iso7000r service manual
Contents
1. 20 22 15020005 EXPLODED VIEW 23 25 ISO7000R SERVICE MANUAL BATTERY REPLACEMENT INSTRUCTIONS STEP 1 Starting on the left side use a 5 16 8mm hex bit to loosen the set screw enough to allow the crank to be removed STEP 2 Repeat step 1 for the right side STEP 3 Remove the phillips screws of the left side cover using a phillips screwdriver or cordless drill allowing the cover to be removed STEP 4 Repeat step 3 for the right side NOTE The power entry cable will have to be disconnected from the lower torque PC board Use a 5 16 Hex Bit here USE A PHILLIPS SCREWDRIVER OR CORDLESS DRILL HERE STEP 5 Use a phillips screwdriver to remove the two bracket screws securing the bracket to the frame STEP 6 Carefully pull the battery and bracket away from the frame then disconnect the battery cable from the battery terminals USE A PHILLIPS SCREWDRIVER OR CORDLESS DRILL TO REMOVE ISO7000R SERVICE MANUAL BATTERY REPLACEMENT INSTRUCTIONS STEP 7 Remove the bad battery from the bracket and replace it with a new one placing it in the same position on the bracket as the old one STEP 8 Reconnect the battery cable wires to the new battery as follows2. Maintenance Chains ISO7000R Chain Lubricant Nuts and Bolts A CAUTION Contact your local waste management agency for specific requirements concerning recycling and disposal locations of batteries UNITED STATES CUSTOMER SERVICE For assistance in the service of SCIFIT products phone 1 918 359 2000 fax 1 918 359 2045 e mail service scifit com The Product Support department is available by means of email A voice mail service is available 24 hours a day for recording messages to request technical support and to order replacement parts Our mailing address is SCIFIT Systems Inc 5151 S 110th E Ave Tulsa OK 74146 USA UK amp EUROPEAN CUSTOMER SERVICE phone 44 1344 300022 fax 44 1344 868838 e mail info scifit uk com SCIFIT LTD UK Lexham House Forest Road Binfield Berkshire RG42 4HP UK Company Number 5970624 UK COUNTRIES OUTSIDE OF UK amp EUROPE PLEASE USE USA CONTACT NUMBERS Order online 24 7 at www SCIFIT com BATTERY REPLACEMENT u aa nutu hisua aa 1 3 IDLER REPLACEMENT u R L 4 6 LOWER TORQUE 7 10 BI DIRECTIONAL ASSEMBLY 11 15 JACK SHAFT ASSEMBLY 16 19 ELECTRONIC TROUBLESHOOTING
3. PC board with the screws and lock washers previously removed to the frame STEP 8 Reconnect the six cables previously removed in step 3 STEP 9 Secure the left side cover with the phillips screws that were removed STEP 10 Completely remove the set screw in the crank and apply Loctite 248 threadlock to the threads of the set screw before reattaching the crank back onto the shaft ISO7000R SERVICE MANUAL BI DIRECTIONAL ASSEMBLY REPLACEMENT STEP 1 Follow steps 1 thru 4 of the BATTERY REPLACEMENT instructions STEP 2 Using a 1 2 13mm socket start on the left side and loosen BUT DO NOT REMOVE the screws securing the bi directional assembly STEP 3 Repeat step 2 for the right side STEP 4 Slide the bi directional assembly backward to loosen the chain tension STEP 5 Slowly rotate the short and long chains to locate the master link on each one then remove the clip to separate and remove both chains from the machine SLIDE BOTH LEFT AND RIGHT SIDE BEARING BLOCKS BACKWARD TO LOOSEN THE CHAIN TENSION MASTER LINK REMOVE CLIP TO SEPARATE THE CHAIN SC ITS G ISO7000R SERVICE MANUAL BI DIRECTIONAL ASSEMBLY REPLACEMENT PG 13 STEP 6 Return to the bi directional securing hardware and remove them allowing the assembly to slide out STEP 7 Place a new bi directional assembly on the frame and loosely secure
