BP18 Pickup Broom - Safety
Contents
1. Fluid Penetration Always use a board or cardboard when you check for a leak Leaking fluid that is under pressure can penetrate body tissue Fluid penetration can cause serious injury and possible death A pin hole leak can cause severe injury If fluid is injected into your skin you must get treatment immediately Seek treatment from a doctor that is familiar with this type of injury 8 Safety Section Crushing Prevention and Cutting Prevention i00970912 Crushing Prevention and Cutting Prevention SMCS Code 6700 Support the work tool properly when you perform work beneath the work tool Do not depend on the hydraulic cylinders in order to support the work tool A work tool can fall if a control lever is moved or if a hydraulic line breaks Also a work tool can fall if a hydraulic cylinder drifts Unless you are instructed otherwise never attempt adjustments while the machine is moving or while the engine is running Whenever there are work tool control linkages the clearance in the linkage area will change with movement of the work tool stay clear of all rotating parts and all moving parts When you strike a retainer pin the retainer pin might fly out The loose retainer pin can injure personnel Make sure that there are no people in the area when you strike a retainer pin To avoid injury to your eyes wear protective glasses when you strike a retainer pin Chips or other debris may fly off objects when you2. SAFETY Operation and Maintenance Manual Excerpt 2010 Caterpillar All Rights Reserved CATERPILLAR A OS EBU7277 CATERPILLAR September 19 Operation ancl maintenance Manual BP18 Pickup Broom DH1 Up Work Tool i01097883 Important Safety Information Most accidents that involve product operation maintenance and repair are caused by failure to observe basic safety rules or precautions An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs A person must be alert to potential hazards This person should also have the necessary training skills and tools to perform these functions properly Improper operation lubrication maintenance or repair of this product can be dangerous and could result in injury or death Do not operate or perform any lubrication maintenance or repair on this product until you have read and understood the operation lubrication maintenance and repair information Safety precautions and warnings are provided in this manual and on the product If these hazard warnings are not heeded bodily injury or death could occur to you or to other persons The hazards are identified by the Safety Alert Symbol and followed by a Signal Word such as DANGER WARNING or CAUTION The Safety Alert WARNING label is shown below The meaning of this safety alert symbol is as follows Attention Become Alert Your Safety
3. ded on the work tool when you get on the host machine and when you get off the host machine Before you get on the host machine clean the steps and the handholds Inspect the steps and the handholds Make all necessary repairs Illustration 4 g00037367 e Face the host machine whenever you get on the host machine and whenever you get off the host machine e Maintain a three point contact with the steps and handholds Note Three point contact can be two feet and one hand Three point contact can also be one foot and two hands Do not get on a moving host machine or on an operating work tool Do not get off a moving host machine Never jump off the host machine or off the work tool Do not try to get on the host machine if you are carrying tools or supplies Do not try to get off the host machine if you are carrying tools or supplies Use a hand line to pull equipment onto the platform Do not use any controls as handholds when you enter the operator s compartment or when you exit the operator s compartment 9 Safety Section Mounting and Dismounting 101149002 Work Tool Operation SMCS Code 6700 Only operate the work tool on a host machine that has been approved by Caterpillar Obey any lift restrictions that are applicable Refer to Operation and Maintenance Manual Caterpillar Approved Machines for more information Only operate the work tool while you are in the seat of the host machine The seat be
4. g Caterpil lar replacement parts or parts with equivalent specifications including but not limited to phys ical dimensions type strength and material Failure to heed this warning can lead to prema ture failures product damage personal injury or death 6 Safety Section Safety Signs and Labels Safety Section 10104067 1 Safety Signs and Labels SMCS Code 7405 There are several specific safety signs on this work tool The exact location of the hazards and the description of the hazards are reviewed in this section Please become familiarized with all safety signs Make sure that all of the safety signs are legible Clean the safety signs or replace the safety signs if you cannot read the words Replace the illustrations if the illustrations are not legible When you clean the safety signs use a cloth water and soap Do not use solvent gasoline or other harsh chemicals to clean the safety signs Solvents gasoline or harsh chemicals could loosen the adhesive that secures the safety sign Loose adhesive will allow the safety sign to fall Replace any safety sign that is damaged or missing If a safety sign is attached to a part that is replaced install a safety sign on the replacement part Any Caterpillar dealer can provide new safety signs Operation Illustration 2 g00576517 This warning label is located on the back of the bucket by the serial number plate Ay WARNING g00543934 Do not ope
