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HILL-ROM Basic Care Electric Bed Service Manual

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1. aged SR RUE E 4 20 REMOV ME 4 20 Replacement 55x se NS NER ea be Oe 4 22 s ERN bo ed e One it ap sce eU pa oct 4 22 Knee Motors 3225 eode 4 23 Removal pe pe E Rp Eu REA DE 4 23 ase A Ao ER RR 4 24 hee qure een EE duty 4 25 cee Gh ed eee saad ee DL 4 25 Replacement e v oem ew ONES UMS ACTU 4 26 Manual Crank Handle 4 27 Removal pee teen Geo REPE PN 4 27 Replacement ss 2 Ma he ee ORAN A 4 28 Head or Knee Crank Rod and Drive Screw Assembly Manual Model Only sos dos enda cU Est bes 4 29 Removal Io e Ro deste ee p Viu a Ita DS Ea 4 29 Replacement 2 22222 i REED RN 4 31 Hilow Crank Rod and Drive Screw Assembly Including Gas Springs Manual Model 529555 Woo e e te 4 32 Removal soda LM LM I b LA DIS ME 4 32 Basic Care Bed Service Manual man336 Pagev Table of Contents Replacement
2. O me MEME 2 un AC IN JP4 5 JP6 m336 047 For correct transformer configuration refer to table 3 1 page 3 2 Table 3 1 Transformer Configurations Input Source Voltage Transformer JP9 or JP10 Position JP8 Position 100 V 10 110 V T2 JP10 LO 115 V 10 127 T2 JP10 HI 200 V 1 9 220 T2 JP9 LO Page 3 2 Basic Care Bed Service Manual man336 Introduction Chapter 3 Theory of Operation Input Source Voltage Transformer JP9 or JP10 Position 8 Position 230 V 1 JP9 HI 240 V T2 JP9 HI NOTE When 8 is in the LO position the end of the connector is adjacent to the word LO on the control board When 1 8 is in HI position the end of the connector is adjacent to the word HI Motor Assemblies Thermal regulators are an integrated part of the motors protecting them in the event that an overload condition occurs Thermals will stop the motor automatically if it heats up to a certain temperature The motors will not run again until the automatic thermal resets Battery Backup When no mains power is supplied to the electric Basic Care Bed the battery backup system can operate the following functions CPR Trendelenburg and Reverse Trendelenburg The operation is for one cycle with t
3. 1 5 Model Identification sini 2 esu et 1 9 Safety TIPS o set ec odd ne ae ende a ate aol we dake 1 10 Warning and Caution Labels 1 15 Chapter 2 Troubleshooting Procedures Getting Started c bu E P iE 2 1 Initial AGUGIS AERE MARE uenis eu MES EM SE 2 2 FuncuomClhecks otra dI DU fud ee 2 2 Final ACUODS idu ER PR 2 4 None of the Bed Functions Operate 2 5 The Head Up Function Does Not Operate 2 6 The Head Down Function Does Not 2 8 The Head Function Does Not Operate 2 10 The Knee Up Function Does Not Operate 2 11 The Knee Down Function Does Not 2 13 The Knee Function Does Not Operate 2 15 The Hilow Up Function Does Not Operate 2 16 The Hilow Down Function Does Not 2 18 The Hilow Function Does Not Operate 2 20 Basic Care Bed Service Manual man336 Page iii Table of Contents The Automatic Contour Up Function Does Not
4. 2 21 The Automatic Contour Down Function Does Not Operate 2422 The Trendelenburg or Reverse Trendelenburg Function Does Not Operate 2 23 The CPR Function Does Not 2 25 Chapter 3 Theory of Operation Introduction 2s2ihedickblaG ec Kee RE IS 3 1 ue 3 1 intermediate Erames 2225 3 1 Arcticulating Sleep Deck jee 5454 MES REOR EN 3 1 siderdils deri dur TS ea 3 1 Motion ERR LAGUNA LAG eus 3 1 Transformer 3 2 Motor Assemblies 52e eT eee da 3 3 Battery Backup ex voee RE SES UE MES Dae SG X RAE 3 3 Controls rad hee tn beni ada qi he optaret ce deed 3 3 Chapter 4 Removal Replacement and Adjustment Procedures Tool and Supply 4 1 Control Box 4 3 Removal o ep e eet ers ex Nr me adeunt 4 3 Replacement poetae rad ho eb ocho quee Late dane rs eV 4 4 Control Panel Foot uv eret ER s 4 5 ipee UV ea i d Ee Pe o Ead a Ova ewes 4 5
5. 336 040 Basic Care Bed Service Manual man336 Page 1 15 Warning and Caution Labels Chapter 1 Introduction Figure 1 6 Battery Backup Wiring Diagram PbS 12V 1 2Ah m336 041 Page 1 16 Basic Care Bed Service Manual man336 Chapter 2 Troubleshooting Procedures Getting Started WARNING Only facility authorized personnel should service the Basic Care M Bed Servicing by unauthorized personnel could result in personal injury or equipment damage Begin each procedure in this chapter with step 1 Follow the sequence outlined each step assumes the previous step has been completed In each step the normal operation of the product can be made by answering Yes or No to the statement Your response will lead to another step in the procedure a repair analysis procedure RAP or a component replacement If more than one component is listed replace them in the order given To begin gathering data about the problem start with Initial Actions Do the Function Checks to isolate or identify a problem and to make sure the repair replacing or adjusting a part seating a connector etc corrected the problem Do the Final Actions after the Function Checks to make sure the repair corrected the problem If troubleshooting procedures do not isolate the problem call Hill Rom Technical Support at 1 812 934 1796 Basic Care Bed Service Manual man336 Page2
6. 5 1 Exchange PONCY ea oink ny A P ATA ded Us do diese DORR 5 3 In Watranty Exchanges Y ues Boe SA 5 3 Out of Warranty 5 3 Warranty eds eer mca MEA a mod Ls eate 5 5 Recommended Spare 5 6 Base ipi EXER UU REAPER DERE RYE PEU 5 8 Upper Frame for the Electric Model Basic Care 5 10 Upper Frame for the Manual Model Basic Care 5 12 te meets y ERE ee mele NA E 5 14 Power Pre dau uet tee eas dac yy hee dbi 5 16 Sleep Surfdce nies hed 5 18 Chapter 6 General Procedures Cleaning and Cares v pen of sae Ms Oeo MEET wA EUR VE 6 1 General CIeantms iue xv Tsen a eve NI NUMAE EET KE 6 1 Steam CIC ANN Sed pes t p SU nire ates 6 2 Hard to Clean Spots booa es dA eL Ear te LL Au 6 2 Disinfec ng 6 2 Component Handling 6 2 P C Board eret e yw uy dU 6 2 Basic Care Bed Service Manual man336 Page vii Table of Contents Lubrication 6 3 Prev
7. 4 50 Replacement PAN M PE ARN ey 4 50 Siderail Wire Cover i uses ede eae ee eee We pe ER EE 4 51 Removal pup Ame a dv es 4 51 Replacement uev RM EG NV OE EE 4 51 Central Brake and Steer Caster Assemblies 4 52 Removal 325 LU ant LA xs 4 52 Replacement es Eee ERA xp AK ug REOR RUD RR CR 4 55 Central Brake and Steer Pedal Assemblies 4 57 Removal x uy eb be eee 4 57 Page vi Basic Care Bed Service Manual man336 Table of Contents Replacetnenit ames d DRY e dates 4 58 Casters for Individual Brake 4 59 Removal dta ttd erdt er d etie bed mas 4 59 Replacement 5 5 ah eit 4 60 B rlpet OPERE Vx EI EE 4 61 Removal oues radd RISE 4 61 veces 4 61 Sleep Surface PANGS Sad t pe REPE UP ES Ce 4 62 Removal 2528 outer EDEN uec eX wu 4 62 Replacements 5 oU P SUUS nis do 4 63 Chapter 5 Parts List service Parts Ordering
8. 3 Do the Function Checks on page 2 2 Basic Care Bed Service Manual man336 Page7 7 7 3 Fracture Frame Adapter P847B and P847C Chapter 7 Accessories NOTES Page7 8 Basic Care Bed Service Manual man336 Hill Rom A HILLENBRAND INDUSTRY Batesville USA Hill Rom Company Inc 1069 State Route 46 E Batesville IN 47006 9167 Tech Support 800 445 3720 www hill rom com Charleston USA Hill Rom Company Inc 4349 Corporate Road Charleston SC 29405 Customer Care 800 638 2546 Danmark Gr ndorf Medical a s Holmevej 30 DK 2970 H rsholm Tel 45 0 45 57 08 81 Fax 45 0 45 57 06 50 Info gm medical dk Espa a Hill Rom Iberia S L Edificio Oc ano 1 1 4B Parque de Negocios Mas Blau 08820 El Prat de Llobregat Barcelona Tel 34 0 93 478 77 49 Fax 34 0 93 379 48 91 Italia Hill Rom S p A Via Ambrosoli 6 20090 Rodano Tel 39 0 02 950541 Fax 39 0 02 95328578 sterreich Hill Rom Austria GmbH Bueropark Donau Haus 8 3400 Klosterneuburg Tel 43 0 2243 28550 Fax 43 0 2243 28550 19 austria hill rom com Nordic Region Hill Rom AB Ekbacksv gen 20 168 69 Bromma Sweden Tel 46 0 8 564 353 60 Fax 46 0 8 564 353 61 se marketing hill rom com Canada Hill Rom Company Inc 5444 Timberlea Blvd Mississauga Ontario Canada 800 267 2337 Deutschland Hill Rom GmbH Franz Rennefeld Weg 4 40472 Dusseldorf Tel 49 0 211 16450 0 Fax
9. If the LED for a bed function lockout is on the function is locked out Yes Turn the knee function lockout off If this corrects problem go to Final Actions on page 2 4 2 Disconnect the bed from its power source and allow the bed to cool for 20 minutes Connect the bed to its power source The knee function does not operate Yes d Go to Final Actions on page 2 4 3 Call Hill Rom Technical Support at 1 812 934 1796 Basic Care Bed Service Manual man336 Page 2 15 2 8 The Up Function Does Not Operate Chapter 2 Troubleshooting Procedures 2 8 The Hilow Up Function Does Not Operate 1 The hilow up function does not operate when hilow switch is pressed from either the left siderail or the right siderail or from the foot end control panel Yes Go to step 6 2 The hilow function lockout is off NOTE If the LED for a bed function lockout is on the function is locked out Yes No Turn the hilow function lockout off If this corrects problem go to Final Actions on page 2 4 Tightly seat the connector for the hilow motor into its socket on the control box The hilow up function does not operate Yes No e Go to Final Actions on page 2 4 Replace the hilow motor The hilow up function does not operate Yes No Go to Final Actions on page 2 4 Call Hill Rom Technical Support at 1 812 934 1796 The hilow up
10. cx Sarat doe woo amv RAE RE Nd ver 4 34 CPR Handle Assembly exe SENE SOR Ra NR 4 35 2 speed hee P aieo O 4 35 Replacement e supe 4 36 AVAJUSUMENE ee dey 4 36 RIAQA edad AE Abas beeen eed 4 37 Removal arare yenen ra ie Re acida cV ded 4 37 vb da Ree 4 39 Sidetall Slide oce uM FRE 4 40 Removal ie eec so dep Dco pee a ee E EE 4 40 Replacement 4 41 Siderail Retraction 4 42 Removal t RE E e ROLE Desi auem yea 4 42 Replacement E INED S NT 4 43 Siderail Control Assembly iste te eX p eh EV dee 4 44 REMOVAL Sane SA eek DIM Ma ULIS Gee m a 4 44 Replacement s ES pep A GR EA RECEN 4 45 siderail Control Cable 4 47 Renioval NC ueteres Ode adit 4 47 Replacements 544 A ei 4 49 Sideral Tope Cane css x GU E VO 4 50 ees VER aud uva d ee
11. go to step 4 2 2 Basic Care Bed Service Manual man336 Function Checks Chapter 2 Troubleshooting Procedures 4 Press the Head Up switch The head section rises Yes Go to page 2 6 5 Press the Head Down switch The head section lowers Yes No V Go to page 2 8 6 Press the Knee Up switch The knee section rises Yes Go to page 2 11 7 Press the Knee Down switch The knee section lowers Yes Go to page 2 13 8 Press the Hilow Up switch The bed rises Yes Go to page 2 16 9 Press the Hilow Down switch The bed lowers Yes Go to page 2 18 10 Raise the bed to the high position Pull the Trendelenburg handle and press the Hilow Down switch The bed goes into the Trendelenburg position Yes Go to page 2 23 11 When the bed is in the high position operate the Reverse Trendelenburg handle and press the Hilow Down switch The bed goes into the Reverse Trendelenburg position Yes Go to page 2 23 12 Raise the head section operate the CPR controls The head section lowers completely Yes Go to page 2 25 13 If the bed has central brake and steer put the pedal into the steer position The steer caster locks and all of the other casters swivel freely Basic Care Bed Service Manual man336 Page2 3 Final Actions Chapter 2 Troubleshooting Procedures Yes No v Re
12. panel Yes No Go to step 6 2 The head function lockout is off NOTE If the LED for a bed function lockout is on the function is locked out Yes L Turn the head function lockout off If this corrects the problem go to Final Actions on page 2 4 3 Tightly seat the connector for the head motor into its socket on the control box The head up function does not operate Yes No e Go to Final Actions on page 2 4 4 Replace the head motor The head up function does not operate Yes Go to Final Actions on page 2 4 5 Call Hill Rom Technical Support at 1 812 934 1796 6 The head up function operates from the foot end control panel Yes Replace foot end control panel If this corrects the problem go to Final Actions on page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 7 The head up function only operates from one of the siderails Yes No Tightly seat both of siderail connectors into their sockets on the control box If this corrects the problem go to Final Actions on page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 Page2 6 Basic Care Bed Service Manual man336 2 2 The Head Up Function Does Not Operate Chapter 2 Troubleshooting Procedures 8 Replace the controls on the siderail with the faulty function The head up function operates from this siderail Yes Replace the siderail
13. 2 10 Basic Care Bed Service Manual man336 2 5 The Knee Up Function Does Not Operate Chapter 2 Troubleshooting Procedures 2 5 Knee Up Function Does Not Operate 1 The knee up function does not operate when the knee up switch is pressed from either the left siderail or the right siderail or from the foot end control panel Yes Go to step 6 2 The knee function lockout is off NOTE If the LED for a bed function lockout is on the function is locked out Yes Turn knee function lockout off If this corrects problem go to Final Actions on page 2 4 3 Tightly seat the connector for the knee motor into its socket on the control box The knee up function does not operate Yes Go to Final Actions page 2 4 4 Replace the knee motor The knee up function does not operate Yes Go to Final Actions page 2 4 5 Call Hill Rom Technical Support at 1 812 934 1796 6 The knee up function operates from the foot end control panel Yes No Replace foot end control panel If this corrects the problem go to Final Actions on page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 7 The knee up function only operates from one of the siderails Yes Tightly seat both of siderail connectors into their sockets on the control box If this corrects the problem go to Final Actions on page 2 4 Otherw
14. 49 0 211 16450 182 France Hill Rom SAS Z I du Talhou t BP 14 56330 Pluvigner Tel 33 0 2 97 50 92 12 Service France 33 0 820 01 23 45 Fax 33 0 2 97 50 92 00 Nederland Hill Rom Medical Services BV Hagenweg 1c Postbus 173 4130 ED Vianen Tel 31 0 347 32 35 32 Fax 31 0 347 32 35 00 Portugal Hill Rom Iberia S L Edificio Oc ano 1 1 4B Parque de Negocios Mas Blau 08820 El Prat de Llobregat Barcelona Tel 34 0 93 478 77 49 Fax 34 0 93 379 48 91 United Kingdom Hill Rom Ltd Clinitron House Ashby Park Ashby de la Zouch Leicestershire LE65 1JG Tel 44 0 1530 411000 Fax 44 0 1530 411555 Belgique Belgi Distribal Admiral De Boisot Straat 19 21 2000 Antwerpen Tel 32 0 32 38 43 15 Fax 32 0 32 16 06 86 Ell s Meditime Nikolaos Chatziioannidis Egnatia 142 Str 54622 Thessaloniki Tel 30 2310 263300 Fax 30 2311 263329 Ireland Hill Rom Ltd Unit 1 Kilcarberry Business Park Nangor Road Dublin 22 Tel 353 0 1 413 6005 Fax 353 0 1 413 6030 dublin sales hill rom com Norge Avalon Medical Biscop Gens Nilssongate 5 0659 Oslo Tel 47 0 23 03 63 70 Fax 47 0 23 03 63 71 Suisse Schweiz Hill Rom SA Chemin du Vallon 26 1030 Bussigny Tel 41 0 21 706 21 30 Fax 41 0 21 706 21 33 hrch info hill rom International Hill Rom Company Inc International Department 1069 State Route 46 East J55 Batesville Indiana 47006 USA Tel 1 0 812 934 8173 F
15. 6 mm wrench 8 mm wrench 17 mm wrench 2 5 mm Allen wrench 3 mm Allen M wrench 4 mm Allen wrench 4 mm T handle Allen wrench 5 mm Allen M wrench 8 mm Allen wrench mm Allen wrench 1 Allen is a trademark of Industrial Fasteners Inc Basic Care Bed Service Manual man336 Page 4 1 Tool and Supply Requirements Chapter 4 Removal Replacement and Adjustment Procedures Wire cutters Needle nose pliers Rubber mallet Bed supports e Straps Bed frame jack Caster blocks Page4 2 Basic Care Bed Service Manual man336 4 1 Control Box Assembly Chapter 4 Hemoval Replacement and Adjustment Procedures 41 Control Box Assembly Tools required 5 mm wrench Screwdriver Removal 1 Raise the head section to its highest position 2 Adjust the bed height to have access to the cables A see figure 4 1 on page 4 4 W SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 3 Disconnect the bed from its power source 4 Disconnect the cables A from the control box assembly B see figure 4 page 4 4 NOTE It may be necessary to use a screwdriver as leverage to disconnect the cables from their sockets 5 While supporting the control box assembly B remove the three screws C attaching the mounting bracket D to the bed frame E 6 Remove the c
