MATRIX SCALE HIGHWAY SCALE SYSTEM
Contents
1. MAIA TV VF9ZVS LS vd LON 0L V E MIIA TIV dA 296 2 Le Vd MIIA TIV dAL L108 S X OL v 6 9 6 LYVd YAHSVM F MIIA E TIV AL 9C VS Levd 3HS VM LV ld 3VS V 14 YYANN Yad TA n2 Z O NvdS avad GA NDZ HOvOHddV 91 13 0l SAILILNVNO S d 005 3J SIN3IW3HICQO38 31389NOO 1113 V NdIA HovOuddv n Nvds avad 0 0 uU 31V9S JO S AdIS SIHL LINGNOO iV ELL 6 H1S N31 H3AO 24 9 AINO 3QIS SIH L LINGNOOS EE 8ri8 Vy t DI R dy a 1147 9 y w peu Mm Hev 2 91182 43 11 12 No content on this page Matrix Scale a A Fe BBWS J FAIRBANKS v J D op m s a gt gt gt gt gt sx b k gt lt Highway Scale System Manufactured by Fairbanks Scales Inc Installation Manual 51182 821 Locust Kansas City MO 64106 WWW fairbanks com2. Tape plastic sheets to the inside of the frame Ld 15 4 Vu ORE 9 1 1150 ty imt i lt cond Sgt elt _ Dese d _ gp ein E ue rof z as Tape edges of the concrete frame 11 12 20 51182 Rev 2 p Section 3 Installation FAIRBANKS 9 9 n n A n rn OJ s bh d POURING THE CONCRETE CONTINUED p The scale assembly is ready to pour Concrete Guidelines Follow these guidelines when pouring the deck concrete in the modules Pour concrete to 3500 psi minimum compressive strength 5 air entrainment is required Follow latest ACI Requirements for materials and construction Cast only ifthe air temperature is above 40 F 11 12 21 51182 Rev 2 Bx Section 3 Installation Wes POURING THE CONCRETE CONTI NUED 3 Starting from one end pour each of the concrete frames 4 Vibrate the concrete when filling the frames or when crowning 11 2 22 51182 Rev 2 Bx Section 3 Installation ADDS rusa A L Y POURING THE CONCRETE CONTINUED 5 Once all frames are filled vibrated and crowned bull float and finish the concrete 6 Apply a broom finish on the concrete 11 2 23 51182 Rev 2 ada Section 3 Installation FAIRBANKS Or see gt A L W POURING THE CONCRETE CONTINUED 7 Clean all concrete off the scale wherever it does not belong 8 Slowly remove t
3. BAR 3 8 X 5 HRF 9 44 1 4 ANGLE L3 1 2 X 2 1 2 X 1 4 4 12 83559 PLT 1 2 X5 5 16 HRF 24 11 16 Nac 79 RAMP FOR PALS 89287 51182 02 11 12 39 51182 Rev 2 jagrams D iring W PALS Intalogix D Appendix ital Wiring I igi v 1199 peo peo peo yndino jndino PISIUS uoneloX3 THN r 1 r o lt LL uoneyox yal 9 9 COSS 86S0S p sr JON LaL caL vaL jndino ndjno 9 indino 8 8 jndino jndjno Z Indino 2 piaiys pjaiys 9 pl lus 9 S S r r S UOne 2X3 UOHne 2X3 i UO1 8 l9X3 c UOIje1I2X3 L yal cdl LIL poy I S8r Su xu 3 SUUM S9P SH _ xL bleius plays 9 meus 9 enig 5d G 9 r N3 r A02 OQ SJIOA 0 9 4 yor SHOA 0 9 k Asz OV L lqeO 9PZZI LOSS Sdd Jojyeoipu Hev 1 91182 40 12 07 Appendix Wiring Diagrams lt EA E3 Pa w FAIRBANKS wa PALS Analog Wiring Chart VINA i d INdOA3 LV diovd
4. e Seat the suspension components Drive the test truck across the scale stopping and starting several times across the scale Repeat this procedure at least three times to assure that all parts are properly seated e Refer to the appropriate technical manual for the particular Intalogix Technology Indicator for the setup and calibration procedures REPEATABILITY AND RETURN TO ZERO PERFORMANCE TESTS 1 Position the test truck in the center of the Weighbridge Note the weight reading 2 3 Pull the truck off the scale and note the Return to Zero 4 Repeat this procedure at least three times to assure consistency 5 If the scale does not repeat the readings within tolerance check for mechanical obstructions or binds Check the scale thoroughly for proper assembly Check to see the load cells are properly aligned level and the load is equally distributed on each load cell Add or remove shims as required to improve deadload distribution SECTION TEST AND ADJ USTMENTS 1 Test the section by centering the test load over each section A weight cart block weights rear axles of the test truck 2 Note the weight indication of each section Adjusted each section so the weight indications match within the tolerances set forth by the National Institute of Standards and Technology s Handbook H 44 Trim the sections by placing the test load over each section and then adjusting it as described in
