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Siemens MOBY_D System Manual

1. Pin allocations The figure below shows the pin allocations of the ASM 452 ASM 452 LEDs for PROFIBUS DP SF System Fault see Table 6 4 O Oo 456 S BF Bus Fault see Table 6 4 zh m o SF ON lights up when for the ASM the logic o BF O power is active is generated by Q i23 Vs o ON 24 V power supply o 24 VDC o 4 56d X12 SCT yg 24 VDC lights up when for the ASM the P AG js 24 V power supply has been connec X12 50 ted RRE PRE LEDs for MOBY and ASM 452 OR rus 76 JERR ERR b No f 2 0 RxD SLG is active with a command O 456 3 453 X4 O PRE ERR 1 MDS is present or there is an error P3 o O indication X13 Q m ay RxD NW PRE ERR 2 for the SLG the display MDS present always has priority The 112370 Q Y i Q Error indication only occurs if no MDS is present MDS present The LED is permanently ON If more than one MDS is in the field then the Not available for number of MDSs is displayed by MOBY D flashing pattern No error output occurs Error indication The LED is permanently OFF Die last Error number is displayed by flashing pattern SLG 1 SLG 1 has been selected SLG 2 SLG 2 has been selected Only SLG 1 can be selected Socket Pin allocation Socket Pin allocation SLG X11 and X12 1 Signal B red X1 X3 1 RxD 2 PE a 2 TxD PROFIBUS DP 3 PE 4 Signal A gr
2. MDS MDS D100 MDS D124 MDS D139 MDS D160 SLG Length of the transmission window in mm L SLG D12 SLG D12S 120 100 120 100 SLG D11 ANT D5 2 300 2 250 2 300 250 SLG D11S ANT D5 SLG D10 ANT D5 2 300 2 260 2 320 2 260 SLG D10S ANT D5 Width of the transmission window in mm W SLG D12 SLG D12S 48 40 48 40 SLG D11 ANT D5 120 100 120 100 SLG D11S ANT D5 SLG D10 ANT D5 120 104 128 104 SLG D10S ANT D5 Working distance in mm Sa SLG D12 SLG D12S 0 to 100 0 to 50 0 to 120 0 to 40 SLG D11 ANT D5 0 to 220 0 to 70 0 to 240 0 to 55 SLG D11S ANT D5 SLG D10 ANT D5 0 to 350 0 to 130 0 to 380 0 to 100 SLG D10S ANT D5 Limit distance in mm Sg SLG D12 SLG D12S 140 70 150 60 SLG D11 ANT D5 280 110 300 70 SLG D11S ANT D5 SLG D10 ANT D5 400 180 450 140 SLG D10S ANT D5 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines Note When the range of the SLG is inadequate e Check the power supply unit switched mode power supply electrical interference see and 3 6 Monitor or other sources of interference close by see Chapter 3 4 e Check the metal in the surroundings see Section 3 3 e In order to obtain the optimum read write intervals with the ANT D 5a metal plate at a distance of 100 mm is necessary see Table 3 7 hrough 3 9 Table 3 5 Minimum
3. Dimensions in mm Cable length 3 5 m Minimal bending Mu ud AY radius 20 mm 1o a A AY A Ky Anti kink protection j us 4x55 bendable in all directions e i 1 o 8 s Oo e N o o t o e T L4 d Y NS NS 12 I 5 ls 145 En View A 300 325 Note The SLG must be grounded using the grounding screw provided 1 Figure 5 23 Dimensioned drawing of the SLG D10S ANT D5 Note In order to ensure optimal field data in surroundings where there is metal as well the ANT D5 is calibrated at the factory at a distance of 100 mm from metal MOBY D ANT D5 see Chapter 5 2 spacer kit MOBY D Configuration Installation and Service Manual 5 32 4 J31069 D0147 U001 A2 7618 Read Write Devices 5 6 SLG D11S ANT D5 Application area Ordering information The SLG D11 ANT D5 is a medium performance read write device with a serial interface and a separate antenna designed specifically for storage logi stics and distribution applications It is designed for a range of up to 300 mm depending on the label The read write device has an RS 422 serial interface which permits commu nication via interface modules ASM 452 ASM 473 und ASM 475 to the SIMATIC S7 or PROFIBUS DPVI1 FC 45 is available to the user for simple and rapid programming A robust housing and the high degree of protection IP65 p
4. Figure 7 4 MOBY STG D hand held terminal The STG D mobile hand held terminal consists of a basic device PSION Workabout and a plug in compact read write head It has a housing which is protected against splashed water IP54 an LCD monitor screen with 240 x 100 pixels an alphanumeric keyboard and various interfaces for EE PROM card charging battery RS 232 TTL for MOBY D read head battery charging interface including RS 232 for the PC coupling and so on The included MOBY software memory card provides service and test func tions for reading writing etc of all MOBY D data memories e Read data from the data storage unit Write data to the data storage unit Read and display the UID number of the data storage unit Present and edit the data in hexadecimal or ASCII format Enable disable password protection Using the optional C library as a basis it is very easy to program your own applications including a customized screen user interface for reading and writing data memories Various development tools are available for the PC and a large selection of accessories is available directly from PSION New applications are opened up in the area of logistics and distribution e g goods commissioning data can be recorded offline with the hand held termi nal or processed and forwarded to the PC computer later MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Accessories O
5. 0c cece eee Read write device SLG D10 ANT D5 0 eee Transmission window with the SLG D10 ANT D5 4 Metal free space for the SLG D10 ANT D5 eee eee MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Table of Contents vi 5 5 5 6 5 8 5 9 5 10 5 11 5 12 5 13 5 14 5 15 5 16 5 17 5 18 5 19 5 20 5 21 5 22 5 23 5 24 5 25 5 26 5 27 5 28 5 29 5 30 5 31 5 32 5 33 6 1 6 2 6 3 6 4 6 5 6 6 6 7 6 9 6 10 6 11 6 12 6 13 6 14 6 15 6 16 6 17 6 18 6 19 7 1 7 2 Distance D SLG D10 ANT D5 ssssssesee eres Dimensioned drawing of the SLG D10 ANT D5 Dimensioned drawing for the spacing kit for the MOBY D ANT D5 Mounting diagram for spacer kit 0 0 cece cece eee eee Read write device SLG D11 ANT D5 0 2 cee eee eee Transmission window with the SLG D11 ANT D5 Metal free space for the SLG D11 ANT D5 sseulesessses Distance D SLG D11 ANT D5 sssseeee es Dimensioned drawing of the SLG D11 ANT D5 sssess Read write device SLG D12 wee Transmission window of the SLG D12 0 2 eee Metal free space of SLG D12 kee Distance D SLG D12 0 eee enn Dimensioned drawing of the SLG D12 eee eee eee Read write device SLG D10S ANT D5 ssssees eee Transmission window with the SL
6. 3 4 EMC Guidelines 3 4 1 Preface These EMC guidelines give you information on the following topics Why are the EMC guidelines necessary What types of interference affect the controller from the outside How can interference be prevented How can interference be corrected Which standards apply to the EMC guidelines Examples of an interference suppressed system setup This description is only meant for qualified personnel Project engineers and planners who are responsible for the plant configu ration with the MOBY modules and have to adhere to the applicable guidelines Technicians and service engineers who have to install the connection cables based on this description or correct malfunctions covered by these guidelines Warning Non adherence to especially highlighted notes can cause dangerous states in the system or destroy either single components or the entire system MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 25 Configuration and Installation Guidelines 3 4 2 General Increasing use of electrical and electronic devices creates the following situa tion Greater concentration of components Increasing capacity of power electronics Rising switching speeds Lower current consumption of the components The more automation the greater the danger of the devices interfering with each other Electromagnetic compatibility i e EMC is the abil
7. S7 diagnosis Firmware can be loaded Depends on PROFIBUS DP master FC 45 Direct access with addresses Initialize MDS read data from MDS write data to MDS and so on Yes in accordance with ET 200X base station Yes can be called via S7 OEM Yes via S7 OEM MOBY D Configuration Installation and Service Manual 4 J81069 D0147 U001 A2 7618 6 13 Interfaces 6 14 Table 6 6 Technical data of the ASM 473 Voltage Nominal value Permissible range Current consumption Power loss of the module 24 VDC 20 4 V to 28 8 VDC Typ 75 mA Max 500 mA or see technical data of the connected SLG Typ 1 6 W Digital inputs outputs Via expansion modules from the ET 200X family Ambient temperature in operation in transit and storage 0 C to 55 C 40 C to 70 C Dimensions W x H x D in mm Single device Scaling interval Mounting Degree of protection Weight approx 87x110x 55 60 x 110 x 55 2 M5 screws supplied by customer 2 MG screws supplied by device IP67 0 275 kg 1 TheSLG power supply for the MOBY D cannot be connected via the ASM For information on setup and other general technical data see the ET 200X manual order no 6ES7 198 8FA01 8AA0 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Interfaces Configuration PROFIBUS ee e to all PROFIBUS slaves A a A
8. the case must be connected to the cable shield Figure 3 30 Connecting cable SLG D1xS ASM 452 473 Connecting cable SLG D1xS o ASM side SLG side side ASM 475 Cable with core sleeves 6GT2 491 0EH50 4 12 White 2 6GT2 491 0EN20 L 1 Brown 6GT2 491 0EN50 X 503 6 8 6 4 Green 3 E Yellow 9 pin submini D d 7 15 Gra socket screw gJ 90 y 7 type attachment E F 1 Shield 8 2 Cable shield open l 5 m 20 m 50 m 4 1 Caution When metallized subminiature D casings are used on the SLG side the case must be connected to the cable shield Figure 3 31 Connecting cable SLG D1xS ASM 475 MOBY D Configuration Installation and Service Manual 3 46 4 J31069 D0147 U001 A2 7618 Mobile Data Memories MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 4 1 Mobile Data Memories 4 1 Introduction Application area Design and func tions Overview 4 2 MOBY identification systems ensure automatic rapid and reliable identifica tion The relevant information accompanies the product throughout the entire logistical and transportation flow Data can be stored contact free in the MDS on the unit to be identified and and updated or read out contact free at any point in the material flow process Different MDS formats permit the appro priate MDS to be selected for each application Th
9. 4 J31069 D0147 U001 A2 7618 Index S Shielding concept 3 40 SLG D10 ANT D5 definition of distance D dimensions field data 5 10 metal free space 5 11 ordering data programming 5 4 technical data transmission window 5 10 SLG D10S ANT D5 definition of distance D 5 31 dimensions field data 5 30 metal free space ordering data technical data transmission window 5 30 SLG D11 ANT D5 definition of distance D 5 19 dimensions field data 5 18 transmission window 5 18 SLG D11S ANT D5 definition of distance D 5 37 dimensions field data 5 35 metal free space 5 37 ordering information 5 33 technical data 5 34 _ transmission window 5 36 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Technical data MOBY D Transmission window SLG D12 definition of distance D 5 24 dimensions field data 5 23 metal free space ordering data programming technical data transmission window 5 23 SLG D12S definition of the distance D 5 43 dimensions field data 5 41 metal free space 5 43 ordering information 5 39 technical data 5 40 transmission window 5 42 Spacing kit for the MOBY D ANT D5 effect of metal 3 13 reducing the effect of metal 3 18 Index 3 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 TO Sie
10. Installation and Service Manual 3 26 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines 3 4 8 Spreading of Interference The following three components must be present before interference can oc cur in a plant e Source of interference Coupling path Potentially susceptible equipment Coupling path rr Source of interference Potential susceptible instigator equipment malfunctioning device Example Drive Example MOBY cable Example ASM 452 Figure 3 14 Spreading of interference If one of these components is missing e g the coupling path between inter ference source and potentially susceptible equipment the susceptible device is not affected even when the source is emitting strong interference EMC measures affect all three components to prevent malfunctions caused by interference When setting up a plant the constructor must take all pos sible precautions to prevent the creation of interference Only devices which meet limit value class A of VDE 0871 may be used in a plant All interference producing devices must be corrected This includes all coils and windings The cabinet must be designed to prevent mutual interference of the indi vidual components or keep this as low as possible e Precautions must be taken to eliminate external interference The next few sections give you tips and hints on good plant setup MOBY D Configuration Installation an
11. Order No MOBY wide range power pack 100 230 VAC VDC 24 6GT2 494 0AA00 V 2 2 A incl 2 mating connectors for the output voltage 24 V connecting cable for the SLG D1x SLG D1xS 6GT2 491 1HH50 length 5 m MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Accessories Technical data Table 7 2 Technical data of the MOBY wide range power pack Input Input voltage Nominal value 100 to 230 VAC Range 90 to 253 VAC Frequency 50 60 Hz Input current 0 85 to 0 45 A Efficiency gt 80 at full load Power connection Power failure bypass Undervoltage switchoff Overvoltage protection 2 m power cable with ground con tact connector gt 10ms Yes SIOV Output Nominal output voltage Nominal output current Residual ripple Startup current limitation Permanent short circuit proof Socket contacts 24 VDC 22A 20 mVss to 160 kHz 50 mV 160 kHz NTC Yes Ambient conditions Ambient temperature in operation 20 C to 40 C max 60 C see the safety guide lines in transit and storage 40 C to 80 C Cooling Convection General information Dimensions of power supply incl mounting 205 x 80 x 60 plate L x W x H in mm without connectors Weight approx 1000 g Color Anthracite Electromagnetic compatibility Interference emission EN 50081 1 Class B in accordance with EN 55022 Interference immunity EN 50082 2 EN 61000 4
12. Spring lock washer for M5 Aluminum plate 10R Plastic bolts 100 220 N N S Figure 5 7 Dimensioned drawing for the spacing kit for the MOBY D ANT D5 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 13 Read Write Devices e Holes for ANT D5 Figure 5 8 Mounting diagram for spacer kit MOBY D Configuration Installation and Service Manual 5 14 4 J31069 D0147 U001 A2 7618 Read Write Devices 5 3 SLG D11 ANT D5 Application area Ordering data The SLG D11 ANT D5 is a medium performance read write device with a serial interface and a separate antenna designed specifically for storage logi stics and distribution applications It is designed for a range of up to 300 mm depending on the label The read write device has an RS 232 serial interface RS 422 interface on request which permits communication with PCs or external PLCs For simple and rapid programming there is a C library available to the user that can be used under Windows 9x 2000 and NT The SLG D11 ANT D5 is multitag capable Figure 5 9 Read write device SLG D11 ANT D5 Table 5 8 Ordering data for the SLG D11 ANT D5 Order No Read write device SLG D11 ANT D5 6GT2 601 0AC00 with an RS 232 serial interface for standard PCs with a separate antenna Accessories
13. When metallized subminiature D casings are used on the SLG side the case must be connected to the cable shield Figure 6 4 Connecting cable ASM 452 473 SLG D1xS with RS 422 6GT2 491 1CH20 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 6 7 Interfaces PROFIBUS cable The ASM 452 can also be operated with the green PROFIBUS cable with 24 V supply Please note that a 24 V cable leads from X12 to X13 Thereby the 24 V cable can be connected to plug X12 an Pin 5 6 Figure 6 5 PROFIBUS cable with 24 V power supply Dimensional The following diagram shows a dimensional drawing of the ASM 452 with drawing bus connectors The length of the PG screws and the radius of the cable must both be added to the total width and depth specified below een e ee al 1 Ol dst LS E S JO zege OLO Ies Q E 955 e ele j OJ L 120 S 90 _ 134 Figure 6 6 Dimensional drawing of the ASM 452 MOBY D Configuration Installation and Service Manual 6 8 4 J31069 D0147 U001 A2 7618 Interfaces
14. e Upto 7 ASM 473s can be run in parallel on one ET 200X station e All T O modules from the ET 200X family can be run parallel to the ASM 473 Figure 6 10 Interface module ASM 473 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Interfaces Ordering data Technical data Table 6 5 Ordering data of the ASM 473 ASM 473 interface module 1x SLG D1xS connectable with RS 422 6GT2 002 0HA10 Accessory SLG cable ASM 473 SLG D1xS Length 2 m standard cable Other lengths 5m 20m Opt connector without SLG cable ASM 473 SLG for cable lengths gt 20 m see Figure 6 3 MOBY software with FC 45 DDB file 6GT2 491 1CH20 6GT2 491 1CH50 6GT2 491 1CN20 6GT2 090 0BC00 6GT2 080 2AA10 Description FC 45 German English 6GT2 097 3AM00 0DA1 6GT2 097 3AM00 0DA2 1 See Chapter 5 1 1 Table 6 6 Technical data of the ASM 473 Interface to the ET 200X SIMATIC S7 P bus cyclic non cyclic services Communication 2 words cyclic 238 bytes non cyclic Command buffer on ASM 142 x 238 bytes Serial interface to SLG Connector Line length max SLGs which can be connected 2 M12 coupling connectors 2 m standard length other prefabricated cables 5 m 20 m up to 1000 m on request 1 x SLG DIxS with RS 422 Software functions Programming Function blocks for SIMATIC S7 MDS addressing Commands PROFIBUS diagnosis
15. 1 per ASM SLG cable ASM 475 SLG D1xS Lengths 5m 20m 50m Opt connector without SLG cable for cable lengths 50 m sec Figure 6 3 6 3 ASM 475 SLG Shield connection terminal 1 per SLG cable Shield connecting element MOBY software P with FC 45 S7 Object Manager 6ES7 392 1AJ00 0AA0 6GT2 491 0EH50 6GT2 491 0EN20 6GT2 491 0EN50 6GT2 090 0BC00 6ES7 390 5BA00 OAAO 6ES7 390 5AA00 0AAO0 6GT2 080 2AA10 Description FC 45 German English 6GT2 097 3AM00 0DA1 6GT2 097 3AM00 0DA2 1 See Chapter 5 1 1 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 6 21 Technical data Table 6 9 Technical data of the ASM 475 Serial interface to SIMATIC S7 300 or ET 200M Communication Command buffer on ASM 475 ASM 475 with FC 45 P bus cyclic and acyclic services 2 words cyclic 238 bytes non cyclic 70 x 238 bytes per SLG D1xS Serial interface to SLG Connector Line length max SLGs which can be connec ted With screw terminal on front connector The front connector is included Prefabricated cables 5 m 20 m 50 m up to 1000 m on request 2x SLG D1xS with RS 422 Parallel operation Software functions Programming Function blocks for Depends on the PROFIBUS DP master FC 45 SIMATIC S7 MDS addressing Access directly via addresses Commands Initialize MDS read MDS data write on MDS Multitag mode No S7
16. 10 years MTBF at 40 C 2 x 106 hours Read cycles Unlimited Write cycles avg 200 000 Write cycles min 100 000 Write read distance Sg Se fel da MOBY D Configuration Installation and Service Manual 4 6 4 J31069 D0147 U001 A2 7618 Mobile Data Memories Table 4 6 MDS D100 Technical Data Recommended distance from metal 25 mm approx 30 reduction of field data Multitag capable Yes Power supply Inductive power transmission wi thout battery Protection rating in accordance with EN 60529 Vibration Torsion and bending stress IP68 ISO 10373 ISO 7810 ISO 10373 ISO 7816 1 Physical layout Color Material Measurements L x B x H in mm Mounting laminated plastic card printable on both sides white petrol PVC 85 6 x 54 x 0 76 Bonding mounting bag Ambient temperature in operation in transit and storage 25 C to 60 C 25 C to 60 C Weight approx 5g Field data Table 4 7 Field data MDS D100 SLG D 10 D10S SLG D11 D11S SLG D12 ANT D5 ANT D5 SLG D12S Working distance Sa 0 to 350 mm 0 to 220 mm 0 to 100 mm Limit distance Sg 400 mm 280 mm 140 mm Transmission window L 2 300 mm 2 300 mm 120 mm Transmission window B 120 mm 120 mm 48 mm Minimum distance from 21m 21m 20 5m MDS to MDS MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 76
17. 13 6GT2 491 1CH50 3 46 6 4 6 13 6GT2 491 1CN20 3 46 6 4 6 13 6GT2 491 1HH50 3 45 5 3 7 2 6GT2 494 0AA00 3 45 5 3 5 7 5 15 5 21 5 27 5 33 5 39 7 2 6GT2 600 0AA00 4 14 6GT2 600 0ABO0 4 18 6GT2 600 0AC00 6GT2 600 0ADO0 4 6 6GT2 601 0AA00 5 3 5 7 6GT2 601 0AB00 5 3 5 21 6GT2 601 0ACO0 5 15 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 6GT2 602 0AA00 6GT2 602 0A BOO 6GT2 602 0ACOO0 6GT2 603 0AA00 6GT2 603 1AA00 6GT2 690 0AA00 4 14 6GT2 690 0ABO00 3 10 5 3 5 7 5 13 5 15 6GT2 691 0BH50 3 45 5 3 6GT2 691 0BN20 3 45 5 3 ASM 452 dimensions operating mode 6 6 ordering data pin allocations 6 9 PROFIBUS address and terminating resistor PROFIBUS configuration 6 6 SLG connection system 6 7 technical data 6 5 ASM 473 configuration dimensions hardware configuration 6 17 ordering data pin allocations 6 18 setup and functions 6 12 SLG connection system 6 17 technical data 6 13 ASM 475 configuration display elements 6 25 ordering data 6 21 setup and functions 6 20 SLG connection system 6 26 technical data 6 22 wiring 6 23 Index 1 Index B Basic EMC rules C Cable configuration 3 42 Cables shieldi
18. 2 Safety Certifications CE GS Electrical safety test Potential isolation primary secondary Protection class Degree of protection EN 60950 VDE 0805 and VDE 106 Part 1 AC4kV I in accordance with EN 60950 VDE 0805 IP65 in accordance with EN 60529 only when installed MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 7 3 Accessories Connector alloca tion of 24 V output Outputs 1 and 2 AN Socket 1 Ground 0 V 3 4 Socket 2 24 VDC 2 1 Socket 3 24 VDC j Socket 4 Ground 0 V Figure 7 2 Connector allocation of 24 V output Dimensions 2 in mm r 99 ti 176 zi 80 Figure 7 3 Dimensions of MOBY wide range power pack MOBY D Configuration Installation and Service Manual t 4 J31069 D0147 U001 A2 7618 Accessories Notes on safety ZN Caution Do not open the devices or modify them Failure to adhere will invalidate the CE and the manufacturer s warranty Applicable DIN VDE regulations or country specific specifications must be observed when installing the power pack The field of application of the power supply unit is limited to information technology of office machines in the EN 60950 VDE 0805 standard Only qualified personnel may commission and operate the device For the purposes of this manual qualified personnel are persons who are authorize
19. 4 J31069 D0147 U001 A2 7618 Documentation Descriptions bound Programming guides Table A 1 Ordering data for descriptions Description of FC 45 German English Order No 6GT2 097 3AM00 0DA1 6GT2 097 3AM00 0DA2 Description 3964R for Windows 95 NT German English On MOBY Software CD Table A 2 Ordering data for programming guides MDWAPI C library for Windows 9x 2000 NT and protocol description German English On MOBY Software CD MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Error Messages This appendix gives you the error messages of MOBY D The messages are divided into two groups B 1 Error Messages and Causes in MOBY D with ASM and FC 45 Direct MDS Addressing B 2 Error Messages and Causes for MOBY D in Conjunction with the MDWAPI Library MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 B 1 Error Messages B 1 Error Messages and Causes in MOBY D with ASM and FC 45 Direct MDS Addressing B 1 1 General Errors Programmable controller goes into STOP mode e OB 86 not programmed and a slave has failed OB 122 not programmed and a slave has failed The error only occurs when FC 45 is called The pointers Params DB command DB and DAT DB are not present or indicate an unavailable addres