16. Only Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 13 Head or Knee Crank Rod and Drive Screw Assembly m336 044 Page 4 30 Basic Care Bed Service Manual man336 4 13 Head Knee Crank Drive Screw Assembly Manual Model Only Chapter 4 Removal Replacement and Adjustment Procedures 12 Remove the two bolts L attaching the drive screw assembly H to the bed frame B Replacement 1 Do the removal procedure in the reverse order 2 Do the Function Checks on page 2 2 Basic Care Bed Service Manual man336 Page 4 31 4 14 Hilow Crank and Drive Screw Assembly Including Gas Springs Manual Model Only Chapter 4 Removal Replacement and Adjustment Procedures 4 14 Hilow Crank Rod and Drive Screw Assembly Including Gas Springs Manual Model Only Tools required Small screwdriver 17 mm wrench 17 mm socket Ratchet 10 mm wrench 13 mm socket Removal A WARNING Do not work under an unsupported load Install appropriate temporary supports Failure to do so could result in personal injury or equipment damage 1 Put bed supports under the upper bed frame 2 Raise the knee section and the head section to their highest positions 3 Lift the foot section of the sleep surface and fold it back toward the head section NOTE If either of these sections cannot be raised this procedure can be done from underneath the foot
17. Replacement i sss db dant ex pq cd 4 6 Trendelenburg Control Box 145459 o ER REESE e S EN RU EI A 4 7 Removal oue tette Faces vitu tv e Quen o E 4 7 Replacement ooh REN NER e V o ew REE ale ge 4 8 Trendelenburg or Reverse Trendelenburg 4 9 HL Des t Ada ses t LA imt 4 9 Replacement 5a ay io EE SAGA ERA REC 4 11 Trendelenburg and Reverse Trendelenburg 4 12 Removal ck 4 12 Page iv Basic Care Bed Service Manual man336 Table of Contents Replacement and Adjustment vus e EP ORI EPISC RYE 4 12 Pss 4 14 Removal dept td e t 4 14 Replace melts ess 4 15 Battery cione yv Lean pers 4 16 Removal radda 4 16 Replacements svete daba uec tases ss 4 17 Head n 3 keds ice AE rim Rb ete es 4 18 Removal 24 22 es enims 4 18 Replacement oieee a ena Inh D A ds 4 19 Adjustment ci DESEE 4 19
18. electronic components Failure to do so could result in component damage CAUTION Put the removed P C boards in antistatic protective bags for shipping and storage Equipment damage can occur P C Board Be careful with the P C board when servicing it or the following may occur P C board damage Shortened P C board life Unit malfunctions Page 6 2 Basic Care Bed Service Manual man336 Lubrication Requirements Chapter 6 General Procedures When servicing the P C board do the following Make sure hands are clean and free of moisture oily liquids etc Only handle the P C board by its outer edges Do not touch the P C board components Finger contact with the board surface and or with its components can leave a deposit that will result in board and component deterioration When working with electronics wear an appropriate antistatic strap and make sure it is correctly grounded Service the removed P C board at a static free workstation that is correctly grounded For shipping and storage place the removed P C board in an antistatic protective bag Lubrication Requirements WARNING Obey the product manufacturer s instructions Failure to do so could result in personal injury or equipment damage A CAUTION Do not use silicone based lubricants Equipment damage could occur Oilite bearings and bushings are utilized in several places on the system By retaining
19. end WARNING Attach the foot section to the head section Failure to do so could result in personal injury 4 Use straps to attach the foot section to the head section 5 Remove the footboard A from the bed frame B see figure 4 14 on page 4 33 6 Remove the plastic housing C from the crank handle assembly D 1 Allen is a trademark of Industrial Fasteners Inc Page 4 32 Basic Care Bed Service Manual man336 4 14 Hilow Crank Rod and Drive Screw Assembly Including Gas Springs Manual Model Only Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 14 Hilow Crank Rod and Drive Screw Assembly Including Gas Springs m336 045 Basic Care Bed Service Manual man336 Page 4 33 4 14 Hilow Crank and Drive Screw Assembly Including Gas Springs Manual Model Only Chapter 4 Removal Replacement and Adjustment Procedures 10 11 12 13 Lift the spring assembly E from groove in crank handle assembly D and push the spring assembly E up the shaft of the crank handle assembly D Pull the crank handle assembly D out of the bed frame B until the crank rod F releases from crank handle assembly D Gently pry up on one side of the u joint connection G attaching the crank rod to the drive screw assembly Gently pry up on the opposite side of the u joint connection G and remove the crank rod F from the drive screw a
20. from structural defects for the life of the product Any product upgrade or modification initiated by Hill Rom does not affect the original product warranty SPECIFIC WARRANTIES MATTRESS WARRANTIES Hill Rom warrants to the original purchaser that its mattress product shall be free from defects in material and workmanship for a period of two 2 years from date of delivery However electro mechanical mattress components compressors valves printed circuit boards hoses and couplers are covered by the general one 1 year warranty EXPENDABLES WARRANTIES A sixty 60 day limited warranty from date of delivery applies to expendable parts such as cushions coverlets software diskettes locator badge batteries dome light incandescent bulbs overhead fluorescent tubes heating elements temperature probes filter sheets and microspheres This warranty is limited to replacement of the parts covered TO OBTAIN PARTS AND SERVICE In the United States call Hill Rom Technical Support Department at 800 445 3720 Monday through Friday In Canada call Hill Rom Technical Support Department at 800 267 2337 Monday through Friday Outside the United States and Canada call your authorized Hill Rom Distributor In order to expedite service we request you furnish the following information customer identification number product model number serial number and description of problem A qualified specialist will provide via telephone United States and Can
21. function operates from the foot end control panel Yes No Replace foot end control panel If this corrects the problem go to Final Actions on page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 The hilow up function only operates from one of the siderails Yes No Tightly seat both of siderail connectors into their sockets on the control box If this corrects the problem go to Final Actions on page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 Page 2 16 Basic Care Bed Service Manual man336 2 8 The Hilow Up Function Does Not Operate Chapter 2 Troubleshooting Procedures 8 Replace the controls on the siderail having the hilow up function that does not operate The hilow up function operates from this siderail Yes Replace the siderail having the hilow up function that does not operate If this corrects the problem go to Final Actions page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 9 Goto Final Actions on page 2 4 Basic Care Bed Service Manual man336 Page 2 17 2 9 The Hilow Down Function Does Not Operate Chapter 2 Troubleshooting Procedures 2 9 TheHilow Down Function Does Not Operate 1 The hilow down function does not operate when the hilow down switch is pressed from either the left siderail or the right siderail or from the foot end control panel Yes No V Goto
22. get one by phoning Hill Rom Technical Support at 1 812 934 1796 Hill Rom will invoice your facility for the full selling price of the parts products Upon return of the inoperative parts products Hill Rom will issue a credit to your facility for the difference between the exchange price and the full selling price of the parts products Basic Care Bed Service Manual man336 5 3 Chapter 5 Parts List NOTES 5 4 Basic Care Bed Service Manual man336 Warranty Chapter 5 Parts List Warranty BASIC BED s LIMITED WARRANTY Hill Rom Company Inc Hill Rom has a long tradition of providing superior products and service to our customers Our goal is Total Customer Satisfaction In that spirit Hill Rom is proud to offer the following warranty GENERAL WARRANTY APPLICABLE UNLESS A SPECIFIC WARRANTY IS LISTED Hill Rom warrants to the original purchaser that its Basic Care Beds s shall be free from defects in material and workmanship for a period of one 1 year from date of delivery Hill Rom s obligation under this warranty is expressly limited to supplying replacement parts and or service for or replacing at its option any product which is in the sole discretion of Hill Rom found to be defective In addition to the foregoing one year warranty Hill Rom warrants to the original purchaser that the frame and welds on its products will be free
23. its power source Time necessary to recharge a fully dis 8 hours charged battery Battery fuse 15A Maximum hilow cycles with fully charged battery With 0 Ib 0 kg on bed 21 With 250 Ib 113 kg bed 15 With 450 Ib 204 kg on bed 11 Regulations Standards and Codes Table 1 7 Regulations Standards and Codes Classification Standard Technical and Quality Assur ance Standards UL 60601 1 CSA C22 2 No 601 1 EN 60601 2 38 including amendment 1 EN 60601 1 IEC 60601 1 2 EN ISO 9002 Equipment classification per EN 60601 1 Class I equipment internally powered equipment Degree of protection against Type B electric shock Classification according to Class I Directive 93 42 EEC Degree of protection against the presence of flammable anaes thetic mixtures Not for use with flammable anaesthetics IPX classification IPX 4 According to IEC 60529 rating for protection against fluid ingress and identified as equipment that is protected against unpressurized spraying and splashing water CSA is a registered trademark of Canadian Standards Association Inc Basic Care Bed Service Manual man336 1 5 Specifications Chapter 1 Introduction Table 1 8 Guidance and Manufacturer s Declaration Electromagnetic Emissions The Basic Care Bed is intended for use in the electromagnetic environment specifie
24. problem go to Final Actions on page 2 4 3 Do the procedure on page 2 6 The head section rises when the control for the auto contour up is pressed Yes Call Hill Rom Technical Support at 1 812 934 1796 4 The knee section does not rise when the automatic contour up switch is pressed Yes 4 Turn the knee function lockout off If this corrects the problem go to Final Actions on page 2 4 Otherwise go to step 5 NOTE If the LED for a bed function lockout is on the function is locked out 5 the procedure on page 2 11 If this corrects the problem go to Final Actions on page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 Basic Care Bed Service Manual man336 Page 2 21 2 12 The Automatic Contour Down Function Does Not Operate Chapter 2 Troubleshooting Procedures 2 12 The Automatic Contour Down Function Does Not Operate 1 The head section does not lower when the control for the auto contour down is pressed Yes No Go to step 4 2 The head function lockout is off NOTE If the LED for a bed function lockout is on the function is locked out Yes 4 Turn head function lockout off If this corrects problem go to Final Actions on page 2 4 3 Do the procedure on page 2 8 The head section lowers when the control for the auto contour down is pressed Yes No V Call Hill Rom Technical Support at 1 812 934 1
25. swivel caster P to the bed frame D 10 Go to Replace the Foot End on page 4 55 Remove the Head End WARNING Put caster blocks behind the casters at the opposite end of the bed Failure to do so could result in personal injury 1 Put caster blocks behind the casters at the foot end of the bed Basic Care Bed Service Manual man336 Page 4 53 4 23 Central Brake and Steer Caster Assemblies Chapter 4 Removal Replacement and Adjustment Procedures 2 Putthe central brake and steer pedal in the neutral position 3 Use a jack to lift the head end of the bed off of the floor 4 Remove the bolt S and washer T attaching the brake caster U to the bed frame D see figure 4 24 on page 4 54 Figure 4 24 Central Brake and Steer Brake Caster Assemblies m336 038 5 Remove the bolt V and washer W attaching the hex rod X to the bracket Y 6 Loosen the setscrew Z on the rocker arm AA NOTE It is not necessary to remove the setscrews 7 Remove the hex rod X from the rocker arm 8 If necessary remove the bolt AB and nut AC attaching the linkage AD to the rocker arm AA Page 4 54 Basic Care Bed Service Manual man336 4 23 Central Brake and Steer Caster Assemblies Chapter 4 Removal Replacement and Adjustment Procedures NOTE As the hex rod is pushed through the caster the caster will fall off the bed frame 9 Dostep 4
26. 1 Initial Actions Chapter 2 Troubleshooting Procedures Initial Actions Use Initial Actions to gather data from operators about problems with the Basic Care Bed Note symptoms or other data about the problem that operator describes This data helps identify the most possible cause 1 Someone who can explain the problem is available Yes No x Go to Function Checks on page 2 2 2 Askthat person to demonstrate or explain the problem The problem can be demonstrated Yes No Go to Function Checks on page 2 2 3 The problem is a result of incorrect operator action Yes No a Go to Function Checks on page 2 2 4 Instruct the operator to refer to the Basic Care Bed User Manual usr124 To make sure the Basic Care Bed is operating correctly do the Function Checks on page 2 2 Function Checks 1 Initial Actions have been done Yes No Go to Initial Actions on page 2 2 2 The bed is connected to the correct power source Yes Connect the bed to correct power source If this corrects problem go to Final Actions on page 2 4 Otherwise go to step 3 3 Test all of the bed functions for up and down operation of the up and down bed functions operate correctly Yes Make sure the lockouts for all of the bed functions are not locked out If this corrects the problem go to Final Actions on page 2 4 Otherwise
27. 10 Page 4 22 Basic Care Bed Service Manual man336 4 10 Knee Motor Chapter 4 Removal Replacement and Adjustment Procedures 4 10 Knee Motor Tools required Needle nose pliers Wire cutters Straps Removal 1 Disconnect the battery cable from the control board refer to procedure 4 7 on page 4 16 2 Raise the bed to the highest position 3 Raise the head section A to the highest position see figure 4 10 on page 4 24 4 foot section B of sleep surface and fold it back toward head section A WARNING Attach the foot section to the head section Failure to do so could result in personal injury 5 Use straps to attach the foot section B to the head section A W SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 6 Disconnect the bed from its power source 7 Make a note showing the cable routing from the knee motor C to the control box assembly D CAUTION Use caution when cutting wire ties Failure to do so could result in cable damage 8 Carefully cut all of the wires ties attaching the knee motor cable E to the bed frame F 9 Disconnect the knee motor cable E from the control box assembly D Basic Care Bed Service Manual man336 Page 4 23 4 10 Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 10 Knee
28. 11 131437 2 Trendelenburg assembly standard length as applicable 12 131526 1 Control panel foot end 13 131520 1 Control box assembly 100 V 14 131521 1 Control box assembly 110 V 115 V 15 131522 1 Control box assembly 120 V 127 V 16 131523 1 Control box assembly 220 V 230 V 17 131524 1 Control box assembly 240 V 18 1331490 2 Battery control box includes 2 batteries 19 131491 1 Fuse set 120 V 20 131492 1 Fuse set 230 V 21 131671 1 Bracket head drive 22 131494 4 Laminate head foot board 23 131435 4 Trendelenburg indicator 24 131670 5 Pin actuator 25 131525 1 Bracket control box Basic Care Bed Service Manual man336 Page 5 11 Upper Frame for the Manual Model Basic Care Bed Chapter 5 Parts List Upper Frame for the Manual Model Basic Care Bed Figure 5 4 Upper Frame for the Manual Model Basic Bed m336 006 Page 5 12 Basic Care Bed Service Manual man336 Upper Frame the Manual Model Basic Care Bed Chapter 5 Parts List Table 5 4 Upper Frame for the Manual Model Basic Care Bed Item Number Part Number Quantity Description 1 131422 1 Manual foot mod Basic Care includes labels 131466 3 Spring manual crank assembly 3 131438 1 Trendelenburg assembly short length as
