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Tritex I Installation & User Manual

1. Dim A Dim 1 Stack Stator 1 Stage Gearhead 1 Stage Gearhead 2 Stack Stator 3 Stack Stator 1 Stage Gearhead 8 074 205 9 074 230 10 074 256 Dim 1 Stack Stator 2 Stage Gearhead 2 Stage Gearhead 2 Stack Stator 3 Stack Stator 2 Stage Gearhead 9 339 237 10 339 263 11 339 288 Tritex 1 Installation and Setup PN 27666 Rev K 33 12 14 11 Exlar Corporation 952 500 6200 TRA500 Dimensions 4 500 T 3 4 915 24 3 315 1 y TRA500 N G E P Tritex 1 Installation and Setup 34 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Cable Routing Over time liquid contaminants such as oil and cleaning solutions will run down the cables and into any exposed connectors To minimize the introduction of contaminants to the connector route the cables so that there is a loop in the cable just prior to its attachment to the connector Two examples are shown below depending on the orientation of the connectors Units mounted in such a way that the connectors are on the bottom surface of the actuator require no looping Top Mount Side Mount Loop Loop In order to avoid the ris
2. f 00 219 05 6 X Equally Spaced on a O ES S ome S 02756 070 BC Stack Stator e Stack Stator 3 Stack Stator Ay Din Stage Gearhead Stage Gearhead Stage bearhead 8 88 226 10 132 257 11382 289 Dir Stack Stator l Stack Stator 3 Stack Stator Stage Gearhead l Stage bearhead c Stage Gearhead piu legen 1 1 7 284 12 427 316 Tritex 1 Installation and Setup 30 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 RSMO060 and RSGO60 Dimensions P UG UD gg MM 01957 8 yaa 5mm h9 N 60 t o0 n e Dim A 1 Stack no brake 5 048 128 2 Stack no brake 6 298 160 3 Stack no brake 7 548 192 0302 97 362 Uim x Dim 1 Stack Stator 2 Stack Stator 3 Stack Stator 1 Stage Gearhead 1 Stage Gearhead 1 Stage Gearhead A 7 351 187 8 601 218 9 851 250 Dim 1 Stack Stator 2 Stack Stator 3 Stack Stator 2 Stage Gearhead 2 Stage Gearhead 2 Stage Gearhead A 8 396 21
3. OD OU C Hd gu LL SHIELD TO NUT Joao E ta hoe ll gdu ee R I4 O DD I MZ conne Tritex 1 Installation and Setup 118 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 TTIPC xxx Power Cable ONTACT CARRIER MATERIAL MATERIAL PLATING HOUSING MATERIAL PLATING RA C 2 A C SHIELD GROUND TED CURRENT CONNECTED TO HOUSING b j merr 29 ff REEN OUTER JACKET MATERIAL COLOR BLACK AA Fent y RAMIS JOY A IS SO A IPS ORANGE HINA 7 x O AWG FUIL Ah COPPER BRAID RED A P bas O f 221 F WHITE BLACK 22 RED BLACK TTICO xxx Communications Cable Tritex 1 Installation and Setup 119 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Power Supply TTPS1048 Power Supply Introduction The TTPS1048 is an unregulated power supply with standard DC outputs 48 VDC 10 Amps 108 120 132 216 240 264 VAC input Standard Features Bobbin Wound Transformer Computer Grade Capacitors Floating Output Full Rated to 55 degrees Celsius Open Frame Construction Secondary Fuse Protection 50 amp 200 volt full bridge rectifier Specifications AC Input 47 63 Hz 108 120 132 216 240 264 VAC Selection Output Ripple 3 RMS at full rated load 4 on 12 volt model IP500U12 Efficiency Full Load 80 typical UL Recognized for USA and Canada File Number E133338 TUV Rheinland licensed Certificate no R 9675002 Complies with th
4. An application must be opened to establish an Online session with the drive As long as the actual Drive Type matches the application drive type EM30 the data in drive can be uploaded and viewed by the application If the open application is different from the application used to create the drive file the drive data is viewable in the application however the user units actuator lead and specific application parameter names may not be displayed the same For easiest operation and least confusion it is best but not necessary to upload the drive data into the same Application is it was downloaded with If the Application is unknown use the Quick Connect option on the Welcome screen to establish an online connection Connect to the Drive There are three ways to connect to the drive Scan for online drive Upload or Download Analog Control Tritex Generic EM30 File View Drive Options Design Help sia i0 Scans for online Application drives Connect using the Scan for online drives Icon del Establishes communication monitors status parameters and conditions does not upload or download drive parameters Caution The page parameters shown on the screens may not match those in the drive until an upload or download has been performed Upload using the up arrow Lid Establishes communication and uploads all of the parameters from the drive to the PC to be displayed changed or saved and stays online To avoid losing the cur
5. Power Supply Wiring and Fusing Fuse Wire 15 Amp 125V DC Buss type ABC or similar 2 Amp 125V DC Buss type ABC or similar Bus Power 12 gauge 18 gauge Logic Power 12 gauge wire is recommended for bus power to reduce voltage drop across the wire during peak force torque demands If the application does not require high peak or continuous power the wire gauge can be reduced WARNING A If the wire gauge for bus power is reduced the fuse Amp rating must also be reduced in accordance with wire size type and local regulations Tritex 1 Installation and Setup 42 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Power Supply Connections Power Connector pin out M23 Connectors or P Connector option Pin for I or P Wire Color for B Connection connector option option and TTICP cable Front view or B Bus Power 24 48 VDC Brown Black Outer Yellow Outer connector option Jacket Jacket n s Bek Be om Lx e NC A JJ Orange NC X w B JL RBed 9 NC J C J White black NC 4D Jm RedBlack Power Connections on Terminal board N or G Connector option Terminal Minimum Wire Label for Nor G Ga Bus Power 24 48 VDC Bust 4 Logic Power 24 DC LOGIC COMMON a ad Tritex 1 Installation and Setup 43 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Tritex Input and Output Wir
6. RSM RSGO9O 188 17 1 Stack 1700 rpm at 48 VDC 850 VDC at 24 VDC 2B8 10 2 Stack 1000 rpm at 48 VDC 500 VDC at 24 VDC 3B8 07 3 Stack 700 rpm at 48 VDC 350 VDC at 24 VDC pf 040 40 XX Special Options S 050 50 1 XH Special Housing Options MEE 100 100 1 XM Special Motor Options D Shaft Type XL Special Lubrication HHHHHE 5 digit PN assigned to designate special model K Keyed R Smooth Round X Special Shaft number aaa Optional 5 digit assigned PN to designate unique model number Tritex 1 Installation and Setup 21 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 TRA500 REMOTE TRITEX DRIVE ORDERING GUIDE AAABBB C AAA Drive Type BBB Power 500 500 Watts C z Connector Options HHHHE 5 digit PN assigned to designate special model number Optional 5 digit assigned PN to designate unique model number Tritex 1 Installation and Setup 22 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Installation Mechanical Installation Lubrication The TLM and TSM Series actuators are shipped from the factory fully greased and ready for installation Exlar recommends using Mobilith SHC 220 a high performance extreme pressure grease The unique physical properties of the synthetic base oil provide outstanding protection against wear rust corrosion and high or low temperature degradation Mobilith SHC allows for very low starting and running torque values Its operating
7. Tritex 1 Installation and Setup 20 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 RTM RTG Series TRITEX RTM G SERIES ORDERING GUIDE AAABBB CCC DE FFF FF XX XX HHHH AAA z Actuator Type E Connector Options RTM Tritex Rotary Motor RTG Tritex Rotary Gearmotor BBB Frame Size FFF FF Motor Stators 060 60 mm 090 90 mm CCC Gear Ratio 2B8 34 2 Stack 3400 rpm at 48 VDC 1700 rpm at 24 VDC Blank RTM Double Reduction Ratios 016 16 1 020 20 1 025 25 1 po 040 40 1 pf 50 50 1 XH Special Housing Options NENNEN 100 100 1 XM Special Motor Options D Shaft Type XL Special Lubrication HHHHE 5 digit PN assigned to designate special model K Keyed R Smooth Round X Special Shaft number SS ae Optional 5 digit assigned PN to designate unique model number RSM RSG Series Also see TRA500 page 22 REMOTE TRITEX RSM RSG SERIES ORDERING GUIDE AAABBB CCC DE FFF FF XX XX HHHH AAA z Actuator Type E Connector Options RSM Tritex Rotary Motor Used with TRA500 remote drive Exlar Std M23 style connector RSG Tritex Rotary Gearmotor Used with TRA500 remote drive P Embedded leads w plug BBB Frame Size FFF FF Motor Stators 060 60 mm RSM HSG060 090 90 mm 1B8 50 1 Stack 5000 rpm at 48 VDC 2500 rpm at 24 VDC CCC Gear Ratio 2B8 34 2 Stack 3400 rpm at 48 VDC 1700 rpm at 24 VDC Blank RTM 3B8 25 3 Stack 2500 rpm at 48 VDC 1250 rpm at 24 VDC
8. in mm BRO in ft Lead Accuracy Es mm 001 e 025 Maximum Radial Load 15 CTO o ooo Environmental Rating CP eee Stator 1Stack1B8 20 2 Stack 2B8 13 3 Stack 3B8 10 nA RPM a p VDC a Amb Temp DegC 3362 3051 2704 5342 4853 4306 6872 6245 5547 in sec mm sec 3 33 84 6 2 17 55 1 1 67 42 4 B aeaa aaa m 1681 1526 1352 2669 2425 2153 3434 3123 2771 6 67 169 4 4 33 109 9 3 33 84 6 EM AATA m 672 609 543 1068 970 862 1375 1250 1108 16 67 423 4 10 83 275 1 8 33 211 6 at Rated Power 48V p Resolution 0 001 revolutions x lead Accuracy not including backlash 0 005 revolutions x lead Stroke Length in mm 3 75 6 150 10 254 12 300 18 450 kg 9 5 4 3 11 5 5 2 19 8 6 22 10 25 11 3 Tritex 1 Installation and Setup 14 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Specifications Size 60 Motors and Gear motors RT M060 RTMO60 series includes embedded drive and motion controller RTMO60 ROTARY MOTOR TORQUE AND SPEED RATINGS For output torque of RTG Gearmotors multiply by ratio and efficiency Please note maximum allowable output torques in the Gearmotor Mechanical Ratings table page 16 Stato 1StackiB8 50 2 Stack 2B8 34 3 Stack 3B8 25 RE NE Peak Peak Torque Ibfin Nm 20 INE 26 Power Supply Current Draw at Amps Rated Power 48V 0 0
9. 294 254 409 365 316 512 458 396 in sec Power Supply Current Draw at Rated Power Amps 10 10 10 48V Resolution 0 001 revolutions x lead Accuracy not including backlash 0 005 revolutions x lead Stroke Length in mm 3 75 6 150 10 254 12 300 kg 6 5 2 9 7 0 3 2 7 5 3 4 8 0 3 6 Tritex 1 Installation and Setup 12 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Specifications Size 30 Linear Actuators TLM30 TLM series includes embedded drive and motion controller TLM 30 LINEAR ACTUATOR PERFORMANCE SPECIFICATIONS Backlash 008 20 001 025 15 67 ees ee O Staor 1 Stack 188 20 2Stack2B8 13 3 Stack 3B8 10 lead 3 RPMat48VDC 2000 130 1000 Stall Force Ibf N 585 2606 935 4159 1250 5560 StllForee Ibf N X 293 1303 468 2082 625 2780 Stall Force tbf M X 117 520 187 832 250 1112 at Rated Power 48V Resolution 0 001 revolutions x lead Accuracy not including backlash 0 005 revolutions x lead Stroke Length in mm 3 75 6 150 10 254 12 300 18 450 Approximate Weight Ib kg 12 5 4 19 5 8 8 21 9 5 25 5 11 6 Tritex 1 Installation and Setup 13 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 TSM30 TSM series requires a TRA500 remote drive and motion controller TT NTRA 30 LINEAR bb b NE PERFORMANCE SPECIFICATIONS Backlash
10. Maximum Offset Sets the high end offset between the 100 Analog Output and the users desired maximum output With the Maximum output parameter at O the actual output is typically Tritex 1 Installation and Setup 98 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 about 22mA only a positive number can be entered increasing the offset will lower the actual analog output Response The Response setting determines how quickly the actual analog output will react to changes in the mapped parameter Tritex 1 Installation and Setup 99 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Online Diagnostics Tuning Tritex default gains are set to work out of the box for many applications for those applications that require tuning two parameters are provided on the Tuning page Tuning Adjustments The drive s proprietary motion controls algorithms have been designed to reduce the number of tuning parameters for the customer There are only 2 parameters Position and Speed Stiffness If the drive is online changes to the gain parameters take effect immediately however they will not be save in non volatile memory until a down load is performed Indexing Tritex Indexing File View Drive Options Help d en The tuning controls are dynamic changes will be effective immediately when online These changes however will not be permanent until a download is executed Positional Stiffness Speed stiffness Po
11. Output Precision The purpose of this parameter is to display proper precision in the Minimum and Maximum Output variables it does not affect the operation of the analog output Choose the precision to match the Output Variable For example if Command Position is chosen select 0 000 to match the precision of the distance units Minimum amp Maximum Output set the internal scaling and offset to convert from the selected Output Variable to the Analog Output Minimum Output corresponds to 0 and Maximum Output corresponds to 100 Analog Output Analog Output Calibration When the Analog Output variable and ranges have been set the next step is to calibrate the analog output to the device that is measuring it such as another controllers analog input or a meter o Hardware mA Output Analog Output parameter 0 100 Minimum Offset Maximum Offset E Analog Output Calibration Analog Output Minimum Offset Maximum Offset Low Response 10000 High Response jl Analog Output The online value of the Analog Output without offsets The parameter displayed on the Analog Output Setup page Minimum Offset Sets the low end offset between the 0 Analog Output and the users desired minimum output For example the user wants 0 ma out to 0 then the Minimum offset would be near O if the user wants 4mA out to be 0 then Minimum Offset Parameter would be adjusted higher until 4mA is output This parameter allows only positive offsets
12. automatically clears the Homed output function A Home is required to resume operation Close Valve Open Valve Parameters Milliamp signal Enter the mA position you need for the closed and open positions This can be either 4mA or 20 mA depending on your control loop configuration NOTE To change the command signal to voltage go to the System Set up section of this manual Valve Stroke The valve stroke length is the difference between the open valve position and the closed valve position The open valve position must be greater that the closed valve position If you are unsure of the valve stroke you can also set these parameters by using the jog mode see Digital Jog Mode below Tritex 1 Installation and Setup 107 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Travel Cut off Position The Tritex software has a valve seat algorithm that allows the actuator to switch from position mode to torque mode at a pre determined position based on the milliamp signal The control is switched to torque mode when the Position Command exceeds the set closed or open travel cutoff This causes the actuator to apply a force without concern for actual position The user can determine how fast and how much force should be applied to properly seat the valve without damage i Travel Cut off Position Config e Ww Enable valve seating at Closed position Enablevalve seating at Open position Seating Velocity 0 5 IN S Peak Seating
13. j f Tritex 1 Installation and Setup 45 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 I O Power Supply The digital inputs and outputs are optically isolated from the other power supplies To maintain this isolation a separate power supply must be used with an output within the range of 10 to 30 VDC A one amp supply is sufficient for all applications Two Power Supply Configuration Fuse E Stop Fuse 24 148 V DC Fuse Bower AC Input Power Supply Connector Power Common GND 24 D Field I O Power Regulated AC Input I O Power Supply 1 0 Connector Field I O GND 2 power supply configuration maintaining I O Isolation Single Power Supply Configuration For applications not requiring I O isolation a single power supply can be used however the supply must be a regulated type and less than 30 Volts CAUTION The single power supply configuration cannot be used when bus power supply is greater than 30 Volts When a single power supply configuration is used for bus power and I O power a blocking diode must be added to prevent the I O voltage from rising above 30 volts when the actuator is generating voltage onto the bus Fuse E Stop Fuse 24 V DC Fuse gt Regulated AC Input g 200 V if required Power Power Common Connector GND Power Supply Field l O Common C I O 1 onnector Single Power Supply Configuration Tritex 1 Installation
14. r 2031 sosn oy Aq pasojd aq T JEE OUONGO VO IZY S L i OND cg erlen b amp 2 ie S gt a vir RAT YN ELO 91 t t Li io Sn 12145 2G l TIT i 320 40 Wyo Y 0 Bly PUD yy 09014 J 9 5 8 310 10 BY PUO 98 929g 20N 94 JSN T 4430 Mm de usa SiT i lD NID I O f A T Ji Z NO A Zio Li APO APO I OND G iBl L Y Y HOLMS g a gt S12 e lei 3 o c I JL HE tly q B 1df 9 SIN Noumea C S EN howwo20s 1021007 SY ari q DjDg puss bia Ful 2 zu AE 32 9 8O 181 O E j NN c Vid uuo Wwos 181 O y 7 0x1NOO SLY a FAN 9 Jal M UC AL Y 8 9u t NOU A SH uuo oo zia O HH mt cuir T s NY i ed 401280902 Jows 650 rol iier n id SN na ZEZ S SX20 q iDUKUJJ8 UMOP MEIS nee al Ns S8 ZZ SY nigo fe E Sv mn NS 12 14 11 Exlar Corporation 952 500 6200 124 Tritex 1 Installation and Setup PN 27666 Rev K Model TTUSB485 USN to 485 Introduction Supporting 2 wire RS 485 or a 4 wire RS 422 485 communications this device is well suited for any application that requires long range or multi drop capabilities The TTUSB485 model uses pluggable terminal blocks on the RS 422 485 side and has a pair of LEDs that indicate data being transmitted or received Model TTUSB485 includes special circuitry that adds 2000 volts isolation protection against ground loops and voltage spikes and it draws power from the
15. to interface between one of the PC communication ports and the RS 485 This can be either a USB to 485 converter such as the B amp B Electronics USOTL4 or an RS 232 to RS485 converter such as the 485OT9L See Accessories section CAUTION It is important that the RS485 REF is connected to the circuit common of the converters 485 output Failure to connect could cause damage to the drive the converter or the PC port TER 485 Drain connected g internally to PE or 232 to 485 GND Converter RS485 REF B amp B Electronics USOTL4 or similar Typical RS 485 connection to external converter Drain connected internally to PE Converter 485A TY RS485 GND ies oy Sun E GND RS485 REF B amp B Electronics TTCOM xxx USOTLA Exlar Cable Connection to B amp B USOTL4 using TTCOM cable Tritex 1 Installation and Setup 52 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 EMC Considerations Tritex actuators are designed not to create or be affected by electromagnetic interference in most applications Under extreme conditions there may be unwanted electromagnetic interaction between the Tritex actuator and other equipment It is the responsibility of the installer to ensure that the complete system meets all relevant EMC electromagnetic compatibility emission and immunity requirements Tritex Embedded drives are designed to be IEC EN 61800 3 2004 08 compliant when using shielded cables and the 37263 EFT B an
16. 0 0 AMPS Outputs 1 Ready 2 At Move 1 Position 3 At Move 2 Position 4 In Position Inputs Enable maintained Move 1 maintained Move 2 maintained Jog Jog Jog Fast Stop Home 0 J OO amp WHO Temp 80C Input Function Control Enable momentary Enable maintained Stop Pause Jog Jog Jog Fast Alternate Mode Home Dedicated Position Define Home Teach Enable Move 1 maintained Move 2 maintained Move 3 maintained Move 4 maintained Move 1 momentary Move 2 momentary Move 3 momentary Move 4 momentary Switch 1 maintained Switch 2 maintained Switch 3 momentary Switch 4 momentary Teach Move 1 Teach Move 2 Teach Move 3 Teach Move 4 Reset Faults x Output Function Status Enabled Homed Ready Faulted Warning Fault or Warning In Current Limit Over Rated Current Stopped Paused Jogging Jogging Jogging Default Mode Active Alternate Mode Active Homing Dedicated Move At Home Position At Dedicated Position Move Active Move 1 Active Move 2 Active Move 3 Active Move 4 Active At Move 1 Position At Move 2 Position At Move 3 Position At Move 4 Position In Position Position Limit Disabled unhomed Position 0 000 Inches Fault Velocity 00 In sec Warning Current 0 0 AMPS Reset Faults Diagnostics Saved Drive Indexing OFF LINE Input Function Definitions Unassigned No function is assigned to the
17. 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Motion Control Motion Control Overview There are two basic methods to control motion via digital inputs or via direct control of position velocity or torque The Digital Input method can control Jog Move Dedicated Move and Home motion types The direct method can control position velocity or torque directly from either an analog command or a host command These motion control types are available in three modes Default Mode Alternant Mode and Host Mode To provide additional flexibility and ease of use Dedicated Move Home and Jog motion types are available under certain conditions even if Digital Inputs is not the selected move methods Default Mode Digital Inputs method Direct Control method Analog Position e Analog Velocity Alternate Mode Select Active Motion Analog Torque Q Command Alternate Mode e Digital Inputs method e Direct Control method Analog Position Analog Velocity e Analog Torque Special Condition Logic Host Mode select Host Mode Digital Inputs Direct Control method Analog Position Analog Velocity e Analog Torque Host Position Host Velocity e Host Current Special Condition Motion e Dedicated Move e Home e Jog Default amp Alternate Mode Default and Alternate can each be assigned a motion type with only one type active at a time Digital Inputs Analog Position Velocity and Torque can be select
18. 24 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 TLM TSM Anti Rotate TLM TSM20 with Anti rotate TLM TSM 30with Anti rotate Tritex 1 Installation and Setup 23 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 TLM20 Dimensions ocg 0000 969 Poon re Single Side Mount 0 10 1 In This Side 0000 Double Side ERN 0025 Mount Only UU g styles shown Standard side for single side e rod option thread M5X0 8 TLM20 Side Trunnion Mount 2 740 69 6 ae js O i Ea I XK LEAH 4 Sif N NN fi Y I N U SX mes O NS O wills NO j x S W wW SSS Y LIS ee eer M 791 95 Dim C 5 1 15 Di a a e E p Jr A Dim 13 inch mm stroke 6 inch mm stroke 10 inch mm stroke 12 inch mm stroke 790 1 300 A 11 213 284 9 14 219 3611 18 219 462 7 ceclo 064 3 2 ae 3613 142 0 9 013 218 8 12 613 320 4 14613 710 i 3 000 76 2 0 000 192 4 10 000 234 4 12 000 304 8 iaa Shien chown 11 e With flange mount dir equivale
19. Current 20 AMPS Foldback Seating Current 10 AMPS Select what position you want to enable Open Closed or both for the valve seat Seating Current Velocity The maximum velocity during seating Peak Seating Current The Peak Seating current determines the force that the actuator will use to seat a valve in position Seating current should be set to provide the desired level of force to fully close or open the valve Foldback Seating Current The Seating foldback current determines the force that the actuator will use to hold a valve in position once seated When calculating the seating foldback current use the following equation to calculate the force applied Seating force Lbf seating foldback current Amps x Kt Ib in Amp x 5 34 Screw Lead Warning The cutoff parameters should be set within certain limits to avoid damage to the valve or actuator Tritex 1 Installation and Setup 108 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Digital Jog Mode Digital Jog Mode seating Current Jog to Closed Position Jog to Open Position Teach Closed Position Teach Open Position Selecting Digital Jog Mode allow the valve to be manually jogged to its closed and open positions Click on the Digital Jog Mode button to enable this feature Note The analog signal will be disabled while in digital mode To close the valve select the Jog to Closed Position button and hold it down with your mouse until