20. 4 Ground 0 V Table 3 17 Ordering data for the mating connector for the power supply Mating connector for the power supply for the SLG D1x 4 pin M12 connector socket Order No 6GT2 390 1AB00 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 43 Configuration and Installation Guidelines 3 6 08 SLG D1xS Connector Pin Assignment RS 422 Serial interface e Voltage supply Draufsicht 3 44 Pin on casing side Name 9 pin subminiature D connector with SLG D1xS RS 422 screw type attachment 1 Cable shield 2 Receive 3 Send 4 Free 5 Sending 6 Receive 7 Ground 0 V 8 Cable shield 9 Free Housing Free Caution When metallized subminiature D casings are used on the SLG side the case must be connected to the cable shield Table 3 18 Ordering data for the mating connector for the SLG D1xS Mating connector IP65 for SLG D1x 9 pin subminiature D connector socket Order No 6GT2 490 1AA00 Pin on casing side Name 4 pin M12 SLG D1xS 1 Ground 0 V 2 24 V 3 24 V 4 Ground 0 V Table 3 19 Ordering data for the mating connector for the power supply Mating connector for the power supply for the SLG D1x 4 pin M12 connector socket Order No 6GT2 390 1AB00 MOBY D Configuration Installation and Service Manu
21. 5 13 Field data SLG D12 Limit distance Sg Max 150 mm dependent on transponder Working distance Sq 0 to 120 mm dependent on transponder Length of the transmission window La 120 mm Width of the transmission window W 48 mm Minimum distance from SLG D12 to SLG D12 gt 500mm Transmission window Transponder Side view Standard Configuration lengthwise x axis Ly B te dom d p Lx Sa max Lx Lx Sa min 1 Ly So max ly 1 AtSa min the transmission window can be enlarged in comparison to the standard configuration Figure 5 15 Transmission window of the SLG D12 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 23 Read Write Devices Metal free space Metal gt 35 NA h Physical height of the SLG 40 mm Metal a b Metal free distances 50 mm Figure 5 16 Metal free space of SLG D12 Definition of distance D Distance D gt 0 5 m Figure 5 17 Distance D SLG D12 MOBY D Configuration Installation and Service Manual 5 24 4 J31069 D0147 U001 A2 7618 Read Write Devices Dimensions in
22. 70 C 160 x 80 x 40 IP65 1 Integrated antenna Definition of IP65 Protection against penetration of dust i e dust proof Full protection against touch Protection against water jet MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 5 Read Write Devices 5 1 3 Troubleshooting What should you do if nothing works Error messages SLG range too low 5 6 1 Check the supply voltage directly on the SLG connector using a measur ing instrument 2 Check the cabling to the PC Do the SLG and PC have the same physical interface Is the polarity of the connecting cable correct RS 232 RxD of the SLG must be connected to TxD of the PC and vice versa Is the cable shield applied correctly Error messages are described in the programming guide MDWAPI If the SLG range is too low check The power supply unit switched mode power supply unit see Sec tion 3 4 on electrical interference Whether there are monitors or other sources of interference in the vi cinity see Section 3 4 Whether there is metal in the immediate vicinity see Section 3 3 To attain optimal read write distances for the ANT D 55 etal plate is required at a distance of 100 mm see Table 3 8 Table 3 8 3 8 and 3 9 9 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Read Write Devices 5 2 SLG D10 ANT D5 Application The SLG D10 ANT D5 is a high p
23. D Main applications Technical data of MOBYD 2 2 The structure of the transponders permits a variety of flexible designs in or der to ensure optimal sizing for a diverse range of applications Cost effective smart labels for high volume applications e Container and box identification in open systems Distribution logistics and product identification e Package and postal services mail order companies and forwarding agents e Baggage check in and tracking Protection against plagiarism and theft Up to 100 smart labels can be detected at the same time bunch detection and the data can be processed selectively multitag mode Robust data memories with closed cycles e Container and box identification in logistics and distribution Production logistics and assembly lines with increased temperature re quirements e g paint shops temperature range up to 200 C Parts identification e g data storage unit fitted directly to product pallet Table 2 1 Technical data of MOBY D MDS Storage capacity Serial number Application memory Configuration memory D139 D160 D100 D124 64 bytes 128 bytes 8 byte ID number fi 8 byte ID number fi xed code xed code 44 bytes 112 bytes 12 bytes 8 bytes Data organization PC PLC of other manufacturer SIMATIC S7 PROFIBUS DP V1 4 bytes blockwise Address oriented bytewise Protection rating IP65 to IP68 Operating temp
24. D SLG D10 ANT D5 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 11 Read Write Devices Dimensions in mm rhr al Cable length 3 5 m 290 320 ViewA Minime cae T radius 20 mm Anti kink protection bendable in all directions 340 100 25 25 52 5 Note The SLG must be grounded using the grounding screw provided 1 Figure 5 6 5 12 Dimensioned drawing of the SLG D10 ANT D5 Note In order to ensure optimal field data in surroundings where there is metal as well the ANT D5 is calibrated at the factory at a distance of 100 mm from metal MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Read Write Devices Spacing kit for the MOBY D ANT D5 Table 5 7 Ordering data for the spacing kit MOBY D ANT D5 Order No Spacing kit for the ANT D5 made of aluminum with plastic 6GT2 690 0AB00 spacers including fixing screws Individual parts Quantity Aluminum plate 380 x 380 x 2 1 Plastic bolts 100 x 20 Countersunk head screws M5 x 12 Washer for M5 4 4 Cylinder head screws M5 x 15 4 4 4
25. Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Interfaces Dimensional The figure below shows the dimensions for the positions of the holes for the drawing of mounting screws for one basic module and one ASM 473 expansion module mounting holes su 28 25 53 5 110 Gu FTTTTTTTTTT O m RE NS INZ For M5 mounting screw BM 141 142 ASM 473 n number of expansion modules Figure 6 14 Dimensions for mounting holes for basic and expansion modules MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 6 19 Interfaces 6 4 ASM 475 Application area 6 20 The interface module ASM 475 can be installed in the SIMATIC S7 300 and ET 200M and can be utilized for all MOBY systems Up to eight ASM 475 interface modules can be installed and run in one mod ule rack of the SIMATIC 87 300 When a setup with several module racks max of four is used the ASM 475 can be installed and run in every rack In its maximum configuration one SIMATIC S7 300 can handle up to 32 ASMs centrally The ASMs can just as well be run on the distributed I O ET 200M on PROFIBUS This makes operation in an S7 400 environme
26. Manual B 2 4 J31069 D0147 U001 A2 7618 Error Messages Error messages of the MOBY ASM SLG via the error MOBY variable error MOBY Table B 2 Error ERR LED Code in flashes Hex 00 1x 01 2x 02 2x 03 3x 04 4x 05 5x Cause Remedy No error result is o k Sec eror code OF Presence error The MDS has moved out of the transmission window of the SLG The MOBY command was only partially executed Read command No data are supplied to FC 45 Write command The data storage unit that has just left the field has an incomplete data record Working distance from the SLG to the MDS is not adhered to Configuration error the data block to be processed is too large in dynamic operation The next command READ WRITE automatically applies to the next MDS Note The red error LED on the front panel outputs the error code 02 in this case Presence error A mobile data storage unit moved past the SLG but was not processed by a com mand Note The red error LED does not distinguish between errors 01 and 02 see i Error in the connection to the SLG Voltage of the ASM 20 V or ASM not connected 24 V voltage has voltage dips or is not connected or switched off Fuse on the ASM has blown Check wiring Cable between ASM and SLG incorrectly wired or cable break Hardware defective ASM or SLG Interference coupling on the SLG cable or bus cable Run init run after error has been eliminated Lii ll
27. apply 1 The effects of interference decrease the greater the distance between source of interference and susceptible equipment 2 Interference can be decreased even more by installing shielding plates 3 Power lines and high voltage cables must be installed separately at least 10 cm away from signal lines Controller Figure 3 17 Avoidance of interference with optimal layout MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 31 Configuration and Installation Guidelines Filtering the vol Power filters can be used to combat external interference over the power net tage work In addition to correct dimensioning proper installation is very impor tant It is essential that the power filter be mounted directly on the cabinet leadin This keeps interference current from entering the cabinet by filtering it out from the beginning Right rd Power filter lg interference current Figure3 18 Filtering the voltage MOBY D Configuration Installation and Service Manual 3 32 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines 3 4 5 Avoiding Sources of Interference Inclusion of interference sources in a plant must be avoided to achieve a higher degree of interference immunity All swi
28. distance from MDS to MDS without multitag operation MDS D100 MDS D139 MDS D124 MDS D160 SLG D12 205m 203m SLG D12S SLG D11 ANT D5 21m 20 8m SLG D11S ANT D5 SLG D10 ANT D5 21m 20 8m SLG D10S ANT D5 A reduction of the minimum distance is permissible in multitag operation SLG D10 SLG D11 SLG D12 RS 232 Table 3 6 Minimum distance from SLG to SLG antennas SLG D12 SLG D11 ANT D5 SLG D10 ANT D5 SLG D12S SLG D11S ANT D5 SLG D10S ANT D5 SLG D12 20 5 m 21m 21m SLG D12S SLG D11 ANT D5 21m 22m 22m SLG D11S ANT D5 SLG D10 ANT D5 21m 22m gt 2m SLG D10S ANT D5 Note The values specified in the tables must be adhered to There is a danger of the influence of inductive fields if the values are underranged This would increase the time for data transmission incalculably or a command would be terminated with errors If the values are not attained a test is recommended MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 9 Configuration and Installation Guidelines 3 3 Installation Guidelines The MDS and SLG are devices which work with induction Every type of metal particularly iron and ferromagnetic materials in the vicinity of these devices influences their field geometry To ensure that the field data de scribed in Section 3 2 retain their validity several points must be adhered to when configuring and installing the devices Mini
29. eens 4 8 Ordering data MDS D124 0 anaana aanren 4 9 MDS D124 Technical Data 0 c ccc cence es 4 10 Field data MDS D124 1 1 cee s 4 11 Ordering data MDS D139 keene 4 12 Technical data of the MDS D139 ccc 4 13 Field data MDS D139 cece tenet es 4 14 Ordering data for the MDS D160 ccc eects 4 15 Technical data of the MDS D160 0 cc ccc ee eens 4 16 Field data MDS D160 ccc cc cette s 5 1 Table providing an overview of the SLG with an RS 232 serial interface 2 1 kee eet 5 2 Ordering data for the MOBY software c eee eee eee ees 5 3 Table providing an overview of the SLG with an RS 422 interface 5 4 Ordering data for the SLG D10 ANT D5 0 ccc 5 5 Technical data of the SLG D10 ANT D5 1 eee 5 6 Field data of the SLG D10 ANT D5 2 cee eee 5 7 Ordering data for the spacing kit MOBY D ANT D5 5 8 Ordering data for the SLG D11 ANT D5 0 eee 5 9 Technical data of the SLG D11 ANT D5 eee ees 5 10 Field data of the SLG D11 ANT D5 2 cee 5 11 Ordering data for the SLG D12 1 ces MOBY D Configuration Installation and Service Manual VIII 4 J31069 D0147 U001 A2 7618 Table of Contents 5 12 Technical data of the SLG D12 eee 5 13 Field data SLG D12 ccc gees aae dorm Ron docte eirca ge 5 14 Ordering data for the SLG D10S ANT D5 0 cece eee 5 15 Tech
30. maintenance free passive laundry tag for cyclic applications Its robust packaging makes the MDS D160 a transponder that can also be used without problems in extreme ambient conditions It is washable and resistant to heat and all the chemicals usually involved in the washing process Typical applications for example are Clothes hire Hotel linen OP textiles Hospital clothing Dirt absorbing mats Clothing for old people s homes Figure 4 11 MDS D160 Table 4 14 Ordering data for the MDS D160 Order No Mobile data storage unit MDS D160 6GT2 600 0AB00 Laundry tag for cyclic applications r w to max 160 C with 44 bytes of application memory MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Mobile Data Memories Technical data Table 4 15 Technical data of the MDS D160 Memory Size 64 bytes Memory configuration Serial number 8 bytes hardcode Configurable memory 8 bytes Family Code Application UID 4 bytes Application memory 44 bytes Memory technology EEPROM Memory organization TI Data transmission speed write approx 3 5 ms bytes read approx 9 5 ms bytes Bunch detection multitag capable Yes Data retention 10 years Read cycles Unlimited Write cycles At 40 C typ 1 000 000 Write read distance Sg See field data Recommended distance from metal 25 mm see Chapter 3 3 2 Power supp
31. mm a 80 gt lt 40 gt 5 l Of 004 d X 70 ZA Y A Sey 160 A 90 z ul 55 E A Y Y A ZIO View A il 12 433 Figure 5 18 Dimensioned drawing of the SLG D12 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 25 Read Write Devices 5 5 SLG D10S ANT D5 Application area 5 26 The SLG D10S ANT DS is a high performance read write device with a se rial interface and a separate antenna designed specifically for storage logi stics and distribution applications It is designed for a range of up to 600 mm depending on the label The read write device has an RS 422 serial inter face which permits communication via interface modules ASM 452 ASM 473 und ASM 475 to the SIMATIC S7 or PROFIBUS DPV1 FC 45 is available to the user for simple and rapid programming Due to the high degree of protection IP65 and the use of high quality mate rials the SLG D10S ANT D5 ensures trouble free use even under the most extreme industrial conditions Figure 5 19 Read write device SLG D10S ANT D5 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Read Write Devices Ordering data Table 5 14 Ordering data for the SLG D10S ANT D5 Order No Read write device SLG D10S ANT D5 6GT2 602 0AA00 With an RS 422 serial interface for connecting to an ASM 452 ASM 473 an
32. number 8 bytes Read only 2 Configuration Conditions for Read write write access Read only can no access 3 Special functions be set with ASM EAS QUIET bit 4 Family code application code 0 5 User User memory Read write 6 Read only can 7 be set with 8 SLG D1x RS 232 9 10 11 12 13 14 43 15 Note If data are written to a transponder it must be ensured that the transponder remains entirely within the antenna field during the whole time MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 4 5 Mobile Data Memories 4 2 MDS D100 Application area The mobile data memory MDS D100 is a passive maintenance free trans ponder based on the ISO Standard 15693 with I Code technology The application areas range from simple identification e g to replace or complement barcodes to storage and distribution logistics and product identification SIEMENS U Figure 4 1 MDS D100 Ordering data Table 4 5 Ordering data MDS D100 Mobile data memory card MDS D100 ISO CARD 112 bytes EEPROM Order No 6GT2 600 0AD00 Technical Data Table 4 6 MDS D100 Technical Data Memory Size 128 bytes Memory configuration Serial Number 8 bytes hardcode Configurable Memory 6 bytes AFI DSFID 2 bytes Application Memory 112 bytes Memory technology EEPROM Memory organization See table 4 3 Protocol in accordance with ISO 15693 Data retention at 40 C
33. on PROFIBUS guarantees the user that other PROFIBUS stations e g DI DO will continue to be processed very quickly The ASM 452 is an interface module for communication between PROFIBUS and the SLG D1xS with RS 422 Via the ASM 452 the data can be addressed physically to the MDS D139 D160 normal addressing FC 45 is available for normal addressing with SIMATIC S7 FC 45 gives the S7 user an easy to use interface with powerful commands The FC 45 provides additional pipelining not for the SLG D11S ANT D5 und SLG D12S and S7 data structures by means of UDTs MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 6 3 Interfaces Ordering data 6 4 Table 6 2 Ordering data of the ASM 452 ASM 452 interface module for PROFIBUS DPV1 1x SLG D1xS with RS 422 connectable 6GT2 002 0EB20 Accessories Connector for PROFIBUS DP connection and 24 V power SLG cable ASM 452 SLG D1xS Length 2 m standard cable Other lengths 5m 20m Opt Cable connector without SLG cable for cable lengths gt 20 m see Figure 6 3 igure 6 3 ASM 452 SLG M12 covering caps for unused SLG connec tions 1 package 10 units MOBY software with FC 45 DDB file 6ES7 194 1AA00 0XA0 6GT2 491 1CH20 6GT2 491 1CH50 6GT2 491 1CN20 6GT2 090 0BC00 3RX9 802 0AA00 6GT2 080 2AA10 Replacement part Connector plate T functionality for 6ES7 194 1FC00 0XA0 PROFIBUS connec
34. operation a use GSD file O 7A SIEM80B6 G6 eo Oo 12345678 Figure 6 9 Setting PROFIBUS address turning on terminating resistance Note The PROFIBUS address on the ASM 452 must always be the same as the PROFIBUS address specified for this ASM in the configuration software e You must always turn both DIP switches either on or off so that the ter minating resistance is correct MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 6 11 Interfaces 6 3 ASM 473 Application area The ASM 473 is a MOBY module for the SIMATIC S7 It can be connected to the ET 200X distributed I O device and DESINA The ET 200X is opera ted via PROFIBUS DPV1 An S7 300 or S7 400 with an integrated PROFI BUS connection can be used as the programmable logic controller The ASM 473 complements the SIMATIC S7 MOBY ASM 475 interface module Due to its IP67 protection it can be set up and operated in the pro cess directly without an additional protective housing An ET 200X basic module BM 141 142 with the order number 6ES7 141 1BF11 0XBO0 or 6ES7 142 1BD21 0XBO or a BM 143 is a prereq uisite for using the ASM 473 The data are accessed on the MDS with physical addresses Function FC 45 is available for operation with SIMATIC S7 The hardware configuration of the ASM 473 is performed with an Object Manager OM which is integrated in SIMATIC Manager Other features
35. present The error is indicated when the ASM_Failure bit was set in OB 122 OB 122 is called when the FC 45 can no longer access the cyclic word for the MOBY ASM 0A The user started another init run without waiting for ready while the first init run command was still being processed Do not set init run cyclically The same physical ASM channel is used in two or more UDT 10 structures Check the ASM_address and ASM_channel in all UDT 10 structures MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 B 7 Error Messages Table B 3 error FC error variable Error code Description B 16 OB init_run cannot be executed cyclic process image to the ASM is faulty FC 45 reports timeout of the process image to the ASM It is possible to fix this error by writing the value 00 to the address DBB 58 in UDT 10 Howe ver in certain error situations the FC 45s do not generate an error message and they then hang ASM_address in UDT 10 is parameterized incorrectly ASM_address may be on the wrong module The ASM channel is 16 or lt 0 parameterized ASM hardware firmware is defective The same physical ASM channel is used in two or more UDT 10 structures Check the ASM_address and ASM_channel in all UDT 10 structures 0C Range length area in block move of FC 45 DAT DB does not exist or is too small Check DAT DB number and DAT DB address in
36. s and MOBY SLG not SLG D1xS Basic module ET 200X BM 141 24 V supply for ET 200X BM 142 SLG D10S ANT D5 ET 200X electronic DESINA BM 143 components l Q PROFIBUS DP master module e g 97 400 CPU Connection of master of other ven dor being prepared 2 m standard cable length D e p MDS D139 Figure 6 11 Configurator for an ASM 473 Note The ET 200X differs from the ASM 452 see figure 6 2 in that the 24 V must be fed to the PROFIBUS connector and the load voltage connector see ET 200X manual for more information MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Interfaces Basic module prerequisite for operating the ASM 473 6 16 The following table shows the status of the ET 200X basic module from 10 2002 The functionality of newer basic modules is stored in the HW Con fig of the SIMATIC Manager Table 6 7 Prerequisite for operating the ASM 473 Order number for the To be operated with To be operated with ET 200X basic module ASM 473 ASM 473 PARAM 6GT2 002 0HA00 6GT2 002 0HA10 6ES7 141 1BF00 0XBO No No 6ES7 141 1BF00 0ABO Yes Yes 6ES7 141 1BF01 0XBO No No 6ES7 141 1BF10 0XBO No No 6ES7 141 1BF11 0XBO Yes Yes 6ES7 141 1BF40 0A BO Yes Yes 6ES7 142 1BD10 0X BO No No 6ES7 142 1BD11 0XBO No No 6ES7 142 1BD20 0X BO No No 6ES7
37. the supply voltage cable depends on the cur rent consumption of the SLG and the ohmic resistance of the connecting cable Table 3 15 SLG D1x power supply SLG D10 SLG D10S SLG D11 SLG D11S SLG D12 SLG D12S Nominal value 24 VDC 24 VDC Permissible range 24 V DC 5 measured at the SLG connector 20 to 30 V measured at the connector of the SLG Current consumption Starting current Operation at 24 V 2 8 A 50 ms 0 9A 0 6 A 0 15 A MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines 3 6 2 Connector Pin Assignment of the SLG D1x RS 232 Serial interface e Pin on casing side 9 pin subminiature D connector with screw type attachment 1 Name SLG D10 D11 D12 RS 232 Cable shield TxD send RxD receive Voltage supply Draufsicht Free Ground 0 V Free Free Cable shield OO olny ns nm A UOJN Free Housing Free Caution When metallized subminiature D casings are used on the SLG side the case must be connected to the cable shield Table 3 16 Ordering data for the mating connector for the SLG D1x Mating connector IP65 for SLG D1x 9 pin submin D connector socket Order No 6GT2 490 1AA00 Pin on casing side Name 4 pin M12 SLG Dix 1 Ground 0 V 2 24 V 3 24 V
38. too small UDT 20 21 was not used in the command definition The last command in command DB is a chained command reset the chaining bit 05 Invalid type of command Check the command DB number command DB address command pointer Check the current values in command DB Perform init run 06 The received acknowledgment is not the expected acknowledgment The parameters of the com mand and acknowledgment message frames do not match command length address MDS The user changed the command DB number address pointer while the command was being processed The user changed the command parameters in the MOBY CMD data block UDT 20 while the command was being processed Check the parameter assignment of ASM address and ASM channel ASM address and ASM channel have the same parameter assignment for different channels Acknowledgment and command counters between the ASM and FC are no longer synchronous Perform init run 07 The parameter MOBY mode or MDS control defined in UDT 10 has an impermissible value 08 A bus error has occurred which was reported by the system functions SFC 58 59 More informa tion on the error is available in the error Bus variable ASM address or ASM channel not present Perform init run 09 The ASM has failed Power failure on MOBY ASM PROFIBUS connector pulled or PROFIBUS cable broken ASM_address or ASM_channel not
