Paramount Service Manual - E
Contents
1. WHT Shee 3 Conductor 14AWG E NM Wire w Gnd D 2 Q E M Key Pad Remote Key Pad Ignition Switched 12VDC n oO 2 v 9 Ignition S Lockout E Sensor 1 E Optional 2 E A ad a 3 m E o i 4 E PT ne O OEC Mp o 7 EZ Ls lt i l T gt y O 7 Fos Kol O O OW O OJ A s pF 77S 3 RED I Awning 3 LA 3 Conductor 14AWG NM Wire w Gnd p ss REB Awning 4 AT 3 Conductor 14AWG NM Wire w Gnd _ 2 2 TONE a z e MOTOR 1S 5 2 E IS E A C E A ue 2 E a 3 1L El foo 3 ol Ll OE e E n l 5 H gt JE fe i ya MOTOR 2 f e ii 2 zg I 1 a _ 2 3 i 2 z 3 MOTOR 4 sa SE WARST E E 023 5 E gt a Q0 6 2 lo toa Al Z 3 op r a o SS 5l 4 EE af LO oW Y 5 2 8 O d 2 lt i E B 110VAC Power Line lt a Y 8B5 O ower Line In 5 LO NO fofo y typical both boxes sao 18 052548 301r8 Carefree of Colorado Service Manual PARAMOUNT Green Ground Ba Awnings 1 amp 4 shown as LH Motor Awnings 2 amp 32. 1 4 Approx between the inside of the case end plate and the outside of the lead rail end plate The distance should be Lead Rail approximately 1 4 Note the difference indus between the actual measurement and the standard 1 4 spacing This is the amount of adjustment required C Example If the lead rail overlaps the End Plate Lead Rail Set Screw x2 Connector end plate by 1 8 the difference is DETAIL A DETAIL B T 1 8 1 4 3 8 difference 2 Extend the awning out just past the slide out position The long arms should be slightly extended to allow access to the lead rail connector 3 Mark the location of the lead rail connectors for reference then loosen the setscrews that hold the connectors in place 4 Move the connectors the distance measured in step 1 and tighten the set screws NOTE To adjust the lead rail in one direction move the connectors in the opposite direction For example to shift the lead rail to the right move the connectors to the left NCAUTION BOTH CONNECTORS MUST BE MOVED THE SAME DISTANCE AND DIRECTION 5 Test by closing the awning Repeat if necessary 052548 301r8 29 PARAMOUNT MANUAL OVERRIDE If 110V power is not available to the coach the Paramount awning can still be safely retracted using the manual override Service Manual 7mm Hex Manual Override gt T IO GI h Open RH Motor s DES E Close
3. 4 Sensor 10 Cable AMD Key Pad 25 Cable DSK RF Receiver 60 Cable EYE see note 4 Ignition Lockout 60 Cable EYE see note 4 Phone connector is shown on page 17 052548 301r8 19 PARAMOUNT Service Manual Carefree of Colorado CONNECTION FLEX W 110VDR CONTROL BOXES The wiring diagrams show the standard installation for multiple awning configurations For control boxes marked w 110VDR the installer may adjust the cable interconnections for greater flexibility during installation 1 The key pad may be installed in the unused DSK port of any board with the jumper cables sequentially connected from the AUX port to the DSK port of the next board Example Placing the keypad in the DSK of Board 3 Key Pad i i HI o i H DSK AUX DSK AUX DSK AUX E AUX Motor 1 Motor 2 Motor 3 4 Motor 4 y l l E CR024 Figure 7 Alternate Cabling for 110VDR Boxes 2 The RF Receiver and the optional ignition lock out can be plugged into any unused EYE port 3 The 110VDR control boxes are compatible with integrator interfaces
4. 2 1 Close the awning if open 2 2 Loosen the retaining bolts in the back of the mounting plates 2 3 Slide the awning away from the other awning allow a minimum of 6 to 8 between awnings See Caution above 2 4 Temporarily tighten at least one of the retaining screws Open the awning to be serviced several inches to expose the arm elbows refer to Detail B Using a minimum 1 2 rope firmly tie the elbows of the outer short spring arms together do not use bungee cords When tying the rope use a non slip knot such as a square knot or equivalent 6 Using rope or heavy duty plastic ties 3 8 x 12 tie the long arms and middle rail together in the closed position NCAUTION Failure to secure the arms as described will allow the spring arms to unexpectedly extend out possibly causing personal injury and damage to the awning 7 Remove the top screws holding the top cover Rotate the top cover back and out of the way If rotated back without obstructions the top cover will disengage from the pivot rail and can be set aside Use the manual override to partially unroll the canopy to provide slack in the fabric refer to Detail C Remove the screws holding the end plate 10 Carefully lift up and pull the end plate motor and roller tube until the idler shaft clears the end plate on the other end Rest the motor and roll bar on the case or a flat surface Use care to not stretch or damage the canopy 11 If not previously done discon
5. Remove the top screws holding the top cover Rotate the top cover back and out of the way If rotated back without obstructions the top cover will disengage from 2 the pivot rail and can be set aside Tie the Middle Rail and Long Arms in the Closed Position D E Open the awning to be serviced several inches to expose the arm elbows DETAIL A refer to Detail A Using a minimum 1 2 rope firmly tie Retaining the elbows of the outer spring arms together do not use Screw A bungee cords When tying the rope use a non slip knot such as a square knot or equivalent Using rope or heavy duty plastic ties 3 8 x 12 tie the long arms and middle rail together in the closed position NCAUTION Failure to secure the arms as described will allow the spring arms to extend out possibly causing personal injury and damage to the awning DETAIL B 8 x 1 Screw Stake Canopy thru Fabric Polyrod and Roller Tube Cover ref Roll Bar ref Refer to Detail B Remove the two fabric retainer screws on both sides of the lead rail and set aside Use the manual override to unroll the canopy until the roll bar slot holding the canopy and polyrod is exposed refer to Detail C Remove the screws holding the idler end plate and remove plate from case and set aside From the idler end of the roller tube simultaneously DETAIL C Paramount016 slide the old canopy out of the roller tube and
6. 3 3 Press the extend button again The awning should stop 3 4 Press the extend button a third time Observe the awning it should fully extend The system performs an auto tension action when the awning is fully extended The awning rolls in reverse to tension the fabric The auto tension feature works only with the extend function when the awning is fully extended Check the retract function 4 1 Press the Awning 1 RETRACT button The awning should retract 4 2 Press the retract button again The awning should stop 4 3 Press the retract button a third time Observe the awning it should fully retract to the closed position NOTE If the awning moves in the opposite direction than the label the red and black MOTOR wires are reversed in the control box Repeat steps 3 and 4 for each of the Extend Retract button combinations Test the mid position functions Press and release each mid position button Slide Out cover and Window The awning should extend or retract to the specified position Test the Auto Retract function 8 1 Fully extend awning 1 8 2 Set the WIND SPEED to the lowest setting 8 3 Create a firm but gentle vertical rocking motion with the leading edge of the awning The awning should retract after 2 3 seconds of the motion The awning will retract to the slide out position Repeat step 6 for each of the awnings If the optional Ignition Sensor is installed 10 1 Partially retract the awning 10 2 Turn the vehicle
7. E Top View Profile Paramount001 LENGTH 14 21 in 1 foot increments Position Slide Out Window Patio EXTENSION 40 72 106 LEAD RAIL DROP e 20 32 33 51 339 Values are approximate actual dimensions may vary with specific installations Angles are measured from horizontal parallel to ground MOTOR SPECIFICATIONS Available in LH or RH configurations Type Tubular Motor Power 120V 60HZ 2 5A Torque 60 nm Speed 14 RPM Cycle 40 Sec ON 1 Min OFF CoNTROLS Direct Response Electronics with a single master control and single remote for all awnings COLOR Hardware White Black Fabric Woven Acrylic Fabric APPROXIMATE INSTALLED WEIGHT LBS Awning Length ft Weight Awning Length ft Weight Awning Length ft Weight 14 195 17 227 20 258 15 212 18 234 21 266 16 220 19 246 052548 301r8 Carefree of Colorado Service Manual PARAMOUNT CANOPY REPLACEMENT During the following instructions use the manual override procedure on page 29 to open and close the awning NCAUTION When moving an awning or lifting the roller tube and motor out of the case the servicing technician must use care to not break or damage the motor and sensor cables 1 2 10 11 12 13 14 15 16 17 18 19 20 Disconnect power to the awnings Tie the Elbows of the Outer Short Arms
