2930 Control Valve Service Manual
Contents
1. BLACK YELLOW RED WHITE L BLUE 5 BROWN T 9 INTERLOCK CABI r1 rs IMMEDIATE REGENERATION TIMER WHITE WHITE 227 WHITE WHITE RED 2 RED YELLOW YELLOW YELLOW 3 YELLOW EZ 51 BROWN BROWN BLUE 4 BLUE amp 5 BLUE BLUE ORANGE 5 BLUE RED RED BLK WT E BLACK BLACK BLACK Z ma BLUE auc BROWN 8 Sz PURPLE 9 PURPLE amp E y i Kaa 18 ORANGE al 94 gg GR YEL ia zz BLACK BLACK gt 5 o o BLK WI Ls 5 4 gt ah a 3l di c d amp 22 zz 212 o VDM o o z 2 BVCAM O Gb HCAM amp SCAM UPPER DRIVE TM TIMER MOTOR VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR REMOTE METER WIRING SW1 TIMER HOMING SWITCH I SW2 TMER PROGRAM SWITCH as FLECK RM IMMEDIATE FLECK 3200ET REMOTE METER SW3 VALVE HOMING SWITCH WHITE BLACK a Ss 123456 12345 6781 SW4 VALVE STEP SWITCH gt gt a o 9 m e e SW5 BRINE CAM SWITCH d sl s SWS LOWER DRIVE SWITCH INSIDE 919 3s SW7 LOWER DRIVE SWITCH OUTSIDE 0990220 o o o2. SWB AUXILIARY LOWER DRIVE SWITCH Swe d VALVE e TA ve THCAM TIMER HOMING CAM LOM o 9 LVE TIMER PROGRAM NAIVE HOMNO CAN O g _ BADGER AR BADGER AR WITH RELAY BADGER AR e 181 SCAM VALVE STEP CAM LDCAM 1 23438 4 32458878 1 23458 BRINE VALVE t4 LDCAM LOWER DRIVE CAM LOWER DRIVE WS1 WIRE SPLICE 90990220 o o o 999999 o o o o o o o NOTE 1152345789199 1123558789179 1725255788109 TWO TANK SINGLE METER ALTERNATING REGENERATION VALVE T B ALVE ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY RED YELLOW WHITE L Brown 6 9 INTERLOCK CABLE x RI Be RECEPTACLE IMMEDIATE REGENERATION TIMER EE 1 as WHITE WHITE 2 mY YELLOW YELLOW GR YEL zi BROWN 3 amp 2 WS1 BROWN BROWN PURPLE 4 21 BLUE BLUE BLACK BLACK 5 RED RED 6 BLACK BLACK BLACK ri E 3 miu P ORANGE amp ER ziz gh ce B BLACK BLACK zlz s 2 475 8 4 b 49 34 49 zz z z z zi o VDM gt 2 BVCAM Q amp SCAM UPPER DRIVE TM TIMER MOTOR VOM VALVE DRIVE MOTOR zz gt LDM LOWER DRIVE MOTOR ai z al SW TIMER HOMNG SWITCH WHITE BLACK Ea SW2 TMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH l 46 gd 544 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH INSIDE LDM 9 ZEN SW7 LOWER D
3. 181 DELAYED REGENERATION TIMER WHITE 1 WHITE WHITE WHITE RED 2 RED YELLOW YELLOW YELLOW 3 BROWN BROWN BLUE RED RED gt BLACK BLACK BLACK BLACK BLACK g ad amp s H 44 9 9 2 zl z z 2 BLACK 3 a3 3 o o gs V b E old 5 9 cj g a zz 42 zz VDM o L 1 js IE Lis IMMEDIATE REGENERATION TIMER 5 EZ ES WHITE YELLOW UPPER DRIVE YELLOW RED BROWN WHITE BLACK BLUE RED BLACK 44 BLACK zz BLACK LDM i d d EN z z zz 2 TIMER MOTOR LOWER DRIVE nM VALVE DRIVE MOTOR ay LDM LOWER DRIVE MOTOR 2 K SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH SWB LOWER DRIVE SWITCH THCAM TIMER HOMING TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BRINE VALVE LDCAM LOWER DRIVE CAM NOTE SINGLE TANK TIMECLOCK METER DELAYED OR METER IMMEDIATE REGENERATION Delayed Regeneration 1 tank 1 meter system When the meter zeroes out the unit remains in service until 2 00 a m At that time it will regenerate automatically Immediate Regeneration 1 tank 1 meter When the meter zeroes out the unit goes immediately into a regeneration Page 36 Printed in U S A SYSTEM 4 WITH REMOTE METER Single Metered System Wiring Diagram Immediate
4. 14758 Rod Piston 27 dy 3463s a neu 14926 Quad Endplug 28 xke 14922 O Ring End Plug 29 2 22222 14754 01 End Plug White End Plug No Hard Water Bypass Black oisi she Wendie Se Ge oe 135753 ce Gee whe ae O Ring Top of Tank 15210 ela O Ring Top of Tank Park cu DET Gack T3577 m O Ring Distributor Options 832 uy wed dessseextuwee is 40316 os via Adapter 2930 Side Mount 40372 ex veda O Ring Side Mount 142 40368 O Ring Side Mount 160 DO dose uit 40310 Base 2930 3130 Side Mount 19768 Screw SHCS Of oto edes rp 40975 ibn Washer Do not use this O ring if control is side mounted Page 19 Printed in U S A MODEL 2930 UPFLOW Regulator Assembly 1705 10 Page 20 Printed in U S A MODEL 2930 UPFLOW Regulator Assembly 1705 Parts List Item No Quantity Part No Description ELETE TTE 19482 01 Adapter Regulator 1700 por deis NER UE 19825 Gasket Regulator 1700 eut eee 19464 01 Body Regulator 1700 diuites eme Sees T9922 522a ide wes ts Stem Regulator 1700 SP ami
5. ice 14922 ce O ring Endplug TO 14754 01 Endplug White TT lle RR 1 14926 222 22 2 Ring Endplug Quad p rp PE A dedo 19925 2 ise Races ne Gasket Injector Body 19 222 d 14802 04 Injector Throat 4 Green 14802 05C Injector Throat 5 White idee Db aidan 14802 06C Injector Throat 6 Red 14802 07C Injector Throat 7 Black TA eke oP wad ds Ie Sige dE ud 17771 08 ee Injector Body gp O Ring 16 as xe 14801 04 Nozzle Injector 4 Green 14801 05 Nozzle Injector 5 White 14801 06 Nozzle Injector 6 Red 14801 07 Nozzle Injector 7 Black IT 2 20 obse IPLE 10229 i rers Gasket Injector Cover 18 os esse 10228 em eg d Cap Brass 10222225522 Qt ine de qi 14804 oio us Screw Injector Body 2 t cielos deeds d bunc Guns Bees 40118 Screw Valve Mounting 21 ilk 40189 Seal Base ppm Wd mtus das 40215 cR 2 Adapter Valve 2 padi dew 1747582 vs Spacer Drain 24 Losses 14757 Piston Hard Water Bypass 25 xd 1 etd dee Soa ewe 14782 Piston No Hard Water Bypass 26 sic
