Quick Draw® Hydraulic Punch Drivers
Contents
1. Adding Hydraulic Oil in the Maintenance section Refer to Operation and Capacity and Draw Stud Selection Guide Refer to Capacity and Draw Stud Selection Guide Refer to step 3 of Adding Hydraulic Oil in the Maintenance section Q GREENLEE Quick Draw Hydraulic Punch Drivers Draw Studs and Accessories Cat No 29451 31872 1924AA 161455 33967 Part No 502 9451 2 503 1872 1 503 3248 8 503 0043 1 503 3967 2 Description Draw stud 7 16 stainless steel Draw stud 3 4 16 x 4 12 Spacer 767 x 1 37 x 875 Screw 3 8 short adapter Adapter stud 3 8 24 x 3 4 16 GREENLEE DARCI Greenlee Textron Subsidiary of Textron Inc2. Quick Draw 90 Slug Buster and Slug Splitter are registered trademarks of Greenlee Textron KEEP THIS MANUAL Greenlee Textron Subsidiary of Textron Inc GREENLEE Quick Draw Hydraulic Punch Drivers IMPORTANT SAFETY INFORMATION See ALERT Electric shock hazard Do not use this tool near live circuits SYMBOL This includes but is not limited to the following This symbol is used to call your attention to hazards e Near circuit breaker panels or fuse or unsafe practices which could result in an injury or boxes with energized circuits property damage The signal word defined below e Near junction boxes with indicates the severity of the hazard The message energized circuits after the signal word provides information for preventing or avoiding the hazard ADANGER Immediate hazards which if not avoided WILL AWARNING result in severe injury or death Failure to observe this warning can result in severe injury or death Wear eye protection when operating or servicing this tool AWARNING E Failure to wear eye protection can result in serious eye injury from Hazards which if not avoided COULD result in flying debris severe injury or death ACAUTION Hazards or unsafe practices which if not avoided MAY result in injury or property damage AWARNING Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Failure to observe this
3. warning can result in severe injury or death Greenlee Textron Subsidiary of Textron Inc 3 GREENLEE Quick Draw Hydraulic Punch Drivers IMPORTANT SAFETY INFORMATION WARNING WARNING A component failure could throw Inspect tool for wear or damage Replace any broken parts worn damaged or missing components with Do not allow anyone to stand in Greenlee replacement parts A damaged or front of the punch or behind the improperly assembled tool can break and strike hydraulic ram nearby personnel with sufficient force to cause severe injury or death e Close access doors or covers on any equipment that is in line with Inspect the punch die draw stud and spacers for the punch or ram wear or damage Replace any worn or damaged items with Greenlee replacement parts Replace Failure to observe this warning can any punches that have dull cutting surfaces result in severe injury or death AWARNING A WARNING Do not exceed the rated capacity of this tool Do not attempt to punch a hole Exceeding the rated capacity could cause a through two or more layers of component failure which could throw broken parts material This will bend or break the with great force draw stud and could throw parts with great force Failure to observe this warning can result in severe injury or death Failure to observe this warning can result in severe injury or death AWARNING AWARNING Do not operate the pump lever after the
4. INSTRUCTION MANUAL GREENLEE 7804SB 7806SB Quick Draw 7704SB 7706SB ulek Dran soe Quick Draw Flex Quick Draw Hydraulic Punch Drivers Serial Codes AHJ YZ and ZA Read and understand all of the instructions and safety information in this manual before operating or servicing this tool 999 4730 7 2002 Greenlee Textron 8 02 GREENLEE Quick Draw Hydraulic Punch Drivers Table of Contents Veser DTOM eraa Ai EAA EENE en ees ets 2 Safety a aena aaa aeia aota ee a viet 2 Purpose of this Manual srennnnonnvrnnnnnrnnrrnnnnrnnnrnnnvnnnnnnne 2 Other Publications rrrorrnrrrnnrrrnnrrnnnrrrnnrrrsrrrnnrrsnsrnnnnenn 2 Important Safety Information eessnrennonrrnrnnrrnnnnnnnnrr 3 4 Speciflcations mime rineriieisutevdivereivnekedede 5 Capacity and Draw Stud Selection Guide 068 6 Operation renei an a Aten eter tae 7 Maintenance urannnrannonnnnrrnrrnnnnnnennaronnrnnnnrnrnnennnensrnennnn 8 Troubleshooting aisiaren eainiie 9 Draw Studs and Accessories rrarnrrnnnnvvnnnnrrnnnnnvnnrnnne 10 Description The Quick Draw punch drivers are self contained hydraulic tools These punch drivers when used with Greenlee punches dies and draw studs form a complete system for pu