8. 2 6 x 1 2 screws 7 Snap the switch bezel over the switch frame 052548 301r8 2A In line Fuse 12VDC Line 18 24awg Female Disconnect x2 2A In line Fuse Red B A 18awg Wir Single Pole Single Throw Switch minimum Vehicle Wall LED Strip in Lead Rail or Case Tk RH 5 5 4 S LII ON NNI Connector Red Individual Strip 12VDC 18 24awg Female Disconnect x2 2A In line Fuse Red Em 7 blo 18awg Wir Single Pole Single Throw Switch minimum Vehicle Wall LED Strip in Case E 4 A LED Strip in Lead Rail LIII POS SN NT Connector 4 4 5 VA JAS IER Double Strip I Connector LEDOO2d 23 PARAMOUNT Service Manual Carefree of Colorado LED Strip LED Slot Route LED Harness w Sensor Cable fauris asso fa 0 Connector Cut Between Pads Case LED to Adjust Length Route LED Harness j Slot Cover w Sensor Cable LED Strip Connector O Wire Channel Lead Rail LED Paramount032 Replacing the LED Strip Extend the awning out to access the inside of the case or lead rail as required Disconnect power to the awning and the LED strip Use a non permanent marker to mark the location of the ends of the LED strip Disconnect the strip connectors Remove the existing L
9. Bob AMD ime wr DUBIUM DOR FRU 2M eerie net 4 urrsc dud d c IM T TER 5 Long Spnng Arm Beplac mbnb usui diri eb Rr ni ordi caia ak MARRE p Ek b iin n n a hi a n aab i Aiii 6 HSA Tis EXISTING BED nei uale pii ii dri ab DUI pK ER CEP Eb NIE Erat Lata a a M Fai ME 6 IAS Now A is id 6 Motor Replace mei cin idad 7 Removing TS AIDA uscar ica daa rich 9 A AA o E E E A 10 Comman A A LM MEME 10 A A DENM ML DN MI 11 a A A A CDD DUM I MAMMA PDE PM 15 Wiring Diagram Single Awning ainsi a eee 15 ying AN iii T E NM nr d 16 Phone Cond CONECO arrar ei AI AAA AA 17 Hinno DIS ANAIS sta a E 18 Connection Flex wr TIDYDR Control BOXES aia EAr 20 Optional Manual Bypass Switch sq in 20 Control Board Replacement Direct ReSpoONSe cccooooccccnonoccccnnccoonncnnnnnnncnnnnnnncnonnnnnnnn nn rnnnnn cnn nennen 21 AA TRIN A DE RR TET ARI N n Clos EU t iL E 22 A ec T n IN 23 UAM AUS Arc ir e r 23 accu su LEN Densidad NAAA 24 HI o ds o M M E 25 Standard Servic Procedures A 26 SU MS MOLI sitas e 26 sa A A au i Su MIDI MM d Ser error EEE 26 Adjusting IN EE Ec i e a A PEE 26 Aaning Calibration Procedure T A 27 o AAA CMM LM E LE M M I Rd 27 o Loan M tot P 29 Bun he Lead Ral BS ri AA 29 Agna the Horizontal Lead Rail POSION escrito ide 29 pur A PM E a E E E A E E ee ee 30 Programming the RF Receiver for
10. Carefree of Colorado SENSOR REPLACEMENT The replacement sensor is furnished with a 25 foot cable The cable is furnished in case the installed cable has been damaged or compromised NCAUTION Do NOT ATTEMPT TO CUT AND SPLICE THE CABLE IF DAMAGED THE CABLE MUST BE REPLACED TO ENSURE SYSTEM INTEGRITY REMOVING THE OLD SENSOR Detail A 1 Remove the 10 x 3 4 screw in the mounting bracket Wire Channel ref 2 Slide the sensor out of the bracket Detail B 3 Unscrew the wire gland from the sensor case and slide down the wire and out of the way 10 x 3 4 Screw 4 Remove the back of the sensor case to reveal the PC Sencar board Bracket ref 5 Carefully remove the board from the case In some DETAIL A instances the board may be tacked with adhesive and must be pried out Use care to not damage the cord or Cable Gland connector Clamping Nut 6 Disconnect the cable from the board and slip the connector out of the case Set the old sensor parts out of the way 7 Test the integrity continuity of the installed cable Several Cable Connector cable testers are commercially available If the cable is faulty DETAIL B go to Replacing a Sensor and Cable If the cable is OK go Installing a Sensor Only Figure 10 Replacing the Sensor REPLACING A SENSOR AND CABLE 1 Remove the existing cable Pay particular attention to the routing and attachment points of the existing cable 2 Slide the new sens
11. Contact Carefree engineering for information and system requirements OPTIONAL MANUAL BYPASS SWITCH Installers may elect to install a manual bypass switch for testing or emergency operation of the awning The simple switch allows the operator to extend or retract the awning without using the keypad control panel For multiple awning installations a separate switch must be installed for each awning 1 Open the control box and identify the terminal block next to the Common phone cord jacks Extend a TT A Retract 2 Connect the switch to the terminal block as shown in the a rj ingle Pole Double al m El diagram Throw Momentary ON The switch is a single pole double throw momentary ON center Center OFF OFF Components are installer furnished zm Figure 8 Manual Bypass Switch 20 052548 301r8 Carefree of Colorado Service Manual PARAMOUNT CONTROL BOARD REPLACEMENT DIRECT RESPONSE When a control board fails it is possible to replace the board It is not necessary to replace the complete control box assembly NCAUTION THE PROCEDURE REQUIRES HANDLING THE PRINTED CIRCUIT BOARD TO AVOID INCIDENTAL DAMAGE FROM STATIC DISCHARGE THE TECHNICIAN SHOULD GROUND THEIR SELF TO DISSIPATE ANY STATIC ELECTRCITY BEFORE OPENING THE PACK
12. See Note 2 Lead Rail 2 16 See Note 2 Middle Rail 2 17 R040727 106 Cover Middle Rail 18 Reference Only Lead Rail Connector 4 19 R001380 20 RO001381 21 R0141760JV 22 R0141770JV Spring Arm 7 LH Spring Arm 7 RH Knuckle Assy Middle Rail Outer LH Knuckle Assy Middle Rail Outer RH 23 RO01382 Knuckle Assy Middle Rail Inner LH 24 RO01383 Knuckle Assy Middle Rail Inner RH 25 RO01384 L Bracket Middle Rail Knuckle 26 RO01609 Spring Arm 3 Outer 1 ea LH 1 ea RH 3 27 R001607 Spring Arm 3 Inner LH 28 RO01608 Spring Arm 3 Inner RH 29 RO01387 Support Kit Spring Arm 30 030796 001 Hex Key Manual Override 7mm 31 R060618 001 Key Pad Single Awning 32 R060633 001 Control Box 110VDR 33 R060624 001 Remote 433 MHz Single Awning 34 R060618 002 Key Pad 2 Awning 35 RO60633 002 Control Box Motor 1 amp 2 110VDR 36 R060624 002 Remote 433MHz 2 Awning 37 RO60618 004 Key Pad 4 Awning 38 RO60633 002 Control Box Motor 1 amp 2 110VDR 39 R060633 004 Control Box Motor 3 amp 4 110VDR 40 R060624 004 Remote 433MHz 4 Awning 41 R060538 002 Motion Sensor w cable 42 R001355 Bracket Kit Vertical Sensor Mount Apex 43 R040616 006 Cable Channel Black 44 R001588 Cord Retainer 16 lg 45 R060429 002 46 R060434 001 47 R060434 008 48 R060596 001 49 R060532 001 Ignition Lockout Sensor STD R060532 002 Ignition Lockout Sensor RTL W Retract 50 R060589
13. So Y 1 E as 2 ER wi HH r oz Mii 5 5 a9 Grn 7 4 LL e TACEAM aS e O DETAIL A 110VAC Power Line In DRO14a 16 052548 301r8 Carefree of Colorado Green Ground Service Manual PARAMOUNT Ba Awnings 1 amp 4 shown as LH Motor Awnings 2 amp 3 shown as RH Motor For LH Motor Configurations Motor Red goes to Pin 1 Motor Black goes to Pin 2 For RH Motor Configurations Motor Red goes to Pin 2 Motor Black goes to pin 1 The SO cable from the 110VAC awning motor can only pass directly through a wall it cannot be laid up in the wall and must be connected to NM wire or individual wires in conduit no more than 6 inches past the point of entry 4 The RF Reciever and the optional Ignition Lockout may be plugged into any open EYE port 5 Wires for the Ignition Lock Out Sensor are not pin specific gt For screw type terminals After testing connections use Loctite 29005 or equivalent to secure screws in terminal block Cables are 4 wire RJ11 terminated phone cord straight no twist Terminal block designations are for reference only Actual boards may not be marked Z Screw Type Terminal Block DRO16 a FROM To MOTOR 1 To MOTOR 42 AC Power Source White 4 4 Black 5 5 Ground 7 7 Awning 1 Motor Black Refer to Flag Note 2 White 3 Ground 6 Awning ga Matar Black Refer to Flag Note 2 White 3 Ground 6 1 Sensor 10
14. be necessary to adjust the motor limits Refer to page 26 Install the top cover Reposition the adjacent awning if it has been moved Ensure that all the retaining bolts are properly tightened to 10 ft Ibs After replacing the motor it is recommended that a calibration routine is run on the affected awning because of possible variations in motor performance Refer to page 27 052548 301r8 Carefree of Colorado Service Manual PARAMOUNT REMOVING THE AWNING A WARNING THE PARAMOUNT AWNING IS EXTREMELY HEAVY MOVING AND OR LIFTING THE AWNING REQUIRES A MINIMUM OF 3 PEOPLE THE USE OF A LIFTING DEVICE IS STRONGLY RECOMMENDED 1 Retract the awning completely Disconnect power to the awning Locate the junction box where the motor wires are routed Disconnect the motor wires and remove from the junction box Make note of the wire colors Bundle the wire to the awning NOTE Some installations use a waterproof junction box located on the top of the coach others may have the junction box located inside the coach at or near the cable entry point 4 Disconnect the sensor cable e For installations with a junction box Some installs may route the cable into a junction box with a cable coupler Disconnect the cable from the awning and remove from the junction box Bundle the cable to the awning e For installations hardwired to the control box option 1 Trace the cable to the control box Disconnect the cable from the control box and r
