Storburn 60K Installation Manual.qxd
Contents
1. Turn gas cock to PILOT light and turn to ON and leak test with soap solution with main burner ON NOTE In replacements and conversions use only the new parts provided WARNING When changing to LP or natural gas or to regulated or unregulated control burner orifices must be changed NOTE AGA certification does not authorize conversion to natural gas NOTE Conversion not permitted by CGA Pitot Burner HI LIMIT SAFETY THERMOSTAT Normally closed Opens on temperature rise Re closes automatically on cooling Pilot Generator Thermopile ILLUSTRATION 4 WIRING DIAGRAM VALVE AND THERMOPILE TP75 Gas Valve COVER LOCKOUT OPERATING CONTROL SWITCH MECHANICAL TIMER Normally open Normally open Closed when cover is inserted Closes when timer is activated Opens when cover is removed Opens when timer cycle expires 10 10 SERVICE TROUBLESHOOTING See Illustration 2 Illustration 5 and Illustration 6 for physical location of components See Illustration 4 for wiring connection diagram PILOT BURNER DOES NOT LIGHT 1 Check fuel supply All fuel line valves must be open 2 Press snap igniter button and observe if spark arcs between igniter electrode and pilot burner hood If spark is not visible check wire connections Replace snap igniter if necessary 3 Pilot orifice may be plugged Clean or replace 4 Pilot filter may require replacement 5 Check pressure regulator Key 60 ill 52. see rating plate for correct pressure Key 1 F ill 5 PILOT BURNER LIGHTS BUT DOES NOT SUSTAIN WHEN GAS COCK HANDLE IS RELEASED Ensure that all lead wire connections are clean and tight Light pilot burner and sustain manually to conduct each of the following tests If a millivoltmeter is NOT available proceed to step 1 below 1 Jumper pilot generator junction block and light pilot A If pilot sustains remove jumper and proceed to step 2 B If pilot does not sustain check for following Pilot flame is too low clean orifice Key 38B ILL 6 and check pilot filter Pilot generator is faulty Gas control Valve is faulty Gas pressure is too low 2 Jumper hi limit thermostat terminals If pilot sustains thermostat is faulty If pilot does not sustain remove jumper and proceed to step 3 3 Jumper wire leads at cover lockout switch If pilot sustains either the key rod was not closing switch properly or switch is faulty If pilot does not sustain remove jumper and proceed to step 4 4 Check operating control Jumper timer terminals If pilot sustains either the timer was not set or it is faulty CAUTION REMOVE JUMPERS AFTER EACH TEST ERRATIC PILOT FLAME OUTAGE DURING CYCLE 1 Ensure that all lead wire connections are clean and tight 2 Ensure that fuel supply is constant 3 Ensure that cover plug lock out switch is properly installed and is being securely closed by cover plug key rod PILOT BURNER LIGHTS amp SUSTAINS BUT M
3. the owner and the warranty period will begin no later than six months after date of manufacture NN DISCLAIMER OTHER WARRANTY THERE ARE NO WARRANTIES EXPRESS OR IMPLIED OF MERCHANTABILITY FITNESS FOR PURPOSE OR OTHERWISE WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF LIMITATIONS OF DAMAGES STORBURN LIABILITY TO THE PURCHASER WHETHER IN CONTRACT OR IN TORT ARISING OUT OF WARRANTIES REPRESENTATIONS INSTRUCTIONS OR DEFECTS FROM ANY CAUSE SHALL BE LIMITED TO CORRECTING THE EQUIPMENT IN THE MANNER SET OUT ABOVE STORBURN SHALL NOT IN ANY EVENT BE LIABLE FOR INDIRECT SPECIAL OR CONSEQUENTIAL DAMAGES CONDITIONAL GUARANTEE WHEN INSTALLED OPERATED AND MAINTAINED IN STRICT CONFORMITY WITH ALL MANUFACTURER S INSTRUCTIONS MODEL 60K GIVES OFF NO FOUL ODOURS INDOORS OR OUTDOORS 4 INSTALLATION COLD WEATHER OPERATION VENTING See 1 Proper installation is critical and should be done by a qualified gas appliance installer In the U S A refer to your local codes or in the absence of local codes the National Fuel Gas Code Z223 1 1984 and NFPA Pamphlet No 54 In Canada refer to Standard CGA B149 2 for propane and Standard CGA B149 1 for natural gas Any special local codes must also be observed Storburn Model 60K is not tested or certified under Manufactured Home Construction and Safety Standard Title 24 CFR Part 32 80 A Clearances minimums for accessibility and from combustible mater
