2-4227 SB6 for Hayabusa
Contents
1. D lt Ao Ac x M X gt gt m yt d Y aes gt SEN s Eea a eres ad ea j PS ei y 2 K e m a a Figure 11 Grounding the SB6 3 Disconnect the OEM coil connectors and plug the MSD harness into the coils Then plug the OEM connectors that were unplugged from the MSD harness The harness is cut to length and numbered Figure 12 RIGHT Saas OF BIKE Figure 12 Coil Connections MSD POWERSPORTS WWW MSDPOWERSPORTS COM 915 858 3365 FAX 915 858 3496 6 INSTALLATION INSTRUCTIONS 4 Locate the black 2 pin Crank connectors under the tank and plug the MSD harness inline Figure 13 5 Locate the black 3 pin Speed sensor connector on the left side of the bike Splice the OEM Pink wire with the MSD Red Black wire using the supplied tap Figure 14 Note See Figure 16 for proper use of the supplied Wire Taps 6 Locate the yellow 12 pin connector under the left side of the dash Tap the OEM Yellow Black clutch wire with the MSD Blue wire Figure 15 This completes the wiring and installation of the SB6 To start the engine it is recommended to position the rotary switch to position 0 Figure 15 Splicing into the Clutch Switch MSD POWERSPORTS WWW MSDPOWERSPORTS COM 915 858 3365 FAX 915 858 3496 INSTALLATION INSTRUCTIONS 7 Note To reassemble the bike reverse the disassembly process WIRE TO BE WIRE TAP INSTALLATION iit 1 Insert2. NSD SBG Programmable Ignition for the Hayabusa GSXR 1300 PN 4227 Parts Included 1 Ignition 1 Wiring Harness 1 Parts Bag 1 CD ROM WARNING When installing the SB6 disconnect the battery cables When disconnecting always remove the negative cable first and re install it last Note It is recommended to have the Service Manual available to verify correct panel removal and wiring since models can vary by year It is recommended to contact the MSD Technical Help Desk for programming questions at 888 258 3835 The software is also available on the website at www msdpowersports com These instructions detail the installation and wiring process of the ignition Details in programming the SB6 Ignition are provided on the supplied CD in the Help menu or with the Programming Instructions DISASSEMBLY 1 Remove the seat tail cover and remove the seat bolts to lift the seat Figure 1 Figure 1 Removing the Seat and Tail Cover 2 Remove the two 4mm Allen head bolts at the 1 e front of the gas tank Lift the tank from the front ae ea and prop it up Figure 2 Note that the tank does not need to be removed Figure 2 Propping the Fuel Tank MSD POWERSPORTS WWW MSDPOWERSPORTS COM 915 858 3365 FAX 915 858 3496 2 INSTALLATION INSTRUCTIONS 3 Remove the two 4mm screws from the center dash A and from the side dash B as shown in Figure 3 4 Remove left panel fastener located under the nose n
3. male end cup into wire to be spliced 3 Hand tighten barrel into male end cup BARREL 3 Strip wire approximately 3 8 10mm 4 Insert wire into male end exposing only bare wire 5 Hand tighten male end to barrel E gt yy 10mm MALE END IK Figure 16 Wire Tap TECH NOTES MSD POWERSPORTS WWW MSDPOWERSPORTS COM 915 858 3365 FAX 915 858 3496 Service In case of malfunction this MSD component will be repaired free of charge according to the terms of the warranty When returning MSD components for warranty service Proof of Purchase must be supplied for verification After the warranty period has expired repair service is based on a minimum and maximum fee All returns must have a Return Material Authorization RMA number issued to them before being returned To obtain an RMA number please contact MSD Customer Service at 1 888 MSD 7859 or visit www msdignition com rma to automatically obtain a number and shipping information When returning the unit for repair leave all wires at the length in which you have them installed Be sure to include a detailed account of any problems experienced and what components and accessories are installed on the vehicle The repaired unit will be returned as soon as possible using Ground shipping methods ground shipping is covered by warranty For more information call MSD Powersports at 915 858 3365 MSD Powersports technicians are available from 8 00 a m to 5