20. Digital Mode the Home move If the Termination is set roa to Current Limit the Home move will end Tritex 1 Installation and Setup 109 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 when the Actual Current is equal to or greater than this value You should set the appropriate Current Limit above the current required to move the actuator at the home speed but below the rated current of the actuator Termination This action will end the Home move and define the actual home position as entered in the Home Position parameter Home towards valve open direction Select this box to home to the open valve position The Home Position should be equal to the Open Valve position found on the Valve Configuration page Auto Home on Enable Select if a Home operation if automatically performed on power up Require Home before analog positioning operation If checked requires a Home to be completed before operation from the analog signal Require Home before digital l O operation If checked requires a Home to be completed before operation from the digital I O operation Jog Operation Jog Page Jog Parameters Jog Slow The Jog speed when the Fast Jog is not selected Valve Control File View Drive Options Help x Jog Fast The Jog speed when uu 910 a the Fast Jog is selected Valve Configuration Control Home IO Jog Monitor Jog Acceleration The l Acceleration and Deceleration The velocity and acceler
21. I O line Enable Maintained When this input function is on the drive will be enabled if bus power is applied and there are no active faults If there is a fault toggling the Enable Maintained function will clear the fault if the fault condition no longer persists If the logic power is cycled and the Enable Maintained is on the drive will automatically re enable after the power up delay and no faults persist Tritex 1 Installation and Setup 93 PN 27666 12 14 11 Exlar Corporation Rev K 952 500 6200 Enable Momentary The drive will try to enable on the rising edge If a fault prevents the enable from occurring another rising edge is required If the logic power is cycled a rising edge of the Enable Momentary is required to re enable Pause All motion except a Jog will decelerate to a stop using the ramp of the active motion When the Pause Function is removed the motion will continue using acceleration ramp of the active motion Pause is does not pause Jog motion or motion from Host mode Stop Activating the Stop Function will stop all motion using the Stop Deceleration Ramp When the Stop Function is removed motion may start again depending on Input Function status For example if a Jog input function is active the Jog will continue when the Stop is removed The Stop function is available in all modes of operation Jog and Jog Activate the Jog motion see Jog Tab Jog can be selected to have a higher priority and theref
22. Jog Override on Default Operation Mode or Allow Jog Override on Alternate Operation Mode check box is checked Jog motion will override the active motion when the Digital Input Mode is not active See Startup section of the System Startup page for details Tritex 1 Installation and Setup 83 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Motion Types Home Operation Home page Valve Control Tritex RTM90 3B8 Valve _ IEX File View Drive Options Help ell el P Valve Configuration Control Home 1 0 Jog Monitor Home Position 0000 Revs Velocity Limit 60 rpm Acceleration 1 rpm s Current Limit 30 Amps Termination Current Limit MV Home Direction Auto Home on Enable Require Home before Default Mode operation Require Home before Alternate Mode operation Opened Application Valve Control OFF LIME Home parameters Home Position The commanded and actual position are set to this position at the completion of a Home cycle Velocity Limit The Home move maximum velocity This may or may not be achieved depending on the distance before home reached and the Acceleration parameter Acceleration The acceleration ramp used during a home move Current Limit This sets the current limit for the Home move If the Termination is set to Current Limit the Home move will end when the Actual Current is equal to or greater than this value If Termination is set to Sw 1 4 and the Current
23. Limit Over Fisted Currant exppnd Pausod Jagua Jogo Jogora Cetoult Mode Acti Alteirsale Mode Atina Herman Dedicated Mowe E Home Position Al Dedicated Postion hace Aria Move 1 Acha Move 2 Acha Menon 3 Action Menon d Acton A More 1 Posbon A Move 2 Position A ovg 3 Position Ai Move d Position Fin Position H LINE vih EMO ID 1 Tritex 1 Installation and Setup 72 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 System Setup System Setup The System Setup page is separated into 8 tab groups containing various setup parameters Startup Tab B System Setup Auto Enable on Startup Always enable Teach input functions Allow Jog override of Default Mode operation Allow Jog override of Alternate Mode operation Reverse direction polarity Extend CW negative direction Auto Enable on Startup f checked the drive will automatically enable when logic and bus power are applied and after the Power Up Delay has expired See Fault Enables tab an Enable Maintained or Enable Momentary input function is not required Always enable Teach input functions If this box is checked the Teach function is always enabled the Enable Teach Input Function is not required to teach a new position Allow Jog override of Default Mode operation Allows the Jog motion to override other motion currently commanded from the Default Mode For example if a Move or Analog Position Velocity or Cu
24. a Standard Template Allows the user to create a new Application from a list of pre defined templates which have been designed to quickly give the basic functionality required for a variety of motion applications Create a New User Application Creates a new Application for which the user may set detailed information including the selection of pages used to display and monitor data from the Drive Exit Closes this dialog with no action The user may select options from the main menus to open or create Applications O Always show this screen at start up v Always load last Applcation at start up View Read Me file Quick Connect Quick Connect provides a means of connecting and uploading data from a drive this is intended for use by a service person when the Application File used to create the application is not available Quick Connect pings the communication port to for drive types and opens a generic application for that drive type which contains all drive parameters All of the drive parameters will be uploaded for complete diagnostic functions The parameter names and user units may vary from those originally used If the PC communications have not been setup or a drive is not connected this option cannot be used Open a Recent Application Open a Recent Application will provide a list of the last several applications used by the Expert Software The first time the software is opened this option will not be available im Sele
25. all motion types except motion commanded from Host Mode Dedicate move is only available after a Home has been completed Define Home This input function loads the current position into the Home Position Parameter This function is always available therefore when activated even during motion anew Home Position will be defined If a Maintained Move Analog Position Mode or Host Position Mode is active the motor actuator will move the commanded position relative to the new Home Position Teach Enable When active enables the teach function Move 1 4 Maintained The Move Maintained Input functions are designed to be used with Absolute move types they will start the specified move if the function is deactivated during the move motion will decelerate to a stop and resume when the function is re activated If the Move Maintained input function is used with Incremental Move Types a subsequent incremental moves will be started immediately after one is complete For Incremental moves use the Move Tritex 1 Installation and Setup 94 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 1 4 Momentary Input Function If more than one Move Maintained Input Function is active no motion will occur Move Maintained Input Functions have priority over Move Momentary Input Functions Move 1 4 Momentary The Move Momentary Input functions can be used with any move type The rising edge of the input function will start the specified move if the in
26. be used It is recommended to disconnect the load because this method may cause a sudden motion CAUTION If it is necessary to use the Jog function to move the rotor for the feedback calibration the load should disconnected from the actuator as the motion maybe erratic and could cause damage to tooling B Remote Drive Initialization Value 0 0000 Reset 0 0000 Calibrate Instructions 1 Press Reset 2 Manually turn rotor approximately 2 turns 3 Press Calibrate 4 Press Update Drive 5 Save drive file if desired 6 Close 1 Press reset 2 Move the actuator 2 turns 3 Press calibrate this calculates the new calibration parameters 4 Press Update drive this saves he calibration parameters in the drive s non volatile memory o f desired the Drive can be saved 6 Close Remote Initialization Tritex 1 Installation and Setup 71 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Online Status amp Control The Status window in the lower part of the screen and the Monitor and Diagnostics Tabs are very useful for observing drive operation For more information on Status see the Online Diagnostic section The Control page can be used for starting and stopping motion directly from the screen For 8 30 Firmware elles canarie EA 30 Conil Home UO Jog Monitor Move Setup Fault or Warning 055 IM 100 RPS Position Valacity DISABLE Stop Pause Mira 1 Mowi 2 Joa Jog J
27. fully cocked by the user measurements of distance velocity etc will be shown in default units Open a Recent Application Displays a list of the most recent Applications that have been opened along with a brief description and allows the user to select the desired Application Create a New Application from a Standard Template Allows the user to create a new Application from a list of pre defined templates which have been designed to quickly give the basic functionality required for a variety of motion applications Create a New User Application Creates a new Application for which the user may set detailed information including the selection of pages used to display and monitor data from the Drive Exit Closes this di aa with no action The user may select options from the main menus to open or create Applications O Always show this screen at start up v Always load last Application at start up View Read Me file Create an Application from a Standard Template This screen helps Create a new Application from a Standard Template provides a list of canned applications Select the Linear Valve or Rotary Valve application then click OK w New Template Application Drive T D Sales Demo Application Description Pages and drive parameters in this application are geared specifically towards analog valve positioning control a ee M digital input control which is used for jogging etc Many page
28. of the load Declaration or lowering of a load can easily cause a regulated supply to go into over voltage protection mode and shut down or be permanently damaged If a regulated supply is used a diode must be added to prevent motor and load energy from being generated onto the power supply during deceleration see diagrams next page Unregulated supplies have the advantage of being able to supply peak currents without overloading and will not trip on high voltage Unregulated supplies have a larger capacitance at the output especially when compared to switching regulated supplies providing greater energy absorption during deceleration of the load For installations that require even more energy to be absorbed such as lowering of a load or applications that back drive the actuator a shunt regulator must be used CAUTION During deceleration of the load the energy generated from the motor and the load will increase the bus voltage and could possibly damage the output of a regulated power supply If a regulated power supply is used for bus power a blocking diode should be installed to protect the power supply See Power Supply Wiring Diagrams section below Tritex 1 Installation and Setup 30 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Grounding WARNING A Incoming AC Supply Single point GND Fusel bonded to enclosure The actuator and all power supply PE and negative connections must be properly grounded
29. on line connection 2 From the Drive menu select nitialize Remote Drive and the following page will be displayed This option will only be displayed when online with a RTA500 drive Remote Drive Initialization Actuator Selection Feedback Calibration Update Drive Model TGM30 06 1B820 Select Instructions 1 Disable drive 2 Press Select to choose actuator and stator 3 Press Update Drive 4 Select Feedback Calibration tab 3 Follow the instructions on the page to select the actuator the drive is connected to Actuator Selection Drive Title Ix Ge Tritex 1 Installation and Setup 70 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 4 Select the Feedback calibrations tab This tab is used to calibrate the feedback device in the actuator to the TRA500 This procedure requires moving the rotor of the actuator 1 or more turns the easiest way to accomplish in most cases is to manually move the actuator with the drive disabled It is only necessary to generate enough motion to turn the rotor proximally 2 turns For TSM actuators with a lead of 0 5 0 4 or 0 2 and the load disconnected it is usually possible to back drive the rotor for 0 1 lead disconnect the anti rotate and rotate the shaft until it is fully retracted then turn a couple extra turns to the rotor For rotary actuators with high gear ratios it may not be possible to back drive the rotor in this case the Tritex jog function can
30. or all other warranties except as Title whether expressed or implied including without limitation any warranty of merchantability or of fitness for any particular purpose other than as expressly set forth and to the extent specified herein and is in lieu of all other obligations or liabilities on the part of Exlar Seller s maximum liability with respect to these terms and conditions and any resulting sale arising from any cause whatsoever including without limitation breach of contract or negligence shall not exceed the price specified herein of the product s giving rise to the claim and in no event shall EXLAR be liable under the terms of the warranty otherwise for special incidental or consequential losses resulting from inability to use the product s increased operating cost loss of production loss of special incidental or consequential damages whether similar or dissimilar of any nature arising or resulting from the purchase installation removal repair operation use or breakdown of the product s or any other cause whatsoever including negligence The foregoing warranty shall apply to products or parts that have been repaired or replaced pursuant to such warranty and within the period of time in accordance with the Seller s stated warranty No person including any agent of EXLAR is authorized to make any representation of warranty on behalf of EXLAR concerning any products manufactured by EXLAR except to refer to thi
31. 0 16 N m Tritex 1 Installation and Setup 115 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 5 If your actuator has an external anti rotate mechanism slide the rod or rods of the anti rotate mechanism through the front flange and into the guide bushing or bushings mounted to the rear of the flange Position the extending rod so that the wrench flats are parallel to the long side of the flange Slide the cross member assembly of the anti rotate mechanism over the end of the rod and onto the wrench flats Tighten the two screws that clamp the assembly to the actuator rod Troubleshooting Procedures This section provides you with guidelines and hints on troubleshooting various problems that may be encountered during installation and operation of your Tritex Series actuator Symptom Trouble Possible Cause Troubleshooting Procedure No response from actuator 1 Check drive for faults that may indicate problem via I O or Expert software 2 Check to insure that drive is powered and enabled 3 Check for proper wiring Actuator seems to be 1 Drive may be improperly tuned Check all gain settings enabled receiving current 2 Check for load irregularities or excess compliance but is not operating or is operating erratically Actuator cannot move load 1 Load is too large for the capacity of the actuator or too much friction is present 2 Excessive side load 3 Misalignment of output rod to load 4 Current limit in
32. 01 revolutions ratio Resolution Accuracy not 0 005 revolution ratio including backlash RSMO60 and RSGO60 RSM amp RSG060 series requires a TRA500 remote drive and motion controller RSMO60 ROTARY MOTOR TORQUE AND SPEED RATINGS For output torque of RSG gearmotors multiply by ratio and efficiency Please note maximum allowable output torques in the Gearmotor Mechanical Ratings table page 16 sor 1 Stace 1050 3 Stack 388 25 BEEN i VDC ambient Temp Dego 25 av sse zs ss 2 av sse Ha 5 9 5 2 4 5 9 2 8 2 7 1 as 10 2 Cont Stall Torque ar ONE 53 53 53 53 RENE UO NENGA 53 Peak Torque ps Nm 94 106 45 169 20 226 Power Supply Current Draw at Amps Rated Power 48V 0 001 revolutions ratio Resolution Accuracy not 0 005 revolution ratio including backlash RTM RTG and RSM RSGO60 INERTIA Stator Stack 2 Stack 3 Stack Add armature inertia to gearing inertia for total inertia S O Add armature inertia to gearing inertia for total inertia Tritex 1 Installation and Setup 15 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 SIZE 60 RADIAL LOAD AND BEARING LIFE Ibf N 195 867 155 690 114 507 90 400 72 320 Side load ratings shown above are for 10 000 hour bearing life at 25 mm from motor face at given rpm RTM60 MOTOR AND RTG090 GEARMOTOR WEIGHTS Gears Gearing Gearing SIZE 60 GEARMOTOR MECHANICAL RATINGS LLL O
33. 3 9 646 245 10 896 277 Tritex 1 Installation and Setup 3 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 RTMO9O amp RTGO9O Dimensions Din A 1 Stack no brake 9 937 asl DO Stack no broke 693 1 6 3 Stack no brake Tos ele 0 607 nonr ine UC 36 16 Dim A Tritex 1 Installation and Setup 32 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 RSMO9O RSG090 Dimensions 9mmCh6 10 0 392 0 005 t 013 N 7 40 i Jm Dim A 1 Stack no brake 4 964 126 2 Stack no brake 5 964 152 3 Stack no brake 6 964 177 a 16
34. 5 GND RS485 RS485 REF Converter 485A 485 B B amp B Electronics TTCOM xxx USOTL4 Exlar Cable Tritex 1 Installation and Setup 126 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Installation for Windows Found Mew Hardware Wizard Welcome to the Found New Hardware Wizard Windcws wil search fcr currant and updated scftware by looking on your computer on the adware installation CD or ar ie Windows Update Web site with your permission Read su pnvaecu policy Car Wirow connie Lo viridis Update lo secti fui s ul leere C Yes Ihis lie urily y 7 to Yes now and every ime connect a device Click Hest En rante Cancel 1 Plug the TTUSB485 into an available USB port on your computer or connected hub The screen above appears telling you that there is a new device plugged into the USB bus Click on No not this time then the Next gt button Found Mew Hardware Wizard E Thi wizard he ps peu install saltware For Mode USOPTL be If your hardware came with an installation CD lt ur floppy disk insert amp now what do you want be wizard to do ES I C Install from alist or specfic locaton 5dvanzed Click Hest Ea combine X Deck Cancel 2 The screen above appears Make sure nstall the software automatically is selected Then select the Next gt button Tritex 1 Installation and Setup 127 12 14 11 PN 2766
35. 52 500 6200 Position Limit Parameters Enable Min and Max Select the direction in which the limit parameters are active Absolute Position Limits Set the position in user units where the limits become effective since they are absolute a home must be completed before they will take effect Use percent of analog range This option is normally used if the position mode is analog position and the user desires to base the position limits on the percent of the analog position min and max settings If this box is checked the percent of analog input command will be used instead of the absolute position limits for example in a valve application Limits Used Outside of Position Limits These limits take affect when the commanded position is outside of the Position Limit parameter values Velocity This is the velocity limit in user units If set to zero the motor actuator will stop near the position limit If set to a non zero value the velocity will be ramped to this velocity at the position limit position Foldback Current The current will be limited to this value when the commanded position is outside of the position limit range and seating current limit has been reached and the time has expired Seating Current Limit f a hard stop is hit while outside of the position limit range the current will built to this value for the specified time When the time has expired Foldback current will take effect If it is not desired to have extra curren
36. 6 Exlar Corporation Rev K 952 500 6200 Found Ncw Hardware Wizard Completing the Found New llardware Wizard lhe wead has tinehed irstallirg he schare For Modal USJFIL4 Click Finish co cloze the wizard Cancel 3 The screen above will appear Click the Finish button to complete the installation Found Ncw Hardwarc Wizard l Welcome to the Found New Hardware Wizard Wirdoaws wil ssa ck tor carent and Apdated software by looking 07 BOL campurer on the hardware installato LL ar or the nds Updat Wes ate wth pol pemission Read our pracv pclicu Car Windows zaanect ra Incows Updale to search for softam CS Mess Ais Lime urnly Nez nn and even Eme enannerct a devire Chee Mest to canine Deck 4 You will also need to continue to install the serial port the same as installing the converter Click the Next button followed by the Finish button It will take a couple seconds for the serial port to be installed Tritex 1 Installation and Setup 128 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Shunt Regulator TTSR1 Shunt Regulator Option Transient over voltage problems are quickly solved using shunt regulators that clamp regeneration voltage to safe levels These simple devices can increase system reliability by stabilizing voltage fluctuations and eliminate over voltage shutdowns The purpose of a shunt regulator is to burn off excess regeneration energy that i