6. Cover Lower Black 29 ld cues Quy om 19813 Screw Cover 2 iE tet Res 19856 Washer Retaining Page 23 Printed in U S A MODEL 2930 1705 Brine System See opposite page for parts list Page 24 Printed in U S A MODEL 2930 1705 Brine System Parts List Item No Quantity Part No Description 14792 ce hace End Plug 2h s pp 13201 2 eee ek O Ring End Plug Du gau ge E ime 14785 01 Flow Control Retainer ius 14811 iR Piston Seals d bet 14798 e e Spacer D Id ex xeu 14795 Brine Valve Piston PP 40199 4 Brine Valve Stem 14790 Brine Valve Body o Ve nudis 12590 picks ed haya Quad Ring Brine Stem jp 15310 2 cx Ee Spring Brine Valve 10250 Retaining Ring I2 24 X Ya 40218 si ver RE Stem Guide IE pre Pec 15415 Insert 15414 Nut Ferrule 1 2 epee sas pM 15413 Elbow 16 22 22 T 2e 40242 Tube Downflow 40856 Tube Upflow 17 essen per 16976 ox rh exer ws 1 Slip to 3 4 Reducer 60009 eae wee ea 900 Air Check Assembly 19 2 2 vu E 16129 4 5 z
7. 17845 03 19692 Plug Knock Out de uiid d MDC TER 18716 03 Seal Cover BO rca ert 4 19203 Screw Window Cover ET ok m 18745 Window CI NP ENTERA MIT 18615 02 Seal Window 86 jT EE 19277 020 Cover Black Cr PE ET dE 19813 Screw Cover xs 11235 5 RE Nut Bracket p 16346 Nut Drive Bracket 40 pem 40175 01 Wire Ground 4 aive D cuca 19856 etas Ring Retaining Page 17 Printed in U S A MODEL 2930 Control Valve See opposite page for parts list hard weber pass piston optional Page 18 Printed in U S A MODEL 2930 Control Valve Parts List Item No Quantity Part No Description 40243 Valve Body 2930 Regen Quiche 11720 5 2 902 502 uc kw d bes yr 10369 42222 7 10368 et i Dm dace 40204 Piston 2930 Regen ADO SOc aba aed Eo Piston Upflow Gln motes anas pL Q 14818 Piston Rod does 40205 i osse wets Rod Piston Bosius EET ae 40208 iik Rx eERG Spacer Endplug
8. General Service Hints For Meter Control Problem Softener Delivers Hard Water Cause could be that Reserve Capacity Has Been Exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Cause could be that Program Wheel Is Not Rotating With Meter Output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Cause could be that Meter Is Not Measuring Flow Correction Check meter with meter checker Page 34 Printed in U S A MODEL 2930 Flow Data amp Injector Draw Rates PRESSURE DROP P S I BAR SERVICE BACKWASH RAPID RINSE BYPASS m LH pomeo SERVICE 25 8 T e o FLOW RATE G P M Confidential Property of Fleck Controla INJECTOR DRAW RATE ON EMPTY TANK SLOW RINSE RATE ON PT Page 35 Printed U S A SYSTEM 4 Single Metered System Wiring Diagram Immediate or Delayed Regeneration
9. eatis T4 Ss iuuenem Screw Switch Mounting S 14007 25 senken Decal Time of Day 38 essi uei di rA Re 1404520 ee eres Decal Instructions Dx 13902 Harness Not Shown 40 Dads 12681 25 Wire Connector Not Shown 4A ili dives 15354201 12 es Ground Wire Not Shown 42i si 15465 win Caution Label Not Shown 43 qd uc 14198 Capacity Label Not Shown Page 29 Printed in U S A MODEL 2930 ECONOMINDER 2 Commercial Demand Regeneration Control Timer Settings Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear Note drawing shows 8 750 gallon setting The capacity gallons arrow denotes remaining gallons exclusive of fixed reserve How To Set The Time Of Day Press and hold the red button in to disengage the drive gear Turn the large gear until the actual time of day is opposite the time of day pointer Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time Turn the manual regeneration knob clockwise This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program The black center kn
10. 9 ewe gue 4 25 x e BLACK q zz 22 BLACK BLACK 88 3 41 41 3 gg Eg 1 1 E cr gt a a ae 99 44 49 z z z z z zi VOM o E ET O OB IE SCAM UPPER DRIVE TM TIMER MOTOR VDM VALVE DRIVE MOTOR m LDM LOWER DRIVE MOTOR E 9 SW1 TIMER HOMING SWITCH WHITE guck gal X 5 542 TIMER PROGRAM SWITCH E al 2 tanks 1 meter ri i its i SW3 VALVE HOMING SWITCH da J 5 regeneration system Both units in VALVE STEP 4 service at the same time When the meter zeroes out the SW6 LOWER DRIVE SWITCH INSIDE ic A lead unit regenerates Once the lead unit has returned to THCAM TIMER HOMING CAM H iti H Adr MER EROCRAM CAM O the service position the lag unit will regenerate HCAM VALVE HOMING CAM LDCAM LDC SCAM VALVE STEP BRINE VALVE LOWER DRIVE LDCAM LOWER DRIVE CAM Page 39 Printed in U S A SYSTEM 7 Alternator Wiring Diagram
11. T9455 Seat Regulator nuia d gore dpa Sar Ed Diaphragm Regulator Tuus deus Tea odegitebee ded 14848 Washer Regulator Best We Retainer Regulator VOILE ug Pie pex qos Spring Regulator 1700 10 l 18570 30 30 psi Regulator TA ier P amd Pss ood os Screw LETOO Screw 5 90 Page 21 Printed in U S A MODEL 2930 Lower Environmental Control Drive See opposite page for parts list Page 22 Printed in U S A MODEL 2930 Lower Environmental Control Drive Parts List Item No Quantity Part No Description die Ximena 18693 m Re Conduit Interdrive EROR P D E 18692 Washer Sealing D VA s 18691 eR Connector Conduit d anced oe aca udo ede dre 19709 x Back Plate Lower Do tan Met es 14769 Bracket Motor Dni nid ua Ad oid salut 10872 Screw Motor VIPERA UNCERT 18746 Bearing Connecting Rod PP FECE jT 187206 Spacer Indicator 14775 Cam Drive 1o E dann 14759 Link Piston Rod 6 p 14818 see Pin Spring 12 eh T ve 10250 v een en Retaining Ring d d opt ts
