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1. WHITE uere 996 SAL wrenLOCK CABLE RECEPTACLE GPN WHITE WHITE METER IMMEDIATE REGENERATION TIMER GRIYEL RED 2 RED YELLOW BLUE YED BLACK BROWN BLACK YELLOW YELLOW BROWN BROWN BLUE REO RED BLACK BLACK GRYEL BLACK RED YELLOW BLACK n BLACK WHITE ke BLACK BROWN YELLOW E No No RED BLACK YELLOW BROWN 3 NE NO gt NS swe Heres vow swa ic UPPER DI WHITE BLACK gt o RED YELLOW BLACK ORANGE BLUE No swe 4 LOWER DRIVE NOTE RIVE TB1 9 POSITION TERMINAL BLOCK TM TIMER MOTOR VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH INSIDE SW7 LOWER DRIVE SWITCH OUTSIDE THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE
2. Spacer HW Ts ign 14451 1 2 Piston 2750 5C 19454 Piston 2750 Upflow yoga aa 41424 Rod Piston 2900s Upper yr fan l u aa ss 24131 antris Plug End l 10212 Plug End 1500 2750 Brass B E jm 10909 Pin Link doses sese cuesta 10209 ms Quad Ring 010 uic iu Ta 40078 O ring 28mm X 2mm usa s 10234 01 O ring 024 HW a 11720 deme Seal Piston 2900 3150 mnc 10545 02 Seal Piston Silicone 12 20 4 10369 Spacer 2 2900 3150 E 14241 01 Spacer Hot Water jm 1475922 a u Spacer 2900 uad 16589 Spacer HW saa gua au 147572 eee Piston HWBP A 14752 Piston 2900 NHWBP 5 ME 14818 20504 Ring Piston Rod Snap Tos idee qi 14758 uus Rod Piston 2900 Lr a a ss 14920555 O ring 035 Piston 18 5 sus 14926 es Quad Ring 012 197 2 sua je 14754 00 End Plug Assy 2900 14754 01 Plug End White Machined m 14754 10 End Plug Assy 2900 2930 NHWBP 19276 01
3. End Plug Assy 2900s Brass HW RE 41427 01 Plug End 2900s Lower White 41427 11 Plug End 2900s Lower Black 20 ios das three 14813 Pin Spring Connecting js 13575 eei O ring 240 Ems 15210 O ring 343 Park Tank 22 iios nih Tied sae ced tanec 13577 u xus O ring 226 PIER 61525 Softwater Adapter Kit 29005 25 p 19925 i exei Gasket Injector Body 1700 11893 u u Cap Injector ss 15137 Screw Hex Wsh Mach 10 24 x 3 8 Upflow Only For Service Assembly Numbers See the Back of this Manual Page 21 1600 Brine System Assembly 60029ASSY REVA 7 5 18 kami 20 E 21 x 22 9 23 24 Item No Quantity Part No Description 10332 inns Fitting Insert 3 8 D T 12767 erri Screen Brine 10326 Fitting Elbow 90 Deg 1 4 x 3 8T d eoo oes MER 60020 25 BLFC 25 GPM 1600 LPS JT 60020 50 BLFC 50 GPM 1600 DC jS 60020 100 BLFC 1 0 GPM 1600 11982 O Ring 016 6 Jasa sa 12626 Seat Brine Valve d12552 Brine Valve Stem 1600 12748 Brine Va
4. Switch Micro I 15320 Switch Micro seien TATS sits Screw Pan Hd Mach 4 40 x 1 1 8 18886 Knob 3200 8 Screw Hex Wsh 6 20 x 1 2 nint 11999 Label Button 18018 2 2 Idler Toast 199312 tiers Spring Idler Shaft 13017 4 00 Gear Idler 191640 Gear Drive dA redes gcn MEN 19807 stes Plate Motor Mounting d 18743 1 Motor 120V 60Hz 1 30 RPM 5600 ER 19659 1 Motor 24V 60Hz 1 30 RPM 19278 ines Screw Sltd Fillister Hd 6 32 x 156 Td testi rudes 15424 Spring Detent Timer 18 ese peer 15066 Ball 1 4 Delrin I UE 15465 2225 Label Caution 205 Tasa m 19210 ente Program Wheel Assy Gear Drive Timer 22 41754 iiio Pin Spring 1 16 x 5 8 SS Timer DO uper 19011 Arm Cycle Actuator 24 cssc 13864 Ring Skipper Wheel 2 P usus 13311 Spring Detent Timer 2 uie T3300 Ball 1 4 SS 2 mp E 14381_ Skipper Wheel Assy 12 Day EE 14860 Skipper Wheel Assy 7 Day ZO acea pem 13014 iei Pointer Regeneration 29
5. 60003 34 Check 500 HW 34 Tube For Service Assembly Numbers See the Back of this Manual Page 29 2310 Safety Brine Valve Assembly 42112_REVA Item No Quantity Part No Description 60014 renes Safety Brine Valve Assy 2310 DD TED pem 60068 30 Float Assy 2310 w 30 Rod M 1 60026 30 Float Assy 2350 30 Wht c Tau awasqa 60002 34 Air Check 500 34 Long For Service Assembly Numbers See the Back of this Manual Page 30 2350 Safety Brine Valve Assembly 1 ba 2 42303 REVA Item No Quantity Part No Description SE 60038 Safety Brine Valve 2350 ianuis 6102 own Actuator Assy 2350 E Ve 60028 30 Float Assy 2350 30 Wht 1 60026 30SAN Float Assy 2350 30 HW 60009 00 Air Check 900 Commercial Less Fittings T 1 60009 01 Air Check 900 Commercial HW Less Fittings Not Shown T 1 18603 Fitting Assy 900 Air Check 2350 jc 18602 nel Fitting Assy 900 Air Check For Service Assembly Numbers See the Back of this Manual Page 31 1600 Service Valve Operator Assembly 11 10 9 7 6 8
6. 10229 Gasket Injector Cap 1600 1 11893 Injector SS 1 10228 Injector ET 2 14804 Hex Hd Mach 10 24 x 2 3 4 18 8 SS 1 16974 Plstc Female 3 4 x 3 4 Slip l 17996 Disperser Air Injector Upflow Only NOTE Item number 26 11893 is used on injector sizes 2 through 5C Part number 10228 is used on injector sizes 6C and 7C For Service Assembly Numbers See the Back of this Manual Page 25 1710 Brine System Assembly 60604_REVF Item No Quantity Description Brine Valve 1700 Plastic Top Retainer Flow Control O Ring 210 560CD Brine Spacer 1700 Brine Piston Brine Valve Stem Brine 1710 Plastic 2900 Brine Valve 1700 Plastic Bottom Sleeve Brine Valve Stem Quad Ring 009 O Ring 2mmx35mm Spring Brine Valve Ring Retaining Guide Brine Valve Stem Screw Hex Wsh Mach 8 32 X 5 16 Nut Assembly 1 2 Plastic Nut 2900 w Sleeve Fitting Insert 1 2 Tube Tube Brine 2900s U F Tube Brine 2850 9 123 Gasket Injector Body 1700 Body Injector 1700 Throat Injector O ring 012 Nozzle Injector Gasket Injector Cap 1600 Cap Injector Screw Hex Head Mach 10 24 x 2 3 4 Fitting Elbow M
7. 2 BOTH TANKS NORMALLY IN SERVICE 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE 5 VALVE SHOWN IN SERVICE POSITION RED ma SOO ie prow LAG Poe INTERLOCK CABLE orn WHITE REMOTE SIGNAL START REGENERATION TIMER were werk RED RED YELLOW YELLOW YELLOW a YELLOW BROWN ssows 4 RED BLUE BLUE nance PROUN BLACK BLACK BLACK BLACK y 8 BLUE BLUE EE E KZ 7 e e 5 48 8 535 8 5 7 MINI BE 2d 1 2223 e E gt 79 Ie N von Ji 51 310 UPPER DRIVE TB1 8 POSITION TERMINAL BLOCK TM TIMER MOTOR VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SW1 TIMER HOMING SWITCH 3 SW2 TIMER PROGRAM SWITCH 8 s 2 SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH gt ki k ES SWS BRINE CAM SWITCH EF SW6 LOWER DRIVE SWITCH INSIDE E a a z EE SW7 LOWER DRIVE SWITCH OUTSIDE TIMER HOMING lt gt TPCAM TIMER PROGRAM Loi IN x HCAM VALVE HOMING CAM P x s SCAM VALVE STEP CAM S ou BVCAM BRINE VALVE CAM LOWER DRIVE LDCAM LOWER DRIVE NOTE 1 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATIO
