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Service Manual

1. SISp e Single Breasted Jacket select program 5 f Double Breasted Jacket select program 6 N sisp 1 7 AJ 84 72MJ 1 8 3 1 3 OPERATING INSTRUCTIONS Ta start up the Machine aj Turn tha grean switch on the right hand iront panalof tha machina io switch on the air supply 10 the machina Prass black button on startar box NOTE The prassar foot of the machina is always in the raised position when the machine is in the Stcp mode with the air and power switchad on Carry aut tha lollowing Steps of procedure alter tne power Jd Switch Nas been turned OFF 3 2 Installation of Neadla inser the neacie to tha neecla bar to the full with its longer groove to tha lak anc firmly fastan oy using th needle clamp screw Figura 3 1 Applicable naadla 134 NOTE Needle siza anc needle point are dapandsat on the type of malarial being used Rafer to needle and thraac section 3 13 aj Using screwdriver loosan the needle set scraw on tha lelt hand side oi the neodle b insan the needle and push it up as far as it will g make sura tha long groove facas towards the left c Tighten needle set screw sacuraly Threading of Upper Thread Turn tha handwheel toward to make the thread take up raach the highest position and run a thread from the spool pin to the needle through each part in such an order as numbered in Figura 3 2 At the need a run th
2. on the to prevent oil leakage It is also coverec with a Nilos saailing ring tc axclude dust and ibtous waste Tha ciutch should ba lubricated lightly evary 100 sunning hours with light machine ail non staining Ensure drive wheel doas not foul on basa machina when unit is tightanad down Driva Wheel Cylinder Figure 4 1 Tha rod and bearing 1 should ba sat so that when the cylincar is fully axtandad the crive wheel is takan 3mm pas its contact cosition CAUTION CHECK THIS SETTING SECAUSE IF TRE DRIVE WHEEL TRAVELS TOO FAR T WILL CONTACT AND DAMAGE THE PHOTOCELL IF THE MACHINE IS RUN WITHOUT JIG Drive Wheel Surface Tha driving sudacas of the wheel must not ba contaminated with lubricant or silicona Aaroscis atc as this will tha feeding Clean tha tapered graavse with solvant if can tamination is suspected 4 2 Dense Stitch Size The size of the dense stitches themselves may be altered using the adjustment nut 2 on the dense stitch adjuster located underneath the machine bed By losening nut 1 and rotating nut 2 clockwise the size of the dense stitches will increase When the correct size is achieved use nut 1 to lock nut 2 in position See fig 4 2 4 3 4 4 Number of Dense Stitches The A M F Reece controller is set to give a timed sequenca of densa stitches at the start and and of Stitching These two conditions can be altered by tenths af a second
3. I knife upto throat plats Tighten all screws 1 lt CERTANT f MNA 4 2 n 2 1 7 eae N AU E n 132 Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AMF REECE AJ 84 72MJ Better Ideas etter Made 7 HEAD SETTING PROCEDURES 7 19 Sewing Head Trouble Shooting N Frobiam Check Cause Neecie facing Tna nesdi is imsarteg incorrectly Replace nesdie correctly nescis 3aised nent of Cla rotary ncok Agjus tne operating time gt orgen tne needle eignt cr the imsroper reecle and rotary hook ACjust ins cperaurg tims bar timing pS M M Clearance Detweer Imoronar needle and olary NOOK Agjust the operating time the nescie ang the timing neck Thresaing Thraaging 15 incorrect Neegia Tna nescle is bent or damaged etnraac tne T H Neecie fecing anc Tre 5 incorrectly imsertec Reinsiall tne correct neignt Tne tnreac gp S cut Joper tnrsac tension 15 tgo Ent adjes tna tension adequately tension Lower thraac The tension is too tight Acjust tna tension adecuately Stcke cf me thread Ta uer isad foem Adust th mesc
4. NGS WIS 530698 pe I tL EL Yue SUH HM G81 POLO CL zs prc a4 3009 uno102 SOION310S Qv3H ras tg SL 1004 ya 8 0 iG z Ss3ud ww 3SN3 3 3t Pi j araar A9 o SE pS a 4 na zo E rds T eva Io GEDO A l anian STE FOLOOTL D zo cg waoe i B k ek fe E pt No Su un ES DE oS f LHM Ng 9 6 wi avoir 8 go 82 E o d S m 27 S3 WA GlON3108 1915 au Eves 92 fag 4 o l t Sc ON H Yd E ve SS i NO z E ZINO ps Na ME ra 010021 dois iS E z THoO0l0Hd z 3 3A If EZ i 5i 1099 9ir sz 8WH E NYNL 917 2 qu EO al 4 Z dWv14 IP z au 8 m Su la Lo 91 w ez VC Sc 92 ZEZ EE vE SE 9 E Si poo 007890 300 1 O08 90 i ILL 606600000006 Y a El 8000 AWA dzegnsa 9 O TS ud 00 j Zi zis wud aw T 9 8 n A HM T TI E 59 m 6 1 15 1 1 8 0L 8 maoo1oua 2 ak TI39010Hd 0 e TI32010Hd Ave Ave i 0898 8000 t na 6 Y PETRIE JINA E z E 1 9r BHI8WNN OIF ide HOLO3NNOO STW 10d Ze aor OS8A AV IdSIG SNS X Na a 58008 Ave 0000780 3W NS gg 1 8 AHL
5. Do not short circuit load Do not remove protective cover from fm the sensor wel b Indication In addition to the operation orange Sensor has indicators that denotes the level 4 green and 1 red indicators Use them for optical axis adjustment and maintenance O Sensitivity adjustment To adjusting of correctly follow those steps aa Put the jig with black tape under the sensor When the black tape is under the sensor operator indicator must not lit and one or two incident level indicators have to lit green see figure 1a 1b bb Move the jig to the position without black tape Here operator indicator has to lit and three or more incident indicators have to lit see figure 1d 1e If sensor doesn t work according points mentioned above change the position of sensitivity adjuster Standard position for sensitivity adjuster is show in figure 2 Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 Not lit or lit Approx 90 to 110 of operating level Approx 110 to 120 of operating level Approx 120 min of oper ating level 1 17 AJ 84 72MJ AMF REECE _ Better Ideas Better Made 5 CONTROLLER PROGRAM DESCRIPTION AND ELECTRICAL CIRCUIT DIAGRAM Display Entering the selected menu item Input indication ON OFF Leaving back to the previous level of menu Menu listing UP DOWN