4. 00 p m Monday Friday mountain time Limited Warranty MSD IGNITION warrants this product to be free from defects in material and workmanship under its intended normal use when properly installed and purchased from an authorized MSD dealer for a period of one year from the date of the original purchase This warranty is void for any new products purchased through auction websites If found to be defective as mentioned above it will be repaired or replaced at the option of MSD Ignition Any item that is covered under this warranty will be returned free of charge using Ground shipping methods This shall constitute the sole remedy of the purchaser and the sole liability of MSD Ignition To the extent permitted by law the foregoing is exclusive and in lieu of all other warranties or representation whether expressed or implied including any implied warranty of merchantability or fitness In no event shall MSD Ignition or its suppliers be liable for special or consequential damages Intended normal use means that this item is being used as was originally intended and for the original application as sold by MSD Ignition Any modifications to this item or if itis used on an application other than what MSD Ignition markets the product the warranty will be void It is the sole responsibility of the customer to determine that this item will work for the application they are intending MSD Ignition will accept no liability for custom applications MS
5. D POWERSPORTS WWW MSDPOWERSPORTS COM 915 858 3365 FAX 915 858 3496 2008 Autotronic Controls Corporation FRM29308 Created 05 08 Printed in U S A
6. INSTRUCTIONS LOCATION WIRING Black 11 Connect to Ground Red Black 16 Splice to the factory speed sensor Pink wire Crank Sensor Connectors 2 pin ee Green crankshat Sensor reference Input Coil Connectors Four 2 Pin Connectors Output EL fpiacunea o cora moer ievos o Red Jumper 12 volts Accessories 17 2 Step Activates the MSD launch rpm setting when grounded Connects to the clutch switch Yellow Black wire Broun Siep Reira When comnecrea to vote tro imrar Rea 5 o5 vot Sensor input Connect to any sensor nat pts a vat sigral BLUE TWO STEP TO CLUTCH SWITCH ORANGE SHIFT LIGHT OUTPUT RED BLACK SPEED SENSOR RED SENSOR 0 5V TKO crounp BROWN STEP RETARD YELLOW BLACK SHIFT KILL GREEN a B pa BL OR qizg YL BL YL _ a vif BLyor wH BL WH CRANK SENSOR d L d agpi CONNECTORS fl fl a m Ap A COIL 4 COIL 3 COIL 2 Figure 9 Wiring of the SB6 for the Hayabusa GSXR1300 MSD POWERSPORTS WWW MSDPOWERSPORTS COM 915 858 3365 FAX 915 858 3496 INSTALLATION INSTRUCTIONS 5 INSTALLATION 1 For easy access the SB6 can be secured under the seat with a strap or Velcro Route the MSD harness on the right side of the bike allowing the coil end of the harness to reach the furthest coil Figure 10 Route the harness towards the rear under the tank and past the battery 2 Install the MSD Black wire to the negative side of the battery terminal Figure 11
7. ear the radiator Figure 4 REMOVE FASTENER 5 Remove the bolts identified in Figure 5 There is also a pin that secures the panel Slide the panel and remove from the bike Note There are nine socket head screws and two plastic pins Se Suet Wes e ee ees is See ary T oe gt ae A gS PADa sae Figure 5 Left Side Panel Removal MSD POWERSPORTS WWW MSDPOWERSPORTS COM 915 858 3365 FAX 915 858 3496 INSTALLATION INSTRUCTIONS 6 Remove the plastic rivet from the left side of the windshield by pushing in the center pin and gently prying it out with a small screwdriver Figure 6 E a REMOVE RIVET Eg a4 yO _ y 6 3 1 A Ae ch x100 a E Ni mh w7 E pe Aag LA 4 NGF see LD NON oa ct ae Weck LA St A R gt a ga YV o E x A N A amp is W IN D DY To A A a at s Kasty d f 5 a a AS Ai eal a 7 Loosen the throttle body clamps on both sides of the bike and remove the 10mm bolt on top of the air box Disconnect IAT sensor and IAP sensor Figure 7 8 Disconnect the crankcase breather hose and PAIR hose Figure 8 Carefully lift the air box to disconnect the two vacuum hoses from the intake control valve actuator then remove air ME Sy be box a PAIR HOSES 7 1 v4 _ on ee eee sors i vss eae me wh Figure 8 Removing the Air Box MSD POWERSPORTS WWW MSDPOWERSPORTS COM 915 858 3365 FAX 915 858 3496 q INSTALLATION
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