5. D ANS e AAA FAIRBANKS Installation Manual SONA MATRIX SCALE HIGHWAY SCALE SYSTEM 2 118 2 DISCLAIMER Every effort has been made to provide complete and accurate information in this manual However although this manual may include a specifically identified warranty notice for the product Fairbanks Scale makes no representations or warranties with respect to the contents of this manual and reserves the right to make changes to this manual without notice when and as improvements are made Copyright 2007 2012 This document contains proprietary information protected by copyright All rights are reserved no part of this manual may be reproduced copied translated or transmitted in any form or by any means without prior written permission of the manufacturer Amendment Record Matrix Scale Installation Manual Document 51182 Manufactured by Fairbanks Scale Inc 821 Locust Kansas City MO 64106 Created 11 2007 Revision 1 12 2007 Documentation Release Revision 2 11 2012 Updated parts list to include analog assemblies 11 12 4 51182 Rev 2 Table of Contents SECIIONT OGENERALINFORMATION ridi cpu EA ttr nc RV Edo ad vc EN ud rs DO IO v H PM 7 POU NA OUD 7 FAL MERC 7 SECTION 2 COMPANY SERVICE INFORMATION sssssssssssssssssssssssssssssssssssss
6. H44 e Because every axle or set of axles is on its own scale every MATRIX Scale can be a highway system scale e Matrix scales are one directional and have an entrance and an exit end e PALS scales are offered in sizes of 7 x 10 10 x 10 14 x 10 17 x 10 and 20 x 10 e PALS are offered in a 60K CLC and an 80K CLC Foundation e PALS do not require a typical concrete foundation e However they do require a flat and level unyielding surface e The surface needs to be either concrete or asphalt PALS e All PALS come preassembles and palletized from the factory 11 12 7 51182 Rev 2 Ga 0 0 0 Section General Information TAARA FAIRBANKS TOR TA PALS Continued e Load Cells are preinstalled plumbed and pre wired to the Junction Box prior to shipping e Junction Boxes are installed at the factory re E uut The Dip Switches are not set lt e o gt vr i Pv Ry Interconnecting Cables are not ML 4 ARN TEN installed Load Cells are preinstalled and pre wired located under the plate Tie Down Bolt End Checking Side Checking e End and Side Checking is also pre set at the factory according to manufacturer s specification e Tie down Bolts are installed at the factory for shipping Factory set Checking 11 12 8 51182 Rev 2 Section 2 Company Service Information FAIRBANKS SERVICE POLICIES Prior to installation always verify that the
7. Intalogix Digital Systems Wiring 2 tnnt tnnt 26 Intalogix Systems Installation totes 26 Interconnection Wiring sara assa saa aas nna 27 Dip Address Switch Setup SSC8 ri a a e A aiak aN RR FAEERE RR TAN MER AR ess 27 C ll NUMDENNO CERE 29 SoC CONNECCION m 29 CoU ym 30 Indicator to Pit Power Supply Cable Connection 31 Anal g Wirli 0 TRITT 33 Buyer E 34 Moisture FF TOL C TION uu uuu 34 SECTION S CAEN Fup ELON u uu 35 misuse T EE I UU Tm 35 Repeatability and Return to Zero performance tests 35 Section Test and Adjustments 35 Digital indicator span calibration a nnn nnne 35 11 12 o 51182 Rev 2 Section 1 General Information lt manaa FAIRBANKS were SECTI ON 6 SERVICES MAINIENANCEL I miim kA rbd cona fa rid n PR ED Ce Fu o ru 36