4. with age under normal use conditions 7 Ensure that gas pressure at main burner is correct and remains correct through the entire cycle FOR OPERATION OF PROPANE FUELED UNITS DURING EXTREME COLD WEATHER Model 60K rating is 40 000 BTU s hr at 10 w c manifold pressure Ensure that propane cylinders have the capacity to vaporize sufficient fuel for a minimum of 4 hours continuous operation 8 Ensure that unit is level 9 Unit may be shutting down prematurely see ERRATIC PILOT Section above STORAGE Never leave raw unburned waste in the unit for any extended time e g during seasonal shut downs vacations etc Remove ash and clean thoroughly Shut off gas supply Disconnect vent collar and seal vent opening on unit Seal outside vent pipe to prevent moisture from entering building Remember to remove seal when re connecting unit Insert cover plug Store the unit in a dry place REPLACEMENT OF TOILET SEAT AND LID ASSEMBLY Model 60K seat and lid assembly Part No 186 K21A has special resistant qualities In the event that it becomes necessary to replace it the replacement must be ordered from the factory or from your authorized dealer Local purchase of any other model seat and lid assembly is not authorized 12 13 PARTS LIST AND ORDER INFORMATION Parts may be ordered from your local dealer or direct from Storburn as follows STORBURN INTERNATIONAL INC 47 Copernicus Blvd Unit 3 Brantford Onta
5. 86 K113 5 63A 8x1 2 4 amp 5 64 186 125 5 64A 186 KM126 5 65 186 127 5 65 8x1 2 5 66 3 1000 5 67 186 91 5 67A 6 3 8 4 amp 5 68 186 48 5 68A 6 3 8 5 70A 6 3 8 5 71 186 K26 5 71 8x1 2 5 718 186 K124 PARTS LIST CONTINUED NO PER UNIT PART NAME 1 2 N HS PE amp PF N m Lo E Propane LPG Only Pilot Burner Igniter Electrode Assembly c w Orifice Propane Pilot Orifice Only Hex Slot Head Self Tapping Screw Plated Natural Gas Only Pilot Burner igniter Electrode Assembly c w Orifice Natural Gas Pilot Orifice Only Pilot Burner Gas Line c w Fittings Burner Mounting Bracket Hex Slot Head Self Tapping Screw Plated Main Burner NOTE Burner Pad Part No 1 86 12 K2 should always be replaced along with burner Hex Slot Head Self Tapping Screw Plated Propane LPG Units Only Main Burner Orifice Natural Gas Units Only Main Burner Orifice Pal Nut Orifice Holder Brass Female Union Tee 1 8 x 1 8 x 1 8 NPT Brass Pipe Plug 1 8 NPT Brass 3 8 Pipe 3 Length 3 8 Male to Flare Adapter Main Burner Gas Line c w Fittings Pilot Generator Thermopile Hi Limit Thermostat Assembly Hex Slot Head Self Tapping Screw Plated Gas Control Valve Control Valve Mounting Screws Gas Cock Handle c w Cotter Pin 3 8 Street Elbow 3 8 x 1 1 2 Pipe Nipple 3 8 Pipe Union Heat Duct Controls Mount
6. AIN BURNER DOES NOT LIGHT 1 Gas cock handle must be rotated counter clockwise from PILOT to ON 2 Main burner orifice may be plugged 11 11 12 UNIT EMITS FOUL ODORS WHILE BURNING 1 Check gas pressure also see Paragraph 7 below OPERATION DURING EXTREME COLD Main burner may require cleaning Main burner orifice may be partially plugged 2 3 4 Vent stack may be improperly installed or obstructed 5 Accumulated ash residue may be reducing burner efficiency 6 Timer set too low 7 Unit may be shutting down prematurely see ERRATIC PILOT Section above WASTE NOT COMPLETELY BURNED IN ONE CYCLE NOTE If waste does not burn in one cycle the problem must be identified and corrected Frequent repetition of burn cycle causes overheating and damage to unit Do not overload Avoid excessive deposits of paper material Remove ash residue more often Accumulated ash residue reduces burner efficiency Main burner may require cleaning Main burner orifice may be partially plugged a N Model 60K only timer setting too low or timer is faulty and shutting down prematurely NOTE Allowable tolerance for timer inaccuracy is 6 minutes per hour 6 If burner and burner pad have been subjected to urine foaming the burner pad may have lost its insulating value thereby allowing excessive heat loss which causes hi limit thermostat to open before burn cycle has completed Burner pad also deteriorates
