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Aliens™ Extermination System Manual
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1. 477 VRIO PCB gt ALL V 424 GND gt i pod GNE 12V G 12V doo 3 E u 16861 NE J6 NOT USED 12V 12V J2 1234 7 gt GUN SW LA GUN_SW LA LAMPS J LAMPS 4 ily J5 N ONI N NI Sa vi 4 7 gt Yy LA ya A KEY gt J 7 zi 2 p AH AN Ole R 3 MO aa COIL gt
2. 16 Figure 12 Coinage Adjustments Menu 17 Figure 13 System Adjustments Menu 18 Figure 14 Game Adjustments Menu 19 Figure 15 Gun Adjustments Menu 20 Figure 16 Reset Menta ads 21 Figure 17 Gun Case crews e 24 Figure 18 Gun Trigger Assembly 25 Figure 19 Gun Button Lamp and Micro O A a MM ME 26 Figure 20 Gun Coil Assembly Service 26 Figure 21 Gun Pot Replacement 2 040 0120 01 Rev B 10 10 2006 Preface Figure 22 GUM PCB arenen aa ive 28 Figure 23 Gun Internal Parts 28 Figure 24 Start Button Assembly 30 Figure 25 Monitor Mounting Nut Locations 31 Figure 26 Removing the Monitor PCB Mounting Hardware 32 Figure 27 Disconnecting the Chassis Neck PCB and Second Anode Lead 32 Figure 28 Monitor PCB Cables 33 Figure 29 Servicing the Coin Mech and Coin Mit EO 34 Figure 30 AC Power Plate Shown Without JE oe a 35 Figure 31 Cold Cathode Light Detail 36 Figure 32 Cabinet Artwork 41 Figure 33 Gun Exploded View Drawing 43 Figure 34 GVRI O Wiring Diagram 49 Figure 35 Gun Wiring Diagram 30 Figure 36 Overall Cabinet Wiring Diagram 51 Figure 37 Power Distribu
3. Grenade GND Barrel Light Shield Pots Harness Part 115 0094 01 Gun Power Harness Part 115 0092 01 GND 24 VDC BRN WHT 412 VDC Key Button Lamps 12V GRN WHT o NO COM E o ORG WHT S RED WHT o NO COM Key q To Red LED BLK Light in BLU WHT 2 Gun Barrel Gun USB Harness Part 115 0093 01 NOTE Wire colors may vary due to harness revisions Gun Base xy Pot2 E Y Axis Pot 1 Anis IA AA s 12 24 VDC Power Harness Part 115 0097 01 BLK 1 LK WHT 4 3 xq To DC Power Supply YEL 2 xO To Second Gun Fuses in Gun Power Harness 2A 250V Slo Blo 25 x1 25 T QEM To PCI USB Portin USB Cable System Computer IMPORTANT Connect each gun to the correct USB port Caution Disconnect power before changing any USB connections or you will damage the PCBs Figure 35 Gun Wiring Diagram Aliens Extermination System Manual Page 50 of 56 040 0120 01 Rev B 10 10 2006 Chapter 9 Diagrams and Schematics
4. IN NO EVENT SHALL GLOBAL VR BE LIABLE FOR LOSS OF PROFITS LOSS OF USE INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM OPERATION OF THE GAME IN ANY CONDITION GLOBAL VR SHALL NOT BE RESPONSIBLE FOR THE SUITABILITY PERFORMANCE OR SAFETY OF ANY NON GLOBAL VR PART OR ANY MODIFICATION PERFORMED BY ANY PRODUCT DISTRIBUTOR UNLESS SUCH WORK IS EXPRESSLY AUTHORIZED IN ADVANCE BY GLOBAL VR THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESSED OR IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND ALL OTHER OBLIGATIONS OR LIABILITIES ON GLOBAL VR S PART EXCEPT FOR ANY EXPRESS WARRANTY SET FORTH IN A WRITTEN CONTRACT BETWEEN GLOBAL VR AND PURCHASER CONTAINING SPECIFIC TERMS WHICH SUPERSEDE THE TERMS HEREIN THIS WARRANTY DOES NOT AUTHORIZE ANY OTHER PERSON TO ASSUME OTHER LIABILITIES IF ANY CONNECTED WITH THE SALE OF PRODUCTS BY GLOBAL VR Aliens Extermination System Manual Page 54 of 56 040 0120 01 Rev B 10 10 2006 Technical Support Service amp Parts Hours 7 00am 5 00pm Pacific Time Monday Friday Phone 408 597 3435 Fax 408 597 3437 E mail techsupport globalvwr com Website http service globalvr com Extended Service Hours Monday Friday 50m M idnight Saturday amp Sunday 7 00am M idnight Pacific Time Free telephone e mail and online support are provided for systems during the warranty period GLOBAL VR Technical Support can help you troubleshoot pr
5. Aliens Extermination System M anual 040012001 Rev B gt Read this manual before use gt Keep this manual with the machine at all times www globalvr com http service globalvr com techsupport globalvwr com Phone 408 597 3435 Fax 408 597 3437 2006 Global VR Inc GLOBAL VR and the GLOBAL VR logo are registered trademarks of Global VR Inc ALIENS amp 1986 2006 Twentieth Century Fox Film Corporation All Rights Reserved Aliens Extermination 20th Century Fox and their respective logos are trademarks of Twentieth Century Fox Film Corporation Game engine and certain software elements 2006 Play Mechanix Inc Play Mechanix Inc and the Play Mechanix Inc logo are trademarks or registered trademarks of Play Mechanix Inc All Rights Reserved All other trademarks are the properties of their respective owners Preface Table of Contents oe o A NE A A OO RE RE MAO 4 O E A MER MM RMAN 4 A saa hs gen alate eetas 4 Environmental Conditions 4 FCC Notices United States 5 Chapter Introdutction 6 Cabinet Specifications iia 7 Power Requirements Approximate 7 Hardware Bear eS oli 7 Chapter 2 Installing a New Cabinet 8 Chapter 3 Playing a Game 9 Chapter 4 Operator Menu and Game DO A ba ai tag late ka to a ki Mamta Glaatas 10 Navigating t
6. TEST BACK Button Red eg y wis Used to enter the Operator Menu WOE UR and VOE DN Butens ro Used to move through lists and to return to the game change the value of a selected item In Attract Mode these buttons adjust the Master Volume SELECT Button Green Used to select an item Figure 5 Operator Buttons Aliens Extermination System Manual Page 10 of 56 040 0120 01 Rev B 10 10 2006 Main Menu Chapter 4 Operator Menu and Game Setup The main menu appears first when you press the TEST BACK button This is the starting point for all features of the Operator Menus The information box that appears on the right side of this screen lists important information about the hardware and software in the game ALIENS EXTERMINATION MAIN MENU SYSTEM TESTS MENU COIN AUDITS SYSTEM AUDITS GAME AUDITS COINAGE ADJUSTMENTS SYSTEM ADJUSTMENTS GAME ADJUSTMENTS GUN ADJUSTMENTS RESET MENU EXIT TO GAME USE VOL UP E VOL DN TO MOVE VERSION 1 0 0 SYSTEM INFO GAME ALIENS VERSION 1 0 0 REGION US BUILD DATE AUG 23 2006 12 26 05 OS XP EMBEDDED OS DATE 08022006 CHIPSET HW REV 915G GUN BOARD 1 VERSION 0103 GUN BOARD 2 VERSION 0103 GVRIO BOARD VERSION 0001 HARD DISK ID 9678C036 SELECT TO SELECT Figure 6 Main Menu Menutem Description SYSTEM TESTS Opens System Tests where you can test and calibrate the guns test the MENU buttons switches and audio or display video test scre
7. Mounting Screws Important Be sure to reconnect this wire Figure 20 Gun Coil Assembly Service 5 Reverse these steps to re install the coin assembly Be sure to secure the ground wire to the ground lug on the coil assembly mounting plate Aliens Extermination System Manual Page 26 of 56 040 0120 01 Rev B 10 10 2006 Chapter 6 Service and Repair Gun Pot and Gear Service Each gun has two pots that measure the movement of the gun on the X axis left and right and Y axis up and down The X axis pot is located under the gun base below the trigger The Y axis pot is located on the side of the gun base below the flamethrower button Use the Gun Test amp Calibrate screen from System Tests in the Operator menu to test gun motion To test a pot power off the game and test resistance at the pot When you move the gun you should see a steady linear increase or decrease in resistance with no jumps Replace the gears if they are worn or cracked Refer to Figure 21 for gun base components and perform the following steps to replace a pot or gear shaft 1 Remove the six 6 Torx security screws that secure the front and rear covers over the gun base and remove the covers 2 Remove the two mounting nuts and remove the metal mounting plate from the pot to be replaced 3 Use an Allen wrench to loosen the set screw from the gear shaft and remove the gear shaft 4 Using a 1 2 wrench remove the nut and lock washer that
8. POWER eE Z 5 SW STRIP Z 5 gi BL iagram D ring i Overall Cabinet W Figure 36 2006 Global VR Inc Page 51 of 56 040 0120 01 Rev B 10 10 2006 Chapter 9 Diagrams and Schematics AC Power Strip Note Connection order does not matter White Black k vIviwiwlw Geen Computer Monitor Dollar Bill Validator Optional Marquee Light Fixture 1 DC Power Suppl l To Ground Lug i Two middle terminals Under Connector G O PCB lt Q To GVRI O P are not used Partit Chassis Ground Harness N L 115 0049 01 Part 115 0101 01 9 To Coin Vault Ground Lug 9 To Gun 1 Top View 63 O To Gun 2 O To Monitor Chassis To AC Ground Lug Ground Lug Wall Outlet AC Power Plate on Cabinet Rear Top View DC Power Supply Set Input Voltage 110 or 220 aeece ge e with switch on back Power On LED Adjustment Pot Affects all Voltages Power Strip Black ii Green ite a To Kickplate Lights To AC Black a HI Part 115 0008 01 A To Instruction Panel Lights GND Black P To Speaker Lights Left Gun Power Connector av Yellow A El 24V White aaa TOGRI POB GND Black Part 115 0098 01 Right Gun Power Connector av Yellow 24V White AN Wee To Cabinet Ventillation Fan Part 115 0097 01 Part 115 0101 01 Power Harness contains two fuses one for each gun Figure 3
9. Power Distribution Service 34 AC Power Platea 34 AC Power Strip Replacement 35 DC Power Supply Replacement 35 Marquee Florescent Light Service 36 Cold Cathode Florescent Light Service 36 Setting the Computer BIOS CMOS 37 Chapter 7 Replacement Parts 39 Chapter 8 Troubleshooting 44 Video Troubleshooting 44 Audio Troubleshooting 45 Button Troubleshooting 46 Gun Troubleshooting 46 Miscellaneous Troubleshooting 47 Chapter 9 Diagrams and Schematics 49 Warranty Information e 54 Technica Suppo css 56 040 0120 01 Rev B 10 10 2006 List of Figures Figure 1 Cabinet Dimensions 7 Figure 2 Coin Door with Key Locations 8 Figure 3 Back of the Marquee Front 8 Figure 4 Using the GUS iaa 9 Figure 5 Operator Buttons 10 Fisur o Main Menta 11 Figure 7 System Test Screens 12 Figure 8 Gun Calibration Screens 13 Figure 9 Coinage Audits Menu 14 Figure 10 System Audits Menu 15 Figure 11 Game Audits Menu
10. screws that secure the speaker to the cabinet 3 Remove the wires from the speaker and install them to the same connectors on the replacement speaker 4 Reverse these steps to re install the speaker Run the Sound Test from System Tests in the Operator Menu to verify proper operation Gun Service The subsections that follow describe steps for testing and replacing the gun components The gun body contains micro switches for the trigger grenade button and flamethrower button and a coil and plunger assembly that creates the force feedback recoil effect when the gun 1s fired To service these parts you need to open the gun case See Figure 23 for a view of the open gun assembly The base of the gun contains pots that relay the gun position to the computer If the gun position is not being read properly refer to the gun pot service steps on page 27 You do not need to open the gun case to test or replace the pots Important If the guns are connected to the PCI USB ports connect them according to the label above the ports The ports used may vary depending on the brand of PCI USB card used Guns can also be connected to the motherboard USB ports See Figure 38 on page 53 for more information Gun Power Harness Fuses The gun power harness has two fuses one for each gun If a gun has no power check the fuse and replace if necessary Spare fuses are taped to the harness near the fuse holder Replace with MDL 2A Slo Blo fuses 2