8. Maintenance Inspections MER 36 Load cell replacement nennen 36 SEC ION TS REPLACEHMEINIPAR uu iu S Cu uu uuu ECL I EA CER CO P SUFRE 37 Replacement Parts EAS L R SP 37 Replacement Parts Diagram 38 PALS Ramp Replacement Fats entia iran aia irora iisa ari iaar eai 39 APPENDIX WIRING DIAGRAMS cesssssssssssssssssssssssssssssssssssesssssersssssessssseesssssersssssersssssessssseesssuserssuserssssseesssssessssseesssseersssssersssseesssesen 40 FALS mtlalogix DIGIAl WINN 40 PALS Analog Wiring 41 APPENDIXII TYPICALLAYOUT EXAMPLES I a edid isi uai mdeip oor dern tiec 42 11 12 6 51182 Rev 2 Section L General Information DESCRIPTION The MATRIX Scale System is a combination of strategically placed Portable Axle Load Scales PALS e Multiple PALS becomes a MATRIX only when the vehicle weighed is fully scale borne e Concrete or steel dead spaces are placed between the live scales to accomplish correct spacing to accommodate the vehicle being weighed e Concrete approaches are placed as stated in NIST Handbook
9. SSC boxes or terminating to a pit power supply All cell section scale adjustments are made using the Intalogix System Instrument Intalogix Systems Installation Boxes e The boxes are located in the Junction Box Storage Area in each PALS Wiring e Cable used in all wiring must be a minimum of 18 AWQ e Use cable 17204 or 17246 e Use appropriate service manual for the indicator being installed or refer to the Appendix l for typical wiring information Smart Sectional Controller SSC e Wire cells into each sections sectional controller per the appropriate service manual Refer to the Appendix for typical wiring information 11 12 26 51182 Rev 2 pann Section 4 Wiring eee Intalogix Systems Installation Continued Load Cell Wiring Designations Red C Sgna 9 Signa Interconnection Wiring LIB3orTB4inSSC Function 17246 Cable __ 6 Sed _ 8 JRS485 Red Dip Address Switch Setup SSCs e n each of the SSC boxes there is a ten 10 position dip switch labeled S1 This switch is used to identify the section in a binary code e he switches must be set properly for the scale to operate TB1 Connect odd numbered load cells TB2 Connect even numbered load cells 50795 Issue 3 NOTE Switches 1 2 3 4 are always OFF SW 1 position 5 setting OFF 350 load cells ON 700 1000 load cells 11 12 27 51182 Rev 2 P Section 4 Wiring Dip Ad
10. ad Space Frame Axle Scale against the Drive Axle Scale 11 2 18 51182 Rev 2 p Section 3 Installation FAIRBANKS O a Th F S E R o MODULEINSTALLATION STEPS CONTINUED 13 Set the next Concrete Dead Space Frame at the end of the Concrete Dead Space Frame Line up the Concrete Dead Space Frame to match the chalk lines 14 Bolt the Concrete Dead opace Frame to the Drive Axle Scale 15 Place the Trailer Axle Scale against the Concrete Dead opace Frame Line up the Concrete Dead Space Frame to match the chalk lines 16 Bolt the Trailer Axle Scale to the Concrete Dead Place the Trailer Axle Scale against opace Frame the Concrete Dead Space Frame 17 Set the Approach Concrete Frame at the end of the Trailer Axle Scale Line up the Drive Axle Scale to match the chalk lines 18 Bolt the Approach Concrete Frame to the Trailer Axle Scale M a Place the Approach Concrete Frame against the Trailer Axle Scale 11 12 19 51182 Rev 2 pw Section 3 Installation POURING THE CONCRETE 1 Prepare to pour the concrete into the Dead Space Frames and Approaches by installing plastic sheeting not provided for each section 2 Tape the edges to protect the paint from spillage concrete and also for easy clean up NOTE Plastic sheeting for each section is not provided by Fairbanks Scales as a part of this unit kit or
11. all personnel are fully trained and familiar with the equipment s capabilities and limitations before the installation is considered complete Electronic Component Care e Much of the equipment consists of printed circuit assemblies which must be installed using ESD handling procedures e These assemblies must be replaced as assemblies or units e Replacement of individual components is not allowed e he assemblies must be properly packaged in ESD protective material e These components must be returned intact for replacement credit per normal procedures Conferring with Our Client Before the installation is considered complete the equipment is to be programmed to meet or exceed any applicable weights and measures