15. ignition key ON 10 3 Ifthe RTL lockout is installed the awning s will retract 10 4 Press the EXTEND button The awning s should not extend 052548 301r8 11 PARAMOUNT Service Manual Carefree of Colorado In the charts below YES is a positive response to the test NO is a negative response D01 THE AWNING S OPERATE DIFFERENT THAN THE SWITCH MARKINGS The power switch at the key pad must be on the LED will be illuminated if power is present A Does a different awning move when pressing the controls YES Awning Y moves when Awning X are pressed i e Awning 2 moves when Awning 1 is buttons are pressed pressed Awning motor wires from Awning X Board marked Motor 1 corresponds with key pad Awning and Awning Y are reversed Remove 1 etc motor wires from control boards reattach motor X wires to motor X control board motor Y wires to motor Y control board NO Go to test B B Does the awning operate in reverse of the switch plate YES Motor wires from affected awning are labeling i e extends when retract is pushed reversed in control box Open control box and locate motor wires from affected awning Reverse the red and black wires NOTE For LH motor configurations RED WIRE goes to terminal 1 BLACK WIRE goes to terminal 2 For RH motor configurations BLACK WIRE goes to terminal 1 RED WIRE goes to terminal 2 NO Reanalyze condition D02 THE AWNINGS Do NOT OPERATE A
16. in the pin aligns with the setscrew before tightening Refer to Detail B Attach the arm to the middle rail joint using the rotation pin and setscrew removed previously Ensure that the groove in the pin aligns with the setscrew Firmly hold the arm together and remove the binding Allow the arm to open slowly NCAUTION When the arm is closed it can open with significant force Use care when opening the arm Refer to Detail A Slide the arm knuckle into the frame mount For models with the 1 piece knuckle Slide the knuckle into the housing Attach the knuckle to the mount using the 1 2 13 bolt washer and lock washer removed previously For models with positioning pins Pin Position e Liberally coat the positioning pins with quality silicone grease 2 per knuckle e For awnings under 19 long two 2 pins are used for the inner and outer arms in the positions shown For awnings 19 and longer the For All Inner Arms amp inner arms use the two pins the outer arms use one 1 pin in the Outer Arms In Units under 19 position shown 3BinBusoheknsxs e Slide the positioning pins into the housing with the knuckle It may be 1 Per knuckle necessary to gently lift the arm up or down to slide the pins into the housing with the knuckle For Outer Arms In Units over 19 e Attach the knuckle plate to the housing using the screws removed i _Paramount018 previously Figure 4 Pin Positions e Attach the knuckle t
17. lead rail NOTE It will be necessary to support the roller tube do not allow the roller tube to pull off the motor Inspect the slots in the roll bar and lead rail Clean and deburr as required Lightly spraying the inside of the slot with a dry silicone lubricant will aid in sliding the new fabric in Slide the new canopy into the lead rail and roller Both edges must be done at the same time Orient the fabric so that the large polycord goes into the lead rail the smaller polycord goes into the roll bar The hem should be on the down side Center the canopy into the slots of the roller tube and lead rail Reattach the end plate to the case with the roll bar idler seated into the glide bearing Figure 1 Canopy Replacement On the idler side stake the canopy to the roller tube with one 1 8 x 1 flat head screw The screw goes through the material polyrod and roller tube in the fabric slot Use the manual override to roll the canopy onto the roller tube the material rolls over the top of the roll bar Ensure the fabric rolls evenly onto the roller tube Once the fabric is snugly rolled up remove the rope used to secure the arms previously Restore power to the awning Extend and retract the awning several times This will allow the canopy to self center NOTE It may be necessary to adjust the motor limits Refer to page 26 Install the fabric retainer screws in the lead rail Install the top cover 052548 301r8 3 PA
18. the awning 3 For arms with the sensor cable mounted carefully remove the sensor cable from the wire channel on top of the arm Use care to not bend break or compromise the cable 4 Refer to Detail A Firmly hold the arm while Rotation Pin removing the set screw and rotation pin from the middle rail knuckle DETAIL A 5 Fold the arm together and securely tie the arm 318 32 Set Screw closed Use a 3 8 x 12 plastic tie or equivalent Lead Rail 6 Rotate the arm so that it is parallel with the lead rail to provide access to the set screw located in the arm knuckle 7 Refer to Detail B Remove the set screw and rotation pin from the arm knuckle Remove the Motion Sensor ref arm from the awning and set aside DETAIL B Arm Paramount019 Installing the New Arm Figure 5 Long Arm Replacement The new arm is banded in the closed position Do not remove the binding until instructed to do so 1 Refer to Detail B Attach the new arm to the lead rail connector using the rotation pin and set screw removed previously Ensure that the groove in the pin aligns with the setscrew 2 Firmly hold the arm together and remove the binding Allow the arm to open slowly NCAUTION WHEN THE ARM IS CLOSED IT CAN OPEN WITH SIGNIFICANT FORCE USE CARE WHEN OPENING THE ARM 3 Refer to Detail A Attach the arm to the middle rail knuckle using the rotation pin and set screw removed previously Ensure that the groove in the pin aligns
19. with the set screw NOTE All replacement arms have a wire channel groove in the top of the extrusion The wire is routed in the groove and retained using a cord retainer that is wrapped around the wire and pressed into the groove 4 Route the sensor cable on the replacement arm e Place a cord retainer onto the cable and press into the groove on top of the arm Ensure that the open side of the retainer is facing in toward the channel Repeat at each end and in the center of the channel e Atthe arm joints arch the cable slightly to avoid binding Do not twist the cable 6 052548 301r8 Carefree of Colorado Service Manual PARAMOUNT MOTOR REPLACEMENT During the following instructions use the manual override procedure on page 29 to open and close the awning For multiple awning installations where the awnings are mounted end to end it will be necessary to move the unaffected awning if the motors are next to each other NCAUTION When moving an awning or lifting the roller tube and motor out of the case the servicing technician must use care to not break or damage the motor and sensor cables Cover y ref Roll Bar ref Tie the Elbows of the Outer Short Arms e the Middle eal A and Long Arms in the Closed Position 1 Disconnect power to the awning s 2 Locate the junction box inside the coach and disconnect the motor wires 3 refer to Detail A To move an adjacent unaffected awning
20. 001 Splitter 51 Canopy OnlyRefer to Canopy Order Form Notes 1 XXX Color xx Length 2 Ifthe Top Cover item 2 Lead Rail item 15 or the Middle Rail item 16 must be replaced remove the awning and return to Carefree These items are factory replacements only 3 The outer 3 arms item 26 are replaced as a pair Replacement kit includes 1 LH and 1 RH arm assembly 4 Lead rail connectors item 18 are shown for reference only Connectors are part of the lead rail assembly item 15 RF Remote Receiver 433 MHz Phone Cable 60 Phone Cable 240 Coupler Cable 052548 301r8 35 PARAMOUNT Service Manual Carefree of Colorado LED Parts List Case LED A NS F QYH a ines COP g8 89 O 3 Lead Rail LED Paramount502 Item Part Number Description Notes 1a R060732 001 LED Strip used for awnings under 19 1 1b R060732 004 LED Strip used for awning 19 and longer 2 R060718 001 Harness 22 feet 3 R040616 206 Wire Channel 4 R001716 Slot Cover 2 feet 5 SR0101 Switch Kit includes item 6 6 R019493 001 Fuse Kit includes in line fuse holder and 2A fuse Notes 1 LED strip item 1 is sent on a roll and cut to length during installation 36 052548 301r8 Carefree of Colorado Service Manual PARAMOUNT NOTES 052548 301r8 37 PARAM
21. AGE OF THE NEW BOARD FOR DISASSEMBLY AND ASSEMBLY USE ONLY HAND TOOLS DO NOT USE POWER EQUIPMENT Control Board N gt po a Spring Loaded Screw Type A Terminal Block Terminal Block DETAIL A Screw Spacer qty 4 qty 4 DR027 Figure 9 Replacing a Control Board NOTES For reference use the appropriate Direct Response wiring diagram on page 15 1 Disconnect the AC power to the control box Remove the lid from the control box and set aside Disconnect all wires and cables from the board to be replaced Mark and tag the wires The wires must be connected to the replacement board in the same configuration as removed from the old board 4 Remove the four screws circuit board and spacers if used from the enclosure Set screws and spacers aside 5 Install the replacement board in the enclosure New screws and spacers are included with the replacement board Spacers are required to provide clearance from the mounting board Connect the wires and cables to the new board Restore AC power to the awning systems and test operation After testing use Loctite 29005 or equivalent to secure screws in terminal block o ON Reattach the lid to the control box Terminated cable is a 4 wire RJ11 terminated phone cord straight no twist A vello Cables are 4 wire RJ11 terminated phone cord straight no twist R TA031 052548 301r8 21 PARAMOUNT Service Manual
