Service Manual Circulators C10, DC10, DC30/DL30
Contents
1. 5 mm i 5 IM lt BL H 121 i 1 ES Legende Ur 1 TE 1 53106 E 5 CCO3 1 B A 1 5 1 BER E 4228 va R13 H 1 vee a vi cc 2 ON D 99m 3 46 wg nii wi GNO 1 dig GND GNDO3 1 E 1 3 PC3S T ma A 171 4 HL 4 J Pruefpunkte 1575 f 9 pure E d 1 1 8 D3 4 1 1 2 GUY 502 11 i 02712 eus EN SS 19 004715 2 13 Jii 22 peta Dio akoe 19 512 14 ad Alarm Lal dE 250572 RY ee 02 12 04 1 umpe 15 4 x 06 J2 503 15 05 15 5 60271 Alarm 05 i Bad re Alarm Niveau P2 pus 815 2 RL otca 163 0162 1162 0161 uo g H2 HL i 1 OSPF 503 HOSPFSQ3 OSPF EOS HOSPFSO3 1L ijae alol A aim A ahaj 2 22 al 2 al aile 26 pla air 216 a b b ka 20 s 2 28 al 81 cYe 31 m 33 3 pL EN eet ee UG2. Resolution temperature displ y 0 01 automatic start after unit 8888 only displayed if autostart is switched off continue pressing 1 00 Displaying the software version E act set value S or F1 or F2 or F3 VE Set value S activated 18 0 Displaying the actual temperature TEMP SET Set value S 20 0 Change or activate set temperature 5 TEMP F1 Set value Fixt 10 0 Change or activate fixed temperature F1 TEMP Set value Fix2 40 0 Change or activate fixed temperature F2 TEMP F3 Set value Fix3 70 0 Change or activate fixed temperature F3 FUNCTION Function mode Select function and confirm l 1 1 CEL 2 12 End SEE GEnS H L dk 1 l l 1 SENS EXT RTA SET 0250 PELTA COMPUTER Set temperature 5 mode Lov Limit so Temp a 8 T Interface 2 m Fi INT em Berg BRUOSRTE 1200 TEMP Autostart m High Limit 200 Temp a F1 Baud rate 2400 Fixed temperaturet 1 1 Bi temperature EXT DELTA Fa PARITY lt 4800 TEMP TH Fe iti HRIT 9600 TEMP Fe Te _ Control lt __ Temp Parity teut OFF Fixed temperature2 _ Fixed
3. Cist ca RI2 REL On 815 ORI 8 Datum Name Bearb 06 05 Ruhl Benennung FSG Elektronik Platine 0 18 32 58 55 Ca RSE D3 RSL RS2 Duer d ar 003 2525 Layout 1 21 0 geaendert 115296 7 Anderung S1 2525N gt u E Ec LIT wrong 10 n 3 i Eod Fy Ler 2220 D raxaez2 1 Ban 1 t3 3 H 33a 5 5 na 7 P O 120k STS3CS46 O 7 DFQus OIOIOIOIOIOIOJ 1 5 3 326 E a _ 255 22 2 19 3 S Bces 8 db Basz 10 3 e in sa 1823 2000 2 50 I p 2 828478 T 10 N FBG Elektronik Platine Bearb 06 05 Ruh 12 30 50 Benennung 003 2575 Zelchnungs Nr Ersatz f r Me Layout 222 der 1 Ma stab Tuc Qeaendert dem
4. sdeis Ayoedeo Builooo L ASLL lt 00 1062 S9ZE E00 02608 uo Buipoou3 Netldose f r Thermostat 515 4700P 7 P3 Pt 003 3268 230V 005 5456 115V Anderungen V1 Benennung Netzplotte K ltesteuerung DC50 m ER Gebr HAAKE GmbH Nr 003 3267 905 0530 6unjana so1Dy 089 4 8 9 v A PHON 196 5089 4 TET ird 28 9 00 215 665 000 dl 4022 692 700 41 a AS 7087 0513 18 n 5 17 M N Jb M wi suis E za T en 12 3 BR d x 111275 4060 890 700 41 vus ag 120 996 ag 44 5 600 IHOIVINVA d OS6 PZDMV NVSLAO d80NLO eui jo 8 SZOEP9 ON OOL VLW ilapony diy 18 00 Jolie 8 LGEVS ON O01 V LIN IPON div p 204 pieoq jexoog GU
5. 087 1859 003 1993 003 2015 834 0133 003 3558 OOS 3031 838 0248 799 1300 Thermostat DESO MOTOR 100V 50 650Hz MOTORFUR MICROSCHALTER SCHWIMMER BUCHSE SCHWIMMERSTANGE TEMFERATURREOLER STELLRING 1 OBERTE IL E ATURF OMLER WIFFSCHALTER EINSTELLENOFF SCHRAUBENS ICHERUNG THERM GBERSTROMAUSLOSER 1154 KABELVERSCHRAUBUNG KNICESCH FRONTFOLIE Dao HAUBE VERSCHLUSS SCHRAUBE LEITERPLATTE DESO 1009 LEITERPLATTE 0010 0250 RUNDSCHNURRING 11X2 5 PERBU NAN TRIAC BTA B O0B 1000 158 H A A AR 1004 0 60 SWITCH TURE CONTROLLER PUMP HOUSING WASHER DISC IMPELLER WHEEL NUT PUMP HOUSING D HEATING TEMP SWITCH SCREW LOCK ING CIRCUIT BREAKER MAINS CABLE 1150 CABLE CLAMP FRONT FILM DCSO COVER CLOSING SCREW DESO 1004 0010 0050 ROUND CORD RING 11X8 5 PERE TRIAC BTA 26 600B 158 gt SPARE FART biat H Sach Nr TE MENS Circulator D Sach Nr ir 1 Item No F 003 ads MOTOR 119V 60Hz MOTOR MOT CRE We NICROSCHALTER SCHWIMMER BUCHSE FURREGLER RATURE CONTROLLER GIEL IO RING 4 OBERTE IL PUMP HOUSING U 285 2007 EE WASHER 985 EM amp DISE c IMPELLER WHEEL L HOUSING D R HE
6. gt peinseeui dujeuoiolA 6 19 Ci SdITIHd 829928 we s g NESRIN uleq Ouer pesox3 BAPA 20 NOud 33 PieogAsy 86 9 JOE 889 34 V VH S8PSu aveau P MA SS Sunuueuog 33219 Jus unJspuy 0001 Id du 105095 ZESSY egent SCQHOLYM 001 uonoegoo BUNT xe xsuss anyea jeseid iejeure reg Joi WOHd 33 E 829928 120s ueq gr ped peeoxj I AS qun Ajddns feidsiq gt surew 208 1282 200 57 2782 lt 00 N Haug 34 v V H 1929 gie 961182 7286 won SES 8610 0 86061 012 Bunuuaueg UL 1219 ASLI AOOL 12 206 280 1eidepe Aq 1 zig esn ve 25 ve ASHE 511 v01 00 Jes lqeo 4062 22 200 H a u NE Deg eui ure 201990000 uo a ems 2 2 wm ASIL 12 0001 19 MOOSI gt amp YMS
7. Unit Part No Part No Part No 230V 115V 100V C10 003 2702 003 3101 003 3393 DC10 003 2859 003 3242 003 3395 DC30 003 2617 003 3246 003 3536 DL30 003 2890 003 3252 003 3569 DC50 RS232 003 2758 003 3249 003 3586 DC50 RS485 003 3054 003 3258 DC50 RS232 003 3108 80 C General Section 1 2 Description of the target group This service manual is intended exclusively for service tech nicians Modifications or repairs of the unit may be carried out only by service partners trained or authorised by HAAKE General Section 1 3 General symbols 1 3 4 Symbols used on the unit AN Caution Read the instruction manual See symbol this manual AN Caution These parts can become hot 1 3 2 Symbols used in this manual mm attention to the risk of injury 1 Warns of possible damage to the unit or contains safety notes GS Denotes an important remark Indicates the next operating step to be carried out and gt what happens as a result thereof General Section 1 4 General safety instructions and warnings It is absolutely essential to observe also the device specific safety instructions and hazard warnings in this operating manual This unit fulfils the EC Directive 89 336 EEC electro magnetic compatibility Constructional changes or modifications are forbidden Only original parts and accessories should be used when
8. ere eens 2 x4n xan X32 Cooling socket BEN RS 485 Pt 1000 Pt 1000 Sensor ext D e Sensor int Mains on 003 1957 230V 10 50 60Hz 115V 310 60Hz RS 485 100V 10 50 60Hz l Cold Fuses SH 82 3 230V 10A 10A SI2 811 Pt 100 O Solder jumper Blatt 4 Wiring diagram DC50 Rs 485 LII LIE EI WIc ILI TE eng 1 Legende ri 5 001 910 600 0003 1 Kis Starnpunk ta 1 VEEB rat GND GND gt 6003 3 J Pruefpunkte i 3 MES nav 00034 siehe Stueckliste 2 2 iH Hm gt H 5 Pte L ES HI DS E S gl e T E ud m m rr o9 m ei i
9. 1 Niveau E viol DC 30 DL 30 Configuration buth red pt ALARM R14 Heater RN 2000W 230V Motor 1200W 115V F 3 1200W 100V 003 2601 PCB 003 2607 230V 003 2600 115V 003 2056 230V tig 003 3531 100V 003 3031 115V P1 003 3031 100V X3 2 15151915 RS 232 Pt 1000 Sensor int DC 30 003 1957 DL 30 003 2406 LN RS 232 Fuses 92 230V 10A 10A Si2 81 230V 10 50 60Hz xe ee es 115V 10 60Hz T es uem 100V 10 50 60Hz 22 Blatt iri i Wiring diagram DC30 DL30 gez 7 1 98 Goetz Gebr H A KE GmbH Nr gepr Karlsruhe Motor comp 230 V 003 1586 115 003 1683 100 003 2314 B w DC 50 Configuration Niveau viol ALARM ___ Heater red 2000W 230V taoowy tsv Motor 1200W 100V 195 003 2526 230V 003 2661 115V 003 2661 100V 003 2056 230V DUI 003 3031 115V 003 3031 100V P1 ce 4 4 Co P xan X3 2 Cooling socket m odo RS 232 Pt 1000 Pt 1000 Sensor ext oo Sensor int W Mains on Tr 003 1957 230V 10 50 60Hz 115 410 60Hz RS 232 Gei i 100V 10 50 60Hz SES Fuses St
