TECHNICAL SERVICE MANUAL
Contents
1. 27 Return Goods Statement nnnannnennnnennnenennnnnnennennni 27 SK07023 07 07 Page 3 of 27 2007 SportKAT LLC All rights reserved TSPORTKAT SPECIFICATIONS Kinesthetic ADIF Trainer SportKAT 550 SportKAT 650 Portable unit with base stand hand SportKAT 550 unit with the data system pump and analog pressure gauge and software SportKAT 1700 SportKAT 4000 SportKAT system including data Complete system including the Dell system and software no computer no computer software long arm assembly long arm no computer bracket and anti tip bar SportKAT 550 650 1700 4000 Maximum Tilt 20 20 20 20 Angle Product Weight 22lbs 10Kg 23lbs 10 5kg 85lbs 38 7kg 125lbs 56 7kg Maximum Patient 500lbs 227kg 500lbs 227kg 500lbs 227kg 500lbs 227kg Weight SK07023 07 07 Page 4 of 27 2007 SportKAT LLC All rights reserved SPORTKAT Kinesthetic ADINty Trainer SPECIFICATIONS SportKAT all models Top Plate am Y i5 7 8 08 50 Y dica Zi NUI ET tat 2 37 5 EXE 3 875 d SES wi D 7 875 7 490 mast Je 9 875 325 IIR e n L f 340 HOLE SEH f o o e zt 24 188R TYP iil Ke ex dg ABR TE 5 PLACES 9 400 R n CM N mu n oO 062 R 5 D 23 00 T DRAFT 1 2508 1 8008 250 1 756 BOSS 5 188 TYP 25 RIBS e STRUCTURAL ro Lu CASI Revision 1 1 CONFIDENT2. SPORT Kinesthetic Ability Trainer TECHNICAL SERVICE MANUAL SportKAT 4000 SportKAT 1700 SportKAT 650 SportKAT 550 SportKAT LLC 1497 Poinsettia Avenue Vista CA 92081 1 60 599 8600 1 60 599 8610 FAX SK07023 07 07 Page 1 of 27 2007 SportK AT LLC All rights reserved SPORTKAT LIMITED WARRANTY Limited Warranty SportKAT warrants to the original purchaser that its products and replacement parts shall be free from defects in material and workmanship for a period of one 1 year from date of delivery SportKAT s obligation under this warranty is expressly limited to supplying replacement parts and or service for or replacing at its option any product which is in the sole discretion of SportKAT found to be defective THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES AND IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS OF PURPOSE SPORTKAT S OBLIGATION UNDER THESE WARRANTIES SHALL NOT INCLUDE ANY LIABILITY FOR LOSS OF PROFITS DIRECT INDIRECT OR CONSEQUENTIAL DAMAGES OR DELAYS Some states provinces or countries do not allow the exclusion or limitation of incidental or consequential damages so the above exclusion or limitation may not apply Any improper or negligent use any alterations or repairs not in accordance with SportKA T s manuals or performed by others in such manner as in SportKAT s sole judgment a
3. 2 The adapter should be plugged into a live outlet one that is putting out electricity This can be checked by plugging in another appliance to see if that appliance is running Adapter wire should be plugged into the center pole of the KAT which is located at the front of the center pole about 6 above the Base Note Z3 amp 4 apply to SportKAT units manufactured prior to 2004 SK07023 07 07 3 Adapter MUST BE PLUGGED IN AT LEAST 2 HOURS The Pump Assembly Battery has to be charged up for it to run effectively Check to see if the Pump Board located INSIDE the Upper Rail Housing just below the Gauge is charging Look through the slots in the front of the Upper Rail Housing Face the front of the Upper Rail Housing and look through the slots from left to right A yellow or orange light should be on A flashing light means the Pump Battery is charged A solid light means the Pump Battery is being charged If the light is on that means the Adapter is OK If the light is not on it most likely means that the Adapter is bad Order a new one If all Page 24 of 27 O 2007 SportK AT LLC AII rights reserved SPORIKAT TROUBLESHOOTING of the above is OK Check the Wires at the base of the center pole for a fray or a short as outlined in Paragraph B below Check to see that the Wires that come out of the center pole and connect to the Pump Assembly have not become cut or frayed during shipping or installat