12. Drive Motor 110V 50 60 Hz 245 Drive Motor 24V 50 60 Hz 2305 Drive Motor 230V 50 60 Hz 40202 Motor Bracket Drive Side 10872 Screw 8 x 5 16 16430 Wire Harness 40175 01 Motor Lead Wire 40201 Motor Bracket BN Side 40198 Drive Cam STF 4028930 nibus Drive Cam Upflow 12777 Brine Valve Cam 19459 Brine Cam Upflow 14784 Drive Bearing 10250 Retaining Ring 40197 Connecting Link 40349 Screw Brine Deflection 40193 Screw Ground 11805 Screw Micro Switch Brine Continued Page 45 MODEL 2930 Service Assemblies Cont d 60055 51 2930 Lower Drive Assembly 115V 60393 2 Meter Assembly Std Range 52 2930 Lower Drive Assembly 230V For Parts Breakdown See Page 27 53 2930 Lower Drive Assembly 24V 60394 2 Meter Assembly Ext Range For Illustration See page 6 jc 10218 Micro Switch 60620 2 Plastic Meter Assembly Std Range 10250 Retaining Ring 60621 2 Plastic Meter Assembly Ext Range dior 10302 Insulator Limit Switch For Parts Breakdown See Page 27 EE 10872 Screw Hex Washer 8 32 x 5 16 Side Mount Adapter 10878 es Wire Red 12 61415 NPT US MESE 11381 Pin Roll 1 16 x 5 8 Lg 61415 NPT US NICKEL D 14208 Screw Rd Hd 4 40 x 9 16 61415 20 BSP METRIC
13. OUTLET BRINE TANK Hard water enters regeneration unit inlet water goes directly down thru top of tank thru the mineral into the bottom distributor and up thru the center tube around the piston and out the drain line Page 14 Printed in U S A MODEL 2930 UPFLOW Water Conditioner Flow Diagrams Cont d zu 0 BRINE TANK if FILL S FLOW e CONTROL Hard water enters regeneration unit inlet water flows down into transfer units top of tank passes thru mineral Conditioned water enters bottom distributor flows up thru center tube around the piston to the outlet Conditioned water flows to the regeneration valve thru the injector housing and brine valve to fill the brine tank Page 15 Printed in U S A MODEL 2930 Control Drive Assembly See opposite page for parts list Page 16 Printed in U S A MODEL 2930 Control Drive Assembly Parts List Item No Quantity Part No Description 1 2 jer 40200 00 Backplate 17967 Strain Relief d cer PIE 14924 Strain Relief 40084 12 12 ft Power Cord 40193 Ground Screw ense vestes T aga stes 15226 X tente Terminal Strip X denotes the number of terminals Pop T oa Res 40349 Screw Brine Deflection 40133 Screw Term Block OQ l
14. Us 3 SCAM UPPER DRIVE TIMER MOTOR VDM VALVE DRNE MOTOR LDM LOWER DRIVE MOTOR m SW1 TIMER HOMING SWITCH 5 21 SW2 TIMER PROGRAM SWITCH WHITE BLACK e g x gS SW3 VALVE HOMING SWITCH 5 SW4 VALVE STEP SWITCH dai SWS BRINE CAM SWITCH zz 212 SW6 LOWER DRIVE SWITCH INSIDE SW7 LOWER DRIVE SWITCH OUTSIDE Lom THCAM TIMER HOMING e a TIMER PROGRAM HCAM VALVE HOMING LDCAM SCAM VALVE STEP BVCAM BRINE VALVE CAM LOWER DRIVE LDCAM LOWER DRIVE NOTE TWO TANK INTERLOCKED INDIVIDUAL METER IMMEDIATE REGENERATION ONLY ONE TANK IN REGENERATION THE OTHER IN SERVICE BLACK T INTERLOCK C BOGE GABLE IMMEDIATE REGENERATION TIMER wae WHITE WHITE RED 2 YELLOW YELLOW YELLOW 3 BROWN BROWN BLACK 4 BLUE S OR 5 i RED BEES BLK 6 BLACK BLACK BLU 7 BLACK 55 GR YEL el E a D gt 77 S 3 EE 22 zz z Black BLACK 3 8 BE ae qos Ol e al Eg s 52 S z z Z zz gt VOM o UR IE UPPER DRIVE 3 TM TIMER MOTOR WHITE Back 6 5 Xx VDM VALVE DRIVE MOTOR al LOM LOWER DRIVE MOTOR SW1 TIMER HOMING SWITCH 2 9 SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH VALVE STEP SWITCH 9 SWS BRINE CAM SWITCH Lig 546 LOWER DRIVE SWITCH INSIDE EZ 547 LOWER DRIVE SWITCH OUTSIDE THCAM TIMER HOMING CAM TPCAM TIME
15. 1 2 545 5 VALVE VALVE VALVE HERSEY BADGER AR E TB1 125545255 25 12 4 5 6 4 5 6 12 522 29 04 5 12 4 5 VALVE T B VALVE 9 qe bw 4 77 A ho o 1 5 Page 37 Printed in U S A SYSTEM 5 2 Meter Interlock Wiring Diagram INTERLOCK CABLE RECEPTACLE ATE R R Wane t gt IMMEDIATE REGENERATION TIMER waite amp 1 WHITE WHITE WHITE RED 2 RED YELLOW YELLOW Yt YELLOW 3 YELLOW BROWN BROWN BLACK 4 BLUE BLUE OR 5 YE RED RED BLACK BLACK BLACK BLACK felu 7 BLACK GR YEL U gt 77 252 z Z BLACK BLACK i 5 S e d Be E gg a EE E 8 22 zz zz o VOM o o at
16. Service adapter did not return to service A Improper salt setting Excessive water in brine tank A Iron buildup in line to water conditioner Iron buildup in water conditioner Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system Air in water system Improperly sized drain line flow control Fouled mineral bed Printed in U S A CORRECTION Assure permanent electrical service check fuse plug pull chain or switch Replace timer Reset time of day A Close by pass valve Add salt to brine tank and maintain salt level above water level Clean injector screen Check brine tank fill time and clean brine line flow control if plugged Repeated flushings of the hot water tank is required Make sure distributor tube is not cracked Check O ring and tube pilot Replace seals and spacers and or piston Check drive motor and switch A Check salt usage and salt setting See problem No 7 A Clean line to water conditioner Clean control and add mineral cleaner to mineral bed Increase frequency of regeneration Remove piston and clean control Assure that well system has proper air eliminator control Check for dry well condition Check for proper drain rate Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time Contin
