model 133l planetary gear drive service manual
Contents
1. SINGLE PLANETARY MODEL 133L 4 1 6 1 EES 26 52 ae 8 007 AN 450 7 RATIOS J l i ITEM QTY DESCRIPTION z Aae RIES 6 00 taz 6 00 S 442 WeODE 4 OOR 6 00 A ROUND FLANGE 13 004 3102 A ROUND FLANGE W BOOT SEAT 13 004 3042 w 1 1 B SQUARE FLANGE 13 004 3082 2 E RECTANGULAR FLANGE 13 004 3052 m F FLANGELESS 13 004 3152 Q ECCENTRIC 13 004 3112 C132 C133 CUSTOM Di 237 8 16 DP SPL 2 25 LG 13 004 4352M n D2 3 000 DIA 5 8 SQ KEY 13 004 4312M se gt D3_237 8 16 DP SPL 1 22 LG 13 004 4362M 2 D4 23T 8 16 DP SPL 2 72 LG 13 004 4372M gt D5 3 500 DIA 7 8 SQ KEY 13 004 4382M D6 207 6 12 DP SPL 4 15 LG 13 004 4342M 3 S1 SPINDLE SHAFT 13 004 4202M C1 CUSTOM SAE A 2 amp MOD 4BOLT r 13 004 1192 13 004 1192 13 004 1222 13 004 1192 13 004 1222 oc SAE A 2 amp MOD 4 BOLT W CODE 4 13 004 1252 13 004 1252 13 004 1252 13 004 1222 13 004 1222 13 004 1222 wi 4 SAE B2BOLT N 13 004 1182 13 004 1182 13 004 1232 13 004 1182 13 004 1232 5 SAE B 2 amp 4 BOLT W CODE 4 13 004 1202 13 004 1202 13 004 1202 13 004 1232 13 004 1232 13 004 1232 O SAE C 2 BOLT amp 4 BOLT 13 004 1212 13 004 1212 13 004 1212 13 004 1242 13 004 1242 13 004 1212 13 004 1242 SAE D 4BOLTW CODE9 13 004 1412 EE ce CODE 2 INPUT13T162. cone 20A onto the shaft until it seats against the shoulder Place the shaft 2 with the bearing 20A into the base 1 Flip shaf base assembly and apply lithium or general purpose bearing grease to roller con tact surface of the inner cup 20D then press inner bearing cone 20C onto shaft 2 until it seats against inner bearing cup 20D Prior to installation of the shaft seal 16A the pre load may result in a rolling torque which varies be tween 100 to 400 in lb The bearing preload should be tailored to your application a low speed application may re quire a high pre load while high speed applications usually benefit from low pre load Adding shims 35A will increase the pre load on the bearing set Determine your pre load require ment and install shims to obtain this pre load Install the Load N Lock segments 35B over the shims 35A and into the groove in the shaft 2 Finally install the lock ring 35C over the segments 35B All subassembly service or repairs should be complete at this time Continue to Unit Assembly to complete unit buildup 2 Unit Reassembly Install the secondary carrier assembly onto the output shaft align the splines of the carrier 5A with the output shaft 2 splines and slide the carrier onto the shaft Lubricate o ring s 16B and install on the base 1 pilot if the ring gear 12 was removed during disassembly Caution Hold ring gear s by outside diamete
3. last roller to slide in Be sure to install 12 pri or 2 rows of 12 sec rollers in each planet gear 7B pri 5B sec on loose roller applications If using multiple rows of rollers repeat steps C and D as necessary Once complete refer to exploded view to confirm that any spacer washers 7F pri 5F sec are appropriately placed e Place a washer 7E pri 5E sec over gear 7B pri 5B sec and onto shaft 7C pri 5C sec f Carefully slide assembly off of table holding planet washers 7E pri 5E sec against planet gear 7B pri 5B sec g Slide planet shaft 7C pri 5C sec out of the assem bly and slide assembly into carrier h Align planet gear amp bearing assembly inside carrier and install planet shaft through entire assembly 2 Planet shafts 7C pri 5C sec should be in stalled with chamfered end of 1 16 pri 3 16 sec inch roll pin hole towards outside diameter of carrier 7A pri 5A sec this will ease alignment of holes while inserting roll pins 7G pri 5G sec 3 Drive roll pin 7G pri 5G sec into the carrier hole and into planet shaft to retain parts Repeat for remaining planet gears Base Subassembly Teardown 1 Remove the lock ring 35C using a heel bar or puller if using a heel bar be sure not to pry against the cage of the inner output shaft bearing 20C Remove the split ring segments 35B and shims 35A Caution Since the shaft is no longer positively re tained care should be taken to a