8. WWOS erm ee 319v1d393H 31872 420 TH31NI OL 9nd LOANNOD 9 WYO JA TVA INVOH ama 2 A I8W3SSV H3dAnr W31SAS SAA 1SV1 NYS HINL m GIYIM W318AS SJATVA r WVOHI 25 HE 5 HO NOLLVH3N393H NDINVL INO 3 151 HOLIMS SAIS BMS m SOUS SANYLEOLL 7 HOLIMS 8MS gt E NOLLVHZN293H YILIN 379NIS WNYL 3004 OL 71 HOLIMS E3MO1 MS m SLON HOLIMS WY 3NIHB IMS HOLIMS 9315 FATWA SMS HOLIMS 3ATVA MS HOLIMS Xn v EMS HOLIMS HAIL ZMS HOLIMS ONIWOH LS YOLOW 3AIHG H3MO MOLON SAIYA JA TVA SOLON WL A 18A3ssv L dr TWNINUAL NOLLISOd 31 81 _ _ _ _ _ m de m 9 HSVAOIOVS JC 1315 LY 01 135 EMS 3 TATATA 5 cC i r CN p 6 gus ETE 7 EE sla E 8 T m z z 5 vue z A385 m SI 5 I ES z amd ama NE tb Nous EEE 2 gt EB A 5 5 5 8 NOHA 2 ania ama 1310 2 2 A389 32717 wow H ovis ovi am E aaa FE
9. 61500 2900 DOWNFLW_REVB Page 37 Water Conditioner Flow Diagrams Upflow 1 Service Position 2 E xdi 27 Gaur Bl M 2 Brine Position BRINE VALVE FLOW CONTROL BRINE LEVEL RESIN BRINE TANK TANK Page 38 3 Slow Rinse Position _ BRINE VALVE FLOW CONTROL BRINE LEVEL BRINE TANK 61500 2900 UPFLW REVB Water Conditioner Flow Diagrams Upflow 4 Back Wash Position BRINE VALVE FLOW CONTROL 5 Rapid Rinse 6 Brine Tank Fill Position BRINE VALVE VALVE _ FLOW CONTROL FLOW CONTROL INLET INLET BRINE LEVEL RESIN TANK PENE s n TANK 61500 2900 UPFLW_REVB Page 39 Flow Data amp Injector Draw Rates Downflow TR 22089 2900s Valve 1600 Series Injector Draw Rates E g c 12 z 5 0 10 20 30 40 50 60 70 80 90 100 110 120 130 14 Inlet Pressure psi 2900s valve Draw Rate gpm 1600 series injectors 0 Page 40 Flow Data amp Injector Draw Rates Downflow TR 22089 2900s Valve 1600 Series Injector Slow Rinse Rates a o 2 tc z 9 Inlet Pressure psi 3 2 o Slow Rinse Rates pressure 2 3 4 2 0
10. 4 40 5 8 dg us asss jm E 18746 initi etes Bearing Connecting Rod 14 un je 4775 Cam Drive 2900 410227 Su luu Pin Roll 2900 Lower 1 14759 cereo Link Piston Rod 10250 Ring Retaining 19 E EET Indicator Service Standby 19 ie i EE 18726 Spacer Indicator 20 10872 ul etant his Screw Hex Wsh 8 32 X 17 64 18 8 S S REPE 60217 02 Cover Assy 2900 Lower Black Environmental For Service Assembly Numbers See the Back of this Manual Lower Designer Powerhead Assembly 11 10 Description Backplate Lower 2900 Insulator Limit Switch Switch Micro Cam Drive 2900 Ring Retaining Link Piston Rod Bearing Connecting Rod Pin Roll 2900 Lower Harness Lead Sys 4 Designer Screw Pan Hd 4 40 X 5 8 Cover Dust Lower 2900 Black Screw Hex Wsh 8 32 X 17 64 Motor Drive 115V 60HZ SP FAM 2 Motor Drive 24V 50 60 Hz Sp Fam 2 Motor Drive 220V 50 60 Hz Sp Fam 2 Strain Relief Heyco 1247 Screw Designer Cover Thumb 8 32 Black UV Stable Screw Hex Hd 5 16 18 x 5 8 MS 410 S S Nut Hex Jam 5 16 18 Bracket Motor 2900 For Service Assembly Numbers See the Back of this Manual Page 17 Upper Designer Powerhead Assembly 30 29 28 For Service Assembly Numbers See the Back of
11. O ring 210 560CD Brine l 14798 Spacer 1700 Brine m 1 4795 Piston Brine Valve l 14797 Brine Valve Stem t 1 14790 Brine Valve Body m 1 12550 Ring 009 1 15310 Spring Brine Valve 1 10250 Ring m l 15517 Guide Stem Vee 15415 Fitting Insert 1 2 Tube Om 2 15414 Nut 2900 w Sleeve 1l 15413 Fitting Elbow 1 2T x 3 8 m 1 16460 Tube Brine 2850 9 123 1 41447 Brine 2900s 2 02011116123 Brass 2 16124 Fitting Sleeve Delrin ER MTTT 03 Body Injector 1700 1 14802 Injector D MTTTT Lees Body Injector 1700 n 1 17777 02 Body Injector 1700 U F 1 14801 Nozzle Injection m 1
12. 10 Sp OX 4 3 2 4 60150 REVA Item No Quantity Part No Description ETE dida etae aaa 11749 otii Guide Brine Valve Stem 10250 Ring Retaining 10249 DES Spring Brine Valve 12550 Quad Ring 009 19 85 SVO Body Assy Brass Valves CERTES Valve Stem 1600 12626 once Seat Brine Valve E CET 10332 usa Fitting Insert 3 8 en 10330 Fitting Sleeve 3 8 Celcon Dune NE 10929 ds p een Fitting Tube 3 8 Nut Brass Maze aa kuy 108215 Fitting Compression 1 4 x 3 8 For Service Assembly Numbers See the Back of this Manual Page 32 Control Valve Side Mount Adapter 7 61415 REVA Item Quantity Part No Description jS 40316 Adapter Sidemount jp 40372 O Ring 142 c m 40368 O Ring 160 Sidemount Flange LR m 40310 asus asas Base 2850 2900 3930 Rotating ro 210975 Washer Flat 3 8 Type N SERS NE V aaa sama qasa 19768 Screw Hex 3 8 16 x 1 18 8 TAAT Tranen 61415 asss Adapter Assy Sidemount 2850 2900 2930 ETE 61530 Seal 4 Spacer Kit 2900s Upper 61415NP Adapter Assy Sidemount NP 2850 2900 2930 61415 20
13. Air Check 900 Commercial HW Less Fittings Auxiliary Micro Switch 60320 02 Switch Kit 3200 9000 Timer Auxiliary 60320 11 Switch Assy 2900 Lower Drive For Adding 2nd Switch 60320 08 Switch Assy 2900 Lower Drive Aux For Adding Third Switch Brine Line Flow Controls BLFC 60020 25 BLFC 25 GPM 1600 60020 50 BLFC 50 1600 60020 100 BLFC 1 0 GPM 1600 60011 090 Brine Valve 1650 Short Stem 60010 25 BLFC 1650 25 GPM Plastic 60010 50 BLFC 1650 50 GPM Plastic 60010 100 BLFC 1650 1 0 GPM Plastic Brine Valves Brine Valve 1650 Less BLFC Brine Valve 1600 Short Stem Brass Std O rings Brine Valve 1600 Short Stem Hot Water 60034 Model 1700 brine valve assy specify flow control 1 0 5 0 60604 XX Model 1710 brine valve assy specify flow control 1 0 5 0 Covers 60217 Environmental lower cover 60219 XX Environmental 60232 Designer 2 piece 60232 110 Cover Designer 1 Pc Black 60239 Designer Lower cover Drain Line Flow Controls DLFC 60366 XX 1 FNPT x FNPT specify flow control 6 7 0 60701 1 FNPT x 1 FNPT specify flow control 8 0 25 0 60702 XX 1 FNPT x 1 MNPT specify flow control 8 0 25 0 60708 XX 1 FNPT x 4 FNPT specify flow control 8 0
14. Spring Detent Timer 15066 eren Ball 1 4 Delrin 193018 inicie Pinion Idler Lr 13312 ivt Spring Idler Shaft pnm 19017 auos Gear Idler 191642 Gear Drive df eise eno bina a does 13887 Plate Motor Mounting Tasa sun 1974351 iere Motor 120V 60Hz 1 30 RPM 5600 P saan yu may 13278 ni a Screw Fillister Hd 6 32 x 156 cO 0 E 8830 Pinion Program Wheel Drive 2 setis au aa 13831 Clutch Drive Pinion 22 pe 14276 Spring Meter Clutch seni boe aaa saa ash 14253 uite iis Retainer Clutch Spring 24 ies 11384 Screw Phil 6 32 x 1 4 LE iss exa ant eee 13881 Bracket Hinge Timer c 14087 Insulator 10896 idees Switch Micro DONUM rii 1532005 Switch Micro Timer 29 TIMES Screw Hd Mach 4 40 x 1 1 8 euius ta 14198 Label Indicator Jasa pus 1546 Label Caution desinis 14007 Label Time of Day 14045 need Label Instruction 13902 i tier Harness 3200 40422 Nut Wire Tan EO 15354 01 Wire Ground