11. 1 4 BUTTON HD TORX TAMP BLKOX Aliens Extermination System Manual Page 42 of 56 040 0120 01 Rev B 10 10 2006 bo ob ob obj ob obj ob ob mob ob mob N sense sh NO o ni i oa AINI mi h h h h h O ee JJ da ip e e NINI A IND 10 30 Figure 33 040 0120 01 Rev B 10 10 2006 MA 46 Gun Exploded View Drawing Chapter 7 Replacement Parts 40 97 47 42 2006 Global VR Inc Page 43 of 56 Chapter 8 Chapter 8 Troubleshooting Troubleshooting Video Troubleshooting Possible Solution No picture on monitor No picture or corrupted picture on monitor Picture is dim or faded Picture color is poor Picture geometry is misaligned Power problem Loose or faulty video cable Loose or faulty video card Faulty monitor chassis PCB Video card connection problem Gamma needs adjustment Color needs adjustment Geometry needs adjustment Aliens Extermination System Manual Page 44 of 56 Check the AC power connection to the monitor You can verify that the monitor has power by looking for a small glow in the neck of the CRT Verify that the video cable is firmly connected from the monitor to the video card in the computer While the monitor is powered ON disconnect the video cable You should see a message on screen saying No Signal if the monitor is working Check the video cable and make Sure it is not pinched o
12. ALIENS EXTERMINATION VERSION 1 0 0 COINAGE ADJUSTMENTS COIN SLOT 1 UNITS 1 COIN SLOT 2 UNITS 1 COIN SLOT 3 UNITS OFF COIN SLOT 4 UNITS OFF CREDITS TO START 1 MAXIMUM CREDITS OFF FREE PLAY OFF INSERT COIN MESSAGE INSERT COINS BACK TO MAIN MENU USE VOL UP E VOL DN TO MOVE SELECT TO SELECT Figure 12 Coinage Adjustments Menu COIN SLOT 1 UNITS COIN SLOT 2 UNITS COIN SLOT 3 UNITS COIN SLOT 4 UNITS CREDITS TO START MAXIMUM CREDITS FREE PLAY INSERT COIN MESSAGE BACK TO MAIN MENU 040 0120 01 Rev B 10 10 2006 Table 2 Coinage Adjustments Menu Sets the units per coin drop for the selected coin slot Coin Slot 1 is used for both coin mechs Coin Slot 2 is used for the optional Dollar Bill Validator DBV Coin Slots 3 8 4 are not currenily supported Sets the number of credits to start a game Sets the maximum number of credits that can be inserted at one time 1 99 or set to OFF for no maximum Turns Free Play On or Off Sets the payment message displayed in Attract Mode Options Insert Coins Insert Card Insert Key Swipe Card Returns you to the Main Menu 2006 Global VR Inc Page 17 of 56 Chapter 4 Operator Menu and Game Setup System Adjustments M enu This screen provides audio adjustments and video gamma settings ALIENS EXTERMINATION VERSION 1 0 0 SYSTEM ADJUSTMENTS MASTER VOLUME ATTRACT VOLUME PLAY ATTRACT SOUNDS GAMMA BACK TO MAIN MENU USE VOL UP E VOL DN TO
13. LA ET 24V COIL A KLU ET COINDOOR 4 MODE 1 ee g D22 LF bj so BUTTON PANEI O5 CND LOOM q 5 Taegan Ky 53 ON PA EH o E O J3 T H lt H z ISH J9 D di mije Y E HA LA VOL_UP jee 1 1 2 VOL UP z a 731 z mm 231 VOL DN pi 2 2 3 VOL DN 234 34 Mi gt 3 J4 NIN io JERLERI SELECT E a ES BLX WET 4 CND ENE FENE s J1 ol 5 EN J2 J1 Si 5 G x J2 z 5 KEY Progi zil A gare KEY O 2 BARREL LICHT pare 6 KEY 28 BARREL LIGHT 4 BLUZMHT 5 SHIELD TRIGGER 2 N 5 SHIELD TRIGGER 2 GRN WHT BLK GUN ORENA BLK SND GUN k ORG WHT 10 RED foe Regn MEJE RED POr SRENADEJ RONA war a ee RELOAD 4 r ee RELOAD 4 WHI GAN 2 D xa KEYS GRN 2D x xx KEYI5 px 1 Da vxwwm CND 6 1 Dt DXAH END 6 T z lt a an lt lt J8 gt gt x x EA RA J1 WHT BI 8 SELECT J3 st mo 3 s MN JS MN J3 SW GND 7 BLK WHI 1 GND of JE C of JE gt START s WHT ALK gt le aj 25 GUN 1 Sia als GUN 2 STARTZ 2 2 NHTZBRN 3 STARII se GND y i sei a NA r s 5 ASSY gt z ASSY START A rca z 4 KEY a BA A A 3 s si AR San a EEA JA i oa S BLU WHT 7 TEST O 10 POWER ENTRY GUN_MECHT ee VE GUN_MECH2 NR se MODULE CHASSIS Y KX CHASSIS SK Y KX CND GROUND POT POT GROUND POT POT ALA 115 230_VAC Mer ee Te J10 fi Eg pleve AAN 6 AMPS x WHT YEL A 412v gt gt mpl 3 COINDOOR 2 KEY ga uma ES MAIN ASS J z S 4 3 3 P N_CCM1600 NID k V GND 9 19 POWER_ENTRY COMPUTER EI I zi
14. PCB GLOBAL VR assumes no responsibility for damage while AN removing the PCB To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution 1 Turn the cabinet OFF and disconnect the AC power cord 2 As a precaution discharge the second anode with a high voltage probe or high voltage resistant screwdriver connected to the monitor chassis frame with an 18 AWG wire 3 Remove the four nuts that hold the monitor chassis to the monitor frame 4 Remove the two 4 40 Jack nuts that hold the video signal PCB to the monitor frame See Figure 26 2006 Global VR Inc 040 0120 01 Rev B 10 10 2006 Page 31 of 56 Chapter 6 Service and Repair Figure 26 Removing the Monitor PCB Mounting Hardware 3 Disconnect the Chassis Neck PCB from the Chassis Tube Neck of the CRT by pulling back on the Chassis Neck PCB You will need to slide the Chassis Neck PCB to the side to clear the Chassis Tube Neck DANGER The Second Anode Lead H V CRT Feed can be charged with a VERY HIGH VOLTAGE even when powered OFF DANGER 6 Disconnect the second anode lead that connects to the CRT just above the Chassis Tube Be very careful as the second anode lead can be charged with a VERY HIGH VOLTAGE even when powered OFF Pinch the gray rubber flange and slightly push in to un hook the metal prongs that hold the second anode lead to the CRT shown by the arrows in Figure 27 Monitor C
15. audio quality Speaker Test plays each speaker in turn followed by both speakers in stereo The remaining items each play a tone at the stated frequency to test the speaker frequency response BACK TO MAIN MENU Returns you to the Main Menu Aliens Extermination System Manual Page 12 of 56 040 0120 01 Rev B 10 10 2006 Chapter 4 Operator Menu and Game Setup Using the Gun Test amp Calibrate Screens li X 47802 Y 30235 TRIGGER GRENADES FLAMETHROWER PRESS GRENADES TO CYCLE ONES LEDS FLAMETHROWER LED 88 Select GUN TEST amp CALIBRATE from the System Tests menu The screen shown below on the left will open Observe the lists on the left and right side of the screen Each of these provides information about the gun on that side of the cabinet Move a gun and observe the corresponding icon moving on the screen When the gun is properly calibrated you should be able to move the icon all around the edge of the screen without going off the screen Note that the coordinate numbers next to X and Y on the screen change as you move the gun Press the Trigger Flamethrower and Grenade buttons and observe that the corresponding word changes color onscreen You should also feel the Kicker force feedback recoil when you pull the trigger To test the gun LED display press the Grenade button to cycle the ones place LED and press the Flamethrower button to cycle the tens place LED Confirm all LED segments light and the reado
16. button and micro switch Connect the ground wire to the COM connector on the bottom of the switch housing and the signal wire to the NO connector as shown in the figure below Do not use the NC connector Button 12 Volt k Assembled Bayonette Base Lamp Retaining Ring Lamp Connector 1 of 2 12V power to one side Ground to one side T Switch pP Actuator NO len pij Micro Signal Wire ga RE Switch COM da k b i emcee Ground Wire 8 l Figure 24 Start Button Assembly Wells Gardner Monitor Replacement Perform the steps that follow to remove the monitor from the cabinet for service or replacement Be sure to follow all safety precautions while working with a monitor Tip When removing the monitor from the cabinet it is always best to have two people to support the weight of the monitor l 2 Turn the cabinet OFF and disconnect the AC power cord Disconnect all cables that connect the monitor to the cabinet typically the following e VGA Video cable from the back of the Monitor e Power cable that connects to the monitor chassis PCB located on your left as you face the monitor rear e Green ground wire from the monitor frame on some models Remove the monitor remote control board from inside the coin door Coil this cable and tie it to the monitor to prevent it catching while the monitor is being removed Inspect the disconnected cables and monitor frame to make sure that there ar
17. days hours minutes seconds 2006 Global VR Inc 040 0120 01 Rev B 10 10 2006 Page 15 of 56 Chapter 4 Operator Menu and Game Setup Game Audits Menu The Game Audits Menu provides access to all of the game audit screens where you can view game play and earnings statistics ALIENS EXTERMINATION VERSION 1 0 0 GAME AUDITS SCORE AUDITS CONTINUE HISTOGRAM TIME HISTOGRAM LEVEL AUDITS GUN AUDITS MISC AUDITS BACK TO MAIN MENU USE VOL UP E VOL DN TO MOVE SELECT TO SELECT Figure 11 Game Audits Menu Table 1 Game Audits Menu Items SCORE AUDITS Displays the average score and high score for the cabinet CONTINUE HISTOGRAM Opens the Continue Histogram a graph that shows how many players have continued from each level TIME HISTOGRAM Opens the Time Histogram a graph that shows how many players have played for specific lengths of time LEVEL AUDITS Displays start and finish information for each game play level GUN AUDITS Displays detailed statistics on how players have used the various weapons including the number of shots and hits and power ups collected MISC AUDITS Displays additional detailed game play statistics BACK TO MAIN MENU Returns you to the Main Menu Aliens Extermination System Manual Page 16 of 56 040 0120 01 Rev B 10 10 2006 Chapter 4 Operator Menu and Game Setup Coinage Adjustments Menu The Coinage Adjustments Menu lets you set up the coin mechs and set game pricing
18. feedback Faulty DC power Make sure the external DC power supply is putting out 24 recoil in gun supply VDC Kicker turned off Turn on the Kicker in the Gun Adjustments menu Faulty coil Check wiring inside gun Replace coil if faulty Gun wiring or setting From the Gun Adjustments screen in the Operator Menu toggle the Gun Output Control and Gun Input Control between Normal and Flipped and see if this resolves the problem Force feedback recoil amp LED flashes is flipped or each in the wrong gun gun has a different or gun board revision No gun crosshairs visible on screen Gun does not aim Gun out of Calibrate the gun using Gun Test amp Calibrate from System properly Calibration Tests in the Operator Menu or Faulty pot or gear Check gun pots and gears see Gun Pot and Gear Service No gun crosshairs on page 27 visible on screen No gun crosshairs One gun has flipped This can be caused by a faulty PCI USB card or computer visible in game play Contact Tech Support for Assistance but guns work fine in calibration test No lights on gun Check 12 VDC Check wiring and make sure external DC power supply is power putting out 12 VDC Fuses blow Make sure no wires are pinched by the gun case Faulty power supply Test voltage output and replace power supply if faulty Ammo readout not Faulty Gun PCB Check all connections to the Gun PCB it is powered by 5 working or looks VDC from the USB connectio