39. ware ASM 452 was not configured Check the ASM 452 configuration terminal type on flash There is a hardware defect in the Replace the ASM 452 ing AMS 452 The status is not relevant 6 10 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Interfaces Example of how The following figure shows an example of how to bare a cable The lengths much cable to bare apply to all cables which you can connect to the connectors Twist existing shield braiding stick in a core sleeve and trim off excess 45 Twisted and trimmed shield braiding 6 Figure 6 8 Length of bared cable for PROFIBUS cable PROFIBUS The connector plate of the ASM must be removed before you can set the address and PROFIBUS address or connect the terminating resistor The connector plate terminating covers the DIP switches The following figure shows the location of the DIP resistor switches on the ASM and the applicable sample setting Example Terminating resistor is turned off con VA dition at delivery O A OS 2 LE mc i E i b HE fi A bce address 120 status on delivery B 2 24 22 2 8 16 32 64 120 EI EE i peel o GA o ON al Normal
40. 0 cece eee eee 3 4 4 Cabinet Layout i re eS ss ke baton we vee Ent sce d 3 4 5 Avoiding Sources of Interference llsseleleeeses 3 4 6 Equipotential Bonding lsssleesseeeeeeee ee 3 4 7 Ground Fault Monitoring with MOBY sssssssseseeesreh 3 4 8 Shielding the Cables sssssssesssseses ne 3 4 9 Basic EMC Rules sseeee RR ra 3 5 MOBY Shielding Concept 0 0 cece cence eee es 3 6 Cable and Connector Allocation see 3 6 1 Cable Configuration 0 eects 3 6 2 Connector Pin Assignment of the SLG D1x RS 232 3 6 3 SLG D1xS Connector Pin Assignment RS 422 Lsssuuu 3 6 4 Connecting Cables cece ccc nes 4 Mobile Data Memories usur e We exea Re NC NIE n Du NC RR ys 4 1 Introduction tsaser aaa eee yoda theta ede 4 2 MDS DIO0 ere IE a RAE AERE EA hee eee DE AER 4 3 MIDS DI24 2 sin kia AP oe uel i does Bora ethos e tios due i E E oue B scs 4 4 MDS DISI enini Decheieie MR DI Me Bea ee 4 5 MDS D 160 ius eaa aec iota 1 4CR dao EU RR tina ene naan ee dm ERA en 5 Read Write Devices sc ice icc ieee ecu sa nk a rra a ky ee rx ca nox RI d EORR C 5 1 Introduction 4365 4 eR Rie ADR Bes X RUE RARE E EE e EE RS d 5 1 1 SLG with RS 232 Serial Interface slsee ee 5 1 2 SLG with RS 422 for SIMATIC S7 and PROFIBUS DPV1 5 1 8 Troubleshooting sssssseeseeeeeee I 5 2 SLG DIO ANT D5 sssese
41. 00 Cables and Connectors See Section 3 6 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 39 Read Write Devices Technical data Table 5 21 SLG D12S technical data Inductive interface to MDS Transmission frequency Supported transponders 13 56 MHz Codel e g MDS D139 MDS D160 Transponder in accordance with ISO 15693 e g I Code SLI Tag it HFI my d SRF 55V10P Serial interface to user RS 422 Transmission protocol Asynchronous 8 bit Data transmission speed 19 2 kBaud Data backup CRC 16 Output power 1W SLG MDS read write distances Typically 150 mm see field data Software functions MDS read write initialize Command strings are not permitted The Repeat command has not been im plemented The greatest possible length of the user data field in a command is 233 bytes Programming FC 45 Transmission protocol 3964 R Multitag No Power supply Operation 24 VDC Permissible range 20 V to 30 VDC Current consumption Operation 150 mA Transient making current 600 mA Line length SLG SIMATIC S 7 With RS 422 300 m Digital inputs outputs None Housing Dimensions L x B x H in mm without 160 x 80 x 40 connectors Color Anthracite Material Plastic PA 12 Mounting 2 M5 screws Ambient temperature in operation in transit and storage 25 C to 70 C 25 C to 70 C MOBY D Confi
42. 142 1BD21 0XBO Yes Yes 6ES7 142 1BD22 0X B0 No yes 6ES7 143 1BF00 0ABO Yes Yes 6ES7 143 1BF00 0XBO Yes Yes 6ES7 147 1AA00 0XBO No No 6ES7 147 1AA01 0XBO No Yes type canceled Prerequisite for operation please assign 6ES7 142 1BD21 0XBO in the HW Config parameters to the module MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Interfaces A max of 7 ASM 473s can be op erated in one ET 200X mM A GY S S O O OO O OO O Figure 6 12 Maximum configuration of ASM 473s on one ET 200X Depending on the PROFIBUS master up to 123 ET 200X modules can be operated on one PROFIBUS branch Hardware The ASM 473 is integrated in the hardware configuration of SIMATIC Mana configuration ger by calling Setup exe in the data S7 OM directory on the Soft ware MOBY CD At the moment the ASM 473 cannot be integrated on the master of another manufacturer SLG connection An SLG always occupies the two M12 connection sockets X3 and X4 on the system ASM 473 A prefabricated cable therefore ensures easy optimal connection of the SLG see Figure 6 4 The standard version of the connection cable has a length of 2 m Other lengths are available on request An SLG connector with screw terminals is available for users who want to make their own cables see Figure 6 3 Cables and SLG connectors can be ordered from the MOBY catalog MOBY D Configuration Installatio
43. 18 4 7 Mobile Data Memories M rement A sienna ements Dimensions in mm MDS D100 as 6 0 2 r 3R A 54 0 2 A A Y1 Section A A 0 76 0 08 Mounting bag for MDS D100 Mounting bag is fastened by means of countersunk M4 screws in the provi ded holes to a non metallic sub surface Note The mounting bag depicted with the order no 6GT2 390 0AA00 is not sui table for the spacer from Figure 4 3 6GT2 190 0AA00 100 9 3 110 05 i Y 5 05 Material PA 6 Note When mounting the MDS D100 on metal the use of fastening bag 6GT2 190 0ABOO is also possible however only together with the spacer 6GT2 190 0AAO0 for dimensions see Figure 4 3 Figure 4 2 MDS D100 and associated mounting bag MOBY D Configuration Installation and Service Manual 4 8 4 J31069 D0147 U001 A2 7618 Mobile Data Memories Dimensions Spacer 6GT2 190 0AA00 Mounting bag 6GT2 190 0AB00 4 Eyelets 24 pM ire ERN 98 62 y 57 ni 110 n H 60 Holding bracket 2 5 me 88 I mn fet 107 Fre E 9 p 121 i R n Material PA 6 L l _ 6 IN l il 1 24 5 10 The spacer can be mounted directly on metal Taken together with the fastening bag a metal free distance of 20
44. 3 56 MHz wi 6GT2 603 1AA00 thout software or description Memory card with STG software and filehand 6GT2 303 1CA00 ler software for MOBY E MOBY F and MOBY I incl operating manual C library for MOBY D MOBY E MOBYF 6GT2 381 1AB00 and MOBY I for development of customer specific screen dialogs without development Extra battery 6GT2 094 0AB00 or 2 AA batteries NiCd Ni MH Alkali Additional PSION components e g 3link ca Obtainable from local dealers or ble and C developmental user interface PSION http www psion com industrial Technical data Table 7 4 Technical data of the STG D hand held terminal Hardware Processor NEC V30mx 27 68 MHz 80C86 compatible RAM memory ROM memory User program 2 MB of which approx 1 8 MB can be used as desired 2 Mbytes for operating system 256 Kbytes with MOBY service and test program Monitor screen Keyboard Sound Graphics LCD screen with 240 x 100 pixels gray scale backlighting possible Alphanumeric with 57 keys Piezo signal encoder Power supply Operation time NiCd battery pack with 2 cells of type AA 850 mAh high speed rechargeable automatic switch off 20 hours read head inactive display unlit 4 5 hours read head active display unlit 10 hours read head inactive display lit Interfaces LIF interface Low Insertion Force for battery charging and communication with PC and printer 3link cable not
45. 5 200 160 C 40 40 25 C to 150 100 85 C Values only for MDS D160 Warning The values for shock and vibration are maximum values and must not be reached on a continuous basis MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 4 3 Mobile Data Memories Memory division of the MDS D100 and Memory division for ISO 15693 transponders PC applications The MDS D100 and MDS D124 are based on I Code SLI technology and MDS D124 have 128 bytes of EEPROM divided in 32 blocks A block on the trans ponder is the smallest addressable memory area and is subdivided into areas 4 bytes in length for access The exception is the serial number of 8 bytes which is only readable with the Inventory command Blocks 1 to 2 are configuration blocks and are only adressable by means of special ISO commands As of block 0 to 27 there are 112 bytes of user memory available to the user Note There is a detailed description of the addresses in the MOBY D MDWAPI programming guide Table 4 3 MDS D100 and MDS D124 memory organization ASM addressing I CODE SLI Contents Description Remarks decimal Block 16 4 3 UID No Serial number 8 bytes Read only 2 Configuration AFI DSFID read write 1 Configuration Write protection for read only can only user memory be set once 0 0 User User memory Read write 1 Read only can be set 26 111 27
46. 5 Tolerance of the side allowance of the pallet MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines 3 1 2 Communication Between the SLG and MDS The communication between SLG and MDS occurs asynchronously at a transmission speed of e 19 2 kBaud with SLG D11S ANT D5 SLG D12S e 38 4 kBaud with SLG D12 SLG D11 ANT D5 115 2 kBaud with SLG D10 ANT D5 SLG D10S ANT D5 Table 3 1 Data transmission speed SLG MDS Read 2 3 5 ms byte Write 9 5 ms byte Table 3 2 Transmission time for the UID number 8 byte SLG D10 ANT D5 SLG D10S ANT D5 30 ms at 115 2 kBaud SLG D11 ANT D5 SLG D12 60 ms at 38 4 kBaud SLG D11S ANT D5 SLG D12S 90 ms at 19 2 kBaud Table 3 3 SLG D1x target speed with one transponder in the field SLG D10 SLG D11 SLG D12 SLG D10S SLG D11S SLG D128 ANT D5 ANT D5 ANT D5 ANT D5 UID number 8 byte lt 5 0m lt 3 5m lt 2 5m 2 0 m sec 1 2 m sec 1 0 m sec sec sec sec I Codel e g MDS D139 Read lt 3 5m lt 3 0m lt 2 0m lt 1 8 m sec 1 0 m sec 0 8 m sec with 4 bytes of user data sec sec sec Write 28m lt 2 5m lt 1 5m lt 1 4 m sec lt 0 8 m sec 0 6 m sec with 4 bytes of user data sec sec sec Read lt 2 0m lt 1 8m lt 1 0m lt 1 5 m sec 0 7 m sec 0 6 m sec at 44 bytes
47. 7 DP modules MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 B 9 Error Messages Table B 4 error Bus error variable Error code Description W 16 80A0 Negative acknowledgment when reading from the module FC picks up acknowledgment alt hough there is none ready to be picked up A user who is not working with FC 45 wants to pick up DS 101 or DS 102 to DS 104 but there is no acknowledgment yet available Execute init_run for a resynchronization between the ASM and application 80A1 Negative acknowledgment when writing to the module FC sends command although the ASM cannot receive a command 80A2 DP protocol error for layer 2 possible hardware defect 80A3 DP protocol error with direct data link mapper or user interface user possible hardware error 80B0 SFC not possible for this type of module Module does not know the data record Data record number 241 is not permissible Data records 0 and 1 are not permissible with SFC58 WR REC 80B1 The length specified in the RECORD parameter is wrong 80B2 The configured slot is not occupied 80B3 The actual module type is not the required module type in SDB1 80C0 e RDREC The module has the data record but no read data have arrived yet WRREC The ASM is not ready to receive new data Wait for the cyclic counter to count up 80C1 The data of the preceding write job on the module fo
48. ANT DS spacer kit 6GT2 690 0AB00 MOBY wide range power pack 6GT2 494 0AA00 Cable and connector See Section 3 6 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 15 Read Write Devices Technical data Table 5 9 Technical data of the SLG D11 ANT D5 Inductive interface to MDS Transmission frequency Supported transponders 13 56 MHz Transponder in accordance with ISO 15693 e g I Code Tag it my d Serial interface to user Transmission protocol RS 232 RS 422 on request Asynchronous 8 bit Data transmission speed 9600 bps to 38 4 kbps adjustable Data backup CRC 16 Output power 1W SLG MDS read write distances Typically 300 mm see field data Software functions MDS Read write initialize access rights multitag Programming Windows 9x 2000 and NT with available 32 bit DLL Multitag Yes Anti collision speed Approx 20 labels s identifiable in parallel Power supply Nominal value 24 VDC Permissible range 20 to 30 VDC Current consumption Operation 150 mA Transient making current 600 mA Line length SLG PC With RS 232 30m Antenna line length 3 60m Digital inputs outputs None Housing Dimensions in mm For antenna L x W x H For electronic components 340 x 325 x 38 160 x 80 x 40 without connector LxWxH Black Color Antenna Anthracite SLG housing Plastic ASA Material Antenna
49. Anti kink protection bendable in all directions i Q v 2 z W 5 5 A 3d y 2 a E At N 12 33 m 80 View A Figure 5 28 SLG D11S ANT D5 dimensioned drawing Note In order to ensure optimal field data in surroundings where there is metal as well the ANT D5 is calibrated at the factory at a distance of 100 mm from metal MOBY D ANT D5 See Chapter 5 2 spacer kit MOBY D Configuration Installation and Service Manual 5 38 4 J31069 D0147 U001 A2 7618 Read Write Devices 5 7 SLG D12S Application The SLG D12 is a medium performance read write device with a serial inter area face and an integrated antenna designed for a range of up to 150 mm depen ding upon the label The read write device has an RS 422 serial interface which permits communication via interface modules ASM 452 ASM 473 und ASM 475 to the SIMATIC S7 or PROFIBUS DP V1 FC 45 is available to the user for simple and rapid programming A robust housing and the high degree of protection IP65 permit deploy ment in the most severe industrial environments Figure 5 29 SLG D12S read write device Ordering information Table 5 20 SLG D12S ordering information Order No SLG D12S read write device 6GT2 602 0AB00 With an RS 422 serial interface for connecting to an ASM 452 ASM 473 und ASM 475 with integrated antenna Accessories MOBY DC 24 V wide range power pack 6GT2 494 0AA
50. G Figure 3 26 Layout of the ASM 475 with shield connecting element To ensure EMC an S7 300 shield contact element must be used for the SLG cable see Figure 3 26 The shield of the SLG cable must be bared as shown in Figure 3 27 Specifications in mm Figure 3 27 Baring of the cable shield MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 41 Configuration and Installation Guidelines 3 6 3 6 1 Grounding of the SLG cable Drum cable Power supply SLG D1x 3 42 Cable and Connector Allocation The cable jacket of standard SLG data cables used with MOBY is made of polyurethane i e PUR in accordance with VDE 0250 This gives the cables very good resistance to oil acid lye and hydraulic fluid Cable Configuration The cable between PC and SLG has three cores plus shield Regardless of the wire diameter data can usually be transmitted up to a dis tance of 32 m Standard LiYC11Y cable recommended by Siemens refer to Section 3 6 4 for information on standard cables We recommend always grounding the shield of the SLG cable over a large surface to the grounding rail The SLG can also be connected by means of a drum cable Recommended cable type HPM Paartronic 3340 C PUR 3 2 0 25 The power supply of the SLG D1x is connected by a 4 pin M12 connector Remember the voltage drop on the supply cable The permissible cable length of
51. G D10S ANT D5 Metal free space for the SLG D10S ANT D5 00 e eee eee Distance D SLG D10S ANT D5 0 eee Dimensioned drawing of the SLG D10S ANT D5 Read write device SLG D118 ANT D5 1 eee SLG D11S ANT D5 transmission window 000 eee eee SLG D11S ANT D5 metal free space 0 cece Distance D SLG D118 ANT D5 eee SLG D11S ANT D5 dimensioned drawing sellus SLG D12S read write device 0 00 cee eee Transmission window of the SLG D128 0c eee eee eee SLG D12S metal free space 0 eee eee Distance D SLG D128 eee tne es Dimensioned drawing SLG D128 00 ccc ee Interface module ASM 452 sssssssssses eae Configurator ASM 452 00 en Cable connector ASM 452 473 SLG D1xS with RS 422 6GT2 090 OBCO0 cee eee ees 6 7 Connecting cable ASM 452 473 lt gt SLG D1xS with RS 422 6GT2 491 1CH20 0 teens PROFIBUS cable with 24 V power supply 00 eee eens Dimensional drawing of the ASM 452 0c cece eee ASM 452 pin layout and LEDs 00 e ccc ee eee eee Length of bared cable for PROFIBUS cable 0 00eeee Setting PROFIBUS address turning on terminating resistance Interface module ASM 478 0 cece eee Configurator for an ASM 473 2 1 eee Maximum configuration of ASM 473s on one ET 200X Inte
52. H x D inmm Mounting Weight approx Degree of protection MTBF at 40 C 134 x 110 x 55 without bus connector 4 M5 screws mounting possible on any plate or wall 0 5 kg IP67 30 104 hours 34 years 1 TheSLG power supply for the MOBY D cannot be connected via the ASM MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 6 5 Interfaces Hardware description PROFIBUS configuration ASM 452 operating mode 6 6 AT comp PC PROFIBUS DP master module e g 87 400 CPU d PROFIBUS line g N To other PROFIBUS stations SLG D10S ANT D5 MDS D139 Standard cable lengths Figure 6 2 Configurator ASM 452 The ASM 452 has the same housing as the distributed I O device ET 200X For the general chapters on the ASM 452 e g mounting operation and wi ring general technical data see the ET 200X manual order no 6ES7 198 8FA00 8AA0 Accessories and network components are also covered by this manual The ASM 452 is integrated in the hardware configuration with a DDB file The ASM can then be configured using SIMATIC Manager s HWCONFIG or another PROFIBUS tool The ASM is then configured with HWCONFIG of SIMATIC Manager or an other PROFIBUS tool Software MOBY contains a DDB file for the ASM 4352 The approved mode operating modes of the ASM 452 are described in the GSD file Setting up is performed by means of t
53. LG to SLG antennas 3 7 A reduction of the field data with SLG D12 SLG D12S in 96 3 8 Reduction of the field data with SLG D11 ANT D5 SLG D11S ANT D5 in 96 lsssssssssssss II 3 9 Reduction of the field data with SLG D10 ANT D5 SLG D10S ANT D5 in 96 ssssssssseee III 3 10 Chemical Resistance of the MDS D100 00 eee eee 3 11 Chemical resistance of the MDS D139 which is made of polyphenylene sulfide 0 cece eee ete 3 12 Chemical resistance of the MDS D124 D160 made of epoxy resin 3 13 Sources of interference origin and effect 0 eee eens 3 14 Causes of coupling paths 0 cece cee eee 3 15 SLG D1x power supply 0 0000 c cece e Ih 3 16 Ordering data for the mating connector for the SLG D1x 3 17 Ordering data for the mating connector for the power supply 3 18 Ordering data for the mating connector for the SLG D1xS 3 19 Ordering data for the mating connector for the power supply 4 1 Overview of the MDS ssssssssesess e nnn 4 2 Operational requirements environmental requirements of MDS 4 3 MDS D100 and MDS D124 memory organization 4 4 MDS D139 and MDS D160 memory organization 4 5 Ordering data MDS D100 eee eee 4 6 MDS D100 Technical Data 0 cc ccc cece s 4 7 Field data MDS D100 1 ee een
54. Manual 4 J31069 D0147 U001 A2 7618 Error Messages Table B 2 Error messages of the MOBY ASM SLG via the error MOBY variable Error Code in Hex 15 16 17 18 19 1A ERR LED flashes 21x 22x 23x 24x 25x 26x Cause Remedy Incorrect parameter assignment of the ASM SLG Check INPUT parameter in UDT 10 RESET command incorrectly parameterized The ASM hasn t received init_run after power up The command cannot be executed with the current bus configuration Input or output areas are too small for the frame length Correct DDB file used Write or read command too long Data length gt 233 bytes Adapt bus configuration on the master module Communication error between FC 45 and MOBY ASM Handshake error Params DB UDT 10 in this ASM station is overwritten by other program sections Check the parameter assignment of the MOBY ASM in UDT 10 Check the FC 45 command that results in this error Start init_run after error has been eliminated An error has occurred that has to be acknowledged with init_run A temporary short circuit has occurred on PROFIBUS The RESET command is invalid Start init_run after error has been eliminated The previous command is active or there is a buffer overflow The user sent a new command to the ASM SLG although the last command was still active The active command can only be terminated
55. Metal Non metallic spacers Figure 3 7 ANT D5 Mounting in metal MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 11 Configuration and Installation Guidelines SLG D12 SLG D12S 3 12 For the SLG D12 SLG D12S with the integrated antenna the height of the housing provides sufficient distance to the metallic subsurface the device can be mounted directly on metal When flush mounting is used remember to maintain the specified distance to metal on the sides h Physical height of the SLG 40 mm Figure 3 8 Mounting on metal SLG D12 SLG D12S Metal a b Metal free distances 50 mm Figure 3 9 Flush mounting in metal SLG D12 SLG D12S MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines 3 3 2 Effect of Metal on the Transmission Window The following general points apply to the mounting of MOBY D compo nents It is not permissible to mount the MDS and antennas directly on metal If the components are mounted flush in metal the field data are reduced e When working in the transmission window make sure that metal rails or similar do not cut through the transmission field The metal rail would affect the field data e In critical applications a test is to be recommended In order to ensure optimal field data in surroundings wh
56. Plastic PA 12 SLG housing Connector TNC connector Antenna can be connected to the SLG Mounting of SLG 2 M5 screws Mounting of antenna 4 M5 screws MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Read Write Devices Table 5 9 Technical data of the SLG D11 ANT D5 Ambient temperature in operation in transit and storage 25 C to 70 C 25 C to 70 C Protection rating in accordance with EN 60529 SLG and antenna Shock in accordance with EN 60721 3 7 Class 7M2 Total shock reply spectrum type H Vibration in accordance with EN 60721 3 7 Class 7M2 IP65 30g 1 g 9 to 200 Hz 1 5 g 200 to 500 Hz Weight approx SLG 600 g Antenna 1000 g Certifications Radio EN 300 330 CE Safe for pacemakers 1 To ensure optimal field data in a metallic environment the ANT D5 is calibrated at the factory at a distance of 100 mm from metal Caution The antenna cable is prepared in advance If the cable is changed the war ranty and CE marking become invalid MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Read Write Devices Field data Transmission window 5 18 Table 5 10 Field data of the SLG D11 ANT D5 Limit distance Sg Max 300 mm dependent on transponder Working distance Sq 0 to 240 mm dependent on transponder Length of the transmission win
