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1. SCREW DRIVER KY Tronics DOC NO CIM XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 8OFS51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS eee E POWER CABLE E 89260013 BP j 89260013 ASS Y POWER CABLE CAPTURE CAPTURE MODULE i S S 89260013 ASS Y POWER CABLE DISPENSER MON COM CABLE 89268015 E Elo EA CARD READER WRITER 8926801 1 ASS Y POWER CABLE CARD READER POWER CABLE T E i MODULE I CARD READER N 3 CARD READER WRITER UNE t ii 89268015 ASS Y COM CABLE _ s COM CABLE 89268010 89268011 on COTES PS x ed DISPENSER MODULE 3 89268010 ASS Y COM CABLE DISPENSER B sA ae E 89268014 JASS Y COM CABLE CAPTURE OLD P E Li p a NE gt 89268019 ASS Y COM CABLE CAPTURE 6 PIN oe e WW 89268020 ASS Y COM CABLE CAPTURE 7 PIN o Disassemble COM and POWER CABLE from PCB A NEW VERSION AT ee B d NOTE EN gc oth ANE LR le When inserting the cables Care about the location COM CABLE 89268010 B MEL C m E E iun DISPENSER MODULE Rc lus a i n Se COM CABLE 89268019 N 89268020 PINCETTE AL ME MOL KY Tronics CIM XXX SERIES PAGE DATE SERVICE MANUAL HE MM 9 OF 51 2008 02 25 PART CV PARTSREPLACEMENT PROCESS _ASS Y MAIN CONTROL MODULE Disassembly PART M P E t PATR NAME SPEC I B M3 4 FH FZY nj
2. KY Tronics AT I TONICS DOC NO CIM XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 30F51 2008 02 25 PART I CONFIGURATION PROCESS Cd CARD DISPENSING CARD FEEDING amp CAPTURE CARD READER WRITER MAIN CONTROL MODULE CIM IXXX SERIES KY Tronics DOC NO CIM XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 40F51 2008 02 25 PART ll MAINTENANCE PROCESS Maintenance method 1 ROLLER CLEANING Wet CLEANING CARD with 4 7 drop of alcohol And then amp HEAD CLENAING wipe the header and roller with cleaning card 3 in 5 6 times by moving the roller T X Clean every day or every week according to the pollution Ame m T i E ba NUN pa rate and the movement status of the roller V en zs HEAD CLEANING CARD c LESS v 1 Product name HEAD CLEANING CARD Meo i ROLLER NT 4 NEN il E 2 Company name CLEAN TEAM CO UNE NET 3 Address CLEAN TEAM COMPANY 3655 PACIFIC HIGHWAY SAN DIEGO CA 92101 4 TEL 619 299 9000 800 888 8830 FAX 619 299 1462 5 HOME PAGE http cleanteam com BELT TENSION As the picture on the right Loosen the screws with the plus screw driver And push up or pull down the motor along EE the arrows And then tighten the screws ts c H t does require maintenance every week or every month v according to the belt tension E i s i EB s W Parts replacement 1 All assembly is in
3. 72300008 PCB BRKT iD 89270606 ASS Y MAIN PCB OLD 89270606 m 89270605 ASS Y MAIN PCB COMM 6 PIN NRA SEE 89270602 ASS Y MAIN PCB COMM 7 PIN ELITE EJ 7893000 1 INSULATION SHEET 60917061 SCREW M3 6 PH FZY SAMS SMALL 72330003 POST NUT M3 8 72330005 POST NUT M3 15 Sequence Unscrew SCREW 4 and disassemble INSULATION SHEET 2 Disassemble SENSOR CABLE amp MOTOR CABLE from ASS Y MAIN PCB Unscrew POST NUT with the tool And disassemble ASS Y MAIN PCB 2 Unscrew three SCREW 4 and disassemble PCB BRKT CD from ASS Y UNIT x NOTE When replacing ASS Y MAIN PCB 2 also replace connected COM cable refer to page 25 im E a m 89270602 Re kl o SCREW DRIVER 5mm HEX NUT DRIVER PINCETTE KY Tronics DOC NO CIM XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 280F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS zZ ZZ ee Te ZT ZT ee ee 70220042 IDLER SHAFT 70300009 BALL BEARING MR696ZZ 76210014 E RING 05 76200025 PIN SPRING Sequence 1 Disassemble PIN SPRING with the tool from ASS Y CAPTURE MODULE 2 Remove E RING S And disassemble BALL BEARING from IDLER SHAFT CD X NOTE When assembling ASS Y IDLER SHAFT check if BALL BEARING is rotated smoothly ASS Y IDLEER SHAFT 89100085 ro PINCETTE NIPPER O5 E RING TOOL KY Tronics CIM XXX SERIES REV PAGE DATE SERVICE MANUAL B 290F51
