B LD current measurement value outside specified range After post operational check is completed restart the system If problems persist consult your technical representative PD current value does not converge within a specified range Causes of the error message 1 Poorly connected or broken harness between the laser optical unit and LDD8 on the LDD23 circuit board 2 Faulty LDD23 circuit board 3 Faulty laser optical unit Connect the harness correctly or repair or replace it Replace the LDD23 circuit board Replace the laser optical unit SOS detection failed After post operational check is completed restart the system If problems persist consult your technical representative SOS Start of Scanning is not detected Causes of the error message 1 Poorly connected or broken harness between JROS on the laser optical unit and LDD7 on the LDD23 circuit board Poorly connected or broken harness between LDD1 on the LDD23 circuit board and GEP10 on the GEP23 circuit board Poorly connected connector on the DTA23 circuit board on ROS Faulty DTA23 circuit board Faulty GEP23 circuit board Faulty LDD23 circuit board Faulty laser unit Connect the harness correctly or repair or replace it Connect the harness correctly or repair or replace
138. s persist consult your technical representative Distribution home position cannot be detected Causes of the error message 1 Poorly connected or broken harness between 1 The distribution home position sensor for M661 D661 and the JND8 on the JND23 circuit board 2 The distribution slide motor M661 and the PDA13 on the PDA26 circuit board 3 The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 4 The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board Faulty 0661 Faulty M661 Faulty PDA26 circuit board Faulty CTL23 circuit board Faulty nip release mechanism 1 Connect the harness correctly or repair or replace it Replace D661 Replace M661 Replace the PDA26 circuit board Replace the CTL23 circuit board Replace the distribution unit Conditions are not set properly the calibration cannot be done Problems persist consult your technical representative Door is opened or temperature in printer is outside the range Causes of the error message 1 Door is opened 2 Temperature in printer is outside the range Close the door Restart the system software Setting of sensor conditions failed Err NUM Problems persist consult your technical representative Sensor calibration error Causes of the error message 1 Sensor calibration error occurs Replace the sensor Sensor output is lowered Pr
139. se home position sensor 4 rear for Photo Interrupter M653 D664 Distribution paper sensor front Separate Type Photo Interrupter D665 Distribution paper sensor rear Separate Type Photo Interrupter D666 Speed control section paper sensor front Separate Type Photo Interrupter D667 Speed control section paper sensor center Separate Type Photo Interrupter D668 Speed control section paper sensor rear Separate Type Photo Interrupter D669 Distribution drive standby sensor Micro Switch F606 Feed section cooling fan 2 F607 Feed section cooling fan 3 M655 Nip release motor 2 Pulse Motor M656 Nip release motor 3 Pulse Motor M657 Nip release motor 5 Pulse Motor M660 Feed motor 5 Pulse Motor M661 Distribution motor Pulse Motor M662 Nip release motor 4 front Pulse Motor M663 Nip release motor 4 rear Pulse Motor M664 Speed control motor front Pulse Motor M665 Speed control motor rear Pulse Motor Distributed by minilablaser com 8 ELECTRICAL CIRCUIT DIAGRAMS Power Electrical Control Section D765 F600 F604 Feed section cooling fan 1 Switch F605 Dryer heater selection switch Control section exhaust fan F620 Image control section cooling fan F630 Power supply cooling fan F631A B Electrical equipment cooling fan Distributed by minilablaser com om lablaser c mini b Distributed by
