Home

SERVICE MANUAL

image

Contents

1. 84 83 182 81 180 79 78 77 1761 75 7a 73 172 71 70 69 68 67 66 65 64 163 62 161 60 159 158 57 56 55 54 153 52 51 50 149 148 47 146 145 144 43 421 141 40 39 38 37 136 135 134 133 132 31 30 29 28 127 26 125 124 23 122 21 20 19 18 17 16 115 114 13 112 111 110119 8 7 6 5 4 3 2 1 S Carriage Board Pin No Signal IN OUT Function J104 Pin No 1 2 8 VH_GND GND heater power source 76 77 78 4 DATA EVEN C1 IN Cyan even array nozzle data 70 5 DATA EVEN PCI IN PhotoCyan even array nozzle data 74 6 DATA ODD C2 IN Cyan odd array nozzle data 68 7 DIK OUT Diode cathode terminal 58 8 Vdd GND Logic power source 5 0 V 72 9 DATA EVEN PM1 IN PhotoMagenta even array nozzle 75 data 10 DATA EVEN PM2 IN PhotoMagenta even array nozzle 22 data 11 DATA ODD PM2 PhotoMagenta odd array nozzle 73 data 12to15 VH GND GND heater power source 64 to 67 16 SH PC IN PhotoCyan sub heater terminal 63 17 DATA ODD PCi1 IN PhotoCyan odd array nozzle data 62 18 SH Bk IN Black sub heater terminal 61 19 SH CX IN Cyan sub heater terminal 19 20 HE_C IN Cyan heat enable signal 4 21 Vdd_GND GND logic power source 71 22 DATA_EVEN_M2 IN Magenta even array nozzle data 57 23 LATCH IN Latch signal 56 24to26 VH_GND
2. Power does not turn on After powering ON it immediately turns off 1 Power supply unit Control board Replace faulty parts Carriage does not move 2 3 Panel board 1 Carriage unit gt Carriage encoder dirtied Check any loose parts loosen carriage ribbon cable etc Check for contamination Replace faulty parts Printing stops midway Carriage unit Control board Replace faulty parts Abnormal noise Foreign matter attached Remove foreign matter Paper is not fed Riel a 2 Faulty PE sensor Confirm the stack height of media Adjust the stack height of media Replace faulty parts Paper is picked up on the skew Pp Confirmation of paper loading method 2 Faulty pick up roller Replace the pick up roller Multiple sheets are fed ata time pa Faulty separation sheet of the cassette Replace the cassette Ink is not ejected 1 Ink tank Purge unit Print head wm 4 Carriage unit Replace the empty ink tank Replace the purge unit Perform cleaning Replace the print head Confirmation of the carriage ribbon cable A line which is not in the print data appears Pp Whether paper jammed in the feeding system 2 Carriage unit Control board w Check any loose parts Remove foreign matter Replace faulty parts Paper is dirtied 1 Pass through several sheets of paper Remove
3. TABLE OF CONTENTS Parti PRODUCT SPECIFICATIONS 1 PRODUCT OVERVIEW 2 SPECIFICATIONS 2 1 Printer Specifications 2 1 1 Printer Specifications 2 1 2 Printer life 2 1 3 Print head ink tank life 2 2 Paper Specifications 2 2 1 Paper sizes and weights 2 2 2 Paper types 2 2 3 Printing area 2 3 BJ Cartridge Ink Tank Specifications 2 3 1 Print head 2 3 2 Ink tank 3 PACKAGING CONFIGURATION 4 PARTS CODE LIST Part2 TROUBLESHOOTING 1 PRINTER OPERATION 1 1 Printer Operation Procedure 1 2 Status Indicator 1 3 Printer Panel Operation 2 SERVICING 2 1 Before Troubleshooting 2 2 Detectable Problems When System Startup Completed 2 3 Troubleshooting by Phenomenon 2 4 Printer Status Indication 2 5 Troubleshooting by Error Error Indication Service Call Indication 3 DISASSEMBLY AND REASSEMBLY 3 1 Cautions for Disassembly and Reassembly 3 1 1 Cautions for ink stains 3 1 2 Damage by static electricity 3 1 3 Deformation of spur tips 3 1 4 Ink drain 3 2 Exploded View Main parts list 3 3 Disassembly and Reassembly 3 3 1 Carriage lock release 3 3 2 Installing and removing the purge unit 3 3 3 Removing and installing tap screws 3 3 4 Installing and removing the carriage encoder film 3 3 5 Handling the encoder film 3 3 6 Installing and removing the carriage unit 3 3 7 Removal of red screws prohibited 3 3 8 Installing and removing the ink supply unit 3 3 9 Installing and removing the carriage motor Page 1 1 1 2 1 5 1 6 2 1
4. EEPROM write signal 4 8 EEPROM RD IN EEPROM read signal 5 7 EEPROM SK OUT EEPROM serial data clock signal 6 6 TANK E2CS 5 OUT Tank EEPROM 5 select signal 7 5 TANK E2CS 4 OUT Tank EEPROM 4 select signal 8 4 TANK E2CS 3 OUT Tank EEPROM 3 select signal 9 3 TANK E2CS 2 OUT Tank EEPROM 2 select signal 10 2 TANK E2CS 1 OUT Tank EEPROM 1 select signal 11 1 TANK E2CS 0 OUT Tank EEPROM 0 select signal J1401 Ink Remaining Amount Detection Paper Presence and Check Sensor Connector i Ink Sensor Board Pin No Signal IN OUT Function J1 Pin No 1 PSIZE U2 IN Media size signal upper cassette 9 2 PSIZE U3 IN Media size signal upper cassette 3 PSIZE_U1 IN Media size signal lower cassette 4 PSIZE_UO IN Media size signal lower cassette 5 GND GND 6 5V 5V 7 PM INK PhotoMagenta ink remaining 8 amount detection signal 8 PC INK PhotoCyan ink remaining amount 7 detection signal 9 Y INK IN Yellow ink remaining amount 6 detection signal 10 M INK IN Magenta ink remaining amount 5 detection signal 11 C INK IN Cyan ink remaining amount 4 detection signal 12 Bk INK IN Black ink remaining amount 3 detection signal 13 INK SENSER ON OUT Ink remaining amount detection 2 sensor signal ON 14 GND GND 1 4 8 W2200 Part 4 Appendix E 2 Ink Sensor Board Pin No Signal IN OUT Function J1 Pin No 15 PAPER 5V Paper presence sensor 5VDC 16 GN
5. GND heater power source 53 to 55 27 DIA_PCO OUT PhotoCyan diode anode terminal 52 28 DIA_BkO OUT Black diode anode terminal 51 29 DIA_Bk1 OUT Black diode anode terminal 50 30 DATA ODD Bk2 IN Black odd array nozzle data 49 31 HE PC IN PhotoCyan heat enable signal 48 32 DIA C1 OUT Cyan diode anode terminal 5 33 SH M IN Magenta sub heater terminal 46 34 HE_Y IN Yellow heat enable signal 45 35 DIA_M1 OUT Magenta diode anode terminal 44 36 DATA_EVEN_Y2 IN Yellow even array nozzle data 43 37 DATA ODD M2 IN Magenta odd array nozzle data 42 38 DIA YO OUT Yellow diode anode terminal 41 39 DATA EVEN Y1 IN Yellow even array nozzle data 40 40 DATA ODD Bk1 IN Black odd array nozzle data 39 41 DATA EVEN Bk1 IN Black even array nozzle data 38 4 1 Part 4 Appendix W2200 S Carriage Board Pin No Signal IN OUT Function J104 Pin No 42 DATA_EVEN_PC2 IN PhotoCyan even array nozzle data 37 43 HE_Bk IN Black heat enable signal 36 44 DIA_CO OUT Cyan diode anode terminal 34 45 DIA_PMO OUT PhotoMagenta diode anode 35 terminal 46 CLOCK IN Clock signal 33 47 HE_M IN Magenta heat enable signal 32 48 DIA Y1 OUT Yellow diode anode terminal 31 49 DATA ODD Y2 IN Yellow odd array nozzle data 30 50 DATA ODD Y1 IN Yellow odd array nozzle data 29 51 DATA ODD Mi IN Magenta odd array nozzle data 28 52 DIA MO OUT Magenta diode anode terminal 27 53 54 VH IN Heater power source 26 25 55 DATA EVEN Bk2 IN Black even ar
6. Phillips screwdriver Blade screwdriver Tweezers LF tension spring QU1 2026 CR Holder QZ4 0474 Plate Pick up Roller Holder QZ4 0443 Necessary when the belt is looped over the LF roller Necessary for transportation Necessary for transportation 2 27 Part 2 Troubleshooting W2200 7 SERVICE MODE 7 1 Howto Enter the Service Mode Press the power key while holding down the SET UP key and ONLINE key Service mode item list Function Operation method Shipment pattern SET UP key ONLINE key POWER key printing When Factory Test is displayed execute with V key EEPROM information With the Service Mode select EEPROM Print with gt key and printing execute with V key Printer EEPROM With the Service Mode select EEPROM Init with gt key and initialization execute with V key Waste ink counter clear With the Service Mode select Init Waste Ink with gt key Select either Main or Sub waste ink counter with gt key and fix the item with V key Data in the selected waste ink counter is cleared when executed with V key Destination settings With the Service Mode select Set Destination with gt key and set value with gt key and execute with V key Head replacement With the Service Mode select Replace Head with gt key and execute with V key Main waste ink counter Sub waste ink counter count
7. Technical Reference W2200 4 ELECTRICAL PARTS 41 Block Diagram PG sensor x 2 Photo interrupter Tank cover sensor Micro SW PE sensor Photo interrupter Media presence sensor upper part Photo interrupter FAN mist Optional cassette Lower cassette Micro SW Media presence sensor 1 1 1 1 1 1 1 1 1 Photo interrupter 1 1 1 1 1 1 1 1 1 1 Ka eee i Ink remaining amount detection x 6 100B 10B IEEE 1394 lt USB1 1 lt IEEE 1284 PANEL Board O LCD 16chr x 2 2LED 6SW Power SW Cover sensor Photo interrupter POWER SUPPLY UNIT VH 18 2V DC 1 3A Vm 27V DC 0 8A Vec 5V DC 2 5A 42 Electrical Part FLASH ROM 16Mbit FLASH ROM 16Mbit SDRAM 64Mbit SDRAM 64Mbit EEPROM 16Kbit lt p gt and LICC 2 control HEAD temperature printer temperature Print buffer SDRAM 64Mbit x 2 Motor driver Motor driver Motor driver Motor driver Motor driver TEA3717 TEA3717 TEA3717 A3952SB LB11920 CR Board At the electrical part in order to supply driving voltage to motor IC printhead etc AC voltage which is input from AC power supply is converted to DC voltage The voltage input from AC power supply will be converted to 3 blocks 27 V 18 2 V and 5 VDC W2200
8. Use gt key to change values Vkey Band Adjust Sets the banding process value Use gt key to change values Vkey Paper Adjust Print Pattern A Print Pattern B Sets the paper feed amount by each use media Use gt key to change values Vkey W2200 Part 2 Troubleshooting Menu Key to enter menu LCD display Key to move within menu function Execution key Interface settings Maintenance settings Select Interface Sets to select the interface IEEE1284 or USB Vkey Set Centronics ECP Nibble None Designates the mode of IEEE1284 Vkey Ext Network Initial Settings 1 Restores the network card settings to the factory shipment values Vkey Set TCP IP Sets the TCP IP setting of the network card Vkey Cleaning at ON Sets whether or not to perform purging at powering on Vkey Initialize Panel 2 Restores the setup menu set values except for the extension network setting to the factory shipment values Vkey Utility menu Utility key gt key Vkey Nozzle Check Prints nozzle check pattern Vkey Status Print Prints printer setting status Vkey Ext I F Print Prints NIC board status Vkey LF Status Print Prints the set value of the paper feeding amount Vkey Head Cleaning A Performs cleaning operation Vkey Head Cleaning B Perf