57. RR s 5 3 SEG D11 ANT D5 i ce iodi geeks a ionela Rn Rn RR CR a ACA RR Cn MOBY D Configuration Installation and Service Manual x 4 J81069 D0147 U001 A2 7618 I Table of Contents 5 4 SLIDES esee cie RIAREICeR LR LAPSI ERIPLEE PER EE 5 5 SLG IHOUS ANT D5 Mn custikamba te xpeersaaxnEd exe RE ade nuE TAE PUES 5 6 SLG D118 ANT DB 1iui4nti speed ERE odd a ae a obs mc wien 5 7 SUG DIGS oisblrenidnmrdtiiiReIerdPieibdeniwer burideriARE Tq 6 Interfaces PL 6 1 INtrOdUCHION dus su EE Rx eae wed UA eur e kg Pee ente bas 6 2 6 2 ASM 452 Ce oreste adu tator uu diea edu ta eek saat du t dA 6 3 6 3 Dl rcc 6 12 6 4 ASM 475 5 cox ere ped eld wk de rd ec s epu stad c ace Teac 6 20 7 Diecrr gprme m 7 1 7 1 MOBY Wide Range Power Pack 0 cece eee eee eere 7 2 7 2 MOBY STG D Hand Held Terminal 0000 cece eee eee Documentation 2 22 22 cuc ceed err wc rerakdc ka a ees B Error Messages sseeseeeeee RR nnn nn B 1 Error Messages and Causes in MOBY D with ASM and FC 45 Direct MDS Addressing lsssseelseesee B B 1 1 General Errors iue peperere px ene eran denm reas B 1 2 Error Messages zs xus ker ieee 3k bk ure Exc KERREN AA B 2 Error Messages and Causes for MOBY D in Conjunction with the MDWAPI Library sssssesss IRI C ASCII Table e rn Rn b RR meee rex en beer mee Rer ee dn Index MOBY D Configuration Ins
58. SIEMENS MOBY D Configuration Installation and Service Manual 6GT2 697 4BA00 0EA2 Published in September 2003 Table of Contents General Introduction MOBY D Configuration and Installation Guidelines Mobile Data Memories Read Write Devices Interfaces Accessories Documentation Error Messages ASCII Table e m Lol mf e Safety Guidelines ZN pp Qualified Personnel Correct Usage ZN Trademarks This manual contains notices which you should observe to ensure your own personal safety as well as to protect the product and connected equipment These notices are highlighted in the manual by a warning triangle and are marked as follows according to the level of danger Danger indicates that death severe personal injury or substantial property damage will result if proper precautions are not taken Warning indicates that death severe personal injury or substantial property damage can result if proper precautions are not taken Caution indicates that minor personal injury or property damage can result if proper precautions are not taken Caution indicates that property damage can result if proper precautions are not taken Note draws your attention to particularly important information on the product handling the product or to a particular part of the documentation The device system may only be se
59. Substance Concentration Saltwater 5 96 Sugared water 10 Acetic acid aqueous solution 5 96 Sodium carbonate aqueous solution 5 96 Ethyl alcohol aqueous solution 60 Ethylene glycol 5096 Fuel B in accordance with ISO 1817 Human perspiration reference ISO 10373 ISO 7810 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 21 Configuration and Installation Guidelines MDS D139 The housing of the heat resistant MDS D139 data storage unit is made of polyphenylene sulfide PPS The chemical resistance of the data storage unit is excellent We know of no solvent under 200 C that will dissolve the pla stic A reduction in its mechanical properties can be observed in aqueous solutions of hydrochloric acid HCI and nitric acid HNO3 at 80 C Resistance to all types of fuel including methanol is very good and worth emphasizing The following table provides an overview of the chemicals ex amined Table 3 11 Chemical resistance of the MDS D139 which is made of polyphenylene sulfide Test Conditions Substance Evaluation Time Tempera Days ture C Acetone 180 55 Butan 1 ol 180 80 Butan 2 one 180 60 Butyl acetate 180 80 Brake fluid 40 80 Calcium chloride saturated 40 80 Diesel fuel 180 80 Diethyl ether 40 23 Freon 113 40 23 Antifreezing agent 180 120 Kerosene 40 60 Methanol 180 60 Engine oil 40 80 Sodium chloride sat
60. T MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Mobile Data Memories Memory division of the MDS D139 and Memory division for PC applications The MDS D139 and MDS D160 are based on I Code 1 technology and have MDS D160 64 bytes of EEPROM divided in 14 blocks A block on the transponder is the smallest addressable memory area and is subdivided into areas 4 bytes in length for access The exception is the serial number of 8 bytes which is only readable and exists in blocks 0 to 1 Blocks 2 to 4 are configuration blocks As of block 5 to 15 there are 44 bytes of user memory available to the user Note There is a detailed description of the addresses in the MOBY D MDWAPI programming guide ASM addressing MOBY interface modules which communicate with the MDS via an SLG e g ASM 452 ASM 473 and ASM 475 only access the user memory via addresses Data organization in the case of SIMATIC S7 and PROFIBUS DPV1 is bytewise address oriented The block structure does not occur for the ASM user The MDS can be processed linearly from address 0 to the end address You can obtain the assignment of the ASM addressing to the block structure of the MDS from the table below The 8 byte serial number can be read as of address 16 Table 4 4 MDS D139 and MDS D160 memory organization ASM addressing I Codel Contents Description Remarks decimal Block 16 0 1 UID No Serial
61. U le deja ek beele ojo gemens snnm NJO Bla Avji e a Lm u sca fae e iam a f SB teja ujeta a Heo PB t a 20 0 sr h af PB ee ae lt x Eno tt eren BDNSSELEBEDOGGERH uU EU MEREBDUGUEED uU olen eu u 3 4 0 joje sica ure feaj o e jm po ee n 1 uo e PB nemo eel nm o2 7 Hu o s AA E he e CN co C4 c Dooyoo hy SEVERE E SIA x eoRIS ISG au s uu ee LE CC85 9 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Index Numbers 3RX9 802 0AA00 6 4 6ES7 194 1AA00 0XAQ 6 4 6ES7 194 1FC00 0XAO0 6 4 6ES7 198 8FA01 8AAQ 6 14 6ES7 390 5AA00 OAAO 6ES7 390 5AA00 0AAQ 6 21 6ES7 390 5BA00 OAAO 6ES7 390 5BA00 0AAO 6 21 6ES7 392 1AJ00 0A AQ 6 21 6GT2 002 0EB20 6 4 6GT2 002 0GA10 6 21 6GT2 002 0HA10 6 13 6GT2 080 2AA 10 5 3 5 4 6 4 6 13 6 21 6GT2 090 0A 6 7 6GT2 090 0BC00 6 4 6 7 6 21 6GT2 094 0AB00 6GT2 097 3AM00 0DA1 6 4 6 13 6 21 A 1 6GT2 097 3AM00 0DA2 6 4 6 13 6 21 A 1 6GT2 190 0AA00 6GT2 190 0ABO00 4 8 4 9 6GT2 303 1CA00 6GT2 303 1DA00 6GT2 381 1AB00 6GT2 390 0AA00 6GT2 390 1AB00 3 43 3 44 6GT2 490 1AA00 3 43 3 44 6GT2 491 0E 6 21 6 26 6GT2 491 0EH50 3 46 6 21 6GT2 491 0EN20 3 46 6 21 6GT2 491 0EN50 3 46 6 21 6GT2 491 1CH20 3 46 6 4 6 7 6
62. UDT 20 Perform init run 0D An init run was not correctly terminated The process image is not consistent Execute init run again Switch ASM off and on again The RUN STOP switch was operated rapidly several times on the CPU particularly in the case of slow PROFIBUS transmission rates The same physical ASM channel is used in two or more UDT 10 structures Check the ASM address and ASM channel in all UDT 10 structures MOBY D Configuration Installation and Service Manual B 8 4 J31069 D0147 U001 A2 7618 Error Messages error BUS Table B 4 error Bus error variable Error code Description W 16 800A ASM is not ready temporary message This message is sent to a user who is not using FC 45 and queries the ASM acyclically in very rapid succession 8x7F Internal error in parameter x Cannot be corrected by the user 8 x 22 Area length error while reading a parameter 8 x 23 Area length error while writing a parameter This error code indicates that the parameter x is completely or partially outside the operand range or the length of a bit field for an ANY parameter is not divisible by 8 8x24 Area error while reading a parameter 8x25 Area error while writing a parameter This error code indicates that the parameter x is located in an area that is impermissible for the system function 8 x 26 The parameter contains number of a time cell wh
63. ailable SLG D10 ANT D5 e SLG D11 ANT D5 e SLG D12 A robust housing and the high degree of protection IP65 permit deploy ment in the most severe industrial environments Design and The SLG is connected via a serial interface RS 232 of the PC which per functions mits communication with PCs or external PLCs Commands and the data to be written or read are converted via a modulator demodulator circuit The amount of data that can be transferred between SLG and MDS depends on the following factors The speed at which the MDS moves through the SLG s transmission win dow antenna The length of the transmission window Use of the C library permits the SLG to be programmed quickly using ap plications under Windows 9x 2000 and NT 4 0 Table 5 1 Table providing an overview of the SLG with an RS 232 serial interface SLG Type Working di Limit di Temperature SLG Antenna di Protec stance Sa stance Sa range dimensions mensions tion depending depen during opera LxWxH LxWxH rating on MDS dent on tion in mm in mm the MDS SLG D10 ANT DS 0to380mm 450mm 20 to 455 C 320x 145 x 100 340 x 325 x 38 IP65 SLG D11 ANT D5 0to240mm 300mm 20 to 70 C 160 x 80 x 40 340 x 325 x 38 IP65 SLG D12 0to 120mm 150mm 20 to 70 C 160 x 80 x 40 IP65 Definition of IP65 Protection against penetration of dust i e dust proof Full protection against t
64. al 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines 3 6 4 Connecting Cables 24 V connecting cable for the SLG D1x D1xS lt gt MOBY wide range power pack 6GT2 491 1HH50 SLG side M12 connector M12 socket pin for power supply unit side 1 em 2 gt UH JI UM 3 gt e 3 4 4 4 Figure 3 28 24 VDC connecting cable for the SLG D1x D1xS and MOBY wide range power pack 6GT2 494 0AA00 Cable for the SLG Dix o PC RS 232 6GT2 691 0BH50 6GT2 691 0BN20 PC side 9 pin subminiature D socket screw type attachment 5m 20 27 RxD TxD a 3 75 TxD RxD e 5 5 ov ov e A Shield I Housing 8 m SLG side 9 pin subminiature D socket screw type attachment Figure 3 29 Connecting cable RS 232 PC amp SLG D1x MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 45 Configuration and Installation Guidelines Connecting cable SLG D1xS o ASM side SLG side ASM 452 473 6GT2 491 1CH20 256 xige White 7 6GT2 491 1CH50 ne e 6GT2 491 1CN20 X1 3 6 18 5 x1 1 Green 3 xi 4e Yellow 5 rises D Gray Socket screw e 7 Two 5 pin round nen type attachment M12 plug connec tors i a z Shield X2 5 8 2 m 5 m 20 m 1 Caution When metallized subminiature D casings are used on the SLG side
65. at the factory at a distance of 100 mm from metal MOBY D ANT D5 see Chapter 5 2 spacer kit MOBY D Configuration Installation and Service Manual 5 20 4 J31069 D0147 U001 A2 7618 Read Write Devices 5 4 SLG D12 Application The SLG D12 is a medium performance read write device with a serial inter area face and an integrated antenna designed for a range of up to 150 mm The read write device has an RS 232 serial interface RS 422 interface on re quest which permits communication with PCs or external PLCs For simple and rapid programming there is a C library available to the user that can be used under Windows 9x 2000 and NT The SLG D12 is multitag capable Figure 5 14 Read write device SLG D12 Ordering data Table 5 11 Ordering data for the SLG D12 Order No Read write device SLG D12 6GT2 601 0AB00 With an RS 232 serial interface for standard PCs with an integrated antenna Accessories MOBY wide range power pack 6GT2 494 0AA00 Cables and connectors Sed Section 3 6 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 21 Read Write Devices Technical data Table 5 12 Technical data of the SLG D12 Inductive interface to MDS Transmission frequency Supported transponders 13 56 MHz Transponder in accordance with ISO 15693 e g I Code Tag it my d Serial interface to user Transmission protocol Data transmis
66. ble Data backup CRC 16 Output power 4W SLG MDS read write distances Typically 450 mm see field data Software functions MDS Read write initialize access rights multitag Programming Windows 9x 2000 and NT with available 32 bit DLL Multitag Yes Anti collision speed Approx 20 labels s identifiable in parallel Power supply 24 VDC 45 Current consumption Operation 0 9 A Transient making current 2 8 A 50 ms Line length SLG PC With RS 232 30 m With RS 422 300 m Antenna line length 3 60 m Digital inputs outputs None Housing Dimensions in mm For antenna L x W x H For electronic components 340 x 325 x 38 320 x 145 x 100 without connector LxWxH Black Color Antenna Anthracite SLG housing Plastic ASA Material Antenna Aluminum SLG housing Connector TNC connector Antenna can be connected to the SLG Mounting of SLG 4 M6 screws Mounting of antenna 4 M5 screws Ambient temperature in operation in transit and storage 20 C to 55 C 25 C to 70 C MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Read Write Devices Table 5 5 Technical data of the SLG D10 ANT D5 Protection rating in accordance with EN 60529 SLG and antenna IP65 Shock in accordance with 30g EN 60721 3 7 Class 7M2 Total shock response spectrum type II Vibration in accordance with EN 60721 3 7 1 g 9 to 200 Hz
67. cables are bared and then clamped to the shield bar high frequency clamps or bound with cable binders Make sure that the connec tion is very conductive MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines Q Q Q py Gy a WES em SiS LH SN Cable binder Remove 2 2 paint Figure 3 23 Connecting the shield bar The shield bar must be connected with the PE bar If shielded cables have to be interrupted the shield must be continued on the plug case Only suitable plug connectors may be used Fold back shield by 180 and then connect with plug case Rubber sleeve Figure 3 24 Interruption of shielded cables If intermediate plug connectors which have no shield connection are used the shield must be continued with cable clamps at the point of interruption This gives you a large surface RF conductive connection MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 37 Configuration and Installation Guidelines 3 4 9 Basic EMC Rules Shielding by the housing Surface shaped grounding connec tion Planning the cable installation 3 38 Often the adherence to a few elementary rules is sufficient to ensure electro magnetic compatibility EMC The following rules should be observed when setting
68. cal Data Read cycles Unlimited Write cycles avg 1 000 000 Write cycles min 200 000 Write read distance Sg See field data Recommended distance from metal 25 mm see Chapter 3 3 2 Multitag capable Yes Anti collision speed Approx 20 labels s identifiable in paral lel Power supply Inductive power transmission without battery Protection rating in accordance with IP67 EN 60529 Shock in accordance with EN 60721 3 7 100 g Class 7M3 Total shock response spectrum Type II Vibration in accordance with EN 20g 60721 3 7 Class 7M3 Torsion and bending stress Not permitted Housing dimensions D x H in mm 27x4 Color Black Material Epoxy resin Mounting Glue screw M3 Torque at 20 C lt 1Nm at higher temperatures the expansion coefficients of the materials used must be considered Ambient temperature in operation in transit and storage 25 C to 125 C 40 C to 150 C Weight approx 5g Field data Table 4 10 Field data MDS D124 SLG D 10 D10S SLG D11 D11S SLG D12 ANT D5 ANT D5 SLG D12S Working distance Sq 0 to 130 mm 0 to 70 mm 0 to 50 mm Limit distance Sg 180 mm 110 mm 70 mm Transmission window L 260 mm 250 mm 100 mm Transmission window B 104 mm 100 mm 40 mm Minimum distance from 20 8 m 20 8 m 20 3 m MDS to MDS MOBY D Configuration Installation and Service Manual 4 12 4 J31069 D0147 U001 A2 7618 Mobile Data M
69. ce Manual 4 J31069 D0147 U001 A2 7618 3 15 Configuration and Installation Guidelines In the following you can see how the transmission window is affected by metal using the example of the SLG D10 ANT D5 with the MDS D139 The percentages specified describe the reduction of the field data of the ANT D5 and MDS in metal surroundings 100 means no effect MDS in metal free environment MDS D139 Non metallic spacers MDS D139 lt Non metallic spacers Figure 3 10 MDS in metal free environment MOBY D Configuration Installation and Service Manual 3 16 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines MDS in metal surroundings Non metal MDS D139 100 mm Non metallic spacers Metal WSS SAE 30 mm Non metal MDS D139 70 150 mm 150 mm 7j 77 Metal 100 mm Non metallic spacers Figure 3 11 MDS in metal surroundings MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 17 Configuration and Installation Guidelines 3 3 3 Reducing the Effects of Metal Interfering metal supports Metal supports Non metallic spacer Pd metal 2 e t CREE fe e e ePerere 291201201001 d Bad hehe cece hehe A metal support is located over the transmission window of the ANT D5 This support affects the entire field The transmis si
70. ce Manual 4 J31069 D0147 U001 A2 7618 6 23 Interfaces Front plate The following figure shows the front plate of the ASM 475 and the inside of the front door with the connection diagram The SLGs must be connected with the ASM as shown in the connection diagram MOBY c 7 ASM 475 a sr C3 o 5 VDC o o ACT 1 o ERR 1 o PRE 1 o RxD_1 o o o o o o ACT 2 o ERR 2 o PRE 2 o RxD 2 o o o O 9 le 6GT2 002 0GA10 c i Status and error indicators Connection diagram The numbers for the connection refer to con nector X1 of the upper portion of the housing Figure 6 17 Front plate and inside of the front door of the ASM 475 Note The SLG power supply for the MOBY D cannot be connected via the ASM MOBY D Configuration Installation and Service Manual 6 24 4 J31069 D0147 U001 A2 7618 Interfaces Display elements on the ASM Table6 10 Function of the LEDs on the ASM 475 LED Meaning SF System Fault hardware error on ASM 5 VDC 24 V are connected on ASM and the 5 V on the ASM are okay ACT 1 ACT 2 The SLG is active with execution of a user command ERR 1 ERR 2 A flashing pattern shows the error that oc curred last This indicator can be reset with the parameter Option 1 PRE 1 PRE 2 Shows the presence of an MDS RxD 1 RxD 2 Indicates running communication with the SLG Interference on SLG ca
71. complete user data sec sec sec Write 0 88m lt 0 6m lt 0 3 m 0 7 m sec 0 5 m sec 0 3 m sec at 44 bytes complete user data sec sec sec I Code SLI e g MDS D100 Read lt 3 5m lt 16m lt 1 2m 2 2 m sec 1 6 m sec 1 2 m sec with 4 bytes of user data sec sec sec Write 3 0m lt 1 2m lt 1 0m lt 1 8 m sec 1 4 m sec 1 0 m sec with 4 bytes of user data sec sec sec Read 24m lt 14m lt 0 8m lt 1 6 m sec 1 0 m sec 0 6 m sec with 112 bytes complete user data sec sec sec Write 0 6m lt 04m lt 0 2 m 0 6 m sec lt 0 4 m sec 0 2 m sec with 112 bytes complete user data sec sec sec MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 7 Configuration and Installation Guidelines 3 2 3 8 Field Data of MDS and SLG The table below shows the field data of all MOBY D MDS and SLG compo nents This makes selecting an MDS and an SLG particularly easy All the technical data specified are typical data based on an ambient room tempera ture of 0 to 50 C Depending on production conditions and temperature tolerances of 20 are permissible Note In order to ensure optimal field data in surroundings where there is metal as well the ANT D5 is calibrated at the factory at a distance of 100 mm from metal Table 3 4 Field data of all MDSs and SLGs without the influence of metal
72. ction on L or L the circuit is interrupted must contain a galvanic coupling e g optocoupler Figure 3 21 Circuit diagram of the principle of ground fault monitoring MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 35 Configuration and Installation Guidelines 3 4 8 3 36 Shielding the Cables To suppress interference coupling in the signal cables these cables must be shielded The best shielding is achieved by installation in steel tubing However this is only required when the signal line has to be led through high interference Use of cables with braided shields is usually sufficient In both cases correct connection is decisive for shielding Note A shield which is not connected or is not connected correctly is not a shield The following principles apply For analog signal lines the shield connection must be one sided and on the receiver side For digital signal lines the shield connection must be two sided on the housing Since interference signals are frequently in the HF range i e gt 10 kHz connection of the HF capacity shield must be provided over a large sur face Figure 3 22 Shielding the cables The shield bar must be connected over a large surface for good conductivity to the switching cabinet housing It must be located as close as possible to the cable leadin The
73. d Chlorobenzene Chloroform Chlorine water saturated solution Chromates K Na and similar Up to 50 Chromic acid Up to 30 Lemon acid Cyanides K Na and similar Diethylene glycol Dioxan Acetic acid 100 Fixing bath Fluorides ammonium K Na and similar Hydrofluoric acid Up to 40 Formaldehyde 50 Glycerol Glycocoll Urine uric acid Hydroxides Na and K 40 Iodides K Na and similar Silicic acid Methanol 100 Lactic acid 100 Mineral oils Nitrates ammonium K and similar Nitroglycerin Phosphates ammonium Na and similar Phosphoric acid 50 Propyl alcohol Hydrochloric acid nitric acid 10 Brine Sulfur dioxide 100 Sulfuric acid 40 Soap solution Sulfates ammonium Na and similar Sulfites ammonium Na and similar MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 23 Configuration and Installation Guidelines Table 3 12 Chemical resistance of the MDS D124 D160 made of epoxy resin Concentration 20 C 40 C 60 C Turpentine Trichlorethlylene Hydrogen peroxide Tartaric acid Legend E e 3 24 30 Resistant Resistant with qualifications No resistance MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines
74. d ASM 475 with separate antenna Accessories ANT DS spacer kit 6GT2 690 0AB00 MOBY wide range power pack 6GT2 494 0AA00 Cables and connectors See Section 3 6 Technical data Table 5 15 Technical data of the SLG D10S ANT D5 Inductive interface to MDS Transmission frequency 13 56 MHz Supported transponders e Codel e g MDS D139 MDS D160 Transponder in accordance with ISO 15693 e g I Code SLI Tag it HFI my d SRF 55V10P Serial interface to user RS 422 Transmission protocol Asynchronous 8 bit Data transmission speed 19 2 bps to 115 2 kbps ASM dependent Data backup CRC 16 Output power 4W SLG MDS read write distances Typically 450 mm see field data Software functions Read write initialize MDS The command Repeat is not permissible The user has a maximum buffer of 256 bytes in the SLG for pipelining Hence a command string can only con tain as many individual commands as such that the sum of the header and user data fields lengths of the individual mes sages does not exceed this value The FC 45 limits the length of the user data fields to 233 bytes per individual mes sage Programming FC 45 Transmission protocol 3964 R Multitag in preparation Power supply 24 VDC 5 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 27 Read Write Devices 5 28 Table 5 15 Technical data of the SLG D10S ANT D5 Current cons
75. d Service Manual 4 J31069 D0147 U001 A2 7618 3 27 Configuration and Installation Guidelines Sources of interfe rence 3 28 To obtain a high degree of electromagnetic compatibility and thus a plant with low interference you must know the most frequent sources of interfe rence These sources of interference must then be removed Table 3 13 Sources of interference origin and effect Source of interference Interference generator Effect on susceptible equip ment Contactor electronic Contacts Network interference valves Coils Magnetic field Electric motor Collector Electrical field Winding Magnetic field Electric welding device Contacts Electrical field Transformer Magnetic field network interfe rence equalizing current Power pack pulsed Circuit Electrical and magnetic field network interference High frequency devices Circuit Electromagnetic field Transmitter Antenna Electromagnetic field e g plant radio Grounding or reference Voltage difference Equalizing current potential difference Operator Static charging Electrical discharge current electrical field High voltage cable Current flow Electrical and magnetic field network interference High voltage cable Voltage difference Electrical field Monitors Circuit Electromagnetic field Faulty fluorescent lamps Starters System disturbance Low energy lamps Circuit Electromagnetic field C