4. FAR ENOUGH TO PULL THE CONNECTOR TUBE ALL THE WAY OUT C Remove the old Bladder tube connected to the feed tube connector and connect the new Bladder tube to the feed tube d Carefully feed the new bladder tube through the Base e Position the new Bladder over the Velcro pieces carefully while keeping the Bladder centered in the Base Make sure that there are no Kinks in the Tubing f Remove and discard the extra 2 foot piece of feed tubing and connector from the new bladder tube g Cut the new Bladder Tube to the proper length to attach to the old Tubing that connects to the Pump and the Center pole SK07023 07 07 Page 16 of 27 O 2007 SportK AT LLC AII rights reserved SPORIKAT SERVICE BULLETINS With the 2 black connector Connect the new Bladder Tube to the old Tubing that connects to the Pump and the Center pole Vaseline or other lubricant can be used to help the black connector slide more easily into the Tubing 6 Reinstall the Disc SK07023 07 07 a With the KAT in an upright position orient the flat side of the pivot ball stem located on the bottom side of the disc with the flattened area on the inside of the hole located in the center of the Base Then insert the stem into the hole Be sure the Disc is oriented properly with the base so the Disc Guides will slip into the slots provided for them in the Base Press down firmly on the Disc to seat the pivot ball stem until the top of the disc is le
5. D WIRE STRANDED INSULATED WIRE STRANDED INSULATED WIRE STRANDED INSULATED WIRE STRANDED INSULATED TIE WRAPS SMALL 22 de 22 de 22 zz GAUGE GAUGE GAUGE GAUGE GAUGE GAUGE BLUE YELLOW ORANGE PURPLE RED BLACK ALL DIMENSIONS IN INCHES Revision 1 1 CONFIDENTIAL SportKAT LLC Page 20 of 27 2007 SportKAT LLC All rights reserved SK07023 07 07 WIRING HARNESSES SPORTKAT for units produced after 2004 only Kinesthetic ADIF Tracer SportKAT Motor Control Harness INCHES INCHES MOLEX 22 01 3027 DESCRIPTION CONN MOLEX 22 01 3027 CONTACTS MOLEX 08 50 0114 WIRE STANDED INSULATED 22 GAUGE WIRE STANDED INSULATED 22 GAUGE DIAFHRAGM PUME ST P N 15D1150 101 1006 AST P DB EQUIVALENT BLACK WIRE TO NEGATIVE TERMINA IFIED BY CONNECTION TO STAI SOLDER WIRES TO TERMIHALS RED BLACK ALL DIMENSIONS IN INCHES Kat Pump 2 Motor Hamess 97 000042 ARD KR Lo e Revision 1 1 CONFIDENTIAL SportKAT LEC Page 21 of 27 SK07023 07 07 2007 SportKAT LLC All rights reserved WIRING HARNESSES SPORTKAT for units produced after 2004 only Kinegtheaeltc Abilit Trainer SportKAT Solenoid Harness MOLEX 22 01 3027 APPLY SHRINK TUBING 5 INCE PARTS LIST QUANTITY DESCRIPTION 1 CONN MOLEX 22 01 302 d CONTACTS MOLEX 08 50 0114 inches WIRE STRANDED INSULATED 22 GAUGE RED inches WIRE
6. IAL SportKAT LLC SK07023 07 07 2007 SportKAT LLC All rights reserved SPECIFICATIONS Kineattetie ALII Trainer SS X NL VS SportKAT all models Decal Placement Revision 1 1 CONFIDENTIAL Page 6 of 27 2007 SportK AT LLC All rights reserved SK07023 07 07 SPECIFICATIONS Kinesthetic ADIF Tracer SportKAT all models Pivot Ball NOTES 1 2 13 UNC THREAD Revision 1 1 UNLESS OTHERWISE SPECIFII CONFIDENTIAL Sportk AT LLC DIMENSIONS ADOED FLAT ON SHANK 10 13 80 10 22 00 Den E deeg ECST Page 7 of 27 2007 SportKAT LLC All rights reserved SK07023 07 07 Kinesthetic AbiNiy Tracer SPECIFICATIONS SportKAT 1700 amp 4000 Grab Bars e REF REVISIONE E Wa A Jm RELEASE ECOM 072293 7 25 93 e AUXILLIARY VIEW TO TOP VIEW qm i D E Tid Ti hi P AC 9 i x ve ei ala el HO x fa _ n POWDER COAT FINISH jT PMS 327 GREEN x ORIGINAL d IF IN RED ONLY i Revision 1 1 DERE CONELDENTIAL 7 28 95 AportKAT LEC TITLE RANGES i DRAWN DECIMALE ANGLES 2 4 z t XY t XXX GRAB BAR POWDER COATED Zon 18 GA BINE RO REV SPAM HONE EEL iu LE NOTES UNLESS OTHERWISE SPECIFIED FIP worn COAT or 1 i irn r Pot d SK07023 07 07 Page 8 of 27 2007 SportK AT LLC Al