15. 2 ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 3 VALVE SHOWN IN SERVICE LOWER DRIVE 18687 01_REVE RED veuow WHITE LAG oF INTERLOCK CABLE RECEPTACLE watema ne 8 REMOTE SIGNAL START REGENERATION TIMER wan ware GRIVEL RED 2 RED YELLOW YELLOW _ seo PURPLE 4 PURPLE BLUE BLUE 5 ORANGE RED RED BLACK BLACK BLACK E zB I 8 x HE w 3 28 8 BE 8 EE Ne dem e E le ay vow w a RC j ae scam UPPER DRIVE d TB1 9 POSITION TERMINAL BLOCK TIMER MOTOR VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR P x SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH 5 SW3 VALVE HOMING SWITCH 4 813 SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW amp LOWER DRIVE SWITCH INSIDE SW LOWER DRIVE SWITCH OUTSIDE 2 THCAM TIMER HOMING
16. 25 0 60721 1 FNPT x 1 FNPT specify flow control 6 7 0 Cam Assemblies 60160 00 Drive Cam Assy RR White 60160 20 Drive Cam Assy Std 60160 22 Drive Cam Assy Link Environmental 2900 Lower Drive 60160 30 Drive Cam Assy Upflow 60160 31 Drive Cam Assy Upflow Variable 24 Hour Gear Assemblies 19205 Gear Assy 24 Hour Silver 5600 12 A M 60519 02 Gear Assy 3200 24 Hour 2 Times Day w Silver Label 60519 03 Gear Assy 3200 24 Hour Times Day w Silver Label 60519 04 Gear Assy 3200 24 Hour 4 Times Day w Silver Label 60519 06 Gear Assy 3200 24 Hour 12 00 6 Times Day w Silver Label Injector Assemblies Complete 60480 1600 1650 3 8 brine specify size of injector Service Assemblies Meters Meter Assy 2900 2 Std Meter Assy 2900 2 Std Meter Assy Elec 2 Meter Assy 2 Plastic Std Meter Assy 2 Plastic Std Meter Assy 2 Plastic Electronic Meter Sleeve w O ring Machd Piston Assemblies Piston Assy 2900 2930 HWBP Lower Piston Assy 2900 2930 HWBP HW Lower Piston Assy 2900 2930 NHWBP Lwr 2900s Soft Wtr Rgn Piston Assy 2900 2930 NHWBP HW Lwr 2900s Soft Wtr Rgn Piston Assy 2900s Downflow Upper Piston Assy 2900s Downflow Upper HW Piston Assy 2900s Upflow Upper Piston Assy 2900s Upflow Upper HW P
17. 4 jp 9210 xps Program Wheel Assy aqhaqa 41754 isses Pin Spring 1 16 x 5 8 SS Timer 39 13911 EAE Gear Main Drive 208 saa discederent 15354 01 Wire Ground 4 Not Shown MEER 1 15216 Meter Cable Assy 15 25 E 1 15425 Meter Cable 13 25 For Service Assembly Numbers See the Back of this Manual Page 13 Upper Environmental Powerhead Assembly Optional 15 61501 2900_REVC For Service Assembly Numbers See the Back of this Manual Page 14 Upper Environmental Powerhead Assembly Item No Quantity Part No Description lp EE 1969 s15 5 es Backplate Hinged iss dato qas Tess aa na sa 3200 Clock Timer Assy 3200 Clock Timer Assy 1 3200 Meter Timer Assy 3200 Meter Timer Assy MORE AN DAS ci Motor Drive 115V 50 60 Hz HERREN SES 1 41544 Drive 24V 50 60 Hz CES l 41545 Motor Drive 230V 50 60 Hz je 60160 15 e een Drive Cam Assy STF Blue 2900 1 00160 30 Cam Assy Upflow
18. PER PIN BRINE TANK REFILL SECTION 2 MIN PER HOLE RESET PROGRAM WHEEL FOR CONTROL OF REGENERATION CYCLE How To Change The Length Of Rapid Rinse The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole To change the length of refill time move the two pins at the end of the second group of holes as required The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel Notes Page 9 3200 Timer Assembly 61502 3200_REVA For Service Assembly Numbers See the Back of this Manual Page 10 3200 Timer Assembly No Quantity Part No Description E m 13870 Housing Timer 3200 Em 14265 Clip Sping CER 14087 Insulator 10896
19. Round 120V Sys 5 6 7 2900 3150 3900 OA 1 40085 12 12 US Round 240V Upflow Only For Service Assembly Numbers See the Back of this Manual Page 15 Lower Environmental Powerhead Assembly 16 61501 2900_REVC Item No Quantity Part No Description awa zs zima s jr 18709 2 Backplate Lower 112004 Screw Hex 5 16 18 x 5 8 1694 JAM 5 16 18 18 8 S S 4 ass s 18692 Washer 3 8 Sealing ES sma 18691 01 Fitting Conduit ua aaa ass jc 18691 02 Nut Conduit Fitting 1 2 nas 4039875225 Sani sas Motor Drive 115v 60 Hz SP Fam 2 Mb 1 40388 Motor Drive 24V 50 60 Hz SP Fam 2 T ered 1 40389 Motor Drive 220V 50 60 Hz SP Fam 2 14769 Bracket Motor 2900 c 40405 susu ua Harness Lower Drive Sys4 Env 10 10302 Insulator Limit Switch p per Switch Micro 2 19849 Screw
20. 2 Plastic Meter Assembly uuu cene cte rcx eei e Dee e ee i E e Dua C e Da Pe vd 28 2300 Safety Brine Valve Assembly u uuu peni retinet teet ete tame o Da tu edat d edu o c La Due 29 2310 Safety Brine Valve Assembly uu u Sa a a Ea E EE 30 2350 Safety Brine Valve Assembly eere dee una te olives Pe a uult 31 1600 Service Valve Operator Assembly 32 Control Valve Side Mount Adapter 99 svacina Ran er a 34 Water Conditioner Flow Diagrams DOWnfl W evo euo pepe ioa rea cob Rv 36 Water Conditioner Flow Diagrams Upflow 38 Flow Data 4 Injector Draw Rates 40 Environmental Backplate Line 0 a 46 Designer Backplate Line DraWIRg uu u u S u Ni u tese nr santi nint sua uq 47 Pluimbing DIiSgra ns s e a apas asa 48 Wiring Dia Qrams 50 1600 1700 System Nozzle amp Throat 56 SENICE Uu 57 IMPORTANT PLEASE READ The information specifications an
21. SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION TO SET TIME OF DAY PRESS RED BUTTON AND TURN LARGE DIAL UNTIL SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERATION RED TIME SET BUTTON 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK Page 5 3210 Timer Settings Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear NOTE Drawing shows 8 750 gallon setting The capacity gallons arrow denotes remaining gallons exclusive of fixed reserve How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is opposite the time of day pointer 3 Release the red button to again engage the drive gear 24 Hour Gear TO SET TIME OF DAY PRESS RED BUTTON AND How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one rev