4. DOC NO CIM XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 10F5 2008 02 25 Lo Card Issuing Machine for Magnetic Contact amp IC Card CHECK DATE DESCRIPTION PAGE 2005 03 01 CIM 1XXX series service manual establishment 2008 02 25 CIM 1XXX series service manual amendment B B5B 3 Floor A Dong Twin Town Bldg 703 2 Gojan Dong Ansan City Kyung Ki Do Korea ZIP 425 906 Tel 82 31 485 9480 Fax 82 31 485 9488 E mail sales Okytronics co kr http www kytronics co kr KY Tronics DOC NO CIM XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 20F5 2008 02 25 L Notice We greatly appreciate your using CIM 1000 series Please follow this manual which is helpful for user to maintain and repair cim 1000 series when facing problem If you need other assistance or just have a question please call our technical support staff or send us e mail Contents PART 1 Configuration of GIM 1000 series 3 PAGE PART II Maintenance and repair 4 PAGE PART II Trouble shoot ing pow PAGE PART IV Parts Replacement 1 46 PAGE PART V opare part list 47 50 PAGE PART VI Contact information 5 PAGE
5. 69010037 FRAME L 69030007 SLIDE MOUNTER 60117030 SCREW M3 3 PH FZY 76200012 HEAD SPRING 63021710 PLATE WASHER 3 FZY 70230031 SIDE TENSION PIN Sequence 1 Remove SCREW 3 and SIDE TENSION PIN And disassemble SLIDE MOUNTER 2 and ASS Y SIDE TENSION from FRAME L CD X NOTE When disassembing be careful not to lost SPRING 4 and WASHER 5 When assembling check if moving of ASS Y SIDE TENSION is normal after assembling completely Check the TENSION of the SPRING SCREW DRIVER PINCETTE KY Tronics CIM XXX SERIES REV PAGE DATE SERVICE MANUAL B 240F5 2008 02 25 PART IV PARTS REPLACEMENT PROCESS PATR NAME SPEC 70000034 B SIDE TENSION NEW 1 70010021 70010022 A GUIDE C 89280226 SENSOR PCB A 78930003 SENSOR PCB COVER 60927063 SCREW CONTACT M3 4 PH FNW 60916033 SCREW M2 6 3 3 FNW 67020001 SENSOR COVER 60816063 SCREW M2 6 6 BH FNW 89263621 ASS Y SENSOR CABLE 6P 150mm oO OO N DOOR Co N oO Sequence Disassemble ASS Y SENSOR CABLE 40 1 2 Unscrew SCREW 9 And disassemble GUIDE B 2 and SENSOR COVER 8 from SIDE TENSION NEW CD Unscrew SCREW And disassemble GUIDE C 3 Unscrew SCREW 6 And disassemble SENSOR PCB COVER 5 and SENSOR PCB A 4 X NOTE When assembling SENSOR PCB A assemble with SENSOR PCB COVER 5 ENTM SCREW DRIVER PINCETTE KY Tronics DOC NO CIM XXX SERIES PAGE DATE 202 0006 MES U
6. be sure to check if ASS Y feeding shaft is rotated smoothly After finish assembling check if the capture function is normal with the card for test SCREW DRIVER PINCETTE 2 5 5 E RING TOOL KY Tronics DOC NO CIM XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 310F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS UJ PART NO PATR NAME SPEC 1 Remove E RING 2 And disassemble OILLESS BEARING 2 Disassemble FEEDING SHAFT B D and FEEDING SHAFT A 2 o5 E RING TOOL KY Tronics CIM XXX SERIES REV PAGE DATE SERVICE MANUAL B 320F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS L PART No REV PATR NAME SPEC 69010071 FRAME L 1 70010025 UPPER GUIDE B 1 70010024 UPPER GUIDE A 1 70010026 LOW GUIDE 1 70000042 SUPPORT BRKT 1 70230034 GUIDE PIN 1 6 1 1 1 61100001 SCREW M2 6 4 FNW 76210016 E RING 2 5 60917061 SCREW M3 6 PH FZY SAMS SMALL 89 100088 ASS Y LOW GUIDE RAIL oO 00 N DOOR WD oO Remove E RING 8 and unscrew SCREW And then disassemble GUIDE PIN and ASS Y LOW GUIDE RAIL AO from FRAME L 1 2 Unscrew SCREW and disassemble G PARTS SCREW DRIVER PINCETTE O2 5 E RING TOOL KY Tronics CIM XXX SERIES REV PAGE DATE SERVICE MANUAL B 330F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS REV PATR NAME SPEC 70010023 LOW GUIDE RAIL 70010027 GUIDE PLATE 70010028
7. BRKT SPRING 2 76210015 E RING 06 5 60917060 SCREW M3 6 PH FZY SAMS 1 1 2 3 4 9 6 1 8 O Sequence 1 Unscrew SCREW 8 and E RING And disassemble IDLER BRKT PIN and SPACER C 4 And then disassemble SPRING from CARD BASE BRKT D x NOTE Be sure not to disassemble CARD BASE B 2 and CARD BASE A 3 ASS Y CARD BASE NEW 89100087 SCREW DRIVER PINCETTE 6 E RING TOOL ronics DOC NO CIM XXX SERIES REV PAGE DATE 8202 0006 SERVICE MANUAL 20 OF 51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS ed PATR NAME SPEC IDLER BRKT IDLER ROLLER IDLER ROLLER PH2 IDLER ROLLER PIN E RING 03 62943069 SET SCREW M3 6 NYLOK Sequence 1 Remove E RING with the tool And disassemble ROLLER 249 and IDLER ROLLER PIN from IDLER BRKT CD x NOTE When assembling ROLLER 2X3 be careful not to mix up between IDLER ROLLER 2 and IDLER ROLLER PH2 omm 1 5mm WRENCH DRIVER PINCETTE 3 E RING TOOL KY Tronics DOC NO CIM XXX SERIES REV PAGE DATE 8202 0006 SERVICE MANUAL B 210F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS EE een E PATR NAME 4 SPEC 89100079 ASS Y SHAFT C 89100078 ASS Y SHAFT B 89100077 ASS Y SHAFT A 70220037 SPACER A 70300004 BALL BEARING MF1060ZZ 76210014 E RING 05 60917060 SCREW M3 6 PH FZY SAMS Sequence 1 Remove E RING And disassemble BEARING And disassemble ASS Y SHAFT MG And then IDLER ROL