10. Remove voltage transmitter Bulb is switched off 1 8 Short circuit of sensor T preset 309C Voltage presetting U 2 4V 339C Bulb is lit Reduce voltage slowly until bulb goes out Value of voltage must be U 2 32 0 05V This corresponds to a temperature of 40 59C 1 9 After the function test and the alignment the potentiometer P2 has to be lacquered PV3 2688 Test Instruction Test Instruction No Datum Name Bereich HAAKE 003 3241 02 02 98 Goetz Entw for componentry gt HAAKE Nr Seite von DC 10 DC 30 DL 30 DC 50 1 6 2 Function Tests 2 1 22 2 3 All tests have to be carried out at end mounted units which means the cover has to be screwed down The circulator DC 10 DC 30 DL 90 DC 50 is operated with max filling volume clean decalcified water see circulator Norm DIN 58966 part 2 chapt 4 3 1 Set excess temperature protection to about 80 C Put the unit into operation see operating instructions 003 3245 Check all menu functions as well as the function of the operating keys see 003 3245 Preset value S Set 20 0 C and store Fixtemp 1 F1 Set 10 0 C and store Fixtemp 2 2 Set 40 0 C and store Fixtemp 3 Set 70 0 C and store DC 30 50 232 Check function of the interface RS 232 C in addition transmit and receive DC 50 485 Check function of the interface RS 485 in addition trans
11. Construction of the Unit Components 7 2 Printed Circuit Board 7 2 4 PCB Description 7 2 2 PCB Schematic 019 AGI 78002606 1060 056 600 3012 600 EI _ xor id ES 4 60 391438 5 Ke 96009 461258 0231 TYH al pe AG 1072 0213 fib i 8009 92418 H q 946256128 ze BE WS C s ng 155806306 Motor compl 003 1586 230V 003 1683 115V 003 2314 100V Solder jumper buth red ALARM Heater 2000W 230V 1200W 115V 1200W 100V Motor ws 003 2056 230V 003 3031 115V 003 3031 100V Mains on 230V 10 50 60Hz 115V 10 60Hz 100V 10 50 60Hz o DC 10 R15 16 17 dig Sensor int 003 1959 Configuration Di R14 003 2601 003 2677 230V 003 2649 115V 003 2649 100V P5 GND P4 out P3 red red blue 230V 115V 100V 52 10A 10 15A 8 2 511 15 Solder jumper Benennung Wiring diagram DC10 gez 7 1 98 Goetz Gebr H A A K E GmbH Karlsruhe Motor compl DC30 DL30 230 V 003 1586 003 2073 145V 003 1683 003 2076 100V 003 2314 003 3568
12. ba 2 os HE uon Banne 3 si wesen Q m SECH zx fi tO Intern text SS Zaire Netztell Plating p OM De pum em mm p lt mo PRESS TALES TET Tas 2 x E ms Sizes m sa 1 Im 242 em moy zu moz pem sii vam Plating i m A Bier rm zn m freta o wa pata D Se rad m Der 7151 Her EE ESAE T RAE ma PEIN NEG Dina 3 js S join lt s D EEUU x3 VO 232 MES 3 Display ER Platine o2 32 333 d 058 osc gt dig ig Se EL gt 3 LU Sensor mE EJ gt gt 1997 Datum FBG Elektrontk Platine Bosch LL 12 1 Benennung pua 003 2525 Folien Norm Zalchnungs Nc tastatur Ersatz f r Zeichng Nr 23 Ma stab waendert 1398 ES Anderung R42 R13 R39 E 08 C28 Pa Sig 1 808022 810 100 SC 7 QRS2 R18 CSCI ORS a 1 Cli ceca C13 OREI 2
13. 824838 SE sag O b seef O BunJspuy Tig t 559702 qesey 19 4 TUAM 203 119523 DIESEM E 21 22 162 0 Bunuususg 5 Butietg Petdeig 284 1318721919 T Telle N 2 AT i rating Mabstab P 003 2711 polls Sehr z f r Nr Verb ind 9 Zaichnuni 4 LPA Verbindun platine Mpol 2711 003 37 Datum 32 29 Wiegand Senennun CEDA Aen Rennel un 235639 223368610984 3810325 49113491426 puis pun 28410416 ue ung JBA Ja Sp uniusDi3 Jasun Bunuuole 25830 Jepuy 3935594 ETAN 249523 127 vr TILZ EZD eT TIN 2 1 Bunuusuzg 95 22 6 109 que 984 Construction of the Unit Components 7 3 PCB Refrigeration control DC50 GZ OG Lt Ot GEM 1511 ge spem ASLL 6675 6500 1062 692 00 5248 0820 QALY uedo 099 0520 29419 657 0694 EELER pasoo Ltry OSO 4 1 3 peso pesop 06001 pesop jun 002 ou uedo uedo
14. BUSHING STOR RING PUMP HOUSING U WASHER DISC WHEEL NUT PUMP HOUSING D HEATER BOOOW EBOV TEMP SENSOR Ftiooo SWITCH SCREW LO CIRCUIT MAINS CABLE CABLE CL AME FRONT FILM DCSO ATURE CONTROLLER 108 COVER CLOSING SCREW PCE DCSa PCE CONTROLLER ROUND CORD RING 11X2 5 FERE BTA 24 6008 Seite Fa Sach Nr Item No Sach Nr Item Na 003 2394 003 1584 085 2007 085 2004 203 1603 085 2000 003 1583 203 1974 003 3111 087 3121 001 0437 087 2717 087 2946 082 2409 087 1659 003 1993 003 2015 834 0133 O03 B649 003 2054 832 0858 799 1300 STE FART LIST Thermo Beze MOTOR G3OV 5OHz MICROSCHALTER SCHATMMENR BUCHSE SCHWIMMERSTANGE TEMPERATURREGLER STELLRING GEHAUSE OBERTE IL SICHERUNGSSCHE I BE STOTESCHEIBE FUMPENRAD SECHSKANTMUTTER GEHAUSE UNTERTE IL HEIZEORFER 1500W 230V TEMFERATURF HLER 1000 WIFFSCHALTER EINSTELLENOFE SCHRAUBENS I CHERUNG THERM BERSTROMAUSLOSER NETEKABEL MIT STECKER KABELVERSCHRAUBUNG M ENICESCH FRONTFOLIE 0050 HAUBE VERSCHLUSS SCHRAUBE LEITERPLATTE 0050 z3ov LEITERPLATTE RUNDSCHNURR ING 11X8 9 PEREUNAN TRIAC BTA 26 600B HA AK E Seite Fy BSOV S0Hz JETS Bose Description F F MOTOR MOTOR MICRO FLOAT BUSHING STOC TEMPERATURE CONTROLLER RING P HOUSING u 230V SUFFORT SWI
15. MICROSCHALTER MICRO SWITCH OO3 B396 SCHWIMMER FLOAT 003 8701 BUCHSE BUSHING 008 598 SCHWIMMERSTANGE STOCK 003 2088 TEMPERATURREGLER TEMPERATURE CONTROLLER 085 0554 GEWINDESTIFT M 3X6 DIN 553 MS THREADED PIN DINSSS BRS 003 1584 GEHAUSE OBERTEIL HOUSING LU 0853 8007 SICHERUNGSSCHE IRE 4 WASHER 085 8006 STOTZSCHEIBE Disc OO3 1603 PUMPENRAD PUMP WHEEL 085 8000 SECHSKANTMUTTER NUT 003 1583 GEHAUSE UNTERTETL HOUSING D 003 1975 HEIZEORFER 2OOOW 230V OOS 1987 TEMPIRATURE OH t TEMP amp Ft Load 087 3181 WIPPSCHALTER SWITCH 001 0032 EINSTELLENOFF 087 8717 SCHRAUBENSICHERUNG SCREW LOCKING 2 5058 ABDECEKAFFE COVER 087 2770 THERM GBERSTROMAUSLOSER 104 CIRCUIT BREAKER 104 082 2409 NETZKABEL MIT STECKER 2309 MAINS CABLE 230v 287 1659 KABELVERSCHRAUBUNG KNICKSCH CABLE CLAMP 003 1998 FRONTFOLIE DERO FRONT FILM 003 2015 COVER 001 9383 ABDECKKAFFE CAF 834 0133 VERSCHLUSS SCHRAUBE CLOSING SCREW 003 2607 LEITERPLATTE 230 CONTROLLER DC30 ABOV 003 8056 LEITERFLATTE CONTROLLER 832 0868 RUNDSCHNURRING 11X2 59 FERBUNAN ROUND CORD RING 11X8 9 799 1300 TRIAD BTA 26 6008 TRIAC BTA 26 6Q0B ERSATZTEILLISTE SPARE PART LIST Sach Nr Item No 759 0374 Thermostat DL3O 100V 50 60Hz 003 3568 003 1906 087 2909 003 2396 003 2701 003 2891 003 2022 003 2394 003 1584 085 8007 085 2006 003 1755 085 2000 003 1583 003 353