22. Cable AMD 2 Sensor 10 Cable AMD Key Pad 25 Cable DSK RF Receiver 60 Cable EYE refer to note 4 Ignition Lockout 60 Cable EYE refer to note 4 Phone Cord Connection Cables are 4 wire RJ11 4 terminated phone cord straight no twist 052548 301r8 RTA031 Terminated cable is a 4 wire RJ11 terminated phone cord straight no twist 17 PARAMOUNT Service Manual Carefree of Colorado WiRING DIAGRAM 4 AWNINGS RF Receiver gt e limi ER 3 Conductor 14AWG NM Wire w Gnd
23. Decrease Run Time T 9 Run Time ious Configuration i Previous Configu ERE le Hus Increase de EN Increase Run Time OUT Limit Switch IN Limit Switch Run Time 4mm Allen Head 4mm Allen Head 2w o e PE wy H NO Decrease I S Lead Rail S Decrease Run Time H Run Time Current Configuration LH Motor RH Motor Current Configuration aramounti The limit switches are located inside the case near the end cap To access the switches remove the small rubber plugs next to the end cap or end plate NOTE There are two 2 motor limit switch configurations Before making adjustments visually inspect the limit switches to determine which configuration is installed in the awning Use the illustration above to determine the correct turning direction for the adjustments Adjusting the OUT Limit Switch NOTE During normal operation the awning will extend out then roll back slightly to tension the fabric 1 Extend the awning out completely 2 Confirm that the arms are fully extended The motor should stop and the fabric should be tight 3 If the motor continues to run the fabric will sag use a 4mm allen wrench to turn the OUT limit switch to DECREASE the motor run time 4 f the motor quits before the arms are extended use a 4mm allen wrench to turn the OUT limit switch to INCREASE the motor run time NOTE It is best to make the adjustments in increments of a single turn 3 full turns of the screw equals approxi
24. E OPERATION OF THE BUTTON La X PRESSED EXAMPLE PRESSING AN EXTEND BUTTON DURING THE LEARNING Indicator PHASE WILL CAUSE THE AWNING TO EXTEND WHEN THE RECEIVER LEARNS THE Light Button Program WS018 SIGNAL USE CAUTION TO AVOID UNEXPECTED MOVEMENT BY THE AWNING 5 Repeat for each additional remote OPERATIONAL NOTES Transmitter and receiver operate on a frequency of 433MHz The receiver exits the program mode after ten seconds If the light does not come on in step 2 check the continuity of the cord between the boxes and repair or replace as required Pin 1 of the 1 connector goes to pin 1 of the 2 connector etc If the light still does not come on the memory is full and must be cleared If the light does not go out in step 3 the receiver already knows the transmitter s signal or the battery in the remote needs to be replaced To clear the memory PRESS AND HOLD the transmitter learn button While holding the button the indicator light should be OFF for the full 5 seconds then come on The system may be programmed for up to 5 remotes Additional remotes may be ordered separately 052548 301r8 31 PARAMOUNT Service Manual Carefree of Colorado STANDARD MAINTENANCE Maintaining a Carefree Awning is easy Just follow these basic steps e Always operate the awning according to the instructions e Periodically check that the fasteners are tight Tighten if necessary e Keep the awning fabric and arms clea
25. ED strip Clean the LED slot to remove any dirt and tape residue Thread the new strip behind the arm connectors Starting at the reference mark on the harness end press the new strip into the LED slot 0r TJ o Qv NM c At the end of the strip cut the LED strip to match the mark made previously To trim the LED strip always cut between the 4 pad cluster as shown 10 Route the new LED strip wires as shown and connect to the harness 11 Restore power and test 24 052548 301r8 Carefree of Colorado Service Manual PARAMOUNT Harness Replacement refer to the figure on the previous page 1 Extend the awning out to access the inside of the case or lead rail as required 2 Separate the LED connectors 3 For lead rail LEDs 3 1 The wire is routed with the motion sensor cable Remove the harness from the arm channels 3 2 At the case clip the harness and clamp the harness at the case to prevent it from falling in the vehicle wall 3 3 Connect the new harness to the LED strip 3 4 Route the harness through the wire channel in the arms At the arm joints arch the cable slightly to avoid binding 4 Forall LEDs 4 1 Route the new harness through the case and vehicle wall to the switch Tip Tie the new harness to the old harness that was cut previously Use the old harness to pull the new harness through the wall to the desired location 4 2 Seal the entrance hole and harness with a quality silicone sealant 4 3 Connec
26. LL For one awning that does not operate refer to D03 A Confirm 110VAC power to control box YES Powerispresent gototestB 1 Shut off power source NO Check vehicle circuits and fuses 2 Open control box Repair as required and retest 3 On some early units a fuse is installed on the circuit board Check that fuses on circuit boards are intact 4 Check that 110VAC connections and splices to the boards are correct and secure Refer to system schematics 5 While observing the circuit boards have power restored The LEDs on the boards should blink red then green B Confirm that key pad is operating 1 Press the Power On button on the key pad The YES Poweris on go to step B 3 Indicator LED should illuminate NO LED does not illuminate go to step B 2 2 Check the cable between the keypad and control box YES Continuity OK go to step B 3 As a continuity check Pin 1 of connector 1 goes to Pin 1 of connector 2 pin 2 goes to pin 2 pin 3 goes to pin 3 NO and pin 4 goes to pin 4 Replace cable and retest 3 4 1 Disconnect jumper cable between controller boards YES Awning operates Controller 1 is 4 2 Disconnect key pad from ACC of controller 1 defective Replace control box and connect to ACC of controller 2 NO Awning does not respond key pad is 4 3 Does Awning 2 operate when pressing a defective replace command button on the key pad 12 052548 301r8 Care
27. OUNT Service Manual Carefree of Colorado NOTES 38 052548 301r8
28. RAMOUNT Service Manual Carefree of Colorado AAWARNING_ NEVER ATTEMPT TO ADJUST OR ALTER THE MIDDLE RAIL AND ATTACHED COMPONENTS NEVER ATTEMPT TO MOVE OR ADJUST THE ARM KNUCKLES IN THE CASE OR ON THE MIDDLE RAIL THESE HAVE BEEN PRE SET AT THE FACTORY FOR OPTIMUM OPERATION SHORT SPRING ARM REPLACEMENT NCAUTION THE SPRING ARM IS UNDER TENSION TO OPEN USE EXTREME CARE TO FIRMLY HOLD THE SPRING ARMS DURING ASSEMBLY AND DISASSEMBLY TO AVOID ANY SUDDEN OR UNEXPECTED MOVEMENT BY THE ARM SERIOUS PERSONAL INJURY AND OR PROPERTY DAMAGE COULD OCCUR IMPORTANT NOTE The outer short arms are provided as a set For correct awning operation both the outer arms must be replaced at the same time NOTE Two styles of case knuckles are used on the Paramount short arms Early units use the 1 piece knuckle Later models use the knuckle with positioning pins Replacement arms use the knuckle with positioning pins Knuckle w Positioning Pins paramount18b 1 Piece Knuckle z zoya Figure 2 Knuckle Styles Removing the Existing Arm 1 Extend the awning out to the Slide Out Cover position Disconnect power to the awning For arms with the sensor cable mounted Knuckle Plate carefully remove the sensor cable from the wire e rac Bolt channel on top of the arm Use care to not Goc amp Washers bend break or compromise the cable 4 Refer to Detail A Remo
29. RF Receiver RED g LAm 3 Conductor 14AWG NM Wire w Gnd oe CT MET 3 Conductor 14AW Key Pad NM Wire w Gnd A P o o ees MOTOR 4 lt mI ti SENE zZz AA z Remote ale Tuy 3 E Key Pad Ignition Switched o AA Hm 12VDC L 2 v d 9 12VDC Ignition EE 2D Ground Lockout 2 lt gt S 3 ensor T gt gt m Optional El i X fame PH gear Lu cS m E O Cif T 7 Ely EE AN a MAL E JN MOTOR 4 P RR 4 2 3 H pardo 4 JL E BIS c Bi a t C Poa O zt MOTOR 2 z2 1
30. RH Motor le T e Close LH Motor Lead Rail 4 LH Motor RH Motor Figure 12 Manual Override Access Carefree of Colorado 7mm Hex Manual Override RTA015a 1 The bypass is located inside the case near the end cap Remove the large rubber plug on top of the awning located toward the rear of the case on the motor side Chuck the 7mm hex key into a 3 8 battery powered drill Insert the hex key into the manual override on the awning Operate the drill in the direction shown in the diagram to close the awning Reverse the drill to open the awning 5 When done reinsert the rubber plug 30 052548 301r8 Carefree of Colorado Service Manual PARAMOUNT PROGRAMMING THE RF RECEIVER FOR A REMOTE When adding or replacing a remote control it is necessary to program the transmitter and receiver jp 2 Power to the control box must be on Locate the receiver box Press and release the Press to Learn Transmitter button on the bottom of the receiver box The receiver is in program mode when the red light comes on Press and release any button on the remote it is recommended to use the stop button The red light will go out after the receiver learns the remote signal g En 5 rm 25 25 ge 5 or NCAUTION ANY BUTTON ON THE REMOTE MAY BE PRESSED WHEN THE RECEIVER LEARNS THE E TRANSMITTER SIGNAL THE SYSTEM WILL PERFORM TH