4. 32DP 13 004 1292 13 004 1292 13 004 1312 713 004 1302 13 004 1312 HI CODE 3 INPUT SAE 1 6B ee 138 004 1322 138 004 1322 13 004 1472 13 004 1332 13 004 1472 4 1 CODE4 INPUT 147 12 24 DP 13 004 1372 13 004 1382 13 004 1342 13 004 1342 13 004 1362 13 004 1352 13 004 1362 zZ CODE 5 INPUT15T16 32DP 13 004 1452 13 004 1452 13 004 1802 13 004 1442 13 004 1802 zZ CODE 9 INPUT 13 T 8 16 DP 13 004 1402 13 004 1462 EE 5 1 CARRIER ASSEMBLY SECONDARY 13 005 2131 13 005 2081 13 005 2131 13 005 2081 13 005 2131 13 005 2081 13 005 2081 13 005 2081 5A 1 CARRIER SEC 13 004 1702 13 004 1522 13 004 1702 13 004 1522 13 004 1702 13 004 1522 13 004 1522 13 004 1522 5B 3 PLANET GEAR SEC 13 004 1712 13 004 1532 13 004 1712 13 004 1532 13 004 1712 13 004 1532 13 004 1532 13 004 1532 5C 3 PLANET SHAFT SEC 13 004 1562 5D 72 BEARING PLANET ROLLER 01 106 0010 SE 6 THRUST WASHER PLANET 13 004 1582 5F 3 SPACER WASHER PLANET 135 004 1592 56 3 ROLL PIN SEC PL 3 16 X 7 8 01 153 0210 6 1 SUNGER sf 13 004 1142 13 004 1152 13 004 1142 13 004 1152 13 004 1152 13 004 1152 7 1 CARRIER ASSEMBLY PRIMARY 713 005 2121 13 005 2121 13 005 2141 13 005 2097 13 005 209T 13 005 2141 7A 1 CARRIER PRI ee 13 004 1692 13 004 1692 13 004 1732 13 004 1542 138 004 1542 13 004 1732 7B 3
5. KWASHERS 25C 16 BOLTS RING 01 150 1460 25D 16 HARD WASHERS RING 01 166 0120 30 PLUGS GREASE ZERK Ee 30A _1 PLUG COVER 01 207 0070 98 sos 2 PLUG RING 014 207 0041 scl 4 1 4 NPT SOC HD 01 207 0020 pi GREASE FITTING 01 215 0040 aw pb 35 MISCELLANEOUS Es us oa SSA s SHIMS 80 004 1151 QUANTITY DETERMINED BY PRELOAD REQUIRED AND PART STACK UP Ng 358 1 SPLIT RING 81 004 8101 98 asc 1 LOCKRING 81 004 8111 Sa fig 35D 1 RETAINING RING 01 160 0040 neers SAE D COVER IS SOLD ONLY WITH A CODE 9 13 T 8 16 INPUT GEAR Eskridge Inc Olathe Ks 913 782 1238 www eskridgeinc com Model 133L service manual SM133L AB Page 2 LUBRICATION amp MAINTENANCE Using the chart below determine an appropriate lubricant viscosity Use only EP extreme pressure or API GL 5 designated lubricants Change the lubricant after the first 50 hours of operation and at 500 hour intervals thereafter The gear drive should be partially disas sembled to inspect gears and bearings at 1000 hour intervals Recommended ambient and operating temperatures for conventional and synthetic gear lubricants 50 25 0 25 50 75 100 125 150 175 200 225 250 F 80W90 conventional 75W90 conventional 85W140 conventional i Max Ambient temp Max Operating temp Min Ambient operating temp 75W90 synthetic 80W140 synthetic l 45 32 18 4 10 24 38 52 66 79 93 107 121C Note Ambient tempera
6. PLANET GEAR PRI 13 004 1722 13 004 1722 13 004 1742 13 004 1552 13 004 1552 13 004 1742 7C 3 PLANET SHAFT PRI 13 004 1572 7D 36 BEARING PRI PL ROLLER r 01 106 0020 7E 6 THRUST WASHER PLANET 13 004 1582 7F 6 SPACER WASHER PLANET 13 004 1592 7G 3 ROLL PIN PRI PL 1 8X7 8 r 01 153 0180 12 1 RING GEAR 81 004 2362 14 THRUST WASHERS amp THRUSTBRGS Mo ee 14A 1 CARRIER THRUST WASHER 81 004 2711 14B 1 CARRIER THRUST WASHER 81 004 2711 81 004 2711 81 004 2711 81 004 2711 14C 1 INPUT THRUST WASHER 81 004 2883 81 004 2701 81 004 2701 81 004 2701 14D 1 THRUST WASHER SGL PL O1 T12 0080 Treen 14E 1 BEARING 01 112 0220 01 112 0220 01 112 0220 14F 2 THRUST RACE 01 112 0230 01 112 0230 01 112 0230 16 1 SEAL KIT 13 016 2051 Contains Items 16A 16B and 16C 13 016 2101 SEAL KIT contains only items 16A and 16B 16A 1 SHAFT SEAL 01 405 0690 16B 2 O RING 01 402 0420 16C 1 SEAL RUBBER DIRT BOOT 01 406 0050 DIRT BOOT IS USED ON THE ST SPINDLE SHAFT WITH A 13 004 3042 OR 13 004 3052 BASE 20 OUTPUT SHAFT BEARINGS sss 20A 1 OUTER CONE 01 102 0260 20B 1 OUTER CUP 01 103 0260 20C 1 INNER CONE 01 102 0030 20D 1 INNER CUP 01 103 0030 25 HARDWARE N or 25A 8 BOLTS COVER 01 150 1670 FOR 13 004 1402 COVER USE 01 150 1710 SHCS 25B 8 LOCKWASHERS COVER 01 166 0010 FOR 13 004 1402 COVER DO NOT USE LOC
