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Operator`s Manual A4+M / A4+T - Cab Produkttechnik GmbH & Co KG

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1. 19 Cleaning Informations eere Heo rh aa ees CENA TET eee ARR Ue FEE 19 Cleaning the Print RONEN ooi cti erae Es t qe doner rta nl ra CHER ie Re Fete RS PO Du REED EARS Lb eE aia 19 Cleaning thie Pinea dsena aa pistes eerie eese ite test din isset ocu tee Mete cet 19 Fault G rrectiOi ete E 20 TYPOS Ol EMOS 2 M ELTE 20 Problem SolUtiorii semester metadata ie eim III NULL eet 20 Error Messages and Fault Correction sse nennen 21 Hue 23 Media DIMENSIONS ss cce circa anessa Raro cr keeper ing EXE Rape E bv e aSa a pdr io 23 Device DIMENSIONS ae 24 DSSIAUIGSBIIMSPEPIE E 25 Cutout Mark DIMENSIONS ciat oet irte reuse tute eiie ci eire tee ci E a Ea onec os 26 LICENCES 27 EC Declaration of Conformity sessssssssssesesseee enne nne eren Nea Na etre 27 gcc mE 27 li p emm E 28 EE 1 1 vov Q Q z gt e Time 1 2 1 3 Introduction Instructions Important information and instructions in this documentation are designated as follows Danger Draws your attention to an exceptionally grave impending danger to your health or life Warning Indicates a hazardous situation that could lead to injuries or material damage Attention Draws attention to possible dangers material damage or loss of qual
2. Fault Correction Error Messages and Fault Correction Error message Cause Remedy ADC malfunction Hardware error Switch the printer off and then on If error recurs call service Barcode error Invalid barcode content e g alphanumeric characters in a numerical barcode Correct the barcode content Barcode too big The barcode is too big for the allocated area of the label Reduce the size of the barcode or move it Battery low Battery of the PC card is flat Replace battery in the PC card Buffer overflow The input buffer memory is full and the computer is still transmitting data Use data transmission via protocol preferably RTS CTS Card full No more data can be stored on the memory card Replace card Cutter blocked Cutter cannot return into its home position and stays in an undefined position Switch off the printer Remove material Switch on the printer Restart print job Change material No cutter function Switch the printer off and then on If error recurs call service Cutter jammed The cutter is unable to cut the labels but is able to return into its home position Press the cancel key Change material Device not conn File not found Programming addresses a non existent device Requested file is not on the card Either connect this device or correct the programming Check the contents of the card Font not found
3. If error recurs call service It is shown which voltage has failed Please note Repeat the write process reformat card Write protected PC card write protection is activated Deactivate the write protection Wrong revision Error when updating the firmware Firmware not compatible with the hardware version Load the compatible firmware Table 7 Error Messages and Fault Correction 8 Media 8 1 Media Dimensions Labels Endless material A B E c Q B IE g G H o C OO L C LL F Y HL a DI Dr Fig 15 Label endless material dimensions Dim Designation Dim in mm B Label width 4 106 H Label height with printhead 300 dpi 5 4000 with printhead 600 dpi 5 1000 z Tear off length gt 30 Cut length with cutter CU4 gt 5 with perforation cutter PCU4 gt 12 Perforation length gt 5 A Label distance gt 2 C Width of liner or endless material 10 110 heat shrink tubing 3 5 110 DI Left margin 20 Dr Right margin 20 E Label thickness 0 025 0 7 F Liner thickness 0 03 0 1 G Thickness label with liner 0 055 0 8 Q Thickness endless material 0 055 0 8 heat shrink tubing pressed 0 8 heat shrink tubing not pressed 4 5 V Label feed gt 7 Small label sizes thin materials or strong glue can lead to
4. Qv o qme ct Setting the Label Sensor The label sensor 9 can be shifted perpendicular to the direction of paper flow for adaptation to the media The sensor unit of the label sensor is visible from the front through the print unit and is marked with an indentation 17 in the label sensor retainer When the printer is switched on a yellow LED illuminates the sensor position gt Loosen the knurled knob 10 fig 8 and position label sensor by moving the knurled knob in such a way that the sensor can detect the label gap or a reflex or cut out mark or if the labels deviate from a rectangular shape P Align label sensor with the front edge of the label in the direction of paper flow P Re tighten the knurled knob P Turn lever 12 clockwise to lock the printhead EET 4 Loading Material 4 2 Loading Fanfold Labels ine 09 A c1 Vin o N Fig 10 Loading fanfold labels 1 Position label stack 5 behind the printer 2 Turn ring 4 counterclockwise so that the arrow points to the symbol 7 and thus release the margin stop 3 Leave the margin stop on the roll retainer 7 3 Push the inner margin stop 2 against the chassis 1 until it stops Thus the other margin stop 3 will be moved outwards 4 Push label strip between the margin stops 2 3 to print unit via the roll retainer 7 Ensure that the labels on the strip are visible from above 5 Push the out