31. a Remote sicussincrssinssciaineinerd inetesiwrannacearimsaoiarteinaneinerelieteasareanacrauianan 31 Standard MN tic 32 e Me 32 o meme T P 32 PRIMUM cuc au uc E uu D LM M ee 32 Part N imber La tai 33 Pan Number CON II AUN REN i n 33 Serial Number Part Number Location ee ee eer rte aias 33 is A a Orne sere ca ae ery 34 LED Faria A ETETE 36 052548 301r8 1 PARAMOUNT Service Manual Carefree of Colorado PRODUCT OVERVIEW The Paramount Patio Awning offers the coach owner an awning system that provides as much or as little shade as required The canopy is housed in an aluminum case that easily blends in with the coach roof Each unit is equipped with lateral support arms that are the strongest available on the market No vertical arms interfere with coach sidewalls or equipment that may be mounted on the roof The unique and innovative 110V electronic control system provides Carefree s Direct Response system with interior pushbutton controls for standard extend retract functions At the master control panel the auto retract system can be engaged to automatically retract the awning in windy conditions Sensitivity can be set to respond to a variety of wind speed conditions An RF remote is furnished with the Direct Response system Paramount Patio Awning Specifications The following information is for reference only A 5 Awning ES
32. and attach other motor direction control wire Black to AC Hot Black 1 5 While observing awning briefly apply power 1 6 Does awning move when power is applied Note If the awning runs but does not extend or retract completely it may be necessary to adjust the motor limits refer to page 26 2 Test continuity and connections of motor wire between YES Continuity is good motor is defective control box and awning motor replace NO Repair as required and retest 052548 301r8 13 PARAMOUNT Service Manual Carefree of Colorado D04 AWNING S DO NOT RETRACT DURING WINDY CONDITIONS The Direct Response auto retract system operates by gauging the motion of the awning s leading edge not by the direct wind speed Refer to the description in the owner s manual NOTE The awnings have independent sensors and may not retract concurrently A Press the power on button then press the auto retract button YES The flashing LED indicate that the Does the indicator LED flash slow pulse sensor s have been disengaged or other wise disabled Go to step C NO Go to test B B Confirm standard awning operation From the key pad YES Operation is normal Go to step C operate the awnings NO Refer to the appropriate test D02 or D03 C Check function of shaker sensor YES The affected awning retracts Original 1 Open the affected awning does not have to be open all sensor is defective replace the way Return se
33. are disabled If the Stop button is pressed during a calibration all awning calibrations are halted immediately and the system returns to normal operation The calibration mode must be reinitialized to continue Any awnings that were stopped partially through a calibration will be reset to the default values In calibration mode any or all awnings can be calibrated and or re calibrated At the keypad or on the remote press and release the Patio button to start the calibration for the selected awning The awning will partially extend then retract to determine the full retract position Next the awning will cycle to the full extend patio position then retract to the fully closed position When the awning has returned to the fully retracted position the individual awning calibration is complete Repeat for each awning installed For multiple awning installations it is not necessary to wait for one awning to complete the calibration cycle before starting the next awning calibration In calibration mode pressing the Patio button for an awning that has been calibrated will cause the awning to recalibrate 052548 301r8 Carefree of Colorado Service Manual PARAMOUNT ADJUSTING THE LEAD RAIL Adjusting the Lead Rail Height The Paramount arms are installed and adjusted at the factory to operate at the tallest height possible For multiple awning installations the lead rails of adjacent awnings may appear to not align because of instal
34. cond shaker to the unaffected 2 Open the second awning awning controller 3 Open control box and disconnect sensor from controller NO Awning does not retract control box is board of awning that does not auto retract defective replace 4 f cable has been spliced between sensor and control box check continuity of splice Repair as required and retest before proceeding 5 Disconnect the sensor from the other controller and plug the cable into the SHAKE terminal of the affected awning controller At key pad turn power ON and auto retract ON Set auto retract to the lowest setting At the unaffected awning create a firm but gentle rocking motion with the leading edge of the awning for about 3 4 seconds OND NOTE The key pad LEDs will continue to flash after connecting good sensors It is necessary to power off the system then turn it back on so that the key pad recognizes the sensors are connected DO5 AWNING DOES NOT MOVE WHEN REMOTE CONTROL BUTTONS ARE PUSHED 1 Confirm power is ON at the key pad Correct as required Confirm batteries in remote are good Pressing any Replace as needed button on the remote will illuminate the LED at the top of the remote 3 Check the cable between the Receiver and control box As YES Cable is OK Confirm that cable is a continuity check Pin 1 of connector 1 goes to Pin 1 of securely plugged in go to step 4 connector 2 pin 2 goes to pin 2 pin 3 go
35. ct Response cable Each LED strip may be attached to an individual switch or two LED strips can be hooked in parallel to a single switch Switch and Fuse Installation NOTE Installers may choose to furnish the control switch The installation requires that the power line 12VDC be attached to a dedicated 2A circuit breaker or a 2A in line fuse must be installed between each switch and power source For easy access locate the fuse close to the switch 1 Route the harness into the vehicle with the Direct Response cable and the motor power cable Determine the location of the switch At the switch location cut a 1 1 8 x 1 1 2 hole 4 Wire the switch as shown below Wire terminals at the switch are 187 18 24 awg female disconnects NOTE Allow adequate slack in the 12VDC power line so that the in line fuse installed in step 4 can be accessed from behind the switch 5b Install the in line fuse 5 1 Near the switch cut the red 12VDC power line to the switch Do not strip the insulation Insert a wire end into one of the wire channels until it butts up against the stop Fold that half of the connector body over until the element contacts the wire Use pliers to crimp the connector closed 5 4 Repeat for the second wire end 5 5 Slide the fuse into the fuse port Ensure that is firmly seated 5 2 5 3 6 Press the in line fuse wires and switch into the mounting hole Secure the switch using two
36. do SERVICE MANUAL avete PARAMOUNT 2 Stage Multi Position Awning Patio Position 052548 301r8 Printed in USA September 2013 PROPRIETARY STATEMENT The Paramount Awning is a product of Carefree of Colorado located in Broomfield Colorado USA The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado Every effort has been made to ensure that the information presented in the document is accurate and complete However Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document The information contained in this manual pertains to the current configuration of the models listed on the title page Earlier model configurations may differ from the information given Carefree of Colorado reserves the right to cancel change alter or add any parts and assemblies described in this manual without prior notice Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado products only Any other reproduction or translation of this document in whole or part is strictly prohibited without prior written approval from Carefree of Colorado SAFETY INFORMATION AAWARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY AND OR MAJOR PROPERTY DAMAGE NCAUTION A caution indicates a potentially hazardous situation that may cause mi
37. e of Colorado Service Manual PARAMOUNT PART NUMBER LISTING PART NUMBER CONFIGURATION Example Part Number 4219CWJV10DR 42 19 CW JV 10 DR Paramount 19 Toast Black 10 Extension Direct Response ACRYLIC CANOPY DIRECT STYLE CODE SIZE COLOR CASE COLOR EXTENSION RESPONSE 42 14 ACRYLIC STANDARD 10 DR All Paramount 15 Refer to sales order Black motorized w Box Awnings 16 information for Direct Response 17 specific codes and Standard 18 colors available 19 20 21 Serial Number Part Number Location Serial Part Located on the Rear Outside Case on Motor Side Y Paramount024 052548 301r8 33 PARAMOUNT Service Manual Carefree of Colorado ILLUSTRATED PARTS LIST Single Awning Description Mounting Plate Kit Flat GJ002 Mounting Plate Kit 3 2 See Note 2 Top Cover Assy 2 34 052548 301r8 Carefree of Colorado Service Manual PARAMOUNT ltem Part Number Description Notes 3 R040665 001 Plug 375 4 R040665 002 Plug 75 5 R030721 001 Grommet 5 16 ID 6 R001375 End Plate Assy LH Motor R001376 End Plate Assy LH Idler 7 R001377 End Plate Assy RH Motor R001378 End Plate Assy RH Idler 8 R001069 xxx xx Roll Bar 1 7 8 Dia 9 R001055 Motor Assy 10 R030885 001 11 R030886 001 Crown Motor Drive Gear Motor 12 R001399 Plug Roller Tube 13 R001374 End Plate Lead Rail LH 14 R001379 End Plate Lead Rail RH 15