140. sition sensor D603 Faulty lower cutter close position sensor D604 Faulty PDA26 circuit board Faulty CTL23 circuit board Connect the harness correctly or repair or replace it Replace the lower cutter unit Replace the lower cutter unit Replace the lower cutter unit Replace the PDA26 circuit board Replace the CTL23 circuit board Distributed by minilablaser com 3 ERROR MESSAGE Tilt in registration section M641 D641 malfunction After post operational check is completed restart the system If problems persist consult your technical representative Tilt home position cannot be detected Causes of the error message 1 Poorly connected or broken harness between 1 The tilt home position sensor D641 and the JND5 on the JND23 circuit board 2 The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 3 The registration tilt motor M641 and the PDA10 on the PDA26 circui board 4 The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board Faulty tilt home position sensor for M641 D641 Faulty registration tilt motor M641 Faulty PDA26 circuit board Faulty CTL23 circuit board 6 Faulty registration mechanism 1 Connect the harness correctly or repair or replace it Replace D641 Replace M641 Replace the PDA26 circuit board Replace the CTL23 circuit board Replace the registration unit Registr
141. sor 1 LED Start Sensor 1 Front D658L Front D658P Nip Release Motor 4 Front M662 Distribution Section Drive Standby Sensor D669 VG2 001 Distributed by minilablaser com 5 DISTRIBUTION SECTION Distribution Home Position Sensor for M661 D661 Nip Release Home Position Sensor for M662 Front D662 Nip Release Home Position Sensor for M663 Rear 0663 Nip Release Motor 4 Rear M663 VG2 002 Distributed by minilablaser com Lu o 2 LI tc e Ts Distribution Roller NN T gt gt V AN A XS Isa 7 VG2 003 Distributed by minilablaser com 5 DISTRIBUTION SECTION 5 2 Operation Sequences 5 2 1 Sensors and Motors Symbol Name Function D657 Nip Release Home Position Sensor for M657 M657 home position detecting Trigger for nipping releasing and distribution returning D658L P Nip Release Start Sensor Front start D659L P Nip Release Start Sensor Rear Trigger for nipping releasing and distribution returning start D660L P Distribution Section Paper Sensor Center Trigger for distribution start and jamming monitoring D664L P Distribution Section Paper Sensor Front Trigger for nipping and releasing D665L P Distribution Section Paper Sensor Rear Trigger for nipping and releasing Trigger for speed control up down start and jamming D666L
142. specified range The laser temperature control stopped After post operational check is completed restart the system If problems persist consult your technical representative Laser temperature did not converge within a specified range during initialization Causes of the error message 1 Poorly connected or broken harness between the laser optical unit and LDD12 LDD14 on the LDD23 circuit board 2 Faulty LDD23 circuit board 3 Faulty laser optical unit Connect the harness correctly or repair or replace it Replace the LDD23 circuit board Replace the laser optical unit B laser B LD temperature adjustment outside specified range The laser temperature control stopped After post operational check is completed restart the system If problems persist consult your technical representative Laser temperature did not converge within a specified range during initialization Causes of the error message 1 Poorly connected or broken harness between the laser optical unit and LDD9 on the LDD23 circuit board Faulty LDD23 circuit board Faulty laser optical unit Connect the harness correctly or repair or replace it Replace the LDD23 circuit board Replace the laser optical unit Abnormal R laser R LD temperature The laser temperature control stopped After post operational check is completed restart the system If problems persist consult your technical representa
143. ssor related motor or solenoid 3 Blown fuse F113 on the CTL23 circuit boa Connect the printer related motor solenoid cable correctly or repair or replace it Locate the faulty part by visual inspection while referring to the wiring diagram of the PDA26 circuit board Connect the processor related motor solenoid cable c CTL circuit board fuse blowout After post operational check is completed restart the system If problems persist consult your technical representative Blown fuse for A 5Va is detected Causes of the error message 1 Disconnected or broken harness between the CTL15 on the CTL23 circuit board and HS760 2 Blown fuse NFB1 on the CTL23 circuit board caused by Item 1 above Connect the harness correctly or repair or replace it Replace NFB1 on the CTL23 circuit board Ambient temperature around electrical section in back of printer abnormal After post operational check is completed restart the system If problems persist consult your technical representative Abnormal ambient temperature around a circuit board for mechanical control CTL PDA PDB is detected Causes of the error message 1 Increased temperature due to dust foreign matter etc in the CTL PDA PDB circuit board bracket 2 Faulty PDA26 circuit Remove dust foreign matter etc from the inside of the CTL PDA PDB circuit board bracket for proper heat radiation 2 Replace the PDA26 circuit bo