7. L ASSEMBLY KAT 4000 Center Pole amp Side Rails 030 2002 LONG ARM FOR KAT 4000 MAINTENANCE AGREEMENT Syr parts only 3 50 00 The following On Site Training and Service are available in the United States only For all other countries please contact SportKAT for additional information 40550 SportKAT Installation and initial training 1 500 00 53100 Training re training with staff use amp care of KAT 3 000 00 68560 Training medical code with outside consultant 750 00 Service call Minimum 4 hours west coast location 53105 Minimum 8 hours for east coast 65 per hour Returned Goods a SportKAT will not accept goods for credit unless such return has been authorized by the SportKAT CEO and the goods are received by SportKAT in stock condition with original packaging SportKAT retains the right at its sole discretion whether to accept the return of the goods b All items returned to the vendor by prearrangement will be subject to a 25 restocking charge providing the goods are in original stock condition Any downward variation of this restocking charge shall be at the sole discretion of SportKAT LLC c No credit shall be allowed for goods until they have been received complete SK07023 07 07 Page 27 of 27 2007 SportK AT LLC All rights reserved
8. RAND INSULATED 22 GAUGE BLACK 1 INCH 1 8 SHRINK TUBING ALL DIMENSIONS IN INCHES Kat Pump 2 Solenoid Harness Eire Document Number iS 97 000043 ARD nf feta E DE ELE fie i CO Revision 1 1 CONFIDENTIAL SportKAT LLC Page 22 of 27 2007 SportK AT LLC All rights reserved SK07023 07 07 ESPORTKAT SCHEMATICS oe for units produced after 2004 only SportKAT PCBA Pump 2 4 H EI ZS 3 i Mrveiraws to FP F Helms Fi LON boon UD LOS Dr afale E o LOS Looe TI zi m d 9 9 E E 3 E 4 a 4 5 cH X E B S 3 e h x sn if en EE Eemer SK07023 07 07 Page 23 of 27 2007 SportKAT LLC All rights reserved SPORTKAT TROUBLESHOOTING 1 The SportKAT is not holding air pressure bladder leaking How fast is it losing air 2 PSI over 2hr period is within normal range Then check to see that the Bladder hose is connected to the T connecter that connects the bladder with the Pump Assembly and the Center Pole tubing If the Bladder hose is not connected to T connecter manually connect the Bladder hose to the T connecter by pushing it on by hand If the Bladder hose is connected to the T connecter and the air loss persists then there is most probably a leak in the Bladder 2 Order a Bladder Repair Kit 2 The SportKAT will not pump A Check to see that the SportKAT M is PLUGGED IN 1
9. ffects the product materially and adversely shall void these warranties These warranties do not cover failures due to misuse abuse neglect or lack of routine maintenance No employee or representative of SportKAT is authorized to change these warranties in any way or grant any other warranty unless in writing and signed by a SportKAT officer These warranties provide specific legal rights but there may be other available rights which vary from state to state province to province or country to country PLEASE Read this entire manual before operating the SportKAT Kinesthetic Ability Trainer If you have any questions please call SportKAT LLC 1497 Poinsettia Avenue ouite 157 Vista CA 92024 USA 1 760 599 8600 Office 1 760 599 8610 FAX 1 800 743 0575 US Toll Free info sportkat com SK07023 07 07 Page 2 of 27 2007 SportKAT LLC All rights reserved lt SPORTKAT TABLE OF CONTENTS This manual provides maintenance and service information for the SportKAT Kinesthetic ability Trainer If replacement parts are required contact SportKAT with the serial number of your unit to ensure accuracy of replacement parts Description Page E E ET AA EA ERRE ERA 2 OSPECIIcalloNs en EAEE EANEEREN ERNEA EN 4 Periodic Mamtenance i 14 Service Bulletins 15 Wiring Harmesesesg 19 wet T 23 Troubleshooting s nnnannnennennnennoennnennonnennrnnnennnennneneneo 24 FES EIS M