38. emove from the coach Bundle the cable to the awning e For installations hardwired to the control box option 2 If it is not possible to disconnect the cable from the control box and remove from the coach locate the cable inside the coach and at a convenient point cut the cable Pull the cable out and bundle to the awning If using this method it will be necessary to order a cable coupler and two phone cable connectors when reinstalling the awning 5 The awning is mounted using 4 mounting brackets attached to the roof of the coach Each mounting bracket has a retaining bolt in the back side to hold the awning into the 9 bracket Loosen all 4 of the retaining bolts It ss l istiot h r to remove the Bolton th 5 16 18 x 1 1 2 lr muni b ee 1G ramova Doris irori e Retaining Bolt amp Square Nut 1 per bracket 6 Slide the awning back and up to remove the Mounting Bracket awning from the brackets ref Figure 6 The Awning Mount Profile Paramount020 7 To reinstall the awning reverse the procedure above Special Notes a When attaching the motor wires ensure that the wire colors match the previous configuration All wiring must conform to NEC National Electrical Code and local codes b If the sensor cable was cut to remove the awning it is necessary to install a connector on each cut end of the cable The connector must be attached as shown in the wiring diagrams A coupler is then used to attach the two connec
39. es to pin 3 and pin NO Repair or Replace cable as required 4 goes to pin 4 Cable must be plugged into the BUS port of controller 1 4 Confirm that the Receiver is programmed for the Refer to Programming the Receiver Remote on page 31 and retest If system does not work go to step 5 5 Program a second remote and test YES 2 remote works 1 remote is defective NO 2 remote does not work go to step 6 6 Replace the Receiver and test YES System works OK 1 receiver is it will be necessary to program receiver for remote defective NO System does not work Reinstall 1 receiver go to step 7 7 Replace control box 14 052548 301r8 Carefree of Colorado Service Manual PARAMOUNT ELECTRONICS WiRING DIAGRAM SINGLE AWNING Ignition Switched 12VDC RF Receiver 12VDC Ignition Ground Lockout Sensor o 4 Optional 5 ii ze T lt 3 ae ted RR M rah as c 6 Fd 9 Splitter Ir Si ds Key Pad E Vv i i 7 iu Remote l X al TIL g m Key Pad za Ak
40. free of Colorado ONE AWNING DOES NOT OPERATE D03 Service Manual PARAMOUNT NOTE The awnings are programmed sequentially i e 1 2 3 4 If power is missing from an awning the subsequent awnings will not function i e 1 and 2 works 3 and 4 don t Check the power to the first non functioning control board in sequence i e 3 and correct as necessary before proceeding A 1 Shut off power source if not already done YES Awning functions control board of non 2 Open control boxes and disconnect the non working working awning is defective replace awning motor wires and a working awning s motor wires control box 3 Connect the non operating awning to the functioning No ee to original configuration control board i e awning 2 to control board 1 p 4 Restore power 5 Test the operation of the awning using the controls for the functioning awning in the example above 1 awning B Confirm awning motor is functioning 1 1 1 With power off disconnect motor wires and AC YES Awning motor is good control box is power in from switches system 1 or control box defective replace 1 2 Connect awning motor directly to 110VAC power NO Go to step B 2 Source Motor White to Neutral White of AC cord Motor Green to Ground Green of AC cord Motor Red amp Black are Motor Direction Control connect Red to AC Hot Black 1 3 While observing awning briefly apply power 1 4 Disconnect power
41. from overheating Operating the awning repeatedly over a short time period may cause the circuit to sense an overheat condition and shut off the motor If this occurs wait approximately 15 minutes to allow the motor to cool then resume the procedure 052548 301r8 27 PARAMOUNT Service Manual P_ Carefree of Colorado System Status LED We Carefree Motion Sensitivity Setting PATIO m mm m LEDs on Steady Full Extend p in Calibration Mode i N po STOP Press amp Hold EP scans NOTE 1 2 3 28 for 5 seconds L KeyPad Remote Paramount012 4 awning keypad and remote shown Description and procedures apply to all configurations Ensure that power is available to the awning control system Turn the system power on at the keypad To initiate calibration mode At the keypad Press and Hold the two lower value buttons of the sensitivity settings for a full 5 seconds When the system is in calibration mode the system status LED will flash and the four 4 sensitivity setting LEDs will illuminate as steady ON The system will remain in calibration mode for 30 seconds If an awning is in the calibration cycle when the 30 second window expires the awning will complete the calibration In calibration mode all functions except for the Patio and Stop commands
42. ing Pooling When water collects on the top of the fabric this is known as pooling This can occur during inclement weather or if a running air conditioner discharges over the awning The water is dumped when the awning is retracted It is recommended that if water accumulates on the top retract the awning in steps 8 12 to dump the water This will help prevent the fabric from stretching or distorting The effects of wind and rain on an awning are unpredictable Severe damage to the awning and the vehicle may result IF WIND OR EXTENDED PERIODS OF RAIN ARE EXPECTED ROLL UP THE AWNING AND SECURE FOR TRAVEL ARM CARE The best method of keeping the arms operating smoothly is to clean them Dirt and debris can cause the channels not to pivot easily Periodically wash the channels with running water i e a hose to keep them X Light Oil clean If the joints do not flex easily lightly spray the pivot pins with a dry gt silicone lubricant after the arms have been cleaned and dried thoroughly Arm Noise After a period of use the arm knuckle joints may slide together slightly making a squeaking or squealing noise this is normal and not a reason for concern To reduce the sound apply a few drops of light oil 8 in 1 or equivalent on the knuckle joint seams Allow some time for the oil to Paramount023 penetrate into the joint 32 052548 301r8 Carefre
43. lation variables The height of the high lead rail may be lowered with the procedure below This is not a pitch adjustment Maximum height adjustment is approximately 6 3 8 1 Fully extend the awnings P uu Rail ref 2 On the middle rail locate the long arm knuckle closest to the adjacent awning 3 Loosen the securing screws located on the outside of the knuckle DO NOT remove these screws 4 Turn the adjustment screw counter clockwise to Y lower the lead rail Turn the screw in increments of Securing Screws Adjustment Screw 1 2 turn until the lead rail matches the adjacent T dis awning lead rail Figure 11 Lead Rail Height Adjustment Tip Ifthe screw is hard to turn have a second person lift up on the lead rail then turn the screw and let the lead rail down Repeat until the lead rail is at the desired height 5 Tighten the securing screws 30 33 ft Ibs Adjusting the Horizontal Lead Hail Position The following procedure is to adjust the horizontal position of the lead rail when the rail is not centered in the case when the awning is closed This is only necessary if the end plate of the lead rail is rubbing or hitting the end plate of the case This procedure is for early models of the Paramount On newer versions the lead rail connectors are staked in position to prevent possible shifting and cannot be adjusted 1 Detail A With the awning closed as much as possible measure the distance
44. manual 1 Each awning has an independent motion sensor During windy conditions the awnings may not retract concurrently 2 The auto retract system functions in two stages The first stage is when the awning is extended past the slide out position The awning will retract and stop at the slide out cover position to provide continued protection for the slide out room When in the slide out cover position the awning is very robust The auto retract system is active but uses a higher factory preset threshold value for extreme weather conditions When the motion of the awning exceeds the extreme weather threshold the awning will close to the full retract position The second stage sensitivity threshold value is not controlled by the keypad settings 3 If an optional EL ignition lockout is installed the system will disable the extend function while the vehicle ignition key is in the ON position If the RTL ignition lockout with retract is installed the awning will retract to the closed position and disable the extend function Operation will return to normal when the key is OFF 4 If the AC power source is disrupted while the awning is moving the awning will stop When power is restored extend and retract functions will operate normally Pressing an intermediate stop slide out and window the awning will first retract then go to the selected position 5 The awning motor is equipped with a thermal protection circuit to protect the motor f