5. Error with the selected download font Cancel current print job change font FPGA malfunction Hardware error Switch the printer off and then on If error recurs call service Head error Hardware error Switch the printer off and then on If error recurs replace printhead Head open Printhead not locked Lock printhead Head too hot Printhead is overheated After pausing the print job will be continued automatically If the fault recurs repeatedly reduce the heat level or the print speed via software Invalid setup Error in the configuration memory Re configure printer If error recurs call service emory overflow Current print job contains too much infor mation e g selected font large graphics Cancel current print job Reduce amount of data to be printed ame exists Duplicate usage of field name in the direct programming Correct programming o DHCP server The printer is configured for DHCP but there is no DHCP server or the DHCP server is not currently available Switch off DHCP in the configuration and assign a fixed IP address Please contact your network administrator o label found There are labels missing on the label material Press pause key repeatedly until printer recognizes the next label on the material The label format as set in the software does not correspond with the real label format Cancel current print job Chan
6. Push the margin stop 4 until both margin stops 1 4 touch the label roll 2 and a clear resistance is encountered 6 Turn ring 5 clockwise so that the arrow 6 points to the symbol retainer 3 CY and thus fix the margin stop 4 on the roll 13 A44M A4 T Fig 8 Material feed path 4 4 1 2 Loading Material Inserting a Media Strip into the Printhead 15 la RS A4 M A4 T Fig 9 Inserting a media strip into the printhead Turn lever 12 counterclockwise to lift the printhead A4 T only Pull the detent pin 14 The pressing roller system 15 will swing upwards Move guides 8 apart with the knob 11 until the media can pass between them Push media strip below the guide roller 7 between the guides 8 Guide media strip through the label sensor 9 in such a way that it leaves the print mechanics 6 fig 4 at A4 M between printhead 16 and the print roller 18 respectively at A44 T between pressing roller system 15 and pinch roller 19 6 A4 T only Pull the detent pin 14 Push the pressing roller system 15 downwards and lock it with the detent pin 7 Move guides 8 against the edges of the material by turning the knob 11
7. gt Remove deposits with roller cleaner and a soft cloth gt Ifthe roller appears damaged replace it gt Service Manual Cleaning the Printhead Cleaning intervals direct thermal printing every media roll change thermal transfer printing every ribbon roll change Substances may accumulate on the printhead during printing and adversely affect printing e g differences in contrast or vertical stripes gt Lift the printhead gt Remove labels and transfer ribbon from the printer P Clean printhead surface with special cleaning pen or a cotton swab dipped in pure alcohol gt Allow printhead to dry for 2 3 minutes before commissioning the printer 7 1 7 2 Fault Correction Types of Errors The diagnostic system indicates on the screen if an error has occurred The printer is set into one of the three possible error states according to the type of error State Display Key Remark Correctable error pause flashes cancel lights Irrecoverable error cancel flashes Critical fault 8 8 gt 3 4 on page 11 Table 5 Error states Problem Solution Problem Cause Remedy Transfer ribbon creases Transfer ribbon deflection not adjusted Adjust the transfer ribbon deflection gt 4 4 on page 16 Transfer ribbon too wide Use a transfer ribbon slightly wider than the width of label Print image has smears or voids Printhead is dirty Clean
8. hole cut out Rectangular cut out Not recommended Samples for cut out marks Circular cut out between the labels C Not recommended 9 Licences 9 1 EC Declaration of Conformity cab we Ant mere cab Produkttechnik GmbH amp Co KG Wilhelm Schickard Str 14 D 76131 Karlsruhe Germany EC Declaration of Conformity We declare herewith that as a result of the manner in which the device designated below was designed the type of construction and the devices which as a result have been brought on to the general market comply with the relevant fundamental regulations of the EC Rules for Safety and Health In the event of any alteration which has not been approved by us being made to any device as designated below this statement shall thereby be made invalid Device Label Printer Type A4 M A4 T Applied EC Regulations and Norms Directive 2006 95 EC relating to electrical equipment designed EN 60950 1 2006 for use within certain voltage limits A11 2009 A12 2011 A1 2010 A2 2013 EN 61558 1 2005 A1 2009 EN 55022 2010 EN 55024 2010 e EN 61000 3 2 2006 A1 2009 A2 2009 e EN 61000 3 3 2008 Directive 2004 108 EC relating to electromagnetic compatibility Signed for and on behalf of the Manufacturer S mmerda 12 02 2015 cab Produkttechnik S mmerda E E PE Gesellschaft f r Computer und Automationsbausteine mbH Erwin Fas