7. Z ESKRIDGE MODEL 133L PLANETARY GEAR DRIVE SERVICE MANUAL WARNING While working on this equipment use safe lifting procedures wear adequate clothing and wear hearing eye and respiratory protection THIS SERVICE MANUAL IS EFFECTIVE NOTE Individual customer specifications mounting S N 60996 TO CURRENT case output shaft brake assembly etc may vary from DATE 5 17 04 TO CURRENT exploded drawing and standard part numbers shown VERSION SM133L AB If applicable refer to customer drawing for details Ot ESKRIDGE esa Q sl i i G gt USED WITH ALL BUT 36 1 CODE 4 INPUT amp ALL 33 1 amp 45 1 D dar USED WITH amp ALL 33 1 amp 45 1 A SINGLE PLANETARIES ONLY sd 36 1 CODE 4 INPUT X133L E we EFFECTIVE DATE 5 17 04 Page 1 of 2 wr E C N 2790 EFFECTIVE SERIAL 60996 Effective date 5 17 04 EQUIPPED WITH PATENTED LOAD N LOCK HAFT RETENTION SYSTEM Effective serial 60996 Eskridge Inc Olathe Ks 913 782 1238 U S PATENT NO 5746517 X133LD2 AE DATE 11 21 07 Model 133L service manual SM133L AB Page 1 www eskridgeinc com DOUBLE PLANETARY
8. ailable options For a detailed breakdown of this information please refer to Eskridge product specifica tion sheets found at http www eskridgeinc com geardrives gearprodspecs htmi Eskridge Inc Olathe Ks 913 782 1238 Model 133L service manual SM133L AB Page 3 www eskridgeinc com Unit Teardown 1 Scribe a diagonal line across the outside of the unit from the cover 3 to the base 1 before disassembly to aid in the proper positioning of pieces during reassembly 2 Remove drain plugs 30A amp or 30B and drain oil from unit The oil will drain out more quickly and completely if warm 3 Remove the 8 3 8 16 capscrews 25A and lockwashers 25B 4 Remove the cover 3 thrust washer s bearing s 14C OR 14E amp 14F OR 14D and input gear 4 Inspect o ring 16B discard if damaged or deformed 5 Lift the planet carrier assembly out of the unit and lift the sec ondary carrier out of the unit 6 Ifthe ring gear 12 needs to be replaced or serviced remove the 16 1 2 13 12 point flange screws and hard washers 25C 25D If the ring gear 12 does not require service it can be left in place for all other service Inspect gear to base O ring 16B as before discard if damaged or deformed 7 The unit is now disassembled into groups of parts The area s requiring repair should be identified by thorough inspection of the individual components after they have been cleaned and dried Carrier Assembly Teardown R
9. otate planet gears 7B pri 5B sec to check for abnormal noise or roughness in bearings 7D pri 5D sec If further in spection or replacement is required proceed as follows 1 Drive roll pins 7G pri 5G sec completely into the planet shafts 7C pri 5C sec 2 Slide planet shafts 7C pri 5C sec out of carrier 7A pri 5A sec 3 Remove planet gears 7B pri 5B sec washers 7E pri 5E sec and bearings 7D pri 5D sec from carrier 7A 4 Inspect the planet gear 7B pri 5B sec bearing bore and plan et shaft 7C pri 5C sec and bearings 7D pri 5D sec Check for spalling bruising or other damage and replace components as necessary Note When using loose uncaged individual rollers all rollers in the planet gear should be replaced if any are found to be defective 5 Remove roll pins 7G pri 5G sec from planet shafts 7C using a 1 16 pri 3 16 sec inch pin punch Carrier Reassembly 1 Loose roller installation a Set planet washer 7E pri 5E sec on work table with planet gear 7B pri 5B sec on top of it Center planet washer to planet gear as closely as possible b Center planet shaft 7C pri 5C sec in planet gear 7B pri 5B sec bearing bore c If used place spacer washer 7F pri 5F sec onto planet Eskridge Inc Olathe Ks 913 782 1238 shaft refer to exploded view to confirm spacer posi tions d Begin placing rollers 7D pri 5D sec around shaft 7C pri 5C sec There should be clearance for