37. DC power The actuator Bus and Logic supplies will operate on voltages of 24 or 48 V DC nominal The continuous operating range is 20 60 VDC The drive has internal Bus over voltage fault that will occur at 85VDC The input current requirements are dependent on the actuator power required for the installation The I O supply is nominally 24V with a maximum of 30V The actuator can be powered from a single 24 volt regulated supply see single power supply configuration The power supply required is dependent on the speed and power required by the application A 48 volt supply will allow the motor to deliver maximum rated speed specifications in Overview section a 24 volt supply will allow the motor to deliver 72 the maximum rated speed The amount of current need from the supply is proportional to the power needed by the application Exlar offers a 48 volt unregulated supply rated at 10 amps continuous output TTPS1048 see Accessories section Tritex 1 Installation and Setup 38 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Regulated vs Unregulated Power Supplies Either regulated or unregulated power supplies can be used for the bus and logic power however in many cases the unregulated supplies are better suited for drive applications The over current and over voltage protection usually provided with a regulated supply can cause the power supply to momentarily shut off and then recover during normal acceleration and deceleration
38. Drive Communications TRA 500 I 1 Connector 1 ES Ld O M23 Motor I PCI TRA 01 Connector PCI TRA 02 TSM 20 with M23 connector and TRA500 with M23 connectors The TRA 500 is available with several connector options for power and I O Tritex 1 Installation and Setup 36 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 e N and G option code No external connector is provided two NPT N or PG G holes are provided the back cover plate is removed to access power and I O terminals for customer connection e option provides one M23 connector for and one M23 connector for I O these connectors are intended for use with TTIPC power cable and TTIOC I O cable e B option Embedded leads provides a cable with factory connections inside the drive with an IP 65 cable gland and flying leads e P option is an provides extension cables with M23 connectors Tritex 1 Installation and Setup 37 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Electrical Installation Introduction All of the required power components and motion processor are contained in the actuator or drive housing BUS Power BUS BUS Power Supply Logic Power 24V 1 0 Input 1 Logic supply BE Power Input 2 MEDIE EE S E Inpt3 eee i BERSSSRSRERRRRER IPTE PAS e ee Analog Output c Input 6 rr ES E Input 7 Ru M SE er Analog Input ji la G Power Supply Selection The Tritex actuator requires
39. E WARN Continuous Current Switch Not Found Following Error Board Temperature Actuator Temperature Loss of Signal 1000 ms Fault reset delay Power up delay This feature allows the user to select the action taken by the drive for various fault conditions Selecting Disable means the drive is immediately disabled CAUTION for drive motor and customer tooling protections If selections other than DISABLE are chosen it is up to the user to disable the drive as soon as possible if any of these conditions occur Failure to act on these conditions could cause permanent damage to the drive or motor actuator The action generated from a fault condition can be selected WARN causes a warning status and the Warning Output function to be active the Warning will clear when the fault condition clears DISABLE causes the drive to disable remove power from the motor for the selected fault The drive must be re enabled after the fault condition has cleared Re enabling after fault does not happen automatically The Fault reset delay does not apply because an auto reset is not allowed when Disable is selected MOVE causes the Dedicated Move to activate this will start to move the motor actuator to the Dedicated Move Position If the fault condition clears and the Fault reset delay completes before the move is complete normal operation will be continued See Dedicated Move tab on this page STOP Issues a Stop command to stop mo
40. Jog buttons will activate a Jog as long as they held down with a mouse click The indicators next to the buttons illuminate when the Jog is active Jog Fast Check Box or Input Functions selects the Jog Fast velocity Jog using position limit foldback current This flag limits the available current when a Jog motion is active to the Foldback Current value set on the Position Limit tab of the System Setup page Can be used to find hard stop positions or limit available torque force during manual operation The Jog function can be initiated from the Jog Input functions which can be activated from either the assigned digital inputs Inout Function Control Page Jog buttons on the Jog Page or the Control Page or from the Modus addresses Jog can be selected to override other motion types see the System Setup page description and Motion Description Tritex 1 Installation and Setup 86 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 On Off Jog Input O Jog Fast Input i Jog Input Velocity Velocity Time Time Move Factory Commissioning Tritex DS Main Move File View Drive Options Design Help Velocity SHl zm 0 Home Jog Move Setup LO Monitor Control Analog Position Move 1 Move 2 Move 3 Move 4 Feed Move Velocity Main Move Area is Main Move ermination Move Type Absolute Position Distance Position Velocity Accelerati
41. Limit Value is exceeded before a switch is found a Switch is Not Found Fault will occur see Faults amp Warning Note If the Current Limit is set to create a fault if the switch is not found do not select both Auto Home on Enable and Auto Enable on Startup System Setup page If the Actuator is against a stop in the home direction each time the fault is attempted to be cleared another home against the stop is executed creating another fault Tritex 1 Installation and Setup 84 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Termination This action will end the Home move and define the actual home position as entered in the Home Position parameter options are Current Limit or Switch 1 4 input functions or Current Limit AND Switch 1 4 input functions Home Direction Select plus or minus direction minus is the default Auto Home on Start Up Selects if a Home operation if automatically performed on power up Require Home before Default command operation If checked requires a Home to be completed before operation from the Default Command Mode operation Require Home before Alternate command operation If checked requires a Home to be completed before operation from the Default Command Mode operation Home operation The Home function can be initiated from the following methods 1 The Home Input function from either an assigned digital input 2 Input Function Control Page 3 Home button on the Control Page 4 From a host usi
42. RE HTML UEHEMENTER 82 Default amp Alternate Mode oue reu reo ale 82 O A ata MEM E M MM a eR LS DAI 83 Special Condition olt o RN NEU 83 HONET O tab ee ey ee ee ener ene ee ee 84 SY OO re P H 86 TN eta Latah ates nec cee es oe sea eee CSS 87 Andog ooo AAA e E Um Me ents Peo seen ce ene eee eet Teer ae ener emer eer reer 88 NUT Gj A Marsa D a a 88 Analog POSITION CONTON e v mE 88 Jus lee ioi P RS 88 Analog Velocity CONTO ep 89 Analog MVelocity Page dettes distent sav ets at van pesbesasussos Corde dues eed sdunraghurs dusacasaees EEE O E R 89 Analog INPUL SCA IM mtr 91 INPUTS ANDOQUTPRUTS 2 cra 92 Digtal Oia idad 92 NputQUIpBUtAss ig Meninas as 92 Monltoring Input J OUIDUL Stats a a a deers 93 Input BUN GTO DSTA OAS creche o Sed dena alas Maer nuu Lis Mate eed a Ga ee Dues Saeed waa hunt 93 Output FUNCION STATIONS E UU UT 95 Analog VO 2 i aerate a 97 Analog NDUT NETTEN TEE EE US 97 A OUIDELE o ida A oi Mrd 97 Mapping 2S CAMA TTE LM 97 Analog OUIput CalibFallOFT 5 tote iia dic 98 ONLINE DIAGNOSIS usina 100 TUNING PP sencseeistesudseeouedsvitacslsseetes 100 Additional Tuning PARAMS ad 101 Status ERA o AA A a 102 Status DISDIOV usc igas ec ER atin a a a Se yidusdawicetiadaged whence actemteam Bun DA UA e veualeamie 102 Faults Possible Causes and Solutions 1 eeee
43. TRTE LINEAR amp ROTARY ACTUATOR INSTALLATION OPERATION AND SERVICE MANUAL Information furnished by EXLAR Corporation is believed to be accurate and reliable However no responsibility is assumed by EXLAR Corporation for its use EXLAR reserves the right to change the design and operation of the equipment described herein and any associated motion products that may appear in this document Information in this document pertaining to equipment not furnished by EXLAR should be confirmed by that equipment manufacturer EXLAR assumes no responsibility for changes to information by other manufacturers or errors in that information or the description of that information Information in this document is subject to change without notice Tritex 1 Installation and Setup 1 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Warranty and Limitation of Liability EXLAR warrants its product s to the original purchaser and in the case of original equipment manufacturers to their original customer to be free from defect in material and workmanship and to be made in accordance with Exlar s specifications for the product s as published at the time of purchase unless otherwise agreed to in writing by an authorized Exlar representative In no event shall EXLAR be liable or have any responsibility under such warranty if the products have been improperly stored installed used or maintained or if Buyer has permitted any unauthorized modifications a
44. USB port so no power supplies is required Simply plug the converter into an available USB port on your computer or USB hub and the device will show up as an additional COM port in the Windows Device Manager Configured as an additional COM port the converter is now compatible with your Windows applications Universal Serial Bus USB has become the connectivity workhorse of today s PCs replacing the familiar serial ports But many commercial and industrial devices still use RS 422 485 interfaces To connect these devices to modern PCs you need robust and reliable conversion solutions At the same time USB ports are becoming more common on commercial and industrial equipment such as point of sale peripherals medical devices scientific instrumentation laboratory equipment and other devices Sometimes these are used in environments where surges spikes and ground loops are likely to occur Features 2000 V RMS optical isolation 15kV EDS surge protection Adds a COM port to your PC Protects against surges spikes and ground loops LEDs for transmit and receive lines USB 1 0 1 1 and 2 0 compatible 12 Mbps Automatic configuration on Windows 98 ME 2000 XP Vista No power supply required powered from USB bus Includes 1 meter USB cable RS 485 Control No special software is required to control the RS 485 receiver or transmit line driver The driver is automatically enabled during each byte transmitted in RS 485 mo
45. and Setup 46 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Digital Inputs The Tritex series product has 8 optically isolated digital inputs These inputs are sourcing only they require a positive voltage to turn on Each input can be assigned to any of the internal input functions see software section P d Input 1 8 Contact or PLC output 1 0 Comm I O Connector Input wiring external 3 5KQ Input 1 8 aa Transient N 7 st sup Input Circuit internal Digital Input Specifications Description Specification On state current 10 V min 24 v nominal 30 V maximum Nominal Impedance 24V 3 6kO Update rate 2 msec typical Tritex 1 Installation and Setup 47 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Digital Outputs The Tritex series product has 4 optically isolated digital outputs These outputs are sourcing only they provide a positive voltage when on Each output can be assigned to any of the internal output functions see software section CAUTION Each output is rated to continuously drive a 50 mA load and is short protected at 250 mA with re settable fuse I O Power 1 0 Connector Output 1 4 PLC Input External wiring of outputs for connection to PLC Field I O I O Power Power Supply 24 V 1 0 Connector Output 1 4 Re settable Polyfuse Output Circuit internal Digital Output Specif
46. ation controls are dynamic changes will be effective i immediately when online These changes however will not be permanent until ramp used in Jog Mode a download is executed Jog Controls Position 0 000 IN Jog Fast Slow and Velocity 0 0 IN S Acceleration slider bars provide easy change of jog parameters that take effect immediately but Jog Fast unless a download is Fast Slow eae performed The Jog and 42 024 INS 25INISIS Jog buttons will activate a mem mu E Jog as long as they held down za es 2t 5 with a mouse click The E SE IG zs indicators next to buttons illuminate when the Jog is deu E 0 active E mI zer Jog Fast Check Box or Input a es mE Functions selects the Jog Fast velocity Iw Jog using position limit foldback current Tritex 1 Installation and Setup 110 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Jog using position limit foldback current This flag limit the available current when a Jog motion is active the Foldback Current on the Position Limit tab of the System Setup page Can be used to find hard stop positions or limit available torque force during manual operation The Jog function can be initiated from the Jog Input functions activated from either the assigned digital inputs Input Function Control Page Jog buttons on the Jog Page or the Control Page or from the Modus addresses Jog can be selected to override other motion types see the System Setup page descript
47. between 1000 and 500 Q can be connected across Analog Out and Analog Out to generate 0 10 Volts to be measured by a high impedance voltage input The intent of this output is to provide a monitor type value not a control value meaning the performance is not intended for the user to close a high speed position loop around this signal 15V Analog Out TAN Transient Suppressor Load resistance 100 to 500 Ohms Analog Ref Analog output Analog Current Output Specifications Description Specification Current Output Range 0 22 mA Load Range 100 to 500 Q Output resolution 11 bits Tritex 1 Installation and Setup 50 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Communications Serial communications to the actuator is provided through the Communication connector The serial interface is two wire non isolated RS 485 network The actuator supports the Modbus RTU protocol for access to all drive parameters see Modbus Parameter Reference The Default baud rate is 19 2k The default Modbus address is 1 8 mm connector Pin Wire color for O Function number TTCOM Cx 485 Blue 485 COM Black 3 4 Shield 3 3v 22kQ ET 22KO SP3072EE Vss Internal RS 485 Circuit Tritex 1 Installation and Setup 51 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 PC Communications When using the Expert software for set up and diagnostics an RS485 converter will be required
48. canning In the example above only ID 1 will be scanned The default drive Modbus ID is 1 This setting will have to be hanged accordingly if an ID other than 1 is assigned to the drive Response Timeout The Expert software will time out if a response is not received from the drive within this time default 500 ms Retry Attempts If a time out or other communications error occurs the software will attempt to send the same message this sets the number of retry attempts Communications Port Name This is the serial communication port number if the PC has an RS232 port it is typically COM1 or COMO if a USB converter is used the port number is typically 3 6 find the COM port number from the PC Device Manger screen see Communication between PC and Tritex above Baud Hate The default baud rate of the drive is 19200 This setting and the drive setting must be the same The Software does not attempt to make an auto baud rate connection If the drive setting is unknown different baud rates can be tried by changing this parameter Parity Stop Bits and Extra frame delay are set Even One and 0 and must be left at this setting to communicate with the drive The Expert software saves the comport settings so as long as the same communication port is in used this step can be skipped in future online sessions Tritex 1 Installation and Setup 67 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Online Operation Open an Application
49. ck on another parameter or press enter If this is not done the value will not be downloaded For 6 30 Firmware Tritex Generic EM30 File View Drive Options Design Help BEI dhl amp Control Home vn Jog Monitor Move Setup Diagnostics Home Position Write current value to connected drive Velocity E i Read value From connected drive Set default value i l Acceleration 3 EditBox Properties Current Limit 0 AMPS Termination Current Lirit Opened Drive Drive Generic EM30 ON LINE with EM3O0 ID 1 IMPORTANT Saving parameters in the drive Parameters are not saved into the drives non volatile memory unless a download is performed Individual Parameter changes only write to non permanent RAM memory this means a download must be performed or the parameters will revert back to their previous value when logic power is cycled Tritex 1 Installation and Setup 69 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Initializing Remote Drive and Actuator combinations The first time a specific TRA500 remote drive and actuator combination is used together the drive must be initialized with actuator parameters When a remote drive and actuator pair is shipped together from the factory this initialization is not required This initialization is not available for embedded drive and actuator combinations 1 Follow the directions above to open the desired application and drive file and establish an
50. ct Recent Application Analog Position 9 1 06 sample application Valve application 2 Valve application C Documents and Settings ywiegers Application DataiExlariTritex Applications Analog Position Analog Position eapp Uses the analog input in either a 10V ar 20ma curent mode to control position Xemeetmus men Create an Application from a Standard Template Create an Application from a Standard Template Provides a list of canned applications The page list has already been created for each these applications for specific drive types with drive existing drive file Select the ApplicationTemplate then click OK Tritex 1 Installation and Setup 57 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 w New Template Application Application Templates Mala Torque Analog Velocity Generic Indexing Sales Demo Valve Control Application that receives its commanded er arte este mode is set for analog position The altemate operating mode is Digital Create a New User Application Create a New User Application is similar to creating an application from a template except the user is allowed more flexibility The New Application allows the user to name the application select drive type drive file actuator lead user units and to select the Pages for the application u Mew Application u Mew Application Tn Gene 37 Deve Selection KDE Page Selection Sepia Eres e Genanc EMO Find Drive 4 Tonry Litt Bec
51. d Surge Filter see Accessories section The external filter may not be necessary if the power supply already contains EF T B and Surge suppression The figure below shows how to connect the external filter if it is required General EMC guidelines that should be followed when installing and designing a system include e House all components in conductive enclosures e Connect components using shielded cables grounded to the component enclosures see figure on next page e Ground components using the single point grounding scheme described in the Grounding section of this manual e When necessary remove paint from mating surfaces that may prevent a good ground connection from being made e Make ground connections as short as possible and use flat braided cable when available to create low impedance ground connections e Keep cable runs as short as possible and power and signal cables as far apart as possible only crossing them at right angles as described in the Cable Routing section of this manual Fuse 37263 EFT B amp Surge L Fuse 24 48 V DC Fuse BUS Filter BUS AC Input Un Regulated Power Supply Power Connection using External EFT B amp Surge Filter Tritex 1 Installation and Setup 53 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 11 OMM Me UB PC to RS232 rz Power Supply Connect Power Cable Shield to Tritex Enclosure and Power Supply Enclosure I O Devices Ni j Conn
52. de The transmitter is always enabled in RS 422 mode The receiver is tri stated during each byte transmitted in the echo off mode The receiver is always enabled in the echo on mode There are 4 7k Ohm pull down resistors on the RDA and RDB lines A termination resistor may be added to R16 if needed Tritex 1 Installation and Setup 125 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Dip Switch Set up Dip switches allow the module to be configured for two wire or four wire RS 422 or RS 485 modes In two wire mode the TDA and RDA are tied together and so are TDB and RDB making multi dropping this converter into an existing network easy Dip Switch set up for Tritex Dip Switch Set up PON TD only enabled during data transmission TD 485 Switch Two RD disabled during data transmission ECHO OFF Two wire mode 2 Wire Two wire mode 2 Wire Specifications Dimensions 3 5 x 1 7 x 0 8 in 8 9 x 4 3 x 2 1 cm Temperature Range 0 to 70 degrees C 32 to 158 degrees F RS 422 485 Baud Rate Up to 460 8 kbps RS 422 485 Connector Pluggable removable terminal blocks USB Baud Rate 12 Mbps USB Connector USB type B female USB Power Low power device draws 100mA Operating System Windows 98 SE 2000 ME XP Vista Accessories Driver CD USB Cable Isolation 2000 V RMS excludes model USPTL4 Surge Protection 15KV ESD Tritex Wiring Drain connected internally to PE MCA V0 RS48
53. der most conditions this is set to DISABLE Switch Not Found This condition can occur in both Home and Feed Move motion types if the Termination Type is set to Switch 1 4 and the Current Limit for the motion is hit before the Switch Input is sensed Feed Move also requires the Fault on Current Limit box to be checked see the Move page Following Error This condition occurs if the Positional Error and Time Limit are exceeded Board Temperature This condition occurs when the drive board temperature sensor is over 80 Deg C Disabling this fault could cause permanent damage to the drive Actuator Temperature This condition occurs when the temperature sensor in the stator winding is open indicating the temperature over 130 Deg C Disabling this fault could cause permanent damage to the motor winding Loss of Signal This condition occurs only when the mA Analog Input mode is selected and the actual analog input value is less than 2 mA Operating Modes B System Setup Default Analog Position Alternate Digital Inputs This tab allows selection of the source motion type for Default and Alternate Modes The possible selections for each mode include Inactive Digital I O Analog Position Analog Velocity or Analog Current Tritex 1 Installation and Setup 76 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Dedicated Move B System Setup Position 0 000 Revs Velocity 50 0 rpm Acceleration 2 rpms Di
54. djustments and or repairs to such product s Seller s obligation hereunder is limited solely to repairing or replacing at its option at the factory any product s or parts thereof which prove to Seller s satisfaction to be defective materials or workmanship and within the period of time in accordance with the seller s stated product warranty see terms and conditions however that written notice of claimed defects shall have been given to EXLAR within 30 days from the date any such defect is first discovered The product s or part s claimed to be defective must be returned to EXLAR transportation prepaid by Buyer with written specification of the claimed defect Components such as seals wipers bearings bushings splines and roller screw parts are considered wear parts and must be inspected and serviced on a regular basis Any damage caused by failure to properly lubricate EXLAR products and or to replace wear parts at appropriate times is not covered by this warranty Costs for shipment of units returned to the factory for warranty repairs are the responsibility of the customer Exlar will return ship all warranty repairs or replacements via UPS Ground at no cost to the customer For international customers Exlar will return ship warranty repairs or replacements via UPS Expedited Service and cover the associated shipping costs Any VAT or local country taxes are the responsibility of the customer The foregoing warranty is in lieu