9. OUT Head temperature and printer 47 temperature acquisition trigger signal 5 LICC2_DT OUT LICC2 control data 46 6 LICC2_LT OUT LICC2 control latch 45 7 DSOUT1 IN Head temperature and printer 44 temperature data signal 8 DS OUT1 IN Head temperature and printer 43 temperature data signal 9 GND GND 42 10 E DATA Bk1 OUT Even block Black data 1 41 11 E DATA Bk2 OUT Even block Black data 2 40 12 O DATA Bk1 OUT Odd block Black data 1 39 13 O DATA Bk2 OUT Odd block Black data 2 38 14 E DATA PC1 OUT Even block PhotoCyan data 1 37 15 E_DATA_PC2 OUT Even block PhotoCyan data 2 36 16 O_DATA_PC1 OUT Odd block PhotoCyan data 1 35 17 O DATA PC2 OUT Odd block PhotoCyan data 2 34 18 E DATA Cl OUT Even block Cyan data 1 13 19 E DATA C2 OUT Even block Cyan data 2 12 20 O DATA C1 OUT Odd block Cyan data 1 11 21 O DATA C2 OUT Odd block Cyan data 2 10 22 GND GND 29 23 HE Bk OUT Heatenable Black signal 28 24 HE PC OUT Heatenable PhotoCyan signal 27 25 HE_C OUT Heat enable Cyan signal 19 26 SUBH Bk OUT Black sub heater driving signal 25 27 SUBH PC OUT PhotoCyan sub heater driving 24 signal 28 SUBH C OUT Cyan sub heater driving signal 22 29 SUBH PM OUT PhotoMagenta sub heater driving 23 signal 4 3 Part 4 Appendix W2200 a l F Carriage Board Pin No Signal IN OUT Function J101 Pin No 30 SUBH M OUT Magenta sub heater driving signal 21 31 SUBH Y OUT Yellow sub heater d
10. W2200 Part 1 Product Specifications 2 1 3 Print head ink tank life 1 Print head life BC 1300 Whichever comes first 5 000 pages A4 Glossy paper 22 5 duty pattern each color 40 000 pages A4 Plain paper 5 duty pattern each color 2 Ink tank life No of printable pages per ink tank For color printing 3 400 pages A4 5 duty pattern 2 2 Paper Specifications 2 2 1 Paper sizes and weights 1 Paper size See the table below 2 Weight For cassette feeding the paper s weight should be 64 to 105 g m 3 Paper height on cassette 23 mm or less for paper s weight of 75g m 2 2 2 Paper types W2200 Paper feeding method 3 Cassette Manual Type Size one sheet Plain PB SK DK A4 B5 A3 Yes Yes paper KANGAS A4 Yes Yes NEUDIEDLER A4 Yes Yes BOISE CASCADE LTR LGL Yes Yes LC 301 B5 A4 LTR Yes Yes B4 A3 LGL Special HR 101 B5 A4 LTR Yes Yes paper Coated Paper B4 A3 A3 Ledger CF 102 CF 401 A4 LTR Yes Yes Transparency Quick Dry Tran GP 301N A4 LTR Yes Yes Glossy Paper A3 No PR 101 A4 LTR A3 A3 No Yes Photo Pro Postcard 100 x 148 Yes with a post No mm card support Semi Glossy Paper A3 Yes with a Yes Proof B paper feed support 1 3 Part 1 Product Specifications W2200 2 2 3 Printing area A3 B4 A4 B5 LTR LGL Postcard E a t Paper feed direction smm 46 2mm L PT 5m
11. press gt key until Paper Adjust Adj Setting gt appears on the display 6 When the above appears if V key is pressed the current adjustment value is displayed Ifthe printed adjustment pattern has white lines set the value to the plus value and then press V key to execute 2 22 W2200 Part 2 Troubleshooting 3 4 3 Control board s EEPROM initialization destination settings 1 Press the power key while holding down the set up key and online key 2 Select EEPROM init with gt key and execute with V key Reset the EEPROM information to factory shipment settings However the following items will not be initialized Serial no of USB Serial no of IEEE1394 Destination setting 3 When changing the destination settings select Set Destination with gt key and execute with V key As the setting is displayed select Japan for Japan Overseas for overseas and Overseas US for the US models Press V key to execute 4 After initializing the EEPROM press the power key to power off the printer 3 4 4 Clear the control board s EEPROM waste ink counter 1 Press the power key while holding down the set up key and online key This will enter the service mode 2 Select Init Waste Ink with gt key and execute with V key 3 Select either Main or Sub waste ink counter with gt key and fix the item to be cleared by pressing V key 4 Then press V key to execute
12. purge unit and paper delivery cover 3 1 2 Damage by static electricity Dry air or rubbing of clothing may cause a build up of static electricity on the human body Static electricity may destroy electrical components or alter the electrical characteristics of components Take extra care when handling the control board 3 1 3 Deformation of spur tips Be careful not to deform the spur tips As for service parts the spur unit is supplied with a metal support attached When replacing the parts don t forget to remove the metal support 3 1 4 Ink drain Ink must be drained before disassembling or transporting the printer Make the printer offline and press the setup key From the utility menu select Move Printer and perform ink drain according to the LCD display Also remove ink tanks 2 16 Part 2 Troubleshooting W2200 3 2 Exploded View 2 17 Part 2 Troubleshooting W2200 Main parts list W2200 KEY No PART No ty Description Remarks 1 M2 0337 000 1 ACCESS COVER UNIT P E 2 QM2 0113 000 1 PAPER EJECT COVER UNIT P 3 QM2 0114 000 1 OP PANEL UNIT E P 4 QM2 0008 000 1 PANEL UNIT 5 QM2 0110 000 1 MAIN COVER UNIT P A3 6 M2 0122 000 1 FAN UNIT 7 QM2 0124 000 1 FILTER UNITP 8 QM2 0123 000 1
13. Adjust Adj Setting A to F 0 Band Adjust Adj Setting G 0 and LF Adjust 0 3 Media size and type which can be set by each cassette The supported media size can be detected by aligning the end guide in the cassette to the media size be set from the operation panel Cassette 1 and B5 in Cassette 2 For the media size of 13 x 22 A3 sized media use only the cassette exclusive for 13 x 22 2 4 As for the media size which is supported but cannot be detected by the end guide should Those media sizes need to be set are B5 and postcard in W2200 Part 2 Troubleshooting Destination JP Japan US Overseas Cassette 1 Media size B5 Postcard B5 JIS Media type Plain Paper Postcard Coated Plain Paper Coated Paper Paper IJ Postcard Transparency Transparency Quick Dry Tran Quick Dry Tran Special 5 Special 5 Glossy Paper Photo Glossy Paper Pro Photo Glossy Pro Glossy Films Proof A Proof Films Proof A Proof B Proof C B Proof C Cassette 2 Media size B5 B5 JIS Media type Plain Paper Coated Paper Plain Paper Coated Paper Transparency Quick Dry Tran Special 5 Glossy Paper Pro Photo Glossy Films Proof A Proof B Proof C Transparency Quick Dry Tran Special 5 Glossy Paper Photo Pro Glossy Films Proof A Proof B Proof C 2 5 Part 2 Troubleshooting W2200 2 SERVICING 21 Before Troublesh
14. Part 3 Technical Reference 5 INTERFACE 5 1 IEEE1394 This printer employs the IEEE1394 as standard as well as Centronics and USB interface The main features of the IEEE1394 are shown below a High Speed Transfer Data transfer speed of 10 Mbps to 400Mbps b Bus Architecture When sending data to each device it does not send data with I O like network The IEEE1394 is the architecture which reads and writes the space mapped based on the standard called IEEE1212 c Plug amp Play It is not necessary to set the ID each time even when the new device is added or removed as an ID is assigned automatically The device is usable as soon as 1t is connected 5 2 NIC Board For supporting the network the NIC board is used by installing it to the Control Board The print data sent from the computer is converted to data which can be expanded into the printer 20MHz Clock Reset S x lt circuit J P 21 Ethernet Physical CPU e E connector Transceiver Controller Baat A Connection with 16bit the printer gt EDO DRAM Flash ROM 2MB 2MB Block diagram 3 7 Part 3 Technical Reference W2200 6 PRINTER S MECHANICAL PARTS 6 1 Carriage Section The carriage holds one print head in place The carriage belt driven by the carriage motor moves the carriage horizontally back and forth across the media As for the carriage position control the initial position is detected when the carriage hits the chassis
15. Print data Control signal Data on the computer which is created in the printer driver is divided into the control command and the print data in the printer ASIC The control command is sent to printer control ROM and each sensor from ASIC through MPU According to the program in the control ROM Flash ROM the signal which controls the motor or head is output from the ASIC 3 1 Part 3 Technical Reference W2200 1 2 Printing Drive Control In this printer the nozzles to be heated are divided into blocks and dispersion driving is performed Each color is divided into 24 blocks and each block is divided into Odd Even To perform dispersion driving the order of the driving block is designated in the printer The heat pulse sets the pass double or single by PWM driving According to the temperature parameter the pulse width is modulated To control the ink ejection amount the printer reads in the head characteristic data such as head ID driving pulse no and Di sensor correction value written in the print head Ultimately with the combination of the Heat Enable signal whether to heat the nozzles or not 1s decided 1 3 Control During Printing The print data received from the computer is expanded inside the printer and is converted to data that matches the print mode During data conversion the dot in the received data is reduced to prevent the print speed from deteriorating even when the printing is performed using the print m