4. the securing screw lock washer and flat washer 1 2 USE 9 16 14mm SOCKET TO REMOVE HARDWARE STEP 6 Replace the bad idler assembly and secure it back into the frame with the same hardware removed in step 5 STEP 7 Make sure the drive belt is t GAUGE SHOULD centered then place a belt READ 80 FT LBS aN TIGHTEN tension gauge on the drive belt TENSION NUS and tighten the belt tension nut until the gauge reads 80 ft lbs by adjusting the belt tension nut ISO7000R SERVICE MANUAL IDLER REPLACEMENT INSTRUCTIONS STEP 8 Starting on the right side tighten the brake screws that were loosened in step 2 then do the same on the left side USE 3 16 5 TO TIGHTEN STEP 9 Connect the power entry cable to the lower torque PC board then secure the right side cover with the phillips screws that were removed STEP 10 Secure the left side cover with the phillips screws that were removed STEP 11 Completely remove the set screws in the cranks and apply Loctite 248 threadlock to the threads of each set screw before reattaching the left and right cranks back onto the shaft ISO7000R SERVICE MANUAL LOWER TORQUE BOARD REPLACEMENT STEP 1 Loo
5. the assembly with the screws removed in step 6 STEP 8 Reattach the short and long chains with the master link removed in step 5 STEP 9 Slide the bi directional assembly forward to tighten the chain tension NOTE 1 4 chain deflection is recommended for proper tension SLIDE BOTH LEFT AND RIGHT SIDE BEARING BLOCKS FORWARD TO TIGHTEN THE CHAIN TENSION STEP 10 Once the proper deflection is achieved tighten the screws using a 1 2 13mm socket SCIPS G 8j SO700R SERVICE MANUAL BI DIRECTIONAL ASSEMBLY REPLACEMENT 15 STEP 11 Connect the power entry cable to the lower torque PC board then secure the right side cover with the phillips screws that were removed STEP 12 Secure the left side cover with the phillips screws that were removed STEP 13 Completely remove the set screws in the cranks and apply Loctite 248 threadlock to the threads of each set screw before reattaching the left and right cranks back onto the shaft SC IISI G lt 07000 SERVICE MANUAL JACK SHAFT ASSEMBLY REPLACEMENT PG 16 STEP 1 Follow steps 1 thru 4 of the BATTERY REPLACEMENT instructions STEP 2 Follow steps 2 thru 5 of the BI DIRECTIONAL ASSEMBLY REPLACEMENT instructions STEP 3 Remove the Poly V belt from the jack shaft pulley STEP 4 Use a 1 2 13mm socket to remove the jack shaft securing screws
6. 1 Red cable wire to the Red terminal on the battery 2 Black cable wire to the Black terminal on the battery STEP 9 Reattach the battery and bracket to the frame with the two phillips screws previously removed in step 5 STEP 10 Connect the power entry cable to the lower torque PC board then secure the right side cover with the phillips screws that were removed STEP 11 Secure the left side cover with the phillips screws that were removed STEP 12 Completely remove the set screw in the cranks and apply Loctite 248 threadlock to the threads of each set screw before reattaching the left and right cranks back onto the shaft ISO7000R SERVICE MANUAL IDLER REPLACEMENT INSTRUCTIONS STEP 1 Follow steps 1 thru 4 of the BATTERY REPLACEMENT instructions STEP 2 Starting on the right side use a 3 16 5mm hex bit to loosen the two screws securing the brake in place STEP 3 e 1016 USE 3 16 Smm Repeat step 2 the left side ENE BITTO LOOSEN STEP 4 On the right side of the frame there is an access opening to the USE A 1 2 13mm belt tensioning nut Use a 1 2 13mm wrench to loosen and give the belt some slack to release pressure on the idler ISO7000R SERVICE MANUAL IDLER REPLACEMENT INSTRUCTIONS STEP 5 Hold on to the idler assembly inside the frame then use a 9 16 14mm socket to remove
7. MBENT EXPLODED ISO7000R r 5070006 SERVICE MANUAL 1507000 EXPLODED VIEW 31 25 OL LON 375 000 051 1 8 gt 0002 OSI 553 4 SNOLLNTOS 21413125 ON 1 ON Wall JO 133HS r SC IIS 5070005 SERVICE MANUAL ISO7000R EXPLODED VIEW 61 puopunys 6 g 325 1N3a8WnOD3 u 8 4 JIYOS OL LON 000 051 000 051 8166610 SINL YO SNOUNTOS HUNIDS 8 001011 25 3903 4 5 ANNI 31ON 00002 2100 52 1 ON 1474 ALS 3 y dO 133HS Model Number Serial Number Date of Purchase Supplied By SCIFIT Systems Inc Service Manual P5389A 10 2012 Scientific Solutions For Fitness Order online 24 7 at www SCIFIT com