55. drive is set too low 5 Power supply has too low of current capacity Actuator housing moves or 1 Check actuator mounting Insure that the actuator is vibrates when shaft is in securely mounted motion 2 Drive is improperly tuned wrong gain settings Tune amplifier Output rod rotates during 1 Install Exlar anti rotation assembly or incorporate anti motion and thus does not rotation into the application provide proper linear motion Actuator is overheating 1 Insufficient cooling for application requirements Contact Exlar engineering 2 Ambient temperature is too high 3 Actuator is being operated outside of continuous ratings 4 Amplifier is poorly tuned causing excessive unnecessary current to be applied to motor Check Gain settings Tritex 1 Installation and Setup 116 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Returning a Product for Repair STANDARD REPAIR LEADTIME e Two weeks for written evaluation from Exlar e Two weeks from receipt of approval by fax or email for repair where parts are available e An evaluation charge per unit after evaluation applies if customer chooses not to repair or if product is found not in need of repair EXPEDITED REPAIR LEADTIME e An expedite charge per unit can be quoted e This provides one week for written evaluation from Exlar e This provides one week from receipt of approval by fax or email for repair where parts are available PROCEDURE e Pleas
56. e Once the commanded position is outside of the position limit range the Velocity Foldback Current and Seating Current parameters take effect The motion control while outside of the position limits operates in a special mode to limit velocity and the current If the velocity is set to zero motion will stop near the limit position if is non zero the motor will ramp to the limit velocity without stopping looking for a hard stop When the hard stop is hit the seating current will be produced for the specified time and then the current will be switched to the foldback current value During this Position Limit mode of operation the following error does not build up when a hard stop is reached the following error is controlled to maintain the desired current limit The limits are direction sensitive meaning that velocity and current are only limited in the direction of the active position limit any motion commanded in the opposite direction will operate normally Exception If the mode of operation is Analog Torque or Host Current Mode the velocity limit will not be in effect the seat and foldback current limits are active Note Position Limits are only active after a home has been completed Normal Positive Position Motion Limit Limit Velocity Velocity Seating Hard stop current Na Foldback Running Current Current current gt bo Seating time Tritex 1 Installation and Setup 79 12 14 11 PN 27666 Exlar Corporation Rev K 9
57. e Home Current Limit is active During the feed portion of a Move the Feed Current Limit is active This is not a fault condition only an indication that the drive is limiting the current to the motor actuator This condition will clear when the demand for the current is lowered Over Rated Current Active when the continuous rated current I t has been exceeded By default this causes a Fault Condition but may be selected to cause a warning or no fault condition If the Fault condition is removed it is the responsibility of the user to prevent the drive from operating in this condition see System Setup Stop Indicates when the Stop is active Pause Indicates when Pause is active Jogging Indicates when Jog or Jog is active Jogging Indicates when Jog is active Default Mode Active Indicates when the drive is in Default Mode the drive is enabled with Default Alternate or Host Mode will be active Alternate Mode Active Indicates when Alternate Mode is active Host Mode Active Indicates when Host Mode is active Homing Indicates when a homing cycle is active Dedicated Move Indicates when the Dedicated Move is active At Home Position Indicates when the actual position is at the Home Position within the window defined by the In Position Parameters See In Position Window tab on the System Set up Page At Dedicated Position Indicates when the actual position is at the Dedicated Position within the window defined by t
58. e discuss the return with Exlar Technical Support prior to requesting an RGA number to see if it is possible to resolve the issue prior to return e lf itis determined that an RGA number is required please do so by contacting the Returned Goods Administrator Phone 952 500 6200 or email returns exlar com e International Repairs Closely follow instructions provided by the Exlar Returned Goods Administrator Failure to comply with issued instructions may result in delays for repair and return e Exlar requires a purchase order at the time of RGA 0 on warranty returns or for the standard evaluation charge per unit on all non warranty units for the evaluation fee e Following the evaluation you will receive a quote from Exlar on the charges that will apply If the actuator repair is approved the evaluation fee will be waived and we will request an amended PO for the actual repair value Tritex 1 Installation and Setup 117 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Accessories Cables TTIOC xxx I O Cable F E M Al E E N D VI E W CONTACT CARRIER MATERIAL COLOR WHITE YELLOW WHITE RED WHITE GREEN WHITE BLACK RED BLACK RED SATE MUIDDEN r RED GREEN KASS li RED YELLOW E OUTER JACKET MATERIAL COLOR GREEN WHITE DRAINS 17 Dy BLUE ORANGE AID ALUMINUM FOIL SHIELD T C BRAID WHITE BROWN TEMPERATURE RANGE fo El WHITE ORANGE WHITE BLUE LIGHT RED BLACK 1 2 a 4 6
59. e requirements of standard EN 60590 and low voltage directive 72 23 EEC Typical DC Output at Nominal Input No Load Voltage 56 6 Half Load Voltage 52 8 Full Load Voltage 48 8 Full Load Amps 10 Typical DC Output Nominal Input Model No Load Voltage Half Load Voltage Full Load Voltage Full Load Amps TTPS1048 Tritex 1 Installation and Setup 120 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 TTPS1048 Dimensions Overall Size 8 00 x 5 62 x 4 62 228 50mm x 142 75mm x 117 35mm Weight 18 Ibs Note 2 Optional location for additional Rectifier INCH mim A 3 00 228 6 B 8 25 209 55 G 37 9 40 D 462 117 5 E 3 750 95 25 F 38 9 65 G 8240 209 30 H mu 8 859 J 5682 14275 K 2 500 63 50 E 1 56 39 62 Tritex 1 Installation and Setup 121 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Communication Converters Model TT232485 RS232 to 485 Introduction Model TT232485 is a feature packed RS 422 485 9 pin converter It converts unbalanced full or half duplex RS 232 signals to balanced full or half duplex RS 422 or RS 485 signals at baud rates up to 115 2 kbps In addition the unit optically isolates and surge suppresses the RS 422 485 lines The driver uses automatic SD send data or RTS handshake control or can be configured as always enabled for use in RS 422 systems A dipswitch selects communication features on the TT232485 Two LEDs show data traffic in either direction Only o
60. e setup of the system will determine the actual output torque and speed SIZE 90 GEARING REFLECTED INERTIA Ibf in sec kg cm GearStages Ibfin sect kg cm 0 0000265 0 0300 40 1 50 1 100 1 0 0000203 0 0230 SIZE 90 BACKLASH AND EFFICIENCY IEEE Single Reduction Double Reduction Backlash at 1 Rated Torque 13 Arc min Efficiency Tritex 1 Installation and Setup 18 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Model Mask and Ordering Information TLM Series TRITEX TLM SERIES ORDERING GUIDE AAABB CCDD EFG HHH HH XX XX HHHH AAA z Actuator Type G Rod End BB Actuator Frame Size 30 3 inch nominal frame actuator HHH HH Motor Stator CC Stroke Length TLM20 1B8 50 1 Stack 5000 rpm at 48 VDC 2500 rpm at 24 03 3 inch 75 mm VDC 06 6 inch 150 mm VDC saama A 10 10 inch 254 mm VDC 12 12 inch 305 mm TLM30 1B8 20 1 Stack 2000 rpm at 48 VDC 1000 rpm at 24 18 18 inch 457 mm TLM30 only VDC 2B8 13 2 Stack 1300 rpm at 48 VDC 750 rpm at 24 VDC DD Lead linear motion per screw revolution 01 0 1 inch 2 54 mm 3B8 10 3 Stack 1000 rpm at 48 VDC 500 rpm at 24 02 0 2 inch 5 08 mm VDC not available in 3 inch stroke XX XX Travel and Housing Options Multiples 04 0 4 inch 10 16 mm TLM20 only Possible 05 0 5 inch 12 7 mm TLM30 only Travel Options PEN iN E Connections AR External Anti rotate Sw
61. earmotors multiply by ratio and efficiency Please note maximum allowable output torques in the Gearmotor Mechanical Ratings page 18 Stator 1StackiB87 2Stack2B8 10 3Stack3B8 07 esas Ma ei m oo um o umo Peak Torque 80 56 rgy 0 001 revolutions ratio Power Supply Current Draw at Amps Rated Power 48V Accuracy not 0 005 revolution ratio including backlash RSM090 and RSG090 RSM amp RSG090 series requires a TRA500 remote drive and motion controller RSM090 ROTARY MOTOR TORQUE AND SPEED RATINGS For output torque of RSG gearmotors multiply by ratio and efficiency Please note maximum allowable DRM torques in the T man Mechanical Ratings able page 18 1 Stack 1B8 17 2 Stack 2B8 10 3 Stack 3B8 07 2x m at MA VDC 1700 700 Ambient Temp Temp DBegC Ibf i 2 20 17 5 37 34 30 51 46 42 IN m EN a Peak Torque E 30 3 e a 4 70 geo Power Supply Current Draw at Amps Rated Power 48V 10 15 0 001 revolutions ratio Resolution Accuracy not including 0 005 revolution ratio backlash RTM RTG and RSM RSG090 INERTIA Stator Stack 2 Stack 3 Stack Motor Armature Inertia 5 Ib in sec kg cm 0 00054 0 609 0 00097 1 09 0 00140 1 58 Gearmotor Armature Inertia Ib in sec kg cmf 0 00114 1 29 0 00157 1 77 0 00200 2 26 Add armature inertia to gearing inertia for total inertia Tritex 1 Installation and Setup 17 12 14 11 PN 27666 Exlar C
62. ect RS485 Connect I O Cable Shield to Cable Shield to if a Tritex Enclosure Tritex Enclosure Tritex Actuator Cable Shield Grounding Example Tritex 1 Installation and Setup 54 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Expert Software Installation A CD is provided with each Actuator and contains the Installation Operation and Maintenance manual as well as the Expert software The software is also available for download from www Exlar com Using Windows Explorer open the Software Directory from the CD and double Click on the Setup Icon ites Tools Help 3 pa Search Bul de isti ii apment NDesign History Files Tritex 1 5 Engineering Qu Tes Folders 4 2 0 and later require Microsoft NET Framework version 2 0 to be installed on the PC If this versi f NET Framework is not on the PC a Microsoft message will be displayed suggesting you go to Microsoft com to download it This is not necessary as a distributable version of NET Framework 2 0 has been included on the CD it can be installed by clicking on the donetfx exe file Expert software version Overview The Expert software is designed to allow customized views of the Tritex drive features for various industries and applications For example a valve application may use different motion features than a clamping application The concept of different views is intended to simplify and customize the operation by only showing the parameters ne
63. ed for each Default is the normally the active mode and Alternate Mode can be selected via an Input or via Modbus For example if Digital Input mode is selected as default and Analog Position is selected for Alternate Indexing can be performed using the Move Input functions and as soon as the Alternate Mode Input function is active the controller will switch to Analog Position Mode Tritex 1 Installation and Setup 82 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Host Mode Host Mode can only be selected via Modus commands Host Mode allows the same motion types as the other modes plus Host Position Velocity and Torque Special Condition Motion The Special Condition Logic allows certain motion types to be activated from Input Functions even if Digital Input Mode is not the currently selected mode Dedicated Move If the Dedicated Move Input Function is activated from an Input or Modbus it will override any active motion from any mode except a Home motion As soon as the function is deactivated the motion type will revert to the active mode A Home cycle must be completed Homed Output Function on before a Dedicated Move will be allowed Home Cycle f a Home cycle has not been completed a Home can be initiated from an Input or Modbus address even if Digital Inputs is not the active Mode Once the Homed Output Function is active an subsequent Home cycle can only be activated when Digital Input Mode is active Jog If the Allow
64. eded for the specific application and also allow industry specific names for the drive parameters The Expert Software uses a hierarchical arrangement of Application Files Drive Files and Page Files x Drive Files 5 Page Files Tritex des cn 3 Analog Position E Ca Analog Position 5 Drive Files G Page Files E i app test 1 In the above example Analog Position and app test 1 are Application Files Each Application folder contains a Drive File folder a Page File folder and an Application file The Application File contains the application title the file name of the last used drive file and file names of the pages used in the application In the example below Generic is the name of the drive file Tritex 1 Installation and Setup 55 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 AX Name 21Generi amp Analog Position Generic Drive Files 5 Page Files am The Drive File directory contains a list of drive files for this application The Drive file contains the upload and down load parameter values as well as parameter names Modbus addresses scaling default values The parameter values in the Drive File are the data actually downloaded uploaded from the drive Drive file is named Generic in above example The Page Files directory contains a Page File for each page in the Application The Page files contain the information for viewing and controlling the windows screen as viewed in t
65. eeeeesseeeeeeseeeeeeseeeeesseeeeeesaaeeeesseeeessaeeeeesaess 23 Mounting and Operating Considerations occcccconccncccnccnnnoncnncnnanoncnnnncnnononcnnonnnnnonnnrnnnnnnrnnnonanrnnonannnnnnnos 23 General Operation ccccccccccescccceececeeeeeceeeeeeegcececeeseeeessaeeeseaeeeseaeeeseeesseseessaeeeseeeeseusesseseesseeesaneeesaaees 24 TLM amp TSM Series Linear Actuator Anti rotation Option occcooccccoccncconnncconnnconnnnonannnonannnnonnnonononononos 24 TE ES Pa Oa PREND 25 TRE IU IAS NSN ONS eet i et e 26 TSM20 DIMENSIONS scm tte res ie pe a eee T 27 TEMSO DIMENSIONS sr ecco eee ce 28 TOMO DIMENSIONS eR LL 29 HIMOSO arid FET GOGO DimensSionS saecu us spunuuiRuE cuu nde snap auua nS apa CES iii 30 RSMO060 and RSG060 Dimensions 11 eee Lieee eee LL Leeeeenel iine enean ananas aaa assa saa aaa n eaae snas anra 31 RTMO090 amp RTGO09O DiMensionS uccisi cans elec usi x ai nou Dn dv audiui iu ic dew nu in a Rb tni GE 32 RSMO90 amp RSG090 DIMENSIONS scsi iba 33 Tritex 1 Installation and Setup 4 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 iiid CONMNGUIATLONS viz soceveteancveced cece totes ivecds sheaves a AS 36 lege Installation a 38 MFOdU CIO A ds 38 Power SUDDIV SCISCHOM Rc 38 Regulated vs Unregulated Power Supplies coooococococcoccccoconcccnonncconcnnnonnnnnconannnnononnnnnonannncnnannnnnnnns 39 SEOUL FIC e RT 40 Powe
66. eeieeeeeeeeee eene nana nana naa conan ana daa aa Ra aa Rar nne 103 Tritex 1 Installation and Setup 6 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 VALVE CONFIGURA MO Nossa aio 104 Opening the EXPO SO WA A ad 104 Welcome Sere hat ca 104 Basic Steps tor COMIQUEA ION ains sve aeuo dae a a 105 U le S nl cT EE 106 Valve C niig ra ton mer 107 Home Opera ON ee Rm 109 JOJ Opera lO Nina ana edi 110 Aso Pah AAA A A IA A 111 MONO Page 112 MAINTENANCE AND TROUBLESHOOTING eere eee nennen 113 Maintenance PrOCCGUICS eee 113 DISASSCIMDIY ni mc 113 LUBACAON MalhnternaleBaseie iid at gaan NV ra EU Dea se otiw onda qs urit qtc stiue qt E cat Cribs noc cli cond atra 114 Grease Deneal stes oa 114 REISSE A TS CU M M RUM 115 Troubleshooting PIOCedUFGS iesu ooa ecce ues AA Dx ouo Bi eee eue d PE ub uds 116 Returning a Product for RGD AM ad 117 A A A PA 117 Cables E PEN 118 judelo seqeie ce Rem 118 TUPAS POWT Gables Na 119 Ta Osooccommunicauons CADIE ii A med va tee uo abbr te vane cir c aed 119 POWer SUN ONY eee C la 120 TTPS1048 Power Supply Introduction cooccccocccccnnnncccnnncconncnonnnonononononnnnnnnnnonannnnnnnnnoncnononnnonaninonos 121 communication ConVelters uiu ioci o ied iia ii 122 Model TT232485 RS232 to 485 Introduction llenas 122 Model TTUSB485 USN to 485 Introduction oocccoccccocnco
67. er TLM 20 LINEAR ACTUATOR PERFORMANCE SPECIFICATIONS 008 20 004 025 15 67 rs gt gt IBS 2 Slack 286 84 3 steck 988 25 _ Lead S RPMat48VDC Stall Force Ibf N 239 1063 377 1677 503 2237 Stall Force Ibf M 119 529 188 836 251 1117 in sec mm sec 33 33 848 22 66 575 16 66 424 Power Supply Current Draw at Rated Power Amps 48V 10 10 10 Resolution 0 001 revolutions x lead Accuracy not including backlash 0 005 revolutions x lead Stroke Length in mm 3 75 6 150 10 254 12 300 Approximate Weight Ib kg 5 3 11 5 5 2 Tritex 1 Installation and Setup 11 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 TSM20 TSM series requires a TRA500 remote drive and motion controller TSM 20 LINEAR ACTUATOR PERFORMANCE SPECIFICATIONS Backlash 008 20 PEE ail Lead Accurac mm 001 025 Maximum Radial Load lb N 15 67 Environmental Rating A Stator A O VDC ioe e elle Lead Temp Deg C mam a icm i tn im i N 1312 1165 1010 2046 1828 1579 2558 2286 1979 in sec Max Speed mm sec 8 33 212 5 66 144 4 17 106 mame E on Gs in sh N 658 583 503 1023 912 787 1281 1143 992 esee enm men sm amem Max Speed mm sec 16 66 424 11 33 288 8 33 212 shoe M ioo 204 254 008 008 Bie 512 eso 000 N 329
68. erate as torque force control In Analog Current control velocity and position control are the responsibility of the users control system Analog Torque Page Indexing Tritex Indexing E DJX File View Drive Options Help zm Al en Scale Analog Input Command Analog Command 0 0 AMPS Minimum Current 10 0 AMPS Maximum Current 10 0 AMPS Opened Application Indexing OFF LINE Minimum Current This should be set to the desired motor actuator current in Amps when the analog input is at the Minimum value see Analog Input Scaling Maximum Current This should be set to the desired motor actuator Amps when the analog input is at the Maximum value see Analog Input Scaling Analog Input Calibration The analog input is calibrated at the factory if the calibration does not match values seen in the installation the user can adjust the factory calibration see System Setup the Analog Input tab Tritex 1 Installation and Setup 90 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Analog Input Scaling The analog input can be configured for either voltage mode 0 10V or current mode 0 20 mA Analog input scaling is provided to allow scaling the actual available analog input range to the range of the drive s analog inputs range These minimum amp maximum values will correspond to the Minimum and Maximum commanded Position Velocity or Currents on the corresponding Analog Position Velocity amp Torque pag
69. ernal planetary roller screw mechanism of the TLM Series linear actuator The rotary motion of the motor and the linear motion of the actuator correspond to the following relationships Linear Distance Traveled in Motor Revolutions Roller Screw Lead Linear Speed in sec Motor RPM 60 Roller Screw Lead Linear Force Ibf Motor Torque in lbf 27 efficiency Roller Screw Lead in All of the above relationships require proper anti rotation of the TLM Series actuator rod TLM amp TSM Series Linear Actuator Anti rotation Option The unique design of the TLM Series linear actuators allows the extending rod to rotate This simplifies the setup of the actuator by allowing the user to rotate the rod and thread it in and out of the actuator for mechanical attachment or system testing This feature also requires that the rod be kept from rotating when used in its dedicated application to insure proper linear motion In most applications such as those where the load is coupled to linear bearings or some other support device the load cannot rotate providing anti rotation for the extending rod of the actuator For applications in which the load is free to rotate Exlar offers the anti rotation systems shown below The drawings on the next page show the rod and bushing on only one side of the actuator For long stroke actuators the rod and bushing are required on both sides of the actuator Tritex 1 Installation and Setup
70. es Analog Input Scaling Analog Input Mode Voltage Mode Analog Input Value 0 000 VOLTS 0 00 of range Minimum 0 000 VOLTS Set to input Value Maximum 10 000 VOLTS Set to Input Value Low Response 150 High Response On line scaling When on line with the drive the scaling can be set automatically by the drive First apply the minimum analog input 4mA for example and activate the Minimum Set to Input Value button Next apply maximum analog input 20mA for example and activate the Maximum Set to Input Value button A download must be performed to save the values in the drives non volatile memory Tritex 1 Installation and Setup 91 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Inputs and Outputs Digital I O I O Page 9 1 06 sample application Tritex Generic _ fox File View Drive Options Design Help El sl 10 Control Home O Jog Monitor Move Setup 1 0 Input Assignments N Enable maintained N negative polarity NI Move 1 maintained l Move 2 maintained hd Jog a N Teach Move 1 Dedicated Fosition Alternate Mode Output Assignments 1 Ready y N 2 At Move 1 Position y 3 At Move 2 Position y 4 Fautea dT Opened Page Page 0 OFF LINE 1 2 3 4 5 6 7 8 Input Output Assignments The I O screen is used to assign the Input and Output functions to the hardware l O lines eight discrete inputs and 4 discrete
71. fault conditions is selectable by the user See the System Setup section for details on user selection of faults and warnings For H 30 Firmware rites Generic Eo Corel Home TUO Jog Mordor Move Setup Disgnesties Analog Output Setup Analog Dutput Calibesiion Analog Dut Home Poahen 0 050 IN Velociy Limit 050 APS Acceleration 3000 RPMS 20 AMES Current Lirret Current Lir T emain amp ton Aone Dwechon auf he Auto home n sten E Require Home before default command mode operation F Flaquira Home before altemala command mode operaian Disabled unhrorned Preman 0 805 IN Fault Viel 00 RFS Meum Curent 10 AMPS Rasat Pauls Diagnostics Opened Page Page Analog Duiput Calibration H LIME w h DHW ID 1 For 8 30 Firmware Tritex Generic EM 40 Bis Yer rive Options Deng deb sal oe S Conio Fore 1 90 Heme Posbor DOGO IM isi APS 100 0 APS 2 0 AMPS Miehacity Limit Acceleration Current Larin Temanastan Curent Lir Hore Dircon cul t ut hama on st amp tup F Regui Home belore default commend mode operation Regua Home belce aitemate command mode operon Fault or Warning 0805 IN Fa P Postion Law Bus voltage Alo cit 0 04 ARS Vere Curent 00 AMPS RasetFaute Diagnostics Opened Page Page radog Duipui Calibrahon OH LINE sath EMS ID 7 Tritex Installation and Setup PN 27666 Rev K deg Monitor Move Setup Diagno