76. d asa Metal reference value b Make a and b approximately TIO ANT D5 2 to 3 times larger Serge Anincrease in a b hasa 5 greater effect in the case of an SLG MDS with a large X limit distance rather than a small limit distance Metal Figure 3 13 Flush mounting MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 19 Configuration and Installation Guidelines Installation of se Every ANT D5 which is mounted on metal and isolated also connects parts veral ANT D5 on of the field to the metal support When minimum distance D is maintaining metal frames or and metal free areas a and b are adhered to there are usually no effects Ho supports wever when the location of an iron frame is particularly poor there may be some effects This will lengthen data transmission times or cause sporadic error messages on the interface Necessary actions Increase the distance D between the two antennas Non metallic spacer ANT D5 A MOBY D Configuration Installation and Service Manual 3 20 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines 3 3 4 Chemical Resistance of the Mobile Data Storage Units MDS D100 The housing of the MDS D100 is made of PVC The MDS D100 is chemically resistant the substances listed in the following table Table 3 10 Chemical Resistance of the MDS D100
77. d to commission ground and tag devices systems and electrical circuits in accordance with safety standards The device may only be used for the applications described in the catalog and technical description and only in connection with devices and components recommended by Siemens If devices and components of other manufacturers are used they must be recommended or approved by Siemens Correct operation of the product is dependent on correct storage setup and installation as well as careful use and maintenance During installation make sure that sufficient space is available so that the electrical output can be accessed The housing may heat up during operation to up to 40 C This is no cause for worry However make sure that the power pack is covered when the am bient temperature exceeds 40 C to prevent people from touching the ex cessively hot housing The power pack must also have sufficient ventilation MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 7 5 Accessories 7 2 MOBY STG D Hand Held Terminal Application areas Design and functions 7 6 The STG E adds to the MOBY D identification system a powerful mobile hand held terminal for applications in the areas of storage logistics distribu tion and service The service and test device STG D is an indispensable aid for commissioning and testing All MOBY D data memories can be read and write accessed inductively
78. data structures via UDTs Yes Voltage Nominal value 24 VDC Permissible range 20 4 to 28 8 VDC Current consumption e Without SLG at U 350 mA 24 VDC max With connected SLGs max Power loss of the mo dule typ Current consumption from P bus max Potential isolation between 7 300 and MOBY 24 V fuse to the SLG 500 mA per connected SLG 2W 80 mA Yes Yes electronic MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Interfaces Wiring ASM 475 with FC 45 Ambient temperature in ope ration Horizontal setup of SI 0 to 60 C MATIC Vertical setup of SI 0 to 40 C MATIC in transit and storage 40 to 70 C Dimensions W x H x D 40 x 125 x 120 inmm Weight approx 0 2 kg 1 The SLG power supply for the MOBY D cannot be connected via the ASM The ASM 475 is commissioned in the following steps Mount module Mount module on profile rail of the S7 300 see manual of the S7 300 Note Before mounting the module switch the CPU of the S7 300 to STOP Warning Wire the S7 300 only when the power is off Note To ensure interference free operation of the ASM 475 make sure that ASM and SIMATIC CPU or ASM and IM 153 with ET 200M operation use the same voltage If not error indicators which light up on the CPU when the ASM is turned on may not go off MOBY D Configuration Installation and Servi
79. does not exist on the MDS Check and correct command for message format MDS is the wrong type Startup message The ASM sends this message after every startup A startup occurs each time the voltage is applied each time the front switch is activated after a reset via connector X1 or after a bus error The startup message remains queued until the user sends a RESET command to the ASM This gives the user a chance to know when power returns to the ASM i e ASM is ready again Perform init_run NEXT command is not possible SLG does not know NEXT command Short circuit or overload of the 24 V outputs Next command must be a RESET command The affected output is switched off All the 24 V outputs are switched off in the event of a total overload A reset can only be performed by switching the power off and on again Then start init_run Internal ASM communication error Connector contact problem on the ASM send ASM away for repair Hardware of ASM defective EMC interference Start init_run after error has been eliminated There isn t enough buffer storage space in the ASM SLG to store the command tempora rily Internal ASM error or SLG error watchdog Program execution error on the ASM Switch the 24 V power off and on again Program execution error on the SLG Start init_run after error has been eliminated B 4 MOBY D Configuration Installation and Service
80. dow La 300 mm Width of the transmission window W 120 mm Minimum distance from ANT D5 to ANT D5 22m Top view Transmission window Side view ANT D5 Spacing kit Metal plate Figure 5 10 Transmission window with the SLG D11 ANT D5 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Read Write Devices Metal free space Metal free space with flush mounting a 150mm Metal h 100 mm non metallic spacers Figure 5 11 Metal free space for the SLG D11 ANT D5 Definition of the distance D Distance D gt 2 m Figure 5 12 Distance D SLG D11 ANT D5 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 19 Read Write Devices Dimensions in mm 1 Ferrite 9 n p Cable length 3 5 m lc Minimal bending e radius 20 mm A i Cf Anti kink protection bendable in all directions i eo o A 2 E ul 5 5 A Be zi amp A T N 12 33 m so View A Figure 5 13 Dimensioned drawing of the SLG D11 ANT D5 Note In order to ensure optimal field data in surroundings where there is metal as well the ANT D5 is calibrated
81. e 50 mm MDS D139 MDS without metal 100 95 MDS on metal 80 75 Distance 30 mm MDS D160 MDS without metal 100 90 MDS on metal Does Does Distance 25 mm not work not work MDS on metal 50 45 Distance 50 mm Che values apply to metal surfaces larger than 100 mm x 100 mm MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines Table 3 9 Reduction of the field data with SLG D10 ANT D5 SLG D10S ANT D5 in SLG D10 ANT D5 On metal Flush in metal SLG D10S ANT D5 Distance Distance 100 mm 100 mm Circumference 150 mm 96 MDS MDS D100 MDS without metal 100 95 MDS on metal 65 60 Distance 25 mm MDS D124 MDS without metal 100 95 MDS on metal 50 45 Distance 25 mm MDS D139 MDS without metal 100 90 MDS on metal 80 70 Distance 30 mm MDS D160 MDS without metal 100 90 MDS on metal Does Does Distance 25 mm not work not work MDS on metal 50 45 Distance 50 mm The values apply to metal surfaces larger than 100 mm x 100 mm Note The values specified in the tables must be adhered to There is a danger of the influence of inductive fields if the values are underranged This would increase the time for data transmission incalculably or a command would be terminated with errors If the values are not attained a test is recommended MOBY D Configuration Installation and Servi
82. e An attempt was made to write when there was too much ambient noise 0x04 Addressing error The required data are outside the logical or physical address area of the transponder The address is outside the maximum address area of the transponder The address is outside the configured address area of the transponder 0x05 Incorrect transponder type This command is not supported by this transponder Write or read attempt with a transponder e Aspecific command is not supported by the transponder 0x06 Read error Plausibility test of the read data failed The distance between the transponder and reader antenna is too great e An attempt was made to read when there was too much ambient noise MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 B 11 Error Messages Table B 7 Parameter status Error Cause Remedy Code in Hex 0x10 EEPROM error The EEPROM of the reader cannot be written Anincorrect parameter checksum occurred before writing to the EEPROM 0x11 Parameter outside the valid range Valid parameter range exceeded Table B 8 Interface status Error Cause Remedy Code in Hex 0x80 Unknown command Selected function not supported by the reader 0x81 Length error e Too short or too long 0x82 Command not possible 0x83 RF communication error An error occurred during communication between the transponder and reader Possib
83. e available to the user for programming Software MOBY CD For computers that do not run under Windows e g UNIX the commu nication specification is described in the programming guide MDWAPI Parameter defaults The configuration parameters are described in the programming guide MDWAPI Table 5 2 Ordering data for the MOBY software Order No MOBY Software 6GT2 080 2AA10 Note on MOBY software and licensing When you purchase an ASM or SLG interface module this does not include software or documentation The Software MOBY CD ROM which con tains all the available FBs FCs for SIMATIC C libraries for Windows demo programs etc can be ordered additionally The CD ROM also includes the complete set of MOBY documentation Ger man English and in some cases French in PDF format When you purchase an ASM or SLG interface module the price for use of the software including documentation on the Software MOBY CD ROM is included The pur chaser obtains the right to make copies duplication license as needed for customer applications or system development for the plant The enclosed contract also applies to the use of software products for a one off charge MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Read Write Devices 5 1 2 Application area Design and func SLG with RS 422 for SIMATIC S7 and PROFIBUS DPV1 The SLG D1xS provides inducti
84. e field data MOBY D Configuration Installation and Service Manual 4 10 4 J31069 D0147 U001 A2 7618 Mobile Data Memories 4 3 MDS D124 Application area Ordering data Technical Data The MDS D124 is a passive maintenance free transponder based on the ISO Standard 15693 with I Code technology It was conceived of for application areas in the production and distribution logistics as well as for product iden tification These mobile data memories can also be used without difficulty in harsh en vironments under extreme environmental conditions e g at higher tempera ture levels Figure 4 5 MDS D124 Table 4 8 Ordering data MDS D124 Mobile Data Memory MDS D124 Button 112 byte EEPROM application memory Order No 6GT2 600 0A C00 Table 4 9 MDS D124 Technical Data Memory Size 128 bytes Memory configuration Serial number 8 byte hardcode Configurable memory 6 byte AFI DSFID 2 byte Application memory 112 byte Memory technology EEPROM Memory organization Sedie 43 Protocol in accordance with ISO 15693 Data retention at 40 C 10 years MTBF at 40 C gt 1 5 x 106 hours Data transmission speed Read Write approx 3 5 ms byte approx 9 5 ms byte MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 4 11 Mobile Data Memories Table 4 9 MDS D124 Techni
85. e robust construction of the transponders permits them to be used in hostile environments at high tem peratures and makes the MDS resistant to many chemical substances The mobile data storage units MDSs essentially consist of a logic compo nent an antenna and EEPROM When an MDS moves into the transmission field of the read write device SLG the power supply unit generates and monitors the necessary power for all switching elements The pulse coded information is conditioned for further processing as purely digital signals In addition to managing the various memories the monitoring unit takes care of data handling and the check routines Table 4 1 Overview of the MDS MDS type Memory size Temperature Measure De range during ments gree of operation LxWxH pro in mm tection MDS D100 128 bytes EEPROM large 25 to 60 C 85 x 54 x 0 8 IP68 112 net byte capacity MDS D124 128 bytes EEPROM gross 25 to 125 C 27x4 IP67 112 net byte capacity MDS D139 64 bytes EEPROM gross_ 25 to 100 C O 85x15_ IP68 44 net byte capacity 200 C for 4000 hours MDS D160 64 bytes EEPROM gross 25 to 85 C 016x3 IP68 44 net byte capacity Definition of IP67 Protection against penetration of dust i e dust proof Full protection against touch Protection against water under specific pressure and time conditions Definition of IP68 Protection agains
86. e side e g on the drive Always apply the cable shields over a large surface on the cabinet leadin on the shield bar and affix these with clamps Continue the applied shield without interruption up to the module Use braided shields and not foil shields Only use power supply filters with metal housings Connect the filter housing over a large surface and with low ohmic RF to cabinet ground Never secure the filter housing on painted surfaces Secure the filter on the cabinet s entry point or in the direction of the source of interference MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 39 Configuration and Installation Guidelines 3 5 MOBY Shielding Concept With MOBY the data are transferred between ASM and SLG via an RS 422 interface at different transmission rates The distance between ASM and SLG can be up to 1000 m With respect to cabling MOBY should be handled like a data processing system Special attention should be paid to shield installa tion for all data cables The following figures shows the primary factors needed for a reliable setup Shield contact element for all shielded cables It must be located as close as possible to the cable lead in in the cabinet The bar must be grounded to the cabinet over a large surface and use short connecti
87. een 3 TxD 5 L 4 RxD B M 5 PE X13 1 PE X2 X4 x2 X4 power supply 2 L 1 24 V 24 V P 2d 2 DAI DE1 5 L4 3 oV 0v 6 M 4 DAO DEO 5 PE PE Don t circuit Figure 6 7 ASM 452 pin layout and LEDs Note The SLG power supply for the MOBY D cannot be connected via the ASM MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 6 9 Interfaces PROFIBUS In the following tables you will find possible error messages together with Diagnostics their meanings and corrective actions Table 6 4 LED indication for PROFIBUS diagnostics LED LED Cause of error corrective action BF SF on ASM 452 is starting up The connection to the DP Master has Check the PROFIBUS DP connection dropped out Check the DP Master ASM 452 doesn t recognize a baudrate Bus interruption Check all cables in your DP Master is out of service PROFIBUS DP network Check whether or not the connectors for the PROFIBUS DP are firmly connected to the ASM 452 flash on The configuration data sent by the DP Check the ASM 452 configuration input out ing Master to the ASM 452 do not match put PROFIBUS addresses those of the ASM 452 setup is the proper GSD file being used SIEM80B6 GSD for ASM 452 flash off ASM 452 recognized the baudrate is not Check the preset PROFIBUS addresses in the ing however being addressed by the DP ASM 452 as well as in the configuration soft Master
88. emories Dimension in mm 3 5 Zr 1 26 i 4 0 2 27 x 0 2 Figure 4 6 Dimensions MDS D124 Metal free space Mounting on metal Data storage unit Metal SIEMENS Non metal MDS D124 1 on SLG D11 ANT D5 SLG D11S ANT D5 50 mm distance to metal Figure 4 7 Metal free space MDS D124 Note If the guide values h are violated this results in a considerable reduction in the field data Mounting of the MDS with metal screws M3 countersunk screw is possible This has no substantial effect on the range MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 4 13 Mobile Data Memories 4 4 MDS D139 Application area For applications in production logistics and assembly lines with high tempe ratures up to 200 C these reusable cyclical heat resistant transponders with a limited lifetime are required The MDS D 139 is a passive maintenance free transponder with a 44 byte application memory On account of its simple design without thermal insulation but also its lack of complexity this data storage unit is considerably less costly than today s heat resistant mobile data storage units ie CC a EST Figure 4 8 MDS D139 Ordering data Table 4 11 Ordering data MDS D139 Order No Mobile data storage unit MDS D139 6GT2 600 0AA00 Heat resistant r w up to max 200 C with 44 byt
89. ending Antenna is off Antenna is on Mode in SET ANT command is unknown Antenna cannot be switched off since an MDS command is pending Antenna is off The MDS command cannot be executed There are more MDSs in the transmission window than the SLG can process simulta neously Only one MDS can be processed at any one time with FC 45 Errors during the processing of the function The data in UDT 10 are invalid Check UDT 10 and execute init run ASM hardware defective With init run the ASM receives invalid data QB byte does not correspond to user data length The current command terminated with RESET init run or cancel or the bus connector was removed Communication with the MDS was terminated with init run This error can only be returned with init run or cancel B 6 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Error Messages error FC Table B 3 error FC error variable Error code B 16 00 Description No error default value if everything is o k 01 Params DB does not exist on the SIMATIC 02 Params DB is too small UDT 10 11 was not used in the definition Params DB must be 300 bytes long for each channel Check Params DB Params ADDR for correctness 03 The DB after the command DB number pointer does not exist on the SIMATIC 04 Command DB on SIMATIC is
90. er than 140 C no processing is possible 4 15 4 J31069 D0147 U001 A2 7618 Mobile Data Memories Field data Table 4 13 Field data MDS D139 SLG D10 D10S SLG D11 D11S SLG D12 ANT D5 ANT D5 SLG D12S Working distance Sa 0 to 380 mm 0 to 240 mm 0 to 120 mm Limit distance Sg 450 mm 300 mm 150 mm Transmission window L 320 mm 300 mm 120 mm Minimum distance from gt gt gt MDS to MDS n SU iui Dimensions in mm 1 A A o o E 8 g S y Y y 210 4 f CY LAU A R LAW Lis yl iu 5 5 20 0 Figure 4 9 Dimensions of the MDS D139 MOBY D Configuration Installation and Service Manual 4 16 4 J31069 D0147 U001 A2 7618 Mobile Data Memories Metal free space Mounting on metal Data storage unit Metal Spacer h 2 30 mm The MDS must not be flush mounted in metal Figure 4 10 Metal free space MDS D139 Note If the guide values h are violated this results in a considerable reduction in the field data see Section 3 3 2 The MDS may be mounted with metal screws M5 This has no substantial effect on the range A test is recommended for critical applications MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 4 17 Mobile Data Memories 4 5 MDS D160 Application area Ordering data 4 18 This mobile data storage unit is a
91. eration MOBY D Configuration Installation and Service Manual 3 4 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines Working in dyna mic operation Transmission window with se condary fields Width of the trans mission window Transmission ANT D5 window y MDS View of the top MDS Figure 3 4 Working in dynamic operation Secondary fields are almost always present They should only be used by exception for a configuration as the read write intervals are limited Precise details cannot be given of the field geometry of the secondary fields because the values depend greatly on the working distance and the applica tion The following approximation formula applies to practical applications B 0 4 L W Width of the transmission window L Length of the transmission window The width of the transmission window W is particularly important for the tolerance of mechanical tracking When W is maintained the formula can be used without restriction for the transmit period MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 5 Configuration and Installation Guidelines Tolerances of the side allowance of the pallet 3 6 MDS i Direction of movement of the MDS ANT D5 Middle line of the MDS and SLG Tolerance range of the side allowance W Width of the transmission window in Sol dynamic operation B Figure 3
92. erature 25 C up to 200 C Data transmission speed SLG MDS 2 read 3 5 ms byte 2 write 9 5 ms byte Read write distance up to 400 mm Can be connected to PC PLC of other manufacturer SIMATIC S7 PROFIBUS DP V1 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Introduction MOBY D Overview of the MOBY D compo nents e MDS Mobile data storage unit e SLG Read write device e ASM Interface module e STG Service and test device System internal RS 422 interface ASM 452 ASM 473 ASM 475 for for for e PROFIBUS DP V1 ET200X e SIMATIC S7 300 ET 200M FC45 e FC45 e FC45 PC computer V 24 RS 232 MDWAPI System internal RS 232 interface SLG D12S SLG D12 SLG D10S Uum SLG D10 ANT D5 s ANT D5 SLG DUIS ANT D5 SLG D11 ANT D5 Inductive power data transmission 13 56 MHz EY MDS D160 MDS D124 MDS D139 MDS D100 Figure 2 1 Overview of the MOBY D components MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 2 3 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 3 1 Configuration and Installation Guidelines 3 1 The Fundamentals To choose the correct MOBY D components apply the following criteria t
93. ere there is metal as well the ANT D5 is calibrated at the factory at a distance of 100 mm from metal see Table 3 7 through 3 9 Using tables and graphics this chapter shows how the field data i e Sg Sa L and W are affected by metal The values in the tables represent the reduc tion of field data in no effect 100 96 Table 3 7 A reduction of the field data with SLG D12 SLG D12S in SLG D12 No metal on metal Flush in metal SLG D12S Circumference 50 mm MDS 96 7o MDS D100 MDS without metal 100 70 70 MDS on metal 70 60 60 Distance 25 mm MDS D124 MDS without metal 100 70 70 MDS on metal 80 55 55 Distance 25 mm MDS D139 MDS without metal 100 65 65 MDS on metal 90 65 65 Distance 30 mm MDS D160 MDS without metal 100 80 80 MDS on metal 90 70 70 Distance 25 mm MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 13 Configuration and Installation Guidelines 8 14 Table 3 8 Reduction of the field data with SLG D11 ANT D5 SLG D11S ANT D5 in 6 SLG D11 ANT D5 On metal Flush in metal SLG D11S ANT D5 Distance Distance 100 mm 100 mm Circumference 150 mm 96 MDS MDS D100 MDS without metal 100 95 MDS on metal 60 55 Distance 25 mm MDS D124 MDS without metal 100 95 MDS on metal Does Does Distance 25 mm not work not work MDS on metal 55 50 Distanc