requirements e he technician must be prepared to recommend the arrangement of components which provide the most efficient layout utilizing the equipment to the best possible advantage e he warranty policy must be explained and reviewed with the customer 11 12 10 51182 Rev 2 P Section 2 Company Service Information FAIRBANKS Rare ez AL PHASES OF INSTALLATION The complete installation consists of the following phases A Pre Installation Checklist B Unpacking and Equipment Checkout C Equipment Location and Safety D Users Training and Responsibilities Pre Installation Checklist The following points should be checked and discussed with the Area Sales Manager and or customer if necessary befo
12. ction Prepare the cable ends in the standard manner Use the appropriate manual for wiring the sectional controllers and power supplies Connect the indicator interface cable to the instrument in the scale house as shown in the service manual PPS Wiring 1 Instrument seo res 1 2 3 4 5 6 7 8 TB2 is used in only a few special installations Call Technical Support for wiring applications is used if this PPS is in the center of a scale Some SSCs will Daisy Chain to TB3 the rest will connect to TB4 CO Hmm WN 50624 Issue 3 12 2005 Connect the PPS to an SSC 1 or any SSC e Feed a cable from SSC 1 TB3 through the bushing for in the PPS for TB3 Connect the wires as shown in this chart Description RS 485 6 6 Shield 8 8 Re _ 11 12 31 51182 Rev 2 YN Section 4 Wiring bs indicator to Pit Power Supply Cable Connection continued e Wire the PPS to the Instrument Run the Home Run Cable from the PPS TB1 to the Instrument s TB1 Shields are used for DC Return and MUST BE CONNECTED Connect the wires as shown in this chart TB1PPS TB1 Inst 17246 Cable 6 _ 7 8 Red Receive 11 12 32 51182 Rev 2 RR Section 4 Wiring ANALOG WIRING The platforms are shipped fully assembled and wired Wire the interface cable to the indicator according to this chart L C Wire Color Function Analog Instrument Exci
13. dress Switch Setup SSCs continued e Switches 6 thru 10 set the Section Address Numbers e Set the Section Number according to the following chart e Each SSC Box has a unique Section Number entered on the dip switches Section Number Switch Settings Lo 1 6 7 8 9 10 Section On Of Of Of Of Section2 Of On Of Of Of Secion3 On On Of Of Of Section4 Of Off Of Off SectionS Of Of Of _ Section6 Of On On Of Of _ Secion7 On On On Of Of _ Seciong Of Of Of On Of _ Seciong On Of Of On Of Section10 Off On Of Secion i On On Of Secioni3 On Of Secioni4 Of On Secion i5 On On SectioniG Off Off _ 11 12 28 51182 Rev 2 YT SN Section 4 Wiring Cell Numbering e Intalogix Technology installations use a specific numbering system for load cells because of digital addressing of the SSCs e With respect to the following starting position face the platform where the indicator is located e The cell at the upper left far side of the platform is Cell One 1 e The cell positions along the far side have odd cell numbers e The near side locations have even cell numbers PLATFORM A PLATFORM B CONCRETE SPACER O gt O Z U U gt x mMm 51182 06 SSC Connections Each SSC has connection
14. equipment satisfies the customer s requirements as supplied and as described in this manual If the equipment cannot satisfy the application and the application cannot be modified to meet the design parameters of the equipment the installation should NOT be attempted Itis the customer operator s responsibility to ensure the equipment provided by Fairbanks is operated within the parameters of the equipment s specifications and protected from accidental or malicious damage g Absolutely no physical electrical or program modifications other 7 4 than selection of standard options and accessories can be made Z by customers to this equipment 4 Repairs are performed by Fairbanks Scales Service Technicians Z and Authorized Distributor Personnel ONLY 4 