72. ge can be monitored on the Diagnostics page Low Bus Voltage A low bus limit of 19 Volts DC is set at the factory any time the voltage goes below 19 volts the drive immediately faults Bus Voltage can be monitored on the Diagnostics page Peak Current A maximum current trip limit is set at the factory of 25 amps this is in excess of the factory set current limit of 20 amps this fault will only occur under short circuit conditions a sudden crash into a hard stop from high speed or possibly in an unstable condition caused by improper tuning parameters Current can be monitored on the Monitored on the Status page and the Monitor tab Continuous Current The drive continuously monitors the drive power on an I t calculation and comparing actual value to the factory limit Once this limit is hit the drive will take the action as setup in the System Setup page Continuous Current can be monitored on the Monitored on the Monitor page Switch Not Found This condition can occur in both Home and Feed Move motion types if the Termination Type is set to Switch 1 4 and the Current Limit for the motion is hit before the Switch Input is sensed Feed Move also requires the Fault on Current Limit box to be checked see the Move page Following Error This condition occurs if the Positional Error and Time Limit are exceeded Will typically occur if the actuator cannot provide enough force torque to get to desired position either because the act
73. ge inertial loads with use of a shunt regulator is recommended Verify the need for a shunt regulator by operating the servo under the worst case braking condition If the amplifier shuts off due to over voltage blinking red LED a shunt regulator is necessary typically during downward move or deceleration Operation When the DC bus reaches the shunt voltage of 75 Volts the voltage comparator unit turns on the electronic switch which connects the R1 power resistor across the DC bus This power resistor dissipates the energy from the DC bus After the bus voltage is reduced to less than the shunt voltage setting the resistor is disconnected from the bus A small hysteresis loop allows time between switching If the voltage goes above 85V the Tritex will trip on a High Bus Voltage fault and disable the drive See Faults section Tritex 1 Installation and Setup 129 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Specifications Fuse 3A motor delay rated 250 VAC Filter Capacitance 1200 uF Dissipation Capabilities 95W Resistance 5 Ohms Size 8 00 x 4 25 x 2 63 inches 203 2 x 108 0 x 66 7 mm Weight 32 lbs 14 kg Wiring Detail RED WIRE TO SERVO AMP DC BUS VOLTAGE COMPARATOR SWITCH GND BLACK WIRE VALUE DEPENDS ON MODEL SEE BELOW xX Tritex 1 Installation and Setup 130 PN 27666 Rev K 12 14 11 Exlar Corporation 952 500 6200 TTSR1 Dimensions pensi 8 000LZ2U03 20 01253181 dd
74. gree C between 25 C and 55 C Humidity 10 to 95 non condensing IEC EN 61800 3 2004 08 with use of shielded cables and EFT B amp Surge Filter 37263 see Accessories section or similar Drive specifications for TRA500 remote option TRA500 Remote Drive Specifications Input Voltage Bus 24 48 Volts DC nominal 20 60 Volts continuous operating range and Logic Under voltage trip 19V Over voltage trip 85V I O Power Supply 24V nominal 30V max 12V min Digital Inputs 8 opto isolated 24V nominal 30V max programmable functions Digital Outputs 4 opto isolated 50 mA continuous 24V nominal 30V max short circuit protected programmable functions Analog Input 0 10 Volts or 0 20 mA differential input 12 bit resolution programmable as position velocity or torque command Analog Output 0 20 mA 11 bit resolution programmable functions Serial Interface RS 485 Modbus RTU protocol max baud rate 38 4k Sinusoidal 15kHz PWM Feedback Analog Hall Continuous Output 25 C Ambient 40 C Ambient 55 C Ambient Current Peak of sine Stall Stall Stall Rated Peak of sine Amps IP65 Humidity 10 to 95 non condensing Actual output current may be reduced if the motor actuator continuous and peak current ratings are lower Tritex 1 Installation and Setup 10 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Specifications Size 20 Linear Actuators TLM20 TLM series includes embedded drive and motion controll
75. h it can then calculate the offset and scaling factors required to convert the analog input The exact values are not critical but a larger range between the points will produce a larger scaling resolution and therefore more accurate conversions over the full range Produce an analog source input near the high end of the input range enter the exact value from an external meter in the High box and click Calibrate High Then produce an input near the low end of the input range enter the exact value in the Low box and click Calibrate Low Note that the value being displayed from the drive will not be accurate until BOTH points have been given to the drive Before calibrating either point make sure that the input is not saturated and the drive value being displayed is still changing High AO VOLTS Calibrate High Low 0 000 VOLTS Calibrate Low New calibration values will not be remembered between power ups until saved in Factory non volatile memory Save Calibration Parameters Calibration can only be performed when online with drive This Calibration is intended to match the drive value with a value read by and external meter Follow the step by step instructions on the screen This feature is only available with firmware 2 0 or higher Important The newly calibrated numbers are not saved in the drive non volatile memory until the Save Calibration Parameters button is clicked Tritex 1 Installation and Setup 81 12
76. has been installed must show under Ports if it does not the Expert Software cannot connect to the PC COM port Notice the COM COMS in the example above use this COM port number in the Expert Softer when setting up PC communication Double Click on the COM Port to see the screen below to verify the converter s device driver is working Isolated RS 485 Port COM5 Properties General Port Settings Driver Details F Isolated RS 485 Port COM5 Device type Ports COM amp LPT Manufacturer FTDI Location on USOTL4 Isolated RS 485 Converter Device status This device is working properly lf you are having problems with this device click Troubleshoot to start the troubleshooter Troubleshoot Device usage Use this device enable Tritex 1 Installation and Setup 66 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Port Settings First setup the Expert software to talk to the pc communication port that is connected From the Main Menu select Options Network Communication Properties Modus to view the port settings MODBUS Network Prop ata MODBUS Network Prop IHE General RS485 Serial General R5485 Serial Mame Communications Port Name Modbus COM First scan ID 1 Last scan ID 1 Response Timeout 500 ms Retry Attempts 1 a Monitor delay o Ims W Save on exit First and Last scan ID define the Modbus ID the software will start and stop s
77. he Expert software a 5 Analog Position Name 3 Drive Files Analog Input Calibration O Page Files Analog Position Setup 2 Communications Setup Control Diagnostics Factory Parameters Home Setup R Host Control 2 Input Function Control Input Function Status a a a a 21H H a D Setup a ls a a a 1u EU ET Jog Setup Monitor Move Setup ipn Function Status ue gl Status 2 Farameters Opening the Expert Software Welcome Screen When the Expert software is opened the Welcome Screen will be displayed This screen helps users who are unfamiliar with software get started quickly Tritex 1 Installation and Setup 56 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Start Up Options ERT Software for T FAIT E gt To get started please choose one of the options listed below or click here for more help Quick Connect Establishes communications with drives for diagnostics and functional tests Temporary Applications will be created by the system as necessary to display drive information Since these Applications will not have been fully configured by the user measurements of distance velocity etc will be shown in default units Open a Recent Application Displays a list of the most recent Applications that have been opened along with a brief description and allows the user to select the desired Application Create a New Application from
78. he In Position Parameters See In Position Window tab on the System Set up Page Move Active Indicates when any of the 4 Moves are active will also remain active if the Move Maintained Input function is active even the specified Move is complete Move 1 4 Active Indicates when the specific Move 1 4 is active At Move 1 4 Position Indicates when the specific Move is within the window defined by the In Position Parameters See In Position Window tab on the System Set up Page If the Move is feed type move the output function will remain active during the feed portion of the move In Position Indicates when the actual position is at the Commanded Position within the window defined by the In Position Parameters See In Position Window tab on the System Set up Page Tritex 1 Installation and Setup 96 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Position Limit Indicates the commanded position is outside of the position limit range See Position Limits tab on the System Set up Page Analog I O Analog Input The Analog input Setup and Calibration is described in the Motion Control Section Analog Output Mapping amp Scaling The Tritex has one analog current output with a maximum range from 0 to 22 mA See Installation section for detailed specifications The output can be mapped to internal parameters and scaled to produce the desired output over a specified range Analog Output page Analog Control Tritex Gene
79. hread the roller screw into the cylinder When it reaches the bottom it will become difficult to turn and the motor and bearings will begin to rotate with it The roller screw is now fully inserted into the cylinder 2 Place a small amount of seal lubricant on the inside surface of the seal bushing assembly 3 Carefully slide the face plate and bushing seal assembly over the actuator rod end while guiding the tie rods through the holes in the rear end cap of the actuator The seal is a tight fit on the rod end Take care not to damage the seal on the threads of the extending rod Standard TLM Series rods have a chamfer to provide a lead in for replacement of the seal and bushing Be sure that the faceplate seats completely and squarely on the front of the actuator The inner surface of the faceplate provides the pre loading for the bearings and it is important that it is properly seated Units With a Front Flange Replace the faceplate as described above Remount front flange by sliding tie rods through the holes in the faceplate and through the holes in the rear end cap Pilot the flange on the pilot diameter located on the front of the faceplate 4 Replace the rear tie rod washers and nuts and tighten to the proper torque Tighten the nuts simultaneously by partially tightening each in an opposing corner pattern until each is torqued to the rated value as follows TLM20 20 Ibf in 1 7 Ibf ft 2 26 N m TLM30 90 Ibf in 7 5 Ibf ft 1
80. i 4200010793 Ju E Z 5001190 50 PX D e18L 5 54 D 250r6 351 SYM a D 8128L 20 641 _ A Mee ex FULL E WA HIGHEST POINT IM REFERENCE FROM BASE PLATE SURFACE amp HIBHEST POINT TS 2 50 633 1 DIMENSIONS JM C 1 ARE 1M MM Tritex 1 Installation and Setup 131 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 EFT B amp Surge Filter 3 263 EFT B amp Surge Filter Introduction Electrical Fast Transient Burst EFT B and Surge disturbances are caused by a number of events including switching inductive loads relay contact bounce power system switching activity or faults nearby lightning strikes etc The effect of these disturbances can range from temporary service interruption to permanent failure of equipment that is not sufficiently protected 3 263 EFT B amp Surge Filter Features Designed for use with Tritex Linear and Rotary Actuators Place in series with power cable as close as possible to disturbance source Provides EFT B and Surge disturbance immunity to IEC EN 61800 3 2004 08 Second Environment Industrial levels 35mm top hat DIN rail mountable using Wago 209 188 mounting feet not provided 3 263 EFT B amp Surge Filter Specifications Voltage 150V Maximum Current 15A Maximum Temperature Range 40 to 85 C Size L x W x H 3 4 x 1 8 x 0 8 Weight 90 g Maximum Connections 12 30 AWG Input LINE and Output LOAD Terminal Block Connecti
81. ications Operating voltage range 0 to 30 VDC On state maximum continuous current 50 mA 0 050 Amps On state voltage drop 50 mA 1 5 V typical Fold back short circuit protection 0 250 Amps Tritex 1 Installation and Setup 48 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Analog Input An analog input is provided for use as a position velocity or current command The input can be configured to operate using a 0 10 VDC signal or using a 0 20ma current signal See software section for configuration of the analog input and analog positioning parameters Single Point Panel Ground Internal 100 Ohms Ground on Power Single Point Connector Panel Ground Analog input wiring from voltage or current control external controller Note Analog input reference from an external controller must be referenced to single point ground to prevent damage to the analog input circuit 9 Current Mode 20kQ Internal Analog Input Circuit Tritex 1 Installation and Setup 49 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Analog Input Specifications Voltage Input Range OV to 10 0V Current input range 0 to 20 mA Input resolution 12 bit over total range Update rate Analog Output A 0 20 mA analog output is provided The function of this output is programmable It can be used for position velocity or current monitoring For installations requiring a voltage signal a resistor
82. ing Input Output Connections 19 pin I O connector for or P connector options Pin for I or Front view I or B p Wire Color code TTICP cable connector option connector and B connector option gm FUNCTION otion INPUT White Yellow INPUT2 2 White Red INPUT3 3 White Green INPUT4 4 White Black INPUT5 5 Red Black INPUT6 7 Red Green NPU7 8 JjRedYelw NPU8 9 jB ie A3 Fiela VO Power 24v 6 Red ANALOG IN 10 ANALOG IN ANALOG OUT ANALOG OUT reference Orange OUTPUT4 White Brown OUTPUT3 White Orange OUTPUT2 White Blue OUTPUT LL Shields 12 Tritex 1 Installation and Setup 44 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Terminal board connections for N and G connector option Output 1 Output 2 Output 3 Output 4 Terminal Terminal CUN 12 24 V 9 INPUT2 21 8 INPUTS 20 a5 485 o s 49 14 y ja K S 3 x f a Molololololololololololo TRA500 I O Cable color code with B Connection Option Serna nose coo remo res car 12 24 V ren black 23 Output2 white blue 11 Common 9 INPUT2 white red 214 Output4 white brown 8 INPUTS white green 20 485 me 485 INPUT 6 Shield 16 ANALOG blue pair 4 INPUT 7 red yellow OUT w orange i ANALOG orange pair green pair ANALOG IN w white Shield white pair O o e 20
83. ion and Motion Description Control Page Linear Valve Tritex Valve Control File View Drive Options Help c e en Valve Configuration Control Home 10 Jog Monitor Disabled unhomed Pasition 0 000 IN Velocity 0 0 IN S DISABLE Stop Pause Enable Digital Mode Home Jog Open Jog Closed Dedicated Position Jog Fast The Control page can be used for starting and stopping motion directly from the screen Tritex Installation and Setup 111 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Monitor Page Linear Valve Tag 123 Tritex Valve Control File View Drive Options Help zw e 0 en Valve Configuration Control Home 1 0 Jog Monitor Outputs Temp Disabled unhomed unassigned 50 C unassigned unassigned unassigned Position 0 000 IN EH y M Velocity 0 0 INS Current 0 0 AMPS a nat MOSS 40C Continuous 0 0 AMPS unassigned unassigned unassigned unassigned unassigned unassigned oc unassigned unassigned 00 C 1 2 3 4 5 6 7 8 The monitor page allows the user to view the current status of the actuator as well as monitor any digital Inputs and out puts should they be assigned see Inputs and Outputs Tritex 1 Installation and Setup 112 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Maintenance and Troubleshooting Maintenance Procedures Disassembly A If your actuator has a preloaded roller
84. ions Help Valve Configuration Contral riome vo Jog Monitor Home Position 0 000 OREVS Velocity Limit 6 0 ORPM Acceleration 1 ORPS S Current Limit 3 0 AMPS Termination ic urrent Limit T Home Direction Auto Home on Enable Require Home before Default Mode operation Require Home before Alternate Mode operation Opened Application Valve Control OFF LINE Tritex 1 Installation and Setup 60 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Viewing Pages not in the Application If a Page is needed that is not listed in the Application any page can be opened by selecting File Open Page and browsing for pages in other applications If a page is added the Application should be saved by selecting File Save Application As Analog Position Tritex Generic EM30 EISE mcm View Drive Options Design Help Application Recent Application E il Drive File Recent Applications Recent Drive files d PW um eae e T ommo 5 recent rage Tes Application Properties Pages may also be added deleted or selected as hidden by viewing the Application Properties window select File Application Properties and then select the Pages tab a Application Properties File Mame Folder C Program Files Exlar T ritex Drives EM30 4pplication Templates New Valve Control ug General Drives EA Pages Monitor Analog Output Calibration Analog O
85. itches T Exar sia M23 style connector PF Preloaded Flower Quture spioni Exlar std M23 style connector PF Preloaded Follower future option Bxx Embedded leads 3 ft XT Special Travel Options DD Pxx Embedded leads w plug std M23 style connector 3 ft Housing Options P5 IP65 sealed housing F Mounting Special Motor Options XL Special Lubrication XM Special Motor Option HHHH 5 digit PN assigned to designate special model S Side Mount T Side Trunnion number Optional 5 digit assigned PN to designate unique model M Metric Extended Tie Rod X Special numbers The dynamic load rating of zero backlash preloaded screws is 63 of the dynamic load rating of the std non preloaded screws The calculated travel life of a preloaded screw will be 25 of the calculated travel life of the same size and lead of a non preloaded screw Tritex 1 Installation and Setup 19 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 TSM Series Also see TRA500 page 22 REMOTE TRITEX TSM SERIES ORDERING GUIDE AAABB CCDD EFG HHH HH XX XX HHHHH AAA z Actuator Type G Rod End TSM Tritex Linear Actuator Used with TRA500 remote drive M Male US Std Thread F Female US Std Thread X Special please specify A Male Metric B Female Metric Ww UJ gt O om c D O m S 3 o M N 20 2 inch nominal frame actuator 30 3 inch
86. ive current limit is set lower than needed or a hard stop or end travel has been reached Board Temperature This condition occurs when the drive board temperature sensor is over 80 Deg C This will occur if the actuator is continuously used above its power rating remember de rating factor is required for temperatures about 25 deg C Actuator Temperature This condition occurs when the temperature sensor in the stator winding is Open indicating the temperature over 150 Deg Tracking Error Fault This is an internal fault that can only occur if the drive senses invalid position feedback signals A calculated Tracking Error is displayed on the Diagnostics page 0 5 is the fault level This condition cannot be resolved in the field the unit must be sent to the factory for repair Tritex 1 Installation and Setup 103 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Valve Configuration Opening the Expert Software Welcome Screen When the Expert software is opened the Welcome Screen will be displayed users who are unfamiliar with software get started quickly Start Up Options ERT Software for T FAIT EX To get started please choose one of the options listed below or click here for more help Quick Connect Establishes communications with pat for diagnostics and functional tests Temporary Applications will be created by the system as necessary to display drive information Since these Applications will not have been en
87. k of crosstalk between power and signal cables it is recommended that the power cable be segregated from the I O and communications cables as much as possible Where power and signal cable proximity is required keep their parallel run distance to a minimum and cross cables at right angles Tritex 1 Installation and Setup 35 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Tritex Configurations The models TLM RTM amp RTG include the drive and motion controller integrated into the rear of actuator Various power and I O connections are available With M23 connectors shown below embedded flying leads embedded leads with M23 connectors on the end See ordering section for model mask information P M23 I O 25 4 M23 Power Communications Connector TLM 30 with M23 connectors Connector Option I The Models TSM RSM amp RSG are designed to be used with the remote Tritex drive and motion controller model TRA500 the two are connected via a 1 or 2 meter cable The TRA500 always comes with an M23 connection to the actuator The actuators are available with the motor power and feedback cable embedded into the actuator with an M23 connector on the drive end of 1 or 2 meter cable or with the M23 connector mounted directly on the actuator as shown below In the later case a PCI TRA 01 or PCI TRA 02 cable is used to connect the actuator to the TRASOO M23 1 0 s M23 Power Connector d Remote Tritex
88. lable from the drive This parameter will be effective only if it is set below the allowable current for the drive motor combination in use If Host Mode is active the current limit in Host Mode overrides this System Current Limit The Current Limits in Home Move and Feed Move override this System Current Limit during those motions Max Following Error This sets the maximum allowable following error commanded position actual position before an error is detected This condition can be set by the user as a fault or warning see Faults tab The condition is monitored for position and velocity motion types not in current torque motion types Following Error Time Limit The allowable time a Following Error will exist before an error event actually occurs In Current Limit Time Sets the amount of time the current limit is active before triggering the current limit Output Function and also applies to the internal Current Limit event For example if the Homing Current Limit is set 5 amps the drive will limit the current to 5 amps during Homing cycle if the Home termination is set to Current Limit the drive will have to supply 5 amps for this specified time before the termination is satisfied also applies to Feed Moves Stop Ramp This deceleration ramp will be used when a Stop function is activated Tritex 1 Installation and Setup 74 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Fault Enables E System Setup MOVE DISABL