6. 0 sonng us some TM Needle facing and Tne needle is inserted incorrect Reinstall the needle correctly meine Neacie Neecle i nent or camagad n Replace the needle Thressing Thraacing is incorrect the neecle Raises hegnt of tne neste arc rotary hook 30e73ung me neece tar umng The EL sttening is Haga of nescie imarcoe and rotary hock Adpst me DEBINE 2 Ser mag um e monpa needs ang fiat ON 0325 The ocersung ime mene rs Remains of Te Locer yaad s too During Te miming UD case soring boagn rot 4 5 e Range mw soning or even reverting S0ciboral Sz Doon esd coming fom boson 5 201007 S TO 5707 ce reed uc Tw gt i rin Tre tension of tne Sireac take up scoring 5 too Adis tne sto e2 of Te re w sours reac take ua soring S csse T rase up Tread ane Released 04 2015 1 33 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AJ 84 72MJ AMF REECE _ Better Ideas etter Made _ 8 SYNCHRONISER 8 5 SYNCHRONISER SETTING 2 ON f for ttim and sico in take up lever position 1 Jw cengal disk 2 e disk Di Check the trimming speed this should
7. INVHOVIG ONIMIM HOLO3NNOO TYNHSLXA 318 1 37 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 Released 04 2015 AJ 84 72MJ AMF REECE _ Better Ideas etter Made EXTERNAL D CONNECTOR HARNESS AMF CODE 06 8400 1 005 FROM EFKA D CONN PIN 33 RED 0 35 1 24 v RED FROM SOLENOID S FROM EFKA D CONN PIN 24 GREEN BLACK FROM JIG FLAP SOLENOID No 1 5 FROM EFKA D CONN PIN 25 PINK 2030 BLACK FROM JIG TURN SOLENOID No 2 FROM EFKA DO CONN PIN 23 VIOLET O 4 O BLACK FROM JIG EJECT SOLENOID No 3 5 FROM EFKA D CONN PIN 29 BROWN O 5 O BLACK FROM JIG DRIVE SOLENOID No 4 FROM EFKA D CONN PIN 36 GREY 06 BLACK FROM KNIFE SOLENOID No 5 3 07 0 LL FROM EFKA D CONN PINT RED 080 24v FROM PHOTOCELL BROWN START STOP SWITCHES FROM EFKA D CONN PIN 4 BLUE 03 5 v FROM PHOTOCELL BLUE FROM EFKA D CONN PIN 8 BLACK 010 BLACK FROM PHOTO CELL FROM EFKA D CONN PIN 11 WHITE 911 O WHITE FROM START BUTTON FROM EFKA D CONN PIN 6 YELLOW O120 GREEN FROM EMERGENCY STOP Bg m TERMINAL STRIP AMF CODE 12 008 4 845 1 38 Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AMF REECE AJ 84 72MJ _
8. As shown in fig 38 turning the tension adjusting screw 1 clockwise increases the upper thread tension Adjust tne tension of the thread according to the material being sewn the thread and the number of stitches EE 7 Douman conc ton B Tension Adjustment of Check Soring As shown in fig 38 rotating screw 2 will increase the check spring tension C Thread 2re Tensicn Adjustment As shown in fig 39 rotating the pre tension screw 1 clockwise the length of trimmed thread will be reduced The optimum length of the remaining thread after tnmming is 30 40mm D Adjusting Thread Release Unit ET NOE Tir 39 NM OC CR CLER Tne thread release unit is operated by the movement of the thread trimming sclenoid As shown in fig 40 the thread reisase gap can adjusted Dy Moving the thread release cable wire Z which is attached to the thread release operation lever 1 Release the two fixing nuts 3 Then move the cable wire 2 to the lef and tighten the nuts 3 The thread release will nave increased If the cable 2 is moved to the right the gap will be decreased Adjust the cable to give a gap of S mm Setween tne dises 4 when the thread release is operated Ensure the discs are closed when the lever is released The stroke of the thread release lever 1 is 5mm Adjust the lever so that the discs 4 do not open during the first 2mm of lever travel and that they are open when the le
9. amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AJ 84 72MJ deas Better Made _ Better A 4 SETTING PROCEDURES 4 1 Jig Feed Mechanism a b Fead Motion Timing Time tha lead motion to be comoleted when tha Gescending needle is approximately 8mm above the material Alterations to the stitch langth made in the usual manner using the stitch ragulater Drive Wheel Assambly Figura 4 1 To replace a worn drive whael detach tha driva arm 10 from the machine bad un astan the spherical rod and bearings 14 from tha arm and the drive wheal housing Naxt remova iha bearing 22 rae wheal housing 20 and drive wheal 18 complete trom the arm Using the two MS holas in tha drive wheal with two screws as an ancher loosan nut 25 and ramove drive whasi from Saaring When ra assambling care snouid be taken thal ali suriaces are clean anc free irom lint atc The pivot spindle 17 shoul at this stage 5 lubricatad with grachited graasa beiora rapiacomont into the driva wheal CAUTION ORDINARY GREASE OR LUBRICATING OIL IS NOT SATISFACTORY IN THE ORIVE WHEEL STUD HOUSING USE A GREASE CONTAINING GRAPHITE OF MOLY2DE NUM DISULPHIDE Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 __ Better Ideas better Made 84 72 4 SETTING PROCEDURES cluich is with oil anc nas an
10. and remove the moving knife 1 Fit the new knife and tighten ail screws ITI 7 16 Replacing The Fixed Knife ae 4 A To repice the fixed knife release the 32 ig 0 spool case positioning finger fixing screw 2 as FF NM 2 shown in fig 53 and remove washer 3 anc Sa Mj finger 4 dA f ad Remove tne fixed knife screw 5 and then Vw remove the fixed knife m i 2 2 SO Fig 53 B If the point of the Slade is dull sharpen using an oil stone Refer to fig 54 7 17 Bobbin Catcher Adjustment As shown in fig 55 with the spool catcher lever 3 relaxed release the fixing screws 6 and adjust the lever 3 until it is touching the botom of the connector link 2 as shown by a Released 04 2015 1 831 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AJ 84 72MJ AMF REECE _ Better Ideas etter Made _ 7 HEAD SETTING PROCEDURES 7 18 Side Knife Replacement and Adjustment When tne knife is engaged it should cut cioth cleanly Gai without having excessive pressure on the throat plate 1 V f J Referring to fig 26 loosen screws 1 remove insert ew Knife anc with the knife in 15 owes t st kn holcer 2 aran 1 a T 3 adjust knife holder 4 releasing screw 3 and pushing ne oe 7 E L