9. information the internal preparation of the second sections must be completed before the printing of the first section has been finished Otherwise the first section will be fed to the cutter without printing the next section The print of the second section begins only after cutting off the first section Therefore it is necessary to minimize the data to be transferred i e to avoid transferring complete label descriptions and to transfer the changing data only gt Activate In the printer driver menu General gt Print Settings gt Advanced Setup gt Options the setting Force optimization for all software or gt For direct programming use the replace command R for changing data gt Programming Manual 6 1 N Cleaning Information The label printer requires very little maintenance It is important to clean the thermal printhead regularly This guarantees a consistently good printed image and plays a major part in preventing premature wear of the printhead Otherwise the maintenance is limited to monthly cleaning of the device 6 2 6 3 gt Remove dust and paper fluff from the print area with a soft brush or vacuum cleaner P The cover of the printer can be cleaned with a standard cleanser Cleaning the Print Roller Accumulations of dirt on the print roller may impair the media transport and the print quality gt Lift the printhead gt Remove labels and transfer ribbon from the printer
10. 3 388 722 501 Phone 1 978 649 0293 Asia JM cab Technology Co Ltd d TAA ALA RAS Junghe Taipei Taiwan Phone 886 2 8227 3966 www cab de tw info asia cab de China A cab Shanghai Trading Co Ltd dE CE 5 TRANS Phone 86 21 6236 3161 www cab de cn info cn cab de Table of Contents E ek cd WOOD 4 1 4 1 1 4 1 2 4 1 3 4 2 4 3 4 4 4 5 5 1 5 2 5 3 5 4 6 1 6 2 6 3 bel T2 7 3 8 1 8 2 8 3 8 4 9 1 9 2 10 Huge Vei ile 2 icsccseiciccdisssastideatsnsdasscssvacdcaneatedeananrsasueecensdiacanaeiasnasnveaiee seatadnsvaussseansiseasoussustensnansedasuoutsvaneudaans 4 INSTRUCTIONS ee 4 intended MUT 4 Salety NIU c 4 Environment METER 5 INSTA ATION 6 Bue e 6 Unpacking and Setting up the Printer sesssssssseeseeeeeeeeeeenee nennen nennen nennen enne 8 COMME CHING the DEVICC rc ERR 8 Connecting to the Power Supply cesceesceseseeeseeteeeeeeeeeaeeceeeeeaeeccaeeeaeeesaeeeaeeeaeeeaeeseaeeeeeseaeseeeeeeaees 8 Connecting to a Computer or Computer Network sesseseeeeeenenenennenen nennen 8 Switching om the Devier seriis stseenide nnair odre cad isenana nekonas a ioie pa anans Re Fig agr enn eu 8 Control Pamels C 9 Structure of the Control Pan
11. Operator s Manual aud maa we AM Raf ore Label Printer A4 M A4 T Made in Germany Operator s Manual for the following products Family Type A4 M A4 M 300 A4 M 600 A4 T A4 T 300 Edition 02 2015 Part No 9008764 Copyright This documentation as well as translation hereof are property of cab Produkt technik GmbH amp Co KG The replication conversion duplication or divulgement of the whole manual or parts of it for other intentions than its original intended purpose demand the previous written authorization by cab Trademark Windows is a registered trademark of the Microsoft Corporation Editor Regarding questions or comments please contact cab Produkttechnik GmbH amp Co KG Topicality Due to the constant further development of our products discrepancies between documentation and product can occur Please check www cab de for the latest update Terms and conditions Deliveries and performances are effected under the General conditions of sale of cab Germany France USA cab Produkttechnik cab technologies s a r l cab Technology Inc GmbH amp Co KG F 67350 Niedermodern Tyngsboro MA 01879 Postfach 1904 D 76007 Karlsruhe Wilhelm Schickard Str 14 D 76131 Karlsruhe Telefon 49 721 6626 0 Telefax 49 721 6626 249 www cab de info cab de www cab de us info us cab de www cab de fr info fr cab de Representatives in other countries on request T l phone 3
12. ad 11 Guides 12 Allen key 13 Printhead locking lever 14 Print roller 15 Guide roller 16 Label sensor 17 Knob for guide adjustment 19 Detent pin 20 Pressing roller system 21 Pinch roller Fig 3 Print mechanics A4 T 22 Power switch 23 Power connection jack 24 Slot for PC Card Type II 25 Slot for CompactFlash memory card 26 Ethernet 10 100 Base T 27 2 USB master ports for keyboard scanner or service key 28 USB high speed slave port 29 Serial RS 232 C port Fig 4 Connections 2 2 2 3 2 3 1 2 3 2 2 4 Installation Unpacking and Setting up the Printer gt Lift the label printer out of the box via the straps P Check label printer for damage which may have occurred during transport P Set up printer on a level surface P Remove foam transportation safeguards near the printhead P Check delivery for completeness Contents of delivery Label printer Power cable e USB cable Documentation DVD with label software Windows driver and documentation Notice Please keep the original packaging in case the printer must be returned Attention The device and printing materials will be damaged by moisture and wetness gt Setup label printers only in dry locations protected from splash water Connecting the Device The standard available interfaces and connectors are shown in figure 4 Connecting to the Power Supply The printer is equ