29. 2 Cable Adjustment Chapter 6 General Procedures Figure 6 2 CPR Adjustment m336 013 2 If the head section A is lowering too quickly when CPR handle is operated do the following a Loosen the screw C that is attaching the CPR wire D to the bracket E b Allow a small part of the CPR wire D to go into the cable F c While holding the CPR wire D tightly tighten the screw C to attach the wire D to the bracket E NOTE While the CPR wire is being held tightly the head section will be lowering slowly d Operate the CPR handle B to make sure the head section A lowers at the correct rate e If necessary repeat step or step 2 until the head section lowers at the correct speed 3 Do the Function Checks on page 2 2 Basic Care Bed Service Manual man336 Page 6 11 6 2 Cable Adjustment Chapter 6 General Procedures NOTES Page 6 12 Basic Care Bed Service Manual man336 Chapter 7 Accessories Basic Bed Accessories Table 7 1 Accessories List Product Number Description P1445 IV pole P846D48 Trapeze support light neutral P847B Fracture frame adapter set 3 4 pin 847 Fracture frame adapter set 1 2 pin Basic Care Bed Service Manual man336 7 1 7 1 IV Pole P1445 Chapter 7 Accessories 7 1 IV Pole P1445 Tools requi
30. 31488 2 Hi lo drive assembly 131422 2 Manual foot mod Basic Care 131520 2 Control box assembly 100 V 131521 2 Control box assembly 110 V 115 V 131522 2 Control box assembly 120 V 127 V 151523 2 Control assembly 220 V 230 V 131524 2 Control box assembly 240 V 131493 2 Head foot board assembly 131480 2 Head siderail assembly right hand 131482 2 Head siderail assembly left hand 131484 2 Foot siderail assembly right hand 131486 2 Siderail assembly foot left hand 131438 2 Trendelenburg assembly short length 131437 2 Trendelenburg assembly standard length 131433 2 Brake steer caster central brake and steer 131430 2 Swivel caster central brake and steer 131432 4 Brake caster central brake and steer 131429 4 Individual brake caster 131434 2 Individual brake steer caster 131501 5 Power cord 1 15 Bolivia Brazil Indonesia South Korea Vietnam Egypt Paraguay Turkey and St Vincent amp The Grenadines 5 6 Basic Care Bed Service Manual man336 Spare Parts Chapter 5 Parts List Part Number Quantity Description 131502 5 Power cord CG 2 16 18 Brunei Hong Kong Indonesia Malaysia Singapore Vietnam Oman Bahrain Yemen United Arab Emirates Kuwait Macau St Kitts amp Nevis St Lucia and Iraq 131503 5 Power cord CG 3 14 17 Bahamas Belize Bermuda Brazil Cay man Islands Colombia Costa Rica Ecua dor Tha
31. 796 4 knee section does not lower when the automatic contour down switch is pressed Yes No Turn the knee function lockout off If this corrects the problem go to Final Actions on page 2 4 Otherwise go to step 5 NOTE If the LED for a bed function lockout is on the function is locked out 5 Do the procedure on page 2 13 If this corrects the problem go to Final Actions on page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 Page 2 22 Basic Care Bed Service Manual man336 2 13 The Trendelenburg or Reverse Trendelenburg Function Does Not Operate Chapter 2 Troubleshooting Procedures 2 13 The Trendelenburg or Reverse Trendelenburg Function Does Not Operate When putting the bed into Trendelenburg or Reverse Trendelenburg the bed lowers completely but does not go into Trendelenburg or Reverse Trendelenburg 1 Visually inspect the Trendelenburg or Reverse Trendelenburg handles A see figure 2 1 on page 2 24 The Trendelenburg or Reverse Trendelenburg handles are connected and not broken Yes Replace Trendelenburg box assembly B refer to procedure 4 3 on page 4 7 If this corrects the problem go to Final Actions on page 2 4 2 Visually inspect the Trendelenburg or Reverse Trendelenburg rods C The Trendelenburg or Reverse Trendelenburg rods C are not bent Yes No Straighten or replace Trendelenburg or Reverse Trendele
32. AHO PM and testing not only meet JCAHO requirements but will help make sure of a long operative life for the Basic Bed PM will minimize downtime due to excessive wear The following PM schedule guides you through a normal PM procedure on the Basic Care M Bed During this PM process check each item on the schedule and make the necessary adjustments Follow the PM schedule with the corresponding PM checklist This checklist is designed to keep a running maintenance history and subsequent repair costs for one Basic Care Bed However your facility can change this checklist or design another if necessary Keeping close records and maintaining the Basic Bed are two effective ways to reduce downtime and make sure the patient remains comfortable Basic Care Bed Service Manual man336 Page 6 5 Preventive Maintenance Chapter 6 General Procedures Preventive Maintenance Schedule Table 6 2 Preventive Maintenance Schedule Function Trendelenburg Procedure Make sure Trendelenburg and Reverse Trendelenburg operate cor rectly Lockout controls Make sure each lockout operates correctly Brake and steer Make sure the brake and steer functions operate correctly Replace option the caster 1f necessary Individual brake Make sure the brake operates correctly Replace the caster if neces caster Individual Make sure the brake and steer functions operate correc
33. AMAGES OR DELAYS Some states provinces or countries do not allow the exclusion or limitation of incidental or consequential damages so the above exclusion or limitation may not apply Any improper or negligent use any alterations or repairs not in accordance with Hill Rom s manuals or performed by others in such manner as in Hill Rom s sole judgment affects the product materially and adversely shall void these warranties These warranties do not cover failures due to misuse abuse neglect or lack of routine maintenance No employee or representative of Hill Rom is authorized to change these warranties in any way or grant any other warranty unless in writing and signed by a Hill Rom officer These warranties provide specific legal rights but there may be other available rights which vary from state to state province to province or country to country Revised May 5 2004 war022 Hill Rom Company Inc 1069 State Route 46 E Batesville IN 47006 9167 Basic Care Bed Service Manual man336 Page5 5 Spare Parts Chapter 5 Parts List Recommended Spare Parts See table 5 1 on page 5 6 for a recommended spare parts list to service five units or more Table 5 1 Recommended Spare Parts Part Number Quantity Description 131491 10 Fuse set 120 V 131492 10 Fuse set 230 V 131489 2 Head drive assembly 131487 2 Knee drive assembly 1
34. Basic Care Bed Service Manual man336 Specifications Chapter 1 Introduction Immunity Test Radiated RF IEC 61000 4 3 IEC 60601 Test Level 3 Vrms 80 MHz to 2 5 GHz Compliance Level 3 Vrms 80 MHz to 2 5 GHz Electromagnetic Environment Guidance Portable and mobile RF communications equip ment should not be used at close distances to the Basic Care Bed See Note 2 Electrical Fast Tran sient Burst IEC 61000 4 4 2 kV on Power Supply Lines on Input Output Lines 2 on Power Supply Lines on Input Output Lines Mains power quality should be that of a typi cal commercial or hospi tal environment Surge IEC 61000 4 5 1 kV Differential Mode 2 Common 1 kV Differential 2 Common Mains power quality should be that of a typi cal commercial or hospi tal environment Conducted RF IEC 61000 4 6 3 Vrms 150 kHz to 80 MHz 10 Vrms from 80 MHz to 2 5 GHz 3 Vrms 150 kHz to 80 MHz 10 Vrms from 80 MHz to 2 5 GHz Portable and mobile RF communications equip ment cell phones should not be used at close distances to the Basic Care Bed See Note 2 Power Fre quency Mag netic Fields IEC 61000 4 8 3 A m 3 A m Power frequency mag netic fields should be at levels characteristic of a typical location in a typi cal commercial or hospi tal en
35. Motor m336 025 10 Remove the two retaining rings I and two pins J attaching the knee motor D to the bed frame F 11 Remove the knee motor D Replacement CAUTION Keep enough slack in the cables to allow the bed to move through its full range of motion without putting force on any of the cables Failure to do so could result in equipment damage 1 When routing the cables make sure they have enough slack for the bed to move through its full range of motion 2 Do the removal procedure in the reverse order 3 the Function Checks on page 2 2 Page 4 24 Basic Care Bed Service Manual man336 4 11 Hilow Motor Chapter 4 Removal Replacement and Adjustment Procedures 4 11 Hilow Motor Tools required 10 mm wrench 13 mm socket Needle nose pliers Wire cutters Bed supports Removal WARNING Do not work under an unsupported load Install appropriate temporary supports Failure to do so could result in personal injury or equipment damage 1 Put bed supports under the upper bed frame 2 Disconnect the battery cable from the control board refer to procedure 4 7 on page 4 16 3 Raise the head section A to its highest position see figure 4 11 on page 4 26 W SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 4 Disconnect the bed from its power source 5 Make a note showi
36. Parts Ordering Using the parts lists in this manual identify the necessary part number s Find the product number and serial number on the product identification label A see figure 5 1 on page 5 1 Figure 5 1 Product Identification Label Location m336 002 Basic Care Bed Service Manual man336 Page 5 1 Service Parts Ordering Chapter 5 Parts List Call Hill Rom Technical Support at 1 812 934 1796 with the following data Six digit customer account number Purchase order number Model number Serial number Part number s To promptly order parts request part prices and availability or follow up on a service order use the following Hill Rom fax number 812 934 8472 Terms Net 60 days e F O B Batesville IN Prepaid shipping charges added to invoice All orders shipped by Hill Rom nominated unless specified Address all inquiries to ATTN TECHNICAL SUPPORT PARTS HILL ROM COMPANY INC 1069 STATE ROUTE 46 E BATESVILLE IN 47006 9167 Address all return goods to ATTN SERVICE STORES DISTRIBUTION CENTER DOOR D23 HILL ROM COMPANY INC COUNTY ROAD 300E BATESVILLE IN 47006 9167 NOTE To eliminate possible delays or incorrect billings do not return any items without a Return Material Authorization RMA number When a return is requested an RMA packet is included with each order This packet includes an RMA number instructions and a shipping label If an RMA number is not av
37. SERVICE MANUAL Basic Bed From Hill Hom Product No P1440 P1441 For Parts or Technical Assistance man336 USA 1 812 934 1796 Canada 800 267 2337 International Contact your distributor 2004 by Hill Rom Services Inc ALL RIGHTS RESERVED Manufactured for Hill Rom by Optima Healthcare Inc Distributed by HILL ROM COMPANY INC 1069 STATE ROUTE 46 E BATESVILLE IN 47006 9167 No part of this text shall be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or by any information or retrieval system without written permission from Hill Rom Services Inc Hill Rom The information in this manual is confidential and may not be disclosed to third parties without the prior written consent of Hill Rom First Edition First Printing 2004 Printed in the USA Allen is a trademark of Industrial Fasteners Inc Basic Care is a trademark of Hill Rom Services Inc CSAQ is a registered trademark of Canadian Standards Association Hill Rom is a registered trademark of Hill Rom Services Inc Oilite is a registered trademark of Beemer Precision Incorporated Slo Blo is a registered trademark of Littelfuse Inc Teflon is a registered trademark of E I du Pont de Nemours and Company Torx is a registered trademark of Textron Inc The information contained in this manual is subject to change without notice Hill Rom makes no commitm
38. Screw Assembly Manual Model Only Tools required Small screwdriver 17 mm wrench 17 mm socket Ratchet Removal 1 Raise the knee section and head section to their highest positions 2 the foot section of the sleep surface and fold it back toward the head section NOTE If either of these sections cannot be raised this procedure can be done from underneath the foot end A WARNING Attach the foot section to the head section Failure to do so could result in personal injury 3 4 10 11 Use straps to attach foot section to head section Remove the footboard A from the bed frame B see figure 4 13 on page 4 30 Remove the plastic housing C from the crank handle assembly D Lift the spring assembly E from the groove in the crank handle assembly D and push the spring assembly E up the shaft of the crank handle assembly D Pull the crank handle assembly D out of the bed frame B until the crank rod F releases from crank handle assembly D Gently pry up on one side of the u joint connection G Gently pry up on the opposite side of the u joint connection G Remove the crank rod F from the drive screw assembly H Remove the retaining ring washer L and pin attaching the drive screw assembly H to the bed frame B Basic Care Bed Service Manual man336 Page 4 29 4 13 Head or Knee Crank Rod and Drive Screw Assembly Manual Model
39. ace the siderail having the hilow down function that does not operate If this corrects the problem go to Final Actions on page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 9 Goto Final Actions on page 2 4 Basic Care Bed Service Manual man336 Page 2 19 2 10 The Hilow Function Does Not Operate Chapter 2 Troubleshooting Procedures 2 10 The Hilow Function Does Not Operate 1 The hilow function lockout is off NOTE If the LED for a bed function lockout is on the function is locked out Yes i Turn the hilow function lockout off If this corrects the problem go to Final Actions on page 2 4 2 Disconnect the bed from its power source and allow the bed to cool for 20 minutes Connect the bed to its power source The hilow function does not operate Yes No Go to Final Actions on page 2 4 3 Call Hill Rom Technical Support at 1 812 934 1796 Page 2 20 Basic Care Bed Service Manual man336 2 11 The Automatic Contour Up Function Does Not Operate Chapter 2 Troubleshooting Procedures 2 11 The Automatic Contour Up Function Does Not Operate 1 The head section does not rise when the control for the auto contour up is pressed Yes No Goto step 4 2 The head function lockout is off NOTE If the LED for a bed function lockout is on the function is locked out Yes No Turn head function lockout off If this corrects the
40. ad screwdriver Removal 1 Raise the siderail A to its up and locked position see figure 4 21 on page 4 50 2 Remove the two screws B attaching the top cane C to the siderail A 3 Remove and discard the top cane C Figure 4 21 Siderail Top Cane m336 032 Replacement 1 Do the removal procedure in the reverse order 2 the Function Checks on page 2 2 Page 4 50 Basic Care Bed Service Manual man336 4 22 Siderail Wire Cover Chapter 4 Removal Replacement and Adjustment Procedures 4 22 Siderail Wire Cover Tools required Phillips head screwdriver Removal 1 Raise the siderail A to its up and locked position 2 Remove the two screws B attaching the siderail wire cover C to the siderail A 3 Remove and discard the siderail wire cover C see figure 4 22 on page 4 51 Figure 4 22 Siderail Wire Cover m336 033 Replacement 1 Do the removal procedure in the reverse order 2 Do the Function Checks on page 2 2 Basic Care Bed Service Manual man336 Page 4 51 4 23 Central Brake and Steer Caster Assemblies Chapter 4 Removal Replacement and Adjustment Procedures 4 23 Central Brake and Steer Caster Assemblies Tools required 2 5 mm Allen wrench 5 mm Allen wrench 13 mm nut driver Rubber mallet Bed frame jack Caster blocks Removal 1 Disconnect the battery cable from the control board refer to pro