94. erformance read write device with a serial area interface and a separate antenna designed specifically for storage logistics and distribution applications It is designed for a range of up to 600 mm de pending on the label The read write device has an RS 232 serial interface RS 422 interface on request which permits communication with PCs or external PLCs For simple and rapid programming there is a C library available to the user that can be used under Windows 9x 2000 and NT The SLG D10 ANT D5 is multitag capable Figure 5 2 Read write device SLG D10 ANT D5 Ordering data Table 5 4 Ordering data for the SLG D10 ANT D5 Order No Read write device SLG D10 ANT D5 6GT2 601 0AA00 with an RS 232 serial interface for standard PCs with a separate antenna Accessories Spacer kit for ANT D5 6GT2 690 0AB00 MOBY wide range power pack 6GT2 494 0AA00 Cables and connectors Sec Section 3 6 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 7 Read Write Devices Technical data 5 8 Table 5 5 Technical data of the SLG D10 ANT D5 Inductive interface to MDS Transmission frequency Supported transponders 13 56 MHz Transponder in accordance with ISO 15693 e g I Code Tag it my d Serial interface to user Transmission protocol Data transmission speed RS 232 RS 422 on request Asynchronous 8 bit 9600 bps to 115 2 kbps adjusta
95. ermit deploy ment in the most severe industrial environments y Figure 5 24 Read write device SLG D11S ANT D5 Table 5 17 SLG D11S ANT D5 ordering information Order No Read write device SLG D11S ANT D5 6GT2 602 0AC00 With an RS 422 serial interface for connecting to an ASM 452 ASM 473 and ASM 475 with separate antenna Accessories Spacer kit for ANT D5 6GT2 690 0AB00 MOBY DC 24 V wide range power pack 6GT2 494 0AA00 Cables and connectors Seg Section 3 6 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 33 Read Write Devices Technical data Table 5 18 SLG D11S ANT D5 technical data Inductive interface to MDS Transmission frequency Supported transponders 13 56 MHz Codel e g MDS D139 MDS D160 Transponder in accordance with ISO 15693 e g I Code SLI Tag it HFI my d SRF 55V10P Serial interface to user RS 422 Transmission protocol Asynchronous 8 bit Data transmission speed 19 2 kBaud Data backup CRC 16 Output power 1W SLG MDS read write distances Typically 300 mm see field data Software functions MDS read write initialize Command strings are not permitted The Repeat command has not been implemented The greatest possible length of the user data field in a command is 233 bytes Programming FC 45 Transmission protocol 3964 R Multitag No Power supply Operation 24 VDC Per
96. es of application memory Accessories Spacer 6GT2 690 0AA00 MOBY D Configuration Installation and Service Manual 4 14 4 J31069 D0147 U001 A2 7618 Mobile Data Memories Technical data Table 4 12 Technical data of the MDS D139 Memory Size 64 bytes Memory configuration Serial number 8 bytes fixed code Configuration memory 8 bytes Family Code Application UID 4 bytes Application memory 44 bytes Memory technology EEPROM Memory organization See table 4 4 Data retention 10 years Read cycles Unlimited Write cycles At 40 C typ 500 000 At 70 C min 10 000 Write read distance Sg Sce field data Recommended distance from metal 30 mm e Clap 3 32 Multitag capable Yes Power supply Inductive power transmission without battery Protection rating in accordance with IP68 EN 60529 Shock in accordance EN 60721 3 7 Class 50g 7M3 Total shock reply spectrum type II Vibration in accordance with EN 60721 3 7 20g Class 7M3 Torsion and bending stress Not permitted MOBY D Configuration Installation and Service Manual Housing dimensions D x H in mm 85 x 15 Color Black Material Plastic PPS Mounting 1x M5 screw Tightening torque 3Nm Ambient temperature in operation 25 C up to 100 C permanent 140 C 20 reduction in the limit distance 200 C for 4000 hours in transit and storage 40 C to 100 C Weight approx 50g at great
97. etal re c 35 NA h Physical height of the SLG 40 mm Metal a b Metal free distances 50 mm Figure 5 31 SLG D12S metal free space Definition of the Distance D Distance D gt 0 5 m Figure 5 32 Distance D SLG D12S MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 43 Read Write Devices Dimensions in mm r 80 gt M 40 B Qj A A X 70 DY xS 4 160 T 90 m s 55 i oe A j E View A 26 12 33 Figure 5 33 Dimensioned drawing SLG D12S MOBY D Configuration Installation and Service Manual 5 44 4 J31069 D0147 U001 A2 7618 Interfaces MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Interfaces 6 1 Application area Setup and func Introduction The ASM interfaces are the link between the MOBY D components SLGs MDSs and the high level controllers e g SIMATIC S7 or PCs or compu ters Depending on the interface used up to two SLGs can be connected An ASM consists of a microcontroller system with its own program PROM tions The CPU receives the commands over t
98. guration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Read Write Devices Table 5 21 SLG D12S technical data Protection rating in accordance with EN 60529 Shock in accordance with EN 60721 3 7 Class 7 M2 Total shock response spectrum Type II Vibration in accordance with EN 60721 3 7 IP65 30 g 1 g 9 to 200 Hz Class 7M2 1 5 g 200 to 500 Hz Weight approx 600 g Certifications Radio EN 300 330 CE Safe for pacemakers Field data Table 5 22 SLG D12S field data Limit distance Sg Max 150 mm dependent on transponder Working distance Sa 0 to 120 mm dependent on transponder Length of the transmission window La 120 mm Width of the transmission window W 48 mm Minimal distance from SLG D12S to SLG D12S gt 500 mm MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 41 Read Write Devices Transmission window 5 42 Transmission window Transponder Side view Standard Configuration lengthwise x axis Ly Lx Sa max Lx Lx Sa min M lt 1 AtSa min the transmission window can be enlarged in comparison to the standard configuration Ly Sa max ly Figure 5 30 Transmission window of the SLG D12S MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Read Write Devices Metal free space M
99. he hardware configuration tool e g STEP 7 HW Config MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Interfaces SLG connection system An SLG always occupies two M12 connection sockets on the ASM 452 A prefabricated cable therefore ensures an easy optimal connection see Fi reca As standard the connecting cable has a length of 2 m it can also be supplied with a length of 5 m or 20 m For users who want to make their own ca an SLG cable connector with screw type terminals is available see Figure 6 3 Cables and SLG connec tors can be ordered from the MOBY catalog SLG cable 6GT2 090 0A Connector covering hood removed b PG 11 screw type attachment max cable diameter 6 5 mm do not tighten until the connector is assembled 48 2 screws to open the connector Connec Connection to tor pin pin of SLG Y P connector A 18 5 1 Green Y 2 White zm Coupling connector Degree of protection IP67 M12 on ASM 452 3 Brown 4 Yellow 5 Gray 6 nc S nc S Shield Figure 6 3 Cable connector ASM 452 473 SLG D1xS with RS 422 6GT2 090 0BCO00 ASM side SLG side 25 xipe White 2 __ xi 3 Brown 6 iE RRA xe Green 3 x1 4e Yellow 5 9 pin submini D Gra socket screw id X x2 3 y 7 type attachment Two 5 pin round M12 connectors lt 1 ont VV Shield X2 5 B 1 Caution
100. he user interface and stores these in the RAM The user receives an acknowledgment that the command has arri ved If the command is okay the CPU begins executing it Overview Table 6 1 Overview of the interfaces ASM Interfaces Interfaces Function SLG Dimensions Temperature Degree Type to PC to SLG blocks connec WxHxD range of pro computer tions in mm operation tection ASM 452 PROFIBUS 2x 5 pin FC 45 1 134 x 110 x 55 0 to 55 C IP67 DP V1 prox switch connector ASM 473 Can be plug 2 x 5 pin FC 45 1 87x 110 x 55 0 to 55 C IP67 ged into prox switch ET 200X connector ASM 475 Can be plug Via screw FC 45 2 40 x 125 x 120 0 to 60 C IP20 ged into terminals parallel S7 300 ET 200M MOBY D Configuration Installation and Service Manual 6 2 4 J31069 D0147 U001 A2 7618 Interfaces 6 2 ASM 452 Application area The ASM 452 interface module is a MOBY module for use with MOBY components via PROFIBUS DP V1 on the following devices e All computers and PCs e All controllers When the interfaces are used with a SIMATIC S7 function blocks are avail able to the user Figure 6 1 Interface module ASM 452 The ASM 452 is the result of rigorous further development of the well known ASM 450 interface modules As a result of the use of acyclic data traffic on the PROFIBUS DPV1 optimal data throughput is obtained even in large PROFIBUS configurations The minimum cyclic data load of the ASM 452
101. ication of the error messages cece cece B 2 Error messages of the MOBY ASM SLG via the error MOBY variable B 3 error FC error variable llsssssss eee B 4 error Bus error variable 0 esee B 5 General errors sussssssssssessls ess B 6 Transponder status ce ee ee ee ien rne hs ded en B 7 Parameter status 00 eect eee B 8 Interface status eerie een twats Bed E ates p eacbe Ue bebe B 9 Error codes for ISO transponder 2 cece eee eee eee MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 IX MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 General MOBY hotline Internet E mail 1 This manual on configuration installation and service will help you to plan and configure your MOBY D system It contains the configuration and instal lation guidelines and all technical data on the individual components A MOBY hotline has been set up for optimum customer service to MOBY customers You can contact us Monday to Friday from 8 00 to 17 00 on the following telephone number 49 0 911 750 2882 Of course you can also e mail us your questions E mail address MOBY HOTLINE fthw siemens de General news on MOBY D or an overview of our other identification systems are available on the Internet under the following address http www siemens de moby We can also answer special questions on prod
102. ich is too large 8x27 The parameter contains number of a counter cell which is too large 8x28 Direction error while reading a parameter 8 x29 Direction error while writing a parameter The reference to parameter x is an operand whose bit address is not 0 8x30 The parameter is located in the write protected global DB 8x31 The parameter is located in the write protected instance DB 8x32 The parameter has a DB number that is too large 8x34 The parameter has an FC number that is too large 8x35 The parameter has an FB number that is too large 8x3A The parameter has the number of a DB which is not loaded 8x3C The parameter has the number of an FC which is not loaded 8x3B The parameter has the number of an FB which is not loaded 8x42 An access error occurred while the system was trying to read a parameter from the I O area of the inputs 8 x 43 An access error occurred while the system was trying to write a parameter to the I O area of the outputs 8x44 Error during nth n gt 1 read access after an error occurred 8x45 Error during nth n gt 1 write access after an error occurred 8090 Specified logical base address invalid There is no assignment in SDB1 SDB2x or there is no base address 8092 A type other than BYTE was specified in an ANY reference 8093 The area identifier obtained when the logical address was configured SDB1 SDB2x is not per mitted for these SFCs Permissible are e 0287 400 e 1287 300 2
103. inciple of ground fault monitoring Shielding the cables ssssssssssessee ne Connecting the shield bar 0 cece eee eee ere Interruption of shielded cables 0 cece eee ees Shielding principle 0c eee Layout of the ASM 475 with shield connecting element Baring of the cable shield 0 cece eee eee 24 VDC connecting cable for the SLG D1x D1xS and MOBY wide range power pack 6GT2 494 0AAO00 0 eee eee eee Connecting cable RS 232 PC o SLG D1x eee Connecting cable SLG D1xS gt ASM 452 473 2 0 eee Connecting cable SLG D1xS amp ASM 475 1 cece MDS DIO0 2 evesqcns RR REX RURLRERFERBERRERERRRDENERBCREXGARES MDS D100 and associated mounting bag 0 cee eee eee Spacer and mounting bag dimensions for MDS D100 see note in Figure 4 2 for MDS D100 application Metal free space MDS D100 eee eee MDS D124 zb dd achd ida chee deeded bet Cade beni ma dete Dimensions MDS D124 0 cece eee Metal free space MDS D124 0 ae MDS DII 5 un eL Rd eli oa he geek lg al cach pk nls cua hated el os Dimensions of the MDS D139 0c cece eee Metal free space MDS D139 ccc esee MDS D160 sakia nies EX RR RR as head REA a KERA bee a ia eens oes Dimensions of the MDS D160 00 cece eee Metal free space MDS D160 cece eens SLG MDS configuration via RS 232
104. included RS 232 and TTL interface for connecting a MOBY read head Security Locking mechanism for battery and program memory MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 7 9 Accessories 7 10 Table 7 4 Technical data of the STG D hand held terminal Software Operating system File management EPOC 16 multitasking graphics support GUI interface Inter preter similar to MS DOS MS DOS compatible Integrated software MOBY STG program MOBY service and test program spreadsheet database pocket calculator communication Read write delete MDS read MDS UID save and load MDS data menu language German or English input and display of data in ASCII or HEX format Technical data Complete device Read head incl ACCUs Dimensions 260 x 90 x 35 mm 90 x 64 x 35 mm Weight Approx 440 g Approx 110 g Temperature Operation 20 C to 60 C Storage 25 C to 80 C without battery Relative humidity Protection rating Impact resistance EMC Electrostatic RF EFT 0 to 90 no condensation IP54 protected against splashed water Max falling height on concrete 1 m EN 55022 IEC 801 2 IEC 801 3 IEC 801 4 RF read write head MOBYD 13 56 MHz Max read write MDS type Distance in mm distances D100 60 D124 25 D139 60 D160 25 MOBY D Configuration Installation and Service Manual
105. ion and Service Manual 4 J31069 D0147 U001 A2 7618 7 7 Accessories Hardware The following figure shows the primary hardware interfaces which you can use to write your own applications TTL interface for use of a MOBY read head RS 232 interface e g connection of a MOBY SIM Graphical LCD screen Control keys contrast display lighting on off cursor keys Green LED comes on when the battery is being charged Additional Flash memory cards for storing large amounts of data Numeric input block with Enter key ASCII keyboard shift and special function keys Ctrl LIF interface for connection of PC printer and so on Figure 7 5 Hardware of the STG D If you are using another type of PSION Workabout other interfaces are also available A few examples are listed below Infrared interface Numeric keyboard and function keys MOBY D Configuration Installation and Service Manual 7 8 4 J31069 D0147 U001 A2 7618 Accessories Ordering data Table 7 3 Ordering data for the STG D charging unit STG D mobile hand held terminal 6GT2 603 0AA00 Basic device PSION Workabout with MOBY D read write head battery stan dard software including STG functionality on EEPROM card operating manual without Charging station for a mobile hand held termi 6GT2 303 1DA00 nal with 230 VAC plug in power pack Accessories tools incl description MOBY D read write head 1
106. it distance Sg Max 300 mm dependent on transponder Working distance Sa 0 to 240 mm dependent on transponder Length of the transmission window La 300 mm MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 35 Read Write Devices Table 5 19 SLG D11S ANT DS field data Width of the transmission window W 120 mm Minimum distance from ANT D5 to ANT D5 22m Transmission window Top view Transmission window Side view ANT D5 Spacing kit O Metal plate Figure 5 25 SLG D11S ANT DS transmission window MOBY D Configuration Installation and Service Manual 5 36 4 J31069 D0147 U001 A2 7618 Read Write Devices Metal free space Metal free space with flush mounting a 150mm Metal h 100 mm non metallic spacers Figure 5 26 SLG D11S ANT D5 metal free space Definition of the distance D Distance D gt 2 m Figure 5 27 Distance D SLG D11S ANT D5 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 37 Read Write Devices Dimensions in mm 100 Ferrite 4 Cable length 3 5 m ii ee Minimal bending n radius 20 mm A i of
107. ith a sample project from the relevant subdirectory of Soft ware MOBY The sample project is located in the S7PROJ directory of SI MATIC Manager Directory in MOBY Soft Project name in SIMATIC Path name in SIMATIC ware Manager Manager FC 45 MOBY FC45 Moby f 1 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 6 27 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Accessories MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 7 1 Accessories 7 1 MOBY Wide Range Power Pack Description Ordering data 7 2 The MOBY wide range power pack is a compact primary pulsed power supply designed for use on single phase alternating current networks with two DC outputs socket connector circuited in parallel The robust physical construction is comprised of an aluminum housing which gives the finely adjusted system a good blend of physical strength protection against electromagnetic interference and optimum heat dissipation The primary pulsed power supply is protected against overload with a built in power limitation circuit and is permanently short circuit proof The overvoltage fuse SIOV integrated as standard protects the electronics from excessively high voltages Figure 7 1 MOBY wide range power pack Table 7 1 Ordering data for the MOBY wide range power pack
108. ity of a piece of electri cal or electronic equipment to function correctly in an electromagnetic envi ronment without interfering with or adversely affecting its surroundings within certain limits EMC can be divided into three areas Internal interference immunity Immunity to internal electrical interference e External interference immunity Immunity to outside electromagnetic interference Level of interference emission Interference emission and effects of the electrical environment All three areas must be considered when checking an electrical device The MOBY modules are tested for adherence to the limit values contained in the CE and BAPT guidelines Since the MOBY modules are only part of a total system and sources of interference can be created just by combining different components the setup of a plant must adhere to certain guidelines EMC measures usually comprise a whole package of measures which must all be taken to obtain an interference immune plant Note The constructor of the plant is responsible for adherence to the EMC guidelines whereas the operator of the plant is responsible for radio inter ference suppression for the entire system e All measures taken while the plant is being set up prevent expensive modifications and removal of interference later on e Naturally the country specific rules and regulations must be adhered to They are not part of this documentation MOBY D Configuration
109. l Error in memory of MDS The data storage unit has never been written or has lost its contents due to battery failure Initialize data storage unit with the STG With the SLG Call initialization command Check battery of MDS or change MDS Data storage unit is defective Unknown command Unknown command code in byte 2 of the frame SLG reports data length error check frame Incorrect length of user data MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 B 3 Error Messages Table B 2 Error messages of the MOBY ASM SLG via the error MOBY variable Error Code in Hex 06 0A 0B 0C OD OF 10 11 12 13 14 ERR LED flashes 6x 10x 11x 12x 13x 15x 16x 17x 18x 19x 20x Cause Remedy Field interference on SLG The SLG is receiving interference from its surroundings MDS left the field during communication Communication between SLG and MDS terminated due to external interference Distance between two SLGs is too small and does not adhere to configuration guidelines Antenna error Antenna unscrewed In the case of initialization only MDS cannot execute the initialization command The MDS is defective Memory of the MDS cannot be correctly read Memory of the MDS cannot be written Memory of the MDS is defective Address error address area exceeded Specified address
110. le causes Algorithm for collision handling was not executed long enough until no more collisions were de tected Causes of the interruption Timeout in communication with the host 0x94 Other data More transponder records are requested than the transponder protocol can transmit at one time 0x95 ISO error Additional error code for ISO transponder was sent with the reply data MOBY D Configuration Installation and Service Manual B 12 4 J31069 D0147 U001 A2 7618 Error Messages Table B 9 Error codes for ISO transponder Error Explanation of the error codes in the transponder reply Code in Hex 0x01 Unsupported command the query code was not recognized 0x02 Unrecognized command because of a format error for example 0x03 Unsupported option OxOF Unknown error 0x10 Specified block does not exist 0x11 Specified block is already disabled and cannot be enabled again 0x12 Specified block is disabled its contents cannot be changed 0x13 Unsuccessful attempt to program the specified block 0x14 Unsuccessful attempt to disable the specified block 0xA0 Error codes for user specific commands OxDF All Reserved for future use others MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 B 13 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 ASCII Table C Fe ee nejeerejs xm t LLI u
111. ly Inductive power transmission without battery Protection rating in accordance with EN 60529 Torsion and bending stress IP68 24 hours 2 m Not permitted Mechanical stability isostatic pressure axial pressure radial pressure 300 bar for 5 min 1000 N for 10 s 1000 N for 10s Chemical Resistance All chemicals typically used in the was hing process Wash cycle min 100 Physical layout Color Material Dimensions D x H in mm Mounting of the MDS Molded shock resistant plastic black epoxy resin 16 x 3 0 1 Patch sew stick MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 4 19 Mobile Data Memories Field data Dimensions in mm 4 20 Table 4 15 Technical data of the MDS D160 Ambient temperature in operation in transit and storage 25 C to 85 C 120 C 160 C 25 C to 85 C permanent for 1000 hours 20 reduction in the limit distance for 35 hours Weight approx 12g as of 140 C processing not possible Note The regeneration time for the MDS D160 between the wash cycles must be at least 24 hours e In critical applications a test is to be recommended Table 4 16 Field data MDS D160 SLG D10 D10S SLG D11 D11S SLG D12 ANT D5 ANT D5 SLG D12S Working distance Sa 0 to 100
112. mberg Disclaimer of Liability We have checked the contents of this manual for agreement with the hardware and software described Since deviations cannot be pre cluded entirely we cannot guarantee full agreement However the data in this manual are reviewed regularly and any necessary cor rections included in subsequent editions Suggestions for improve ment are welcomed Siemens AG 2002 2003 Technical data subject to change Siemens Aktiengesellschaft Order No 6GT2 697 4BA00 0EA2 Table of Contents 1 cnp ee Introduction MOBY D see eh hh I hh hh Configuration and Installation Guidelines eeeeeeese 3 1 The FundamentalS 224 620 2064 RR RE a aoaia rhe petu 3 1 1 Transmission Window sssee RR RRRRRIRRRR IRI eee 3 1 2 Communication Between the SLG and MDS 3 2 Field Data of MDS and SLG sesseeee e 3 3 Installation Guidelines seles RR 3 3 1 Metal free space iiie e eR RE ER REY Rida ees IRE EE 3 3 2 Effect of Metal on the Transmission Window 3 3 3 Reducing the Effects of Metal 00 0 cece eee eee 3 3 4 Chemical Resistance of the Mobile Data Storage Units 3 4 EMC Guidelines lisse eee eee 3 4 1 Preface naene REERCCRCMTRE E 3 4 2 Genetta earen ea een as oad nt as aaa e Eum aa Ene eee eo 3 4 3 Spreading of Interference
