Hydraulic Strut Spring Compressor Operating Instructions & Parts
Contents
1. Poor performance Fluid level low e Air trapped in system e Ensure proper fluid level e Vent the sytem refer to figure 11 To bleed air from system refer to Fig 11 Place pump at a higher elevation than the hose and ram The objective is to float the air bubbles up hill and back to the reservoir where they belong Close valve and extend ram as fast as possible Open valve fully allowing oil and air to return to reservoir Repeat this procedure two or three times will do the trick To vent the pump just open the oil plug to let air escape Figure 11 Pump and ram illustration to bleed air REPLACEMENT PARTS Not all components of the product are replacement items but are illustrated as a convenient reference of location and position in the assembly sequence When ordering parts give Model number serial number and description Call or write for current pricing SFA Companies 10939 N Pomona Ave Kansas City MO 64153 U S A Tel 888 332 6419 Fax 816 891 6599 E Mail sales omegalift com Omega Website http www omegalift com e 518 40100 209 Ram position pin DIOX7 1 8 _ 649 1 0100 100 Bot Moda T 9 51130104109 Washer Dados 1 Bolt ZANATA 20 51130130010 Washer DMXIBx251 8 E E E E E EEEE e e e 25 6511 0127010 Sorew 12 2UNOIZ 2 25_ 661 2 0127 519 Not Wx Ne 4 27 _ H22 3 1700 105_ Knob T 28 511 20162031 Washer DalxI62xaT 1 30 6033 0130107 _ Washer D30xBx5T2. Operating Instructions amp Parts Manual OMEGA Hydraulic Strut Spring Compressor Model Number 90000 4 fa A This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death e Leer comprender y seguir las instrucci nes antes de utilizar el aparato El manual de instrucci nes y la informaci n de seguridad deben estar comunicado en lengua del operador antes del uso e No seguir estas indicaci nes puede causar da os personales o materiales SFA Companies http www omegalift com Read this manual and follow all the Safety Rules and Operating Instructions before using this product Printed in China 90000 MR rev 12 07 SAFETY and GENERAL INFORMATION Save these instructions For your safety read and understand the information contained within The owner and operator shall have an understanding of this product and safe operating procedures before attempting to use this product Instructions and Safety information shall be conveyed in the operators native language before use of this product is authorized Make certain that the operator thoroughly understands the inherent dangers associated with the use and misuse of the product If any doubt exists as to the safe and proper use of this product as outlined in this factory authorized manual remove from service Inspect before each use Do
3. 2 ASSEMBLY 1 The product is preassembled except the upper and base mounting plates 2 a For beam bench amp floor mount Attach Lower Wall Brackets 14 amp 16 to Upright 13 using 4 Bolts 15 8 Washers 20 and 4 Nuts 26 Connect A Connect to base Connect to base to wall gt 9 Connect to base L 1st amp 3rd hole 2nd amp 3rd hole ist amp 3rd hole lt gt o cd A po OS 8 e o a J ien lower Left lower SY C Left lower Ss N bracket 14 gt wall bracket wall bracket 14 l 14 T Connect to bench Connect to floor Fig 2 Illustration for Beam Mount Fig 3 Illustration for Bench Mount 2 b For roll around legs option Attach each Leg 35 to Upright 13 using 4 Bolts 38 4 Nuts 39 and 8 Washers 40 Note Do not attach lower wall brackets with roll around leg option Note Wall mount is not for use on wooden studs sheet rock or Roll Around similar materials Leg H Connect to H base Fig 5 Illustration for Leg Support 3 Attach Upper Wall Bracket 11 to top of Upright using 2 Bolts 12 optional for Bench and Floor mounting and not needed for leg support option Note Hardware needed to secure product to wall beam is not included 4 Adjust strut support 7 to fit the spring strut Note Apply a light coating of bearing grease to mid section of upright before using Figure 6 Assembly Drawing for Model 9
4. device OPERATION Refer to the vehicle service manual and follow the manufacturer s recommended procedure to remove the strut assembly from the vehicle 1 Secure the base of strut assembly to the compressor fixture by adjusting the strut shaft clasp refer to Fig 9 2 Secure the spring with claws of spring clasp refer Fig 10 3 Ensure that the strut assembly is set up vertically and the spring is clasped centrally and evenly refer to Fig 7 claws of the spring clasp assemblies If a spring coil is only partially captured within the claw of a clasp assembly STOP remove the strut spring assembly from the strut spring compressor This means that the application is not compatible to this type of product A DO NOT use this strut spring compressor to compress springs which do not fully nest inside the 4 Close the pump release valve and start pumping to compress the spring 5 After spring is compressed install safety bar into the hole on upright directly above strut spring channel refer figure 8 6 Ensure the spring is securely hooked on before removing the nut and retainer cup from the strut assembly 7 Remove safety bar and decompress spring by opening the pump release valve slowly but no more than 2 full turns 8 Remove replace spring components as needed 9 Close the pump release valve and pump the handle to compress the new spring Before compressing the spring ensure that the spring is securely hooked on the spri
5. 0000 3 BEFORE USE Note Never service strut spring compressor while in use 1 Verify that the product and the application are compatible if in doubt call Omega Technical Service 888 332 6419 2 Before using this product read the operator s manual completely and familiarize yourself thoroughly with the product its components and recognize the potential hazards associated with its use 2 Always refer to and have available a credible service manual covering the year make and model of the vehicle being serviced Follow manufacturer s guidelines for strut removal service and installation procedures 3 Inspect before each use DO NOT USE if bent broken cracked or leaking parts are noted Repair or replace with factory authorized components only Study understand and follow all instructions provided with and on this device before use e Ensure workpiece is compatible with and is securely fastened in compressor fixture e Spring must be compressed sufficiently to remove Crush Hazard Keep hands and feet from loading area retaining nut and hardware e Never leave loaded spring compressor unattended e Use only on hard level surfaces Do not use this device for any purpose other than that for which it is intended e Do not modify this device e Failure to heed these markings may result in personal injury and or property damage Reduce risk of eye injury by wearing safety goggles when working with or around this