7. EQUENCY 8 10 persons in a workplace at end of each shift 5 7 persons in a residence once each day 2 3 persons in a residence twice each week 1 person only once per week It may be necessary to increase burn frequency during extremely hot and humid weather to prevent foul odours It may take longer to burn at higher altitudes VERY IMPORTANT USER INFORMATION 1 NOT OPERATE BURNER WITHOUT USING ANTI FOAM MK 1 Squeeze the contents of one tube MK 1 into LIQUID PORTION of the waste before lighting burner Sample tubes are included with your new unit Re order from your local dealer or direct from Storburn Acidic body wastes will damage burner insulation and other vital components if allowed to foam during incineration Damages caused by foaming are not covered under Manufacturer s Warranty 2 MAIN BURNER AND PILOT BURNER MUST BOTH BE REMOVED AND CLEANED ONCE A YEAR under normal operating conditions and more often if unit is heavily used or installed in a dusty area See PREVENTIVE MAINTENANCE section for details Main burner is fabricated of corrosion resistant stainless steel but because of constant exposure to air borne corrosive salts it will require replacement any time after one year Frequency of replacement is determined by extent of use IMPORTANT NOTE If burner and burner pad are subjected to urine foaming complete deterioration will take place within a few burn cycles Continued operation with corro
8. ILL KEY PART NO NO NO 5 5 186 60 1 5 6 186 60 2 5 7 186 60 K3 5 8 186 55 5 8 1 2 6 9 186 105 6 6 3 8 6 10 186 11 6 11 186 14 5 11A 186 4 6 12 186 K10 6 12A 186 100 6 13 186 101 6 14 186 K102 6 14A 186 135 6 15 186 103 6 15A 186 100 6 16 186 K104 6 17 186 K13K 6 18 186 5 6 19 186 12 K1 6 20 186 12 2 6 20A 186 134 6 20B 186 K134A 6 21 186 12 6 22 186 12 4 6 23 186 12 5 6 24 186 12 K6 6 25 186 12 K7 5 26 186 12 8 5 27 186 12 9 6 28 186 12 10 6 29 186 12 11 6 30 186 K23 6 91 186 2 6 32 186 99 6 33 186 K99A 5 34 186 21 5 94A 186 21 5 35 186 K106 5 85A 6 3 8 5 36 186 K32 5 36A 6 3 8 5 37 186 1 5 37A 6 3 8 PARTS LIST CONTINUED NO PER UNIT PART NAME N OQ N lt N N N O N N N L o Fiberglass Batt Insulation Side Cabinet Fiberglass Batt Insulation Front Upper Cabinet Fiberglass Batt Insulation Top Cabinet Batt Support Clip Hex Slot Head Self Tapping Screw Plated Hi Limit Thermostat Line Clip Hex Slot Head Self Tapping Screw Plated Hi Limit Thermostat Guide Tube c w Tube Retainer amp Screw Mounting Base Mounting Base Bolt c w Washer Chamber Side Leg Mount Mount Leg Bolt Chamber Side Mount Spacer Chamber Side Mount Bolt c w Nut Chamber Aligning Bolt Chamber Front Leg Moun
9. STORBURN Model 60K Gas Fired Incinerating Toilet Installation Operation and Service Manual CSA APPROVED STORBURN INTERNATIONAL INC 47 Copernicus Blvd Unit 3 Brantford Ontario Canada N3P 1N4 Telephone 519 752 8521 Fax 519 752 5827 TOLL FREE CanJU S A 1 800 876 2286 email info storburn ca website www storburn ca FOR YOUR SAFETY If you smell gas FOR YOUR SAFETY 1 Open Windows Do not store or use gasoline or other 2 Don t touch electrical switches flammable vapours and liquids in the Extinguish any open flame vicinity of this or any other appliance 4 Immediately call your gas supplier Keep this manual with unit for future reference PRINTED IN CANADA MODEL DESIGNATIONS MODEL 60K LETTER SUFFIX CODE P Equipped to burn propane gas LPG N Equipped to burn natural gas Please Note Unless otherwise specified your Stoburn has been shipped with an orifice intended for 0 4000 ft above sea level If your installation is above 4000 ft please ensure that the correct orifice is installed Contact Storburn International should you have any questions TABLE OF CONTENTS Page 1 Very Important User 2 2 Critical Service Note Main Burner Pilot Burner 2 3 i L r Dac he 2 4 Installation Cold Weather Operation Venting 3 5 Capacity amp General Proc
10. chamber heats up the liquid starts to boil As the liquid boils it boils away the solids As long as you do not go over the full mark there can not be too much liquid in the combustion chamber If the liquid boils away before all of the solids do there could be some goo left in the chamber Add water and burn it again Do not burn it again without adding water If the goo gets caked onto the chamber it will act as an insulator and not enough heat will be transfered through the chamber This will cause an odour outside during the burn cycle and the Storburn will not work properly until the combustion chamber is completely scraped clean If there is not a lot of toilet paper and it is allowed to dry out it will eventually hit the bottom of the combustion chamber and turn to ash All that should be left after the four hour burn cycle is half a cup of sterile ash that you can either vacuum up when cool or scoop up and put on your rose garden The combustion chamber never needs to be washed as it does work as a self cleaning oven and disinfects itself with each burn cycle However it may need to be scraped clean every once in a while to remove any crusty buildup STORBURN HEAD OFFICE STORBURN INTERNATIONAL INC 47 Copernicus Blvd Unit 3 Brantford Ontario Canada N3P 1N4 Tel 519 752 8521 Fax 519 752 5827 1 800 876 2286 E mail info 9 storburn ca Website www storburn ca REV 2004 10 PRINTED IN CANADA