5. ht 472 kg 1040 Ib Maximum Length A of the 1572 mm 61 9 inches Pickup Broom without the Gutter Brush Maximum Length A of the Pickup Broom with the Gutter Brush Width B of the Pickup Broom without the Gutter Brush Width B of the Pickup Broom with the Gutter Broom 2139 mm 84 2 inches 2108 mm 83 0 inches 2273 mm 89 5 inch Range of Hydraulic Oil 14500 to 22700 kPa Pressure 2100 to 3300 psi Range of Hydraulic Oil 57 to 95 L min Flow 15 1 to 25 1 US gpm Table 2 ATTACHMENTS FOR THE BP18 PICKUP BROOM Part Number Description Weight 165 9900 Gutter Brush 39 16 kg 86 3 Ib Dust 173 0216 ale 2 63 kg 5 8 Ib i01173772 Caterpillar Approved Machines SMCS Code 6700 At the time of publication the following machines have been approved by Caterpillar as host machines for the BP18 Pickup Broom e Caterpillar 236 Skid Steer Loader e Caterpillar 246 Skid Steer Loader e Caterpillar 248 Skid Steer Loader Do not use this work tool on a machine that is not approved by Caterpillar For the proper operation of the host machine refer to the Operation and Maintenance Manual of the host machine or to the Owner s Manual of the host machine Consult your Caterpillar dealer for additional information Product Identification Information 101150767 Serial Number and EU s CE Plate Location SMCS Code 6700 Caterpillar products such as mo
6. iate work site hand signals and the personnel that are authorized to give the hand signals Accept hand signals from one person only Never put maintenance fluids into glass containers Drain all liquids into a suitable container Discard any drained fluids and discard any filter elements according to local regulations 7 Safety Section General Hazard Information Clean up all spills immediately Use all cleaning solutions with care Report all necessary repairs Do not allow unauthorized personnel on the machine Unless you are instructed otherwise perform maintenance under the following conditions e he host machine is parked on level ground e The work tool is lowered to the ground and the loader controls for the host machine are in the HOLD position e The transmission control is in the NEUTRAL position e The parking brake is engaged e The engine is stopped e The engine start switch key is turned off and the engine start switch key is removed e The battery disconnect switch is in the OFF position and the disconnect switch key is removed If the host machine is not equipped with a battery disconnect switch remove the positive battery cable from the battery Pressure Air Pressure air Can cause personal injury When pressure air is used for cleaning wear a protective face shield protective clothing and protective shoes The maximum air pressure for cleaning purposes must be below 205 kPa 30 psi
7. is Involved The message that appears under the warning explains the hazard and can be either written or pictorially presented Operations that may cause product damage are identified by NOTICE labels on the product and in this publication Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard The warnings in this publication and on the product are therefore not all inclusive If a tool procedure work method or operating technique that is not specifically recommended by Caterpillar is used you must satisfy yourself that it is safe for you and for others You should also ensure that the product will not be damaged or be made unsafe by the operation lubrication maintenance or repair procedures that you choose The information specifications and illustrations in this publication are on the basis of information that was available at the time that the publication was written The specifications torques pressures measurements adjustments illustrations and other items can change at any time These changes can affect the service that is given to the product Obtain the complete and most current information before you start any job Caterpillar dealers have the most current information available For a list of the most current publication form numbers available see the Service Manual Contents Microfiche REG1139F When replacement parts are required for this product Caterpillar recommends usin
8. kinked hoses Do not install damaged lines damaged tubes or damaged hoses Repair loose lines loose tubes and loose hoses Repair damaged lines damaged tubes and damaged hoses Leaks can cause fires See your Caterpillar dealer for repair or for replacement parts Check lines tubes and hoses carefully Do not use your bare hand to check for leaks Use a board or cardboard to check for leaks See Operation and Maintenance Manual General Hazard Information for more details Tighten all connections to the recommended torque Replace the parts if any of the following conditions are present e The end fittings are damaged or leaking e The outer covering is chafed or cut e The reinforcing wire layer is exposed e The outer covering is ballooning locally e The hose is kinked or crushed e The armoring is embedded in the outer cover e The hoses have been pulled or stretched Make sure that all clamps guards and shields are installed correctly This will help to prevent oil from spraying onto the operator and onto hot engine parts This will also help to prevent the rubbing of other parts vibration and damage while you are operating the work tool 101138595 Mounting and Dismounting SMCS Code 6700 e Get on the host machine only at locations that are equipped with steps and or handholds Get off the host machine only at locations that are equipped with steps and or handholds Utilize the steps that are provi