16. UCW 22 A3 cassette for proofing paper 13 x 22 cassette Q55 1340 PCW 20 1 6 Part 2 TROUBLESHOOTING W2200 Part 2 Troubleshooting 1 PRINTER OPERATION The printer s operation procedures which are necessary for the troubleshooting are explained below 1 1 Printer Operation Procedure From the printer s operation panel it is possible to make settings during printing or network settings and cancel printing or an error Operation Panel LCD Message display Cancel Job Utility O Setup Reset Enter Online Ink Replace OO Power Online LED Green Online Message Message LED Orange 1 2 Status Indicator When the printer is operated a message is shown on the LCD When the printer operates properly it indicates the operation status and the instruction what the user should operate When an error occurs or the user has to perform some operation the message that indicates the operation status and the error code are indicated Normal operation LCD display Online LED Message LED Operation status Printable Light Light off Power ON 1 Blinks Light off Printing in progress During error or service call LCD display Online LED Message LED Operation status Each message Light off Blinks Error Service call 12 Light off Blinks Offline Light off Light Warning display 1 Refer to the status indication list 9 Refer to the error indicatio
17. used during one pass printing 9 Display Band Adjust Print Pattern and press V key 10 After band adjustment pattern printing is completed display Band Adjust Adj Setting G gt and press V key The current adjustment value will be displayed 11 From the printed adjustment pattern set the optimal value by pressing gt key and press V key to execute ii LF adjustment 1 When the printer is ON make it offline and press the set up key 2 When Ext Features is displayed press gt key to select Adjust Printer and then display LF Adjust 3 When LF Adjust Print Pattern gt is displayed press V key 4 Print adjustment pattern 2 21 Part 2 Troubleshooting W2200 5 After printing is completed press gt key until LF Adjust Adj Setting gt appears on the display 6 When the above appears if V key is pressed the current adjustment value is displayed From the printed adjustment pattern select the optimal value and press V key to execute iii Paper adjustment 1 When the printer is ON make it offline and press the set up key 2 When Ext Features is displayed press gt key to select Paper Adjust 3 When Paper Adjust Print Pattern gt is displayed press V key 4 Print adjustment pattern There are two types of print patterns Print Pattern A for rough adjustment and Print Pattern B for fine adjustment 5 After printing is completed
18. 02 Control board Service Call Cyan ink tank EEPROM error Ink tank E196 0503 Control board Service Call Black ink tank EEPROM error Ink tank E196 0504 Control board 2 14 W2200 Part 2 Troubleshooting LCD Indication Error status Probable cause Service Call PhotoMagenta ink tank EEPROM error Ink tank E196 0512 Control board Service Call PhotoCyan ink tank EEPROM error Ink tank E196 0513 Control board Service Call ROM error Control board E196 0700 Service Call Extension UF error 1 Confirmation of network E739 0801 Failure in extension I F initial sequence Control board NIC board Service Call Extension I F error 2 NIC board E741 0802 Extension I F hardware error Control board Service Call Ink tank cover does not open Coming off of unlock shaft E850 0030 Tank cover sensor Service Call Other hardware errors Control board E999 0900 CR encoder contamination 2 15 Part 2 Troubleshooting W2200 3 DISASSEMBLY AND REASSEMBLY 3 1 Cautions for Disassembly and Reassembly 3 1 1 Cautions for ink stains When replacing the waste ink absorber located at the bottom case of the printer do not place the upper printer unit directly on the desk or the floor There is a possibility that ink comes out of the purge unit resulting in the ink stain on the desk or the floor Be sure to place a sheet on the desk or the floor before work Also some parts inside the printer may be stained by ink mist Around platen
19. 2 2 2 6 2 7 2 10 2 11 2 12 2 12 13 2 14 15 2 16 2 17 2 18 2 19 2 20 4 5 6 7 3 3 10 Installing and removing the print head 3 4 Adjustments and Settings After Disassembly and Reassembly 3 4 1 Adjustments and setting list 3 4 2 Print Adjustment 3 4 3 Control board s EEPROM initialization destination settings 3 4 4 Clear the control board s EEPROM waste ink counter 3 4 5 NIC board s IP address settings OPERATION CHECK AFTER DISASSEMBLY AND REASSEMBLY 4 1 Check Procedure 4 2 Cautions when Replacing the Control Board TRANSPORTING THE PRINTER 5 1 Preparation before Transportation place in the carton 5 2 Moving the Printer PARTS REPLACEMENT PERIODIC INSPECTIONS 8 TOOL 6 1 Parts Replacement 6 2 Periodic Inspections 6 3 Tool List SERVICE MODE 7 1 How to Enter the Service Mode 7 2 Shipment Inspection Pattern 7 3 EEPROM Information Print Pattern 7 4 Firmware Updating Function 7 4 1 How to update the Flash ROM 7 4 2 Cautions during the update 7 4 3 Errors during the download process Part3 TECHNICAL REFERENCE 1 2 3 4 5 6 7 PRINTER CONTROL SECTION 1 1 Printing Data and Control Signal Flow 1 2 Printing Drive Control 1 3 Control During Printing 1 4 Detection Functions 1 4 1 Detection by sensors 1 4 2 Detection by others PRINT HEAD INK SUPPLY ELECTRICAL PARTS 4 1 Block Diagram 4 2 Electrical Part INTERFACE 5 1 IEEE1394 5 2 NIC Board PRINTE
20. 200dpi By making the nozzle length one inch and extending the printing width for one pass it is possible to accelerate the printing speed The structure of the head is illustrated below Ink is put in the sub ink tank and the sub ink tank is divided into ink layer and air layer from the bottom Then the air bubbles generated when ink is ejected will go out through the damper L Sub tank cover Sub tank joint Sub tank Heater Heater Board 5 S a Z SI MEE a Bk PC C 2 al 8 a EN 8 ii le 3 IE zj AA I 2 o o 3 l Print head E m surface a simplified view o CA al 3 4 W2200 Part 3 Technical Reference 3 INK SUPPLY This printer supplies ink by tubes Damper rubber p Print head Ik tank Valve V A Air through hole Cap Ink supply tube N Mas Buffer tank Needle Purging tube pi Pump The valve located in the midway of the ink supply tube is closed when the printer is on standby status It is open during printing or filling ink inside the print head The negative pressure is generated by the height difference between the ink surface inside the ink tank and inside the print head The ink tank has an air through hole on the side This prevents the pressure inside the ink tank from fluctuating due to temperature change 3 5 Part 3
21. 3 After clearing the waste ink counter press the power key to power off the printer 2 23 Part 2 Troubleshooting W2200 3 4 5 NIC board s IP address settings 1 Make the printer offline and press the set up key to enter the set up menu 2 When Setup Menu Ext Features is displayed select Set Interface with gt key and execute with V key 3 Select Ext Network with gt key and execute with V key 4 Select Set TCP IP with gt key and enter the menu that is to set the frame type IP mode protocol and address 5 For Frame Type select Disable or Ethernet II with gt key and execute with V key 6 For IP Mode select Automatic or Manual with gt key and execute with V key 7 Only when Automatic is selected for IP Mode it is necessary to set Protocol 7 1 Select ON or OFF for DHCP with gt key and execute with V key 7 2 Select ON or OFF for BOOTP with gt key and execute with V key 7 3 Select ON or OFF for RARP with gt key and execute with V key 8 When Manual is selected for IP Mode it is necessary to set each of IP address subnet mask and gateway address 8 1 Select IP Setting As IP Setting IP Address will appear execute with V key 8 2 Current IP address setting values will appear For example IP Address 192 168 0 215 8 3 When gt key is pr
22. D GND 17 STD_CST_PAPER OUT Cassette Upper Paper presence _NONE sensor sense signal J1501 To PAGE21 NIC Board Connector 3 PAGE21 Extension I F Pin No Signal Function J2 Pin No 1 2 3 3V A 1 B 1 3 PAGE CS PAGE21 chip select signal A 2 4 PAGE DREQ PAGE21 data reguest signal B 2 5 6 15 18 GND GND A 3 8 B 3 9 7 PAGE DO PAGE21 data signal A 4 8 PAGE D1 PAGE21 data signal B 4 9 PAGE D4 PAGE21 data signal A 5 10 PAGE D5 PAGE21 data signal B 5 11 PAGE D8 PAGE21 data signal A 6 12 PAGE D9 PAGE21 data signal B 6 13 PAGE D12 PAGE21 data signal A 7 14 PAGE D13 PAGE21 data signal B 7 16 PAGE AD4 PAGE21 address bus signal D 8 17 N C v A 9 19 PAGE DACK PAGE21 data ACK signal A 10 20 PAGE RESET PAGE21 reset signal B 10 21 22 3 3V C 1 D 1 23 PAGE RD PAGE21 read data signal C 2 24 IRQ4 IRQ4 signal D 2 25 26 N C C 3 C 9 27 PAGE D2 PAGE21 data signal C 4 28 PAGE D3 PAGE21 data signal D 4 29 PAGE D6 PAGE21 data signal C 5 30 PAGE D7 PAGE21 data signal D 5 31 PAGE D10 PAGE21 data signal C 6 32 PAGE D11 PAGE21 data signal D 6 33 PAGE D14 PAGE21 data signal C 7 34 PAGE D15 PAGE21 data signal D 7 35 PAGE AD3 PAGE21 address bus signal C 8 36 PAGE AD2 PAGE21 address bus signal B 8 37 N C lt 9 D 3 38 39 GND GND C 10 D 9 40 PAGE WR PAGE21 write signal D 10 4 9 Part 4 Appendix J1402 To Panel Board W2200 Pin No Signal IN OUT Function 1 KEYT IN 2 KE
23. DUCTUNIT 9 QH3 3485 000 1 POWER SUPPLY UNIT 120V QH3 3486 000 1 POWER SUPPLY UNIT 230V 10 QG2 3280 000 1 CONTROL BOARD UNIT P 11 AM1 0050 000 1 JOINT BASE UNIT P 12 QM2 0106 000 1 TANK BASE UNIT P 13 QM2 0102 000 1 PURGE UNIT P 14 QC1 0693 000 1 TUBE CRAMP 15 QC1 0359 000 1 RUBBER TUBE CRAMP 16 QM2 0049 000 1 CARRIAGE UNIT P 17 QH4 4359 000 1 CR MOTOR 18 QC1 0088 000 1 CR ENCODER FILM A3 19 QM2 0130 000 1 SPURUNITP 20 QC1 0047 000 1 LEVER MANUAL FEED 21 QL2 0004 000 1 BOTTOM CASE ASS Y A3 22 QC1 0048 000 1 INKABSORBER SHEET 1 23 QC1 0358 000 1 INKABSORBER SHEET P QC1 0050 000 1 INKABSORBER SHEET 3 24 QC1 0051 000 1 INK ABSORBER TRAY A3 25 QC1 0332 000 1 TRAY WASTE INK 26 QC1 0795 000 1 LEVER ROLL UP CHECK 27 QC1 0052 000 1 SHAFT UNLOCK 28 QC1 0087 000 1 LF ENCODER FILM 29 QH4 4360 000 1 LF MOTOR 30 QG2 3265 000 1 LF ENCODER PWB UNIT 31 QM2 0338 000 1 PINCH ROLLER UNIT P 32 QM2 0119 000 1 CASSETTE CASE UNIT 33 QC1 0028 000 1 COVER CASSETTE 34 QC1 0764 000 1 TRAY PAPER EJECT A3 35 QC1 1358 000 1 SHEET MANUAL FEED 36 QL2 0011 000 1 LF ROLLER ASS Y A3 37 QL2 0025 000 1 EJECT ROLLER BASSY A3 38 NPN 1 PRINT HEAD 39 QM2 0024 000 2 PICK UP ROLLER UNIT 40 QG3 4032 000 1 NIC BOARD UNIT 41 QL2 0024 000 1 EJECT ROLLER ASS Y A3 42 QM2 0129 000 1 SPUR UNIT BP 43 QC1 0349 000 1 GUIDE MANUAL FEED 44 QC1 0394 000 1 TRAY PAPER EJECT 2 A3 45 WG8 5362 000 1 PAPER SENSOR 46 QC1 0121 000 1 LE