13. are Clean the printhead gt 6 3 on page 19 Load transfer ribbon Restart print job The printer is loaded with thermal labels but the software is set to transfer printing Printer has received an unknown or invalid command from the computer Cancel current print job Set software to direct thermal printing Restart print job Press the pause key to skip the command or press the cancel key to cancel the print job Read error Read error when reading from the memory card Check data of the card Backup data reformat card Remove ribbon Transfer ribbon is loaded although the printer is set to direct thermal printing for direct thermal printing remove ribbon for thermal transfer printing set the printer in the configuration or in the software to transfer printing Structural err Error in the file list of the memory card data access is uncertain Format memory card Unknown card Card not formatted Type of card not supported Format card use different type of card USB error Device stalled A USB device has been detected but it is not working Do not use the USB device USB error Too much current The USB device consumes too much current Do not use the USB device USB error Unknown device Failure to detect USB device Do not use the USB device Voltage error Write error Hardware error Hardware error Switch the printer off and then on
14. cher 99610 S mmerda Managing Director 9 2 FCC NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment The equipment generates uses and can radiate radio frequency and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user may be required to correct the interference at his own expense NE 10 A Index Adapting the roll retainer 12 B Backfeed iieri esciens 17 C Cleaning Printhead xot winded 19 print roller euer 19 Cleaning information 19 Connecting seeeeeee 8 Contents of delivery 8 Control panel seseesss 9 Correctable error 10 Critical error 10 Cut ce ee 17 Cut out marks eeussssss 26 D Device dimensions 24 Device overview eese 6 E Endless material 23 Environment eeeeeeeeeee 4 5 Errors correction ccccccecceeeseeeseeeeeeees 21 di
15. configured for voltages of 100 to 240 V AC It only has to be plugged into a grounded socket Only connect the device to other devices which have a protective low voltage e Switch off all affected devices computer printer accessories before connecting or disconnecting The device may only be used in a dry environment do not expose it to moisture sprays of water mists etc Do not use the device in an explosive atmosphere Donotuse the device close to high voltage power lines e If the device is operated with the cover open ensure that people s clothing hair jewelry etc do not come into contact with the exposed rotating parts The device or parts of it can become hot while printing Do not touch during operation and allow to cool down 1 4 e x Introduction before changing material and before disassembly e Risk of crushing when closing the cover Touch the cover at the outside only Do not reach into the swivel range of the cover Perform only those actions described in this operating manual Work going beyond this may only be performed by trained personnel or service technicians Unauthorized interference with electronic modules or their software can cause malfunctions Other unauthorized work on or modifications to the device can also endanger operational safety Always have service work done in a qualified workshop where the personnel have the technical knowledge and tools required to do
16. ctions 4 Service work ssesssssss 5 Settings Up ior ciencia ce Eee ara ecd 8 Supply voltage sssss 8 Switching On eere tentes 8 Symbol displays 9 U Unpacking tito oti e trt 8 V Voltage oett tede 4 Ww Warning StCkelS morirse 5
17. e 22 AZ Distance between print zones gt 2 L Width of reflex mark gt 5 M Height of reflex mark 3 10 X Distance mark material edge 53 0 Z Distance virtual label front edge actual label front edge Oupto A P Adjust software settings recomm 0 Reflex marks must be on the back side of the material liner Label sensor for reflex marks on the top side on request Specification is valid for black marks e Recognition of colored marks may fail gt Preliminary tests are needed Table 10 Reflex mark dimensions 8 4 Media Cut out Mark Dimensions Labels with cut out marks Endless material with cut out marks AZ D cD C 2 8 xX o F X eX g Z o Y l Y v 0 P A A Pj i P I i i N N N for marginal cut out marks minimum liner thickness 0 06 mm Fig 18 Cut out mark dimensions Dim Designation Dim in mm A Label distance gt 2 AZ Distance between print zones gt 2 N Width of cut out mark 5 P Height of cut out mark 2 10 X Distance mark middle of paper track 53 0 Y Sensor recognized virtual label front edge with gap sensor recognition Rear edge cut out Z Distance recognized front edge actual label front edge 0 up to A P gt Adjust software settings Table 11 Cut out mark dimensions Cut out Marginal cut out Fig 19 Long