8. GUIDE MOUNT BRKT 70230035 SUPPORT PIN 76210013 E RING 04 61100001 SCREW M2 6 4 FNW 63021613 PLATE WASHER 2 6 FNW 03100005 DOUBLE ADHESIVE TAPE 36mmx16 CON OO O1 WP Sequence 1 Remove E RING 5 and disassemble SUPPORT PIN 4 Unscrew SCREW and disassemble MS PARTS X NOTE When tightening the screw Be sure to assemble ASS Y LOW GUIDE RAIL with WASHER 89100088 When assembling GUIDE MOUNT BRKT check if T GUIDE MOUNT BRKT is inserted into Ll hole of LOW GUIDE RAIL CD normally When assembling D assemble after attaching Double Side Tape as the picture SCREW DRIVER PINCETTE O4 E RING TOOL KY Tronics CIM XXX SERIES PAGE DATE SERVICE MANUAL B 340F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS 7893000 1 INSULATION SHEET ASS Y UNIT 89520604 ASS Y MAIN PCB 89520600 C JASS Y MAIN PCB 60917061 SCREW M3 6 PH FZY SAMS SMALL 70040002 CARD WEIGHT 5t 70040013 CARD WEIGHT 10t 72110001 CHAIN CLIP 74250005 BELT CHAIN 160mm 100 capacity BELT CHAIN 220mm 200 capacity BELT CHAIN 290mm 300 capacity BELT CHAIN 430mm 400 capacity 160917060 SCREW M3 6 PH FZY SAMS sequence Unscrew SCREW and disassemble CHAIN CLIP 5 And then disassemble BELT CHAIN Unscrew SCREW and disassemble CARD WEIGHT Unscrew SCREW and disassemble ASS T MAIN PCB 2 and INSU
9. READER PART amp MAIN CONTROL PART CARD READER WRITER PART X Below parts are a part To a whole PART NAME LIFE PART PARTNAME LIFE O OUTLINE DRAWING pan SEA OUTLINE DRAWING SE oe PART NUMBER I UNIT EURO PC LENGTH NUMBER UNIT EURO PC LENGTH 15 ASS Y MOTOR 2000Hrs i ASS Y SOLENOIDE at JWC 0826 1 000 000 continuous 89257118 times operation 89400027 12 MXL 89420012 15 MXL ASS Y ENCODER 89400030 16 NO SENSOR PCB A 89280226 ASS Y PRE HEAD SN 89400016 H N 7 NO Un Va 700 000 ASS Y MAIN PCB times 5000 20 C 89521602 0 76mm HEAD SPRING ASS Y POWER PCB 76200005 89280218 OLD 89280219 NEW VY y LA KA TT i LA A 20 ENCODER SPRING 76200020 21 JASS Y SOLENOIDE JWS 1035 89257117 gt KY Tronics DOC NO CIM 1XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 490F51 2008 02 25 PART V SPARE PART LIST PROCESS CARD FEEDING amp CAPTURE MODULE PART X Below parts are a part of a whole PARTNAME LIFE PARTNAME LIFE OUTLINE DRAWING e vba OUTLINE DRAWING ded an a NUMBER UNIT EURO PC LENGTH a NUMBER UNIT EURO PC LENGTH ASS Y MAIN PCB TIMING PULLEY 89270606 OLD AL 47 MXL 89270605 6 PIN 74210016 89270602 7 PIN 2 FEEDING SHAFT A 500 000 TIMING PULLEY 89100083 es AL 29 MXL 20T 74210001 0 76mm 3 FEEDING SHAFT B 50
10. Sequence Unscrew three SCREW CD with the tool And disassemble ASS Y CONTROL BOX as picture ASS Y CONTROL BOX SCREW DRIVER KY Tronics DOC NO CIM XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 100F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS 89280218 A ASS Y POWER PCB OLD To DES 89280219 A ASS Y POWER PCB NEW VERSION 3 sw e cU MCA 60917061 SCREW M3 6 PH FZY SAMS SMALL BI Ya E ps SP 89268012 ASS Y POWER CABLE 100 mm 89268016 ASS Y COM CABLE sequence Disassemble ASS Y POWER CABLE Unscrew SCREW 2 with the tool And disassembel ASS Y POWER PCB D Disassemble ASS Y COM CABLE 4 L ei a BER B E TJ E Gas bona FH he on a 2 mnn A REESE m E a ean Ts BF mo PA T TI i UE r ipo 1 ET HA re i LE gt ia TIT fa MeHES a zr LE N u u T LIT q m pi m EN MAR Cua ss sir x NOTE Be careful that part number is different between old version and new version TT ro SCREW DRIVER PINCETTE ronics CIM XXX SERIES REV PAGE DATE SERVICE MANUAL B 110F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS UU PATR NAME SPEC 69030013 A BOARD CASE 1 89521602 A JASS Y MAIN PCB B JASS Y MAIN PCB 89265401 ASS Y HANESS FLAT CABLE 500mm 72330010 POST NUT UNC 4 40 64002030 NUT UNC 4 40 60917061 SCREW M3 6 PH FZY SAMS SMALL 63521710 PAPER