144. stat in dryer section D760A D760B activated The heaters H760 to 767 turned off After post operational check is completed restart the system If problems persist consult your technical representative Refer to LP 5700 service manual Safety thermostat in dryer section is activated Causes of the error message 1 Abnormal dryer heater system 2 Abnormal dryer temperature sensor system Abnormal dryer fan system Abnormal dryer heater safety thermostat system Control system abnormality See Subsection 3 3 5 See Subsection 3 3 5 See Subsection 3 3 5 See Subsection 3 3 5 Reinstall system software or replace CTL23 circuit board Distributed by minilablaser com 3 ERROR MESSAGE P1R replenisher pump PU721 malfunctions If problems persist consult your technical representative Causes of the error message 1 Pump malfunction due to bent or clogged hose 2 Faulty replenisher pump due to hardened bellows faulty rotation sensor or motor Poorly connected or broken harness between 1 The PU721 and the PDB5 or the on the PDB23 circuit board 2 The CTL12 on the CTL23 circuit board and the PDB1 on the PDB23 circuit board 3 The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 4 Faulty PDB23 circuit board 5 Faulty CTL23 circuit board 1 Repair or replace the hose 2 Replace the pump 3 Connect the harness correctly or repa
145. t hand corner of prints from Advanced Photo System 1 240 cartridge film Index print Print condition setup Color index print and normal prints can be printed from Advanced Photo System 135 nega tive positive black and white film Semi automatic calibration by AD300 densitometer Operation panel Counter 16 X 2 lines LCD display with 8 keys Software controlled counting system Processing system Two line sheet transport system Processing speed Processing time Dry to dry Processing capacity Processing chemicals Type 2 42 5 mm sec Type 1 30 5 mm sec Type 2 82 sec Type 1 116 sec Type 2 Approx 2 400 prints hr 4R Type 1 Approx 1 610 prints hr 4R New chemical system CP 49E Rack washing Waste solution tank Auto washing No 2 No 3 crossover racks dryer entrance rack 11 2LX1 Sorter Power requirements SU2400AY Sorting capacity 24 orders of C H P mixed format prints AC200 240V 50 60Hz Single phase 25A Three phase three wire and four wire 17A Approx 4 8 KVA 1 515 W X 820 D X 1 325 H mm SUI400AY sorter 69 651 X 32 28 D x 52 17 H in 74 mom 1 965 W X 850 D X 1 360 H mm mm SD2400AY sort r 77 36 VV X 33 46 D X 53 54 H 1 Solution filled 520 kg 1 146 16 SU1400AY sorter Without solutions 470 kg 1 036 Ibs Weight Solution filled 554 kg 1 221 Ibs SU2400AY sorter Without solutions 504 kg 1
146. ted by R laser R LD sensor After post operational check is completed restart the system If problems persist consult your technical representative Laser thermistor detected Causes of the error message 1 Faulty LDD23 circuit board 2 Faulty laser thermistor Replace the LDD23 circuit board Replace the laser optical unit An error detected by G laser G sensor After post operational check is completed restart the system If problems persist consult your technical representative Laser thermistor detected Causes of the error message 1 Faulty LDD23 circuit board 2 Faulty laser thermistor the LDD23 circuit board Replace the laser optical unit An error detected by B laser B LD sensor After post operational check is completed restart the system If problems persist consult your technical representative Laser thermistor detected Causes of the error message 1 Faulty LDD23 circuit board 2 Faulty laser thermistor Replace the LDD23 circuit board Replace the laser optical unit Fuse in exposure section blown out After post operational check is completed restart the system If problems persist consult your technical representative Blown fuse is detected Causes of the error message 1 Blown fuse on the LDD23 circuit board Replace the blown fuse on the LDD23 circuit board Distributed by minilablaser com 3 ERROR MES