22. perm 40096 24 Dial 12 AM Regen Assy Black MEM 40096 02 Dial 2 AM Regen Assy Black OO 13881 Bracket Hinger Timer Siem 11984 Screw Phil 6 32 x 1 4 Zinc 13902 iacens Harness 3200 DO B inda nds 40422 Nut Wire Tan cutis 15354 01 Wire Ground 4 Clo PNE 14007 Label Time of Day For Service Assembly Numbers See the Back of this Manual Page 11 3210 Timer Assembly 61502 3210_REVA 24 25 40 27 26 28 29 For Service Assembly Numbers See the Back of this Manual Page 12 3210 Timer Assembly No Quantity Part No Description detis Um EE 1997 Housing Timer 3200 JM 13802 Gear Cycle Actuator E 40096 02 Dial 2AM Regen Assy Black ia a 13886 Knob 3200 19096 Screw Hex Wsh 6 20 x 1 2 11999 Label Button 60405 50 Program Wheel w 2 Std Label 13806 Retainer Program Wheel decree 13748 a laqaq Screw Flat Head St 6 20 x 1 2 14265 54 0 Spring 15424
23. with either one or two brine tanks Two brine tanks should be used if regeneration is less than 4 hours Page 49 Diagrams iring System 4 Single Valve Regeneration Immediate and Delayed Valve Wiring 3O9IAH3S NI NMOHS SATVA NOLLVH3N393M 31 VIO3IAWI YILIN HO TI3AVT3O YILIN 319NIS 71 ALON 7898 3AIHO H3MO T INVOQTI 3ATVA ANIME INVOAg WYO 8315 SATA NYOS INVO 3A T1VA INVOH WYO INVHOOSd INVOd E ONIINOH INVOH L HOLIMS JAYA H3MOT 9MS Jaca HOLIMS WYO ANIME SMS A J HOLIMS d31S 3A TVA MS lt 8 E TT HOLIMS ONIINOH EMS 5 HOLIMS HAWIL ZMS p HOLIMS LMS a C z z zz SAIHO H3MOT B YOLOW 3AIHG 3ATVA 5 5 8 a Soy YOLOW WL 5 2 5 4390718 IVNIINSA L NOILISOd Z 39v18 A ama m
24. 1 60160 31 Cam Assy Upflow Variable D astayta 12904 iere rtis Bushing Heyco 1 2 Heyco 2073 ES QI 10218 iiti is Switch Micro 14923 Screw Mach 4 40 X 1 MS Steel Zinc O SES 10896 p Switch Mlcro EN Screw 4 40 X 5 8 TYPE 1 Steel Zinc 1 S doeet 72 iita Cam Assy Tri Stack After RR TIERE l 12777 Sam Shut Off Valve TONERS 1 15770 1X am Assy Special Tri Stack After Brine Fill ll DOO Deas SVO X 1 198877 Cam Brine 2750 U F Std jo LM 10338 Pin Roll 3 32 x 7 8 3 10269 Nut 3 4 16 14 ua manis n Fitting Brine Valve dB eicit ee epa sede 14822 2900 Dcum Plug 750 Dia Recessed Black 19806 Plug 2693 18 19801 i forro Plug 190 Dia White Heyco 0307 dli PLI 119800 Plug 140 Dia White 0304 20 D MM Sus 103900 _2 eaaet Screw Slot Hex Wsh 8 18 X 3 8 Type B RC 44 47 24 eene jp Sd Ho
25. 48 ove 1 08 30 097 1 28 40 0 86 1 09 1 50 60 1 00 1 27 1 63 90 1 19 1 2 1 93 125 1 38 1 76 2 20 all injectors used the steel cap and an air disperser Page 41 Flow Data amp Injector Draw Rates Downflow z a a o 2 2 o o o e y 2 gt o e e o N o e N N tc E Inlet Pressure bs Page 42 Flow Data amp Injector Draw Rates Downflow TR 22089 2900s valve 1700 Series Injector Draw Rates E g c z 5 Inlet Pressure psi 4C k ii 5C 6 1700 series injectors 3C steel cap no o ring air 4 amp 5C steel cap o ring air disperser 6C amp 7C brass cap o ring no air disperser Page 43 Flow Data amp Injector Draw Rates Downflow TR 22089 2900s Valve 1700 Series Injector Slow Rinse Rates Flow Rate gpm Inlet Pressure psi e it 3C 4 5 6 J 35 J 334 435 J 57 sss J 5 658 3C steel cap no o ring air disperser 4 amp 5C steel cap o ring air disperser 6C amp 7C brass cap o ring no air disperser Page 44 Flow Data amp Injector Draw Rates Downflow Flow Rate gpm TR 22089 2900s Valve 1700 Series Injector Total Flow to Drain i
26. 60CD Meter sea douter 14038 Meter Assembly ZD am u u 10 Meter Assembly Ext LE 12473 Screw Wsh 10 24 5 8 18 8 S S cu 40666 Seal Face 2 Plastic Meter 10A CETEROS 17987 001 Fitting Nipple 26 Plastic NPT Machined Flow Straightener 10B 17987 101 Fitting Nipple 26 Plastic BSP Machined E Flow Straightener 17987 000 Fitting Nipple 26 Plastic ues donee 17987 100 Fitting Nipple 26 Plastic BSP 14680 Flow Straightener D INN 17988 Nut 26 Meter For Service Assembly Numbers See the Back of this Manual Page 28 2300 Safety Brine Valve Assembly 1 70 2 a 3 60027_REVA Item No Quantity Part No Description Bet disset osse 60027 FFA Safety Brine Valve Body 2300 Fitting Facing Arm 1 60027 FFS Safety Brine Valve Body Fitting Facing Stud 60028 30 Float Assy 2300 30 White 1 60026 30SAN Float Assy 2350 30 HW 60002 34 Check 500 34 Long M 1
27. Adapter Assy Sidemount BSP MTC 2850 2900 2930 61415 20NP Adapter Assy Sidemount BSP NP 2850 2900 2930 For Service Assembly Numbers See the Back of this Manual Page 33 Troubleshooting Problem Cause Correction 1 Water conditioner fails to A Electrical service to unit has A Assure permanent electrical service regenerate been interrupted check fuse plug pull chain or switch B Timer is defective B Replace timer C Power failure C Reset time of day 2 Hard water A By pass valve is open A Close by pass valve B No salt is in brine tank B Add salt to brine tank and maintain salt level above water level C Injector screen plugged C Clean injector screen D Insufficient water flowing into D Check brine tank fill time and clean brine tank brine line flow control if plugged E Hot water tank hardness E Repeated flushings of the hot water tank is required F Leak at distributor tube F Make sure distributor tube is not cracked Check O ring and tube pilot G Internal valve leak G Replace seals and spacers and or piston 3 Unit used too much salt A Improper salt setting A Check salt usage and salt setting B Excessive water in brine tank B See problem 7 4 Loss of water pressure A Iron buildup in line to water A Clean line to water conditioner conditioner B Iron buildup in water condi B Clean control and add mineral cleaner tioner to mineral bed Incr
28. CAM eg o TPCAM TIMER PROGRAM CAM VALVE HOMING CAM E inen y SCAM VALVE STEP CAM S ER ERE LOWER DRIVE WS1 WIRE SPLICE NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION 1 8687 02 REVE 2 ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 3 VALVE SHOWN IN STANDBY Page 54 Diagrams iring System 7 Alternating Regeneration Valve Wiring 22191 92212 S3MOT mom 5 oH ENS Bs lt lt 11504 3OIAH3S NI 8 3ATVA 6 Wv H3M01 z YILIN OL SI 31899 JATVA QV31 8 FATWA ANINE WvOAB 1 ON z NOLLV334O AINOA YALAW 31033 SATWALLINW 2985 2 99 d31S