11. total machine production counter 1 21 AJ 84 72MJ AMF REECE _ Better Ideas etter Made _ 5 CONTROLLER PROGRAM DESCRIPTION AND ELECTRICAL CIRCUIT DIAGRAM 4 Sequence Sequence ON OFF 2 F2 a By pressing 1 you activate the sequence mode S 0 0 0 0 0 0 select the individual desired programs for the sequence by successive pressing buttons 4 6 Er This will be indicated by Knife ON Sequ 1 on the main screen b By pressing 2 you deactivate the sequence mode 122 Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AMF REECE AJ 84 72MJ _ Better Ideas etter Made _ 6 PNEUMATICS The pneumatics are switchec by a bank of solenoid valves located inside the cabinet 200 Air is ncrmaily on the B lines When a solenoid valve is energised the air is transferred to line A 6 1 JIG FLAP When sclenoid is energised this allows air through line 1 causing jig to lift 6 2 JIG TURN When solenoid is energised tnis allows air through line A2 causing turn arm te function and turn jig When solenoid is de energised this allows turn arm tc return to rest position air through line B2 6 3 JIG DRIVE When sclenoid is energised this allows air through line causing jig eject cylinder to operate When ds energised this allows air to line B3 causing jig eject cylinder to return 8 4 J
12. Better Ideas etter Made TROUBLESHOOTING 3 1 4 Random thread breakage Problem with thread path ingiucing Remove durs from thread path the throai plate and presser foot Progiem with the sewing hook Remove burrs clean amp polish Check the nook poini Check tne Clearance between ine hook and the bobbin case opener lever Check luorication Thread is caught somewhere in the Correct threacing thread sath Tension is wrong Adjust tension hread teks up Scoring misadjustec Adjust the take uc Frsciem with needle Check or Spool spin Fit friction washer Material wrongly positioned in jig Ensure all stitching 15 in material Jig samage Repair jig 9 1 2 Slip stitching Prosiem with the nescis Check for neadle camage and for correct neadis orientation Check that the needle size is correct for the thread being usec Problem with the sewing nook Check to see if the hook saint is ciunt or worn Check the hook timing Needle thread tension 5 too high Decrease the tensicn Sewing neac speed is too nigh Reduce the motor speed Thread take up soring misacjustec Adjust the taxe up Material lagging Check jig is clamping material Check presser foot 3 14 3 Short end on top or ens on ralease mechanism Check that tension release is needle unthreacs functioning properly 2 TM yta Sere wnderbec moving kas of counter xnif Out of setting Revised 04 2015 E mail service amfreece cz webside www a
13. Damage caused by the use of non Genuine AMF Reece parts 6 Shipping or delivery charges There is no service labor warranty for machines sold as uninstalled Equipment installed without the assistance of a certified technician either an AMF Reece Employee a Certified Contractor or that of an Authorized Distributor will have the limited material warranty only Only the defective material will be covered Any charges associated with the use of an AMF Reece Technician or that of a Distributor to replace the defective part will be the customer s responsibility NO OTHER WARRANTY EXPRESS OR IMPLIED AS TO DESCRIPTION QUALITY MERCHANTABIL ITY and FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER IS GIVEN BY SELLER OR SELLER S AGENT IN CONNECTION HEREWITH UNDER NO CIRCUMSTANCES SHALL SELL ER OR SELLER S AGENT BE LIABLE FOR LOSS OF PROFITS OR ANY OTHER DIRECT OR INDI RECT COSTS EXPENSES LOSSES OR DAMAGES ARISING OUT OF DEFECTS IN OR FAILURE OF THE EQUIPMENT OR ANY PART THEREOF WHAT TO DO IF THERE IS A QUESTION REGARDING WARRANTY If a machine is purchased through an authorized AMF Reece Inc distributor warranty questions should be first directed to that distributor However the satisfaction and goodwill of our customers are of pri mary concern to AMF Reece Inc In the event that a warranty matter is not handled to your satisfaction please contact AMF Reece office Prostejov Czech Republic Phone 420 582 309 275 Fax
14. Switch between programs 1 6 Change the parameter value by 100 Presser foot UP DOWN Turn the knife ON OFF The following screen is displayed after turning the machine on Knife ON Prog 1 4j To get into the main machine menu and to list in this menu use the cursor arrows Vv gg 45 Knife ON Prog 1 fal lt gt 1 Systemcheck E at t i 5 Fajr BY 3 Counter Jal 4 Sequence E 1 18 Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AMF REECE AJ 84 72MJ __ Better Ideas etter Made 5 CONTROLLER PROGRAM DESCRIPTION AND ELECTRICAL CIRCUIT DIAGRAM 1 Systemcheck 1 1 Input Test Input status is indicated by ON OFF 1 Start Button z 2 Photocell z 1 2 Output Test Output can be tested by pressing E button Fit 1 Knife E Far 2 Jig Flap B Ft 3 Dense Stitch F 4 Jig Drive 4 5 Jig Turn Fajr 6 Jig Eject B Released 04 2015 1 19 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AJ 84 72MJ AMF REECE _ B
15. amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AJ 84 72MJ AJ 84 72MJ AMF REECE Better Ideas etter Made 1 INTRODUCTION QUICK REFERENCE SPECIFICATION SHEET ELECTRICAL REQ 220v 60Hz single phase 600W 240v 9 50Hz single phase 600W AIR SUPPLY Pressure 80 p si 5 5 Bar Consumption 0 40 c f m 12 NOISE LEVEL 75 5 DB A SEWING HEAD Lockstitch with underbed trimmer SEWING HEAD MOTOR AB221A SEWING HEAD SPEED 2600 SPM at max STITCH SIZE 0 5mm 3 5mm max varies with material LUBRICATION SYSTEM Sump Reservoir Wick and Pump Distribution System Jig Track Silicon Spray NEEDLE TYPE 134 RECOMMENDED THREAD Core spun polyester cotton SEWING AREA 175 x 175mm TABLE HEIGHT 930mm 36 5 OPERATOR POSITION Standing Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AMF REECE _ Better Ideas etter Made AJ 84 72MJ 2 USING JIGS 2 1 Loading of Material into the Jig e g Cailar Openjig and position lower ply o cioth to tha jig iocalion marks u Ii the jig has a fulling bar i a middle section ciosa this on to ihe lower piy oi cioth c Position the upper piy of cloth to jig location marks Cisse the lop plate of the jig a Jig now raady io insan into machine 2 2 Loading jig to the machina a Slice tne loaded jig with tha right hand on tha tcp plate towards the needia