147. the JNE23 circuit board and the CTL10 on the CTL23 circuit board 4 Faulty S770 5 Faulty D776 6 Faulty PDB23 circuit board 7 Faulty CTL23 circuit board Remove foreign matter Adjust the position of the solenoid Connect the harness correctly or repair or replace it Replace S770 Replace D776 Replace the PDB23 circuit board Replace the CTL23 circuit board Distributed by minilablaser com 3 ERROR MESSAGE Transversal sorter operation M811 D813 abnormal After post operational check is completed restart the system If problems persist consult your technical representative Abnormal operation of the transversal sorter is detected Causes of the error message 1 Poorly connected or broken cable between the transversal sorter and processor 2 Poorly connected or broken harness between 1 The transversal sorter drive motor M811 and the PDB10 on the 2 circuit board 2 The transversal sorter stop sensor D813 and the JNE4 on the JNE23 circuit board 3 The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 4 The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board Faulty M811 Faulty 0813 Faulty PDB23 circuit board Increased load in the belt drive system 7 Faulty CTL23 circuit board 1 Connect the cable correctly or repair or replace it Connect the harness correctly or repair or replace it
148. tive 1 Laser temperature exceeds the range 2 Thermistor error is detected Causes of the error message 1 Poorly connected or broken harness between the laser optical unit and LDD11 on the LDD23 circuit board 2 Faulty LDD23 circuit board 3 Faulty laser optical unit Connect the harness correctly or repair or replace it Replace the LDD23 circuit board Replace the laser optical unit Abnormal G laser G SHG temperature The laser temperature control stopped After post operational check is completed restart the system II problems persist consult your technical representative 1 Laser temperature exceeds the range 2 Thermistor error is detected Causes of the error message 1 Poorly connected or broken harness between the laser optical unit and LDD12 LDD14 on the LDD23 circuit board Faulty LDD23 circuit board Faulty laser optical unit Connect the harness correctly or repair or replace it Replace the LDD23 circuit board Replace the laser optical unit Abnormal B laser B LD temperature The laser temperature control stopped After post operational check is completed restart the system If problems persist consult your technical representative Laser temperature exceeds the range Thermistor error is detected Causes of the error message Poorly connected or broken harness between the laser optical unit and LDD9 on the LDD23 circuit board
149. to FROM failed Restart the system software If the error occurs again reinstall the system software 2 Replace the GMC circuit board Downloading of files failed Version of printer and that of message file mismatched Check the version of message file Language version unconformity Causes of the error message Version of message file does not meet with printer Down load message file with the same version as printer Incorrect file contents Undefined language was selected Check the message file with the check tool Incorrect language ID Causes of the error message Undefined language ID is set to the message file Correct the message file with the checking tool Incorrect file contents Unregistered special character is used Check the message file with the check tool Incorrect character code Causes of the error message Unregistered character is used in message file Correct the message file with the checking tool Incorrect file contents Necessary characters are insufficient Check the message file with the check tool Incorrect file contents Check the message file with the check tool Lack of letter string Causes of the error message Lack of letter string in message file Too much letter string Causes of the error message Too much letter string of message file Correct the message file with the checking tool Correct the message file with the checking to
150. ts make sure the power switch and the main power supply on the power distribution board are both set to the OFF position If the main power is left ON electricity will flow as far as the power switch and power supply section and this can cause electric shocks and or short circuiting If the power is left on there is also the possibility for the machine to be accidentally activated causing damage to the machine and or bodily injury Z CAUTION The light source section and dryer will be hot to the touch Wait 15 minutes after turning off the power before commencing with servicing procedures Wear gloves when handling the optical system parts to keep the parts free from fingerprints When mounting machine parts take