19. ka da mE z E a AE m Fe zj J4 To Speakers ii h x ce te De te ete sa a cy eer ae mi j Pe ese cae al um mi mi vimi oe E MA J9 Player 2 Inputs J8 Buttons J7 Player 1 Inputs J10 Outputs Start Button Service The Start buttons for each player are illuminated with 12 volt lamps Refer to Figure 24 and perform the following steps to replace the buttons lamps and micro switches 1 Disconnect the cabinet from AC power 2 Open the coin door and reach up under the control panel to access the buttons 3 To remove a micro switch gently rock it to the side and remove it from the housing Remove the wires and install them on the same connectors on the new micro switch 4 Toremove the lamp housing gently rock the white plastic housing from side to side to pop it out of the button housing 2006 Global VR Inc 040 0120 01 Rev B 10 10 2006 Page 29 of 56 Chapter 6 Service and Repair 5 To remove the button from the control panel unscrew the retaining ring from under the control panel To remove a lamp from the housing for replacement pull it straight out of the lamp housing When connecting the wiring to the micro switch and lamp refer to the labels on the wires and the figure below to make sure the connections are correct Caution Do not connect the 12 volt lamp power wire to the micro switch This could damage the GVRI O PCB Reverse these steps to install the replacement
20. the Purchaser All freight costs associated with replacement of warranty parts after expiration of the original warranty period are the responsibility of the Purchaser GLOBAL VR is not obligated to provide the Purchaser with a substitute unit or on site service during the warranty period or at any time If after investigation GLOBAL VR determines that the reported problem was not covered by the warranty Purchaser shall pay GLOBAL VR for the cost of investigating the problem at its then prevailing per incident billing rate No repair or replacement of any Product or part therein shall extend the warranty period as to the entire Product The warranty on the repaired part only shall be in effect for a period of ninety 90 days following the repair or replacement of that part or the remaining period of the Product parts warranty whichever is greater Purchaser s exclusive remedy and GLOBAL VR s sole obligation is to supply or pay for all labor necessary to repair any Product found to be defective within the warranty period and to supply at no extra charge new or rebuilt replacements for defective parts If repair or replacement fails to remedy the defect then and only in such event shall GLOBAL VR refund to Purchaser the purchase price for said Product Purchaser s failure to make a claim as provided above or continued use of the Product shall constitute an unqualified acceptance of said Product and a waiver by Purchaser of all claims thereto
21. the coin vault It receives power via the GVRI O PCB Ifthe coin meter stops working first check the 5A fuse on the GVRI O PCB and replace it if blown Perform the following steps to replace the coin meter 1 Turn the cabinet OFF and disconnect the AC power cord 2 Remove the two Phillips screws securing the coin meter to the cabinet and remove the coin meter Cut the two wires from the coin meter and strip the ends of the wires to attach the new meter 4 Use two butt splices to connect the wires to the new coin meter Secure the new coin meter with the two screws removed previously Power Distribution Service AC Power Plate The AC power plate provides the external AC power connection An AC EMI Filter in the power plate removes electrical noise that can cause interference with the hardware inside the cabinet AC power from the power plate is connected to a 7 outlet AC power strip surge suppressor in the cabinet Caution The cabinet must be connected to a secure ground to function properly Aliens Extermination System Manual Page 34 of 56 040 0120 01 Rev B 10 10 2006 Chapter 6 Service and Repair Ground wires from system components must be securely connected to the ground lug on the power plate as shown below and in Figure 37 on page 52 Components must not be grounded to the power plate mounting bolts Power Strip Neutral Wire 6A Slo Blo Fuse EMI Filter and Power Strip ON OFF Switch Power Strip Line Wire Groun
22. to Green Audio Port on System Computer Harness Part 115 0100 01 Left Speaker Left Key Speaker Left Speaker WHT Right Speaker WHT Right Right Speaker ORG Speaker J6 Analog Pots NOT USED Bl J7 Player 1 Inputs 3 Key COIN 2 4 WHT ORG 1 BLK WHT 2 WHT RED J8 System Inputs Harness Part 115 0095 01 Harness Part 115 0096 01 1 BLK WHT 4 4 Key 1 Player 1 Start 2 WHT BLK 2 gt Player 2 Start 3 WHT BRN 3 5 TEST BACK Button 7 H BLU WHT 12V 12V Lamps SELECT Button 8 WHT BRN 9 9 COIN2 For Optional Dollar Bill Validator 6 6 oe a Coin NO COM o 2 Switch 4 4 Operator PA oe TEST BACK O O NO COM Button 7 7 METER ES 4 5V 2W 2 Key 412 V 3 YEL WHT GND 6 BRN WHT Ne me 3 3 J5 Mode Select 5 Lamps 5V 0 2A 1 1 555 Key Jumper 4 J9 Player 2 Inputs 5 1 FBLK 6 SELECT 5 Key 3 13 O o VOL DN NO COM VOL DN Button 3 WHT BLU 2 2 o o yorur RN VOL UP Button o o u WHT GRN No com Operator NOTES Wire colors may vary due to harness revisions Panel Buttons Unused pins are not shown Figure 34 GVRI O Wiring Diagram 2006 Global VR Inc 040 0120 01 Rev B 10 10 2006 Page 49 of 56 Chapter 9 Diagrams and Schematics Gun Assembly Same for Gun 1 8 Gun 2 Gun POB Part 990 0012 01 J3 Pots J4 Outputs GND 24 VDC Fire Coil Trigger Flamethrower
23. 006 Global VR Inc 040 0120 01 Rev B 10 10 2006 Page 23 of 56 Chapter 6 Service and Repair Opening the Gun Case Open the gun case to service the trigger buttons and coil assembly You do not need to open the case to service the pots that aim the gun see page 27 See Figure 23 for a view of the open gun assembly 1 To open the gun case first remove the 12 Torx security screws shown by the single arrows in the picture below and remove the corresponding nuts from the other side of the gun 2 Remove the four screws shown by the double arrows in the picture below These screw into the frame so there are no nuts to remove 3 Carefully remove the left side cover from the gun being careful not to pull the wires from the grenade button on the cover The wires are long enough that you can set the cover on the control panel near the gun without disconnecting the wires 34 m Figure 17 Gun Case Screws Closing the Gun Case 1 To close the gun case first align the slots that fit around the gun PCB with the LED display and then carefully put the two halves together Make sure no wires or components get caught or pinched Pay special attention to the area around the trigger and spring the wires coming out of the frame shaft and the wires attached to the coil and barrel light 2 Insert the four 4 3 8 x 10 32 screws shown with the double arrows in Figure 17 Partially tighten all four screws verify the case is matin
24. 7 Power Distribution Diagram Aliens Extermination System Manual Page 52 of 56 040 0120 01 Rev B 10 10 2006 Chapter 9 Diagrams and Schematics Computer ON OFF Switch Voltage Switch Computer 115V or 230V Power Supply Cooling Fan AC Power Connector PS 2 Keyboard Port Purple Computer Case Fan Green Audio Port to Speaker Port on GVRI O Board Motherboard USB Ports See details below DVI Port to Monitor via VGA to DVI Adapter PCI USB Ports See notes below Caution Disconnect power before changing any USB connections or you will damage the PCBs Important If using the PCI USB ports for Guns and GVRI O PCB you must use the ports specified on the labels above the ports If you replace the PCI USB card you may need to change the ports used Current systems use one of the following configurations Port 1 Open Port 2 Left Gun Marine 1 Port 3 GVRI O PCB Port 4 Right Gun Marine 2 Port 1 Open Port 2 GVRI O PCB Port 3 Left Gun Marine 1 Port 4 Right Gun Marine 2 ocame vorge I avrvo PoB Left Gun pf a Right G acts Marine 2 Marine 1 Motherboard USB Port Connection Details Figure 38 Computer Rear Panel Diagram 2006 Global VR Inc 040 0120 01 Rev B 10 10 2006 Page 53 of 56 Chapter 9 Diagrams and Schematics Warranty Service If at some point you require warranty service contact your authorized GLOBAL VR distributor W
25. 80 MINIMUM BOSS FIGHT Sets the minimum gameplay time for the boss fight at the end of a level in TIME seconds Overrides MINIMUM GAME TIME setting during boss fights Range OFF 180 Default 40 MINIMUM RECOVERY Grace period in seconds after a player is hit until the player can be hit again TIME Range OFF 20 Default 3 SELECT SCREEN Turns the Chapter Select screen ON or OFF Turning this ON allows players to pick which chapter they want to play OFF forces them to start at the beginning of the story Default ON GAME VERSION Sets game to FULL 5 LEVELS or LITE 3 LEVELS LITE plays in Story Mode only and omits the two levels that are the most violent Default FULL BACK TO MAIN MENU Returns you to the Main Menu 2006 Global VR Inc 040 0120 01 Rev B 10 10 2006 Page 19 of 56 Chapter 4 Operator Menu and Game Setup Gun Adjustments Menu This screen allows you to adjust how the guns perform ALIENS EXTERMINATION VERSION 1 0 0 GUN ADJUSTMENTS GUN BOARD REVISION REVISION 2 2FF GUN OUTPUT CONTROL NORMAL GUN INPUT CONTROL NORMAL GUN KICKER ON P1 GUN POWER 100 P2 GUN POWER 100 BACK TO MAIN MENU USE VOL UP E VOL DN TO MOVE SELECT TO SELECT Figure 15 Gun Adjustments Menu GUN BOARD REVISION Set this to the version of gun board installed GUN OUTPUT CONTROL These options let you compensate if the guns are wired backwards for example if firing Gun 1 causes recoil i
26. AG Motherboard Note In the BIOS screens use the left and right arrow keys lt to move between the menus listed at the top of the screen and the up and down arrow keys 1 to move up and down between menu items and to change settings for selected items 1 Press the F2 key during boot The BIOS Setup Utility Main Menu will appear 2 Use the left and right arrow keys lt to select the Exit menu Main Advanced Security Power Exit Selecting to load optimal default values of all BIOS setup 3 Use the up and down arrow keys f to select Load Optimal Defaults and press Enter A confirmation box will appear With Ok selected press Enter Exit Saving Changes Exit Discarding Changes Load Optimal Defaults Load Custom Defaults Save Custom Defaults Discard Changes 4 Use the left and right arrow keys lt to select the Boot menu 5 Use the up and down arrow keys tl to select Main Advanced Security Power Boot Device Priority and press Enter A f k Silent Boot Enabled device list will appear Intel R Rapid BIOS Boot Enabled Scan User Flash Area Enabled 6 Use the up and down PXE Boot to LAN Disabled USB Boot Enabled arrow keys f to select 1 Boot Device and gt Boot Device Priority ME press Enter A pop up A window will appear Use the up and down arrow keys 1 to select the CD ROM drive and press Enter The hard drive will autom