24. IN Optional cassette 1 1 PAPER NONE Paper presence sense signal 2 PSIZE_L2 IN Paper size sense signal optional 2 cassette 3 PSIZE_L3 IN Paper size sense signal optional 3 cassette 4 PSIZE_L1 IN Paper size sense signal optional 4 cassette 5 PSIZE_LO IN Paper size sense signal optional 5 cassette 6 CTM NO OUT Cassette motor 0 driving signal 6 7 CTM Ni OUT Cassette motor 1 driving signal 7 8 CTMA OUT Cassette motor phase A driving 8 signal 9 CTM B OUT Cassette motor phase B driving 9 signal 10 OPT_CST1_NONE IN Optional cassette 1 10 Presence sense signal 11 12 N C 11 12 13 VM1 27VDC 13 14 OPT CST1 VM OUT Optional cassette 1 14 ON Motor driving voltage ON 15 16 GND GND 15 16 17 OPT CST1 VCC OUT Optional cassette 1 17 ON VCC ON 18 GND GND 18 4 7 Part 4 Appendix J1305 To LF Encoder Paper Lever and Fan Motor W2200 LF Encoder Pin No Signal IN OUT Function Board J2 Pin No 1 GND GND 4 2 LF ENCA IN LF encoder signal 3 3 MAIN 5V 5VDC 2 2 LFENCB IN JLF encoder signal Mer 5 GND GND 8 PAPER LEVER IN Manual feed lever signal 7 FLAPM OUT A OUT Paper delivery roller motor phase A 8 FLAPM OUT A OUT Paper delivery roller motor phase A 9 GND GND 10 FAN ERROR OUT Mist fan stop signal 11 FANM_OUT OUT Fan motor signal J1306 Ink Tank EEPROM Connector Pin No Signal IN OUT Function 11 MAIN3V 3V DC 2 10 GND GND 3 9 EEPROM WD OUT
25. LF shaft Head temperature The following items are detected other than by sensors 1 Presence of head 2 Presence of ink tank 3 Waste ink amount 4 Ink remaining amount 5 Media size 1 Pin electrode method It is detected by checking whether the EEPROM information on the head PCB can be read out or not It is detected by checking whether the EEPROM information on the ink tank can be read out or not It is detected by storing the dot count value in the main EEPROM and checking whether the waste ink absorber capacity has exceeded or not It is detected by checking whether the ink capacity has exceeded or not when counted by both Pin electrode method 1 and dot counter Ifthe ink amount become less and does not contact the pins remaining ink amount will be detected only by the dot counter It is detected by aligning the end guide in the cassette to the applicable media position Detectable media sizes are A4 A3 B4 Letter Ledger A3 A3 By measuring the voltage that is necessary to pass the constant current to 2 pins inserted inside the ink tank the presence of ink can be distinguished 3 3 Part 3 Technical Reference W2200 2 PRINT HEAD Each nozzle of Black Cyan Magenta Yellow PhotoMagenta and PhotoCyan are divided to 2 nozzle array odd even Nozzles of two lines are alternatively arranged and it is shifted by 1200dpi Thus if two lines of nozzles are printed with one pass it realizes the resolution of 1
26. ND 24 2 GND IN GND 23 3 GND IN GND 22 4 GND IN GND 21 5 VH1 IN Heater driving voltage 18 2V 20 6 VH1 IN Heater driving voltage 18 2V 19 7 VH1 IN Heater driving voltage 18 2V 18 8 VH1 IN Heater driving voltage 18 2V 17 9 VH1 IN Heater driving voltage 18 2V 16 10 VH1 IN Heater driving voltage 18 2V 15 11 VH1 IN Heater driving voltage 18 2V 14 12 VH1 IN Heater driving voltage 18 2V 13 13 GND IN GND 12 14 GND IN GND 11 15 GND IN GND 10 16 GND IN GND 9 17 CRENCB IN CR encoder signal 8 18 CRENCA IN CR encoder signal 7 19 H5_HEAD_E2CS IN Head s EEPROM chip select signal 6 20 V5_EEPROM_WD OUT EEPROM data writing signal 5 21 HEAD_EEPROM_ IN EEPROM data reading signal 4 RD 22 24 GND IN GND 3 1 23 GV5_EEPROM_S IN Head s EEPROM data clock signal 2 K 4 5 Part 4 Appendix J1202 CR Motor Connector W2200 Pin No Signal IN OUT Function CR Motor Side Pin No 1 CR HWP OUT CR motor phase W hall element 1 plus side 2 CR HWM OUT CR motor phase W hall element 2 minus side 3 CRW OUT CR motor phase W 3 4 CR HVM OUT CR motor phase V hall element 4 minus side 5 CR U OUT CR motor phase U 5 6 GND S GND 6 7 CRV OUT CR motor phase V 7 8 5V IN 5VDC 8 9 N C zes CR motor common terminal 9 10 CR HVP OUT CR motor phase V hall element 10 plus side 11 CR HUM OUT CR motor phase U hall element 11 minus side 12 CR HUP OUT CR motor phase U hall element 12 plus
27. R S MECHANICAL PARTS 6 1 Carriage Section 6 2 Purge Section 6 3 Paper Feed Section CLEANING MODE AND INK SUCTION AMOUNT Page 2 20 2 21 2 23 2 24 2 25 2 26 2 27 2 28 2 29 2 30 2 31 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 Page Part4 APPENDIX 1 PRINT HEAD 4 1 2 2 CONTROL BOARD CONNECTOR 4 3 Part 1 PRODUCT SPECIFICATIONS W2200 Part 1 Product Specifications 1 PRODUCT OVERVIEW To enter the digital proofing market the W2200 is a low priced large format printer capable of printing up to A3 size media 1 High speed output Full color ISO SCID No 5 A4 9 ppm in HS mode Full color ISO SCID No 5 A3 2 ppm in HQ mode 2 Network support NIC board as standard equipment Support for standard printer MIB Canon MIB and NetSpot 3 IEEE1394 as standard equipment Able to transfer higher speed data than Centronics USB Superior in Plug amp Play 4 Max printable media size of A3 13 x 22 Able to output A4 double spread with registration marks 1 1 Part 1 Product Specifications W2200 2 SPECIFICATIONS 2 1 Printer Specifications 2 1 1 Printer specifications Model name Item W2200 External 587 W x 626 D x 209 H dimension mm Weight kg Approx 18 kg Including ink tanks print head and cassette Paper Feeding Cassette feed U turn pass and Manual feed Method Paper delivery Front delivery Print surfac
28. VER CASSETTE PE C1 QG2 3284 000 1 CABLES TANK COVER SWITCH C2 QH2 2533 000 1 CABLE POWER IN A3 C3 QH2 2534 000 1 CABLE POWER CONTROL A3 C4 QH2 2510 000 1 CABLE UNIT CASSETTE C5 QH2 2512 000 1 CABLE UNIT SENSOR C6 H2 2519 000 1 CABLE LF MOTOR A3 C7 QH2 2536 000 1 CABLE POWER OUT C8 QH2 2565 000 1 CABLE PE SENSOR 2 18 W2200 Part 2 Troubleshooting 3 3 Disassembly and Reassembly Supplemental information and cautions for disassembling and reassembling the printer are stated below As for the disassembly procedure refer to the Parts Catalog 3 3 1 Carriage lock release Normally as for the printer in which the power is turned off correctly with the head installed on the carriage its carriage is locked at the home position When the power is turned on correctly the carriage lock is normally released at power on However if the printer does not operate properly release the carriage lock manually Method With the upper cover removed when the purge unit gear is rotated clockwise manually from the right side the locking pin goes down Rotate this gear clockwise Carriage lock pin 3 3 2 Installing and removing the purge unit When removing the purge unit rotate the gear inside the purge unit clockwise and lower the carriage lock pin Align the phase of the black pump gear so that the cap part and pre ejection opening will rise Unhook the lock spring of the ink tank replacing cover
29. W2200 SERVICE MANUAL Canon Application This manual has been issued for qualified persons to learn technical theory installation maintenance and repair of products This manual covers all localities where the products are sold For this reason there may be information in this manual that does not apply to your locality Corrections This manual could include technical inaccuracies or typographical errors due to improvements or changes in the products When changes occur in applicable products or in the content of this manual Canon will release technical information as the need arises The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names described in this manual are the registered trademarks of the individual companies Copyright This manual is copyrighted with all rights reserved Under the copyright laws this manual may not be copied reproduced or translated into another language in whole or in part without the written consent of Canon Inc except in the case of internal business use Copyright 2002 by Canon Inc CANON INC NB Quality Assurance Div 30 2 Shimomaruko 3 chome Ohta ku Tokyo 146 8501 Japan This manual has been produced with the following applications All logos and illustration were created with Adobe lIllustrator 8 0 All documents and page layouts were created with Microsoft Word 2000
30. YS IN 3 KEY 3 IN 4 nya IN 5 KEY 5 IN 6 LCD DO 7 LCD D2 8 LCD RS 9 LCD RW 10 LCD E 11 LCD D1 12 LCD D3 13 GND 14 5V 15 GND 18 KEY 0 gt 17 PW STDBY OUT Standby mode signal 18 PW START OUT Power on signal 19 LED 0 Emitting diode 20 LED 1 Emitting diode J3302 To Tank Cover Sensor Board Pin No Signal IN OUT Function 1 TANK_COVER Tank cover on off signal 2 GND J1301 To PE Sensor Pin No Signal IN OUT Function 1 MAIN 5V 2 GND 3 PE_SENSOR Paper edge detection signal J1601 IEEE1394 Pin No Signal IN OUT Function 1 CPS IN VP power source 2 GND GND 3 TPBIN DATA signal minus side 4 TPB1P DATA signal plus side 5 TPAIN STROBE signal minus side 6 TPA1P STROBE signal plus side 7 GND GND 8 GND GND 9 GNG GND 4 10 W2200 Part 4 Appendix J901 Centronics Interface Connector Pin No Compatible Mode Nibble Mode ECP Mode i STROBE Host Clk Host Clk 2 DATA 1 Data 1 Data 1 3 DATA 2 Data 2 Data 2 4 DATA 3 Data 3 Data 3 5 DATA 4 Data 4 Data 4 6 DATA 5 Data 5 Data 5 7 DATA 6 Data 6 Data 6 8 DATA 7 Data 7 Data 7 9 DATA 8 Data 8 Data 8 10 TACKNLG Prt Clk Periph Clk 11 BUSY Prt Busy Periph Ack 12 P E Ack Data Reg Ack Reverse 13 SELECT X flag X flag 14 AUTO FEED XT Host Busy Host Ack 15 N C Undefined Undefined 16 17 GND Gnd Gnd 18 5 0V Vee Vee 19 STROBE RET Signal Gnd Signal Gnd 20 DATA1 RET Signal Gnd S