Failure to comply with this policy voids all implied and or written warranties Physical Installation Notes e Check all devices for proper operation If any error messages occur refer to Troubleshooting or the proper manual of that device e Only those charges which are incurred as a result of the equipment s inability to be adjusted to performance specifications may be charged to warranly e No physical alterations mounting holes etc are allowed during installation 11 12 9 51182 Rev 2 Janne Section 2 Company Service Information FAIRBANKS TEM Physical Installation Notes Continued The installing technician is responsible that
15. essary 11 12 36 51182 Rev 2 Section 7 Replacement Parts Replacement Parts List ITEM PART No DESCRIPTION A4 4 54517 3 4 10 X 2 HEX HD CAP SCREW 6 2 520 NUT HEXSST10 24 8 SIN 442 VELCROHOOK SSS o Oo 9 4 8360 FTEC31 2 ROCKER 50K 15 CBL 10 4 105718 UPPERCUPW OANTIROTATION 8 5433 3 4 FLATWASHER Z o Z OZ Oo 12 12 542654 3440HEXNUT oO SSS o NE SS 1 2 13 X 1 FLAT HD MACH SCREW 4 12 6174 CLAMPBAR gt Z OoOo o SSS o o 15 4 5478 3 4 HEXJAMNUT OZ OZO O 16 4 5459 3 4 10X3 LG HEX HD CAP SCREW 17 4 60237 4 gX5 LG HEX HD CAP SCREW BEEN 17546 CONNECTOR LIQUID TIGHT NS 21912 ANALOG BOX ASSY N S 21842 ANALOG PCB ASSY 11 12 37 51182 Rev 2 Section 7 Replacement Parts lt A mane FAIRBANKS aW 5 Replacement Parts Diagram L C 3 LOCATION DN L C 4 LOCATION ITEMS 7 amp 8 UNDER BOX ITEMS 5 SERIAL TAG L C 1 LOCATION L C 82 LOCATION 43 wa a PALS WITH m i INTALOGIX SSC S 51182 01 11 12 38 51182 Rev 2 Section 7 Replacement Parts lt A a FAIRBANKS a PALS Ramp Replacement Parts WIDEFE WIDE P A L A L S RAMP PARTS LIST RAMP PARTS LIST WOM RAMPFOR IO WIDEPAS 1 1 89103 DECK 3 8 X 2 5 CFP 941 3 4
16. he tape to reveal the clean painted frames 9 he installation is complete All areas of the scale are completely cleaned of all excess concrete tape and any trash Remove and roll up the protective plastic 11 2 24 51182 Rev 2 po Section 3 Installation CALY RAMP INSTALLATION e Each ramp has two 2 bolt down tabs as part of the ramp e Shims are not included with the ramps and must be supplied e No more than two 2 ramps located on opposite sides of the platform may be installed Place the ramp against the approach frame 1 Make the ramp stable and level against the scale frame 2 Bolt the ramps to scale frame using the supplied hardware 3 Drill and anchor the ramp s using the supplied 3 4 wedge anchors Bolt the Ramps to the Approaches Bolt Down Tab 11 12 25 51182 Rev 2 Section 4 Wiring DESCRIPTION The Matrix Scale System uses either the Intalogix Digital or Analog wiring INTALOGIX DIGITAL SYSTEMS WIRING The Intalogix Systems which utilize Smart Sectional Controllers SSC and Pit Power Supplies PPS for load cell excitation and signal processing Most applications use one 1 SSC per section and one 1 PPS for the entire platform This applies until the number and resistance of the cells require a second pit power supply SSC boxes have four 4 terminals Two 2 terminals are used for load cells and two 2 for interfacing to other
17. inspection making certain that all hardware electrical connections and printed circuit assemblies are secure Y Do not reinstall the cover if the final installation is to be performed after the pre installation checkout Equipment Location and Safety Continued Follow these safety precautions during operation Y Do not load the platform if there is any evidence of damage to the platform or supporting structure Y Use safety chains or other suitable restraining devices if there is any possibility of the load shifting falling or rolling from its position on the platform 11 12 12 51182 Rev 2 p Section 2 Company Service Information FAIRBANKS x DE c Ar Users Training and Responsibilities y All electronic and mechanical calibrations and or adjustments required for making this equipment perform to accuracy and operational specifications are considered to be part of the installation They are included in the installation charge Only those charges which are incurred as a result of the equipment s inability to be adjusted or calibrated to performance specifications may be charged to warranty Y Absolutely no physical electrical or program modifications other than selection of standard options and accessories are to be made to this equipment Electrical connections other than those specified may not be performed and physical alterations holes etc are not allowed Y The equipment consists of