17. DEL 2930 Service Assemblies 60034 790 1705 Brine Valve For Illustration See Page 24 Wiese rae Slee 10250 Brine Valve Spring Clip dogs i 12550 Quad Ring lacs 13201 Quad Ring 14785 01 Flow Control Retainer 14790 Brine Valve Body 14792 Valve End Plug 14795 Brine Valve Piston 40199 Brine Valve Stem We oe 14798 Spacer 14811 Piston Seal 15310 Brine Valve Spring 40213 Stem Guide PES 16123 Nut 1 2 16124 Ferrule 1 2 60483 OXC 1705 Injector Assembly For Illustration See Page 18 ean eee 10228 Injector det 10229 Injector Cover Gasket 17777 03 Injector Body 14801 Injector Nozzle 14802 Injector Throat Ween iue 13771 O Ring oa EE 14804 Screw 19925 Injector Body Gasket 60166 10 2930 Piston Assembly Upper Upflow For Illustration See Page 18 60166 2930 Piston Assembly Upper For Illustration See Page 18 14296 Quad Ring 012 dicus 14922 O Ring 035 14754 01 End Plug Misco t 14818 Piston Rod Week aap dae 40203 Spacer Endplug We seres 40204 Piston 2930 Downflow bag aub pa
18. GAPE Link Piston Rod 61415 20 BSP METRIC NICKEL T donors as 14769 Bracket Motor Toss 14772 Motor 110V 60 Hz UR 14775 Drive 14784 Bearing Connecting Rod 15926 Wire Harness System 4 dettes anf 16103 Insulator Micro Switch Page 46 Printed in U S A 40352 Rev 1 4 01
19. ICE 13748 20 oen Screw Program Wheel Mtg T khen 4265 5 Spring Clip 12 nes Tronto 15424 Spring Detent Ee UN TE rea aint 15066 eulx Ball 1 4 in dia E an 13911 T E EE Main Drive Gear 15 Re d bates 19210 nere Program Wheel Assembly 21 E 15493 Roll Pin pav Not Assigned 18 sese 13018 1 Idler Shaft 19 eatis Tan ates 13912 m camis Spring Idler 20 Ve cite ih ees 301 enc hed Idler Gear 2125 ois T iua delatus 131645 Drive Gear CX eias es ae 13887 Motor Mounting Plate 24 bb 187 2 boe d Motor 110V 60 Hz 19659 Motor 24V 60 Hz a C euis Zo Mee ed net as 13278 tee Screw Motor Mounting 2 LEE TOU ERE 19930 v ELA ois Drive Pinion Program Wheel EN scm urpis doa t eus 13891 2 2 mee Clutch Drive Pinion 28 Lr T inim ka 14276 eh Spring 209 best 5 14253 cet atid save he dad Spring Retainer Tee FGM EU a ogee Not Assigned ST ape 11384 Screw Timer Hinge amp Ground Wire SQ Leva ae d ha aspe 13881 4 eS Hinge Bracket dO dese suos CREE 14087 x se EA Insulator 94 onl eed oh 10896 Switch 3b vob fed ie 159202 Switch
20. MODEL 2930 Downflow Upflow IMPORTANT Fill in pertinent information on page 2 for future reference MODEL 2930 JOB MODEL NO WATER TEST CAPACITY PER UNIT MAX PER REGENERATION MINERAL TANK SIZE DIA HEIGHT BRINE TANK SIZE amp SALT SETTING PER REGENERATION 2930 CONTROL VALVE SPECIFICATIONS 1 Type of Timer see pages 28 32 A 7 day or 12 day B 1 250 to 21 250 gallon meter or 6 250 to 106 250 gallon meter Other C Meter Wiring Package 1 System 4 1 tank 1 meter immediate or delayed regeneration 2 System 5 2 tanks 2 meters interlock 3 System 6 2 tanks 1 meter series regeneration 4 System 7 2 tanks 1 meter alternator 2 Timer Program Settings see pages 31 and 42 A Backwash min B Brine amp Slow Rinse min C Rapid Rinse min D Brine Tank Refill min Drain Line Flow Controller gpm ME SLM Brine Line Flow Controller gpm Injector Size A Hard Water By Pass B No Hard Water By Pass O Page 2 Printed in U S A MODEL 2930 General Commercial Pre Installation Check List WATER PRESSURE A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES A continuous 110 volt 60 Hertz current supply is required other voltages available Make certain the current supply is always hot and cannot be turned off with another switch EXISTI
21. NG PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain BY PASS VALVES Always provide for the installation of isolation and by pass valves CAUTION Water pressure is not to exceed 120 p s i water temperature is not to exceed 100 F and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base Maximum 7 feet apart for twin units 2 All plumbing should be done in accordance with local plumbing codes The pipe size for the drain line should be the same size or larger than the drain line flow control connection Water meters are to be installed on soft water outlets Twin units with 1 one meter shall be installed on common soft water outlet of units If possible mimimize height of drain line above valve 3 Teflon tape is the only sealant to be used on the drain fitting The drain from twin units may be run through a common line 4 Make sure that the floor is clean beneath the salt storage tank and that it is level 5 Place approximately 1 of water above the grid plate if used in your salt tank Salt may be pl