16. be 180 r p m For adjustment refer to EFKA manual parameter 110 section 7 4 c Remove the is cap af the synchroniser C Disolay the EFKA motor stop positions Parameter 172 see EFKA manual section 7 8 inner disk n Use AMF Reece controller to position needle down amernatvely use the EFKA hand plunger c kn su a tn Holding the central disk with pliers turn the hand wheel antl clockwise unti the needle reaches the lowest position Then keep turning the hand wheel past this position slightly so that the lower of the two needle bar markers shows below the ewing neac 2 Usethe AMF Reece controller tc position needle up Holding the outer disk with pliers turn the hand whee antil clockwise untl the needle reaches the highest postion Then tum the hand wheel slighty so that the thread take up lever is in it s top turning paint f Check that the between the inrer anc entral disks is 25mm gi Check both needle up and needle down positions 1 34 Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AMF REECE AJ 84 72MJ _ Better Ideas Better Parameter list for machines AJ 84 72MJ EFKA MOTOR DRIVER AB211A m e TT Start sewing for 3 seconds to store these two parameters 1 Sr2 Appears Press gt gt 2 P1E Appears Move the needle the lowest position by hand wheel and write down
17. etter Wane Program 3 NeDN Uus Double Jig 1Jig Corner Sta Den Tim A o 16 Spo Come 11 12 13 14 15 Program 6 L SISp a StaDentim 600 Set Den Sp 00 ON N 1 SetDen Sp Needle DnSp 1600 J Flap Act ON 1 1 1 4 5 16 Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AJ 84 72MJ _ Better Ideas better Made AMF REECE i TVILN3 LOd A0EZ 3idund NOILQ VO YAOSAMYAL ASIONOYAL OL YAOZNWHO 3ONvHO 90 1017701061 nm es AE 010021 SLE OUI HOLIMS NIYN 1 TT s58 YOSNH NAAOH 005190 I T KM e YN3AH32 YOLOW e HO 3d ZHD9 0S pi 31 ADEZXL OW G amp L lt i YImZ MONIA vida i j na N p Z S80 OOO ZL 5 r E YHOOW 3M8 na d 1 y 7 110 1007890 rou d T 958 YNZ N33H9 NO i Na E pi
18. to give longer or length of densa stitch The speed of tha dense stitch may be altered tc faster or slower sae Saction 5 3 Needle Reverse The motor may be programmed to take the needle to its highast pcsition when thick cloth is being used This allows the pressar fect ic be set higher wahout needle protruding see Section 12 Manual 3 3 Increments fer Revision Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 145 AJ 84 72MJ 4 SETTING PROCEDURES _ Better Ideas etter Made 45 Turn Arm Variable Speed Setting Instructions Te obtain unitoem stitching on radiussad cor 2 Acuaticn of the torque arm is causad by the nas it 5 nocassary to find tha machina speed pnotccell being energisad afier f nas ciearad that 5 matched to the speed of the taraue arm tha first pieca of tapa on the corner of the jig i This is done by aitaring slow saw sosed in is taturned whan it is da anergised by the sac AM F Rasca camtraliler saa Sectien 5 3 41 and piece cf tapa which is placed aftar tha Small stitches comar indicata tco fast a corner It is ccssible te turn approx 175 see machina spaec so this wouid requira the spaod Figure 4 5 ba lowered Large stitches st tha corna indicata tco siow a machine spaad Correct this by increasing speed in A M F Reece contrailar 1 1 1 i i i Red
19. wnecs SU Fol 3 3 Se on 712772 gauges Se connect Re connac Sa 3alcer ate 4 m a 9 2 2 Machine fails t stoo Acc taps Fe cositon i208 2 ji t z Me DOSiHICFr c inn A A 3 2 3 Machine fails te position See Section 8 3 Nescle gositions m L aftann T H ive me wack af tans 9 2 4 Machine runs slow Missed 2 signal irom tape wack OI t Proto ell Revised 04 2015 2 3 E mail service amfreece cz webside www amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AJ 84 72MJ AMF REECE _ Better Ideas etter Made TROUBLESHOOTING 2 3 Feed FAULT CAUSE CORRECTION 2 3 1 Small stitches Worn drive wheel Feolac Dama iz Damaged jig IAE EE Resat to 1 5 2 0 kc SACESSIVE CCl pressura Reset io S 2 0 2 3 2 Large stitches Frasser izot ast in contact Ra set Dresser Sar wih iig Section 3 10 Pressure foot orassure Re set o 1 3 2 0 kc almost zero 13 0 Densa stitch faiis to sec laver aciusimant r7 3 i Large stitches on corner Turn cyl movement too fast Siow cown through flaw coat 9 3 5 Small stitches on corner Corner soeec toc fast Tura cyl movement toc slo Ul D ib iD a wh fin ivi up trough now re 3 3 6 irregular profile at Neecla switch Switch to sicw run position corner selection for round cornar 41 Jig fails to stitch slow at Na
20. 420 582 360 608 e mail service amfreece cz AMF REECE _ Better Ideas Better Made _ Warranty Registration Card Please Fax or Mail immediately after installation Note All Warranty Claims Void unless Registration Card on file at AMF Reece HQ Machine model number S101 S100 S104 S105 S311 Decostitch 4000 EBS Mark II etc Manufacturer s serial or production number Installation Site Information Customer s Name Customer s Mailing Address Customer s Telephone Number Supervising Mechanic s or Technician s Name Signature of Supervising Technician AMF Reece Technician s Name AMF Reece Technician s Signature Type of garment produced at this location Average Daily Production Expected from this machine number of buttonholes jackets sewn pants produced buttons sewn etc Any special requirements required at this location What other AMF Reece Machines are at this location How can we serve you better AMF REECE AJ 84 72MJ _ Better Ideas etter Made _ Service Manual Contents 1 Introduction 2 Using Jigs 3 Operating Instructions 4 Setting Procedures 5 Controller Program Description and Electrical Circuit Diagram 6 Pneumatics Head Setting Procedures 8 Synchroniser Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AMF REECE AJ 84 72MJ _ Better Ideas etter Made _ 1 INTRODUCTION SAFETY FIRST A C
21. ANF REECE _ Better Ideas Better Made _ MODEL AUTOJIG 84 72 MJ PARTS AND SERVICE MANUAL PART NUMBER 97 8472 1 000 04 2015 _ Better Ideas Betten Made _ LIMITED WARRANTY ON NEW AMF REECE EQUIPMENT Warranty provisions A ninety 90 day limited service labor warranty to correct defects in installation workmanship or mate rial without charge for labor This portion of the warranty applies to machines sold as installed only A one 1 year limited material warranty on major component parts to replace materials with defects Any new part believed defective must be returned freight prepaid to AMF Reece Inc for inspection If upon inspection the part or material is determined to be defective AMF Reece Inc will replace it without charge to the customer for parts or material Service labor warranty period shall begin on the completed installation date Material warranty shall be gin on the date the equipment is shipped from AMF Reece Inc Exclusions Excluded from both service labor warranty and material warranty are 1 Consumable parts which would be normally considered replaceable in day to day operations These include parts such as nee dles knives loopers and spreaders 2 Normal adjustment and routine maintenance This is the sole responsibility of the customer 3 Cleaning and lubrication of equipment 4 Parts found to be altered broken or damaged due to neglect or improper installation or application 5