27. B 10 10 2006 Page 45 of 56 Chapter 8 Troubleshooting Button Troubleshooting Buttons do not work Faulty micro switch Replace the micro switch on the button and re test Verify that the wires are connected to the correct spades on the micro switch see Figure 24 on page 30 Faulty wiring Disconnect the cabinet from AC power Verify that all wires are firmly connected to each button and the GVRI O PCB Verify that no wires are frayed or improperly shorting to ground Verify that wires are connected to the correct spades on the micro switches Faulty GVRI O PCB Make sure that all connections to the GVRI O PCB are secure Replace PCB if faulty Buttons do not work GVRI O PCB To test a USB port turn off the game disconnect the amp audio does not connected to faulty device from the port and then connect the game dongle to work USB port the port Reboot the game A No Dongle message Boot message may indicates the port is bad If the game starts the port is indicate GVRI O not working After the test reconnect all devices to the correct detected USB ports and reboot See Figure 38 on page 53 for more information Important Disconnect power before changing any USB connections Gun Troubleshooting Caution Disconnect cabinet AC power cord before making any connections to guns Failure to do so may damage gun components Gun s does not Faulty wiring Verify that all wires are firmly connected and no wires are wor
28. GND s 2 C C GND VO A MODULE co Lames OO ES ON OFF_SW iam m Y ONDAS a JEST A 5 5 gih r l eS eee CONTI 5 go 2 paj se STILO Fx DB 15F E des un COIN MECH 2 le E 7 HAN J7 lt Usb4 ene i i MONITOR 5 VIDEO s CONZ aii BIK WHT 1 O WELLS GARDNER STD_VID_DB 15 lt CARD Sey eed 9 9 WHIZRED gt ER 1 27 FLAT SCREE MALE TO MALE s sea f 3 KEY H JORESCEN ae Sri k O WHI ZORG 14 CON 2 EA sti FLUORESCENT WGM2792 U0TS53D lt lt PCI USBE Li zl Z LIGHT 18 15 lt 12V Z a E 2 PC_USB3 DONGLE 0 col gt ua 7 METER 256 E O LINE OUT u z 2 PC AUDIO 6 4 O 2 AA O O sw ae ole ua bi i 1 T ES E k 5 5 5 USB pi BLK 5 5 m _ 5 LOH si sd NEUT z ZME z o i a gt rer BLK 5 EL odi pe AUDIO_IN du LINE z m 2 a i recen NM meso at pri ni NOE BL GRN i oe 2 T PA 7 GRN GND S z Zo 6 o 3 4 E s ma x E y OPTIONAL 1 FE 2 2 Z Z 2 H BILL 2 ze BEN LEFT 1 T i TI Bo STI ACCEPTOR 3 pov MIKEY i go 4 NEVT a WHT BRN SEE T pC CCFL CCFL CCFL CCFL 5 T SPKR Li RIGHT PWR PWR PWR PWR gt 2 LINE o RIGHTA AA BOX BOX BOX Box 5 ao 3 5 GND v WHT ORG HI Gg g CON2 RT LA MEAN WELL 232 234 231 231 SPKR 7 ORG Q 250 D 234 234 234 234 7 Kra 12V FERRITE FERRITE lt WHT YEL 2 1 4 X 1 1 4 L A U ba NEUT 12V rl 2 0 A SLOW BLO LINE GND H gt BL sj SUN2 FUSE o GR WHT S r i SND 24 e GND ll z BL S3 FHI S4 GUN1_FUSE 5V4 BEAD BEAD S 5 1 Ohms5 z 5 H
29. Gun Calibration Screens 2006 Global VR Inc 040 0120 01 Rev B 10 10 2006 Page 13 of 56 Chapter 4 Operator Menu and Game Setup Coinage Audits Menu This screen provides basic coin count information ALIENS EXTERMINATION VERSION 1 0 0 COINAGE AUDITS COIN 1 COIN 2 COIN 3 COIN 4 PAID CREDITS UNSPENT CREDITS LIFETIME COIN COUNT BACK TO MAIN MENU USE VOL UP E VOL DN TO MOVE SELECT TO SELECT Figure 9 Coinage Audits Menu Menuttem Description OO COIN 1 Displays current coin count for COIN 1 used for coin mechs 1 and 2 COIN 2 Displays current coin count for COIN 2 used for the optional dollar bill validator retama ost ea Mer BACK TO MAIN MENU Returns you to the Main Menu Aliens Extermination System Manual Page 14 of 56 040 0120 01 Rev B 10 10 2006 Chapter 4 Operator Menu and Game Setup System Audits Menu This screen provides basic game play statistics ALIENS EXTERMINATION VERSION 1 0 0 SYSTEM AUDITS UP TIME OY 36D 14 25 38 PLAY TIME OY ZD 2 15 29 1P TIME 64 9 2P TIME 36 1 PLAYER 1 STARTS 1325 PLAYER 2 STARTS 663 BACK TO MAIN MENU USE VOL UP E VOL DN TO MOVE SELECT TO SELECT Figure 10 System Audits Menu Menuitem Description CC UP TIME Displays total time the cabinet has been turned on since the software was installed Format is years days hours minutes seconds PLAY TIME Displays total game play time since the software was installed Format is years
30. MOVE SELECT TO SELECT Figure 13 System Adjustments Menu Menuitem Description o O MASTER VOLUME Increases or decreases the Master volume Plays music during adjustment to help you judge the setting Range is O 100 This has the same effect as using the VOL UP amp VOL DN buttons in attract mode ATTRACT VOLUME Sets the Attract Mode volume as a percent of the Master Volume PLAY ATTRACT SOUNDS Sets whether the Attract Mode plays sound effects Alien scream etc Options are ON OCCASIONALLY or OFF GAMMA Increases or decreases the overall screen brightness BACK TO MAIN MENU Returns you to the Main Menu Aliens Extermination System Manual Page 18 of 56 040 0120 01 Rev B 10 10 2006 Chapter 4 Operator Menu and Game Setup Game Adjustments Menu This screen allows you to set some game play timing settings turn the Chapter Select option on or off and select whether to play all five levels or only the three that are less violent ALIENS EXTERMINATION VERSION 1 0 0 GAME ADJUSTMENTS MINIMUM GAME TIME 60 MINIMUM BOSS FIGHT TIME 40 MINIMUM RECOVERY TIME 5 SELECT SCREEN OFF GAME VERSION FULL 5 LEVELS BACK TO MAIN MENU USE VOL UP E VOL DN TO MOVE SELECT TO SELECT Figure 14 Game Adjustments Menu Menutem Description MINIMUM GAME TIME Sets the minimum time a game will run in seconds Ensures less skilled players get at least this much gameplay time Range OFF 180 Default
31. RT Menasiz Tubes E Neck ja ES Chassis Neck PCB m Figure 27 Disconnecting the Chassis Neck PCB and Second Anode Lead 7 Refer to Figure 28 to disconnect the next three cables a Disconnect the CRT 2 wire ground cable that connects to the Chassis Monitor PCB Item 1 in Figure 28 b Disconnect the CRT 2 wire ground cable that connects to the Chassis Neck PCB Item 2 in Figure 28 Aliens Extermination System Manual Page 32 of 56 040 0120 01 Rev B 10 10 2006 Chapter 6 Service and Repair c Disconnect the Color and Sync 4 wire cable that connects from the Chassis Tube Neck to the Monitor chassis PCB Item 3 below Note the color alignment of this connector for installing the new monitor chassis PCB Figure 28 Monitor PCB Cables 8 You can now slide the monitor chassis PCB and other PCBs out the side of the monitor chassis as one unit Computer Replacement The computer is serviced as one unit YOU WILL VOID YOUR WARRANTY if you open the computer without direct authorization from the GLOBAL VR technical support staff Shipping the computer without enough padding can VOID THE WARRANTY if the computer is visibly damaged from shipping Disconnect the DVI to VGA adapter from the DVI port before shipping the computer Leaving the adapter connected can cause damage to the video card CAUTION Perform the following steps to remove the computer from the cabinet 1 Disconnect all of the cable
32. Side Artwork Part AE AW 02 Gun Artwork Right Part AE AW 10 Gun Artwork Left Part AE AW 09 Not Shown Lower Right Side Artwork Marine 1 Artwork Part AE AW 04 Part A AE AW 13 Right Gun Base Artwork Control Panel Artwork Part AE AW 08 02 Part 4 AE AW 07 Fi a Marine 2 Artwork Lower Left Side Artwork Parti AE AW 14 Part AE AW 03 Not Shown Kick Panel Artwork Part AE AW 11 Figure 32 Cabinet Artwork 2006 Global VR Inc 040 0120 01 Rev B 10 10 2006 Page 41 of 56 Chapter 7 Replacement Parts Gun Exploded View Parts Ref Qty Part Number ItemDescription gt Z o gt Z o 1 96 4901 00 BOTTOM PLATE F WMSANALOGGUN 1 96 4937 00 BRACKETF SWIVELBASEASSY o Z o 3 1 96 4984 00 BRACKET PIVOT BOX 8 SHAFT ASSY 1 96 4902 00 BRACKET HANDLE WELDED 1 96 4915 00 BRKTCOLMIG gt SS 6 1 96 4923 00 SHAFTBIBDA ss 1 96 4908 00 DISC PLASTICWASHER gt Z o oS 1 96 4907 00 GEARSEGMENTWHUB___________________ 1 96 4960 00 SPACER SEGMENT GEAR 10 1 43 0282 00 NUT HEX NYLOCK 1 2200 11 1 43005500 WASHER FLAT1 2SAE 12 7 42 0082 00 NUT KEPS8 32 S 18 8 43025200 SCREW 8 32 x 3 8 HEX HEAD 14 1 43 0003 00 3 8 SAE FLAT WASHERZNCPLTD ____________ 15 1 43 0092 00 NUT38 16NYLOCK S o 16 1 43 0280 00 HEX HEAD CAP SCREW 10 31 X1 1 4 ______ 17 2 43 0037 00 LOCKWASHER EX
33. T 10 _ _ S 18 3 43 0253 00 NUT HEX 10 32 JAM NYLOCK ZINC PLATED _ _ 19 1 96 4900 00 COIL RETAINING BRACKET o o 20 1 96 4938 00 INSULATOR ss 21 1 96 4904 00 BRACKET POT MTG HORIZONTAL 22 O 1 96 4913 00 BRKT POT MTG VERTICAL gt Z o gt ooo o 3 1 96 4936 00 PLUNGER F SOLENOID gt gt S 24 1 96 4931 00 SPRING COMPRESSION gt Z o oS 25 1 96 4971 00 BUMPER SOLENOID STOP 26 1 96 4921 00 GEAR SEGMENT HUBLESS 28 O 1 43 0188 00 SCREW 48 32 x 3 8 HEXWASHERHD___ 29 2 43025400 SCREW10 32X2 25HEXHDZINC _________ 30 4 96 4920 00 BEARING 625BORE____________ o 32 1 96 4970 00 REAR BUMPER PAD gt gt o 38 1 96 4911 00 BUMPER 3 4 DIA SS 34 2 96 4919 00 BUMPER 5 8 DIA VERTICAL Z o o o 35 1 96 4935 00 COILWITHTUBING SSS 36 2 96 4973 00 PADADHESIVEFOAMTAPE 37 2 96 4916 00 LONG LIFE POTW NUT8WSHRSK o Z o 38 1 43 0223 00 E RING3 8DIASHAFT _________ 39 1 Fko229 GVR ALIEN GUN HALFLEFTFIFROMGVR 40 1 Fro230 GVR ALIENGUNHALFRIGHTFIFROMGVR 41 1 95414200 SWITCHASSYBALLDETECT________________ 2 1 54v 0004 20 IPBSM CIR RED RED CAP 14V73 VLTLAMPASSY 48 1 96 2515 06 TRIGGER BLACK NEW STYLE o Z 44 1 96 0005 00 SPRING TRIGGERRETURN O 5 1 57 2000 50 VLTBUTTONREC REDW GVLAMP 6 47 8 43 1130 00 SCREW 8 32 X
34. TRIGGER PRESS LEFT START TO CAUBRATE LEFT GUN TRIGGER SYSTEM TESTS MENU GUN TEST amp CALIBRATE SWITCH INPUT TEST VIDEO SCREEN TESTS SOUND TEST BACK TO MAIN MENU H REGISTER 1 0x00000000 H REGISTER 2 0X00000000 VIDEO SCREEN TESTS COLOR BARS 4 SCREEN SIZE ADJUSTMENT WHITE SCREEN RED SCREEN GREEN SCREEN BLUE SCREEN USE VOL UP FE VOL DN TO MOVE h bt BACK TO SYSTEM TESTS MENU SELECT SOUND TESTS gt VOL UP 8 VOL DN TO EXIT MUSIC TEST SPEAKER TEST 100 HZ 1000 HZ 10000HZ BACK TO SYSTEM TESTS MENU Figure 7 System Test Screens o Menuttem Desert GUN TEST 8 CALIBRATE The Gun Calibration screens allow you to calibrate the guns so they aim properly Refer to Using the Gun Test 4 Calibrate Screens on page 13 for instructions on calibrating the guns SWITCH INPUT TEST The Switch Input screen lists each switch on the cabinet To confirm a switch is working operate the switch and observe that it highlights on the screen Press the VOL UP and VOL DN buttons together to exit from the test screen VIDEO SCREEN TESTS Each item on the Video Screen Tests menu opens a screen that helps you adjust the video using the monitor remote control board located inside the coin door Press the Select button to close these screens SOUND TEST The items on the Sound Tests menu help you diagnose audio problems Music Test plays music to help you judge