6. 6 40 51120130101 Washer 8 900000 label 2 00000 Figure 12 Replacement Parts Illustration for Model 90000 7 ONE YEAR LIMITED WARRANTY For a period of one 1 year from date of purchase SFA Companies will repair or replace at its option without charge any of its products which fails due to a defect in material or workmanship under normal usage This limited warranty is a consumer s exclusive remedy Performance of any obligation under this warranty may be obtained by returning the warranted product freight prepaid to SFA Companies Warranty Service Department 10939 N Pomona Ave Kansas City MO 64153 Except where such limitations and exclusions are specifically prohibited by applicable law 1 THE CONSUM ER S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE 2 SFA Companies SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDEN TAL DAMAGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FORA PARTICULAR PURPOSE SHALL BE LIM ITED TO ONE YEAR OTHERWISE THE REPAIR REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED 4 ANY MODIFICATION ALTERATION ABUSE UNAU THORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT COVERED BY THIS WAR RANTY S
7. ng clasp 10 Install safety bar in upright directly above strut spring channel 11 Install retainer cup assembly and nut 12 Remove safety bar and decompress spring by opening the pump release valve 13 Remove strut assembly from fixture Spring Clasp Channel Claws of Spring Clasp Figure 7 Figure 8 Ensure that the strut assembly is set Install safety bar in upright directly up vertically and the spring is clasped above the strut spring channel centrally and evenly strut shaft clasp Figure 9 Figure 10 Secure the base with strut shaft clasp Position strut spring upright to service upper strut components MAINTENANCE 1 Lubrication of upright is required in normal service Coat all exposed surfaces with a light machine oil DO NOT allows lubricant to contact claw assemblies nor strut springs If so clean and dry thoroughly before using in the spring compressor 2 For ram and pump always use clean approved hydraulic fluid and change as recommended or sooner if the fluid becomes contaminated Keep hydraulic system as free of dirt as possible Inspect hoses and connections daily Tighten connections as needed Use pipe thread sealing compound when servicing connections Important Use only a good grade hydraulic jack oil Avoid mixing different types of fl uid and Never use brake fluid turbine oil transmission fl uid motor oil or glycerin Improper fl uid can cause premature failure of the ram and the po
8. not use if broken bent cracked or otherwise damaged parts are noted Owners and operators of this equipment shall be aware that the use and subsequent repair of this equipment may require special training and knowledge If this product appears to be damaged in any way is worn or operates abnormally it shall be removed from service immediately and the manufacturer notified It is recommended that an annual inspection be done by qualified personnel Contact the manufacturer or distributor for a list of Authorized Service Centers Labels and Operator s Manuals are available from manufacturer PRODUCT DESCRIPTION This Hydraulic Strut Spring Compressor is designed as an aid in replacing strut springs and strut assy components The adjustable strut shaft clasp secures the strut during operation The spring clasp claws can be rotated to fit many but not all struts Intended use To compress springs for strut repair Donotuse for any purpose other than those uses outlined above SPECIFICATIONS Size Hydraulic Recommended Max Working Operating LxWxH Stroke Strut Spring Dia Space Force 5 90000 121 4 x 11 7 8 x 52 5 8 151 2 102 Ib Wall Mounting Plate Ram Bracket Channel Ram Upright Spring Clasp Channel Release Valve Spring Clasp Claw Hydraulic Pump Handle Strut Support Strut Shaft Clasp Oil Plug Base Base Mounting Plate Figure 1 Model 90000 Components
9. ome states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state SFA Companies o 10939 N Pomona Ave Kansas City MO 64153 QMEGA 888 332 6419 sales omegalift com
10. tential for sudden and immediate loss of load We recommend Mobil DTE 13M or equivalent To Add Change Hydraulic Fluid Depressurize and disconnect hydraulic hose from application Remove oil plug on top of the reservoir Pour used fluid into a sealable container With pump in its upright horizontal position use a small funnel to fill reservoir to within 1 4 6mm of the opening Wipe up any spilled fluid and reinstall the oil plug Note Dispose of hydraulic fluid in accordance with local regulations TROUBLESHOOTING Symptom Possible Causes Corrective Action Ram will not extend or respond to pressurized fluid e Release valve not closed e Contact Service Center e Ensure release valve closed e Contact Service Center Ram responds to pressurized fluid but system does not maintain pressure e Release valve not closed e Dirt in pump s return check valve e Hydraulic unit malfunction Ensure release valve closed e Contact Service Center e Contact Service Center Ram will not return fluid to pump e Malfunctioning coupler damaged application e Reservoir overfilled e Bent plunger ram damage e Open release valve depressurize pump and hose remove application and replace coupler e Drain fluid to proper level e Replace ram Ram will not fully extend cylinder or spreader Fluid level low e Open release valve depressurize pump and hose remove application then add fluid to proper level
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