11. ded burner will damage combustion chamber and ceramic insulation BURNER INSPECTION RECORD Date Unit Installed Yr lt lt LAST INSPECTION Mo Yr Mo Yr lt lt lt lt lt lt lt lt Mo Yr lt lt lt lt 3 LIMITED WARRANTY Storburn International Inc warrants the STORBURN Model 60K for one year from the date of original sale or original use whichever occurs first according to the terms outlined below Any part of the Model 60K when found by our examination to be defective in workmanship or material will be replaced on an exchange basis to the original owner at the factory or authorized service centers Storburn will not be responsible for any transportation cost mileage charge or outside service call charge incidental to any replacement This warranty will not apply when component failure is caused by Operation in a manner other than specified in Owner s Manual Urine Foaming Damage or deterioration from mishandling misuse neglect or any other subnormal factor Improper installation or venting Improper fuel supply It is the responsibility of the owner to validate the warranty by returning the registration card within 30 days of the original purchase or original use whichever occurs first Failure to return the registration card within such period shall place the burden of proving the date of original purchase or original use on
12. edure 5 6 Operati n INSIMCHIONS r Laco et moe x rp A Rc sa RA eke VE 5 7 Care and Cleaning 7 8 Preventive Maintenance Burner 7 9 Gas GontrolValVe ur s acere feld pe Sos Prod petu wt S uw pes Dus 9 10 Service Troubleshooting 11 11 ires Tu AY a shiu 12 12 Replacement of Toilet Seat amp Lid Assembly 12 13 Parts List amp Order Information 13 14 Method Of pu rs u pol Re e ir bra at Lade A us s 19 ILLUSTRATIONS Page 1 Ayplcal eR a MN ea nh us 4 2 Location of Operating 5 6 3 B utrier Servicers e cour itc tu Paesi eate 8 3A Burner Pad 8 4 Wiring Diagram t e 10 5 Components Inner Assembly 16 6 Components Outer 17 T Cover Plug 18 HOW OFTEN MUST BURNER BE ACTIVATED When chamber is full or as often as necessary according to use cycle Examples NO OF USERS APPROXIMATE BURN FR
13. g foam may be applied to provide covering blanket over stored waste A sample can is included with your new unit Apply according to instructions on the can Re order from your local dealer or Storburn factory The Model 60K is not designed for use as an all purpose incinerator Confine use to normal toilet wastes and tissue Avoid excessive deposits of paper materials as wet paper is difficult to burn and could required extra burn cycles Loads consisting mostly of solids rather than a balance of solids and liquids are difficult to burn in one cycle Add 2 or 3 quarts to such loads to aid the normal process Remove ash residue after every second burn cycle See Care and Cleaning Section 6 DO NOT INCINERATE FLAMMABLE OR EXPLOSIVE LIQUIDS OPERATING INSTRUCTIONS see illustration 2 for location of operating controls TURN GAS SUPPLY ON THEN FOLLOW INSTRUCTIONS IN EXACT SEQUENCE AS FOLLOWS 1 Squeeze the contents of one tube ANTI FOAM MK 1 into the liquid portion of the waste WARNING DO NOT OPERATE WITHOUT USING MK 1 Insert key rod into key hole and lower cover plug into top deck opening Turn timer knob clockwise to recommended setting see bottom of page Partially depress and turn gas cock handle to PILOT position a N Depress gas cock handle and press snap igniter button repeatedly until pilot lights Hold gas cock handle in depressed position for approximately 1 minute after pilot flame lights then release If pi