5. O vikna ean 0 034 cm mm 0 053 in in Usable dnne ae Ni Aree ee ad reden 33 9 mm 2 07 in RESONO EE EE 38 0 mm 2 32 in Total gastrisk a 57 4 mm 3 50 in SOAS a a T Nitrile fluorocarbon and Teflon backup rings Fluid Compatibility Compatible with hydraulic oils water oil emulsions synthetic oils rated for use with nitrile Buna N and fluorocarbon Viton seal material Recommended Fluid vnnannvvvnnnnnnnvvnnnnnnnnrvnnnnannrnnnnnnrnrnnrnnnsrrnnnnnn Greenlee hydraulic oil Miscellaneous Operating Temperature marssnnnarrrnnnnnvnnrnrrvennnrnnennr 12 C to 43 C 10 F to 110 F Operating POSION isesi asies iaia inakaa enaa aiiai daa No restrictions Greenlee Textron Subsidiary of Textron Inc 5 GREENLEE Quick Draw Hydraulic Punch Drivers Capacity and Draw Stud Selection Guide 10 ga 0 1345 3 4 mm Mild Steel 10 ga 0 1345 3 4 mm 16 ga 0 0598 1 5 mm Stainless Steel Mild Steel and 1 8 Soft Aluminum Standard and Slug Buster Punches Slug Splitter Punches Draw d K Studs 1 2 3 4 11 7 32 1 1 1 4 1 1 2 2 1 2 3 4 11 7 32 1 1 1 4 and Accessories con con con con con con con 0 885 1 115 1 701 1 951 2 416 f 0 885 1 115 1 701 15 2 mm 28 3 mm 43 2 mm 49 6 mm 61 5 mm 15 2 mm 28 3 mm 43 2 mm au m f 161455 1924AA 33967 3 8 Draw Stud Spacer Adapter F 1924AA 29451 Spacer 7 16 Draw
6. Stud M mm 1924AA 31872 Spacer 3 4 Draw Stud my DD 31872 3 4 Draw Stud p 1924AA 33967 Spacer Adapter Electronic Connector Punches RS 232 229 231 234 238 Greenlee Textron Subsidiary of Textron Inc 6 GREENLEE Quick Draw Hydraulic Punch Drivers Lever Handle Release Valve Knob Operation Quick Draw Punch Driver 7804SB 7806SB shown bS ge ON Draw Stud Punch Q Ss Pilot Hole 1 Drill a pilot hole 2 Turn the release valve knob counterclockwise to fully extend the ram 3 Assemble the appropriate die and draw stud components Insert into the pilot hole 4 Thread the punch onto the draw stud until it is tight If the punch is not tight the hole may not be completed 5 Close the release valve knob Pump the lever handle until the punch is completely through the material 6 Open the release valve knob Remove the punch Step up Punching The 1 2 conduit size punch is often used to increase the size of the pilot hole this is called step up punching After enlarging the pilot hole the 3 4 draw stud is used to punch the final hole Greenlee Textron Subsidiary of Textron Inc AWARNING Do not operate the pump lever after the ram motion stops Continuing to operate the pump lever after the ram motion stops will damage the driver and could propel internal par
7. nching holes of various shapes and sizes through mild steel aluminum fiberglass and plastic Slug Splitter punches dies and studs are available for punching all of these materials as well as stainless steel In addition the 7704SB 7706SB punch driver has a flexible body that allows hole punching at a variety of angles The handle and release mechanisms rotate nearly 360 for convenient actuation Safety Safety is essential in the use and maintenance of Greenlee tools and equipment This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee hydraulic punch drivers 7704SB 7706SB Quick Draw Flex 7804SB 7806SB Quick Draw 7904SB 7906SB Quick Draw 909 Keep this manual available to all personnel Replacement manuals are available upon request at no charge Other Publications Service Manual 7704SB 7706SB Publication 999 4732 3 7804SB 7806SB Publication 999 4732 3 7904SB 7906SB Publication 999 4731 5 All specifications are nominal and may change as design improve ments occur Greenlee Textron shall not be liable for damages resulting from misapplication or misuse of its products Quick Draw Flex is a trademark and Quick Draw
8. nnnrrrnnnnnnrrrnnnnennrrrnnnenn 260 mm 10 25 Mass Weight ceccceceeeeceeeeeeeeaeeeeeeeeeceaeeeseaeeeseaeeeeeaaeeseeeeeseaeeseenees 2 60 kg 5 75 Ib Dimensions 7804SB 7806SB Quick Draw Length Without Draw Stud snrreronrrnnnnnvnnrorrrnnnnrnnnrnvvnnnnrrnnnnnnnnrrrrensnnnneennr 321 mm 12 625 With 3 4 Draw Stud menrveernnvrnennrvnrovrrennnnrnnrrrrvnnnnrnnnenrennsnrrnssnnnnrenr 397 mm 15 625 Width with handle extended aaannvrnnnnnnnnvrnnnnnnnrrrnnnnnnnrrnnnnensrrennnenn 260 mm 10 25 M ss Weightiraaurntamdue mins kundet ART O AEEA A 2 49 kg 5 5 Ib Dimensions 7904SB 7906SB Quick Draw 90 Overall Length istenes naiera eng ae aaa aaie iaaa areas Erata 324 mm 12 75 Mass Weig tis ror aa rA E AARE A AO AAA OEE AAN ANEAN 3 4 kg 7 4 Ib Mechanical Data Stroke MAXIMUM eennrrnrnnrrnnnnnvnrnrrrnnnnnnnnenr 22 mm 0 850 minimum draw stud travel Handle Force Maximum ccccceceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeaeees 356 N 80 Ib Draw Stud Force maximum rrrernnrrnnnnnvnnnnrrvnnnnrnnrnnrennnnnnnnennennn 71 168 N 16 000 Ib Punch Diameter maximum Refer to Capacity and Draw Stud Selection Guide Material Thickness maximum Refer to Capacity and Draw Stud Selection Guide Hydraulic Data GIrcuit Typer sen ciani tok fete ae atti aia iin Closed Operating Pressure MaxiMUM rrrnnrrnnnnnrvnrrrrrnnnnnnnrrrrnesnnnnnnennne 44 480 N 10 000 Ib Volume SUOK