16. Unit Description 3 Unit Description Please consult the attached operating instructions for the description of the unit Testing and Measuring Devices 4 1 Testing and measuring devices Required testing and measuring devices Digital voltmeter 0 1mV resolution Normal voltage and source of current 0 1 mV resolution Standard zero modem cable 9 male 9 female or 9 male 25 female PC or Laptop with serial RS232 Interface DC30 DC50 Terminal program DOS or Windows e g Win Terminal or Hyperterminal Win 95 Slotted screw driver and screwdriver for recessed head screws Round socket key HAAKE order no 799 1304 Technical Data 5 Technical Data Technical Data see Instruction Manual Opening the Units 6 1 Opening the Units C10 Replacing the printed circuit board Release the bottom four fixing screws of the thermostat hood Pull the hood away to the rear Release the control knob on the front panel Release the clamping screw of the potentiometer Remove the two screws on the printed circuit board Release the cable connections Detach the triac from the heat sink Pull out the printed circuit board to the rear Opening the Units Opening the Units 6 2 DC10 DC50 Replacing the printed circuit boards Release the bottom four fixing screws of the thermostat hood Pull the hood away to
17. 003 2452 003 2015 001 9383 834 0133 003 2607 003 2056 832 0248 799 1300 759 0370 Thermostat DL3O 230V Bezeichnung SPALTPOLMOTOR 230V 50Hz MOTORFUB MICROSCHALTER SCHWIMMER BUCHSE SCHWIMMERST ANGE TEMPERATURREGLER STELLRING GEHAUSE OBERTE IL SICHERUNGSSCHE 1 BE STOTZSCHEIBE PUMPENRAD SECHSKANTMUTTER GEHAUSE UNTERTE IL HEIZK RPER 230V 2000W TEMPERATURFOHLER Pt1000 WIPPSCHALTER EINSTELLKNOPF SCHRAUBENSICHERUNG ABDECKKAPPE THERM OBERSTROMAUSLOSER 104 NETZKABEL MIT STECKER 230V KABELVERSCHRAUBUNG M KNICKSCH FRONTFOLIE DL3O HAUBE ABDECKKAPPE VERSCHLUSS SCHRAUBE LEITERPLATTE DC30 230V LEITERPLATTE RUNDSCHNURRING 11X2 5 PERBUNAN TRIAC 26 600B HAAKE Seite Pa Circulator 230V Description P P MOTOR 5 MOTOR SUPPORT MICRO SWITCH FLOAT BUSHING FLOAT ROD TEMPERATURE CONTROLLER RING PUMP HOUSING U WASHER DISC PUMP WHEEL NUT PUMP HOUSING D HEATER 230V 8000W TEMP SENSOR Pt1000 SWITCH KNOB SCREM LOCKING COVER CIRCUIT BREAKER 104 MAINS CABLE CABLE CLAMP FRONT FILM DL30 COVER CAP CLOSING SCREW PCB CONTROLLER DC30 PCB CONTROLLER ROUND CORD RING 11 8 5 PERB TRIAC BTA 86 600B ERSATZTEILLISTE Zltemn No Sach Nr Sach Nr Item No 203 190 72902 3 2396 8701 0093 2599 OO DO 239 38 1884 0885 8006 0003 1754 0895 8000 0003 1583 203 3394 003 1957 087 3121 001 0637 087 2717 087 2794
18. 7 891 200 1062 9861 600 556 200 S v c00 6589 200 7661 200 001 29 00 0 911 7892 00 0 0 2 206 2 200 901 0222 180 98 9962 180 9002 200 230 052 6055 280 1705 00 5665 200 2290 100 ERSATZTEILLISTE SPARE PART LIST Sach Nr Item No 759 0340 Thermostat 010 230 003 1586 003 1906 003 1584 085 2007 985 2004 003 1603 085 2000 003 1583 003 1974 003 1958 003 2307 087 2946 082 2409 087 1659 002 4041 001 0637 002 3993 003 1994 003 4978 087 3121 087 2927 008 5359 002 4353 002 4555 000 1465 003 2006 003 2015 834 0133 832 0268 799 1300 MOTOR 230V 50Hz MOTORFUR GE HAUSE OBERTETL SICHERUNGSSCHE I BE STUTZSCHE IRE PUMPENRAD SECHSKANTMUTTER BEHAUSE UNTERTEIL HEIZK RPER 1500W 230V TEMPERATURF HLER LEITERPLATTE THERM OBERSTROMAUSLOSER 8A NETZKABEL MIT STECKER 230V KABELVERSCHRAUBUNG KNICKSCH BERTEMPERATURSCHUTZ 20 120 SCHALTHULSE FRONTPLATTE 10 FRONTPLATTE 04 99 FUR C10 WIPPSCHALTER SIGNALLEUCHTE BREMSSCHE TRE PFE TL SCHE TBE KURZKNOPF DECKEL HAUBE CIO 1 04 99 FOR C10 VERSCHLUSS SCHRAUBE RUNDSCHNURRING 11X2 5 PERBUNAN TRIAC BTA 26 6008 MOTOR 830V SOHz MOTOR SUPPORT PUMP HOUSING U WASHER DISC PUMP WHEEL NUT PUMP HOUSING D HEATER 1500W 230V TEMP SENSOR PCB CONTROLLER CIRCUIT BREAKER 8A MAINS CABLE 230V CABLE CLAMP OVER TEMPERATURE PROTECTION KNOB BU
19. FBG Netzteil Benennung 0 10 30 50 003 2055 2 X1 Elektronlk platine Elektronik platine O2 5 7 i 5 ET SE eem amis 220 0 86 q a3uy BS BE RT IQ 113 Z N 984 1994 203 219923 2122 SGAC EBD 06 8 01 20 HEIZEN 983 gt 228 3T x er 8 LEET Lm 398 04 o FEEFEE T 6 2 0 QS 2 2aT 30 194 4 984 O 800000000 000000000 LLLI 11777 s unjeg Gunsepuy et 3735994 LICEY Tran 201 236653 5 6 27 LGE 8S QE 27 39 201321 1 19 1 984 000000000 TH OjO HHH oo OO O oo Qoo OO EH o 0 0 O kal 000000000 0111 LIT HH N e m cO 18 ME th 2 0 som 000 208 naar see f o 1
20. temperature 1 23 88 secured mode lt a HL High Limit 100 0 l i Fixed temperature 2 400 Fixed temperature 2 10 LED display contrast 84 27 1 F j Fixed temperature 3 700 c j Fixed temperature 3 08 H Resolution 01 1 1 temperature display 0 01 0120 nueyw seipauiay pue Telefax HAAKE Dieselstr 4 76227 Karlsruhe Germany 0721 4094 0 Telex 7826 739 hak d To An Fax 0721 4094 300 Fax Nr From von Date Dat No of pages Seitenzahl In the new DC generation the individual software modules DC 10 30 50 are activated with hardware jumpers The resistors R15 R16 R17 are used as hardware switches on the display printed circuit board Order No 003 2520 circuit diagram scm job 003 2519 The association is as follows cM Display Platte D3 g ors D2 003 2520 HCF 74 4049 Dre 165 DO Der encoding jumpers for the respective software modules Lu ev LO 88 30 DC30 DL30 switched a
21. the rear Release the fixing screws of the main printed circuit board If the interface is fitted release its mounting screws too Remove the plugged in printed circuit board For the power supply printed circuit board pull out the fuses to the rear and detach the triac from the heat sink Opening the Units DC10 DC50 A Opening the Units DC10 DC50 B Opening the Units 6 3 Replacing the heater and the temperature sensor 1 Release the bottom four fixing screws of the thermostat hood 2 Pull the hood away to the rear 3 Loosen the fixing screws on front of the pump shaft 4 Loosen the soldered joint from the temperature sensor 5 Pull out the sensor upwards 6 Remove the connector from the heater 7 Remove the clamps from the overtemperature control ler at the heater Pull out the heater downwards DC30 DL30 DC50 Distance 0 5 to 1 mm between sensor and frame of the pump M C10 DC10 Place sensor on the edge Opening the Units C10 DC10 DC30 DL30 DC50 Distance 6 mm between upper Spiral of the heater and the ribs of the pump housing Opening the Units 6 4 Replacing the motor Release the bottom four fixing screws of the thermostat hood Pull the hood away to the rear Detach the cables from the mains switch
22. 0 SECHSKANTMUTTER 003 1583 GEHAUSE UNTERTEIL HOUSING D 003 1975 HEIZEORPER 20004 830V f HEATER 093 1959 TEMPERATLURFOHLER DIGITAL TEMF SENSOR DIGITAL 087 3181 WIFPSCHALTER SWITCH 0901 0637 EINSTELLKNDPF ENGE 003 2806 KANTENSCHUTZ EDGE PROTECTOR 087 2717 b SCREW LOCEING 002 5095 087 2770 RE 5 108 CIRCUIT BREAKER 108 0882 8409 NETZKABEL MIT STECKER MAINS CABLE 230V 087 1659 EABELVERSCHRAUEBUNG KNICESCH CABLE CLAMP 003 1991 FRONTFOLIE PELO FRONT FILM DCio 0023 8015 HAURE COVER 003 8815 ABDECKBLECH COVER FLATE 001 9383 ABDECEKAPFE CAF 834 0133 VERSCHLUSS SCHRAUBE CLOSING SCREW 003 8671 LEITERPLATTE 10 CONTROLLER 0010 003 2056 LEITERPLATTE PCE CONTROLLER RUNDSCHNURRING 11X2 5 FERBUNAN ROUND CORD RING 11X2 5 FERE 799 1300 TRIAT BTA 86 600B TRIAC BTA 86 600B ERSATZTEILLISTE Sach Nr Item Nao Sach Nr Item No 003 8314 003 1906 087 8903 003 2396 003 8701 003 2598 003 2082 0885 0854 003 1584 o8085 2007 85 2002 003 1786 085 2000 0038 1963 903 3394 003 1957 087 3121 001 0637 0987 2717 0937 2794 088 480 087 1659 0083 1998 003 2015 001 9383 834 0133 OO03 3564 003 3031 799 1300 H FART LIST 739 0364 Thermostat DCSO iO00V 5O 60Hz Bezeichnung MOTOR 100V 50 60Hz MOTORFUIG MICROSCHALTER SCHWIMMER BUCHSE SCHWIMMERSTANGE TEMPERA TURREGLER BEWINDE