18. o reduce loading shock and to facilitate testing of the scale Approaches must conform to the requirements of the law in the state in which the scale is being installed Inthe absence of such laws the approaches must conform to Paragraph UR 2 6 of the National Institute of Standards and Technology Handbook 44 which states that the first 10 feet must be level and on the same plane as the scale platform e The platform should be visible from the instrument location e Surface water must drain easily and not collect under the scale e The substructure must have a minimum bearing pressure of 3000 PSF or as specified on the Fairbanks Certified Prints NOTE Always CALL BEFORE YOU DIG 1 888 258 0808 11 12 15 51182 Rev 2 p Section 3 Installation FAIRBANKS MODULE INSTALLATION STEPS Preparing the Scale Frame 1 Lay out the scale 2 Mark chalk lines on the flat level surface a Mark the center line of the scale first b Mark the edges of the scale c Refer to the Fairbanks Certified Prints for exact dimensions Lifting the Scales Frames and Ramps When moving the elements of the scale assembly place the hooks of the straps or chains into the specific lifting points Scale and frame lifting points Ramp lifting points 11 12 16 51182 Rev 2 Section 3 Installation S A m SAARA FAIRBANKS waww sve gt MODULE INSTALLATION STEPS CONTINUED 3 Set the Exit Approach concrete f
19. printed circuit assemblies which must be handled using ESD handling procedures and must be replaced as units Replacement of individual components is not allowed The assemblies must be properly packaged in ESD protective material and returned intact for replacement credit per normal procedures 11 12 13 51182 Rev 2 Section 3 Installation OVERALL STEPS A Site Preparation Scale Positioning Module and Ramp Installation Wiring m oco m Calibrating and Testing Tools Equipment and Materials e Certified Prints e Hand tools e 100 steel tape measure e Stringline and chalkline e Pry bars e Crane ordered in advance e Lifting straps or chains e Plastic covering sheets e Wide masking tape 11 12 14 51182 Rev 2 RR Section 3 Installation e SITE PREPARATION ALL FOUNDATION TYPES e Assist the customer in selecting a site which allows easy access to and from the scale ensuring enough area for straight and level approaches and to meet all State and Local Weights and Measures Regulations The site needs good drainage away from the scale elevated enough so the surrounding areas drain away from the scale site Obtain all the necessary permits and licenses prior to beginning construction Scale Positioning e Position the scale so that vehicles can approach and exit the scale easily and straight Smooth and level approaches are required at each end of the platform t
20. rame 4 Starting from one end of the scale set up the Approach Concrete Frame 10 X 10 Exit Approach Concrete Frame Line up the Approach to match the chalk lines 5 Set the Steering Axle scale adjacent to the Approach Concrete Frame Line up the Steering Axle Scale and the Approach Concrete Frame to match the chalk lines Place the Steering Axle Scale adjacent to the Approach Concrete Frame 6 Fasten the Steering Axle scale to the Approach Concrete Frame using the supplied hardware specified on the Fairbanks Certified Drawings 11 12 17 51182 Rev 2 pw Section 3 Installation MODULEINSTALLATION STEPS CONTINUED 7 Set the