11. WASHER sequence Unscrew POST NUT 4 And NUT with the tool Disassemble ASS Y HANESS FLAT CABLE from ASS Y MAIN PCB 2 Unscrew four SCREW 6 and disassemble ASS Y MAIN PCB 2 from BOARD CASE 1 X NOTE When assembling ASS Y MAIN PCB revision A assemble with PAPER WASHER as the picture ASS Y MAIN PCB revision A is used for MODEL revision A H O ASS Y MAIN PCB revision B is used for MODEL revision SCREW DRIVER 5mm HEX NUT DRIVER KY Tronics DOC NO CIM XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 120F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS L PART NO PATR NAME SPEC 69030005 A MOUNTER B 1 69030004 A JMOUNTER A 1 0000044 A BASE MSRW 1 60917060 SCREW M3x6 PH FZY SAMS 8 60117030 SCREW M3 3 FZY 4 89260019 ASS Y COMM CABLE 3 PIN 370mm 1 69260017 ASS Y POWER CABLE 2 PIN 450mm 1 Q Sequence Disassemble cable from ASS Y CARD READER Unscrew SCREW with the tool And disassemble ASS Y CARD READER MODULE Unscrew SCREW And disassemble MOUNTER A 2 amp MOUNTER B D b Unscrew SCREW and disassemble BASE MSRW 9 ASS Y UNIT p i from ASS Y UNIT SCREW DRIVER PINCETTE KY Tronics DOC NO CIM XXX SERIES REV PAGE DATE 8202 0006 SERVICE MANUAL B 130F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS PATR NAME SPEC 89270218 A ASS Y TTL PCB IDLER
12. 0 000 10 JASS Y SENSOR PCB L ini NN 89100084 Pej CABLE D 20C 89220017 0 76mm 4 JASS Y IDLER SHAFT 11 ASS Y SENSOR PCB L x 89100085 a 89280209 j n fre l 10 5 ASS Y LOW ii 12 BELT 110 MXL ODER GUIDE RAIL EXT DE aj 74250021 j gt 1 5 at 89100088 rx ko gt continuous ue Bm gt operation ASS Y MOTOR i 13 JBELT 73 MXL 5 000Hrs 89420011 742500013 M continuous operation 7 PIN SPRING 76200025 KY Tronics DOC NO CIM 1XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 500F51 2008 02 25 PART V SPARE PART LIST PROCESS DISPENSER PART DISPENSER PART X Below parts are a part of a whole pen NO 1 PART NUMBER ASS Y MAIN PCB 89520604 89520600 ASS Y MOTOR 1 30 89160008 ASS Y SENSOR PCB L 89280209 ASS Y SENSOR PCB R 89280208 ASS Y LEVER SENSOR PCB 89280212 BELT 53 MXL 742500015 BELT 155 MXL 742500006 2000Hrs at continuous operation 1 000 000 times 5 000Hrs at continuous operation 5 000Hrs at continuous operation Q TY PRICE LIFE PART NAME Q TY PRICE LIFE OUTLINE DRAWING NO OUTLINE DRAWING OUTLINEDRAWING UNIT EURO PC LENGTH PART NUMBER UNIT EURO PC LENGTH SENSOR SPACER 70220043 4 I BALL BEARING 626 ZZ 70300002 ROLLER 74120004 ROLLER 2 74120005 12 000hrs 20kgf 3 000rpm 500 000 times 20 0 76mm 500 000 times 20C 0 76mm KY T
13. 2008 02 25 PART IV PARTS REPLACEMENT PROCESS ASS Y UNIT REV PATR NAME 74210015 TIMING PULLEY AL 29 MXL 74250021 BELT 110 MXL 76210014 E RING 05 70220043 SENSOR SPACER 60117080 SCREW M3 8 FZY 89262105 ASS Y HANESS SENSOR CABLE 160mm 89280209 ASS Y SENSOR PCB L 89220017 ASS Y SENSOR PCB L CABLE NEW OO N DH K WP O Sequence Strip BELT 2 Remove E RING S And disassemble TIMING PULLEY from ASS Y UNIT 3 Unscrew two SCREW and disassemble 8 parts from ASS Y UNIT 4 Disassemble ASS Y HANESS SENSOR CABLE from ASS Y SENSOR PCB 7 om SCREW DRIVER PINCETTE 5 E RING TOOL KY Tronics CIM XXX SERIES REV PAGE DATE SERVICE MANUAL B 300F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS PART NO PATR NAME SPEC 0310002 OILLESS BEARING 76210014 E RING O5 60917061 SCREW M3 6 PH FZY SAMS SMALL 76210016 E RING 2 5 61100001 SCREW M2 6 4 FNW 8942001 1 ASS Y MOTOR 74210016 TIMMING PULLEY AL 47 MXL 74250013 BELT 73 MXL Oo N DOOR WD Sequence Strip BELT and remove E RING 3 And then disassemble TIMMING PULLEY 8 Remove E RING 3 And disassemble OILLESS BEARING 2 Remove E RING from GUIDE PIN see 32 page Unscrew two SCREW and disassemble ASS Y MOTOR Unscrew SCREW 4 6 and disassemble FRAME R CD X NOTE After finish assembling
14. 6 SERVICE MANUAL B 440F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS UU aaa ee REV PATR NAME SPEC 70220009 SHAFT C l 74120005 ROLLER 2 74120001 BOBBIN 70300001 CLUTCH BEARING FC 6 76210014 E RING 05 Sequence 1 Remove E RING and disassemble BOBBIN 3 from SHAFT C D o X NOTE In the case of completely assembled shaft be sure to only turn to the arrow direction as the left picture ASS Y SHAFT C 89100063 KY Tronics DOC NO CIM XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 450F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS EE ZZ GE ZZ zZ ee ee FF FF PATR NAME SPEC 70220008 SHAFT B l 74120004 ROLLER 74120001 BOBBIN 70300001 CLUTCH BEARING FC 6 76210014 E RING 5 Sequence 1 Remove E RING and disassemble BOBBIN 3 from SHAFT B 1 X NOTE In the case of completely assembled shaft be sure to only turn to the arrow direction ASS Y SHAFT B as the left picture 89100062 KY Tronics DOC NO CIM XXX SERIES REV PAGE DATE 8202 0006 SERVICE MANUAL B 460F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS UU UU REV PATR NAME SPEC 70220007 SHAFT A 74120004 ROLLER 74120001 BOBBIN 70300001 CLUTCH BEARING FC 6 76210014 E RING 05 Sequence 1 Remove E RING and disassemble BOBBIN 3 from SHAFT A x NOTE o 1 In the case of completely assembled shaft be sure to only turn to the arrow di