89. lly based on the Inches per Motor Rev conversion Output Revs and Degrees are calculated automatically based on the Output Revs conversion factor For custom units User Units are calculated base on the User Unit per motor rev scale factor Tritex 1 Installation and Setup 106 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Valve Configuration Linear Valve Tag 123 Tritex Valve Control File View Drive Options Help tal 5 0 0 Valve Configuration Control Home VO Jog Monitor Polarity Extend to Close m Close Valve Open Valve Valve Stroke Parameters when valve is Closed Parameters when valve is Open p m the difference between the Open Valve Position and the Closed Valve 4 000 mA 20 000 mA Position 0 000 IN 1000 IN Note The Open Valve Position must be greater than the Close Valve Position Travel Cut off Position Travel Cut off Position 3 00 100 00 Config Cut off Positions Digital Jog Mode Jog to Closed Position Seating Current Jog to Open Position Teach Closed Position Teach Open Position Polarity Retract to Close Extend to Close or Counter clockwise to Close Counter clockwise to Open Changes the polarity of movement for all commands and feedback position velocity and current This is used to change the actuator direction without changing the commanded positions velocities or torques Note Changing this flag changes the definition of all absolute position and therefore
90. lt condition has been removed Note Toggling the Enable Input function also clears faults Output Function Definitions Enabled Indicates the power stage of the drive is enabled Requires that no faults are active bus voltage is present and the enable is active Homed Indicates that a Home cycle has been completed and absolute position is established Homed goes inactive if Homing cycle is initiated Homed will stay active unless a Position Tracking Fault occurs or logic power is removed Ready Indicates the drive is Enabled and Homed Faulted Indicates the drive is in a Fault condition The active fault is displayed in the status window The user has control over some fault conditions see System Startup page Warning Indicates a Warning condition The active Warning is displayed in the status window The user has control to select what conditions indicate a warning see System Startup page Fault or Warning This is the logically ORed condition of the Faulted and Warning output functions Tritex 1 Installation and Setup 95 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 In Current Limit Active when any of the current limits are active A current limit condition will come from the current that is active at the time There is a Factory Current Limit set at the factory and a System Current Limit set by the user on the System Setup page the lower of the two will normally determine the current limit During a Home th
91. mbers Pe With Integrated amplifier Remote mount amplifier Size and type amp motion control and motion control TRA500 x TLM20 see model mask TSM 20 see model mask inch linear actuator 2 3 inch linear actuator RTM60 see model mask RTG60 see model mask RTM90 see model mask RTG90 see model mask RSG 90 see model mask All of the required power components and motion processor are contained in the actuator or remote housing BUS Power BUS BUS Power Supply Logic Power 24V I O Supply b Analog Output Cr Analog Input I7 L RS 85 Tritex 1 Installation and Setup 9 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 General Specifications Drive Specification for all Tritex Models with embedded drives Embedded Drive Specifications Input Voltage Bus 24 48 Volts DC nominal 20 60 Volts continuous operating range and Logic Under voltage trip 19V Over voltage trip 85V I O Power Supply 24V nominal 30V max 12V min Digital Inputs 8 opto isolated 24V nominal 30V max programmable functions Digital Outputs 4 opto isolated 50 mA continuous short circuit protected programmable functions Analog Input 0 10 Volts or 0 20 mA differential input 12 bit resolution programmable as position velocity or torque command Environmental Ambient Temperature for rated output 25 C Maximum Operating temperature range 0 55 C Power De rating of 2 5 per de
92. mit is also used as the deceleration limit In Analog Velocity Mode position control is the responsibility of the users control system Analog Velocity Page Indexing Tritex Indexing File View Drive Options Help cp bel in e LO Home Jog Move Setup Monitor Control Analog Positi Scale Analog Input Command Analog Command 0 0 Infsec Minimum Velocity 5 0 In sec Maximum Velocity 5 0 Infsec Acceleration Limit 13 Infs 2 Opened Application Indexing OFF LINE Analog Command Displays the commanded velocity in user units based on the analog input value and the scaling Tritex 1 Installation and Setup 89 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Minimum Velocity This should be set to the desired motor actuator velocity in user units when the analog input is at the Minimum value see Analog Input Scaling Maximum Velocity This should be set to the desired motor actuator velocity in user units when the analog input is at the Maximum value see Analog Input Scaling Acceleration Limit The maximum acceleration and deceleration during Analog Positioning regardless of the analog input rate of change Analog Torque Control Analog Torque Control provides current control based on the analog input value the input is continuously update and scaled to provide an Analog Command current if the Analog Current Control is active from Default Alternate or Host Modes the drive will op
93. n condition is satisfied when the commanded position actual position is within the window AND remains there for the specified by Time To Activate AND the commanded velocity is zero Note In Analog Positioning Mode the commanded velocity is usually changing continuously dithering in position therefore the commanded velocity is rarely zero for very long so the In Position Output function will continually cycle on and off Tritex 1 Installation and Setup 78 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Position Limits i System Setup Fault Enables Startup Limits Operating Modes Dedicated Move In Position Window Position Limits Analog Input Enable min Enable max Absolute position limits 1 000 Revs 1 000 Revs Use percent of analog range 10 00 90 00 Limits Used Outside of Position Limits Velocity 0 6 rpm Foldback Current 20 Amps seating Current 20 Amps 250 ms Jog using position limit foldback current Position Limits are software monitored travel limits with special features for control outside of the travel limits The limits can be enabled individually for each direction during all modes of motion The controller looks ahead to anticipate when if the position limit will be hit based on the current velocity at approximately a 2msec scan rate If it is determined the limit will be reached the control decelerates using the acceleration deceleration rate for the active mod
94. nanos 59 Operation with an Open AppIICallOD iecit eL ceoe ciat a 60 Opening More Pages TdDS actes appa eedi a su rito 60 Viewing Pages in the Application ccccccccccsssccceeececeseceseseecseseccsaseesecesesececegeceeeseessaseeesaeeeeeseseneneeens 60 Viewing Pages not in the Application ooooccconcccocccncnnccnconcnnonacononncononcnnonnrnnnnnnnnnnnnnnnnrnnnnnrnnnnarnnonannss 61 Basic Steps for Offline Ope lat OM me 62 A aiid eH 62 KEY Applicaton Pages uon tdatiucau ek Dope quium a engines ME Dome Du pu PEU DACHEU MIU NNNM EE 65 Communication between PC and Tite iio cacas 66 DevICS DIV Sas IEEE 66 POLES e HTC A A E e RE EE E E MINUM CDD A 67 ONIME OPIO Must a a a a 68 ODS ANA DIG AT ON en o desde 68 Connections DIVER ero a 68 Initializing Remote Drive and Actuator combinations ooccccoccccccncncncncnconnnnnoncnonnnononncnnnnnrnnnnncnnnnnrnnoncnnos 70 ONNE Statis e OM OM POENIS Sack oe eects NN aaah E nec amen ieee rU RE ean ee 72 Tritex 1 Installation and Setup 5 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 SYS PEM SE ee ia 73 System Sel cocco A AA AA 73 SAUCE For o PA 73 A Et prt TRECE 14 FOUN En aDeSe RINT T es tela 15 Operating MOSS xticuotssicosctccali vated eats a uM O 76 Dedicated MOMO PERRO A ao Soe e al ust eee oa ae 17 M POSION VIM COW AER PP 78 A An 79 E A ae nrc ea nee er cee ne oe eee caedi m 80 MOHO CONTO iia 82 Mad RO 184121 E
95. ndexing y Distance Scaling 0 12346 UserUnits Per Motor Rev Default Variable Displays Units Precision Text Distance rLom ox vlc o Velocity UserUnitsPerSecond 0 0 lwcs Acceleration MM rm e lo WSIS Current m m loo AMPS oR _ torna For other user units such as Cycle and Cycles sec select UserUnits for Distance scaling and enter the conversion for Cycles per Motor Rev such 0 123346 Select UserUnits as the working unit select the precision for display and the text to be displayed such CYC For velocity working units select UserUnitsPerSecond or UserUnitsPerMinute For Acceleration select UserUnitsPerSecondPerSecond Tritex 1 Installation and Setup 63 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 The Table below illustrates which Distance Scale Factor is used for each of working units conversion Working Unit Distance Scale factor used for conversion Inches UserUnits Revs Meters Millimeters OutputRevs OutputDegrees Inches UserUnits Internal always available Inches Inches OutputRevs OutputRevs RevsPerMinute InchesPerSecond UserUnitsPerSecond UserUnitsPerMinute MillimetersPerSecond OutputRevsPerMinute OutputRevsPerSecond OutputDegreesPerMinute OutputDegreesPerSecond Internal always available Inches UserUnits UserUnits Inches OutputRevs OutputRevs OutputRevs OutputRevs Acceleration RevsPerMinutePerSecond RevsPerSecondPerSec
96. ne power supply is necessary located on the RS 232 side The isolated power and ground on the RS 422 485 side are generated internally Connections are made through a DB9 female connector on the RS 232 side and terminal blocks on the RS 422 485 side All terminal blocks dip switches and jumpers are located inside the hood and are reachable through the access panel which slides closed to protect the connections Description The RS 232 port has a DB9 female connector with pins 3 TD 2 RD and 5 Signal Ground supported pins 7 RTS and 8 CTS are tied together and pins 6 DSR 1 CD and 4 DTR are also tied together The 485OT9L has two LEDs a Transmit Data LED showing when data goes from the RS 232 side to the RS 485 side and a Receive Data LED showing data going from the RS 485 side to the RS 232 side These are very useful for determining if data is getting through the converter The RS 485 terminal blocks support Transmit Data A and B Receive Data A and B and Signal Ground A single supply voltage of 10 to 30 VDC on the RS 232 side powers the unit An 8 position dipswitch allows the selection of baud rate 2 wire or 4 wire mode echo on or off and termination in or out RS 422 485 Driver Control The TT232485 uses either RTS Control or Send Data Control to enable the RS 485 driver This option is user selectable by setting push on jumpers located next to the terminal blocks RTS controls the driver using toggling Req
97. ng Modus address control 5 Automatically Home when the actuator is enabled if the Homed status in not active Once initiated the Acceleration rate will be followed to achieve the Maximum Velocity The Home Termination selection is poled at a 2 msec rate looking for Termination condition to be satisfied This is where the Home Position is determined to be and the motor is immediately stopped When the home is complete the Home Current limit is removed and the default Current Limit the System Setup page is activated Acceleration Velocity Limit DOLUS point Tritex 1 Installation and Setup 85 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 File View Drive Options Help c E sal e Jog Parameters The velocity and acceleration controls are dynamic changes will be effective Jog Slow The Jog speed when the Fast Jog iS not immediately when online These changes however will not be permanent until a download is executed se e cte d Position 0 000 REVS Jog Fast The Jog speed when the Fast Jog is selected iri pe Jog Acceleration The Acceleration and Deceleration 409 2 Jog ee ramp used in Jog Mode Fast Slow Accel 500 0 50 0 RPM 3000 RPM S TE Jog using position limit foldback current Jog Controls Jog Fast Slow and Acceleration slider bars provide easy change of jog parameters that take effect immediately but are not save permanently unless a download is performed The Jog an d
98. nominal frame actuator HHH HH Motor Stator CC Stroke Length 12 12 inch 305 mm DD Lead linear motion per screw revolution 2B8 13 2 Stack 1300 rpm at 48 VDC 750 rpm at 24 VDC 01 0 1 inch 2 54 mm 3B8 10 3 Stack 1000 rpm at 48 VDC 500 rpm at 24 VDC not 02 0 2 inch 5 08 mm available in 3 inch stroke 18 18 inch 457 mm TSM30 only 1B8 20 1 Stack 2000 rom at 48 VDC 1000 rpm at 24 VDC 04 0 4 inch 10 16 mm TSM20 only XX XX Travel and Housing Options Multiples Possible 05 0 5 inch 12 7 mm TSM30 only Travel Options E Connections AR External Anti rotate L1 2 3 External Limit Switches Exlar std M23 style connector PF Preloaded Follower RB Rear Brake future option mem meum A connector 3 ft XT Special Travel Options pO Housing Options O PP sealed housing F Mounting X D Double Side C Rear Clevis Mount L Special Lubrication E Extended Tie Rod F Front Flange XM Special Motor Option T Side S Side Mount HHHHF 5 digit PN assigned to designate special model number M Metric Extended Tie Rod X Special Optional 5 digit assigned PN to designate unique model numbers The dynamic load rating of zero backlash preloaded screws is 63 of the dynamic load rating of the std non preloaded screws The calculated travel life of a preloaded screw will be 25 of the calculated travel life of the same size and lead of a non preloaded screw
99. nt to top iw 12 42 315 9 15 422 391 19 422 493 3 21 420 54 Tritex 1 Installation and Setup 26 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 TSM20 Dimensions ounting styles shown n M metric tie rod option thread Mox08 view is standard side for single side moun Dim A 1 000 234 Din A A EN 000 9 UC om 1 Two mounting styles shown h flange mount dimensi the top two drawing view n AY is equivalent to Tritex Installation and Setup PN 27666 Rev K ZI 12 14 11 Exlar Corporation 952 500 6200 TLM30 Dimensions B 038 i ce 0 nel PS oW l3 HO Tritex 1 Installation and Setup 28 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 TSM30 Dimensions zer Three mounting styles shown 2 Shown view is standard side for single side mount Moun
100. o x Designer Joe t run Deve Selector I Page Selaction i Da een vaya ift Tide Genaric EMD Delmut base cree 1 ur SEV 1 0 END erties Drive Types a New Application Ki General 2 Drive Selection KD Page Selection mete UT As the pages are added to the Application a title and Analog Input Calibration Analog Output Calibration Analog Output Calibration Analog Position a description IS shown Notice the check box for Hide Page Analog Output Setup Communications Analog Position Control Ses ria on Startup If this box is not checked the page will be Control Diagnostics End Page displayed as a tab when the application is opened if the lc k box is checked the page will be available to the application Input Function Control rui uncon Sich by selecting View Pages from the main menu bar The lt lt cca New Application builder displays pages from a default directory The find Page button can be add pages from Title nu gt Peres other directories into the application Description Parameters for the Home move Tritex 1 Installation and Setup 58 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Other Welcome Screen Controls Exit goes directly into the Expert software without opening an application The File option on the main menu can be used to open the desired application Option check boxes allow the Welcome screen to be bypassed and skip directly to
101. og Post Hana Dedicated Position Mowe 3 Mna d Fault or Warning Usb IM Fault 0 00 APS Position Low Bus voltmqa Walocity Currant Warning FesetFouts Cingnosice 01 AMPS Opened Dive Dave Gienene EM OFF LINE For advanced online control the Input Function Control page can be used to activate all input functions providing total control from the pc The Output Function Status page can be used to monitor the exact state mode and motion type For 8 20 Firmware Tritix Generic EM30 Fla Yew Dee Options Design Hel El ar Control Hime 101 Jog Meriter Hiroe Sedan raras 1 Default Mode Active F Piositicn 01 050 IH Velocity 000 APS I DISABLE Stop Pause Mon 1 Jag Jeq i Jog Fast Hora Dedicated Position A Default Mode Active Poston 0 050 IN Fault Velocity 000 RPS Manning Curent 14 AMPS Repel Faults Doagnosbes l A dE Dipsrad Dries Dirr Garsse EMI Enable mainbsinnmd Sp Pause Jag Fast Ae mate Mode Hara Dedicated Poetion Define Home Teach Ennhla Mowe 1 mminininar Move 2 maintained Mene 3 maintained Bigat A maintained Mowe 1 imomantany Mowe 2 momentary Move 3 mom ntery Mere A rere ribar Switch 1 maintes Sech 2 maintered Switch 3 momentary Switch 4 momentary Tenach Mre T Teach kipus 7 Teach hipe J Teach Moon 4 Aag Fault F Hored F Peod Fauhad Warming Faut arWeming In Currant
102. ol equipment which can cause injury Close attention is required to the electrical installation and the system design to avoid hazards either in normal operation or in the event of equipment malfunction System design installation commissioning and maintenance must be carried out by personnel who have the necessary training and experience They must read this safety information and this manual carefully None of the functions or features of the Tritex actuator may be used to ensure safety of personnel i e they must not be used for safety related functions Careful consideration must be given to the functions of the actuator which might result in a hazard either through their intended behavior or through incorrect operation due to a fault In any application where a malfunction of the actuator or its control system could lead to or allow damage loss or injury a risk analysis must be carried out and where necessary further measures taken to reduce the risk for example a failsafe brake in case of loss of actuator braking power Never attempt to connect or disconnect the actuator with power applied Dangerous WARNING voltages are present Damage to equipment and injury to personnel can result Many amplifiers have voltage present for a considerable time period after incoming power A is removed Take care to insure that the amplifier has discharged all power In a domestic environment this product may cause radio interference in which case WARNING s
103. on The Tritex is capable of storing and controlling up to 4 move profiles Each move has 2 parts a Main Move and a Feed Move The Main Move transitions into the Feed Move without coming to a stop If none is selected for the Feed Type move the move is complete at the end of Main Move Opened Drive Drive EM30_GENERIC OFF LINE Move Parameters Move Type provides selection for the type of move Absolute Position will move to the desired position relative to home Absolute dir only and Absolute dir only will move to the desired position relative to home only if the position is more positive or more negative than the current position Incremental Move will move the specified distance each time the move is initiated If Incremental move type is selected do not use the Move Maintained Input Function because as soon as the move is complete another one will immediately start Move Momentary Input Function should be use for Incremental type moves Main Move Position Defines the move position or distance specified in User Units Velocity Defines the velocity of the move in user units Acceleration Defines the Acceleration and Deceleration of the move in User Units Feed Move Tritex 1 Installation and Setup 87 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Feed Type Selects the direction of the Feed Move none designates that no feed move will be executed Feed selects the Feed portion of the will move in the po
104. ond InchesPerSecondPerSecond UserUnitsPerSecondPerSecond MillimetersPerSecondPerSecond OutputRevsPerSecondPerSecond OutputDegreesPerSecondPerSecond Tritex 1 Installation and Setup PN 27666 Rev K 64 Internal always available Internal always available Inches UserUnits Inches OutputRevs OutputRevs 12 14 11 Exlar Corporation 952 500 6200 Key Application Pages With an open application the key pages or tabs that should be addressed for a specific application are System Setup page for startup options limits fault enables operating modes dedicated move and In Position Window See System Setup section for details 2 I O page for setup of digital I O assignments See Digital Input and Output section for detail and descriptions of I O functions 3 Home page for set of the Home cycle See Home Description Section for details 4 Move page for setup of motion controlled by digital I O see Move Description Section for Details 5 Jog page for set of Jog mode even if the Jog function is not used in the final application it can be handy to test initial motion See Jog section for details 6 If Analog Position Velocity or Torque Modes are used open the appropriate page and see Analog Input section for parameter details As parameters are changed the text will turn RED this indicates the parameter has been changed but the drive file with change has not been saved this indication is also shown when Online operation i
105. onitor Control Analog Position Scale Analog Input Command Analog Command 0 000 Inches Minimum Position 0 000 Inches Maximum Position AUCI Inches Velocity Limit 42 In sec Acceleration Limit 13 Injs 2 Opened Application Indexing OFF LINE Tritex 1 Installation and Setup 88 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Parameters Analog Command Displays the commanded position in user units based on the analog input value and the scaling Minimum Position This should be set to the desired motor actuator position in user units when the analog input is at the Minimum value see Analog Input Scaling Maximum Position This should be set to the desired motor actuator position in user units when the analog input is at the Maximum Calibrated value see Analog Input Scaling Velocity Limit The maximum velocity during Analog Positioning regardless of the analog input change Acceleration Limit The maximum acceleration and deceleration during Analog Positioning regardless of the analog input rate of change Analog Velocity Control Analog Velocity Control Provides velocity control proportional to the analog input value the input is continuously update and scaled to provide an Analog Command velocity if the Analog Velocity Control is active from Default Alternate or Host Modes the drive will operate as velocity control following the Acceleration limit as specified on the page The Acceleration Li
106. onnconcnconoconcncocnncornnoncnconnnconnnnnnnnonnnnoncnnonnnonons 125 Shunt Regulatoria adidas 129 TESR Essere ss IO as 129 EF TB Sc gt SUrde FM O ui ir A A a 132 Declaration of Conformily nara iS 133 Tritex 1 Installation and Setup 7 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Tritex Product Overview The Exlar Tritex Series of electric actuators combines an integrated brushless servo motor amplifier and motion controller Optionally the system can be configured for remote mounting of the amplifier and motion control I O 8 inputs 4 outputs 1 analog input 0 10v or 4 20ma 1 analog output 0 20 ma RS 485 Communication port Integrated actuator servo motor amplifier and motion control vO 24 48V 8 inputs DC power 4 outputs supply 1 analog input 0 10v or 4 20ma 1 analog output 0 20 ma i o TRA 500 ES y js w NA ES 2 j e RS 485 Communication port TSM RSM or RSG Integrated actuator and servo motor with remote drive amplifier and motion control Tritex 1 Installation and Setup 8 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 The Tritex actuators are available in linear and rotary versions with integrated or remote amplifier and motion control The Remote amplifier and motion control models would typically be used in application where space at the actuator is limited or in applications with high ambient temperatures Actuator Models Nu