41. ada or FAX Outside the United States and Canada troubleshooting assistance for facility personnel and provide necessary parts to make repairs If troubleshooting determines the need for on site technical service a qualified service representative will be dispatched Replacement of non technical items will be the responsibility of the customer If requested by Hill Rom products or parts for which a warranty claim is made shall be returned prepaid to Hill Rom s factory OUT OF WARRANTY EXCHANGE POLICY After the expiration of the original warranty upon request Hill Rom will ship as a replacement components such as selected motors and printed circuit boards for like units returned to Hill Rom by the original purchaser at a substantial savings Please call Hill Rom Technical Support Department for current pricing PARTS AVAILABILITY POLICY Hill Rom will offer parts for new and remanufactured products for five 5 years from date of sale for communications products for five 5 years from date of sale Note Some original component parts and assemblies may not be available functional equivalents may be substituted THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES AND IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS OF PURPOSE HILL ROM S OBLIGATION UNDER THESE WARRANTIES SHALL NOT INCLUDE ANY LIABILITY FOR LOSS OF PROFITS DIRECT INDIRECT OR CONSEQUENTIAL D
42. age 2 4 Otherwise go to step 3 3 The CPR cable and CPR wire C are connected to the head motor F Yes No Attach CPR cable A and or the CPR wire C to head motor If this corrects the problem go to Final Actions on page 2 4 Otherwise go to step 4 4 Replace the head motor If this corrects the problem go to Final Actions on page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 Basic Care Bed Service Manual man336 Page 2 25 2 14 The Function Does Not Operate Chapter 2 Troubleshooting Procedures Figure 2 2 CPR Control Assembly m336 015 Basic Care Bed Service Manual man336 Page 2 26 Chapter 3 Theory of Operation Introduction The main components and controls for the Basic Care Bed are discussed in this section Base The base supports the entire Basic Care Bed included in this module are the casters the optional brake and steer assembly and the lift arms Intermediate Frame The intermediate frame connects the base to the sleep deck and provides attachment points for the drive motors that provide the motion of the different bed sections Articulating Sleep Deck The articulating sleep deck contains the head seat knee and foot sections These sections except for the seat section articulate in a manner that changes the angular orientation of the section to the intermediate frame Side
43. ailable get one by calling Hill Rom Technical Support at 1 812 934 1796 Page 5 2 Basic Care Bed Service Manual man336 Chapter 5 Parts List Exchange Policy The following are policies for in warranty and out of warranty exchanges from Hill Rom In Warranty Exchanges In some cases Hill Rom will request that parts products be returned for inspection When this occurs you are expected to return parts products within 30 days of receipt of the exchange part If you fail to return the inoperative parts products within the 30 day period Hill Rom will invoice your facility for the full selling price of the parts products NOTE The preceding billing procedure pertains only to parts products that Hill Rom requests to be returned In some cases the invoice accompanying the parts will show the full selling price only for internal use at Hill Rom Do not confuse this price with your price Do not return any parts without an RMA number When parts products have been requested to be returned Hill Rom will include an RMA packet with the parts products shipment If an RMA number is not available get one by phoning Hill Rom Technical Support at 1 812 934 1796 Out of Warranty Exchanges You are expected to return the inoperative parts products within 30 days of receipt of the exchange part Hill Rom will include an RMA packet with the parts products shipment If an RMA number is not available
44. al 1 Raise the head section to the highest position 2 Adjust the bed height to a comfortable working position y SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 3 Disconnect the bed from its power source 4 Disconnect the battery cable from the control board refer to procedure 4 7 on page 4 16 5 Remove the two screws and two bushings B attaching the CPR handle assembly C to the bed frame D see figure 4 15 on page 4 36 6 Remove the spring E from the CPR handle assembly C 7 Loosen the screw F that is attaching the CPR wire G to the bracket H 8 Remove the CPR wire G from the bracket H 9 Remove the CPR handle assembly C from the bed frame D 1 Allen is a trademark of Industrial Fasteners Inc Basic Care Bed Service Manual man336 Page 4 35 4 15 Handle Assembly Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 15 CPR Handle Assembly m336 027 Replacement Do the removal procedure in the reverse order Adjustment Adjust the tension on the CPR wire G refer to procedure 3 2 on page 3 10 Page 4 36 Basic Care Bed Service Manual man336 4 16 Siderails Chapter 4 Removal Replacement and Adjustment Procedures 4 16 Siderails Tools required 5 mm wrench Wire cutters Removal Prep
45. al man336 Page 1 13 Safety Tips Chapter 1 Introduction CAUTION Before transporting the unit ensure that the power cord hoses and other equipment are properly stowed Failure to do so could result in equipment damage CAUTION Do not push or pull the unit by IV poles siderails or other equipment Use the transport handles footboard or other designated location Failure to do so can result in equipment damage CAUTION Do not lower the bed frame while the trapeze support assembly is attached to the bed Turn off the hilow function using the lockout on the foot end control panel Otherwise equipment damage could occur CAUTION Connect the cables to the correct socket Failure to do so may cause the equipment to operate incorrectly CAUTION Dispose of batteries according to your local regulations Failure to dispose of batteries correctly may damage the environment Page 1 14 Basic Care Bed Service Manual man336 Warning and Caution Labels Chapter 1 Introduction Warning and Caution Labels Figure 1 5 Warning and Caution Labels Hill R T A 4 rea qom A HILLENBRAND INDUSTRY BASIC CARE MODEL 100V 50 60Hz DUTY CYCLE 3 MIN ON 17 MIN OFF C 4 D IPX4 oil 110 115V 50 60Hz 1 0A NONE EC EC nd 4 2 XXXX 120 127 50 60 2 220 230 50 60Hz 240V 50 60Hz 0 5
46. applicable 4 131437 1 Trendelenburg assembly standard length as applicable 5 131435 4 Trendelenburg indicator 6 131497 3 Connecting rod manual 7 131440 4 Bumper assembly 8 P1445 1 IV pole Basic Care 9 131500 1 Shaft knee 10 131498 1 Shaft hilow 11 131496 1 Shaft head 12 131499 2 Springs hilow 13 131495 1 Bolt assembly hi lo drive 14 131494 4 Laminate head foot board 15 131493 2 Head foot board assembly Basic Care Bed Service Manual man336 Page 5 13 Siderails Chapter 5 Parts List Siderails Figure 5 5 Siderails m336 008 Basic Care Bed Service Manual man336 Page 5 14 Siderails Chapter 5 Parts List Table 5 5 Siderails Item Number Part Number Quantity Description 1 131480 1 Head siderail assembly right hand 2 131478 8 Wire cover 3 131513 2 Siderail control cable 4 131482 1 Head siderail assembly left hand 5 131669 4 Siderail bracket 6 131515 1 Control module patient left 7 131483 1 Siderail retraction bar assembly head left hand 8 131673 1 Siderail retraction bar assembly foot left hand 9 131486 1 Siderail assembly foot left hand 10 131485 1 Siderail retraction bar assembly foot right hand 11 131484 1 Foo
47. are the Bed 1 Disconnect the battery cable from the control board refer to procedure 4 7 on page 4 16 2 Raise the bed to the highest position 3 If you are replacing a headrail A raise the head section B to the highest position see figure 4 16 on page 4 38 4 If you are replacing a footrail C do the following a Raise the head section B and the knee section D to their highest positions b Liftthe foot section E of the sleep surface and fold it back toward the head section B WARNING Attach the foot section to the head section Failure to do so could result in personal injury c Use straps to attach the foot section E to the head section B W SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 5 Disconnect the bed from its power source Remove the Siderails 6 Ifthe siderail is a footrail C or if the bed is a manual bed do the following a Remove the two screws F and the slide bracket G attaching the siderail to the bed frame H 1 Allen is a trademark of Industrial Fasteners Inc Basic Care Bed Service Manual man336 Page 4 37 4 16 Siderails Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 16 Siderails m336 028 Basic Care Bed Service Manual man336 Page 4 38 4 16 Siderails Chapter 4 Hemoval Replacement and Adjustm
48. asic Care Bed Service Manual man336 Page 1 3 Specifications Chapter 1 Introduction Table 1 2 Recommended Mattress Dimensions Feature Mattress width Dimension 36 to 37 91 cm to 94 cm Mattress length standard model 80 to 81 203 cm to 206 Mattress length short model 76 to 77 193 cm to 196 cm Mattress thickness 6 to 7 15 cm to 18 cm Table 1 3 Environmental Conditions for Transport and Storage Condition Temperature Range 40 F to 158 F 40 C to 70 C Relative humidity RH 10 to 95 Atmospheric pressure 500 hPa to 1060 hPa Table 1 4 Environmental Conditions for Use Condition Range Temperature 50 F to 104 F 10 C to 40 C ambient tempera ture Relative humidity RH 30 to 95 non condensing Atmospheric pressure 700 hPa to 1060 hPa Electrical Description Table 1 5 Electrical Description Condition Rated voltage Range 100 V AC 110 V AC to 115 V AC 120 V AC to 127 V AC 220 V AC to 230 V AC 240 V AC Power Input 100 V AC to 127 V AC 1 0A 220 V AC to 240 V AC 0 5 A Frequency 50 60 Hz 1 4 Basic Care Bed Service Manual man336 Specifications Chapter 1 Introduction Table 1 6 Battery Specifications Condition Range Maximum battery life with no functions 24 hours operated and with the bed disconnected from
49. atient is unattended This may reduce the severity of any resultant injuries from patient falls WARNING Always set the brakes when the unit is occupied except during patient transport Reconfirm before any patient transfer Failure to do so may result in personal injury or equipment damage WARNING Deactivate the bed functions by using the lockout control Movement of a patient or inadvertent activation of the bed functions by untrained individuals could result in personal injury Page 1 10 Basic Care Bed Service Manual man336 Safety Tips Chapter 1 Introduction WARNING Do not work under an unsupported load Install appropriate temporary supports Failure to do so could result in personal injury or equipment damage WARNING Put caster blocks behind the casters at the opposite end of the bed Failure to do so could result in personal injury WARNING Only facility authorized personnel should service the Basic Care M Bed Servicing by unauthorized personnel could result in personal injury or equipment damage WARNING Obey the product manufacturer s instructions Failure to do so could result in personal injury or equipment damage WARNING Attach the foot section to the head section Failure to do so could result in personal injury WARNING Powered bed mechanisms can cause serious injury Operate the bed only with persons clear of mechanisms gt P P gt WARNING Remove the patien
50. ax 1 0 812 934 7191 www hill rom com international hill rom com
51. ble E from the control board F Page 6 8 Basic Care Bed Service Manual man336 6 1 Basic Care Bed Sleep Mode Chapter 6 General Procedures 6 Make sure the indicator G turns off 7 Connect the battery cable E to the control board F NOTE The indicator should remain off 8 Install the six screws D to attach the cover B to the control box C Basic Care Bed Service Manual man336 6 9 6 2 Cable Adjustment Chapter 6 General Procedures 6 2 CPR Cable Adjustment Tools required Needle nose pliers Small adjustable wrench 1 Ifthe head section A is not lowering quickly enough when operating the CPR handle B do the following see figure 6 2 on page 6 11 a Loosen the screw C that is attaching the CPR wire D to the bracket E b Pull a small part of CPR wire D out of the cable c While holding the CPR wire D tightly tighten the screw C to attach the wire D to the bracket E NOTE While the CPR wire is being held tightly the head section will be lowering slowly d Operate the CPR handle B to make sure the head section A lowers at the correct rate e Ifthe head section A is not lowering quickly enough when the CPR handle B is operated repeat step 1 f Ifthe head section A is lowering too quickly when the CPR handle B is operated go to step 2 Page 6 10 Basic Care Bed Service Manual man336 6
52. cedure 4 7 on page 4 16 W SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 2 Disconnect the bed from its power source Remove the Foot End A WARNING Put caster blocks behind the casters at the opposite end of the bed Failure to do so could result in personal injury 1 Put caster blocks behind the casters at the head end 2 Put the central brake and steer pedal in the neutral position 3 Use a jack to lift the foot end of the bed off of the floor 4 Remove the bolt A and washer B attaching the brake and steer caster C to the bed frame D see figure 4 23 on page 4 53 5 Remove the bolt E and washer F attaching the hex rod G to the bracket H 6 Loosen the setscrew on the rocker arm J 7 Remove the hex rod G from the rocker arm J 1 Allen is a trademark of Industrial Fasteners Inc Page 4 52 Basic Care Bed Service Manual man336 4 23 Central Brake and Steer Caster Assemblies Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 23 Central Brake and Steer Brake and Steer and Swivel Caster Assemblies R m336 023 NOTE As the hex rod is pushed through the caster the caster will fall off the bed frame 8 If necessary remove the bolt K and nut L attaching the linkage M to the rocker arm J 9 Remove the bolt N and washer O attaching the
53. ckout controls eh S 5 Brake and steer option Individual brake caster Individual brake steer caster Caster tires Siderail controls Siderail lt Pivot points e Power cord and connector Z Headboard and footboard B CPR release g Battery Electrical General appearance d Z 5 Labor Time e 99 Repair Cost Inspected FZ ETETEA ERZRRARDLS FEPESETE SE 5 ni Basic Care Bed Service Manual man336 Page 6 7 6 1 Basic Care Bed Sleep Mode Chapter 6 General Procedures 6 1 Basic Care Bed Sleep Mode If the bed will be disconnected from its AC power source for an extended period of time do this procedure to conserve battery power Tools required Phillips head screwdriver Raise the head section A to its full up position 2 Lower the bed to have access to the cover B on the control box assembly C see figure 6 1 on page 6 8 Figure 6 1 Control Box YES iL Y Hu E m336_012 W SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 3 Disconnect the bed from its power source 4 Remove the six screws D attaching the cover B to the control box C 5 Disconnect the battery ca
54. ctrical shock exists with electrical equipment Failure to follow facility protocols may result in death or serious injury personal injury W SHOCK HAZARD Disconnect the unit from its power source Failure to do so could result in personal injury or equipment damage W SHOCK HAZARD Do not expose the unit to excessive moisture Personal injury or equipment damage could occur CAUTION Do not use harsh cleansers disinfectants such as scouring pads heavy duty grease removers solvents such as toluene xylene or acetone Equipment damage could occur General Cleaning Clean the unit with a lightly dampened cloth and ordinary disinfectants Do not use excessive liquid Basic Care Bed Service Manual man336 Page 6 1 Component Handling Chapter 6 General Procedures Steam Cleaning Do not use any steam cleaning device on the Basic Care Bed Excessive moisture can damage mechanisms and components in this unit Hard to Clean Spots To remove difficult spots or stains use standard household cleaners and a soft bristle brush To loosen heavy dried on soil or excreta it may be necessary to first saturate the spot Disinfecting Dilute disinfectants and germicides as specified on the manufacturer s label Component Handling A CAUTION Make sure that your hands are clean and only handle the P C boards by their edges to prevent component damage CAUTION Wear an antistatic strap when handling