15. AMS SMALL 60917060 SCREW M3 6 PH FZY SAMS 89400033 ASS Y SHUTTER MODULE 89 100086 ASS Y BEZEL 1 2 3 4 9 6 Q Sequence 1 Unscrew POST NUT and SCREW4D with the tool And disassemble PCB MOUNTER DO 2 Unscrew SCREW 6 And disassemble ASS Y SHUTTER or ASS Y BEZEL CA un Ni ASS Y SHUTTER 89400033 ASS Y BEZEL 89100086 nii TOOL SCREW DRIVER 5mm HEX NUT DRIVER KY Tronics DOC NO CIM XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 160F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS L PART NO PATR NAME SPEC E 4 4 _ A t CONTACT 8940008 60917063 SCREW M3 6 PH FNW SAMS SMALL 63090001 HEAD SCREW WASHER 6200005 HEAD SPRING 60910001 HEAD SCREW 62943069 SET SCREW M3 6 NYLOK Sequence 1 Unscrew SCREW CD And disassemble ASS Y IC CONTACT 2 Unscrew HEAD SCREW 4 And disassemble parts And then disassemble ASS Y HEAD x NOTE When assembling ASS Y HEAD BRKT assemble E 1 n I As grog mere with WASHER ASS Y HEAD BRKT LOW CO 89000033 emm ASS Y HEAD BRKT HI CO 89000034 SCREW DRIVER 1 5mm WRENCH KY Tronics CIM XXX SERIES REV PAGE DATE SERVICE MANUAL B 170F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS PATR NAME SPEC 74210009 MAIN PULLEY 74210008 FEEDING PULLEY 62911049 SET SCREW M3 4 SUS 74250016 BELT 120 MXL TIMING BELT 74250014 BELT 97 MXL TIMING BELT 74250015 BELT 112 MXL TIMING BELT 89288011 SUB R
16. E DATE SERVICE MANUAL B 360F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS PART NO PATR NAME 74210015 A TIMING PULLEY AL 29 MXL 74250001 A BELT 53 MXL 63020012 PLATE WASHER PI 22 74210016 TIMMING PULLEY AL 47 MXL 76210014 E RING 5 74250006 BELT 155 MXL 89280209 ASS Y SENSOR PCB L 89262110 ASS Y HANESS SENSOR 3P 160mm 70220043 SENSOR SPACER 60117080 SCREW M3 8 FZY Oo N DOOR NM oO Sequence Strip BELT 6 and remove E RING 5 Disassemble TIMMING PULLEY and PLATE WASHER Strip BELT 2 and disassemble TIMMIN PULLEY CD From ASS Y UNIT Disassemble ASS Y HANESS SENSOR 8 Unscrew SCREW 0 and disassemble ASS Y SENSOR PCB L 2 and SENSOR SPACER 9 from ASS Y UNIT SCREW DRIVER PINCETTE 5 E RING TOOL KY Tronics DOC NO CIM XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 370F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS PART NO PATR NAME SPEC 70230007 A SUPPORT PIN 60917060 70310002 76210014 69010058 69010009 69010010 69010011 69020011 89 100058 89 100059 SCREW M3 6 PH FZY SAMS OILLESS BEARING E RING 5 FRAME R 100 100 capacity FRAME R 200 200 capacity FRAME R 300 300 capacity FRAME R 500 500 capacity FRONT DOOR 100 100 capacity ASS Y FRONT 000R 200 200 capacity ASS Y FRONT DOOR 300 300 capacity 89 100060 ASS Y F
17. ESISTOR PCB A HI CO 60917063 SCREW M3 6 PH FNW SAMS SMALL 72330002 POST NUT M3 10 89263631 ASS Y HARNESS SUB RESISTOR CABLE cO Coco 0 Cd D oO Sequence Strip BELT in order 2 Unscrew SET SCREW S with the hex wrench And disassemble MAIN PULLEY and FEEDING PULLEY 3 Unscrew SCREW 8 And disassemble ASS Y HI CO PCB And then disassemble ASS Y HI CO CABLE 40 SCREW DRIVER 1 5mm WRENCH 5mm HEX NUT DRIVER KY Tronics CIM XXX SERIES PAGE DATE SERVICE MANUAL B 180F5 2008 02 25 PART IV PARTS REPLACEMENT PROCESS 60917062 SCREW M3 6 PH FNW SAMS 76210014 E RING 5 70300004 BALL BEARING MF 1060 60917060 SCREW M3 6 PH FZY SAMS 69010036 FRAME R KYX 3000 70010020 GUIDE A 60917063 SCREW M3 6 PH FNW SAMS SMALL Sequence 1 Remove SCREW D amp and E RING 2 And disassemble BEARING 3 And then disassemble ASS Y FRAME L and ASS Y FRAME R 2 Unscrew SCREW from separate ASS Y FRAME R And disassemble ASS Y CARD BASE NEW x NOTE When assembling SCREW D assemble with ASS Y MOTOR CABLE as the picture SCREW DRIVER PINCETTE 5 E RING TOOL KY Tronics CIM XXX SERIES REV PAGE DATE SERVICE MANUAL B 190F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS UU REV PATR NAME SPEC 70000031 CARO BASE BRKT 70010019 CARO BASE 8 1 70010018 CARD BASE A 70220039 SPACER C 70220044 IDLER BRKT PIN 1 76200023 IDLER