care not to sandwich any of the wires Each of the connectors is provided with a symbol indicating what it is to be connected to Make sure the connectors are connected to the connectors harness ends or parts bearing the corresponding symbols The plastic connectors have a locking catch on the plug male end To disconnect one of these connectors loosen the catch first when connecting make sure the catch engages locks Service Manual Regulations 1 All rights are reserved by the Fuji Photo Film Co Ltd FUJIFILM 2 Manual usage is restricted to FUJIFILM equipment related technical and service personnel 3 This manual contains exclusive information relating to FUJIFILM equipment and is therefore proprietary
151. ty PDB23 circuit board 5 Faulty CTL23 circuit board Repair or replace the hose Replace the pump Connect the harness correctly or repair or replace it 4 Replace the PDB23 circuit board 5 Replace the CTL23 circuit board Distributed by minilablaser com 3 ERROR MESSAGE PSR replenisher pump PU724 malfunctions If problems persist consult your technical representative Causes of the error message 1 Pump malfunction due to bent clogged hose Faulty replenisher pump due to hardened bellows faulty rotation sensor or motor 3 Poorly connected or broken harness between 1 The PU724 and the PDB5 or the on the PDB23 circuit board 2 The CTL12 on the CTL23 circuit board and the PDB1 on the PDB23 circuit board 3 The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 4 Faulty PDB23 circuit board 5 Faulty CTL23 circuit board Repair or replace the hose Replace the pump Connect the harness correctly or repair or replace it Replace the PDB23 circuit board Replace the CTL23 circuit board W 2650 Waste solution tank nearly full Collect the solution in the recovery tank in the W2 manner Internal waste solution sensor detects Solution exists Causes of the error message 1 Waste solution tank is full 2 Poorly connected or broken harness between 1 The waste solution level sensor FS728 and the JNE6 on the JN
152. ty auto washing pump PU720 2 Faulty P2RA cartridge washing valve S729 3 Faulty P2RA upper level sensor FS721 4 Bent or clogged P2RA hose 5 Poorly connected or broken harness between 1 The PU720 and the PDB7 on the 2 circuit board 2 S729 and the PDB8 on the 2 circuit board 3 The FS721 and the JNE6 on the JNE23 circuit board 4 The 1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5 The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 6 Faulty PDB23 circuit board 7 Faulty CTL23 circuit board See Subsection 3 3 8 2 See Subsection 3 3 10 See Subsection 3 3 11 Take appropriate corrective measures See Subsection 3 3 12 Repair or replace the hose Connect the harness correctly or repair or replace it Replace the PDB23 circuit board Replace the CTL23 circuit board P2RB replenisher cartridge washing valve S730 malfunctions About 510 3R size sheets can still be printed without replenishment Consult your technical representative Accumulated output amount of solution to P2RB upper level sensor exceeds the specified value 777 0ml Causes of the error message 1 Faulty auto washing pump PU720 2 Faulty P2RB cartridge washing valve S730 3 Faulty P2RB upper level sensor FS722 4 Bent or clogged P2RB hose 5 Poorly connected or broken harness between 1 The PU723 and the PD
153. val D659L Nip Release Start N Sensor1LED Clamps 2 D658L VG2 022 Distributed by minilablaser com 5 DISTRIBUTION SECTION 5 4 10 Nip Release Home Position Sensor for M657 D657 Replacement Removal 1 Remove the nip release motor bracket see Subsection 5 4 2 2 Remove the E ring then slide the bearing 3 Remove the shaft assembly 4 Open the clamp then disconnect the D657 connector 5 Loosen the locking tabs then remove the sensor Installation Installation is essentially in the reverse order of removal Bearing VG2 023 Shaft Assembly Locking Tabs 4 D657 Connector Nip Release Home Clamp Position Sensor for M657 D657 VG2 025 Distributed by minilablaser com 5 DISTRIBUTION SECTION 5 4 11 Distribution Roller Replacement Removal Screws 3 1 Remove the shaft assembly see Subsection CC Distribution Bracket 5 4 10 2 Remove the screws then the distribution bracket Screws 3 VG2 026 3 Remove the screws then the slide bush housing Slide Shaft Slide Bush Housing and slide shaft e 6 gt gt 6 9 U 7 0 9 Screws 2 VG2 027 4 Remove the screws Screws 3 Screws 6 _ 7 Z N lt G2 EE e VG2 028

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