29. Injector Ae ni E d sss mia ccn a Body Injector 1600 l 17776 02 Body Injector 1600 Upflow Joni 1522 Disperser Air p 14805 Gasket Injector Body 1600 1700 Upflow Only For Service Assembly Numbers See the Back of this Manual Page 23 1700 Brine System Assembly 22 20 17 15 18 60034 REVB For Service Assembly Numbers See the Back of this Manual Page 24 Item No 1700 Brine System Assembly Quantity Part No Description 1 14792 Plug End Brine Valve ere l 13201 Quad Ring 020 etas 1 12085 Washer Flow 1 2 1 12086 Washer Flow 1 5 1 12087 Washer Flow 2 0 GPM 1 12088 Washer Flow 2 4 C 1 12089 Washer Flow 3 0 1 12090 Washer Flow 3 5 1 12091 Flow 4 0 umasa l 12092 Washer Flow 5 0 GPM dece l 14785 Retainer Flow Control EUM 2 14811
30. MING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH INSIDE SW7 LOWER DRIVE SWITCH OUTSIDE THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM 1 TWO TANK INTERLOCKED INDIVIDUAL METER IMMEDIATE REGENERATION 2 BOTH TANKS NORMALLY IN SERVICE ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 3 VALVE SHOWN IN SERVICE Page 52 18685 02 REVD Wiring Diagrams System 6 Series Regeneration Valve Wiring REMOTE METER WIRING FLECK RU IMMEDIATE FLECK RM DELAYED BADGER AR BADGER AR TBI 123458 reggae tik S 200550002052 5770 aj 132239999 9393 1129555 0 LEAD VALVE LEAD VALVE LEAD VALVE TB LEAD VALVE LEAD VALVE TB BLACK som LEAD NO Q 9 wenccecince RECEPTACLE orn E c REMOTE SIGNAL START REGENERATION TIMER WHITE WHITE WHITE WHITE av RED 2 RED veuow
31. Model 2900s Service Manual IMPORTANT Fill in Pertinent Information on Page 3 for Future Reference Table of Contents Jop Specification u ae a 3 General Commercial Pre Installation Check 115 4 3200 Timer Setting Procedure teh iate tue vials ed tuve ett dedo Dk goce Ya de De Pe akuy kaa q e Due pa 5 3210 Timer Settings REESE OIL INNER elek 6 3200 amp 3210 Timer Series ocior tee exte tee de tute eu Eee reae ruta Dee e Da XE E e Ea Re EST 7 3200 Timer Assembly MM 10 3210 Timer Assembly 12 Upper Environmental Powerhead Assembly 14 Lower Environmental Powerhead 16 Lower Designer Powerhead 17 Upper Designer Powerhead 1 244444440084 18 Control Valve Assembly PEERS 20 1600 Brine System 4 L L aa u u Ru S aus 22 1650 Brine System umn e e e tu a edu e eae su eel ee e aeg dien 23 1700 Brine System EEEEEEEEEEEEEEEEEEEEEEEMMM 24 1710 Brine System Assembly 26 2 5 uu UL Qa aa ne una n Ran a ak ak u ak adie 27
32. N 2 BOTH TANKS NORMALLY IN SERVICE 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE 5 VALVE SHOWN IN SERVICE POSITION 18686 02_REVE Page 53 Wiring Diagrams System 7 Alternating Regeneration Valve Wiring REMOTE METER WIRING FLECK RM IMMEDIATE FLECKETRM BADGER AR BADGER TAT ioka LEAD VALVE LEAD m y 1 E REMOTE SIGNAL START REGENERATION TIMER k ware ware LG rem nou p m Fr rem Er 5 T RE mel E 8 d PEEB E 3 28 eg gt vow 1 12 POSITION TERMINAL BLOCK TIMER MOTOR VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 METER LOCKOUT SWITCH SW6 LOWER DRIVE SWITCH INSIDE SW7 LOWER DRIVE SWITCH MIDDLE SWB ALTERNATOR SWITCH OUTSIDE THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM WS1 WIRE SPLICE NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION
33. T 9 F amg ama T NMOUS NINOUd 3 z MOTI3A LHM p Ue YAWIL 1491 TYNOIS SLOWEY gt le le Jo le gt 2 i I T _ z 215 2 x 3 e ma R m m m els m 8 EX ooo ogoQ 3197143238 318VO HOOTHALNI 31872 40071831NI SNI 033 MOTIAA WALSAS NI 3ATVA 16 1 d32V14d SNIHIA ON 1d Page 55 1600 1700 System Nozzle amp Throat Chart 1600 Brine System Standard PVC 1700 Brine System Standard Page 56 Nozzle Throat 10913 0 10914 0 10913 1 10914 1 10913 2 10914 2 10913 3 10914 3 10913 4 10914 4 Nozzle Throat 12973 0 12974 0 12973 1 12974 1 12973 2 12974 2 12973 3 12974 3 12973 4 12974 4 Nozzle Throat 10225 0 10226 0 10225 1 10226 1 10225 2 10226 2 10225 3 10226 3 10225 4 10226 4 Nozzle Throat 14801 03C 14801 04C 14801 05C 14801 06C 14802 03C 14802 04C 14802 05C 14802 06C Adapters Softwater Adapter Kit 2900s Adapter Assy Sidemount 2850 2900 2930 61415NP Adapter Assy Sidemount NP 2850 2900 2930 61415 20 Adapter Assy Sidemount BSP MTC 2850 2900 2930 61415 20NP Adapter Assy Sidemount BSP NP 2850 2900 2930 Air Checks 60002 34 Air Check 500 34 Long 60003 34 Air Check 500 HW 34 Tube 60009 01
34. VALVE CAM LDCAM LOWER DRIVE CAM 1 TWO TANK INTERLOCKED INDIVIDUAL METER IMMEDIATE REGENERATION 2 BOTH TANKS NORMALLY IN SERVICE ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 3 VALVE SHOWN IN SERVICE LAG WHITE BLACK YELLOW INTERLOCK CABLE 18685 01_REVD WHITE WHITE WHITE wire METER IMMEDIATE REGENERATION TIMER RED RED YELLOW YELLOW BLACK YELLOW ORANGE BLUE BLACK BLACK BLUE kel le fo gt fo GRIVEL U BLACK RED YELLOW YELLOW YELLOW BROWN BROWN BLUE RED BLACK BLACK BLACK WHITE BLACK BROWN YELLOW No Ne RED BLACK YELLOW BROWN No i S sws SW4 si UPPER DRIVE WHITE BLACK lt gt RED YELLOW BLACK ORANGE BLUE No Nc No NC Lom ioca swr LOWER DRIVE NOTE Um P TB1 9 POSITION TERMINAL BLOCK TM TIMER MOTOR VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HO
35. _ veuow veuow YELLOW Brown P BLUE BLUE ELVE pe BLACK RED RED BLACKBROWN BLACK BLACK BLACK 3 BRONN 8 a BACK RED muc awe EE ORANGE BLUE Z Sg e SN sls WF 1 wall ds a li 543 al 5 95 ge a a i E EE E 411 _ E N mu m E 2 BLACK c UPPER DRIVE SW8 SET TO TRIP FOR SIX MINUTES AFTER BRINE TANK FILL TB1 11 POSITION TERMINAL BLOCK TIMER MOTOR VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SW1 TIMER HOMING SWITCH 5 SW2 TIMER PROGRAM SWITCH l 41 SW3 VALVE HOMING SWITCH 48 SW4 VALVE STEP SWITCH EE SW5 BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH INSIDE 8 4 SW7 LOWER DRIVE SWITCH OUTSIDE HS SW8 AUXILIARY TIMER SWITCH ke TIMER HOMING CAM eG e e TPCAM TIMER PROGRAM CAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM LOWER DRIVE LDCAM LOWER DRIVE CAM 18686 01_REVE NOTE 1 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION
36. ale 1 2T X 3 8NPT Upflow Only Not Shown Disperser Air Injector Washer Flow 1 0 GPM Label Blank BLFC 1710 For Service Assembly Numbers See the Back of this Manual 2 Brass Meter Assembly Item No Quantity Part No Description Isa taa n ase aaa usa 14456 Body Meter 2 PIPER ega a sua na 15592 iiiter einn Seat Impeller Shaft Hex pe 15432 Shaft D AT 15374 usa Impeller Assy 2 Meter 13847 O Ring 137 Std 560CD Meter 14038 us Meter Cap Assy Std Plas I A Meter Cap Assy 3 4 to 2 Ext Plas Em 121125 ies Screw Hex Hd Mach 10 24 x 1 2 18 8 S S T us 14679 uu cnni O Ring 227 Meter WO eius 14568 Fitting Nipple 2 jh es Jaa 14680 Flow Straightener 14569 Nut 2900 Meter For Service Assembly Numbers See the Back of this Manual Page 27 2 Plastic Meter Assembly 60621_REVB Item No Quantity Part No Description deuil esent 176895 Body Meter 26 Plastic Shaft Seat Dura IET 55392 usus ahus Seat Impeller Shaft Hex cm a n unas 15432 Shaft Impeller SS Do ce 153746 Impeller 2 Meter es amas 1384 O Ring 137 Std 5
37. ay be placed in the unit at this time 7 Place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Place the by pass in service position 9 Manually index the softener control into service position and let water flow into the mineral tank When water flow stops close inlet valve place control in backwash position to relieve head of air then gradually open inlet valve to purge remaining air in tank Return control to service position 10 Electrical All electrical connections must be connected according to codes Use electrical conduit if applicable Plug into power supply Page 4 How To Set Days On Which Water Conditioner Is To Regenerate Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is at the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Wat
38. bt Fitting Sleeve 3 8 Celcon sas 103932 see Fitting Insert 3 8 eost eet 2767220 moss Screen Brine 10328 Fitting Elbow 90 Deg 1 4 3 8T jen 17884 us Brine Valve Body Assy 1650 duit aee u aan a teneras 10249 54 Spring Valve Biss 10250 222 Ring Retaining IE 1790063 iis oen ies Guide Brine Valve Stem ya 19625 Nut Assy 3 8 Plastic T setis Ta usan asas 12552 azas Brine Valve Stem 1600 12626 Seat Valve oA uu aan ayay 16924 ua ananassa O Ring 018 ash aoaaa 60020 25 BLFC 25 GPM 1600 NUN 1 60020 50 50 GPM 1600 METERS 1 60020 100 1 0 GPM 1600 EET 19625 Nut Assy 3 8 Plastic Tyas anyaq 16508 01 Tube Brine Valve 2850 1600 1 41683 Brine UF 1600 1650 Tof estet P 10692 Screw Slot Hex Hd 10 24X 18 8 S S 11893 Cap Injector SS 19 ps 10229 Gasket Injector 1600 20 see jm 10227 Screen Injector 21 eee 10913 Nozzle Injector DLE pm 10914 Throat
39. d illustrations in this manual are based on the latest information available at the time of printing The manufacturer reserves the right to make changes at any time without notice This manual is intended as a guide for service of the valve only System installation requires information from a number of suppliers not known at the time of manufacture This product should be installed by a plumbing professional This unit is designed to be installed on potable water systems only This product must be installed in compliance with all state and municipal plumbing and electrical codes Permits may be required at the time of installation If daytime operating pressure exceeds 80 psi nighttime pressures may exceed pressure limits A pressure reducing valve must be installed Do not install the unit where temperatures may drop below 32 F 0 C or above 125 F 52 C Do not place the unit in direct sunlight Black units will absorb radiant heat increasing internal temperatures Do not strike the valve or any of the components Warranty of this product extends to manufacturing defects of the vessel and controller not the membrane Misapplication of this product may result in failure to properly condition water or damage to product A prefilter should be used on installations in which free solids are present In some applications local municipalities treat water with Chloramines High Chloramine levels may damage valve components Correct and constant voltage mus
40. e 19691 02 oiu credis Nut Conduit Fitting 1 2 DD M 40038 03 Label Voltage 120V 3200ET 23 s 17421 Plug 1 20 Hole Heyco 2733 u n jm 60219 02 u a a q as Cover Assy Environmental Black w Clear Window ss nias umanan Bracket Terminal Block 40174 Terminal Block Green Yellow Commercial 809 260 141 Terminal Block Segment Gray 41085 Endplate Terminal Block Gray 29 mai Sas MP Label Terminal Strip 13296 Screw Wsh 6 20 6 20 1 2 25 Steel Zinc ness 40400 Harness Drive Designer Environmental So 40175 01 iure iocos Wire Ground Commercial Valves DOS anima he Jesus eee 1354 MERE DOR Strain Relief Flat Cord Heyco 30 1 1 3547 01 SsStrain Relief Euro Round Cord TEE 1 13547 02 Strain Relief U S Round 34 Powercord 4 European Black S 1 19303 8 Australian 1 40084 12 12 US
41. ease frequency of regeneration C Inlet of control plugged due C Remove piston and clean control to foreign material broken loose from pipes by recent work done on plumbing system 5 Loss of mineral through drain A Air in water system A Assure that well system has proper line air eliminator control Check for dry well condition B Improperly sized drain line flow Check for proper drain rate control 6 Iron in conditioned water A Fouled mineral bed A Check backwash brine draw and brine tank fill Increase frequency of re generation Increase backwash time 7 Excessive water in brine A Plugged drain line flow control Clean flow control tank B Plugged injector system B Clean injector and screen C Timer not cycling C Replace timer D Foreign material in brine valve D Replace brine valve seat and clean valve E Foreign material in brine line E Clean brine line flow control flow control Page 34 Troubleshooting Problem Cause Correction 8 Softener fails to draw brine A Drain line flow control is A Clean drain line flow control plugged B Injector is plugged B Clean injector C Injector screen plugged D Line pressure is too low D Increase line pressure to 20 P S I E Internal control leak E Change seals spacers and piston assembly F Service adapter did not cycle F Check drive motor and switches 9 Control cycles continuously A Misadjusted bro
42. er Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set only one half of this time 5 any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Resetthe time of day and restore power to the unit 3200 Timer Setting Procedure