31. and return the lock to the front position Disconnect the connector from the control board and pull out the purge unit by pressing down the printer chassis claw placing at the front When removing the purge unit be careful for the ink stain as ink is attached around the tubes coming out from the bottom or at the bottom surface 3 3 3 Removing and installing tap screws This printer uses tap screws to fasten the external cover and printer unit As the removed tap screws have residue from the mold in which the internal thread was made the residue may crush the screw threads when screws are reused without cleaning Therefore clean off the residue from tap screws before reusing them or use a new tap screw 2 19 Part 2 Troubleshooting W2200 3 3 4 Installing and removing the carriage encoder film The carriage encoder film is fixed in place by the leaf spring When installing or removing the carriage encoder film be careful not to distort the leaf spring 3 3 5 Handling the encoder film Be careful not to contaminate or get any grease on the encoder film carriage LF If grease gets on the encoder film the film s slit will not be read correctly resulting in error If grease gets on the film use alcohol to wipe it off completely Also do not fold or scratch the encoder film 3 3 6 Installing and removing the carriage unit When removing the carriage unit remove 3 carriage ribbon cables and the carriage belt The carriage belt is hung on th
32. e W2200 Bk Ink Tank NG The Black ink tank that cannot be Install the Black ink tank used in this printer is installed exclusive for the W2200 PM Ink Tank NG The PhotoMagenta ink tank that Install the PhotoMagenta ink cannot be used in this printer is tank exclusive for the W2200 installed PC Ink Tank NG The PhotoCyan ink tank that cannot Install the PhotoCyan ink be used in this printer is installed tank exclusive for the W2200 Install P Head Press Online Key The print head is not installed Install the print head Printhead NG Press Online Key The print head that cannot be used in this printer is installed or the print head is broken Install the print head exclusive for the W2200 or the new one BC 1300 Ext I F Error The expansion I F protocol error occurs Press the ONLINE key 2 13 Part 2 Troubleshooting 2 Error indication when an error not recoverable by the user occurs A service call message is indicated when a serious problem which cannot be recovered occurs W2200 On the upper line the Service Call is displayed and at the bottom line the alphanumerical code is displayed Service Call Indication LCD Indication Error status Probable cause Service Call Purge error 2 Abnormalities in cam of E141 0022 purge unit Service Call Purge error 1 Abnormalities in p
33. e idle pulley and the carriage motor If the idle pulley is pressed inward the belt will come off When installing the carriage belt press the idle pulley inward and hang it to the motor and the pulley It is not necessary to adjust the tension 3 3 7 Removal of red screws prohibited As it is quite difficult to adjust red screws of the print unit in the field they must not be loosened or removed 3 3 8 Installing and removing the ink supply unit When removing the ink supply unit ink tanks have to be removed first Also detach the ink supply tubes from the carriage joint part Asthe ink absorber is placed underneath the ink supply tank and ink might be attached there when it is put down avoid contamination by placing sheet underneath 3 3 9 Installing and removing the carriage motor When replacing the carriage motor remove the carriage belt and pull out the motor from the top by rotating it 3 3 10 Installing and removing the print head The print head has to be installed or removed at the certain position Replace the head at the position where the joint part of ink tubes can be pulled forward When removing the head in use ink drain must be performed first It is necessary to drain ink inside the tubes and the head Also even if ink is drained a little amount of ink may remain inside the head Be careful for ink leakage when carrying the print head 2 20 W2200 Part 2 Troubleshooting 3 4 Adjustments and Settings After Disassemb
34. e upward method Resolution 1200 x 2400 dpi Printing Direction Uni Bi directional Print size Up to A3 Throughput HS HQ Media type Color 9 ppm 4 ppm ISO SCID No 5 A4 Plain paper 2 ppm ISO SCID No 5 A3 Interface TIE EE1284 IEEE 1394 Compatible USB Rev 1 1 ee equipment Network support 10 100BASE T TX with standard eguipped network interface board Detection Front cover open Carriage position Presence of paper Paper width functions Presence of BJ print heads BJ print head mis installation Ink remaining amount Waste ink tank full and Paper feed roller rotating position Operating Noise 48dB 5 8 Bels during printing Environmental During operation Temperature 5 to 35 C requirements Humidity 10 to 90 RH No condensation During non operation Temperature 0 to 35 C Humidity 5 to 90 RH No condensation Power 44Wh during printing consumption 15Wh standby Safety standards Radio wave interference VCCI FCC Taiwan Korea EMC CE Mark C tick and CCIB Electrical safety Electrical appliance regulation UL1950 cUL CE Marking TUV FIMKO SASO Energy Authority PSB CB CCIB GOST R and Korean Electric Commerce Serial No Behind the printer and on the rating plate Location 2 1 2 Printer life Five years or number of assurance pages below whichever comes first 1 Glossy paper A4 30 000 pages with 22 5 duty pattern each color 2 Proofing paper A3 10 000 pages with 12 duty pattern each color 1 2
35. eck The amount of Cyan ink becomes Replace the Cyan ink tank low Bk Ink Check The amount of Black ink becomes Replace the Black ink tank low PM Ink Check The amount of PhotoMagenta ink Replace the PhotoMagenta becomes low ink tank PC Ink Check The amount of PhotoCyan ink Replace the PhotoCyan ink becomes low tank Rep Waste Ink There is a possibility that the waste ink tank may become full Prepare for the waste ink absorber replacement that is to be done by service person GARO Error 0101 Due to lack of memories data is Transmitting the next print missing job GARO Error 0201 With the image mode the command Transmitting the next print which is not supported by the job printer is transmitted GARO Error 0202 No of parameters in the image mode Transmitting the next print is incorrect job GARO Error 0203 With the image mode the items Transmitting the next print which cannot be omitted are Job omitted GARO Error 0204 Image mode data is out of range Transmitting the next print job GARO Error 0205 Other errors concerning the image Transmitting the next print mode job GARO Error 0301 With the set mode the command Transmitting the next print which is not supported by the job printer is transmitted GARO Error 0302 No of parameters in the set mode is Transmitting the next print incorrect job GARO Error 0303 W
36. emove the jammed media Replace Y Ink Tank Yellow ink is out Replace the Yellow ink tank Replace M Ink Tank Magenta ink is out Replace the Magenta ink tank Replace C Ink Tank Cyan ink is out Replace the Cyan ink tank Replace Bk Ink Tank Blank ink is out Replace the Black ink tank Replace PM Ink Tank PhotoMagenta ink is out Replace the PhotoMagenta ink tank Replace PC Ink Tank PhotoCyan ink is out Replace the PhotoCyan ink tank No Y Ink Tank The Yellow ink tank is not installed Install the Yellow ink tank No M Ink Tank The Magenta ink tank is not Install the Magenta ink tank installed No C Ink Tank The Cyan ink tank is not installed Install the Cyan ink tank No Bk Ink Tank The Black ink tank is not installed Install the Black ink tank No PM Ink Tank The PhotoMagenta ink tank is not installed Install the PhotoMagenta ink tank No PC Ink Tank The PhotoCyan ink tank is not Install the PhotoCyan ink installed tank Y Ink Tank NG The Yellow ink tank that cannot be Install the Yellow ink tank used in this printer is installed exclusive for the W2200 M Ink Tank NG The Magenta ink tank that cannot Install the Magenta ink tank be used in this printer is installed exclusive for the W2200 C Ink Tank NG The Cyan ink tank that cannot be Install the Cyan ink tank used in this printer is installed exclusive for th
37. essed the under bar will move to the right and when lt key is pressed it moves to the left With V key determine which under bar part to input and select the values with gt keyor lt key Confirm the selected value with V key 8 4 Execute the remaining two settings similarly 9 To register set values in the NIC board press V key when Ext Network Regis Settings 1 appears 10 When Regis Settings Execute appears press V key and set values are registered in the NIC board 11 When the printer receives setting registration completion notice from the NIC board Regis Settings Registered appears on the display 2 24 W2200 Part 2 Troubleshooting 4 OPERATION CHECK AFTER DISASSEMBLY AND REASSEMBLY 4 1 Check Procedure 1 Check visually for any grease or foreign matter dirtying the internal parts Especially if there is any grease on the encoder film or foreign matter on the spurs wipe them clean with alcohol 2 Test print by the printer At service mode shipment inspection print pattern and EEPROM information print can be printed Check whether EEPROM setting values are correctly set and print adjustment values of the print head are set properly 4 2 Cautions when Replacing the Control Board It is necessary to confirm the following when replacing the control board Confirmation items Method EEPROM information Execute EEPROM PRINT from the Service Mode before replacing t