14. his procedure should be carried out only by a qualified gas control service personnel 3 8 to 1 2 Inch PILOT BURNER ADJUSTMENT UO 1 Remove Pilot Adjustment Cap Pilot Thermocouple 2 Adjust pilot key to provide properly sized flame 3 Replace Pilot Adjustment Cap Gas Supply To Control Intet Dripleg SERVICE WARNING Disassembly reassembly or internal adjustment without factory test may result in hazardous condition For safety only qualified gas control service personnel should perform tests and or repairs REGULATOR REPLACEMENT 1 Partially depress and turn Gas Cock Dial to OFF 2 Remove a Two screws through regulator b Regulator c Gasket 3 Install gasket regulator and two screws from conversion kit 82445 thru 82449 4 Turn gas cock to PILOT and light pilot Turn to ON Leak test with soap solution with main burner ON To convert from unregulated to regulated control remove and discard screws cover plate and gasket then proceed with the above regulator replacement steps 3 and 4 REGULATOR ADJUSTMENT Regulators are factory set When required re adjust as follows 1 Turn gas cock OFF remove pressure tap plug and attach manometer see picture 2 Turn gas cock to PILOT light and turn to ON remove regulator cap turn adjusting screw with blade screwdriver to change pressure clockwise to increase 3 Turn gas cock OFF remove manometer replace pressure tap plug 4
15. ial Sides 4 Rear 3 Provision must be made for ready removal of the unit from its installation for servicing components See Illustration 1 Clearance must be provided for combustion and ventilating air flow and air flow must not be obstructed during operation B Provision must be made in the room or enclosure for make up air therefore the Model 60K must not be installed in an airtight room or enclosure Do not use exhaust fans in rooms where Storburn is installed C Install the unit on a flat level hard surface Do not install on rug or carpet The air space between the floor and the bottom of the cabinet must be kept clear from front to back Keep general area clear of gasoline other flammable liquids and vapours and any debris or combustible materials D Units installed in portable buildings must be secured firmly to floor See Illustration 1 E Gas line connection is a 3 8 NPT female inlet located at the rear of the unit For propane a 1 2 OD copper tubing is recommended up to 40 ft Larger pipe size may be required for longer runs or if additional appliances are connected Tubing should also be internally tinned For natural gas a min 1 2 back iron pipe is recommended All gas line connections should be checked for leaks using a soap solution or other suitable means NEVER use a match or other open fame for this test A manual shut off valve and union See Illustration 1 are supplied with the Model 60K Pipe joint com
16. ing Bracket Hex Slot Head Self Tapping Screw Plated Mechanical Timer Operating Control Timer Mounting Nut Timer Knob Hex Slot Head Self Tapping Screw Plated Snap Igniter c w Lead Wires Snap Igniter Mounting Bracket Hex Slot Head Self Tapping Screw Plated Cover Lockout Switch c w Mounting Bracket Hex Slot Head Self Tapping Screw Plated Hex Slot Head Self Tapping Screw Plated Back Panel Hex Slot Head Self Tapping Screw Plated Pilot Reflector Mirror WIRES See Illustration No 4 15 ILLUSTRATION 6 COMPONENTS INNER ASSEMBLY GAMA 16 YAYA h Ke NN un ILLUSTRATION 5 COMPONENTS OUTER ASSEMBLY 3 Ve Em Ner s iz carat ILLUSTRATION 7 COVER PLUG COMPONENTS NOTES STORBURN Model 60K Gas Fired Incinerating Toilet Method of Operation Simply use the toilet The toilet can be used approximately 40 50 times before burning is necessary The full mark is the smaller leg cast into the combustion chamber on the right hand side between the two larger reinforcing legs Once the waste reaches the top of this leg it is necessary to burn whether it is use or one hundred uses Before starting the burn cycle be sure to add the one packet of anti foam into the liquid portion of the waste not on top of the mountain Refer to page 5 for operating instructions The burn cycle is very similar to boiling potatoes on the stove As the combustion