113. mens AG A amp D SE EWF MS PO Box 2355 D 90713 Fuerth FROM Your name Your title Your company Street City Telephone Please tick your branch Automotive industry Pharmaceutics industry Chemical industry Plastics processing Electrical industry Foodstuffs Process control technology Paper industry Textiles industry Transportation industry Quoauuouous o u Mechanical engineering OO Or Gee Petrochemistry Remarks Suggestions Your remarks and suggestions help us to improve the quality of our documentation Please complete this questionnaire as soon as you have time and return it to Siemens Please enter your personal evaluation from 1 good to 5 poor Do the contents of this manual meet your requirements Is it easy to find the information you need Is the information written in an easy to understand manner Does the amount of technical detail meet your requirements Sho dps dac so What is your opinion of the figures and tables If you encountered concrete problems please use this space to explain
114. missible range 20 V to 30 VDC Current consumption Operation 150 mA Transient making current 600 mA Line length SLG SIMATIC S 7 With RS 422 300 m Antenna line length 3 60m Digital inputs outputs None MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Read Write Devices Field data Table 5 18 SLG D11S ANT D5 technical data Housing Dimensions in mm For antenna L x W x H for the electronics 340 x 325 x 38 160 x 80 x 40 without connector Lx Bx H Color Antenna Black SLG housing Anthracite Material Antenna Plastic ASA SLG housing Plastic PA 12 Connector Antenna can be connected to the SLG TNC connector Mounting of SLG 2 M5 screws Mounting of antenna 4 M5 screws Ambient temperature in operation in transport and storage 25 C to 70 C 25 C to 70 C Protection rating in accordance with EN 60529 SLG and antenna Shock in accordance with EN 60721 3 7 Class 7M2 Total shock reply spectrum type II Vibration in accordance with EN 60721 3 7 Class 7M2 IP65 30g 1 g 9 to 200 Hz 1 5 g 200 to 500 Hz Weight approx SLG Approx 600 g Antenna Approx 1000 g Certifications Radio EN 300 330 CE Safe for pacemakers 1 To ensure optimal field data in a metallic environment the ANT DS is calibrated at the factory at a distance of 100 mm from metal Table 5 19 SLG D11S ANT DS field data Lim
115. mm 0 to 55 mm 0 to 40 mm Limit distance Sg 140 mm 70 mm 60 mm Transmission window L 260 mm 250 mm 100 mm Minimum distance from 20 8m 20 8m 20 3m MDS to MDS 3 01 216 0 re Figure 4 12 Dimensions of the MDS D160 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Mobile Data Memories Metal free space Mounting on metal Data storage unit Metal lt 1 for SLG D10 ANT D5 SLG D10S ANT D5 SLG D11 ANT D5 SLG D11S ANT D5 50 mm distance to the metal The MDS must not be flush mounted in metal Figure 4 13 Metal free space MDS D160 Note If the guide values h are violated this results in a considerable reduction in the field data see Section 3 3 2 A test is recommended for critical applications MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 4 21 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Read Write Devices MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 1 Read Write Devices 5 1 Introduction 5 1 1 SLG with RS 232 Serial Interface Application The SLG with the RS 232 serial interface represents the communication in area terface between practically any superordinate computer systems PCs and the mobile data storage unit MDS In accordance with customer specific requirements the following variants are av
116. mm from the MDS to metal is provided Mounting with 2 or 4 screws M4 with rubber bands on the retainers e g at the grid boxes with cable ties on the retainers e g at the grid boxes MDS with mounting bag MDS with mounting bag and spacer assembled V Mounting bag The MDS is then pushed inside the SIEMENS zy Spacer mounting bag The locking occurs by means of the anchor nub i 1 ofthe mounting bag Data storage unit Assembly The MDS is put inside the mounting The mounting bag is mounted by the eyelets to a non bag Finally the eyelets are bent 90 metallic sub surface This can be done with and in pushed inside the spacers screws in the provided holes The mounting bag must be oriented rivets in the provided holes in such a way that the MDS is cove nails in the provided holes red see Figure The locking occurs tacks through the eyelet plastic automatically Place inside the spacers The eyelets can also now be bent 90 Figure 4 3 Spacer and mounting bag dimensions for MDS D100 see note in Figure 4 2 for MDS D100 applica tion MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 4 9 Mobile Data Memories Metal free space Mounting on metal Data storage unit Metal Non metal Figure 4 4 Metal free space MDS D100 Note If the guide values h are violated this results in a considerable reduction in th
117. mum distance between two antennas See Table 3 6 or Chapter 5 Minimum distance between two adjacent data memories e Metal free area with flush installation of SLG in metal Installation of several antennas in metal frames or supports The next few chapters describe how installation in metallic surroundings af fects the identification system 3 3 1 Metal free space Metal free space for the MDS Metal free space for the SLG ANT D5 Mounting the MDS directly on metal or flush in metal is not permissible Mounting the MDS directly on metal will interrupt all its functions The minimum distance of the MDS to metal is given in the sections on met al free space in Chapter 4 When mounting the SLG remember that metal in the vicinity of the antennas may affect the field data Typical distances to metal are given in the section on metal free space in Chapter 5 The ANT D5 should be set up in isolation It is not permissible to mount it directly on metal The maximum field data no influence 100 apply when the ANT D5 antenna is mounted at a distance of 100 mm to metal spacing kit 6GT2 690 0A BOO MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines Metal h 100 mm non metallic spacers Figure 3 6 ANT D5 Isolated mounting on metal 150 mm 150 mm CNN 100 mm O TIS ATT TTT TI TAT
118. n also cause this indicator to go on The LEDs PRE ERR and SF on the ASM 475 indicate additional operating states Table 6 11 Operating states shown by LEDs on the ASM 475 SF PRE_1 ERR PRE2 ERR 2 Meaning ON OFF ON ON OFF ON ON Hardware is defective ON perm perm RAM Flash etc OFF ON OFF OFF Loader is defective can only be fixed at the plant OFF 2Hz OFF 2Hz OFF Firmware loading proce dure is active or no firm ware was detected Load firmware Don t turn off ASM during this OFF 2 Hz 2 Hz 2 Hz 2 Hz Firmware loading termina ted with error New start required Load firmware again Check update files Any 5Hz 5Hz 5Hz 5Hz Operating system error Turn ASM off on OFF OFF 1 flash OFF 1 flash ASM has started up and is every every waiting for a RESET 2 sec 2 sec init run from the user MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 6 25 Interfaces Wiring to the SLG Shield connection Lightning rods Cable fabrication by the customer 6 26 The figure below shows a connecting cable between the ASM and SLG The specified colors apply to the standard MOBY cable for the ASM 475 ASM side Cable with core sleeves SLG side 4 12 c White 2 FR Brown Mo 5 13 6 e f 6 4 Green 3 q i S i 7 a5 c Yellow g 9 pin submini D e Gray socket screw iB 907 7 t
119. n and Service Manual 4 J31069 D0147 U001 A2 7618 6 17 Interfaces Pin allocations 6 18 The following figure shows the pin allocation to the SLG and describes the indicator elements Socket Pin allocation SLG X3 RxD TxD TxD RxD PE APUN X4 24 V n c OV n c PE akONM LEDs for PROFIBUS DP General operating LEDs SF BF ON 24 VDC are located on the basic module of the ET 200X LEDs for MOBY RxD SLG is active with a command PRE Indicates the presence of an MDS ERR Error indicated by flashing pattern see Appendix B 1 The PRE and ERR LEDs indicate other operational states of the ASM PRE ERR Description causes remedies OFF ON ON perm Hardware is defective RAM Flash etc ON OFF Loader is defective can only be fixed at the plant 2 Hz OFF Firmware loading procedure is active or no firm ware detected Load firmware Don t turn off ASM during this 2 Hz 2 Hz Firmware loading terminated with error New start is required Load firmware again Check update files 5 Hz 5 Hz Operating system error Turn ASM or ET 200X basis station off on OFF 1 flash ASM has started up and is waiting for a RESET every 2 init run from the user sec Figure 6 13 Interfaces and LEDs of the ASM 473 Note The SLG power supply for the MOBY D cannot be connected via the ASM MOBY D Configuration
120. ng 3 36 Chemical resistance of the MDSs MDS D100 3 21 MDS D124 3 23 MDS D139 3 22 MDS D160 3 23 Communication between SLG and MDS 3 7 Connecting cables 3 45 Connector pin assignment SLG D1x RS 232 3 43 SLG D1xS RS 422 3 44 E EMC guidelines 3 25 avoiding interference sources 3 33 Equipotential bonding 3 34 F Field data 3 8 L LEDs for MOBY 6 18 LEDs for PROFIBUS DP 6 18 M MDS D100 field data measurements memory division 4 4 metal free space 4 10 ordering data technical data Index 2 MDS D124 dimension 4 13 field data 4 12 memory division 4 4 metal free space 4 13 ordering data 4 11 technical Data MDS D139 dimensions field data 4 16 memory division 4 5 metal free space 4 17 ordering data 4 14 technical data 4 15 MDS D160 dimensions 4 20 field data 4 20 memory division Metal free space 3 10 flush mounting mounting on metal MOBY software ordering data 5 4 MOBY STG D hand held terminal ordering data 7 9 system prerequisites 7 7 MOBY wide range power pack connector allocation of 24 V output 7 4 dimensions ordering data technical data MOBY STG D hand held terminal design and functions 7 6 hardware technical data O Ordering data descriptions programming guides A 1 MOBY D Configuration Installation and Service Manual
121. nical data of the SLG D10S ANT D5 aoseun 5 16 Field data of the SLG D10S ANT D5 0 eee eee 5 17 SLG D11S ANT D5 ordering information 00002 eee eee 5 18 SLG D11S ANT D5 technical data 00 eee 5 19 SLG D11S ANT D5 field data 0 eee 5 20 SLG D12S ordering information 00 cece eee 5 21 SLG D12S technical data 0 0 cc eee 5 22 SLG D12S field data 00 ke eee 6 1 Overview of the interfaces 0 0 ccc eee eee 6 2 Ordering data of the ASM 452 1 0 kee cee 6 3 Technical data of ASM 452 1 0 0 cece tee 6 4 LED indication for PROFIBUS diagnostics sussessse 6 5 Ordering data of the ASM 473 1 cee eens 6 6 Technical data of the ASM 473 0 ccc eee 6 7 Prerequisite for operating the ASM 473 0 00 e cece eee 6 8 Ordering data for ASM 475 0 ccc eect eens 6 9 Technical data of the ASM 475 0 cee 6 10 Function of the LEDs on the ASM 475 1 cece eee 6 11 Operating states shown by LEDs on the ASM 475 00005 7 1 Ordering data for the MOBY wide range power pack 7 2 Technical data of the MOBY wide range power pack 7 3 Ordering data for the STG D 00 eee 7 4 Technical data of the STG D hand held terminal Lis A 1 Ordering data for descriptions 0 0 0 0 ccc eee A 2 Ordering data for programming guides 00 cece eee B 1 Classif
122. nt possible Up to 7 ASMs can be run on one ET 200M Error messages and operational states are indicated with LEDs The galvanic isolation between SLG and the SIMATIC S7 300 bus permits interference immune operation Z Z z 2 2 is E Figure 6 15 Interface ASM 475 The ASM 475 with the order number 6GT2 002 0GA10 is eine program mable module Basic functions of the module are then determined and set during the cofiguration of the module in the HW Config e g standard ad dressing With the ASM 475 the data are accessed on the MDS through physical ad dresses SIMATIC S7 operation is controlled by the FC 45 function The ASM 475 and FC 45 together form a single unit which allows for simple and optimal reading of MDS data A 32 KB MDS memory is read in 24 s largely independent of the S7 cycle time MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Interfaces Shield connection terminal 6ES7 390 5BA00 0AA0 SLG D10S AN 25 D10S AV ASM 475 Shield connecting element 6ES7 390 5AA00 0AAO0 for 2 modules 6GT2 491 0E bay MDS D139 MDS D160 Figure 6 16 Configuration for the ASM 475 central Ordering data Table 6 8 Ordering data for ASM 475 ASM 475 interface module for SIMATIC S7 2 x SLG DIxS with RS 422 can be connected in parallel without a front connector 6GT2 002 0GA10 Accessories Front connector
123. o your particular application Transmission distance i e read write distance The amount of data to be transferred e Metal free space around MDS and SLG antenna Static of dynamic transmission of the data Speed for dynamic transmission Tolerances of the tracking Ambient conditions such as humidity temperature chemicals and so on Maximum write frequency per MDS e System connection MOBY D Configuration Installation and Service Manual 3 2 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines 3 1 1 Transmission Window The read write device i e SLG generates an inductive alternating field The field is at its largest near the antenna and decreases in size rapidly the greater the distance from the antenna The distribution of the field depends on the structure and geometry of the antennas in the SLG and MDS In order to work a minimum field strength must be reached on the MDS at a distance of Sg from the SLG The figure below shows the transmission win dow between the MDS and the SLG View of the side Transmission window MDS ANT D5 4 Ch MS MDS View of the top Sa Working distance between the MDS and SLG Sg Limit distance the limit distance is the maximum clearance between the top side of the antenna and the MDS at which the transmission will still function under normal conditions L Length of a transmission window PI Point of inter
124. of cabinet layout can be taken from the setup guide lines of the SIMATIC controller Magnetic and electrical fields as well as electromagnetic waves can be kept away from susceptible equipment by providing a metallic housing The better induced interference current is able to flow the weaker the interference field becomes For this reason all housing plates or plates in the cabinet must be connected with each other and good conductivity ensured Figure 3 16 Shielding by the housing When the plates of the switching cabinet are insulated against each other this may create a high frequency conducting connection with ribbon cables and high frequency terminals or RF conductive paste The greater the connection surface the better the high frequency conductive capacity Connection of simple wires cannot handle this task MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines Avoidance of inter Installation of SIMATIC controllers on conductive mounting plates not pain ference with opti ted is a good way to get rid of interference Adhering to the guidelines when mized layout laying out the switching cabinet is a simple way to avoid interference Power components transformers drives load power packs should not be located in the same room with controller components relay control parts SIMATIC The following principles
125. omputer PC Circuit Electromagnetic field MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines Coupling paths Before a source of interference can create actual interference a coupling path is needed There are four types of interference coupling Galvanic coupling path Capacitive coupling path Inductive coupling path mouzgcoomozmmmumMz Emission coupling cJMzmau commr u dumooco Figure 3 15 Possible interference coupling When MOBY modules are used various components of the total system can act as coupling paths Table 3 14 Causes of coupling paths Coupling path Caused by Cables and lines Wrong or poor installation Shield missing or connected incorrectly Poor location of the cables Switching cabinet or SI Equalizing line missing or incorrectly wired MATIC housing Grounding missing or faulty Unsuitable location Mounted modules not secure Poor cabinet layout MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 29 Configuration and Installation Guidelines 3 4 4 Cabinet Layout Shielding by hou sing 3 30 User responsibility for the configuration of an interference immune plant covers cabinet layout cable installation grounding connections and correct shielding of the cables Note Information on EMC pro
126. on window between the ANT D5 and MDS is reduced in par ticular TA Metal Metal supports Non metallic spacer ee metal 2 Z Z Z Z Z s mima eere eere re tees MDS Good f ef ef af ah ah uf uf Fab ae IPLE ak ab ab The transmission window is no Sa longer affected when the ANT D5 is mounted differently ANT D5 ZA Metal Figure 3 12 Interfering metal supports 3 18 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines Flush mounting Non metallic spacer Z 5 05 CZ ELEC Metal eff efe Mut Sheet metal ess Metal It is usually possible to mount the MDS and ANT D5 flush This does however considerably re duce the size of the transmission window You can counteract the reduction in window size using the following measures Non metallic spacer CER ASSPAS Z Z 5 PER EE ETRERPRT REIP ZEE F 7 Y EEEEESEEE 250mm Metal x 2600 mm Sheet metal a Metal Increase the size of the non me tal spacer below the MDS The MDS and or SLG are at least 50 mm higher than the me tal surroundings Given a distance of x gt 600 mm from metal the field is no longer noticeably affected by metal Non metallic spacer Sheet metal z Z Z Z Increase in the non metallic di AAAA ARAA a a IF eFzFereF stances a b fef e e eh aar faf xar The following can be use
127. ons N Additional Bak SLGs Each cabinet is centrally grounded The cable shield is apo ta plied to the SLG con nector on the appro priate shield pin The Grounding cable shield of the SLG screw may not be applied to a grounded point i e no grounding clamp The cable jacket of the SLG cables must be bared directly 2 E at the cable lead in A shield clamp is used for the connec tion of the cable shield to the grounding bar Interference voltages of 2 5 kV can be safely intercepted by the SLG cable Careful shield connection is particularly important for long cables or interference prone industrial environments 1 The SLG must be grounded using the grounding screw provided Figure 3 25 Shielding principle MOBY D Configuration Installation and Service Manual 3 40 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines Connection of other modules Layout of an 7 300 with MOBY Cabling for the ASM 475 To divert interference that can occur on the connecting cable to the SLG proceed as shown in Figure 3 25 When connecting the SLG to the ASM 475 the cable shield must be connec ted to a shield connection terminal Shield connection terminals and holders are standard components of the S7 300 product family Holding Shield bracket terminal Cable to SLG1 Cable to SL
128. ouch Protection against water jet MOBY D Configuration Installation and Service Manual 5 2 4 J31069 D0147 U001 A2 7618 Read Write Devices Configuration SLG MDS via RS 232 C library MDWAPI The library permits the use of several serial interfaces at the same time PC RS 232 connecting cable 3 6GT2 691 0BH50 o a 6GT2 691 0BN20 MOBY wide range power pack 6GT2 494 0AA00 6GT2 080 2AA10 p 3l MOBY Software pu gt V Lat Spacing kit 6GT2 690 0AB00 accessories SLG D10 ANT D5 6GT2 601 0AA00 ia SLG D12 i 6GT2 601 0AB00 24V connecting cable 6GT2 491 1HH50 Label Transponder Figure 5 1 SLG MDS configuration via RS 232 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 3 Read Write Devices Programming of the SLG D 10 SLG D 11 and SLG D 12 5 4 Communication at the serial interface between the SLG and the superordinate computer system host takes place by means of an asynchronous 8 bit binary protocol The frames are secured by means of a CRC 16 Can be run on PC models as of the Pentium 2 processor with a serial inter face and a Windows 9x 2000 NT 4 0 operating system The SLG is connected to a serial interface of the computer Users work with the PC interfaces COM 1 and or COM 2 8 interfaces can be run with addi tional hardware A 32 bit library MDWAPI for Windows 9x 2000 and NT 4 0 and a pro gramming guide ar
129. provide correct equipotential bonding The cross section of the equipotential bonding line must be large enough at least 10 mm The distance between signal cable and equipotential bonding line must be as short as possible effects of antenna e A fine wire line must be used better high frequency conductivity e When the equipotential bonding lines are connected to the central equipo tential bonding rail power components and non power components must be combined Cabinet 1 Cabinet 2 Power pack Figure 3 20 Equipotential bonding The better the equipotential bonding in a plant the less interference is created by potential fluctuations Don t confuse equipotential bonding with the protective ground of a plant Protective ground prevents the creation of high touch voltages on defective devices MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines 3 4 7 Ground Fault Monitoring with MOBY i v Lb R R i 230 i R i R A SLG ooo M Ungrounded 5 power pack P Sn o Ma e SE m Interface to the computer or PC Ground fault detector If a voltage imbalance to protective ground occurs To connect a grounded computer or PC the conne
130. ptional See http www psion com industrial on the Internet components e 3link adapter cable to the PC for easy exchange of data between PC and PSION Workabout e PSION Workabout basic device with large function keys and numeric keyboard Additional memory card with up to 8 Mbytes of memory e Docking station including high speed charging device and software for convenient data exchange between PSION Workabout and PC System The following prerequisites must be met when the library for SIBO C prerequisites SIBO C is the C developmental environment for the PSION Workabout is used e PC The C development package for the PSION Workabout must e Hand held terminal be installed on the PC The development package can be obtained directly from PSION see http www psion com industrial PSION Workabout with wall attachment and power supply unit We recommend using the MOBY hand held terminal STG D You will require a 3 link adapter cable from PSION Adapter cable from PSION see http www psion com industrial The cable is only required when it is not included in the C development package The following files are required MOBY D H MOBY STG LIB They are supplied with the MOBY SIBO C library from Siemens PC cable Clibrary Note In principle applications can also be developed in the Basic programming language OVAL However you cannot use the MOBY library MOBY D Configuration Installat
131. r the same data record have not yet been pro cessed by the module 80C2 The module is processing the maximum possible number of jobs for one CPU 80C3 Required resources memory etc are busy at the moment This error is not reported by FC 45 In the event of this error FC 45 waits until the resources are made available again by the system 80C4 Communication error Parity error e SW ready not set Error in block length management Checksum error on CPU side Checksum error on module side 80C5 Distributed I O not available MOBY D Configuration Installation and Service Manual B 10 4 J31069 D0147 U001 A2 7618 Error Messages B 2 Error Messages and Causes for MOBY D in Conjunction with the MDWAPI Library Table B 5 General errors Error code Cause Remedy in hex 0x00 OK e Data parameters read or saved without errors Control command executed Table B 6 Transponder status Error code Cause Remedy in hex 0x01 No transponder No transponder within the reader s detection field Transponder in the detection field set to mute Fault in communication between the reader and transponder The reader can no longer detect the transponder 0x02 Invalid data e CRC16 checksum error in the data received 0x03 Write error Plausibility test of the written data failed e Anattempt was made to write to a read only area The distance between the transponder and reader antenna is too great