23. 03 1583 GEHAUSE UNTERTEIL FUMF HOUSING D 0083 1976 HEIZK RPER HEATING ELEMENT 002 1999 TEMPFERATURFOHLER DIGITAL TEMP SENSOR DIGITAL 087 3101 WIFFSCHALTER SWITCH 001 0637 EINSTELLEN FEF 003 2806 KANTENSCHUTZ EDGE PROTECTOR 087 8717 SCHRAUBENSICHIRUNG SCREW LOCKING OOR SOSS ABDECKEAPPE COVER 087 8794 THERM OBERSTROMAUSLOSER 156 CIRCUIT BREAKER 15 115V MAINS CABLE 115V 087 1859 KABELVERSCHRAUBUNG KNICKSCH CABLE CLAMP 003 1991 FRONTFOLIE 10 FRONT FILM 10 003 2015 HAUBE COVER 903 2815 ABDECKBLECH COVER FLATE 001 9383 ABDECKKAPPE CAF 834 0133 VERSCHLUSS SCHRAUBE CLOSING SCREW 003 2630 LEITERPLATTE DCiO 1154 FCB DC10 115V 003 3031 LEITERPLATTE 0010 0050 DC10 DCSO 832 0268 RUNDSCHNURRING 11X2 5 PERBUNAN ROUND CORD RING 11 2 5 PERE 799 1300 TREAC B 600R BTA 26 6005 ERSATZ STETLELSTE 7 SPARE PART LIST H F E Seite Pa Sach No j Thermostat 0010 ALERT OR DCi m at en m a A m te Ty m te Sach Nr Bezeichnung DESE EE Item No OOS3 1986 MOTOR QV MOTOR 003 1906 MOTORFUR MOTOR amp OO3 80gO TEMFERATURREBLER DCLG TEMPERATURE CONTROLLER 003 1594 GEHAUSE OBERTEIL PUMP HOUSING U 0805 8007 SICHERUNGSSCHE I BE WASHER 085 8005 STUTESCHEIBE 150 0083 1603 PUMPENRAD BUMP WHEEL 085 800
24. 0368 Thermostat DC3O 1 Bezeichnung MOTOR 115V 60Hz MICROSCHALTER SCHWIMMER BUCHSE SCHWIMMERGTANGE TEMPERATLIRREGL ER GEWINDESTIFT M 3X4 DIN GEHAUSE OBERTEIL SICHERUNGGSCHE I EE STOTZSCHE TBE FUMFENRAD SECHSKANTMUT TER GEHAUSE UNTERTEIL TEMFERATURFOHLER 21000 WIFFSCHALTER EINSTELLKNOFF SCHRAUBENS ICHERUNG ABDECKKAFPE THERM OBERSTROMAUSLOSER 154 NETZKABEL 1150 KABELVERSCHRAUBUNG ENICKSCH FRONTFOLIE pose HAUBE VERSCHLUSS SCHRAUBE LEITERPLATTE DCSO DLu3O 115 LEITERPLATTE DClO DC50 RUNDSCHNURR ING 11X8 8 FERBUNAN TRIAC BTA 26 4008 WES MS Seite Fa HA A HE Circulator DC30 115V 60Hz MOTOR MOTOR MICRO FLOAT BUSHING STOCK TEMPERATURE CONTROLLER THREADED PIN M3X amp DINSS3 ERS PUMP HOUSING U 115V 60Mz SUPPORT SWITCH WASHER DISC IMPELLER WHEEL FUMP HOUSING D HEATING ELEMENT TEMP SENSOR 2 1000 SWITCH ENOR SCREW LOCKING COVER CIRCUIT BREAKER 154 MAING CABLE 115 CABLE CLAME FRONT FILM DEBO COVER CLOSING SCREW PCB DC DL3O 115v 10 0050 ROUND CORD RING 11X2 5 TRIAC BTA ERSATZTEILLISTE SPARE PART LIST HA E Sach Nr Item No S9 0360 Thermostat DEZO 230V Circulator DC30 Sach Nr Bezeichnung Description E ltem No P 003 1586 MOTOR 230V S5OHz MOTOR 230V 50Mz 0038 1906 MOTORFUR MOTOR SUPFORT 087 2709
25. 1X2 5 TRIAC BTA 26 6008 KNOB Seite F ERSATZTEILLISTE SPARE FART LIST Seite F Sach Nr Item No 759 0344 Thermostat 040 100V 50 60Hz Circulator 010 100V 50 60Hz Bezeichnung Description MOTOR MOTOR MOTOR SUFFORT Ms AUSE OBERTEIL PUMP HOUSING U HERUNGSSCHETBE WASHER DISC 003 1756 FUMFENRAD IMPELLER WHEEL 085 2000 SECHSKANTMUTTER NUT 093 1983 GEHRUSE UNTERTEIL i HOUSING 3 HEIZKORPFER HEATING E 1OTEMPERATURFOHLER TEMP SENS LETTERPLAT TE PCR STROMAUSLOSER 124 CIRCUIT BREAKER 124 NETZKABEL MIT PVC STECKER POWER CABLE WITH PLUG KABELVERSCHRAURUNG CABLE CLAMF bertemperaturschutz 20 120 ver temperature protection EINSTELLKNOPF KNOB SCHAL THOL SE BUSHING FRONTPLATTE C10 FRONT FILM C10 WIFFSCHALTER SWITCH SIGNALLEUCHTE BREMSSCHETIRE DISC 002 2 FFEXLSCHEIRE DISC W ARROW 0902 4545 KURZKNOFF KNOR 009 1465 DECKEL COVER KNOR 003 2006 MAUBRE C10 COVER C10 9034 0133 VERSCHLUSS SCHRAURE CLOSING SCREW 832 0298 RUNDSCHNURRING 11 2 5 PERBUNAN ROUND CORD RING 11X2 5 PERE 299 4300 24 4008 TRIAC BTA 26 4008 Seite Ps ERSATZTEILLISTE SPARE PART LIST HAAK Sach Nr Item No 759 0354 Thermostat reis a GOH ciren DCLG 100U 50 60Hz Sach Nr Bezeichnung Description F Item No OO03 8314 MOTOR 100V 50 50Hz MOTOR 100V 50 60Hz 2932 1904 MOTORFUG MOTOR SUPPORT 39 2020 TEMPERATURREG
26. 4 003 2406 087 3121 001 0637 087 2717 008 5055 087 2794 2420 087 1659 003 2452 003 2015 001 9383 834 0133 003 3564 003 3031 832 0268 799 1300 MOTOR 100V 50 60Hz MOTORFUB MICROSCHALTER SCHWIMMER BUCHSE SCHWIMMERSTANGE TEMPERATURREGLER STELLRING GEHAUSE OBERTEIL SICHERUNGSSCHE I BE STUTZSCHEIBE PUMPENRAD SECHSKANTMUTTER GEHAUSE UNTERTEIL HEIZK RPER TEMPERATURF HLER Pt1000 WIPPSCHAL TER EINSTELLKNOPF SCHRAUBENS I CHERUNG ABDECKKAPPE THERM UBERSTROMAUSLOSER 154 NETZKABEL 115V KABELVERSCHRAUBUNG KNICKSCH FRONTFOLIE HAUBE ABDECKKAPPE VERSCHLUSS SCHRAUBE LEITERPLATTE DC30 DL30 LEITERPLATTE DC10 DCSO RUNDSCHNURRING 11X2 5 PERBUNAN TRIAC BTA 86 600B MOTOR 100V 50 60Hz MOTOR SUPPORT MICRO SWITCH FLOAT BUSHING FLOAT ROD TEMPERATURE CONTROLLER RING PUMP HOUSING U WASHER DISC IMPELLER WHEEL NUT PUMP HOUSING D HEATING ELEMENT TEMP SENSOR Pt1000 SWITCH KNOB SCREW LOCKING COVER CIRCUIT BREAKER 15A MAINS CABLE 115V CABLE CLAMP FRONT FILM COVER CAP CLOSING SCREW PCB DC30 DL30 10 0 50 ROUND CORD RING 11 2 5 PERB TRIAC BTA 86 600B ERSATZTEILLISTE SPARE PART LIST Sach Nr Item No 759 0378 Thermostat DLSO 115V 60Hz Sach Nr Item No Bezeichnung 003 2076 003 1906 087 8909 003 2396 003 2701 003 2891 003 2022 003 2394 003 1584 085 2007 085 2006 003 1755 085 2000 003 1583 003 3254 003 2406 087 3121 001 083
27. 5V 100V DC10 230V 115V 100V DC30 230V 115V 100V DL30 230V 115V 100V DC50 230V 115V 100V DC50 80 230V osoa 3 890 100 BY 1215 90 1661 500 01901 557 500 0 1G 2661 200 661 00 052 0081 6654 00 9 88 600 181 00692 600 062 1292 600 otoq 100 9988 600 1811 0092 600 062 092 800 400 8668 00 481 2998 600 062 6992 00 SBSH 082 0 92 600 vsi vez2 280 vzi evez 90 Kv01 0242 180 v8 ev62 90 001 81 1606 600 062 9802 600 0599 0190 6591 180 481 0 2 280 082 6092 280 9102 00 1 600 51 1 9826 600 106236522 200 1001 9666 800 1811 9261 600 062 8 61 600 0800 0104 1961 00 1042 600 9655 500 682 600 0270 8682 8600 0894 0894 0202 00 06 00 510 758 681 600 0002 580 001 9671 600 51125521 600 062 6091 600 9002 980 1002 580 600 6062 280 9061 500 0118986 6004181 18 02 6004106216 02 600 0 00 162 600 48 6891 600 1062 9881 000 0900 0100 5210 58 A001 PBEE EOONASLLZESZ E00 KADEZ FLEL 00 5851 500 OLD 922 t 00 AS1 SSL L EOQ AOEZ E09 L 00 f 8961 200 9002 580 1002 580 7891 00 001 8 1 82 80 0 082 282 280 9061 00 1215 1480 S9t 1 000 00 08162 000 181
28. 7 087 2717 002 5055 087 2794 082 2420 087 1659 003 2452 003 2015 001 9383 834 0133 003 2600 003 3031 832 0268 799 1300 MOTOR 115V 60Hz MOTORF UB MICROSCHALTER SCHWIMMER BUCHSE SCHWIMMERSTANGE TEMPERATURREGL ER STELLRING GEHAUSE OBERTE IL SICHERUNGSSCHE I BE STUT2SCHE I BE PUMPENRAD SECHSKANTMUTTER GEHAUSE UNTERTE IL HEIZKORPER DL3O 115V 1200W TEMPERATURFOHLER Pt1000 WIPPSCHALTER EINSTELLKNOPF SCHRAUBENSICHERUNG ABDECKKAPPE THERM BERSTROMAUSLOSER 154 NETZKABEL 115V KABELVERSCHRAUBUNG FRONTF LIE DL3O HAUBE ABDECKKAPPE VERSCHLUSS SCHRAUBE LEITERPLATIE DC30 DL3O 115V LEITERPLATTE 10 0 50 RUNDSCHNURRING 11X2 5 PERBUNAN TRIAC 26 600B KNICKSCH MOTOR 115V 60H2 MOTOR SUPPORT MICRO SWITCH FLOAT BUSHING FLOAT ROD TEMPERATURE CONTROLLER RING PUMP HOUSING U WASHER DISC IMPELLER WHEEL NLIT PUMP HOUSING D HEATING ELEMENTDL30 115V 1800W TEMP SENSOR Pt1000 SWITCH KNOB SCREW LOCKING COVER CIRCUIT BREAKER 15 MAINS CABLE 115V CABLE CLAMP FRONT FILM 0130 COVER CAP CLOSING SCREW PCB DC DL3O 115V PCB DC10 DC50 ROUND CORD RING 11X8 5 PERB TRIAC BTA 86 600B ERSATZTEILLISTE SPARE PART LIST Sach Nr Item No H Sach Nr Item No 003 2073 003 1906 087 8909 003 2396 003 2701 003 2891 003 2022 003 2394 003 1584 085 2007 085 2006 003 1603 085 2000 003 1583 003 2253 003 2406 087 3121 001 0637 087 2717 002 5055 087 2770 088 2409 087 1659