107. ons for Bus Power BUS Logic Power LGC Power Common RTN and PE 3 263 EFT B amp Surge Filter Dimensions Tritex 1 Installation and Setup 132 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Declaration of Conformity Declaration of Conformity Manufacturer s Name Exlar Corporation Manufacturer s Address 18400 West 77 Street Chanhassen MN 55317 USA declares that the product Product Name TLM RTM RTG Series Actuators Complete Model Listing Below Models TLM20 TLM30 RTMO060 RTM090 RTG060 RTG090 to which this declaration relates meets the essential health and safety requirements and is in conformity with the relevant EU Directives listed below EU EMC Directive 2004 108 EC using the relevant section of the following EU standards and other normative documents EMC IEC EN 61800 3 2004 Adjustable Speed Electrical Power Drive Systems Part 3 EMC Requirements and Specific Test Methods Note 1 The above products operate at less then 75 VDC and thus are not subject to the requirements of the Low Voltage Directive bh 4 gy August qu 2008 Y ai Date of Issue John Wiegers Director of Electrical Engineering European Contact Exlar GmbH Frankfurter Str 107 65479 Raunheim Germany Tritex 1 Installation and Setup 133 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200
108. opening the last used application For experienced users this can save a few clicks For more information click the in the upper right corner of the dialog box for context sensitive help and then click on the desired field Tritex 1 Installation and Setup 59 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Operation with an Open Application Indexing Tritex Indexing Once an Application is open the pages for the File View Drive Options Help Sea sal oe application are shown Input Assignments 1 unassigned unassigned unassigned unassigned unassigned unassigned unassigned unassigned 4 4 4 4 4 4 4 Output Assignments 1 unassigned 2 unassigned 3 unassigned 4 unassigned Disabled unhomed Position 0 000 REVS Fault Velocity 0 0 RPM Warning Current 0 0 AMPS Reset Faults Diagnostics Opened Application Indexing OFF LINE Opening More Pages Tabs Viewing Pages in the Application Once an application is open various tabs will be displayed the tabs displayed are determined either by the Template Application or during the build of a New Application The Application will most likely have more pages available than initially appear on the tabs to view other pages click the Page icon or click View Pages from the main menu and select the page to be viewed Valve Control Tritex RTM90 3B8 Valve File View Drive Opt
109. or lead such as 0 5 inches per motor rev select Inches millimeters or meters for the working units and enter the text such as IN Inches or mm For velocity select units such as RevsPerMinute RevsPerSecond InchesPerSecond or MillimetersPerSecond Enter the text to displayed such as rpm ips In sec etc For Acceleration select the working units such as InchesPerSecondPerSecond RevsPerMinutePerSecond etc Enter the text to be displayed such as in sec 2 or rpm sec Tritex 1 Installation and Setup 62 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 For Rotary applications with a 10 1 gear reduction select Output Revs Drive Units Drive Indexing Distance Scaling 0 1 OutputRevs Per Motor Rev Default Variable Displays Precision Text Distance OuiputRe looo Revs Velocity Output RevsPerMinute 0 0 lRevwmin Acceleration OutputRevs PerSecondPersecond o l lRews Current ms 1 vxjho AMPS Ges Distance scaling is 0 1 Output Revs per Motor Rev For Distance Units select Output Revs Output Degrees For Velocity select units such OutputRevsPerMinute OutputRevsPerSecond DegreesPerMinute or DegreesPerSecond For Acceleration units select OutputRevsPerSecondPerSecond or DegressPerSecondPerSecond Then type in the text to displayed for each unit When the working distance is other than Inches mm m Output Revs or Degrees use the UserUnit Distance scaling Drive Units Drive I
110. ore override other motion types See the Startup tab of the System Setup Page Only one Jog is allowed to be active at time If both Jogs are selected a no Jog motion will occur Alternate Mode There are three modes of motion operation Default Alternate and Host Host Mode can only be entered via Modbus command while Default and Alternate mode can be selected via Inout Functions or Modbus commands If the Alternate Mode function is off then Default Mode is active Default and Alternate can each be assigned to operate in one of the following Digital Inputs Analog Position Analog Velocity or Analog Current An application example could use Default Mode selected to Digital Input and Alternate Mode selected to Analog Position With Alternate Mode Input function off the Inputs could be used to control homing Jog and Moves as required when the Alternate Mode Input function is turn on the position will be controlled from the analog input Home Initiates a Home cycle see the Home page for Home parameters The Home cycle will start on the edge of the Home Input Function The function does not need to remain active to complete the Home Dedicated Move Activates a Dedicated Move function see Dedicate Move for parameter amp operation This is a maintained type input function if the input is turned off the dedicated move will stop if other motion is commanded it will resume Dedicated Move has the highest priority of all motion and will override
111. orporation Rev K 952 500 6200 SIZE 90 RADIAL LOAD AND BEARING LIFE Ibf N 389 1730 309 1375 227 1010 180 801 143 636 Side load ratings shown above are for 10 000 hour bearing life at 25mm from motor face at given rpm RTM90 MOTOR AND RTG090 GEARMOTOR WEIGHTS RTMO090 Without RTG090 with 1 Stage RTG090 with 2 Stage Gears Gearing Gearing HMsumekstor bag 5425 12868 1862 2StackStator ib kg 7 8 3 5 15 2 6 9 17 2 7 8 3StackStator lbg 102 46 176 79 19689 SIZE 90 MECHANICAL RATINGS O Output Torque at Motor Speed for 10 000 Hour Life TE model Ratio wrin nm wrin Ww Wein Nm to Ww Roo ar 2078 zs 679 se oo 004 569 Rro 201 2078 248 00 mon so vorn 00 626 Two torque ratings for the RTG gearmotors are given in the table above The left hand columns give the maximum peak allowable output torque for the indicated ratios of each size RTG gearmotor This is not the rated output torque of the motor multiplied by the ratio of the reducer It is possible to select a configuration of the motor selection and gear ratio such that the rated motor torque multiplied by the gear ratio ex ceeds these ratings It is the responsibility of the user to ensure that the settings of the system do not allow these values to be exceeded The right hand columns give the output torque at the indicated speed which will result in 10 000 hour life L10 Th
112. outputs see the installation section for hardware details Clicking on the drop down box lists the available functions for each input A download must be performed for the I O assignments to take effect The Details button shows polarity switches Each input or output line can be assigned a negative polarity N Clicking on the N switches on negative polarity for the specific input line An N on an input means the selected function will be active when the input is off and not active when the input is on An N on an output line means the output will be on when the function is not active and off when the function is active Tritex 1 Installation and Setup 02 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Monitoring Input Output Status Input and Output Line status can be viewed on the Monitor tab Output line can be set and overridden on the Diagnostics Tab The Input Function Control page allows the user to monitor and control all Input functions these control buttons are logically ORed with the functions assigned to the input lines The Output Function Status indicates the status of all of the output functions Both the Input Function Control and Output Function Status can be opened by going to the menu bar and clicking View Page and select the page Indexing Tritex Indexing File View Drive Options Help uu iiec m Disabled unhomed Position Velocity Current Continuous 0 000 Inches 0 0 In sec 0 0 AMPS
113. plished by applying grease to a few places on the roller screw assembly and rotating the components repeatedly in both directions to work the grease into the assembly 3 Force grease into the front of the thrust bearing assembly Make a concerted effort to insure that the grease is well worked in Grease must reach the bearing just behind the bearing that is visible as well Use the following amounts of grease for each size roller screw and bearing TLM20 0 5 in TLM30 0 75 in Reassembly 1 Rethread the roller screw into the internally threaded cylinder ITC It is a multiple start screw and this is not always easy DO NOT FORCE THE ROLLER SCREW INTO THE CYLINDER It is best to have the actuator vertical with the open end of the roller screw cylinder facing up Position the roller screw above the cylinder so that it is aligned axially with the ITC Slowly turn the roller screw 1 4 to 1 2 a turn counterclockwise with it in contact with the ITC This will help to align the threads on the roller screw with the threads in the ITC Rotate the roller screw clockwise and it should begin to thread into the cylinder If it does not turn freely remove it and begin again When threading the screw into the cylinder it will roll freely into the actuator When it reaches the portion of the cylinder that contains the motor magnets the roller screw will be more difficult to turn because of the magnetic field of the magnets THIS IS NORMAL Continue to t
114. put function is left on a subsequent move will not start until another rising edge is detected Turning the input function off during a move will have no affect on the motion Switch 1 amp 2 Maintained These input functions are designed to be use as a method of termination for the feed portion of a move If the move feed termination is selected as Switch 1 or 2 Maintained the feed will stop when the input function is activated if the Move Maintained Input function is still active and the Switch 1 or 2 input function is turned off the feed will resume until the Switch 1 or 2 input function is activated again Switch 1 amp 2 can also be used as termination types for home moves however the operation is the same as Switch 3 amp 4 Momentary Switch 3 amp 4 Momentary These input function are designed to be used as a method of termination for a Home or the feed portion of a move The feed portion of a move or a Home will terminate on the rising edge of these input functions Teach Move 1 4 These input functions are active only when the Teach Enable is active Teach enable can be activated from its own input function or by Startup selection of Always Enable Teach see system setup page The rising edge of these input functions load the current position into the respective Move 1 4 positions These positions are automatically saved into non volatile memory Reset Faults The rising edge of this input function resets active faults if the fau
115. r Supply Wiring Dial MS retia tenuta Die AAA 41 Power Supply Wiring and FUSING siesta cet eatin denen eho ie P e pades ut duplo dba ede elena 42 lower Supply CONN cusco 43 Titex INPUTanG OUI pul miu EE 44 VO OW OI elbloo er TE c MM co asanew aise ee 46 Two Power Supply CohfIglraltlOEissu 2 ccses och di cee 46 Single Power SUDDIY Configuration 55 2 55 2 9 2259930530 Qoo qnie aU In pets ius peras di 46 Digital INS tes ite cca es DEI 47 Gea USS ea See ceca o lade aun declan Sdeemne leas 48 PAV rore MOU ie cries Sats weet PLE 49 A CMON Dc cp 50 Sa A IS 51 POETA UN CA dS acte tatc uei tuc s ceu n ERN ax Me iE Rs eee S 52 EMG ConsideratioriS unti di torso nin NO ed 53 EXPERT SOFTWARE mer ener mere i tent rte euin Seem fermen geen eee nee eee ee ees 55 MsStalat oN eem EL a 55 QV GR VIO e 55 Opening th Expert SOMWare ooo Haie beue od tuos da 56 WelcO ME SOCIO rai ie hl a MIL MP E ui Mu E 56 QUICK GODITB e omite bue DM den 57 Opena Recent Applicaton 21000 o of Create an Application from a Standard Template oooccccccccccoccnccocnnooocnncnnnnnnnnnnonnnnnonnnnnnnnnncnnnnononans 57 Create a New User Application oooccccocccococococonncoonncononnnnonononannnonannnonnnnnnonnnonannnonnnnnnnnnnonaranonannnenanos 58 Other Welcome Screen Controls oocccccccnccccnccccnnccccnnocononocanononacnnnnnnnnnnnnononnnonannnnnnnnnnnnnnnnnnnnnnnnnne
116. range is 40 degrees C to 177 degrees C 40 degrees F to 350 degrees F Mounting Configurations The standard configurations available are Rear Clevis Side Mount Side Trunion and Front Flange See Model Mask and ordering guide in Overview section General drawings are shown in the product section guide Mounting and Operating Considerations Every effort should be made to minimize misalignment Any misalignment will decrease the life of the components within the actuator and also may create problems within the application associated with misalignment A Excessive side load on the output rod of the actuator will dramatically reduce the life of the actuator and should be avoided completely Side load can be caused from misalignment or loading that is not in line with the actuator output rod A Care should be taken not to exceed the physical travel limits of TLM Series Actuators Doing so will cause the actuator to end crash internally End crashes can physically damage the roller screw and the internal components of the actuator Tritex 1 Installation and Setup 23 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 General Operation The Tritex Series of actuators and motors function in the same manner as a brushless servomotor The servo amplifier is used to rotate the motor at controlled speed and torque and for controlled numbers of revolutions and move times This rotary motion is translated into linear motion by the int
117. receiver Up to 32 receivers can be driven by any one RS 485 driver allowing you to put together large systems with many drop points Two wire set up for Tritex Baud Rate Selection Baud Switch 1 Switch 2 Switch 3 Switch4 R21 Time out ms 90 19200 OFF OFF ON OFF NotUsed 06 Tritex default baud rate is 19200 Standard Communication Settings for Tritex o Switch 6 Switch 7 Communication Mode x Doe AW 2W AW 2W RS 485 2 Wire Mode half duplex RTS or SD Typical Wiring Setup 232 to 485 Drain connected Converter internally to PE GND RS485 REF B amp B Electronics TTCOM xxx RS0422 485 Exlar Cable Specifications Dimensions 2 7 x 5 1 x 0 9 in 7 0 x 13 0 x 24 0 cm Temperature Range 0 degrees C to 70 degrees C 32 to 158 degrees F Supply Voltage 10 to 30 VDC 95 mA maximum Data Rates up to 115 2 kbps Connectors DB9 female for RS 232 Terminal blocks for RS 422 485 and power Isolation 2000 VAC optical isolation of data signals and ground Surge Suppression 7 5 bi directional avalanche breakdown device 500W peak power dissipation Clamping time 1 pico second theoretical Tritex 1 Installation and Setup 123 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 1232485 Schematic oti INOZ i bid O 181 UOIJOJOSI u 6 ONO an 50 J10 0 nb3y i 007N 1 A 312 O 9 181 viwa bO 90 ec 01 ers De LINSNYEL 3 S
118. rent drive setup perform an upload The software will ask to save the current file this is to allow the saving of the drive file that is open so it is not lost when the drive file being uploaded overwrites it The Expert software allows only one Application with one Drive File to be open at a time Save Drive File Changes have already been made to drive Generic Em 30 parameters Would you like to save these changes before reading new values from the online dive Details Tritex 1 Installation and Setup 68 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Download using the down arrow Le Establishes communication and downloads all the drive parameters from the PC to the drive and stays online Now that the screens are indicating the drive parameter values the drive can be programmed following the same steps as in the Offline operation Changing drive parameters When a parameter on the screen is changed the new value is generally not sent down to the drive with the exception of parameters on the Jog tab and screens used for calibration such and Tuning and the analog tabs When a parameter is changed it can be sent to the drive by double clicking on the parameter or if a right click is performed an option dialog will pop up with action options for the parameter Important When a parameter has been edited the focus must be removed from the parameter for the value to be accepted either tab off the parameter or cli
119. ric BX File View Drive Options Design Help 27 EE Control Home VO Jog Monitor Analog Output Setup Analog Output Output Variable FeedbackPosition M Output Units Output Precision Distance M 0 000 M Minimum Output p 000 IN Maximum Output 5 000 IN Saved Drive Generic EM30 OFF LINE Analog Output is the scaled value of the analog output the value of this parameter is displayed while online In the example above with Position feedback selected as the output parameter and Minimum Output position of 0 000 inches and a Maximum Output position of 5 inches with the Feedback position at 0 000 inches the Analog Output will be 0 when the Feedback Position is at 5 00 inches the Analog Output parameter will be 100 if the actual position is 2 500 inches the Analog Output parameter will display 50 Output Variable use the Output Variable drop down to select the drive variable to be mapped the analog output Output Units The purpose of this parameter is to display proper units in the Minimum and Maximum Output variables it does not affect the operation of the analog output Select the Output units that correspond to the Output Variable selected For example if Feedback Position is the Output Variable choose Distance as the Output Units if Command Velocity is the Output Variable choose Velocity as the Output Units Tritex 1 Installation and Setup 97 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200
120. rrent motion is active from the Default Mode and a Jog motion is commanded the Jog will take priority and override the Move Jog will not override a Dedicated Move or Home motion Allow Jog override of Alternate Mode operation Allows the Jog motion to override other motion currently commanded from the Alternate Mode For example if a Move or Analog Position Velocity or Current motion is active from the Alternate Mode and a Jog motion is commanded the Jog will take priority and override the Move Jog will not override a Dedicated Move or Home motion Reverse direction polarity Extend CW negative direction Changes the polarity of movement for all commands and feedback position velocity and current This is used to change the actuator direction without changing the commanded positions velocities or torques When this box is checked a negative command will move a linear actuator in the extend direction and a rotary actuator in the CW direction Note Changing this flag changes the definition of all absolute positions and therefore automatically clears the Homed output function a Home is required to resume operation Tritex 1 Installation and Setup 73 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Limits Tab B System Setup User Current Limit 20 0 Max Following Errar 0 200 Following Error time limit 10 In Current Limit Time 200 Stop Ramp 5 User Current Limit The parameter limits the maximum current avai
121. s warranty Tritex 1 Installation and Setup 2 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Safety Considerations As with any electro mechanical device safety must be considered during the installation and operation of your Tritex Series actuator Throughout this manual you will see paragraphs marked with CAUTION and WARNING signs as shown below WARNING Warning indicates the information following is essential to avoiding a safety hazard e he Caution indicates the information following is necessary for avoiding a risk of damage to the product or other equipment General WARNING Failure to follow safe installation guidelines can cause death or serious injury The voltages used in the product can cause severe electric shock and or burns and could be lethal Extreme care is necessary at all times when working with or adjacent to the product The installation must comply with all relevant safety legislation in the country of use The forces created by actuator could be lethal or cause severe injury if proper protection is not provided to keep personnel away from moving components System Design and safety for personnel WARNING The actuator is intended as a component for professional incorporation into complete equipment or a system If installed incorrectly the actuator may present a safety hazard The actuator uses high voltages and currents carries a high level of stored electrical energy and is used to contr
122. s Closed Parameters when valve is C The first step in setting up a new application is to select the user units On the main menu bar select Drive Units and the following page will be displayed Drive Units 3 Drive Units Drive Valve Control hd Distance Scaling 0 2 Inches 7 Per Motor Rev Drive Valve Control M Distance Scaling 25 OutputRevs y Per Motor Rev Default Variable Displays Default Variable Displays Units Precision Units Precision Text Distance Rvs 0000 vw REVS Velocity RevsPerMinute i RPM Acceleration RevsPerMinutePerSecond vw RPMS Current Amps AMPS Distance Inches z Velocity InchesPerSecond Acceleration inchesPerSecondPerSecond Current Amps cancel Distance Scaling The distance scaling factor can be setup for a linear actuator with an inch per motor rev conversion factor rotary actuator with an output rev per motor rev conversion factor or for a custom actuator with a user units per motor rev conversion factor For linear actuators this distance scaling factor is the actuators lead 1 2 4 or 5 For Rotary applications this is the gear reduction 0 25 for 4 1 0 1 for 10 1 0 04 for 25 1 etc Select the units for distance velocity and acceleration units the application will work in Select the precision to display as and enter the text that will actually be displayed on the pages The inch to millimeter and inch meter conversions are done automatica
123. s active so if a file is uploaded any parameters that are different than the open file will show as red Tritex 1 Installation and Setup 65 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Communication between PC and Tritex The Actuator uses an RS 485 hardware connection with a Modbus RTU protocol therefore an adapter will be required to interface from the PC RS232 or USB port to the RS485 port See Installation section for Details on the RS485 port If the PC has an RS 232 port skip the device driver section below Device Drivers If using a USB to 232 or USB to 485 converter it s device driver must be installed onto the PC To verify the device driver has been installed and the device is recognized go to the PC Control Panel System Hardware Device Manager and expand the Port Settings to a dialog box similar to that below E Device Manager Action View Help amp m zana 4 DFZZDR91 Y Computer amp Disk drives Display adapters 3 DVD CD ROM drives 3 Floppy disk controllers 83 Floppy disk drives 23 Human Interface Devices 4 IDE ATA ATAPI controllers Se Keyboards Mice and other pointing devices 5 Monitors 2 Multifunction adapters HS Network adapters Y Ports COM amp LPT Y F NetMos PCI ECP Parallel Port LPT1 A NetMos PCI Parallel Port LPT3 a NetMos PCI Serial Port COMI 4 NetMos PCI Serial Port COM2 3898 Processors The Name of the device driver that