18. e same way as the supply roll Guide transfer ribbon through the print unit as shown in Fig 12 Secure starting end of transfer ribbon to middle of the ribbon core 1 with adhesive tape When using cores which are wider than the transfer ribbon use the scale 7 at the printhead retainer to adjust the path of the ribbon Ensure counterclockwise rotation direction of the transfer ribbon take up hub Turn transfer ribbon take up hub 5 counterclockwise to smooth out the feed path of the transfer ribbon 10 Turn lever 6 clockwise to lock the printhead EET 4 4 4 4 5 Loading Material Setting the Feed Path of the Transfer Ribbon Transfer ribbon wrinkling can lead to print image errors Transfer ribbon deflection can be adjusted so as to prevent wrinkles Notice The adjustment is best carried out during printing Fig 13 Setting the feed path of the transfer ribbon 1 Read current setting on the scale 1 and record if necessary 2 Turn screw 2 with Allen key and observe the behavior of the ribbon In the direction the inner edge of the ribbon is tightened and the outer edge is tightened in the direction Setting the Head Locking System Fig 14 Setting the head locking system The printhead is pushed on via two plungers 1 In the basic setting the plungers are set in the middle of the printhead retainer This setting can be used for the most applications If the print density decr
19. eases in the outer areas when using very large media the plungers can be displaced 1 Turn lever 3 clockwise to lock the printhead 2 Loosen threaded pins 2 at the plungers 1 with Allen key 3 Displace plungers symmetrically as necessary maximal to the scale value 70 4 Tighten the threaded pins 2 5 Printing Operation S B 5 1 Printhead Protection 5 2 5 3 The printer is ready for operation when all connections have been made and labels and if applicable the transfer ribbon have been loaded Synchronization in Cut Mode To guarantee the correct length of the first label a cut prior print job is required P Activate in the printer driver menu General gt Print Settings gt Advanced Setup the setting cut before labels or gt For direct programming use the command C s gt gt Programming Manual Suppressing Backfeed A4 T only Notice Feeding back the material to the printhead in the cut mode or between print jobs is not allowed for A4 T To avoid the backfeed gt Inthe printer driver menu General gt Print Settings gt Advanced Setup gt Options activate the setting Ignore label position and deactivate the setting Single buffer mode or P For direct programming gt Programming Manual use the command O F and do not use the command O S 5 4 Avoiding Loss of Material A4 T only Optimization of the Data Transfer If sequent labels sections contain differing
20. els sairst ieioea eiae nea n eesosa eaaa leioak Ta anian EE NEDE 9 SV IMDOMDIS DAY RED M Cr 9 Illes EIN 10 Key FUNCIONS urnes etti eo tor rte i ed eddy te eeve e os punt bere deena Lud aee ree su re dei 11 Lo ding Material EE 12 Loading Labels or Continuous Media from Roll ssseeeeeeeeneeeneneneen nennen 12 Positioning the Media Roll on the Roll Retainer ssseeeen emen 12 Inserting a Media Strip into the Printhead sssseeeeeeneneeenee eene 13 Setting the Label Sensor sissies aceto tir uet etus r pese EET A EE 2E E Rive IAR TAT ERES RN DOOR 13 Loading Fantold Elo I c 14 Loading Transter RIDDORD oot Me Ae ee LEER SERERE SION EE ORDEN EUER BOR RE CER EVER ERE 15 Setting the Feed Path of the Transfer Ribbon ssssssssssseeeeeeneneneen nennen rennen nns 16 Setting the Head Locking System sssssssssssesseseeeeene enne nennen tenente nennen nnne nnns 16 unies cinm 17 sinis redeem E M 17 Synchronization in Cut Mode sssssssessesseeeseee enne nnn aa tenen rese EEE entes nnns innen nnns 17 Suppressing Backfeed A4 T Only ceeecceseeseseeesceceeeseeeseaeeesaeeeaeecseeseaeeeseeseaeeseaeeeaeeseaeeeeeseaeeteaeeeaeetage 17 Avoiding Loss of Material A4 T only enne nennen nnne nnne 18 juu