29. 82 C 230V 10A 104 E de P Pt 100 115V 15A 100V 15A ext Solder jumper Blatt Wiring diagram DC50 232 9 2 7 1 98 Goetz Gebr HAAKE GmbH Karlsruhe Motor kompi 230V 003 1586 Niveau ALARM buth red Motor ws Heater 003 2056 Pt 1000 230 V 10 50 60 Hz Blatt 1 Benennung von 230V Sensor ext oo oo Mains on 3 60 E 4 4 4 2 3 2 So RS 232 o DC 50 80 Configuration EE R151617 Sie 003 2526 Cooling socket NN OQ O nag Pt 1000 Sensor int 003 3111 Wiring diagram DC50 RS232 b gez 7 1 98 Goetz C gepr Gebr H A K GmbH Karlsruhe 80 C Motor compt 230 V 003 1586 T15V 003 1683 100V 003 2314 ela 2 o DC 50 Configuration Niveau viol ALARM Puth red Heater 2000W 230V Motor 1200W 115v ws 1200W 100V 003 2631 230V 003 2655 115V 003 2655 100v 003 2056 230V 003 3031 115V 003 3031 100V P1
30. ATING ELEMENT TURF GHLER FtlOoOO TEMP SENSOR Ptiooo 7 393181 SWITCH 001 0637 EMOFF SNOE 087 8717 SCHRAUBENSICHERLUNG SCREW LOCKING THERM BERSTRUMALSLOSET 154 CIRCUIT BREA C LSA 082 2420 NETZKABEL 115V MAINS CABLE 115V 087 165 EABELVERSCHRAUBUNG ENICKSCH CABLE CLAMP 003 1993 FRONTFOLIE DCSO FRONT FILM DCSO 003 2015 MAUBE COVER 834 0133 VERSCHLUSS SCHRAUBE CLOSING SCREW 403 2667 LEITERFLATTE 50 115V PCR DCSO 115V 003 3031 LEITERPLATTE DClO DCSO POE DO10 DCSO RUNDSCHNURRING 11X2 5 FERBUNAN ROUND CORD RING 11x2 5 799 1300 TRIAC BTA 26 6008 TRIAC BTA 26 4008 ERSATZTEILLISTE Sach Mr Item No Sach Nr ltem No 93 2701 2 598 03 2028 03 2394 003 1584 0889 2007 0585 8006 003 1603 085 2000 003 1583 003 1975 003 1957 087 3181 901 0537 087 2717 087 2770 409 097 1599 003 1993 003 8015 4 01 82 003 2669 5 832 0268 790 1800 SPARE FART LIST 759 0380 Therm DcSo Bay Bezeichnung Description MOTOR OV MOTOR H MOTORFUG MOTOR MICROSCHALTEN MIC SWITCH 1 SCHWIMMER FLOAT BUCHSE BUSHING SCHWIMMERSTANGE STOCK TEMFERATURREBLER TEMPERATURE CONTROLLER STELLRING RING GEMAUSE BER 2 PUMP HOUSING LU SICHERUNGSSCHE TEE WASHER STOTZSCHE I BE DIST FUMFENRAD PUMP WHEEL SEEHSEANTMUTTER NUT ZHAUSE UNTERTE TL HOUSING D 2000W g30V
31. HEATER gOQOW 230V TEMPERATURFOMLER 1000 TEMP SENSOR Ptiooo WIFFSCHALTER SWITCH EINSGTELLIKNOPF ENDE SCHRAURBENSI CHERUNG SCREW LOCKING THERM UBERSTROMAUSLOSER 104 CIRCUIT BREAKER 10A NETZKABEL MIT STECKER 230 KABELVERSCHRAUBUNG FRONTFOLIE DCSO MAINS CABLE CABLE CLAMP FRONT FILM DCSO HAUBE COVER VER SCHL L SCHRAUBE CLOSING SCREW LEITERPLATTE DCEO G30V DESO LEITERPLATTE CONTROLLER RUNDSCHNURRING 11X2 5 PEREBLUNAM BTA B GOGE ROUND CORD RING 11X2 5 FERE TRIAS BTA B Seite Fa ERSATZTEILLISTE Sach Nr Item No Sach Nr Item No 903 1957 087 3181 001 0537 087 2717 087 2770 409 0987 1659 003 1993 003 2015 834 0133 003 2070 003 2055 832 0268 799 1300 LI SPARE FART 86 RSagSS MICROSCHALTER SCHWIMMER BUCHSE SCHWIMMERST ANGE TEMPERATURREGLER STELLRING GEHAUSE OBERTEIL SICHERUNGSSCHEIBE PLUPFENRAD SECHSKANTMLITTER GENAUSE UNTERTE IL HE ARPER gOQOW G3OV TEMPERATURFUHLER Ft load WIFFSCHAL EINSTELLENOPF THERM OBERGTROMAUS NETZKABEL MIT STECKER K VERSCHRAUBUNG FRONTFOLIE 50 HAUBE VERSCHLUSS SCHRAUBE LEITERPLATTE DESO LEITERFLATTE RUNDSCHNURRING 11 5 TRIAC BTA 22 2008 Circu RSABS Description MOTOR 230V 50Hz OTOR RT MICRO SWITCH FLOAT
32. LER 1 TEMPERATURE CONTROLLER 903 1584 GEHAUSE OBERTEIL BUMP HOUSING U 085 2007 SICHERUNGSSCHE I BE WASHER 085 8006 STOTZSCHEIBE DISC 003 1756 PLMPENRAD IMPELLER WHEEL 085 2000 SECHSKANTMUTTER NUT 003 1583 GEHAUSE UNTERTEIL HOUSING D 003 3394 HEIZEONPER i HEATING ELEMENT 903 1989 TEMPERATURFOHLER DIGITAL TEMP SENSOR DIGITAL 087 3101 WIFFSCHALTER SWITCH 901 0637 EINSTELLENOFF OB7 8717 SCHRAUBENSICHEEFLUNG SCREW LOCKING 0082 5055 ABDECKKAFFE COVER 087 8794 THERM BERSTROMAUSLOSER 150 CIRCUIT BREAKER 15A 082 2420 NETZKABEL 1150 MAING CABLE 115V 087 1659 EABELVERSCHRAUEUNG KNICKSCH CABLE CLAMF 003 1991 FRONTFOLIE 0 10 FRONT FILM DCio 003 8015 HAURE COVER 003 8815 ABDECKELECH COVER PLATE 001 9383 ABDECKKAFFE 834 0133 VERSCHLUSS SCHRAUBE CLOSING SCREW 003 3031 LEITERFLATTE DCiO DC5O 0010 0050 832 0268 RUNDSCHNURRIN G 11X2 5 FERBUNAN ROUND CORD RING 11X2 5 FERB 799 1300 TRIAC BTA 86 600R RTA 26 6008 HA k E Seite Fa Sach Nr Item No Thermostat 10 115V 60 Circulator 0010 115V 60HMz Sach Nr Bezeichnung Dsstrapkian Item No 003 1583 MOTOR 115V 0Hz MOTOR 119V 60Hz OGO3 1906 MOTORFLE MOTOR SUPPORT 003 2020 TEMPERATURREGLER 0010 TEMPERATURE CONTROLLER 0053 1584 GEHOL Op HOUSING Ll 085 2007 SICHERUNGSSCHEIBE WASHER 085 2006 STUTSSCHEIBE DISC 003 1755 PLMPENRAD IMPELLER WHEEL 0895 8000 SECHSKANTMUTTER NUT 0
33. N WOW 8 viubis jo p1eoq 19005 0 spioo ejqixej aynispey 34 V V H 485 syun But ooo 052g 104403 4 Did um si pus 96 PO ZZ 26 Bunuueueg 111056 ejqeo eund PIEIQ ND OMY Pe O08 erqeo 15 e qeouuus Eau Aq pinoes pue ejqeo pue uedo lt Snid IHOWWYA B4 0S6 PZDMY NVSLAO d8GWLO uoneoumeds unugig pays eyseyold 869022 BEZEL uniepuy eniq ues UMOIG 2 5 9 8 8 BEE 85 80 02 Trouble Shooting and Remedies 8 Trouble Shooting and Remedies 8 1 Safety circuit 9691 806 39AU3S 489 01 05 0 9 296 un2412 jejes Bunuueueg 08 06 0 xoojun L 3918 q 015055914 189908 Buyooo o Sg 06 20 ejdsip HOLIAS xXoojun yenuew Siemyog Jojow wieje 06 08 01 OQ
34. PLUME 1 3 4 Zoe o Zoe p ls IL 3 real eui C Ca 50 3 vc x3 3 2 MAL 1 60 a 16115 24 25 26 458 dis 22 23 2 HS 1 KS 888 d H SP A903 HOSP A903 4 4 7 100 A A i 18 j Al L on uvoveusgaa teres u 34 5191132 8 17 2 Sie L 9 8 2 30 m on 2 204 2 5 05583 5406371 Eugen 39 4 b 92 ote x2 SOR oo ee 82 0 ii 2 n 165 o s 2 821 2 7 u o 2 JB ses put eee 4 29 010 2704 x Den 1 E 2 104 19k b 5R2 8 5 13 De sai 0167 tog us Be 1 EX 22 E KS 2 RM d 2 e i RL C 4 sRL3 aim e 2 1937 oa De FBG Display Platine j ver err Sere 12 12 19 39 a 003 2513 i ng Norm Zebra 372 fOr RL ER 7142 gu H x Vet viuit amp iti Q dritte Personen lat etra M let une Cigentum olgt Verwertung oder Hittelluni und wird gerichtlich verf Urhebargasatza Gasatz gegen unlauteran Wettbewerb B G CM E utu
35. SHING FRONT FILM C10 FRONT PLATE SINCE 04 99 FORTIS SWITCH SIGNAL LAMP DISC DISC W ARROW KNOB COVER F COVER C10 COVER SINCE 4 99 FOR C10 CLOSING SCREM ROUND CORD RING 11X2 5 PERB TRIAC BTA 25 6908 KNOB BRS LLISTE SPARE PART LIST 9905 1758 985 2000 0603 15 9003 2832 003 1958 003 2484 087 o 682 2420 6807 1697 902 4041 001 0637 092 3993 ob3 992 A353 602 4555 000 1463 003 2006 834 bus Sach Nr HAURE 759 0342 Thermostat C10 115V 60Hz MOTOR 115V 60Hz MOTORFUR GEHAUSE ORBERTEIL SICHERUNGSSCHEIRE STOTZSCHEIBE FUMFENRAD SECHSKANTMUTTER GEHAUSE UNTERTE TL HET ZKORFER TEMPERATURE UMER LEITERPLATTE THERM O RERSTROMAUSLOSER 104 NETZKABEL MIT PVC STECKER KARELVERSCHRAUBUNG bertemperaturschutz 420 120 EINSTELLKNOFF SCHALTHOL SE FRONTPLATTE WIPPSCHALTER SIGNALLEUCHTE BREMSSCHEIBE FFEILSCHEIBE KURZKNOFF DECKEL C10 VERSCHLUSS SCHRAURBE RUNDSCHNURRING 44 2 FERBUNAN TRIAC BTA 26 600R HAA Circulator 610 115V 60Hz Description MOTOR 115V 60Hz MOTOR SUPPORT PUMP HOUSING U WASHER DISC IMPELLER WHEEL NUT PUMP HOUSING D HEATING ELEMENT TEMP SENSOR PCR CIRCUIT BREAKER 10A POWER CABLE WITH PLUG CABLE CLAMF Over temperature protection KNOB BUSHING FRONT FILM 010 SWITCH DISC DISC W ARROW KNOR COVER COVER C10 CLOSING SCREW ROUND CORD RING 1
