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2016 Whyte Electric Range Supplementary Service Manual Edn1.pub
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1. power whilst riding Otherwise the bike will be quite a challenge to continue riding Therefore it is advised to implement the recommendations made by Shimano concerning battery maintenance charging regime and replacement disposal as detailed within the Shimano STEPS User manual UM 70HOA 002 00 and Dealer manual DM SP0001 03 4 0 SAFETY IMPORTANT The following are intended to be advisory notes on the safe use of your Whyte bike You should also read thoroughly the General Instruction Manual also supplied with your new bike If at any stage you are uncertain about the safety or safe operation of the bike as a whole or any specific component then DO NOT RIDE YOUR WHYTE and instead please consult the specific component manufacturers instruction manual or your Whyte Dealer for advice Maximum Rider Weight Limit for this range of Whyte Bikes 19 Stone 120kg to wear and high stresses Different materials and components may react to wear and stress fatigue in different ways If the design life of a component has been ex ceeded it may fail suddenly causing possible injury to the rider Any form of crack scratches and decolouring in highly stresses areas are showing that the component has exhausted its life time and has to be replaced If you are in any doubt about one or more components on your Whyte DO NOT RIDE YOUR BIKE Consult the specific component manufacturers literature or take your bike to your local Whyte Dealer WARNING As is th
2. RMA WHYTE SS a www whytebikes co uk a xs Electric Range eC 7 Men s amp Women s Coniston eR 7 Clifton Supplementary Service Manual 2016 Edition 1 SSS www whytebikes co uk 74 TN SS www whytebikes co Uuk a ri AA Page 2 2016 Edition 1 SS LP www whytebikes co uk ail mS Table of Contents 1 0 Introduction 2 0 Geometry 2 01 Coniston Men s 2 02 Coniston Ladies 2 03 Clifton 3 0 Preparations for riding 3 1 Making Adjustments 3 2 Set up of Fork 3 3 Battery maintainance 4 0 Safety 5 0 Lubrication 5 1 General Lubrication 6 0 Torgue Settings 7 0 Notes Wey www whytebikes co uk Zai Page 3 2016 Edition 1 WHYTE Service Manual 1 0 INTRODUCTION Thanks for choosing to purchase this Whyte product We hope you will enjoy all the bene fits its advanced design and engineering will bring to your riding experience This particular range of Electric bikes are fitted with electric pedal assistance which de pends upon how much force you will exert on the pedals The following specific compo nents are what makes these bikes different from a conventional pedal cycle A battery pack fitted above the downtube An electric motor fitted to the bottom bracket output power of up to 250 Watts maximum A controlling system fitted to the handlebars This manual will guide you through the set up safety and maintenance procedures that are specific to your Whyte
3. bike For other more general information we strongly advise that you also read thoroughly the General Instruction Manual that is also supplied with your new bike Also please note that the specification of all the components that are fitted to your bike as standard may be obtained from the Whyte Bikes Brochure or alternatively from the Whyte Bikes website www whytebikes co uk Please remember if you are in any doubt about your ability to safely service or repair your Whyte bike do not ride it and instead arrange for a professional bicycle mechanic at your local Whyte dealer to do the job correctly Bundled with this manual are the respective manufacturers instructions and manuals for the branded parts that are fitted to your Whyte bike Please take time to study all the rele vant instruction manuals to ensure you have a continually safe and well set up bike before every ride and to help you build up a relationship of knowledge between you and your Whyte Dealer Happy and safe riding Whyte design team May 2015 Pal Le Page 4 www whytebikes co uk BS 2016 Edition 1 WHYTE Service Manual 2 0 GEOMETRY Fig 1 Geometry GROUND 2 01 WHYTE Coniston Men s sera fo 2 _ sonso p nm En PN EN Note Geometry shown here is Showroom i e without rider aboard the bicycle With Sag geometry is with rider after correct sag is set at the front Please refer to suspe
4. e case with all mechanical components the bicycle is subjected CAUTION These bikes have disc brakes as standard eguipment It is NOT PERMIT A TED to convert the braking system to a rim brake type since the frame has only been tested for disc brake use and also because the wheel rims are not suitable to be used as a braking surface Making such a modification of components will also void the warranty See www whytebikes co Uuk BS 2016 Edition 1 Page 8 WHYTE Service Manual power system which are detailed in the Shimano STEPS User manual UM 70HOA 002 00 and Dealer manual DM SP0001 03 In particular certain potential haz ards associated with handling disposal of the battery and also how to safely utilise the electric motor assistance whilst riding your bicycle We therefore strongly recommend that these points are studied with great care to ensure safe operation of your Whyte electric bicycle WARNING There are specific safety instructions for the Shimano STEPS electric Designed for the following use The bicycles in the Whyte eC 7 amp eR 7 series have all been designed tested and comply with ISO 4210 2 Safety Standard for typical road or path cycling use They have not been designed or tested for mountain biking or for use in competition 5 0 LUBRICATION 5 1 GENERAL LUBRICATION For the correct lubrication regime and maintenance of all parts on a Whyte bicycle please refer to the specific component manufacturer