45. mately 2 of fabric extension 5 Extend and retract the awning several times to confirm that the adjustment is correct 6 Repeat as required until the awning extends correctly Adjusting the IN Limit Switch NOTE The IN limit switch is not adjusted when the Direct Response system is installed The system electronics monitors the motor and shuts the motor off when the awning is fully retracted If the IN limit switch is accidentally adjusted the motor may shut off before the awning is fully closed If this occurs turn the IN adjustment screw to INCREASE the motor run time lt is not necessary that the screw matches the closed position The Direct Response electronics control the closed position NOTE It is normal for the lead rail to slightly relax after the awning closes completely 26 052548 301r8 Carefree of Colorado Service Manual PARAMOUNT AWNING CALIBRATION PROCEDURE If the awnings do not align at the intermediate positions slide out and window it is necessary to run a calibration routine to adjust the run and stop times for the awning 1 The controls are programmed with default awning calibration values this allows full awning operation out of the box 2 The default calibration values are based on the average run times for the Paramount awning these values are close but not perfect 3 The Slide Out Cover and Window awning intermediate positions are set as a percentage of the awning run time 2996 for Slide O
46. n FABRIC CARE NCAUTION DO NOT USE OIL BASED CLEANERS OR ANY CAUSTIC GRANULATED OR ABRASIVE TYPE CLEANERS ON YOUR CAREFREE PRODUCT 1 One of the best ways to keep the fabric looking good and to delay the need for deep or vigorous cleanings is to hose fabrics off on a monthly basis with clear water This practice will help prevent dirt from becoming deeply imbedded in the fabric In most environments a thorough cleaning will be needed every two to three years 2 When it s time for a thorough cleaning the fabric can be cleaned while still on the awning frame e For Vinyl Fabric Use a soft brush and warm water with soap e For Acrylic Fabric Use a stiff brush and warm water with soap 3 When cleaning the fabric it is important to observe the following e Always use a natural soap never detergent e Water should be cold to lukewarm never more than 100 F e Air dry only Never apply heat to the fabric e Always allow the fabric to dry thoroughly before rolling up the awning Mildew Mildew is a fungus growth that looks like dirt Vinyl coated polyester fabrics are mildew resistant because of a chemical biocide in the vinyl coating Under ordinary conditions mildew will not appear However in areas where high temperature and humidity are common mildew can be a problem and required the material to be washed more frequently Thoroughly rinse the fabric with clean water and allow to air dry completely before rolling up the awn
47. nect the motor wires from inside the coach and pull out 12 Remove the screws and nuts holding the motor to the end plate Set the end plate aside Note the orientation of the motor then pull the motor crown and drive out of the roll bar 13 Remove the drive gear and crown from the existing motor and install on the new motor 14 Attach the new motor assembly to the end plate using the screws and nuts removed previously 052548 301r8 7 PARAMOUNT Service Manual Carefree of Colorado 15 16 17 18 19 20 21 22 23 24 25 26 Slide the new motor assembly into the roll bar Ensure that the motor drive gear and crown are properly seated inside the roll bar Lift roller tube and canopy up and insert the idler shaft into the idler end plate Position motor end plate on the case and attach using the screws removed previously Route the new motor wire into the coach and attach refer to wiring diagrams on page 12 for the appropriate control system Ensure that the wire colors match i e red to red and black to black All wiring must conform to NEC National Electrical Code and local codes Use the manual override to roll the canopy onto the roller tube Ensure the fabric rolls evenly onto the roller tube Once the fabric is snugly rolled up remove the rope and ties used to secure the arms Restore power to the awning Extend and retract the awning several times This will allow the canopy to self center It will
48. nor to moderate personal injury and or property damage It may also be used to alert against unsafe practices NOTE A note indicates further information about a product part or step Tip A tip provides helpful suggestions Safety Notes e Always disconnect battery or power source before working on or around the electrical system e Always wear appropriate safety equipment i e goggles e Always use appropriate lifting devices and or helpers when lifting or holding heavy objects e When using fasteners use care to not over tighten Soft materials such as fiberglass and aluminum can be stripped out and lose the ability to grip and hold Reference Publications located www carefreeofcolorado com 052548 001 Paramount Installation Manual 052548 201 Paramount Owner s Manual 052548 301 Paramount Service Manual Electric components in this product have been tested by the following agencies U Motor UL Recogonized USA cUYL us CSA Approved Canada Spe LISTED Controls UL Listed USA amp Canada Carefree of Colorado 2145 W 6 Avenue Broomfield CO 80020 a Scott Fetzer company Carefree of Colorado Service Manual PARAMOUNT TABLE OF CONTENTS a PPM 2 Paramount Patio Awning AICA si o o 2 Canopy Ropa eeaeee m 3 Short Spring Arm Replacement iuis ee entre brbRAR EAR ERE ERRARE EERPERR ERE ERR SRRRERPEARR ERES R EP REREMRUME LARA S URA api E Remong Me EASING PUTED ud ela DEF bM LR Ha D RR CURT d d
49. o the mount using the 1 2 13 bolt washer and lock washer removed previously NOTE All replacement arms have a wire channel groove in the top of the extrusion The wire is routed in the groove and retained using a cord retainer that is wrapped around the wire and pressed into the groove 7 Route the sensor cable on the replacement arm e Place a 3 piece of cord retainer onto the cable and press into the groove on top of the arm Ensure that the open side of the retainer is facing in toward the channel Repeat at each end and in the center of the channel e Atthe arm joints arch the cable slightly to avoid binding Do not twist the cable 052548 301r8 5 PARAMOUNT Service Manual Carefree of Colorado AAWARNING_ NEVER ATTEMPT TO ADJUST OR ALTER THE MIDDLE RAIL AND ATTACHED COMPONENTS NEVER ATTEMPT TO MOVE OR ADJUST THE ARM KNUCKLES IN THE CASE OR ON THE MIDDLE RAIL THESE HAVE BEEN PRE SET AT THE FACTORY FOR OPTIMUM OPERATION LONG SPRING ARM REPLACEMENT NCAUTION The spring arm is under tension to open Use extreme care to firmly hold the spring arms during assembly and disassembly to avoid any sudden or unexpected movement by the arm Serious personal injury and or property damage could occur Hemoving the Existing Arm NOTE Use a scaffold ladder or other means to firmly support the lead rail while removing the arm and installing the replacement 1 Extend the awning out fully 2 Disconnect power to
50. or into the vertical mounting bracket and secure with a 10 x 3 4 screw as shown 3 Route the new cable through the wire channel and coach to the control box Arch the cable slightly at the arm joints to avoid binding Tip Use a small tool such as a flat bladed screwariver to gently spread open the channel then insert the cable into the channel Do this for the entire length of the channel until the cable is fully inserted INSTALLING A SENSOR ONLY On the new sensor loosen the clamping nut on the wire gland Unscrew the wire gland from the sensor case and slide down the wire Remove the back of the sensor case to reveal the PC board Carefully remove the board from the case Disconnect the cable from the board and slip the connector out of the case Slide the connector of the existing installed cable into the new sensor case Attach the wire gland to the case Do not tighten the clamping nut at this time DNS Attach the cable to the new board 9 Reassemble the new sensor 10 Tighten the cable gland clamping nut 11 Slide the new sensor into the vertical mounting bracket and secure with a 10 x 3 4 screw as shown 22 052548 301r8 Carefree of Colorado Service Manual PARAMOUNT LED LIGHTING Optional factory installed LED light strips are available for the Paramount awning A strip can be mounted in the lead rail or in the case or both For lead rail installations the harness is routed through the awning with the Dire