36. STIFT M 3X DIN S53 MS GEHAUSE OBERTETL SICHERUNGSSCHE I STOTZSCHE IRE PUMPENRAD SECHSKANTMUTTER GEHAUSE LINTIERTE IL HETZEORPER TEMPERATURFOHLER Ptiooo WIPFSCHALTER EINSTELLKNOFF SCHRAUBENS I CHERUNG ABDECKEAFFE THERM BERSTROMAUSL SER 158 NETZKABEL 115V EABELVERSCHRAUBUNG FRONTFOLIE DC30 HAURE ABDECKEAFFE i VERSCHLUSS SCHRAUBE LEITERPLATTE DOGO OL LEITERPLATTE 2610 0080 RUNDSCHNURRING 11X2 5 TRIAC BTA G 500B ENTCESCH Beite Fa HA ARE 100 Circulator Description 100V 50 660Hz SUFFORT SWITCH MOTOR MOTOR MICRO FLOAT BUSHING STOCK TEMPERATURE CONTROLLER THREADED M3X6 DINSS BRS FUME HOUSING U WASHER DISC IMPELLER NUT EUME HOUSING D HEATING ELEMENT TEMP SENSOR Ftiooo SWITCH NOB SCREW LOCKING COVER CIRCUIT BREAKER 154 MAINS CABLE 115V CABLE CLAMP FRONT FILM DC3O COVER CAF CLOSING SCREW PEE DCSO DL 20 10 0050 ROUND CORD RING 11X2 5 PERE TRIAC BTA 25 6008 WHEEL ERSATZTEILLISTE Sach Nr Item No 1 Sach Nr Item No 003 1583 0083 1904 087 0909 003 2396 003 8701 003 8598 003 2028 003 1584 OBS Bgoo7 085 2006 003 1755 O85 2000 003 1583 003 1976 903 1957 9087 3121 001 0637 087 2717 008 50655 087 8794 4 087 1659 003 1990 003 2015 901 9383 834 0133 OO03 g600 003 3031 830 0268 799 1300 Z SPARE PART LIST 789
37. TCH UMP WHEEL HOUSING D TER 19500W 230V SENSOR 1000 SWITCH KNOE SCREW LOCKING CIRCUIT BREAKER Ge MAINS CABLE 230V CABLE CLAMP FRONT FILM DESO COVER CLOSING SCREW DCSO CONTROLLER ROUND CORD RING 11 8 5 FERE TRIAC 25 5008
38. ction 1 1 1 2 1 3 1 4 1 5 2 2 1 2 2 2 3 2 4 3 4 4 1 5 6 6 1 6 2 6 3 6 4 Validity of the service manual Description of the target group General symbols 1 3 1 Symbols used on the unit 1 3 2 Symbols used in this manual General safety instructions and warnings Your Contacts at HAAKE Instruction Manual Instruction Manual C10 Instruction Manual DC10 Instruction Manual DC30 DL30 Instruction Manual DC50 Unit Description Testing and measuring devices Required testing and measuring devices Technical Data Opening the Units C10 Replacing the printed circuit board DC10 DC50 Replacing the printed circuit boards Replacing the heater and the temperature sensor Replacing the motor Table of Contens 7 Construction of the Unit Components 7 1 7 2 7 8 System diagram Printed Circuit Board 7 2 1 PCB Description 7 2 2 PCB Schematic PCB Refrigeration control DC50 8 Trouble Shooting and Remedies 8 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 Safety circuit Menu Tree DC10 Menu Tree DC30 DL30 Menu Tree DC50 Fault Displays C10 Fault Displays DC10 DC30 DL30 DC50 Sensor breakage or short circuit internal Sensor breakage or short circuit external 9 Testing 9 1 9 2 9 3 Alignment and function testes Software Interface RS232 RS485 10 Spare parts list General Section 1 General Section 1 1 Validity of the service manual This service manual is valid for
39. erature sensor LM335AZ by voltage transmitter Connection points TEST plug Pin 1 Pin 2 Turn T preset poti to upper limit stop Place upon the scale knob with break and screw down at Scale mark A0 N m 100 N Markierung The preset temperature presetting must be changeable between 309C and 105 C The direction of rotation for increasing values is Tpreset 100 C Voltage presetting U 3 732V Set switch point of the controller with poti P1 at the front side At LED D1 yellow the switch point is visible Tpreset 09 Voltage presetting U 2 732V Set preset value to 09 Set the switch point with poti P2 Tmin on the printed circuit board At LED D1 yellow the switch point is visible Test 70 C Set the preset value to 709C and search the switch point with the voltage transmitter U 3 43 0 01V 190 At LED D1 yellow the switch point is visible Test 109C Set the preset value to 109C and search the switch point with the voltage transmitter U 2 63 0 01V 19C At LED Di yellow the switch point is visible Reg No Test Instruction 003 2688 02 Datum 12 02 98 03 04 Bereich Therm HAAKE 07 Sachnummer Controller Plate C10 230V 003 2307 2 2 Controller Platte C10 115V 003 2684 17 Breakage of sensor Tpreset max 1059 Voltage presetting U 3 43V 70 C Bulb is lit
40. ermo Ha Service Manual Circulators C10 DC10 DC30 DL30 DC50 Part No 799 1502 11 1998 Thermo Haake Thermo Haake Thermo Temperature Control BV International USA Benelux DieselstraBe 4 25 Nimble Hill Rd Meerenakkerplein 31 D 76227 Karlsruhe Newington NH 03801 5652 BJ Eindhoven 49 0 721 4094 444 Tel 603 430 6329 Tel 040 2300236 Fax 49 0 721 4094 418 Fax 603 430 6550 Fax 040 2549485 info thermohaake com info thermotemperaturecontrol com info thermotc nl www thermohaake com www thermohaake com Thermo Haake Tel 49 721 4094 444 Fax 49 721 4094 360 To the Reader of this Service Manual This service manual has been written with greatest care The Thermo Haake Service Department strives to keep this manual up to date In order to do this we need your help If you should have any suggestions corrections or comments to make on the contents of the information based on your practical experience please do not hesitate to pass these on to us Just copy this sheet enter your notes in the space provided below and send it to us by fax using the following number 49 721 4094 360 We look forward to reading your suggestions and will try to incorporate them in future instruction print outs Thank you for your help Comments on the contents In case of questions Name Tel Fax Gebr Haake GmbH DieselstraBe 4 D 76227 Karlsruhe Table of Contens 1 General Se
41. heater and sensor Release the mounting screws of the electrical bracket Detach the electrical bracket Pull off the clamps of the overtemperature controller on the heater Remove the heater see under replacing the heater Release the three screws of the pump casing Pull off the pump casing Remove the screw of the pump impeller wheel Pull off the pump impeller wheel in the axial direction gt Take to avoid damage when pulling off the pump impeller wheel Order No 003 1603 Pull off the securing ring from the motor shaft Release the clamp screw of the strip off ring on the motor shaft Release the four mounting screws of the motor Pull out the motor Construction of the Unit Components 7 Construction of the Unit Components 7 4 System diagram 96 9 aynispey 88 N HQUO ao 2209 206 0190 Yoo q L Bunuuausg 533618 jueBuniepuy jur 205095 SOGHOLYM quur PC I IST be PreogAsy ped yono due pesoxa AS yun iddns e dsig 86 9 da 8 uw Hqwo v 5 zob an xoolg MCI bunuususg lL 33818 Z SOGHOLYM