22. AREFUL WORKER IS THE BEST SAFETY DEVICE The machine must only be used for the purpose it was designed for In case of conversion into another version all valid safety instructions have to be considered Do not operate this machine without the safety devices it is equipped with E guarcs must 8 in position DANGER before starting The machine must only be switched on and operated by persons who have been instructed accordingly S Do not operate thrs equipment unless eee technically qualified front When exchanging parts and when doing maintenance work the machine must be disconnected either by actuating the master switch or by removing the mains plug This machine must not bc dismantied or cleaned unless it has been switched of CAUTION and unplugged Risk of electric shock When threading machine Emergency Stop must be engaged or the machine switched off CONTINUED Released 04 2015 1 3 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AJ 84 72MJ AMF REECE _ Better Ideas etter Made _ 1 INTRODUCTION SAFETY FIRST A CAREFUL WORKER IS THE BEST SAFETY DEVICE When carrying out maintenance or repair work on pneumatic devices the machine must be disconnected from the pneumatic supply source CAUTION air ork on electrical equipment on this machine must only be carried out by electri
23. IG DRIVE When solencid is energised this allows air through line 44 causing jig drive cylinder tc operate and grip Jig When solenoid is de energised this allows air through 84 causing jig drive to return 6 5 KNIFE When solenoid is energised this allows air through line AS causing knife to engage and allowing air to foot and rear blower When solenoid is de energised this allows air through B5 causing knife to return to up position and removes air from waste blowers 6 8 AIR BLOWERS There are three blowers fitted to the machine one to tne throat plate one tc the foot and one to the rear of ihe machine All blowers should be set so they dispose of trimmed material to the rear of the macnine 6 7 AIR FLOW REGULATORS Most air cylinders are fitted with flow control valves tc adjust tne speec of operation of the air pistcn For example drive wheel cylinder fig 4 1 item 2 must be adjusted so that the drive wheel is brought smoothly into contact with the edge of the jig otherwise damage may be caused tc the iig Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 _ Better Ideas Better Made_ AJ 84 72MJ 6 PNEUMATICS 1004 3unss3ud 9NIMO 18 1004 3unss3ud 9NIMO18 SNIMO 18 31SVM SW vOSZO 9 8 31SVM 6 5 0 2 902 t y0 41001SV v ciin E g H9I0 FOZNV SI POAZO OF
24. MEE 1 3 510 9010 S ET es Pe 6 6 0 41001SV Lt ra FTH LIOR 5 o Cori wo MI g S10 J80 XHA 1 5 v OO0v v vor de 5 8 o 3 S10 90HZO 9 SES O JSW S0 LvS l ASSS SP e OS O gt O NOTS EPFLELAS 62 9 0 01 9pdD 2 P liL Venowenerss ve U oz Yl Venorenerss Id Il Fonowenierss e 705207 ZS V OF nc cot OF SW vOSZO HS s W FOSZOx 96 SW roszoy 09207 6v SW F0SZO 8 SW rOSZDY SS SW vOSZOM Zt t0 dZOX 1Z 709207 561 S c 00 01207 E gt 2 8 a E 00 PONZO 91 S 0 4104 5 2t gt E 8 5 Pa E 3 5 s H LO osszusaois33 8 0 31001SV t a E 8 YOLWNLOW AHVIOH E S 8 5 00 PONZO SE 00 PONZOM St fE Key i ide a 5 0 50 310215 81 EL yo sw stozisv sz v0 SW JL0ZLSV ZZ v0 SW 4LLZLSV 6 S 8 ox ox 3 5 LEQ 8 3 o gt 2 SHEERS SEE ISLO POTZOM 0 SCO SW POHZOH tt SW POHZOM 1 09 520589 t Gor 82 50 01920 EZ 002 029200 zi 5 01 8dfO 01 91 8 b49 Se 01 21980 42 0t 02NS82 ze SAA DIF PAA 193f3 9If EAA OIF ZAA dV14 Sif LAA Released 04 2015 E mail service amfreece cz webside amfreece com 1 24 Phone 420 582 309 146 Fax 420 582 360 606 AMF REECE __ Better Ideas better Made AJ 84 72MJ 7 HEAD SET
25. P1E value Press 3 P2E Appears Move the needle to the topmost position by hand wheel and write down P2E value Press E 4 P1A Appears Calculate the position P1A P1E 60 and move the machine to this position by hand wheel Press E 5 P2A Appears Calculate the position P2A P2E 60 and move the machine to this position by hand wheel Press E Setting Display Programming the Code Number Press the P key and turn power on Supplier code 3112 Technical level 1907 Press the P key to exit programming mode Important The changed parameter values will be saved when you start sewing again Speed parameter is changed only after trimming and when you start sewing again Use manual EFKA for more information Released 04 2015 1 35 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AJ 84 72MJ Programs manufacturer setting N Program 1 1 Sta Den Tim End Den Tim E Needle Dnsp eo A E 4 4 SISp sisp IN Parameter Values 2 aig Comer S5 KDesyStat ON Time ON Tape ON s pensemos forF s saben m 600 13 Needle Disp feo 1 36 4 Program 2 LU N N Sta Den Tim 0 End Den Tim Set Den Sp Slow Sew Sp Needle Dnsp 99 11 12 13 14 15 16 Program 5 7 o 15 s Co A _ Better Ideas
26. TING PROCEDURES 7 1 Needle Insertion Hold the lower punch mark of the needle 1 to facea the lef Then make the of the needle Sum up to the upper side of the stopper noie 2 Then secure the with the fixing screw 3 Refer to fig 31 7 2 Adjusting The Needle Bar As shown in Fig 32 remove the rubber plug 4 from tne front cover Rotate the pulley to move the needle to it s lowest position Then release the needle fixing screw S Align the upper punch mark 7 on the needle with the bottom end of the needle lower bushing 8 and then tighten the screw 3 and fit ine rubber plug 4 7 3 Adjusting The Timing Of The Needle Hook As shown in fig 32 align the lower sunch mark of the needle 1 with the end of the lower needle bar bushing 5 and release the three fixing screws 2 With the point cf the hock 3 set to the centre of the needle adjus the point cf the hook ta give 0 25 0 1mm gap Tighten the three screws 2 7 4 Adjusting The Lubrication of the Thread Take up Lever As shown in fig 33 when the cot 2 marked on the head cf the oil adjusting pin 1 aligns with the centre of the thread take up crank shaf hele Y the maximum amount of cil is released If tne adiusting pin is turned towards the marks 5 the mount of cil released will be reduced If tha zc 2 passes marks 5 no ail will be released Released 04 2015 E mail service amfreece cz