35. Version 1 0 e mi nes A PN 050 0000 07 VERSION 1 0 1 GAME INSTALL Please refer to your system documentation for com plete installation instructions 350 ZANKER ROAD SAN JOSE CA 95131 E PH 408 597 31435 ES Fo Fx 408 597 3437 2350 ZANKER AGAD db ze bar if sr amar PH 408 597 1415 W FE 408 597 3437 M eros plo Com qa li service plobabr com wea Globee oom T m Ww ote CONT Follow the instructions below if you need to re install software on your cabinet Total installation time is about 15 20 minutes Important When you use the System Recovery Disk you will erase all game settings and coin and game audits It is advisable to contact Technical Support before using the System Recovery Disk to resolve a problem System Recovery Disk l With the cabinet powered ON open the CD drive and insert the CD labeled System Recovery Disk Power the cabinet OFF and then ON The computer will boot from the CD and you will see the Symantec Ghost installer screen on the monitor After about 5 minutes when you are prompted remove the CD and turn the cabinet OFF and then ON Do not insert the Game Install CD yet When the computer reboots you will see a series of processing screens After about 3 minutes the computer will automatically reboot You will briefly see a message to insert Game Disk 1 followed by the GLOBAL VR logo on the screen Proceed to install the Game Install CD as described below Game I
36. all CD Part numbers may change due to software revisions Cables USB Extension Cable 6 USB 2 0 A Plug A Jack Cabinet Functional Components Part Number Item Description WGM2794 1 Monitor Wells Gardner 27 Flat Screen UOFS53R Cold Cathode Light Kit Dual 12 Blue Speaker Lighting Cold Cathode Light Kit Dual 12 White Kick Panel Lighting Cold Cathode Light Kit Dual 6 Blue Under Control Panel Cold Cathode Light Kit Dual 6 White Instruction Panel Florescent Light Fixture 18 2006 Global VR Inc 040 0120 01 Rev B 10 10 2006 Page 39 of 56 Chapter 7 Replacement Parts Part Number Item Description 5 25 SPEAKER 1 5 25 Speakers Pair PAIR 59 8654 822H2205 Marine 2 Start Button Blue 59 8654 833H2204 Marine 1 Start Button Green 60039 00 Computer Mounting Strap 12V FAN QCA 12 VDC Cabinet Fan with Power Cord Computer USB Game Dongle Gun Parts Also see pages 42 and 43 Part Number Qty per Gun Item Description 26090 01 nm zm Gun Housing Left 26090 02 Gun Housing Right 96 0799 00 Gun Assembly METL6R LED Light Tube Red 990 0012 01 Gun PCB Aliens Extermination System Manual Page 40 of 56 040 0120 01 Rev B 10 10 2006 Chapter 7 Replacement Parts Cabinet Artwork Upper Left Side Artwork Part AE AW 01 Not Shown Marquee Artwork Instructions Artwork Part AE AW 06 Part AE AW 05 Left Gun Base Artwork Pari 4 AE AW 08 01 Upper Right
37. all wires connected to the DC power supply are properly labeled for easy re assembly and then disconnect the wires from the terminals on the DC power supply Remove the four 4 screws that secure the power supply to the cabinet 4 Reverse these steps to install the new power supply Adjust the 5V output to 5 4V before connecting the power supply to the cabinet harnesses use 5 2V 1f the power supply is 2006 Global VR Inc 040 0120 01 Rev B 10 10 2006 Page 35 of 56 Chapter 6 Service and Repair connected If the voltage is too high it will damage electronic components If it is too low the game will not work properly 5 Be sure to connect the wires to the correct terminals Refer to Figure 37 on page 52 for a diagram M arquee Florescent Light Service The marquee is lit by a florescent fixture To gain access to the marquee fixture remove the three 3 wood screws and five 5 nuts with washers from the back of the marquee and then remove the marquee front with the artwork and clear plastic Replace the florescent tube with another 18 florescent tube To remove the fixture disconnect the cabinet from AC power Disconnect the AC power cord from the fixture Remove the two Phillips screws that secure the fixture to the cabinet and remove the fixture Replace the fixture with part 49 1001 00 Cold Cathode Florescent Light Service The cold cathode florescent lighting 1s used for the Mission Objective instruction pan
38. apons and fuel for your flamethrower When your game 1s about to end a countdown appears onscreen To continue insert coins and press the START button on your side Remaining Ammo Grenades 4 Rockets Flame Thrower Trigger Figure 4 Using the Guns 2006 Global VR Inc 040 0120 01 Rev B 10 10 2006 Page 9 of 56 Chapter 4 Operator Menu and Game Setup Chapter 4 Operator Menu and Game Setup This chapter describes the Game Operator menus their functions and default settings These menus let you set up the game diagnose problems and view gameplay and earnings statistics Navigating the Menus l Ze and to return to the previous menu or Open the coin door and press the red TEST BACK button to open the Operator Main Menu Use the VOL UP and VOL DN buttons to navigate through the list of menu items Each item will flash as it is highlighted Press the green SELECT button to open a sub menu or select an item when it is highlighted To change the setting for a menu item highlight the item and press SELECT and then use the VOL UP and VOL DN buttons to modify the setting When you finish press TEST BACK to exit from the item The last item in each submenu will take you back to the previous menu when you press SELECT Pressing the TEST BACK button to automatically highlight this item Once you get back to the Main Menu highlight EXIT TO GAME and press SELECT to return to the Attract Mode
39. arranty Information LIMITED WARRANTY GLOBAL VR warrants that its computer circuit boards hard drives power supplies monitors displays controls sensors and mechanical structures are free from defects in materials and workmanship under normal use and service for a period of ninety 90 days from the date of shipment All software and accompanying documentation furnished with or as part of the Product is supplied AS IS with no warranty of any kind except where expressly provided otherwise in any documentation or license agreement furnished with the Product During the warranty period GLOBAL VR will at no charge repair the Product provided Purchaser believes that the Product is defective in material or workmanship and promptly notifies GLOBAL VR in writing with an explanation of the claim All claims for warranty service are made within the warranty period Products are returned adequately packed and freight prepaid to GLOBAL VR s designated service center GLOBAL VR s inspection or test of the Product verifies to GLOBAL VR s satisfaction that the alleged defect s existed and were not caused by accident misuse neglect unauthorized or attempted repair or testing unauthorized modification incorrect installation vandalism failure to follow the maintenance schedule or procedures or operation in out of specification environmental conditions GLOBAL VR will return the repaired Product freight prepaid to
40. atically be set as the 2 Boot Specifies the boot Device Press the Esc Ist Boot Device dl 3 S SONY CD ROM CDU5225 sequence from the key to exit from the 2nd Boot Device 1 WDC WD400BB 00JHCO available devices submenu A device enclosed in parenthesis has been disabled in the lt GOITESD 2006 Global VR Inc 040 0120 01 Rev B 10 10 2006 Page 37 of 56 Chapter 6 Service and Repair 7 Use the left and right arrow keys lt to select the Power menu 8 Use the up and down arrow keys f to select After Power Failure and press Enter A pop up window will appear Use the up and down arrow keys f to select Power On and press Enter Main Advanced Security Power Boot Exit ACPI After Power Failure The options below are n 7 Be ignored when shutting iii Last State Wake On PCI PME Power On Determines the mode of operation if a power loss occurs Stays Off system will remain off once pwoer 1s restored Power On boots the system after power is restored Last State restores the system to the same state it was in before power failed Select Screen tl Select Item Enter Select Sub Menu FI General Help F9 Setup Defaults FIO Save and Exit ESC Exit 9 Use the left and right arrow keys lt to select the Advanced menu 10 Use the up and down arrow keys f to select Floppy Configuration and press Enter The Floppy Configuration menu will appear Use the up an
41. d Wires to Ground Lug Connect Cabinet Power Cord d 115 VAC In Mounting Bolt 1 of 4 l Cabinet Ground Do Not Use for Grounding Wire to Ground Lug Figure 30 AC Power Plate Shown Without Labels AC Power Strip Replacement The AC power strip provides power to all of the components in the cabinet If the cabinet has no power check the 6A Slo Blo fuse in the power plate see Figure 30 and replace if blown Perform the following steps to replace the power strip 1 Turn the cabinet OFF and disconnect the AC power cord 2 Disconnect all components from the power strip 3 Disconnect the power strip from the AC power plate terminals shown in Figure 30 4 Remove the power strip it is held in place with Velcro 5 Replace the power strip with an appropriate unit from GLOBAL VR part 49 0963 40 Do not attempt to use a different power strip Be sure to connect each wire to the correct terminal See Power Distribution Diagram on page 52 Caution Be sure to connect each wire to the correct terminal The ground wire must be securely connected to the ground lug on the power plate or the game will not function properly DC Power Supply Replacement The DC power supply provides 24 volt power to the gun coils and 12 volt power to the cold cathode lighting ventilation fan and GVRI O PCB Perform the following steps to replace the DC power supply 1 Turn the cabinet OFF and disconnect the AC power cord 2 Make sure that
42. d down arrow keys tJ to select Diskette Controller and press Enter Use the up and down arrow keys f set the Diskette Controller to Disabled and press Enter Press the Esc key to exit from the submenu MET Advanced TA il Setup Warning Y Setting items on thig screen to incorrect values may cause your sysiem to malfunction P PCI Configuration Boot Configuration gt Peripheral Configuration Drive Configuration P Floppy Configuration 4 Event Log Configuration P Video Configuration gt USB Configuration gt PCI Configuration P Chipset Configuration Fan Control Configuration gt Hardware Monitoring Exit Select Screen TL Select Item Enter Select Sub Menu FI General Help F9 Setup Defaults FIO Save and Exit ESC Exit 11 Now that all settings are correct press F10 The following prompt will appear Save configuration changes and exit now Cancel 12 Make sure Ok is selected use the arrow keys to select if necessary and press Enter Aliens Extermination System Manual Page 38 of 56 040 0120 01 Rev B 10 10 2006 Chapter 7 Replacement Parts Chapter 7 Replacement Parts If you need replacement parts please reference these part numbers when contacting GLOBAL VR technical support or your distributor Documents and Software Part Number Item Description 040 0120 01 System Manual 040 0121 01 Software Restore Guide 050 0089 01 System Recovery CD 050 0099 01 Game Inst