18. LATION SHEET from ASS Y UNIT X NOTE When assembling PART the parts are different according to loading capacity The WEIGHT is different according to the card you use card thickness t UNDER gt Weight 10 0 t card thickness 0 5 0 6t OVER gt Weight 5 0 t SCREW DRIVER KY Tronics DOC NO CIM XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 35 OF 51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS ed PART NO PATR NAME SPEC 89520604 A ASS Y MAIN PCB ASS Y MOTOR CABLE E 89520600 C ASS Y MAIN PCB ASS Y LEVER SENSOR Pa GJ s est ASS Y SENSOR PCB R au p ZEN CABLE ap IT ST S MASSY POWER CABLE gt L 89520600 REV C x NOTE 7 ASS Y MOTOR CABLE e When inserting the cables Care about the location C Ee to insert COLIT r Be Ig T E Ja E INC En AA fa 3 EJA n ler E ee ME r Tec za y t EXAM Uri i tile E X ASS Y LEVER SENSOR F4 e E ASS Y COMM CABLE j Apply ASS Y MAIN PCB revision A to MODEL revision A H CABLE 5 E 1 And Apply ASS Y MAIN PCB revision B to MODEL revision E ASS Y SENSOR PCB L CABLE I a RaAAASA 2 4 MO cop 1 ju v0 T g er ar an F ui ASS Y SENSOR PCB R ASS Y POWER CABLE i tea NER RU c ol iA r CABLE hee d gt _ e Ede or TOOL SCREW DRIVER PINCETTE O4 E RING TOOL KY Tronics CIM XXX SERIES REV PAG
19. LER PIN 2 2 Unscrew SCREW 7 And disassemble SPACER A 4 X NOTE When assembling ASS Y SHAFT B and ASS Y SHAFT C S be careful not to mix up SCREW DRIVER PINCETTE 5 E RING TOOL ronics PAGE DATE mE a 22 OF 51 2008 02 25 CIM XXX SERIES SERVICE MANUAL 76200020 606 17063 60112060 89400027 89420012 89400030 70230028 76200019 70000036 74120026 70230030 70230027 60916033 76210013 60917060 PART N PARTS REPLACEMENT PROCESS ee SSS ENCODER SPRING SCREW M3x6 TH FNW SCREW M2 4 PH FNW ASS Y MOTOR 12 MXL PULLEY ASS Y MOTOR 15 MXL PULLEY ASS Y ENCODER SPRING PIN IDLER SPRING IDLER HINGE DLER IDLER PIN IDLER HINGE PIN SCREW M2 6 3 3 FNW E RING 04 SCREW M3 6 PH FZY SAMS Unscrew SCREW 2 And disassemble ENCODER SPRING 1 and ASS Y ENCODER Unscrew SCREW 3 And disassemble ASS Y MOTOR 4 Disassemble IDLER SPRING 2 And Unscrew SCREW 4 Remove E RING 43 And disassemble PIN AD as enlarged picture Unscrew SCREW 42 And IDLER HINGE 8 And disassemble IDLER and IDLER PIN 40 in IDLER X NOTE When assembling ASS Y MOTOR if it is idler type use 89400027 12 MXL as the left picture And if not idler type use 89420012 15 MXL SCREW DRIVER PINCETTE 4 E RING TOOL KY Tronics CIM XXX SERIES REV PAGE DATE SERVICE MANUAL B 230F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS UU PATR NAME SPEC
20. MANUAL 25 OF 51 2008 02 25 L PART IV JPARTS REPLACEMENT PROCESS ASSY CAPTURE MODULE Disnmembiy oe 89260013 ASS Y POWER CABLE 220 MM ASS Y CAPTURE MODULE 89268014 ASS Y COM CABLE CAPTURE OLO 89268019 ASS Y COM CABLE CAPTURE 6 PIN 89268020 ASS Y COM CABLE CAPTURE 7 PIN 03900002 RETAINER COIL 60917061 SCREW M3 6 PH FZY SAMS SMALL sequence Disassemble cable from ASS Y CAPTURE MODULE Unscrew SCREW with the tool And disassemble ASS Y CAPTURE MODULE from ASS Y UNIT x NOTE When assembling ASS Y COM CABLE if there is any problem refer to page 27 ASS Y UNIT ENTM SCREW DRIVER PINCETTE KY Tronics DOC NO CIM XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 260F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS UU PATR NAME SPEC OLD VERSION aam eat we ETS CE D p ASS Y SENSOR E e I II ti J is A oh E EN CABLE E e N i 122 222 Ml BESEITIGEN t TE E ASS Y MOTOR ER e CABLE E IM E X NOTE NEW VERSION When inserting the cables Care about the location ASS Y SENSOR aM LINE to insert NA CABLE Di eel Ig M Ir fe a ETE quaro ex j PENNA aaa Hab prar S Y MOTOR MNEER ES P ASS Y SENSOR NT T CABLE m CIM XXX SERIES REV PAGE DATE SERVICE MANUAL B 270F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS PART NO REV PATR NAME SPEC A