21. er margin stop 3 until both margin stops 2 3 touch the label strip 6 without clamping or bending it 6 Turn ring 4 clockwise so that the arrow points to the symbol 3 and thus fix the margin stop 3 on the roll retainer 7 Insert label strip into printhead gt 4 1 2 on page 13 8 Set label sensor gt 4 1 3 on page 13 Loading Material Loading Transfer Ribbon Notice With direct thermal printing do not load a transfer ribbon if one has already been loaded remove it AOUN NO S 7 Fig 11 Loading transfer ribbon Fig 12 Transfer ribbon feed path 1 Clean printhead before loading the transfer ribbon gt 6 3 on page 19 2 Turn lever 6 counterclockwise to lift the printhead 3 Slide transfer ribbon roll 1 onto the ribbon supply hub 3 so that the color coating of the ribbon faces downward when being unwound 4 Position the ribbon roll in such a way that both ends of the roll show identical scale values 5 Hold transfer ribbon roll 1 firmly and turn knob 3 on ribbon supply hub counterclockwise until the transfer ribbon roll is secured Notice To rewind the transfer ribbon use a core with a width between the width of the supply roll and 115 mm 6 9 Slide suitable transfer ribbon core 4 onto the transfer ribbon take up hub 5 Position and secure it in th
22. ge the label format set in the software Restart print job Printer is loaded with continuous paper but the software is set on labels Cancel current print job Change the label format set in the software Restart the print job No label size The size of the label is not defined in the programming Check programming No Link No network link Check network cable and connector Please contact your network administrator Fault Correction NE 7 Error message Cause Remedy No record found Refers to the optional memory card database access error Check programming and card contents No SMTP server The printer is configured for SMTP but there is no SMTP server or the SMTP server is not currently available Switch off SMTP in the configuration Caution Then a warning cannot be sent by e mail EAlert Please contact your network administrator No Timeserver Timeserver is selected in the configu ration but there is no Timeserver or the Timeserver is not currently available Switch off Timeserver in the configuration Please contact your network administrator Out of paper Out of label roll Load labels Error in the paper feed Check paper feed Out of ribbon Protocol error Out of transfer ribbon Insert new transfer ribbon Transfer ribbon melted during printing Cancel current print job Change the heat level via softw
23. ipped with a wide area power unit The device can be operated with a supply voltage of 230 V 50 Hz or 115 V 60 Hz without adjustment 1 Check that the device is switched off 2 Plug the power cable into the power connection socket 20 3 Plug the power cable into a grounded socket Connecting to a Computer or Computer Network Attention Inadequate or no grounding can cause malfunctions during operations Ensure that all computers and cables connected to the label printer are grounded gt Connect the label printer to a computer or network by a suitable cable For details of the configuration of the individual interfaces Configuration Manual Switching on the Device When all connections have been made P Switch the printer on at the power switch 19 The printer performs a system test and then shows the system status ready in the display 8 If an error occurs during the system test the symbol Sg and type of error are displayed 3 2 Control Panel Structure of the Control Panel The user can control the operation of the printer with the control panel for example e Issuing interrupting continuing and canceling print jobs Setting printing parameters e g heat level of the printhead print speed interface configuration language and time of day Configuration Manual e Start the test functions gt Configuration Manual Control stand alone operation with a memory module gt Configuration Manua
24. ity Notice Gives you tips They make a working sequence easier or draw attention to important working processes Environment Gives you tips on protecting the environment Handling instruction Reference to section position illustration number or document Option accessories peripheral equipment special fittings Information in the display Intended Use The device is manufactured in accordance with the current technological status and the recognized safety rules However danger to the life and limb of the user or third parties and or damage to the device and other tangible assets can arise during use The device may only be used for its intended purpose and if it is in perfect working order and it must be used with regard to safety and dangers as stated in the operating manual The device printer is intended exclusively for printing suitable materials that have been approved by the manufac turer Any other use or use going beyond this shall be regarded as improper use The manufacturer supplier shall not be liable for damage resulting from unauthorized use the user shall bear the risk alone Usage for the intended purpose also includes complying with the operating manual including the manufacturer s maintenance recommendations and specifications Notice The complete documentation is included in the scope of delivery on DVD and can also currently be found in the Internet Safety Instructions The device is