38. for transportation Rep P Head OK Able to replace the print head after entering the head replacement process Install P Head Direct the user to install the print head during head installation replacement Load Media XX ZZ Direct the user to load the media during manual feed At the lower line media size and type which are directed from the host computer are displayed alternately Remove Media Direct the user to remove the remaining paper after the manual feeding is completed Part 2 Troubleshooting 2 5 Troubleshooting by Error 1 Error indication when a user recoverable error occurs A warning message is indicated when an error occurs in which the user has to perform some operation but does not have to interrupt the printing operation W2200 When a number of warnings occur a message for the last warning will be indicated Also the printing operation is interrupted and the message to request for the user operation is indicated as an error message and moves on to the offline state When this message appears the printer stops printing At this time when users operate the printer as requested referring to the message the operation can be continued after that LCD Indication Cause Solution Y Ink Check The amount of Yellow ink becomes Replace the Yellow ink tank low M Ink Check The amount of Magenta ink becomes Replace the Magenta ink low tank C Ink Ch
39. he control board Absorption amount of waste Refer to the Waste Ink Accumulated amount of EEPROM ink PRINT Visually check the absorption amount of waste ink Refer to the following figure The waste ink absorber also has to be replaced when the absorption amount of waste ink becomes more than 1 200 000 mg of the main waste ink counter value or the ink is soaked up like the figure below when checked visually At that time it is necessary to perform the EEPROM initial setting with a new control board Waste ink absorber 2 25 Part 2 Troubleshooting W2200 5 TRANSPORTING THE PRINTER 51 Preparation before Transportation place in the carton 1 Drain ink inside the printer From the utility menu execute Move Printer 2 Move the carriage to the home position Only ink tanks shall be removed while the print head remains on 3 Turn off the printer 5 2 Moving the Printer Move the printer after placing it levelly on the pallet Ifinclined there is a fear that ink may leak Turn off the printer before moving it 2 26 W2200 Part 2 Troubleshooting 6 PARTS REPLACEMENT PERIODIC INSPECTIONS amp TOOL 6 1 Parts Replacement Level Periodic Replacement Parts User None Serviceperson None 6 2 Periodic Inspections Level Periodic Inspections User None Service Person None 6 3 Tool List Ordinary Tools Remarks
40. ignal Gnd 21 DATA2 RET Signal Gnd Signal Gnd 22 DATA3 RET Signal Gnd Signal Gnd 23 DATA4 RET Signal Gnd Signal Gnd 24 DATA5 RET Signal Gnd Signal Gnd 25 DATA6 RET Signal Gnd Signal Gnd 26 DATA7 RET Signal Gnd Signal Gnd 27 DATA8 RET Signal Gnd Signal Gnd 28 ACKNLG RET Signal Gnd Signal Gnd 29 BUSY RET Signal Gnd Signal Gnd 30 P E RET Signal Gnd Signal Gnd 31 TNIT INIT Reverse Reg 32 ERROR DATA Avail Periph Reg 33 GND Undefined Undefined 34 N C Undefined Undefined 35 5 0V Undefined Undefined 36 SELECT IN 1284 Active 1284 Active J902 USB Pin No Signal IN OUT Function 1 US VCC IN Cable power source 2 DATA Data 3 DATA Data 4 USGNG Cable GND 4 11
41. ion parallel accuracy checks 14 Trailing edge margin check 2 29 Part 2 Troubleshooting W2200 7 3 EEPROM Information Print Pattern Canon EEPROM Information Print Graphic Color W2200 ROM Information Product Version XX XX Main EEPROM Information A Destination Settings 1 JP Destination information Pages Fed Bi direction Bi directional registration correction value Cassettel 25 Color 0 Cassette2 3 Even Odd Registration Even odd registration Ink Tank Installations No of replacements of Black 20 set value by head Black 20 i PhotoCyan 0 inn PhotoCyan 20 ach In tank 1 Cyan 20 Cyan 30 PhotoMagenta 0 PhotoMagenta 1 Magenta 30 Magenta o Yellow 2 Alignment Correction 0 Alignment correction value Print Head Replacements 0 No of head replacements 2 Total Cleanings Waste Ink Accumulated Units mg Cleaning A 0 Main 2358 0 Cleaning B 0 Sub 0 0 Cleaning C 0 Wipings 19 Ink Suctions 0 Factory Area ffH ffH ffH Head EEPROM Information Print Head Lot Number 001BO1A0 Print Head Serial Number 90288 Pulse Number Print Head Correction Data Black 2eH Black 0 PhotoCyan 2eH PhotoCyan 0 Cyan 2eH Cyan 20 PhotoMagenta 2fH PhotoMagenta 0 Magenta 30H Magenta 0 Yellow 2eH Yellow 0 Dot Count Black 329647 PhotoCyan 128412 Cyan 122670 PhotoMagenta 35133 Magenta 124924 Yellow 135289 Ink Tank EEPROM Information No of ink tank placements currently Manufacturer Installations insta
42. ith the set mode the items which Transmitting the next print cannot be omitted are omitted job GARO Error 0304 Set mode data is out of range Transmitting the next print job GARO Error 0305 Other errors concerning the set Transmitting the next print mode job No Media YY ZZ Loaded media size type differs from what is specified YY Media size ZZ Media type Change the media to the specified one and press the ONLINE key 2 12 Part 2 Troubleshooting LCD Indication Cause Solution No Media Cass X Media out X Cassette no Replenish media and press YY ZZ YY Media size ZZ Media type the ONLINE key No Media Manual YY ZZ Media out Manual feed YY Media size ZZ Media type Load media on the manual tray Cover Open Back Upper Cover The upper cover is kept open Close the upper cover Cover Open Right Cover The ink tank cover is kept open Close the ink tank cover Load Media YY ZZ The printer is waiting for the media to be loaded on the manual tray YY Media size ZZ Media type Load the media on the manual tray and press the ONLINE key Remove Media The printer is waiting for the media placed at the manual tray to be removed Remove the media placed at the manual tray and press the ONLINE key Media Misfeed Media cannot be picked up properly Reload the media and press the ONLINE key Media Jam Media is jammed R
43. lled Black CANON INC Black 19 PhotoCyan CANON INC PhotoCyan 35 Cyan CANON INC Cyan 24 PhotoMagenta CANON INC PhotoMagenta 8 Magenta CANON INC Magenta lt 7 Yellow CANON INC Yellow 39 Ink Initial Level Units mg Ink tank initial Dot Count Units mg Black 140000 weight Black 3630 PhotoCyan 138000 PhotoCyan 40907 Cyan 141500 Cyan 55331 PhotoMagenta 138000 PhotoMagenta 91889 Magenta 140000 Magenta 117697 Yellow 133500 Yellow 154411 These values don t become the guidelines of ink remaining amount It is used as a work area within the EEPROM The items with mark above will not change even when EEPROM Init is executed The above values are the sample values 1 The number is counted up when the ink tank different from the previous one is installed 2 The number is counted up when the head different from the previous one is installed 2 30 W2200 Part 2 Troubleshooting 7 4 Firmware Updating Function By downloading the firmware program from the IEEE1284 Compatible mode the FlashROM data can be updated 7 4 1 How to update the Flash ROM 1 Set the printer interface setting to Set Centronics Select ECP or Nibble mode and power off the printer 2 Connect the computer and the printer with a Centronics cable 3 Press the Power key while holding down the Utility key Setup key Reset key Firmware Update appears on the LCD This is the standby statu
44. ly and Reassembly 3 4 1 Adjustments and setting list Positions for necessary adjustment or resetting have been described below after a service personnel disassembles or reassembles the printer parts Replacement parts Adjustment settings Mode Print head Print adjustment User mode Control board EEPROM initialization Service mode Waste ink absorber counter clear Destination setting NIC board IP address settings User mode Waste ink absorber EEPROM waste ink counter clear Control board Service mode Carriage unit Print adjustment User mode 3 4 2 Print Adjustment i Print head adjustment 1 When the printer is ON make it offline and press the set up key 2 When Ext Features is displayed press gt key to select Adjust Printer and then display Adjust Printhead 3 When Adjust Printhead Print Pattern gt is displayed press V key 4 Print adjustment pattern 5 After printing is completed press gt key until Adjust Printhead Adj Setting A gt appears on the display 6 When the above appears if V key is pressed the current adjustment value is displayed From the printed adjustment pattern select the optimal value and press V key to execute 7 As for other settings B C and D return to 5 and press gt key to select the setting and V key to execute Press gt key to select the optimal value and V key to execute 8 Next adjust the band process which is
45. m Print Quality m 1 5 26 8mm Assurance Area ET RZ kama 5mm 5mm T 5mm Printable Area 15 21 5 X 41 5 5mm 5mm 1 5 1 5 2 3 BJ Cartridge Ink Tank Specifications 2 3 1 Printhead BC 1300 Each Color Nozzle density 1200 dpi Number of nozzles 1280 nozzles Recording density 2400 dpi 2 3 2 Ink tank Black Photo Cyan Magenta Photo Yellow Cyan Magenta Ink component Dye ink Dyeink Dye ink Dyeink Dye ink Dye ink Ink tank capacity 130 ml 130 ml 130 ml 130 ml 130 ml 130 ml 1 4 W2200 Part 1 Product Specifications 3 PACKAGING CONFIGURATION After opening the box make sure all the items below are included There is no storage box for storing the BJ cartridge Keep the original box for transportation N Part 1 Product Specifications 4 PARTS CODE LIST W2200 Items Description Code No Remarks Printer W2200 JPN Q51 1061 W2200 LV Q51 1062 W2200 HV Q51 1063 Print head BC 1300 AG6 8398 Consumables Ink tank BCI 1302 Black AG6 8507 BCI 1302 Cyan AG6 8508 BCI 1302 Magenta AG6 8509 BCI 1302 Yellow AG6 8510 BCI 1302 PhotoCyan AG6 8511 BCI 1302 PhotoMagenta AG6 8512 Options Items Description Code No Remarks Paper feed unit Second unit Paper feed unit 055 1360 PFW 22 Universal cassette for A3 Universal cassette 55 1370 First cassette UCW 21 Universal cassette for A3 Universal cassette 55 1380 Second cassette