22. NK REFILL SECTION 2 MIN PER HOLE BACKWASH SECTION 2 MIN PER PIN See Page 31 For Typical Timer Settings To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole To change the length of refill time move the two pins at the end of the second group of holes as required The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel Printed in U S A MODEL 2930 Service Instructions PROBLEM 1 Softener fails to A regenerate B C 2 Hard water A 3 Unit used too much salt 4 Loss of water pressure 5 Loss of mineral through A drain line 6 Iron in conditioned water A CAUSE Electrical service to unit has been interrupted Timer is defective Power failure By pass valve is open No salt in brine tank Injector screen plugged Insufficient water flowing into brine tank Hot water tank hardness Leak at distributor tube Internal valve leak
23. PECIAL MULTIVALVE RI FOR PROPI BROWN 199666 o REMOTE METER OR EQUIV REQUIRED FOR PROPER OPERATION 8 OjO el G 8 8 TB1 uu 49 0 98 MODIFIED IMMEDIATE REGENERATION TIMER 6 al SEE WHITE WHITE wat C YELLOW YELLOW BROWN BROWN BLUE BLUE GRY RED RED BLACK BLACK a BLACK GREY GREY a VIOLET VIOLET BLACK WT BLUE BLUE amp Ol BROWN BROWN a E gf GREY amp 5 10 a ss EE 212 z zi BROWN 12 BROWN BRN BLK WT 13 BLACK WT BLUE al BLUE BLACK BLACK xz OR 15 x x EE 5 2003 GREY 16 GREY amp amp cRAEL GREEN da aka z z 22 VOM Q GREY 1 Uz IE TA SCAM LACK WT UPPER DRIVE SET TO TRIP AT THE START OF BACKWASH 6 MIN TIMER MOTOR SWS VALVE STEP SWITCH HCAM VALVE HOMING CAM VDM VALVE DRIVE MOTOR SW6 BRINE CAM SWITCH SCAM VALVE STEP LOM LOWER DRIVE MOTOR SW7 LOWER DRIVE SWITCH INSIDE BVCAM BRINE VALVE SW TIMER HOMING SWITCH SWB LOWER DRIVE SWITCH OUTSIDE LOWER DRIVE CAM slz SW2 TIMER PROGRAM SWITCH SW9 LOWER DRIVE AUX SWITCH 181 TERMINAL BLOCK J 55 az SW3 TIMER AUX SWITCH THCAM TIMER HOMING CAM g SW4 VALVE HOMING SWITCH TPCAM TIMER PROGRAM CAM i mia So BLUE 8 dg al 3d z 22 N O VIOLET 10 Fo t 50 M eae LOWER DRIVE Page 41 Printed in U S A MODEL 2930 System 4 Typical Single Ta
24. R PROGRAM LOWER DRIVE HCAM VALVE HOMING SCAM VALVE STEP BRINE VALVE LDCAM LOWER DRIVE CAM Page 38 Printed in U S A SYSTEM 6 Series Regeneration Wiring Diagram BLACK RED WHITE o9 BRN fe G INTERLOCK CABLE RECEPTACLE R die zb IMMEDIATE REGENERATION TIMER WHTE WHITE WHITE WHITE RED 2 RED YELLOW YELLOW YELLOW 3 YELLOW BROWN BROWN 4 BLUE BLUE BLUE 5 BLACK RED RED BLACK Ce BLACK 4 guck suck al m 7 g z zz BLUE eue 53 BLACK amp RED Y gd OR 9 ewe up GR YEL SSN al dg z z zz UF ul 9 T BLACK BLACK 4 18 E alg IDA g olJ a EE el a EP E EE 7 amp Us d ds EE 212 212 212 i VDM
25. RIVE SWITCH OUTSIDE 1 o TIMER HOMING O amp bi LbcAM TPCAM TIMER PROGRAM CAM VALVE HOMING CAM SCAM VALVE STEP CAM LOWER DRIVE BVCAM BRINE VALVE LDCAM LOWER DRIVE CAM WS1 WIRE SPLICE Page 40 Printed in U S A SYSTEM 7 MULTIVALVE Alternator Wiring Diagram INTERLOCK CABLE INTERLOCK CABLE RECEPTACLE CONNECT TO NEXT UPSTREAM VALVE OR REMOTE METER CONNECT TO NEXT DOWNSTREAM VALVE OR JUMPER PLUG NOTE TWO 70 FIVE TANK SINGLE METER ALTERNATING REGENERATION 16 1 TO 4 TANKS SERVICE ONE TANK IN REGENERATION OR STANDBY WHITE wH lal ALL VALVES SYSTEM WIRED ALIKE LAST VALVE IN STRING 5 gt s RECEIVES JUMPER PLUG ASSEMBLY CONNECT JUMPER PLUG BLACK o9 BLUE INTERLOCK CABLE RECEPTACLE LEAD VALVE INTERLOCK CABLE IS SOD FOS Jg CONNECTED TO REMOTE METER S
26. U S A MODEL 2930 DOWNFLOW Water Conditioner Flow Diagrams Cont d BRINE VALVE BACKWASH FLOW CONTROL RESIN TANK E Hard water enters regeneration unit inlet flows down thru service POSITION OPTION NO HARD WATER BY PASS OUTLET Bs M 2 adapter for by pass and thru regeneration piston down the center tube thru the bottom distributor and up thru the mineral around the piston and out the drain line If optional no hard water by pass piston is used water flow to outlet is prevented by an extended section of the service piston which closes the outlet port from by pass water until the end of ropid rinse Printed in U S A Page 5 MODEL 2930 DOWNFLOW Water Conditioner Flow Diagrams Cont d Geom 2 BRNE lf POSITION FLOW CONTROL OUTLET RESIN TANK BRINE TANK 5 9 Hard water enters regeneration unit inlet flows up into injector housing and down thru nozzle and throat to draw brine from brine tank brine flows down th
27. aced in the unit at this time 6 Close softener isolation valves and open the bypass valve Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation 7 Open the softener inlet valves and close the bypass valve 8 Manually index the softener control into service position and let water flow into the mineral tank When water flow Stops open a cold water tap nearby and let run until air pressure is relieved 9 Electrical All electrical connections must be connected according to codes Use electrical conduit if applicable Remote meter systems and Twin meter system wiring diagrams are on pages 36 41 10 Plug into power supply Page 3 Printed in U S A MODEL 2930 DOWNFLOW Water Conditioner Flow Diagrams SERVICE POSITION FLOW CONTROL Page 4 OUTLET BRINE TANK 2 27 Hard water enters regeneration unit and flows down into transfer units top of tank Hard water passes through mineral in mineral tank Conditioned water enters center tube through bottom distributor then flows up thru the center tube around the piston and out the side outlet of the valve Printed in