42. in the bath check for leaks top up if necessary fluid has evaporated top up if necessary mikro switch is defective replace mikro switch floater tight printed circuit board is defective replace printed circuit board Pump or motor overloading The motor or pump is blocked It can take 10 min longer until the motor tem perature has sunk far enough so that the unit can be switched on again by pressing the reset key 2 If the circulator switches off again after a short time return the unit for servicing temperature protection of the motor defective overheating of the motor winding replace the motor 8 7 Sensor breakage or short circuit internal The sensor must be exchanged by qualified service personnel 8 8 Sensor breakage or short circuit external The sensor must be exchanged by qualified service personnel Trouble Shooting and Remedies UU obi KHEL TE ieee EXT CONT r RELAIS ENTREE Refrigeration unit fault The pressostat safety feature is triggered The dis play shows co alarm cooling If this happens please press the reset button 2 Usually the unit will then start correctly without going into fault status again However if fault status appears several times in suc cession the unit is defective check pressure test cooling capacity External fault RS232C or RS485 de
43. mit and receive At the supply the following parameters are preset and stored Menu level DC 10 h l soll 88 OFF LL 0 C cS 0 00 S 20 0 C In 10 HL 120 C c1 0 00 1 10 0 C 0 1 c2 0 00 F2 40 0 C AF OFF 3 0 00 70 0 gepr ft gez genehmigt gez Test Instruction Test instruction No Datum Name Bereich HAAKE 003 3241 02 02 98 Goetz Entw for componentry HAAKE Nr Seite von DC 10 DC 30 DL 30 DC 50 2 6 Menu level DC 30 DL 30 h l ra soll io 88 OFF LL 0 C cS 0 00 5 20 0 4800 In 10 HL 120 C c1 0 00 F1 10 0 C PA OFF tA 0 1 c2 0 00 F2 40 0 C HS ON c3 0 00 F3270 0C Menu level DC 50 RS 232 i o 232 soll f1 40 00 solf2 rta f2 000 hat 70 00 4 0 D handsha delta f3 off kaelteht gepr ft gez genehmigt gez Test Instruction Test Ins
44. pending on the unit type The circulator has been switched to fault status via the interface check the external system check remove printed circuit board Undefined faul This can be caused by fault which only occurs for a short period of time i e with a fluctuating bath level when the filling level is very close to minimum Before returning the unit top up with heat transfer liq uid This fault can often be remedied in this way check remove printed circuit board Fault eliminated After the fault has been eliminated the cause of the fault is shown on the display 6 0 The pre ceding three zeros mean that the fault has been elimi nated The reset key 2 must be pressed in order to start up the unit again Testing 9 Testing 9 1 Alignment and function testes Test Instruction 01 Reg No 02 Datum 03 04 Bereich HAAKE 003 2688 12 02 98 Prohaska Therm 5 f r Controller Plate C10 230V Controller Platte C10 115V hnuminer 003 2307 1 2 003 2684 Aliqnment and function tests PCB 003 2307 and PCB 003 2684 1 0 Mains connection 230V 115V to St4 L1 and St5 N Bulb 100 Watt to St2 HK N and St3 HK L 1 1 Switch on mains voltage Green LED D3 mains control 1 2 1 3 1 4 1 5 1 6 PV3 2688 yellow LED D1 heating control Tpreset gt Tact land bulb must be lit Replace temp
45. repairs are carried out Repairs or alterations to the unit may only be carried out by authorized personnel or specialized service person nel according to the specifications detailed in the ser vice manual The commissioning of this unit must only be carried out according to the procedure described in this instruction manual Adequate unit protection can only be guaranteed if the user operates the unit according to specifications in the operating instructions Do not start up this unit if there is any doubt regarding its safe operation due to e g visible damage Make sure that the unit is switched off before connect ing or disconnecting cables This is necessary to pre vent electrostatic charge build up and possible destruction of electronic components HAAKE b72 KARLSRUHE General Section 1 5 Your Contacts at HAAKE Company address Gebr der HAAKE GmbH DieselstraBe 4 D 76227 Karlsruhe Tel 0721 4094 0 Fax 0721 4094 300 http www haake de Service Repairs Tel 0721 4094 444 Fax 0721 4094 360 E Mail gebr haake repairs t online de The following specifications should be given when product enquiries are made Unit name printed on the front of the unit and specified on the name plate Instruction Manual 2 1 2 2 2 3 2 4 Instruction Manual Instruction Manual C10 Instruction Manual DC10 Instruction Manual DC30 DL30 Instruction Manual DC50
46. scale value of the switch point must lie near the actual value of the temperature shown on the display Alarm display see 003 3245 2 8 Permanent test permissible deviation Display Bath temp Monitoring lt 10 Preset temperature 70 C exceed temperature protection 80 C Permanent operation of at least 1 hour gepr ft gez genehmigt gez Test Instruction Test Instruction No Datum Name Bereich HAAKE 003 3241 02 02 98 Goetz Entw for componentry HAAKE Nr Seite von DC 10 DC 30 DL 30 DC 50 5 6 3 Safety Test according to the instruction EN 61010 part 1 3 1 Ground conductor impedance of units with plug connection EN 61010 part 1 chapt 6 5 1 2 Measurement of the impedance by test unit between grounding contact of the mains connection conductor and several shock hazarded metal parts see additional form page for safety test max allowable impedance value 0 1 Note Observe the influence of the test clamps which means cut out if possible 3 2 Insulation consistency Voltage test according to EN 61010 part 1 chapt 6 8 4 Voltage check at the end mounted unit by connecting a test voltage between the touchable conductive parts and the short circuited plug pins outer conductor of the mains connection cable Test voltage 1350 V AC 50 60 Hz according to EN 61010 part 1 diagram D4 Operation voltage 300 V eff No
47. snes 05 08 01 00 punos 196 20661 ieBBui iejeeH Bupn201 08 05 EA Ly uoneredes uoneiedas Trouble Shooting and Remedies 8 2 Menu Tree DC10 8 3 Menu Tree DC30 DL30 8 4 Menu Tree DC50 Lu ev VA ar 10 DC10 switched automatic start after unt ON 8888 only displayed if secured mode is switched BB in FU continue pressing DS 1 00 Displaying the software version act set value S or F1 or F2or F3 y 5 Set value S activated 18 0 Displaying the actual temperature Set value S 20 0 Change activate set temperature S 1 Fixed temperature 1 10 0 Change or activate fixed temperature F1 1 C Fixed temperature 2 40 0 Change or activate fixed temperature F2 1 J Fixed temperature 3 70 0 Change or activate fixed temperature F3 1 F U Function mode Select function and confirm 1 1 m cri Lo B LL H L settemperatures 20 c 5 Sa temperature 12 5 Software version 100 L L Low Limit 30 0 l RTA 1 F Fixed temperature 1 100 Fixed