55. d below The customer or the user of the bed should make sure that it is used in such an envi ronment Emissions Test Compliance Electromagnetic Environment Guidance RF Emissions Group 1 The Basic Care Bed uses RF energy only for its CISPR 11 internal functions Therefore its RF emissions are low and are not likely to cause any interference in nearby electronic equipment RF Emissions Class A The Basic Care Bed is suitable for use in all CISPR 11 establishments other than domestic and those directly connected to public low voltage Harmonic Not e power supply network that supplies buildings used Pu domestic purposes IEC 61000 3 2 Voltage Not Fluctuations applicable Flicker Emissions IEC 61000 3 3 Table 1 9 Guidance and Manufacturer s Declaration Electromagnetic Immunity ronment The Basic Care Bed is intended for use in the electromagnetic environment specified below The customer or the user of the bed should make sure that it is used in such an envi Immunity Test Electrostatic Discharge ESD IEC 61000 4 2 IEC 60601 Test Level 6 Contact 8 Electromagnetic Compliance Level Environment Guidance 6kV Contact Floors should be wood 8 Air concrete or ceramic tile If floors are covered with synthetic material the relative humidity should be at least 30 1 6
56. d Service Manual man336 Specifications Chapter 1 Introduction Specifications Physical Description Table 1 1 Physical Description Feature Dimension Head section slope maximum Knee section slope maximum 25 1 Sleep deck height range 18 3 to 30 1 1 46 5 cm to 76 5 cm 2 5 cm Trendelenburg position maximum 12 42 0 Reverse Trendelenburg position 12 2 0 maximum Bed lift capacity maximum safe working 450 Ib 204 kg load Foot section lift capacity maximum 200 Ib 91 kg Head section lift capacity maximum 200 Ib 91 kg Maximum height of seat section in Tren 23 5 59 7 cm delenburg position Siderail opening size 3 875 9 843 cm Distance between siderails 11 375 28 893 cm Length with standard sleep deck 89 to 91 226 cm to 231 cm Length with short sleep deck 86 to 88 218 cm to 224 cm Sleep deck length standard model 79 to 81 201 cm to 206 cm Sleep deck length short model 76 to 78 193 cm to 198 cm Maximum width with siderails raised 43 7 0 8 110 9 cm 2 0 cm Minimum width with siderail stored 36 6 0 8 93 0 cm 2 0 cm Sleep deck width 36 25 0 5 92 08 cm 1 3 cm Maximum headboard height 44 112 cm Minimum underbed clearance 5 5 13 9 cm Wheel base 61 155 cm Caster size 5 13 cm Total weight 310 Ib 141 kg B
57. d Steer Pedal Assemblies Tools required 2 5 mm Allen wrench 5 mm Allen wrench 13 mm nut driver Rubber mallet Removal 1 Disconnect the battery cable from the control board refer to procedure 4 7 on page 4 16 W SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 2 Disconnect the bed from its power source 3 Put the central brake and steer pedals A in the neutral position see figure 4 25 on page 4 58 4 Remove the two screws B attaching the two pedals A to the hex rod C 5 Remove the two pedals A from the hex rod C 6 Loosen the two setscrews D attaching the two metal bushings E to the hex rod C NOTE It is not necessary to remove the setscrews 7 Remove the two metal bushings E and the two plastic bushings F from the hex rod C 8 Loosen the setscrews G in the two rocker arms H 9 Push the hex rod C completely out of the bed frame 1 10 Remove the bolts J and nuts K attaching the two head linkages L and one foot linkage M to the two rocker arms H 1 Allen is a trademark of Industrial Fasteners Inc Basic Care Bed Service Manual man336 Page 4 57 4 24 Central Brake and Steer Pedal Assemblies Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 25 Central Brake and Steer Pedal Assemblies m336 039 Replacement CAUTION Mak
58. dience This manual is intended for use by only facility authorized personnel Ignoring this restriction can result in severe injury to people and serious damage to equipment Reference Documents For more information such as operating instructions features and product symbols refer to the Basic Bed User Manual usr124 Basic Care Bed Service Manual man336 Page 1 1 Document Symbols Chapter 1 Introduction Document Symbols This manual contains different typefaces and symbols designed to improve readability and increase understanding of its content Standard text used for regular data Boldface text emphasizes a word or phrase apart special data or important instruction clarification The symbol below shows a WARNING or CAUTION Figure 1 1 Warning and Caution AWARNING identifies situations or actions that could affect patient or user safety Disobeying a warning could result in patient or user injury A CAUTION points out special procedures or precautions that personnel must obey to avoid equipment damage The symbol below identifies a CAUGHT HAZARD WARNING Figure 1 2 Caught Hazard Warning 4 2l The symbol below identifies a CHEMICAL HAZARD WARNING Figure 1 3 Chemical Hazard Warning de The symbol below identifies an ELECTRICAL SHOCK HAZARD WARNING Figure 1 4 Electrical Shock Hazard Warning 1 2 Basic Care Be
59. e sure that a flat side of the hex rod is facing upward when it is installed Failure to do so may result in the central brake and steer not operating correctly 1 Make sure that a flat side of the hex rod is facing upward before it is installed 2 Do the removal procedure in the reverse order 3 Do the Function Checks on page 2 2 Page 4 58 Basic Care Bed Service Manual man336 4 25 Casters for Individual Brake and Steer Chapter 4 Hemoval Replacement and Adjustment Procedures 4 25 Casters for Individual Brake and Steer Tools required Phillips head screwdriver Caster blocks Bed frame jack Removal 1 Disconnect the battery cable from the control board refer to procedure 4 7 on page 4 16 y SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 2 Disconnect the bed from its power source WARNING Put caster blocks behind the casters at the opposite end of the bed Failure to do so could result in personal injury 3 Put caster blocks behind the casters at the opposite end of the bed that you are working on 4 Use a jack to lift the end of the bed you are working on off of the floor 5 Remove the bolt A and washer B attaching the caster C to the bed frame D see figure 4 26 on page 4 60 6 Remove the caster C from the bed frame D Basic Care Bed Service Manual man336 Page 4 59 4 25 Cast
60. em go to Final Actions on page 2 4 2 Disconnect the bed from its power source and allow the bed to cool for 20 minutes Connect the bed to its power source The bed functions do not operate Yes No d Go to Final Actions on page 2 4 3 The power cord is tightly seated in the connector on the control box Yes Tightly seat the power cord into its connector control box If this corrects the problem go to Final Actions on page 2 4 Otherwise go to step 4 4 Allofthe control connectors are tightly seated in the control box Yes No Tightly seat the control connectors in the control box If this corrects the problem go to Final Actions on page 2 4 Otherwise go to step 5 5 Check the fuses in the control box at the head end of the bed The fuses are good Yes Replace the fuses If this corrects problem go to Final Actions on page 2 4 Otherwise go to step 6 6 Replace the control box If this corrects the problem go to Final Actions on page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 Basic Care Bed Service Manual man336 Page2 5 2 2 The Head Up Function Does Not Operate Chapter 2 Troubleshooting Procedures 2 2 Head Up Function Does Not Operate 1 The head up function does not operate when the head up switch is pressed from either the left siderail or the right siderail or from the foot end control
61. en is a trademark of Industrial Fasteners Inc Basic Care Bed Service Manual man336 Page4 7 4 3 Trendelenburg Control Box Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 3 Trendelenburg Control Box m336 018 Replacement 1 Do the removal procedure in the reverse order 2 Dothe Function Checks on page 2 2 Page4 8 Basic Care Bed Service Manual man336 4 4 Trendelenburg or Reverse Trendelenburg Assembly Chapter 4 Removal Replacement and Adjustment Procedures 4 4 Trendelenburg or Reverse Trendelenburg Assembly Tools required Needle nose pliers Phillips head screwdriver Bed supports Removal 1 Disconnect the battery cable from the control board refer to procedure 4 7 on page 4 16 2 Raise the bed to the highest position A WARNING Do not work under an unsupported load Install appropriate temporary supports Failure to do so could result in personal injury or equipment damage 3 Put bed supports under the upper bed frame A see figure 4 4 on page 4 10 W SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 4 Disconnect the bed from its power source 5 Remove the retaining ring B attaching the Trendelenburg rod C or Reverse Trendelenburg rod D to the trip lever E NOTE The procedure for the Trendelenburg and Reverse Trendelenburg assemblies are the
62. ent Procedures b Remove the siderail C from of the bed frame H c Goto Replacement on page 4 39 7 If the siderail is a headrail A on an electric bed do the following a Remove and discard the label on the inside of the siderail control assembly J NOTE The new headrail comes with a new label for the inside of the siderail control assembly b Remove the siderail control assembly J refer to procedure 4 19 on page 4 44 c Remove the two screws F and the slide bracket G attaching the headrail to the bed frame d Remove the headrail from of the bed frame Replacement 1 Do the removal procedure in the reverse order 2 Do Function Checks on page 2 2 Basic Care Bed Service Manual man336 Page 4 39 4 17 Siderail Slide Bracket Chapter 4 Removal Replacement and Adjustment Procedures 4 17 Siderail Slide Bracket Tools required 5 mm wrench Wire cutters Removal SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 1 Disconnect the bed from its power source 2 Disconnect the battery cable from the control board refer to procedure 4 7 on page 4 16 3 Remove the two screws A attaching the siderail B to the bed see figure 4 17 on page 4 41 4 Pull the slide bracket C out of the siderail B see figure 4 17 on page 4 41 1 Alle
63. ent to update or keep current the information contained in this manual Basic Care Bed Service Manual man336 Pagei Hill Rom reserves right to make changes without notice in design specifications and models The only warranty Hill Rom makes is the express written warranty extended on the sale or rental of its products To order additional copies of this manual man336 refer to the back cover for contact information For countries not listed on the back cover contact your distributor NOTE The back cover is a comprehensive list of Technical Support contact information for Hill Rom The product discussed in this manual may not be available in all of the countries listed Revision Letter Original Issue Pages Affected Date May 2004 Page ii Basic Care Bed Service Manual man336 Table of Contents Chapter 1 Introduction PrDOSe ores hes EM Fas ehe fare bade ie d eb 1 1 AUTENC ec rada e FRU E MEA NUR gut eps PM 1 1 Reference Documents o DU eS a uu e des Ud ed anm P Su CI PAESE Res 1 1 Document 5 de REIR d CERTA 1 2 Specifications x baled ae imber a DETE E Np VERUM UE 1 3 Physical Descriptions ye cut one fod Wie ee hee 1 3 Hlectrical Description aus seve ye Doe EX SPEM SERS 1 4 Regulations Standards and
64. entive Maintenance s nv me ye og no ene 6 5 Preventive Maintenance Schedule 6 6 Preventive Maintenance Checklist MASS EE aa MA E 6 7 Basic Care M Bed Sleep Mode 6 8 CPR Cable 6 10 Chapter 7 Accessories Basic Cure M Bed Accessories hes RE prs 7 1 BV Pole PTAS Sive Sd Su Mese pets de de 7 2 TInstallatioB s acus Dr dpa a aes de els t euo hs 7 2 Removal lt 2 heed thoes books 7 2 Adjustment sia FAA ER RGU 7 3 Trapeze 5 8460 48 7 4 Installatiofk 2 Ure ERR Rex voee es iced 7 4 Removal T V DUREE Rb eo S uia teh wk Ge M 7 5 Fracture Frame Adapter P847B and P847C 7 6 Installation REX E RUFI kw EE 7 6 Removal b Ru RETO EE eee RRs 7 6 Page viii Basic Care Bed Service Manual man336 Chapter 1 Introduction Purpose This manual contains instructions for the operation and maintenance of the Basic Care Bed It also includes parts lists in chapter 5 for ordering replacement components Au
65. equipment damage could occur 2 Lock out the hilow function Page7 4 Basic Care Bed Service Manual man336 7 2 Trapeze Support P846D48 Chapter 7 Accessories Removal 1 Loosen and remove the four bolts A and the two backing plates B 2 Remove the trapeze support A from the bed frame D Basic Care Bed Service Manual man336 Page7 5 7 3 Fracture Frame Adapter P847B P847C Chapter 7 Accessories 7 3 Fracture Frame Adapter P847B and P847C Tools required None Hill Rom has two different fracture frame adapters available to handle most fracture frame equipment The model P847B sockets have a 3 4 inside diameter while the P847C sockets have a 1 2 inside diameter Please specify which size is necessary when ordering Installation 1 Put the short adapter tubes A into the IV sockets B at the head end of the bed see figure 7 3 on page 7 6 Figure 7 3 Fracture Frame Adapter P847B and P847C m336 011 2 Putthe long adapter tubes C into the IV sockets D at the foot end of the bed Removal 1 Remove the short adapter tubes A from the IV sockets B at the head end of the bed by lifting the tubes A upward 7 6 Basic Care Bed Service Manual man336 7 3 Fracture Frame Adapter P847B and P847C Chapter 7 Accessories 2 Remove the long adapter tubes C from the IV sockets D at the foot end of the bed by lifting the tubes C upward
66. eries D according to your local regulations Replacement 1 Do the removal procedure in the reverse order 2 Dothe Function Checks on page 2 2 Basic Care Bed Service Manual man336 4 17 4 8 Head Motor Chapter 4 Removal Replacement and Adjustment Procedures 4 8 Head Motor Tools required Needle nose pliers Wire cutters Removal 1 2 Disconnect the battery cable from the control board refer to procedure 4 7 on page 4 16 Raise the bed to the highest position SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 3 4 Disconnect bed from its power source Using the CPR handle A lower the head section B to the lowest position see figure 4 8 on page 4 19 Make a note showing the cable routing from the head motor C to the control box assembly D CAUTION Use caution when cutting wire ties Failure to do so could result in cable damage 6 10 11 Carefully cut all of wires ties attaching head motor cable E to bed frame F Remove the CPR cable G from the head motor C refer to procedure 4 9 on page 4 20 Disconnect the head motor cable E from the control box assembly D Remove the retaining ring H and pin I attaching the head motor C to the bed frame F Remove the retaining ring J and pin K attaching the head motor C to the m
67. ers for Individual Brake Steer Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 26 Casters for Individual Brake and Steer m336 037 Replacement 1 Do the removal procedure in the reverse order 2 Dothe Function Checks on page 2 2 Page 4 60 Basic Care Bed Service Manual man336 4 26 Chapter 4 Removal Replacement and Adjustment Procedures 4 26 Bumper Tools required 5 mm Allen wrench Removal 1 Raise the bed to its highest position 2 Remove the screw A and bushing B attaching the bumper C to the bed frame D see figure 4 27 on page 4 61 Figure 4 27 Bumper SS 47 QO paeem m336 034 3 Remove the bumper C from the bed frame D Replacement 1 Do the removal procedure in the reverse order 2 Do the Function Checks on page 2 2 1 Allen is a trademark of Industrial Fasteners Inc Basic Care Bed Service Manual man336 Page 4 61 4 27 Sleep Surface Panels Chapter 4 Removal Replacement and Adjustment Procedures 4 27 Sleep Surface Panels Tools required Screwdriver Removal 1 Raise bed to the highest position 2 Lower the head and knee sections to their lowest positions 3 If you are replacing a seat panel A or thigh panel B do the following see figure 4 28 on page 4 62 a Remove the four retaining rings C and four pins D attaching t