27. cians or other persons who have instructed accordingly Do not maintain thes equipment unicss technically qualified E The actual A weighted sound pressure level taken on an identical machine is 75 5 DB A Take appropriate measures for protection of hearing if sound pressure of 85 A is exceeded 9 Ensure lifting rail is used when lifting with fork lift truck Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AMF REECE __ Better Ideas better Made 1 INTRODUCTION Released 04 2015 To avoid trouble or damage it is absolutely necessary to observe the following instructions Sefore you put the machine into operation for the first time clean it thoroughly remove all dust which has accumulated on it Oil all necessary parts ensuring drive wheel section is free from any type of lubricant Check to make sure line voltage agrees with the voltage indicated on the motor rating plate If it does not be sure not to plug in the machine The balance wheel should always rotate towards you when standing at the front of the machine If it does not alter the direction of the motor Refer to Efka manual section motor direction setup Check you the correct pneumatic line pressure Always make sure the correct program is selected on the AMF Reece controller related to the type of jig being used E mail service amfreece cz webside
28. e Carry the following steps of procedure alter the power JS switch has been turned OFF 1 When sewing heavy weight materials move thread guide to the left in direction to increase the length of thread pulled out by the thread take up 2 When sewing light weight materials move thread guide O to the right in direction to decrease the length wf thread pulled out by the thread take up 3 Normally thread guide positioned in a way that marker line is aligned with the center of the sc screw rat ii Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 3 10 Thread Take up Spring 1 Changing the siroke of thread take up spring O 1 Loosen setsersw AS vou turn tension post clockwise in direction A rhe stroke of the thread spring will De increased 3 As vou turn the knob couniercic the stroke will be decreased 2 Changing the pressure of thread take up spring 0 1 Lausen sesicrew tease 2 Loosen setserew 3 As you turn tension post clockwise in direction Q the pressure will be increased 4 As you turn the post counterclockwise un direction the pressure wil be decreased Claaning Claan the hook and base area every day ramoving any lint arthraad which may hava accumu lated For this purpose the jig plata can
29. e thread from left to right and leave tha thraad end for aporax 5 _ Better Ideas Better Wade j Needle are eee eism wats Bagni rew d Scooo tY Longer C i groove Figure 3 1 8 7 AA ee LI au o Taos E J gm 10 77 Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AMF REECE AJ 84 72MJ _ Better Ideas Better Made 3 OPERATING INSTRUCTIONS 3 4 Bobbin winding j Sat the bobbin with the bebbin windar spindle and wind tha ihraac on the bobbin for afew turn by hanc Bonain winder 5 Push fully the bobbin winder satting lever to See a TE maka lhe wincar pulley contact with the V belt il B8o25in winding ait ae oun em Capacity fegulatin l Sai wincing ai 80 using the S 1 winging capacity regulating screw N j A f x Sobbin f z 4 es winding d If bebbin winding is unavan adjust the position i zulley of the bobbin wincar campiata so that winding Decomas avan wonder oracker 6 When winding finishes tha bobbin windar sat Pob ting lavar flips up and the bobbin winding pullay Boasin winger 882012 siec serung lever uud I i i Figure 3 3 3 5 Bobbin setting into B
30. eDN SISp END 400 2600 spm NeDN SISp END 400 2600 spm OFF ON OFF ON 0 9999 ms 3rd jig corner needle stay down sewing at slow speed end of cycle 3rd jig corner speed of the slow sewing Ath jig corner needle stay down sewing at slow speed end of cycle Ath jig corner speed of the slow sewing delayed activation of the cutting knife off on delay of the cutting knife activation determined by time ON black tape OFF time of the cutting knife activation delay when activation by time selected K DelayEnd 3 Counter OFF ON Day Cnt Main Cnt gt Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 4 daily production counter delete by pressing 2 delay of the cutting knife deactivation from the final black tape dense stitches sewing in the corners off on time of dense stitches sewing from the sewing start time of dense stitches sewing from the final black tape setting of the dense stitches sewing speed Slow Sew Sp 400 2600 spm setting of the speed when sewing at slow speed is selected in a corner 13 setting of the speed when needle stay down is selected in a corner Max Sew sp 400 2600 spm setting of the maximum sewing speed setting of the speed before reaching the first corner KNIFE OFF
31. etter Ideas etter Made _ 5 CONTROLLER PROGRAM DESCRIPTION AND ELECTRICAL CIRCUIT DIAGRAM 1 3 Position Test Sewing motor function can be tested by 1 press of E button the needle goes to the bottom position by 2 press of E button the needle goes to the top position 2 Edit 1 For the first time after turning the machine on the following screen will appear Code i Enter the code 131 2 Select Prg lt 1 6 gt Select the program for editing by pressing 1 6 PAR PAR 100 100 3 Adjust the parameter value by 6 and 1 20 Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 _ Better Ideas better Made AJ 84 72MJ 5 CONTROLLER PROGRAM DESCRIPTION AND ELECTRICAL CIRCUIT DIAGRAM 2 1 Program Parameters memes tus a Double Jig OFF ON sewing of double jig off on NeDN SISp END 1Jig Corner 1 C Slow Sp E 2Jig Corner 2 C Slow Sp 400 2600 spm NeDN SISp END 400 2600 spm 1st jig corner needle stay down sewing at slow speed end of cycle 1st jig corner speed of the slow sewing 2nd jig corner needle stay down sewing at slow speed end of cycle 2nd jig corner speed of the slow sewing 4 3Jig Corner 4a 3 C Slow Sp 4Jig Corner 4 C Slow Sp K DelayStart 6a Time ON Tape 6b K DelayTime N