8. ge even when any button is pushed Does the display go off within 20 seconds after machine stops cranking Yes continue below No replace console and battery If the console is powered down then user rapidly pedals or cranks does it work normally yes replace battery No replace console Page 1 SC 15070006 SERVICE MANUAL ELECTRONIC TROUBLESHOOTING GUIDE Intelli Fit Console Troubleshooting Guide 10 5 2012 Complaint Start up resistance is too high while not in constant work program Does the resistance decrease to normal at higher RPMs 50 or above ___ check and or charge battery ____ No and firmware is 1 47 or lower Update firmware to current revision Complaint Start up resistance is too high in constant work Constant work will increase torque at lower RPMs That is the way the program is supposed to operate Complaint Resistance is too high in programs other than constant work Is the resistance low on level 1 0 but is maximum at level 1 1 and higher ______ continue below _ No always high replace lower board Are the RPM s working ___ yes replace lower board _ _ No continue below Is ribbon cable securely plugged into the console and lower board ______ Yes continue below ______ secure ribbon cable Is 3 pin cable on brake securely attached to brake and lower board ______ yes continue below ______ secure pin cable If possible switch consoles with a
9. nother unit Does this fix the problem ___ yes replace console ______ replace lower board 9 Complaint Heart rate not reading correctly Replace console 10 Complaint ISO Strength not working correctlyand firmware version 1 47 or lower ____ Upgrade to firmware version 1 54 or later 11 Complaint No change in resistance Is this happening in levels 1 to 6 only and firmware version is 1 33 or lower ______ yes upgrade to firmware version 1 54 or later ____No replace lower board and provide more detail ISO7000R SERVICE MANUAL ELECTRONIC TROUBLESHOOTING GUIDE Intelli Fit Console Troubleshooting Guide 10 5 2012 12 Complaint No resistance Is comm cable connected securely ______ replace lower board No reconnect comm cable OR _____ inadequate resistance call Product Support and provide details 13 Complaint Console powers down as soon as user stops cranking or brake stops turning Is firmware 1 54 or later ______ follow exiting shipping mode instructions 2 No replace battery lt Z lt 2 z 2 2 2 9 1507000 EXPLODED VIEW PART NO P4558 0160885 A4896 110120348 P4998 P4729 91218 55197 S5198R 1133893 110120344 0169778 Includes CHR Grips CHR Grips Only SC SCIENTIFIC SOLUTIONS FOR FITNESS ISO7000R RECU
10. sen the set screw of the left crank using a 5 16 8mm hex to allow the crank to be removed Use a 5 16 Hex Bit here STEP 2 Remove the phillips screws of the USE A PHILLIPS SCREWDRIVER left side cover using a OR CORDLESS DRILL HERE phillips screwdriver or cordless drill allowing the cover to be removed r SC IIS 5070006 SERVICE MANUAL LOWER TORQUE BOARD REPLACEMENT P G 8 le STEP 3 Disconnect the six cables attached to the torque board PC 1 3 pin brake cable 2 2 pin brake cable 3 Comm cable 3 PIN BRAKE 4 Main cable CABLE 5 Battery cable CABLE 6 Power entry cable 2 BRAKE CABLE PWRENTRY CABLE REMOVE THE FOUR SCREWS AND LOCK WASHERS SECURING THE TORQUE BOARD TO THE FRAME STEP 4 Use a phillips screwdriver to remove the four screws and lock washers securing the torque board to the frame 115388 5 5 Replace the thermal pads on the heatsink STEP 6 Attach the new heatsink pads to the new lower torque board directly behind the transistors on the top side of the PC board as shown 1507000 SERVICE MANUAL 507000 SERVICE MANUAL LOWER TORQUE BOARD REPLACEMENT PG 10 STEP 7 Use a phillips screwdriver or cordlless drill to secure the lower torque