46. n list 2 1 Part 2 Troubleshooting 1 3 Printer Panel Operation Printer settings or maintenance can be performed by operating the printer panel to users Depending on purposes three types of menu are prepared for the panel operation 1 Setup menu Menu to set each printer operation environment 2 Utility menu Menu to perform self printing or maintenance function 3 Media set menu Menu to set the media size and media type of cassettes Operation method W2200 Mode open With the printer offline state hold down the key decided by each menu and you will be able to enter the menu Menu Key to enter menu LCD display Key to move within menu function Execution key Setup menu Setup key gt key Vkey Expansion function Warning Display Sets whether or not to display the warnings Vkey Wait Time Sets the fixing wait time when it is not set from the computer Vkey Language Sets the language on the display Vkey Print adjustment Adjust Printer Prints various adjustment patterns and sets the adjustment value Vkey Adjust Printhead Position Adjust Print Pattern Sets the registration adjustment values of the bi directional and odd even of the adjustment pattern Use gt key to change values Vkey LF Adjust Print Pattern Prints the whole LF pattern Vkey Adj Setting Sets the adjustment pattern value
47. n the Flash ROM Replace the control board Error D4 Verifying Error Flash ROM verifying error occurs Written data and original data sent in do not agree Replace the control board Error D5 Illegal Data The format data that cannot be used in this printer exists Replace the control board Error D6 Wrong ID The model information at the start of downloading is found to be different from the actual printer Confirm the updating program Error D7 F M Mismatched The device ID of the Flash ROM is invalid or becomes write inhibit Replace the control board 2 31 Part 2 Troubleshooting W2200 Printer LCD display Error contents Action Firmware Update Check Sum Error Checksum error occurs in the format record Confirm the updating program Firmware Update Error in Format Abnormalities in the length of format record Confirm the updating program Firmware Update Illegal Data Illegal record was received Confirm the updating program Firmware Update Handling Error Failure in reading download data Confirm the updating program 2 32 Part 3 TECHNICAL REFERENCE W2200 Part 3 Technical Reference 1 PRINTER CONTROL SECTION 1 1 Printing Data and Control Signal Flow computer l Flash ROM SDRAM for work area SDRAM for print buffer Tra Print head Printer 4
48. ode with large no of passes There are several ways to reduce dots every column and random mask pattern or fixed mask pattern for each of black and colors This processing is performed by selecting the print mode The print modes prepared at the printer driver side and the printer side are shown below Print mode List Driver description Quality Draft Standard High quality Paper Type Plain paper 300 x 300 dpi 600 x 600 600 x 600 1 pass bi directional 1 or 2 pass 4 pass bi directional bi directional Coated paper 600 x 600 600 x 600 High resolution paper 4 pass uni directional 8 pass uni directional Glossy paper 600 x 600 600 x 600 Photo pro GP 301N 6 pass bi directional 8 pass bi directional Transparency film 600 x 600 600 x 600 4 pass bi directional 8 pass bi directional Glossy film 600 x 600 600 x 600 8 pass bi directional 8 pass bi directional Proof paper 600x600 1200x1200 1200x1200 8 pass bi directional 8 pass bi directional 16 pass bi directional 3 2 W2200 Part 3 Technical Reference 1 4 Detection Functions 1 4 1 Detection by sensors The following sensors detect the printer s condition 1 Tank cover sensor 2 Cover sensor 3 Paper end sensor 4 Carriage encoder 5 LF encoder 6 Head temperature sensor 1 4 2 Detection by others Open close of the ink tank cover Open close of the upper cover Presence of paper Carriage position Rotation position of
49. of the purge unit After that the carriage position is detected by reading the pulse from the carriage encoder film 6 2 Purge Section There are two motors in the purge unit section Each motor is controlled by the motor drive IC and performs pumping operation and capping In the purge unit the large motor moves the pump and small motor moves the caps and the wiper There are two caps and each is divided into three colors To avoid mixing inks of each nozzle within the cap the suction pressure is controlled by the air through valve and the cap releasing mechanism Yellow Magenta and PhotoMagenta 3 colors cap on the left Black PhotoCyan and Cyan 8 colors cap on the right 6 3 Paper Feed Section The pickup roller contacts the back of print media and using the pickup roller the leading edge of media is pulled up until it reaches the U turn roller When the leading edge of media is caught into the pinch roller due to the rotation of the LF roller and the pinch roller media is fed till the print starting position The optical encoder film is attached on the LF roller The LF roller is driven by the DC motor through the gear and the belt and is controlled according to the signal read from the film The minimum media feeding amount is 1 2400 inch W2200 Part 3 Technical Reference 7 CLEANING MODE AND INK SUCTION AMOUNT This printer has the following cleaning modes The cleaning operation is selected depending on the respec
50. ooting Before troubleshooting check the following and see if any of the applicable problems can be fixed Problem Confirmation item Countermeasure Printer does not operate at all Is the power cord properly connected Is the I F cable properly connected Isn t the fuse of the power unit blown Check that the cables are connected properly Paper is not fed Check the paper type on the cassette Isn t the paper jammed Is the manual lever set properly Remove the jammed paper Confirm the media height on the cassette Lower the manual lever Printer does not print Does the ink remaining amount warning appear Replace the ink tank indicated on the warning display Perform cleaning and check whether ink flows into the tube Perform cleaning operation Can the test print be performed Confirm the carriage cable connection Vertical lines Has the print head position Perform the print head misalignment adjustment performed position adjustment occurs Image is Does the carriage move correctly Confirm the CR encoder mis positioned Has the paper feed adjustment been performed contamination Perform the paper feed adjustment W2200 2 2 Detectable Problems When System Startup Completed Some of the errors irresolvable by the user can be checked before the system startup is completed AC Power connection CPU 4 printer controller ini
51. orms cleaning with ink consumption amount higher than Cleaning A Vkey Head Cleaning C Fills ink in the print head and tubes on arrival Ink consumption amount is higher than Cleaning B Vkey Move Printer Drains internal ink into the waste ink absorber when the printer is transported Vkey Replace Head Performs head replacement Vkey 2 3 Part 2 Troubleshooting W2200 Menu Key to enter menu LCD display Key to move within Execution menu function key Ink Remains Displays ink remaining Vkey Bk xx xx amount Displays M xx Y xx Black and Cyan first PM xx PC xx and then Magenta and Yellow and PhotoMagenta and PhotoCyan next when gt key is pressed Feed Exit Cleans the printer feed Vkey roller by passing through the cleaning sheet Media set menu 3 Set Media key gt key Vkey Media Set Menu Cassette 1 Sets the media size and Vkey media type of cassette 1 Cassette 2 Sets the media size and Vkey media type of cassette 2 1 Items to be initialized when Ext Network Initial Settings is executed and their initial values are IP Address 192 168 0 215 Subnet Mask 0 0 0 0 Default G W 0 0 0 0 and IP Setting Manual 2 Items to be initialized when Initialize Panel is executed and their initial values are Warning Display On Drying Time Standard Cleaning at ON ON Media Size A4 Media Type Plain Paper Position
52. ray nozzle data 24 56 DATA ODD PC2 IN PhotoCyan odd array nozzle data 23 57 DATA EVEN C2 IN Cyan even array nozzle data 69 58 VCC IN Logic power source 21 59 EEPROM_CE IN EEPROM chip enable signal 20 60 SH_PM IN PhotoMagenta sub heater 60 terminal 61 EEPROM_Do OUT EEPROM data out 18 62 DATA_EVEN_M1 IN Magenta even array nozzle data 17 63 DATA ODD PM1 IN PhotoMagenta odd array nozzle 9 data 64to67 VH IN Heater power source 12 to 15 68 VHT IN Heater driving voltage 11 69 DIA PCI OUT PhotoCyan diode anode terminal 10 70 DATA ODD_C1 IN Cyan odd array nozzle data 16 71 VCC IN Logic power source 8 72 EEPROM CLK IN EEPROM clock signal 7 73 EEPROM Di IN EEPROM data in 6 74 DIA PM1 OUT PhotoMagenta diode anode 47 terminal 75 HE PM IN PhotoMagenta heat enable signal 59 76 SH_Y IN Yellow sub heater terminal 3 77 78 VH IN Heater power source 1 2 79 RANK_Bk Black rank resistor 80 RANK_PC PhotoCyan rank resistor 81 RANK_C Cyan rank resistor 82 RANK_PM PhotoMagenta rank resistor 83 RANK_M Magenta rank resistor 84 RANK_Y Yellow rank resistor 4 2 W2200 Part 4 Appendix 2 CONTROL BOARD CONNECTOR J1501 J1303 Do J3302 Uu L C J1502 J1305 J1304 J3001 Head Signal Connector to J101 Carriage Board J1503 C J1202 L_ 31201 Carriage Board Pin No Signal IN OUT Function J101 Pin No 1 GND GND 50 2 LICC2_CK OUT LICC2 control clock 49 3 GND GND 48 4 ADTRG