17. lot does not remain on repeat sequence starting with step 4 NOTE Time must be allowed for air to escape from lines during first operation and after periods of non use 6 When pilot remains on light main burner by turning gas cock handle counter clockwise to ON position CAUTION If re lighting of main burner is required partially depress and turn gas cock handle clockwise to OFF position Wait 5 minutes to allow gas which may have accumulated in the main burner compartment to escape 7 Unit will shut off automatically FOR EMERGENCY SHUT DOWN Partially depress gas cock handle and turn clockwise to OFF position or turn manual shut off valve 90 to pipe axis WARNING DO NOT REMOVE COVER PLUG DURING INCINERATION CYCLE OR UNTIL UNIT IS COOL Premature removal of cover plug will shut down burner and allow foul odours to escape DO NOT attempt to use the unit until the storage combustion chamber has cooled after the completion of the incineration cycle The cooling time will vary depending on ambient temperatures and length of incineration cycle Through experience sufficient cooling time will quickly be determined according to prevailing conditions RECOMMENDED TIMER SETTING Full Load 4 Hours 3 4 Load 3 1 2 Hours 1 2 Load 3 Hours 1 4 Load 1 1 2 Hours These settings are approximate Loads consisting mainly of liquid wastes require less incineration time than loads with a higher percentage of solid wastes If timer setti
18. nal shut downs vacations etc To clean exterior of the unit use a soft cloth or towel and a solution of mild soap and water Do not use scouring pads Caustic type toilet bowl cleaners are formulated for use in water type toilets It is not necessary to use these in Storburn because intensive heat sterilizes the storage combustion chamber during each burn cycle The air space between the bottom of the cabinet and the floor must always be kept clear PREVENTATIVE MAINTENANCE See Illustration 1 Illustration 3 and Illustration 3A for service access 1 Main burner must be removed for inspection and thorough cleaning at least once a year or more often as conditions dictate Use wire brush to remove dirt and carbon from burner tube surface Also remove dirt and carbon from each individual burner port A sharp object may be used for this purpose but due care must be taken to avoid distorting the ports Main burner is fabricated of corrosion resistant stainless steel but because of constant exposure to air borne corrosive salts it will require replacement any time after one year of normal use Frequency of replacement is determined by extent of use NOTE If burner and burner pad are subjected to urine foaming complete deterioration will take place within a few burn cycles Continued operation in this condition will severely damage combustion chamber and ceramic insulation DO NOT OPERATE BURNER WITHOUT USING ANTI FOAM 1 When the surface
19. ng is too low ash residue will be moist and odorless The ash may be incinerated more completely with an increased timer setting during the next burn cycle Consistently low timer settings will allow residue buildup which reduces incineration efficiency and increases fuel consumption It also allows foul odors to escape when burner shuts off ILLUSTRATION 2 LOCATION OF OPERATING CONTROLS Timer Knob Snap Igniter Pilot View Gas Cock Handle Cover Plug SIN rj os j J m Key Hole i l REGULAR CARE AND CLEANING Remove ash after every second burn cycle Dry completely incinerated waste is normally powdery sterile not messy or odorous and takes only a minute to remove with a shallow ladle scoop or vacuum Vacuum only when ash is cold Avoid excessive ash build ups Postponement of ash removal will allow the salts to form a lava like deposit which sticks to the chamber lessens incineration efficiency and makes removal difficult To aid in the removal of this hard material pour three quarts of water into the chamber light burner and run for one hour Do not run unit through dry cycles Allow unit to cool then scoop out loosened material Repeat if necessary The fully incinerated ash may be disposed of the same as dirt from your vacuum cleaner It is harmless and not an ecological detriment Never leave raw unburned waste in the unit for any extended time e g During seaso