11. then remove the assembly STEP 5 Slide the poly V belt onto the pulley of the new Jack shaft assembly then loosely secure it to the frame with the four mounting screws STEP 6 Reattach the short and long chains with the master link onto the jack shaft and bi directional assemblies then use a 1 2 13mm socket and secure the jack shaft assembly to the frame STEP 7 Slide the bi directional assembly forward to tighten the chain tension NOTE 1 4 chain deflection is recommended for proper tension SLIDE BOTH LEFT AND RIGHT SIDE BEARING BLOCKS FORWARD TO TIGHTEN THE CHAIN TENSION STEP 8 Once the proper deflection is achieved tighten the screws using a 1 2 13mm socket ISO7000R SERVICE MANUAL JACK SHAFT ASSEMBLY REPLACEMENT STEP 9 Connect the power entry cable to the lower torque PC board then secure the right side cover with the phillips screws that were removed STEP 10 Secure the left side cover with the phillips screws that were removed STEP 11 Completely remove the set screws in the cranks and apply Loctite 248 threadlock to the threads of each set screw before reattaching the left and right cranks back onto the shaft ISO7000R SERVICE MANUAL ELECTRONIC TROUBLESHOOTING GUIDE Intelli Fit Console Troubleshooting Guide 10 5 2012 1 Complaint Display does not light
12. up Does the console beep with three short beeps when cranked or plugged in yes replace battery ____ continue below Are the fans on Yes replace console ____ continue below Look into back of console through vent holes is red light on while cranking the machine or when plugged in to a wall pack Yes replace console No replace lower board replacing the lower board plug in adaptor Test console running program while operating machine and using fans on high If display flickers see complaint 2 below 2 Complaint Display is flickering clarify that display is only flickering and not restarting Does it only happen when the fans are turned on yes replace console No continue below If possible switch consoles with another unit Does this fix the problem yes replace console No continue below If the console is powered down then user rapidly pedals or cranks does it work normally yes replace battery No replace lower board 3 Complaint Display shutting down and returning to menu screen during use Does it happen when pressing any button on the console yes replace console No continue below Does it only happen when turning the fans on yes replace console No continue below Does it happen when changing directions Yes Replace battery No replace lower board 4 Complaint Display is erratic changing without pushing buttons Replace console 5 Complaint Display is frozen will not chan
13. w BI Scientific Solutions For Fitness ISO7000R Recumbent Bike Before Using this product read this manual follow all safety rules operating instructions Maintenance The ISO7000R is virtually maintenance free After exercising always wipe down your SCIFIT exercise product Perspiration that continuously settles on the frame upholstery covers and console may eventually cause rust or damage Damage resulting from lack of maintenance is NOT covered under warranty If defective components are identified and require replacement the equipment should be put out of service until repaired A CAUTION In order to maintain a safe level of operation equipment must be inspected on a routine basis for damaged or worn parts Failure to inspect equipment may result in injury to yourself or others ISO7000R Maintenance Schedule Any mechanical or electrical work conducted within the main body of a medical CE class II unit MUST BE RECALIBRATED The generic maintenance schedule below should be applied to medical CE and non medical CE products COMPONENT USE WHEN BY WHOM Covers Seat Damp Cloth Daily Club Maintenance Handlebars and Console LCD Screen LCD TV Screen Weekly Club Maintenance soft cleaning cloth Lightly Applied Every Club Maintenance i i 6 Months Tighten When Bimonthly Club Maintenance Necessary Base Roller Guide Track Damp Cloth Monthly Battery Voltmeter Every 6 Mo Club
Download Pdf Manuals
Related Search