28. e so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Reset the time of day and restore power to the unit Printed in U S A SERVICE POSITION 24 HR GEAR INDICATOR MANUAL REGENERATION KNOB TO SET TIME OF DAY PRESS RED BUTTON AMD LARGE DIAL UNTIL 15 AT ARROW RED TIME SKIPPER WHEEL 12 DAY SET BUTTON SHOWS EVERY OTHER DAY REGENERATION 3200 ADJUSTABLE REGENERATION TIMER Page 31 MODEL 3200 amp 3210 TIMER SERIES Regeneration Cycle Program Setting Procedure Brine Tank Refill Separate From Rapid Rinse How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 amp 3210 Series Timers Figure to Right To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal Return timer to closed position engagi
29. ie Tube Nut 1 2 20 2 224 oe nes Ferrule 1 2 21 e jp 16975 dea 1 Female NPT x 1 Slip p T aae 16530 Housing BLFC 1 NPT Male x 1 NPT Female 16530 10 Housing BLFC 1 BSP Male x 1 Female Brine valve is not available with internal flow control External flow control is required Page 25 Printed in U S A MODEL 2930 2 Plastic Meter Assembly Item No Quantity Part No Description Tua Senat a endis 17689 4 2212 44 Body Meter 2 Plastic Bici pni T or dues 15532 Lis Shaft Impeller Seat Suse eet d teca eicere 1549325 cde Shaft Impeller S Impeller Assembly 2 Meter n O Ring 137 Meter lcg 14038 Meter Cap Assembly Standard Range 15150 ect Meter Cap Assembly Extended Range d wb Lieu deg T2474 33 ELA Screw Hex Washer 10 24 x 5 8 8s Eia B Tei cen 19485 O Ring 141 Meter Tt 17987 001 Fitting Nipple 2 Plastic Machined OB oA ei ee 17987 101 Fitting Nipple 2 Plastic BSP Machined 10 T a S 17987 000 Fitting Nipple 2 Plastic E dae e n 17987 100 Fitting Nipple 2 Plastic BSP heme 14680 ees Flow Straightener 17988 N
30. ing clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day Press and hold the red button in to disengage the drive gear Turn the large gear until the actual time of day is at the time of day pointer Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time Turn the manual regeneration knob clockwise This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing Even thought it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set only one half of this time In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plat
31. ng snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure for 3200 amp 3210 Timer How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash FOR EXAMPLE If there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How To Change The Length Of Rapid Rinse The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin Page 32 BRINE amp RINSE SECTION PROGRAM WHEEL FOR CONTROL OF REGENERATION CYCLE 2 MIN PER HOLE RAPID RINSE SECTION 2 MIN PER PIN BRINE TA
32. nk Installation With Optional Meter System 5 Interlock Typical Twin Tank Installation With Optional Meter Interlock And No Hard Water Bypass INTERLOCK CABLE BRINE LINE Page 42 Printed in U S A MODEL 2930 System 6 Twin Series Regeneration System 7 Twin Alternator Installation POWER CORD INERLOCK CABLE BRINE LINE DRAIN LINE REMOTE METER MANUAL SHUTOFF VALVE Note On System 7 power cord is on Unit 2 Page 43 Printed in U S A MODEL 2930 Model 2930 Outline mra I t oH kta UWA THAD L i ET NH ra T F Dk i i na uA prt x pz B PRA i 4 w i t or pem amp F zE d A004 n 5 Uri za IHRE AO 1M fen m ua m il m EE ium LH 2A TRI ann pi m E aad e 5 JA a5 m x 2 e H H ne 8 I d t True aea T 4 4 z MET ki I pw sg PE H 1 E Juri La 2 aud mi 18848 a 1 Ag co pen 1 fork ue Hd 4 1 2 ph ei pee ah e na nag xxi 55843 zn Pan LET ip EL eeu DETEEUTOR FORT Fl VEMET ul 1 1 T pror od EM ma E AR TET Page 44 Printed in U S A MO
33. o dnd m 2 N C 548 MESS HOM IDE BLUE vol UPPER DRIVE BLASK 8 SW8 SET TO TRIP FOR SIX MINUTES AFTER BRINE TANK FILL TIMER MOTOR VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR gt SW1 TIMER HOMING SWITCH WHITE BLACK ol 9 8 WIRING JNE DUNG ST 85 FLECK RM IMMEDIATE FLECK RM DELAYED FLECK 3200ET REMOTE METER SW4 VALVE STEP SWITCH EE 44 2348 8 433338 EEP core SW5 BRINE CAM SWITCH z z z SW6 LOWER DRIVE SWITCH INSIDE SW7 LOWER DRIVE SWITCH OUTSIDE LDM E o eq c teal A nets SW8 AUXILIARY TIMER SWITCH P ES 7 123456785 0 1 12345678900 1 3 5 T AM THCAM HOMING CAM 22 VALVE VALVE VALVE TIMER PROGRAM LDCAM BAN VALVE HOMING CAM BADGER AR e TB1 BADGER AR SCAM VALVE STEP LOWER DRIVE 123456 B BVCAM BRINE VALVE 139 LDCAM LOWER DRIVE CAM NOTE TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION 12934123878 5 122338878 6 ONLY ONE TANK IN REGENERATION THE OTHER IN SERVICE VALVE VALVE LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE BLACK RED WHITE Ben 1 99 INTEREOCKSCAPLE IMMEDIATE REGENERATION TIMER T WHITE S77 ware i WHITE WHITE oo WHITE RED 2 RED YELLOW YELLOW YELLOW 3 YELLOW BROWN BROWN 4 RED BLUE BLUE OR 5 BROWN RED RED BLK 6 BLACK BLACK BLACK A E 3