48. te The test voltage is set to the prescribed value step by step in 2 seconds and it must be kept for another 2 seconds 3 3 Leakage current according to EN 61010 at the component test the measurement of the leakage current is not prescribed Nevertheless the test is done because of safety reasons Measurement with test unit at warm unit under normal operation conditions which means full heating capacity allowable leakage current max 1 00 mA 3 4 Fix type plate correct data clearly readable 4 Alignment gepr ft gez genshmigt gez Test Instruction Test Instruction No Datum Name Bereich HAAKE 003 3241 02 02 98 Goetz Entw for componentry HAAKE Nr Seite von DC 10 DC 30 DL 30 DC 50 6 6 4 1 preceding warming up phase as chapt 2 8 about 30 min 4 2 By a calibrated comparison thermometer Testing devices the operation temperature in the center of the bath is measured Measurement according to DIN 5866 part 2 chapt 4 2 and 4 3 at warm unit Calculate the difference between display circulator and display comparison thermometer h factor display circulator display comparison thermometer Putin h factor steps of 0 01 range 5 C e g DC 10 DC 30 DC 50 Display Display h factor Circulator Comparison thermometer through 11 1 key 70 0 70 15 0 15 70 0 69 87 0 13 After the input of h let the unit adjust to ma
49. temperature2 SENS EXT DELTA HMG WE TEMP F3 RTA D cl Staren cm Temp F3 Handshake Fixed temperatures Fixed temperatures Fn u Cooling above lt 9 100 C LANGUA BE Language CONTRAST EBay contrast lt m a DISPLAY U Pr 100 sensor S 2 only with cooling unit nue pue lqno1 d Trouble Shooting and Remedies 8 5 Fault Displays C10 Excess temperature or low liquid level Fault display light 9 is illuminated heating element and pump are completely switched off The excess temperature protection can be triggered if gt gt there is not enough liquid in the bath check for leaks top up if necessary fluid has evaporated top up if necessary Excess temperature has been set too closely to the desired set temperature increase value slightly according to specifica tions made in Instruction Manual chapter 14 1 1 the control function is defective temperature controller mechanical defective replace the temperature controller capillary tube is broken Motor or pump overloading The motor or pump is blocked gt The motor switches itself off The motor switches itself back on again automatically a few minuted later after the temperature has dropped again check the pump for leaks temperature protection of the motor defective overheating of the motor winding replace
50. the motor Trouble Shooting and Remedies 8 6 Fault Displays DC10 DC30 DL30 DC50 5 DC10 DC30 DL30 TX An acoustic signal is sounded and XXXX is shown on display 6 or is shown on display 5 DC50 An acoustic signal is sounded and XXXX is shown on display 6 and display 5 see below The heating element and pump are completely Switched off The following faults are possible or Excess temperature A Low liquid level noc Pump or motor overloading Sensor breakage or short circuit internal Sensor breakage or short circuit external Refrigeration unit fault External fault RS232C or RS485 E 7 Undefined fault ZME Excess temperature The low liquid level protection can be triggered if Excess temperature has been set too closely to the desired working temperature increase value slightly according to specifica tions made in Instruction Manual chapter 14 1 1 e control function is defective capillary tube is broken temperature controller mechanical defective replace the temperature controller printed circuit board is defective replace printed circuit board Trouble Shooting and Remedies SENS INT gt lt 4 SENG Low liquid level The low liquid level protection can be triggered if gt gt there is not enough liquid
51. truction No Datum 003 3241 02 02 98 Goetz Entw for componentry 1 1 j Seite von DC 10 DC 30 DL 30 DC 50 3 6 Menu level DC 50 RS485 con hd soll Lo dc lon 0 00 20 0 485 2 0 autostt limit 5 soll s computer delta s off 150 0 0 00 10 00 i 4800 30 ex reg h limit soll ti baudrte ___ off 0 00 40 00 off 720 sens ext 12 soll 12 paritat delta 12 oo 70 00 4 0 sprache 15485 delta 10 off kaelteht 2 4 Switch mains switch off then switch mains switch on and press the keys and J at the same time h factor accessible All values stored under 2 3 must still be available gepr ft gez genehmigt gez Test Instruction No Datum Name Bereich Test Instruction HAAKE 003 3241 02 02 98 Goetz Entw for componentry HAAKE Nr Seite von DC 10 DC 30 DL 30 DC 50 4 6 2 5 Float DC 30 DL 30 DC 50 Reduce liquid level slowly Below the drawn notch Sr the unit must switch off Alarm display see 003 3245 Pumpe 2 6 Excess temperature switch Pump motor Monitoring Unravel connection conductor of exceed temperature switch motor to Pin 5 or Pin 6 on Alarm display see 003 3245 2 7 Exceed temperature switch Change the setting red knob the
52. utomatic start after unit ON 8888 only displayed if secured mode is switched BB in FU continue pressini 9 1 00 Displaying the software version act set value S or F1 or F2or F3 y 5 Set value S activated 18 0 Displaying the actual temperature Set value S 20 0 Change or activate set temperature 5 1 Fixed temperature 1 10 0 Change or activate fixed temperature F1 E dl Fixed temperature 2 40 0 Change or activate fixed temperature F2 l F J Fixed temperature 3 70 0 Change or activate fixed temperature F3 1 F U Function mode Select function and confirm 4 l 5 crue 1 1 GL can H L 1 0 1 GEN L 6 20 c 5 Set temperature 12 E 5 Software version 100 L Limit 500 5 Interface 232 M m Fixed temperature 1 90 Fixed temperature 1 238 8 Secured mode lt a HL Limit 2000 b Baud rate 2400 1 1 9600 j n OFF Fixed temperature 2 400 c 0 Fixed temperature 2 10 m LED display contrast da Parity fault oa l 3 Fixed temperature 3 3 Ani temperature 3 08 E Al Resolution 1 Handshake lt dtr temperature display REI nu lN pue 4 041 DC 50 switched
53. ximum of power to test it Preset result Display comparison thermometer Display circulator 70 0 C 4 3 Constancy of temperature Measurement and record according to DIN 58966 part 2 chapt 4 2 and 4 3 bur without typ cooling water current allowable control band width DC 10 1 0 02 DC 30 DL 30 DC 50 0 01 Long time drift 10 x allowable control band width 5 End control Clean unit Sight control as chapt 1 1 After the end of the test the units should still function gepr ft gez genehmigt gez Ger te Codier Widerst nde Typ L tbr cken oder 0 R Widerst nde R 15 R 16 R 17 offen offen offen DC 30 C Br cke offen offen Gegen J E DC 50 offen Br cke offen CA I LJ DC 10 Briicke Br cke offen LKB Br cke Br cke Br cke DC 50 offen Br cke m f G H Goetz Testing 9 2 Software Please consult the attached operating instructions for the software of the unit Functional test Switch off switch on Brief display of the version number The actual temperature is displayed Testing 9 3 Interface RS232 RS485 Please consult the attached operating instructions for the interface of the unit Spare parts list 10 Spare parts list C10 230V 11
Download Pdf Manuals
Related Search