10. ion If the wires have been slightly frayed 2 they should be repaired by a qualified Biomedical Engineer with electrical tape If the wires have been cut order a replacement center pole wire assembly If all of the above is OK it indicates that there may be a problem with the pump switch The pump switch is located just below the gauge on the upper rail housing If one of the two switches is working It will pump up but not down or It will pump down but not up and the other switch is not the switch is bad Send replacement switch and have them call for help in installing An Allen wrench will be required to remove the upper housing for installing the new switch If all of the above is OK it indicates that there is probably a problem with the Pump Assembly Order a new Pump Assembly Have them call for help in installing when they receive the new Pump Assembly 3 The platform is tilted when no one is standing on it This means that the Bladder has shifted in shipment This will not effect the operation or accuracy of the KAT and can be ignored However it can be fixed by removing the Disk from the base and re centering the bladder If a shifted bladder is not the problem it may be the bladder covering has become unsown and will need to be replaced 4 The cursor does not move all the way to the right or left or does not move all the way up or down Please get out of the program shut down computer unplug unit and disconnect all
11. l rights reserved SPECIFICATIONS sportKAT 4000 Computer Long Arm i5 02 03PM FROM T 7 P 002 004 F 6l bi p Vora GIE M sp 2 AdO2 H31S Y SK07023 07 07 Page 9 of 27 2007 SportK AT LLC All rights reserved SPORT TKAT Kinesthetic AbiNiy Trainer SPECIFICATIONS sportKAT 4000 Anti tip bar Steal rsbisg 1 00 DP 0 055 wall HOTES t Gest RES L73 thick 2p 1 All dimensions in inches 2 Tolerance amp x 4 amp 0 03 XXX 0 01 Weld for appearance grinding not needed Finish None Remove all sharp edges Threaded insert 1 41 20 install from this aids d pi Wald joint Weld joint 2 pl Revision 1 1 x VAL Spon KAT LLC SK07023 07 07 Page 10 of 27 2007 SportK AT LLC All rights reserved SPORT ORTKAI SPECIFICATIONS SportKAT 1700 amp 4000 Switch panel control housing top u H Ju wow oe zw Keck VALID ONLY IN RED Cote a Eege Lea Lass ice ae TE pti CMD VIEW Hidden fines remored p e tm Hf ji 7 der ou SUN sine E li i LA Lor c SP um ila li o Hg w SUC DNUS MM FRONT VIEW a SS en Eee Ge DI sonora a m rer Revision 1 1 amp portkAT LLC K07023 07 07 Page 11 of 27 2007 SportK AT LLC All rights reserved SPECIFICATIONS Kineattetie ALII Trainer SPORTKAT SportKAT 1700 amp 4000 Switch panel co
12. ntrol housing bottom ERFECTIVITY DATE JUN 191597 II Ti EN ermeas E Sep 9 Seeler Revision 1 1 We NOTES UNLESS OTHERWISE SPECIFIED Page 12 of 27 2007 SportKAT LLC All rights reserved SK07023 07 07 Aineathetic ADIT Trainer ASA B4NY ER Aa LA Aa SLP SportKAT 4000 Computer and Monitor mount SK07023 07 07 Page 13 of 27 2007 SportKAT LLC All rights reserved SPORT 47 MAINTENANCE Performing a few simple preventative maintenance procedures will extend the life of your SportKAT and reduce the overall cost of ownership Preventive Maintenance Annually the entire SportKAT product should be checked to ensure all fasteners stand offs and parts are in place and secure Should the anti slip pads become worn or detached order new parts from SportKAT see