43. d with adjustments 040 0120 01 Rev B 10 10 2006 Chapter 8 Troubleshooting Possible Solution No video and no No power to Verify the computer is ON by the LED on the front of the audio computer computer Verify the line voltage switch on the back of the computer is set to the correct voltage for your area Note It may take 115V or 230V Make sure the AC power cord is firmly nearly 2 minutes to connected to the computer and the power strip and the boot and start the power strip LED is on Turn off the power strip wait 20 game seconds and then turn it back on to reboot the computer If the computer does not power on make sure the On Off switch on the back of the computer is in the On I position Make sure that After Power Failure in the BIOS is set to Power On see page 37 Corrupted software Reload the software from the CDs If you continue to have problems you may have a faulty hard drive Faulty hard drive If you continue to have problems after you reload the software you may have a faulty hard drive Contact Technical Support Poor picture Monitor connected The monitor must be connected to the DVI Video port on to wrong port the video card using a VGA to DVI adapter Do not use the VGA port see Figure 38 on page 53 Audio Troubleshooting Volume set too Use the VOL UP button on the Operator Button Panel or low see Figure 5 on page 10 to raise the volume Poor sound from one Faulty wiring Verif
44. diators and other heat sources Do not block cooling vents Precautions for Game Operation GLOBAL VR assumes no liability for injuries incurred while playing our games Operators should be aware that certain health and physical conditions may make people susceptible to injury when playing video games particularly when the game moves or creates a sense of motion Warnings To avoid electrical shock unplug the cabinet before performing installation or service procedures WARNING GLOBAL VR assumes no liability for any damages or injuries incurred while setting up or servicing the cabinet Only qualified service personnel should perform installation or service procedures Environmental Conditions Cabinet is intended for indoor use only Be sure to keep the cabinet dry and maintain operating temperatures of 10 40 C 50 104 F Aliens Extermination System Manual Page 4 of 56 040 0120 01 Rev B 10 10 2006 Preface FCC Notices United States Electromagnetic Interference EMI is any signal or emission radiated in free space or conducted along power or signal leads that endangers the functioning of radio navigation or other safety service or that seriously degrades obstructs or repeatedly interrupts a licensed radio communications service Radio communications services include but are not limited to AM FM commercial broadcast television cellular services radar air traffic control pager and Personal Communicati
45. e PCB JA Outputs J3 Analog Inputs Gun Pots LED Display To PCI USB Port on System Computer Figure 22 Gun PCB Gun Barrel LED Light Coil Plunger LED Display Flame Thrower Button et de k Micro Switch Grenade Rocket qe Acid roger a Si a UA gt US k a E ae ri e RI Ra lt 7 Be ES Spring i i k al TE aa i d i 1 a a i 4 Figure 23 Gun Internal Parts Aliens Extermination System Manual Page 28 of 56 040 0120 01 Rev B 10 10 2006 Chapter 6 Service and Repair GVRI O PCB Service The GVRI O PCB relays all signals between the system computer and the controls Each connector on the GVRI O PCB is keyed to fit only to the correct harness connector Refer to the picture below to locate the connectors and fuses on the PCB The two 5 Amp fuses are for the coin meter power wire only See Figure 34 on page 49 for detailed wiring information Caution Disconnect the cabinet from AC power before changing the fuses or making any connections to the PCB Important The USB port on the GVRI O PCB must be connected to either a motherboard USB port or a specific port on the PCI USB card in the system computer as shown on the label above these ports see Figure 38 on page 53 for more information J1 USB to PCI J2 5 12 VDC USB Port 3 on Power In System Computer J3 Audio In from Computer 3 J Not Used E E pa 5 Amp ay Fuses 2 EES J J5 Mode Select 1 1
46. e no wire ties holding the monitor to the cabinet Remove the retaining brackets from above and below the monitor The upper bracket is secured with three Torx security screws the lower bracket with four screws two near each end Aliens Extermination System Manual Page 30 of 56 040 0120 01 Rev B 10 10 2006 Chapter 6 Service and Repair 6 Remove the glass display shield and plastic monitor bezel 7 Remove the four 4 1 4 20 monitor mounting nuts as shown in Figure 25 Monitor Mounting Nut Locations povem Mounting Nut Locations Figure 25 Monitor Mounting Nut Locations Components in the monitor chassis can be charged with a VERY HIGH VOLTAGE even when powered OFF iN DANGER The monitor is very heavy Two person lifting is advised 8 Carefully remove the monitor through the front of the cabinet and set it in a safe place Most of the weight of the monitor is in the CRT at the front of the monitor 9 Reverse these steps to re install the monitor Always clean the front of the CRT and the glass display shield before re installing 10 After replacing a monitor use the Monitor Calibration screens from System Tests in the Operator Menu to verify proper operation and adjust the monitor see page 12 Wells Gardner Monitor Chassis PCB Removal Y ou can replace the monitor chassis PCB if you have problems with just the PCB Caution Only a certified technician should attempt to remove or service the Monitor
47. el and to add dramatic lighting effects to the cabinet Note If both lights in a set fail make sure the power connector is firmly attached to the power inverter Connect the lights to another power inverter to test them Replace the power inverter if faulty it is held in place with Velcro and or cable ties Refer to the table below if you need to replace a cold cathode tube or inverter Light Location Size Qty Changing Tube s Inverter Location Instruction Panel Two 6 White Remove the four 4 screws that Behind Instruction Tubes secure the instruction panel in Panel place Kick Panel One 12 White Remove the four 4 screws that Cabinet Floor Tube secure the clear plastic plate above the kick panel Area Below Two 6 Blue Remove the four 4 screws that Behind Instruction Guns Tubes One secure the metal base plate below Panel Below Each Gun the gun Speakers One 12 Blue Remove the four 4 Torx screws Inside Cabinet on Tube that secure the speaker grill to Side Wall access the tubes Remove the back door to access the inverter 2 Pin Connector Attached to Tube Cold Cathode Florescent Tubes gt 412 VDC In from DC Power Supply Power Inverter Figure 31 Cold Cathode Light Detail Aliens Extermination System Manual Page 36 of 56 040 0120 01 Rev B 10 10 2006 Chapter 6 Service and Repair Setting the Computer BIOS CMOS This procedure applies only to systems with the Intel 915G
48. ens to help you adjust the video COIN AUDITS Opens Coinage Audits where you can view earnings statistics SYSTEM AUDITS Open System Audits where you can view basic game play statistics GAME AUDITS Opens Game Audits where you can view detailed game play statistics COINAGE Opens Coinage Adjustments where you can set up pricing and coin mechs ADJUSTMENTS SYSTEM Opens System Adjustments where you can set up audio volume and attract ADJUSTMENTS mode sounds and set the video gamma GAME Opens Game Adjustments where you can set the minimum game time and ADJUSTMENTS turn the Chapter Select Screen on or off GUN ADJUSTMENTS Opens Gun Adjustments where you can set up gun features or flip the guns if they should happen to be wired backwards RESET MENU Opens Reset Menu where you can clear credits audits and adjustments or return the game to factory default settings EXIT TO GAME Returns you to the Attract Mode 040 0120 01 Rev B 10 10 2006 2006 Global VR Inc Page 11 of 56 Chapter 4 Operator Menu and Game Setup System Tests Menu Each item in the System Tests menu opens another menu as shown below that lets you test various game functions GUN COIN 2 Pees OC Guero E o creces DIN 3 COIN 4 fom e Tocris EDS ART 1 START 2 Sena ACNE ts PLUME UP VOLUME DOWN a a PRESS SELECT TO EXIT ST SELECT ALIENS EXTERMINATION V s A T 0 0 TRIGGER 1 TRIGGER 2 d SPECIAL 1 SPECIAL 2 M FLAME 1 FLAME 2
49. erates uses and can radiate radio frequency energy If not installed and used in accordance with the instruction manual it may cause harmful interference with radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case you will be required to correct the interference at your own expense Operation is subject to the following conditions e This device may not cause harmful interference e This device must accept any interference received including interference that may cause undesired operation 2006 Global VR Inc 040 0120 01 Rev B 10 10 2006 Page 5 of 56 Chapter 1 Introduction Chapter 1 Introduction THIS IS NOTJUST ANOTHER BUG HUNT It s been years since the Colonial Marines left planet LV 426 and the Alien population behind It s time to go back to finish off the Alien race and more The world seems familiar but the scenario is not Since the Marine s last visit the Weyland Yutani Corporation reprogrammed an army of synthetic humans to stop anything from getting in the way of the company s development of their deadly Bio Weapons It s not as simple as just killing the Alien Queen any more Game Features Force feedback recoil gun action 2 player simultaneous cooperative action Original licensed characters Colonial Marines Face Hugger Warrior Aliens and Eggs State of the art arsenal includes M41 A Pulse Rifle Flamethrower Gre
50. g properly and then tighten the screws snugly 3 Check the trigger to make sure it works properly The trigger or spring could shift while you are assembling the case 4 Replace the remaining 8 32 screws and nuts shown by the single arrows above and tighten snugly The screw at the top of the muzzle end 1s 3 4 long and the two screws in the handle are 1 long as shown above All of the other screws are 1 4 long Aliens Extermination System Manual Page 24 of 56 040 0120 01 Rev B 10 10 2006 Chapter 6 Service and Repair Gun Trigger Service To replace the trigger spring refer to the picture below for the placement of the spring in the gun housing Install the plastic trigger so it presses against the spring and the bottom part of the trigger will press the switch actuator when a player pulls the trigger To replace the micro switch remove the two screws that secure the switch in place Remove the two wires and install them on the same terminals on the replacement switch Be sure to connect the signal wire to the NO connector middle connector and the black ground wire to the C connector Trigger Spring fits Trigger presses against C Com Nub on Trigger over plastic nub short end of Spring To Ground Wire fits here NO To Signal Wire Switch Actuator Long end of Trigger Spring Trigger Micro Switch goes behind switch actuator Figure 18 Gun Trigger Assembly Gun Button Service Refer to Fig
51. he Menus 10 Main MENU aaa ee ad ena 11 System Tests Men ci adas 12 Using the Gun Test amp Calibrate Screens 13 Coinage Audits MENU ds 14 System Audits Menu cccscseserssesesesesserseess 15 Game Audits MENU sssssessssssscceeeeeeeees 16 Coinage Adjustments Menu 17 System Adjustments Menu 18 Game Adjustments Menu 19 Gun Adjustments Menu 20 Reser AAA oe tebe da bale 21 Chapter 5 Software Restoration 22 System Recovery Disk cocidas 22 Game sta ED tada 22 Chapter 6 Service and Repair 23 Speaker Replacement 23 GWU SC EV ICE o 23 Aliens Extermination System Manual Page 2 of 56 Opening the Gun Case 24 Close the Guias acido 24 Gun Trigger EII 25 Gun Button Service e 25 Gun Coil Assembly Service 26 Gun Pot and Gear Service 27 Te Guirao 28 CV RYO PCB Servando ene 29 Start Button Service 29 Wells Gardner Monitor Replacement 30 Wells Gardner Monitor Chassis PCB REMOVAL e o eb ke Nin Mleko obeski 31 Computer Replacement 33 Coin Mech Replacements 34 Coin Meter Replacement 34