21. RONT DOOR 500 500 capacity 1 Unscrew SCREW 2 and disassemble ASS Y FRONT DOOR And then disassemble SUPPORT PIN 2 Remove E RING and disassemble OILLESS BEARING 3 And then unscrew SCREW 2 with the tool 3 Disassemble FRAME R 5 from ASS Y FRAME L x NOTE When assembling PARTS 569 the parts are different according to loading capacity ASS Y FRAME L SCREW DRIVER PINCETTE 5 E RING TOOL KY Tronics DOC NO CIM XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL PB 380F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS ASS Y SHAFT A B C amp ASS Y MOTOR Disassembly NO PART NO REV PATR NAME SPEC REV 70310002 OILLESS BEARING 76210014 E RING O5 03900002 RETAINER COIL 60917061 SCREW M3 6 PH FZY SAMS SMALL 89100061 ASS Y SHAFT A 89100062 ASS Y SHAFT B ASS Y SHAFT C ASS Y MIDDLE SHAFT ASS Y STOPPER BASE 89100063 ASS Y FRAME L SEA Ww 89100107 v S 89100057 89160008 60917060 Sequence Remove E RING 2 and disassemble OILLESS BEARING CD And then disassemble ASS Y SHAFT A B C 56 PARTS And ASS Y MIDDLE SHAFT 8 Unscrew SCREW 4 and disassemble ASS Y STOPPER BASE 9 And then disassemble ASS Y CARD BASE BRKT From ASS Y FRAME L Unscrew SCREW AD and disassemble ASS Y MOTOR 0 From ASS Y FRAME L ASS Y MOTOR SCREW M3 6 PH FZY SAMS 2 lt X NOTE When
22. TYPE 1 ASS Y TTL PCB 72330004 POST NUT M3 12 89520223 ASS Y MAIN PCB RS233C 8930002 PCB COVER 69017061 SCREW M3 6 PH FNW SAMS SMALL Sequence Unscrew SCREW with the tool And disassemble PCB COVER and ASS Y MAIN PCB 3 2 Unscrew POST NUT 2 with the tool And disassemble ASS Y TTL PCB X NOTE When disassembling CABLES Be careful not to break the CABLES If assembled unit is idler type See page 22 apply revision A to ASS Y TTL PCB And if not idler type apply revision B SCREW DRIVER PINCETTE NIPPER 5mm HEX NUT DRIVER KY Tronics DOC NO CIM XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 140F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS PART NO PATR NAME SPEC F A HI CO PCB i e cu E 2 TRK ENCODER M ENCODER A RED 75 210 Ae i ore ee eem y rn al Rd be L LU NJ E j aha A F E d E EET 3TRK N SHUTTER e YNI GREEN BLUE x HEAD e mm a c SHUTTER ce SHUTTER SENSOR CONTACT Kol SOLENOIDE A 4 L contact SIN Te ML C RN When inserting the cables Care about the location to insert PINCETTE KY Tronics CIM XXX SERIES REV PAGE DATE SERVICE MANUAL B 150F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS CEE a nu ed PATR NAME 69030008 PCB MOUNTER A 69030009 PCB MOUNTER B 72330005 POST NUT M3 15 60617063 SCREW M3 6 TH FNW 60917061 SCREW M3x6 PH FZY S
23. ards is loaded in the stacker normally tighten the SCREW while maintaining level of the stopper CARD GAP CARD thickness 1 4 1 5 8 Load the cards in the stacker normally 2 Card feeding error or Card jam morcs MN D SCREW KY Tronics DOC NO CIM XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 60F5 2008 02 25 PART II TROUBLE SHOOTING PROCESS READ WRITE ERROR 1 Check HEAD s life time 1 Replace HEAD Check HEAD s gap 2 Adjust HEAD s gap with the SET SCREW to 0 2mm 0 1mm Check HEAD s pollution rate as the picture below Adjust the gap of A and B the Check the cards to use same And if 0 2T cards is used adjust to 0 0 15mm Check MAIN PCBA 3 Clean the HEAD 4 1 Check the pollution rate Card cleaning 2 Check the card with another card reader 5 Replace MAIN PCBA 0 761 CARD 0 2m23 Imm 0 21 PET CARD 0 0 15m KY Tronics DOC NO CIM XXX SERIES REV PAGE DATE 8202 0006 SERVICE MANUAL B 70FS5 2008 02 25 PART IV PARTS REPLACEMENT PROCESS L PART NO PATR NAME SPEC 1 69030014 A BOARD COVER 2 160917060 SCREW M3 6 PH FZY SAMS Sequence 1 Unscrew SCREW With the tool And disassemble BOARD COVER CD
24. assembling ASS Y MOTOR assemble with RETAINER COIL When assembling be careful not to change part and ENTM SCREW DRIVER PINCETTE 5 E RING TOOL KY Tronics DOC NO CIM XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 390F5 2008 02 25 PART IV PARTS REPLACEMENT PROCESS PART NO PATR NAME SPEC SCREW M3 6 PH FZY SAMS SMALL ASS Y LEVER SENSOR PCB 2 Disassemble ASS Y LEVER SENSOR PCB from CARD BASE BRKT 6D ro SCREW DRIVER KY Tronics DOC NO 8202 0006 REV DATE PAGE CIM XXX SERIES DATE SERVICE MANUAL B 400F5 2008 02 25 PART IV PARTS REPLACEMENT PROCESS L PART NO 69010057 69010012 69010013 69010014 70220010 74120006 16210013 70220043 60117080 60917060 89280208 PATR NAME SPEC FRAME L 100 100 capacity 1 FRAME L 200 200 capacity FRAME L 300 300 capacity FRAME L 500 500 capacity IDLER SHAFT IDLER ROLLER ACETAL E RING 04 SENSOR SPACER SCREW M3 8 FZY SCREW M3 6 PH FZY SAMS ASS Y SENSOR PCB R cO CON D OF W PO 89262110 O Sequence 1 Disassemble ASS Y HANESS SENSOR 9 from ASS Y SENSOR PCB R 8 2 Unscrew SCREW 6 and disassemble ASS Y SENSOR PCB R 8 and SENSOR SPACER 3 Remove E RING 4 and disassemble IDLER ROLLER 4 Unscrew SCREW and disassemble IDLER SHAFT 2 from FRAME L CD ASS Y HANESS SENSOR 3P 160mm x NOTE When assembling PARTS D the