9. lt must be fastened while you operate the host machine Only operate the controls while the engine is running Protective glasses must be worn while you operate the host machine and while you operate the work tool While you operate the work tool slowly in an open area check for proper operation of all controls and all protective devices Before you move the host machine with the work tool ensure that no one will be endangered Note any needed repairs during operation of the work tool Report any needed repairs Carry work tools low to the ground Refer to Operation and Maintenance Manual Transport Position Do not go close to the edge of a cliff an excavation or an overhang Maintain control of the host machine while you operate the work tool Do not overload the host machine beyond the capacity of the host machine Do not overload the work tool beyond the capacity of the work tool Know the maximum operating dimensions of your machine when the work tool is installed 10 Product Information Section Specifications and Model Views Product Information Section Specifications and Model Views 101173801 Model View Illustrations SMCS Code 6700 Illustration 5 g00630500 1 Gutter brush 2 Broom 3 Hydraulic hoses and 4 Bucket I i Illustration 6 g00630474 Top view Dimension A is overall length Dimension B is overall width Table 1 BP18 PICKUP BROOM Approximate Weig
10. rate or work on this machine or work tool unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals and Owner s Manuals Failure to follow the instructions or heed the warnings could result in injury or death Contact your Caterpillar dealer for replacement manuals Proper care is your responsibility i00970697 General Hazard Information SMCS Code 6700 Illustration 3 g00037327 Attach a Special Instruction SEHS7332 Do Not Operate warning tag or a similar warning tag to the mounting bracket before you service the work tool or before you repair the work tool These warning tags are available from your Caterpillar dealer Know the maximum operating dimensions of your host machine when the work tool is installed Know these dimensions in order to maintain proper clearance when you operate near fences or near boundary obstacles Wear a hard hat protective glasses and other protective equipment as required Do not wear loose clothing or jewelry that can snag on controls on other parts of the machine or on the work tool Make sure that all protective guards and all covers are secured in place on the machine and on the work tool Keep the machine free from foreign material Remove debris oil tools and other items from the deck from walkways and from steps Secure lunch boxes tools and other loose items that are not a part of the machine Know the appropr
11. strike the objects Make sure that no one will be injured by flying debris before you strike any object To avoid injury to your eyes wear protective glasses when you strike any object 101145370 Fire Prevention and Explosion Prevention SMCS Code 6700 If the work tool is equipped with electrical components clean all electrical connections and tighten all electrical connections Check the electrical wires daily for loose wires or for frayed wires Tighten all loose wires before you operate the work tool Repair all frayed wires before you operate the work tool All fuels most lubricants and some coolant mixtures are flammable store all lubricants in properly marked containers and away from all unauthorized persons store all oily rags or other flammable material in a protective container Do not weld pipes that contain flammable fluids or tubes that contain flammable fluids Do not flame Cut pipes that contain flammable fluids or tubes that contain flammable fluids Clean the pipes or tubes thoroughly with nonflammable solvent before you weld the pipes or tubes or you flame cut the pipes or tubes Remove all flammable materials fuel oil debris etc before the flammable materials accumulate on the work tool Do not expose the work tool to flames or to material that is burning Lines Tubes and Hoses Do not bend high pressure lines Do not strike high pressure lines Do not install bent lines bent tubes or
12. torized work tools that are not designed for an operator to ride are identified by serial numbers For quick reference record the serial number in the space that is provided below the illustration The serial number plate is located on the right side of the back of the bucket g00553494 Illustration 7 Pickup Broom Serial Number 11 Product Information Section Product Identification Information
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