5. nsion set up for information on how to achieve the correct sag of the fork BB height with 706mm tyres fitted 35mm 37 622 AN LZ 2916 Edition 4 www whytebikes co uk Zai Page 5 WHYTE Service Manual 2 02 WHYTE Coniston Ladies Head Head Angle A fw fw lo o 0 S L sensor zm mmm id sensor e mm rem o Tamin mm m Note Geometry shown here is Showroom i e without rider aboard the bicycle With Sag geometry is with rider after correct sag is set at the front Please refer to suspension set up for information on how to achieve the correct sag of the fork BB height with 706mm tyres fitted 35mm 37 622 2 03 WHYTE Clifton re ae A asna o 27m 27mm 27mm Note BB height with 716mm tyres fitted 42 622 NI LA Page 6 www whytebikes co uk BS 2016 Edition 1 WHYTE Service Manual 3 0 PREPARATIONS FOR RIDING DT www dtswiss com 3 1 MAKING ADJUSTMENTS Ergon www ergon bike com FSA www fullspeedahead com Please refer to the specific component manufac turers manual or published technical information Jagwire www jagwireusa com about adjusting the components on your Whyte bike Instructions may be downloaded from the relevant manufacturer s internet site as shown in SR Suntour www srsuntour cycling com the table to the right Shimano www shimano com Tektro www tektro com This electric range of bikes are fi
6. s detailed instructions bundled with this man ual or for further information visit the specific manufacturers website 6 0 TOROUE SETTINGS IMPORTANT For all torgue settings refer to the specific manufacturers information bun dled with this manual or alternatively refer to the specific manufacturers website for fur ther information Z 0 NOTES i AN Le 2016 Fdition 4 www whytebikes co uk l s Page 9 WHYTE Service Manual NOTES continued eye page 10 www whytebikes co uk alm 2016 Edition 1 WHYTE Service Manual NOTES continued AN Le 2916 Egiti n 4 www whytebikes co uk Zai Page 11 ws wwwv whytebikes co uk lt DESIGNED IN THE U
7. tailed information about your fork set up and performance relating to all controls and features of your fork Rebound Damping adjustment This adjustment fine tunes the speed at which the wheel returns to its normal ride height after hitting a bump To demonstrate the effect of this function turn the rebound adjuster to its slowest setting Press down on the handlebars to compress the forks then release the AN Le 2916 Egiti n 4 www whytebikes co uk Zai Page 7 WHYTE Service Manual load The suspension recovers very slowly to its original position Repeat the above with the adjuster turned to the fastest setting and the difference will be seen immediately the load is released We recommend the optimum setting is to adjust the re bound damping to be as slow as possible but not so slow that the normal ride height is not recovered On very rough terrain if the bike becomes progressively lower as more bumps are hit then the re bound damping is set too slow On the other hand if the bike feels choppy and not plush then the re bound damping is too fast A bit of trial and error is needed to get the exact setting WARNING Only make adjustments to your fork while stationary and not when riding 3 3 BATTERY MAINTAINENCE Tools Required Shimano charging equipment Given that the combined mass of the electric power system makes these bikes significant ly heavier than equivalent pedal cycles it is important to avoid running out of battery
8. tted with the Vittoria www vittoria com Shimano Steps E6000 series of components Shimano publish comprehensive instructions for these products which are available from the http si shimano com website under the E Bike section on that webpage User manual UM 70HOA 002 00 and Dealer manual DM SP0001 03 are particularly relevant VP www vpcomponents com If you are uncertain in any way about making adjustments to any components on you Whyte bike then DO NOT RIDE YOUR BIKE Contact your Whyte dealer who will be able to advise you on how to go about setting up you Whyte for riding and or making adjustments to the components fitted to your Whyte 3 2 SET UP OF FORK Tools Reguired Good Quality Shock Pump Small Ruler The front fork will be pre set with the standard settings when you buy your Whyte Before riding you will need to adjust the Sag setting on the fork This is to ensure the forks are set Up correctly for your own body weight so the fork will perform as intended To set Sag on a front fork you need to measure the amount F Sag Sag the fork compresses when you sit on the bike in the normal ork 4506 25 riding position We recommend for the best performance to run Travel Firm Plush approximately 20 Sag on the front fork 60mm 9mm 15mm Sag on and air sprung fork is controlled by adjusting the Air Spring pressure We recommend you refer to your forks owners manual or relevant website for de
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