Parts List page 27 for part numbers Cleaning The SportKAT is essentially maintenance free The plastic housing and cables can be disinfected with common disinfectants SK07023 07 07 Page 14 of 27 O 2007 SportK AT LLC AII rights reserved amp SPORTKAT SERVICE BULLETINS Re installation of pump board assembly for SportKAT units manufactured before 2004 only This is a series of photos for re installation of pump board assembly of the SportKAT Model 1250 1750 or 4000 Contact SportKAT technical services if you are unable to make the proper connections Step 1 Plug 2 harness connectors int
13. o controller board as shown Step 2 4 15 Push 1 8 hose onto barb Plug flex cable into controller PCB 98 000013 OEM Be careful not to kink cable or bend connectar 4 16 Hold board in place and lower upper enclosure onto lower PCB must fit onto standoffs or enclosure will not close SK07023 07 07 Page 15 of 27 2007 SportKAT LLC All rights reserved SPORTH AT SERVICE BULLETINS Bladder Repair Instructions Tools Needed Bladder Repair kit Wrench 34 Scissors Lubricant Optional 1 Deflate Bladder to 0 0 psi 2 Unplug the KAT from the transformer 3 Tip the KAT backwards until the rails are on the ground and the bottom of the base is exposed 4 Remove the Disc the Platform the patients stand on when using the KAT Using a 34 wrench socket or Crescent wrench unscrew the bolt from the bottom center of the Base Grabbing the Disc with both hands disengage the Disc from the Base lift it out and set it aside Do not attempt to remove the Bladder at this time 5 Remove the Bladder a Cut the old bladder tubing in half about 5 from the hole in the base that leads to the old bladder Connect the 2 foot extra piece of tubing with the black connector that is included with this Kit to the tube coming from the old Bladder This tube is used to help feed the new Bladder tube through the hole in the Base b Carefully pull out the old bladder until the connector is out of the hole DO NOT PULL
14. tetie ALII Trainer for units produced after 2004 only SportKAT Upper Control Harness 22 GUAGE STRANDED WIRE INSULATED SAMTEC MT5R 104 22 7 5 024 MOLEX 22 01 3047 ATTACH BETWEEN CABLE AND FLEX CONI PARTS LIST QUANTITY 6 inches inches inches inches inches inches 2 INCHES PLACE TIE WRAPS PL DESCRIPTION CONN MOLEX 22 01 3047 CONTACTS MOLEX 08 50 0114 CONN MOLEX 43645 0600 CONTACTS MOLEX 43030 0007 WIRE STRANDED INSULATED 22 GAUGE WIRE STRANDED INSULATED 22 GAUGE WIRE STRANDED INSULATED 22 GAUGE WIRE STRANDED INSULATED 22 GAUGE WIRE STRANDED INSULATED 22 GAUGE WIRE STRANDED INSULATED 22 GAUGE TIE WRAPS SMALL CONN SAMTEC MTSW 104 22 T S 024 CONN SWITCHCRAFT L722A INCLUDE NUT AND WASHER SHRINKWRAP 1 8 APPLY SHRINKWRAP OVER SOLDERED CONNECTIONS ALL DIMENSIONS IN INCHES Revision 1 1 CONFIDENTIAL SportKAT LLC Page 19 of 27 SK07023 07 07 2007 SportKAT LLC All rights reserved WIRING HARNESSES SPORTKAT Kinaesthetic Abiliy Trader for units produced after 2004 only SportKAT Lower Control Harness PARTS LIST QUANTITY inches inches inches inches inches inches 2 VT pue a MOLEX 22 01 3047 MOLEX 22 01 3037 DESCRIPTION CONN MOLEX 22 01 3047 CONN MOLEX 22 01 303 CONTACTS MOLEX 08 50 0114 CONN MOLEX 43640 0601 CONTACTS MOLEX 43031 0001 WIRE STRANDED INSULATED WIRE STRANDED INSULATE