Concrete Dead opace Frame at the end of the Steering Axle Scale Line up the Concrete Dead Space Frame to match the chalk lines 8 Bolt the Concrete Dead Space Frame to the Place the Concrete Dead Space Frame oteering Axle Scale against the Steering Axle Scale 9 Set the Drive Axle Scale at the end of the first Concrete Dead Space Line up the Drive Axle Scale to match the chalk lines Place the Drive Axle Scale against the first Concrete Dead Space Frame 10 Bolt the Drive Axle Scale to the Concrete Dead Space 11 Set the Concrete Dead opace Frame at the end of the Drive Axle Scale Line up the Concrete Dead Space Frame to match the chalk lines 12 Bolt the Concrete Dead opace Frame to the Drive Place the Concrete De
21. re the technician goes to the site and installs the equipment Y Check the customer s application to make certain it is within the capabilities and design parameters of the equipment y f the installation process might disrupt normal business operations tell the customer and ask that they make ample arrangements y Is properly grounded power available at the installation location Y Be sure that the equipment operator s are available for training lt The Service Technician must thoroughly review the installation procedures y The service technician reviews the recommended setup with the Area Sales Manager or Area Service Manager and together they identify all necessary variations to satisfy the customer s particular application 11 12 11 51182 Rev 2 a Section 2 Company Service Information Unpacking and Equipment Checkout Follow these guidelines when unpacking all equipment y Check all components and accessories according to the customer s order y Remove all components from their packing material checking against the invoice that they are accounted for and not damaged Advise the shipper immediately if damage has occurred Order any parts necessary to replace those which have been damaged Keep the shipping container and packing material for future use Check the packing list Collect all necessary installation manuals for the equipment and accessories y Open the equipment and perform an
22. s dil3425NO2 v WdOsdlv Hev 2 01182 41 11 12 Layout Examples Typica Appendix ll 0 Z8LLS Q 701 0V Z XIs LVIN NV Id 9NILL3S V JO 31dINVX3 1v9ldA L MIIA TIY V9cvSit LAN XAH 0L v MIIA dAL 196213i LYYd NIA dAL S X OlL v 92 9 LYVd YSHSVM 201 w t NIA TIV dAL OS rS Lud YSHSVM LV 14 3VS v MalA NOLLV 313 es UU E HOVOUddV 1 01 _ _ Nvds avad 0 0 AINO JIS SIHL LINGNOD 9r19 AINO SIHL LINGNOD S l W ELL 6 k on 139NO 1 Y0 P4 SI NVdS GVA Al 318V TIVAV NOILLO3NNOO SIH L SS3AV83 ATd LINN HO 31V9S dO TIY 43AO 3T9NIS V 40 d3SlddWO2 38 SNvdS Qvaa XINO 3 GIlS SIHL LINANOS T3 S8V3NIT23d dA 12 0 GA noe g NVdS av3q HoOVOuddV 91 14 Ob wo w 8 00S 9 SLNAWSYINDAY 31L3489NOO TII 3415 SIH L LINGNCO g HOVvOSddV 0 01 0 V Rev 1 51182 42 12 07 ical Layout Examples Appendix II T Q 701 Z XI8 LVIN NV ld DONILLAS t39NO1 WO SI NVdS Qvaa dl 3 18V TIVAV AINO NOLLO3NNOO SIHL V JO SIWYY4 3TdWVX3 TVOIdA L 319 8 V JO Q3SIHdNWO2 38 AYN p 9 NdIA
23. s for two 2 incoming load cells labeled TB1 and TB2 e The odd numbered cell goes to TB1 e The even numbered cell goes to TB2 11 12 29 51182 Rev 2 P Section 4 Wiring UEM Grounding Intalogix Technology systems require one 1 grounding rod per weighbridge and one 1 grounding rod per Pit Power Supply e These grounding rods are supplied with the scale e For accurate operation and protection against damage from lightning strikes all of the components of the system must be properly grounded Use the following guidelines to correctly ground the system e Use 8 AWG or larger wire or braided ground straps e All ground connections should be two feet 2 or as short as possible e he SSCs and PPSs housing attaches in a clean electrical connection to the platform frame The platform frame is then connected to a pit ground rod e heinsulated WHITE WIRE from the PPS connects directly to the separate ground rod and not to the same rod as the weighbridge e he 117 VAC SVP Unit connects to a known good ground at the instrument location Use a voltmeter to test the electrical power source available The Neutral to Ground voltage level must be 0 2 VAC or less If unsure or if the testing reveals higher than 0 2 VAC install a separate ground rod at the SVP location connecting it with braided cable or 8 AWG wire 11 12 30 51182 Rev 2 Section 4 Wirin Indicator to Pit Power Supply Cable Conne