20. of the burner tube is flaking or if interior of tube contains a significant amount of debris the burner Part No 186 K16 should be replaced Always replace burner pad Part No 186 12 K2 along with burner See Illustration 3A for details 2 Inspect pilot burner spark electrode assembly yearly and clean if necessary 3 Clean pilot reflector mirror Use soft cloth or paper to avoid scuffing reflector surface 4 Examine vent pipe at least once each year for signs of deterioration Replace sections as necessary To Remove Main Burner For Service 1 Disconnect Main Burner Gas Line Remove Burner Set Screw Pull Burner Back with slight back amp When gas lines are reconnected test Remove Back Panel see illustration 1 For Service Access forth twisting motion for leaks using a soap solution or other suitable means NEVER use a match or open flame to test for leaks ILLUSTRATION 3A ILLUSTRATION 3 igniter Lead Main Burner Gas Line Hi Limit Thermostat Pilot Gas Line Pilot Generator Pressure Test Port Main Burner Oritice Burner Mounting Bracket Main Burner Burner Set Screw BURNER PAD REPLACEMENT Remove main burner follow all steps shown in illustration 3 Disconnect Pilot Gas Line and Pilot Generator OR dismount complete Pilot Burner Igniter Electrode assembly from Burner Mounting Bracket Remove Burner Mounting Bracket Remove Burner Door and Burner D
21. oor Insulation Remove Old Burner Pad and inspect area under Chamber Clean out all debris and dust before inserting new Pad Burner Door Spring Pull Tab Burner pad Burner Door Insulation Burner Door 7 Burner Mounting Bracket with Pilot Burner attached 9 GAS CONTROL VALVE MILLIVOLT ACTUATED CONTROL VALVE DIAL REFERENCE POINT PILOT ADJUSTMENT CAP WARNING 1 DO NOT use this control if it has been exposed to water corrosion through immersion dripping etc It may be damaged and must be replaced 2 DO NOT insert any object other than suitable pipe or tubing in the inlet or outlet of this control Internal damage may occur and result in a hazardous condition 3 DO NOT connect appliance before pressure testing gas piping Damage to gas valve may result 4 DO NOT grip control body with a pipe wrench or vice Damage may result causing gas leakage Use inlet or outlet bosses or special body wrench 5 DO NOT use Gas Cock Dial to adjust gas flow 6 In changing from natural to L P gas or vice versa burner and pilot orifices must also be changed NOTE L P gas does not vent upward naturally 7 drip leg should be provided in the supply line to the control 8 Leak test with a soap solution with main burner ON Pilot burner has been factory set for proper operation The instructions shown here are provided for reference in the event adjustment is required at a future time T
22. or CGA B149 1 Units are shipped with vent collar packed loose in combustion chamber Fasten collar to top of unit with screws provided before attaching vent The Model 60K is a convention draft unit Vents must have a vertical final exit and be capable of generating a natural convention To avoid downdraft the top of the vertical vent should be at least 24 above the highest point of the roof or other nearby obstruction Use only a type of rain cap that will not inhibit convection draft Vents or vent connectors located so that they could be contracted during casual use of the room in which the Model 60K is installed must be protected or shielded to prevent such contact Do NOT use Type B Aluminium Gas Vent Use ONLY 6 diameter Type L Double Wall Stainless Steel Vent DO NOT INSTALL IN AIR TIGHT ROOM OR ENCLOSURE TM Firestop and Stack Support When assembled fasten Adapter or Adapter a 2 pipe to Vent Collar with sheet metal screw provided Drill 7 64 hole to install screw Manual Shut Off Valve This valve must accessible when installation is complete and installation must comply with any local codes Install unit on flat level hard surface Do not install on rug or carpet Air space between bottom of unit and floor must be kept clear from front to back UNITS INSTALLED IN PORTABLE BUILDINGS MUST BE SECURED aluminium angles may be fastened to 1 4 x 3 4 hex head mo
23. pounds used for sealing threaded joints must be of a type specified for use with liquefied petroleum gases propane Minimum gas supply pressure is 11 w c for propane and 6 w c for natural gas Manifold pressure is 10 w c for propane and 5 w c for natural gas Maximum gas supply is 14 w c The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to less than 1 2 psig G Cover lockout switch is a safety shutoff device and must be tested after installation is complete Light main burner see Operation Page 5 then lift cover plug III 2 Page 6 Pilot flame and main burner must be shut off COLD WEATHER OPERATION Ensure that propane cylinders have the capacity to vaporize sufficient fuel for a minimum of 4 hours continuous operation at 40 000 BTU s hr VENTING Type L double wall stainless steel vent pipe must be used Vent pipe must be 6 ID Fasten vent pipe to the Model 60K vent collar with screw provided In the U S A install vent pipe in strict conformity with National Fuel Gas Code Z223 1 1984 Allowable clearances to combustible material must be strictly observed In Canada refer to Standard CGA B149 2