9. ram motion stops Continuing to operate the pump lever after the Set up the tool properly An improper setup could ram motion stops will damage the driver and could cause a component to fail and strike nearby propel internal parts with great force striking nearby personnel with great force personnel Thread the punch completely onto the draw stud All of the punch threads must be engaged by the draw stud threads Incomplete assembly could cause a component failure ACAUTION l l h i ye Only OIESNEE Punches AE ant draw Use this tool for the manufacturer s intended pur studs Other manufacturers components might tee l not withstand the forces ee by this el pose only Use other than that which is described in er this manual can result in injury or property damage Failure to observe these warnings can result in severe injury or death Note Keep all decals clean and legible and replace when necessary Greenlee Textron Subsidiary of Textron Inc 4 GREENLEE Quick Draw Hydraulic Punch Drivers Specifications Application Information Refer to Capacity and Draw Stud Selection Guide Dimensions 7704SB 7706SB Quick Draw Flex Length Without Draw Stud usnnrnnonrrnnnnnvnnnorrrnnnnrrnnrnnvnnnnrrennnnvnnrsrrensnnrnenenne 406 mm 16 00 With 3 4 Draw Stud meonreeronrrnnonnvererrvnnnnrnnrrrrennnnrrnnrnrennrsrrensnsrneennne 482 mm 19 00 Width with handle extended arannvrnnnnnnnnvrnnnn
10. ts with great force striking nearby personnel GREENLEE Quick Draw Hydraulic Punch Drivers Maintenance Maintenance and repairs should be performed in a dust free area by qualified technicians This unit requires minimum maintenance because it has a closed hydraulic system and all internal parts are lubricated by the hydraulic fluid Lubricate lever pins lightly Keep contaminants away from the ram and cylinder Store with the lever down and hydraulic pressure released Adding Hydraulic Oil 1 Place the driver in a vise in a vertical position with the handles up Unscrew the reservoir handle and remove the bladder plug Open the release valve knob to assure the ram is fully extended 2 Fillthe rubber bladder to the point of overflow with Greenlee hydraulic oil 3 Purge air from the system Pump the lever handle several times to remove air from the pumping chamber Close the release valve knob and pump the lever handle until the ram completes its full travel Repeat as necessary Note Open the release valve knob slowly so the ram extends slowly Rapid return of oil and air may cause the oil to overflow the rubber bladder If this procedure fails to remove air remove the bladder plug and open the release valve knob Place thumb over the plug hole in the bladder and squeeze the bladder while pumping the lever handle several times Close the release valve knob and pump the lever handle until the ram completes its f
11. ull travel Repeat as necessary 4 Fill the rubber bladder to the point of overflow and replace the bladder plug Wipe the bladder clean of excess oil and reassemble the reservoir handle Lever Handle Rubber Bladder Release Valve Knob Greenlee Textron Subsidiary of Textron Inc Oil Leaks Check for external oil leaks e Check that the release valve knob and stem are closed tightly and seating properly Remove the reservoir handle and check for oil leaks around the rubber bladder and bladder plug Ram Section Will Not Rotate 7904SB 7906SB Only 1 Loosen and readjust the set screw 2 Hold the punch driver with the ram section down 3 Apply small amount of penetrating oil to the cylinder at the attachment point and then work the ram section back and forth 4 Apply a small amount of SAE 30 oil to the cylinder collar next to the pump block GREENLEE Quick Draw Hydraulic Punch Drivers Troubleshooting Problem Probable Cause Probable Remedy Does not punch hole Requires excessive lever force Pump does not build pressure Improper assembly or use of punch die or accessories Low oil level Improper assembly or use of punch die or accessories Material being punched is too thick or too hard Air in system Greenlee Textron Subsidiary of Textron Inc 9 Refer to Operation and Capacity and Draw Stud Selection Guide Refer to
Download Pdf Manuals
Related Search