34. oat to draw brine from brine tank brine flows thru distributor and up thru mineral and enters the top of tank port around piston and out thru the drain line Page 11 Printed in U S A MODEL 2930 UPFLOW Water Conditioner Flow Diagrams Cont d a 3 SLOW RINSE i POSITION FLOW CONTROL Hard water enters regeneration unit inlet flows thru piston up into injector housing and down thru nozzle and throat thru distributor and up thru mineral and enters the top of tank port around piston and out thru drain line Page 12 Printed in U S A MODEL 2930 UPFLOW Water Conditioner Flow Diagrams Cont d 2 4 BACKWASH 3 POSITION OPTION NO HARD WATER BY PASS FLOW CONTROL cmm OUTLET BRINE TANK Hard water enters regeneration unit inlet flows down thru service adapter for by pass and thru regeneration piston down the center tube thru the bottom distributor and up thru the mineral around the piston and out the drain line If optional no hard water by pass piston is used water flow to outlet is prevented by an extended section of the service piston which closes the outlet port from by pass water until the end of rapid rinse Page 13 Printed in U S A MODEL 2930 UPFLOW Water Conditioner Flow Diagrams Cont d e 0 RAPID RINSE POSITION FLOW jJ CONTROL U wv gt OTT TY LA 1 gt
35. ob will make one revolution in the following approximately three hours and stop in the position shown in the drawing Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions MANUAL REGENERATION 24 HOUR KNOB GEAR NOTE SERVICE POSITION INDICATOR RED TIME SET BUTTON To set meter capacity rotate manual TO SET TIME OF DAY knob one 360 revolution to set PRESS RED BUTTON AND TURN LARGE DIAL UNTIL gallonage TIME S AT ARROW TO MANUALLY START CYCLE TURN KNOB CLOCKWISE PROGRAM WHEEL WHITE DOT GALLONS LABEL Immediate regeneration timers do not have 24 hour gear No time of day can be set Page 30 Printed in U S A MODEL 3200 TIMER Timer Setting Procedure How To Set Days On Which Water Conditioner Is To Regenerate Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Mov
36. oner Flow Diagrams Cont d BRINE VALVE BRINE TANK FILL ET FLOW CONTROL TANK RESIN BRINE TANK L EJ J Hard water enters regeneration unit inlet water flows down into transfer units top of tank passes thru mineral Conditioned water enters bottom distributor flows up thru center tube around the piston to the outlet Hard water flows to the regeneration valve thru the injector housing and brine valve to fill the brine tank Page 9 Printed in U S A MODEL 2930 UPFLOW Water Conditioner Flow Diagrams Cont d BRINE VALVE SERVICE POSITION FLOW CONTROL 25 V Wh U 2 gt 2 N LN 2 Hard water enters regeneration unit and flows down into transfer units top of tank Hard water passes through mineral in mineral tank Conditioned water enters center tube through bottom distributor then flows up thru the center tube around the piston and out the side outlet of the valve Page 10 Printed in U S A MODEL 2930 UPFLOW Water Conditioner Flow Diagrams Cont d BRINE VALVE 02 BRNE n POSITION zd OUTLET BRINE TANK Hard water enters regeneration unit inlet flows thru piston up into injector housing and down thru nozzle and thr
37. or Delayed Regeneration 1 IMMEDIATE REGENERATION TIMER WHITE 1 WHITE WHITE WHITE cuve WTE i WHITE YELLOW YELLOW RED 2 RED BROWN BROWN YELLOW 3 YELLOW BLUE BLUE 4 BLUE L RED RED BLACK 5 BLACK BLACK BLACK E GR YEL a BLUE BLUE 53 gt 4 il amp 844 49 e BLACK BLACK zz es aS 9 SE 486 8 tn j gt gt o iis Us Us 919 PPS z z VOM wo if Boe 09 YELLOW UPPER DRIVE RED WHITE BLACK ER ziz LOM o LO TM TIMER MOTOR LOWER DRIVE VOM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH THCAM TIMER HOMING CAM TIMER PROCRAM VALVE HOMING SCAM VALVE STEP BRINE VALVE CAM LDCAM LOWER DRIVE NOTE SINGLE TANK REMOTE METER DELAYED OR IMMEDIATE REGENERATION REMOTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK 3200 181 123436 123456 123488 9 o 11 2 4 4 8 2 1 1 2 5 45 2 1
38. oss uibus 40201 Bracket Brine TO cha eges 149805 cy s saa Screw Micro Switch 10218 Switch Micro T2 hnius Qo ens 10302 Insulator 13 d aen ae 2 10231 Screw Brine Bracket 2 10938 2 22 0 42 Pin Roll VDF hae oe dux CR Cam Brine Valve polio EPIO Cam Upflow Brine 16 10872 Screw Motor pol 40190 1156 115 50 60 2 40190 2305 Motor 230V 50 60 Hz 40190 245 Motor 24V 50 60 Hz T8 esses 11224 Screw Motor Bracket T9 iran pec 14 84 Bearing Cycle Cam Drive 2 a 40198 Cam Cycle Downflow 40896 Cam Cycle Upflow dee tal et 40197 Link Drive 10250 2 2 412 Ring Retaining onsite d sedan 14813 Clip Piston Rod 24 PP 14923 Screw Micro Switch qne 40202 Bracket Motor 20 ci vv ax 17967 Fitting Liquid Tight Timer Assembly 28 sss Tight tae 16430 ed Harness Upper Timer 29 Qui uuu indu 10300 Screw Timer dd aed