24. rio Canada N3P 1N4 Phone 519 752 8521 Fax 519 752 5827 TOLL FREE 1 800 876 2286 e mail info 9 storburn ca website www storburn ca When ordering repair parts always give the following information 1 Part Number 2 Part Name 3 Unit serial number located on rating plate affixed to upper right side of cabinet DO NOT ORDER BY KEY NUMBER Parts subject to change or substitution without notice PARTS LIST NO ILL KEY PART PER NO NO NO UNIT PART NAME 5 1 186 K20 1 Fiberglass Cabinet 5 1A 186 K20A 6 Fastener 5 SAL KM6 1 Control Panel Label 5 1D SAL K8 1 Installation Caution Label 5 1E SAL K9 1 Storburn Name Label 5 1 SAL K1 1 Rating Plate 5 2 186 K19 1 Top Deck Cover 5 2A 8x1 2SS 12 Phillips Truss Head Self Tapping Screw Stainless Steel 5 3 186 K21A 1 Toilet Seat amp Lid Assembly c w Nuts amp Washers 5 4 186 17 KCA 1 Cover Plug Complete Assembly for components see ill 7 Cover Plug Components Keys 4A thru 4L 7 4A 186 17 1 1 Cover Plug Shield c w Insulation 7 6 1 2 6 Hex Slot Head Self Tapping Screw Plated Z 4C SAL K10 1 Operating Instructions Label 7 4D SAL K11 1 For Your Safety Label 7 4E SAL K12 1 Very Important Label 7 4F 186 17 K3 1 Cover Plug Handle 7 4G 6 3 8 4 Hex Slot Head Self Tapping Screw 7 4H 186 17 K4 1 Cover Plug Body c w Insulation 7 4J 186 17 K6 1 Cover Plug Body Gasket 7 4K 186 17 K7 1 Cover Plug Key Rod 7 4L 186 17 K7A 2 Key Rod Bolt c w Nut 13
25. t Mount Leg Bolt Chamber Front Mount Bolt c w Nut Combustion Chamber Air Intake Chute Moulded Insulation Lower Body Moulded Insulation Burner Pad Flame Spreader left and right Flame Spreader Bolt c w Nut and Washer Moulded Insulation Rear Chamber Moulded Insulation Air Intake Chute Moulded Insulation Burner Door Moulded Insulation Top Deck Moulded Insulation Chimney Moulded Insulation Draft Hood Side Moulded Insulation Draft Hood Top 1 wide Blanket Strip Joint Sealing Total Length 83 2 wide Blanket Strip Joint Sealing Total Length 7 Burner Door Burner Door Spring c w Pull Tabs Chimney Belt Chimney Belt Spring Draft Hood Body Draft Hood Mount Bolt c w Nut 8 32 x 1 2 Phillips Pan Head Machine Screw Draft Hood Insulation Support Clip Hex Slot Head Self Tapping Screw Plated Draft Hood Plate Hex Slot Head Self Tapping Screw Plated Vent Collar Hex Slot Head Self Tapping Screw Plated 14 ILL KEY PART NO NO NO 6 38 186 18 114 6 38B 186 18 KP114A 6 38A 6x3 8 186 18 KN115 186 18 KN115A 6 39A 186 107 6 40 186 K98 6 40A 8 3 8 6 41 186 K16 6 6x38 6 42 3305 48 3305 34 6 43 3305 PN 6 44 3305 OH 6 45 3305 0 6 46 3305 47 3305 6 478 3305 5 amp 6 48 186 K67 4 5 amp 6 49 TP75 4 5 amp 6 50 186 12 5 50 6x3 8 4 amp 5 51 7000 MLC 5 55 186 K109 5 56 186 110 5 57 186 K120 5 60 186 122 5 61 186 23 5 52 186 KHD 5 63 1
26. unting base HEX HEAD SCREWS REMOVED 2 pieces 1 8 x 2 1 1 2 long steel or diagonally opposite corners of unit with screws Fasten angles securely to floor CAUTION DO NOT SHIFT UNIT WITH ILLUSTRATION 1 TYPICAL INSTALLATION Rain Cap Storm Roof Vent Pipe Vent Pipe Vent Collar be readily pan NS 13 32 On A SSSSASSANA N Size optional Fastening must be sufficient to secure 200 Ib weight to floor ALLOW FOR SERVICE ACCESS Weight of vent stack must not bear on unit Support as shown or in other approved method so that unit can later be disconnected from vent stack without disturbing roof caulking or storm collar FOR SERVICE ACCESS 1 Disconnect vent collar from unit 2 Pull unit away from wall 3 Remove back panel Q INSTALL PROPER REGULATOR 8 a aaa IMPORTANT Use approved flexible gas supply tube Instail sufficient extra tube to accommodate pulling unit away from wall for service access 5 CAPACITY amp GENERAL PROCEDURE Store cover plug out of the way until required for incineration The Model 60K will store approximately 40 to 60 uses before incineration is required Do not overfill Overfilling causes spillage and odour The top of the short leg located between the reinforcement ribs on the right side of the chamber indicates maximum fill level If so desired aerosol maskin
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