68. he panel A or B to the bed frame E b Remove the panel A or B from the bed frame E Figure 4 28 Sleep Panels m336 035 4 If you are replacing a foot panel do the following a Remove the two footrails G from the bed frame E refer to procedure 4 16 on page 4 37 Page 4 62 Basic Care Bed Service Manual man336 4 27 Sleep Surface Panels Chapter 4 Hemoval Replacement and Adjustment Procedures b Remove the two retaining rings C and two pins D attaching the foot panel F to the bed frame E see figure 4 28 on page 4 62 c Remove the foot panel F from the bed frame E 5 If you are replacing a head panel H do the following a Remove the two headrails from the bed frame E refer to procedure 4 16 on page 4 37 b Remove the CPR handle assembly J from the bed frame E refer to procedure 4 15 on page 4 35 c Remove the two retaining rings C and two pins D attaching the head panel H to the bed frame E see figure 4 28 on page 4 62 d Remove the head panel H from the bed frame E Replacement 1 Do the removal procedure in the reverse order 2 Dothe Function Checks on page 2 2 Basic Care Bed Service Manual man336 Page 4 63 4 27 Sleep Surface Panels Chapter 4 Removal Replacement and Adjustment Procedures NOTES Page 4 64 Basic Care Bed Service Manual man336 Chapter 5 Parts List Service
69. he safe working load SWL of 450 Ib 204 kg on the bed For the battery backup wiring diagram see figure 1 6 on page 1 16 Controls On the electric Basic Care Bed patients or caregivers can change the angle of the head and knee sections and the height of the bed by pushing low voltage controls located on the head siderails The angle between the foot and knee sections can be manually adjusted by using the foot rack located beneath the sleep surface The manual Basic Care Bed uses cranks located at the foot end to operate the same functions Both the manual and electric versions of the Basic Care Bed have manually operated Trendelenburg and Reverse Trendelenburg functions The electric Basic Care Bed uses the hilow motor to put the bed into Trendelenburg or Reverse Trendelenburg after it is operated NOTE The lockout controls on the electric Basic Care Bed can keep any or all of the three motors from operating Basic Care Bed Service Manual man336 3 3 Introduction Chapter 3 Theory of Operation NOTES 3 4 Basic Care Bed Service Manual man336 Chapter 4 Removal Replacement and Adjustment Procedures Tool and Supply Requirements To service the Basic Care Bed the following tools and supplies are necessary Phillips head screwdriver Screwdriver Small screwdriver 13 mm socket 17 mm socket Ratchet 8 mm nut driver deep well 13 mm nut driver
70. ign the mark on the indicator cap A with the 0 marks on the angle indicator label B 6 Put the indicator cap A in the lift arms B 7 To disengage the Trendelenburg raise the bed to the highest position 8 Do Function Checks on page 2 2 Basic Care Bed Service Manual man336 4 13 4 6 Fuses Chapter 4 Removal Replacement and Adjustment Procedures 4 6 Fuses Tools required Phillips head screwdriver Needle nose pliers Removal 1 Raise the head section to the highest position 2 Adjust the bed height to have access to the cover see figure 4 6 on page 4 14 Figure 4 6 Control Box Assembly 9 9 EZ Y H am D m336 021 y SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 3 Disconnect the bed from its power source 4 Remove the six screws C attaching the cover A to the control box assembly B Page 4 14 Basic Care Bed Service Manual man336 46 Fuses Chapter 4 Removal Replacement and Adjustment Procedures 5 Disconnect the battery cable D from the control board E 6 Remove the fuse F from the fuse assembly G 7 Remove the fuse H from the control board E Replacement 1 Do the removal pr
71. iland Venezuela El Salvador Guatemala Honduras Jamaica Nicara gua Panama Peru Philippines U S Vir gin Islands Lebanon Mexico Saudi Arabia Aruba Antigua Barbuda and Brit ish Virgin Islands 131504 5 Power cord CG 4 19 Australia and New Zealand 131505 5 Power 5 Chile Uruguay and Syria 131506 5 Power cord CG 6 Japan 131507 5 Power cord CG 7 Taiwan 131508 5 Power cord CG 8 China 131509 5 Power cord CG 9 Argentina 131510 5 Power cord CG 10 20 India and Pakistan 131511 5 Power cord 11 Jordan 131512 5 Power cord CG 12 South Africa a Order control box assemblies according to your facility s specifications b Order power cords according to your facility s specifications Basic Care Bed Service Manual man336 Page5 7 Base Frame Chapter 5 Parts List Base Frame Figure 5 2 Base Frame m336 004 Basic Care Bed Service Manual man336 5 8 Chapter 5 Parts List Table 5 2 Base Frame Item Number Part Number Quantity Description 1 131439 4 Caster hole covers 2 131427 2 Central brake and steer pedal assembly left hand 3 131424 2 Brake steer linkage head end 4 not available 3 Caster hex rod 5 131421 5 Rocker arm assembly Basic Care 6 131467 2 Brake stee
72. ility of electrical equipment at very close distances Care should always be exercised when using any electrical or RF equipment in the immediate patient 1 8 Basic Care Bed Service Manual man336 Model Identification Chapter 1 Introduction Model Identification Table 1 10 Model Identification Model Number Description P1440 Basic Care Bed electric model P1441 Basic Care M Bed manual model Basic Care Bed Service Manual man336 Page 1 9 Safety Tips Chapter 1 Introduction Safety Tips To help prevent the risk of hospital bed fires make sure facility personnel follow the safety tips in the FDA Public Health Notification Safety Tips for Preventing Hospital Bed Fires WARNING Evaluate patients for entrapment risk according to facility protocol and monitor patients appropriately WARNING Evaluate patients for entrapment risk according to facility protocol and monitor patients appropriately Ensure that all siderails are fully latched when in the raised position Failure to do either of these could result in serious injury or death NOTE Siderails are intended to be a reminder to the patient of the unit s edges not a patient restraining device When appropriate Hill Rom recommends that medical personnel determine the proper methods necessary to ensure a patient remains safely in bed WARNING Make sure the bed is in the low position when the p
73. ise call Hill Rom Technical Support at 1 812 934 1796 Basic Care Bed Service Manual man336 Page 2 11 2 5 The Knee Up Function Does Not Operate Chapter 2 Troubleshooting Procedures Replace the controls on the siderail having the knee up function that does not operate The knee up function operates from this siderail Yes Replace the siderail having the knee up function that does not operate If this corrects the problem go to Final Actions page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 Go to Final Actions on page 2 4 Page 2 12 Basic Care Bed Service Manual man336 2 6 The Knee Down Function Does Not Operate Chapter 2 Troubleshooting Procedures 2 6 The Knee Down Function Does Not Operate 1 The knee down function does not operate when the knee down switch is pressed from either the left siderail or the right siderail or from the foot end control panel Yes Go to step 6 2 The knee function lockout is off NOTE If the LED for a bed function lockout is on the function is locked out Yes Turn knee function lockout off If this corrects problem go to Final Actions on page 2 4 3 Tightly seat the connector for the knee motor into its socket on the control box The knee down function does not operate Yes Go to Final Actions page 2 4 4 Replace the knee motor The knee down fu
74. ls required Small screwdriver Straps Removal 1 Raise the knee section and head section to their highest positions 2 the foot section of the sleep surface and fold it back toward the head section NOTE If either of these sections cannot be raised this procedure can be done from underneath the foot end A WARNING Attach the foot section to the head section Failure to do so could result in personal injury 3 Use straps to attach the foot section to the head section 4 Remove the footboard A from the bed frame B see figure 4 12 on page 4 28 5 Remove the plastic housing C from the crank handle assembly D 6 Lift the spring assembly E from the groove in the crank handle assembly D and push the spring assembly E up the shaft of the crank handle assembly D 7 Pull the crank handle assembly D out of the crank rod F Basic Care Bed Service Manual man336 Page 4 27 4 12 Manual Crank Handle Assembly Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 12 Manual Crank Handle Assembly m336 043 Replacement 1 Do the removal procedure in the reverse order 2 Dothe Function Checks on page 2 2 Page 4 28 Basic Care Bed Service Manual man336 4 13 Head Knee Crank Drive Screw Assembly Manual Model Only Chapter 4 Removal Replacement and Adjustment Procedures 4 13 Head or Knee Crank Rod and Drive
75. n is a trademark of Industrial Fasteners Inc Page 4 40 Basic Care Bed Service Manual man336 4 17 Siderail Slide Bracket Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 17 Slide Bracket m336 029 Replacement 1 Do the removal procedure in the reverse order 2 Do the Function Checks on page 2 2 Basic Care Bed Service Manual man336 Page 4 41 4 18 Siderail Retraction Assembly Chapter 4 Removal Replacement and Adjustment Procedures 4 18 Siderail Retraction Assembly Tools required 4 mm wrench 4 mm T handle Allen wrench Phillips head screwdriver Screwdriver Removal 1 Raise bed to the highest position 2 Lower the siderail to the down position see figure 4 18 on page 4 42 Figure 4 18 Siderail Retraction Assembly E m336 030 3 Remove the two screws B attaching the lower bar C to the siderail A NOTE The spring assemblies will move up suddenly and hit the top cane 1 Allen is a trademark of Industrial Fasteners Inc Page 4 42 Basic Care Bed Service Manual man336 4 18 Siderail Retraction Assembly Chapter 4 Removal Replacement and Adjustment Procedures WARNING Wear eye protection Failure to do so may result in eye injury 4 Puton eye protection 5 Remove the two screws D attaching the top cane E to the siderail A 6 Remove the t
76. nburg rods C as necessary refer to procedure 4 4 on page 4 9 If this corrects the problem go to Final Actions page 2 4 3 Visually inspect the Trendelenburg or Reverse Trendelenburg mechanisms D The Trendelenburg or Reverse Trendelenburg mechanisms D are connected and not broken Yes Connect or replace the Trendelenburg or Reverse Trendelenburg mechanisms D as necessary refer to procedure 4 4 on page 4 9 If this corrects the problem go to Final Actions on page 2 4 4 Call Hill Rom Technical Support at 1 812 934 1796 Basic Care Bed Service Manual man336 Page 2 23 2 13 The Trendelenburg or Reverse Trendelenburg Function Does Not Operate Chapter 2 Troubleshooting Procedures Figure 2 1 Trendelenburg and Reverse Trendelenburg Assemblies m336 014 Page 2 24 Basic Care Bed Service Manual man336 2 14 The CPR Function Does Not Operate Chapter 2 Troubleshooting Procedures 2 14 The CPR Function Does Not Operate 1 The CPR cable A is connected to the CPR handle B see figure 2 2 on page 2 26 Yes No Connect CPR cable to CPR handle B If this corrects the problem go to Final Actions on page 2 4 Otherwise go to step 2 2 The CPR wire C is held tightly in the bracket D Yes 4 Tighten screw E that attaches CPR wire C under bracket D If this corrects the problem go to Final Actions on p
77. nction does not operate Yes Go to Final Actions page 2 4 5 Call Hill Rom Technical Support at 1 812 934 1796 6 The knee down function operates from the foot end control panel Yes No Replace foot end control panel If this corrects the problem go to Final Actions on page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 7 The knee down function only operates from one of the siderails Yes Tightly seat both of siderail connectors into their sockets the control box If this corrects the problem go to Final Actions on page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 Basic Care Bed Service Manual man336 Page 2 13 2 6 The Knee Down Function Does Operate Chapter 2 Troubleshooting Procedures 8 Replace the controls on the siderail having the knee down function that does not operate The knee down function operates from this siderail Yes Replace the siderail having the knee down function that does not operate If this corrects the problem go to Final Actions page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 9 Goto Final Actions on page 2 4 Page 2 14 Basic Care Bed Service Manual man336 2 7 The Knee Function Does Not Operate Chapter 2 Troubleshooting Procedures 2 7 The Knee Function Does Not Operate 1 The knee function lockout 15 off NOTE
78. ng the cable routing from the hilow motor B to the control box assembly C CAUTION Use caution when cutting wire ties Failure to do so could result in cable damage 6 Carefully cut all of the wires ties attaching the hilow motor cable D to the bed frame E 7 Disconnect the hilow motor cable D from the control box assembly C 1 Allen is a trademark of Industrial Fasteners Inc Basic Care Bed Service Manual man336 Page 4 25 4 11 Hilow Motor Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 11 Hilow Motor m336 026 8 Remove the bolt F nut G and two spacers H attaching half of the hilow motor B to the bed frame E 9 Remove the retaining ring K washer L and pin M attaching the other half of the hilow motor B to the bed frame E Replacement CAUTION Keep enough slack in the cables to allow the bed to move through its full range of motion without putting force on any of the cables Failure to do so could result in equipment damage 1 When routing the cables make sure they have enough slack for the bed to move through its full range of motion 2 Do the removal procedure in the reverse order 3 Do the Function Checks on page 2 2 Page 4 26 Basic Care Bed Service Manual man336 4 12 Manual Crank Handle Assembly Chapter 4 Removal Replacement and Adjustment Procedures 4 12 Manual Crank Handle Assembly Too
79. ocedure in the reverse order 2 Do the Function Checks on page 2 2 Basic Care Bed Service Manual man336 4 15 4 7 Battery Backup Chapter 4 Removal Replacement and Adjustment Procedures 47 Battery Backup Tools required Phillips head screwdriver Needle nose pliers Removal 1 Raise the head section to the highest position 2 Adjust the bed height to have access to the cover see figure 4 7 on page 4 16 Figure 4 7 Control Box Assembly m336 022 y SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 3 Disconnect the bed from its power source 4 Remove the six screws C attaching the cover A to the control box assembly B Page 4 16 Basic Care Bed Service Manual man336 4 7 Battery Backup Chapter 4 Hemoval Replacement and Adjustment Procedures 5 Make a note of the position of the two batteries D 6 Disconnect the battery cable E from the control board F 7 Disconnect the battery cable E and the fuse assembly G from the two batteries D CAUTION Dispose of batteries according to your local regulations Failure to dispose of batteries correctly may damage the environment 8 Dispose of the two batt
80. oil the pores give a self lubricating quality to the bearings and bushings If any silicone based lubricant is applied to the bearings and bushings or anywhere else on the system this self lubricating quality is neutralized It is safe to apply the following lubricants to the system see table 6 1 on page 2 3 Table 6 1 Lubricants Part Number Description 8252 1400 Non detergent SAE30 weight oil apply to Oilite bearings and bushings SA3351 1400 4 oz lithium grease 1 Oilite is a registered trademark of Beemer Precision Incorporated Basic Care Bed Service Manual man336 6 3 Lubrication Hequirements Chapter 6 General Procedures Part Number Description SA3352 1400 Gear grease use on motor gears only 5 0646 1400 Teflon lubricant dry a Teflon is a registered trademark of E I du Pont de Nemours and Company 6 4 Basic Care Bed Service Manual man336 Preventive Maintenance Chapter 6 General Procedures Preventive Maintenance WARNING Only facility authorized personnel should service the Basic Care M Bed Servicing by unauthorized personnel could result in personal injury or equipment damage It is necessary for the Basic Care Bed to have an effective maintenance program We recommend that you do annual preventive maintenance PM and testing for Joint Commission on Accreditation of Healthcare Organizations JC