15. vel with the edge of the Base Set the KAT on its side again and replace the bolt and washer Tighten firmly with a 4 wrench socket or Crescent wrench and stand the KAT upright Page 17 of 27 O 2007 SportK AT LLC AII rights reserved SPORTKAT SERVICE BULLETINS Data Transfer from SportKAT to another computer The best way to transfer data is by using a FLASH MEMORY DRIVE or THUMB DRIVE with a USB port STEP 1 With FLASH MEMORY DRIVE or THUMB DRIVE device in hand plug it into the back of the LAPTOP USB port It will look like this picture then follow in next step make sure the device is inserted securely STEP 2 From the LAPTOP find the MY COMPUTER ICON Navigate by using your drop down arrow onto the C directory and double click on PROGRAM FILES and then select SPORTKAT directory STEP 3 SELECT two 2 files to copy They are as follows PATIENTS TEST DATA Copy by using the CTRL C keys and Paste by using the CTRL V keys them onto the FLASH THUMB DRIVE location could be D directory or E directory or another letter directory STEP 4 Remove the FLASH THUMB DRIVE from the LAPTOP and insert it into the DELL COMPUTER USB port Then repeat Paste step only by navigating from D directory or E directory to the C directory and paste onto PROGRAM FILES SPORTKAT directory SK07023 07 07 Page 18 of 27 2007 SportK AT LLC All rights reserved WIRING HARNESSES SPORTKAT Kineat
16. wires and re plug Re Start computer go to calibration and re calibrate 3 or 4 times Get out of program again go thru previous drill re calibrate 5 or 6 times get out of program re start go to calibrate and the cursor should be re installed This is caused by the sensor losing communication with the computer If SK07023 07 07 Page 25 of 27 O 2007 SportK AT LLC AII rights reserved SPORIKAT TROUBLESHOOTING after several recalibration attempts the problem continues it means that the Tilt Sensor is defective Order a replacement 5 The pump is running but the gauge does not move Check for a kink in the Tube that connects the Gauge to the pump and Bladder Tilt the KAT over and look at the tube coming out of the center pole that connects to the Bladder and the Pump Assembly at the T connector Check for any kinks or twist in the tube by gently pulling on it If there is no kink that indicates that the Gauge is defective Order a new gauge 6 The pump is able to pump up but not down The switch is malfunctioning Order a new one Have them call for help with installation 7 The Cursor will not move A SK07023 07 07 Check the Default screen at the start of the SportKAT M program The COM port light should be green If it is red try selecting another COM port If the light turns green on one of the other COM ports you tried go to the calibration screen and check to see if the cursor is moving properl
17. y To the edge of the circle both horizontally and vertically If it does so then the proper COM port has been selected and the program should run properly If the COM port light is red in all of the COM port selections then Check to see that data cable that runs from the Tilt Sensor to the Serial Port in the computer is plugged in all the way to the Tilt sensor and to the COM port in the PC Some times all that needs to be done is to plug the Tilt sensor and the COM port if firmly If plugging in firmly does not work check the tilt sensor to see if the light on the tilt sensor is on That light will go on if the Tilt sensor is receiving power If it is not on then a new data cable may be required If replacing the data cable does not solve the problem then the tilt sensor needs to be replaced Replacing the tilt sensor is expensive for the Customer Check to see if the customer purchased our warranty Page 26 of 27 O 2007 SportK AT LLC AII rights reserved SPORTKAT PARTS LIST 000 0087 BLADDER REPAIR KIT FOR KAT 550 650 RETRO PUMP KIT ASSEMBLY RPK PUMP ASSEMBLY amp 010 1037 TRANSFORMER 030 1037 SportKAT INSTRUCTION MANUAL Ver 5 0 replacement 005 0303 HAND PUMP REPLACEMENT KIT FOR KAT 550 650 001 0195 NON SKID PADS Repair Replacement Kit For Discs 000 0395 NON SKID PADS Repair Replacement Kit For Base 010 1031 BASE ASSEMBLY Base amp Disc 1 unit complete 010 1394 RAI
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