24. sssssssssssssessssssessssseesssssersssssersssssersssssesssssessssersssseerssesss 9 Fairbanks Service Policies REPE ERE 9 Physical Installation Notes 9 Electronic Component 10 Conierng Wih Qur Clon 10 miii r ANON eE E 55 2 21 11 ai sicu dzcumeMs edcq 11 Unpacking and Equipment Checkout 12 Users Training and 13 wise OS INS I jO c 14 e UO S NT 14 Tools Equipment and Materials 14 Site Preparation All foundation types aa 15 AEF OSIN 15 Module Installation Steps a r a reste eruca n Erie iine 16 Preparing he Ca OFF IIE RENFORCE 16 Lifting the Scales Frames and 16 Pouring the Con6rel6_ U 20 Ramp TS AMANO RETE 25 SECTION RI c 26 m IT E Mc 26
25. tation Excitation Excitation Excitation Signal Signal Signal E Sga NOTE Refer to the proper indicator service manual for proper installation programming and calibration of the indicator A PLATFORM B LCI CONCRETE SPACER 00 11 12 33 51182 Rev 2 Janne Section 4 Wiring FAIRBANKS Rare Po AL DATA RECORDING 1 Record scale serial number from the tag 2 Record instrument junction box and load cell serial numbers Keep a copy of the sheet in the customer file MOISTURE PROTECTION Full Electronic Scales have been designed to provide protection from the effects moisture e he load cells are calibrated with the cable attached e The cable MUST NOT be cut e he cable is connected directly to the Junction Box through a sealed bushing which MUST BE TIGHTENED WITH PLIERS to keep moisture out of the box e all boxes the black plastic fittings have O rings that can be forced out of position if the bushing itself is not tight prevent this first tighten the inner nut securing the bushing in the hole Then insert the cable and carefully tighten gland with pliers until it is very snug DO NOT over tighten where bushing turns All box covers MUST BE SECURED with ALL screws tightened properly 18 to 20 Ibs in for protection against moisture 11 12 34 51182 Rev 2 Section 5 Calibration PRELIMINARY CHECKS
26. the appropriate Intalogix M instrument service manual DIGI TALINDICATOR SPAN CALIBRATION e Perform the span adjustments following the appropriate Intalogix Instrument service manual 11 12 35 51182 Rev 2 Section 6 Service amp Maintenance MAINTENANCE INSPECTIONS e Ensure that the system is maintaining proper ground connections e Check module to module bolts for tightness e Check that the frame has not shifted and that all bolts are secure e Check for movement or washout under any temporary pier Structures e Check load cells for a level condition e Examine load cell cables and module interconnect cables for problems e Ensure that the SSCs and the PPSs covers are secure ec a Ae NETS E AN A Test Cart is convenient whenever available LOAD CELL REPLACEMENT 1 Remove power from the system at the instrument Lift the scale at the bad load cell location Remove the defective load cell Apply a small amount of grease on the load cell top and bottom then install it Gently lower the scale assembly ensuring proper placement of the load cell Hemove the SSC Enclosure Cover Loosen the gland nut Unwire the defective load cell from the SSC noting the wire color code o o NOT m Wire the new load cell into the SSC 10 Tighten the gland nut around the cable 11 Secure the SSC enclosure latches 12 Re apply power to the instrument 13 Check the scale s operation and calibrate it as nec
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