81. ontrol box assembly B and the mounting bracket D from the bed frame E 1 Allen is a trademark of Industrial Fasteners Inc Basic Care Bed Service Manual man336 Page4 3 4 1 Control Box Assembly Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 1 Control Box Assembly m336 016 Replacement 1 Do the removal procedure in the reverse order A CAUTION Connect the cables to the correct socket Failure to do so may cause the equipment to operate incorrectly 2 Make sure the numbers marked on the cables A match the numbers marked on the control box assembly B 3 Do the Function Checks on page 2 2 Page4 4 Basic Care Bed Service Manual man336 4 2 Control Panel Foot Chapter 4 Removal Replacement and Adjustment Procedures 4 2 Control Panel Foot End Tools required Phillips head screwdriver Wire cutters Removal W SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 1 Disconnect the bed from its power source 2 Make a note showing the cable routing from the foot end control panel A to the control box assembly B see figure 4 2 on page 4 5 Figure 4 2 Foot End Control Panel Assembly m336_017 Basic Care Bed Service Manual man336 Page4 5 4 2 Control Panel Foot End Chapter 4 Removal Replacement and Adjustment Procedu
82. ounting bracket L Remove the head motor C Page 4 18 Basic Care Bed Service Manual man336 4 8 Head Motor Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 8 Head Motor m336 024 Replacement CAUTION Keep enough slack in the cables to allow the bed to move through its full range of motion without putting force on any of the cables Failure to do so could result in equipment damage 1 When routing the cables make sure they have enough slack for the bed to move through its full range of motion 2 Do the removal procedure in the reverse order Adjustment Adjust the tension on the CPR cable G refer to procedure 3 2 on page 3 10 Basic Care Bed Service Manual man336 4 19 4 9 CPR Cable Chapter 4 Removal Replacement and Adjustment Procedures 4 9 CPR Cable Tools required Phillips head screwdriver 4 mm Allen wrench 6 mm wrench 8 mm wrench Needle nose pliers Wire cutters Removal 1 Disconnect battery cable from control board refer to procedure 4 7 on page 4 16 Raise the bed to the highest position Raise the head section to the highest position SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 4 5 Disconnect bed from its power source Make a note showing the cable routing from the CPR handle assembly A
83. place the brake and steer caster refer to procedure 4 23 page 4 52 14 If the bed has central brake and steer put the pedal into the brake position Try to move the bed out of its position The bed does not move Yes No Replace the brake caster refer to procedure 4 23 on page 4 52 15 If the bed has individual brake and steer casters press the brakes on each caster having that function Try to move the bed out of its position The bed does not move Yes No Replace casters that are not operating correctly refer to procedure 4 25 on page 4 59 16 If the bed has individual brake and steer casters press the steer on the caster having that function The steer caster locks and all other casters swivel freely Yes No V Replace the steer caster refer to procedure 4 25 on page 4 59 17 Call Hill Rom Technical Support at 1 812 934 1796 Final Actions 1 Complete the necessary preventive maintenance procedures See Preventive Maintenance Checklist on page 3 7 2 Complete all of the necessary administration tasks Page2 4 Basic Care Bed Service Manual man336 2 1 None of the Bed Functions Operate Chapter 2 Troubleshooting Procedures 2 1 None of the Bed Functions Operate 1 All of the bed function lockouts are off NOTE If the indicator for a bed function lockout is on the function is locked out Yes Turn bed function lockouts off If this corrects probl
84. pt Paraguay Tur key and St Vincent amp The Grenadines 7 131502 1 Power cord 2 16 18 Brunei Hong Kong Indonesia Malay sia Singapore Vietnam Oman Bahr ain Yemen United Arab Emirates Kuwait Macau St Kitts amp Nevis St Lucia and Iraq 8 131504 1 Power cord 4 19 Australia and New Zealand 9 131508 1 Power cord 8 China 10 131511 1 Power cord CG 11 Jordan 11 131505 1 Power cord 5 Chile Uruguay and Syria 12 131512 1 Power cord CG 12 South Africa Basic Care Bed Service Manual man336 Page 5 17 Sleep Surface Chapter 5 Parts List Sleep Surface Figure 5 7 Sleep Surface Table 5 7 Sleep Surface Item Number Part Number Quantity Description 1 131469 1 Head panel electric standard length 2 131470 1 Head panel electric short length 3 131471 1 Head panel manual standard length 4 131472 1 Head panel manual short length 5 131441 1 Seat panel 6 131473 1 7 131474 1 Foot panel Not shown 131468 2 Pad foot section Page 5 18 Basic Care Bed Service Manual man336 Chapter 6 Cleaning and Care WARNING Obey the product manufacturer s instructions Failure to do so could result in personal injury or equipment damage W SHOCK HAZARD The potential for ele
85. r pedal pad set 7 131425 1 Brake steer hex rod center 8 131433 1 Brake steer caster central brake and steer 9 131430 1 Swivel caster central brake and steer 10 131432 2 Brake caster central brake and steer 11 131429 3 Individual brake caster 12 131434 1 Individual brake steer caster 13 131423 1 Brake steer linkage foot end 14 131426 2 Central brake and steer pedal assembly right hand Basic Care Bed Service Manual man336 5 9 Upper Frame for the Electric Model Basic Care Bed Chapter 5 Parts List Upper Frame for the Electric Model Basic Care Bed Figure 5 3 Upper Frame for the Electric Model Basic Care Bed m336 005 Page 5 10 Basic Care Bed Service Manual man336 Upper Frame for the Electric Model Basic Care Bed Chapter 5 Parts List Table 5 3 Upper Frame for the Electric Model Basic Care Bed Item Number Part Number Quantity Description 1 1445 1 IV pole Basic Care 2 131493 2 Head foot board assembly 3 131475 1 assembly handles 4 131440 4 Bumper assembly 5 131487 1 Knee drive assembly 6 131488 1 Hi lo drive assembly 7 131489 1 Head drive assembly 8 131668 1 CPR cable set 9 131495 1 Bolt assembly hilo drive 10 131438 2 Trendelenburg assembly short length as applicable
86. rails There are two siderails on each side of the Basic Bed The siderails raise and lower When lowered the siderails tuck below the sleep deck Motion Control The motion control for the electric Basic Care Bed consists of linear actuators siderail controls foot end controls and electronics providing the motion of the sleep deck For the manual bed the motion control is made up of cranks and other mechanisms Basic Care Bed Service Manual man336 3 1 Introduction Chapter 3 Theory of Operation Transformer Configurations The electric Basic Care Bed permits eight different input source voltages using two transformers and various connector positions on the control board see figure 3 1 on page 3 2 NOTE The control board is configured for either 1 or T2 transformers Figure 3 1 Transformer Configurations LO RLY10 las IC3 hu Bsa El m D 1 je _ JP8 ANGE 4002 JP9 1557 En Q TNR1 RLY2 RLY3 RLY4 RLY5 RLY6 JP9 4 ADIT
87. rce 10 Do the Function Checks on page 2 2 Page 4 46 Basic Care Bed Service Manual man336 4 20 Siderail Control Cable Chapter 4 Removal Replacement and Adjustment Procedures 4 20 Siderail Control Cable Tools required Phillips head screwdriver Wire cutters 8 mm nut driver deep well Removal 1 Raise the head section to its highest position W SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 2 Disconnect the bed from its power source 3 Disconnect the battery cable from the control board refer to procedure 4 7 on page 4 16 4 Make a note showing the cable routing from the siderail A to the control box assembly B see figure 4 20 on page 4 48 5 Remove the two screws C attaching the wire cover D to the siderail A 6 Remove the siderail control assembly E refer to procedure 4 19 on page 4 44 7 Remove the two screws F attaching the strain relief G to the siderail control assembly E see figure 4 20 on page 4 48 8 Disconnect the connector H and carefully bend it down against the siderail cable 1 9 Push the connector H and siderail cable 1 through the strain relief G and out of the siderail control assembly E 10 Pull the siderail cable I through the notch J in the siderail A 11 Pull the spring strain relief K out of the bracket L Basic Care Bed Ser
88. red None The two sectioned telescopic IV pole fits into any of the four socket locations on the bed two at the head end and two at the foot end Installation A WARNING Failure to install the IV pole correctly could allow it to fall resulting in personal injury or equipment damage Put the IV pole A into the socket B Turn the lower section of the IV pole clockwise to lock it in place see figure 7 1 on page 7 2 Figure 7 1 IV Pole m336_009 Removal To remove the IV pole A turn it counterclockwise and lift it from the socket B 7 2 Basic Care Bed Service Manual man336 7 1 IV Pole P1445 Chapter 7 Accessories Adjustment To change the height of the IV pole A pull the knob C out and adjust the upper section D of the IV pole A to the necessary height Basic Care Bed Service Manual man336 Page7 3 7 2 Trapeze Support P846D48 Chapter 7 Accessories 7 2 Trapeze Support P846D48 Tools required 3 8 socket Drive ratchet 3 8 wrench Installation 1 Install the four bolts A and two backing plates B to attach the trapeze support C and on the bed frame D see figure 7 2 on page 7 4 Figure 7 2 Trapeze Support 5 m336 010 CAUTION Do not lower the bed frame while the trapeze support assembly is attached to the bed Turn off the hilow function using the lockout on the foot end control panel Otherwise
89. res CAUTION Use caution when cutting wire ties Failure to do so could result in cable damage 3 Carefully cut all of the wires ties on the two cables C from the foot end control panel A to the bed frame D 4 Disconnect the two cables C from the control box assembly B 5 Remove the footboard E from the bed frame D 6 Remove the two screws F attaching the foot end control panel A to the bed frame D 7 Remove the foot end control panel A from the bed frame D Replacement 1 Do the removal procedure in the reverse order 2 Do Function Checks on page 2 2 Page4 6 Basic Care Bed Service Manual man336 4 3 Trendelenburg Control Box Chapter 4 Hemoval Replacement and Adjustment Procedures 4 3 Trendelenburg Control Box Tools required 3 mm wrench Needle nose Removal W SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 1 Disconnect the bed from its power source 2 Disconnect the battery cable from the control board refer to procedure 4 7 on page 4 16 3 Remove the two retaining rings A attaching the Trendelenburg and Reverse Trendelenburg rods B to the switches C see figure 4 3 on page 4 8 4 Remove the two screws D attaching the Trendelenburg control box E to the bed frame F 5 Remove the Trendelenburg control box E from the bed frame F 1 All
90. same except for the rods Only Trendelenburg will be called out for the rest of this procedure 6 Remove the retaining ring F attaching the Trendelenburg rod C to the switch G 7 Remove the screw H lockwasher I and nut J attaching the retainer K to the mount L 8 Remove the retainer K mount L and stop M from the lower lift arm Basic Care Bed Service Manual man336 Page4 9 4 4 Trendelenburg Reverse Trendelenburg Assembly Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 4 Trendelenburg or Reverse Trendelenburg Assembly m336 019 Page 4 10 Basic Care Bed Service Manual man336 4 4 Trendelenburg or Reverse Trendelenburg Assembly Chapter 4 Removal Replacement and Adjustment Procedures Replacement 1 Install the screw lockwasher I and nut J to attach the retainer to the mount L 2 Install the stop M between the torque tubes O NOTE Look at the opposite assembly Trendelenburg or Reverse Trendelenburg to see how it is attached to the bed 3 Insert the Trendelenburg rod C into the trip lever E 4 Install the retaining ring B to attach the Trendelenburg rod C to the trip lever E 5 Install the retaining ring F to attach the Trendelenburg rod C to the switch G 6 Make sure the mechanical linkage engages correctly 7 Make sure the stop M is wedged in between the two torque tubes O
91. ssembly H Remove the nut two spacers J and bolt attaching the drive screw assembly H to the bed frame B Remove the two bolts L attaching the drive screw assembly H and the two gas springs M to the bed frame B Remove the two retaining rings N two spacers O and pin P attaching the two gas springs M to the drive screw assembly H Replacement l Install the two bolts L to attach the drive screw assembly H and the two gas springs M to the bed frame B Connect the u joint on the crank rod to the drive screw assembly Connect the crank handle assembly D to the crank rod F Install the spring assembly E and the plastic housing C to attach the crank rod F to the crank handle assembly D Turn the handle Q clockwise until the drive screw assembly H stops Install the pin P two spacers O and two retaining rings N to attach the two gas springs M to the drive screw assembly H Install the bolt K two spacers J and nut L to attach the drive screw assembly H to the bed frame B Install the footboard on the bed frame B Do the Function Checks on page 2 2 Page 4 34 Basic Care Bed Service Manual man336 4 15 Handle Assembly Chapter 4 Removal Replacement and Adjustment Procedures 4 15 CPR Handle Assembly Tools required Phillips head screwdriver 8 mm Allen M wrench Needle nose pliers Remov
92. step 6 2 The hilow function lockout is off NOTE If the LED for a bed function lockout is on the function is locked out Yes No l Turn the hilow function lockout off If this corrects the problem go to Final Actions on page 2 4 Tightly seat the connector for the hilow motor into its socket on the control box The hilow down function does not operate Yes No e Go to Final Actions on page 2 4 Replace the hilow motor The hilow down function does not operate Yes No Go to Final Actions on page 2 4 Call Hill Rom Technical Support at 1 812 934 1796 The hilow down function operates from the foot end control panel Yes Replace foot end control panel If this corrects the problem go to Final Actions on page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 The hilow down function only operates from one of the siderails Yes Tightly seat both of siderail connectors into their sockets on the control box If this corrects the problem go to Final Actions on page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 Page 2 18 Basic Care Bed Service Manual man336 2 9 The Down Function Does Not Operate Chapter 2 Troubleshooting Procedures 8 Replace the controls on the siderail having the hilow down function that does not operate The hilow down function operates from this siderail Yes Repl
93. t from the bed before doing this procedure Failure to do so could result in personal injury or equipment not operating correctly gt WARNING Wear eye protection Failure to do so may result in eye injury Basic Care Bed Service Manual man336 Page 1 11 Safety Tips Chapter 1 Introduction gt WARNING Improper use or handling of the power cord may result in damage to the power cord If damage has occurred to the power cord or any of its components immediately remove the unit from service and contact the appropriate maintenance personnel Failure to do so could result in electrical shock or other personal injury or equipment damage WARNING Fluid spills onto the bed electronics can result in a hazard If such a spill occurs unplug the bed and remove it from service Failure to do so could result in personal injury or equipment damage WARNING Adhere to appropriate infection control policies and procedures Failure to do so could result in the spread of infection WARNING Failure to install the IV pole correctly could allow it to fall resulting in personal injury or equipment damage SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage SHOCK HAZARD Do not expose the unit to excessive moisture Personal injury or equipment damage could occur SHOCK HAZARD The potential for electrical shock exists with electrical eq