43. i ue _ JIEM NOLLVHIN3938 31VIQ3IAIWI YILIN pe NA RU NE es a M l OLA o so 1 E g 9 5 E gt i 8 N 2 yovia E x9v18 Mov18 9 NAO38 19v18 aaa 5 p 1 ama ama MOTI3A MOTI3A ms s 31IHM 31IHM 3LIHM 3018 31IHM NOLLVH3N3933 520 T03WILL 181 50 iagrams Page 51 a NOILISOd FDIANIS NINMOHS FATWA AYO JAW 33AAO1 INVOGT 3HMOT HAOIN32 181 OL S 181 OL 3078 IAIM SIMIM JATVA NV2AS JA3M L JUHM ONY 3078 Q39 v 1333 SI QOO Ja MOd IHL S3ATVA HUM 4315 JA IVA INVOS g o NOILV3IN3932 HO 0313 4 AGE ANYI 31 NIS WYD 3ATVA WYOH h WYO W
44. icone Dow 7 8 Lb Service Valve Operator Assemblies 60150 SVO Assy 1600 O S 60150 01 SVO Assy 1600 N S Skipper Wheel Assemblies 14860 Skipper Wheel Assy 7 14381 Skipper Wheel Assy 12 Day Upflow Only Page 57 Notes Page 58 Notes Page 59 P N 41689 Rev B 5 1 08
45. imer Switch arms may require movement to facilitate removal 3 Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure for 3200 amp 3210 Timer How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash EXAMPLE If there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time 1 The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole 2 To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes BRINE amp RINSE SECTION PROGRAM 2 MIN PER HOLE WHEEL FOR REGENERATION CYCLE PIN STORAGE RAPID RINSE SECTION 2 MIN PER PIN BACKWASH SECTION 2 MIN PER PIN How To Change The Length Of Rapid Rinse 1 The seco
46. iston Assy 2900s HWBP Lower Piston Assy 2900s HWBP Lower HW Piston Assy 2900s NHWBP Lower Piston Assy 2900s NHWBP Lower HW Program Wheel Assemblies 60405 20 Program Wheel w 3 4 Ext Label 1 1 2 Std Set 100 60405 50 Program Wheel w 2 Std Label Set 21 60405 60 Program Wheel w 2 Ext Label 60405 70 Program Wheel w 1 1 2 Ext Label Safety Brine Valves 60014 Safety Brine Valve Assy 2310 Safety Brine Valve 2350 Float Assy 400A 2350 30 Red Wht 60026 Float Assy 4004 2350 30 HW 60027 FFA Safety Brine Valve Body 2300 Fitting Facing Arm 60027 FFS Safety Brine Valve Body Fitting Facing Stud 60028 30 Float Assy 2300 30 Blue White 60068 30 Float Assy 2310 w 30 Rod Sales amp Service Aids Literature 2900 Spec Sheet Literature 2900s S Manual Literature Catalog Assy PWT Residential Commercial Seal amp Spacer Kits 61530 Seal amp Spacer Kit 2900s Upper 61530 01 Seal amp Spacet Kit 2900s HW Upper 60128 Seal amp Spacer Kit 2900 2930 Lower 60128 01 Seal amp Spacer Kit 2900 2930 HW Lower Service Equipment Stuffer Tool Assy Complete Puller Tool Assy 2900 3150 Stuffer Tool Assy 2900 3150 Puller Assy Port Ring Silicone 2 oz Tube Meter Checker Kit Std Meter Checker Kit Ext Sil
47. ken or shorted A Determine if switch or timer is faulty switch and replace it or replace complete power head 10 Drain flows continuously A Valve is not programming cor Check timer program and positioning rectly of control Replace power head assem bly if not positioning properly B Foreign material in control B Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions C Internal control leak C Replace seals and piston assembly General Service Hints For Meter Control Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Reason Program wheel is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker Page 35 Water Conditioner Flow Diagrams Downflow 1 Service Position P 61500 2900 DOWNFLW REVB Page 36 Water Conditioner Flow Diagrams Downflow 4 Slow Rinse Position c P 5 Rapid Rinse ERNE MANE 6 Brine Tank Refill Position VALVE A FLOW CONTROL
48. lve Body Assy 1600 w Quad Ring 12550 siis Quad Ring 009 TO atas 10249 Spring Brine Valve ju PS ss sus TI AO ET Guide Brine Valve Stem 2 10250 Ring Retaining 13 2 1093305 roni Fitting Sleeve 3 8 Celcon c ME 10329 Fitting Tube 3 8 Nut Brass 16508 01 Tube Brine Valve 2850 1600 1 41683 Brine UF 1600 1650 10692 asss Screw Slot Hex Hd 10 24X 18 8 S S Taser doncc 11893 1 2 Cap Injector SS 102290 Gasket Injector Cap 1600 19 us us 1022 02 u eim Screen Injector ZO a tu au Nozzle Injector 21 e jp su 10914 Throat Injector 22 jc T7776 ais Body Injector 1600 MOT l 17776 02 Body Injector 1600 Upflow Dg Joe nm 1622 eniti Disperser Air 24 Joss 14805 e Gasket Injector Body 1600 1700 Upflow Only For Service Assembly Numbers See the Back of this Manual Page 22 1650 Brine System Assembly 17 18 3 19 20 1 21 8 22 D 9 a 24 25 60011_REVC Item No Quantity Part No Description T E jc 10520 Fitting Tube 3 8 Nut Brass 2 anan anna 105302 i
49. n Draw Inlet Pressure psi E 4C k ii 5C 6C 45 Environmental Backplate Line Drawing THREAD 75 20 UN 2A G TANK 44 7 1 76 di il 24 112 8 444 76 3 3 00 Mo az T S Ne DETTO Page 46 4 ng Y 7 RE K OA a A 61500 2900LNE_REVB Designer Backplate Line Drawing 75 20 UN 2A THREAD TANK 75 14 N P T OUTLET 2 11 1 2 N P T 101 6 4 00 8 UN 2A THREAD 61500 2900LNE_REVB Page 47 Plumbing Diagrams System 4 Typical Single Tank Installation With Optional Meter BYPASS VALVE OUT OUTLET SHUTOFF System 5 Interlock Typical Twin Tank Installation With Optional Meter Interlock And No Hard Water Bypass OUTLET SHUTOFF INTERLOCK CABLE BRINE LINE INLET SHUTOFF MANUAL SHUT OFF VALVE BYPASS VALVE Page 48 Plumbing Diagrams System 6 Twin Series Regeneration amp System 7 Twin Alternator Installation POWER CORD INTERLOCK CABLE BRINE LINE DRAIN LINE INLET SHUTOFF REMOTE METER MANUAL SHUTOFF VALVE BYPASS BRINE TANK NOTE On System 7 the power cord is on unit 2 NOTE System 7 can run
50. nd group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin 2 To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time 1 The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole 2 To change the length of refill time move the two pins at the end of the second group of holes as required 3 The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section 4 The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel Page 7 3200 amp 3210 Timer Series Regeneration Cycle Program Setting Procedure Upflow How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 amp 3210 Series Timers Figure to Right To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right To change the regeneration cycle pr
51. ogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain BY PASS VALVES Always provide for the installation of a by pass valve CAUTION Water pressure is not to exceed 120 p s i water temperature is not to exceed 100 F and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base Maximum 4 feet apart for twin units 2 All plumbing should be done in accordance with local plumbing codes The pipe size for the drain line should be the same size as the drain line flow control connection Water meters are to be installed on soft water outlets Twin units with 1 meter shall be installed on common soft water outlet of units 3 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting Leave at least 6 between the DLFC and solder joints when soldering when the pipes are connected on the DLFC Failure to do this could cause interior damage to the DLFC 4 Teflon tape is the only sealant to be used on the drain fitting The drain from twin units may be run through a common line 5 Make sure that the floor is clean beneath the salt storage tank and that it is level 6 Place approximately 1 of water above the grid plate if used in your salt tank Salt m
52. ogram the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure for 3200 amp 3210 Timer How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash EXAMPLE If there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes Page 8 BRINE amp RINSE BACKWASH SECTION SECTION 2 MIN PER HOLE 2 MIN PER PIN PIN STORAGE RAPID RINSE SECTION 2 MIN
53. olution the regeneration cycle of your unit might be set for only one half of this time 5 n any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions Manual Regeneration Knob Service TURN LARGE DIAL UNTIL b t TIME IS AT ARROW Position Indicator START CYCLE TURN KNOB CLOCKWISE Program NOTE To set meter capacity Wheel rotate manual knob one 360 revolution to set gallonage Red Time Set Button White Dot Gallons Label Immediate regeneration timers do not have a 24 hour gear No time of day can be set Page 6 3200 amp 3210 Timer Series Regeneration Cycle Program Setting Procedure Downflow How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 amp 3210 Series Timers Figure to Right 1 To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right 2 To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off t
54. ound eem 1 Strain Relief 1247 2D Luis Plug Hole 2693 Umm Endplate Terminal Block Gray Plug 1 20 Hole Heyco 2733 SEIT etase Plug 3 4 Knock Out Heyco 2683 DO Screw Slot Hex Wsh 8 18 X 3 8 Type RC44 47 LEA MEN NE 40038 03 Label Voltage 120V 3200ET Not Shown To 17967 LLL Fitting Assy Liquid Tight Black i Re Ie l 15158 1ube Cable Guide 2900 Upflow Only For Service Assembly Numbers See the Back of this Manual Page 19 Control Valve Assembly Nise 0 AYE SEE ff le lt 19 17 16 15 18 Z AS is Downflow Upflow 61500 2900_REVD For Service Assembly Numbers See the Back of this Manual Page 20 Control Valve Assembly Item No Quantity Part No Description RENI 41428 sei Valve Body 2900s Machd NPT U S Tap 41428 Valve Body 2900s Machined w Soft Water Adapter pM p RR 107572 Spacer End 107578 Spacer End Brass HW aa ay a TETA 10545 ees Seal Piston m 10545 01 Seal Piston Viton A 10545 02 Seal Piston Silicone EE 11451 nues Spacer 12 Hole ERES 16589
55. t be supplied to the control valve to maintain proper function Job Specification Sheet Job No Model No Water Test Capacity Per Unit Mineral Tank Size Diameter Height Brine Tank Size amp Salt Setting per Regeneration 2900s Control Valve Specifications 1 Type of Timer A 7 Day 12 Day B 1 250 to 21 250 Gallon Meter or 6 250 to 106 250 Gallon Meter or Other C Meter Wiring Package 1 System 4 1 Tank 1 Meter Immediate or Delayed Regeneration 2 System 5 2 Tanks 2 Meters Interlock 3 System 6 2 Tanks 1 Meter Series Regeneration 4 System 7 2 Tanks 1 Meter Alternator 2 Timer Program Settings A Backwash Minutes B Brine amp Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes Drain Line Flow Control gpm Brine Line Flow Controller gpm Injector Size A Hard Water Bypass B Water Bypass Page 3 General Commesrcial Pre Installation Check List WATER PRESSURE A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES A continuous 115 volt 60 Hertz current supply is required Make certain the current supply is always hot and cannot be turned off with another switch EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is cl
56. this Manual Page 18 Upper Designer Powerhead Assembly Item No Quantity Part No Description 19291 020 n Cover Designer Harness 2900 Harness 2900 3900 Sys 7 Harness 3900 Aux Switch Harness Drive Sys 7 Multi Harness Drive Designer Environmental puc Wire Ground Commercial Valves 3200 Meter Timer Assy 3200 Meter Timer Assy 3200 Clock Timer 5 3200 Clock Timer Assy Screw Pan Hd Mach 4 40 X 1 Screw Hex Wsh 8 32 X 17 64 Switch Micro Insulator Limit Switch Drive Cam Assy STF Blue 2900 Drive Cam Assy Upflow Drive Cam Assy Upflow Variable Motor Drive 115V 50 60 Hz Motor Drive 115V 60Hz SP Fam 1 Motor Drive 24V 50 60 Hz SP Fam 1 Motor Drive 220V 50 60 Hz SP Fam 1 Nut Jam 3 4 16 Switch Micro Pin Roll 3 32 x 7 8 Cam Assy Tri Stack After RR Cam Shut Off Valve Backplate w t Screws 2750 2850 2900 Label Terminal Strip Fitting Brine Valve Qiiid Terminal Block Segment Gray ULT Screw Hex Wsh 6 20 X 1 2 DO nini Power Cord 4 European Black Wes Ja asas ass usss Power Cord 8 Australian Power Cord Japanese 110V 120V Power Cord 12 US ROUND 120V Sys 5 6 7 ce Power Cord 12 US Round 240V OA tim d Strain Relief Flat Cord 30 1 p Strain Relief Euro Round Cord E EE Strain Relief U S R
57. vaSOedd y WYD JNII Av DHL lt gt HOLMS JAI amp 9 5 p HOLIMS SMS w HOLMS d3l 3ATVA PMS HOLIMS SNIINOH 3ATVA EMS HOLMS ZMS 5 HOLIMS SNIACH AINI LMS e YOLOW UIMO1 2 VOLON ATA ex p SOLON AL 9 2078 NOUISOd Z 181 M 4 _ wos won Fig Wvona 65 2 WOA y _ ae E n n J 9 y J T p P E sla 25 3 BE E gt i A z 220 gt x es 2 nn EIE 3TH 3T T E m 5 HOVE NAOI TE Qo TS am T T 318 OTE 46 c BE 9 Cm E OTHA 3 5 MOVE MOTHA Pyro LI SURAT A T CUTE o HHM SUR AJAL NOLYYINISJY 115 TVN IS m E EIJAWA VIJXWA OLIN WIJAWA o L tr a R x O q 23 i mee 2 4 12 lal eave Wa 13 231 Wa 3314 GIVIG3IAID WR XOTI I JILIN ILONA pP o Wiring Diagrams System 5 Interlocked Regeneration Valve Wiring LEAD WHITE BLUE 1 WHITE BLACK YELLOW BLUE WHITE G gt

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