53. riving signal 20 32 HE_PM OUT Heat enable PhotoMagenta signal 26 33 HE_M OUT Heat enable Magenta signal 18 34 HE_Y OUT Heat enable Yellow signal 17 35 LATCH_COL OUT Color data latch 16 36 SCLK_COL OUT Color data clock 15 37 GND GND 14 38 E_DATA PM1 OUT Even block PhotoMagenta data 1 33 39 E DATA PM2 OUT Even block PhotoMagenta data 2 32 40 O DATA PM1 OUT Odd block PhotoMagenta data 1 31 41 O DATA PM2 OUT Odd block PhotoMagenta data 2 30 42 E_DATA M1 OUT Even block Magenta data 1 9 43 E_DATA_M2 OUT Even block Magenta data 2 8 44 O DATA M1 OUT Odd block Magenta data 1 7 45 O DATA M2 OUT Odd block Magenta data 2 6 46 E DATA Y1 OUT Even block Yellow data 1 5 47 E_DATA Y2 OUT Even block Yellow data 2 4 48 O_DATA Y1 OUT Odd block Yellow data 1 3 49 O DATA Y2 OUT Odd block Yellow data 2 2 50 GND GND 1 J3002 Head Power Source Connector to J103 Carriage Board x Carriage Board Pin No Signal IN OUT Function J103 Pin No 1 4 GND IN GND 24 21 2 H5V_ON IN 5V ON signal 23 3 5V IN 5V 22 5 MAIN 5V IN MAIN 5V 20 6 to 9 GND IN GND 19 to 16 10 VH1FBG IN GND for heater driving voltage 15 11 VH1FBH IN Heater driving voltage 18 2V 14 12to20 VH1 IN Heater driving voltage 18 2V 13 to 5 21to24 GND IN GND 4tol 4 4 W2200 J3003 Head Power Source Connector to J102 Carriage Board Part 4 Appendix 2 Carriage Board Pin No Signal IN OUT Function 3102 Pin No 1 GND IN G
54. s of the FlashROM rewrite mode 4 With the MS DOS mode of the computer write the updating program file into the printer Flash ROM using the copy command gt COPY File name prn Id Then press the return key 5 When writing is completed Flashed is displayed on the LCD and the online LED lights up Then power off the printer When the printer is powered on again printer starts to operate with the updated program 7 4 2 Cautions during the update When the power of the printer and the computer is turned off during the updating process the correct completion of the updating process and the correct operation of the printer cannot be assured Also when an error occurs during the updating process due to some failure the correct operation of the printer cannot be assured 7 4 3 Errors during the download process The following are the errors that occur only during the updating process These are displayed on the printer LCD If these errors occur it can be assumed that the problem may lie in the Flash ROM or the computer Printer LCD display Error contents Action Error DO Unable to shift to the download mode Replace the control board Error D1 Time Up Program transfer timeout error occurs Confirm the host computer or the Centronics cable Error D2 Erasing Error Unable to erase the Flash ROM data Replace the control board Error D3 Erasing Error Unable to write i
55. s waste ink in the waste ink absorber placing at the bottom of the printer counts waste ink in the waste ink sub unit which is placed at the opposite side of the purge unit on the platen unit 2 28 W2200 Part 2 Troubleshooting 7 2 Shipment Inspection Pattern A3 xD 3 4 L 9 6 O III III O 1 4 1 Note 1 Cyan 2 Magenta 3 Yellow Others with no mark Black 4 PhotoCyan 5 PhotoMagenta 1 ROM version 2 Destination 3 Electric check flag 4 LF roller correction data 5 USB Serial no 6 Mac address 7 Printing of LF roller correction result 8 Confirmation of vertical line misalignment amount 9 Confirmation of registration adjustment 10 LF pattern 11 Uneven printing check 12 Spur mark check 13 Magnificat
56. side J1201 LF Motor Connector Pin No Signal IN OUT Function 1 OUT A OUT Paper feed motor phase A 2 OUT_B OUT Paper feed motor phase B J1502 Power Source Control and Connector Pin No Signal IN OUT Function 1 STDBY IN STDBY signal 2 START IN 5V output ON signal 3 VHENB IN VHENB signal 4 VH1FB IN VH1FBG 18 2V output plus side 5 VH1FB IN VH1FBH 18 2V output minus side J1503 Power Source and Connector Pin No Signal IN OUT Function 1 VCC 5VDC 2 VCCGND GND 3 VM1 IN 27VDC 4 VMGND GND 5 VHIGND GND 6 VH1 IN 18 2VDC 4 6 W2200 J1303 Purge Unit and Connector Part 4 Appendix Pin No Signal IN OUT Function 1 MAIN 5V OUT 5VDC 2 GND GND 3 CAM_SENSOR IN Cam sensor sense signal 4 MAIN 5V OUT 5V DC 5 GND GND 6 PUMP SENSOR IN Pump sensor sense signal 7 PGMOUT B OUT Purge motor phase B 8 PGMOUT B OUT Purge motor phase B 9 PGMOUT A OUT Purge motor phase A 10 PGMOUT A OUT Purge motor phase A 11 PGMOUT COM OUT Purge motor common terminal 12 ASFMOUT A OUT ASF motor phase A 13 ASFMOUT B OUT ASF motor phase B 14 ASFMOUT B OUT ASF motor phase B 15 ASFMOUT A OUT ASF motor phase A 41302 Tank Cover Switch and Connector Pin No Signal IN OUT Function 1 TANK_COVER IN Tank cover sensor sense signal 2 GND GND J1304 To Optional Cassette l Cassette Board Pin No Signal IN OUT Function J1 Pin No 1 OPT_CST1
57. the platen dirt Spur marks appear pa Spur unit Replace the spur unit Paper is not delivered pa Eject roller Replace the eject roller Vertical lines misalignment occurs pa Carriage encoder 2 Print head Replace the carriage encoder Adjust the print position 2 10 Part 2 Troubleshooting 2 4 Printer Status Indication The printer status is indicated on the LCD in order to show the operation status when the printer is operated correctly or to direct the user the printer operation LCD Indication Printer Status Ink Filling Filling ink during head installation replacement and ink tank installation Rep Ink Tank OK Direct the user to replace the ink tank during ink tank replacement Ins Ink Tank OK Direct the user to install the ink tank during ink tank installation Ext I F Print Printing extension I F board status print Open Cover Back Upper Cover Direct the user to open the access cover during head installation replacement Ink Draining Performing purging to drain ink inside the tubes during head replacement and processing for transportation Please Wait Displayed when the user is asked to wait during initialization etc Job Cancel Canceling jobs Soft Reset Resetting software Remove Ink Tank Direct the user to remove the ink tank during head replacement and processing
58. tialization Yes ROM check RAM error Yes Sensor power ON Head 5V ON Head temperature detection Current setting Control board EEPROM check No 7 f ROM error Yes Head presence detection Head EEPROM check Ink tank presence detection Ink tank EEPROM check 2 7 EEPROM error Part 2 Troubleshooting Part 2 Troubleshooting Open W2200 Head temperature detection Offset voltage setting Head diode sensor check Purge unit cap open or closed Closed gt Yes Purge error 2 Carriage moved from capping position CR encoder any change No Yes CR error Purge unit initialization i Yes Pump initialization Purge error 2 Purge error 1 2 8 W2200 Carriage home position detected Paper feed roller initialization LF error Head status code evaluated Paper jam error p Yes Head mismatch Head error Head EEPROM error No ink tank Ink tank mismatch Ink tank EEPROM error Yes Ink remaining amount check No Part 2 Troubleshooting Waste ink full error Waste ink warning 2 9 1 No ink error Ink low warning Part 2 Troubleshooting 2 3 Troubleshooting by Phenomenon W2200 Phenomenon Probable Cause Check Items Solution
59. tive condition Mode Ink Time required Precondition consumption Approx amount Approx g 720 to 1440 hrs have passed Cleaning A All colors 2 5 1 min since the previous cleaning Manual cleaning by the user When the elapsed time is unknown at the initial printing Cleaning B All colors 32 1 min 30 sec S las 1440 hrs or more have passed since the previous cleaning Cleaning C All colors 60 3 min Manual cleaning by the user Pre ejection Mode Ink Pre ejection Pre ejection timing consumption location amount Approx g Pre ejection Color 0 15 In the cap Ejected 24 to 120 hrs before Before printing 6 colors printing Color 0 3 In the cap Ejected 120 to 720 hrs before 6 colors printing ar 0 In hesap ater wiping during printing Pre ejection Color 0 4 In the cap After cleaning and wiping is After suction 6 colors performed Note 1 The above ink consumption amount is the total of 6 colors 2 When Move Printer which is to perform when the printer is transported is selected ink inside the print head and tubes is flowed into the waste ink absorber amount is 38 g for all 6 colors This is the total amount of ink remaining inside the print head and the tubes 3 9 At this time the waste ink Part 4 APPENDIX W2200 Part 4 Appendix 1 PRINT HEAD Head crimp pad arrangement
60. ump of E143 0021 purge unit Service Call Waste ink absorber is filled with waste ink Waste ink absorber E146 0050 Control board Service Call Yellow head part is broken Print head E157 0201 Service Call Magenta head part is broken Print head E157 0202 Service Call Cyan head part is broken Print head E157 0203 Service Call Black head part is broken Print head E157 0204 Service Call PhotoMagenta head part is broken Print head E157 0212 Service Call PhotoCyan head part is broken Print head E157 0213 Service Call Head temperature of Yellow ink rises Print head E161 0101 abnormally Service Call Head temperature of Magenta ink rises Print head E161 0102 abnormally Service Call Head temperature of Cyan ink rises Print head E161 0103 abnormally Service Call Head temperature of Black ink rises Print head E161 0104 abnormally Service Call Head temperature of PhotoMagenta ink Print head E161 0112 rises abnormally Service Call Head temperature of PhotoCyan ink rises Print head E161 0113 abnormally Service Call CR error Carriage encoder E170 0000 Carriage motor Service Call LF error LF roller E182 0010 LF encoder Service Call RAM error Control board E190 0600 Service Call Printer EEPROM error Control board E196 0300 Service Call Print head EEPROM error Print head E196 0400 Control board Service Call Yellow ink tank EEPROM error Ink tank E196 0501 Control board Service Call Magenta ink tank EEPROM error Ink tank E196 05

Download Pdf Manuals

image

Related Search

Related Contents

Guía de inicio rápido  DENVER_CADI-480,_English_IB  Les nouveaux rythmes scolaires : mode d`emploi rentrée 2014  Reports Batch User Manual  Balluchon 52 - Chemins et rencontres  TA75S393F  Descarga - Productos para concreto e impermeabilizantes  Product Catalog English 2011 - 5.cdr  Vitapur VFK9-2 Use and Care Manual  exercise peddler with digital display ejercitador de pedales  

Copyright © All rights reserved.
Failed to retrieve file