25. parts are different according to loading capacity SCREW DRIVER PINCETTE DA E RING TOOL KY Tronics DOC NO CIM XXX SERIES REV PAGE DATE 8202 0006 SERVICE MANUAL B 410F51 2008 02 25 PART IV __ PARTS REPLACEMENT PROCESS UI PART NO PATR NAME SPEC Sequence 2 Unscrew SCREW 3 and disassemble STOPPER 2 from STOPPER BASE BRKT CD BA x ASS Y STOPPER BASE 89100057 ro SCREW DRIVER KY Tronics DOC NO CIM XXX SERIES REV PAGE DATE 8202 0006 SERVICE MANUAL B 420F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS EE auc PO H ICI i M Peena PATR NAME 4 SPEC FRONT DOOR 100 FRONT DOOR 200 FRONT DOOR 300 FRONT DOOR 500 LOCK PIN E RING 4 2 1 Remove E RING 3 and disassemble LOCK PIN 2 from FRONT DOOR CD 1 ASS Y FRONT DOOR 200 89100058 2 ASS Y FRONT DOOR 300 89100059 3 ASS Y FRONT DOOR 500 89100060 KY Tronics DOC NO CIM XXX SERIES REV PAGE DATE 8202 0006 SERVICE MANUAL B 430F51 2008 02 25 PART IV PARTS REPLACEMENT PROCESS SS U aa aaa ee PART NO PATR NAME SPEC 1 Remove E RING 3 and disassemble BALL BEARING 2 from MIDDLE SHAFT x NOTE 1 After assembling check if the bearing is run ASS Y MIDDLE SHAFT smoothly 89100107 KY Tronics DOC NO CIM XXX SERIES REV PAGE DATE 8202 000
26. rection as the left picture ASS Y SHAFT A 89100061 KY Tronics DOC NO CIM 1XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 470F51 2008 02 25 PART V SPARE PART LIST PROCESS CARD READER PART CARD READER WRITER PART X Below parts are a part of a whole PART PARTNAME LIFE PART PARTNAME LIFE OUTLINE DRAWING ees ee OUTLINE DRAWING gt N EUER NUMBER UNIT EURO PC LENGTH EET NUMBER UNIT EURO PC LENGTH 5 000Hrs at continuous operation ASS Y MAIN PCB BELT 97 MXL RS 232C 74250014 89520223 ASS Y MAIN PCB BELT 112 MXL TTL 74250015 89270218 5 000Hrs at continuous operation BELT 120 MXL 74250016 ASS Y SHUTTER MODULE 89400033 5 000Hrs at continuous operation ASS Y BEZEL 89100086 ASS Y CARD BASE NEW 89100087 ASS Y IC CONTACT b 700 000 ASS Y SHAFT A NEW i E E times 89100077 89400034 T E 20C 4 0 76mm 500 000 times 20C 0 76mm 2 ASS Y HEAD BRKT 700 000 ASS Y SHAFT B LOW CO 89000033 s 89100078 HI CO 89000034 200 0 76mm 500 000 times 20C 0 76mm Un SUB RESISTOR ASS Y SHAFT C PCB A HI CO 89100079 89288011 47 500 000 times 200 0 76mm NO DOC NO CIM 1XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B 480F5 2008 02 25 PART V SPARE PART LIST PROCESS CARD
27. reverse order of disassembly 2 Please be sure to take care of Xx NOTE mark Ll KY Tronics DOC NO CIM XXX SERIES PAGE DATE 8202 0006 SERVICE MANUAL B SOFSI 2008 02 25 PART M _ TROUBLE SHOOTING PROCESS c Malfunction CHECK POINT 1 Communication Error 1 Check on off status of Power switch Power switch ON 2 Check if the power cable is nomal Power cable connect 3 Check if communication cable s connection is nomal Communication cable connect 1 2 Inspect connection status of the cables Motor and sensor Motor amp Sensor cable connect sensor is functioning normally See page 8 10 12 14 25 26 35 36 Insert the card into the front entrance and then check if the Replace SENSOR PCB A See page 24 29 36 39 40 sensor voltage is changed from HI 4 6v over to Replace Motor See page 22 30 38 LOW 0 5v under while you turn the main pulley by hand Replace Main PCB A See page 11 13 27 34 3 Check if the motor is functioning normally Remove the dust and clean the roller See page 4 Supply DC 24V to the motor Adjust or replace the belt tension See page 17 29 30 36 Confirm main PCB A Loosen the screw of the stopper a little Check the pollution rate of sensor and roller And insert the card with paper or gap gauge between Confirm the belt tension stopper and ass y middle shaft Check if roller gap is appropriate And then push up middle of the stopper and Check if the c
28. ronics DOC NO 8202 0006 CIM 1XXX SERIES PAGE DATE SERVICE MANUAL PB 510F51 2008 02 25 PART VI CONTACT INFORMATION PROCESS SS Contact Information 1 Address 2 Phone 3 Fax 4 Web Site 5 E Mail 3 Floor A Dong Twin Town Bldg 703 2 Gojan Dong Ansan City Kyung Ki Do Korea ZIP 425 906 82 31 485 9480 82 31 485 9488 htto www kytronics co kr sales kytronics co kr KY Tronics

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