52. he marquee front Remove the five 5 nuts and washers from the pre installed screws with standoffs shown by the rectangles below Leave the standoffs in place Remove the three 3 wood screws shown by the circles below from the back of the support piece at the top Use this hardware to secure the marquee front in place on top of the cabinet 4 Connect the AC power cord to a grounded outlet and power on the game Play a game to verify everything is working properly 6 Refer to Chapter 4 for information on using the Operator menus to set up your game Screw with Washers Standoff and Nut 1 of 5 Figure 3 Back of the Marguee Front Aliens Extermination System Manual Page 8 of 56 040 0120 01 Rev B 10 10 2006 Chapter 3 Playing a Game Chapter 3 Playing a Game Playing the game is easy and intuitive Blast the aliens but don t hit the other marines l Za Insert coins and press the START button next to the gun you want to use Select Story mode where you start at the beginning or Chapter mode where you pick your starting level You can disable Chapter mode from the Operator menu Shoot at the aliens with guns flamethrower grenades and rockets as you automatically move through the base See the picture below for special features of the gun Don t shoot the other marines Hitting them depletes your health Shoot at weapons and medical kits to increase your ammunition and health Gather special we
53. k frayed or improperly shorting to ground If using PCI USB or ports verify USB cables are connected to correct ports Message at boot Disconnected USB Check all power and USB connections If all gun lights are indicates gun s was or DC power off this indicates a problem with 12 VDC power not detected Blown fuse in gun Check the fuses MDL 2A Slo Blo in the gun power power harness harness Gun s connected to To test a USB port turn off the game disconnect the ne pe port device from the port and then connect the game dongle to the port Reboot the game A No Dongle message indicates the port is bad If the game starts the port is working After the test reconnect all devices to the correct USB ports and reboot See Figure 38 on page 53 for more information Important Disconnect power before changing any USB connections Guns connected to If using the PCI USB ports check the label above the wrong USB ports ports on the computer If you replace the PCI USB card you may need to use different ports See Figure 38 on page 53 for more information Faulty power supply Verify the external DC power supply is putting out the correct voltages A button or trigger Faulty micro switch Check micro switch inside gun Check wiring Make sure does not work or wiring no wires are pinched in the gun case Aliens Extermination System Manual Page 46 of 56 040 0120 01 Rev B 10 10 2006 Chapter 8 Troubleshooting No force
54. n Replace PCB if faulty strange Miscellaneous Troubleshooting No power Power strip not Make sure the power indicator light on the power strip is plugged in or turned on If it is off make sure the connections to the AC off power plate terminals are secure and the power strip ON OFF switch is ON Cabinet not Make sure the AC power cord is firmly connected to the connected or turned power plate and an active AC outlet and the cabinet off ON OFF switch is ON Blown fuse in power Check the fuses in the power entry module in the power plate plate 2006 Global VR Inc 040 0120 01 Rev B 10 10 2006 Page 47 of 56 Chapter 8 Troubleshooting Game dongle not Game dongle not Connect the game dongle Power the cabinet off and found by system connected then on computer Faulty game dongle Make sure the dongle is connected properly USB or wrong dongle dongles illuminate when recognized by the computer version Parallel dongles do not Contact Tech Support if you need to order a new dongle Faulty port If you try a different game dongle and reboot the game but the dongle still is not recognized contact Tech Support Cabinet gets very Faulty ventilation fan Verify that the ventilation fan is working It is located warm under the vents at the top of the cabinet Replace the fan if it is worn or spinning slowly Make sure the fan is getting 12 VDC from the external DC power supply Cabinet ventilation Make
55. n Gun 2 Setting both options to GUN INPUT CONTROL FLIPPED will reverse the input and output signals the guns send to the system computer Options NORMAL or FLIPPED GUN KICKER Turns gun force feedback recoil ON or OFF P1 GUN POWER Sets the strength of the force feedback recoil for the selected gun 100 is considered normal Higher numbers make the recoil stronger lower P2 GUN POWER numbers make the recoil weaker Options 25 133 Default 100 BACK TO MAIN MENU Returns you to the Main Menu Aliens Extermination System Manual Page 20 of 56 040 0120 01 Rev B 10 10 2006 Chapter 4 Operator Menu and Game Setup Reset Menu This menu lets you reset high scores credits audits and adjustments or restore the cabinet to factory defaults Be aware that when you highlight an item and press the SELECT button there is no confirmation screen the reset occurs immediately ALIENS EXTERMINATION VERSION 1 0 0 RESET MENU RESET HIGH SCORES RESET CREDITS RESET AUDITS RESET ADJUSTMENTS FACTORY RESET BACK TO MAIN MENU USE VOL UP E VOL DN TO MOVE SELECT TO SELECT Figure 16 Reset Menu anten JJ pogon SS 2006 Global VR Inc 040 0120 01 Rev B 10 10 2006 Page 21 of 56 Chapter 5 Software Restoration Chapter 5 Software Restoration Ex TERAMI ATIO A SYSTEM RECOVERY DISK See vrrtaem documentation for complete inetractions To Restore System DISK 1 OF 1 i insert CO 1 Power Cyebe PE
56. nades and Missile Launcher Power Up for Health Ammo Grenades Missiles and Flame Canisters 4 Levels of Nail Biting Action Two Different Play Modes Story and Chapter Aliens Extermination System Manual Page 6 of 56 040 0120 01 Rev B 10 10 2006 Chapter 1 Introduction Cabinet Specifications 78 198 cm Approximate Weight 58 450 Ibs _ 147 cm 204 kg 35 3 89 cm Figure 1 Cabinet Dimensions Power Requirements Approximate e Inrush AC Current 7 Amps e Operating AC Current 5 Amps e Voltage 115 VAC Hardware Features e Pentium 4 computer e Unique cabinet configuration with e Nvidia GeForce graphics dramatic lighting effects e 512 megabytes RAM e Mounted guns with force feedback recoil action and LED ammo readout e 27 inch 800 x 600 Super VGA flat screen monitor j e USB Gun interface e Supports dollar bill validator 2006 Global VR Inc 040 0120 01 Rev B 10 10 2006 Page 7 of 56 Chapter 2 Installing a New Cabinet Chapter 2 Installing a New Cabinet Use the following procedure to install a new cabinet 1 Carefully remove the cabinet from the shipping container giving yourself plenty of space around the cabinet Inspect the exterior of the cabinet for any damage 2 Remove the keys from the coin return slot Open the coin door to locate the second set of keys see Figure 2 Second Set of Keys Loose Parts in Cash Box Figure 2 Coin Door with Key Locations 3 Unpack t
57. nstall CD l Open the CD drive and insert the CD labeled Game Install Disk 1 of 1 The computer will read the CD automatically do not reboot You will see the Installer screen as the software copies files and after about 5 minutes the computer will reboot Note During boot you will see Adjustment and High Score file error messages since these files are erased during system recovery After about 2 minutes more the game will start Remove the disk from the CD drive Play a game to verify proper operation Press the Operator TEST BACK button to enter the Operator Menus and set up your game Aliens Extermination System Manual Page 22 of 56 040 0120 01 Rev B 10 10 2006 Chapter 6 Service and Repair Chapter 6 Service and Repair CAUTION GLOBAL VR assumes no liability for any damage or injuries incurred while servicing the cabinet Only gualified service personnel should perform A service and installation of cabinet hardware To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution Please read the service instructions before working on the cabinet Always turn the cabinet OFF and disconnect the AC power cord before performing any repair work DANGER Speaker Replacement The two speakers are located behind the grill below the monitor 1 Remove the four 4 Torx security screws that secure the speaker grill to the cabinet 2 Remove the four 4
58. oblems and diagnose defective parts We can also answer guestions about the operation of your game When you contact Technical Support please provide the information listed below as applicable to assist the Technical Support representative in solving your problem guickly For your convenience space 1s provided to write important numbers e Cabinet Serial Number e Version and Build from Operator Menu e Proof of Purchase information e Your mailing address and telephone number e A summary of the question or a detailed description of the problem e Specific error message e Date of latest install or upgrade e Any changes made to the system e For game play issues the level and number of players To comment on this document please e mail techpubs globalvr com
59. on Services PCS These licensed services along with unintentional radiators such as digital devices including computer systems contribute to the electromagnetic environment Electromagnetic Compatibility EMC is the ability of items of electronic equipment to function properly together in the electronic environment While this computer system has been designed and determined to be compliant with regulatory agency limits for EMI there is no guarantee that interference will not occur in a particular installation If this equipment does cause interference with radio communications services which can be determined by turning the equipment off and on you are encouraged to try to correct the interference by one or more of the following measures e NRe orient the receiving antenna e Relocate the cabinet relative to the receiver e Plug the game into a different outlet so that the computer and the receiver are on different branch circuits If necessary consult an experienced radio television technician for additional suggestions You may find the FCC Interference Handbook to be helpful It is available from the U S Government Print Office Washington DC 20402 This device has been tested and complies with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment gen