124. s are valve specific The input output function list has been reduced to those functions applicable to valve control screen is customized to show command and stroke positions for the valve application ok ces Tritex 1 Installation and Setup 104 PN 27666 Rev K 12 14 11 Exlar Corporation 952 500 6200 Once selected a window will ask where you want to save your file Select a location and title and click OK TT Save Application As Application Title Valve Control Application Name Valve Control Folder C Documents and Settings admin Intex Applications Browse Application file will be saved as C Documents and Settings admuin Tnitex Applications Valve Control Valve Control eapp oR corea Basic Steps for Configuration As parameters are changed the text will turn RED this indicates the parameter has been changed but the drive file with change has not been saved this indication is also shown when Online operation is active so if a file is uploaded any parameters that are different than the open file will show as red Tritex 1 Installation and Setup 105 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 User Units Valve Control File View Blut Options Help gt Read Parameters from Drive Valve Conf Write Parameters to Drive Reset Parameters to Default Values Scan for active Drive Connections Close Open Valve Parameters when valve i
125. s produced when a drive brings a large load to a stop Mechanical braking systems use friction to stop a load and convert kinetic energy into heat Servo drives on the other hand are very efficient power converters typically over 98 They convert electrical energy from the motor to the power supply just as efficiently as when they convert energy from the power supply to the motor During a rapid deceleration or the deceleration of a large load enough excess energy can be transferred to shut down the drive or damage the power supply A shunt regulator clamps the power supply voltage to a set level and prevents unexpected shutdown or damage It monitors the power supply voltage and if the voltage exceeds the set limit the shunt regulator bleeds off the extra voltage through a power resistor The shunt regulator is only active when the voltage exceeds the set level otherwise no current passes through the power resistor The shunt regulator automatically turns the power resistor on and off as necessary to regulate the voltage sometimes up to several hundred Hertz Description The TTSR1 shunt regulator is designed to work with four quadrant regenerative servo amplifiers During braking most of the stored mechanical energy is fed back into the power supply which charges the output capacitor to a higher voltage If the charge reaches the amplifier s over voltage shutdown point motor control and braking will cease To ensure smooth braking of lar
126. sable drive upon completion of dedicated move The Dedicated Move is designed to provide a method available from any mode to Move to a specified position The Dedicated Move has priority in all operating modes For example if the current Operating Mode is Alternate and the motion type is Analog Position when the Dedicated Move Input Function goes active the Alternate Move will become active even though Digital Input Mode is not active When the Alternate Mode Input Function is switched back to inactive the Mode will revert back to Analog Position Disable drive upon completion of dedicated move check box allows a method of automatic shut down at the completion of the move The drive must be re enabled to resume operation Note The Dedicated Move Position is an absolute position therefore a Home cycle must be completed Homed Output Function on before a Dedicated Move will be allowed to execute Tritex 1 Installation and Setup T1 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 In Position Window B System Setup Window Width 0001 Revs Time To Activate D ms The In Position Window defines the window and time delay used by the At Home Position At Dedicated Move Position At Move 1 4 Position and In Position Output Functions The window width is actually the value entered for example if the 0 005 inches is entered the actual position must within or 0 005 inch of the commanded position The in positio
127. screw do not remove it from the cylinder Preloaded screws require special tooling and procedures for proper disassembly and reassembly Contact Exlar Corporation to arrange for maintenance of a preloaded screw actuator Refer to the exploded view on the following page 1 Remove the actuator assembly from the machine by disconnecting the cables main rod coupling and actuator mounting bolts or fasteners 2 If your unit does not have an external anti rotate assembly skip this step Loosen the two machine screws that clamp the anti rotate cross member to the actuator output rod Slide the anti rotate mechanism forward and off the actuator 3 Remove the rear tie rod nuts from the back of the actuator A The end cap houses the Tritex drive and control Extreme care should be taken when removing the tie rod nuts or tie rods so as not to twist or pull on the drive section of the actuator Do not disconnect the wiring between the drive and the actuator 4 If your actuator does not have a front flange skip this step Slide the front flange forward and off the actuator The tie rods will remain attached to the front flange 5 When the face plate is removed the thrust bearing and the open end of the roller screw internally threaded cylinder ITC are visible The roller screw can be removed by turning it counter clockwise and threading it out of the cylinder It may be necessary to keep the roller screw cylinder from turning to remove
128. sitional stiffness controls positional gains too high of a setting may cause instability Speed stiffness controls velocity gains too high of a setting may cause instability High force loads may require a higher speed stiffness Saved Drive Indexing OFF LINE Positional Stiffness Determines how tightly position is tracked both during motion and at a stop Too high of a setting can cause instability and overshooting of position Too low of a setting will cause sluggish motion For systems with backlash or compliance the Positional otiffness will need to be lower Speed Stiffness Determines how tightly the velocity profile is followed during a move It has no affect at zero velocity Too high of a setting can cause erratic motion at low speed Systems with higher friction loads or high constant force loads usually require the speed stiffness to be turned up so the move profile is more closely followed if the speed falls behind during the move the excess following error can cause overshoot at the end of the move Tritex 1 Installation and Setup 100 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Additional Tuning Parameters Indexing Tritex Indexing File View Drive Options Help cp e d 9 el LO Home Jog Move Setup Monitor Control Tuning Analog Position The tuning controls are dynamic changes will be effective immediately when online These changes however will not be permanent until a do
129. sitive direction until termination Feed selects the Feed portion of the will move in the negative direction until termination Current Limit Sets the current limit for the Feed portion of the Move Termination This is the action that will end the Feed portion of the move options are Current Limit or Switch 1 4 input functions Termination causes a rapid stop no deceleration ramp is used Fault on current limit check box If the box is checked and Termination is set to Sw 1 4 and the Current Limit Value is exceeded before a switch is found a Switch is Not Found Fault will occur see Faults amp Warning Analog Motion Control Analog Input The Analog Input can be setup as a position command a velocity command or a current command the Expert Software provides a page for each with the specific parameters need for each type of motion control Analog Position Control Analog Position Control provides position control proportional to the analog input value the input is continuously updated and scaled to provide an Analog Command position if the Analog Position Control is active from Default Alternate or Host Modes the drive will position to the command while following the Velocity and Acceleration limits as specified on the page The Acceleration Limit is also used as the deceleration limit Analog Positioning Indexing Tritex Indexing Tax File View Drive Options Help cp l in o l LO Home Jog Move Setup M
130. stics Analog Output Setup Analog Output Calibration Anales Chuy Status The Status page is shown above on the lower part of the screen the first window displays the current status of the drive Disabled and Unhomed in the example above Other status displayed include the active mode such as Default or Alternate the active motion type such Homing Jogging Move Dedicated Move etc other statuses displayed include Enabled Disabled Stopped Paused and In Current Limit Faults amp Warnings are also displayed on the Status page Low Bus Voltage for the example above If the fault condition has been cleared the Reset Fault button can be activated to clear the fault For some fault more information can be found on the Diagnostics page activating the button provides a short cut to the Diagnostics page In this example the actual Bus Voltage would be displayed which may helpful in diagnosing the problem 102 12 14 11 Exlar Corporation 952 500 6200 Faults Possible Causes and Solutions High Bus Voltage A high bus voltage limit of 85 volts DC is set at the factory any time the voltage goes above 85V the drive immediately faults High Bus faults can occur from the bus power supply being too high or more likely from the bus power supply being charged up from the motor regeneration energy Possible solutions are slower accelerations or other methods of storing or shunting the energy see the Installation section Bus Volta
131. t for seating this value should be set equal to the Foldback current Analog Input Calibration B System Setup Fault Enables Startup Limits Operating Modes Dedicated Move In Position Window Position Limits Analog Input Analog Input Mode Value Voltage Mode 0 000 VOLTS Voltage Mode 20 mA Current Mode both voltage and current input modes f there appears to be significant error in the value being read the user may re calibrate the input if necessary Calibrate The analog input for voltage and 20mA mode are calibrated at the factory if there appears to be error in the value being read the user may re calibrate the input if necessary To calibrate first select the mode to calibrate Voltage Mode or 20mA Current Mode then click the calibrate button The Analog Input value is displayed in the units of the selected mode The parameter is only available with firmware revision 2 0 or higher Tritex 1 Installation and Setup 80 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Analog Input Calibration Analog Input Voltage Calibration Drive Value 0 000 VOLTS Calibration CANNOT be accomplished unless in communication with the drive Make sure that the analog input value from the drive above is being monitored and actually changing Also make sure that the input has been set up as a voltage input the drive value is being displayed in VOLTS The drive requires two calibration points from whic
132. t or Front Fla Ca Cu3 En PO T d DN T y NA d 7 i fae gt y AN f c eU T CI Din D co inch mm stroke Dim 3 inch mm stroke 16 inch mm s 929 232l 089 7 1JQ 2 6147 1561 8 620 218 Al 1 Q amp O AY zi d 145 J Chilly NOOUCT n flange mount unting styles shown C dinension A is equivalent to top two drawings Tritex Installation and Setup PN 27666 Rev K 12 14 11 Exlar Corporation 952 500 6200 RTMO60 and RTGO60 Dimensions RTMO60 i Dim A Dim A Stock no brake 6 598 167 2 Stack no broke 1842 199 3 Stack no brake 9 092 231 RTGOG0
133. the desired position is reached You may then select Teach Closed Position to automatically fill in the closed valve position parameter To open the valve hold down the Jog to Open Position button until you have reach the desired position Select the Teach Open Position to automatically fill in the open valve position parameter Note Unselect Digital Jog Mode to re enable the analog signal Home Operation Home page Before normal motion of the actuator can begin the Tritex must know the actual absolute position of the actuator For valve applications home will be at one end of the stroke or the other Linear Valve Tritex Valve Control File View Drive Options Help ta le m Home parameters Vaive Confnsaton Cort Homo vO Jog Meri Home Position To home the actuator in the valve open position common enter Home Position 0 000 IN the parameter entered on the Valve Velocity Limit 05 IN S Configuration page under Open Valve Acceleration 5 IN S S Current Limit 30 AMPS Velocity Limit The Home move maximum Termination Current Limit e velocity Acceleration The acceleration and Home towards valve open direction enter Home Position to Valve Open Position deceleration ram ps that will used duri nga Auto Home on Enable if not yet homed iw Require Home before analog positioning operation home move iw Require Home before digital I O operation Current Limit This sets the current limit for _ Enable
134. the screw Tritex 1 Installation and Setup 113 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 A Drive Section Internally Threaded Cylinder Tie Kod Nuts and Washers End Cap Roller Screw Assembly Tie Rods Face Plate Assembly Lubrication Maintenance Grease lubricated units will require periodic inspection and renewal of the bearing and roller screw grease The table below shows the recommended grease renewal period RMS rotational Recommended Grease Renewal Period hours speed RPM CASE TEMP 65 C 149 F CASE TEMP 80 C 176 F 10 000 5 000 8 500 4 250 1000 6 000 3 000 1500 3 500 1 750 Grease Renewal The angular contact thrust bearings located in the front of the actuator the roller screw cylinder and the roller screw assembly are the components that require grease They require a coating of grease They do not need to be packed with grease Excess grease requires more torque from the motor when returned to operation and does not improve the lubrication of the unit 1 Use a brush to work approximately 0 5 in of grease for every 3 inches of stroke length into the roller screw cylinder Be sure to cover all of the threaded areas of the cylinder Tritex 1 Installation and Setup 114 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 2 Use a brush to work grease in to the roller screw assembly Be sure to cover all the threaded surfaces of the screw assembly This can be accom
135. tion motion will restart when the fault is cleared and the Fault Reset Delay has expired If more the one action is selected the following sequence is followed 1 Warning 2 Move 3 Stop 4 Disable Example MOVE and DISABLE are both checked for a Loss of Signal fault First the move to Dedicated Position would take place when it is done the drive will disable Fault reset delay Power up delay This time delay is used under 2 conditions the delay is added after power up before the drive is allowed to enable and also a delay before automatically recovering from a fault condition when DISABLE is not selected Tritex 1 Installation and Setup 75 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Fault Recovery If DISABLE is checked there is no automatic recovery the fault is latched and the drive will remain disabled until a reset occurs or the drive is re enabled If disable is not checked the drive will automatically recover when the fault condition is cleared and after the Fault reset delay Example The delay is set 3000 ms 3 sec the Loss of Signal fault is selected to perform a STOP on a Loss of Signal condition the Stop mode would immediately be activated and remain until the Loss of Signal condition is rectified then after a 3 second delay operation would be allowed to continue Continuous Current The drive continuously monitors the drive power on an I t calculation and comparing actual value to the factory limit Un
136. uest to Send pin 7 of the RS 232 side Raising RTS enables the driver and lowering RTS disables it Automatic Send Data Control recognizes the first bit of data from the RS 232 side enables the transmitter and disables the receiver After the last bit of data is sent from the RS 232 side the TT232485 waits one character length then disables the transmitter and enables the receiver The timeout can be selected with dipswitches or by changing the value of R21 see Table Baud Rate Selection The timeout is preset at the factory for 9600 baud Removing both sets of jumpers completely will constantly enable the RS 485 driver This makes the TT232485 behave like an RS 422 converter For settings see Table Standard Communications Settings Tritex 1 Installation and Setup 122 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Termination and Echo Options Termination resistance can be selected with Switch 8 for high baud rates and long cable distances The 4 wire 2 wire switches 6 and 7 are turned off for 4 wire mode and on for 2 wire mode When they are set on they connect TD A to RD A and TD B to RD B internally Switch 5 controls Echo on and off When switch 5 is in the off position the receiver is constantly enabled Placing the switch in the on position allows the driver or the receiver to be enabled at any time In 2 wire mode it is recommended that switch 5 be turned on to prevent data being set out from echoing back through the
137. upplementary mitigation measures may be required Tritex 1 Installation and Setup 3 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Table of Contents TRITEA PRODUCT OVERVIEW ranas 8 G n ral Sp cials A A a 10 Drive specifications for TRA5OO remote Option scccessccsnssecsnseccenseceesesonsseonssenenseeoonseenensesoessesenssenenseess 10 Specifications Size 20 Linear Act O Sii 11 TENZO PARRES O AA 11 APS 12 Specifications Size 30 Linear Actuators 111 eeee eei eeee eee ieeeee enne enn n nnne n nhan nnn anna nn nnn nnns 13 ES M 13 E75 M Q 14 Specifications Size 60 Motors and Gear motors eeeee e eee ieeeeeeee nnne nnn n naa ennenen nenne 15 SP e O E O varie 15 RASMUS RS 0 6 0 E 15 Specifications Size 90 motors and Gear Motors ccccceecsssseeneeeeeeeeceeessnseeeeeeeeeoeaseseeeseeooeenseeeenenes 17 A ONERE EREMO MM HMM 17 RSMO90 and FR SOOO MEE 17 Model Mask and Ordering Information ccceeeeeeeseeeenseeeeeeeeeeeensseeeeeeeeeoeesseeeeeseeeooesseseesseeeneoenenes 19 INSTALLATION aia 23 Mechanical INSTA ON cunas dadas detal dute se cents ie alle dle datan coat 23 o S S A E A EE A A E E E 23 Mounting Configurations cccecccccceeeceeceeeeeeeeeeeeeeeeeeeeeseeeeees
138. using a single point grounding method Actuator Ground amp DC Supply Power Cable Shield 24 148 V Power Logic _ A I O Power Supply 4 24 V Other PE Equipment GND Grounding Diagram Tritex 1 Installation and Setup 40 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Power Supply Wiring Diagrams WARNING All installations should provide a method of removing bus power during an emergency stop condition The actuator enable function should not be relied on for this function when equipment or personnel safety is required Disconnect only the bus power do not disconnect the bus power Fuse E Stop Fuse 24148 V DC Fuse AC Input Un Regulated Power Supply Power Common GND Un Regulated Power Supply for Logic and Bus power Fuse E Stop Fuse 24 48 V DC Fuse gt Regulated AC Input 200 V Power Supply Regulated Power Supply for Logic and Bus power with diode isolation and optional extra capacitance E Stop Un Regulated Power Supply for Logic and Bus power with a shunt regulator 24 48 V DC Fuse AC Input Un Regulated Shunt Power Supply Regulator CAUTION Reversing polarity of the Bus Power and Power Common will cause a A short circuit which must be protected by the input fuse See fusing below Tritex 1 Installation and Setup 41 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200
139. utput Setup 57 Description Tritex 1 Installation and Setup 61 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Basic Steps for Offline Operation User Units The first step in setting up a new application is to select the user units On the main menu bar select Drive Units and the following page will be displayed Drive Units Drive Indexing E Distance Scaling 0 5 Inches Per Motor Rev Default Variable Displays Units Precision Distance inches JO Mm Velocity InchesPerSecond joo f fins Acceleration llo wss Current oo Ams oR es Distance Scaling The distance scaling factor can be setup for a linear actuator with an inch per motor rev conversion factor rotary actuator with an output rev per motor rev conversion factor or for a custom actuator with a user units per motor rev conversion factor Select the units for distance velocity and acceleration units in which the application will work select the precision to display as and enter the text that will actually be displayed on the pages The inch to millimeter and inch meter conversions are done automatically based on the Inches per Motor Rev conversion Output Revs and Degrees are calculated automatically based on the Output Revs conversion factor For custom units UserUnits are calculated based on the User Unit per motor rev scale factor Examples For linear actuators select the actuat
140. utput Torque at Motor Speed for 10 000 Hour Life E modei Ratio mtm Nm one nm Len Nm tram T Nm 63 z TTE 158 m 154 ue Prrcosomes 251 522 eg 3 203 Tess 31 237 27 Two torque ratings for the RTG gearmotors are given in the table above The left hand columns give the maximum peak allowable output torque for the indicated ratios of each size RTG gearmotor This is not the rated output torque of the motor multiplied by the ratio of the reducer 20 3 165 20 e aos 25 24 It is possible to select a configuration of the motor selection and gear ratio such that the rated motor torque multiplied by the gear ratio ex ceeds these ratings It is the responsibility of the user to ensure that the settings of the system do not allow these values to be exceeded The right hand columns give the output torque at the indicated speed which will result in 10 000 hour life L10 The setup of the system will determine the actual output torque and speed SIZE 60 GEARING REFLECTED INERTIA 0 00261 SIZE 60 BACKLASH AND EFFICIENCY ee Single Reduction Double Reduction Backlash at 1 Rated Torque Tritex 1 Installation and Setup 16 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Specifications Size 90 motors and Gear Motors RT M090 RTMO90 series includes embedded drive and motion controller RTMO90 ROTARY MOTOR TORQUE AND SPEED RATINGS For output torque of RTG G
141. wnload is executed Positional Stiffness Speed stiffness Positional accuracy Jide speed Damping Hide Page Positional stiffnes y show Page Details Show Page As oo high of a setting may cause instability Speed stiffness controls velocity gains too high of a setting may cause instability High force loads may require a higher speed stiffness Additional tuning parameters can be accessed by right clicking on an empty area of the page and selecting Show Page Details Two new Tuning parameters will now be displayed Positional accuracy This parameter acts as integral gain providing additional in position stiffness The default value is 300 for some systems with a compliant load this parameter may have to be reduced Speed Damping This parameter can be used to smooth out the velocity at higher speeds For example in some applications higher gains are needed at low speed or for additional in position Stiffness however in some cases these higher gains can cause instability at higher speeds this parameter value can be turned up to dampen the gains while at the higher speed Tritex 1 Installation and Setup 101 12 14 11 PN 27666 Exlar Corporation Rev K 952 500 6200 Status Faults amp Warnings Status Display Status Faults and Warning can viewed while online most easily with status page This page is normally part of all applications and is docked at the bottom of the screen The action take by certain

Tritex I Installation & User Manual

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Tritex I Installation &amp; User Manual

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Tritex I Installation & User Manual