25. l Update the firmware gt Configuration Manual Many functions and settings can also be controlled by software applications or by direct programming with a computer using the printer s own commands gt Programming Manual for details Settings made on the control panel make the basic settings of the label printer Notice It is advantageous whenever possible to make adaptations to various print jobs in the software The control panel consists of a graphic display 1 and the navigator pad 2 with five integrated keys The graphic display indicates the current status of the printer and the print job indicates faults and shows the printer settings in the menu Fig 5 Control Panel Symbol Displays The symbols shown in the following table may appear in the status line of the display depending on the printer configuration They enable the current printer status to be seen quickly For the configuration of the status line gt the Configuration Manual Symbol Description Symbol Description Symbol Description ss Clock ftp Ethernet link status User memory in the clock uds FD circuit eat 100 Date sheet Temperature of the HEM Used memory 1 printhead JEG Date time digital PPP funds IHF Input buffer 201 1x53 cu Ribbon supply abc Debug window for abc Access to memory card programs Debug display line is handed over to an abc program T Wi Fi signal stre
26. limitations Critical applications need to be tested and cleared Note the bending stiffness Material must be flexible to follow the radius of the print roller For narrow materials a higher minimum thickness is required e g Q 0 5 atC 2 5 Table 8 Label endless material dimensions 8 2 Media Device Dimensions c sx S Gap sensor D amp Reflective sensor E ke o o Printhead ha Tear off edge 1 T4 IC Cut edge Smmm jo i Fig 16 Device dimensions Dim Designation Dim in mm A4 M A4 T IC Distance printhead cut edge with cutter CU4 18 8 45 6 with perforation cutter PCU4 19 5 46 3 with stacker ST4 35 3 62 1 IT Distance printhead tear off edge 13 5 Print width 105 6 SX Distance gap reflective sensor middle of paper track 53 0 i e permissible distance of reflex or cut out marks from the middle of the material SY Distance gap reflective sensor printhead 46 0 Table 9 Device dimensions 8 Media 8 3 Reflex Mark Dimensions Labels with reflex marks Endless material with reflex marks 2 o AZ B HM B i o D M X M X LL Zi virtual label front edge 1 Aj reflex mark j L Fig 17 Reflex mark dimensions Dim Designation Dim in mm A Label distanc
27. ngth abe Control of the lower E Printer is receiving data L Table 1 Symbol displays EET Control Panel 3 3 Printer States State Display Description Ready Ready The printer is in the ready state and can receive and configured symbol displays data such as time gt and date Printing label Printing label The printer is currently processing an active print and the number of the printed job label in the print job Data can be transmitted for a new print job The new print job will start when the previous one has finished Pause Pause The printing process has been interrupted by the and the symbol ES operator Correctable error and the type of error and the number of labels still to be printed An error has occurred that can be rectified by the operator without interrupting the print job The print job can be continued after the error has been rectified Irrecoverable error and the type of error and the number of labels still to be printed An error has occurred that cannot be rectified without interrupting the print job Critical error gt lt and the type of error An error occurs during the system test gt Switch the printer off and then on again at the power switch or P Press cancel key Call Service if the fault occurs persistently Power Save Mode Mes and the key lighting is switched off If the printer is not used f
28. or a lengthy period it automatically switches to power save mode P To exit power save mode Press any key on the navigator pad Table 2 Printer states 3 Control Panel 3 4 Key Functions The key functions depend on the current printer state Active functions Labels and symbols on the navigator pad keys light up Active functions light up white in print mode e g menu or feed Active functions light up orange in the offline menu arrows key Key Display State Function menu lights Ready Ready To the offline menu feed lights Ready Ready Feeds a blank label pause lights Ready Ready After the end of a print job reprint the last label Printing label Printing label Interrupt print job printer goes into Pause state Pause Pause Continue the print job printer goes into Printing label state flashes Correctable error Continue the print job after rectifying the error printer goes into Printing label state cancel lights Ready Ready Delete internal memory the last label can no longer be reprinted Printing label Printing label Short press gt cancels the current print job Pause Pause Longer press gt cancels the current print job and deletes all print jobs Correctable error flashes Irrecoverable error e lights Error Call Help Concise information for rectifying the fault will be displayed Table 3 Key functions in