60. r frayed When the computer boots up it performs a PC self diagnostic test If you hear 3 beeps from the computer this indicates a problem with the video card If the video card is faulty contact Technical Support If instructed by Tech Support open the computer and make sure the video card is seated properly in the motherboard Power on and make sure the fan on the card is spinning fast Verify that the fuses on the monitor chassis PCB are good and that all connections are secure If you need to replace the chassis see the instructions on page 31 Disconnect and then reconnect the DVI to VGA Adapter on the back of the computer Try the following if directed by Technical Support e Reseat the video card in the motherboard e Check the power connector to the video card inside the computer Make sure it is connected properly and is not connected backwards Use the monitor remote control board to adjust the brightness and contrast settings Adjust the monitor gamma setting from System Adjustments in the Operator Menu to increase overall brightness Use the monitor remote control board to adjust the red green and blue color settings Use the Video Screen Tests in System Tests in the Operator Menu to aid with color adjustments Use the monitor remote control board to adjust the picture height and width and other geometry Use the Screen Size Adjustment screen from Video Screen Tests in System Tests in the Operator Menu to ai
61. s and the DVI to VGA Adapter from the computer 2 Remove the Game Dongle and keep it with your cabinet Do not ship the game dongle with the computer 3 Note the position of the computer for re installation Open the buckle on the strap that secures the computer in place and carefully remove the computer from the cabinet 4 Reverse these steps to replace the computer Make sure that the computer air vents are not blocked There is an air vent under the bottom front panel of the computer that is easily blocked by padding or debris When shipping the computer always use plenty of padding and protection GLOBAL VR recommends shipping the computer in a box with three inches of foam padding on all sides 2006 Global VR Inc 040 0120 01 Rev B 10 10 2006 Page 33 of 56 Chapter 6 Service and Repair Coin Mech Replacement Perform the following steps to remove the coin mech You can replace the coin mech with any standard arcade coin mech 1 Unscrew the thumbscrews on the latches as shown by the arrows in step 1 of the figure below 2 Slide the latches apart from each other and remove the Coin Mech as shown in steps 2 and 3 3 Reverse these steps to re install a coin mech It is important to verify the operation of the newly installed coin mech with both good and bad coins qj ka 4 a Figure 29 Servicing the Coin Mech and Coin Meter Coin Meter Replacement The coin meter is located in the bottom left hand corner of
62. secure the pot to the frame 5 De solder the wires from the pot and solder them on the same terminals on the replacement pot 6 Install the new 5KQ pot with the same orientation Make sure that the plastic keys on the pot mate properly with the metal 7 Re install the lock washer and nut being careful not to over tighten Re install the gear shaft and tighten the set screw 9 Calibrate the gun using the Gun Test amp Calibrate screen from System Tests in the Operator Mounting E Gear Mounting ps menu after replacing a pot Gear i it Shaft me Sel A Screw A m Nut Pome stati Nut ae te s E 7 Mounting gt E Plate ES TT Plate Figure 21 Gun Pot Replacement 2006 Global VR Inc 040 0120 01 Rev B 10 10 2006 Page 27 of 56 Chapter 6 Service and Repair The Gun PCB The Gun PCB routes all signals within the gun and between the gun and the system computer It also has an LED display that shows remaining ammo during game play Each connector on the Gun PCB is keyed to fit only to the correct harness connector Refer to the picture below to locate the connectors on the PCB See Figure 35 on page 50 for detailed gun wiring information To replace the PCB open the gun case as described on page 24 Slide the PCB out of the case and disconnect all connectors Caution Disconnect the cabinet from AC power before making any connections to the Gun PCB Hot plugging any connector will damage th
63. sure you have proper clearance between the holes are blocked cabinet rear and the wall Make sure the vent holes are clear of dust and debris and that air can flow freely Marquee lamp does Faulty florescent Check the florescent tube for darkened or cracked ends not light or is tube Replace the florescent tube if it looks worn intermittent Faulty florescent Verify the florescent tube pins make a good connection fixture with the lamp fixture Check the ballast for proper operation Replace fixture if faulty Improper number of Incorrect setting in Adjust settings from the Operator Menu credits given when Operator Menu oe bills are Faulty wiring Disconnect the cabinet from AC power Verify that all inserted wires are firmly connected to the coin mech and bill validator and ground wires are properly connected Verify that no wires are frayed or improperly shorting to ground Faulty coin mech Verify the coin mech is not jammed Make sure the coin mech is properly aligned and latched to the coin door Repair or replace if faulty Coin meter does not Blown fuse s o Replace the 5 Amp fuse s on the GVRI O PCB work GVRI O PCB Aliens Extermination System Manual Page 48 of 56 040 0120 01 Rev B 10 10 2006 Chapter 9 Diagrams and Schematics Chapter 9 Diagrams and Schematics GVRI O PCB Part 990 0013 01 USB Cable to PCI USB Port 3 on System Computer 12 VDC In from DC Power Suppl 3 5 mm Phono Cable
64. tion Diagram 52 Figure 38 Computer Rear Panel Diagram 53 2006 Global VR Inc Page 3 of 56 Preface Preface Safety Please read this page before preparing your arcade cabinet for game play The following safety instructions apply to all game operators and service personnel Specific warnings and cautions will be included throughout this manual Use the following safety guidelines to help protect the system from potential damage and to ensure your personal safety Make sure that the switch on the back of the computer is set to match the AC power in use at your location 115 volts 60Hz in most of North and South America and some Far Eastern countries such as Japan South Korea and Taiwan 230 volts 50Hz in most of Europe the Middle East and the Far East To help prevent electric shock plug the system into a properly grounded power source The AC power cables are equipped with 3 prong plugs to help ensure proper grounding Do not use adapter plugs or remove the grounding prong from a cable If you must use an extension cable use a 3 wire cable with properly grounded plugs To help protect your system from sudden increases and decreases in electrical power use a surge suppressor line conditioner or Uninterruptible Power Supply UPS Be sure nothing rests on the system s cables and that the cables are not located where they can be stepped on or tripped over Keep your system far away from ra
65. ure 19 for components of the lighted buttons used for the grenade and flamethrower features If you replace a button micro switch be sure to connect the signal wire to the NO connector middle connector and the black ground wire to the C connector If you connect the wires differently the button will not work To replace the light bulb pull the lamp assembly straight out of the button housing and then pull the bulb straight out of the lamp housing The two lamp wires are interchangeable and can connect to either terminal on the lamp housing 2006 Global VR Inc 040 0120 01 Rev B 10 10 2006 Page 25 of 56 Chapter 6 Service and Repair Button Housing NC Nal Usad Connect to Signal Wire C COM ome Moissi Connect to Ground Wire Lamp Housing Switch AtumMaor Lamp Terminals Micra Switch Figure 19 Gun Button Lamp and Micro Switch Gun Coil Assembly Service The coil assembly provides the force feedback recoil when the gun is fired Perform the following steps to replace components of the coil assembly 1 Open the gun case as described on page 24 2 Remove the two screws shown below from the right side of the gun 3 Remove the nut that secures the ground wire to the ground lug on the side of the coil assembly mounting plate as shown below 4 Remove the two screws that secure the coil assembly mounting plate to the gun shaft as shown below Coil Assembly r Ground Wire to Ground Lug
66. ut matches the onscreen number next to LED for that gun To calibrate the right gun Player 2 press the START button for that gun The Gun Calibration screen shown below on the right will appear When the screen first appears only the PLAYER 2 GUN LEFT numbers will be visible and a blue triangle will be visible at the far left of the screen as shown below As you move the gun the numbers next to PLAYER 2 GUN LEFT will change indicating the gun position Point the gun at the far left of the screen as indicated by the triangle and pull the trigger to set the position Once you set the LEFT position PLAYER 2 GUN RIGHT will automatically become active and a blue triangle will appear at the far right of the screen Move the gun all the way to the right and pull the trigger Set the UP and DOWN positions the same way Once you set the DOWN position the screen shown below on the left will appear again When finished testing guns press the SELECT button to return to the System Tests Menu GUN CALIBRATION PLAYER 2 GUN LEFT 3233 00 PLAYER 2 GUN RIGHT 7871 00 PLAYER Z GUN UP RIGHT GUN PLAYER 2 GUN DOWN za LEFT GUN X 6603 PRESS LEFT START TO CALIBRATE LEFT GUN Y 4928 PRESS RIGHT START TO CALIBRATE RIGHT GUN TRIGGER PULL TRIGGER TO TEST KICKER GRENADES PRESS FLAMETHROWER TO CYCLE TENS LEDS Enna GUN INPUT IS NORMAL PRESS VOL UP FOR FLIPPED GUN OUTPUT IS NORMAL PRESS VOL UP FOR FLIPPED PRESS SELECT TO EXIT Figure 8
67. y that all the wires are firmly connected to the or more speakers speakers GVRI O PCB and green computer audio port Verify that each wire is connected to the correct port and no wires are frayed or improperly shorting to ground Blown speakers Remove the grill and inspect each speaker for visible damage Run the Sound Test from System Tests in the Operator Menu to verify each speaker is working Reversed wires A weak or low muffled sound is a sign of reversed speaker wires Check for reversed wires on each speaker Faulty GVRI O To verify audio is working at the computer connect stereo PCB headphones to the green computer audio port No Audio GVRI O PCB To test a USB port turn off the game disconnect the amp no buttons connected to device from the port and then connect the game dongle faulty USB port to the port Reboot the game A No Dongle message indicates the port is bad If the game starts the port is working After the test reconnect all devices to the correct USB ports and reboot See Figure 38 on page 53 for more information Important Disconnect power before changing any USB connections Audio hum Faulty power A constant low hum in the speakers can be caused by a supply faulty power supply This could be either the external DC power supply or the computer power supply Open ground Check all ground wires in the cabinet Make sure AC wall outlet is properly grounded 2006 Global VR Inc 040 0120 01 Rev
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