32. l with punch mark 3 on head Remove spring 4 as shown in fig 48 wna gured mark C Referring to fig 49 push trimming blade 6 up until fixed knife 8 is 1 1 5mm onto mound 7 D Referring to fig 49 push thread trimming solenoid 10 in with screw 9 of the thread trimming cam slackened The distance between trimming cam 11 and roller screw 12 is 0 5mm 3 Tighten up screw 9 for the thread trimming cam after adjustment Check the roller of cam 77 with roller 14 by rotating thread trimming cam 11 by hand Refer to fig 50 Connect return spring 4 1 30 Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AMF REECE AJ 84 72MJ _ Better Ideas Better Made 7 HEAD SETTING PROCEDURES 7 14 Fixed Knife Tension Adjustment Bax Ll Ix Release the tension adjusting nut 1 with a Dox spanner and release the tension adjusting Fuer screw 2 As shown in fig 1 push the moving knife towards the fixed knife until it s blade ANY point meets the fixed knife point Tighten tne M UN fixed knife tension adjusting screw 2 until the two blades touch without force Tighten the NM 2 tension adjusting nut 1 3 7 15 Replacing The Moving Knife D Ensure the needle is in the up position and remove the throat piate Referring to fig 52 undo the two screws 2
33. lining up the stan position agaroximataly 1 2 13mm behind the needle NOTE Whan the jig is loaded do not lift up from the iadle b Push the jig to the right and ovar the raised flap ia front of the needle plate D As the jig is pushed ta the right the jig tao will droop to its normal position Ifthe jig is located correctly tha raised D shapa of the needle plate will locate tn the track of the ic e Pull jig back to closed track Double jig should be puilad back so jig contacts presser foot f When the jig is loaded carrectly to the machine press the green start button located on the table top anc the automatic wiil begin Ke At tha enc ol the cycle the jig will ajectad in tha case of a double jig wait to be pullad forward to ts stam position MOTE The machine has an A M F Reece controller that is programmed to perform differant unciions depending on the type o jig being used Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 2 3 Program Selection The differant programs are achieved by select ing programs 1 8 on the A M F Reece controller 8 Single pocket Flap select program 1 b Double Pocket Flap select program 2 C Collar Jig requiring needle down both corners select program 3 NeDN LJ NeDN d Collar Jig slow sew round collar select program 4
34. maton 22081 tor QU 05 pan zavec v Spesyed 1 linm imc Mun steer Max groger E Asta sam EN ct d sse RN e j a e 6 4 Refer to fig 38 Fit the spool 2 into the spool case 8 Insert the thread spool the groove 3 Then hook the thread under the threac tension adjusting spring 4 Rotating the tension adjusting screw 5 clockwise increases the thread tension rotating the tension adjusting screw 5 anti clockwise decreases the thread tension Adjust the thread tension so that the spool case will gradually drop uncer its own weight Refer to fig 35 Hold the spool case lever 1 and push the case into the hook When removing hold tne spool case lever and pull it out of the nook 1 26 Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AMF REECE AJ 84 72MJ _ Better Ideas Better Made 7 HEAD SETTING PROCEDURES 7 7 Upper Thread Path Place the thread at the optimum positicn then insert the upper thread according to the sequential numbers in fig 36 37 DLM Series DLM Series TS her tne tengon of me upper thread 15 ei xted xx cur SOL Be SOS NAS RAK SNP 3 7 8 Upper Thread Adjustment Main Thread Adjusting wren lensen of the upos tread 3 crested
35. mfreece com Phone 420 582 309 146 Fax 420 582 360 606 2 1 AJ 84 72MJ tO w 2 2 1 4 TROUBLESHOOTING _ Better Ideas Better Made Thread not trimmed Thread not picked up Spoci thread picked up late after first few stitches First few stitches iocped underneath Synchroniser loose on nandwhesl Sevang hook slipping last stitch Blunt or misadjusted thread trimming n vas cool thread cue to a 23 vi The pressure of the bobbin case noicer positioning finger is too high Shor end on needle thread Short end on spool thread Foot lift cylinder sluggish on return eset synchroniser anc trimming D i synchroniser section 8 esc if 538 li Check to hook point is blunt or worn Check hook timing ihe pressure of the holder positioning finger thread tension Decrease pressure of the finger but check for spool spin see above Correct as 9 1 3 Carrect as 9 1 5 emove lubricate Revised 04 2015 E mail service amfreece cz webside www amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AMF REECE AJ 84 72MJ _ Better Ideas Better Made_ TROUBLESHOOTING 3 2 Machine Cantrals m FS ee aep paro pam PAUL Cause CORRECTION 3 2 1 Macnina tans to start Jig in wrong position Resat anc raturn jig t9 machine correct mxeessive cioth 2 PENES L122 if anr sressurs
36. noid crank 3 Referring to fig 42 Release the screws 5 securing the solenoid cover 4 Release screw 2 for the solenoid crank pivot Rotating the pivot 1 clockwise will increasc the foot travel anti clockwise will reduce the presser foot travel 1 28 Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AMF REECE __ Better Ideas better Made AJ 84 72MJ 7 HEAD SETTING PROCEDURES 7 11 Stitch Length Adjustment i DN 3 4 2 As shown in fig 43 the cial increases stitch TA es Gy size when turned anti clockwise and reduces Nu 7 the stitch size wnen turned clockwise Leg 43 Feed Cam Adjustment 7 12 When the feed timing is correct the jig should be moved just after the needle has left the material To obtain this timing remove the plate holding the presser foot lift scienoic and locate the feed cam as shown in fig 46 After releasing screw 2 rotate the cam cloc clockwise to advance the feed or rotate the cam counter clockwise to retard the feed Tighten screw 2 when finished Released 04 2015 E mail service amfreece cz webside amfreece com 1 29 Phone 420 582 309 146 Fax 420 582 360 606 AJ 84 72MJ AMF REECE _ Better Ideas etter Made _ 7 HEAD SETTING PROCEDURES 7 13 Thread Triming Timing Adjustment A Refering to fig 48 line up mark 2 on hand whee