94. t siderail assembly right hand 12 131477 2 Top cane foot siderail 13 131516 1 Control module patient right 14 131481 1 Siderail retraction bar assembly head right hand 15 131476 2 Top cane head siderail 16 131518 1 Control label patient side left hand 17 131516 1 Control label patient side right hand 18 131519 1 Control label caregiver side left hand 19 131517 1 Control label caregiver side right hand Not shown 131672 1 Siderail control label set includes items 16 17 18 and 19 Basic Care Bed Service Manual man336 Page 5 15 Power Chapter 5 Parts List Power Cord Figure 5 6 Power Cord EGS v GS m336_003 Chapter 5 Parts List Table 5 6 Power Cord Item Number Part Number Quantity 1 131503 1 Description Power cord CG 3 14 17 Bahamas Belize Bermuda Brazil Cayman Islands Colombia Costa Rica Ecuador Thailand Venezuela El Sal vador Guatemala Honduras Jamaica Nicaragua Panama Peru Philippines U S Virgin Islands Lebanon Mexico Saudi Arabia Aruba Antigua Barbuda and British Virgin Islands 2 131506 1 Power cord 6 3 131507 Power cord 7 Taiwan 4 131509 1 Power cord 9 Argentina 5 131510 1 Power cord 10 20 India and Pakistan 6 131501 1 Power cord 1 15 Bolivia Brazil Indonesia South Korea Vietnam Egy
95. through step 8 for the opposite caster assembly 10 Go to Replace the Head End on page 4 56 Replacement Replace the Foot End 1 Make sure the caster is in the neutral or center position 2 Install the brake and steer caster C in the bed frame D with the red dot Q on the left hand side and the green dot R on the right hand side see figure 4 23 on page 4 53 NOTE When left hand and right hand sides of the bed are identified they are from the patient s point of view A CAUTION Make sure that a flat side of the hex rod is facing upward when it is installed Failure to do so may result in the central brake and steer not operating correctly 3 Push the hex rod G through the opening in the bed frame D and through the brake and steer caster C 4 Push the hex rod G through the rocker arm I 5 Push the hex rod G into the bracket H on the bed frame D 6 Install the bolt A and washer B to attach the brake and steer caster C to the bed frame D 7 Install the bolt E and washer F to attach the hex rod G to the bracket H 8 Install the bolt K and nut L to attach the linkage M to the rocker arm J 9 Tighten the setscrew I on the rocker arm J Basic Care Bed Service Manual man336 Page 4 55 4 23 Central Brake and Steer Caster Assemblies Chapter 4 Removal Replacement and Adjustment Procedures 10 Install the bolt N and washer O to attach the swi
96. tly Replace brake steer caster caster if necessary Caster tires Examine the caster tires for cuts and wear Replace the caster if nec essary Siderail controls Make sure the switches in the siderails operate correctly Siderail Examine the siderail and make sure it latches correctly and is not loose Adjust if necessary Pivot points Lubricate all pivot points on the bed Power cord and con nector Examine the power cord and connector for cuts breaks and pin retention Replace if necessary Headboard and foot Examine the headboard and footboard for looseness and general board appearance CPR release Make sure the CPR release operates correctly electric model only Battery Replace the batteries every two years Batteries are lead acid type dispose according to your local regulations Electrical Do an electrical leakage test on the bed General appearance Repair the paint where necessary Examine the labels and replace them if necessary 6 6 Basic Care Bed Service Manual man336 Preventive Maintenance Preventive Maintenance Checklist Chapter 6 General Procedures Table 6 3 Preventive Maintenance Checklist Date Function m lt Trendelenburg 9 Lo
97. to the head motor B CAUTION Use caution when cutting wire ties Failure to do so could result in cable damage 6 10 Carefully cut all of the wires ties attaching the CPR cable C to the bed frame D Loosen the screw E that is attaching the CPR wire F to the bracket G Remove the nut H attaching the CPR cable C to the CPR handle assembly A Remove the CPR cable C from the CPR handle assembly A Remove the screw nut J and two washers attaching the CPR wire F to the lever L Page 4 20 Basic Care Bed Service Manual man336 4 9 CPR Cable Chapter 4 Hemoval Replacement and Adjustment Procedures Figure 4 9 CPR Cable Assembly m336 036 Page 4 21 Basic Care Bed Service Manual man336 4 9 CPH Cable Chapter 4 Removal Replacement and Adjustment Procedures 11 Lift the CPR wire up and out of the lever L 12 Pull the CPR cable C out of the mounting bracket M Replacement CAUTION Keep enough slack in the cables to allow the bed to move through its full range of motion without putting force on any of the cables Failure to do so could result in equipment damage 1 When routing the cables make sure they have enough slack for the bed to move through its full range of motion 2 Do the removal procedure in the reverse order Adjustment Adjust the tension on the CPR cable C refer to procedure 3 2 on page 3
98. uipment Failure to follow facility protocols may result in death or serious personal injury CAUTION Make sure that a flat side of the hex rod is facing upward when it is installed Failure to do so may result in the central brake and steer not operating correctly Page 1 12 Basic Care Bed Service Manual man336 Safety Tips Chapter 1 Introduction CAUTION Use care when removing indicator caps Failure to do so could damage the indicator cap CAUTION Use caution when cutting wire ties Failure to do so could result in cable damage CAUTION Keep enough slack in the cables to allow the bed to move through its full range of motion without putting force on any of the cables Failure to do so could result in equipment damage CAUTION Do not use harsh cleansers disinfectants such as scouring pads heavy duty grease removers solvents such as toluene xylene or acetone Equipment damage could occur P CAUTION Do not use silicone based lubricants Equipment damage could occur CAUTION Put the removed P C boards in antistatic protective bags for shipping and storage Equipment damage can occur CAUTION Make sure that your hands are clean and only handle the P C boards by their edges to prevent component damage P P P CAUTION Wear an antistatic strap when handling electronic components Failure to do so could result in component damage Basic Care Bed Service Manu
99. vel caster P to the bed frame D Replace the Head End 1 Make sure the caster is in the neutral or center position 2 Install a brake caster U in the bed frame D with the red dot AE on the left hand side see figure 4 24 on page 4 54 NOTE When left hand and right hand sides of the bed are identified they are from the patient s point of view CAUTION Make sure that a flat side of the hex rod is facing upward when it is installed Failure to do so may result in the central brake and steer not operating correctly 3 Push the hex rod X through the opening in the bed frame D and through the brake caster U 4 Push the hex rod X through the rocker arm AA 5 Push the hex rod X into the bracket Y on the bed frame D 6 Install the bolt S and washer T to attach the brake caster U to the bed frame D 7 Install the bolt V and washer W to attach the hex rod X to the bracket Y 8 Install the bolt AB and the nut AC to attach the linkage AD to the rocker arm AA 9 Tighten the setscrew 7 on the rocker arm AA 10 Do step 1 through step 9 for the opposite caster assembly 11 Lower the bed to the floor 12 Remove the caster blocks 13 Do the Function Checks on page 2 2 Page 4 56 Basic Care Bed Service Manual man336 4 24 Central Brake and Steer Pedal Assemblies Chapter 4 Hemoval Replacement and Adjustment Procedures 4 24 Central Brake an
100. vice Manual man336 Page 4 47 4 20 Siderail Control Cable Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 20 Siderail Control Cable m336 042 Page 4 48 Basic Care Bed Service Manual man336 4 20 Siderail Control Cable Chapter 4 Removal Replacement and Adjustment Procedures CAUTION Use caution when cutting wire ties Failure to do so could result in cable damage 12 Carefully cut all of the wires ties attaching the siderail cable I to the bed frame M 13 Disconnect the siderail cable from the control box assembly B Replacement CAUTION Keep enough slack in the cables to allow the bed to move through its full range of motion without putting force on any of the cables Failure to do so could result in equipment damage 1 When routing the siderail cable 1 make sure it has enough slack for the bed to move through its full range of motion 2 Route the siderail cable 1 from the control box assembly B to the siderail A NOTE The connector will not fit through the bracket 3 Do the removal procedure in the reverse order 4 Do Function Checks on page 2 2 Basic Care Bed Service Manual man336 Page 4 49 4 21 Siderail Top Cane Chapter 4 Removal Replacement and Adjustment Procedures 4 21 Siderail Top Cane Tools required Phillips he
101. vironment Basic Care Bed Service Manual man336 Page 1 7 Specifications Chapter 1 Introduction Immunity Test Voltage Dips Short Inter rupts amp Varia tions On Power Supply Lines IEC 61000 4 11 IEC 60601 Test Level 5 95 dip in for 0 5 cycles 40 6090 dip in for 5 cycles 70 3090 dip in for 25 cycles lt 590 95 dip in for 5 seconds See note 1 Compliance Level lt 590 05 dip in for 0 5 cycles 40 6090 dip in for 5 cycles 70 30 dip in for 25 cycles lt 590 05 dip in for 5 seconds Electromagnetic Environment Guidance Mains power quality should be that of a typi cal commercial or hospi tal environment If operation is necessary during an extended power outage or inter ruption the Basic Bed should be switched to operate from the backup battery Note 1 is AC mains voltage prior to application of the test level area Note 2 The compliance levels in the ISM frequency range 150 kHz to 2 5 GHz are intended to decrease the likelihood that mobile portable communications equipment could cause interference if it is inadvertently brought into the patient area However Emission limits IEC 60601 Test Levels and tests specified in IEC 60601 1 2 2001 do not address Electromagnetic Compatib
102. when either the Trendelenburg or Reverse Trendelenburg handle G is engaged 8 Remove the bed supports 9 Connect the battery cable to the control board refer to procedure 4 7 on page 4 16 10 Connect the bed to the correct power source 11 Do the Function Checks on page 2 2 Basic Care Bed Service Manual man336 Page 4 11 4 5 Trendelenburg and Reverse Trendelenburg Indicators Chapter 4 Removal Replacement and Adjustment Procedures 4 5 Trendelenburg and Reverse Trendelenburg Indicators Tools required Screwdriver Rubber mallet Whenever one of the Trendelenburg indicators needs replaced or reset adjust the indicator caps Removal Carefully pry the indicator cap A from the lift arm B see figure 4 5 on page 4 12 Figure 4 5 Trendelenburg and Reverse Trendelenburg Indicator m336_020 Replacement and Adjustment 1 Raise the bed to the highest position 2 Pull out both the Trendelenburg and the Reverse Trendelenburg handles C 4 12 Basic Care Bed Service Manual man336 4 5 Trendelenburg and Reverse Trendelenburg Indicators Chapter 4 Removal Replacement and Adjustment Procedures 3 Lower the bed until it stops moving The bed is now at 0 Trendelenburg and Reverse Trendelenburg CAUTION Use care when removing indicator caps Failure to do so could damage the indicator cap 4 If the indicator cap A is installed carefully remove it 5 Al
103. with the faulty function If this corrects the problem go to Final Actions on page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 9 Goto Final Actions on page 2 4 Basic Care Bed Service Manual man336 Page2 7 2 3 The Head Down Function Does Operate Chapter 2 Troubleshooting Procedures 2 3 The Head Down Function Does Not Operate 1 The head down function does not operate when the head down switch is pressed from either the left siderail or the right siderail or from the foot end control panel Yes No V Goto step 6 2 The head function lockout is off NOTE If the LED for a bed function lockout is on the function is locked out Yes No L Turn the head function lockout off If this corrects the problem go to Final Actions on page 2 4 3 Tightly seat the connector for the head motor into its socket on the control box The head down function does not operate Yes No e Go to Final Actions on page 2 4 4 Replace the head motor The head down function does not operate Yes Go to Final Actions on page 2 4 5 Call Hill Rom Technical Support at 1 812 934 1796 6 The head down function operates from the foot end control panel Yes Replace foot end control panel If this corrects the problem go to Final Actions on page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 7 The head down function onl
104. wo spring assemblies F from the siderail A Replacement 1 Do the removal procedure in the reverse order NOTE There are both left hand and right hand siderail retraction assemblies 2 Do Function Checks on page 2 2 Basic Care Bed Service Manual man336 Page 4 43 4 19 Siderail Control Assembly Chapter 4 Removal Replacement and Adjustment Procedures 4 19 Siderail Control Assembly Tools required Phillips head screwdriver Wire cutters 8 mm nut driver deep well Removal W SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 1 Disconnect the bed from its power source 2 Disconnect the battery cable from the control board refer to procedure 4 7 on page 4 16 3 Remove the patient label A from the inner half of the siderail control assembly B see figure 4 19 on page 4 44 Figure 4 19 Siderail Control Assembly m336 031 Page 4 44 Basic Care Bed Service Manual man336 4 19 Siderail Control Assembly Chapter 4 Removal Replacement and Adjustment Procedures 4 Remove the five screws C attaching the two halves of the siderail control assembly D and B 5 Disconnect the cable E from the top socket F on the outer half of the siderail control assembly D 6 Disconnect the siderail cable G from the bottom socket H on the outer half of the siderail control assembl
105. y D 7 Remove the two screws I attaching the strain relief J to the outer half of the siderail control assembly F 8 Gently bend the connector K down against the siderail cable G 9 Push the connector and the siderail cable out of the outer half of the siderail control assembly D 10 Remove and discard the two halves of the siderail control assembly D and B Replacement 1 Remove and save the center screw C from the new outer half of the siderail control assembly D 2 Insert the connector K and the siderail cable G into the outer half of the siderail control assembly D 3 Connect the connector K to the bottom socket H on the outer half of the siderail control assembly D 4 Connectthe cable E into the top socket F of the outer half of the siderail control assembly D 5 Install the two halves of the siderail control assembly D and B around the post L on the siderail M 6 Install the five screws C to attach the two halves of the siderail control assembly D and B to the post L 7 Install the inner label A to the inner half of the siderail control assembly B 8 Connect the battery cable to the control board refer to procedure 4 7 on page 4 16 Basic Care Bed Service Manual man336 Page 4 45 4 19 Siderail Control Assembly Chapter 4 Removal Replacement and Adjustment Procedures 9 Connect the bed to the correct power sou
106. y operates from one of the siderails Yes No Tightly seat both of siderail connectors into their sockets on the control box If this corrects the problem go to Final Actions on page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 Page2 8 Basic Care Bed Service Manual man336 2 3 The Head Down Function Does Not Operate Chapter 2 Troubleshooting Procedures 8 Replace the controls having the head down function that does not operate The head down function operates from this siderail Yes Replace the siderail with the faulty function If this corrects the problem go to Final Actions on page 2 4 Otherwise call Hill Rom Technical Support at 1 812 934 1796 9 Goto Final Actions on page 2 4 Basic Care Bed Service Manual man336 Page2 9 2 4 The Head Function Does Not Operate Chapter 2 Troubleshooting Procedures 2 4 The Head Function Does Not Operate 1 The head function lockout 15 off NOTE If the LED for a bed function lockout is on the function is locked out Yes No Turn head function lockout off If this corrects problem go to Final Actions on page 2 4 2 Disconnect the bed from its power source and allow the bed to cool for 20 minutes Connect the bed to its power source The head function does not operate Yes No Go to Final Actions on page 2 4 3 Call Hill Rom Technical Support at 1 812 934 1796 Page

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