29. splays icc esai 20 Messages ceste entres 21 Stale S iiis renine 20 YDE C 20 G Graphic display sss 9 H Head locking system setting 16 Help calligi iecit oen 11 l Important information 4 Intended use eeuesessses 4 Irrecoverable error 10 K Key Cael averne a sesso n idas 11 cg rm 11 Is 1 1o METERS PRRRON 11 MENU i eiii ere peque eiiiai 11 prar 11 Key functions esses 11 offline menu ese 11 L Label sensor SEWING cci eere tts 13 Lithium battery seeeesss 5 Loading fanfold labels 14 Loading labels 12 Loading labels from roll 12 Loading transfer ribbon 15 Loss of material 18 M Media dimensions 23 N Navigator pad spein 9 0 Offline MENU er eee 11 P PAUSC MED METER PEE 10 Power save mode 10 Power supply siccin 4 Printer states eision 10 Printhead cleanirig iecit 19 damage ento 17 Printing label ssesss 10 Print roller cleaning 19 Problem solution 20 R Ready uctor S 10 Reflex marks aceae 25 Ribbon deflection setting 16 S Safety instru
30. the necessary work There are various warning stickers on the device They draw your attention to dangers Warning stickers must therefore not be removed as then you and other people cannot be aware of dangers and may be injured The maximum sound pressure level is less than 70 dB A Danger Danger to life and limb from power supply gt Do not open the device casing Environment Obsolete devices contain valuable recyclable materials that should be sent for recycling gt Send to suitable collection points separately from residual waste The modular construction of the printer enables it to be easily disassembled into its component parts P Send the parts for recycling The electronic circuit board of the device is equipped with a lithium battery P Take old batteries to collection boxes in shops or public waste disposal centers m 2 2 1 Installation Device Overview Sa Fig 1 Overview Qe 9 Fig 2 Print mechanics A4 M Cover Margin stops Roll retainer Ribbon supply hub Ribbon take up hub Print mechanics Navigator pad Display ONDOoaRWD 9 Ribbon deflection roller 10 Printhead retainer with printhead 11 Guides 12 Allen key 13 Printhead locking lever 14 Print roller 15 Guide roller 16 Label sensor 17 Knob for guide adjustment 18 Tear off plate 2 Installation 9 Ribbon deflection roller 10 Printhead retainer with printhe
31. the print mode Key Menu Parameter setting Parameter choice Numeric value T Return from a submenu Increase of the number at the cursor position l Jump into a submenu Decrease of the number at the cursor position Menu option to the left Sheets to the left Cursor shift to the left gt Menu option to the right Sheets to the right Cursor shift to the right a Start of a selected menu option Confirmation of the selected value Pressing 2 s Leaving the offline menu Pressing 2 s Abort without changing the value Table 4 Key functions in the offline menu 4 1 4 1 1 Loading Material Notice For adjustments and simple installation work use the accompanying Allen key located in the upper section of the print unit No other tools are required for the work described here Loading Labels or Continuous Media from Roll Positioning the Media Roll on the Roll Retainer Fig 6 Loading media from roll Fig 7 Margin stop unfixed left and fixed right 1 Open cover 13 2 Turn ring 5 counterclockwise so that the arrow 6 points to the symbol mal and thus release the margin stop 4 3 Remove the margin stop 4 from the roll retainer 3 4 Load label roll 2 on the roll retainer 3 in such a way that the labels can be inserted into the printhead in the right position The printing side of the labels must be visible from above 5 Re mount the margin stop 4 onto the roll retainer 3
32. the printhead gt 6 3 on page 19 Temperature too high Decrease temperature via software Unsuitable combination of labels and transfer ribbon Use different type of ribbon Printer does not stop after transfer ribbon runs out Thermal printing is chosen in the software Change to thermal transfer printing Printer prints a sequence of characters instead of the label format Printer transports label media but transfer ribbon does not move Printer is in ASCII dump mode Transfer ribbon incorrectly inserted Cancel the ASCII dump mode Check and if necessary correct the transfer ribbon web and the orientation of the label side Unsuitable combination of labels and transfer ribbon Use different type of ribbon Printer only prints each second label Setting of the size in the software is too large Change the size in the software Vertical white lines in the print image Printhead is dirty Clean the printhead 6 3 on page 19 Printhead is defective failure of heat elements Change the printhead Service Manual Horizontal white lines in the print image Printer is used with the backfeed gt smart inthe cut or peel off mode Set the backfeed gt always inthe setup Configuration Manual Print image is irregular one side is lighter Printhead is dirty Clean the printhead 6 3 on page 19 Table 6 Problem solution 7 7 3

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