10. r or use lifting de vice to prevent injury 3 Eskridge Inc Olathe Ks 913 782 1238 Align gear teeth of secondary ring gear 12 if it was re moved during disassembly with the gear teeth of the planet gears 5B and place on base then align mounting holes of ring gear with holes in base Use the scribed line made during disassembly for reference Tighten the 16 1 2 13 12 point flange screws through the base into the ring gear to a torque of 110 ft lb dry 80 ft lb if the fasteners are lubricat ed Install the primary carrier assembly and sun gear into the sec ondary carrier 10 Model 133L service manual SM133L AB Page 5 Install the input gear 4 Install the thrust bearing set 14C OR 14E amp 14F OR 14D Refer to exploded view for details Noting the scribed line made during disassembly with lu bricated o ring 16B in place align and install the cover 3 Install and torque the 8 3 8 16 hex head cap screws 25C with lockwashers 25A The torque for the cap screws 45 ft lb dry 35 ft lb if the fasteners are lu bricated Using a splined shaft to drive the input gear 4 ensure that the unit spins freely Fill the unit to the proper level as specified with recom mended gear oil refer to chart page 3 after unit is sealed with brake and or motor The gearbox is now ready to use www eskridgeinc com
11. ture is the air temperature measured in the immediate vicintiy of the gearbox A Gearbox exposed to the direct rays of the sun or other radiant heat sources will operate at higher temperatures and therefore must be given special consideration The max operating temp must not be exceeded under any circumstances regardless of ambient temperature If your unit was specified shaft up or with a Z option a grease zerk was provided in the base housing For shaft up operation the output bearing will not run in oil and must be grease lubricated Use a lithium based or general purpose bearing grease sparingly every 50 operating hours or at regular maintenance intervals Over greasing the output bearing should be avoided as it tends to fill the housing with grease and thicken the oil ESKRIDGE MODEL 133L OIL CAPACITIES Operating Position Oil Capacity Oil Level Single stage Double stage gt Horizontal Shaft 1 5 qts 1 41 1 5 qts 1 41 To horizontal centerline of gear drive Vertical Shaft Pinion Up 2 5 qts 2 41 2 5 qts 2 4 To side port on gear drive w base ra Vertical Shaft Pinion Down 2 5 qts 2 4 2 5 qts 2 4 I To midway on upper I primary gear set ESKRIDGE PART NUMBER INTERPRETATION Note All non custom Eskridge Geardrives are issued a descriptive part number which includes information regard ing the Model means of shaft retention base style shaft style input mounting input shaft size overall ratio and various av
12. void personal inju ry Care should also be taken not to damage it while pressing through base Note Removing the shaft from the base assembly damages the shaft seal and the seal will need to be replaced 2 Place base 1 external side down on a plate or table Press output shaft out bottom of base by applying a load to internal end of shaft until it passes through inner shaft bearing cone 20C 3 A gear puller may be used to remove the outer bearing cone 20A from the shaft 2 If reusing old bearing cone do not pull on or damage roller cage Remove the shaft seal 16A for inspection or replacement 4 Lubricate inner lip of new shaft seal 16A and slide it onto the shaft 2 until it fits snugly over the shaft seal diameter with the open side toward the inside of the gear drive Note Press bearing cone onto output shaft by pressing on inner race only DO NOT press on roller cage as it may Model 133L service manual SM133L AB Page 4 www eskridgeinc com damage bearing 5 Inspect inner and outer bearing cups 20D amp 20B If cups are damaged drive them out using a brass drift and utilizing the bearing knock out notches in the base 1 Base Reassembly Clean all foreign material from any magnetic oil plugs located on base 1 Place base 1 exterior side up on work table Apply a layer of lithium or general purpose bearing grease to the roller contact surface of outer bearing cup 20B Press outer bearing
Download Pdf Manuals
Related Search