37. obbin Casa Sat the bobbin in ths bobbin case in such a way that the Sebbin will rotata in the direcion as shown by arrow in Figura 3 4 when thread is nulled cut Run a thraac through the thread guide of the bobbin case and draw tha thread and the thraad will come out from the thread fesdar Bobbin case through tha tansian spring Released 04 2015 1 9 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AJ 84 72MJ td _ Better Ideas etter Made 3 OPERATING INSTRUCTIONS MACHINE ADJUSTMENTS Thread Tension Figure 3 5 Use the tension raguiating thumb aut Cioc T sion and countercisckwisa a AMI n en se s Tension regulating Mums nut T 1 D ies ic J i L OWwar n76aG iansion o 5 Turn the tension scraw clockwisa 10 increase anc counterscicckwise io dacroasa Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AMF REECE __ Better Ideas better Made AJ 84 72MJ 3 OPERATING INSTRUCTIONS 3 3 Adjusimant of Silich Langth To adjust tha stitch length turn the aed ragulat ing dial Figura 3 8 llo l 24 pe E UN hed lie f Ly EU Sr E p Figura 3 3 2 9 Adjusting The Thread Take up Strok
38. ramoved rom tha machine Switch aff the machina unscraw the naadle plata and ramova the lint with a soft brush Remove tha jig driva guard anc clean away any dust or lint which may accumuiatad NOTE Naver oif tha jig drive wheal AJ 84 72MJ _ Better Ideas etter Made 3 OPERATING INSTRUCTIONS 3 11 Regulating Foot Pressura on Jig Adjustment of Presser Prassuro Turn the pressar ragulating screw clockwisa to in crease and countarciockwise to dacraaso Be sure to tighten the nut after adjusiment A foot oressura of asoroximalaly 1 5 to 2 Kg will giva best results an all materiais Decrease C increase Presser requiating K NUS i 1 1 5 H i i Yes i gy j C Emargency Stop This t nca Machina will This 15 achieved Dy oras ssing tha rac Stop Sutton will activate Emergency 5100 3 Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 AMF REECE __ Better Ideas better Made 3 AJ 84 72MJ 3 13 Neadlo and Thraad Salaction oi ihe neadla Capands an the mata rial and thread used For selection af tha propor naadia and thraac sizes afer tc tha table oalow UINEN A LIGHT WEIGHT MATERIALS g MEDIUM WEIGHT MATERIALS C HEAVY WEIGHT MATERIALS NM NEEDLE SIZE IN HUNDRETHS OF MM 1 13 Released 04 2015 E mail service amfreece cz webside
39. signa corn ars check tate position pnctc ceil receiving signal 2 3 3 Jig fails to stitch Phote cell faulty a sharp corner Sensitivity Ra set tc sense Slack tase jig Wrong program selectad Salec correct sregram 2 4 Revised 04 2015 E mail service amfreece cz webside www amfreece com Phone 420 582 309 146 Fax 420 582 360 606
40. uce slow sitching speed increase stow stitching Alter AMF Reece Conrailer liar AMF Reece l I i I FCR u P E EEE Sunching followed by long stitch 3 Theturn in teturn position when torque arm is is to allow jigs with internal radii tc p 3 arm has a 20mm cylinder iittec ansure that the jig turns smaotniy I M OE a POSITION AT CORNERS Guide only Ow sew 1 Released 04 2015 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 _ Better Ideas etter Made 4 SETTING PROCEDURES 4 6 Photo Electric Switch Sensitivity Indicator Sensitivity adjuster AJ 84 72MJ Lock Button Incident level indicators Operation indicator Indicator status italice Lin Operation indicator Incident level indicators a Hints on correct use Do not use the sensor i explosive or ignition gas i Not lit Fig 1 Fig 2 Incident level Approx 8095 to 90 of op erating level Not lit Lit See note Never disassemble repair nor taper with ils T the sensor Do not apply excess voltage and current Approx 80 over rating Not lit to 90 of op sd erating level Do not wire improperly such as reversing ao polarity
41. ver is pulled 2 Smm Refer to fig 40 Released 04 2015 1 27 E mail service amfreece cz webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 LJ Ad 84 7204 At CREE 7 HEAD SETTING PROCEDURES ET eat Goan clearance 057 1 L Fig 40 7 9 Presser Foot Height and Pressure a o eem Adjustment B SQ K y A As shown in fig 41 remove the rubber plug Z from the cover plate 1 With the needle in the 3 e ut up position and the presser foot 3 also the WE 0 f PN om up position make sure the needle point is not U t showing below the presser foct If the needle fi Ins f point is visible then release the presser bar i CA mow holder screw 4 anc adjust the holder until the oT 8 hia Ss Sgn foot covers tne neecle Once the adjustment has E bow mw been carried out check the presser foot will both tt d v sS clamp the jig in the down position and also Lie allow the jig to be loaded in the up position 3 m Adjustment of the presser foot pressure As 3 en B shown in fig 4 rotating the adjusting screw 8 e clockwise increases the foot pressure After i adjustment use nut 7 to lock adjusting screw 5 in position Fig 41 7 10 Presser Foot Solenoid Adjustment Presser foot travel can adjusted the presser foot sole
42. webside amfreece com Phone 420 582 309 146 Fax 420 582 360 606 A 1 li i te x r D ul v Fie 31 d S gt S om X Cn BM s L iol qi 1j T Eo Im eame f era aL 28 gt at b RN i 105 4 fmm Hess C Lc 0 fol ir 5 2 mn LU eit SN s oe fi 7 AN if 3 ur 3 1 25 AJ 84 72MJ _ Better Ideas etter Made 7 HEAD SETTING PROCEDURES 7 5 Regulation Of Amount Of Oil Supply To Hook A Measuring amount of ail supplied 1 Run the sewing machine on full speed for 3 minutes Place a piece of paper in position as shown in fig 34 and run machine for a further 5 seconds The amount of sil being supplied can now be seen 2 Repeat this process a further 3 times making sura the oll being supplied is within the limits shown in fig 34 Teo much oil coulc stain the material seing sewn little can cause the hock to seize B Sil Susely Acjustment Turning the adjusting screw clockwise as show in fig 34 will Increase the oil flow turning the screws counter clockwise will Decrease the oil flow 7 6 Lower Thread Take Up and Tension Adjustment A 50001 Fitting anc Tension Adjustment B insertion anc Removal of Spool Case Vo Himm Con ir

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