39. ra 40288 Piston 2930 Upflow TAE 40205 Piston Rod 2930 3130 60103 2900 2930 Piston Assembly Hard Water By Pass For Illustration See Page 18 T bh 14754 01 End Plug 2930 T 14757 Piston Hard Water By Pass WR eae 14758 Piston Rod 2930 1 14818 Ring Piston Rod Snap 14922 O Ring 035 Wieden snes 14926 Quad Ring 012 60104 Printed in U S A 2900 2930 Piston Assembly No Hard Water By Pass For Illustration See Page 18 14752 ead Piston No Hard Water By Pass 14754 11 End Plug 2930 No Hard Water By Pass 14758 Piston Rod 2930 14818 Ring Piston Rod Snap 14922 O Ring 035 14926 Quad Ring 012 2930 3130 3150 Upper Seal and Spacer Kit For Illustration See Page 18 11720 Seal Piston 10368 10369 2900 2930 Lower Seal amp Spacer Kit For Illustration See Page 18 10369 Spacer 11720 Seal Piston 2930 3150 14753 Spacer Drive Motor Assembly 24V STF Drive Motor Assembly 115V STF Drive Motor Assembly 230V STF Drive Motor Assembly 24V STF Drive Motor Assembly 115V STF Drive Motor Assembly 230V STF For Illustration See Page 16 10218 MicroSwitch 14923 Screw 4 x 1 1 13 10302 Insulator 10338 Roll Pin 3 22 x 7 8 40190 1156
40. ru mineral and enters the center tube thru bottom distributor flows up thru center tube around piston and out thru the drain line Page 6 Printed in U S A MODEL 2930 DOWNFLOW Water Conditioner Flow Diagrams Cont d VALVE SLOW RINSE 1 POSITION FLOW CONTROL OUTLET RESIN TANK BRINE TANK Hard water enters regeneration unit inlet flows up into injector housing and down thru nozzle and throat around the piston down thru mineral enters center tube thru bottom distributor up thru center tube around piston and out thru drain ine Page 7 Printed in U S A MODEL 2930 DOWNFLOW Water Conditioner Flow Diagrams Cont d BRINE VALVE 2 RAPID RINSE POSITION FLOW CONTROL OUTLET RESIN TANK BRINE TANK LOS Hard water enters regeneration unit inlet water goes directly down thru top of tank thru the mineral into the bottom distributor up thru the center tube around the piston and out the drain ine Page 8 Printed in U S A MODEL 2930 DOWNFLOW Water Conditi
41. t 18727 acd x ee eds Washer Curved Spring 14 dde Aes 10872 Screw Indicator 15 2e ues 18725 oss Indicator Off Line Service On Line 11805 12 See Screw Switch System 4 14923 i Rs Insulator Switch Systems 5 6 amp 7 L M CL 2 ERR E 10302 Insulator Switch System 4 PE 14923 2 he ated cas Insulator Switch Systems 5 6 amp 7 Te a deere ates 10218 bated geht ote Micro Switch System 4 10218 Micro Switch Systems 5 6 amp 7 ee i EEEE S TIBI ees Pin Cam 11224 Screw Motor Bracket 10872 Screw Spacer ot td Motor 110V 50 60 Hz EAS 15305 Motor 220V 50 60 Hz T aix Motor 24V 50 Hz Joco dents 15653 Motor 24V 60 Hz P quse tee 19015 eme Wire Harness System 4 19016 2 5c Wire Harness Systems 5 amp 6 SEEDS E 19017 Wire Harness System 7 Lead Valve c 19018 Wire Harness System 7 Lag Valve as 14430 Screw Window dU d etr 18724 Window 26 214 3st ies 18615 03 Seal Window PAT ahi dos bet A 18716 02 Seal Cover 28 0 eem do aene Sheree af 18708 02
42. ued on next page Page 33 MODEL 2930 Service Instructions Cont d PROBLEM 7 Excessive water in brine tank 8 Softener fails to draw brine 9 Control cycles continuously 10 Drain flows continuously moo gt gt CAUSE Plugged drain line flow control Plugged injector system Timer not cycling Foreign material in brine valve Foreign material in brine line flow control Drain line flow control is plugged Injector is plugged Injector screen plugged Line pressure is too low Internal control leak Service adapter did not cycle Misadjusted broken or shorted switch Valve is not programming correctly Foreign material in control Internal control leak moo sS moo Ww gt CORRECTION Clean flow control Clean injector and screen Replace timer Replace brine valve seat and clean valve Clean brine line flow control Clean drain line flow control Clean injector Clean screen Increase line pressure to 20 p s i Change seals spacers and piston assembly Check drive motor and switches Determine if switch or timer is faulty and replace it or replace complete power head Check timer program and positioning of control Replace power head assembly if not positioning properly Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions Replace seals and piston assembly
43. ut 2 Meter Page 26 Printed in U S A MODEL 2930 2 Brass Meter Assembly Item No Quantity 1 nnl Part No Description T4450 Meter Body 15532 ims Impeller Shaft Retainer 15432 oie Impeller Shaft 2 tu es Impeller 19847 cub ox O Ring Meter Cover 15218 sss tociens cexg Meter Cover Assembly Standard 15297 ota ey Meter Cover Assembly Extended Range al oem Screw Meter Cover 146791 Ud e O Ring Quick Connect T4568 Quick Connect 14680 i EL iE Flow Straightener 14569 Se tt eed Nut Quick Connect Page 27 Printed in U S A MODEL 3210 ECONOMINDER Timer Assembly See opposite page for parts list Page 28 Printed in U S A MODEL 3210 ECONOMINDER Timer Assembly Parts List Item No Quantity Part No Description 13870 01 Timer Housing Assembly EPOR M 13802 Cycle Actuator Gear Se Ra 2x eR 40096 24 24 Hour Gear Assembly 12 Midnight 40096 02 24 Hour Gear Assembly 2 A M EN EU 13886 01 Knob eee 192905 d ee Screw Timer Knob amp Motor Plate Mtg yr 11999 se Button Decal Bui eee T epe 60405 50 Program Wheel Assembly 0 21 000 gi Utd bd METUUNT ERE 13806 T pa Ius Program Wheel Retainer e
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