51. rom overheating Operating the awning repeatedly over a short time period may cause the circuit to sense a overheat condition and shut off the motor If this occurs wait approximately 15 minutes to allow the motor to cool then operate the awning in normal fashion 10 052548 301r8 Carefree of Colorado Service Manual PARAMOUNT TESTING THE SYSTEM All function buttons are press ON The auto functions continue until the awning is fully extended or retracted Pressing the button a second time will stop the function does not apply to the Extend All or Retract All commands It is not necessary to hold the button while the function is active 1 While observing the control panel have a second person initiate 110VAC power to the coach and awning system The following should occur 1 1 The System Indicator and Sensitivity Level LEDs will briefly illuminate 1 2 The system then goes to the default settings The default settings are the last known state when the AC power source was suspended Example If power was ON and the sensitivity was set to 2 when AC power is applied power will be on and sensitivity will be set to 2 If ON press the POWER OFF ALL LEDs should be extinguished The POWER ON OFF button disables all functions including Auto Retract and the RF remote It does not disconnect the 110VAC power Check the extend function 3 1 Press the POWER ON 3 2 Press the Awning 1 EXTEND button The awning should extend
52. shown as RH Motor For LH Motor Configurations Motor Red goes to Pin 1 Motor Black goes to Pin 2 For RH Motor Configurations Motor Red goes to Pin 2 Motor Black goes to pin 1 The SO cable from the 110VAC awning motor can only pass directly through a wall it cannot be laid up in the wall and must be connected to NM wire or individual wires in conduit no more than 6 inches past the point of entry 4 The RF Reciever and the optional Ignition Lockout may be plugged into any open EYE port 5 Wires for the Ignition Lock Out Sensor are not pin specific Loctite gt For screw type terminals After testing connections use Loctite 29005 or equivalent to secure screws in terminal block Cables are 4 wire RJ11 terminated phone cord straight no twist Terminal block designations are for reference only Actual boards may not be marked Screw Type Terminal Block DRO16 a To CONTROL BOARD FROM MOTOR 1 Moror 2 Motor 3 MoTORH4 AC Power Source White 4 4 Black 5 5 Ground 7 7 Awning 1 Motor Black Refer to Flag Red Note 2 White 3 Ground 6 Awning 2 Motor Black Refer to Flag Red White Ground Awning 3 Motor Black Refer to Flag Red Note 2 White 3 Ground 6 Awning 4 Motor Black Refer to Flag Red Note 2 White 3 Ground 6 1 Sensor 10 Cable AMD 2 Sensor 10 Cable AMD 3 Sensor 10 Cable AMD
53. t the new harness to the switch Two 2 187 18 24 awg female disconnects are provided if connecting to a switch 4 4 Alternate method At the wall splice the new harness to the existing harness using 24 awg butt connectors Push the connectors into the vehicle wall Seal the entrance hole and wires with a quality silicone sealant NOTE Be sure to allow enough harness from the arm to provide a slack in the harness and adequate length for the connectors to be pushed inside before sealing the hole and harness with a quality silicone sealant 052548 301r8 25 PARAMOUNT Service Manual Carefree of Colorado STANDARD SERVICE PROCEDURES AAWARNING NEVER ATTEMPT TO ADJUST OR ALTER THE MIDDLE RAIL AND ATTACHED COMPONENTS NEVER ATTEMPT TO MOVE OR ADJUST THE ARM KNUCKLES IN THE CASE OR ON THE MIDDLE RAIL THESE HAVE BEEN PRE SET AT THE FACTORY FOR OPTIMUM OPERATION THE FOLLOWING INSTRUCTIONS ARE THE ONLY INSTALLATION ADJUSTMENTS AVAILABLE FOR THE PARAMOUNT AWNING SYSTEM SETTING THE MOTOR LIMITS The motor limit switches are preset at the factory for best operation of the awning The OUT limit switch is used to stop the motor when the awning is fully extended The IN limit is NOT USED with the Direct Hesponse system see description below Increase Increase Run Time Run Time O O NA IN Limit Switch OUT Limit Switch Decrease 4mm Allen Head 4mm Allen Head
54. tors 8 After installing the awning test the operation refer to page 11 It may be necessary to adjust the lead rail height refer to page 29 052548 301r8 9 PARAMOUNT Service Manual Carefree of Colorado DIAGNOSTIC TESTS The following procedures are intended to aid the service technician to logically resolve operational issues with the Direct Response installation AWARNING ALWAYS DISCONNECT POWER WHEN CONNECTING OR DISCONNECTING 110VAC WIRES Refer to the appropriate wiring diagram Wiring Diagram Single Awning page 15 Wiring Diagram 2 Awnings page 15 Wiring Diagram 4 Awnings page 18 Procedures in this section Page COMMON OPERATIONAL ITEMS iris RA A AAA 10 TESTING THE M 11 D01 THE AWNING S OPERATE DIFFERENT THAN THE SWITCH MARKINGG ssccccssecessseeeenseeenseaeeesseeensnaeeenses 12 D02 THE AWNINGS DO NOT OPERATE A A Rene poris Rad Se lEu dE 12 D03 ONE AWNING DOES NOT OPERATE 1 11 ener re rr e rre nana sanan EEE EEE ENEE 13 D04 AWNING S Do NOT RETRACT DURING WINDY CONDITIONS eere nnne nenne enne nennen nnne nnn nnn nnn 14 D05 AWNING S Do NOT MOVE WHEN REMOTE CONTROL BUTTONS ARE PUSHED eene 14 COMMON OPERATION ITEMS The following items are operational items that may come up as questions during normal operation These are also given in the operator s
55. ty za El pe zr NBLK 1 oS LRED gt a0 L 110VAC e Detail A Wire Legend 7 7 Red For RH Configuration Black Reverse Red amp Black Wires White Green Ground Be For LH Motor Configurations Motor Red goes to Pin 1 Motor Black goes to Pin 2 For RH Motor Configurations Motor Red goes to Pin 2 Black Motor Black goes to pin 1 B The SO cable from the 110VAC awning motor can only pass through a wall it cannot be laid up in the wall and must be connected to NM wire or individual wires in conduit no more than 6 inches past the point of entry Di Splitter is used only when Optional Lock Out Sensor is installed Connect RF Receiver directly to EYE if Lock Out is not installed D wires for the Ignition Lock Out Sensor are not pin specific DR013 FROM To RH CONFIGURATION To LH CONFIGURATION Motor Black Control Box 1 Control Box 2 Red 2 1 White 3 3 Ground 6 6 AC Power White Control Box 4 Control Box 4 Source Black 5 5 Ground 7 7 Awning Sensor 10 Cable Control Box AMD Control Box AMD Key Pad 60 Cable Control Box DSK Control Box DSK Splitter 60 Cable Control Box EYE Control Box EYE RF Receiver 60 Cable Splitter Splitter Ignition Lockout 60 Cable Splitter Splitter Phone connector is shown on page 17 052548 301r8 15 PARAMOUNT Service Manual Carefree of Colorado WiRING DIAGRAM 2 AWNINGS
56. ut Cover and 7096 for Window 4 Performing an awning calibration collects the actual extend and retract run times to allow the most accurate awning operation 5 For multiple awning installations adjacent awnings must be aligned in the full extension position before initiating awning calibrations otherwise a calibration will lock in the difference in run times and will cause misalignment at the intermediate positions 6 For multiple awning installations it is recommended that all awnings be calibrated at the same time while operating on the same power source i e do not calibrate one awning while operating on the inverter and another while operating on the generator 7 If a calibration is started and fails stops for any reason the system resets the travel time and maximum run time to the default values PROCEDURE Prior to starting the procedure ensure that the motor limits are set correctly refer to page e The IN limit switch must be set to allow the motor to stall Calibration will fail if the switch is set to stop the motor e The OUT limit switch is used to align adjacent awnings in the fully extended position before initiating awning calibrations otherwise a calibration will lock in the difference in run times and will cause misalignment at the intermediate positions NCAUTION Do not continuously operate the awning more than 2 3 cycles maximum The motor is equipped with a thermal protection circuit to protect the motor
57. ve the 1 2 13 bolt and A Housing washers from the frame mount Save the screw _ Positioning Pins and washers DETAIL A 5 For knuckles with pins Remove the knuckle plate and screws f installed remove the positioning osmesebuaren pins It may be necessary to gently lift and pull the Middle Rail arm to slide the pins out of the housing 6 While firmly holding the arm pull the arm Td Ann knuckle out of the housing One 7 Fold the arm together and securely tie the arm DEAALB closed Use a 3 8 x 12 plastic tie or 18 32 Set Screw a Knuckle equivalent 8 Rotate the arm so that it is parallel with the middle rail to provide access to the setscrew in the arm EE knuckle Rotation Pin 9 Refer to Detail B Loosen the setscrew then DETAIL C remove rotation pin from the arm knuckle Save the pin Figure 3 Short Arm Replacement 10 Remove the arm from the awning 11 On a work surface rotate the knuckle to provide access to the setscrew located in the knuckle 12 Refer to Detail C Loosen the setscrew and remove the rotation pin from the arm knuckle Save the knuckle Screw and pin 052548 301r8 Carefree of Colorado Service Manual PARAMOUNT Installing the New Arm The new arm is banded in the closed position Do not remove the binding until instructed to do so 1 Refer to Detail C Attach the knuckle on the new arm using the rotation pin removed previously Ensure that the groove
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