132. rfaces and LEDs of the ASM 473 0 0 cece eee Dimensions for mounting holes for basic and expansion modules Interface ASM 475 lsseeeeeeeeeee hs Configuration for the ASM 475 central sssslellusessses Front plate and inside of the front door of the ASM 475 Wiring of the ASM 475 to the SLG D1xS with RS 422 6GT2 401 0E eibi gu b EX X GO EROR EU EORR e Ea e Rn Baring of the cable shield for customer fabricated cable MOBY wide range power pack 0 000 cece eee nnn Connector allocation of 24 V output 20 eee MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Table of Contents 7 3 Dimensions of MOBY wide range power pack suussssses 7 4 MOBY STG D hand held terminal 0000 e eee eee 7 5 Hardware of the STG D eects MOBY D Configuration Installation and Service Manual A 4 J31069 D0147 U001 A2 7618 vil Table of Contents Tables 2 1 Technical data of MOBY D 00 cece cee 3 1 Data transmission speed SLG MDS sssssssn 3 2 Transmission time for the UID number 8 byte suuuusus 3 3 SLG D1x target speed with one transponder in the field 3 4 Field data of all MDSs and SLGs without the influence of metal 3 5 Minimum distance from MDS to MDS without multitag operation 3 6 Minimum distance from S
133. s area B 1 2 Error Messages There will always be an error status in FC 45 if the error variable is set for a channel If this is the case the exact cause of the error can be established in the error MOBY error FC or error BUS variables Table B 1 Classification of the error messages Error variable Classification error MOBY This error is reported by the MOBY ASM SLG There are two main causes There are communication errors between the ASM and SLG or between the SLG and MDS The ASM SLG cannot process the command error MOBY is displayed on the ASM with a flashing ERR LED error FC FC 45 reports this error Main cause The parameter assignment of Params DB or command DP is incorrect error BUS The transport layer of PROFIBUS reports an error It is very useful to use a PROFIBUS tracer and PROFIBUS tester BT 200 MLFB no 6ES7 181 0AA00 0AA0 for precise error tracing and analysis The system diagnostics of PROFIBUS can provide further information on the cause of the error The error indicated here is reported by the SFC 58 59 system function in the RET VAL parameter You will find a detailed description of the RET VAL parameter in the SIMATIC S7 system manuals see the S7 300 400 system software Note If several errors occur in succession in the case of chained commands the error variable will always show the first error detected MOBY D Configuration Installation and Service
134. section of the symmetry axes of the MDS Figure 3 1 Transmission window The active field to the MDS is a circle See view from top The MDS can be processed as soon as the point of intersection IP of the MDS enters the circle of the transmission window The direction of movement and rotation of the MDS is not important MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 3 Configuration and Installation Guidelines The above figure also shows that operation in the area between S and Sg is possible The greater the distance the smaller the active working area be comes until it is reduced to one point at distance Sg For this reason only static operation should be used in the area between S and Sg Direction of move The MDS and the antenna do not have a polarization axis i e the MDS can ment of the MDS come from any direction assume any position and traverse the transmission window The data of the transmission window do not change The active area is shown below i e for vertical horizontal and diagonal operation Figure 3 2 Direction of movement of the MDS Working in static When static operation is used the MDS can be processed into the area of the operation limit distance i e Sg The MDS must be positioned exactly over the SLG as shown below MDS Transmission window ANT D5 He Metal plate spacing kit Figure 3 3 Working in static op
135. sion speed Data backup RS 232 RS 422 on request Asynchronous 8 bit 9600 bps to 38 4 kbps adjustable CRC 16 SLG MDS read write distances Typically 150 mm see field data Software functions MDS Read write initialize access rights multitag Programming Windows 9x 2000 and NT with avai lable 32 bit DLL Multitag Yes Anti collision speed Approx 20 labels s identifiable in pa rallel Power supply Nominal value 24 VDC Permissible range 20 to 30 VDC Current consumption Operation 150 mA Transient making current 600 mA Line length SLG PC With RS 232 30m Digital inputs outputs None Housing Dimensions L x B x H in mm without 160 x 80 x 40 connector Color Anthracite Material Plastic PA 12 Mounting 2 M5 screws Ambient temperature in operation in transit and storage 25 C to 70 C 25 C to 70 C Protection rating in accordance with EN 60529 Shock in accordance with EN 60721 3 7 Class 7 M2 Total shock reply spectrum type II Vibration in accordance with EN 60721 3 7 Class 7M2 IP65 30g 1 g 9 to 200 Hz 1 5 g 200 to 500 Hz MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Read Write Devices Field data Transmission window Table 5 12 Technical data of the SLG D12 Weight approx 500 g Certifications Radio EN 300 330 CE Safe for pacemakers Table
136. t penetration of dust i e dust proof Full protection against touch The MDS can be continuously submerged in water Ask manufacturer for conditions MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Mobile Data Memories Operational requirements environmental requirements Table 4 2 Operational requirements environmental requirements of MDS Proof of mechanical stability is provided by a vibration test in accordance with Test conditions Frequency range Amplitude of the dis placement Acceleration Test duration per axis Speed of passage MDS D100 ISO 7810 ISO 10373 MDS D124 MDS D139 MDS D160 EN 60721 3 7 Class 7M3 2 to 500 Hz 7 5 mm 2 to 26 Hz 20 g 26 to 500 Hz 20 frequency cycles 1 octave min Proof of mechanical stability is provided by a continuous shock test in accordance with Test conditions Acceleration Duration Test duration per axis EN 60721 3 7 Class 7M3 100 g 6 ms 500 impacts per axis Mechanical stability Isostatic pressure Axial pressure Radial pressure 300 bar for 5 min 1000 N for 10 s 1000 N for 10 s Torsion and bending stress in accordance with Not permitted ISO 10373 ISO 7816 1 Protection rating in accor IP68 IP67 IP68 dance with EN 60529 Ambient temperature in operation 25 C to 60 C 25 C to in transit and storage 25 C to 60 C 12
137. t up and operated in conjunction with this manual Only qualified personnel should be allowed to install and work on this equipment Quali fied persons are defined as persons who are authorized to commission to ground and to tag circuits equipment and systems in accordance with established safety practices and stan dards Note the following Warning This device and its components may only be used for the applications described in the catalog or the technical description and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens This product can only function correctly and safely if it is transported stored set up and installed correctly and operated and maintained as recommended MOBY SIMATIC and SINEC are trademarks of SIEMENS AG Some of the other designations used in these documents are also registered trademarks the owner s rights may be violated if they are used by third parties for their own purposes Copyright Siemens AG 2002 All rights reserved The reproduction transmission or use of this document or its contents is not permitted without express written authority Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model or design are reserved Siemens AG Automation and Drives Special Products Projects Automotive Industry Training PO Box 4848 D 90327 Nure
138. tallation and Service Manual IV 4 J31069 D0147 U001 A2 7618 Table of Contents Figures 2 1 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 3 10 3 11 3 12 3 13 4 10 4 11 4 12 4 13 5 2 5 3 5 4 Overview of the MOBY D components 2 00ce eee eens Transmission window 00 cece Direction of movement of the MDS 0c cece eee Working in static operation 0 ccc Working in dynamic operation ssssseeseeee ees Tolerance of the side allowance of the pallet sue ANT D5 Isolated mounting on metal luesleeseeeseeee ANT D5 Mounting in metal 00 cee ees Mounting on metal SLG D12 SLG D12S 000 eee eee Flush mounting in metal SLG D12 SLG D128 MDS in metal free environment 0 0c cece eee eee MDS in metal surroundings 000 c cece eee eee eee Interfering metal supports 0 eee ees Flush MOUNTING une rx RE RR Rx RR BERE REN ee EES Spreading of interference 0 cece eee Possible interference coupling 0 cee eect eee Shielding by the housing cece ee eee eee eee Avoidance of interference with optimal layout 0 Filtering the voltage isse Rel Rey Regen geem dero by Errani Suppression of inductivity 0 0 cece eee Equipotential bonding 2x e dae dstedtawavdeiiawdiseddiaaaatws Circuit diagram of the pr
139. tched inductivity is frequently a source of interference in plants Suppression of in Relays contactors etc generate interference voltages which must be sup ductivity pressed with one of the following circuits 24 V coils create up to 800 V even with small relays and 220 V coils gener ate interference voltages of several kV when the coil is switched Free wheel ing diodes or RC circuits can be used to prevent interference voltage and thus also inductivity in lines which must be installed parallel to the coil line Relay coils N Z Valves N SL E X C Ero Contactors T Z E Brakes Z _ me mem Figure 3 19 Suppression of inductivity Note All coils in the cabinet must be interference suppressed Don t forget the valves and motor brakes A special check must be made for neon lamps in the switching cabinet MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 3 33 Configuration and Installation Guidelines 3 4 6 3 34 Equipotential Bonding Differences in potential may be created between the parts of the plant by dif fering layout of plant parts and differing voltage levels When the parts of the plant are connected with signal lines equalizing currents flow over the signal lines These equalizing currents may distort the signals This makes it very important to
140. te After the ANT D5 antenna is removed from the SLG and connected again screwed on an init run must be executed MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 29 Read Write Devices Field data Transmission window 5 30 Table 5 16 Field data of the SLG D10S ANT D5 Limit distance Sg Max 450 mm dependent on transponder Working distance Sq 0 to 380 mm dependent on transponder Length of the transmission window La 320 mm Width of the transmission window W 128 mm Minimum distance from ANT D5 to ANT D5 22m Top view Transmission window Side view ANT D5 Spacing kit Metal plate Figure 5 20 Transmission window with the SLG D10S ANT D5 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Read Write Devices Metal free space Metal free space with flush mounting a 150mm Metal h 100 mm non metallic spacers Figure 5 21 Metal free space for the SLG D10S ANT D5 Definition of the distance D Distance D gt 2 m Figure 5 22 Distance D SLG D10S ANT D5 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 31 Read Write Devices
141. tion Description of FC 45 German 6GT2 097 3AM00 0DA1 English 6GT2 097 3AM00 0DA2 1 See Chapter 5 1 1 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Interfaces Technical data Table 6 3 Technical data of ASM 452 Serial interface to user Procedure after connection Transmission speed Max block length ASM 452 with FC 45 PROFIBUS DP V1 EN 50170 vol 2 PROFIBUS PG 11 screw connection PROFIBUS and power supply connectors are not included 9600 baud to 12 MBaud automatic recognition 2 words cyclic 240 bytes non cyclic Serial interface to SLG Connector Line length max SLGs which can be connected 2 M12 coupling connectors 2 m standard length Other prefabricated cables 5 m 20 m up to 1000 m on request 1x SLG D1xS with RS 422 Software functions Programming Function blocks for SIMATIC S7 MDS addressing Commands Depends on the PROFIBUS DP master FC 45 Direct access with addresses Initialize MDS read data from MDS write data to MDS and so on Multi tag capability No S7 data structures via UDTs Yes Voltage Nominal value 24 VDC Permissible range 20 to 30 VDC Current consumption Max 180 mA typ 130 mA without SLG DO not loaded Digital inputs None Digital outputs None Ambient temperature in operation 0 to 55 C in transit and storage 40 to 70 C Dimensions W x
142. ucts give you a list of Siemens representatives in your area clarify customer specific requirements and so on under the following e mail address moby fthw siemens de MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 1 1 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Introduction MOBY D 2 MOBY D is an RF identification system based on the ISO IEC 15693 stan dard in the 13 56 MHz range ISO IEC 15693 establishes for the first time a common basis for the smart labels of different vendors The areas of application range from simple identification e g to replace or complement barcodes or delivery notes in rough conditions to storage and distribution logistics and product identification MOBY D is connected directly to PCs running Windows 9x 2000 and NT via a serial RS 232 interface and is supported by a powerful C library It is integrated in SIMATIC S7 and PROFIBUS DP V1 by means of the proven MOBY interface modules e ASM 452 e ASM 473 e ASM 475 FC 45 gives the S7 user an easy to use interface Standardized low cost read write transponders smart labels based on ISO IEC 15693 e g I Code Tag it and my d can be processed by the MOBY D read write device up to a distance of 600 mm depending upon the trans ponder and antenna size MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 2 1 Introduction MOBY
143. umption Operation 0 9A Transient making current 2 8 A 50 ms Line length SLG SIMATIC S7 With RS 422 300 m Antenna line length 3 60m Digital inputs outputs None Housing Dimensions in mm For antenna L x W x H For electronic components Lx Wx H Color Antenna SLG housing Material Antenna SLG housing Connector Antenna can be connected to the SLG 340 x 325 x 38 320 x 145 x 100 without connector Black Anthracite Plastic ASA Aluminum TNC connector Mounting of SLG Mounting of antenna 4 M6 screws 4 MS screws Ambient temperature in operation in transit and storage 20 C to 55 C 25 C to 70 C Protection rating in accordance with EN 60529 SLG and antenna Shock in accordance with EN 60721 3 7 Class 7M2 Total shock response spectrum type II Vibration in accordance with EN 60721 3 7 Class 7M2 IP65 30 g 1 g 9 to 200 Hz 1 5 g 200 to 500 Hz Weight approx SLG 3500 g Antenna 1000 g Certifications Radio EN 300 330 CE Safe for pacemakers 1 To ensure optimal field data in a metallic environment the ANT D5 is calibrated at the factory at a distance of 100 mm from metal MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Read Write Devices Caution The antenna cable is prepared in advance If the cable is changed the war ranty and CE marking become invalid No
144. up the switching cabinet Protect the programmable controller from external interference by instal ling it in a cabinet or housing The cabinet or housing must be included in the grounding concept Shield the programmable controller from electromagnetic fields of induc tivity by using divider plates Use metallic plug connector cases for shielded data transmission lines Connect all inactive metallic parts over a large surface with low ohmic RF Make a large surface connection between the inactive metallic parts and the central grounding point Don t forget to include the shield bar in the grounding concept This means that the shield bar itself must be connected over a large surface with ground Do not use aluminum parts for grounding connections Divide the cables into groups and install the groups separately Always install high voltage cables and signal lines in separate ducts or bundles Always have the entire cabling enter the cabinet on only one side and at only one level Install the signal lines as close as possible to grounding surfaces Twist the to and from conductors of individual cables in pairs MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines Shielding the ca bles Power and signal filters Shield the data transmission cables and apply the shield on both sides Shield the analog lines and apply the shield on on
145. urated 40 80 Sodium hydroxide 30 180 80 Sodium hypochlorite 5 30 80 180 80 Sodium hydroxide solution 30 40 93 Nitric acid 10 40 23 Hydrochloric acid 10 40 80 Sulfuric acid 10 40 23 10 40 80 30 40 23 Test fuels 40 80 FAM DIN 51 604 A 180 80 Toluene 1 1 1 trichloroethane 180 80 Xylene Zinc chloride saturated 180 80 180 75 180 80 40 80 Evaluation Resistant weight increase lt 3 or weight loss lt 0 5 and or reduction in tear resistance lt 15 Resistant with qualifications weight increase 3 to 8 or Weight loss 0 5 to 3 and or reduction in tear resistance 15 up to 30 Not resistant weight increase gt 8 or Weight loss gt 3 and or reduction in tear resistance gt 30 MOBY D Configuration Installation and Service Manual 3 22 4 J31069 D0147 U001 A2 7618 Configuration and Installation Guidelines MDS D124 MDS D160 Table 3 12 The housing of the MDS D124 D160 is made of epoxy resin The following table provides an overview of the chemical resistance Chemical resistance of the MDS D124 D160 made of epoxy resin Concentration 20 C 40 C 60 C Formic acid 50 H Ammonia liquid anhydrous Ethanol Benzine free from aromatic hydrocar bons containing benzole Benzole benzoic acid Borax Boric acid Bromine fluid bromine water Butyric acid 100 Carbonates ammonium Na and similar Chlorine liqui
146. ve communication with the mobile data sto rage units MDSs and the serial link to the interface modules ASMs Various SLGs for short medium and long distances to the MDS are avai lable to meet customer requirements SLG D10S ANT D5 e SLG D11S ANT D5 e SLG D12S A robust housing and the high degree of protection IP65 permit deploy ment in the most severe industrial environments The SLG executes commands received from the interface module These tions commands and the data to be read or written are converted via an appropriate modulator demodulator circuit Communication between MDS and the SLG takes place via inductive alter nating fields The amount of data that can be transferred between SLG and MDS depends on the following factors The speed at which the MDS moves through the transmission window of the SLG s antenna The length of the transmission window The MDS type Table 5 3 Table providing an overview of the SLG with an RS 422 interface SLG Type Working di Limit di Temperature SLG Antenna di Protec stance Sa stance Sa range dimensions mensions tion depending depen during opera LxWxH LxWxH rating on MDS dent on tion in mm in mm the MDS SLG D10S ANT D5 0 to 380mm 450mm 20 to 455 C 320x 145 x 100 340 x 325 x 38 IP65 SLG D118 ANT D5 0to 240mm 300mm 20 to 70 C 160 x 80 x 40 340 x 325 x 38 IP65 SLG D128 0to 120mm 150mm 20 to
147. with init_run Before the start of anew command the READY bit must 1 Exception init_run Two FC 45 calls were parameterized with the same parameters ASM address and ASM_channel Two FC 45 calls are working with the same Params_DB pointer LJ Start init_run after error has been eliminated i No data has been picked up by the MDS whilst working with command repetition e g fixed code MDS The data buffer in the ASM has overflowed MDS data have been lost PROFIBUS DP error occurred PROFIBUS DP bus connection was interrupted Wire break on the bus Bus connector on the ASM temporarily removed PROFIBUS DP master no longer addresses the ASM Perform init run Lx The ASM has detected a message frame interruption on the bus The PROFIBUS may have been reconfigured with HWCONFIG for example This error is only displayed if response monitoring was activated at PROFIBUS configuration MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 B 5 Error Messages Table B 2 Error messages of the MOBY ASM SLG via the error MOBY variable Error Code in Hex 1C 1D 1E 1F ERR LED flashes 28 x 29 x 30x 31x Cause Remedy The antenna of the SLG is off on and is to be switched off on again The antenna is off and a MDS command is to be executed in this state The antenna is to be switched off although an MDS command is p
148. y Class 7M2 1 5 g 200 to 500 Hz Weight approx SLG 3500 g Antenna 1000 g Certifications Radio EN 300 330 CE Safe for pacemakers 1 To ensure optimal field data in a metallic environment the ANT DS is calibrated at the factory at a distance of 100 mm from metal Caution The antenna cable is prepared in advance If the cable is changed the war ranty and CE marking become invalid MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 5 9 Read Write Devices Field data Transmission window 5 10 Table 5 6 Field data of the SLG D10 ANT D5 Limit distance Sg Max 450 mm dependent on transponder Working distance Sq 0 to 380 mm dependent on transponder Length of the transmission window La 320 mm Width of the transmission window W 128 mm Minimum distance from ANT D5 to ANT D5 22m Top view Transmission window Side view ANT D5 Spacing kit Metal plate Figure 5 3 Transmission window with the SLG D10 ANT D5 MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Read Write Devices Metal free space Metal free space with flush mounting a 150mm Metal h 100 mm non metallic spacers Figure 5 4 Metal free space for the SLG D10 ANT D5 Definition of the distance D Distance D gt 2 m Figure 5 5 Distance
149. ype attachment e RE ue C 4 hiel m Shield 8 i Cable shield open 1 Caution When metallized subminiature D casings are used on the SLG side the case must be connected to the cable shield Figure 6 18 Wiring of the ASM 475 to the SLG D1xS with RS 422 6GT2 491 0E Implement lightning rods and grounding measures if required for your appli cation Protection against lightning always requires an individual look at the entire plant To ensure EMC the SLG cable must be led over an S7 300 shield connecting element see Figure 6 16 When customers make their own cables the shield of the SLG cable must be bared as shown in Figure 6 19 30 170 i Specifications in mm Figure 6 19 Baring of the cable shield for customer fabricated cable MOBY D Configuration Installation and Service Manual 4 J31069 D0147 U001 A2 7618 Interfaces Configuration of the ASM for SIMATIC S7 under STEP 7 Installation FC 45 with sample project Note Installation of MOBY requires functional STEP 7 software on a PC PG Please remember to use the latest version of STEP 7 Installation and configuration of the ASM 475 in the SIMATIC is performed with an installation program The installation program is included on the Software MOBY CD product 6GT2 080 2AA10 Installation information can be found on the Software MOBY CD You can use the file dearchiving function of SIMATIC Manager to load the FC w

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